XIS-6040

TECHNICAL SPECIFICATION

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 Contents

PHYSICAL SPECIFICATIONS
Physical Dimensions
Conveyor System
Environmental Conditions

ELECTRICAL SPECIFICATIONS
Power Requirements
X-Ray Generator
Detection System

INTERFACE SPECIFICATIONS
Onboard PC
Advanced Operator Control Panel
Monitors

IMAGING TECHNOLOGY
Performance Characteristics
Image Manipulation Options
Additional Functions

HEALTH AND SAFETY

Applicable Health and Safety Regulations
Safety Features

OPTIONAL SOFTWARE / HARDWARE

Software
Hardware

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 Physical Specifications
PHYSICAL DIMENSIONS

• L x W x H: 141.2 cm x 84.6 cm x 124.5 cm

55.6” x 33.3” x 49.0”

• Tunnel Opening (W x H): 60 cm x 40 cm

23.6” x 15.7”

• Max Object Size (W x H): 59.5 cm x 39.5 cm

23.4” x 15.5”

• Shipping (L x W x H): 158.8 cm x 96.5 cm x 165.0 cm

62.5” x 38.0” x 65.0”

• Net Weight: 370 kg (820 lbs)

• Shipping Weight: 490 kg (1080 lbs)

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CONVEYOR SYSTEM

• Speed: 23 cm/s (45 ft/min) in either (forward or reverse) direction

• Conveyor Type: Seamless low maintenance belt

• Load Capacity: 165 kg (364 lbs) evenly distributed load

• Conveyor Height: 71.6cm (28.2”) from floor

ENVIRONMENTAL CONDITIONS

•
o o o o
Operating Temperature: 0 C (32 F) TO 40 C (104 F)

•
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Storage Temperature : -20 C (-4 F) TO +60 C (140 F)

• Humidity: 0 TO 95% (non-condensing)

Electrical Specifications
POWER REQUIREMENTS

• Power Requirements for 110VAC ± 10%, 50/60 HZ input, 15 Amp Max. Optional voltage regulators
are available.

• Power Requirements for 220VAC ± 10%, 50 HZ 10 Amp Max. Optional voltage regulators are
available.

X-RAY GENERATOR

• The x-ray generator is rated at 160 kV, operating at 150 kV.

• The x-ray tube operates at 0.7 mA.

• The x-ray generator is rated for 100% duty cycle operation.

• The x-ray beam direction is diagonally upward.

• The x-ray tube uses a sealed di-electric oil bath with forced air for cooling.

• An x-ray controller protects the x-ray generator from abnormal over-voltage and over-current
operation.

DETECTION SYSTEM

• System utilizes a multi-energy (i.e. dual energy) stacked array x-ray detector assembly with total of
1152 high energy and low energy x-ray detectors.

• The XIS measures and compares the transmission of High Energy (high frequency) and Low Energy
(low frequency) x-rays through items that are being imaged. From this comparison, the XIS is able to
determine approximate material composition.

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• Detector assembly is L-Shaped. If left unchecked, the displayed image would present a skewed
object image due to the size of the object and the variable distance from the X-ray source. As the
diagram below shows, the closer the object is to the X-ray source, the more compressed the image
becomes.

• The PC in the XIS automatically performs geometric correction to prevent the image from appearing
skewed. As seen below, the image on the left without the geometric correction is distorted, while the
image on the right shows the test case with the proper aspect ratio.

No Geometric Correction Automatic Geometric Correction

• X-ray detector assembly uses scintillating crystals and high-gain electronic amplifiers.

The X-ray detector scans and displays the entire image without any corner cutoffs.

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 Interface Specifications
ONBOARD PC

• Processor: Intel® Core i5, 3.1GHz, 6 MB cache

• Memory: 4 GB RAM at 1333 MHz

• Storage: 500 GB HDD

• Video Card: 1 GB Video Card, Dual Digital Display

• Platform: Windows® OS

• Uninterruptible Power Supply (UPS) to maintain power to PC and key electrical systems in case of
power outage. Once power is restored, the operator can resume operation immediately.

ADVANCED OPERATOR CONTROL PANEL

• Ergonomic, alphanumeric design equipped with touch pad mouse and multiple buttons dedicated to
different image manipulation options.

• Key switch to enable operation of control panel.

• Lights displaying the status of the machine and a speaker which can be used for audible alarms.

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 MONITORS

• Single 19” LCD color monitor with image resolution of 1280 x 1024 pixels.

• Monitor displays color imaging, enhanced organic material separation imaging, enhanced inorganic
material separation imaging, B&W (black on white) imaging, reverse B&W (white on black) imaging,
and pseudo color imaging.

Imaging Technology
PERFORMANCE CHARACTERISTICS

• Wire Resolution: 40 AWG typical / 38 AWG standard

• Steel Penetration: 39 mm typical / 37 mm standard

• Spatial Resolution: 1.0 mm horizontal / 1.0 mm vertical

• Film Safety: Guaranteed up to ISO 1600 (33DIN)

• Organic/Inorganic Material Discrimination: The system is capable of discriminating between organic

and inorganic materials as measured by the ASTM F792-08 Test Piece - Test #5 & #7.

• Organic Differentiation: The system is capable of classifying organic material masked by 0.48 mm of
steel as measured by the ASTM F792-08 Test Piece - Test #9.

IMAGE MANIPULATION OPTIONS

• 6 Color Atomic Display: The default display option utilizes atomic number analysis and assigns colors
based on their respective densities.

Z-Number Material Type 3-Color 6-Color Examples Possible Threats

0-8 Organic Orange Brown Wood, Oil C-4, TNT, Semtex

8-10 Low Inorganic Orange Orange Paper, Alcohol Cocaine, Heroin

10-12 High Inorganic Green Yellow Glass Propellants

12-17 Light Metals Green Green Aluminum, Silicon Gunpowder, Trigger Devices

17-29 Heavy Metals Blue Blue Iron, Steel Guns, Bullets, Knives

29+ Dense Metals Blue Violet Gold, Silver High-Value Contraband

- Impenetrable Black Black Lead Shielding for Above Threats

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 3 Color Software 6 Color Software

From left to right, top to bottom:

Stack of paper, ashtray, bar of soap, sheet of metal, set of keys #1 sign (silver), lead curtain, cell phone,
glass bottle and peanut butter.

• Black and White: This option provides a standard grey scale display of the image.

• Reverse Black and White: This option provides a reverse grey scale display of the image.

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• Organic Emphasis: This option emphasizes the organic portions of the image by highlighting the
organic areas in orange and displaying the rest of the image in grey.

• Inorganic Emphasis: This option emphasizes the inorganic portions of the image by highlighting all of
the inorganic areas in blue and displaying the rest of the image in grey.

• Pseudo Color: This option applies multiple color palettes to produce unique images. The operator
may scroll through available color options using the contrast button on the control panel.

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• Picture Perfect: This option automatically analyzes and normalizes an image so all areas of the
scanned image are visible to the operator. When picture perfect is activated, an image containing
multiple, layered objects becomes clear for identification. This feature can be utilized in both color and
black and white mode.

• Edge Enhancement: This option instantly enhances the outline and shape of each individual item in
the screened image so operators have an easier time assessing threats.

• Hi-Penetration: This option instantly increases the penetration level to maximum for immediate
clarification of dense objects.

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• Contrast: Operators can adjust the contrast (lighten or darken) for improved image assessment.

• Real Time Image Manipulation: All image manipulation occurs in real time. Operators have access to
all function tools with an immediate software response.

• Zoom: Astrophysics software features both Continuous Zoom and 9 Quadrant Zoom. With
Continuous Zoom, operators can zoom in up to 64X. In contrast, 9 Quadrant Zoom divides the screen
into 9 sections, where each number on the AOCP keypad corresponds to the location of the
quadrant. This function permits operators to quickly zoom in on individual areas of the screen for fast
threat identification.

ADDITIONAL FUNCTIONS

• Atomic Number Selection: When operators select Atomic Number and use the touchpad mouse to
drag select an area on a scanned image, the XIS System will display the atomic number for that
region. This option permits operators to accurately identify material groups and assess threat objects.
The Atomic Number displayed will be accurate to within 0.2 counts.

• Automatic Centering: The XIS System automatically centers all images scanned regardless of their
location during the screening process. The centering function ensures that there are no corner cutoffs
or image clipping.

• Automatic Image Archive: The XIS System automatically archives the last 50,000 images scanned.
When the capacity is reached, the system will start deleting the oldest images to allow storage for the
newest images. Additionally, the software will always ensure an available storage space of 10 GB
upon startup.

XIS Interface Task Bar

• Baggage Counter: The XIS Interface Task Bar includes a baggage counter.

• Continuous Scanning: This option allows operators to bypass the photo-sensors located at the ends
of the tunnel and enable the x-ray generator to be excited as soon as the conveyor belt starts moving.
This function allows operators to scan low density organics or very long objects without image
distortion and cutoff.

• Date/Time Display: The XIS interface screen features a date / time display.

• Density Alert: The XIS System automatically highlights impenetrable areas with red dots to alert
operators to the suspicious areas and potential threat.

• Image Annotation: This option allows operators to draw a frame around a suspect area of a scanned
image and enter three alphanumeric letters for reference. Operators can then save the image for later
review, or transmit the image to a Secondary Review Station.

• Image Processing: The XIS System performs continuous automatic image optimization (adjusting for
contrast and gamma), as well as image enhancements (geometric distortion correction) to produce an

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 accurate and sharp image. The XIS System utilizes 24-bit real time image processing to accomplish
this.

• Image Review: The XIS System permits operators to review the last 100 images scanned in the XIS
System by selecting a scanned image and using the AOCP buttons to move forward or backward.

XIS System Login Screen

• Multi-Tiered Security: The XIS System interface features a Login for operators and Administrators
with unique programmable passwords to facilitate different levels of accessibility.

• Operating Mode Display: The XIS Scanning Screen displays a task bar indicating the image
manipulation mode the operator is currently in.

• Print: The XIS System features a print function that allows operators to print the current image at the
push of a button. The XIS System does not include a printer, but is compatible with most printers via
USB connection. Customers may also request a specific printer for their XIS System.

• Save Image (RGB): Operators can manually save multiple images to a different folder on the XIS
System. This permits operators to select which images for later review on a separate PC.

Health and Safety

APPLICABLE HEALTH AND SAFETY REGULATIONS

• USA FDA for cabinet X-ray Systems (Federal Standard 21-CFR 1020.40)

• Health and Safety at Work Act 1974 - Section 6, amended by the Consumer Protection Act 1987

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• U.S. Federal Aviation Administration Standards “Use of X-Ray Systems” (Federal Standards 14 CFR
108.17 and 14 CFR 129.26)

SAFETY FEATURES

• All XIS Systems are protected by a minimum of 2 layers of lead curtains on both the entry and exit
portions of the inspection tunnel. The lead curtains prevent radiation from escaping the X-Ray tunnel.

• External radiation leakage of less than 0.1mR/Hr (1µsv/hr) as measured at 5cm from the outer
panels.

• In the case of an electrical overload, the system circuit breaker automatically disconnects power from
the main AC input.

• Interlock switches are located on exterior system access panels. When any of these exterior access
panels are opened or removed, the interlock switches automatically disable the X-ray generator and
conveyor belt.

• Power-ON and X-ray ON indicator lights are located at both ends of the x-ray inspection tunnel and
on the Operator Control Panel.

• Two “Emergency Stop” buttons are placed on each side of the X-Ray machine, and one additional
“Emergency Stop” button is located on the Operator Control Panel.

• Prominent labels warn users to not insert any part of their body when the x-rays are produced.

Optional Software / Hardware

SOFTWARE

• Computer Based Training (CBT): Computer Based Training significantly enhances the detection skills
and XIS knowledge of operators. The XIS System includes a complimentary operator training
program with a small pre-scanned image library containing various normal and threat images. In
addition, a full suite library of images is available as an optional upgrade. This software can be
activated on the XIS system or any standard laptop or PC for optimum training flexibility. Computer
Based Training is interactive, self-paced instruction that covers x-ray screening fundamentals, a step-
by-step walkthrough of Astrophysics software and advanced features, as well as detailed training
reports and records management.

• Localized Language Support: Astrophysics offers multiple languages that can be set as the default
operator interface language. These include Arabic, Chinese, English, French, Italian, Japanese and
Spanish; additional languages may be available upon request.

• Threat Image Projection Software (TIP): TIP is a valuable detection tool for operators and
administrators. The software has a large library with a range of threat objects and operates by
periodically inserting a threat object into a scanned image. When a threat object is detected,
operators push the “Suspect” button on the AOCP to signify they recognize the threat. If the operator
fails to identify a threat, the system will pause and the threat object will flash on the screen to notify
the operator of the missed threat. TIP exposes operators to various threat objects and further practice
in threat identification. Moreover, TIP enables administrators to evaluate the threat detection
capabilities of operators and ensure they are screening effectively. The TIP software may be enabled

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 or disabled as desired from the administrator menu so as not to disrupt the standard screening
process.

Real Time Continuous Diagnostics Display

• The XIS System is equipped with a self diagnostic system and display which permits operators to
view the following information:

o Internal Power Supplies

o Environmental Temperature
o AC Voltage
o X-Ray Generator Power
o Power Key
o Interlock Switch
o Emergency Buttons
o System Power On / Elapsed Time
o Operator Time
o Total Power On Time
o Diode Map Out

 Additionally, the Real-Time Diagnostics Display also features a message log so

the system can notify the operator of any faults.

• INTERNET CALL CENTER (ICC) Astrophysics is the only company in the industry to offer such a
comprehensive and efficient approach to customer service. The ICC features direct video
conferencing, remote system connectivity, and facilitates fast service support and expedited parts
ordering. The development of the ICC demonstrates Astrophysics’ ongoing commitment to improve
our response time and quality of our customer service.

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 Screener Assist (SA)
Astrophysics Inc designs and manufactures security X-ray Inspection Systems used in airports,
courthouses, schools, border crossings and other locations where security threats and illicit objects need
to be detected.

The detection technology is sophisticated and performs extremely well in meeting clients’ security needs.
To complement this technology and meet even more of the requirements of clients and front-line X-ray
screeners, Astrophysics Inc has developed a remarkable software package called Screener Assist.

X-ray screeners have the challenging task of spotting potential threat objects in crowded bags and
containers in a relatively small amount of time. Screener Assist uses sophisticated algorithms and multi-
dimensional filters to spot and clearly highlight those potential threats on the screeners’ monitors.

Screener Assist draws RED ellipses around areas that possess Z-number (atomic number) and mass
density characteristics similar to those of common explosives. YELLOW ellipses are drawn around dense
areas of low x-ray penetration. PURPLE ellipses are drawn around bottles (placed on clear trays for
scanning) containing flammable liquids.

Screener Assist is hard-coded into the X-ray machine’s software and therefore requires no user
adjustment.

The figure below shows examples of these ellipses, drawn around suspect items in a scanned bag as
shown on a dual-monitor system, color on the left, black and white on the right.

In addition to explosives, Screener Assist can detect and highlight narcotics and certain types of
potentially dangerous liquids (such as lighter fluid or gasoline).

Screener Assist also works on dual-view systems, giving the screener a second view of the bag and its
contents, and highlighting potential threats in both views. It’s like getting a second opinion – instantly.

Screener Assist is a valuable tool in detecting threats in screened items. The software enhances a
screener’s judgment, skill and vigilance, helping the screener be more effective in protecting the public.

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HARDWARE

• Constant Voltage Stabilizer: The constant voltage stabilizer is an external device that serves as a
buffer between the localized power source and the XIS System. The stabilizer protects the XIS
System by compensating for unpredictable energy spikes and abrupt drops in power.

• Custom Paint: Customers may specify a particular paint scheme or additional artwork to fit in with the
aesthetic of system placement.

• Extended Roller Beds/conveyor: The XIS System may be supplemented with extended roller beds for
longer clearance and larger objects. Conveyor may be motorized.

• Footmat: A footmat is an additional safety interlock system to ensure that the operator is present at
the designated location during XIS system operation. Unless the operator places his or her foot on
the mat, the system will not operate.

• Polar Kit: The Polar Kit add-on mounts a heating pad on the generator in order to keep the XIS
System within the optimal operational temperature in areas of extreme cold.

• Radiation Meter: Customers may choose from multiple radiation meters to perform on-site checks for
possible radiation leakage as an additional safety measure.

• System Drape: The system drape is an additional cover for the XIS System when the unit is not
utilized. The cover protects the system from potentially damaging environmental factors and physical
damage.

• Test Kit: Customers may choose from multiple test pieces, including an ASTM case, to perform on-
site checks for consistency and reliability of units after repeated scans. The test kits serve as a
baseline for which the performance of multiple units may be evaluated.

• Tropical Kit: The Tropical Kit add-on desiccants within the XIS System so the unit remains unaffected
in areas with high precipitation and humidity.

• Workstations: Astrophysics offers a variety of workstations, including the Remote Operator Station,
Remote Workstation, Secondary Review Workstation and Supervisor Workstation. Remote Stations
can be added to any Astrophysics System for added screening security and efficiency. For more
information about workstations, please contact your Astrophysics Sales Representative.

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