SJ700A

PREFACE
HOW TO USE THIS MANUAL
MANUAL FORMAT
MODEL INDICATION
THE ILLUSTRATIONS
REFERENCES
WARNINGS, CAUTIONS AND NOTES
HOW TO READ DESCRIPTIONS
SYMBOLS
INDEX
CHAPTER 1. GENERAL INFORMATION
IDENTIFICATION NUMBERS
PRIMARY I.D. NUMBER
ENGINE SERIAL NUMBER
PUMP SERIAL NUMBER
HULL IDENTIFICATION NUMBER (H.I.N.)
SAFETY WHILE WORKING
FIRE PREVENTION
VENTILATION
SELF-PROTECTION
OILS, GREASES AND SEALING FLUIDS
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY
SPECIAL TOOLS
MEASURING
REMOVAL AND INSTALLATION
CHAPTER 2. SPECIFICATIONS
GENERAL SPECIFICATIONS
MAINTENANCE SPECIFICATIONS
ENGINE
JET UNIT
ELECTRICAL
TIGHTENING TORQUE
SPECIFIED TORQUE
GENERAL TORQUE
CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT
MAINTENANCE INTERVAL CHART
PERIODIC SERVICE
CONTROL SYSTEM
Steering friction inspection and adjustment
Steering pole pivot shaft bushing inspection
Steering cable inspection and adjustment
Throttle cable inspection and adjustment
Choke cable inspection and adjustment
FUEL SYSTEM
Fuel filter inspection
Trolling speed inspection and adjustment
Carburetor adjustment
POWER UNIT
Spark plug inspection
ELECTRICAL
Battery inspection
JET PUMP UNIT
Impeller inspection
Bilge strainer inspection
GENERAL
Greasing point
CHAPTER 4. FUEL SYSTEM
FUEL LINE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Fuel filter inspection
Fuel cock inspection
Check vale inspection
FUEL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Pipe joint inspection
Pipe joint installation
CARBURETOR REMOVAL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
CARBURETOR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Diaphragm inspection
Float arm inspection
Body assembly inspection
Needle valve inspection
Jet and carburetor body inspection
High and low speed screws inspection
High and low speed screws adjustment
Throttle valve synchronization inspection and adjustment
Choke valve synchronization inspection and adjustment
Carburetor assembly
FUEL PUMP
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Fuel pump inspection
Filter inspection
CHAPTER 5. POWER UNIT
REED VALVE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Reed valve inspection
EXHAUST RING
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
EXHAUST CHAMBER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
MUFFLER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
CYLINDER HEAD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cylinder head inspection
CYLINDER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cylinder inspection
PISTON
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Piston inspection
Piston ring inspection
Piston pin and bearing inspection
ENGINE UNIT REMOVAL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Shim removal
Mount bracket inspection
Coupling clearance inspection
FLYWHEEL MAGNETO AND BASE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Coupling flange removal and installation
Flywheel magneto removal and installation
Coupling flange inspection
Flywheel magneto inspection
Idle gear assembly inspection
ELECTRICAL UNIT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
STARTER MOTOR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Pinion inspection
Armature inspection
Brush holder inspection
Cover inspection
CRANKCASE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Crankcase inspection
Crankcase installation
CRANKSHAFT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Crankshaft inspection
INTERMEDIATE HOUSING REMOVAL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
INTERMEDIATE HOUSING
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Coupling removal and installation
Bearing removal and installation
Bearing inspection
Coupling inspection
Oil seal installation
CHAPTER 6. JET PUMP UNIT
JET PUMP UNIT REMOVAL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
DEFLECTOR, NOZZLE AND DUCT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
IMPELLER AND DRIVE SHAFT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Impeller removal
Drive shaft and bearing removal
Impeller inspection
Drive shaft inspection
Bearing inspection
Oil seal and bearing installation
Impeller installation
BILGE SYSTEM
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Bilge strainer inspection
Hose inspection
CHAPTER 7. ELECTRICAL SYSTEM
ELECTRICAL COMPONENTS
ELECTRICAL ANALYSIS
INSPECTION
Low resistance measurement
IGNITION SYSTEM
WIRING DIAGRAM
IGNITION SPARK GAP
SPARKPLUG
SPARK PLUG CAP
IGNITION COIL
ENGINE STOP SWITCH
CHARGE COIL
PULSERCOIL
THERMO SWITCH
CDI UNIT
STARTING SYSTEM
WIRING DIAGRAM
BATTERY
STARTER MOTOR
WIRING CONNECTION
FUSE
STARTER SWITCH
STARTER RELAY
CHARGING SYSTEM
WIRING DIAGRAM
FUSE
BATTERY
LIGHTING COIL
RECTIFIER REGULATOR
CHAPTER 8. HULL AND HOOD
BATTERY CASE AND WATER LOCK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Exhaust system inspection
HANDLE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Handle inspection
Handle switch installation
Handle holder installation
HANDLE COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Column bushing inspection
Handle column inspection
STEERING CABLE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cable inspection
Cable joint installation
THROTTLE CABLE AND CHOKE CABLE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cable inspection
Cable installation
STEERING POLE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Pivot inspection
STEERING POLE BRACKET
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Steering pole bracket inspection
ENGINE HOOD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Hood lock hook inspection
Engine hood inspection
DECK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
GUNWALE
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
MAT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Mat installation
HULL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
HULL REPAIR
Light scratching
Deep scratching
Hull damage (punctured)
Insert nut
Removing a graphic
Applying a graphic
CHAPTER 9. TROUBLE ANALYSIS
TROUBLE ANALYSIS
TROUBLE ANALYSIS CHART