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Supervised by ::
Mr. Vaibhav Kansal
Field Service Quality Coordinator
HLS Asia Ltd.
Gandhinagar
Submitted by::
Mukul Goyal
Enrollment no.: - R870215073
SAP ID: - 500045101
University of Petroleum and Energy Studies
Dehradun
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A Sincere Vote of Thanks to
Mr. Somnath Banerjee
Department of Petroleum & Earth Sciences
University of Petroleum & Energy Studies, Dehradun
For providing us with constant support throughout the training.
I acknowledge with thanks a very encouraging support from our guide Mr.
Vaibhav Kansal, Field Service Quality Coordinator, HLS Asia Ltd. for his
cordial exemplary guidance, monitoring and constant encouragement
throughout out the training program. The help and guidance given by him shall
carry us a long way in the journey of life on which we are about to embark.
I wish to express deep sense of gratitude to Mr. Pravesh Gupta, In charge,
Technical and Training and Mr. Vishwanath Nirala, Maintenance Manager
for providing their valuable time and sharing their experience, which proved
to be of immense help to us in the understanding of our project. I would also
like to extend my heartfelt thanks to Mr. Munish Thakur, Mr. Krishan, Mr.
Deepak Sharma, Mr. Prakash, Mr. Shubham, Mr. Vikas, Mr. Karamchand, Mr.
Ashutosh, Mr. Satyajit and HLS Asia Ltd. Gandhinagar for their kind guidance
and support during the Internship.
I take immense pleasure in thanking all the Engineers, Operators and
Maintenance Team of the HLS crew at Gandhinagar for their constant
guidance and sharing their views on all aspects of the work.
Lastly, I would like to express my gratitude to all those who have
contributed directly or indirectly in completion of this project and thank HLS
Asia Ltd. for providing me the opportunity to complete my summer
Internship.
This has beacon for me to know and update my study about HLS Asia.
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Content PageNo.
I. Acknowledgement………………………………………….... 3
Introduction to Logging………………………... 5
o Objectives…………………………………….... 5
o Rig up…………………………………………... 7
o About wireline………………………………….. 10
o Production logging………………………………. 44
Perforation………………………………………. 53
Base Work………………………………………. 63
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Introduction to Logging-
In oil and gas exploration sector, a potential reservoir must be discovered first
before it can be evaluated. The initial discovery of reservoir may be done using
seismic records, gravity and magnetics. There are many parameters that re need
to be evaluated to determine the economic and production viability of formation.
These parameters can be obtained from different source like seismic records,
coring, mud logging and wireline logging. Log is defined as measurement versus
depth or time of one or more physical quantities in or around the well. Log can
be based on either visual inspection of samples brought on surface (geological
logs) or on physical measurements made by instruments lowered into the hole
(geophysical logs). Logs can measure a no. of properties like –
Electron density of rock
Acoustic travel time of rock
Resistivity, at various distance from the borehole
Neutron absorption rate
Self-potential of the rock fluid interface
Size of the borehole
Flow rate and density of fluids in the wellbore
None of the logs actually measure the physical properties that are of most interest
to us, such as how much oil or gas is in the ground, or how much is being
produced. Such important knowledge can only be derived, from the measured
properties listed above (and others), using a number of assumptions which, if true,
will give reasonable estimates of hydrocarbon or mineral resources.
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Logging unit rigged up on well
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Tool is attached to wireline through cable head. While attaching tool stack
to the cable head, tool is rotated because if we rotate cable head then cable
will get torqued.
Then a tagline is attached to the tool string and the tool is pulled up and
after it reaches near well, it is lowered into the well.
Then tool is lowered upto desired depth and measurements are made when tool
is pulled up. After completing the data acquisition, tool is pulled out and rig down
process starts.
Rig up-
Rig up is defined as the procedure of putting two sheaves on the rig such that
wireline operations can be performed safely.
Rig up procedure and safety-
Spool out all necessary cables to run specific services beforehand.
Restrict all unnecessary from area
Barricade the area properly specially if radioactive material is used.
Get rig up equipment ready on catwalk
Raise up the rig up equipment to rig floor by using tag line
Hung T-bar and top sheave on the elevator hook
Secure bottom sheave to derrick floor using tie down chain
Pull up the tool stack to the rig floor
With the cable head connected to tool string and tool resting on C plate.
Tool is powered up and surface tension calibration and depth calibration
are performed. In depth calibration, the depth is made to zero as the bottom
of the tool reaches derrick floor. In surface tension calibration, surface
tension is made zero as tool reaches derrick floor.
Rig up equipments-
1. Sheave wheels-
It comes in various diameters, generally, diameter of sheave must be 30
times the diameter of the wireline which is used on sheave.
2. Vertical make up stand-
This stand is used when the tool string used is very long and it is not
possible to lift the entire stack from catwalk and run them inside well.
Some of the tools has weak bodies that cannot withstand bending.
3. C- plate-
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All open hole tools have groove cut in their body where C-plate is
inserted. The tool stack with C- plate is lowered into vertical make up
stand and rested.
4. Tie down chain- It is used to tie bottom sheave to the derrick floor.
5. T- bar-
It secures the upper sheave inside elevators.
6. Load cell-
It is used to measure tension. It measures weight of wireline in the well+
weight of toolstring+ drag effect
7. Sheave stand-
It is used for bottom sheave.
Others include-
Gooseneck
Trolleys
Nylon sling ring
Barricades
Cable hanger
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Vertical make up stand C-plate
Load cell
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Hole cover Sheave stand
About wireline: -
In logging and perforation wireline is back bone for all of our operations. It
allows us to lower tool into the well, provides a path for electrical power and
communication between the tools and surface system, and provides a way to
accurately measure the depth at any given point in the well. Cable consist of 3
components-
1. Conductor wire
2. Inner armor
3. Outer armor
Inner and outer armors are constructed with high tensile steel. Armors are
placed inside the other and are wrapped in opposite directions so that if weight
is applied to the line and outer armor begin to compress, inner armor will begin
to decompress and vice-versa.
Wireline cable is separated into two categories-
1. Monocable-
It contains only one conductor at cable core. We can supply power to
tools at only one value of voltage.
2. Heptacable-
It contains seven conductors at cable core. The cable lines are separated
into three pairs of conductors and one serving a ground. We can supply
power to different tools at different voltages.
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Hepta cable diagram
Properties of cable:
Wireline must possess certain electro- mechanical properties that make it
suitable for use. These key features separate it from conventional braided
cables. –
1. Mechanical strength-
Wireline cable must be flexible, yet capable of supporting heavy tool
strings without breaking. Conventional braided cable is consisted of a
single helix coil. As the weight is applied to the coil, cable will lengthen
and radial forces will compress the core and tools and devices attached to
cable will rotate in order to relieve the stress on the cable. If single helix
coil is used for wireline logging applications then as weight is applied and
radial force is exerted on core, wireline conductor would get crushed and
hinder the transmission of electric signals. To overcome the problem,
cable used is constructed with two helix coils wrapped in opposite
directions to each other with single or multiple conductor surrounded in
insulating material core.
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Types of logging operations-
1. Open hole logging
2. Cased hole logging
3. Production logging
Open hole logging: -
Immediately after a well is drilled, the formation is exposed to well bore. This is
perfect time to determine the properties of rock using openhole logging tools. In
some cases, particularly in wells with complex trajectories, companies include
logging tools as part of the drilling tool assembly.
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1. Spectral Density Logging Tool(SDLT)-
SDLT is used for measure the electron density and gamma ray absorption
properties of borehole which are used in turn to accurately determine formation
porosity and lithology. Gamma rays are continuously emitted from a chemical
radioactive source in the tool and they lose energy as they collide with the
electrons of atoms present in formation. The measurement of gamma rays
returning to the tool is used to compute the bulk density(ρb) and photoelectric
factor(Pe) of the formation. It is a dual detector formation density tool with
hydraulically activated caliper to provide efficient borehole contact. Cesium-
137(1.5 curie) source is used to emit a continuous stream of gamma rays. Cesium
decays to barium through the emission of beta particle(electron).
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The barium then stabilizes itself by emitting a single gamma ray.
SDLT tool
The radioactive source
Scintillation Detection- in installed here
SDLT have two scintillation detectors to measure the amount and energy level of
scattered gamma rays. These detectors are at different distances from gamma ray
source(Cs-137). A gamma ray reaching these detectors interact with sodium
iodide crystal which creates the gamma rays into photons. Sodium iodide crystal
is attached to a photo multiplier tube(PMT).
Photo multiplier tube(PMT)-
PMT consist of a photo-sensitive cathode, a series of dynodes at a successively
higher potentials and a collection anode. Photo sensitive cathode of the PMT
emits electron each time it is struck by a photon coming from scintillation crystal.
These electrons pass through the high voltage field to the first dynode(anode)
where they have high energy to produce several more secondary electrons. These
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electrons produced are accelerated to next dynode in series (generally next
dynode is at positive 100 voltages that the previous one). Then ever increasing
number of secondary electrons is ultimately collected at the anode of the PMT
which then generates electrical pulse for each gamma ray. Height of pulse is
proportional to the energy level of detected gamma ray.
For density measurements, we measure only Compton scattered gamma ray. This
can be achieved by two methods-
1. By shielding- setting a voltage bias level for detectors
2. Sorting the gamma rays spectrally by their energy levels and process only
those gamma rays which are in Compton range.
Using only Compton scattered gamma rays insures that our results will be a
function of the electron density. But the result will become lithology
independent. To improve that, we include a sufficient low energy gamma rays
in our processing so there our calculations are slightly lithology dependent.
Distribution of energy level for each gamma ray detected could be plotted, then
it would appear as the gamma ray energy spectrum.
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Due to the effect of mud cake, borehole irregularity we use compensated two
detector system. Hence, there are 2 detectors installed, one with deep depth of
investigation and another one with shallow depth of investigation.
The count rates of gamma rays within energy ranges are used to determine bulk
density of formation. This type of measurement requires that detector be in direct
contact with the formation at all times. In open hole, detector in not in direct
contact with the formation due to different situations like presence of a washout,
rugged borehole, irregular borehole conditions and mudcake. These all contribute
to physical separation between a detector and the formation. This condition is
known as standoff. Due to stand off there comes a slight difference between the
bulk density of the formation and its true density. A correction factor (density
correction) is applied real time to computed bulk density value in order to
eliminate effects of stand-off. To minimize the effects of standoff, there are two
scintillation detector. Long spaced detector having greater depth of investigation
is sensitive to gamma ray scattering and absorption occurring within the
formation.
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Whereas, short spaced detector with its shallower depth of investigation is
sensitive to scattering and absorption properties of material creating standoff.
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2.Compensated Spectral Natural Gamma tool(CSNG)-
CSNG measures the entire gamma spectrum from 0 KeV to 3000 KeV. In simple
language, it provides percentage wise concentration of potassium(K),
thorium(Th) and Uranium(U). CSNG allows to detect producible zones by
accurately distinguishing reservoir rocks having clays in composition. Generally,
sandstones have low concentration of potassium (K) and thorium (Th) compared
to shale. We can also increase reservoir understanding as fractured or highly
permeable reservoirs can be discovered when high uranium (U) concentrations
appear with low Th and K concentrations. High U and Th counts with low K
counts indicate a clean reservoir that contains accessory minerals. It is also used
to determine clay types, volumes, and cation exchange capacity using CSNG-I
elemental concentration data.
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Mineral identification using CSNG
Working-
Generally, gamma ray originates from decay of radioactive elements. In
most formations, these are isotopes of Potassium, Uranium and Thorium.
Due to Radioactive decay of K40, U238, and Th232, gamma rays are energy
emitted as a radioactive isotope attempts to achieve its stable state
(lowest energy state). Generally, these three materials are present in all
formations in variable quantities. CSNG measures number of gamma rays
emitted and their energy levels.
Gamma ray can interact with matter in different ways-
Pair production- Only occurs if energy of gamma ray is greater than 1.02
MeV because sum of rest mass energy of two electrons is 1.02 MeV
Compton scattering- At energy levels greater than 100KeV, gamma rays
interact with outer shell electrons and if energy of gamma ray is greater
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than binding energy of electron then electron is ejected with some
energy.
It is considered most important interaction in regard to bulk
measurement density. This mechanism is considered lithology
independent (not related to atomic no.).
Since the amplitude of the output from the gamma ray sensor is proportional to
the energy of the incident gamma ray. We can use this information to measure
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the proportion of the total gamma radiation coming from each of potassium-40,
the uranium-radium series, and the thorium series for a particular formation.
When the radiation has travelled through the rock and drilling fluid to the
sensor, the energy distributions are added together because the rock contains
different amounts of each of radio-isotopes. The energy distributions are also
spread out in energy space as the result of Compton scattering. However, the
energy peaks from each of the major contributors to the gamma radiation are
still recognizable.
The output from the sensor is fed into a multi-channel analyser that calculates
the amount of radiation coming from the energies associated with each of the
major peaks. This is done by measuring the gamma ray count rate for 3 energy
windows centred around the energies 1.46 MeV for potassium-40, 1.76 MeV for
the uranium-radium series, and 2.62 MeV for the thorium series. The energy of
individual gamma rays is measured and recorded and then a spectrum of gamma
energies is formed that indicates the number of gamma rays recorded at each
energy level. Finally, the overall spectrum is divided into overlapping low and
high spectra. These readings represent the gamma ray radioactivity from each
of these sources. Their sum should be the same as the total gamma ray value
measured by the total gamma ray tool, and is coded SGR if measured with a
spectral gamma ray tool. Any combination of the three components can be
summed and analysed. However, the most important is the sum of the
potassium-40 and thorium radiation, which is called the computed gamma ray
response (CGR).
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Scintillation detector-
In scintillation detector of CSNG, there are sodium iodide crystals with thallium
activators. Gamma rays interact with scintillation crystal (by Compton
scattering, photoelectric effect or pair production) producing electrons. These
electrons excite thallium atoms which in turn decay by emission of light. These
generated photons interact with the photocathode of photomultiplier tube
(explained in detail in SDLT) producing electrons. Then these ejected electrons
are focussed into photomultiplier string. The generated pulse is send to
discriminator to eliminate electronic noise. After elimination of electronic noise,
these pulses are counted in counter.
Scintillation detection
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Example of CSNG spectrum
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3. Dual Spaced Neutron Tool(DSNT)-
Neutron is a fundamental particle found in nucleus of all atoms except hydrogen.
The neutron has approximately same mass as proton but carry no electrical
charge. Smallness of size and electrical neutrality makes it an ideal particle for
penetrating matter.
Neutron sources used in industry-
1. Chemical sources- They are composed of two elements, which are in
intimate contact with each other and react together to emit neutrons
continuously. Chemical source generally used in logging industry is
americium-beryllium.
2. Pulsed sources- They use an ion accelerator and a target that can be
activated by electronic means.
Types of neutron-
1. Fast neutrons- Neutrons found near chemical sources will all of their
initial energy (in range of MeV)
2. Epithermal neutrons- Neutrons after losing energy by collision with
other atoms and their energy level drops to a few eV.
3. Thermal neutrons- After more interactions, neutron will be slowed
down to a point where it has the same energy as the surrounding
material, this energy level is the directly proportional to the absolute
temperature. At this stage neutron is ready to get captured.
Capturing nucleus will usually emit one or more gamma rays. These gamma
rays are called capture gamma rays.
Chemical source used in DSNT tool is Am-Be.
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4. Dual Latero Log(DLL)-
Archie’s Equation (water saturation equation)-
At depths below 2,000 feet, the water found in formation pores is generally
saline, which makes it quite conductive. The conductive (resistive) property
of water is a function of the salinity (number of ions' present) and temperature.
The higher these two variables, the more conductive the water and the lower
the resistivity of the formation that contains the water. At constant
temperature, the greater the salinity, the lower the resistivity. Also, at constant
salinity, the greater the temperature the lower the resistivity. Remember that
resistivity is the reciprocal of conductivity. The resistivity of the formation
water is termed Rw.
Hydrocarbons (oil or gas) are also insulators. Our resistivity measurement
cannot distinguish one insulator from another. Since these hydrocarbon fluids
do not conduct electricity, their presence means there is less pore fluid
available for conduction. We can say that the resistivity of a sedimentary
formation with hydrocarbons depends primarily on the resistivity of the water
in the pores and the quantity of water present.
Let us assume in the borehole you have the drilling mud of resistivity ( R m ).
The effect of this drilling mud on permeable formations causes mudcake of
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resistivity (Rmc) to build on the borehole wall and invasion of these formations
by mud filtrate. There are two components of the invaded zone, one fully
“flushed” by mud filtrate and the other a “transition” between fully flushed
and uninvaded. The transition zone is neglected, and the diameter of invasion
(di) is measured to the edge of the flushed zone. The resistivity of the zone,
whose pore space contains only mud filtrate of resistivity ( R mf ) and resistivity
of the residual hydrocarbons if present in the formation, is denoted as ( R xo ).
The associated water saturation is Sxo. Beyond that zone is the undisturbed
formation with resistivity(Rt),interstitial water resistivity ( Rw), and water
saturation (Sw).
Invasion profile
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The dual lateral log has been one of primary resistivity measurement
device. DLL is a focused electrode device designed to minimize influence
from borehole fluids and adjacent formations. The DLL consists of an
electronics section and a mandrel section. The mandrel supports the
electrodes which are connected to the electronic circuitry. The
measurement current emitted from centre electrode is forced to flow
laterally into the formation by the focusing action of electrodes surrounding
the centre electrode. It provides two measurements of the subsurface
resistivity simultaneously. The two measurements have differing depth of
investigation are called deep resistivity (Rd) and shallow resistivity (Rs).
Working-
DLL consist of a current emitting centre electrode positioned between guard
electrodes. A known current is passed through the current electrode with a
return electrode at the surface. Simultaneously a potential is applied to the
focused electrode to keep zero potential difference between guard and centre
electrode thereby the current is focused in to the formation.
Since like charges repel and unlike charges attract, the current flowing out of
the upper and lower guard electrodes tends to repel the current flowing out of
the centre electrode (AO). The centre current pattern (i.e. the survey current)
is therefore kept from flowing upward or down. The survey current Io is forced
to flow in a horizontal layer at right angles to the borehole before it begins to
flow toward the return electrode.
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of the drilling fluid, Mud cake, flushed zone, invaded zone and the virgin zone,
with the largest voltage drop occurring over the highest resistance zone.
MSFL pad
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6.Sidewall coring tool
Side wall coring tool allows us to take a sample of formation. Cores are cut
where specific lithology and rock parameter data is required.
Tool diagram
These sidewall core samples help in improve log analysis, helps in identify rock
type and origin. Sidewall cores an even discover productive reservoir not
evident on logs. The tool consists of hollow, semispherical and core barrels
housed in the body of gun and a propelling explosive material. Tool is lowered
to a predetermined depth and fired, by a rate of one shot per time. The barrels
containing the core samples are then retrieved back through the means of a
cable attached to the barrels of gun. It is then brought to the surface, and the
core is removed and laid out in stratigraphic sequence.
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7.X-tended Range Micro Imaging Tool-
It is a borehole imaging tool. Borehole image is map of rock properties exposed
at the borehole wall and micro geometry of the borehole wall surface. Higher
resolution Borehole image represents cores. Borehole images provides finer
details about formation and also shows formations at subsurface reservoir
conditions. Using XRMI, we can-
Identify formations dips and strike
Study sequence stratigraphy in high resolution
Characterize sedimentary textures and structures
Detect permeability pathways and flow barriers
Fault mapping
High resolution resistivity for improved net pay estimation
Secondary porosity identification
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XRMI Design-
XRMI has six independent arms called pads. There are 25 buttons on each pad.
So, it has a total of 150 button which provide a resolution of 0.2in and 60%
coverage in an 8in borehole. Borehole image is generated by qualitative micro
resistivity measurements, provided by button currents. Data is recorded at rate
of 120 samples per foot.
1
0.8
0.6
Coverage
0.4
0.2
0
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BOREHOLE DIAMETER (INCHES)
Pads of XRMI
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.
XRMI tool calipers
Navigation system-
It is composed of servo force balanced sensors. Servo is basically an
electromagnetic device that converts electricity into precise controlled motion.
These sensors consist of a position detector, an amplifier, and an electro
mechanical system.
Button number designation of pads-
For Odd pads (Pad-1,3 and 5), the top rows are even numbered and the
bottom rows are odd numbered
For Even pads (Pad-2,4 and 6), the top rows are odd numbered and the
bottom rows are even numbered
Tool stack of XRMI- (top to bottom)
Load Cell Cable Head(LCCH)- It is used in open hole logging to
accurately measure weight, it gives the combined weight of the tool and
the logging cable. It is put in between the between the top sheave wheel
and whatever device is used to suspend it.
Casing Collar locator- It is used for depth correlation.
Multi conductor swivel assembly
Green isolator- It is used to electric isolation to upper part of tool from
lower part of tool.
D4TG (DITS 4 Telemetry Gamma)- It is used with DITS tools to receive
the command given by surface system, transmits this command to
logging tools after decoding and also amplify the data from logging
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systems and upload it to the surface system. It also measures natural
gamma ray with help of scintillation detectors. In XRMI, to keep the tool
centralized overbody is attached to the D4TG.
XRMI electronic- electronic of XRMI tool. Standoff is attached below
pad.
Sonde- It contains the measurement sensors,
Bull Nose- It is used so that telemetry pulse does not exceed its target. It
is a type of terminator for telemetry pulse.
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Cased Hole Logging: -
Drillers typically stabilize formation by cementing metal casing in the well. The
metal of the casing interferes with many logging measurements but due to
technology advancements in the field in past 30 years the ability to measure
formation properties and even locate bypassed oil behind casing has been
significantly improved. It is also used to examine the integrity of metal casing
and its cement.
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Present day tools permit the detection of mud channels. However, the second
objective has never been completely accomplished. The CAST-V does respond
to micro annulus; however, it is less responsive than the CBL. As the size of the
micro annulus increases, so does its effect on the CAST-V measurement. The
CAST-V transducers operate at resonance frequencies of 250 kHz, 350kHz, and
450 kHz and measure reflected waves whereas other sonic logging tools operate
at lower frequency of 22KHz and 15KHz. Also, other tools measure travel time,
∆t, and amplitudes whereas the primary measurement made by the CAST-V in
the cased hole is the acoustic impedance of the material behind the pipe. It is
from this measurement that the quality of the bond between pipe and cement is
evaluated.
CAST uses a rotating transducer to emit high frequency acoustic pulses which
are reflected back. The transducer outputs pressure waves that travel through the
borehole fluid and impinge normally on the casing wall In the cased hole mode,
the CAST-V process 20 shots (transducer firing) per revolution and 5 revolution
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per depth interval. This provides 100 shots per vertical sample interval (scan).
The transducer (transmitter) is chosen according to the pipe thickness. The
CAST-V transducer head is actually chosen according to pipe thickness, pipe
ID, and mud weight. Three different transducer are used: operating at 250 kHz,
350 kHz; 450 kHz respectively. The objective is to make the pipe resonate in its
first harmonic (resonance) mode.
At the casing wall, part of the pressure wave is reflected and part of the energy
enters the casing and is reflected back and forth within the wall. Following the
first peak, the amplitude of the successive peaks follows an exponential decay.
In the case of the poor bond, the decay is slow. With well-bonded cement the
decay is fast, since the acoustic coupling between steel and the outside medium
is better. The amplitude and rate of decay of the resonance waves are directly
related to the acoustic impedance of the material behind the pipe. If the casing is
surrounded by strong cement, the resonance signal will exhibit lower
amplitudes and a rapid decay. In contrast, if the casing is free to vibrate (weaker
cement bond), the resonance signal will have higher amplitudes and decay out
slower.
38
The CAST-V is able to calculate the thickness of the casing from the return
signal. When properly chosen, the CAST-V transducer will make the casing
resonate in its thickness mode. From standing wave theory, we know that in a
manner similar to a vibrating string fixed at both ends, when the casing is
resonating at its first harmonic f0 mode there is one-half wavelength (½ λ)
between the front and back of the pipe. The casing thickness can be easily
calculated from wave velocity equation.
𝜈
𝑡=
2𝑓𝑜
t =pipe thickness
ν =transverse speed of sound in pipe
fo =the first harmonic frequency
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2.Radial Bond Tool-
Radial cement bond tool is used to assure that hydraulic isolation is present
between producing and non-producing zones. Integrity of well is obtained by
effective placement of cement column between casing and the formation. Poor
cement can result in unwanted water or gas production, inadequate support to
the casing.
Design-
There is a transmitter crystal which generates acoustic energy in response to an
electric signal sent from the tool electronics. The pulsed sonic tools can be of
18Khz or 22Khz depending on tool length. This acoustic energy travels at
different speeds as a wavefront through mud, casing cement and formation.
During this time signal is also attenuated (reduction in amplitude).
At 3ft from the transmitter there is segmented piezoelectric (Ability of certain
materials to generate an AC voltage when subjected to mechanical stressor
vibration or vice-versa) receiver, this receiver has less depth of investigation. It
is used for analyzing casing cement bond.
40
At 5ft from the transmitter there is a piezoelectric receiver, this receiver has
great depth of investigation and used to record the waveform from which
Variable Density Log(VDL) is produced. VDL is used to investigate bond
between cement formation bond.
Additional Gamma ray and CCL tools, run in string for depth correlation. RBT
in run between strong centralizers(centrolers), because if tool is not properly
centralized, there could be some errors in the measurements.
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Behavior of acoustic waves inside borehole
43
44
Components of Pressure control equipment-
1. Wellhead Adapter-
It is used to connect the pressure control equipment to the wellhead. It
should be properly tightened to avoid problems.
2. Wireline valves BOPs-
Wireline BOP is designed to control well pressure by sealing around
the cable and it our last line of defence when we are unable to regain
control of seal at the grease injection head. Two rubber faced metal
rams which are contoured to fit a particular size of cable acts as
sealing element. Hydraulic single ram BOP is generally used it is
activated by hydraulic pressure instead of mechanical force. Although
for backup, manual handle are given, turning two handles which are
connected to a threaded shaft. At the end of shaft there is a plate which
pushes the ram towards the cable.
45
applied. The tool trap remains closed during normal operation. It is
only opened at the commencement of a job to allow the tool to
descend from the risers/lubricator into the well. It is closed again once
the tool is in the well.
4. Lubricator(Riser)-
It is series of interconnected length of pipes, the purpose of which is
provide a space for the tool to contained in under pressure, when
opening or closing the wellhead. The length of lubricator used should
be as long as tool string. Lubricator pipes used in GNDR base are of
8ft length. Each lubricator pipe is equipped with high pressure quick
union. Wireline and other components of WHE string are connected to
each other with quick unions. Lubricators should be cleaned out, seal
areas greased to prevent corrosion and fitted with thread protectors.
5. Tool Catcher-
It is placed under the ball check valve and above the lubricator. It is
used to save the tool if it is pulled into the top end of lubricator and
weak point is broken. When catcher is activated, it latches into the
fishing neck of the cablehead and hold the tool safely in the riser.
6. Ball check Valve-
It is a safety device which is installed below the grease injection
control head. It will seal off the well, in case if cable is broken or
pulled out of the grease injection head
7. Grease injection head-
It controls and contain pressure while allowing cable to travel in/out of
the well. It has two sub-assemblies- stuffing box and flotube
assembly.
Stuffing box is designed to pack off on a stationary wireline by means
of rubber powered by hydraulic pressure.
Flotube assembly is made up to tightly fit around the wireline. Each
flotube have pressure rating of 1400-1500 psi. When entering a well
under pressure, viscous grease in injected into the flotubes. Grease
fills the remaining annular space in flotube and outside surface of
wireline, forming a liquid seal that contains the well pressure allowing
movement of wireline.
8. Line wiper-
It wipes off the excess grease from a moving wireline.
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Platinum Resistance thermometer(PRT)
Platinum Resistance Thermometer-
It is a small and compact tool. The tool plays a critical role in production
logging and is an integral piece of equipment in any production logging string.
The PRT measures downhole temperature by measuring the electric resistance
of a piece of pure platinum wire. The piece of platinum wire is known as
temperature sensor. The probe is contained in a pressure tight needle, protruding
into an open slot through which borehole fluid can flow. The measurements
from the low mass probe result in high resolution data with fast temperature
response. It has less logging time due to fast temperature response. It can be
used to determine top of cement and fluid movement both inside and outside the
pipe. If run standalone, it is run with sinker bar to provide enough weight to tool
string(generally 2 sinker bars are used).
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PRT tool
There are 2 type of bars which are used to provide weight to tool string-
1. Weight bar
2. Sinker bar
Weight bar do not have electrical connections inside them so they
electrically isolate the upper and lower part whereas sinker bar have
electrical connections, it can be attached anywhere in the tool.
Tool Stack if run only with prt(top to bottom)
TTTC-U(Telemetry Through Tubing Cartridge- Ultrawire)
Sinker bar
Sinker bar
PRT
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Plug Setting Services -
Setting tools are devices used for positioning and setting various types of
sealing elements in casing and or tubing. Examples of sealing elements are -
1.Bridge plugs- It is set to isolate the lower part of the wellbore. They may be
permanent or retrievable, enabling the lower wellbore to permanently sealed
from production or temporarily isolated from a treatment conducted on an upper
zone.
2.production packers- It is an essential component of completion process of oil
or gas wells used to provide a seal between the outside of the production tubing
and inside of the casing or wellbore wall.
3.cement retainers- It is drillable packer that consistently contain well pressures
at elevated temperatures and pressures.
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Baker E-4 WPST
The E-4 WPST design belongs to Baker Oil Tools. When the electrical current
is sent downhole to the firing head and the main power charge starts to burn, the
expanding gases then act against a piston. This piston either forces a metered
amount of oil through a venturi (small hole at the top), and the hydraulic oil
drives the setting tool. This mechanical advantage transfers the internal
pressure to the outside of the tool through the use of a crosslink in the setting
sleeve. The setting sleeve pushes down, jamming the top slips into the casing.
The tool then starts to move upward, causing the bottom slips to set. The
remaining energy breaks the shear stud, which may be as high as 57,000 lb.
Excess oil will be purged out automatically during assembly. Likewise, oil
expansion caused by high temperature during running will be purged in the
same manner.
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Manual bleeder valve provides a safe, easy method for bleeding off trapped gas
pressure before disassembly of the tool is begun.
Bleeding is then accomplished by backing the firing head out of the setting tool.
The GO-Shorty has a built-in advantage over Baker setting tools. The Shorty is
equipped with a mechanical shear stud that prevents premature movement of the
mechanical elements. The shear stud is designed to require a minimum of 5,000
lb of force to be applied before the piston will be allowed to stroke. This feature
prevents premature setting of a plug or packer by hydrostatic pressure or
external force applied to the tool.
Electromechanical-Setting Tool
Electro-mechanical device is designed to produce a linear force for setting (or
pulling) well-bore tools, such as bridge plugs, or packers. The slickline version
uses batteries to provide the energy to the motor and timing circuits. An electric
line version without the timer, circuits, and batteries is also available.
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Perforation-
Perforation is the wireline procedure of introducing holes through the casing
(inner wall) and/or the cement sheath into a formation so that the fluids can flow
from the formation into the casing. The simple purpose of perforation is to
establish an effective way of communication between wellbore and the
formation after casing has been cemented in place. The perforation operation
can be performed in different ways.
Perforating guns parameters-
Shot density- Shot density is defined as the no. of shots or holes that gun
would create in 1 foot of the casing. It is expressed in SPF.
Shot phasing- It is defined as the angular difference in degrees that each
shot is separated from the shot above it. First shot is zero degree shot.
Gun clearance- it is the distance from the outside of the gun system to the
inside of the casing/tubing.
Shot density and shot phasing are dependent upon each other. As shot
density increases, shot phasing decreases.
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Hollow steel carrier-
Hollow steel carrier guns are comprised of a rigid hollow steel carrier and an
aluminium or steel charge carrier. Hollow steel carrier is also called gun barrel.
It is designed to protect the component of perforation string from pressure and
wellbore fluids. Nitrogen gas is filled in the HSC guns to protect the carrier gun
from external environment. Charge carrier is designed to carry the charges and
detonating cord according to the phasing and shot density required. The carrier
is secured inside the gun barrel by a retainer ring.
Advantages of hollow steel carrier gun systems-
Explosives are protected from the well bore pressure and fluids
Gun debris is do not left up in the well, it is retained by carrier only
Casing remains protected from the explosion
Types of HSC gun-
1. Slick wall guns
2. Scallop guns
3. Port-plug guns
Slick wall gun-
It is also referred as throw away gun(TAG). It is comprised of a plain, smooth
external steel carrier and an internal charge carrier. It is more economic than
other HSC guns because it does not involve much machining costs. Its gun
barrel and carrier are of one time use only.
Scallop guns-
It is similar in design to the slick wall gun except that its gun barrel is machined
to reduce the carrier thickness in the area where charge has been positioned.
There is increased charge performance due to thinned barrel wall at the position
of charge which makes easier for charge to penetrate the gun barrel and strike
the casing. Proper care must be taken in alignment of the carrier in the scallop
gun as if charges are not aligned with the scallop, the charges will fire out of the
scallop.
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Dummy charge for HSC gun
HSC gun
Capsule guns-
In this type of gun charges, detonating cord and detonator are mounted on or in
between on thin strips of wire or metal. Thus, this type of gun is knows as
exposed gun as the elements of gun are directly exposed to the inside of
wellbore. The charges of capsule gun are specially modified to include a
threaded mail pin section which allows it to screwed directly to the carrier.
Its advantages include-
Easy to use in deviated wells as they are flexible
Can be easily used in tight hole conditions i.e. less entrance diameter like
tubing
Larger charges can be easily mounted
Disadvantages-
Gun system is directly exposed to well bore fluid and pressure
Casing or tubing directly experiences explosion
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Logging unit study of KWT001OH-
Logging truck is one of the most important parts of onshore logging. The trucks
contain all the things that we need to perform logging and perforation services at
wellsite. The latest state of art technology and engineering design make truck and
system installed in truck and computer system a platform that can be upgraded as
there are changes in technology.
Usually logging truck has four components-
1. Driver cabin- It is used to drive the logging unit from one place to another
place.
2. Power pack unit- This section provides power to the logging cabin and
winch section.
3. Logging cabin- It contains all the control panel to carry out logging and
perforation operations.
4. Winch section- wirelines are installed on cable drum. The unit can be single
drum or dual drum. KWT001OH is dual drum unit. One drum has
heptacable and another one has monocable.
Meaning of KWT001OH-
KWT indicates make of the truck which is Kenworth in our case.
001 indicates serial no.
OH indicates open hole (Open hole units can also perform cased hole services)
Specifications of KWT001OH-
Model Height Width Length Tare
Weight
Kenworth T- 13 ft., 2in 7ft, 11in 38ft, 4in 29830 kg
800
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KWT001OH
Power pack unit-
Power pack unit provides power to logging cabin and winching section. The
power pack unit of logging truck is based on hydraulic system. The hydraulics
deals with the transfer of energy with the transfer of pressure when the fluid
is stationery. In hydraulics fluid power laws of hydromechanics are used.
Pressure, or energy, or signals in form of pressure are transferred. We use
hydraulic systems in logging truck because transmission of power is very easy.
Pumps and motors are connected by flexible hoses.
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necessary such as tank, filter, cooler, heating element, measurement and
testing devices.
The 2 closed loop hydraulic circuits are independent but share a common
prime mover and a common hydraulics oil tank. One hydraulic circuits are
used to control direction, speed and torque of winch and other one is used for
running the alternator for logging cabin.
Prime mover for both circuits is truck diesel engine. Mechanical energy turns
the pump which sucks hydraulic fluid from a tank and pushes it out under
pressure. The pressurized fluid in taken to the motor via hose. The pressurized
fluid then turns the motor, losses energy and returns to tank.
Displacement of a pump (or motor) is the amount of fluid moved per rotation.
It is measured in CC. We have two different hydraulic pump which are rotated
by a common prime mover. One pump is of 56 CC which is used to power
alternator which in turn provides power to logging cabin and wireline. Other
pump is of 90 CC which is used to drive winch section.
Broadly pumps are classified into two categories-
1. Fixed displacement- They can be operated in either direction for a fixed
flow output speed and torque.
2. Variable displacement – They can be operated in either direction for a fixed
flow output speed and infinitely variable torque.
Variable displacement pump uses a tiltable swashplate to vary displacement
(output flow). The swashplate is mounted on bearings and connected to
hydraulic control cylinders. The control directs fluids to and from the
cylinders causing the swashplate to tilt and change displacement of pump.
Tilting the swashplate in opposite direction reverses fluid flow to the motor
and its direction of rotation. Displacement of pump can be controlled by a
simple electrical joystick lever which is provided in winch control panel.
Winchman’s joystick sends a DC voltage to solenoid cells mounted on the
hydraulic pump.
Basic hydraulic support system-
1. System relief valve- It consist of a ball held seated in the valve body by the
compressive force of a heavy spring. When pressure at inlet is insufficient
to overcome the force of spring the valve remains closed. When the preset
pressure is reached the ball unseats and allows fluid to flow through the
outlet to tank. The pressure at which valve first opens is called the cracking
pressure.
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2. Charge pump- A charge pump is a simple gear pump to supply system with
clean and cool fluid, compensate for leaks and keep the system under
pressure. As gears of pump rotate oil is trapped and pushed from one port
to another port. 2 charge pump are there in power pack unit for 2 different
pumps (56CC and 90 CC).
Charge Pump
2.Winching Section:
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help of odometer drive cable and Optical encoder cable mounted on spooler arm
(steering arm).
It uses dual spring loaded measuring wheels to measure the amount of wireline
in or out of the hole. The measuring wheel is connected to optical encoders that
transmits electrical pulse via a cable to the winchman’s control panel. Measuring
wheels has a circumference of 2ft. One rotation of wheel dials a count of 2ft on
optical encoder which further transmits electrical signals via a cable to the
winchman’s panel. An independently powered magnetic encoder is used for back
up indication. There is a load pin present in kerr for measuring tension. This
tension measured is the summation of the weight of the-
1. Wireline in the well
2. Toolstring
3. Drag exerted on the Toolstring
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d) Printex- printer to easily print the log on wellsite
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Base Work
Trolley
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Tool trolley
2. Bottom Trolley- This type of trolley is used in well head equipment job.
In this type of trolley one end is closed. During WHE job, top most part
of the WHE stack is attached to the closed end of bottom trolley, and
when whole WHE stack is pulled up for attaching to the well head using
mast then bottom trolley supports the WHE.
Bottom Trolley
3. Stacker/superlift- It is a machine used in bulk material handling. Stacker
have different capacities. Stacker used in HLS Asia is of capacity 1000
lb. It consists of a pulley system to move the platform up and down.
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Stacker/superlift
2. Loading of Unit-(ASEP001OH)
The loading of the unit is one of the core parts on field marking the
commencement of the job. Whereas, while preparing for the job the main focus
is on gathering the essential and required tools for the job. The check lists are
completed of General supply of the unit to the main checklist of the job that needs
to be performed at the wellsite according to the client need and the unit is prepared
for the job under supervision. The adequate supply of the supplementary tools is
kept in case of the failure of the first one.
Some of the steps of loading the truck are as follows:
The tools should be placed on their respective allotted positions only to
avoid time wastage on the job.
The tools should be put carefully and their safety should be ensured while
loading
The tools should have the ready tag or PM1 tag on them to be loaded.
Adequate supply of safety gloves, cloth rag and hats should also be
included.
Rig up equipment should be loaded
Adequate no. of trolleys should be loaded
The supervisor must ensure the checklist is completed.
First of all, suitable checklists are needed to be selected on the basis of the
type of job to be done.
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Checking alignment of charge before departure
Truck(ASEP001OH)
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For a perforation operation, the directions for getting the unit ready are as
given below:
A check of perforating gun is done before loading it into the truck. Check
of perforating guns include checking of alignment of guns and also
determining size of charge by placing dummy charge.
Perforation gun loaded on truck was a scallop gun of 6 SPF and 60 o
phasing.
Charges/explosives are loaded
Explosives should be securely placed in the explosive box
Caps and Tandems of size of the gun is selected and loaded
Before tying guns with chain, a shaped charge or dummy charge of
equivalent size is aligned manually into the shots for verification purpose.
3.Preventive Maintenance of tools-
The casing-collar locator (CCL) is an important tool which is used for
depth correlation. When combined with a gamma ray log, it allows depth
correlation of a cased-hole logging run. Because it constitutes the primary depth
control, the CCL is run on almost every cased-hole tool string. The tool comprises
a coil-and-magnet arrangement with a down hole amplifier. It contains two like-
facing magnetic poles positioned on either side of a central coil. The magnetic
lines of flux are disturbed when the tool passes through a location consisting of a
casing collar. This is because when the tool passes through the casing collar, the
thickness of the metal across the casing increases which causes disturbance in the
magnetic flux. Corresponding to the change in the magnetic flux is converted into
a certain amount of voltage. This voltage signal is amplified and recorded at the
surface in the form of a voltage spike.
CCL tool
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Bow spring centralizers are used to centralize the logging tool while conducting
a logging operation. It works on simple principle of spring. This tool is an
adjustable type of a centralizer, whose width is adjusted by the spring. The core
of the tool consists of a spring with a high spring constant value and the outer
layer consisting of 6 – 8 flexible metallic bows with high elastic values. One of
the ends of the spring is clamped while the other one consists of a threaded nut
which is capable of moving to and fro by the virtue of the parallel threading (i.e.
one on the inner side of the bolt and the other between the central rod and the
spring). This transverse motion of the nut causes the spring to compress and
restore. When the spring is compressed, its length decreases and hence the
clamped bows bend acting as a centralizer.
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3. Electrical continuity of tool is checked by applying Voltage across its
terminals and measuring the resistance with help of Fluke Digital or
RS260/RS270 Analog Multimeter. The obtained value is cross verified
with standard resistance value of the tool.
4. PM1 Tag(yellow) is attached to the tool after filling details like name
of engineer, date and any remarks.
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5.Testing of TTTC-U- Telemetry Through Tubing Cartiridge-Ultrawire
It is a telemetry tool which is used to give command to tool downhole from
surface facility and it also sends downhole data to surface.
The TTTC-U (Through Tubing Telemetry Cartridge - Ultrawire) consists of
four tools combined into
one housing-
1. Ultrawire/Ultralink Downhole Controller (XTU)-
The purpose of the XTU Downhole Controller is:
• To collect data from tools on the Ultrawire toolbus and to transmit this data to
the surface via the Ultralink line automatically or under user control.
• To facilitate bi-directional communication between the surface system and
individual Ultrawire tools.
• To convert high voltage DC power from the Ultralink line to supply the low
voltage tools on the Ultrawire toolbus.
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At first, gamma ray count rate was not coming due to some problem in PGR, then
tool was opened up using C- spanner and electronics of tool was pulled out and
examined. Then after proper adjustments the tool was fixed up.
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Hand signals in winching operation
Garage Winch
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7. Preparation of power supply cable for offshore unit
In power supply cable for offshore unit there are 4 conductor wires which are
used for power transmission. First, the insulation of cable was cut for around 2 ft.
using wire cutter and NT cutter on both sides. This exposed the 4 conductors of
wire. Then for 1ft. approx. of insulation of each of four wires was cut using wire
cutter and NT cutter. Then clampers were fitted in 3 of the conductor wires at one
end and then silicon tape (high temperature tape) was attached to the 3 of the
conductor wires.
To properly apply the tape, the tape should be stretched and applied. Then for
attaching an adaptor on other side we have to perform soldering (Soldering is a
process in which two or more metal items are joined together by melting and then
flowing a filler metal into the joint—the filler metal having a relatively low
melting point, with soldering we get permanent connections between electronic/
electrical components). Then, the 3 of the conductor wires were soldered into the
adaptor using solder wire. After soldering, filler material around the connection
was cleaned using AC90 and a brush. Then splicing tape(scotch) and silicon tape
was applied using above mentioned technique only.
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Adaptor attached to the other end
8. Troubleshooting wireline-
The resistivity between conductor wire and its armor is expressed in giga (10 9)
ohms. But due to some problem it was detected the resistivity reading between
armor and conductor wire is in mega ohms. This suggests that there is a short
region in wire which decreases the value of the resistivity.
After calculations it was estimated that wire was short from around 350 m from
free end. The short region was need to be found rather cutting the wire, because
of two main reasons:
If the wire was cut the actual length 1450 m (approx.) would get reduced
to 1100 m and would rarely be left useful for most of the purposes due to
the decreased length.
The cost of the cable was very high; and hence the 350 m (approx.) portion
cut from the cable would go waste for no sense.
Attempts made to solve the issue
The most obvious way to catch the short region in an electrical cable is to
bend it. By doing this, the shot region would get perfectly short and a large change
in resistivity would be seen.
Hence the shot region can accurately be determined. After this, a thorough
analysis can be carried out with the help of which the wire can be restored.
At the first attempt a thin flow tube was taken and passed throughout the
wire keeping the wire on the ground and the flow tube a bit above it so that the
wire bends a bit at the both the ends of the flow tube.
A meggermeter (Meggermeter enable us to measure electrical leakage in wire,
results are very reliable as we shall be passing electric current through device
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while we are testing. It is used for verifying the electrical insulation level of any
device such as motor, cable, generator winding, etc.) was connected between
armor and conductor wire and resistance was measured. A change in resistance
was expected but it was not observed.
74
t = Total time for which the current passed
(seconds)
If we pass large value of current through then heat produced will be more and as
resistance of that region is less it will be at lower temperature than other region.
Then by using thermal imaging camera it will be detected but due to some reason
this method was also not successful.
9. Troubleshooting of alternator-
Alternator belongs to the family of electric rotating machines like DC motor or
generator. It converts electromagnetic energy to mechanical energy or vice-versa.
In power pack unit we use hydraulic alternator which uses hydraulic fluid to run.
Due to some problems, the alternator was functioning properly then for
troubleshooting alternator, pressure hoses were opened from all 4 ports and the
alternator was opened up and all its components were inspected were inspected.
After inspection, it was found that one hydraulic valve (Hydraulic valve properly
directs the flow of hydraulic fluid by governing direction, pressure and flow) was
not functioning properly then that hydraulic valve was changed to get proper
output from alternator.
Alternator
10. PM1 of GPLT shock sub-
Gamma perforator logging tool(GPLT) is a depth correlation tool designed
specifically for operation with explosive equipment, such as perforating guns,
packers and plugs, and coring guns. The tool can operate in liquid or gas-filled,
75
openhole or cased hole wells. No borehole corrections are performed in the
algorithms, and calibration procedures are only used to ensure that the tool is
working properly before and after jobs. The tool has a built-in shock absorber
system and does not require an external shock sub. In addition, the electronic
components are covered with silicon potting to help dampen the shock wave that
impacts components.
It has three configurations-
Normal perforating and plug setting
Standalone gamma/CCL- correlation
Side wall coring
GPLT shock sub is used to dampen the shock waves that tool experience during
the operation.
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Greasing of threads of GPLT shock sub
11. Disassembling of grease injector-
Grease injector controls and contain pressure while allowing cable to travel in/out
of the well. It has two sub-assemblies- stuffing box and flotube assembly.
Stuffing box is designed to pack off on a stationary wireline by means
of rubber powered by hydraulic pressure.
Flotube assembly is made up to tightly fit around the wireline. Each
flotube have pressure rating of 1400-1500 psi. When entering a well
under pressure, viscous grease in injected into the flotubes. Grease fills
the remaining annular space in flotube and outside surface of wireline,
forming a liquid seal that contains the well pressure allowing movement
of wireline.
Grease injector was disassembled and its flotube assembly was changed
as after very long time due to continuous movement of wireline from
flotube its diameter changes and it becomes unable to provide required
pressure control. Each flotube in grease injector reduces incoming
pressure by around 500 psi.
12. Construction of monocable head-
Due to the nature of wireline work there is requirement of a weak link
constructed between the cable and the tool string which in deployed in a well to
allow for the capability of separating from the tool string in the event it becomes
stuck in the well.
They are mainly two types of weak link-
1. Solid weak link- used in open hole DITS cable head
2. Cased hole weak link- constructed from individual armors of cable
Cased hole weak link is constructed as part of cable head. The cable head serves
as a housing to protect the weak link and also as the electrical and mechanical
construction point between the cable and tool string.
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First the stinger is slide over the cable from end of the cable. Then cable is
wrapped with steelgrip tape about 1.5 ft from the end of cable. This covering of
tape protects the wireline when it in secured in bench vise. Next cable is placed
between two halves of the cable clamp and secured tightly in vise.
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Bending the armor around the cone
Pull out the strand tightly with the help of electric plier. Then, bend the strand
out from the brass cone at the right angle to keep the strand tight around the
cone.
79
Bending the strand
Using wire cutters and cut off the strand of armor that is coming out of the edge
of brass cone. Repeat the process with remaining 9 strands of outer armor,
leaving space between each strand around the cone.
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Insert inner armor strands in cone
Take nylon thread and wrap it around the remaining strands of inner armor
about 0.5 inch above the brass cone. Bend each of the remaining strands of
inner armor down over the nylon thread and cut the strands with help of wire
cutter leaving small length of armor strands pointing down. Take extra care that
any sharp edge should not point upward.
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14. Cleaning and oiling of overbody, jemco and cleaning of standoff-
Overbody has a metallic ribbed design which provides flexibility and smooth
motion in borehole. Spring bow adds strength to the overbody and help in keeping
the tool centralized. They are mostly used in open hole operations.
Overbody.
Jemco has a design similar to the overbody but its metallic ribs are more
hardened than overbody. They are mostly used in open hole conditions.
Jemco
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Cleaning and oiling of equipment’s is important as if they are not cleaned and
oiled properly then they will get rusted.
Steps of cleaning and oiling-
Clean with a dry cloth
Look for any defects or damage to the equipment
Dip a different cloth in oil and apply on the metallic bows and the joints.
Standoff- standoff are used to provide protection from differential sticking to the
tool. They are mostly used in tools which has calipers or pads. There are two
types of standoff used-
1. Rubber standoff- made of rubber
2. Teflon standoff- made of Teflon
Teflon standoff are more temperature resistant than rubber standoff.
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Load Cell Cable Head(LCCH)
Casing Collar locator
Multi conductor swivel assembly
Green isolator
D4TG (DITS 4 Telemetry Gamma)
XRMI electronic
Sonde
Bull Nose
For calibration of XRMI, test box is used in which there is box involving
electronics that creates a particular image of borehole tool. One by one, test box
is connected to each of the pad (there are 6 pads in XRMI) each of the pad is
calibrated.
86
XRMI calibration
87
Series of resistor in DLL test box
88
PM1 of DLL test box
91
Calibration of SDLT
Calibration of SDLT
Calibration is performed with Magnesium block(Mg) and aluminum block(Al)
of known ρb, Pe values. Our aim is to determine gains and offsets for converting
measured count rates to calibrated count rates.
92
First, proper barricading of area is required while tool is calibrated as it includes
radioactive source(Cs-137) and signage board depicting that there is presence of
radiation.
Calibration steps-
93
Source Cavity
Source Cavity
Detector
Calibration Block
Now install the source from side. Keep special care in installing source.
Power up the tool and measure density values of aluminum and
magnesium and cross verify them with the actual values usually written
on the calibration blocks only.
According to the obtained values gain and offset is determined.
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Spooling profile for 7-conductor
Fleet angle
Spooling job
For spooling, a sheave was tied to a vertical pole and 1600 m of cable from
garage winch was spooled up to the logging unit. During spooling, the constant
hammering was done to set the layers.
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The 1600 m cable was spooled up to the cable drum. Length of the cable up on
the unit was approx. 1550 m as 50 m of cable was passing through capstan and
sheave.
Capstan
As the cable is heptacable, there are 7 conductors at core. Cable has 12 inner
armor and 18 outer armor. Thus we have to join at total 37 points (7+12+18).
During splicing, all the joints are not made at same point, as this could increase
the diameter at that particular point and mechanical strength of cable decreases
largely at that point. So, each cable would be joined at a distance of 2 feet.
Thus we need 74 ft. (37*2=74) of cable out of the drum. Taking margin, 80ft
length was considered. The outer and inner armor of 2100 m cable (the one
which is on the winch) is taken out in such a way that their helical shape retains.
For outer armor, a pair of 6 wires were made of 80ft each, making 3 pairs.
For inner armor, a pair of 4 wires were made of 80ft each, making 3 pairs.
For conductor wire, we need 16ft of wire as 14ft (7*2=14) of length for splicing
and a margin of 2ft. By taking out inner and outer armor, we have 80 ft. of
exposed conductor wire, thus 64ft of conductor wire was cut. Thus, we have 16
ft. of exposed conductor wire and 80ft of inner and outer armor.
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For 1600m cable, outer and inner armor are uncoiled by 14ft and then these are
cut as we need 16ft of conductor wire to perform splicing.
98
Splicing table
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Splicing of conductor wire
For splicing of inner armor, a single armor wire from each of these cable was
chosen, and they are set helically on the wire. Every inner armor is coiled up to
the 2 ft. and then cut. Inner armor is not joined using any type of tape. Both the
inner armor is only touched at a point. Similarly, all other inner armor is joined.
After inner armor are joined, coiling of outer armor starts. Outer armor is coiled
over the length of 38ft. They are also joined in the same way as inner armor.
Now, after splicing both the cables, the total length of cable becomes 3700m.
then the remaining part was spooled up to the logging unit using capstan.
22. Troubleshooting of KWT001OH-
There was hydraulic oil leakage from the backward portion of KWT001OH.
The oil was first cleaned up and suspected spots where leakage could happen
was identified and these spots were properly cleaned with AC90 spray and a
clean paper was kept there. If is leakage on those spots, then the oil would fall
on paper which will give us idea where is the leakage. But we were unable to
identify the leakage, then after some time the unit was taken to washing pit for
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some work. Then we saw the oil is leaking from winch drum motor. The oil was
leaking only when the truck is in motion. The oil leaked during truck motion
was getting deposited and then this oil was leaking when truck was stationary.
After that winch motor was opened and its was checked for leakage.
23. Post job maintenance-
Post job maintenance includes cleaning of tool string that was used, logging
truck, rig up equipment, trolleys and other things that were used in job.
Proper greasing of sheave wheel is done. There are 2 grease points in sheave.
Greasing of sheave is done for proper working of sheave. Grooves of sheave are
cleaned thoroughly with diesel.
24.CSNG calibration-
Observed calibration of CSNG against thorium blanket.
25.DLL calibration-
Tool string used-
Load cell cable Head
Spontaneous potential- measures the potential difference within the
formation due to difference in concentration of various ions
Current Return- provide a return path for current
Bridle- used to increase length of tool
Bear sub
D4TG- telemetry tool
DLL-power
Green isolator- Provides electrical isolation
DLL- instrument
Sonde- contains measurement related electronics
MSFL- used to measure resistivity of mud cake
Bull nose- used to terminate telemetry signal
26. FWST calibration-
Tool string used-
Load cell cable head
D4TG-telemetry tool
FWST-TX- transmitter for full wave sonic tool
Green isolator- provides electric isolation
FWST-RX- receiver for full wave sonic tool
Bull nose- used to terminate telemetry signal
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27. Understanding fishing assembly-
The loss of a tool down the wellbore has caused trouble practically from the
start. Fishing is well workover and intervention technique described as the
applications of tools, equipment and techniques for the removal of stuck tools
from the wellbore. The tool that needs to be removed is termed as ‘fish’. Key
elements of fishing operation include understanding and dimensions of the fish
to be removed, wellbore conditions, tools and techniques that will be employed
and handling of fish at surface.
Fishing Techniques-
1. Cut and thread-
It the cable is keyseated(wireline is stuck to the borehole wall) , then most
easy thing to perform is to cut and thread the cable through drillpipe. If
the tool length is less and/or borehole diameter is large or unknown then
cut and thread technique is only reliable option.
2. Reverse cut and thread- It is similar to cut and thread technique except
that the wireline remains connected to the toolstring after successful
engagement of the fish and while pulling out of the hole. The cable is cut
every 90 feet during pulling out.
3. Side- door overshot- Tool stuck at the end of surface pipe is best
recovered using the side door overshot technique. Casing internal
diameter should not be less than 5.5 in to allow the cable head torpedo to
pass through the side door. This technique should not be used on key
seated cable.
Fishing kit-
Fishing tools are designed to retrieve various types of fish from inside of
tubing, casing. They are engineered to withstand heavy pulling, torsional and
jarring strains without damaging the fish. Whole assembly of fishing kit is
fine thread so much torque should not be applied during assembly.
There are four types of fishing assembly-
1. Extra full strength
2. Full strength
3. Slim strength
4. Semi strength
Components of fishing kit-
1. Top sub- it is the uppermost component of fishing assembly. It has a
proper box connection to assure correct connection with fishing string.
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2. Bowl-
Bowl is located between the top sub and guide. Inside the bowl there is a
helix structure which holds the exterior helix structure of grapple. Due to
helical design, any expansion or compression strain is evenly distributed
over entire area of bowl, grapple, and the fish. Due to this design, damage
to the fishing assembly and fish is minimized. In bowl, 3 components are
fixed during fishing- packoff, grapple, grapple control.
3. Guide-
It guides the fish into grapple of the fishing assembly. It also minimizes
damage to the fishing assembly by blocking the entry of fish than the
maximum size of fishing assembly. They are basically two types of
guide-
a) Plain guide
b) Lip guide
4. Grapple-
Grapple fits into the bowl and acts as gripping mechanism for fishing
assembly.
Grapple
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Fishing assembly
5. Grapple control-
Grapple also fits inside bowl. It transmits torque from bowl to the grapple
while allowing grapple to move vertically inside the bowl.
6. Packoff-
It is designed to pack the specific catch size of grapple. It has an internal
lip that seals around the fish.
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Safety in Logging
Some of the logging tools use radioactive sources and high voltages. After
lowering of the casing and cementation, perforation operations are carried out to
establish flow of hydrocarbon from the well to the surface. The process involves
use of explosives to carry out the job. To handle these issues and to minimize
risk associated with above jobs, Best practices have been formulated and safety
procedures has adopted. Many regulations are adopted from Atomic Energy
Regulatory Board (AERB), Bhabha Atomic Research Centre (BARC),
Petroleum and Explosives Safety Organization (PESO), Oil Industry Safety
Directorate (OISD) and Director General Mines and Safety (DGMS). All
personal involved with the logging operation should have been imparted proper
training. A brief safety meeting must be conducted by logging crew In-charge
with concerned rig personnel prior to commencement of the job at site.
General precautions:
Wear a helmet before commencing work. Check the area for possible safety
problems.
Inspect all the logging rig-up equipment before use. Mud spillage must be
removed from derrick floor to avoid skidding.
All the persons at site must remain at a safe distance from the moving cable,
rotating sheaves and cable drum. Proper and sufficient mud circulation must be
ensured.
The logging unit should be equipped with a shooting panel having Safe
lockable switch which shunts all logging power lines to earth via a resistor,
when in SAFE mode and the logging job should be suspended under condition
of lightening, thunderstorm etc.
In Production logging all the well head pressure control equipment (PCE)
must be thoroughly serviced before operation.
It should be ensured that the grease injector pump can be operated from the
safe distance of not less than 10m from well head.
While working in H2S environment, special corrosion resistant logging
equipment, ‘O’ rings seals and cable should be used. The personnel should use
protective mask.
Fire Precautions
An area within 30m of the well head should be treated as danger zone in which
no smoking or open flame should be permitted and all the electrical equipment
should be flame proof.
Adequate number of fire extinguishers should be kept readily available at site.
During rig less production logging job, a fire tender with operator must be
stationed at the well site.
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Radiological Safety
In nuclear logging devices, neutron or gamma ray source is used along with
nuclear radiation detectors for carrying out logging. Radioactive sources are
sealed, doubly encapsulated as per the specifications of regulatory authority so
as to with stand borehole temperature, pressure, impact, vibration and puncture.
The radiation hazard can be minimized:
By reducing the time of exposure
By maintaining a safe distance from the source
By shielding the source of harmful radiations.
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should be treated as lost in the well and should be abandoned. If however the
source is at the surface immediate steps should be taken to remove it to the safe
place.
Explosives Safety
The Explosive rules 1983 and the recommended oil field practices must be
followed in storage, transportation, handling and disposal of explosives.
Explosives should be stored in licensed magazines constructed as per the
approved design of Chief Controller of Explosives, Nagpur.
To and fro transportation of explosives from magazine to supply base should
be done in a licensed explosive van. The primary and secondary explosives
should be carried in approved containers placed separately.
Explosives should be handled by persons authorized and trained for the
purpose.
All mobile phones, VHF set, Telemetry, Generators, power for cathodic
protection and SRP must be switched off before commencing the job involving
use of explosives. The area should also be cleared of all combustible material.
Use ballistic multi-meter for testing of detonating fuse/ igniter. Any stray
voltage measured between casing head-rig structure-logging unit should be
reduced to below 0.25v.
Connect all the rig, well head and unit with grounding cable. Insulation check
of logging cable and accessories should be carried out.
The cable and accessories should be discharged after such test. The shooting
panel of the logging unit should have all the safety provision as mentioned
under the paragraph of electrical safety.
The safety switch must be put in SAFE mode before connecting charged gun
with logging cable. Electrical generators should not be switched on till the gun
is lowered at least up to 70m depth. Electrical arming of the gun should be done
prior to ballistic arming.
Explosives should not be primed in condition of storm, lightening etc.
The job should be undertaken during day light hours only
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