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Submitted to
HINDUSTAN AERONAUTICS LIMITED
(TRANSPORT AIRCRAFT DIVISION, KANPUR)
SUBMITTED BY
SOFI YADAV
ARNAV
DIVYANSHU VERMA
B.Tech. (ECE) 6th Semester
AIRCRAFT DIVISION (T.A.D) KANPUR has been extremely fruitful during our training
period of four weeks (i.e. from 1-june-2019 to 28-june-2019). This gave us an opportunity to
visit the department name DORNIER-228. In this department we studied about AVIONICS
want to sincerely thank Mr. B.S Randhawa (Chief manager, AVIONICS ASSEMBLY). He
provided us installation manuals and handbooks on AVIONICS. We would like to thank our
parents for their normal support and our friends with whom we shared our day to day experience
Sofi Yadav
Arnav
Divyanshu Verma
This is to certify that summer training report titled “To Study Communication
System used in DORNIER DO-228 Aircraft” in Hindustan Aeronautics Limited,
Transport Aircraft Division, Kanpur is submitted by students of B. Tech (3rd year)
and their names are mentioned below. They have successfully completed their 4
weeks’ summer training at HAL (TAD), Kanpur from 01/06/2019 to 28/06/2019,
under my guidance and supervision.
I further certify that this work is an original work done by them at HAL-TAD,
Kanpur.
Sofi Yadav
Arnav
Divyanshu Verma
We hereby declare that this project work entitled “To Study Communication
System used in DORNIER-228, Aircraft” submitted by us in the partial
fulfillment for the degree of Bachelor of Technology is an authentic record of our
own work carried out at Hindustan Aeronautics Limited, Kanpur as requirement of
4 weeks project during 1st JUNE to 28th JUNE, 2019.
SOFI YADAV
ARNAV
DIVYANSHU VERMA
B. Tech
Date: 3rd year, ECE
28/06/2019
Place: KANPUR
TABLE OF CONTENTS
3. AVIOICS
3.1 COMMUNICATION SYSTEM
3.1.1 VHF/UHF
3.1.2 SETCOM
3.1.3 EXTERNAL
3.1.4 INTERNAL
3.2 RADAR SYSTEM
3.2.3 ELTA
3.3.1 ADF
3.3.2 GPS
3.3.3 ILS
3.3.4 VOR
3.4 SECURITY
3.4.1 IFF
3.4.2 ELT
3.4.3 TCAS
3.4.4 CVR
History of HAL
The history and growth of the Hindustan Aeronautics Limited is synonymous with the
growth of Aeronautical industry in India over the past 70 years
The Company which had its origin as the Hindustan Aircraft Company was incorporated
on 23 Dec 1940 at Bangalore by Late Shri Walchand Hirachand a farsighted visionary
in association with the Government of Mysore with an Authorized Capital of Rs.4 crores
(Paid up capital Rs.40 lakhs) and with the aim of manufacturing aircraft in India. In
March 1941, the Government of India became one of the shareholders in the Company
holding 1/3 of its paid-up capital and subsequently took over its management in 1942. In
collaboration with the Inter Continental Aircraft Company of USA, Hindustan Aircraft
Company commenced its business of manufacturing of Harlow Trainer, Curtiss Hawk
Fighter and Vultee Bomber Aircraft.
In Dec 1945,the company was placed under the administrative control of Min. of
Industry & Supply. In January 1951, Hindustan Aircraft Private Limited was placed
under the Administrative control of Ministry of Defense.
The Company had built aircraft and engines of foreign design under license, such as
Prentice, Vampire and Gnat aircraft. It also undertook the design and development of
aircraft indigenously. In August 1951, the HT-2 Trainer aircraft, designed and produced
by the company under the able leadership of Dr. V.M.Ghatge flew for the first time.
Nearly 200 Trainers were manufactured and supplied to the Indian Air Force and other
customers. With the gradual building up of its design capability, the company
successfully designed and developed four other aircraft i.e. two seater 'Pushpak'
suitable for flying clubs, 'Krishak' for Air Observatory Post(AOP) role, HF-24 Jet Fighter
'(Marut)' and the HJT-16 Basic Jet Trainer '(Kiran)'.
Meanwhile, in August 1963, Aeronautics India Limited (AIL) was incorporated as a
Company wholly owned by the Government of India to undertake the manufacture of
the MiG-21 aircraft under license. In June 1964, the Aircraft Manufacturing Depot
which was set up in 1960 as an Air Force unit to produce the Airframe for the HS-748
transport aircraft was transferred to AIL. Soon thereafter, the Government decided to
amalgamate Hindustan Aircraft Limited, with AIL so as to conserve resources in the field
of aviation where the technical talent in the country was limited and to enable the
activities of all the aircraft manufacturing units to be planned and coordinated in the
most efficient and economical manner.
Amalgamation of the two companies i.e. Hindustan Aircraft Limited and Aeronautics
India Limited was brought about on 1st Oct 1964 by an Amalgamation order issued by
the Government of India and the Company after the amalgamation was named as
"Hindustan Aeronautics Limited (HAL)" with its principal business being design.
HAL PRESENT SET-UP
HAL has four production center complex accessory MIG complex, design &
development complex and Bangalore complex, each feeded by managing directors &
reported to the chairman in addition the chairman is assisted by director (P&A) in
corporate office. HAL has 20 production and 11 R&D centers with approx. 28,600
dedicated workforce.
CORPORATE OFFICE
AVIONICS
(8).Transport Aircraft
R&D Centre,Kanpur.
Transport Aircraft R & D Centre located in the Division carries out product
updation, role modifications and other R & D activities.
Basic Parts Of Aircraft
Flaps Increase lift and drag of airplane during takeoff and landing
Slats To increase airplane lift during takeoff and landing
Spoiler To reduce plane speed
1 Specification and Features of DO 228
1.1 Dornier Do-228 Aircraft
The HAL-DO-228 aircraft is a highly versatile multi-purpose light transport
aircraft. It has been developed specification to meet the manifold
requirement of utility and commute transport,third level services and air taxi
operations, coast guard duties and maritime surveiliance. It is
• Twin turboprop
• Unpressurized
• High wing monoplane
• Retractable tricycle landing gear
8). Ambulance
DORNIER STRUCTURE
• The aircraft’s main structure is of aluminium alloy. Other materials are used
where advantageous i.e strength endurance , etc.
• The fuselage is manufactured from Aluminium alloy and is of monologue
construction. Stringers and flints support the skin. A reinforced fiber nose cone is
installd and can be used as a randome for an optional installation.
• The wing is light alloy. Tail edge structue in reinforced fiberglass with
honeycomb. The flaps are of conventional construction & the ailerons are of
mixed composite material.
VHF OMNI
NAVIGATION SYSTEM DIRECTIONAL
RANGE(VOR)
GLOBAL POSITIONING
SYSTEM(GPS)
INTERNAL
COMMUNICATION
AVIONICS
SYSTEM
EXTERNAL
WEATHER RADAR
RADIO ALTMETER
COCKPIT VOICE
RECORDER(CVR)
IDENTIFICATION OF
SECURITY SYSTEM
FRIEND OR FOE(IFF)
EMERGENCY
LOCATOR
TRANSMITTER(ELT)
COMMUNICATION SYSTEM
Aircraft maintenance engineers often work as teams. Individual within team exchange
information and need to receive instruction, guidance etc. moreover one team will have
to pass on tasks to another team at shift handover. An engineer needs a good
understanding of the various processes of communication as without this, it is
impossible to appreciate how communication can go wrong.
MODES OF COMMUNICATION
• Information
• Ideas
• Feelings
• Attitude & beliefs
The communication is one of the important systems of an aircraft. Communication is of
two types
1. EXTERNAL COMMUNICATION
2. INTERNAL COMMUNICATION
External Communication: - It is one of the type of communication which is carried out
by pilot(copilot) and ground had quarter. The external communication is also of two
types
1. VHF: - The ARC-210 very high frequency (VHF)/ Ultra high frequency (UHF)
multimode radio, referred to as radio system. Provide half duplex communication
over 30Mhz to 512Mhz frequency range using radio receiver transmitter 629F.23.
MAIN COMPONENTS
• Installation of ARC 210 receiver transmitter 629 f-23 for system-1 and system-2
in LH avionics rack between FR11 & 12.
• Installation of ARC-210 remote control unit 379f-21 for sytem-1 and system-2 on
central pedestal.
• Installation of V/UHF antenna (12-200p3) on central fairing top of fuselage
between FR 18-19 for system-1 and bottom of fuselage between frame 1112
system2.
TECHNICAL SPECIFICATION
Aircraft short range communication uses the VHF band between 118 MHz and 136 MHz
to talk with air traffic control. And as the location of the receiving station is not always
the same or known, the signal must be send in all directions (omni) with a vertical
polarization (upright, vertical antenna).
These VHF frequencies have a line of sight capability. This means VHF range is from
where you stand or fly to the visible horizon.
Very high frequency is the ITU designation for the range of radio frequency
electromagnetic waves (radio waves) from 30 MHz to 300 MHz, with corresponding
wavelengths of ten to one meters.
Frequencies immediately below VHF are denoted high frequencies (HF), and the next
higher frequencies are known as ultra-high frequency (UHF)4.2.1 Collins VHF 22
Features
The KHF 1050 communication system consist of the following main components:
• KRX 10.53 receiver/ exciter 31RH on the mounting tray in the rear avionics rack
of the aircraft.
• KPA 1052 power amplifier33RH on the top of frame 19 in the aircraft.
• KAC 1052 Antenna coupler 32RH on the top of frame 19 in the aircraft.
• PS440 controller no.1, 34RH on central pedestal.
• PS 440 controller no. 2, 35RH and priority indicator lamp 45RH on console.
HF Communication system (2 to 29.9999 MHz)
Principle of HF Communication:
Features
It is a component part of audio selector & intercom system & is installed in A/C. The are
two types of internal communication:
FUNCTION
ASJ used in A/C for internal communication & for handling voice communication with
call & warning signal monitoring.
The internal communication in A/C means the communication between pilot &
navigation.
• Waveguides: The waveguides are transmission lines for transmission of the RADAR
signals.
• Receiver: It can be super heterodyne receiver or any other receiver which consists
of a processor to process the signal and detect it.
• Threshold Decision: The output of the receiver is compared with a threshold to
detect the presence of any object. If the output is below any threshold, the presence
of noise is assumed.
• WEATHER RADAR
• RADIOALTIMETER
• ELTA
WEATHER RADAR
PURPOSE
This radar is used for finding the weather parameters like types of cloud, density of rain,
temperature of atmosphere etc. around the flying aircraft.
FUNCTION
Weather radar detects the interventions arising in between the signals emitted by
weather antenna and converts it into a corresponding information signals which is read
by pilot to fly the aircraft safely. Upon receipt of video information from receiver-
transmitter, the digital indicator further amplifies, develops, & displays the received
signals on CRT is referred at a 60Hz rate, producing a flicker free non fading image.
ELTA RADAR
PURPOSE
Maritime surveillance radar (MSR it is most important radar system in Dornier a/c. It
rotate 360 degree at its axis & 30 degree at to & fro. It is multi frequency radar system it
performs multiple tasks like:
• WEATHER
• NAVIGATION
• SURFACE
• MOVING TARGET INDICATOR(MTI)
RADIO ALTIMETER
PURPOSE
It also works under the use of radar system. It is used to tell the accurate height of
aircraft above terrain. It is compact, light in weight & utilizes all solid state circuitry.
RAM700A is a c band, FM/CW Radio altimeter. The equipment is capable of providing
the accurate height from terrain over which it is flying. A new feature of the system is
digital indicator. The output is available either as linear or linear log as a combination of
selecting preset decision height.
A visual indication of the ensuring danger of flying below the preset level is available on
indicator in the form of a flickering LED lamp on analog indicator a lamp inside the
OFF/ON switch glows continuously. An additional facility of audio warning to the pilot is
also provided whenever aircraft descends below the preset level.
FUNCTION
ADF consists of a loop aerial which is rotated physically or electronically
and detects the direction of minimum reception from the beacon relative to
the aircraft direction. This information can be used directly to home to the
beacon; alternatively, the aircraft equipment combines the relative bearing
with heading information from the aircraft compass to provide bearing
position lines which may be plotted on a chart.
GLOBAL POSITIONING SYSTEM
(GPS)
PURPOSE
This section provides information on GPS KLN 900 and its main
components. The GPS KLN 900 system consist of an antenna and a
receiver unit.
FUNCTION
The primary function of the system is to acquire signal from the GPS
system satellites, recover orbital data, make ranges & Doppler
measurement and process this information in real time to obtain the user
position, velocity & time. The KLN 900 also has ample I/O capacity, to
provide installation compatibility with most aircraft and allowing you to limit
the number of adapters needed in your aircraft.
Technical Specifications :-
Power Required- 11-33 VDC at 3.3 A max.
Max. Altitude- 50,000 ft
INSTRUMENT LANDING SYSTEM (ILS)
PURPOSE
An Instrument Landing System (ILS) enables pilots to conduct
an instrument approach to landing if they are unable to establish visual
contact with the runway.
FUNCTION
An instrument landing system operates as a ground-based instrument
approach system that provides precision lateral and vertical guidance to
an aircraft approaching and landing on a runway, using a combination of
radio signals and, in many cases, high-intensity lighting arrays to enable a
safe landing during instrument meteorological conditions(IMC), such as low
ceilings or reduced visibility due to fog, rain, or blowing snow.
VHF OMNI DIRECTIONAL RANGE(VOR)
PURPOSE
Very High Frequency (VHF) Omni-Directional Range (VOR) is a type of
short-range radio navigation system for aircraft, enabling aircraft with a
receiving unit to determine its position and stay on course by receiving
radio signals transmitted by a network of fixed ground radio beacons. It
uses frequencies in the very high frequency (VHF) band from 108.00 to
117.95 MHz
FUNCTION
A VOR ground station sends out an omnidirectional master signal, and a
highly directional second signal is propagated by a phased antenna array
and rotates clockwise in space 30 times a second. This signal is timed so
that its phase (compared to the master) varies as the secondary signal
rotates, and this phase difference is the same as the angular direction of
the 'spinning' signal. By comparing the phase of the secondary signal with
the master, the angle (bearing) to the aircraft from the station can be
determined. This line of position is called the "radial" from the VOR. The
intersection of radials from two different VOR stations can be used to fix the
position of the aircraft, as in earlier radio direction finding (RDF) systems.
SECURITY SYSTEM
Leading Particular and General Data
Transponder- The one who transmits as well as receives the
signal.
SSR- Secondary Surveillance Radar System
Functional Description
Mode 1: General Identity (3 microseconds)
4. Emergency
Transponder fully operational with addition of a special
emergency replies for interrogation.
8. Image Response
At least 60 dBm below the (1150 MHz) response at 1030 MHz.
9. Spurious Response
For signal more than ±30 MHz from nominal frequency at least 60 dB
down.
2. Automatic Portable
This is fixed to the aircraft but can readily be removed by the
pilot and used after a crash.
3. Survival
This type does not activate on impact and can be easily
removed from the aircraft, typically for operation on a life raft.
Minimum 5W PERP
Function
It monitors the airspace around an aircraft for other aircraft equipped with a
corresponding active transponder, independent of air traffic control, and
warns pilots of the presence of other transponder-equipped aircraft which
may present a threat of mid-air collision (MAC).
Cockpit Voice Recorder (CVR)
Purpose
A flight recorder is an electronic recording device placed in an aircraft for
the purpose of facilitating the investigation of aviation accidents and
incidents. Flight recorders are also known by the misnomer black box—
they are in fact bright orange to aid in their recovery after accidents. The
two flight recorders are required by international regulation, overseen by
the International Civil Aviation Organization, to be capable of surviving the
conditions likely to be encountered in a severe aircraft accident. For this
reason, they are typically specified to withstand an impact of 3400 g and
temperatures of over 1,000 °C (1,830 °F), as required by EUROCAE ED-
112.
Function
A flight recorder used to record the audio environment in the flight deck of
an aircraft for the purpose of investigation of accidents and incidents. This
is typically achieved by recording the signals of the microphones and
earphones of the pilots' headsets and of an area microphone in the roof of
the cockpit.