Siemens

Essential Add-on Options to
Boost Your Automation

Engineering Productivity
2018 Educational Webinar Series
Unrestricted © Siemens Industry, Inc. 2018 usa.siemens.com/digital-factory

Presenter
John DeTellem
TIA Portal Engineering Software Product Manager
Siemens Digital Factory
• John currently manages the TIA Portal engineering software platform,

here in the USA. He has been in this role back in the US for 18 months.
• Previously, he served two years in Australia leading the product launch of
Siemens SIMATIC S7-1500 advanced controller and TIA Portal software,
and as well. a three year assignment in Germany on the Product
Management & Development team for TIA Portal Usability
• John started his career 30 years ago as an Automation Project
Engineer/Project Manager in the automotive industry leading projects for
Chrysler and BMW primarily based on Allen-Bradley PLC5/CLX, while
working for Rockwell Automation.
• He has a BSEE from the University of Iowa
Unestricted © Siemens AG 2018

Page 2 05.23.2018 John DeTellem – TIA Portal
Automation engineering – let’s start at the Controller
…Totally Integrated Automation with TIA Portal - Step 7
Step 7 Basic / Professional

... PLC Programming, Configuration,
and online commissioning
Scalable & Upgradable

… start at a basic license, scale up
Upgrade older versions to latest
Inclusive – All Controllers

… cost effective , basic controller, to
distributed, advanced & PC based
Networks, IO, Switches

… hardware configuration supports
that fundamentals of a system…

Automation engineering with TIA Portal Step 7
…no cost inclusive add on options
PLCSIM
... PLC Simulation of your
application,
StartDrive
… Integrate Drives, and motion
The V15 release offers the Advanced
enables more functionality
Online & Communications

… the drivers, for all the accessible
communication interfaces –
Inclusive within TIA Portal

TIA Portal V15 with TO Kinematics allows
highly efficient automation of kinematics/robots
Configuration Graphical configuration for

standard kinematics and zones
Commissioning Kinematic control panel for teach-in

and manual control of kinematics
Diagnostic Status and Diagnostic

of kinematics
Trace Motion movement records and

visualization with 3D Viewer

Automation engineering – TIA Portal with Safety & HMI
Base - Add On Options Step 7 Safety, WinCC, Motor Control
Step 7 Safety
... Basic / Advanced, Safety
Programming, and IO
WinCC HMI Engineering

… Panels and Runtime
basic/comfort/Advanced, and
Professional
Simocode ES/Soft Starter ES

… add on base components for
motor control devices

TIA Portal – Step 7 / WinCC / StartDrive
… Add On Option – Safety Integrated
All from a single source

Integrated safety solutions
Analyze Evaluate React
for recording, evaluating,
all the way to responding
Reduce complexity
by means of an integrated
PROFINET/PROFISAFE safety solution
Easy fulfillment
of machine directives
due to standard-conformant
evaluation and certified products

Startdrive V15 Safety-Integrated acceptance test
… Add On Option – extension license for Start Drive
Feature/function
• Managed acceptance test assistant for all drive-based,
safety-integrated functions (basic and extended safety)
• Automatic and safety-function-specific creation of traces
• Generation of an acceptance protocol as an Excel file
• Available for G110M, G120, G120C, G120D, G120P
Benefits
• Efficient execution and documentation of the
safety acceptance test
• Support in compliance with the machinery directive
• High time saving
G120 CU320-2 based drives

One Engineering Framework – Automation
TIA Portal base - Add On Options

“All in one” framework - Integrated Engineering PLC & HMI
… a automation solution engineering within one environment
PLC integrated with HMI

… Drag & Drop, Alarms & Diagnostics,
UDTs Functions & Faceplates, Libraries
Intergrated simulation
… Proof of concept PLC logic with HMI on a
PC, test HMI changes directly before
loading device
PLC as the alarm server

… system diagnostics, application alarms,
and process tags supervision’s alarms
Intuitive, Efficient, based on concepts that have been successful in previous generation products

Simple
repeatability
Knowhow protection
Optimized workflow
Innovative concepts
Shorter
time-to-market
Scalable and
Flexible & Modular
projects
Automation Library - Global & Project
… no cost add on option

AutomationML and TIA Portal Openness
Transfer data from the Electrical Engineering tool to the TIA Portal
Electrical Engineering tools TIA Portal
Hardware engineering Hardware
Network engineering Network

Reduce engineering time,
eliminate errors,
Process signals Shorter time to market Tags
Automatic Generation
Data exchange using
international standard NEW
Automation Markup Language

Select, configure and order products for
Totally Integrated Automation quickly and easily
The “TIA Selection Tool” Free for download, or use online
Feature / Function Benefit

Integrate to TIA Portal & EPLAN • Time savings through the
• Projects can be imported into the seamless transition to the project
TIA portal or EPLAN engineering

• Creation of plant concepts in the
preliminary project phase
24 V DC Power consumption • Direct supply planning of

• setting up a 24V power supplies  configured 24 V Power Supplies
SIRIUS Modular System • Availability of all motor circuit

• TIA for the Circuit Breakers, breaker, contactors and overload

Contactors, …. relays Graphical configuration
support

TIA Portal Openness
Public API1)
Own Import/export
program
Fully automatic XML
execution of actions EXE
Simplified operator
control with own user
interface

TIA Portal Openness
… no cost add on option – supports StartDrive
Feature/function
• User-defined settings in many drives in a project at once
• TIA Portal external application
• Simple and intuitive to use
• Usable for the SINAMICS G120 family and
CU320-2 based drive units (SINAMICS S120,
G130, G150, S150 and MV)
Benefits
• Efficient mass data operation
• Open source example for use of Openness
interface for drive settings

SIMATIC SiVArc – the visualization generator!
… Add On Option
Si Si VArc Arc
SIMATIC Visualization Architect
• Automatically generates HMI visualization solutions

• Creates the visualization based on the PLC program
• Generates more than 150,000 objects
in less than 10 minutes
• Automatic update after changes
to the PLC program

SIMATIC SiVArc generates HMI projects in the TIA Portal
simple, fast and flexible creation
Control program SiVArc Visualization
FC FB DB FC FB DB
Rules for generating Automatic

• Screens and screen objects generation
HMI library
• Tags and tag tables
• Text lists

Totally Integrated Automation – Option Handling
Option handling in central setup Maximum A B C D

• Various hardware configurations can be stored in the configuration:
controller: Options:
• Configuration modification in the user program A, B, C, D
• Retrofitting of options at end of configuration
Configuration A D
upon delivery:
Options:
A, D
Machine A D C
update:
Options:
A, D, C

Totally Integrated Automation solutions
… Inclusive Add On Options to support MRP
S7-1200 S7-1500
Based on ring topology (IEC 61158-5-10)
Max. 50 nodes in the ring

• PROFINET IO-Controller < V4.2
• PROFINET IO-Devices
• Components of the network infrastructure (IE switches)
200 ms reconfiguration time

PROFINET
> V4.1 Industrial Ethernet
CPU 1215/17 as MRP Client at least FW V4.1
Configuration and diagnostics in STEP7

• Improved plant availability
• More flexibility
• Lower costs since less equipment required
TIA Portal with Multi-User
… Add On Option
One common project

… stored centrally on a multiuser server
and thus flexibly accessible
Server project
HMI, PLC and Motion

… permits device- or function-
oriented division of work
System-supported synchronization
… reduces the effort for coordination
work in the team Local session Local session Local session

TIA Portal – Engineering Framework
Support Automatic implementation of configuration tasks
Workflow
Standardization Open interfaces Generation of PLC Generation of HMI
Creation of overall Data exchange, e.g. Generation of the Generation of

software standards with planning software PLC program HMI visualizations
Standardize Reduce Increased process quality

Improve costs Simplified collaboration
quality Reduced lead times
elminate manual / error-prone
(data handling from planning to programming)
Machine from the office

Access to laboratory/
Requirements on
Automation
machine Data
of all relevant
management
Central data
Virtual Testing
and Optimization

Start with the basics of Simulation…(again inclusive)
Transition towards the concepts of virtual commissioning
Simulation of the controller

... with PLCSIM, inclusive
Simulation of the HMI operator device

Simulation ... with HMI simulation, inclusive
integrated in the
TIA Portal for your Simulation of the Motion Control
... reduces risk
requirements ... with simulated technology objects, inclusive
and optimizes
commissioning
IO Check out & Network Simulation and Analysis
... with simulated Proneta and SINETPlan
Simulation of the controller including the communications

interfaces (e.g. Web server, OPC-UA, PLC-PLC communication)
PLCSIM
and connection to virtual or your own developed co-simulations Advanced
… with PLCSIM Advanced – Extended Offering

J
TIA Portal with PLCSIM Advanced – Digital Twin PLC
… Add On Option
Benefit: Comprehensive simulation of controller functionality
A virtual controller
… for extensive function simulation including communication,
know-how protected blocks, Safety and web server
Data
Includes a documented public interface
API
… for exchange of data (I/Os, bit memory, DBs, timers) with
customized co-simulation or test software
S7 communication,
OPC UA, Softbus
Support of multiple and distributed instances

… for simulation of multiple controllers
on a PC/in the network

What you should keep in mind …
Universal Machines Robot cells Material flow Process simulation

(e.g. Automotive) simulations
NX Mechatronics TECNOMATIX TECNOMATIX Plant

PLCSIM Advanced Concept Designer Process Simulate Simulation SIMIT
A Siemens Portfolio
P
I
Third Partyoffers
Siemens
PLCSIM Advanced
Universal mainly Automotive Technology-Oriented
• An integrated system landscape Applications
• Ready-to-use
C/C++ interfaces to PLCSIM Advanced
… and many more
C/C++ Application WinMOD Matlab Simulink

From simulation to Virtual Commissioning
Preliminary Detailed Commissioning Operator

Retrofit
Design Design Training
• Training of shop floor-

• Test of single plant personnel
Software in parts and components • Detailed design validation • Upfront validation using • Validation of the changes
• Preliminary tests and • Performance analysis of the plant
the Loop virtual equipment
validation • Shorter breakdown-times

All key figures
From field to management level
Quick and efficient
energy transparency
error localization
Informed
decisions
made-to-measure
reporting
TIA Portal – Step 7 with Compare Editor
Detailed side-by-side
code comparison
Reduced commissioning time with easy

identification of code differences

TIA Portal – Step 7 with Trace Editor
Trace editor – easy troubleshooting

for sporadic faults on machine

TIA Portal – System Diagnostics
No programming necessary
… automatically generated at the device
configuration System diagnostic
Consistent display concept

… on the PLC display, TIA Portal, HMI,
Webserver, and includes Drives fault
information
Easy and fast identification of errors

… clearly displayed error messages of
fault location and cause

Runtime System Diagnostics are automatically generated
Reduce Engineering, Eliminate Errors, Increase Productivity
HMI TIA Portal
Diagnosis can be run
in PLC-STOP as well
Display
Webserver
Consistent, reliable diagnostics

inclusive of third party devices

TIA Portal Step 7 / WinCC – ProDiag
… Add On Option – requires only a runtime licenses
Customer benefits
DB FB Configure the process application alarms within the PLC,
PLC Data Function and automatic generate alarms up to the HMI
Tag Table block block
Automatic Jump into

NEW
code generation PLC code
Auto
update
Configure alarm Visualize

Machine and plant diagnostics with SIMATIC ProDiag
… project-specific specification of the most important settings
"efficient" NEW
… one-off specification of the
alarm structure
"intelligent"
… alarm texts are derived automatically
from the texts existing in the project
"international"
… complete foreign-language handling
of the TIA Portal is available

Live Demo

TIA Portal Options – ProDiag –
Criteria analysis for HMI PLC Code Viewer
Function
• The initial value identified in a cycle are marked in the
PLC Code Viewer for ProDiag supervisions
• This function is available for S7-GRAPH
since V14 SP1 New
Benefits
Recurring errors can be localized more easily
since the causative error sources are marked
Fast visual recognition

of causative error sources

TIA Portal – Secure Protection Tools
Know how protection, copy protection

… protect intellectual properties against
unauthorized editing and illegal copying
Access protection
… protection against unauthorized
access into your system
VPN, Firewall
… consistent engineering of VPN,
firewall rules for secured networks

Industrial Security –
Challenge of the Digital Factory
The Siemens security concept – Siemens products and systems offer integrated security
“Defense in Depth”
Know-how and Authentication Firewall and VPN System

copy protection and user (Virtual Private “hardening”
management Network)
Siemens Plant Security Services
Imple-
Assess Manage
ment

TIA Portal – User Management Controls
UMAC: User Management and Access Control

UMAC UMAC
• Built-in functionality in TIA Portal
TIA Portal V15 TIA Portal V15
• Allows personalized access to TIA Portal projects
• Define project users, roles and assign them
UMC: User Management Component – Add On Option NEW Add On Option UMC Windows AD
• Extends UMAC by optional use
• Manages users/groups outside TIA Portal projects
• Import of needed UMC users/groups UMAC UMAC
into TIA Portal projects TIA Portal V15 TIA Portal V15
• Assigning project roles to them
• Authenticates UMC users’ logins afterwards

TIA Portal / S7-1500 supports OPC UA
… Add On Option requires only a runtime license
OPC UA Security
Selectable security policies

in Controller and Clients
Device/application authentication
based on certificates
Integrity protection
and encrypted communication
S7-1500,
1500S, 1500T
ET 200SP CPU,
PLCSIM Adv. User authentication and restricted
access to PLC tags

Data Transparency Overview – “MindSphere”
Device level to Cloud to the palm of your hand via an App.

MindSphere Connectivity for plant transparency
Flexible Scalable from PLC or Device to SCADA systems / or gateways
MindSphere
SIMATIC
Data significance
WinCC
MindConnect Gateways Open Gateway
MindConnect S7 OPC UA
Function Blocks
Sensors, PLCs, HMI, SCADA
Know How and Infrastructure (IT)

TIA Portal with Cloud Connector
… Add On Option
TIA Portal TIA Portal Cloud connector - function

Installed On Installed On
Virtual Virtual
Machine Machine
in Cloud in Cloud Activating the cloud connector
Server Server 1
at the PG/PC end
TIA Portal
Establishing a connection to
2
Cloud the virtual machine
Server
3 TIA Portal
Cloud connector Activating the cloud connector
3
at the TIA Portal end
2 RDP
1 TIA Portal Online access to the controller

Cloud connector 4
4 PLC/HMI
Unestricted © Siemens AG 2018 *Remote Desktop Protokoll
J
TIA Portal Cloud Connector –
The network bridge in the TIA Portal!
Virtualization is the basis! Production system

(Automation network)
Office (IT network) Connection
Engineering
software Vx Vnext
Vnext+1
TIA Portal
TIA Portal
TIA Portal

Energy management – Reduction
of energy costs through integrated energy management
SIMATIC Energy Suite

and Energy Manager PRO
• Scalable energy management from
I/O up to Corporate Level
• Easy configuration in TIA Portal
• Energy data acquisition fully
integrated in TIA Portal
• Automatic generation of the PLC energy program
• Web-based energy consumption analysis
• Energy monitoring on HMI and SCADA systems

TIA Portal options and TIA Portal Framework
Add On Options to address market requirements Industry 4.0
TIA Portal Engineering and Runtime options
SIMATIC S7-PLCSIM Advanced SIMATIC ODK 1500S SIMATIC OPC UA
TIA Portal Cloud Connector SIMATIC STEP 7 Safety SIMATIC Energy Suite / S7-EE-Monitor
TIA Portal Teamcenter Gateway SiVArc SIMATIC ProDiag
SIMATIC Target 1500S for SIMULINK WinCC/WebUX1)
TIA Portal Multiuser Engineering TIA User Management Component
Work open, virtual and networked! Reduce your time to market! Increase your productivity!
Digital workflow with TIA Portal Integrated engineering with TIA Portal Transparent operation with TIA Portal
1) Component of WinCC Runtime Professional
www.usa.siemens.com\tia-portal

Press / Delivery Release – TIA Portal V15

TIA Portal V15 components
Trial software is available for online download

Siemens Online Support –
Content includes more than just your product manual
FAQs
Get a brief, concrete, and illustrative solution
description for a concrete problem or question
Application examples
Save time in engineering with ready-to-use
solutions that can be downloaded for free
Forum (Product conferences)

Exchange know-how and
become part of a community with over 270,000 users
Multimedia-based technical contents

Quickly gain insights into complex topics
by means of multimedia content such as media
systems, videos, animations, live broadcasts, etc. Comprehensive access to specific topic
Topic pages The topic pages could be one of the most powerful
Quickly and easily find the most important tools to help you and your customer access the
entries on a topic at a glance. information on topic.

Industry Online Support App
Find relevant content with one click on Topic pages

Commissioning & Diagnostic Tool for Profinet Devices
Stand Alone – No Cost Option - PRONETA
Customer benefits
IO Checkout with PRONETA, to eliminate
high cost of automation startup team
debugging wiring

SINETPLAN V1.0 SP1 – Siemens Network Planner
Planning and simulation tool of PROFINET networks

SIMATIC Automation Tool V3.0
Enhanced hardware support and extensive functionality

Simatic Automation Tool

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Essential Add-on Options to

Boost Your Automation

Unrestricted © Siemens Industry, Inc. 2018 usa.siemens.com/digital-factory

• John currently manages the TIA Portal engineering software platform,

Unestricted © Siemens AG 2018

Step 7 Basic / Professional

Scalable & Upgradable

Inclusive – All Controllers

Networks, IO, Switches

Unestricted © Siemens AG 2018

Online & Communications

Unestricted © Siemens AG 2018

Configuration Graphical configuration for

Commissioning Kinematic control panel for teach-in

Diagnostic Status and Diagnostic

Trace Motion movement records and

Unestricted © Siemens AG 2018

WinCC HMI Engineering

Simocode ES/Soft Starter ES

Unestricted © Siemens AG 2018

All from a single source

Unestricted © Siemens AG 2018

G120 CU320-2 based drives

Unestricted © Siemens AG 2018

PLC integrated with HMI

PLC as the alarm server

Unestricted © Siemens AG 2018

Unestricted © Siemens AG 2018

Electrical Engineering tools TIA Portal

Hardware engineering Hardware

Network engineering Network

Automation Markup Language

Unestricted © Siemens AG 2018

The “TIA Selection Tool” Free for download, or use online

Feature / Function Benefit

24 V DC Power consumption • Direct supply planning of

SIRIUS Modular System • Availability of all motor circuit

Unestricted © Siemens AG 2018

Unestricted © Siemens AG 2018

Unestricted © Siemens AG 2018

• Automatically generates HMI visualization solutions

Unestricted © Siemens AG 2018

Control program SiVArc Visualization

Rules for generating Automatic

Unestricted © Siemens AG 2018

Option handling in central setup Maximum A B C D

Unestricted © Siemens AG 2018

Based on ring topology (IEC 61158-5-10)

Max. 50 nodes in the ring

200 ms reconfiguration time

CPU 1215/17 as MRP Client at least FW V4.1

Configuration and diagnostics in STEP7

One common project

HMI, PLC and Motion

Unestricted © Siemens AG 2018

Standardization Open interfaces Generation of PLC Generation of HMI

Creation of overall Data exchange, e.g. Generation of the Generation of

Standardize Reduce Increased process quality

Machine from the office

Unestricted © Siemens AG 2018

Simulation of the controller

Simulation of the HMI operator device

Simulation of the controller including the communications

Unestricted © Siemens AG 2018