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Extreme process control applications involving incompressible fluids. You need a very
special Control valve for conditions so demanding. MATRIX Series valves from MIL
Controls. Engineered to excel under severest process assaults. By far the most advanced
valve today; also the most cost effective.
MATRIX could be the perfect choice for your applications. Read on to find out why.
MATRIX
Pressure Drop, Cavitation and Velocity
A detailed look at why Control Valves fail.
Critical service process If the downstream pressure is greater
Cf =
control applications are than vapour pressure, a phase
transformation occurs turning the Since pressure recovery and velocity
characterised by high
vapour back to liquid. are complementary, conventional
Pressure Drops, associated
This phase transformation is typically single stage valves with low C f
high Trim Velocities and generate excessive Trim Velocities
characterised by implosion of the
Cavitation. Control valves vapour bubbles. This phenomenon is (and vice versa). This can cause Trim
used in such extreme commonly referred to as Cavitation. Erosion.
conditions are plagued by This implosion releases large amount The option of using harder material
problems like shortened trim in single stage valves, to resist Trim
of energy causing localised Surface
Erosion by Cavitation and high
life, plug stem failure, Stresses as high as 200,000 psi. This
Velocity has been tried, but results
vibration, erosion of can lead to severe damage of the
have not been satisfactory.
internals and the body of a Control
internals and high noise valve. A more sophisticated option is to use
levels. Multi-Stage valves which distribute
Cavitation could be aggravated
the Pressure Drops over a fixed †
Pressure Drop in a Control valve is a further when associated with the sort
number of stages. But here also there
two stage process. First the Static of extreme Pressure Drops typical of
are some inadequacies.
Pressure drops to Vena Contracta* power plant applications like Boiler
pressure (PVC) where it is accelerated Feed Pump Minimum Re-circulation, Since the Stage wise Pressure Drops
to Vena Contracta velocity (VVC) and Low Load Feed Water Control etc. are equal and large here, in extreme
further it recovers downstream in it’s conditions it is not always possible to
The Cavitation potential of a valve is a
path. keep the final stage (Vena Contracta)
direct derivative of its pressure
pressure from dipping below vapour
During the first stage, if PVC falls below recovery characteristics.
pressure (refer graphs 1 & 2). Also
the vapour pressure of the liquid, the
The pressure recovery of a valve is many of these valves have Linear as
liquid boils forming vapour bubbles.
defined in terms of a dimension-less their inherent control characteristic
As the liquid moves further index called the Pressure Recovery which limits their rangeability.
downstream, its pressure recovers, Factor, the ratio of the total Pressure
converting almost all its Kinetic Drop across the valve to the Pressure * The point where pressure reaches it’s lowest .
Energy to Potential Energy. Drop at Vena Contracta. †
Usually 8, owing to manufacturing constraints.
Pressure recovery in conventional Multi-Stage valves Pressure recovery in MATRIX Series valves
Graph 1 Graph 2
/1/
MATRIX
MATRIX from MIL. Extreme pressure Anti-Cavitation Control Valves
with Multi-Stage, Multi-Path Trim.
/2/
MATRIX
0: Undefined
91 1: Unbalanced
0: Undefined 0: Undefined
Multi-Stage, 2: With Pressure-energised Polymeric
1: Inline 1: Axial flow
Mult-Path, Seal Ring (Static)
Anti-Cavitation 2: Angle 2: Radial flow
5. With Metallic Seal Ring
/ /33/ /
MATRIX
Evolved over several months of specialised R&D, MATRIX Series valves address
common Control valve problems to an outstanding level of effectiveness,
thereby totally eliminating the potential for Cavitation!
How MATRIX
overcomes the problems
Smart design. In terms of design Ingenious Flow Path. The valve Cavitation would not occur (refer
innovation, MATRIX Series valves trim consists of a welded cage Graph 2 in page 1) and Trim Exit
stand in a class apart from other valves assembly with a tortuous flow path. Velocities are within safe limits.
currently available worldwide.
This unique flow path impedes the Advantageous Flow Direction.
It achieves very low pressure recovery fluid velocity by forcing it through an MATRIX series valves, both Axial flow
(Cf as high as 0.9999) by forcing the array of ruts and throttling stages, that and Radial flow, are characterised by
fluid through a Multi-Path,Multi- have been allocated over the flow stream under the plug (flow
Stage and progressively declining successive stages of the valve trim. tending to open) construction. This
resistance flow path. This effectively The number of ruts in each stage is unique feature conclusively eliminates
kills the Fluid Energy and also fixed according to the Pressure Drop dynamic instability, a major irritant that
brings down Velocity by arresting its and thereby, the Velocity Control. afflicts conventional flow to close
turbulence. valves and helps to eliminate the wire
The number of ruts in successive stage drawing and cavitation damage to the
Here the number of stages are increases as the fluid progresses plug, which is characterised with the
decided depending on Pressure Drop, downstream, thereby providing an flow to close construction. This ingenious
Cavitation potential and Velocity. expanding flow passage. design avoids the last stage pressure
The Fluid Pressure gradually recedes This proportions the Pressure Drop in drop (where chances of cavitation
from the first stage to the final one in a the initial few throttling stages and exists) against the plug thereby
discrete manner with a, more or less, progressively reduces it in the eliminating cavitation damage to the
asymptotic approach. subsequent stages, to a point where seating surface (refer fig.1 & fig.2)
Flow to Close, Radial flow valves vs MATRIX! The Flow Direction advantage!
Fig. 1 Fig. 2
Radial flow. Could damage Valve Trims in Flow to Close direction Axial flow as in MATRIX
/4/
MATRIX
Wide Rangeability, Low noise levels…
Further features
Needless to state that it does improve It may be noted here that the noise
Typical Operating Parameters
the durability of the plug / seat ring level depends on the last stage
High Pressure Feed Pump Testing
and a better seat leak tightness can be P1: 420 Kg/cm2 (max.) Pressure Drop. Since the last stage
maintained over a longer period of P2: 0 Kg/cm2 Pressure Drop is only a small fraction
time compared to conventional valves. T: 50ºC
No. of Pressure Drop stages: 40 of the total Pressure Drop, it always
Wide Rangeability and Low 91000, 6", 2500# ANSI, Cv: 30 remains very low. The noise levels
Pressure Recovery. Having generated in the previous stages will
Boiler Feed Pump Min.
expanding flow passages also lends Recirculation be attenuated within the cage
P1: 280 Kg/cm2 assembly.
MATRIX Series valves an added
P2: 10 Kg/cm2
advantage viz. that it facilitates wider T: 170ºC Self Energised Gaskets. Matrix
rangeability (higher Cv ratios), thus No. of Pressure Drop stages: 25
Series valves employ special self-
91000, 6", 2500# ANSI, Cv: 35
enabling smooth and precise energised gaskets in larger sizes and
Flow Control even at very low lift Start-up Feed Water Control higher pressures. As self energised
conditions. It ensures pressure P1: 205 Kg/cm2
gaskets require lesser gasket seating
P2: 50 Kg/cm2 (max.)
recovery factors (Cf) as high as 0.9999. T: 170ºC force, use of these special gaskets
No. of Pressure Drop stages: 15 optimise the bonnet and bolting
Low Noise Levels. MATRIX Series 91000, 6", 2500# ANSI, Cv : 700
valves are designed to maintain Flow design.
Re-Heater Spray Control
Conditions as Sub Critical. This Custom Built. MATRIX Series valves
P1: 140 Kg/cm2
characteristic ensures that noise levels P2: 40Kg/cm2 offer wide scope to customise control
always stay within stipulated limits. T: 170ºC characteristics for specific process
No. of Pressure Drop stages: 12
SL=10 log Cv+20 log(KUP)–30 log t +5 control applications. Its trim can be
91000, 2", 2500# ANSI, Cv: 4
(SL: Sound Level, Cv: Flow Coefficient, UP: Total tailored by varying the number of
Pressure Drop, K: Fraction of terminal stage Note: Metric units have been followed
stages and reallocating the Pressure
Pressure Drop to total Pressure Drop, t: Wall throughout
thickness of the pipe) Drop ratio in each stage.
Thermal Power Plant in Orissa, India with MIL MATRIX Series valve controlling the High Pressure Boiler Feed Pump Testing facility at Poona, India controlled by an MIL
BFP Min. Recirculation Flow. These valves have 25 Pressure/ Velocity Reduction MATRIX Series Valve. Here the valve is used to kill high pressures generated by the
Stages and a strainer in-built to the seat, which protects Trim from foreign material. Boiler Feed Pumps, which can be as high as 420 Kg/cm2.
/5/
MATRIX
PLUG STEM
BONNET
VALVE PLUG
CAGE STACK
SEAT RING
BODY
/7/
MATRIX
Progressively declining resistance flow path
Graphs 1- 3. Stage wise Velocity Profiles of a MATRIX Series valve dropping 420 Kg/cm2 pressure (350 m3/hr. flow) in 40 stages.
1. Velocity Profile at 10% opening. 2. Velocity Profile at 40% opening. 3. Velocity Profile at 100% opening.
General Data
Body Trim
Standard material is listed. Other material available on request. MIL reserves right to provide superior material, owing to constant product upgradation.
/8/
MATRIX
Internals diagram & Part description
Typical Construction
2 1
3 5
4 6
8 7
9 10
11
13
12
15
14
16
17 18
19
20
Standard material is listed. Other material available on request. MIL reserves right to provide superior material, owing to constant product upgradation.
/9/
MATRIX
Sizes / Leakage Class / Temperature Range
Valve size Seat Leakage Class
Category Temperature
(inch) as ANSI/FCI 70.2 †
0.75 U, B -29oC to +566oC /+315oC †
: Pressure Balanced designs limited to a
1 U, B -29oC to +566oC /+315oC † maximum temperature of 315 oC .
1.5 U, B -29oC to +566oC /+315oC † Unbalanced designs available upto
2 U, B -29oC to +566oC /+315oC † IV, 566oC. Please consult MIL for applications
4 B -29oC to +315oC V (optional) outside the temperature range.
6 B -29oC to +315oC
8 B -29oC to +315oC * : In 10”, 12” Sizes, Radial flow valves
10* B -29oC to +315oC available as standard. Axial flow available
12* B -29oC to +315oC on request, based on parameters.
U-Unbalanced, B- Balanced
Cv Charts
Radial Flow- Unbalanced (91102)
Valve Size (Inch) Travel (Inch) ANSI Rating Orifice dia (Inch) Rated Cv
0.75 to 2 0.75 900# to 2500# 0.5 1, 2, 3.5, 4
0.75 to 2 1.5 900# to 2500# 1 8
1.5 to 2.5 1.5 900# to 2500# 1 10, 12 C or F at full open position: 0.98
f L
Radial Flow - Unbalanced (MIL 91112) Radial Flow - Pressure Balanced (MIL 91212)
Axial Flow - Unbalanced (MIL 91111) Axial Flow - Balanced Angle Valve (MIL 91221)
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MATRIX
Quality & Reliability delivered through
A Technology Driven company
MIL has earned reputation in the severe service valve industry by developing advanced
technologies, strong application knowledge, and great customer relationships. Our intense
focus on offering customized solutions to Control valve problems has enabled us to offer
products that improve customer’s productivity and plant performance.
In May 2000, MIL achieved a validate the major design Attenuation (Cf) factor at KSB
milestone in development efforts, parameters for Control valves Pump and Valve Testing Centre in
when it unveiled the MATRIX including Flow Path Contouring of Chinchwad, Maharashtra, the
series of Extreme pressure, Multi- Valve Body, Trim Design, Flow only one of its kind in India.
Stage, Multi-Path, Axial flow Capacity Optimisation, etc. These
Control valves which has been design outputs can be easily Our unique combination of
designed to kill up to 420 kg/cm2 programmed in NC machines practical expertise, cutting edge
pressure in 40 stages. ensuring high degree of accuracy technology and commitment to
and repeatability in manufacturing. product and service excellence
MIL uses advanced 3D Modeling ensures that every aspect of our
& Flow Analysis (CFD) Software We have invested greatly in state- operation is of the highest possible
to optimize and technically of-the-art manufacturing standard.
technology because we believe
that it confers strong strategic
advantages. MIL plant, with a
world class design and
construction, is equipped to
manufacture Globe/ Angle
Control valves up to 24" size.
Among the best Customer Service network
in India with 7 branch offices in 4 Zones.
MIL is proud of its own Advanced Overseas Sales support through
CFD Analysis of a Matrix Series Axial flow Valve Testing facility for Cavitation well spread-out KSB network
High Pressure Test Bench for testing valves upto 24” size Advanced Cf factor test Set-up
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User Testimonies
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45 BF
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Reliability in Severe Service
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MATRIX
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