INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
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Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
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EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR1440
January 1998

120H and 135H Motor Grader

Standard Version
Electrical System
120H: 135H:
5FM1-799 7MM1-248
6TM1-365 8WN1-349

© 1998 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Schematic Machine Schematic Machine

Component Component
Location Location Location Location
Alarm - Action B-8 C Sender - Transmission Speed C-15 14
Alarm - Backup E-15 1 Solenoid - Centershift B-3 16
Alternator (35A STD) D-14 2 Solenoid - Differential Unlock E-14 17
Batteries C-14 3,4 Solenoid - Dual Horsepower A-13 5
Breaker - Alternator (35A) D-13 5 Solenoid - Engine Shutdown D-13 5
Breaker - Headlamp (15A) D-10 B Solenoid - Forward Horn A-3 16
Control - Neutral Start A-8 10 Solenoid - Park Brake B-12 16
Control - Transmission A-7 E Solenoid - Start Aid A-13 18
Fuses B-6 C Solenoids - Transmission Valve (8) D-15,E-15 14
Fuses D-9 B Switch - Beacon B-6 C
Gauge Cluster F-5 A Switch - Blower (Heater) A-10 C
Ground-Engine C-13 12 Switchs - Brake Air Pressure A-2 16
Ground - Front Frame D-6 21 Switch - Centershift Indicator B-3 19
Ground - Rear Frame C-13 28 Switch - Centershift Pin B-8 C
Ground Strap - Cab to Front Frame D-6 24 Switch - Defroster (Front) A-6 C
Ground Strap - Front Frame to Rear Frame C-12 20 Switch - Defroster (Rear) B-6 C
Horn - Forward F-3 16 Switch - Differential Unlock D-8 B
Meter - Service E-10 B Switch - Disconnect C-14 13
Motor - Blower (Heater group) A-10 E Switch - Engine Coolant Temp (Start Aid) A-14 11
Motor - Blower/Defroster A-11 E Switch - Flood Lamp D-8 B
Motor - Blower/Defroster E-4 E Switch - Forward Horn E-9 B
Motor - Starter C-13 5 Switch - Fuel Pressure B-13 13
Motor - Washer (Front Lower) F-6 8 Switch - Head/Tail Lamp E-8 B
Motor - Washer (Front Upper) F-6 8 Switch - Headlamp Dimmer E-9 B
Motor - Washer (Rear) F-6 8 Switch - Inching Pedal Pressure D-15 14
Motor - Wiper (Front Lower) C-4 9 Switch - Key Start B-9 C
Motor - Wiper (Front Upper) D-4 D Switch - Park Brake Pressure B-11 16
Motor - Wiper (Rear) B-11 D Switch - Start Aid E-8 B
Relay - Start D-13 5 Switch - Stoplamp Pressure A-2 16
Relay - Transmission Action Lamp C-10 8 Switch - Tail Lamp D-8 B
Resistor - Blower Speed A-12 E Switch - Transmission Direction & Speed A-8 C
Resistor - Blower Speed E-4 E Switch - Transmission Oil Temperature D-15 26
Resistor - Blower Speed (Heater) A-10 E Switch - Wiper (Front Lower) A-5 C
Sender - Articulation C-12 7 Switch - Wiper (Front Upper) B-5 C
Sender - Engine Coolant Temp A-14 11 Switch - Wiper (Rear) A-5 C
Sender - Engine Oil Pressure B-14 13
Machine locations are repeated for components located close together.
A = Operator’s compartment (Dash).
B = Operator’s compartment (Steering console).
C = Operator’s compartment (Right side console).
D= Operator’s compartment (Headliner).
E = Operator’s compartment (Under seat).
CONNECTOR LOCATION

S c hematic Mac hine

C onnec tor Number
L oc ation L oc ation
C ONN 1 C-15 26
C ONN 2 E-15 26
C ONN 3 F-14 6
C ONN 4 A-14 5
C ONN 5 B-13 29
C ONN 6 B-13 29
C ONN 9 E-12 21
C ONN 10 E-12 25
C ONN 11 E-12 25
C ONN 12 E-12 25
C ONN 13 D-12 21
C ONN 14 D-12 21
C ONN 15 B-12 25
C ONN 16 D-10 23
C ONN 17 D-10 23
C ONN 18 A-11 C
C ONN 19 B-9 25
C ONN 20 E-9 B
C ONN 21 A-8 C
C ONN 22 B-7 25
C ONN 23 S ervice T ool B-7 C
C ONN 24 E-6 24
C ONN 25 E-6 24
C ONN 26 C-6 24
C ONN 27 C-6 27
C ONN 28 A-6 27
C ONN 29 C-5 27
C ONN 30 C-5 27
C ONN 31 B-3 15
C ONN 32 E-3 23
C ONN 33 F-3 23
C ONN 34 F-3 23

T he connectors s hown in this chart are for harnes s to harnes s connectors .

C onnectors that join a harnes s to a component are generally located at or near the
component. S ee the C omponent Location C hart.
CID / MID / FMI

T rans mis s ion Diagnos tic C ode C onvers ion

C ode
F las hed C ID - F MI Des c ription
11 N/A No diagnos tics active
12 N/A No logged diagnos tic codes
21 641 F 05 T rans mis s ion S olenoid A open circuit
22 642 F 05 T rans mis s ion S olenoid B open circuit
23 643 F 05 T rans mis s ion S olenoid C open circuit
24 644 F 05 T rans mis s ion S olenoid D open circuit
25 645 F 05 T rans mis s ion S olenoid E open circuit
26 646 F 05 T rans mis s ion S olenoid F open circuit
27 647 F 05 T rans mis s ion S olenoid G open circuit
28 648 F 05 T rans mis s ion S olenoid H open circuit
31 641 F 06 T rans mis s ion S olenoid A s hort to ground
32 642 F 06 T rans mis s ion S olenoid B s hort to ground
33 643 F 06 T rans mis s ion S olenoid C s hort to ground
34 644 F 06 T rans mis s ion S olenoid D s hort to ground
35 645 F 06 T rans mis s ion S olenoid E s hort to ground
36 646 F 06 T rans mis s ion S olenoid F s hort to ground
37 647 F 06 T rans mis s ion S olenoid G s hort to ground
38 648 F 06 T rans mis s ion S olenoid H s hort to ground
41 641 F 03 T rans mis s ion S olenoid A s hort to battery
42 642 F 03 T rans mis s ion S olenoid B s hort to battery
43 643 F 03 T rans mis s ion S olenoid C s hort to battery
44 644 F 03 T rans mis s ion S olenoid D s hort to battery
45 645 F 03 T rans mis s ion S olenoid E s hort to battery
46 646 F 03 T rans mis s ion S olenoid F s hort to battery
47 647 F 03 T rans mis s ion S olenoid G s hort to battery
48 648 F 03 T rans mis s ion S olenoid H s hort to battery
52 637 F 06 B ackup alarm s hort to ground
54 444 F 05 S tarter relay open circuit
55 444 F 06 S tarter relay short to ground
56 444 F 03 S tarter relay s hort to battery
58 688 F 06 V HP s olenoid s hort to ground
59 688 F 03 V HP s olenoid s hort to battery
61 668 F 02 S hift lever input invalid
62 668 F 03 S hift lever open/s hort to +battery
63 269 F 00 S ens or s upply voltage above normal
64 269 F 0l S ens or s upply voltage below normal
65 701 F 02 T rans mis s ion output s peed s ignal incorrect
68 168 F 0l S ys tem voltage below normal
71 520 F 02 Invalid trans mis s ion configuration code
72 268 F 02 C heck programmable parameters
73 764 F 05 T rans mis s ion indicator lamp open circuit
74 764 F 06 T rans mis s ion indicator lamp s hort to ground
75 764 F 03 T rans mis s ion indicator lamp s hort to battery
T rans mis s ion oil temperture s witch
77 762 F 04
s hort to ground
SPECIFICATIONS AND RELATED MANUALS

R elated E lec tric al S ervic e Manuals

T itle F orm Number
Alternator (6N-9294 35A): S T D
C ons is t No. 3T -6352 S E NR 4978
C ons is t No. 7N-9720 S E NR 2082
C ons is t No. 9G -4574 S E NR 4130
Alternator (100-5047 50A): AT T S E NR 2082

T rans mis s ion E lectronic S hift C ontrol S E NR 6982

S tarting Motor: (106-8558)

C ons is t No. 106-8557 S E NR 3559
C ons is t No. 106-8559 S E NR 3581

R es is tor, S ender and S olenoid S pec ific ations

P art No. C omponent Des c ription R es is tanc e (Ohms )1
3E -5383 S ender - Articulation P os ition R ange - 3 to 97 Ohms
560 to 716 @ 54°C (130°F )
7N-8532 S ender - E ngine C oolant T emp
72 tO 82 @ 110°C (230°F )
7T -4003 R es is tors - Defros ter B lower 10.0 ± 0.5
7T -9073 S olenoid - Differential Unlock 33.6 ± 1.0
S olenoids - F orward Horn
7T -9074 55.17 ± 5.77
P ark B rake
S olenoid - E ngine S hutdown
8C -3663 S tart (Latch) C oil 1.55 ± 0.1510.3 ± 1.03
S top (Unlatch) C oil
8T -8808 S olenoid - C enters hift 34.3 ± 1.7
9G -1950 R es is tor - B lower S peed Overall 2.00 ± .10 T ap 1.00 ± .05
9G -4365 S olenoid - S tart Aid 6
104-6387 S ender - T rans mis s ion S peed 1000 to 1200
111-0570 S olenoid - Dual Hors epower 31.1 ± 2.4
21.5- 49.5 @ 552 kP a (80.1 ps i)
116-9937 S ender - E ngine Oil P res s ure
227 - 257 @ 21 kP a (3.0 ps i)
127-0574 S olenoids - T rans mis s ion 31 ± 3
1 At room temperature unles s otherwis e noted.

Off Mac hine S witc h S pec ific ation

P art No. F unc tion Actuate Deac tuate C ontac t P os ition
45 kP a MAX 5 kP a MIN
2W -9346 S top Lamp P res s ure NormallyOpen
(6.5 psi MAX) (0.5 psi MIN)

38 ± 3°C 27 °C MIN
8C -3569 C oolant T emperature (S tart Aid) NormallyC los ed
(1 00.4° ± 5.4°F ) (80.6°F MIN)

75.0 kP a MAX 50.0 kP a MIN

111-7088 Inching P edal P res s ure NormallyOpen
(10.9 psi MAX) (7.3 psi MIN)

B rake Air 640 kP a MAX 530 ± 40 kP a

112-2024 NormallyOpen
P ark B rake P res s ure (92.0 psi MAX) (77.0 ± 6.0 ps i)

93 ± 21 kP a 69 ± 21 kP a
115-7103 F uel P res s ure (E MS ) Normally C los ed
(13.5 ± 3.0 ps i) (10.0 ± 3.0 ps i)
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
(8) FRONT UPPER (8) REAR MOTOR
507-WH
(8) FRONT LOWER WASHER
- + L76
WASHER MOTOR WASHER A MOTOR A 200-B K 200-B K 200-B K
- + A + - 7T-8891 200-B K 200-B K L76
7T-8891 A 7T-8891 200-B K 200-B K
507-WH
506-P U
L21 L21
CONN 3 578-B U
D E A P
604-OR 2 R E AR F LOOD 1
614-P U 3 L51 LAMP L16 L16 CONN 34 2
L16 L16 L16
L12

619-G N
321-B R 4 9X-6775 L12 L12 611-P U 3 611-P U
200-B K 1 L65 L65 L65 200-B K L12 619-G N 4 619-G N
L65
D DD HH 114-G N 5 200-B K
F S TOP /TAIL S RD 1 604-OR 608-G N 1 608-G N L69
322-G Y F
LAMP T WH 3 614-P U 200-B K 2 200-B K 609-Y L 619-G N
8C -6207 G BK 2 200-B K INS T R UME NT PANE L P LO B E AM
L51 L51 619-G N HE ADLAMP
200-B K

200-B K
9X-7169
A Z (16) FORWARD P

200-B K
Z

200-B K
L69 L69 C OOLANT AR T IC ULAT ION
WH 3 L12 1 114-G N HORN
604-OR RD 1 108-B U T E MP 2 322-G Y
614-P U DOME LAMP BK 2 200-B K L16 Z 7T0969
8C -9678 (A) GAUGE NOTE E

556-WH
321-B R K

200-B K
CLUSTER IG N IG N

611-P U
200-B K 614-P U 200-B K 200-B K
CONN 33 L1

200-B K
200-B K 614-P U 614-P U 127-8314 S E ND S E ND P HI B E AM 200-B K
614-P U M 200-B K HE ADLAMP
609-Y L 609-Y L 308-Y L 1 WH (24 V ) GR D GR D 611-P U 9X-7170
308-Y L 8 RD (12 V ) P
556-WH 441-OR 6 OR (E) DEFROSTER 611-P U
614-P U
604-OR
200-B K
321-B R

200-B K

CONN 9 614-P U 4 PU (24 V ) 9X-9657

C A A CONN 20 3 GN (12 V )

OP E R ATOR S TAT ION

B LOWE R

7
1
2
3
5
6
4
A429-Y L A429-Y L 9 GY

619-G N
6

611-P U
D J
200-B K 200-B K 7 200-B K 7 PK K 9X-0343
(17) DIFFERENTIAL 403-G N 1 403-G N A476-P U 5 YL A506-OR 1 RD MOTOR

556-WH

114-G N

619-G N
L55 (B) SERVICE

322-G Y
L55

611-P U

614-P U
UNLOCK SOLENOID

308-Y L
D 3 608-G N 608-G N J 200-B K 2 BK IG N IG N 200-B K 2 BK
(1) BACKUP 7T-9073 5 441-OR A429-Y L METER NN J 614-P U (B) START AID SW LAMP S E ND S E ND
L54 L54
200-B K J

A429-Y L
ALARM 2 A476-P U A476-P U 3E-9359 2 123-6375 8M-6176

200-B K
B 1 GN 4 E 458-Y L E 458-Y L 1 322-G Y GR D GR D

L2
3T-1815 L65 J J J 2
L50

556-WH 1 2 GN 8 441-OR 101-R D + - 200-B K 308-Y L A506-OR

L50 200-B K 3 J
2 C 491-P U S IG (B) HORN SW 310-P U K
S E R V IC E
116-2145

614-P U
614-P U
105-8827 DIODE AS . ME T E R J E NG INE OIL VOLT ME T E R (E) RESISTOR
CONN 10 3E -9359 P R E S S UR E S Y MB OL DE S C R IP T ION AB B R E V C OLOR

L67

403-G N
7T-4003

609-Y L
F G K CONN 32 B LADE , S PADE , R ING ,
T R ANS MIS S ION S OLE NOIDS 200-B K OR S C R E W T E R MINAL RD RED
1 751-G N 200-B K 200-B K WH WHIT E

L25

A506-OR
A OR

A503-P K
(14) SOL 1 2 752-Y L 200-B K 200-B K CC B LADE C IR C UIT C ONNE C T E D OR ANG E
N L46 L46
E 127-0574
1 751-G N
3
4
921-WH
754-B U 200-B K
CONN 24 200-B K 200-B K 609-Y L
200-B K
1
2
609-Y L
200-B K
F LOOD
LAMP
YL
PK
Y E LLOW
P INK
E
L24 C IR C UIT NOT C ONNE C T E D
2 921-WH 5 755-OR 200-B K 200-B K A M 9X-6775 BK B LAC K

609-Y L
(14) SOL 2 6 202-B K 200-B K 113-OR 3 E LE C T R IC AL C ONNE C T ION GY G R AY
N 7 758-G N 103-Y L A429-Y L 441-OR 2 T R ANS AIR PAR K ING L/S S Y S T E M R /S S Y S T E M PU P UR P LE
127-0574 AC T ION T R ANS P R E S S UR E B R AK E AIR P R E S S AIR P R E S S TO MAC HINE S T R UC T UR E
752-Y L C 491-P U A429-Y L 7 BR B R OWN

L62
1 F G

L65
900-P U L44 L44 L65 LAMP LAMP LAMP LAMP G AUG E M M M M G AUG E INT E R NAL E LE C T R IC AL GN GR E E N

619-G N
2 921-WH 1 A476-P U B 476-B U 1
(14) SOL 3 2 901-WH 441-OR E 458-Y L 5 7N-5876 7N-5876 7N-5876 7N-5876 1W-3306 1W-3306 C ONNE C T ION TO S UR FAC E BU B LUE

614-P U

614-P U
200-B K

200-B K
N 3 902-B R E 458-Y L 308-Y L 8 NOT E B NOT E B NOT E B NOT E B OF C OMP ONE NT
127-0574 CONN 2 CONN 11 LAMP LAMP C ONNE C TOR
1 754-B U 4 903-G Y C 491-P U 6
2 921-WH 6 G 865-B U 614-P U J 439-Y L 4 7N-5876 7N-5876
N F (B) HEADLAMP DIMMER SW (B) HEAD/ M M M M M M M M NOT E B NOT E B AT C H WIR E , C AB LE &
(14) SOL 4 5 G 460-G N 614-P U 614-P U C OMP ONE NT
N 1 751-G N 103-5678 200-B K TAIL LAMP 308-Y L
127-0574 1 SWITCH L6 C IR C UIT G R OUP ING

L16
M CONN 25

E 975-P U
EEEE G

B 476-B U
755-OR 9 921-WH 200-B K B 476-B U

C 491-P U
1 A

E 458-Y L
C 'S HIF T P IN L#

200-B K

200-B K

308-Y L

308-Y L
J 2
J 3E-9317
2 921-WH 2 752-Y L 1 202-B K 102-B U A476-P U 4 DE S IG NAT ION
L27 1 L25 3 M M INDIC ATOR
L46

(14) SOL 5 3 754-B U 2 710-G N 619-G N 200-B K 1 LAMP

N 4 755-OR (B) HEADLAMP B 619-G N 4 614-P U 439-Y L 614-P U 2
127-0574 J 5 7N-5876

200-B K
200-B K
CONN 12 J 2 J L28
900-P U 5 900-P U BREAKER 611-P U 113-OR 5

200-B K
1 103-Y L

108-B U
NOT E B

200-B K

200-B K
439-Y L
6 614-P U

614-P U
2 921-WH 10 921-WH 710-G N AND 202-B K E 975-P U E 975-P U 3

614-P U
614-P U
3T-2662 614-P U
J J IDE NT PAR T NO. C HG LOC LE V E L NOT E
(14) SOL 6 6 901-WH AR E T WIS T E D PAIR
N 7 902-B R NOT E D 200-B K
127-0574 J
1 901-WH 8 903-G Y

E 458-Y L
E 458-Y L
HAR NE S S AS .

15A
2 921-WH CONN 13
(14) SOL 7 758-G N J A 127-0879 01 (P LAT F OR M) 120
N 202-B K C A 614-P U (B) TAIL B 127-2246 01 (E NG INE ) 220
127-0574
1 902-B R G 865-B U 3 310-P U 200-B R LAMP SW 614-P U 614-P U C 127-1641 00 (R F R AME -E NG INE ) 200

L56
2 921-WH G 460-G N 200-B K L56 1 306-G N 3E9319 614-P U 614-P U D 126-7238 00 (R ADIATOR G R ILL) 203
J 2

200-B K
(14) SOL 8 306-G N 2 326-P U AA 103-Y L E 126-7570 00 (R F R AME ) 201
N 3 J 614-P U F 137-1718 00 (R F R AME -T R ANS ) 202

1
2
4 795-Y L

L3
127-0574 3K8782 (B) FUSE (10A) L62 L62
1 903-G Y Y L53 5 E 459-WH L38 J 200-B K G 137-1722 00 (XS MN C ONS OLE ) 170
(5) START L54 L54 8M8948 (B) FUSE (15A) WIR E S T HAT HAV E B AT T E R Y VOLTAG E H 101-8161 02 (C AB -R E AR ) 182 AT C H

2
1
2 921-WH 614-P U

101-R D
101-R D
102-B U
RELAY F US E B LOC K
J
HOR N 114-G N 200-B K B LADE WHE N T HE K E Y S WIT C H IS OF F. J 138-1947 00 (S T E E R ING C ONS OLE ) 140
10A J 1 J L21 L21
3E-7279 9G -0747 10A TAIL LAMP S 103-Y L J 609-Y L F LOOD 200-B K K 127-0908 00 (C AB -F R ONT ) 181 AT C H
J 2 LAMP S W L4 WIR E S T HAT HAV E B AT T E R Y VOLTAG E L 127-1029 00 (S W PANE L) 180 AT C H

CONN 16
10A B LADE F LOODS 149-P U 149-P U 3 2 200-B K 200-B K
F 109-OR -10 304-WH-10 10A J R E AR F LOODS 116-B R 609-Y L 123-5849 200-B K 200-B K L4 200-B K WHE N T HE K E Y S WIT C H IS ON. M 137-5114 00 (G AUG E C ONS OLE ) 160
J L22 3

556-WH
BK 758-G N Y Y DIF F LOC K 165-Y L 4 608-G N NOT E F 200-B K 200-B K -6 N 137-1120 02 (T R ANS MIS S ION) 270
1 10A J J 5 L76
BK 2 202-B K 10A G AUG E S 113-OR 200-B K 116-B R J L76 S TAR T ING C IR C UIT. P 127-1036 00 (HE ADLIG HT S -B AR ) 100 AT C H
A J J L23 L24 6 S 127-1030 01 (C AB F US E PANE L) 183 AT C H
15A J
HE AT E R 124-G N 200-B K J (B) FLOOD
1 101-R D-10 S TOP LAMP S 130-G N 614-P U G AUG E C IR C UIT. U 126-9166 00 (XS MN C ONS OLE -S WIT C HE S ) 171
CONN 14 10A
J LAMP SW
(14) INCHING PEDAL V 104-8588 02 (T R ANS S P E E D S E NDE R ) 271

L62
101-R D-10 10A KE Y S W 105-B R 200-B K
Y Y C C A 9X-9632 L62 PANE L LAMP C IR C UIT. X 124-1429 00 (HE AT E R G P ) 154 AT C H
PRESSURE SW CONN 17
200-B K
109-OR -4 101-R D-4 101-R D-4 101-R D-4 101-R D-4 A J 614-P U J NOT E G 4 Y 126-8197 01 (F UE L TANK ) 230
D (TRANSMISSION) (B) DIFFERENTIAL D
Y 40A 10 403-G N 614-P U 200-B K -6 WIP E R /WAS HE R C IR C UIT. Z 8W-1978 02 (F OR WAR D HOR N) 121
111-7088 F (5) SHUTDOWN UNLOCK SW AA 101-8197 01 (HE ADLAMP B R E AK E R ) 141 AT C H
(5) ALTERNATOR 9 310-P UN 200-B K 202-B K

101-R D-4
V+ OR -18 A G 865-B U ALT Y SOL 8 200-B K 200-B K 123-5862 DE F R OS T E R AND HE AT E R C IR C UIT. CC 101-8190 02 (B LADE F LOOD LAMP ) 106 AT C H
Y BREAKER J 2 J LO

101-R D-10
G R OUND B K -18 B 202-B K 403-G N R + 109-OR -4 8C-3663 1 105-B R 308-Y L 556-WH 200-B K -8 200-B K -8 K DD 101-8192 01 (R E AR F LOOD LAMP ) 205 AT C H

101-R D-4
2H-1507 S TD G ND HI G R OUND C IR C UIT.
S IG NAL Y L-18 C G 460-G N 9S -0174 AT C H 326-P U S TOP 3 130-G N J
3 (21) FRONT A 200-B K 200-B K BK HH 101-8193 03 (R E AR F LOOD LMP -F UE L T NK ) 206 AT C H
(2) ALTERNATOR 60A L23 ZZ MOTOR E E E E 136-3153 00 (TOS ) 210 AT C H
CONN 1 Y L67 L67 2 124-G N 614-P U FRAME ZZ K S TAR T AID C IR C UIT.
6N-9294 35A S T D Y T°
(26) TRANSMISSION OIL TEMP SWITCH V EEEE L55 L55
4 113-OR 200-B K 501-G N 1 GN
B+
100-5047 50A AT C H 6 165-Y L F R ONT C AB 118-G Y 3 GY PAR K WIR E AS .
136-2632 B B L19 L19 T R ANS MIS S ION C ONT R OL C IR C UIT. NN 116-2145 00 (HOR N S WIT C H) 143

L21
1 202-B K 200-B K -10 5 608-G N F R AME G R OUND 500-B R 4 BR
L27 G ND L56 L56 L63 L22 L21
2 710-G N 301-B U-10 7 609-Y L (24) GROUND STRAP 502-OR 2 OR
200-B K -4 B S TAR T K ALL DAS HE D LINE S AR E AT T AC HME NT S .
L71 C AB LE AS .
(7) ART 614-P U S T E E R ING C ONS OLE (D) FRONT UPPER
(5) STARTER 301-B U-10 LL 8Y-9603 01 (S TAR T MT R TO E NG INE ) 221
106-8558 B 304-WH-10 SENDER WIPER MOTOR QQ 111-0871 00 (P OS B AT TO S TAR T MT R ) 210
G S 3E-5383 C L63 L63 L63 9X-3392 RR 5T-1553 01 (NE G B AT /DIS C ONNE C T S W) 211
(14) TRANS SPD SENDER SS 110-6399 01 (DIS C ONNE C T S W TO G ND) 212
101-R D-4 1 A429-Y L
104-6387 V 710-G N AND B MT R B AT C 200-B K L67 439-Y L L28 200-B K TT 115-6908 00 (NE G B AT TO P OS B AT ) 213
2
B K -18 1 202-B K 202-B K AR E 113-OR 113-OR L28 200-B K L76 L76 UU 061-7661 03 (S TAR T MT R TO F R AME G ND) 214
WH-18 T WIS T E D PAIR L63 VV 7G -1060 00 (G ND-R F R AME TO F F R AME ) 204
2 710-G N R D-00 113-OR CONN 26
NOT E D MOTOR QQ L44 L44 L44 ZZ 1S -2342 02 (G ND-F F R AME TO C AB ) 105
308-Y L A K LO

101-R D-10
152-B U 3 152-B U A

101-R D-4
B L38 L38 306-G N G ND HI
200-B K L38 L18 576-P K 1 576-P K 200-B K BK
200-B K 795-Y L L26 L26 577-P U 2 577-P U MOTOR
(13) DISCONNECT SW L29 L7 L7 L38 326-P U L71 T°
200-B K -10

UU 200-B K L7 575-Y L 4 575-Y L L14 576-P K 1 GN

7N-0718 L36 L36 E 459-WH L43 L18 B+ PAR K
L36 L21 507-WH 6 507-WH 152-B U 3 GY

OP E R ATOR S TAT ION

B K -00

578-B U 7 578-B U 575-Y L 4 BR

C B K -00 B K -00 506-P U 5 506-P U L71 L71 577-P U 2 OR C
RR SS 113-OR 614-P U 8
TT RR BB L71 A
B K -00

439-Y L L7 L7
B K -00

L43 L43
P OS NE G (3) 12V BATTERY LL 200-B K L62 L14 L19 (9) FRONT LOWER
3T-5760 A K WIPER
(12) ENGINE GND (8) TRANSMISSION ACTION 101-R D-10 101-R D
(4) 12V BATTERY Y SS L7 9X-3392
200-B K
200-B K

R D-00 UU LAMP RELAY

3T-5760 L7 L7 K K
106-9188

308-Y L
308-Y L
308-Y L
TT QQ (28) REAR

101-R D 10
507-WH 7
8
6
4
3
5
9
1
2
101-R D-10

1
5
4
6
3
2
7
L36 L L CONN 30
NE G P OS FRAME GND 604-OR S K CONN 29
L36 321-B R

614-P U
A

501-G N
506-P U
108-B U

578-B U
A503-P K

200-B K
A506-OR

118-G Y
577-P U

502-OR
152-B U
576-P K

500-B R
575-Y L
PK 2 E 460-B R CONN 27
L52

200-B K -4 B 476-B U

101-R D
101-R D

101-R D
101-R D
GY 1 308-Y L

101-R D
B 476-B U 308-Y L L6 L43 4K -5122 HOLDE R AS .
BU 3
200-B K R E AR WH 8 308-Y L 308-Y L 3K-8782 (C) FUSE

200-B K
L8
F R AME RD 5 308-Y L S L

E 459-WH

306-G N L26
B 751-B U
4 BK 6 10A UP P E R WIP E R /WAS HE R 118-G Y 118-G Y

124-G N
892-B R & 893-G N L13

307-OR
326-P U

614-P U
200-B K
105-B R

308-Y L

165-Y L

L9
VV VV BR 4 308-Y L 308-Y L S L 118-G Y
U U AR E T WIS T E D PAIR
CONN 6 (D) REAR WIPER MOTOR PU 7 10A LOWE R WIP E R /WAS HE R 152-B U

E 975-P U

E 460-B R
NOT E D

307-OR
R E AR F R AME F R ONT F R AME 200-B K

202-B K

321-B R
795-Y L

308-Y L
9X-3392 S L L7 L7
CONN 23
L56

Y C 10A R E AR WIP E R /WAS HE R 119-P K 200-B K

614-P U
200-B K
(20) GROUND STRAP A

H
G
A

C
B
U

F
200-B K

J
5 306-G N

152-B U
152-B U
L56 LO S L
H PANE L LAMP G

10
1
2
3
4
5
6
7
8
9
3 310-P U G ND RD 1 308-Y L 10A F R ONT DE F R OS T E R 141-P K
6 311-WH HI 200-B K U (S HIF T LE V E R ) BK E 459-WH T HIS S C HE MAT IC IS F OR T HE 120H AND 135H
2

893-G N
BK S

202-B K
892-B R
A

308-Y L
L

200-B K
200-B K
200-B K
200-B K
CONN 15 MOTOR 7N-5876 S E R V IC E S TANDAR D S E R IE S MOTOR G R ADE R (145-5118)
L55

1 403-G N H CONN 19 (C) ACTION ALARM CONN 22 10A R E AR DE F R OS T E R 151-G N

L55 °T NOT E B TOOL

1
8

L13
2
5
3
7
6
4
4 608-G N GN 1 504-Y L 9G -9813 L L
E B+ L41 G C ONNE C TOR

L11
2 200-B K PAR K GY 3 119-P K 101-R D 10A DOME LAMP 108-B U
614-P U 4 614-P U BR 4 503-B R 9W-1951 C OMP ONE NT S AR E S HOWN INS TALLE D ON A F ULLY
L51 L51 L OP E R AB LE MAC HINE WIT H T HE K E Y AND E NG INE OF F

L36
604-OR 2 604-OR OR 2 505-B U 200-B K 101-R D 10A B E AC ON 144-G N

118-G Y
118-G Y
321-B R 1 321-B R L36 200-B K AND XMS N S HIF T E R IN NE UT R AL
CONN 5 L17 A
556-WH 5 614-P U
L54

556-WH
B C 200-B K 3 200-B K 614-P U 439-Y L 2 UNLE S S OT HE R WIS E S P E C IF IE D: ALL WIR E S IN A S P LIC E
200-B K L29 L71 L71 113-OR WH-18 1 2 WH-18 AR E T HE S AME IDE NT. NUMB E R , C OLOR , AND 16 G AUG E
1 326-P U 1
4 3

614-P U

200-B K
200-B K
200-B K
2 311-WH E 460-B R 8 E MS OUT 4 WH-18 WH-18
B 3 E 458-Y L
L54
L42 7 NE UT R AL L 2 L H
L
B B
L 3 UNLE S S OT HE R WIS E S P E C IF IE D: ALL WIR E IS 16 G AUG E
NOT E A: NOR MALLY OP E N B E F OR E R E F R IG E R ANT C HAR G E
B
(13) FUEL SW 4 441-OR 202-B K 2 G R OUND 144-G N 502-OR
5 308-Y L +B AT T E R Y 3 L (19) CENTERSHIFT NOT E B : T E R MINAL 3T-3157
115-7103 A476-P U 1 L 603-P K
B U-18 7 E 459-WH A 308-Y L 307-OR 3 S TAR T S W. 614-P U CONN 31 INDICATOR SW S P R ING 3T-3159
3 R D-18 6 795-Y L L53 C 491-P U 1 B K -18 E 975-P U 4 A/M LAMP 200-B K (C) BEACON 3E-9367 S OC K E T 3T-3158
E 458-Y L 2 200-B K B K -18 795-Y L 6 DUAL HP SW A CC B LADE C ONTAC T 6D4161

130-G N
2 L

604-OR
L8 L L B OOT 3T-3278
9X-9639
311-WH

200-B K

200-B K
200-B K
E 459-WH 1 B K -18 321-B R 5 B U ALAR M 501-G N 1 609-Y L F LOOD
310-P U

(16) PARK BRAKE P W NOT E C : T R ANS MIS S ION S HIF T LE V E R LOG IC TAB LE :
758-G N 20 INC H P E DAL 2 200-B K LAMP

326-P U
307-OR
(C) KEY START SW

105-B R
308-Y L
B L
PRESS SW 751-G N 10 S OLE NOID 1 (C) REAR (C) FRONT 9X-6775
9G-7641 752-Y L 11 S OLE NOID 2 500-B R UPPER TO
112-2404 L DEFROST A
24V OUT P UT S
G ND
R U
754-B U 12 S OLE NOID 3 614-P U SW 506-P U WIPER SW (16) CENTERSHIFT
(13) ENGINE OIL A S OLE NOIDS S B D W/ S OL
755-OR 13 S OLE NOID 4 200-B K 3T-6655 B 751-B U 1

L5
B GN SOLENOID G E AR 1 2 3 4 5 6 7 8 T U HP AWD R E T NE U

L2
U (C) CENTERSHIFT 1 9X-9638

L44
PRESSURE A476-P U 308-Y L 1 GN 614-P U 900-P U 14 S OLE NOID 5 L 2 152-B U 200-B K 2 GN
200-B K GN OF F C U 200-B K PIN SW L44 901-WH 15 S OLE NOID 6 L11 8T-8808 PAR K
SENDER 2 ON S U 3 L 152-B U
N
ST B U U 2 9X-9634 902-B R 16 S OLE NOID 7 4 584-Y L L L
(16) PARK BRAKE

200-B K
116-9937 1F

200-B K
165-Y L 903-G Y 17 S OLE NOID 8 A504-G N

619-G N
611-P U
B 3 U B 751-B U L 5 L H 2F
441-OR SOLENOID B 751-B U 921-WH 18 S OLE R E T N L 577-P U B B
6 (16) FORWARD 3F

L41
710-G N 9 TOS + INP A507-Y L
°T H L41 7T-9074 A 4F
G 865-B U 19 +12V HORN 5F
(11) COOLANT TEMP 2 200-B K 200-B K G 460-G N 21 T MP S W/DC 0 584-Y L 114-G N 1 GN SOLENOID

202-B K

202-B K
202-B K
202-B K
202-B K
L15 6F

L42
SENDER 1 603-P K 277-B K 22 DIA C ODE 1 151-G N L9 L L 322-G Y 2 GN
B E AC ON 278-B K 23 DIA C ODE 2 576-P K 7T-9074 7F

119-P K
7N-8532 P W
200-B K

9X-9556 24 UNUS E D (C) FRONT NOT E E 8F

(18) START AID (E) DEFROSTER
L L L1 1R
HE AT E R G P 8C -9787 (10) NEUTRAL B AT + 1 307-OR 25 B UF F TOS 614-P U DEFROST SW F R 200-B K
CONN 4 SOLENOID 9X-9657 202-B K 892-B R 26 C AT LINK - 575-Y L (C) FRONT 200-B K L1 2R
Y 9G-4365
B ULB START G R OUND 2
306-G N L17 893-G N
200-B K 1 9X-9638 LOWER 3R
9X-7849 S OL 1 OUT P UT 3 27 C AT LINK + L 2 578-B U
HH Y 311-WH 1 B K -18 B LOWE R CONTROL E 949-Y L E 937-P U 28 R E D NE UT R WIPER SW 4R
L52

S W 2 INP UT 4 3 L 584-Y L P HI B E AM
608-G N 1 608-G N 310-P U 2 B K -18 9X-0343 117-9364 S W 1 INP UT 5 E 948-B U E 938-OR 29 F IR S T 611-P U 5R

202-B K

202-B K
202-B K
202-B K
L69 H
(E) RESISTOR 4 3T-6655 HE ADLAMP 6R
200-B K 2 200-B K S OL 2 OUT P UT 6 306-G N E 939-WH 30 S E C OND L 5 A503-P K 200-B K
A507-Y L 1 RD MOTOR 9G-1950 124-G N 1 E 940-B U 31 T HIR D L 119-P K P 9X-7170
(5) DUAL HORSEPOWER 2 G 6 NOT E D: T HE F OLLOWING WIR E S MUS T B E T WIS T E D
CONN 28
200-B K
200-B K

SOLENOID 200-B K 2 BK 521-Y L E 941-Y L 32 F OUR T H A506-OR 119-P K 119-P K

515-G Y 5 (C) BLOWER SW E 942-G N 33 F IF T H 119-P K AT LE AS T 1 T UR N / 25 MILLIME T E R S
B 111-0570 516-G N 4 L14 E 943-B R 34 S IXT H 710-G N & 202-B K : 892-B R & 893-G N
3 6P-3236 L14 H L L L NOT E E : ONLY ONE F OR WAR D HOR N S HOULD B E INS TALLE D
BK 1 311-WH B H 517-B U E 944-G Y 35 S E V E NT H 584-Y L

119-P K
L H
A L50 L50 200-B K R E AR F LOOD BK 2 200-B K 200-B K 2 BK
(E) RESISTOR
(E) BLOWER E 945-P U 36 E IG HT H 2 200-B K 141-P K 505-B U B B NOT E F : WIT H F R ONT F LOOD LAMP S ONLY US E
S WIT C H 123-5849 A

E 939-WH

E 947-WH
614-P U 795-Y L BK E 946-OR 37 F OR WAR D A507-Y L

E 942-G N
1 7

E 937-P U
E 938-OR

E 944-G Y
E 945-P U
E 946-OR
E 940-B U

E 948-B U
E 943-B R
LAMP

E 941-Y L

E 949-Y L
T° CONN 18 9X-9363 A NOT E G : F R ONT F LOOD LAMP S AND R E AR F LOOD

202-B K
604-OR 9X-6775 7T-4003 E 947-WH 38 R E VE R S E 5 A504-G N E 458-Y L
DD HH U X L20 L3 LAMP S US E S WIT C H 9X-9632
(11) COOLANT SW H
E 948-B U 39 PAR K 3 603-P K E 458-Y L E 458-Y L 1 B K -18 (16) BRAKE AIR SW P LO B E AM
D 608-G N 1 A504-G N 124-G N 3 X E 949-Y L 40 (N) NE UT 6 119-P K 200-B K 2 B K -18 112-2404 619-G N
8C-3569 L10 L L HE ADLAMP
S TOP /TAIL S RD 1 604-OR 200-B K 2 A507-Y L 5 515-G Y 1 WH/R D-14 G 1 505-B U 504-Y L P W 200-B K 9X-7169
200-B K G L10 P
LAMP T WH 3 614-P U 200-B K 1 200-B K 2 B K -14 MOTOR G G 8 503-B R
(E) TRANSMISSION (C) REAR

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
8C -6207 G BK 2 200-B K 504-Y L L42 4 522-WH (C) TRANSMISSION DIRECTION 1 202-B K 4 504-Y L L A (16) BRAKE AIR SW

2
1
3
4
5
6
7
8
9
L41 L20 CONTROL WIPER SW
119-P K 614-P U 2 AND SPEED SW G 460-G N 2 G 460-G N 503-B R E 458-Y L 1 B K -18 112-2404
PANE L LAMP L15 106-4458 3T-6655

T HIR D
G R OUND
2

UNUS E D
UNUS E D
UNUS E D
UNUS E D
UNUS E D
UNUS E D
UNUS E D
UNUS E D
UNUS E D
UNUS E D

S E C OND

F OR WAR D

NE UT R AL
503-B R 202-B K 277-B K 200-B K B K -18

F IF T H
S IXT H
R E D NE UT

F OUR T H

E IG HT H
S E V E NT H
507-WH

F IR S T
3

PAR K
R E VE R S E
505-B U 8D-1429 8C-5337 202-B K 4 278-B K
603-P K 200-B K B AS E
614-P U 7G -9730 CONN 21 C AB S WIT C H AND F US E PANE L

L18
L18
A A
130-G N (16) STOP LAMP
L5 L5
L20 S HIF T C ONS OLE L20
604-OR SW
L20 2M-9346 E 19487
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

26 14 13 3 11 17 7 8 D 23 21 B 19

18

12
28

29 4 20 E 25 C 27 10 16 15 24 9 A

11 C 27 D B A 9 24 15 16
12 E

18

13

14

26 2 28 4 3 17 29 7 20 8 25 10 21 23 19