catalogue

wire based
Additive manufacturing
“
I needed a wedding ring to be advantage
customized a week before my
marriage. additive
Thanks to the power of 3D printing,
I was able to wear my very own “No hooking, assembling, welding, or clamping tiny
components together. The entire piece is produced as one.”
designed ring well on time.

1. Customized Designs 2. Cost Reduction 3. Future of 3D printing

Jewelery designs which As AM can be used to reduce Envision a future of “live

cannot be manufactured using
traditional processes can be
done throwing a plethora of
options for the customer.
weight, more volume can be
obtained for jewelery at same
weight. Process reduction
subsequently brings down
production cost.
printing”. The number
of processes required to
manufacture the same piece
comes down. The Jewelry
store now becomes the hub of
manufacturing.
 Conventional vs Additive
The advantage of additive manufacturing
over conventional methods

CUSTOMIZATION COST Speed

Each ornament can be On off designs can be Prototyping can be done
customized produced at low cost more reliably and faster

Design paradigms Efficiency Error

Opens up an series of Number of processes is Reduction in human cost
whole new designs cut down and errors
 feature comparison*
Cookson Progold – Realizer Concept Laser SISMA Our
Precious M080 SLM 100M080 - M2 Cusing Machine

Power Output

Power Consumption

Layer Thickness

Surface Finish

Build Rate

Post processing

Technology Transfer

Support Structure minimization

Easy Recovery Process

Raw Material

Complexity of Designs

Resolution

Ease of process planning

Less Material Usage

Multi Material

* Specifications, dimensions and features mentioned are indicative and are subject to further research
 “
the era of digital goldsmiths

using technology to
push artistic boundaries
High precision yet
Organic complexity.
 Harness the

Empowering Power of Additive

consumers to make Manufacturing
jewelry in real-time.
consistency Personalization
Our processes with gold allows
you to create forms that would
be almost impossible to create by
conventional means.

With the high value of gold

material, it’s important to capture
every amount of material. Speed Quality

loss
minimization
Precision
 machine anatomy & Process
post-processing

3
Processing 1 Control and power unit 2 processing
control and
power unit
The gold wire is drawn and inserted into the machine The processing machine then prints the component,
2 1
as a spool, while the STL file uploaded to the machine. using our 5 axis control technology.

1. Chiller 1. Laser System

2. Power Module 2. Wire Spool
3. Electronics 3. Laser fiber optic cable
4. Control Panel 4. Precision Optics
5. Pyrometer
6. CCD Camera
3 post processing
7. Wire Feeding system
The finished part is then sent to the post processing chamber 8. 5-Axis work Bed & Fixtures
where the final component is sandblasted and polished.
9. Inert Gas Chamber System
10. Pumps
1. Abrasive Flow Machining Module 11. Valves
2. Recovery system
3. Storage container for fluid
The Machine consists of 3 parts as
labeled above.
5 axis control
Though common to other fields, it is the first of its kind application in the
Jewelry industry. The advantage here lies in creating 3d components, with
minimal use of support material - a critical factor to costs.

Our 5 axis control is the ultimate solution for Additive manufacturing. It

specifically is designed for cost effective production of intricate pieces of
jewelry combined with structural rigidity, and consistency in design, with
minimal human intervention.

Wire deposition method

By use of 5 axis bed, our printer uses a wire deposition method, thereby
reducing the support structures to the maximum extent possible. This leads
to minimal post processing and reduced wastage of gold material.

The 5 axis control bed

From
product features
Concept to consumer
In a matter of hours 0.4µm - 1µm
Ra Value
80 x 80 x 30mm
The process starts with a 3-D geometry such as a CAD file or scan data. An STL
build area
file of the desired geometry is produced and the part is then orientated in the
direction it will be built in. Support structures are generated as required.

5 µm - 10µm
MRR
Positioning

1. A
 s Titan serves high value customers, customized components with a personal touch would be
highly valued by the market segment that Titan serves 50µm - 200µm
resolution
2. Minimize product inventory, maintain digital repository of designs.

3. Create the brand as a “Design & technology” forward company, yet embracing customer choices
3-4 Hours*
<5
Speed
4. Create new design paradigms and forms of jewelery that no one else can offer.
Number of Processes
contact details

Prajna - Asia Consultants LLP

#112/1A, I Floor,
11th Cross, 5th Main
Malleswaram
Bangalore - 560 003

All Specifications, dimensions and features mentioned are indicative

and are subject to further research