Eba Sag Mill

This documentation pertains to
D14 501067 01
TORO_SAG36
Operating Instructions
Installation Instructions
High voltage motors
SIMOTICS HV Series Mining

Type 1DN8640-8XA42-Z
Edition 08/2017 www.siemens.com/drives

25.08.2017 10:25
V6.00
Introduction 1
Safety instructions 2
Description 3
High voltage motors
Preparing for use 4
Type 1DN8640-8XA42-Z 5
Installation
Electrical connection 6
Installation Instructions
Operation 7
Maintenance 8
Spare parts 9
Disposal 10
Service and Support A
This documentation pertains to Technical data and drawings B

D14 501067 01
TORO_SAG36 Quality documents C
Additional documents D
Checklists and forms E

Installation documents - For
Siemens internal use only! F
Edition 08/2017
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Document order number: 1501067-01 Copyright © Siemens AG 2010, -, 2016.

Process Industries and Drives Ⓟ 08/2017 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction...................................................................................................................................................9
2 Safety instructions......................................................................................................................................11
2.1 Information for those responsible for the plant.......................................................................11
2.2 Qualified personnel................................................................................................................11
2.3 The five safety rules...............................................................................................................12
2.4 Safe handling.........................................................................................................................12
2.5 Interference immunity.............................................................................................................14
2.6 Electromagnetic compatibility.................................................................................................15
2.7 Interference voltages when operating the converter..............................................................15
2.8 Electrostatic sensitive devices...............................................................................................16
3 Description..................................................................................................................................................17
3.1 Application range...................................................................................................................17
3.2 Brief description.....................................................................................................................17
3.3 Rating plate............................................................................................................................18
3.4 Description of design..............................................................................................................19
4 Preparing for use........................................................................................................................................23
4.1 Application planning...............................................................................................................23
4.1.1 Project guidelines...................................................................................................................24
4.1.2 Devices, tools, testing equipment..........................................................................................26
4.1.3 Auxiliary materials and operating materials...........................................................................27
4.2 Shipping and packaging.........................................................................................................28
4.2.1 Shipping system.....................................................................................................................28
4.2.2 Receipt of goods....................................................................................................................34
4.3 Transportation........................................................................................................................35
4.4 Storage...................................................................................................................................37
4.4.1 Short-term storage (up to 12 months)....................................................................................38
4.4.2 Long-term storage (over 12 months)......................................................................................41
4.5 Preparing the foundation........................................................................................................43
4.6 Preparing the soleplates for fastening the machine in place..................................................46
4.7 Installing roller tracks.............................................................................................................51
5 Installation..................................................................................................................................................53
5.1 Preparing for installation........................................................................................................53
5.1.1 Removing the packaging........................................................................................................53
5.1.2 Removing anti-corrosion protection.......................................................................................54
SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Operating Instructions Rev.201708251025 D14 501067 01 5
Table of contents
5.1.3 Checking the insulation resistance.........................................................................................56

5.2 Installing the machine............................................................................................................56
5.3 Grouting soleplates................................................................................................................63
5.4 Establishing a cooling water connection................................................................................63
6 Electrical connection...................................................................................................................................65
6.1 Checking the insulation resistances.......................................................................................65
6.2 Connecting the grounding conductor.....................................................................................69
6.3 Establishing the power connection.........................................................................................71
6.4 Connecting the auxiliary circuits.............................................................................................71
7 Operation....................................................................................................................................................75
7.1 Safety instructions..................................................................................................................75
7.2 Preparing for operation..........................................................................................................76
7.3 Switching on...........................................................................................................................77
7.4 Operating...............................................................................................................................78
7.5 Switching off...........................................................................................................................79
7.6 Shutting down the machine....................................................................................................80
7.6.1 Shutdown with standby..........................................................................................................80
7.6.2 Shutdown without standby.....................................................................................................81
8 Maintenance...............................................................................................................................................83
8.1 Maintenance...........................................................................................................................83
8.1.1 Maintenance intervals............................................................................................................85
8.1.2 Preparing for maintenance.....................................................................................................86
8.1.3 Maintenance work..................................................................................................................87
8.1.3.1 Machine, complete.................................................................................................................87
8.1.3.2 Foundation, fixing, alignment.................................................................................................88
8.1.3.3 Machine interior......................................................................................................................88
8.1.3.4 Rotor......................................................................................................................................89
8.1.3.5 Stator......................................................................................................................................90
8.1.3.6 Slip rings, brush holders, brushes..........................................................................................90
8.1.3.7 Grounding brush....................................................................................................................93
8.1.3.8 Replacing brushes.................................................................................................................93
8.1.3.9 Bedding-in brushes................................................................................................................94
8.1.3.10 Sealing system.......................................................................................................................95
8.1.3.11 Air-to-water heat exchanger...................................................................................................97
8.1.3.12 External fan............................................................................................................................98
8.1.3.13 Air filters.................................................................................................................................98
8.1.3.14 Electrical connections............................................................................................................99
8.1.3.15 Terminal cabinets, attached accessories...............................................................................99
8.1.3.16 Anti-condensation heating....................................................................................................100
8.1.4 Completing maintenance work.............................................................................................100
8.2 Maintenance/servicing.........................................................................................................101

6 Operating Instructions Rev.201708251025 D14 501067 01
Table of contents
9 Spare parts...............................................................................................................................................103
9.1 Ordering data.......................................................................................................................103
9.2 Spare parts list.....................................................................................................................103
9.3 Recommended stock of spare parts....................................................................................104
9.4 Wearing parts.......................................................................................................................105
10 Disposal....................................................................................................................................................107
10.1 Introduction..........................................................................................................................107
10.2 Preparing for disassembly....................................................................................................107
10.3 Dismantling the machine......................................................................................................108
10.4 Disposal of components.......................................................................................................108
A Service and Support.................................................................................................................................111
A.1 Siemens Service Center......................................................................................................111
A.2 Bolt tightening torques.........................................................................................................112
A.3 Tightening torques when mounting the machine.................................................................114
A.4 Tightening torques for electrical connections.......................................................................114
B Technical data and drawings....................................................................................................................117
C Quality documents....................................................................................................................................119
D Additional documents...............................................................................................................................121
E Checklists and forms................................................................................................................................123
F Installation documents - For Siemens internal use only!..........................................................................125
Index.........................................................................................................................................................127
Tables
Table 3-1 Machine design ..........................................................................................................................17

Table 3-2 Legend for rating plate................................................................................................................18
Table 4-1 Shipping information....................................................................................................................32
Table 6-1 Minimum conductor cross-sections.............................................................................................69
Table 8-1 Maintenance intervals.................................................................................................................85
Table 8-2 Maintenance work – machine, complete ..................................................................................87
Table 8-3 Maintenance work – machine fixing and alignment ..............................................................88
Table 8-4 Maintenance work - machine interior .....................................................................................88
Table 8-5 Maintenance work – Rotor ........................................................................................................89
Table 8-6 Maintenance work – Stator .....................................................................................................90
Table 8-7 Maintenance work - slip rings, brush holders, brushes ......................................................90
Table 8-8 Maintenance work - grounding brush .....................................................................................93
Table 8-9 Maintenance work – cooling system .......................................................................................97

Table of contents
Table 8-10 Maintenance work – Cooling water pipes .................................................................................97

Table 8-11 Maintenance work - fans ......................................................................................................98
Table 8-12 Maintenance work - Air filters .................................................................................................98
Table 8-13 Maintenance work - electrical connections and cabling .........................................................99
Table 8-14 Maintenance work – Attached accessories, terminal cabinets ...............................................99
Table 8-15 Maintenance work – Anti-condensation heating .....................................................................100
Table 9-1 Spare parts list..........................................................................................................................103
Table 9-2 Spare parts stock for 2 years....................................................................................................104
Table 9-3 Spare parts stock for 5 years....................................................................................................104
Table A-1 Tightening torques for metric bolted joints .............................................................................112
Table A-2 Tightening torques for stainless steel screws .........................................................................113
Table A-3 Tightening torques for electrical screw connections..................................................................116
Figures
Figure 3-1 Rating plate.................................................................................................................................18

Figure 3-2 Overview of the motor.................................................................................................................19
Figure 4-1 Factory serial number..................................................................................................................29
Figure 4-2 Product package label.................................................................................................................31
Figure 4-3 Assignment of components.........................................................................................................33
Figure 4-4 Hoisting a transport crate............................................................................................................36
Figure 4-5 Humidity indicator........................................................................................................................42
Figure 4-6 Anchor sleeve..............................................................................................................................44
Figure 4-7 Anchor sleeve..............................................................................................................................45
Figure 4-8 Placing leveling plates in the bonding grouting compound.........................................................47
Figure 4-9 Installing the shims......................................................................................................................48
Figure 4-10 Inserting the T-head bolt.............................................................................................................49
Figure 4-11 Installing the roller track..............................................................................................................51
Figure 4-12 Fixing the roller track in place......................................................................................................52
Figure 5-1 Installing pole segments..............................................................................................................60
Figure 5-2 Fully installed soleplate...............................................................................................................63
Figure 8-1 Bedding-in brushes.....................................................................................................................95
Figure 8-2 Sealing system............................................................................................................................96
Figure 8-3 Schematic, removing the axial fan............................................................................................101
Figure A-1 Connecting cable lugs with busbars..........................................................................................115
Figure A-2 Connecting busbars..................................................................................................................116

Introduction 1
These instructions describe the machine and explain how to handle it, from initial delivery to
final disposal of the equipment. Keep these instructions for later use.
Read these operating instructions before you handle the machine and follow the instructions
to become familiar with its design and operating principles and thus ensure safe, problem-free
machine operation and long service life.
Please contact the Service Center (Page 111) if you have any suggestions on how to improve
this document.
Text format features

The warning notice system is explained on the rear of the inside front. Always follow the safety
instructions and notices in these instructions.
In addition to the safety-related warning notices which you must read, you will find the text in
these instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
References to other locations in the text

Page information for references to other locations in the text always refer to the beginning of
the chapter.
Technical data and drawings

You can find the technical data of the machine as well as all the required drawings – such as
the machine dimension drawing, dimension drawing text and electrical data – in the Appendix
“Technical data and drawings" (Page 117).
Quality documents
You can find quality verifications relating to the machine type such as declarations on the
machine's conformity with directives or specifications in the Appendix “Quality documents"
(Page 119).

Introduction
You can find quality verifications from the manufacturing process of the individual machine in
the separate Manufacturing Data Book (MDB). The MDB is created specifically for each
machine and provided separately.
Additional documents
You can find documents about important machine components in the Appendix "Additional
documents" (Page 121). These are documents of the component manufacturers, such as:
● Operating instructions
● Maintenance instructions
● Installation instructions
● Manufacturer recommendations
● Data sheets
● Danger notices
● Certificates
Checklists and forms

You will find checklists, forms and report forms in the Appendix "Checklists and forms"
(Page 123).
Installation documentation
All the documents required for installing the components supplied for the electric machine can
be found in the Appendix “Installation documents".
If you have received these operating instructions as part of the documentation for an overall
system, this appendix will not be included. Its content is intended exclusively for trained
Siemens personnel for the purpose of installing and commissioning the machine.
Note
Missing documents
Please note that not all documents may have been available at the time the machine was
dispatched. These documents will be made available to you with the final machine manual.
Please then update the relevant appendix as required.

Safety instructions 2
2.1 Information for those responsible for the plant
This machine has been designed for use in industrial plants in accordance with Directive
2006/42/EC ("Machinery Directive"). Commissioning in the European Community is forbidden
until the plant into which the machine will be installed has been shown to conform with this
directive. Please observe the country-specific regulations when using the machine outside the
European Community.
Follow the local and industry-specific safety and setup regulations.
The persons responsible for the plant must ensure the following:
● Planning and configuration work and all work carried out on and with the machine is only
to be done by qualified personnel.
● The operating instructions must always be available for all work.
● The technical data as well as the specifications relating to the permissible installation,
connection, ambient, and operating conditions are taken into account at all times.
● The specific setup and safety regulations as well as regulations on the use of personal
protective equipment are observed.
Note
Use the services and support provided by the appropriateService Center (Page 111)
planning, installation, commissioning, and service work.
In the individual chapters of this document, you will find safety instructions that must be
observed without fail, for your own safety, to protect other people, and to avoid damage to
property.
Observe the following safety instructions for all activities on and with the machine.
2.2 Qualified personnel

All work at the machine must be carried out by qualified personnel only. For the purpose of
this documentation, qualified personnel is taken to mean people who fulfill the following
requirements:
● Through appropriate training and experience, they are able to recognize and avoid risks
and potential dangers in their particular field of activity.
● They have been instructed to carry out work on the machine by the appropriate person
responsible.

Safety instructions
2.3 The five safety rules
2.3 The five safety rules

For your own personal safety and to prevent material damage when carrying out any work,
always observe the safety-relevant instructions and the following five safety rules according
to EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence
stated before starting work.
Five safety rules

1. Disconnect the system.
Also disconnect the auxiliary circuits, for example, anti-condensation heating.
2. Secure against reconnection.
3. Verify absence of operating voltage.
4. Ground and short-circuit.
5. Provide protection against adjacent live parts.
To energize the system, apply the measures in reverse order.
2.4 Safe handling

Workplace safety depends on the attentiveness, care, and common sense of the personnel
who install, operate, and maintain the machine. In addition to the safety measures cited, as a
matter of principle, the use of caution is necessary when you are near the machine. Always
pay attention to your safety.
Also observe the following to prevent accidents:
● General safety regulations applicable in the country where the machine is deployed.
● Manufacturer-specific and application-specific regulations
● Special agreements made with the operator
● Separate safety instructions supplied with the machine
● Safety symbols and instructions on the machine and its packaging
WARNING
Live parts
Electric machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed
or if the machine is not handled, operated, or maintained properly.
● Always observe the “five safety rules" (Page 12) when carrying out any work on the
machine.
● Only remove the covers using the methods described by these operating instructions.
● Operate the machine properly.
● Regularly and correctly maintain the machine.

Safety instructions
2.4 Safe handling
WARNING
Rotating parts
Electric machines contain dangerous rotating parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed
or if the machine is not handled, operated, or maintained properly.
● Regularly and correctly maintain the machine.
● Secure free-standing shaft ends and other rotating parts such as couplings, belt pulleys
etc. against touch.
WARNING
Hot surfaces
Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns.
● Allow the machine to cool before starting work on the machine.
CAUTION
Hazardous substances
Chemical substances required for the setup, operation and maintenance of machines can
present a health risk.
Poisoning, skin damage, cauterization of the respiratory tract, and other health damage may
result.
● Read the information in these operating instructions and the product information supplied
by the manufacturer.
● Observe the relevant safety regulations and wear the personal protective equipment
specified.
CAUTION
Flammable substances
Chemical substances required for the setup, operation and maintenance of machines may
be flammable.
Burns and other damage to health and material may result.
● Read the information in these operating instructions and the product information supplied
by the manufacturer.
● Observe the relevant safety regulations and wear the personal protective equipment
specified.

Safety instructions
2.5 Interference immunity
WARNING
Falling persons
Installation, commissioning and maintenance of the machine sometimes require working at
dangerous heights. This puts people at risk of falling.
If you have to work at a height exceeding one meter, take appropriate measures to eliminate
the risk of falling.
Suitable measures include:
● Erecting scaffolding, working platforms or lifting platforms
● Wearing personal protective equipment that prevents falling
WARNING
Fallings objects
Installation, commissioning and maintenance of the machine sometimes require working at
dangerous heights. This involves a risk of components or tools falling.
If you have to work at such a height, take appropriate measures to ensure that no objects
can fall down, and that falling objects cannot injure anyone.
Suitable measures include:
● Installation of intermediate floors
● Securing loose components and tools against falling
● Wearing personal protective equipment
● Prevent people from entering the danger area.
WARNING
Noise emissions
During operation, the machine's noise emission levels can exceed those permitted at the
workplace, which can cause hearing damage.
Take steps to reduce noise, such as introducing covers and protective insulation or adopting
hearing protection measures, so that the machine can be operated safely within your system.
2.5 Interference immunity

The machine fulfills the requirements regarding interference immunity in conformity with IEC/
EN 61000‑6‑2.
On machines with integrated sensors (e.g. PTC thermistors), the manufacturer of the overall
system must himself ensure sufficient interference immunity by selecting suitable sensor signal
leads and evaluation units.

Safety instructions
2.6 Electromagnetic compatibility
2.6 Electromagnetic compatibility

This machine is designed in accordance with IEC/EN 60034 and, when used as prescribed, it
satisfies the requirements of European Directive 2004/108/EC - from April 20, 2016 of the
European directive 2014/30/EU on Electromagnetic Compatibility.
WARNING
Interference to electronic devices caused by electrical power equipment
Electrical power equipment generate electric fields during operation. Potentially lethal
malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of electrical power
equipment. Data may be lost on magnetic or electronic data carriers.
● It is forbidden for people with pacemakers to enter the vicinity of the machine.
● Protect the personnel working in the plant by taking appropriate measures, such as
erecting identifying markings, safety barriers and warning signs and giving safety talks.
● Observe the nationally applicable health and safety regulations.
● Do not carry any magnetic or electronic data media.
2.7 Interference voltages when operating the converter
WARNING
Interference voltages when operating the converter
When a converter is in operation, the emitted interference varies in strength depending on
the converter (manufacturer, type, interference suppression measures undertaken). On
machines with integrated sensors (e.g. PTC thermistors), interference voltages caused by
the converter may occur on the sensor lead. This can cause faults which can result in eventual
or immediate death, serious injury or material damage.
Observe the EMC instructions of the converter manufacturer in order to avoid exceeding the
limit values according to IEC/EN 61000-6-3 for drive systems comprising machine and
converter. You must put appropriate EMC measures in place.

Safety instructions
2.8 Electrostatic sensitive devices
2.8 Electrostatic sensitive devices
ESD protective measures
NOTICE
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect equipment against damage, follow the instructions given below.
● Only touch electronic modules if you absolutely have to work on them.
● The body of the person concerned must have been electrostatically discharged and
grounded immediately before any electronic modules are touched.
● Electronic modules should not be brought into contact with electrically insulating materials,
such as:
– Plastic film
– Plastic parts
– Insulating table supports
– Clothing made of synthetic fibers
● Always place electrostatic sensitive devices on conductive bases.
● Always pack, store and transport electronic modules or components in conductive
packaging, such as:
– Metallized plastic or metal containers
– Conductive foam material
– Domestic aluminum foil
The necessary ESD protective measures for electrostatic sensitive devices are illustrated once
again in the following drawings:
(1) Sitting (2) Standing (3) Standing/sitting

a = conductive floor surface b = ESD table c = ESD shoes
d = ESD overall e = ESD wristband f = cabinet ground connection

Description 3
3.1 Application range
The scope of delivery comprises components of an electrical machine for use in an industrial
environment. These components are characterized by their robustness, long service life, and
high levels of safety and reliability.
They have been designed in accordance with the specifications of the person placing the order
and may only be used in contractually agreed applications. Details about the design and the
permissible operating conditions can be found in the dimension drawing / dimension drawing
text and other documents in Appendix "Technical data and drawings".
WARNING
Not suitable for the use in hazardous areas
The components supplied are not directly suitable for machines that are to be operated in
hazardous areas.
Additional components are provided by the system manufacturer.
3.2 Brief description

The scope of delivery comprises components for a synchronous motor with a salient-pole rotor,
which has been specifically developed for driving tube mills.
Machine design
The regulations and standards used as the basis to design and test this machine are stamped
on the rating plate.
The machine design basically complies with the subsequent standards. Please refer to the EC
or EU Declarations of Conformity for the versions of the harmonized standards referenced.
Table 3-1 Machine design
Feature Standard
Rating and performance IEC/EN 60034‑1
Degree of protection IEC/EN 60034‑5
Cooling IEC/EN 60034‑6
Type of construction IEC/EN 60034‑7
Terminal markings and direction of rotation IEC/EN 60034‑8
Noise emission IEC/EN 60034‑9
Starting characteristics, rotating electrical machines IEC/EN 60034‑12*

Description
3.3 Rating plate
Feature Standard
Vibration severity grades IEC/EN 60034‑14
Vibration limits DIN ISO 10816-3
* For machines in line operation only
3.3 Rating plate

The rating plate shows the identification data and the most important applicable technical
specifications. In conjunction with the contractual agreements, these data determine the limits
of use in accordance with the intended purpose.
s

Figure 3-1 Rating plate
Table 3-2 Legend for rating plate
Item Description
① Product designation
② Year of manufacture
③ Type of current, type of machine
④ Factory serial number
⑤ Technical data, standards, and regulations according to which the machine was designed and
tested.
⑥ Manufacturing location
⑦ For NEMA/API: Standards/regulations and place of manufacture
For Shell DEP: Standards and regulations

Description
3.4 Description of design
Overview diagram
The diagram below provides an overview of the machine design.

. . . .

'LVFKDUJHVLGH
'(
)HHGVLGH
1'(

1 Cooling, ventilation, make-up air filter 2 Mill drum, not included in scope of delivery
3 Pole segment (4 poles per pole seg‐ 2.1 Radial floating and axial locating bearing
ment)
4 Electrical connection (control cabinet) 2.2 Radial floating bearing
5 Foundation, not included in scope of 6 Anti-condensation heating
supply
7 Slip ring device with brush holder 8 Auxiliary terminal cabinet (monitoring equipment)

Description
9 Housing (multiple segments) 10 Air-gap monitoring

11 Sealing system K1-4 Housing compartments
Figure 3-2 Overview of the motor
Stator
The stator consists of several segments that support the stator core lamination and the stator
winding. The stator segments are assembled and installed on site. For this purpose, 7 delivered
coils for each segment joint are installed, connected, and insulated accordingly. The proven
MICALASTIC- insulation system is applied at the winding. Embedded resistance thermometers
are used to monitor the temperature of the stator winding.
The segments have a welded structure and consist of two pressure plates between which the
stator core is pressed. Ribs welded to the pressure plates and the stator core secure the stator
yoke to prevent twisting and displacement.
Corresponding lifting points are provided at the corners of the segments for lifting them during
transportation and assembly.
Rotor
The "Mill" as driven machine forms the rotor. It consists of several pole segments that are
bolted to the mill-head flange using the coupling bolts. The pole winding is designed as a coil
winding.
The segmented sealing rings arranged at both ends form the sealing system together with the
profile seal and the strip brushes. The pole winding is designed as a coil winding.
The rotor bearings are provided by the driving/driven machine. The bearings are not part of
the scope of supply.
Cooling
The cooling system is designed as a closed, internal cooling circuit. The air‑to‑water heat
exchangers are directly mounted in the housing, and connected to the machine by means of
external pipes or an external piping system. The thermal losses of the machine are dissipated
through the cooling water and the ribbed surface of the air-to-water heat exchanger. Within
the machine itself, cooling air, blown using one or several external fans, flows over the rotor
surface.
Housing
The housing accommodates the stator core, stator winding, and static excitation unit. It
supports the air-to-water heat exchanger, the external fan units, the supplementary
components and monitoring equipment. The housing transfers any forces that arise in the
machine to the foundation.
The housing is mounted on soleplates and attached to the concrete foundation using a suitable
anchoring system. You can find details in the machine dimension drawing or in the "Foundation
specifications" in the Appendix "Technical data and drawings".

Description
Slip ring unit

Slip rings are used to transmit the current from the static brushes to the rotating rotor. The
electrical connection from the pole winding to the slip rings is established via the slip ring feeder
cable. The brushes are held in place by the brush holder.
Brushgear
The brushgear may consist of a single part or multiple parts. The shape of the brushgear's
front panels is adapted to suit the machine concerned. Sickle-shaped brush-arm carriers are
situated on the clamping bolts that are screwed to the brushgear; these are arranged according
to the distance between the slip rings. The brush studs, to which the brush holders and their
clamps are fastened, are pressed and welded into the sickle-shaped brush-arm carriers.
Electrical connection
Control cabinets are used to establish the power connection. Supports are provided on the
housing for the purpose of mounting the control cabinets.
Power and data exchange for the additional components and the monitoring and motor
protection devices takes place via appropriate terminal cabinets. Refer to the machine
dimension drawing in the Appendix “Technical data and drawings” for information on the
arrangement of the supports for attaching the control and terminal cabinets.
Ground terminals are provided for grounding the machine.
Anti-condensation heater
Anti-condensation heaters prevent the formation of condensation during machine stoppages.
They are designed to ensure that the interior of the machine is always warmer than its
surroundings. The heating power required is matched to the design of the electrical machine.
Monitoring equipment
The machine is designed for safe operation and equipped with monitoring equipment according
to your specification. Their type, circuit and installation location are specified in the machine
dimension drawing and in the dimension drawing text. The operating and maintenance
instructions for the monitoring equipment are provided in Appendix "Additional documentation".
Color
The supplied components are painted in accordance with the specifications made in the order.
They are therefore suitable for use in atmospheric ambient conditions, corrosivity category C2
according to ISO 12944-2.

Description

Preparing for use 4
4.1 Application planning
Good planning and preparation of machine applications are essential in terms of keeping
installation simple and avoiding errors, ensuring safe operation, and allowing access to the
machine for servicing and corrective maintenance.
This chapter outlines what you need to consider when configuring your plant in relation to this
machine and the preparations you need to make before the machine is delivered.
A number of residual risks are associated with the machine. These are described in the chapter
titled "Safety information" (Page 11) and in related sections.
Take appropriate safety precautions (covers, barriers, markings, etc.) to ensure the machine
is operated safely within your plant.
Observing the operating mode

Observe the machine's operating mode. Use a suitable control system to prevent overspeeds,
thus protecting the machine from damage.
Planning personnel resources

Please note that only Siemens service personnel or personnel trained and authorized by
Siemens are permitted to install and commission the machine. This also applies to certain
maintenance work. If this work is carried out by third parties, the warranty for the supplied item
will be invalidated.
You can also use the services provided by the Service Center to professionally connect up the
machine electrically. Request the necessary resources from the Service Center (Page 111).
Installation site safety/warning signs

Unauthorized work on or near the machine can result in death or injury due to electrical,
mechanical, thermal, or acoustic hazards. See chapter "Safety instructions" (Page 11).
Secure the installation site of the machine against unauthorized access. Provide suitable
protective measures, e.g. enclosure, safety gates, warning signs. This is particularly important
if the machine or individual components are being installed in non-industrial locations.
Dangers at local and industry-specific level

Conditions associated with particular locations or applications can present dangers which
cannot be determined by the machine manufacturer.
In light of this, it is essential that you consider any dangers associated with the location or
application as well as any national or industry-specific safety regulations during the planning,
installation, and operation phases.

Preparing for use
Danger as a result of the ring motor size

As a result of the dimensions, there are specific risks of injury when installing and maintaining
the ring motor. These dangers can include.
● Persons or objects falling
● Misstep, stumbling
● Getting hung up/caught on something
● Crushing
Carefully observe the following instructions when planning, erecting, operating and
maintaining.
● Ensure that persons can safely approach and access the ring motor. You can achieve this
by using scaffolding, platforms or elevating platforms.
● Provide suitable personal safety equipment to provide protection against falling and injury,
such as injury to the head or hands.
● If work is carried out inside the motor, ensure that personnel monitor the entry openings
(personnel that monitor and watch the manholes)
● Draw-up a safety concept and a rescue chain to rescue personnel from the ring motor.
● Carry out a risk assessment for all of the planned work on and in the ring motor. Only
commence any work when all of the risks and dangers have been removed or reduced to
a justifiable level by applying suitable protective measures.
4.1.1 Project guidelines
Space considerations
● When designing your system, ensure there is enough free space around the machine for
monitoring and maintenance purposes.
● Please ensure that cooling air can flow without obstruction.
● You also need to make sure that waste heat from other units within the system does not
warm the cooling air intended for the machine or its components (e.g. bearings).
● When planning how the machine is to be used, it is important to take into account
environmental conditions such as solar radiation, rainfall, installation altitudes, and local
earthquake risks. The permissible ambient conditions are provided in the dimension
drawing text.
● Check whether it is necessary to install weather-protected bearings. See also chapter

"Storage" (Page 37).

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Preparing the power connection

When configuring the power connection for the machine please observe the data in the
dimension drawing text and the information in chapter "Establishing the power connection"
(Page 71).
Selecting cables
When choosing connecting cables, bear in mind the rated current and the plant-specific
conditions (e.g. ambient temperature, routing type, etc. in accordance with IEC/EN 60204-1).
Risk of corrosion with inadequate coolant quality

The materials used in the heat exchanger are selected to match the cooling water quality for
which the heat exchanger was ordered. It cannot necessarily be used under different water
conditions.
NOTICE
Danger of corrosion
If the cooling water quality is unsuitable, the air-to-water heat exchanger may suffer corrosion
and fail.
● The chemical composition of the cooling water must comply with the configuration
specifications.
● If the cooling water quality fails to satisfy the quality stated on the order, please contact
the Service Center.
● Please note the recommended water quality in the operating instructions for the air-to-
water heat exchanger provided in the Appendix "Additional documents".
NOTICE
Cooling water additives
Additives in the cooling water for antifreeze or corrosion protection can have a negative impact
on the heat transporting properties. The machine can overheat. Only operate the machine
with the contractually agreed cooling water quality.
Integrating anti-condensation heating into the system concept

The terminal box for auxiliary circuits is used to establish the electrical connection for the anti-
condensation heating. The necessary data is provided in the dimension drawing text in the
Appendix "Technical data and drawings". Please note the supply voltage specified there.
Integrate the control system for the anti-condensation heating into your system concept. You
control the anti-condensation heating by means of the stator winding temperature. If the
machine is not in operation and the winding temperature falls below 25 °C, the heating must
be switched on. This prevents condensation on the internal components. The heating must be
switched off as soon as the machine is switched on.

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Please note that it must be possible to switch off the anti-condensation heating manually for
the purpose of performing maintenance work.
Interlock circuit for the external fan motor

For machines with external fans, install an interlock circuit that prevents the main machine
being switched on if the external fan is not operational.
Noise emission
CAUTION
Noise emission
Excessive sound pressure levels can lead to hearing impairment or hearing loss.
When assessing the noise level of the system, make due allowance for the noise emissions
from the machine. If necessary, take suitable noise protection measures for personnel.
4.1.2 Devices, tools, testing equipment

Auxiliary tools for transport
● 1x lifting lug for pole segments, comprising
– 2x M56 eyebolts
Auxiliary tools for installation

● 1x stator shifting equipment, comprising
– 4x armored rollers/roller skates, each with a maximum capacity of 100 t
– 2x chain hoists, tensile force 7.5 t to 10 t
– 4x hydraulic cylinders and manual lever pumps
● 1x mounting equipment for pole segments, comprising
– 2x mounting aids for mounting pole segments
– 2x LZM 10/50 hydraulic cylinders
– 2x manual lever pumps
● 1x PLARAD hydraulic bolt clamping device, comprising
– 1x hydraulic cylinder with accompanying inserts and sleeves
– 1x manual lever pump
● Special hexagon insert to tighten the high-profile nuts (machine mounting)
● Lifting device for slip ring and sealing ring installation
● Feeler gauges to check the air gap
width ≤ 8 mm, otherwise the cylindrical form of the air gap falsifies the measured values.

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● Torque wrench
● M16 eyebolts for installing T-head bolts when mounting the machine
Auxiliary tools for the electrical connection

● Wire brush for cleaning the contacts
Auxiliary tools and materials for installing stator-joint coils

● These are provided by the supplier. Make sure the auxiliary materials are stored in
accordance with the relevant regulations for storage and national safety regulations. Please
refer to the Appendix "Additional documents" for the safety data sheets for these auxiliary
materials.
Auxiliary tools for maintenance and repair

● 1x PLARAD hydraulic bolt clamping device; see auxiliary tools for installation
● 1x lifting lug for pole segments; see auxiliary tools for installation
● 1x installation device for pole segments; see auxiliary tools for installation
● Device for slip ring and sealing ring installation; see auxiliary tools for installation
Note
Devices, tools, testing equipment
If you need additional auxiliary tools for installing, commissioning, or performing
maintenance on the machine, you can order these through your Siemens partner as and
when required.
The auxiliary tools used for installation are handed over to the operator, who is responsible for
keeping them in a place where they can be readily accessed at all times for maintenance and
repair work.
Check which devices, tools and testing equipment are included in the scope of supply of the
machine. You can find the necessary information in the document “Tools_devices" in Appendix
F1. Ensure that devices, tools and testing equipment that are not listed are available on time
on the installation date.
4.1.3 Auxiliary materials and operating materials
Operating materials
● Multi-purpose grease for roller bearings and journal bearings, e.g. SHELL Alvania RL3, for
lubrication and sealing
● For cooling water, quality and quantity, see the dimension drawing text in the Appendix
"Technical data and drawings"

Preparing for use
4.2 Shipping and packaging
Auxiliary materials for installation

● Acrylic dispersion sealing compound (e.g. Sista F130), for sealing joints in slip rings and
sealing rings
● Special sealing compound (e.g. Epple 41), for sealing pole segments to mill flange
● Liquid low-strength threadlocker (e.g. Loctite 222)
● Vaseline for electric contact surfaces
● Adhesive for gluing rubber sealing strips (e.g. Pattex high-strength adhesive)
● High-temperature-resistant lubricant paste for establishing bolted joints on the pole
segments (e.g. Molykote 1000)
Note
Please refer to Appendix "Additional documents" for the safety data sheets for these
operating materials and auxiliary materials.
4.2.1 Shipping system

In this section you will learn:
● How the shipping documentation is structured.
● How packaging and packages are labeled.
● How to identify components quickly and definitely.
The shipping documents
Delivery note
The delivery note contains data from the purchase order and sales order, together with the
following important details:
● Description (contents) of the delivery/service
● Contact persons at the client
● Contact persons at the vendor
Cover sheet of attachment to delivery note

The cover sheet provides information on the packaging units included in the delivery. The
following information is provided for each package:
● Package no.
● Name of package
● Type of packaging

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● Weight details (gross, net, tare weight)

● Dimensions (Length = L, Width = W, Height = H)
Attachment to delivery note (package list)

The attachment to the delivery note (package list) contains a list of the individual packages
with their delivery quantity and weight. The last line contains the number of the package in
which the packaging unit is located.
Package marking
Each package is marked with the following minimum details:
Order-No. : Vendor order number

Project-No. : Factory serial number
Content : Package contents
Project : Order key word
Collo-No. : Delivery note number/consecutive no. of the
package
Gross weight : Gross weight of the package
Net weight : Net weight of contents
Dimensions : Dimensions of the package in cm
Further order-specific details may also be included.

The packages are labeled using stencil labeling or package inserts.
The supplier's package ID always has the format
"SIPN300 + Delivery note number + /consecutive. No. of the package"
(example: SIPN30082165161/01). Customer-specific package IDs are printed after "Collo-
No.". These do not have the prefix "SIPN300".
Factory serial number (Serial no.)

The factory serial number is the most important identification detail for a shipping unit and
packages. Shipping units or components with an identical factory serial number belong to
exactly the same machine.
D13 234567 01

✓ Manufacturer: Dynamowerk Berlin

② Year of the machine design
③ 6-digit job number
④ Machine number within an order
Figure 4-1 Factory serial number

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Special markings
In some cases, packages also have additional markings (e.g. color markings). These are used
to distinguish between different machines within an order.
The following applies:
Package with same marking = different parts of one machine.

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Product package label

Each shipped component is uniquely identified by a product package label.
ELECTRIC MOTOR
1P 1AB1234-9AB01-Z
(S) D1323456701
Q 1 DD-123456
CODE: SIEMENS
WORKS NO: 1234567
CUSTOMER ORDER: 7654321
PARTS LISTS ITEM NO: DS-654321 / 001-
ITEM NO: 100060
NOTE: SET CONSIST OF POS. 01-04
CUSTOMER MAT. NO: 012345678901234567890
INTERNAL COMMISSIONING INFORMATION:

Siemens AG, DE-13629 Berlin

Made in Germany ㉆⦌Ⓟ抯
✓ Quantity, number of identical shipped components (with barcode)
② QR code (material number, factory serial number)
③ Type, product designation (with barcode)
④ Factory serial number (Serial number)
⑤ Material number (with barcode)
⑥ Key word
⑦ Job number
⑧ Manufacturer's order number
⑨ Parts list and item number of component
⑩ Item number in package list (attachment to delivery note)
⑪ Supplementary notes on the delivery item (optional)
⑫ Material number of customer (optional)
⑬ Quality test label (China)
Figure 4-2 Product package label
Data ③, ⑥, ⑦ and ⑧ are found in the header, and data ①, ⑤, ⑨, ⑩ and ⑪ in the lines
of the attachment to the delivery note (package list).

Preparing for use
Identifying a machine component

The following table shows which information you will find on which labels.
Table 4-1 Shipping information
Information Delivery note Cover sheet of at‐ Attachment to de‐ Package labeling Package label
tachment to deliv‐ livery note
ery note
Your purchase order num‐ ✓
ber
Our order number ✓ ✓ ✓ ✓
Order key word ✓ ✓ ✓ ✓ ✓
Job number ✓ ✓ ✓ ✓
Factory serial number ✓ ✓ ✓ ✓ ✓
Machine type ✓ ✓ ✓
Delivery note number ✓ ✓ ✓ ✓
Package no. ✓ ✓
Material number of com‐ ✓ ✓
ponent
Description of component ✓
Item number in the pack‐ ✓ ✓
age list
Delivery quantity ✓ ✓
Weight ✓
And this is how you assign the delivered components to the specific items of the attachment
to the delivery note (package list).

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SIEMENS
SIPN0082165161
Siemens AG I DT LD, Nonnendammallee 72, D-13629 Berlin

Lieferschein
Dispatch Note
Siemens Industry
Industry Solutions SIPN30082165161
Industrial Technologies Datum / Date (dd.mm.yyyy) 20.08.2013
98765 Musterstadt
Germany
Bestellnummer / Order No.
SIEMENS Deckblatt zu den LS: SIPN30082165161 Auftrags-MLFB Kennwort

SIEMENS
Lieferscheinanlagen 20.08.2013 1AB1234-
Auftragsbezug
Truck single shipping L
9AB01-Z
Werknummer
Fabriknummer
D1323456701

1234567
Pos.-Nr. Materialnummer Bezeichnung

100010 DS-615006 1234567 / SIEMENS / STAENDER KOMPLETT
Kollo-Nr. Benennung
Ext.Pack-Nr. Inhalt
Art
Brutto
Gewicht (kg)
Netto Tara L
Abmessung
B H

1 Kiste CS 37.370,00 34.272,00 3.098,00 506,00 264,00 406,00 (CM)
SIEMENS Anlage zum Lieferschein / Appendix to the

delivery note
Auftrags-MLFB Kennwort
Auftrag/Order item SIPN30082165161/100010

1AB1234-9AB01-Z SIEMENS
Baugruppe Werknummer Fabriknummer
7654321/100000 1234567 / SIEMENS / STAENDER KOMPLETT
DS-907806
00100 1234567 D1323456701
Material Pos/Item Materialbezeichnung/Description

Werkstoff Abmessung/Dimensions Baugruppe
Stat.Warennr./ Norm/ Bruttogewicht/ Gefahrstoff/ ME/ Liefermenge/ Versandgewicht/ Kolli/Nr./
Commodity Code Ind.Std.Desc. Gross weight Dg class Unit Quantity Shipping weight Cargo unit
DS-987654 100021 Staender
STATOR
02000
98765432 34.200,000 KG ST 1,000 34.200,000 KG 1
D-123456 100060 Anschlagwinkel

MOUNTING BRACKET
(DS-654321 / 001-) ST 50x250
1,234 KG ST 8,000 9,872 KG 1
*Set consist of pos. 01-04
ELECTRIC MOTOR
1P 1AB1234-9AB01-Z
(S) D1323456701
Q 1 D D-123456
CODE: SIEMENS
WORKS NO: 1234567
CUSTOMER ORDER: 7654321
PARTS LISTS ITEM NO: DS-654321 / 001-
ITEM NO: 100060
NOTE: SET CONSIST OF POS. 01-04
CUSTOMER MAT. NO: 012345678901234567890
INTERNAL COMMISSIONING INFORMATION:
Siemens AG, DE-13629 Berlin

P ro j
e Made in Germany ㉆⦌Ⓟ抯
Proj c t- No.:
e D13
Co ll c t 2
: SIE 34567
o-N M 01
o.
: SIP ENS
N30
0 82
165
1610
1
✓ Delivery note
② Cover sheet of attachment to delivery note
③ Attachment to delivery note (package list)
④ Product package label
⑤ Package

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Figure 4-3 Assignment of components
4.2.2 Receipt of goods
Checking the delivery

1. Check that the delivery is complete based on the shipping documents immediately following
receipt of the goods.
2. Inspect the packaging for damage.
If the packaging is damaged, open it wide enough for the contents to be seen. In sealed
packaging, take care not to damage the protective barrier layer. The decision to open the
packaging is the responsibility of the recipient.
If the delivery is incomplete or damaged, proceed as follows:
Incomplete or damaged goods deliveries

If a delivery is incomplete or damaged, inform the following people:
● Vendor contact person (see delivery note)
● Customer contact person (see delivery note)
● Responsible person at the shipping company
● If required: claims agent at the loading/unloading port.
Immediately implement measures to precisely determine the extent and cause of the damage
and the responsible party. Immediately implement suitable damage limitation measures.
Take a photographic record of the damage.
NOTICE
Material damage caused by incorrect packaging
If the packaging was damaged due to incorrect transport or was opened for checking
purposes, the packaged goods could be damaged as a result of the weather and
environmental effects.
● Remove the packaging. Correctly store the goods that have been delivered. See chapter
"Storage" (Page 37).
● If suitable storage is not available, then the goods must be professionally repacked.
If the barrier layer of a sealed package has been damaged, you must, without exception, agree
which additional measures need to be taken with your Siemens partner (see delivery note).

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4.3 Transportation
4.3 Transportation
WARNING
Falling transported goods due to improper transport
Danger of death, serious injury, or substantial material damage caused by tipping or falling
transported goods.
Before lifting the machine or individual components, read the following safety instructions and
observe them when you carry out all your work.
● Ensure that a suitable hoisting mechanism and qualified personnel are available.
● Refer to any notes in the shipping documentation.
● Pay attention to the handling information markings on the packages whenever transporting
and putting them into storage. See ISO 780 and “Package marking" in chapter “Packaging".
● Only hoist the goods using the designated hoisting points and/or at marked positions. Use
suitable strap guiding or spreading devices. All of the information necessary to correctly
attach, lift, and transport the motor is provided in the machine dimension drawing and in
the "Transportation data" in the Appendix "Technical data and drawings".
● Observe the lifting capacity of the hoisting mechanisms.
● Only transport complete motors in the position appropriate to their design.
● All work must be performed with due caution and care.
The weight of the machine is specified on the rating plate, in the dimension drawing text and
in the attachment to the delivery note (parts list for shipping). The center of gravity is specified
in the machine dimension drawing. For packed machines, the center of gravity is indicated on
the packaging.
Note
Minimum goods handling
Organize your transport logistics to ensure that you get by with as few goods movements as
possible. Every movement may result in damage to the packaging or the goods.

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4.3 Transportation
Transporting packaged units

If the motor and/or its components are packed, depending on the weight and size of the crates
and transport frame, lift them off the ground using a fork-lift truck or a crane with slings. The
center of gravity of the goods and the positions of the hoisting points are indicated on the
packaging. Do not hoist any goods with damaged packaging.
Figure 4-4 Hoisting a transport crate
Transport to the construction site
WARNING
Danger due to improper transport
Improperly performed transportation work can lead to uncontrolled movement of the
transported goods. This can result in death, serious injury, and/or substantial material
damage.
Only authorize qualified transport companies to transport the goods to the construction site.
Take into account that experience in the transportation of heavy loads may be necessary.
The person responsible for the transport within the shipping company has overall responsibility.

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4.4 Storage
Only use suitable methods of transport and ensure that loads are properly secured.
If you establish any damage to the transported goods or the packaging during transportation,
implement measures to minimize the damage and to clarify the cause immediately. See the
section "'Incomplete or damaged goods deliveries" in chapter "Receipt of goods" (Page 34)
Before continuing transport, first repair the packaging or the transport frame. Never transport
any goods in damaged packaging or damaged goods.
Transport on the construction site
WARNING
Danger due to improper transport
Improperly performed transportation work can lead to uncontrolled movement of the
transported goods. This can result in death, serious injury, and/or substantial material
damage.
● Only use qualified personnel for transportation and handling work on the construction site.
● Ensure that the personnel have clearly understood the safety instructions at the beginning
of this chapter.
This is the responsibility of the construction site manager. The manufacturer's personnel
present on the construction site may only offer consulting and/or supervision.
4.4 Storage
NOTICE
Damage due to improper storage
Failure to store the motor correctly can result in material damage.
You must correctly store the machine if you do not immediately mount or commission it.
Only store goods in undamaged packaging. If the packaging is damaged, unpack the goods
and store them appropriately according to the nature of the goods.
Adequate anti-corrosion protection of the stored goods must be ensured as a prerequisite for
appropriate storage. The delivered goods are supplied with anti-corrosion protection for the
contractually agreed storage period. If you have to exceed the agreed storage period, consult
the vendor’s contact person (see delivery note).

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4.4 Storage
Refer also to the information in section "Shutting down the machine" (Page 80).
Note
Storing in accordance with inspection and assembly requirements
Store the individual packages in such a manner as to ensure that the following conditions are
satisfied.
● The package labeling is visible.
● The packages are stored in the sequence of assembly.
● No rearrangement is required for inspections.
Stacking crates
Stacking of crates should be avoided.
If you have to stack the crates, observe the following:
● Pay attention to the symbols and markings on the crates. Pictograms provide you with
information on any stacking restrictions.
● Note the permitted stacking load of the crates.
The stacking load for our packages is normally as follows:
Normal packaging (land transport) 500 kg/m2

Sealed packaging (sea transport) 1 000 kg/m2
See chapter "Packaging".
NOTICE
Damage to goods due to deformed packaging
Any deflection of the crate walls > 5 cm may result in damage to the contents.
If you stack the crates, ensure that there are no loads concentrated at a specific point (i.e.
the load is distributed over a wide area).
● Stack crates of the same size on top of each other.
● If you stack crates of different sizes on top of each other, use intermediate elements (timber
beams, steel beams, ...).
● Only place loads on the load-bearing sides of the lower crate.
If no special storage conditions have been agreed by contract, store the machine in accordance
with the instructions below.
4.4.1 Short-term storage (up to 12 months)

In addition to the information contained in these instructions please also observe the storage
instructions (pictograms) on the packaging.

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4.4 Storage
Storage in enclosed rooms
Room conditions
The room must satisfy the following conditions:
● It offers a sufficiently large, level, and even storage surface.
● It is well ventilated in order to prevent condensation water, mildew and infestation by vermin.
● It has a vibration-free (veff ≤ 0.2 mm/s) substrate with sufficient load-bearing capacity and
no ground moisture.
● It has reliable approach routes which can carry the relevant loads.
● It is equipped with suitable devices for transporting/hoisting goods.
● It is protected against the weather such as sunlight, flooding, sandstorms or snowstorms.
● It is capable of being heated, even in regions with a tropical climate.
● The ambient air is free from dust and aggressive gases.
● It complies with the relevant fire-protection requirements.
● It offers sufficient protection against insects and small animals. Qualified personnel shall
ensure that it is kept free of vermin.
Room climate
Humidity ≤ 45 %
Ambient temperature = 10°C (50°F) to 50°C (122°F) (1st condition)
= outside temperature + 10 K (2nd condition)
Note
Deviating climatic conditions
If you have agreed deviating climatic conditions for storage or operation of the machine, these
are given in the dimension drawing text.
Take suitable measures to ensure that the temperature remains stable and that the humidity
is uniformly low in the above areas. If necessary, use air conditioners, dehumidifiers or heaters.
Check at regular intervals - at least once a month - that the room climate is appropriate.
The room should satisfy the following conditions:

● It can be locked.
● It has burglar-proof windows and doors.
● It has lighting.

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4.4 Storage
Storage outside enclosed rooms
NOTICE
Material damage through storing goods with normal packaging outside of enclosed rooms
Atmospheric or environmental material damage may occur on machines if you store the
machines and/or their components with normal packaging (without sealed packaging) outside
of enclosed rooms.
Only goods in undamaged sealed packaging may be stored outside enclosed rooms.
Storage area
The area must satisfy the following conditions:
● It is sheltered.
● It is sufficiently large, level and even.
● It is vibration-free (veff ≤ 0.2 mm/s) and protected against flooding.
● It is accessible by suitable access routes.
The area should be situated close to the final installation site.
Soil quality
The ground below the storage area must satisfy the following conditions:
● It has sufficient load-carrying capacity.
● It is firm and dry.
Storage conditions
● Place the stored goods on pallets, beams, or foundations to protect against ground
moisture. The pallets must have a minimum height of 100 mm (4"). Make sure that you
place crates, pallets and transport frames only on the load-carrying base elements.
● Observe the information on Stacking crates (Page 37).
● Take suitable measures to prevent the goods from sinking into the soil.
● Ensure there is sufficient air circulation under the stored goods.
● Protect the stored goods against insects and small animals.
● Cover the stored goods with a tarpaulin. Ensure that covers and tarpaulins do not actually
rest on the stored goods. Use wooden frames or spacers to ensure that air can circulate
freely around the goods.
● Label the cover as follows:
"Protect against rain"
"Protect against direct sunlight".
● Lay the supports so that water pockets do not form.
● Fasten the covers to protect from storms.
● Ensure that the covers do not impede the inspection of the stored goods.

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4.4 Storage
Climatic conditions
Humidity ≤ 85%
Ambient temperature = -10 °C (14 °F) to 50 °C (122 °F)
Note
Deviating climatic conditions
If you have agreed deviating climatic conditions for storage or operation of the machine, these
are given in the dimension drawing text.
Inspections
Check the packaging for damage and check the humidity level within the packaging every 4
weeks.
NOTICE
Humidity damage as a result of extreme weather conditions
The ingress of water can lead to material damage.
Take additional protective measures when storing components in areas with extreme weather
conditions, such as frequent heavy rainfall, floods, storms, tropical climates, etc. If storage is
not possible in closed rooms, then the following additional measures must be taken:
● Protect the components using additional covers.
● Erect a weather-protected storage area from wood, corrugated sheet steel etc.
● Ensure that waterproof tarpaulins (minimum 250 g/m²) are available on site.
4.4.2 Long-term storage (over 12 months)

If the goods are stored for more than 12 months they must be appropriately prepared at the
factory. For this purpose the stored goods are packed in sealed packaging with humidity
indicators and an appropriate quantity of desiccant for the agreed period. Note the information
in the section "Packaging".
Perform the subsequent work in addition to the measures for "Short-term storage" (Page 38).
Inspections
● The stored units must be checked every 8 weeks to ensure they are still in good condition.
● Carry out a general visual inspection. In particular, note any damage to the packaging.
● Check that air can circulate freely around all sides of the stored goods.
● Ensure that the storage condition specifications (as per the section titled "Short-term
storage (Page 38)") are adhered to.

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4.4 Storage
● Check for infestations of vermin (insects and small animals). Introduce appropriate
countermeasures (spray insecticide, lay rat poison, etc.). If necessary, hire a professional
pest control service.
● Check the stored goods for signs of mildew. Introduce appropriate measures to combat the
build-up of mildew.
● Check the humidity indicators. The indicators are behind the inspection openings in the
packaging.
The humidity is indicated by changes in color:
60
50 70
40 UHODWLYH
KXPLGLW\
80
$77(17,21
,QFDVHDVSRWLVSLQNRURIOLJKWHU
FRORXUWKDQWKHGLVFLWVHOIWKHUHOD
WLYHKXPLGLW\LQWKHSDFNDJHKDV
EHHQH[FHHGHG
Blue = dry
Pink = moist
Figure 4-5 Humidity indicator
Note
Humidity indicators recondition themselves
Please note that humidity indicators recondition themselves. It is impossible to exclude the
possibility that the air humidity has risen temporarily between inspections. Excessive humidity
can result in material damage.
Carry out regular inspections and keep a log of the results.

Preparing for use
4.5 Preparing the foundation
Logging
Record the inspection results in the "Checklist for stored machines". These can be found in
Appendix "Checklists and forms". Compare your inspection results with the data from the
previous log.
NOTICE
Extending the storage period
Exceeding the permissible storage periods can result in considerable material damage.
If you exceed the agreed storage period you have to carry out the following work:
● Remove the packaging.
● Re-preserve the stored goods.
● Re-pack them correctly.
Please contact the Service Center concerning performance of the work.
In the case of stored goods with sealed packaging, this work must be carried out after 24
months at the latest.

A solid reinforced concrete foundation is required before the machine can be installed. The
design and construction of the foundation is not part of the scope of delivery.
The static and dynamic loads on the foundation as well as the required foundation rigidity are
contained in the dimension drawing text or in the "foundation details" in the "Technical
specifications / drawings" appendix. They also contain geometric data relating to foundation
design.
The following instructions should be followed when designing the foundation:
● Design the foundation with a view to ensuring safe operation and adequate accessibility.
● Ensure that the foundation will be sufficiently stiff for the entire period of machine operation.
● Take appropriate measures to avoid the transmission of external vibration to the machine
via the foundation.
● Design the foundation so that resonance between the machine and the foundation is
avoided. Please refer to the dimension drawing text or the “Foundation data” for information.
● If necessary, once you have decided on the actual installation conditions, consult your
Siemens partner to discuss your configuration results relating to the vibration behavior of
the machine/foundation system.
● When designing the foundation, consider the need for cutouts to accommodate installation
and anchoring elements. Please refer to the machine dimension drawing / dimension
drawing text or the "Foundation data" for the positions and dimensions of the required
cutouts.

Preparing for use
● If necessary, incorporate inflow channels for grouting the installation elements

(e.g. soleplates or base frames). Consideration should be given to the immediate
environment, particularly in terms of space, when designing these channels. Once
commissioning has been performed, the installation element recesses must be completely
grouted.
● Take channels into account for routing the supply lines, if necessary.
Setting anchor sleeves in concrete

When you are casting the foundation, you will also need to set the anchor sleeves in concrete
in order to fix the soleplates in place and the machine along with them. The anchor sleeves
are closed on delivery to help keep them clean during concrete setting.
PP

$$
$ $
1 Upper edge of concrete
2 Anchor plate
3 Endstops for T-head bolt
Figure 4-6 Anchor sleeve
1 anchor plate
3 L section
6 sheet
Bild 4-6 Anchor sleeve

Preparing for use
Proceed as follows when setting anchor sleeves in concrete:

1. Remove any dirt and loose rust from the anchor sleeves.
2. Using steel sections, weld together the anchor sleeves on each side of the stator to form
a cage shape. For the required dimensions and permissible tolerances, please refer to the
machine dimension drawing.
Note
Aligning the anchor sleeves
There is a mark on the front face of the anchor plate, indicating the direction in which the
opening for the head of the T-head bolt faces.
Align the anchor sleeve so that all of the markings run in parallel to the longitudinal axis of
the soleplate, see the machine dimension drawing in the Appendix "Technical data and
drawings".
1 Anchor sleeve
2 Anchor plate
3 Flat steel or angled steel bars
Figure 4-7 Anchor sleeve

Preparing for use
4.6 Preparing the soleplates for fastening the machine in place
3. Preserve the anchor sleeves by applying a suitable anti-corrosion protection agent to them
(e.g. cold bitumen).
Note
Do not treat surfaces that come into contact with the concrete
The outer surfaces of the anchor sleeves, which come into contact with the concrete, must
not be treated with the anti-corrosion protection agent. Doing this would reduce the anchor
sleeves' ability to adhere to the concrete foundation.
4. Insert the anchor sleeve into the foundation corresponding to the dimension data in the
dimension drawing text or in the "Foundation specifications" in the Appendix "Technical
data and drawings". You can determine whether the anchor sleeves are at the correct height
by means of the lower edge of the anchor plate. You will find the relevant dimensions in
the "Foundation specifications". The anchor sleeves must protrude above the upper edge
of the concrete. They can be opened later by removing the top cover plate (approximately
50 mm above the upper edge of the concrete).
5. Once the anchor sleeve cage has been set in concrete, you need to measure the anchor
sleeves and record the results. To do this, use the "Foundation" dimension report in the
Appendix "Checklists and forms". Inform your Siemens partner if the measurement results
deviate from the target values.

You can install, align, and fasten the soleplates before delivering the machine. Proceed as
follows:
Opening anchor sleeves

1. Open the anchor sleeve by removing the top cover plate (50 mm above the surface of the
concrete).
Laying the leveling plates
Note
Use high-strength grouting compound
A quick-binding, high-strength (> 60 N/mm²) grouting compound must be used when laying
the leveling plates.
1. Clean the surface of the foundation. The surface must be free of grease and dust.
2. Mark out the contact surfaces for the leveling plates as shown on the machine dimension
drawing or the "Foundation specifications" in the Appendix "Technical data and drawings".
3. Place the leveling plates (40 mm thick) on the bonding grouting compound on the surfaces
which have been marked out. The bonding grouting compound should be at least 2 cm
thick at its thinnest point. Make sure that the entire contact surface of the leveling plates is
supported.

Preparing for use
4. Secure the leveling plates against horizontal shifting (e.g. by providing a mortar lip).
5. Check the horizontal alignment of the leveling plates using a crankpin spirit level.

1 Spirit level 3 Grouting compound

2 Leveling plate 4 Anchor sleeve, top cover plate removed
Figure 4-8 Placing leveling plates in the bonding grouting compound
6. Allow the leveling plates that have been placed in the grouting compound to bond and set
completely.

Preparing for use
Installing the shims

1. Place the shims down on the leveling plates until they are at the required height. The layout
schematic can be found in the machine dimension drawing in the Appendix, "Technical
data and drawings".
1 Anchor sleeve 3 Leveling plate

2 Shims
Figure 4-9 Installing the shims
2. Once they are at the required height, tack-weld the shim plates to form a shim pack.
3. Tack-weld the shim pack to the leveling plate. This will prevent the shims from moving when
the soleplates are being installed.
Installing and aligning soleplates

1. Place the soleplates on the shims.
2. Use a surveyor's level to determine the difference in height compared with the other
soleplates.
3. Once you have determined the height difference, use additional shims to level it out. The
contact surfaces of the soleplates must not deviate from the level by more than 0.5 mm.

Preparing for use
Inserting the T-head bolt
r r

① T-head bolt
② Anchor sleeve
③ Endstop for T-head bolt
④ Marks on the T-head bolt
Figure 4-10 Inserting the T-head bolt
1. Make a mark on the top front side of the T-head bolt to indicate the position of the T.
2. Check the thread of the T-head bolt. It must be free from damage and the nut must be able
to be twisted freely.
3. Coat the T-head bolts with a suitable form of anti-corrosion protection.
4. Put the M72 high-profile nut and the washer onto the long eyebolt.
5. Screw the eyebolt into the T-head bolt thread on the front side.
6. Use a crane to lift the T-head bolt with the eyebolt.
7. Guide the T-head bolt through the fastening openings of the soleplates and into the anchor
sleeves. Make sure the T is able to pass through the opening in the anchor plate.
8. Turn the T-head bolt by approximately 45° clockwise.
9. Slowly pull the T-head bolt upwards until the T is in contact with the anchor plate.
10.Turn the T-head bolt by a further 45° until the T is in contact with the endstops.
11.Screw the M72 high-profile nut onto the T-head bolt thread. Tighten the nut slightly to
prevent the T-head bolt from falling.
12.Unhook the crane hook and remove the long eyebolt from the T-head bolt.

Preparing for use
13.Make sure the T-head bolt is in a vertical position. The machine dimension drawing contains
information about permissible deviations from this position. If the deviation exceeds this
tolerance, inform your Siemens partner.
WARNING
Vertical T-head bolts
The anchor plate may sustain damage if T-head bolts are not in a vertical position. The
anchor plate will lose rigidity and the machine may become loose.
Failure to ensure T-head bolts are in a vertical position may result in death, serious injury,
or material damage.
In view of this, it is essential to ensure compliance with the maximum deviation.
14.Tighten the M72 high-profile nut to the required tightening torque. See drawing "Bolt
tightening" in the Appendix "Technical data and drawings”. You require the special hexagon
insert here.
Checking the position of the soleplates
Note
Only measure soleplates if correctly secured
Before each measuring procedure, all of the soleplates must be tightened to the required
torque.
1. Check the horizontal alignment and height of the soleplates.

2. If you discover any deviations from the specifications, you must rectify them by adding or
removing shims. Slacken the nuts to do this, then retighten them to the required torque.
3. Repeat this process until you get the required results.
4. Record the results.
Note
Do not grout the soleplates in the foundation
You should not grout the soleplates in the foundation at this point. Do not grout the soleplates
until after the successful alignment of the machine.

Preparing for use
4.7 Installing roller tracks

The roller tracks must be installed and grouted before the stator segments can be installed.
The grouting compound must have hardened. Proceed as follows:
① Roller track
② Foundation recess
③ Fixing
Figure 4-11 Installing the roller track
1. Clean the surface of the foundation recess ②. The surface must be free of grease and
dust.
2. Mark out the contact surfaces for the installation irons as shown on the machine dimension
drawing and the "Foundation specifications" drawing in Appendix "Technical data and
drawings".
3. Place the installation irons (40 mm thick) on the surfaces that have been marked out.
4. Use the shims to align the installation irons and set them to the required height.
5. Screw and pin the halves of the roller track together.
6. Place the roller tracks ① on the installation irons.
7. Check the horizontal alignment of the roller track.

Preparing for use
Fixing the roller track in place
① Welded seam
② Fixing screw
③ Mounting bracket
Figure 4-12 Fixing the roller track in place
1. Place the mounting brackets ③ at equal distances around the roller track.
2. Drill fastening holes for the expansion plugs. See machine dimension drawing.
3. Place the expansion plugs in the holes.
4. Screw the mounting brackets in place.
5. Weld the mounting brackets to the roller track.
Grouting the roller track

1. Grout the roller tracks in place using grouting compound. Observe the instructions for use
provided by the manufacturer.
Note
Keep the areas around the axial stops free
If axial stops need to be attached, remember to keep the areas for grouting them free. The
axial stops are only fixed and grouted once the installation work is complete.
You can find information on where the axial stops are positioned on the "Axial stop" drawing,
module 5989 in Appendix “Installation documents".
2. Allow the grouting compound to harden completely before installing the stator segments.

Installation 5
This section provides information about installing the supplied components. It only describes
the main steps involved in installation. If you require any help or support during installation,
please contact the Service Center.
When carrying out any work on the machine, observe the general safety instructions
(Page 11) and the specifications contained in EN 50110‑1 regarding safe operation of electrical
equipment.
WARNING
Danger from incorrect installation
Incorrect installation can result in death, serious injury or substantial material damage. Correct
installation is essential to ensure that the machine works safely without any problems.
All installation work should be carried out by qualified, authorized personnel who adhere
strictly to the safety procedures described in these instructions.
5.1 Preparing for installation
5.1.1 Removing the packaging

● Do not remove the packaging and protective coverings until mounting of the machine
requires it.
● If the machine and/or its components are in sealed packaging, allow an acclimatization time
of fours days before opening the packaging.
● Pay attention to the "Top" or "This side up" markings on the packaging.
● Open the crates and packaging carefully; do not use a crowbar to open them forcibly.

Installation
If you follow these instructions, you will not damage machine parts when opening the
packaging.
1.
CAUTION
Falling packaging components
Falling packaging components could injure you or damage machine parts.
The braces and supporting struts are generally nailed to the outer walls. Pull nails out from
the outside of the crate. When pulling out nails, watch out for parts of the packaging that
may become detached and fall into the crate.
Use a nail puller to remove any nails.

2. Lift off the crate lid and cover boards.
3. Remove enough of the braces and supporting struts to enable the machine part to be taken
out of the crate without being damaged.
4. With packaging that has an inner frame, all the cover boards must first be removed and the
inner frame then systematically dismantled into its component parts.
5. Detach the machine part from the bottom of the crate or packaging.
The machine part can now be lifted out.
Note
Reusing plastic sheets
Carefully remove the protective barrier layers. These can be used again later for covering
machine parts while they are waiting to be mounted.
5.1.2 Removing anti-corrosion protection

Machined, bright surfaces of machine parts and small components such as screws, bolts,
wedges, feather keys, and dowel pins are treated with an anti-corrosion protection agent.
Carefully remove this anti-corrosion protection agent just before you start the installation work.

Installation
Bright surfaces on machine parts

● Use petroleum, petroleum ether, or a similar solvent or detergent to remove the anti-
corrosion protection coating from the machined surfaces of machine parts and from small
components.
Note
Make sure that the detergent or solvent does not come into contact with any painted
surfaces, as this could damage the paint.
● Use petroleum to soften thick layers of anti-corrosion protection agent. Then push the
softened layers off using, for example, a hardwood board of approximately 10 x 10 x 1 cm.
Do not sand the protective coating down or scrape it off.
NOTICE
Do not use metal tools
Do not use metal objects such as scrapers, spatulas, or plates to remove the anti-corrosion
protection agent,
as this could damage the surfaces of the machine parts.
● Lightly oil the depreserved surfaces.
Thread
● Remove the anti-corrosion protection agent from the tapped holes in machine parts and
from the threads of screws, bolts, tapered pins, etc., by shaving them using the
corresponding tap or threading die. Refer to the drawings for the relevant male and female
thread dimensions.
● Use dry compressed air to purge the shaved tapped holes.
● Lightly oil the depreserved threads.
Burrs and pressure marks

● Check the machine parts, as well as the fixing and retaining elements, for burrs and
pressure marks. Use a smoothing file to carefully remove any burrs/pressure marks.
● Only whetstones may be used to smooth finished surfaces.
● Burrs or pressure marks on the metal surfaces of bearings must only be removed using a
curved or blunt scraper.
Cleaning parts immediately prior to installation

● Wash the depreserved parts with petroleum again just prior to installation. Dry them
thoroughly.
● Remove any rust patches with a piece of soapstone, quickly rubbing it back and forth across
the surface to be cleaned. Level out the coatings at the edges of any pitting.
● Only non-linting cloths (preferably a chamois leather) should be used for cleaning.

Installation
5.2 Installing the machine
● Use dry compressed air to purge the threads, blind holes, indentations, compartments,
channels, and pipes.
● Clean out the inner spaces with an industrial vacuum cleaner.
Touching up the paint coating

● Touch up any flaws in the painted surfaces. For additional information on this, refer to the
"Customer information … " in Appendix D.
● Remove dirt and rust from these areas using a wire brush and an abrasive cloth. The areas
to be touched up must be free of dust and grease.
● Only use paint that matches the existing finish.
● Unless otherwise agreed, the machine parts are painted as follows:
Outer surfaces : RAL 7030, stone gray

Machine interior : RAL 7030, stone gray
Bearing parts that come into contact : Red, oil-resistant paint ("bearing red")
with oil
Paint base : Synthetic resin
● Leave around 24 hours drying time between coats.
5.1.3 Checking the insulation resistance

Check the insulation resistance of the windings in the stator segments before installing the
stator segments. For information on how to check the insulation resistance, please refer to the
section titled "Checking the insulation resistance" (Page 65).
Lifting the machine components
WARNING
Use qualified personnel only
For the purpose of attaching, lifting, and transporting the machine components, only enlist
the services of qualified personnel who have been approved for work involving the
transportation of heavy loads.
The individual machine components must only be hooked at the prescribed attachment points
that have been provided. You can find all the information you need on this subject in the
"Transport specifications", module 7900/7901.

Installation
Checking the position of the soleplates
Note
Only measure soleplates if correctly secured
Before each measuring procedure, all of the soleplates must be tightened to the required
torque.
1. Check the horizontal alignment and height of the soleplates.

2. If you discover any deviations from the specifications, you must rectify them by adding or
removing shims. Slacken the nuts to do this, then retighten them to the required torque.
3. Repeat this process until you get the required results.
4. Record the results.
Installing stator segments

You can find all of the necessary instructions for mounting and installing the stator segments
in the drawing "Stator frame - handling and assembly", module 0140 in the Appendix "Technical
data and drawings".
1. Install the individual stator segments once the soleplates have been approved. Begin with
the two stator segments at the bottom.
2. Place the two bottom stator segments with their foot plate fully on the relevant soleplates
(with a shim of around 10 mm), making sure that no parts of the segments are jutting out.
Ensure this position is retained until the two top stator segments are installed (until the ring
is closed).
3. Once the ring has been closed, determine the insulation values or the polarization index
respectively ("Pi") at the stator segments.
4. If the results are inconclusive, carry out extensive high-voltage measurements at the stator
segments.
5. Enter the measurement results in test report QPA 068.2010.
6. Hand over the test report to your Siemens partner.

Installation
Installing pole segments
NOTICE
Damage to the pole segments
There is a danger that the segments will be damaged if the pole segments are transported
or stored unpacked outside the transport frame provided. Therefore, it is imperative that you
fully comply with the following instructions.
● Only remove the pole segment packaging immediately before you start to mount the
segment.
● Keep the pole segments in the transport frame until they are mounted.
● Only transport the pole segments in the transport frame.
● If, to carry out specific work, you have had to take out the pole segments from the transport
frame, after the work has been completed, place them back in the transport frame.
● Ensure that the pole segments that have not been mounted are always packed and
protected against environmental effects.
Before attaching the pole segments

1. Clean the mill flange and the pole segments so that they are free of grease in order to
achieve a high frictional resistance.
2. Measure the mill flange.
3. Enter the measurement results in test report QPA 068.0040.
Installing for the first time

1. Insert all 4 coupling joint bolts for fastening the pole segments to the mill flange.
2. Tension the coupling connection bolts using the hydraulic bolt tensioning equipment.
Comply with the tensioning force as specified in the "Tightening torque" drawing.
3. Tighten the nuts M64 by hand.
Initially, the coupling connection bolts are installed without using excentric bushing. Only use
these after the final alignment.
Note
Rotor imbalance during pole segment installation
While the pole segments are being installed on the mill flange, an imbalance involving at least
one pole segment will be created. You must take steps to curb this imbalance.
To prevent larger imbalances, you must install the pole segments in the order specified.

Installation
Note
Switching on the lift-oil system
Switch on the lift-oil system when installing the pole segments. Turning the mill flange without
the lift-oil system switched on can cause damage to the bearings.
Installation procedure
The mill is turned using appropriately dimensioned cable winches.
1. Wind up to 4 layers of steel cable around the mill element.
2. Guide the two cable ends to the cable winches situated opposite one another.

Installation
3. Install the pole segments in the exact order shown in the image below.

① Turning cable
② First pole segment installed
③ Mill flange direction of rotation
④ Securing cable
⑤ Second pole segment installed
⑥ Final position of the second mounted pole segment after rotating through one pole division
⑦ Final position of the first mounted pole segment after rotating through 180°
Figure 5-1 Installing pole segments
4. Install the first pole segment ②. Rotate the mill flange ③ through 180°.
5. Install the second pole segment ⑤. Turn the mill flange by one pole segment pitch ⑥.
6. Install the third pole segment. Turn the mill flange 180°.
7. Install the fourth pole segment. Turn the mill flange by one pole segment pitch.
8. Install the fifth pole segment. Turn the mill flange 180°.
9. Install the sixth pole segment. Turn the mill flange by one pole segment pitch.
10.Repeat the process until all the pole segments have been installed.

Installation
11.Determine a reference pole segment for aligning the rotor.

12.Perform the first run-out test on the rotor and record the results.
Determining the air gap and stator roundness

1. Move the stator over the pole segments.
2. Align the stator with the rotor and soleplates.
3. Determine the air gap and stator roundness on the basis of the reference pole, and record
the measured values for subsequent installation work.
4. Move the stator to its installation position and fasten it to the soleplates.
Installing stator windings

To complete the stator winding system, have the stator-joint coils and ring circuits (included in
the scope of delivery) installed at the site by qualified Siemens specialists. Electrical
measurements need to be performed multiple times while the stator-joint coils are being
installed.
Aligning pole segments

1. Align each of the pole segments in turn using the measured values for the air gap.
2. If the pole wheel axial eccentricity (runout) is in compliance with the specifications, install
the excentric bushings to fix the pole segments, and tighten these using the coupling
connection bolts (see the data in the Appendix "Technical data and drawings"
"Bolt tightening" as well as the bolt tensioning equipment in the Appendix "Additional
documents").
3. Measure the rotor concentricity. Enter the results in test report QPA 068.1038.
5. Establish the electrical connections.
Installing the slip ring and sealing ring

1. Install the slip ring and sealing ring segments.
2. Align the two rings.
3. Make sure the requirements for clearances and creepage distances are adhered to.
4. Measure the concentricity of the two rings. Enter the measurement results in test report
QPA 068.1031. Hand over the test report to your Siemens partner.
5. Install the slip-ring cable and establish the electrical connections to the rotor.
6. Mount the slotted disc segments (for speed monitoring) on the slip ring.

Installation
7. Align the slotted disc segments with one another.

8. Measure the concentricity of the slotted disc. Enter the measurement results in test report
QPA 068.1032. Hand over the test report to your Siemens partner.
Aligning the stator

1. Move the stator over the pole segments.
2. Align the stator with the rotor and soleplate.
3. Align the stator in accordance with the specified air gap and axial offset. Record the results
in QPA 068.0051, as outlined in Appendix C.
4. Fix the stator in place using the fixing screws. You can find information on the required bolt
tightening torques in the "Bolt tightening" drawing, module 0140 in Appendix B.
5. Pin the stator. See the "Statorbefestigung" drawing, module 2930 in Appendix B.
Installing additional components

Do not install the winding shields, sealing system, rain shields, or other components such as
the brushgear and monitoring equipment (e.g. for recording actual speed values) until you
have finished the alignment process involving the motor air gap and axial offset.
Install the coolers, control cabinets, terminal cabinets, and internal cabling at the same time
as you are carrying out the installation work described here.
Installing and grouting axial stops

1. You can find information on installing the axial stops on the roller track on the "Axial stop"
drawing, module 5989 in Appendix B.
2. Grout the spaces around the axial stops that have been left in the foundation recesses
using grouting compound. Observe the instructions for use provided by the manufacturer.

Installation
5.3 Grouting soleplates
5.3 Grouting soleplates

1. Fill the anchor sleeves to the upper edge with fire-dried silica sand.
2. Grout the gap (3) between the foundation and the lower edge of the soleplate's lower chord
using suitable grouting compound.
1 Soleplate 3 Gap between foundation and lower chord of soleplate (approx. 60 mm)
2 Foundation
Figure 5-2 Fully installed soleplate
3. Grout the rest of the foundation recess up to the upper chord of the soleplate.
5.4 Establishing a cooling water connection

Establish the cooling water connection at the air-to-water heat exchanger. For flange sizes,
see the dimension drawing text in the Appendix "Technical data and drawings" It is
recommended that expansion fittings be used to connect the cooling water pipes to the air-to-
water heat exchanger.
Note
Laying the cooling water pipes
Lay the cooling water pipes in such a manner as to ensure that the heat exchangers can be
installed and removed without having to remove long sections of pipes.

Installation
5.4 Establishing a cooling water connection

Electrical connection 6
equipment.
6.1 Checking the insulation resistances
Safety instructions
Only suitably qualified personnel are permitted to work on electrical power installations. Ensure
that all testing work is performed only by sufficiently qualified personnel.
WARNING
Hazardous voltage during insulation resistance tests
In some cases, the terminals can be at hazardous voltage levels during the measurement
and immediately afterwards. Touching live components can result in death or serious injury.
● When connecting the line cables, ensure that no line voltage is applied.
● Never touch the terminals during or immediately after measurement.
Note
Logging measurement results
Always log the insulation resistances measured. In this way, you can obtain an overview of
how the general state of the insulation develops over time.
Information on insulation resistance measurement of the stator winding

● Measure the insulation resistance of the stator winding with respect to the stator core and
enclosure prior to commissioning or after prolonged non-operational periods (due to storage
or standstill, for example).
● When performing the measurement, observe your national or industry-specific standards
and regulations. Associated recommendations are also contained in the IEEE Std 43
"Recommended practice for testing insulation" standard.

● Use a suitable insulation measuring device.

Note
Before you begin measuring the insulation resistance, please read the manual for the
insulation resistance measuring device you are going to use.
● Where possible, measure the insulation resistance of the winding with respect to the
machine enclosure when the winding temperature is between 20 and 30 °C.
● When making a measurement, wait until the measuring instrument display no longer
changes. This will take approximately one minute.
Simplified method
You can adopt the following simplified measurement conditions below in order to come to a
general conclusion with regard to the insulation resistance. Reliable conclusions can be drawn
only by observing your national or industry-specific standards and regulations or the
recommendations of IEEE Standard 43.
Recommended
measuring voltage: 1000 V DC
Measuring circuit: Disconnect all connecting cables and instrument transformers.
Minimum value of insulation
resistance: RC(20 °C) ≥ 10 * (UN/1kV + 1) MΩ
Value after making a measurement for one minute at 20 °C
Temperature correction: Take into account that the value of the measured insulation re‐
sistance halves when the temperature increases by 10 °C and
doubles when it decreases by 10 °C.
Example: ● Machine with a rated voltage UN = 10 kV
● Calculation of the minimum insulation resistance:
RC(20 °C) = 10 * (UN/1kV + 1) MΩ
= 10 * (10kV/1kV + 1) MΩ
= 110 MΩ
The values below must be achieved during the measurement.

RT(50 °C) ≥ 14 MΩ
RT(40 °C) ≥ 28 MΩ
RT(30 °C) ≥ 55 MΩ
RT(20 °C) ≥ 110 MΩ (Calculated minimum insulation resistance)
RT(10 °C) ≥ 220 MΩ
UN = Rated voltage
RC= Insulation resistance, corrected for 20 °C
RT= Measured insulation resistance at temperature T

Conducting the test:

1. Establish the measuring circuit with the windings still grounded.
2. Measure the winding temperature using the built-in temperature sensors.
3. Remove the grounding connection.
4. Switch on the insulation measuring device.
5. Read off the measured values after a minute.
6. Switch off the device.
7. Ground the winding again.
WARNING
Danger from capacitive residual voltages
After the measuring-circuit voltage has been switched off, capacitive residual voltages may
still be present, which constitute a hazard.
Short-circuit the windings for a few minutes and ground them before you continue working
on the machine.
Checking the insulation resistance of the excitation winding

The insulation resistance of excitation windings is measured against the grounded shaft.
During periods of operation at the operating temperature, the insulation resistance of excitation
windings should not drop below 0,1 MΩ. If it does, you need to clean and/or dry the windings.
Be extremely careful when working with the exciter cable on the shaft.
With new windings, the insulation resistance value for each pole should be Ris > 200 MΩ at
room temperature. Correspondingly, a minimum value for the complete winding of Ris,min > 200/
pole number MΩ is obtained.
After prolonged storage or lengthy periods of operation, the insulation resistance should first
be measured with a low voltage (< 500 V) to prevent any damage to the winding when the
measuring voltage is applied.

Assessing the winding insulation with the help of the polarization index
The polarization index is useful for assessing how dry or contaminated the winding insulation
is. Proceed as follows to determine the polarization index:
1. Measure the insulation resistance at the individual phase winding.
2. After a measurement period of
– 0.5 min measure the insulation resistance RC (0,5 min)
– 1 min measure the insulation resistance RC (1 min).
Note
Insulation resistance sufficiently high - Polarization index not useful
If the insulation resistance reaches a sufficiently high level (around 10 times the
minimum value) in less than one minute, you do not need to refer to the polarization
index for further assessment.
– 10 min measure the insulation resistance RC (10 min).

3. Calculate the polarization indices RC (1 min)/RC (0,5 min) and RC (10 min)/RC (1 min).
If you have achieved the following values, the winding insulation is in a good condition:
Polarization index RC (1 min)/RC (0,5 min) > 1.25

Polarization index RC (10 min)/RC (1 min) >2
If the result falls below the specified values, you need to dry and/or clean the winding. See
"Drying and cleaning windings" in this chapter.
Drying and cleaning windings, troubleshooting

If the minimum insulation resistance values specified above are not achieved, the cause may
be attributable to factors such as moisture, pollution or damage to the insulation.
The stator winding must be dried in the following cases.
● Pollution or damage as well as external visible moisture have been identified as the cause
for the minimum insulation resistance value being fallen below.
● External moisture can be seen on the winding surface, independent of whether the minimum
insulation resistance value is maintained or not.
● Despite removing dirt deposits, the minimum insulation resistance values are still not
reached.

6.2 Connecting the grounding conductor
Drying windings
You can apply heat to dry the windings in the following ways.
● Feed in current from external power sources to generate thermal losses in the winding, e.g.
using motor-generator welding sets or controllable converters.
● Feed in warm air. When doing this, cover the machine. You can do this e.g. using tarpaulins
or wood covers.
Make sure that the air circulates so that the moisture can be removed.
When drying, attempt to achieve a winding temperature of approx. 60°C. However, this steady-
state temperature should not be reached until about four hours after the start of drying. Increase
the current level in the windings or the amount of heat that is applied so that this condition is
maintained. Start with low values and increase the amount of heat fed, taking into account the
temperature increase. Measure the temperature using the integrated slot resistance
thermometers.
Note
Anti-condensation heating
Please note that the anti-condensation heating has not been designed to dry the windings, but
is intended to prevent condensation.
Note
Drying the rotor winding
When you dry the stator winding, in most cases the warm ambient air created will mean that
the rotor winding is warmed and dried at the same time. If the rotor winding has not been
adequately dried at the same time, please contact the Service Center (Page 111).

The machine must be integrated into the grounding concept used at the installation site using
grounding terminals. Each grounding terminal is marked with an earth symbol. You can find
information on where the grounding terminals are positioned on the "Ground connections"
drawing, module 6496 in Appendix B.
Examples
Table 6-1 Minimum conductor cross-sections
Cross section of power conductor [mm2] 185 240 300 400

Minimum cross-section for ground connection to VDE 0530, Part 1 [mm ] 2
95 120 150 185
Nominal size of corresponding cable lug to DIN 46235 16 - 95 16 - 120 16 - 150 16 - 185
(nominal size = diameter of terminal bolt - conductor cross-section)

Connect the grounding conductor so that it makes good electrical contact. Dazu müssen die
folgenden Bedingungen einhalten.
● Make sure the contact surfaces are even.
● Make sure the contact surfaces are bright. If necessary, brush the contact surfaces using
a clean, medium-fine steel-wire brush.
● Grease the contact surfaces with acid-free Vaseline.
● Only use retaining elements that are in perfect condition.
● Tighten the hexagonal bolts to the specified tightening torque.
Grounding brushes
Grounding brushes are part of the brushgear and ground the rotor/mill body by means of the
grounding slip ring.
If the windings are supplied from a power converter, the insulation of the windings acts like the
dielectric of a capacitor.
DANGER
Impermissibly high contact voltage
Depending on the type of power converter and the respective operating state, an
impermissibly high contact voltage can occur between the shaft and the baseframe. This
contact voltage is a hazard for the operating personnel and, as a result of bearing currents,
the bearings can be damaged.
By using grounding brushes containing metal, the brush voltage between the bearings and the
shaft is kept to a very low contact voltage level.
The grounding brushes are attached to the winding shield at the NDE and slide on the slip ring.

6.3 Establishing the power connection
6.3 Establishing the power connection

If the machine has one shaft extension or two shaft extensions with different diameters, the
direction of rotation when looking at the front of the single or the thicker shaft extension is
defined as follows:
● If you connect the power cables in the phase sequence L1, L2, L3 to U, V, W, the resulting
rotation will be clockwise.
● If you interchange two connections, e.g. L1, L2, L3 to W, V, U, the resulting rotation will be
counter-clockwise.
Note
On machines which are only allowed to run in one direction, the rating plate shows an arrow
which indicates the permitted direction of rotation, and it also specifies the terminal
connections in the required phase sequence.
6.4 Connecting the auxiliary circuits
Auxiliary terminal cabinet

Route the cables for the supply and monitoring equipment to a separate terminal cabinet when
installing the machine at the customer site. Connect the cables to the terminal blocks in the
terminal cabinet.
Lay outer cables in flexible tubes. The cables in the machine components supplied are laid in
permanent positions and tied down using straps.
Connecting the anti-condensation heating

This electrical machine is equipped with an anti-condensation heating system. This system is
designed to ensure that the temperature of the active parts of the machine is always higher
than the ambient temperature, thus preventing condensation.
You will find details of the performance data and connection voltage in the dimension drawing
text in Appendix B. The positions of the heating elements are shown on the machine
dimensions drawing in Appendix B. The connection should be established at the customer's
site.
Note
Local grounding system
It is essential that you connect to the local grounding system. In the case of three-phase current
connections, also make sure that the control circuit is correctly connected.

Note
Only operate anti-condensation heating when the machine is switched off
If the anti-condensation heating is operated while the machine is running, this can increase
the temperatures inside the machine.
● Include an appropriate interlocking circuit in the machine's control system when designing
the electrical system.
● Only operate anti-condensation heating when the machine is switched off.
● Before switching on the machine you should always check that the anti-condensation
heating is not running.
Connecting temperature monitoring for the stator winding

The temperature of the stator winding is monitored by resistance thermometers embedded in
the stator winding. Monitoring the stator winding temperature enables the winding to be
protected against thermal overload. Thermal overloading means a prolonged excess
temperature which may destroy the winding insulation or considerably reduce the life of the
insulation.
If the winding temperature reaches or exceeds the permissible limit value, a warning signal is
issued or the machine is shut down automatically, depending on the temperature attained.
The temperature sensors are installed in the stator winding. As a result, it is not always possible
to replace them.
The customer must route the connecting cables of the temperature sensors to the machine's
auxiliary terminal box.
Before commissioning the machine, check that all the cables are connected correctly by
referring to the circuit diagram.
Note
Protection of the complete machine is not necessarily sufficient
The temperature monitoring system of the stator winding does not provide complete thermal
protection for the entire machine. Owing to the different time constants, parts of the rotor
winding may assume a high temperature earlier than the measuring points in the stator winding
when the load quickly changes.
Connecting an external fan motor
Protective circuit
A protective circuit must be provided for electric motors with an attached fan unit. This
protective circuit must ensure that the main machine cannot be switched on unless the fan unit
is in operation.

Direction of rotation
The direction of rotation of the fan unit must match the arrow indicating the direction of rotation.
The fan impeller is visible through the air inlet opening in the fan cowl on the motor. If the
direction of rotation is incorrect, swap two of the fan motor's phase conductors in the terminal
box.
Connecting
Connect the fan motor at the customer's site in accordance with the terminal diagram for the
associated terminal box and observing any information provided on rating plates.
1. Check:
– That the line voltage and line frequency match the details on the rating plate;
– That the cross-sections of the designated connecting cables are matched to the rated
current of the motor (with due consideration for the relevant installation regulations).
2. Connect the protective conductor to the protective conductor terminal.
3. Establish the other electrical connections as per the circuit diagram.
4. If the fan is supplied with a connector already attached, check whether the pin assignment
for the connector matches the pin assignment for the socket.


Operation 7
equipment.
7.1 Safety instructions
Qualified personnel
Only qualified personnel should work on or in the vicinity of this machine.
Regular monitoring
Regular monitoring is a precondition to promptly identify faults and avoid damage. Any changes
in the normal condition are an indication that the machine is not working properly. The cause
should be found immediately for the sake of damage prevention.
WARNING
Live uncovered parts
Live parts which are not covered over can cause electric shock if touched.
This can result in death, serious injury, or substantial material damage.
● Make sure all live parts are covered over.
● Never remove covers during operation.
WARNING
Uncovered rotating parts
Rotating parts which are not covered over can cause death, serious injury, or substantial
material damage if touched.
● Make sure all rotating parts are covered over prior to starting up the machine.
● Never remove covers from rotating parts during operation.

Operation
7.2 Preparing for operation
NOTICE
Risk of burn injuries due to hot surfaces
The surfaces of some machine parts such as bearing housings can become hot under normal
operating conditions. Do not touch these surfaces. This can result in burn injuries.
● Never touch machine parts during operation.
● Allow the machine to cool down before starting work.
7.2 Preparing for operation

Once the system has been correctly installed, you should check the following prior to
commissioning:
Note
Checks to be carried out prior to commissioning
The following list of checks to be performed prior to commissioning does not claim to be
complete. It may be necessary to perform further checks and tests in accordance with the
specific situation on-site.
● The machine is undamaged.

● The machine has been correctly installed and aligned, the transmission elements are
correctly balanced and adjusted.
● All fixing screws, connection elements, and electrical connections have been tightened to
the specified tightening torques.
● The operating conditions match the data provided in accordance with the technical
documentation, such as degree of protection, ambient temperature, etc..
● Moving parts, for example the coupling, move freely.
● All touch protection measures for moving and live parts have been taken.
● The air leakage filters are installed and function correctly.

Operation
7.3 Switching on
Preparing for operation
⇓ After installation or inspection

⇓ Test run of shut-down machine
⇓ Starting under normal operating conditions
Activity Machine part

❑ ❑ Measure the insulation resistance of the stator winding in relation to the Stator
stator core and housing. See "Checking the insulation resistance"
(Page 65).
❑ Check that all of the electrical connections are tight. Check all of the ground Connections
connections.
❑ ❑ Check that the monitoring instruments are operating correctly. Check the Monitoring equipment
setting of the contact devices.
❑ ❑ ❑ Check the speed encoder setting and whether the speed encoder is oper‐ Monitoring equipment
ating correctly.
❑ ❑ ❑ Connect the pressure oil supply. Check that it is operating correctly. Pressure oil supply for mill
❑ Set the oil quantity and oil pressure. See the nameplate for the supply sys‐ Pressure oil supply for mill
tem.
❑ ❑ Open the vent valves. Fill the pipe system with clean water until water comes Air-to-water cooler
out of the vent valves. Close the vent valves. Inspect the connections for
leaks. Remember to observe the operating pressure.
❑ ❑ ❑ Open the water intake to the cooler. See the "Cooler" operating instructions Air-to-water cooler
in the Appendix "Additional documents".
7.3 Switching on
⇓ Switching on after assembly or inspection

⇓ Starting under normal operating conditions
Activity
❑ Compare the direction of rotation of the machine with the specifications in the dimension drawing text (Page 117)
or on the nameplate.
❑ ❑ Observe the machine running in no-load operation for a while. Check for smooth running of the bearings. Check
for irregular noise.
❑ ❑ If the machine does not run smoothly and/or there are any abnormal noises, switch it off and determine the cause
as it slows down. If mechanical running is smoother immediately after switching off, the cause can be assumed to
be magnetic or electrical. If mechanical running is not smoother immediately after switching off, the cause can be
assumed to be mechanical, e.g. misalignment.
See also
Technical data and drawings (Page 117)

Operation
7.4 Operating
7.4 Operating
Assuming that all of the monitoring equipment is available, check the following operating values
at regular intervals.
● Current, voltage, power consumption
● Winding temperatures
● Cooling air temperatures
● Temperatures of the supplied coolants
● Bearing temperatures
● Mechanical vibrations
● Leaks in the coolant flow, for example
Log the determined values. Compare the measured values with the rated values.
Note
Setting the monitoring equipment
The final setting of the monitoring equipment to the tripping values can only be carried out
when the operating values that occur under normal operation have reached a steady-state
condition. The guide values for alarm and shutdown can be found in the "Machine protection
data" in the Appendix "Technical data and drawings".
NOTICE
Machine damage due to deviations from the steady-state values typical for the machine
Long-term deviations from the steady-state values typical for the machine indicate a fault.
Failure to observe deviations can result in serious damage to the motor.
For deviations that exist for a longer period of time, determine the cause and rectify it. See
Chapter "Operating faults".

Operation
7.5 Switching off
7.5 Switching off
Electrical
⇓ For a planned operational stop

⇓ For shutdown but where the motor is ready to start (standby)
⇓ For shutdown without standby, e.g. for maintenance or repair
❑ ❑ ❑ Switch off the motor, if possible without load.
❑ ❑ Lock out the motor so that it cannot be switched on again.
❑ ❑ ❑ Allow the machine to coast down. Coast down can be braked or unbraked.
Air-to-water cooler

❑ Adjust the feed for the coolant corresponding to Chapter "Shutdown with standby" (Page 80).
❑ Switch-off the cooling liquid feed.
❑ ❑ Carry out the work corresponding to the notes in chapter "Shutdown the machine" (Page 80).
Fan

❑ ❑ After the machine has been electrically shut down, allow the fans to run until the hot air temperature lies 10 K
below the operating temperature.
Auxiliary circuits

❑ ❑ ❑ Once the temperature inside the motor has dropped to 3 K above the ambient temperature, switch on the anti-
condensation heating. If the machine has no anti-condensation heating, please take appropriate steps to en‐
sure that the temperature inside the machine is 3 K above the ambient temperature.
❑ ❑ Switch off all of the other auxiliary circuits for the protection and monitoring the motor.
❑ ❑ Carry out to the protective measures corresponding to Chapter "Shutdown the machine" (Page 80).
Converter
When switching-off, also observe the converter operating instructions.

Operation
7.6 Shutting down the machine
7.6.1 Shutdown with standby
The standby machine must be especially protected if downtimes occur due to the operational
situation and the machine is in danger as a result of prevailing environmental effects at the
installation site.
Such a situation can occur during:
● the time between the end of installation and the commissioning of the machine
● pauses between two operating times
● Idle times of standby machines.
Measures to maintain readiness

Apply the following measures so that the machine can remain on standby without any
detrimental effects.
● Prevent condensation occurring inside the motor, e.g. by switching on the anti-
condensation heating.
● Regularly operate the motor, as a minimum once a month.
Air-to-water cooler
Perform all actions according to the cooler manufacturer's instructions. The instructions can
be found in "Additional documents" in the Appendix.
If the cooler manufacturer's instructions do not contain sufficient information, perform at least
one of the following actions.
Continue to operate the cooling system with lower coolant quantities (up to 20 % of the normal
flow rate). This reduced flow rate avoids deposits forming in the pipes. Decomposed products
are flushed away from where they form.
If the coolant does not flow, this is especially hazardous for copper pipes and copper alloy
pipes. The hazard is particularly high if the protective coating has not completely formed in the
pipes, or there is a danger of corrosion forming under the deposits in the pipes.
For standstill or failure of the coolant supply for up to three days, you can keep the coolant in
the cooler. You must then maintain the following conditions.
● The pipes are kept free of any deposits.
● The cooling circuit is closed using the shut-off valves.
● The cooling system is vented.
● There is no danger that the liquid coolant can freeze.
If you cannot ensure that these conditions are met, then you must treat the cooling system as
for "Shut down without standby" (Page 81).

Operation
7.6.2 Shutdown without standby
You must protect the machine against damage using suitable preservation measures if you
wish to shut down the machine for a longer period of time without it being ready to run.
Stator and rotor

In order to protect the stator and rotor, you must avoid condensation forming inside the
machine. The relative humidity must be below 50%. This can be achieved - for example -
through the following measures.
● Pack the machine so that it is sealed against moisture. Use welded polyethylene foil as
packaging material. Use a sufficient quantity of desiccant (approximate amount: 105 g/m2
foil surface and for each month that preservation is required) in the packaging. Attach the
humidity indicator. Regularly check the moisture in the packaging. When required, replace
the desiccant.
● Provide the machine with air dehumidifiers.
● Use a heater and circulate the air in the machine to ensure that it remains dry.
● Apply a corrosion protection agent to the bare metal surfaces outside the bearings.
Air-to-water cooler
Perform all actions according to the cooler manufacturer's instructions. The instructions can
be found in "Additional documents" in the Appendix. This is how you avoid damage due to
corrosion.
If the cooler manufacturer's instructions do not contain sufficient information, and the cooling
system has not been operated for more than three days, perform at least one of the following
actions.
1. Completely drain the liquid coolant from the cooling system.
2. Clean the piping system.
3. Flush the pipes with clean water.
4. Dry the pipes with warm, dry air.
If the cooling circuit is closed and the liquid coolant has the quality of drinking water, you do
not have to perform the work described above.
Monitoring preservation measures

Record the preservation measures that were carried out in a list. Arrange that qualified
personnel check the effectiveness of preservation measures at regular intervals, however a
minimum of every eight weeks. This must be documented. If you identify any corrosion or other
damage, then remove it immediately.
If you wish to re-commission the machine that was shut down and preserved, then undo the
measures that were taken to shut down the machine and which were logged (documented).
To commission the machine, please read Chapter "Commissioning".

Operation

Maintenance 8
equipment.
8.1 Maintenance
WARNING
Incorrect execution of maintenance work
Inadequate technical know-how when performing maintenance work can result in death,
severe injury or significant material damage. Therefore, it is imperative that you fully comply
with the following instructions.
● Instruct the service personnel of your Siemens partner (Page 111) or specifically trained
and authorized service personnel to perform maintenance work.
● Carefully comply with the safety information and instructions in these operating
instructions.
● Please remember that carrying out maintenance work requires specialist knowledge about
working on high-voltage installations.
● Always observe the 5 safety rules (Page 12). Take into account all supplementary and
auxiliary circuits.
CAUTION
Hot parts and components of machines
If the machine was operated, hot machine parts and components can result in severe burns.
Before commencing any maintenance work allow the machine to cool down to a safe
temperature.
NOTICE
Damaged electrical connections
Electrical connections can be damaged when removing components. If you must remove
components, first disconnect all electrical cables that are routed both internally and externally.

Maintenance
8.1 Maintenance
DANGER
Uncontrolled mill rotation
If product to be ground is in the mill, then the mill can rotate when the center of gravity shifts.
● Only perform maintenance work if the mill is secured against uncontrolled rotation by
applying both brakes.
● For the whole time that maintenance work is being performed, ensure that the brakes are
locked so that they cannot be released.
Safety-related measures for cleaning
CAUTION
Risk of injury as a result of parts or particles that are flung around
When cleaning parts of the machine using compressed air, loose parts or particles of dirt can
be flung around and cause injury.
● Installed suitable extraction measures.
● Wear personal protective equipment, such as protective glasses, gloves, overall.
● Ensure that personnel not involved in the work are not in the danger area.
NOTICE
Risk of injury or material damage caused by chemical substances
When carrying out cleaning work with chemical substances, injuries can occur caused by
chemical burns or poisoning. Chemical substances can be incompatible with the materials of
individual parts and components and result in their damage.
● When using chemical cleaning agents, carefully observe the warning notes and
information about using the agents provided in the safety data sheet.
● Wear personal protective equipment, such as protective glasses, gloves, overall.
● Make sure that the components in question are compatible with the chemical substances;
this is particularly important for plastics.
Important note
Note
Clarify any areas of uncertainty before beginning work
Contact the Siemens Service Center if you are uncertain about performing certain work.
Maintenance work that is not carried out correctly can cause damage to the machine.

Maintenance
8.1 Maintenance
8.1.1 Maintenance intervals
Regularly and carefully maintain the machine. This is how you ensure that
● the reliability and availability of the machine is guaranteed
● faults are identified and remedied at an early stage
● expensive operational failures are avoided.
The intervals for maintenance work specified in the following refer to the operating conditions
specified in the technical data and disturbance-free operation. If necessary, you must adapt
the intervals to match the actual conditions at the place of installation, such as e.g. the amount
of dirt, switch-on frequency, load. Conduct a visual inspection of the machine after 500
operating hours or one month after commissioning.
NOTICE
Deviating component maintenance intervals
Maintenance intervals may deviate for individual components. Failure to observe these
maintenance intervals can result in damage to the components.
Please observe the maintenance instructions of the component manufacturer. The
documentation for the components, e.g. operating instructions and maintenance instructions,
is provided in the Appendix "Additional documents".
NOTICE
Faults and exceptional operating states
Faults or exceptional operating states, such as excessive electrical or mechanical stressing
or loads on the machine (e.g. overload, short circuit) can result in consequential damage to
machine parts.
● After rectifying faults or exceptional operating states, you should perform the test steps
described in "Major maintenance".
● In the result of the test, specify the necessary corrective maintenance measures.
● Contact the Service Center.
Intervals
Perform the inspection and maintenance work at the following intervals. The first condition
reached always applies.
Table 8-1 Maintenance intervals
Type of maintenance Carrying out maintenance work

First inspection (only per‐ 500 Operating hours
formed once) 1 Month

Maintenance
8.1 Maintenance
Type of maintenance Carrying out maintenance work

Minor maintenance 8 000 Operating hours
24 Months
- Switching operations
Major maintenance 16 000 Operating hours
36 Months
- Switching operations
The maintenance intervals are valid when operating the machine in duty type S1 according to
IEC 60034-1.
8.1.2 Preparing for maintenance
Note
Using Siemens Service
To perform maintenance work, contact your Siemens Service Center (Page 111).
Only entrust maintenance work to personnel who have received the appropriate training from
Siemens. Please note that some work can only be performed by Siemens Service. This work
is designated as follows in the tables outlining the individual maintenance activities.
✓ Work can be performed by qualified personnel after they have been suitably trained by
Siemens.
☑ Work can only be carried out by Siemens Service or by authorized personnel who have
been trained by Siemens.
When performing maintenance work, always carefully observe the safety instructions in these
operating instructions.
Observe the Five safety rules (Page 12). It is essential that the work activities listed are
performed in the specified sequence.
NOTICE
Special maintenance instructions for components
Failure to observe the special maintenance instructions for these components can result in
damage to the components.
Please observe the maintenance instructions of the component manufacturer. The
documentation for the components, e.g. operating instructions and maintenance instructions,
is provided in the Appendix "Additional documents".

Maintenance
8.1 Maintenance
Opening the machine

Open the inspection openings in the machine cover and the terminal box cover for inspection
and maintenance of the machine interior. You can find more information in the machine
dimension drawing and in the dimension drawing text in Appendix "Technical data and
drawings".
Note
Required space for "major maintenance"
Please be aware that the machine hood must be removed and/or the rotor pulled out in order
to carry out certain tasks during the "major maintenance". Make sure that the following
conditions are met:
● There is sufficient clearance above the machine if the machine hood has to be removed.
● There is sufficient clearance available in the longitudinal axis of the machine if the rotor has
to be removed.
● Lifting equipment with sufficient permissible ultimate load and height is available.
Refer to the machine dimension drawing / dimension drawing text for information on the
required space.
8.1.3 Maintenance work
8.1.3.1 Machine, complete
Table 8-2 Maintenance work – machine, complete
⇓ First inspection
⇓ Small maintenance
⇓ Large maintenance
Item being main‐ Check Perform the following work

tained
✓ ✓ ✓ General external Mechanical damage, paint If you identify any damage or signs of damage, then
state damage, corrosion, leaks, dirt, initiate measures to remove the damage or to limit the
✓ ✓ ✓ General state of foreign bodies damage. When required, inform your Siemens partner.
the inside of the
machine
☑ Air gap of the Rotor alignment, axial and ra‐ Compare the results with the attachment to the quality
main machine dial test certificate. If you identify any deviations, inform your
Siemens partner.
✓ ✓ Function Perform a function test.

Maintenance
8.1 Maintenance
8.1.3.2 Foundation, fixing, alignment
Table 8-3 Maintenance work – machine fixing and alignment
⇓ Minor maintenance
⇓ Major maintenance
Item being Check Perform the following work

maintained
✓ ✓ ✓ Machine fixing Firmly mounted Retighten any loose mounting elements. Replace the re‐
taining elements at any fixing points that have become
loose.
✓ ✓ ✓ Foundation Setting or cracks. Record any changes. Clarify why these have occurred with
the person responsible for the foundation. Implement
measures to remove the causes.
☑ ☑ Alignment Clearances between rotating Re-align the machine parts.
parts and other machine parts.
Machine to driven/drive ma‐ Record the results. Compare the results with the last meas‐
chine. urement. Re-align the machine if necessary. See the sec‐
tion titled "Aligning".
8.1.3.3 Machine interior
Table 8-4 Maintenance work - machine interior
⇓ Initial inspection

tained
✓ ✓ Cold and warm- Deposits of dirt. Remove any dust and dirt.
air spaces
✓ ✓ Stator winding Accessible part of the stator Remove any dirt and dust.
winding (NDE) for dirt deposits If there is evidence of discoloration or damage, inform
and discoloration. your Siemens partner.
✓ ✓ Electric conduc‐ Condition and fixing. Secure the cables. Replace damaged cables. Renew
tors the retaining elements of fixing elements that have be‐
come loose.
✓ Seals, rubber Deformation, wear, porosity, Replace deformed, damaged or porous seals, rubber
components, cracks. components and damping elements.
damping elements
✓ ✓ ✓ Air guidance Check fixing elements for tight Renew the retaining elements of fixing elements that
mounting. have become loose. Replace the missing fixing ele‐
ments. Tighten the fixing elements with the appropriate
tightening torque. See "Bolt tightening torques"
(Page 112).
✓ ✓ ✓ Deposits of dirt. Remove any dust and dirt.

Maintenance
8.1 Maintenance

tained
✓ ✓ Monitoring devi‐ Check fixing elements for tight Renew the retaining elements of fixing elements that
ces mounting. have become loose. Replace the missing fixing ele‐
(Page 112).
☑ ☑ Condition. Replace damaged monitoring equipment with identical
equipment.
✓ ✓ Deposits of dirt. Remove any dust and dirt. Clean the optical sensors.
✓ Insulation resistances. See "Checking the insulation resistance" (Page 65).
8.1.3.4 Rotor
Table 8-5 Maintenance work – Rotor

tained
☑ ☑ ☑ Poles General condition, con‐ Clean the poles. Determine the causes of any foreign bodies
tamination, foreign bod‐ or damage. Implement appropriate remedial measures.
ies
☑ ☑ ☑ Correct position; firmly Remove any pole screws that have become loose. Retighten
fixed the poles using new pole screws.
☑ ☑ Areas between Contamination Clean the areas between the poles.
poles
☑ ☑ Pole windings Contamination Clean the pole windings.
☑ ☑ ☑ Insulation resistance Record the measurement results. Compare the results with
those from the last measurement. Dry the windings. Contact
the Siemens Service Center if there are major differences
between the results.
☑ ☑ Displacement Replace the damaged pole segment if necessary.
☑ ☑ ☑ Connections for Contamination; tight Clean the connections. Retighten the connections.
pole, damper, and connections
starting windings
☑ ☑ Pole winding braces Fixing (firmly fixed) Retighten any loose fixing elements.
☑ ☑ ☑ Exciter cable/Slip Condition of cable rout‐
ring cable ing and fixing elements
☑ ☑ ☑ Insulation; clearances
and creepage distan‐
ces maintained

Maintenance
8.1 Maintenance
8.1.3.5 Stator
Table 8-6 Maintenance work – Stator

tained
☑ ☑ Winding overhang Damage, pollution, for‐ Clean the winding overhang. If damaged or if foreign bodies
DE/NDE eign bodies are present, analyze the cause and initiate remedial meas‐
ures.
☑ Seating of the lashing Secure any loose lashing or bracing elements.
and bracing
☑ Slot wedges Firmly seated Resecure any loose slot wedges.
☑ Stator windings Winding resistance, in‐ Measure and log the winding resistance. See "Checking the
sulation resistance. insulation resistance" (Page 65). Compare the results with
the previous measurements.
8.1.3.6 Slip rings, brush holders, brushes
Table 8-7 Maintenance work - slip rings, brush holders, brushes

tained
✓ ✓ Slip ring space Every three months for depos‐ Clean the slip ring space. See "Cleaning the slip ring
its of brush dust. space" (Page 91).
✓ ✓ ✓ Slip rings State of the contact surfaces Carefully remove brush dust from the surfaces between
● Surface, see "Checking the the slip rings and the terminal studs.
contact surfaces" (Page 92) If there is any damage to the contact surfaces, contact
the Service Center.
● Radial eccentricity see
"Checking radial
eccentricity" (Page 92)
● Formation of oxide film,
see "Monitoring oxide film"
(Page 92)
✓ ✓ Condition of the insulation be‐ If there is any damage to the insulation, contact the
tween the slip rings. Service Center.

Maintenance
8.1 Maintenance

tained
✓ ✓ Brush holder Condition of holders, easy Clean the brush holders. See "Cleaning the slip ring
movement of the joints, align‐ space". When required, correct the alignment. Retighten
ment and fixing on the brush all fixing elements.
studs. Replace damaged brush holders.
✓ ✓ Manually check that the spring Replace the brush holders if the pressure noticeably
effect is the same on all the changes.
brush holders.
✓ ✓ ✓ Brushes General state. Replace worn or damaged brushes. See "Changing
● Length brushes" (Page 93). Bed-in the brushes if necessary.
See "Bedding-in the brushes" (Page 94).
● Bedding area
● Lateral surfaces
● Stranded wires
● Stranded wire outlet
● Can easily move in the
brush holders.
If available:
✓ ✓ Filter Dirty filter in the slip ring space Replace dirty filters.
ventilation.
Cleaning the slip ring space

● Remove any deposits of dust and dry dirt from the slip-rings, brush holders, insulating parts
and from the slip-ring space.
● Blow out the dust using dry compressed air (max. 4 bar). Extract the dust at the same time
using a vacuum cleaner. Ensure that the dust is not blown into the machine or its air cooling
circuit.
● Remove any stubborn dirt using a lint-free cloth or brush. Do not use any wire wool or metal
objects.
● Carefully remove any greasy dirt using a suitable grease solvent (e.g. non-combustible
electrical cleaning agent). Sparingly use the solvent. Avoid directly pouring or spraying it
onto the slip-ring surface. Remove any residue.

Maintenance
8.1 Maintenance
Checking the contact surfaces

A smooth cylindrical contact surface with a uniform oxide film formation enables perfect brush
contact with normal wear.
● The contact surface must be free of scratches and nicks.
● If spiral grooves are machined in the slip-ring, then their edges must be chamfered along
the complete length.
● If there are small indentations (grooves) in the circumferential direction, then these do not
pose a problem up to a depth of approximately 0.5 mm. If the oxide film film is damaged or
increased brush wear occurs, then the grooves must be removed.
Note
Regular polarity change reduces wear
By regularly changing the polarity, you can reduce the polarity-dependent wear of the slip-rings
and the brushes.
● Change the polarity 2 to 3 weeks after slip-rings have been reworked and is sure brushes
have been changed.
● Check the brush bedding area and the slip-ring surfaces 2 to 3 times a year. Change the
polarity if the brush mirror and/or the slip-ring contact surfaces have different levels of
surface roughness.
Monitoring the oxide film

The oxide film contains graphite and forms on the slip-ring contact surfaces in operation. The
even formation of this oxide film over the complete width and circumference of the slip-ring is
an important criterion for perfect operating behavior.
● The oxide film should have been completely formed after approximately 1000 operating
hours.
● A well-formed oxide film has a smooth surface with a mat up to a glossy reflection.
Depending on the brush quality, current density, humidity and temperature, the color can
range from a light gray up to a deep black.
● It should not be striped, spotty or torn.
● Do not destroy the oxide film by unnecessarily grinding or when replacing the brushes.
● During operation, different patinas can form on the slip rings depending on the polarity. In
this case, reverse the polarity of the slip rings.
Checking the radial eccentricity

● You can identify out-of-roundness of the slip-ring contact surface by carefully probing a
brush head with and insulating pin (e.g. fiber) at the rated speed.
● Determine the magnitude of the eccentricity and the increase using a dial gauge or a
precision measuring unit while the rotor slowly rotates.
● For slip-rings with spiral grooves, use a wide probing element on the probe of the dial gauge.

Maintenance
8.1 Maintenance
● As large radial acceleration rates can cause the brushes to lift or even to break, the gradient
of the increase is more critical than the absolute value of the out-of-roundness. 1 µm/cm
circumference can be taken as a nominal value for the permissible gradient. The maximum
permissible eccentricity of the slip-rings is obtained from this value.
● Check that the slip-rings and terminal studs are firmly seated by gently tapping with a plastic
hammer.
8.1.3.7 Grounding brush
Note
Maintenance intervals
Brush wear depends on the operating conditions. Appropriately adapt the maintenance
intervals for the grounding brush.
Table 8-8 Maintenance work - grounding brush

tained
✓ ✓ Brush contact Check condition of brush con‐ Carefully clean the brush contact surface if it is very dirty.
face tact face for grooving and pol‐ Inform your Siemens partner of any damage.
lution.
✓ ✓ Brush holder State of the holder, easy move‐ When required, correct the alignment.
ment of the joints, alignment Renew the retaining elements of fixing elements that
and fixing of the brush studs, have become loose. Replace the missing fixing ele‐
adequate spring effect. ments. Tighten the fixing elements with the appropriate
(Page 112).
Replace damaged brush holders.
✓ ✓ Brushes Length of the brushes, ease of Change the brushes if they have worn to approx. 30%
movement in the brush holder, of their original length or they are damaged. See the
attachment of the stranded dimension drawing text as well as chapter "Replacing
wires in the brushes. brushes" (Page 93) and chapter "Bedding-in brushes"
(Page 94).
✓ ✓ Brush holder Condition and secure fit. Renew the retaining elements of fixing elements that
have become loose. Replace the missing fixing ele‐
(Page 112).
8.1.3.8 Replacing brushes

Brushes must be replaced if they have worn down to a length of 27 mm.

Maintenance
8.1 Maintenance
● Please note that brush wear occurs unevenly.

● Only use brushes of the same type and manufacturer.
● Ensure that the brushes have uniform lengths.
● Always change the brushes in the complete set. This will enable you to achieve a better
running behavior.
Note
Do not change the brush type/grade
Only change the brush type after prior consultation with the Service Center.
Specify the following data when ordering replacement brushes.

● Type and serial number of the machine. See rating plate.
● Type, dimensions and brush manufacturer. See dimension drawing text.
8.1.3.9 Bedding-in brushes

There must be a good electrical and mechanical contact between the sliding surface and
carbon brush. This is the reason that you must adapt the contact surface of the carbon brush
to the sliding surface.
NOTICE
Arcing
Arcing can occur if the contact surface between the brush and sliding surface is too small.
Arcing causes points on the sliding surface to melt. The pitting that occurs increases brush
wear. A high amount of brush dust represents the following dangers.
● The brushes jam in the holder
● The insulation resistance is reduced
● Electrical arcing
Always correctly bed-in the carbon brushes.
Proceed as follows when bedding-in the brushes.

1. Place the abrasive cloth ② (grit 200) on the sliding surface. The abrasive cloth points in
the direction of the carbon brush ①.
2. Place the brush on the abrasive cloth.

Maintenance
8.1 Maintenance
3. Move the abrasive cloth back and forth several times over the sliding surface. When you
are bedding in the new brushes, make sure that you don't round-off the carbon brushes.

✓ Carbon brush
② Abrasive cloth
Figure 8-1 Bedding-in brushes
4. Thoroughly remove the brush dust that is generated.
8.1.3.10 Sealing system
Maintaining the sealing system

Seals between the stator and rotor are arranged as follows.
Feedside: Between winding shield and slip ring

Dischargeside: Between winding shield and rotating sealing ring
The internal lip seal (with grease filling), the exterior brush seal, and the rain shield form the
sealing system.

Maintenance
8.1 Maintenance

① Winding shield ④ Grease filling

② Lip seal ⑤ Brushes
③ Feedside: Slip ring ⑥ Rain shield
Dischargeside: Replaceable sealing ring
Figure 8-2 Sealing system
Maintaining the seals

Brush seal
1. Remove the relevant segments of the rain shield.
2. Unscrew the brushes from the holders to clean them.
3. Tap the dirt off them or dislodge it using compressed air.
4. Wash the brushes in soapy water and then dry them.
5. Press the clean brushes back onto the runner ring by the adjustable holders and screw
them in place. If the brushes no longer fit in the runner, this means they are worn out and
need to be replaced.
Lip seal
Fill the lip seal with grease before final installation. The dimension drawing in Appendix B
shows the positions of the grease nipples.
Lubricating the lip seal
Grease used: SHELL Alvania R3 and SHELL Alvania EPLF No. 3. Both types demonstrate
equivalent properties.

Maintenance
8.1 Maintenance
Amount of grease used when lubricating for the first time and/or commissioning:
12000 cm³ per seal
High-pressure grease press:
perm. operating pressure: up to 400 bar
volume ejected for each stroke: 2,0 cm³
8.1.3.11 Air-to-water heat exchanger
Table 8-9 Maintenance work – cooling system

tained
✓ ✓ Air-to-water cooler Condition of the coolant Carry out the maintenance work in accordance with the
lines and air baffles. "Cooler" operating instructions.
✓ ✓ ✓ Leaks. Identify and rectify the cause. Re-seal the system.
✓ ✓ Corrosion protection. When required, improve the anti-corrosion protection.
✓ ✓ ✓ Coolant pipes Mounting elements se‐ Retighten the fixing elements if necessary.
curely in place.
✓ ✓ ✓ Leak tightness of the cool‐ Replace the seals or the coolant pipes if necessary.
ing system piping.
✓ ✓ Coolant Anti-freeze protection. Make sure that the anti-freeze protection corresponds to the
expected ambient temperatures.
✓ ✓ Corrosion protection. Set up the corrosion protection according to the cooler man‐
ufacturer's specification.
✓ ✓ Quality. Ensure the quality is according to the cooler manufacturer's
specification.
Table 8-10 Maintenance work – Cooling water pipes

tained
✓ ✓ ✓ Cooling water pipes Mounting elements se‐ Retighten the fixing elements if necessary.
curely in place
✓ ✓ ✓ Leak tightness of the Replace the seals or the cooling water pipes if necessary.
cooling system pipe‐
work
✓ ✓ ✓ Open and close the lock Replace the valves if necessary.
valves to check wheth‐
er they are working
properly.

Maintenance
8.1 Maintenance
8.1.3.12 External fan
Table 8-11 Maintenance work - fans

tained
✓ ✓ ✓ External fan Condition, pollution. Carry out maintenance work in accordance with the
manufacturer's operating instructions. See "Additional
documents" in the Appendix.
8.1.3.13 Air filters
Table 8-12 Maintenance work - Air filters

tained
✓ ✓ ✓ Air filters Correct installation Install the missing air filter. Correct any incorrect installation.
Functionality: Ensure the correct functioning. Replace the defective filter.
Contamination Clean the filters according to the manufacturer's instructions.
Replace the filters if necessary. The manufacturer's instruc‐
tions can be found in the Appendix "Additional documents".

Maintenance
8.1 Maintenance
8.1.3.14 Electrical connections
Table 8-13 Maintenance work - electrical connections and cabling
Item being maintained Check Perform the following work

✓ ✓ Power connection Pollution, moisture, corro‐ Clean the connections. Dry the connections. Re‐
✓ ✓ Grounding terminals sion, secure contact new the retaining elements of fixing elements that
have become loose. Replace the missing fixing el‐
✓ ✓ Auxiliary terminals ements. Tighten the fixing elements with the appro‐
✓ ✓ Ring leads and main gener‐ priate tightening torque. See "Bolt tightening tor‐
ator leads ques" (Page 112).
✓ ✓ Slip ring cables
✓ ✓ Insulating elements
✓ ✓ Terminal boards
✓ ✓ Link rails
8.1.3.15 Terminal cabinets, attached accessories
Table 8-14 Maintenance work – Attached accessories, terminal cabinets

tained
✓ ✓ ✓ Attached accesso‐ Fixing and retaining el‐ Retighten any loose fixing elements. Replace the retaining
ries ements (securely in elements if necessary.
place).
✓ ✓ ✓ Grounding terminal Fixing and retaining el‐ Retighten any loose fixing elements. Replace the retaining
on the housing ements (securely in elements if necessary.
place).
✓ ✓ ✓ Terminal cabinets Are the fixing and retain‐ Retighten any loose fixing elements. Replace the retaining
ing elements for the elements if necessary. Remove dirt deposits and moisture.
conductors and ground‐
ing terminals securely
in place?
Cabinet fixing.
Deposits of dirt and
moisture
Check the seating and
sealing of cable glands.

Maintenance
8.1 Maintenance
8.1.3.16 Anti-condensation heating
Table 8-15 Maintenance work – Anti-condensation heating

tained
✓ ✓ General Function Perform a function test.
✓ ✓ ✓ Fixing Firmly mounted Renew the retaining elements of fixing elements that have become
loose. Replace the missing fixing elements. Tighten the fixing elements
with the appropriate tightening torque. See "Bolt tightening torques"
(Page 112).
✓ ✓ ✓ Electrical connec‐ Firmly mounted, If required, re-establish the correct electrical connection.
tion impurities
8.1.4 Completing maintenance work
Note
Tidy the machine
Once you have completed the maintenance work, remove all objects (tools, cloths, deposits
of dirt and moisture, etc.) from the machine.
You also have to close all of the servicing and terminal box covers after you have finished all
of the maintenance work. Prepare to recommission the machine according to EN 50110‑1 .
Proceed as follows:
1. Remove all tools and aids. Clear the machine of personnel.
2. Withdraw all protective measures that were put into place at the work area.
3. Re-establish the operating state.
4. Advise operators and supervisory personnel that maintenance work is complete.
5. Restart the system. See "Switching on" (Page 77).
6. Withdraw the protective measures put in place at the switching locations/in the control room.
7. After completing all the steps, record all the maintenance work performed in a maintenance
report, and include the date!

Maintenance
8.2 Maintenance/servicing
Only trained and authorized personnel may perform repair work on the components supplied.
In the event of damage, please contact your Siemens partner or the Siemens Service Center
(Page 111).
Removal instructions, axial fan

To remove the axial fan, use the crossbar provided to avoid instability or toppling with
increasing axial distance. To do this, screw the crossbar to the motor and release the axial fan
at the flange connection points.

① Fan Motor interior
② Opening / inspection cover Outer area
③ Crossbar Intake area
Pulling direction
Figure 8-3 Schematic, removing the axial fan

Maintenance

Spare parts 9
9.1 Ordering data
When ordering spare parts, in addition to the precise designations of the spare parts, specify
the machine type and the serial number of the machine. Ensure that the spare part designation
is the same as that in the spare parts list, and make sure you also use the associated part
number.
Example:
Designation: Grounding brush

Part number: D-598914
Machine type: 1DN8640-8XA42-Z
Serial number: D1450106701
You will find the machine type and serial number on the nameplate on the machine and in the
technical data.
You can use commercially available, standard components, but ensure that they have the
same construction type, dimensions, strength class etc.
9.2 Spare parts list
Table 9-1 Spare parts list
Designation Quantity Supplier

Rotor coils 4 units Siemens
Stator coils 14 units Siemens
Sealing brushes 1 set Siemens
Profile seals 1 set Siemens
Carbon brushes including grounding brushes 3 sets Siemens
Brush holders with clamps 8 units Siemens
Make-up air filters 8 units Siemens
Air-to-water coolers (4 segments) 1 segment Siemens
External fans 2 units Siemens
Retaining elements (spring washers) 1 set of each Siemens

Spare parts
9.3 Recommended stock of spare parts
9.3 Recommended stock of spare parts
For the initial phase

Same as list of spare parts in previous table
Time intervals for restocking spare parts
For 2 years
Table 9-2 Spare parts stock for 2 years
Spare part Quantity

Rotor coils 4 units
Stator coils 14 units
Sealing brushes 1 set
Profile seals 1 set
Carbon brushes including grounding brushes 3 sets
Brush holders with clamps 1 set
Make-up air filters 8 units
Air-to-water coolers 1 segment
External fans 2 units
Retaining elements (spring washers) 1 set of each
For 5 years
Table 9-3 Spare parts stock for 5 years
Spare part Quantity

Rotor coils 4 units
Stator coils 14 units
Sealing brushes 2 sets
Profile seals 1 set
Carbon brushes including grounding brushes 6 sets
Brush holders with clamps 2 sets
Make-up air filters 20 units
Air-to-water coolers 1 segment
External fans 2 units
Retaining elements (spring washers) 2 sets of each

Spare parts
9.4 Wearing parts
9.4 Wearing parts

Wearing parts are components that have been designed so that when correctly used, they
wear over a period of time and therefore protect other parts. They must be replaced at regular
intervals. These parts are not covered by warranty.
The wearing parts of the components supplied are:
● Profile seals
● Sealing brushes
● Carbon brushes including grounding brushes
● Filter mats
● Sealing, refer to module 0250.

Spare parts
9.4 Wearing parts

Disposal 10
10.1 Introduction
Protecting the environment and preserving its resources are corporate goals of the highest
priority for us. Our worldwide environmental management system to ISO 14001 ensures
compliance with legislation and sets high standards in this regard. Environmentally friendly
design, technical safety and health protection are always firm goals even at the product
development stage.
Recommendations for the environmentally friendly disposal of the machine and its components
are given in the following section. Be sure to comply with local disposal regulations.
Note
Country-specific legislation
When disposing of the machine or of waste that is created during the individual phases of its
life cycle, please observe the statutory requirements applicable in the country of use.
10.2 Preparing for disassembly

Disassembly of the machine must be carried out and/or supervised by qualified personnel with
appropriate expert knowledge.
1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in
terms of the quality of dismantling the machine and provision of the components.
2. Follow the five safety rules (Page 12).
3. Disconnect all electrical connections and remove all cables.
4. Remove all liquids such as oil and cooling liquids. Collect the liquids separately and dispose
of them in a professional manner.
5. Detach the machine fixings.
6. Transport the machine to a suitable location for disassembly.

Disposal
10.3 Dismantling the machine
10.3 Dismantling the machine

Dismantle the machine using the general procedures commonly used in mechanical
engineering.
WARNING
Machine parts can fall
The machine is made up of heavy parts. These parts are liable to fall during dismantling. This
can result in death, serious injury or material damage.
Before you release any machine parts, secure them so that they cannot fall.
10.4 Disposal of components
Components
The machines consist mainly of steel and various proportions of copper and aluminum. Metals
are generally considered to be unlimitedly recyclable.
Sort the components for recycling according to whether they are:
● Iron and steel
● Aluminum
● Non-ferrous metal, e.g. windings
The winding insulation is incinerated during copper recycling.
● Insulating materials
● Cables and wires
● Electronic waste
Process materials and chemicals

Sort the process materials and chemicals for recycling according to whether they are for
example:
● Oil
● Grease
● Cleaning substances and solvents
● Paint residues
● Anti-corrosion agent
● Coolant additives such as inhibitors, antifreeze or biocides
Dispose of the separated components according to local regulations or via a specialist disposal
company. The same applies for cloths and cleaning substances which have been used while
working on the machine.

Disposal
Packaging material
● If necessary, contact a suitable specialist disposal company.
● Wooden packaging for sea transport consists of impregnated wood. Observe the local
regulations.
● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled
thermally. Dirty foil must be disposed of via waste incineration.

Disposal

Service and Support A
A.1 Siemens Service Center
Details regarding the design of this electrical machine and the permissible operating conditions
are described in these instructions.
On-site service and spare parts

If you wish to request on-site service or if you require spare parts, please contact your local
sales partner who establishes the contact to the responsible service center.
Technical queries or additional information

If you have any technical queries or you require additional information, please contact the
Siemens Service Center.
Please have the following machine data ready:
● Machine type 1DN8640-8XA42-Z
● Motor number D1450106701 (example)
You can find this data on the rating plate of the machine.
Answers to frequently asked questions and the possibility of sending your questions to the
service department can be found here (http://www.siemens.com/automation/support-request).
You can find your local contact partner here (http://support.automation.siemens.com/WW/
view/en/16604999).
You can also directly call the following numbers.
Contact to central technical support
Europe and Africa
+49 911 895 7222

support.automation@siemens.com
Americas
+1 800 333 7421

support.america.automation@siemens.com
Asia/Australia/Pacific
+86 400 810 4288

support.asia.automation@siemens.com

Service and Support
A.2 Bolt tightening torques
Tightening torques for mechanical connections

The proper tightening of bolted joints is a key prerequisite for reliable functioning of the
connection. If a bolted joint consists of several screws/bolts, uneven tightening for example
leads to uneven distribution of loads and the distortion of parts. Tighten these bolted joints, for
example just like the flange connections, diagonally.
The tightening torques given in the following table apply to metric bolted joints only if the
following conditions are met:
● The bolted joint is a releasable connection for steel components.
● The bolts corresponds to the required property class.
● No special tightening torques are specified for the bolted joint in the associated drawing or
in the supplier's instructions.
Note
Replace or correct bolted joints
● If you replace bolted joints or re-establish bolted joints that have been released, always
use new retaining elements.
● If the bolted joint involves a rotating part, also replace connecting elements such as bolts
and nuts.
● Only use connection and retaining elements of the same type with the same property class
with which the bolted joint was originally established in the factory.
Table A-1 Tightening torques for metric bolted joints
Thread Bolt property class according to DIN EN ISO 898‑1

5.6 5.8 8.8 10.9
Bolted joints with / without retaining element 1)
with / without with / without with without without2)
M4 1.4 1.9 2.2 3.0 4.4
M5 2.7 3.7 4.3 5.8 8.6
M6 4.8 6.3 7.6 10.1 14.9
M8 11.5 15.4 18.3 24.6 36.1
M10 23.0 30.0 36.0 48.0 71.0
M12 39.0 52.0 62.0 84.0 123.0
M16 97.0 129.0 153.0 206.0 302.0
M20 189.0 252.0 300.0 416.0 592.0
M24 325.0 433.0 516.0 715.0 1018.0
M30 649.0 866.0 1031.0 1428.0 2034.0
M36 1129.0 1505.0 1793.0 2483.0 3537.0
M42 1804.0 2405.0 - 3968.0 5652.0

Service and Support
Thread Bolt property class according to DIN EN ISO 898‑1

5.6 5.8 8.8 10.9
with / without with / without with without without2)

M48 2723.0 3631.0 - 5991.0 8533.0
M56 4355.0 5807.0 - 9581.0 13646.0
M64 6501.0 8668.0 - 14302.0 20369.0
M72 x 6 9365.0 12487.0 - 20603.0 29343.0
M80 x 6 12961.0 17282.0 - 28515.0 40612.0
M90 x 6 18701.0 24934.0 - 41142.0 58596.0
M100 x 6 25986.0 34648.0 - 57170.0 81424.0
Values in Nm, tolerance ± 10 %
1)
Retaining element made from spring steel, e.g. spring washer according to DIN 6796.
2)
Only low tightening torques can be applied for a bolt strength of > 8.8 and a specified
retaining element made from spring steel. If no tightening torques are specified on the
drawing, contact the Service Center (Page 111).
Table A-2 Tightening torques for stainless steel screws
Thread Material grade

A2-70 / A4‑70 A2-80 / A4‑80
with / without with without
M4 2.1 2.2 2.5
M5 4.1 4.3 4.9
M6 7.1 7.6 8.6
M8 17.3 18.3 20.7
M10 34.0 36.0 41.0
M12 59.0 62.0 71.0
M16 145.0 153.0 174.0
M20 283.0 300.0 340.0
M24 487.0 516.0 585.0
M30 974.0 1031.0 1169.0
M36 1693.0 1793.0 2032.0
M42 2706.0 - 3247.0
M48 4085.0 - 4902.0
M56 6533.0 - 7839.0
M64 9751.0 - 11701.0
M72 x 6 14047.0 - 16857.0
M80 x 6 19442.0 - 23330.0

Service and Support
A.3 Tightening torques when mounting the machine
Thread Material grade

A2-70 / A4‑70 A2-80 / A4‑80
with / without with without
M90 x 6 28051.0 - 33661.0
M100 x 6 38980.0 - 46775.0
Values in Nm, tolerance ± 10%
1)
Retaining element made from spring steel, e.g. spring washer according to DIN 6796.
Note
Retaining elements made from corrosion resistant and acid resistant steels are not permissible.
Due to their low strength, retaining elements made from corrosion-resistant and acid-resistant
steels are not permissible for rotating or other pretensioning-relevant parts. Use a medium-
strength liquid screw locking compound e.g. Loctite 243.
A.3 Tightening torques when mounting the machine

The tightening torques when mounting the machines is provided in the Appendix "Technical
data and drawings".
A.4 Tightening torques for electrical connections
Connecting cable lugs with busbars

The following tightening torques are valid for screwed connections of cable lugs with copper
busbars with a rectangular cross-section. The nuts and bolts have a property class of 8.8 or
8. The retaining elements are made from spring steel.

Service and Support

① Hexagon bolt 8.8 ① Hexagon bolt 8.8

② Washer DIN EN ISO 7090‑St ② Spring lock washer SN 60727‑1‑FSt
③ Cable lug, e.g. SN 71320‑Cu ③ Washer DIN EN ISO 7090‑St
④ Busbar Cu ④ Cable lug, e.g. SN 71320‑Cu
⑤ Washer SN 62501‑St ⑤ Busbar Cu
⑥ Spring washer DIN 6796 ⑥ Washer DIN EN ISO 7090‑St
⑦ Hexagon nut 8 ⑦ Spring lock washer SN 60727‑1‑FSt
⑧ Hexagon nut 8
Figure A-1 Connecting cable lugs with busbars
Connecting busbars with each other

The following tightening torques are valid for screwed connections of copper busbars with a
rectangular cross-section. This type of connection occurs, for example, in the following cases.
● Pole winding connections
● Start-up and damper winding connections
● Connecting ring circuits
● Power connections
● Mounting busbars on supports with steel clamps
The screws and nuts correspond to the strength class 8.8 or 8. The retaining elements are
made of spring steel.

Service and Support
① Hexagon bolt 8.8 ④ Washer SN 62501‑St

② Washer SN 62501‑St ⑤ Spring washer DIN 6796
③ Busbar Cu ⑥ Hexagon nut 8
Figure A-2 Connecting busbars
Table A-3 Tightening torques for electrical screw connections
Nominal
thread diameter Tightening torque
M4 2,2
M5 4,3
M6 7,6
M8 18,3
M10 36,0
M12 62,0
M16 153,0
M20 300,0
M24 516,0
M30 1031,0
M36 1793,0
Values in Nm, tolerance ± 10%

Technical data and drawings B
Note
Finding technical data and drawings
You can find the technical data for this machine and the required drawings in a separate part
of the machine manual in "Technical data and drawings".

Technical data and drawings

Quality documents C
Note
Finding quality documents
All quality verifications relating to the machine type such as declarations on the machine's
conformity with directives or specifications in the separate part of the machine manual in
"Quality documents".
You can find quality verifications from the manufacturing process of the individual machine in
the separate Manufacturing Data Book (MDB). The MDB is created specifically for each
machine and provided separately.
You should also file the documents that will only be handed over to you at a later time due to
the process required.

Quality documents

Additional documents D
Note
Finding additional documents
The documentation for components from other manufacturers that are installed in the machine
can be found in the separate part of the machine manual in "Additional documents".

Additional documents

Checklists and forms E
Note
Finding checklists and forms
All of the checklists and forms that are required can be found in the separate part of the machine
manual in "Checklists and forms".

Checklists and forms

Installation documents - For Siemens internal use only! F
Note
Where to find installation documents
The documents required for mounting and installing the components are in the separate part
of the machine manual "Documents for mounting".
Note
For Siemens internal use only
All "Documents for mounting" are exclusively intended for performing mounting and
commissioning work of the machine by the Siemens service department or specifically trained
and authorized service personnel.
Completely remove this part of the machine manual if the machine manual is used within the
scope of the plant or system documentation.
WARNING
Damage caused by unauthorized actions
If you have unintentionally acquired these documents, please hand them back to your
Siemens partner or destroy them. This will help you ensure that only trained personnel carry
out work on your system, and help prevent material damage or personal injury as a result of
work being carried out by inadequately qualified personnel.

Installation documents - For Siemens internal use only!

Index
Connection
Electrical, 21
A Contact person, 111
Converter, 79
Additional documents, 10
Cooler, 80, 81
Air filters
Cooling, 20
Maintenance, 98
Cooling system
Air gap, 61
Maintenance, 97
Anchor sleeve
Cooling water, 25
Opening, 46
Connecting, 63
Setting in concrete, 44
Cooling water quality, 25
Anti-condensation heater, 21
Cross-section of grounding conductor, 69
Anti-condensation heating, 71
Connecting, 72
Application planning
Space aspects, 24
D
Attaching, 56 Dangers
Auxiliary circuits Local and industry-specific, 23
Connecting, 71 Size, 24
Auxiliary materials and operating materials, 27 delivery
Axial stops Damaged, 34
Installing and grouting, 62 Incomplete, 34
Delivery note, 28
Attachment to, 29
B Cover sheet of attachment to, 28
Dimension drawings, (See drawings)
Brief description, 17
Direction of rotation, 71
Brush
Disassembly
Bedding-in, 94
Disposal, 107
Replacing, 93
Disposal
Brush holder, 21
Chemicals, 108
Cleaning, 91
Components, 108
Brushes, 21
Drawings, 9
Maintenance, 90
Brushgear, 21
E
C Electrical connections
Maintenance, 99
Cables
Electromagnetic compatibility, 15
Selecting, 25
Electromagnetic fields, 15
Checklists, 10
Emitted interference, 15
Checks to be carried out prior to commissioning, 76
ESD guidelines, 16
Color, 21
Excitation winding
Component
Insulation resistance, 67
Find, 32
External fan, 26
Component documentation, (See Additional
documents)
Connecting
Temperature monitoring, 72
F
Factory serial number, 29

Index
Fan, (See "Fans")

Maintenance, 98
Field of application, 17 M
Five safety rules, 12
Machine
Flammable substances, 13
Operating, 78
Forms, 10
Switching on, 77
Foundation
Machine design
Design, 43
IEC, 17
Machine fastening
Preparing, 46, 51
G Machine interior
Grease type, 97 Maintenance, 88
Grounding brush Machinery Directive, 11
Maintenance, 93 Maintenance
Grounding brushes, 70 Air filters, 98
Grounding conductor Alignment, 88
Connecting, 69 Anti-condensation heating, 100
Attached accessories, 99
Brush holders, brushes, 90
H Brushes, 97
Cooling system, 97
Hazardous substances, 13
Cooling water pipes, 97
Hearing damage, 14
Electrical connections, 99
Hearing impairment, 26
Fan, 98
Hot surfaces, 13
Fixing, 88
Housing, 20
Foundation, 88
Humidity indicator, 42
Grounding brush, 93
Intervals, 85
Machine, 87
I Machine interior, 88
Installation Opening the machine, 87
Safety, 53 Sealing system, 97
Sealing, 97 Seals, 97
Installation site safety, 23 Slip rings, 90
Insulation resistance Stator, 90
Checking, 56, 67 Terminal cabinets, 99
Stator winding, 65 Monitoring, 78
Interference immunity, 14 Monitoring equipment, 21
Interference voltages, 15 More information, 111
Interlocking circuit
External fan, 26
N
Noise emission, 26
L Noise emissions, 14
Leveling plate Noise protection measures, 26
Laying, 46
Lifting, 56
O
On-site service, 111
Operating mode, 23
Operation, 78

Index
Ordering spare parts, 103 Fallings objects, 14

Overspeeds, 23 Flammable substances, 13
Hazardous substances, 13
Hot surfaces, 13
P Installation site safety, 23
Live parts, 12
Package marking, 29
Rotating parts, 13
Packaging
Seal insert, 97
Removal, 53
Sealing grease, 97
Planning personnel resources, 23
Sealing ring
Polarization index, 68
Installing, 61
Pole segments
Sealing system, 97
Aligning, 61
Service Center, 111
Installing, 58
Shim
Power connection
Installing, 48
Preparing, 25
Shipping documents, 28
Preservation
Shipping system, 28
Machine not on standby, 81
Shutting down
Monitoring, 81
Not on standby, 81
Product package label, 31
Ready for startup, 80
Protective circuit, 72
Siemens Service Center, 111
Slip ring
Installing, 61
Q Slip rings, 21
QPA, (See Forms) Maintenance, 90
Qualified personnel, 11 Slip-ring space
Quality documents, 9 Cleaning, 91
Slip-rings
Checking the contact surfaces, 92
R Checking the radial eccentricity, 92
Oxide film, 92
Rating plate, 18
Soleplate
Receipt
Installing, 48
Checking the delivery, 34
Sound pressure, 26
Recommended stock of spare parts
Spare parts, 111
2 years, 104
Stacking, 38
5 years, 104
Stator, 20, 81
Initial phase, 104
Aligning, 62
Residual risks, 23
Maintenance, 90
Roller track
Stator roundness, 61
Grouting, 52
Stator segments
Installing, 51
Installing, 57
Rotating parts, 13
Stator winding
Rotor, 20, 81, 89
Insulation resistance, 65
Bearings, 20
Temperature monitoring, 72
Stator yoke, 20
Stator-joint coils, 61
S Storage, 37, (See "Storage")
Safety instructions in enclosed rooms, 39
Danger as a result of the size, 24 Long-term storage, 41
Dangers at local and industry-specific level, 23 outside enclosed rooms, 40
Falling persons, 14 Room conditions, 39

Index
Short-term, 39
Stacking, 38
Supplier documentation, (See Additional documents)
Switching on, 77
T
Technical data, 9
Temperature monitoring
Stator winding, 72
Terminal box, 21
T-head bolt
Inserting, 49
Tightening torques
Connecting busbars, 115
Connection of cable lug and busbar, 114
Fastening screws made of stainless steel, 113
Metric bolted joints, 112
Transport
on the construction site, 37
Packaged unit, 36
to the construction site, 36
Transporting, 56
U
Unit label, (Product package label)
V
Ventilation, (See cooling)
W
Water cooler, 63
Winding, 61
Checking the insulation, 65
Drying, 68
Testing the insulation, 67

0001501067 000001 01 EN 10
Further Information
www.siemens.com/drives
Siemens AG
Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
*000150106700000101EN10*
000150106700000101EN10
Process Industries and Drives
Siemens AG, PD LD AP MG MF-DW EN 5, Nonnendammallee 72, 13629 Tel. +49 (30) 386 0
Berlin
Fax +49 (30) 386 29460
Our ref. 150106701
PD LD OEC CH PM 1 Date 25.08.2017
Rainer Müller
Werner-von-Siemens-Str. 60
PE-91052 Erlangen
Documentation for 1DN8640-8XA42-Z

Your order no. PRU - 000112
AL: N ECCN: N UL: DE

StWanr (CD): 85234045, StWanr (Print): 49011000
Dear Sir / Madam,
Many thanks for your order, the documentation for which is enclosed.
Yours very truly,
*000150106700000101EN10*
Spine label for binder 50 mm (120 g/m2)

1DN8640-8XA42-Z
D14 501067 01
TORO_SAG36
Spine label for binder 162 mm (120 g/m2)
SIMOTICS HV Series Mining 1DN8640-8XA42-Z

D14 501067 01
TORO_SAG36
Operating Instructions / Installation Instructions
Technical Data and Drawings B
Table of contents
Machine dimension drawing.................................................................................................................................................

1
Dimension drawing text........................................................................................................................................................

3
Assembly data........................................................................................................................................................................
17
Tightening torque..................................................................................................................................................................
19
Dimension certificate.............................................................................................................................................................
21
Electrical data.........................................................................................................................................................................
27
Rating plate............................................................................................................................................................................
31
Ground connections..............................................................................................................................................................
33
Cooler dimension drawing....................................................................................................................................................

35
Transportation data - Stator..................................................................................................................................................

37
Transportation data - Assembly parts.................................................................................................................................

39
Siemens AG
Siemens AG B-1 / 40
posc
12
10
0
punto 9
128
Revision apoyo
Revision 12
apoyo soleplate 8 soleplate
19.05.19 19.05.19
punto 3
600 lb pie
M24 3200 psi
6
6
Segm Segm
1 punti 6 4
Revision
empalme
19.05.19
2016-06-24 Schiller
Released
Siemens AG B-2 / 40
Siemens AG B-3 / 40
Siemens AG B-4 / 40
Siemens AG B-5 / 40
Siemens AG B-6 / 40
Siemens AG B-7 / 40
Siemens AG B-8 / 40
Siemens AG B-9 / 40
Siemens AG B-10 / 40
Toro SAG
SIMINE MILL GD
SAG - Mill 13,5 MW
confidential. All rights reserved.
Proprietary data, company
Dimension certificate
Type : 1DN8640-8XA42-Z
W.-No. : 1501067
Code : Toro_SAG
Drawing-Nr. : 4D5.0140-718911
traut. Alle Rechte vorbehalten.
Als Betriebsgeheimnis anver-
Date : 01.10.2014
Name : Schiller
ISSUED: X C-CERTIFIED
FA- FOR APPROVAL
FI- FOR INFORMATION
P- PRELIMINARY
FO- FOR OFFER
MINERA CHINALCO PERU S.A.

TOROMOCHO EXPANSION PROJECT
SAG MILL Gearless Drive 13500kW
PO.-No. TEP-E022
Equipment No. 2112-ML-004-M1
Datum 07.03.2014
Name Schenk
Werk-Nr. 1501067 Kennwort TORO_SAG
B 01.10.2014 Sche IDT LD AP MG-DW EN 23

A 21.05.2014 K-G Blatt
Stat. Mitteilung Datum Name Siemens AG Typ 1DN8640-8XA42-Z
0+
DV-Freigabe
4D5.0140 – 718911B

Mühlenflanschdurchmesser “A“
Diameter of mill flange
Sollmaß 12192
mm
Nominal value
Istmaß
mm
Measured value
Lauftoleranzen Rotor Mühlenflansch

Tolerances Mill flange
“B” “C”
Sollmaß
1,5 mm 1,5 mm
Nominal value
Istmaß Fabrik Baustelle Fabrik Baustelle

Measured value Factory At site Factory At site
1
2
3 Es ist ein Messanfangspunkt zu kenn-
4 zeichnen, sowie die Messseinrichtung
5
auf AS bzw. BS.
6
7
Indicate the initial measuring point as
8 well as the measuring direction on AS
9 resp. BS.
10
11
12
13
14
Mühlenflansch
15 Mill flange
16 Lochkreis “D”
17 Bolt hole circle dia
18 Sollmaß 11905
19 2 mm
Nominal value
20 max.
21 Istmaß min. mm
22 Measured value
Datum 07.03.2014
Name Schenk

A 21.05.2014 K-G Blatt
1+
DV-Freigabe
4D5.0140 – 718911B
Mühlenflansch Motor (Rotorsegment)

Mill flange Motor
Segmentteilung Segmentteilung “M” 1,2

“F“ Segment pitch
Segment pitch
Sollmaß 221,61
Sollmaß 1774,35 1 mm
Nominal value
Nominal value
+1 mm
Istmaß
“M1 “mm “M2 “mm

Istmaß Measured value
Measured value Segment 1

Segment 1-2 2
2-3 3
3-4 4
4-5
5
5-6
6
6-7
7-8 7
8-9 8
9-10 9
10-11 10
11-12 11
12-13 12
13-14 13
14-15
14
15-16
16-17 15
17-18 16
18-19 17
19-20 18
20-21 19
21-1 20
21
22
Datum 07.03.2014
Name Schenk

A 21.05.2014 K-G Blatt
2+
DV-Freigabe
4D5.0140 – 718911B
Mühlenflansch
Mill flange
Lochabstand “G” “H” “I“
Distance between holes
Sollmaß 1332,94 0,5 mm 445,14 0,5 mm 445,14 0,5 mm
Nominal value
1
2
3
4
5
6
Istmaß 7
Measured Segm . 8
value 1) 9
10
11
12
13
14
15
16
17
18
19
20
21
22
Motor (Rotorsegment)
Motor
Lochabstand “G” “H” “I”
Distance between holes
Sollmaß 1332,94 0,5 mm 445,14 0,5 mm 445,14 0,5 mm
Nominal value
1
2
3
4
5
6
Istmaß 7
Measured Segm . 8
value 9
10
11
12
13
14
15
16
17
18
19
20
21
22
Datum 07.03.2014
Name Schenk

A 21.05.2014 K-G Blatt
3+
DV-Freigabe
4D5.0140 – 718911B
Mühlenflansch
Mill flange
Lochdurchmesser “K“
Diameter of holes
Sollmaß mm + 0,030 +1 +1 +0,030
Nominal value 68 0 72 72 68 0
1
2
3
4
5
6
7
Istmaß Segm . 8
Measured value
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Motor (Rotorsegment)
Motor
Lochdurchmesser “L”
Diameter of holes
Sollmaß mm + 0,035 +1 +1 +0,035
Nominal value 110 0 72 72 110 0
1
2
3
4
5
6
7
Istmaß Segm . 8
Measured value
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Datum 07.03.2014
Name Schenk

A 21.05.2014 K-G Blatt
4+
DV-Freigabe
4D5.0140 – 718911B
Rotoraußendurchmesser “E”
Diameter of rotor
Sollmaß 0
13965
Nominal value -0,5 mm
Istmaß
Measured value
Pol Nr. Pol Nr.
AS BS AS BS
Pole No. Pole No.
1 45
2 46
3 47
4 48
5 49
6 50
7 51
8 52
9 53
10 54
11 55
12 56
13 57
14 58
15 59
16 60
17 61
18 62
19 63
20 64
21 65
22 66
23 67
24 68
25 69
26 70
27 71
28 72
29 73
30 74
31 75
32 76
33 77
34 78
35 79
36 80
37 81
38 82
39 82
40 84
41 85
42 86
43 87
44 88
Anlage: Typ:
TORO SAG 1DN8640-8XA42-Z
Project: Type:
Fabrik-Nr:
D 14 501 067 01
Serial-No:
Vertreter des Kunden Datum: Name:
Representative of customer Date:
Vertreter des Mühlenlieferanten Datum: Name:
Representative of mill-supplier Date:
Vertreter der Siemens AG Datum: Name:
Representative of Siemens AG Date:
Datum 07.03.2014
Name Schenk

A 21.05.2014 K-G Blatt
5+-
DV-Freigabe
4D5.0140 – 718911B
Order No. 718399

Three-Phase Synchronous Motor with Salient Pole Rotor (Laminated Pole) Order date 03.03.14
Manuf. No. D1450106701
Type 1DN8640-8XA42-Z Cooling System IC75W Mounting IM5710
Unit 1 Cooling Circuit sec. prim. Enclosure IP55
Duty SAG Mill 36ft Cool. Medium water air Ex-Prot. -
Drive for Ore Mill Coolant Flow m³/h 26.4 m³/s Ex-Standard -
Standard IEC 60034 Inlet Temp. 25 ºC 35 ºC Insul. System Micalastic
Rotation cw/ccw Losses to be dissipated 620 kW Thermal Class F
Excitation static Ventilation System unilat. Service Altitude ≤ 4600 m
Type of Fan separate
Converter Sinamics SL150 12-pulse Load Curve Part 1: 0.03 - 1.00 * NN : m = const
1 System Part 2: 1.00 - 1.08 * NN : m = 1/n
Remarks
All rights reserved
Confidential
QS-Performance
Enclosures
Sheet : 2 electrical data
Sheet : 3 excitation and regulation data
Sheet : 4 design data for transvector control system
PD LD AP MG MF-DW Dep. EN1 Sheet 1 of 4

Works No. 1501067 Code TORO_SAG36 Electrical Data
Name Ge
Siemens AG Phone/Fax
DI1385 K.46 DP approval 4D5.0180-718277B 1131259
Date 13.11.14
Order No. 718399

Manuf. No. D1450106701
Type 1DN8640-8XA42-Z Cooling System IC75W Mounting IM5710
Unit 1 Cooling Circuit sec. prim. Enclosure IP55
Duty SAG Mill 36ft Cool. Medium water air Ex-Prot. -
Drive for Ore Mill Coolant Flow m³/h 26.4 m³/s Ex-Standard -
Standard IEC 60034 Inlet Temp. 25 ºC 35 ºC Insul. System Micalastic
Rotation cw/ccw Losses to be dissipated 620 kW Thermal Class F
Excitation static Ventilation System unilat. Service Altitude ≤ 4600 m
Type of Fan separate
Converter Sinamics SL150 12-pulse Load Curve Part 1: 0.03 - 1.00 * NN : m = const
1 System Part 2: 1.00 - 1.08 * NN : m = 1/n
Operating Data Rated Point

Output kW/HP 13500
Voltage V 3550 Y
Frequency Hz 6.720
Current A 2278
Speed min-1 9.600
Power Factor 0.980 u
Exc. Voltage MM at 130 ºC V 325
Exc. Current MM A 784
Cooling Temperature sec./prim. ºC 25 / 35
Stator Winding Temperature ºC ≤ 125 (ETD)
Field Winding Temperature ºC ≤ 130 (R)
Duty Type S1
Remarks
Efficiency Losses at Rated Load
Load Speed Voltage P.F. Efficiency Windage kW
x Core kW
x I2RDC Stator 95 ºC kW
1.000 1.000 1.000 -0.980 u 96.7 % + x I2RDC Rotor 95 ºC kW
x Additional kW
x Converter Supply kW
x Brushes kW
Separated Fan kW
x Marked Losses are included in the Effic iency
Resistances, Reactances Time Constants
All rights reserved
Confidential
Ref. Impedance ZN = 0.90 unsaturated saturated Ref. Temperature 95 ºC

Ref. Temperature 95 ºC xdu 0.68 p.u. xdg 0.61 p.u.
xd’u 0.21 p.u. xd’g 0.20 p.u. TD0’ 4.04 s TG 0.54 s
xs1 0.12 p.u. r1 11.8 ‰ xd”u 0.20 p.u. xd”g 0.20 p.u. TD’ 1.22 s
xs2 0.10 p.u. r2 3.8 ‰ xqu 0.43 p.u. xqg p.u. TD0” 0.02 s TQ0” 0.02 s
xs3d 1.06 p.u. r3d 1442 ‰ xq”u 0.35 p.u. xq”g 0.33 p.u. TD” 0.02 s TQ” 0.02 s
xs3q 0.94 p.u. r3q 1274 ‰ x0 0.11 p.u. x0g 0.11 p.u.
xsb p.u. x2 0.25 p.u. x2g 0.25 p.u. T(3K) 1.50 s T(2K) 1.94 s
Magnetic Forces Short Circuit, Over Load Exciting Data Voltage Current
B Pull per pole FMP 165 kN Short circuit ratio IK0/IN 1.64 p.u. No-load 320 V 774 A
Sudden sc torque (3-ph) 4.65 p.u. Rated point 325 V 784 A
Excentric (2-ph) 7.15 p.u. Air gap line 671 A
A CM(N=0 *)) 407 kN/mm Pull-out torque MK/MN 1.74 p.u.
A CM(N=0, IF=IF0) 360 kN/mm
A CM(N=NN, IF=IFN) 226 kN/mm Ref. Values Converter Starting
Rated current/syst. IN 2278 A MA/MN (N=0) 1.50 p.u.
Rated torque MN 13429 kNm IA/IN (N=0) 1.50 p.u.
*) during excitation-build-up IFA/IFN (N=0) 1.10 p.u.
Function Test
Remarks:
* Specif ied values without tolerance; + Specif ied values with tolerance acc. to IEC60034; calc ulated values without mark
Name Ge
Date 13.11.14
Order No. 718399

Manuf. No. D1450106701
Excitation and regulation data

Regulation for constant value of working flux (resp. max. terminal voltage) and constant inner power factor
Synchronous Motor with Simovert D-Converter

-1
PN = 13500 kW NN = 9.600 min-1 MN = 13429 kNm
UN1 = 3550 V NMAX = 10.380 min MA = 20143 kNm
IN1 = 2278 A
Load MN 0.75 * MN 0.50 * MN
condition 1.00 * NN 0.75 * N N 0.50 * NN 1.00 * NN 0.75 * N N 0.50 * NN 1.00 * NN 0.75 * N N 0.50 * NN
Duty Type S1 S1 S1 S1 S1 S1 S1 S1 S1
P/PN 1.000 0.750 0.500 0.750 0.563 0.375 0.500 0.375 0.250
M/MN 1.000 1.000 1.000 0.750 0.750 0.750 0.500 0.500 0.500
U1/UN1 1.000 0.753 0.506 0.991 0.746 0.500 0.984 0.739 0.494
I1/IN1 1.000 1.000 1.000 0.751 0.750 0.750 0.502 0.502 0.502
cos 0.980 0.980 0.980 0.986 0.986 0.986 0.990 0.990 0.990
P kW 13500 10125 6750 10125 7594 5063 6750 5063 3375

VFe kW 58 41 26 57 41 26 56 40 25
Vz kW 8 5 3 4 3 2 2 1 1
VW g1 kW 158 158 158 89 89 89 40 40 40
VW 2 kW 232 231 231 216 217 217 207 207 207
Vges kW 456 436 418 367 349 333 305 288 272
PW auf kW 13724 10329 6937 10276 7726 5178 6848 5143 3440
PS kVA 14004 10540 7076 10426 7839 5253 6916 5194 3474
U1 V 3550 2671 1795 3520 2648 1775 3493 2625 1755
I1 A 2278 2278 2277 1710 1709 1709 1143 1142 1143
UI/UN1 0.971 0.728 0.486 0.971 0.729 0.486 0.971 0.729 0.485
h/ N 0.971 0.971 0.971 0.971 0.971 0.971 0.971 0.971 0.971
cos i 0.997 0.997 0.997 0.997 0.997 0.997 0.997 0.997 0.997
All rights reserved
IF A 784 784 783 758 758 758 741 741 740

Confidential
IF/IFN 1.000 0.999 0.999 0.967 0.967 0.967 0.945 0.945 0.944
Load Field weak. range Overload Starting Torque 1.50 * MN
condition Nmax=1.08 * N N 1.00 * MN; 1.00 * NN 0.10 * NN 0.50 * NN 1.00 * N N
Duty Type S1 S1 S2 30 s S2 30 s S2 30 s
P/PN 1.000 1.000 0.150 0.750 1.500
M/MN 0.926 1.000 1.500 1.500 1.500
U1/UN1 1.002 1.000 0.117 0.518 1.019
I1/IN1 1.000 1.000 1.496 1.499 1.499
cos 0.978 0.980 0.975 0.968 0.967
P kW 13500 13500 2025 10125 20250

VFe kW 55 58 6 27 61
Vz kW 9 8 1 6 18
VW g1 kW 158 158 353 355 355
VW 2 kW 191 232 280 280 280
Vges kW 412 456 640 668 713
PW auf kW 13721 13724 2385 10513 20683
PS kVA 14030 14004 2442 10864 21396
U1 V 3557 3550 414 1837 3618
I1 A 2277 2278 3406 3414 3414
UI/UN1 0.971 0.971 0.097 0.485 0.971

h/ N 0.899 0.971 0.971 0.971 0.971
cos i 0.997 0.997 0.997 0.997 0.997
IF A 711 784 862 862 863
IF/IFN 0.907 1.000 1.100 1.099 1.100

Name Ge
Date 13.11.14
Order No. 718399

Manuf. No. D1450106701
Design Data for Transvector Control System

Synchronous Motor with Simovert-D-Converter
Operating Data
Rated line-to-line voltage per system 3550 V Rated torque 13429 kNm
Rated current per system 2278 A Starting torque 20143 kNm
Rated app. power 14004 kVA
Rated active power (shaft ouput) 13500 kW Rated exc. voltage 325 V
Rated inner p.f. 0.997 u Rated exc. current 784 A
Rated p.f. 0.980 u Exc. voltage during start-up 357 V
Rated speed 9.600 1/min Exc. current during start-up 863 A
Max. speed 10.380 1/min No load exc. current 774 A
Rated frequency 6.720 Hz
Max. frequency 7.266 Hz Pole number 84
Equivalent circuit diagram:

r1 xs 1
r2 r3D
u1 xh
d
xs 2 xs 3D
d-axis
r1 xs 1
r3Q
All rights reserved
Confidential
u1 x hq
xs 3Q
q-axis
Base value of motor impedance 0.90 ; Reference temperature 95 ºC
Synchronous resistances Air gap reactances Leakage reactances

DC resistance 11.3 ‰ unsaturated saturated unsaturated
AC resistance 11.8 ‰ xhd 0.55 p.u. 0.49 p.u. x 1 0.12 p.u.
r2 3.8 ‰ xhq 0.30 p.u. 0.26 p.u. x 2 0.10 p.u.
r3D 1442 ‰ x 3D 1.06 p.u.
r3Q 1274 ‰ x 3Q 0.94 p.u.
Synchronous, transient and subtransient reactances
unsaturated saturated unsaturated saturated unsaturated saturated
xd 0.68 p.u. 0.61 p.u. xd’ 0.21 p.u. 0.20 p.u. xd’’ 0.20 p.u. 0.20 p.u.
xq 0.43 p.u. xq’’ 0.35 p.u. 0.33 p.u.
x2 0.25 p.u. 0.25 p.u.
Time constants
unsaturated saturated unsaturated saturated unsaturated saturated
TG 0.54 s TD”0 0.02 s T(3K) 1.50 s
TD’0 4.04 s 3.62 s TD” 0.02 s T(2K) 1.94 s
TD’ 1.22 s TQ”0 0.02 s
TQ” 0.02 s
Inductivity of field winding Current ratio

L2 1511 mH XHDG*IF0/IN1SYS 0.17 p.u.

Name Ge
Date 13.11.14
Confidential
All rights reserved
PD LD AP MG MF- DW Dep.
Three-Phase Synchronous Motor with Salient Pole Rotor (Laminated Pole)

Siemens AG
s
Date
Ph./Fax
Name
TIPO: 1DN8640-8XA42-Z 2014

3~ MOTOR NO: D1450106701
20.05.15
26846
Gels
EN1
V A kW Cl. de servicio cos min-1
3550 Y 2278 13500 S1 0.980 u 9.600

DI1390 H.58 DP approval
Works No. 1501067
W1 V1 U1 U1 V1 W1 6.720 Hz
Code TORO_SAG36
EXCITACION: 325 V 784 A
CL. DE AISL.: 155 (F) 492 t

IP55
IC75W 1400 l/min AGUA 25 °C
ALTURA DE DISPOS.: 4600 m
4D5.2228-749641
Rating Plate
IEC 60034
Siemens AG, Dynamowerk Berlin

Nonnendammallee 72, D-13629 Berlin
Sheet 1 of 1
MADE IN GERMANY
1258589
SIMINE MILL GD Date: 2008-06-30
Section: 1
I IS MT MI / S-10002261 Page: 1 of 9
Gearless Drive Installation Instruction

Motor foundation parts
Installation Instructions June 2008
Gearless Drive Manual

Autor: Adem Karadeniz
Abt.: I IS MT PEP
Tel.: +49 9131 / 7-42580
Fax: +49 9131 / 7-44093
Mail: adem.karadeniz@siemens.com
This document is valid since version V01.00.00
General T.-Vers.:
Copyright © Siemens AG 2008. All Rights Reserved.
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Log Path: Project Pages/I IS MT MI/SIMINE MILL GD/I&S MT/OGM - Project filing system/40-Offer/Project Handling/49-Customer Documentation/49.3_Online-
Docu/B_General/BG_GD_Installation/BGA_Installation instruction/BGA_Motor_anchoring_installation_instruction_080/1- 9/Loc.-File-system:
Section: 1
I IS MT MI / S-10002261 Page: 2 of 9
History
Revision Date Change Sections Reason

V01.00.00 2008-06-30 All Initial issue
It is not permitted to distribute, copy, use and disclose the We have checked the contents of this document for correctness
contents of this document without specific permission. with the described hardware and software. Deviations however,
cannot be completely avoided. Therefore no guarantee can be
Violations will be liable for compensation.
given for the complete correctness of this document.
All rights are reserved, especially for patents or GM entries. However, the contents of this document are regularly checked
and necessary corrections will be made in later revisions.
We are grateful for any suggestions for improvement.
General T.-Vers.:
Section: 1
I IS MT MI / S-10002261 Page: 3 of 9
Table of contents
1 GENERAL 4
1.1 Purpose of the installation instruction 4
1.2 Scope of the motor foundation parts installation instruction 4
2 METHOD OF MOTOR ANCHORING 4
2.1 General 4
2.2 Anchor sleeve installation 6
2.3 Soleplate installation 7
General T.-Vers.:
Section: 1
I IS MT MI / S-10002261 Page: 4 of 9
1 GENERAL
1.1 Purpose of the installation instruction
This installation instruction and the herein referenced further instructions serve to enable
the installation of the Gearless Drive Motor and give important information about the
technical interface between the construction company and our equipment.
The installation of the anchor sleeves and soleplates of the motor is usually performed
without any Siemens technician being on site. This instruction points to the detail
requirements for installation of the motor foundation parts. Additionally it gives some
recommendations how to meet the required tolerances.
The instructions must be read and applied by any person being in charge of the
Gearless Drive Motor installation. It is the responsibility of this person to ensure that the
installation is performed only by skilled personnel and that they are aware of all the
special requirements of the installed equipment.
Information in addition to these instructions can be obtained from the specialists of the
manufacturer or supplier during the installation of the Gearless Drive Motor equipment.
In addition to the instructions the valid applicable guidelines, standards and laws for safe
and correct working must be observed.
All documentation is protected under copyright law. Utilisation of the documentation is

restricted to the execution of the above mentioned Siemens Gearless Drive project.
Passing on and copying of documents, even in form of extracts, and utilisation and
dissemination of its contents is not permitted unless expressly approved.
1.2 Scope of the motor foundation parts installation instruction
This instruction describes the anchor sleeve and soleplate installation of the Gearless
Drive Motor.
This instruction refers to the standard project specific documentation also supplied with
your Gearless Drive Motor.
This detail technical description has to be understood as an additional installation

information to the standard project specific documentation.
2 METHOD OF MOTOR ANCHORING
2.1 General
The typical anchoring of the Siemens Gearless Drive Motor on the foundations is shown
in Figure 1. The detail requirements for your Gearless Drive Motor are shown in the
project specific dimension drawing and have to be adhered carefully.
General T.-Vers.:
Section: 2
I IS MT MI / S-10002261 Page: 5 of 9
Figure 1
Method of motor anchoring T.-Vers.:

Section: 2
I IS MT MI / S-10002261 Page: 6 of 9
2.2 Anchor sleeve installation
For fixing the soleplates to the foundation anchor sleeves and T-head bolts with high
hexagon nuts are used.
Anchor sleeves must be embedded in the foundation pier very accurately to keep the
required tolerances mentioned in the dimension drawing. Their position cannot be
corrected afterwards.
For installing the anchor sleeves within the mentioned tolerances we recommend to
weld the 10 Anchor sleeves for each Stator foundation pier together by using e.g. steel -
bars. Form this "block" to ensure the dimensional tolerances according to Motor
dimension drawing (Figure 2).
Figure 2
Note: The marks for embedding direction at the anchor-sleeve plates must be aligned in
the longitudinal axis of the soleplates (Figure 1)!!!
With this method the anchor sleeves are readily pre-assembled and fixed within the
cage according the given distances and tolerances in accordance with the project
specific dimension drawing.
Insert and properly align and fix these “blocks” of Anchor sleeves in the form boards
before pouring the concrete of the foundation piers. It is recommended to double check
the dimensions before pouring the anchor-sleeves.
Important: To embed the anchor sleeves in the correct elevation the bottom surface of
the anchor plate is the reference for those measurements.
After the anchor sleeves has been embedded into the foundation, the projecting end of
the anchor sleeves has to be cut-off shortly before installing the soleplates.
The soleplate should not touch the top of the anchor sleeves!!!

Section: 2
I IS MT MI / S-10002261 Page: 7 of 9
2.3 Soleplate installation
After pouring the foundation pier the elevation of the concrete surface around the anchor
sleeves must be checked to be within the required tolerances according to the
dimension drawing.
As the foundation surface after pouring the anchor sleeves is generally uneven it is
necessary to lay the levelling packing (levelling) plates to get an absolutely horizontal
surface. Apply a layer of concrete/grout about 2 cm thick to the foundation (free of
grease) at the required positions. Embed the packing (levelling) plates in this grout.
Ensure that each packing plate is aligned absolutely horizontal and the level allows to
stack additional shim packs for supporting the soleplates. Smooth out the concrete at
the sides of each plate to form a smooth ramp from the foundation surface to the top
edge of the packing plate. This prevents lateral displacement of the packing plate after
the concrete has set (Figure 3).
The required arrangement of these packing plates (levelling bars) is shown on the motor
dimension drawing. The lower thick levelling bar must be properly embedded in grout
and must be aligned absolutely horizontal. These levelling bars and the stacked shim
bars (Figure 4) transfer the vertical (and via friction also lateral) forces to the foundation.
The "grouting" of the soleplates must not be done before final alignment and fixing
of the Motor stator at the end of the erection. Some no-load operation of the Drive may
be done before grouting the soleplates (Figure 1).
Note: The motor soleplates provide 4 lateral holes which can be used for inserting
threaded rods. If the civil engineering calculations require these lateral anchor rods for
lateral forces from the motor via soleplates to the foundation these holes shall be used.
Figure 3
Packing plates
(levelling bars)
Note: Do not carry out any more installation work until the concrete has hardened
(24 to 72 hours).

Section: 2
I IS MT MI / S-10002261 Page: 8 of 9
Figure 4
Cut-off the top edges just

before installation of
soleplates, to avoid entrance
of dirt and debris
Shim packs
When all the packing (levelling) plates have been placed in position adjust the required
elevation height with the supplied shim packs (Figure 4).
Place the soleplates onto the arranged shim packs. Take care that the packing plates
and shim packs do not move.
The soleplates must be adjusted to the correct position, axially and transversely in
relation to the machine axis. After the soleplate is properly aligned to the level and
position according to the dimension drawing it must be bolted.
Note: The direction of the T-head of the anchor bolts should be punch marked on the
face side of the T-head bolts. This allows to check the right locking in the anchor plate at
a later stage (Figure 1).
Attach the washer and the high hexagon nut to the thread end of the T-head bolt. Insert
the long ring eye bolt in to the internal thread of the T-head bolt.
Lift the T-head bolt and insert it through the soleplate into the anchor sleeves.
When the T-head is below the anchor plate turn it approx. 45° clockwise and lift it till the
T-head touches the lower surface of the anchor plate.
Turn the T-head bolt another 45° clockwise till it locks at the 2 stoppers.
Fix the high hexagon nut hand tight and remove the ring eye bolt.
Use the same procedure to fit all anchor bolts.
Fix the soleplate by applying the required torque according to the drawing “Bolt
Tightening” for your project.
Check if no one of the shim packs is loose and the soleplates are within all required
dimensions and tolerances according to the dimension drawing.
If readjustment is necessary please repeat the above procedure from adapting the shim
packs till check of the soleplate position.
At this stage the soleplates are torqued with the “High hexagon nuts” (Figure 5).

Section: 2
I IS MT MI / S-10002261 Page: 9 of 9
Figure 5
After final alignment and fixation of the stator to the soleplates/foundation, the gap (about
60mm) between the concrete surface and the lower plate of the soleplate can be poured
with grout or concrete according to the civil work contractor decision. The remaining
volume between lower and upper plate of the soleplate will usually be poured with
concrete.
The anchor sleeves should be filled with fine dry glass sand after the stator has been
finally aligned and fixed. The grouting concrete used for the soleplates must not enter into
the sleeves. (Figure 6)
Important: The completely aligned and tightened soleplate must be grouted when all the
machine parts have been aligned.
Figure 6

SIEMENS No.: S-GMD-00-EB-MDC025
Rev. / Date: 2.0 / 2016-07-05
PD SLN OEC Page: 1 of 24
TECHNICAL DESCRIPTION
for Erection, Commissioning and Service
RINGMOTOR – STATOR SHIFTING PROCEDURE
S-GMD
SIMINE Gearless Mill Drive
S-GMD-Ringmotor_Stator shifting
Protection class: Restricted
Dok.-ID: Dok_59
Archive:
Export characteristic: AL: N ECCN: N

„During the export from the EU, goods indicated with “AL” not equal “N” are subject to the European
respectively the German export authorization. Goods indicated with “ECCN” not equal “N” are subject to the
U.S. re-export requirement. Also without characteristics respectively with characteristics “AL: N” or “ECCN: N”
an approval duty can arise, amongst others through the final destination and intended use of the goods.”
Important note:
This technical description is only applicable to appropriately qualified technical field service personnel from the
Siemens DF CS LD, PD SLN MN, PD SLN OEC business units.
Prepared by: Karadeniz, Adem PD SLN OEC STD 2016-06-06

Name Org.-Unit Signature Date
 Siemens AG, 2016. All Rights Reserved Transmittal, reproduction, dissemination and/or editing of this document as well as
utilization of its contents and communication thereof to others without express
Protection class: Restricted authorization are prohibited. Offenders will be held liable for payment of damages.
Origin: OEC VO 3401 All rights created by patent grant or registration of a utility model or design patent
are reserved.
Rev. / Date: 2.0 / 2016-07-05
History
Revision Date Chapters changed Reason

1.0 2014-11-20 New Document First Creation
2.0 2016-06-02 New Template New Department Code
are reserved.
Rev. / Date: 2.0 / 2016-07-05
RING MOTOR
STATOR SHIFTING
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Table of contents:
1 INTRODUCTION 5
2 SAFETY MEASURES 5
3 PREPARATORY WORK FOR SHIFTING THE STATOR 6
3.1 Mounting the supports for the heavy-duty roller skates 6
3.2 Tools and auxiliary equipment required 7
4 SHIFTING THE STATOR 8
4.1 Mounting the heavy-duty roller skates 8

4.1.1 Lifting the stator / 1st side (position 90° or 270°) 8
4.1.2 Mounting the roller skates / 1st side (position 90° or 270°) 13
4.1.3 Placing the stator down on to the heavy-duty roller skates / 1st side (position 90° or 270°)15
4.1.4 Lifting the stator / 2nd side (position 90° or 270°) 16
4.1.5 Mounting the heavy-duty roller skates / 2nd side (position 90° or 270°) 17
4.1.6 Placing the stator down on the heavy-duty roller skates / 2nd side (position 90° or 270°) 17
4.2 Shifting the stator 18
4.3 Removing the heavy-duty roller skates 21

4.3.1 Removing the heavy-duty roller skates 21
4.3.2 Setting down the stator on the sole plates 21
4.4 Fixing the stator 23

4.4.1 Stator on the operating position 23
4.4.2 Stator on the maintenance position 23
are reserved.
Rev. / Date: 2.0 / 2016-07-05
1 INTRODUCTION
This product-specific technical description describes important and frequently used work and test sequences when
assembling ring motors. The objective is that this work is carried out perfectly and cost-effectively in a standard and
unified way, and maintaining safety at work regulations.
The special operating instructions with the ring motor provided by the factory (DW Berlin) have priority.
The content of the technical description is for appropriately qualified technical personnel for installation/mounting,
commissioning and service. It must always be observed, and deviations are only permissible in justifiable cases.
Such cases can include, for instance:
• Special plant relationships, which require that activities are executed differently in order to secure a
technical and cost effective optimum.
The site erection supervisor can make decisions about deviations that are less significant. Deviations that are more
significant must be signed off by the group or department head responsible for the site – or those responsible for
the project.
Deviations must be documented in the appropriate site activity report or the erection site log.
2 SAFETY MEASURES
The five safety rules must be carefully observed when carrying out assembly/installation work, such as alignment
and alignment checks on electrical machinery, and especially when performing revisions, in conformance with DIN
EN 50110-1 (VDE 0105, Parts 1, 2 and 100).
To avoid accidents, foundation pits must be secured using railings, tape or plastic chains and foundation openings
must be covered. The tensioning wires for the machine axes must be made visible using paper flags or similar to
prevent accidents
Further, the erection site safety regulations must be carefully observed. Depending on the operating company
involved, written work permits may be required for this work, which must be complied with.
are reserved.
Rev. / Date: 2.0 / 2016-07-05
3 PREPARATORY WORK FOR SHIFTING THE STATOR
Before the stator can be moved, the supports for the roller skates at the stator enclosure must be mounted
according to the data in the drawings, and all of the required tools and other equipment must be available.
3.1 Mounting the supports for the heavy-duty roller skates
The supports for the heavy-duty roller skates are only mounted after the stator segments have been brought into
the foundation and placed down on the sole plates. The 4 supports are mounted onto the two lower stator
segments.
The supports must be aligned so that the heavy-duty roller skates can roll centered on the roller tracks. Shims are
supplied to mount the roller skates at the erection site and to align the height with respect to the roller track. After
the supports have been positioned, these are welded to the stator enclosure according to the welding specifications
from the factory. As these welding seams are supporting seams, it is mandatory that a red-white dye penetration
test is carried out. The four supports hold the complete stator weight.
Figure 1: Supports for the heavy-duty roller skates
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Figure 2: Arrangement of the supports for mounting the roller skates and positioning the hydraulic cylinder to lift the stator
3.2 Tools and auxiliary equipment required
• 2 (4) hydraulic cylinder with 2 (4) manually-operated pumps and connecting hoses
• heavy-duty roller skates
• 2 chain hoists
• Measuring equipment and adhesive tape/pen for applying marks to the roller track
• Dial gauges for making checks when lifting and moving
• Impact wrench SW 105
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4 SHIFTING THE STATOR
After the stator segments have been assembled the first time at the erection site an initial alignment of the
stator/rotor must be carried out. The initial alignment is similar to the final alignment, and must be very carefully
carried out and documented. All additional tests/checks and settings depend on this initial alignment!
To first acquire and determine the assembly position, the stator is shifted from the assembly position to the
operating position and is then lowered onto the sole plates.
Aligning the stator to the rotor involves the following checking work and measurements:
• Positions of the sole plates

Checking the position of the sole plates with respect to the stator mounting and pinning bores
• Air gap and axial offset

The air gap must be determined at four positions and the axial offset at 8 positions at the DE/NDE – and
the measured values documented (reference measurement)
Important note:
For the air gap and the axial offset (geometrical center) the first and last pole should be set to the 12:00 position
and the measurements made at the corresponding pole at the DE/NDE. Generally, the first and last pole is
assigned to the slipring feeder cable. This measurement is carried out statically!
• Stator concentricity
For the measurement, a pole (reference pole) must be marked at the DE/NDE and the air gap X must be
measured between this reference pole and the stator bore at a minimum of 8 positions (0°, 45°, 90°, 135°,
180°, 225°, 270°, 315°) at the DE/NDE – and the measured values documented. The mill must be rotated
in one direction to carry out this measurement.
The precondition for these measurements is that the entire required pole segments are mounted onto the mill
flange, aligned and an initial run-out measurement at the DE and NDE carried on the complete poles. It must be
ensured that the complete rotor (mill assembly) is aligned in the two mill bearings according to the axis of
coordinates.
4.1 Mounting the heavy-duty roller skates
After all of the preparatory work has been completed, and the necessary tools are available at the site, the work
package involving shifting the stator can start. This essentially involves lifting the stator and installing the heavy-
duty roller skates below the stator supports. The individual operations required for lifting, installing the roller skates
and finally moving the stator are described in the following subpoints, and must be precisely adhered to.
4.1.1 Lifting the stator / 1st side (position 90° or 270°)
The hydraulic cylinder supplied together with the corresponding manually-operated pumps must be used to lift the
stator. It is absolutely prohibited to use electrically-operated hydraulic units. The hydraulic cylinders should now be
appropriately positioned at the side to be lifted and the manually-operated pumps connected using the high-
pressure hoses. The manually-operated pumps should be positioned so that the hydraulic cylinder can always be
seen. This means that the leaking connections or defective hoses can be quickly identified. When working with high
pressure, it is essential that the additional safety notes in the operating instructions for the hydraulic cylinder are
complied with.
are reserved.
Rev. / Date: 2.0 / 2016-07-05
To lift the stator, recesses are provided for the hydraulic cylinder in the lower area of the stator housing. Generally,
these recesses are always located above the roller tracks, which are simultaneously the contact surface for the
hydraulic cylinders. The drawings show the precise positions of the recesses. Lifting the stator must be carried out
very carefully and controlled.
Notice:
Before lifting the stator, the holding-down bolts between the stator and sole plate must be removed. This
especially refers to the 4 bolts at each side, which connect the stator to the sole plates. These are shown
highlighted in the following diagrams.
The stator should never be simultaneously lifted at the 4 lifting points. One side should always be lifted and
placed down, and then the second side, lifted and placed down. There is a risk of toppling!!
Figure 3: Holding-down bolts to be released at the assembly-/ maintenance position are shown in "red"
Figure 4: Holding-down bolts released and removed at the assembly-/ maintenance position
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Important note:
When assembling, the stator must only be lifted at one side (at position 90° or 270°). Only after the side that has
been lifted has been placed down, is it permissible to lift the stator at the opposite side (at position 90° or 270°).
Figure 5: Hydraulic cylinder positioned to lift the first side of the stator (position 90° or 270°)
Figure 6: Hydraulic cylinder positioned to lift the first side of the stator (position 90° or 270°)
Figure 7: Hydraulic cylinder positioned to lift the first side of the stator(position 90° or 270°)
are reserved.
Rev. / Date: 2.0 / 2016-07-05
After all of the work involving lifting one side of the stator (position 90°or 270°) has been completed, and all of the
safety measures have been taken, the stator can be lifted as shown in the following sketches.
The following sketch shows the complete work area, with a view of the two hydraulic cylinders positioned in the
lower area – with the connected manually-operated pumps – and the position of the stator in contact with the sole
plate in the upper area. As a result of the extremely large size of the motor, the immediate work area at the
hydraulic cylinders and the work area where the stator comes into the contact with the sole plate cannot be seen.
This is the reason that the team must work very carefully and cautiously in both work areas.
Figure 8: Overview of the complete work area (positions 0° and 90°or 270°)
are reserved.
Rev. / Date: 2.0 / 2016-07-05
In the next step, personnel from the team are assigned to the work areas. The two hydraulic cylinders on one side
of the stator are activated in pairs – using the manually-operated pumps – and the stator gradually lifted. The dial
gauges in both work areas and the assigned personnel monitor the progress and ensure that the stator is uniformly
and evenly lifted.
Figure 9: Work area of the hydraulic cylinder at position 0°
At the work area where the stator comes into contact with the sole plate, lifting progress is visible as a result of the
gap between the stator mounting surface and the sole plate. The stator is now lifted until the two roller skates can
be installed at the two stator supports. It must also be ensured that after the heavy-duty roller skates have been
installed, there is a sufficient gap between the stator mounting surface and the sole plate.
90°
Figure 10: Work area, stator mounting surface to the sole plate
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.1.2 Mounting the roller skates / 1st side (position 90° or 270°)
The heavy-duty roller skates should be positioned below the supports, once the stator has been lifted an adequate
amount. Shims with the appropriate thickness must be packed in the remaining air gap between the supports and
the heavy-duty roller skates. The required gap between the stator contact position and sole plates must always be
taken into consideration.
Figure 11: Arrangement of the heavy-duty roller skate (red) and support with shims (black)
After the heavy-duty roller skates have been mounted and aligned, they are attached to the support. It is mandatory
that the mounting bolts supplied for this purpose are used. It is important that all of the mounting bolts are used and
tightened according to the specifications. Before tightening, it should be again checked that the heavy-duty roller
skates run in parallel to the roller track.
Figure 12: Heavy-duty-roller skate bolted to the support
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Important note:
If the heavy-duty roller skates are inadequately aligned and mounted, when moving the stator, significant
technical problems can occur. For instance, the roller skates can slip so that they do not move in a straight line
along the roller track. In order to rule out secondary technical problems when the stator is shifted, also here,
work must be carried out precisely and extremely carefully.
After it has been checked that the heavy-duty roller skates have been correctly mounted, the work areas for
placing the stator down on the heavy-duty roller skate can be prepared.
Figure 13: Heavy-duty roller skate mounted
0°
Figure 14: Both heavy-duty roller skates mounted on the 1st side; the 2nd side can be seen in the background without mounted heavy-duty roller skates.
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.1.3 Placing the stator down on to the heavy-duty roller skates / 1st side (position 90° or 270°)
After the heavy-duty roller skates have been perfectly connected with the supports, the two hydraulic cylinders are
slowly and uniformly released in a controlled fashion.
While the stator is being lowered down, there must be good communication between the personnel assigned to the
two work areas. After the stator has been lowered, the work results in the two work areas are different. The result in
the work area of the hydraulic cylinder is only achieved if both hydraulic cylinders have been completely released,
and are not in contact with the stator enclosure; this means that both hydraulic cylinders can be withdrawn from the
recesses.
For the result in the work area of the stator mounting surface to the sole plate, a gap of approx. 5-10mm must be
ensured. The tools can only be removed from the work areas after it has been ensured that both work results have
been achieved.
Figure 15: Work area, hydraulic cylinder:

Work result: stator is located on the roller skates and the hydraulic cylinders have been removed
90°
Figure 16: Work area, stator mounting surface to the sole plate:
work result, consistent gap of approx. 5-10mm is required
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.1.4 Lifting the stator / 2nd side (position 90° or 270°)
Lifting the 2nd side of the stator is analogous to lifting the 1st side of the stator – as described under 4.1.1.
This is the reason that lifting the 2nd side is only briefly described. The following sketches show the 2nd side
already lifted.
2nd side 1nd side

0°
Figure 17: Sketch shows:
1st side with the heavy-duty roller skates already mounted
2nd side hydraulic cylinders already located and raised
270°
Figure 18: Work area, stator mounting surface to the sole plate: 2. side already lifted
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.1.5 Mounting the heavy-duty roller skates / 2nd side (position 90° or 270°)
Mounting the heavy-duty roller skates on the 2nd side is realized analogous to mounting the heavy-duty roller
skates on the 1st side, as described under 4.1.2.
Figure 19: Heavy-duty roller skates mounted on side 2
4.1.6 Placing the stator down on the heavy-duty roller skates / 2nd side (position 90° or 270°)
Placing the stator down on the roller skates/2nd side is realized in just the same way as when placing the stator
down on the heavy-duty roller skates/1st side 4.1.3.
From this time onwards, the stator is completely on the heavy-duty roller skates. If, at this point in time, assembly
work is to be stopped for a longer period of time, for safety reasons we recommend tightening the fixing bolts as
described under 4.1.1. It goes without saying that once assembly work continues, the fixing bolts must be removed
so that the stator can be moved.
Figure 20: Heavy-duty roller skates mounted at both sides and the hydraulic cylinders removed
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.2 Shifting the stator
As a result of the extremely large size of the motor, the immediate work area at the chain hoists and the work area
at the sole plates cannot be seen. This is the reason that it is absolutely necessary that the personnel assigned to
the various areas work very carefully and cautiously when shifting the stator.
Each work area must be released by the personnel assigned to shift the stator. This means that all of the
necessary technical secondary conditions must have been completed, and carefully coordinated with the other
work areas.
When moving the stator from the assembly position to the operating position, in the upper work area, the protective
cover for the stator mounting point must be removed at the two sole plates.
Figure 21: The protective covers of the sole plates at 90° and 270° at the "red" operating position should be removed. The threads of the high-hexagon
nuts are protected by the protective cover!
The two chain hoists in the lower work area are attached between the two supports and the anchor point welded to
the roller tracks in the direction that the stator is to be moved.
Figure 22: chain hoist attached between two supports and the anchor point in the direction the stator is to be moved
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Figure 23: View of the two chain hoists between the supports and anchor points in the direction that the stator is to be shifted
In order to evenly shift the stator over the rotor, marks and/or measuring tapes are attached to the roller tracks
outside the surface along which the heavy-duty roller skates move
Figure 24: The pointer is used to check that the stator is evenly moved
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Figure 25: Pointer that is used on both sides to check that the stator is evenly moved
After ensuring that all of the required technical preconditions have been made and the work areas positioned with
the assigned personnel, the stator is now slowly shifted from the assembly position to the operating position (i.e.
over the rotor) using the chain hoists.
In order that the stator is evenly shifted at side 1 and 2, the two chain hoists must be operated in the same rhythm.
The pointer can be used to optimally check the distance that the stator has been shifted.
The stator can now be shifted over the rotor using this method. Just before shifting the stator over the rotor the
rotor/stator air gap must be visually checked. If the optical checks indicate a consistent, symmetrical air gap, the
stator can be slowly shifted to its operating position, therefore completely over the rotor.
When shifting the stator, any contact between the rotor and stator is absolutely prohibited.
Any type of contact can result in irreparable damage.
Important note:
If, when making visual checks, discrepancies are identified, i.e. the stator/rotor air gap Is not uniform, it may be
necessary to lift the stator at one side only; this measure can be used to slightly align the stator in its axial
direction of movement. This measure can be applied to roughly align the stator to the rotor; it should be repeated
as required.
After the complete work area has been checked again and secured, the stator can now be placed down on the two
sole plates.
The heavy-duty roller skates must be removed to set down the stator onto the two sole plates.
Placing down the stator and removing the heavy-duty roller skates are described in the following section.
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.3 Removing the heavy-duty roller skates
After the stator has been precisely shifted to its operating position, it can be placed down onto the sole plates. To
set down the stator onto the sole plates, the heavy-duty roller skates must be removed in the lower work area so
that the stator can rest on the two upper sole plates. After removing the heavy-duty roller skates, in the lower work
area, the stator hangs in the air.
The heavy-duty roller skates are removed analogous to the work steps and the same principle as described in
4.1.1 / 4.1.4.
It is imperative that the stator is only lifted and set down on one side. It is absolutely prohibited to completely lift up
the stator!
4.3.1 Removing the heavy-duty roller skates
The heavy-duty roller skates are removed analogous to the work steps and the same principle as described in 4.1.2
/ 4.1.5 with the difference that the heavy-duty roller skates are removed.
4.3.2 Setting down the stator on the sole plates
Setting down the stator on the sole plates is realized analogous to the work steps and the same principle as
described in 4.1.3 / 4.1.6 with the difference that the heavy-duty roller skates are removed, and the stator is placed
down on the sole plates.
Further, when setting down the stator on the sole plates, shims are placed between the stator mounting surface
and the sole plates.
The work steps are shown and explained in the following sketches.
Figure 26: Stator mounting surface is positioned above the sole plate 90° and 270°. The shims that have already been inserted are shown in "red".
The heavy-duty roller skates in the lower area have been removed.
are reserved.
Rev. / Date: 2.0 / 2016-07-05
Figure 27: The stator must be fixed to the two sole plates at 90° and 270° using the mounting bolts.
Figure 28: The protection covers of the sole plates must be attached at mounting position "red".
The protection covers protect the threads in the upper part of the sole plate at the stator assembly position!
Figure 29: The results after setting down the stator on the two sole plates at 90° and 270°
Figure 29 shows the starting point for all subsequent stator and rotor alignment work. After the alignment work has
been completed, the stator is mounted onto the two sole plates using the mounting bolts and is fixed in position
using the eccentric bushings.
However, it may be necessary to move the stator back to its assembly position, e.g. for repair work or similar. In
this case, the work steps described here must be repeated according to the same principle.
are reserved.
Rev. / Date: 2.0 / 2016-07-05
4.4 Fixing the stator
4.4.1 Stator on the operating position
Mounting at the operating position of the motor that has been released for operation is shown in the following
sketch.
Figure 30: Stator mounted at operating position at 90° and 270° with the installed eccentric pins.
4.4.2 Stator on the maintenance position
Fixing at the maintenance position is shown in the following sketch. The stator only has to be moved to the
assembly position for more extensive, scheduled maintenance work as well as repair work.
Figure 31: Stator fixing at the assembly position at 90° and 270°
are reserved.
Rev. / Date: 2.0 / 2016-07-05
_____________________________________________________
Distribution:
Distribution for this technical description:
The distribution list should be defined from the following units:
DF CS, PD SLN
Adem Karadeniz
Product Development, Standardization and Solutions
Mining Industry
91052 Erlangen
Germany
are reserved.
Technical Instruction No.: S-GMD-00-EB-MDC010
Rev. / Date: 1.0 / 2016-02-15
for Erection, Commissioning and Service Issued by: OEC CH PRS / AK
Title:
HYDRAULIC BOLT TENSIONING TOOL – How-to-use
Product: SIMINE GMD Siemens Document No.: S-GMD-00-EB-MDC010
Classification: Restricted Original Language: English
US Export Control Classification Number – ECCN: N

„Goods labeled with “AL” not equal to ’N’ are subject to European or German export authorization when being
exported out of the EU. Goods labeled with ‘ECCN’ not equal to ‘N’ are subject to US re-export authorization.
Even without a label, or with label ‚AL: N‘, or ‚ECCN: N‘, authorization may be required due to the final end-
use and destination for which the goods are to be used“
Important note:
This technical description is only applicable to appropriately qualified technical personnel from the Siemens
DF CS and PD LD business units.
Issued by:
Adem Karadeniz PD LD OEC CH PRS 2016-02-15
Name Dept.-Unit Signature Date
History:
Revision Date Revised Chapter Reason

1.0 15.02.2016 First creation
Doc. - No.: SIMINE GMD_Instruction_Hydraulic Bolt Tensioing Tool_how-to- Page: 1 of 9

use_en.docx
 Siemens AG 2016. All Rights Reserved

Technical Description No.: S-GMD-00-EB-MDC010
Rev. / Date: 1.0 / 2016-02-15
Document No.: SIMINE GMD_Instruction_Hydraulic Bolt Tensioing Tool_how-to- Page: 2 of 9

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Rev. / Date: 1.0 / 2016-02-15
Hydraulic Bolt-Tensioning Tool
MILL-MOTOR Tightening with hydraulic tensioning tool

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Rev. / Date: 1.0 / 2016-02-15
Table of contents:
1. General ................................................................................................................................................... 5
2. Safety measures ..................................................................................................................................... 5
3. Description of Mill Motor tightening method ........................................................................................... 5
3.1 Preparatory work for tightening the mill motor ........................................................................................ 6
3.2 Operating principal of the Plarad Hydraulic Tool No 25 ......................................................................... 7
3.3 Tightening process of the Mill-Motor....................................................................................................... 8

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Rev. / Date: 1.0 / 2016-02-15
1. General
The information, recommendations, descriptions, illustrations, drawings, warnings, cautions, and notes
contained in these descriptions are based on Siemens experience and judgment with respect to electrical
motor installation, operation and maintenance. Illustrations and drawings in the descriptions are provided for
general reference purposes only and are not designed to replace, modify, or supplement actual engineering
drawing releases associated with this unit. In all cases, users must refer to the latest engineering drawing
revision prior to planning installation, operation and maintenance activities of any nature.
This information should not be considered as all-inclusive or covering all contingencies. If further information
is required, Siemens should be consulted.
In no event will Siemens be responsible to the user in contract, in tort (including negligence), strict liability or
otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not
limited to damage to or loss of use of equipment, plant, or power system; cost of capital; loss of profits or
revenues; cost of replacement power- additional expenses in the use of existing power facilities or claims
against the user by its customers resulting from use of the information, recommendations, descriptions,
illustrations, drawings, warnings, cautions, and notes contained herein.
2. Safety measures
To avoid any accidents use for cordoning off foundation pits guardrails, cordon lines with warning tags or
plastic chains and cover foundation openings. In order to prevent accidents, the wires should be marked with
paper flags or
When performing works at electrical machines and (in particular) inspections, the five safety rules as
specified in DIN EN 50110-1 (DIN VDE 0105, parts 1, 2 and 100), must be observed. Furthermore, it must be
ensured, by means of covers or safety barriers, that rotating machine parts, such as couplings, flywheels,
pulleys and gear wheels, not cause accidents.
In the case of locations subject to explosion and fire hazards, adhere to the relevant safety regulations;
obtain a written work permit from the operator of the plant.
Further, the erection site safety regulations must be carefully observed. Depending on the operating
company involved, written work permits may be required for this work, which must be complied with.
3. Description of Mill Motor tightening method

The tightening method uses PLARAD Tool 24 for M64x6 bolt tensioners.
The stud must have an end that protrudes above the tightening nut. Cold extension is applied to the bolt by
means of an annular hydraulic cylinder placed around it. The stud undergoes an axial pre-load only.
The stress-free nut is then turned down with very little effort and does not transmit any torque to the stud.
When the fluid pressure is released in the tensioner, the major part of the hydraulic load on the tensioner is
transferred into the nut, and tightening is completed.
For optimum accuracy, it is recommended to perform pre-loads of the stud and turning-down of the nut twice.
In effect, the first turning-down operation compensates for clearances, compresses the roughness of the
surfaces and sets the load balance, while the second operation serves primarily to obtain the required
accuracy of residual load in the bolt.
This double turn-down operation simply consists of repeating the steps showing in chapter 4.1 / Fig. 3, 4 and
5 illustrated in Fig. 12b, page 15.
When performed in a workmanlike manner, this method represents the best method of meeting the quality
requirements of correct tightening, as defined in the introduction

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Rev. / Date: 1.0 / 2016-02-15
3.1 Preparatory work for tightening the mill motor
The illustrations below show the component parts of a typical bolt tensioning tool and the order in which they
are assembled together onto the stud and nut to be tightened. The last illustrations show the tool fully
assembled.
PULLER
The PULLER has an internal thread to suit the bolt. The outside
edge is knurled to assist rotation by hand and tommy bar holes are
provided for final tightening. The PULLER has a nose to assist
location into the centre of the CYLINDER and onto the bolt. The
PULLER transfers the force developed by the CYLINDER into
tension in the bolt.
HYDRAULIC CYLINDER
The CYLINDER is an annular hydraulic jack. The bolt and PULLER
pass through the centre of the CYLINDER. A recess is provided in
the base of the CYLINDER to accept the BRIDGE. One or two self
sealing quick disconnect nipples are provided for connecting the
hydraulic hoses.
BRIDGE
The BRIDGE supports the CYLINDER over the bolt , nut and
SOCKET. A circular groove has been added to fit a socket
retaining ring which optionally retains the SOCKET within the
BRIDGE. Flats on each side of the BRIDGE give clearance for
adjacent nuts. An angled flat at the rear clears the welding neck of
a flange or other obstruction. A cut out in the front of the BRIDGE
allows access to the SOCKET with a tommy bar, to turn the nut
when the bolt is tensioned.
SOCKET
The SOCKET fits over the octagonal nut and inside the BRIDGE. It
has tommy bar holes to avoid the need to drill holes in the flats of
the hexagon nut.
STUD & NUT

An extra length of thread must protrude through the nut for the
tensioner to screw onto and apply the bolt tension. The length of
bolt is very important. Details are given in the instructions to follow.
Good quality bolts and nuts will make the tensioning operation
quicker and more accurate. Do not use washers under the nut
when using a bolt tensioner.
FULLY ASSEMBLED TOOL

This diagram shows a tool with single hydraulic connection, fully
assembled onto a bolt and nut ready for the hydraulic hose to be
connected and the tensioning operation to commence. Through the
BRIDGE the tommy bar holes in the SOCKET are seen. The
following pages describe fully each stage of the tool assembly and
bolt tightening operation.

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Rev. / Date: 1.0 / 2016-02-15
3.2 Operating principal of the Plarad Hydraulic Tool No 25
Fig. 1: Place the SOCKET over the nut to be Fig. 2: Place the PULLER unit into the centre of the
tightened, and after place the HYDRAULIC HYDRAULIC CYLINDER and BRIDGE and engage
CYLINDER and BRIDGE assembly over the nut, PULLER thread with the end of the stud.. crew the
stud and SOCKET onto the washer. PULLER fully down onto the surface of the
HYDRAULIC CYLINDER. The PULLER will normally
be turned by hand but the final nip onto the
HYDRAULIC CYLINDER may require the help of a
tommy bar.
Fig. 3: After the hydraulic connections for the hand Fig. 4: While the pressure is maintained, the nut is
lever pump are made, the PULLER is pressurized turned down without loading, using the SOCKET and
and applies the required tractive force on the stud. the tommy bar.

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Rev. / Date: 1.0 / 2016-02-15
Fig. 5: Their pressure is released and the Fig. 6: The PULLER and the SOCKET can be
HYDRAULIC CYLINDER piston is pushed back. The removed.
tightening load is now exerted through stud tension.
3.3 Tightening process of the Mill-Motor
In first stage insert all 4 fixation studs thru the motor fastening holes, make sure thread length equal to a
minimum of two bolt diameters is protruding from the surface of the washers or joints on the side the studs
tensioning operation is to be performed.
It is very important this operation is performed properly otherwise the thread engagement between the stud
tensioner “PULLER” and the stud will be less than one diameter, which could cause the stud and/or stud
tensioner “PULLER” threads to be stripped.
NOTE: It is very important that the stud has not turned with the PULLER and the thread engagement
between the stud and the PULLER has been reduced!

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Rev. / Date: 1.0 / 2016-02-15
Proceed with the following next steps:
1. Determine the correct working pressure for the studs to be tightened according to the “Pressure
Load Graph” of Tool 25 in instruction manual of the PLARAD Tool 24.
2. All studs must first be tightened with the half of the required tensioning force / pressure in
accordance with the “pressure Load Graph” of Tool 24.
3. All studs are now tightened to the nominal tensioning force / pressure in accordance with the
“Pressure Load Graph” of Tool 24.
IMPORTANT: Never apply the full pre-tension / pressure in one step to the M64x6 studs, with this high
pressure value it is happen that the elongation of the stud is so much and therefore the nut gets locked on
the upper side of the tool.
NOTE: The M64 studs must be pre-loaded with the specified tensioning force of 1266kN+ 50kN using the
hydraulic tension tool. At a test force of 1378kN +50kN the nut should just getting loose. To eliminate setting
of the bolted joint several tension operations are necessary.

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1 2 3 4 5 6 7 8
MINERA CHINALCO PERU S.A. ISSUED:
DIAGRAM OF THE MOTOR INSTRUMENTATION AND MONITORING DEVICES TOROMOCHO EXPANSION PROJECT C - CERTIFIED
Confiado como secreto industrial. Nos reservamos todos los derechos.

Comunicado como segredo empresarial.Reservados todos os direitos.
SAG&BALL MILL GEARLESS DRIVE FA – FOR APPROVAL
Gray colored sensors and PROJECT No. TEP-E022
FI – FOR INFORMATION
Feed Side Discharge Side

instrumentation are shown P - PRELIMINARY
A in Motor Cooling P&ID Overview SIEMENS

CP – M0001
FO – FOR OFFER
A
Proprietary data,company confidential.All rights reserved.
ORDER No.
Confie a titre de secret d'entreprise.Tous droits reserves.
VO - VOID
DATE: 2015-02-03
HH HH =.L03-M1 =.L02-M2 SIEMENS AG
H WE 39 H WE 39 L
=.KV01 =.KV01 APPR. ROSENTHAL I DT LD AP OEC PI EP DRA
-B23 -B33 LL
GE 33
39 WE WE 39 39 WE WE 39 =.KG01
L
FSL HH =.KV01
-B22
=.KV01
-B21
HH
GE LL
GE L
GE
HH
LL H
=.KV01
-B32
=.KV01
-B31
HH -B32.1 TE TE
=.L02
H H =.KG02 H =.KT00
-B2 =.KG01 -B31 33 =.KG02 -B31 =.L02
-B31.1 33 -B32 33 FSL TE TE TE -B11 FSL
=.L03 =.L03 =.KT00 =.L02 =.L02
FSL EE
-B1 -B11 -B23 -B12 -B23
=.L02
.-B1 =.N11 87M
TE TE TE TE
-B11 =.L03
-B12 =.KT00 =.L02 =.L02
+.U18.1 33 =.L03-M2 -B32 -B22 -B21
90°
GT L
EE
=.KG01
-B22 LL
=.N11
-B13
87M FSL TE
FSL =.L03
B TE GT 33 =.L03
-B2
-B23 =.KT00
-B22 =.L02-M1 B
=.KG01
-B2
=.KG01
-B21
L TE TE
LL =.L03 =.L03
-B21 -B22 TE
=.KT00
+.U18.1 GT 33 -B33 GE 33
0° L =.KG01 =.KG01
use or communication of the contents there of are forbidden
L
of damages. All rights are reserved in the event of the grant
LL -B12 L -B22.1
without express authority. Offenders are liable to payment
GE Segment 2 180° Segment 3 GE L

Segment 3 180° Segment 2 LL
TE GT 33 =.KG02 TE
Copying of this document an giving it to others and the
of patent or the registration of a utility model or design.
=.KG02
=.KG01 =.KG01 L -B21 33 -B41 33 +.U11 +.U11 =.KT00
-B1 -B11 -B21
LL +.U15
+.U15 GE LL GE LL
=.KG02
-B22 33
90° 270° =.KG02
-B42 33
+.U13 +.U13 270° 90°
+.U17 ST 90 L +.U18.3 GT 33 TE
=.U11 GE LL Segment 1 Segment 4 GE 180° L =.KG01 =.KT00
Segment 4 Segment 1
-T13 =.KG01
-B21.1 33 0° L =.KG01
LL
-B41.1 33 LL -B32 -B41
0°
90 ST ST 90 TE GT 33 GE 33
90 L
=.U11
-T11
=.U11
-T21
SE =.KG01
-B3
=.KG01
-B31
L
LL
=.KG01
-B42.1 TE
=U11 LL
90 -B13 =.KT00
90 ST ST -B13 WE 39
=.U11 =.U11 90 SE SE 90 +.U18.4 GT 33 =.N50
HH
C -T12 -T22
=.U11 =.U11 270° =.KG01 L
FSL FSL
-T1
C
-B11 -B21 -B42 LL =.L04 TE =.L01
-B23 =.KT00 -B23
FSL 90 SE SE 90 FSL TE GT 33 -B42 WE 39
=.L01
-B2
=.U11
-B12
=.U11
-B22
=.L04
-B1
=.KG01
-B4
=.KG01
-B41
L TE TE TE TE =.N50
-T2 HH
LL =.L04 =.L04 =.L01 =.L01
-B21 -B22 -B21 -B22
HH TE
H WE 39 WE 39 =.KT00
-B12
=.KV01
-B13 L
=.KV01
-B43
HH TE TE TE =.L01-M2
H =.L04-M1 =.L04 =.KT00 =.L01
39 WE WE 39 GE LL
GE L
GE LL 39 WE WE 39 TE
-B12 -B43
TE
-B12
TE
=.KG02 =.KG01
HH =.KV01 =.KV01
HH -B12 33 =.KG02 -B11.1 33 HH =.KV01 =.KV01 HH =.L04 =.KT00
GE 33 =.L01
-B12 -B11 -B11 33 -B42 -B41 -B11 -B11 -B11
H H H H =.KG01
-B12.1 L
LL
FSL FSL =.L04-M2 =.L01-M1
=.L01 =.L04
-B1 =.M00 =.M00 -B2 =.M00 =.M00
-E12 -E42 -E41 -E11
D D
=.KG01-B1 =.KV01-B11 Motor Winding =.N11-B11 =.KT00-B11 =.L01-B11 =.L01-M1

Temperature =.KG01-B2 =.KV01-B12 starpoint system 1 =.N11-B13 =.KT00-B12 =.L02-B11 =.L01-M2
Motor Cooling Air Cold
posible daños y perjuicios. Todos los derechos están reservados ante
Connection current
Temperature
autorización expresa. Este acto está sujeto a sanciones y pagos por
Box =.KG01-B3 =.KV01-B13 measurement =.KT00-B13 =.L03-B11 =.L02-M1

comunicacion de los contenidos del mismo, están prohibidos sin
=.KG01-B4 =.KV01-B21 transformer =.KT00-B21 =.L04-B11 =.L02-M2

Motor Cooling Fan
=.KG01-B11.1 =.KV01-B22 =.N50-T1 =.KT00-B22 =.L01-B12 =.L03-M1
La copia y entrega de este documento a terceros y el uso o
un evento, patente o registro del modelo o diseño utilizado.
Earthquake Monitoring
=.KG01-B12.1 Motor Vibration =.KV01-B23 =.N50-T2 Motor Winding =.KT00-B23 Motor Winding Motor Cooling Air Warm =.L02-B12 =.L03-M2
=.KG01-B21.1 Monitoring =.KV01-B31 =.U11-B11 Temperature =.KT00-B31 Temperature Temperature =.L03-B12 =.L04-M1
=.KG01-B22.1 =.KV01-B32 =.U11-T11 =.KT00-B32 =.L04-B12 =.L04-M2
Sensors
=.KG01-B31.1 =.KV01-B33 =.U11-B12 =.KT00-B33 =.L01-B21 =.L01-B1
Air Gap =.KG01-B32.1 =.KV01-B41 =.U11-T12 =.KT00-B41 =.L02-B21 =.L01-B2
E Motor Cooling Water E
Super-
=.KG01-B41.1 =.KV01-B42 =.U11-B13 =.KT00-B42 Cold Temperature =.L03-B21 =.L02-B1
vision
Digital Tachometer
=.KG01-B42.1 =.KV01-B43 =.U11-T13 =.KT00-B43 =.L04-B21 =.L02-B2
PROJECT PEPO3140 PURCHASE ORDER N°
Motor Cooling Air Flow
=.KG01-B11 =.KG02-B11 =.U11-B21 TOROMOCHO PROJECT EXPANSION 170 KTPD
=.L01-B22 =.L03-B1
DOCUMENT - NUMBER
=.KG01-B12 =.KG02-B12 =.U11-T21 Motor Cooling Water =.L02-B22 =.L03-B2
=.KG01-B21 =.KG02-B21 =.U11-B22 DOCUMENT TYPE SEQUENTIAL N° JACOBS REV N°
Warm Temperature =.L03-B22 =.L04-B1
=.KG01-B22 Slipring Supervision =.KG02-B22 =.U11-T22 =.L04-B22 =.L04-B2
Transmitter STATUS CODE RESPONSIBLE ENGINEER DATE
=.KG01-B31 Proximity Switch =.KG02-B31 5 GRO 13-FEB-15 =.L01-B23 =.M00-E11

STATUS CODE
=.KG01-B32 =.KG02-B32 1 APPROVED. Motor Cooling Water =.L02-B23 =.M00-E12
2 COMMENTS. CORRECT AND RESUBMIT. Motor Space Heater
=.KG01-B41 =.KG02-B41 3 REJECTED. CORRECT AND RESUBMIT.
Flow =.L03-B23 =.M00-E41
4 FOR INFORMATION ONLY. REVIEW NOT REQUIRED
=.KG01-B42 =.KG02-B42 5 CERTIFIED. MANUFACTURE MAY PROCEED. =.L04-B23 =.M00-E42
6 VOID
Reviewed for general dimensions and general specificatios only. This review does not relieve the Vendor from full responsability for
the adequacy, correctness, accuracy and completeness of calculatios, details and dimensions. By reviewing these document , Jacobs
does not accept liability for their completeness or accuracy.
F Date/ F
B0 CERTIFIED 02.02.15 RO
Fecha 04.08.2014 MINERA CHINALCO PERU S.A. RINGMOTOR PO.NO.TEP-E022
Content / Contenido 1. Version 2
Drawn/
Olivares TOROMOCHO EXPANSION PROJECT
Siemens AG INSTRUMENTATION & K097_motor_instr
Equip.NO.2112-ML-004-M1
A1 AIR GAP LEGEND 11.09.14 TH
Dibujo 1.U1 Revision A1
Apr./ Sheet/
A0 FIRST ISSUE 08.08.14 RO
Aprob Rosenthal SAG MILL GEARLESS DRIVE 13500 kW MONITORING DEVICES DIAGRAM Project-No./Proyecto-No Drawing-No./ Plano-No.
Hoja
1
Revision Change / Cambio

Date/ Name/
Origin / Origen CP-M0001-1 CP-M0001-1- K097 1
Sheet(s)/
Fecha Nombre Hojas
1 2 3 4 5 6 7 A3
1 2 3 4 5 6 7 8

Graphical Symbols for equipment - ISO 10628 Process measurment control functions and instrumentation - ISO 14617-6 ANSI CODE NUMBERS acc. IEEE C.37.2-1991
A A
PROTECTION FUNCTION REALIZED WITH HARWARE DEVICE

Circulating Pump OR SOFTWARE FUNCTION
Position 10 – Signal Identification Letter

(First Letter) Position 11 – Signal Identification Letter
20 Electrically operated valve
PROJECT PEPO3140 PURCHASE ORDER N° (Succeeding Letters)
Valve TOROMOCHO PROJECT EXPANSION 170 KTPD
DOCUMENT - NUMBER
TT H 52 AC circuit breaker
Flange Connection DOCUMENT TYPE SEQUENTIAL N° JACOBS REV N°
=.H01
-B1 L Position 13 – Indication or ANSI Code
STATUS CODE RESPONSIBLE ENGINEER DATE (H = Limit Value High, L = Limit Value Low) 12 Over speed device
Check Valve 5 GRO 13-FEB-15
STATUS CODE
Position 12 = Funcition Symbol - Equipment Identifying Symbol
1 APPROVED.
B 2 COMMENTS. CORRECT AND RESUBMIT. (shown in the Circuit Diagram) 25 Synchronizing or synchronism-check device B
Strainer 3 REJECTED. CORRECT AND RESUBMIT.
5 CERTIFIED. MANUFACTURE MAY PROCEED.
6 VOID
Reviewed for general dimensions and general specificatios only. This review does not relieve the Vendor from full responsability for 26 Apparatus thermal device
Flow Limiter

Position 11 – Signal Identification Letters

27 Undervoltage relay
Heat exchanger
Table – Letter code for identification of instrument functions ISO 14617-6 33 Position switch
1 2 3 4
First letter Succeeding Letters 38 Bearing protective device

Air Filter
Messured or initiating variable Modifier Function
C A Alarming 39 Mechanical condition monitor C
B Displaying discrete state
Control Valve
C Controlling 40 Field relay (e.g. conductivity)
D Density Difference
Safety Valve
E All electrical variables Sensing 50 Instantaneous overcurrent relay
F Flow rate Ratio, fraction

AC time overcurrent relay
G Gauge, position or length Viewing 51 T: Transformer
Solenoid Valve M: Motor
H Hand operated (manually initiated)
I Indicating 59 Overvoltage relay
J Power Scanning
Expansion Tank
D K Time Time rate of change 63 Pressure switch D
L Level
M Moisture, humidity Momentarily 64 Ground detector relay
N Users’ choice User’s choice

O Users’ choice 71 Level switch

P Pressure or vacuum Connection of test point

Instrument Symbols – ISO 14617-6
Q Quality Integral, total Integrating or summating 80 Flow Switch
R Radiation Registering, recording

Information processing function
S Speed or frequency Switching 86 Lockout relay
T Temperature Transmitting
Differential protective relay
E Local information function only U Multi-variable Mulit-function 87 T: Transformer E
M: Motor
(no connection to PLC) V User’s choice Impact on process by valve, pump, etc.
W Weight or force Mulitplying 90 Regulation device MINERA CHINALCO PERU S.A. ISSUED:
TOROMOCHO EXPANSION PROJECT C - CERTIFIED

Primary location in a central X Unclassified Unclassified
SAG&BALL MILL GEARLESS DRIVE FA – FOR APPROVAL
control room Y Users’ choice Converting, computing 94 Tripping relay PROJECT No. TEP-E022
P - PRELIMINARY
Z Number of events, quantity Emergency or safety acting SIEMENS

FO – FOR OFFER
CP – M0001
ORDER No. VO - VOID
DATE: 2015-02-03
SIEMENS AG
APPR. ROSENTHAL I DT LD AP OEC PI EP DRA
F Date/
1. F
Fecha 04.08.2014 MINERA CHINALCO PERU S.A. LEGEND FOR MEASURING SYMBOLS Content / Contenido
PO.NO.TEP-E022 Version 2
B0 CERTIFIED 02.02.15 RO
Drawn/
Siemens AG K094_flow_leg
Equip.NO.2112-ML-004-M1 1. Revision A
Dibujo
Apr./ Sheet/
A0 FIRST ISSUE 08.08.14 RO Aprob Rosenthal SAG MILL GEARLESS DRIVE 13500 kW Project-No./Proyecto-No Drawing-No./ Plano-No.
Hoja
1

Date/ Name/
Origin / Origen CP-M0001-1 CP-M0001-1- L094 1
Sheet(s)/
Fecha Nombre Hojas
1 2 3 4 5 6 7 A3
1 2 3 4 5 6 7 8
No.
BY OTHERS SIEMENS MOTOR < >

BY OTHERS
Fresh cooling water HEAT SOURCE -
1
MOTOR WINDINGS
A A
Stator Stator
Losses to be HEAT EXCHANGER

680 kW Segment 3 Segment 2 2
dissipated AIR TO WATER
FSL LL FSL FSL LL FSL
=.L03 =.L03 LL =.L02 =.L02 LL
Rated 80 80 80 80
600 kPa -B1 -B2 -B1 -B2
3 MOTOR FAN
pressure
=.L03-M1 =.L03-M2 =.L02-M1 =.L02-M2
3 AC 60Hz 380V
Pressure
35 kPa M
<3> <3>
M M
<3> <3>
M
drop 3~ 3~ 3~ 3~ 5
LEAKAGE AIR INLET
FILTER
<5> HH <5> INLET

26 26 CONNECTION FLANGE
TE H TE
HH HH L =.L02 HH
B INLET H TE 26 =.L03
-B11 H -B11 H TE 26 5°C < T°<= 15 °C 6 FOR COOLING WATER B
L =.L03 L L =.L02 WITH COUNTER FLANGE
5°C < T°<= 15 °C 21 m³/h
-B21 -B21
21 m³/h <10> <10>
<6> <6>

<2> <2> 10 VALVE

OUTLET <6> TE 26 <6> OUTLET

=.KT00 HH
<10>
-B31
H TE 26
<10> 12°C < T°<= 22 °C
12°C < T°<= 22 °C L<1>
=.KT00
-B23 HH HH
26 HH 26
FSL TE H TE 26
H H TE FSL
=.L03 =.L03 HH L L =.L02 =.L02 LL
L =.KT00 26
-B23 80 -B22 H -B22 -B23 80
26 -B32 HH
LL L TE HH TE H
=.L03 HH H TE 26 =.L02 L
-B12 H L =.KT00 -B12
-B22
L
C 26
C
TE
=.KT00
-B33
HH VIEW FROM
H DISCHARGE SIDE
L
180° HH
PROJECT PEPO3140 PURCHASE ORDER N°
H TE 26
TOROMOCHO PROJECT EXPANSION 170 KTPD
DOCUMENT - NUMBER L =.KT00
-B21
DOCUMENT TYPE SEQUENTIAL N° JACOBS REV N° 270° 90°

HH
HH 26
STATUS CODE RESPONSIBLE ENGINEER DATE
H
TE H
5 GRO 13-FEB-15 =.KT00 L
L -B41
STATUS CODE
1 APPROVED.
2 COMMENTS. CORRECT AND RESUBMIT.
0°
3 REJECTED. CORRECT AND RESUBMIT.
5 CERTIFIED. MANUFACTURE MAY PROCEED. TE 26
6 VOID =.KT00
Reviewed for general dimensions and general specificatios only. This review does not relieve the Vendor from full responsability for -B13
HH 26
H TE 26 HH
26
D TE L =.KT00
-B42
TE H INLET D
=.L04 HH =.L01 L
INLET TE 26 B12 H
TE 26 -B12
TE 26 5°C < T°<= 15 °C
L =.KT00
5°C < T°<= 15 °C =.L04 HH
HH -B12 =.L01 HH 21 m³/h
-B21 H -B21 H
<10> H TE 26 <10>
21 m³/h L HH L
<6> L =.KT00
-B43 H TE 26 <6>
L =.KT00
-B11
<2> <2>
OUTLET OUTLET
<6> <6>
12°C < T°<= 22 °C <10> LL

<10> 12°C < T°<= 22 °C
HH
26 26
FSL TE H TE FSL LL
=.L04 =.L04 HH HH L =.L01 =.L01
HH 26 26
H TE H TE
-B23 80 -B22 H -B22 -B23 80
L
L =.L04 L =.L01
-B11 -B11
<5> <5>
E E
M M M M
3~
<3> <3> 3~ 3~
<3> <3> 3~ LL MINERA CHINALCO PERU S.A. ISSUED:
TOROMOCHO EXPANSION PROJECT C - CERTIFIED

=.L04-M1 =.L04-M2 =.L01-M1 =.L02-M2 FA – FOR APPROVAL
SAG&BALL MILL GEARLESS DRIVE
PROJECT No. TEP-E022
FSL LL FSL FSL LL FSL P - PRELIMINARY
LL
3" =.L04
80
=.L04
80
=.L01
80
=.L01
80
SIEMENS
CP – M0001
FO – FOR OFFER
-B1 -B2 -B1 -B2 ORDER No. VO - VOID
Stator Stator 3"

DATE: 2015-02-03
Segment 4 Segment 1 SIEMENS AG
APPR. ROSENTHAL I DT LD AP OEC PI EP DRA
F Date/ F
B0 CERTIFIED 02.02.15 RO Fecha 04.08.2014 MINERA CHINALCO PERU S.A. RINGMOTOR PO.NO.TEP-E022
Content / Contenido
1.L Version 2
A1 FLANGE 3" 23.09.14 RO

Drawn/
Siemens AG COOLING SYSTEM & MONITORING K096_motor_cool
Equip.NO.2112-ML-004-M1 Revision A
Dibujo 1.U1
Apr./ Sheet/
A0 FIRST ISSUE 08.08.14 RO Aprob Rosenthal SAG MILL GEARLESS DRIVE 13500 kW P&ID Project-No./Proyecto-No Drawing-No./ Plano-No.
Hoja
1
Date/ Sheet(s)/
Fecha
Name/
Nombre Origin / Origen Flow sheet CP-M0001-1 CP-M0001-1- K096 1
Hojas
1 2 3 4 5 6 7 A3

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This documentation pertains to

High voltage motors

SIMOTICS HV Series Mining

Edition 08/2017 www.siemens.com/drives

Service and Support A

This documentation pertains to Technical data and drawings B

TORO_SAG36 Quality documents C

Checklists and forms E

Siemens AG Document order number: 1501067-01 Copyright © Siemens AG 2010, -, 2016.

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

5.1.3 Checking the insulation resistance.........................................................................................56

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Table 3-1 Machine design ..........................................................................................................................17

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Table 8-10 Maintenance work – Cooling water pipes .................................................................................97

Figure 3-1 Rating plate.................................................................................................................................18

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Text format features

References to other locations in the text

Technical data and drawings

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Checklists and forms

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

2.2 Qualified personnel

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

2.3 The five safety rules

Five safety rules

2.4 Safe handling

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

2.5 Interference immunity

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

2.6 Electromagnetic compatibility

2.7 Interference voltages when operating the converter

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

2.8 Electrostatic sensitive devices

ESD protective measures

(1) Sitting (2) Standing (3) Standing/sitting

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Additional components are provided by the system manufacturer.

3.2 Brief description

Table 3-1 Machine design

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

* For machines in line operation only

3.3 Rating plate

Figure 3-1 Rating plate

Table 3-2 Legend for rating plate

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

3.4 Description of design

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

9 Housing (multiple segments) 10 Air-gap monitoring

Figure 3-2 Overview of the motor

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Slip ring unit

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Observing the operating mode

Planning personnel resources

Installation site safety/warning signs

Dangers at local and industry-specific level

SIMOTICS HV Series Mining 1DN8640-8XA42-Z TORO_SAG36

Danger as a result of the ring motor size

4.1.1 Project guidelines

● Check whether it is necessary to install weather-protected bearings. See also chapter