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GAS

OVER
OIL
ACTUAT
OR
GOV
SERIES
GAS OVER OIL
With the in-house capability to manufacture the complete line of control components, Rotex guarantees....
FEATURES
• Gas driven system
- Sour Gas can be used for Gas Over Oil application
- Gas pressure up to 2000 psi
• Storage tank for extra operation
- Secondary storage tank permits up to 3 operations
- Manual valves and NRV are used for preventing
gas to escape one of the line pressure
• Electrically or mechanically operated
• Large range of operating systems are available
• GOV can be installed on DRS, DRV, HYV or any
other make of actuators
• All pressure parts are as per ‘PED’ and available
with certifications
• Recommended oil “Aero Shell Fluid 4” or equivalent
• GOV panel can be completely gas pressure based.
In such cases the manual valves are used for controls
• Solenoid operated GOV panel can be used for remote
operations. SCADA connectivity available

• Gas Over Oil panel with hydraulic • Gas Over Oil with hydraulic tank, line break
control tank, safety reservoir

Specifications are subject to change without notice


GAS OVER OIL
....a highly reliable ‘GOV’

• ROTEX GOV can also be used for linear actuator for rising stem
valves
• ISO mounting for direct mounting available on the basis of model
selected for actuator
• Standard temperature -20 °F. Special up to -55 °F
• All parts are manufactured from approved material as per NACE
(MR-01-75) suitable for sour gas
• All valves are zero leak construction. We use high pressure PTFE
sealing system, poppet and spool construction for higher reliability
• Manual override is possible with :
- Hydraulic options, to pump by hand to open or close
- Gas storage tank for 2-3 operations
- Manual overrides on solenoid valves to function the open/close
Operation
• Complete panel in stainless steel with all internal in stainless steel
(for gas wetted parts) is available
• Gas filtration/ dehumidification filters are installed within the panel
• System can be configured for line breakage control valve and torque
control valve depending upon the system requirements

• Gas Over Oil control system with various options • Gas Over Oil with built in torque control device

Specifications are subject to change without notice


GAS OVER OIL
GENERAL FEATURES
• Line break control integrated with manual reset • On line filter for long life of components
function. On exceeding the leak rate, the LBC • PED approved oil tanks
valve operates shutdown valve and closes the • Gas reservoir for operation of actuator on
main valve. Requires manual reset absence of main steam pressure
• Torque control ensures that the actuator does • Solenoid operated system can be operated
not exceed the maximum seal torque for stem remotely

SCHEMATIC - 1
GAS OPERATED SYSTEM

FEATURES SPECIFICATION
• Manual valve for open/ closed Pressure : 0 - 240 bar
• Line break control valve with normal reset Control : 40 - 240 bar
function Sensitivity forward : 1 bar
• Functional valve for logic Sensitivity Reversed : 30 bar
• Torque control valve will ensure torque of Manual reset : built in
actuator never exceeds the maximum stem Ports : 1/4”, 3/8”, 1/2”, 3/4”, 1”
shear torque (MSST)

Specifications are subject to change without notice


GAS OVER OIL

• Solenoid rest on LBC system optionally, is • PROFI DP/ DEVICENET/ MODBUS


available networking available
• Limit Switch feedback, solenoid operation is • Manual Override for open and close is
SCADA ready integrated in the hydraulic circuit

SCHEMATIC - 2
ELECTRO GAS OPERATED SYSTEM

2
14

LOCAL
RESET 15 16

4
13 6 3
5 5 3

CLOSE OPEN
12

11

10 9
8
7

CUSTOMER ELECTRICAL
CONNECTION

FEATURES SPECIFICATION
• Field control/ control room Pressure : 0 - 240 bar
• SCADA controls can be adopted Control : 40 - 240 bar
• Exd - ATEX solenoid valve Sensitivity forward : 1 bar
• Line break control function can be integrated Sensitivity Reversed : 30 bar
• Maximum torque output control available Manual reset : built in
Ports : 1/4”, 3/8”, 1/2”, 3/4”, 1”

Specifications are subject to change without notice


GAS OVER OIL
TORQUE CONTROL VALVE
• The torque control valve is used for limiting the torque
generated by the actuator to avoid the torques
exceeding maximum stem shaft torque
• Torque control can be set using the set screw
• In event of the torque exceeding the limits, it will first
try to block it. If the torque exceeds the limit beyond
this point, it would exhaust the gas pressure into the
atmosphere
• Only the stroke in the opposite direction would reset
the valve

SPECIFICATION
Main valve : 1/4” 3/8” 1/2” 3/4”
Control pressure : 20 to 70 bar
Sensitivity : ± 4 bar
Main pressure : 0 - 220 bar
Response Pressure: 5 bar

LINE BREAK VALVE


• The differential - pressure valve is leakage free, block
type poppet valve for the use in line break - systems
• Valve can be easily set using a secondary storage
tank
• Manual reset function allows customer to reset the
valve at site
• Solenoid reset available as option

SPECIFICATION
Valve size : 1/4”, 3/8”, 1/2”,3/4”
Pressure range of switching valve : 0 - 140 bar
Max. Differential pressure (A-B) : 80 bar
Switching differential pressure : 0.5 to 5 bar
Size : 4 mm
Temperature range : -30 °F to +80 °F
Sensitivity : 0.1 bar/ min

ELEMENTS
FILTERS
5m/ 25m
filters optionally installed in line for gas filtration
Maximum working pressure 220 bar

LOGIC VALVES
1/4”, 3/8”, 1/2”, 3/4” logic valves can be used,
depending upon the flow and operation needed.
Valves can be individually tubed or can be sub base
mounted

Specifications are subject to change without notice


GAS OVER O

Specifications are subject to change without notice IL


DIMENSIONAL DETAILS

Specifications are subject to change without notice


HPHDA-0711-M2-RO-MI Design and Printed by Media Inc., Ph : 91-265-2422835

ROTEX MANUFACTURERS & ROTEX AUTOMATION LIMITED UNIT 2


ENGINEERS PRIVATE LIMITED UNIT 1 C - 1 B/ 1501, 4 & 5, GIDC
Manpada Road, Dombivli (E) - 421204 987/11, GIDC Makarpura, Vithal Udyognagar - 388121,
Maharashtra, INDIA. Vadodara - 390010, Gujarat, INDIA. Gujarat, INDIA.
Ph. : +91 251 2871033/ 2871390/ 2871196/ Ph. : +91 265 2638136/ 2638795/ 46 Ph. : +91 2692 236224/ 236292/ 236399
2871989/ 2870890/ 2870663 Fax : +91 265 2638130 Fax : +91 2692 236442
Fax : +91 251 2871191 Email : rotexbrd@rotexindia.com Email : rotexvun@rotexindia.com
E-mail : rotexdbl@rotexindia.com

www.rotexindia.com

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