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Pot + Disk Bearing (POD) - Muti Direction

Mai Dich Intersection Bridge(Hanoi


Project : Bridge : Location :
Ring Road No.3)
1. Appplied Conditions for POD Design
Design Condition Material Property

Vertical Horizontal Bearing & Fixing Plate (SM355) Anchor (SS275)


Rotation Translation
Load Load
POD Tensile Yield Shear Bearing Shear Bearing
Muti-dir VMAX HSLS α Longi. Trans. Stress Stress Stress Stress Stress Stress

ton ton - cm cm kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2


400 20.0 0.02 ± 5.0 ± 2.0 4900 2950 1000 2650 600 2200
Material Property
Bolt (Grade 10.9) Welding Concret Du-Tape P.T.F.E Polyurethane

Shear Copress Bearing Compression


Shear Stress Centric Edge
Stress Stress Stress Stress

kgf/cm2 kgf/cm2 kgf/cm2 (kg/cm2) (kg/cm2) (kg/cm2) kgf/cm2


2700 1000 240 1270 450 550 350
2. Geometeries of POD (Outline)
B=58.5cm
tg=2.1cm

Φdd=47.8cm
Φdt=45.8cm

3.4cm

H=15.1cm
h1=2.0cm

tr=6.9cm

9.6cm
h=4.6cm

tu=2.7cm
a=39.2cm
42.3cm
44.3cm b=4.1cm
ΦD=52.5cm

Sym A/Value Remark' Sym A/Value Remark' Sym A/Value Remark'


a = 39.2cm ΦD = 52.5cm Tsts = 0.30cm
h = 4.6cm tg = 2.1cm Tptfe = 0.45cm
Φdt = 45.8cm tu = 2.7cm bs = M24
POD Φdd = 47.8cm tr = 6.9cm Nb = 4
Muti-dir
H = 15.1cm h1 = 2.0cm
B = 58.5cm hw = 1.4cm
L = 67.5cm Wb = 1.0cm
b = 4.1cm Db = 0.2cm
Cal. allow.
No. Description Formula Units Remark Check
Value Value

4 × Vmax
POLYTRON DISC Pn
1 = kgf/cm2 331.4 350.0
COMPRESSION STRESS π × a² OK

POLYTRON DISC αxa


2
THICKNESS
h ≥ cm 4.59 4.60
2 x εc OK
Pn Max. Short term strain
ε = - 0.085
Ec
π × a² Shape Factor
SF = - 2.1
4×h×a×π

POLYTRON DISC Compres. Modulus


3 Ec = Epoly × ( 1+SF2 ) kgf/cm2 3877.1
DEFLECTION

Instantaneous deflection
δst = ε×h cm 0.39 0.46
OK
0.08 deflection due to creep
δlt = (1- ) x δst cm 0.08 0.37
0.1 OK
2 × δst
4 MAX. ROTATION CAPACITY α = rad 0.0201 0.0200
a OK
Vmax
5 TOP PTFE CENTRIC PRESSURE σptfe.cen = kgf/cm2 242.8 450
Aptfe OK

6 Thickness of Stainless steel TSTS = 3 mm cm 0.3 0.3


OK

7 Thickness of PTFE TPTFE = 4.5 mm cm 0.45 0.45


OK
φd x σ
b = cm 3.98 4.1
1.25 x Fy OK
8 THICKNESS OF POT WALL
b = 0.75in cm 1.91 4.1
OK

tu = 0.06 x Dp cm 2.66 2.7


OK
9 THICKNESS OF POT BASE
tu = 0.75in cm 1.91 2.7
OK

10 Thickness of Sliding Plate tg = 0.045 x Φdt cm 2.06 2.1


OK
1.5*Hu
hw ≥ cm 0.02 1.4
Dp * F y OK

11 Rim to underside of PISTON hw ≥ 0.03 * Dp cm 1.33 1.4


OK

hw = 0.125in cm 0.3175 1.4


OK

12 Thickness of PISTON hpiston > ( 0.06 x Dp ) - hw cm 1.26 4.95


OK

13 Width of Brass ring Wb ≥ 0.25in cm 0.64 1.0


OK

14 Depth of Brass ring Db ≥ Wb x 0.2 cm 0.20 0.2


OK

15 POT cavity depth tr = (0.5*Dp*α)+h+hw cm 6.44 6.9


OK

16 Clearance between components h1 ≥ R*α+2*δu+0.125 cm 1.70 2.0


OK
1) High Strength Bolt (10.9grade)
Allowable Shear Stress(τa) : 270 Mpa
Applied allowable stress modification factor (τa') = τax1.15 = 310.5 Mpa
2) Shear Stress Check of Bolt
17 Bolt Check Shear Resistance Area of Bolt (A) = 3.53 x 4 = 14.10 cm2
H 20000
τ = = = 141.8 Mpa
A 14.10

∴ τ = 141.8 Mpa < τa' = 310.5 Mpa OK

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