Manual Técnico MCD

INSTRUCTION MANUAL
MCD80
Modular Coupling Device for PLC
Installation, Commissioning
Maintenance and Operation,
Transport and Storage
HENF 90891 (05.2009)

ABB
Instruction Manual MCD80 HENF 90891
Revision status:
Edition Prepared Checked Approved
2001-12-17 2001-12-17 2001-12-17

Edition B
Doser Doser Mayer
2009-03-31 2009-05-28 2009-05-28

Edition C
Vito de Sousa Vito de Sousa Christian Leeb
ABB Switzerland Ltd

Power Systems
Department PSNE
CH-5400 Baden / Switzerland
Call Centre: +41 58 58 93735

E-mail: utility.communication@ch.abb.com
Internet: www.abb.com/utilitycommunications
© Copyright 2000 ABB. All rights reserved
File name: HENF90891_001_04.doc
Edition C Language: EN Page: II

ABB
About this Document

This instruction manual applies to the Modular PLC Coupling Devices of the family MCD80.
We reserve all rights to this document, even in the event that a patent is issued and a different
commercial proprietary right is registered. Improper use, in particular reproduction and
dissemination to third parties, is not permitted.
This document has been carefully checked. If the user nevertheless detects any errors, he is
asked to notify us as soon as possible.
The data contained in this manual is intended solely for the product description and is not to be
deemed to be a statement of guaranteed properties. In the interests of our customers, we
constantly seek to ensure that our products are developed to the latest technological standards.
As a result, it is possible that there may be some differences between the product and the
product description or the instruction manual.
Edition C Language: EN Page: III

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Edition C Language: EN Page: IV

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Instruction Manual MCD80 Contents
1 CONTENTS
1 Contents...........................................................................................................................................1-1
2 Introduction ......................................................................................................................................2-3
2.1 Using the manual .............................................................................................................................2-3
2.2 Application of the MCD80 ................................................................................................................2-3
2.3 Requirements to be met by the service personnel ..........................................................................2-3
2.4 Guarantee provisions.......................................................................................................................2-3
2.5 General information about PLC Coupling ........................................................................................2-3
3 Safety Instruction and Warnings......................................................................................................3-6
4 System description...........................................................................................................................4-8
4.1 Coupling principles...........................................................................................................................4-8
4.1.1 Phase-to-ground coupling................................................................................................................4-8
4.1.2 Phase-to-phase coupling .................................................................................................................4-8
4.1.3 HV line characteristic impedance ....................................................................................................4-8
4.2 Mechanical Design...........................................................................................................................4-9
4.2.1 General ............................................................................................................................................4-9
4.2.2 Special versions.............................................................................................................................4-10
4.2.3 Protection measures ......................................................................................................................4-10
4.3 Functional description of modules .................................................................................................4-10
4.3.1 General ..........................................................................................................................................4-10
4.3.2 A9BS - High pass coupling device.................................................................................................4-11
4.3.3 A9BT - High pass coupling device.................................................................................................4-12
4.3.4 A9BP - Band pass coupling device................................................................................................4-12
4.3.5 A9BR - Band pass coupling device ...............................................................................................4-12
4.3.6 A1AC - Hybrid transformer module................................................................................................4-13
4.3.7 A1AD - Attenuator module .............................................................................................................4-13
4.3.8 A1AE - Impedance transformer module ........................................................................................4-14
4.3.9 A1AK - Auxiliary double band pass filter module...........................................................................4-14
4.3.10 A9CA/A9CG - Separating filter ......................................................................................................4-14
5 Application examples .....................................................................................................................5-15
5.1 Phase-to-ground coupling..............................................................................................................5-15
5.2 Phase-to-phase coupling or intersystem coupling.........................................................................5-16
5.3 Use of separating filters A9CA / A9CG..........................................................................................5-18
5.4 PLC Transit circuits........................................................................................................................5-21
5.4.1 Straight through connection without local PLC equipment............................................................5-21
5.4.2 Transit with coupling of local channels ..........................................................................................5-22
6 Storage and Transportation ...........................................................................................................6-29
6.1 Transportation damage..................................................................................................................6-29
6.2 Unpacking ......................................................................................................................................6-29
6.3 Storage...........................................................................................................................................6-29
7 Installation ......................................................................................................................................7-30
7.1 Safety information ..........................................................................................................................7-30
7.2 Installation procedure.....................................................................................................................7-30
8 Commissioning ..............................................................................................................................8-33
8.1 Safety information ..........................................................................................................................8-33
8.2 General ..........................................................................................................................................8-33
8.2.1 Definitions ......................................................................................................................................8-33
8.2.2 Recommended information on test reports ...................................................................................8-35
8.3 Testing with dummy load ...............................................................................................................8-36
8.3.1 Composite loss measurement .......................................................................................................8-36
8.3.2 Return loss measurement..............................................................................................................8-38
Edition C Language: EN Page: 1-1

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8.4 Testing with connected HV transmission line................................................................................ 8-39

8.4.1 Return loss measurement ............................................................................................................. 8-39
8.4.2 Line attenuation measurement...................................................................................................... 8-40
8.5 Using hybrid transformer A1AC for return loss measurements .................................................... 8-42
9 Operation and Maintenance .......................................................................................................... 9-43
9.1 Operation....................................................................................................................................... 9-43
9.2 General procedure for maintenance ............................................................................................. 9-43
9.3 Inspection of HF characteristics of coupling device ...................................................................... 9-43
10 Technical data ............................................................................................................................. 10-44
10.1 Characteristics of high pass filter A9BS/A9BT ............................................................................ 10-44
10.2 Characteristics of band pass filter A9BP/A9BR .......................................................................... 10-44
10.3 Common filter characteristics ...................................................................................................... 10-44
10.4 Characteristics of drain coil ......................................................................................................... 10-44
10.5 Characteristics of earth switch .................................................................................................... 10-45
10.6 Characteristics of surge arrester ................................................................................................. 10-45
10.7 Terminals, Enclosure................................................................................................................... 10-45
10.8 Characteristics of separating filter A9CA/A9CG.......................................................................... 10-45
10.9 Power rating of A9BS/A9BT with reference to channel frequencies........................................... 10-46
11 Appendix........................................................................................................................................ 11-1

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2 INTRODUCTION
2.1 Using the manual
The manual is written for service personnel in the High Voltage (HV) power line environment. All
existing safety instructions in the client's environment have to be observed and only trained and
instructed personnel should work with the equipment. The manual provides the necessary
instructions for all the steps in the life-cycle of the equipment, e.g. from transport, storage,
commissioning to maintenance. Please refer to the appropriate section for the particular step or
function.
2.2 Application of the MCD80

Power Line Carrier (PLC) systems are used for communication on HV lines between power system
control centres, power stations and substations. The PLC signal has to be coupled to the HV line
by means of PLC coupling equipment. The PLC coupling equipment comprises of coupling device
MCD80, coupling capacitor (CC) or capacitive voltage transformer (CVT) and line trap (LT).
2.3 Requirements to be met by the service personnel

• Service personnel must read and understand the instruction manual before working with the
MCD80 equipment.
• This product may only be installed by individuals who have received training in procedures for
installing equipment on HV lines and on PLC coupling equipment.
• The service personnel must strictly follow all precautions and warnings which could cause
personnel injury or damage to the equipment.
2.4 Guarantee provisions

The manufacturer disclaims any responsibility for hazards and material damage, if the equipment is
operated other than for its intended use as described in this manual or if the equipment is serviced
by non qualified personnel.
2.5 General information about PLC Coupling

PLC links supplied by ABB form the backbone of power utility communication systems in all parts
of the world. As an economical means of transmitting information and data, PLC has made an
important contribution to power system control for many years.
PLC is mainly used to reliably transmit speech, energy management data and power system
protection signals. In order to meet the varying requirements of power utilities when constructing a
new power system or extending an existing one, PLC equipment must be compatible and of
modular design.
The modular MCD80 family:
• The MCD80 modular coupling devices form the interface between the HV line and the PLC
equipment and fully comply with the above requirements with respect to compatibility and
flexibility.
• The units of the MCD80 family provide optimum PLC end-to-end links, RF through-connections
and junction networks on all HV transmission systems.
• All MCD80 devices conform to the latest IEC and ANSI recommendations.

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Task performed by a coupling device:
• The PLC coupling device together with the CC/CVT form a filter which accepts the carrier
frequency signals and rejects the power system frequency. The following explanation of the
principle of the coupling device assumes a phase-to-ground coupling (PLC signals can be
coupled to one or more phases of the power system). The basic circuit diagram is shown below.
• A complete coupling comprises a line trap to prevent the PLC signals from being short-circuited
by the substation and a coupling filter formed by the coupling capacitor or capacitive voltage
transformer and the coupling device.
Frequently, the coupling device is referred to as a coupling filter. Its purpose is to permit the
PLC signal to pass, but reject the power system frequency and protect the communications
equipment from the power system voltage and transient over voltages caused by switching
operations and atmospheric discharges.
Transport of electrical energy
Substation A Substation B
HV-line
LT impedance Z L LT
Z1 Z1
CC/CVT CC/CVT
MCD80 MCD80
PLC PLC
Equipment Equipment
Transmission of data , speech and protection signal
The complete PLC coupling, i.e. coupling device MCD80, coupling capacitor or capacitive voltage
transformer and line trap basically fulfil the following functions:
• Injection and extraction of PLC signals on HV lines (overhead and cables)
• Impedance matching between HV line and PLC equipment
• Electrical insulation between HV equipment and PLC equipment
• Through connection and distribution of PLC signals at intermediate stations
In addition to reliable protection of personnel and communication equipment, maximum emphasis

was also placed on low insertion loss for the coupling of the PLC signals on the transmission line.
The modular construction of the MCD80 coupling system also permits efficient solutions for
complex coupling applications.

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The main advantages and features of MCD80 coupling devices are:
• High degree of modularity

Compact unit with variable complement of modules
• Maximum personnel protection

Insulated enclosure and special design features minimize electrical hazards
• Programmable
One high-pass version for different system parameters, adjustable on site
• Weather-proof and tropicalised

Rust corrosion inhibited by fibreglass reinforced polyester enclosure
• High carrier power rating

Up to 1000 W PEP

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3 SAFETY INSTRUCTION AND WARNINGS
Protect your life while making any modifications!

DANGER Before handling any part of the electrical circuits:
• Be sure that the HV lines are not energized.
• Apply GROUND clamps to HV line for earthing.
• Follow your company’s and local safety
regulations
Do not attempt to handle, install, use or service

this product until thoroughly familiar with the
DANGER information given in this instruction manual.
Hazardous voltage can shock, burn or cause

death.
DANGER
This product may only be installed by individuals
who have received training in procedures for
installing equipment on HV lines and on PLC
coupling equipment.
Always consider following danger warnings:

DANGER • A HV line can carry dangerous voltages even
when switched off.
• The low voltage terminal of CC/CVT, which is
used to connect to the PLC coupling device,
may carry dangerous voltages (HV line voltage
level) even when HV line is switched off.
• Never disconnect or cut the connection wire
or cable between the low voltage terminal of
CC/CVT and coupling device unless HV lines
are switched off and the line terminal of
CC/CVT is EARTHED.
• Make sure that earth terminal of modular
coupling device MCD80 is connected with
station earth
• CLOSE earth switch of MCD80 before handling
any part of the electrical circuit of MCD80
equipment.

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Personnel qualification
ONLY authorised and properly trained personnel are
DANGER admitted to carry out programming, commissioning,
maintenance, troubleshooting and work of the
equipment.
Instruction manual
The instruction manual should be read and clearly
DANGER understood before working on the equipment.
Safety and monitoring facilities

Mechanical safety facilities such as cover plates must
DANGER not be removed or by-passed.
Alteration
Alteration of the equipment is not allowed.
DANGER
Warning labels
Precautions and indications to hazardous voltages and
DANGER hazardous energy level must be strictly observed.
Technical specifications
The equipment must be operated within the technical
DANGER specifications. Failure to do so may result in personal
injuries or equipment damage.
Electrical Installation
Do not work on the system or connect/disconnect
DANGER cables DURING periods of lightning activities.

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4 SYSTEM DESCRIPTION
4.1 Coupling principles
In practice, PLC coupling is a complex problem since the units at both ends of the HV line have to
be optimised for the conditions prevailing there. In the case of long lines with high attenuation, an
analysis of the line is necessary to determine the arrangement with the most preferable
transmission characteristics. ABB has years of experience in conducting such analysis. Analysis is
generally not necessary for short or non-transposed lines.
For a horizontal conductor configuration, the centre phase is chosen for phase-to-ground coupling
and two adjacent phases for phase-to-phase coupling. In the case of configurations with a vertical
distribution, phases as high and as close as possible should be chosen. How many phases are
used is largely a question of the reliability requested for the PLC link.
4.1.1 Phase-to-ground coupling

This type of coupling is the simplest type of coupling of PLC signal to the HV line. Since a single
phase to ground fault close to the substation on the phase used for the PLC link can short-circuit
the signal, phase-to-ground coupling should only be used for power systems where transmission
reliability in the event of a power system fault is of secondary importance.
4.1.2 Phase-to-phase coupling

Coupling to two phases of the power system is much more reliable than coupling to just one phase.
A single phase to ground fault in this case will normally cause an additional attenuation of the PLC
signal by about 6 dB only. A phase-to-phase coupling scheme consists of two coupling devices,
one of which includes a hybrid module.
Sometimes the PLC signal can also be coupled to all three phases (three-phase coupling) or, in
case of double circuit HV lines, to one phase of circuit 1 and one phase of circuit 2 (intersystem
coupling). All of these types of coupling can be handled by modules of the MCD80 system. Details
will be given with project specific documentation.
4.1.3 HV line characteristic impedance

Characteristic impedances of HV lines lie typically in the range:
• 350 Ω … 450 Ω per phase, for single conductor and
• 250 Ω … 350 Ω per phase, for bundle conductors.
In order to terminate the coupling filter correctly for average operating conditions, the shunting
effect of the line trap and the station impedance has to be taken into account. The line traps, which
are inserted to compensate as far as possible the shunt impedance of the substation, are designed
such that the minimum blocking resistance is 1.41 times the HV line characteristic impedance.
Therefore the effective shunt impedance can be varied during operation between this value and
infinity.
Accordingly, the line-side impedance of the coupling device varies between:
• 240 Ω … 400 Ω, for single conductor and between
• 180 Ω … 300 Ω, for bundle conductors.
A compromise has to be chosen in these ranges for the terminal impedance of the coupling filter
and this is typically 320 Ω, for single conductor, and 240 Ω, for bundle conductors.
Generally the mismatch of a coupling filter designed for an impedance lower than the actual value
is smaller than the mismatch of a coupling filter designed for higher value.
A phase-to-phase coupling is mainly a combination (series connection) of two phase-to-ground
couplings and therefore the same terminal impedances for each unit apply for the filters.
The characteristic impedance for HV cables is much lower and has to be calculated in each
individual case.

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4.2 Mechanical Design

4.2.1 General
Dimensional drawings 1KHW 002125 Coupling device
1KHW 002126 Separating filter A9CA
HENF 318450 Separating filter A9CG
The standard version of the MCD80 coupling device consists of the filter module with transformer,
a drain coil and a surge arrester mounted in an enclosure with an external earth switch, see
picture:
The components of the MCD80 coupling system are fitted in a weatherproof polyester case
reinforced with glass fibre mats and ventilated via water proof vents. This enclosure meets the
requirements of protection class IP54 according to IEC60529. The colour of the enclosure is grey
(RAL7032). There is no possibility of rust or corrosion. The door is fitted with a synthetic seal and
pressed firmly against the housing by two latches so that it is hermetically sealed. The latches are
opened and closed using a special key which can be removed to prevent unauthorised access to
the unit.
A stainless steel base plate is used for fixing the basic units and the subassemblies on welded
bolts. Two subassemblies can be additionally fitted in one coupling device case, but no more than
one hybrid transformer. All subassemblies are secured with captive screws.
The primary (for the connection to the CC/CVT) and earth (for the connection to system earth)
terminals are M10 bolts on the left of the unit. The connections to the PLC equipment enter via four
polyester cable glands (2x M20 and 2x M25) at the bottom of the housing. Connection of the
equipment cable is made via unmistakably numbered terminals, with the outer conductor
additionally taken to the equipment earth via a clamp. The connection with the lower designation
number of each pair of terminals is taken to the equipment earth.

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The coils and transformers impregnated under vacuum ensure that there is no impairment of
transmission characteristics even under unfavourable climatic conditions and therefore no
additional heating is required in this case.
In a phase-to-phase or intersystem scheme, one of the two coupling devices includes a hybrid
transformer.
4.2.2 Special versions

Special versions have been designed to meet special client’s requests like:
• A fully insulated version with earth switch inside the housing.

In this version only one additional module may be placed inside the housing.
• Interlocked earth switch version such that the door of the coupling device can only be opened
when the earth switch is closed.
• Version with internal UHF connectors.
• Version with lockable door.
• Version for Extra High Voltage (EHV) Systems with additional spurious protection inside the
housing as well as after the coaxial cable, in the communication room.
In this version only one additional module may be placed inside the enclosure.
4.2.3 Protection measures

A surge arrester limits transient voltage surges across the primary and earth terminals of the
coupling device caused by switching operations in the switchyard and atmospheric discharges.
The matching and galvanic isolating transformer is designed for a high power frequency and
transients withstand voltage providing an adequate safety margin for the insulation between the
primary (HV line-side) and secondary (PLC equipment-side) terminals.
The power frequency current through the CC/CVT caused by the system voltage is conducted to
earth via a drain coil. The used drain coil has high thermal and short-time current ratings.
The earth switch is rated for a high short-time current. This switch must be closed during
adjustments in the tuning device for safety reasons. Position of externally mounted earth switch is
clearly visible from distance.
Safety with respect to electrical hazards is further enhanced by the use of the insulating fibreglass
reinforced polyester enclosure.
4.3 Functional description of modules

4.3.1 General
The ABB modular coupling devices MCD80 are designed to provide optimum and economical
solutions for a wide variety of coupling applications.
The high pass coupling filters are the most versatile units which can be programmed on site for
different coupling capacitance values, line impedance and equipment impedance.
For special low bandwidth or line impedances, individually manufactured band pass coupling
devices are available.
Additional modules such as attenuators, impedance transformers and separating filters fit into the
family of MCD80.
The system comprises the following briefly described units and modules:

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4.3.2 A9BS - High pass coupling device

Schematic diagram HENF 318257
The high pass filter is formed by the CC/TCT connected in series with the adjustable capacitor, the
adjustable drain coil and the shunt inductance. A transformer with taps is used for potential
separation between line-side and equipment-side and for proper impedance matching.
The circuit board is mounted in the standard enclosure which is equipped with earth switch and
surge arrester. The unit forms a complete PLC coupling system for phase-to-ground coupling in
conjunction with the associated CC/CVT. In the enclosure is sufficient space for mounting of two
optional modules.
This filter has to be programmed on site by means of strap settings for the capacitance value of
associated CC/CVT, line-side impedance and PLC equipment-side impedance according to the
setting table. For applications with lower line impedances or higher upper frequency limits special
programming tables are available on request.
Picture of A9BS inside:

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4.3.3 A9BT - High pass coupling device

This unit consists of a high pass coupling device A9BS with a hybrid transformer module A1AC
mounted inside the enclosure.
Phase-to-phase or intersystem coupling requires push-pull signal injection into the HV lines. The
hybrid transformer is requested to create the push-pull signal for phase-to-phase or intersystem
coupling and for decoupling of the two phases.
For phase-to-phase high pass coupling a unit A9BS and A9BT are needed at each line end.
In the A9BT is space for mounting of one additional optional module.
4.3.4 A9BP - Band pass coupling device

The band pass filter is formed by the CC/CVT connected in series with a capacitor and inductance
and a L/C combination on the equipment-side. A transformer is used for potential separation
between line-side and equipment-side and for proper impedance matching. The series capacitor
prevents the power frequency currents from saturation of the ferrite core of transformer.
In special cases the equipment-side matching can be improved by resistors in series to CC/CVT.
The circuit board is mounted in the standard enclosure, which is equipped with earth switch, surge
arrester and drain coil. The unit forms a complete PLC coupling system for phase-to-ground
coupling in conjunction with the associated CC/CVT respectively. In the enclosure is sufficient
space for mounting of two optional modules.
This type of filter is individually manufactured for a fixed frequency band. No programming on site
is necessary. The band pass filter A9BP is used in frequency or line-side impedance ranges which
cannot be covered by the standard high pass filters. Examples of such applications are coupling to
cables or coupling to long overhead lines, when PLC channels have to be located to low
frequencies due to line attenuation reasons.
4.3.5 A9BR - Band pass coupling device

Schematic diagrams HENF 318554
This unit consists of a band pass coupling device A9BP with a hybrid transformer module A1AC
mounted inside the enclosure.
Phase-to-phase or intersystem coupling requires push-pull signal injection into the HV lines. The
hybrid transformer is requested to create a push-pull signal for phase-to-phase or intersystem
coupling and for decoupling of the two phases.
For phase-to-phase band pass coupling a unit A9BP and A9BR are needed at each line end.
In the A9BR is space for mounting of one additional optional module.

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4.3.6 A1AC - Hybrid transformer module

The hybrid transformer module A1AC is one of the optional modules which can be mounted inside
of the MCD80 enclosure.
It is used for following applications:

• Generation of the push-pull signal and decoupling of the two phases in phase-to-phase or
intersystem couplings from up to six parallel 100 W units.
• For transit circuits with or without local insertion and extraction of PLC signals, up to three
parallel 100 W units at the maximum.
• Paralleling and decoupling of two PLC terminals with a frequency spacing less than the
recommended values (please refer to the PLC technical specifications).
• Paralleling and decoupling of PLC terminals without transmit filters.
• Decoupling of two PLC amplifiers connected in parallel for doubling the output power.
The standard version (Z2 = 75...125 Ω) is used for generation of push-pull signal and for transit
circuits. For paralleling of PLC terminals only, versions with specific equipment impedances shall
be used.
4.3.7 A1AD - Attenuator module

Schematic diagrams HENF 318363 π-attenuator
HENF 318364 X-attenuator
HENF 318362 series resistor
The attenuator module A1AD is one of the optional modules which can be mounted inside of the
MCD80 enclosure.
It is used for improvement of matching conditions between PLC terminal and HV line. The return
loss on equipment-side is thereby increased by twice the insertion loss of the attenuator used. The
improvement is valid for the whole frequency range.
Typical application for use of A1AD is improvement of return loss:

• For very short overhead lines (< 25 km)
• For lines with a strong variation of input impedance with frequency which may occur from
mismatch of overhead line and cable in a mixed system.
• Compromised termination for T-Lines
The standard attenuator module A1AD is of π-type design and available for 3dB and 5dB
attenuation at 75Ω nominal impedance.
The X-type design of attenuator module A1AD is the high power solution which is used if many
PLC terminals are connected in parallel. The 3dB version is used if more than 7 ETL640 or 4
ETL680 equipment are connected in parallel to the MCD80 and the 5dB version of X-type design of
attenuator module A1AD is only used if more than 5 ETL640 or 3 ETL680 equipment are
connected in parallel to the MCD80.
The series resistor version of attenuator module A1AD is used for T-lines, which have to be
broadband terminated at nominal impedance to prevent reflection from line end. An alternative
solution to prevent reflection from a T-line is the insertion of line traps in the T-line at the junction.

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4.3.8 A1AE - Impedance transformer module

The impedance transformer module A1AE is one of the optional modules which can be mounted
inside of the MCD80 enclosure.
The high pass coupling device A9BS/A9BT is programmable for equipment-side impedance of 75Ω
or 125Ω unbalanced.
The module A1AE is used for matching to other equipment-side impedances such as 50Ω
unbalanced or 150Ω balanced and is individually manufactured.
4.3.9 A1AK - Auxiliary double band pass filter module

HENF 318556
The auxiliary double band pass filter module A1AK is one of the optional modules which can be
mounted inside of the MCD80 enclosure.
The band pass coupling filters A9BP and A9BR are transformed to double band pass filters by
means of A1AK modules. This type of coupling may have benefits when PLC channel frequencies
are very distinctive and CC/CVT with a smaller capacitance value may be used.
The auxiliary double band pass filter module A1AK is individually manufactured and delivered
together with associated band pass coupling devices A9BP/A9BR.
4.3.10 A9CA/A9CG - Separating filter

HENF 318424
The separating filter is used to directionally separate or combine PLC channels when low signal
attenuation in the pass band is of importance. Low-pass/high-pass version and band-pass/band-
stop version are available.
Separating filters are frequency selective circuits in contrast to hybrid transformers, which can be
used for separation and combination of PLC channels, too. Separating filters are used on the
equipment-side. The separating filters are individually designed and manufactured.
Separating filter A9CA is mounted inside of MCD80 enclosure.
Separating filter A9CG has same electrical characteristics as A9CA, but is mounted on a plate with
four UHF-sockets and intended for indoor use inside the PLC equipment cabinet.

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5 APPLICATION EXAMPLES
5.1 Phase-to-ground coupling
B A Fig. 1
High pass or band pass coupling of PLC

equipment at terminal station A in B
direction
Requested coupling equipment:

1x A9BS or 1x A9BP, respectively
Layout & interconnection diagrams:

HENF 458451 High pass
HENF 458452 Band pass
A
B A Fig. 2
Double band pass coupling of PLC

direction

A1AK 1x A9BP
1x A1AK
Layout & interconnection diagram:

HENF 458453 Double band pass
A
B A
Fig. 3

direction with matching improvement

1x A1AD
dB Layout & interconnections:
HENF 458454 High pass + X-attenuator

HENF 458455 High pass + π-attenuator
A HENF 458456 Band pass + X-attenuator
HENF 458457 Band pass + π-attenuator

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B A Fig. 4

direction with matching improvement.

1x A1AD
1x A9BP+A1AK
A1AK

HENF 458458 Double band pass +
dB X-attenuator
HENF 458459 Double band pass +
π-attenuator
A
B A Fig 5
High pass coupling of PLC equipment at

terminal station A in B direction with
impedance transformer.

1x A1AE
Z2
1x A9BS
Z2'
Layout & interconnections:

HENF 458460 High pass 50 Ω
A HENF 458461 High pass 150 Ω
5.2 Phase-to-phase coupling or intersystem coupling
B A Fig. 6

direction

1x A9BT or 1x A9BR, respectively

HENF458464 High pass
HENF458465 Band pass
A

ABB
B A Fig. 7

direction
A 1AK A 1AK Requested coupling equipment:

1x A9BP+A1AK
1x A9BR+A1AK

A HENF458466 Double band pass
B A Fig. 8

direction with matching improvement

1x A9BT or 1x A9BR, respectively
1x A1AD
dB Layout & interconnections:

HENF 458467 High pass + X-attenuator
HENF 458468 High pass + π-attenuator
A HENF 458469 Band pass + X-attenuator
HENF 458470 Band pass + π-attenuator
B A
Fig. 9

direction with matching improvement.

A 1AK A1AK 1x A9BP+A1AK
1x A9BR+A1AK
1x A1AD
dB Layout & interconnection diagram:

HENF458471 Double band pass +
X-attenuator
A HENF458472 Double band pass +
π-attenuator

ABB
B A Fig. 10
High pass coupling of PLC equipment at

terminal station A in B direction with
impedance transformer.

1x A9BS
1x A9BT
1x A1AE
Z2 Layout & interconnection diagram:

Z2' HENF 458473 High pass 50 Ω
HENF 458474 High pass 150 Ω
L*
*) Please consider that characteristic
impedance of connection cable between
A9BS and A9BT shall be of impedance Z2,
unless cable length L is according to
formula, with fmax being the maximum
frequency of connected PLC channels:
20000
* L [m] ≤
f max [kHz ]
5.3 Use of separating filters A9CA / A9CG
Fig. 11
A9CA Separation of channels at substation A by use

of highpass-lowpass separating filter
A9CG
The channels in frequency band Δf1 are
passed in direction B and channels in
frequency band Δf2 are passed to direction C.
No passband between B and C.
f1 f2 Layout & interconnection diagram:

B f1+f2 C HENF 458497
(f1< f2)
A

ABB
Fig. 12
A9CA Transit with local connection at substation A

A9CG by use of highpass-lowpass separating filter
Transit of channels in frequency band Δf2

from substation C to B. The local channels in
frequency band Δf1 are passed in direction B
only.
No passband between A and C.

f1+f2 f2
B C
f1 HENF 458498
(f1< f2) A
Fig. 13
A9CA Transit with local connection at substation A

A9CG by use of highpass-lowpass separating filter

frequency band Δf2 are passed in direction C
only.
No passband between A and B.

f1 f1+f2
B C HENF 458499
(f1< f2)
f2
A

ABB
Fig. 14
A9CA Separation of channels at substation A by use

A9CG of bandpass-bandstop separating filter
The channels in frequency band Δf1 and Δf3

are passed in direction B and channels in
frequency band Δf2 are passed to direction C.
No passband between B and C.
f1+f3 f2 Layout & interconnection diagram:

HENF 458497
B C
(f1< f2 < f3) f1+f2+f3
A
Fig. 15
A9CA
A9CG Transit with local connection at substation A
by use of bandpass-bandstop separating filter

frequency band Δf1 and Δf3 are passed in
direction B only.
f1+f2+f3 f2
No passband between A and C.
B C
(f1< f2 < f3)
f1+f3 Layout & interconnection diagram:
A HENF 458498

ABB
Fig. 16
A9CA
A9CG Transit with local connection at substation A
by use of bandpass-bandstop separating filter
Transit of channels in frequency band Δf1 and

Δf3 from substation C to B. The local channels
in frequency band Δf2 are passed in direction
C only.
f1+f3 f1+f2+f3
No passband between A and B.
B C
(f1< f2 < f3)
f2
A Layout & interconnection diagram:
HENF 458499
5.4 PLC Transit circuits

5.4.1 Straight through connection without local PLC equipment
B C B C Fig. 17
Transit at substation A.
Phase-to-ground coupling at feeders to

substations B and C by means of high pass
or band pass coupling devices.


ABB
B C B C
A
Fig. 18
Transit at substation A.
Phase-to-phase coupling at feeders to substations B and C by means of high pass or band pass
coupling devices.

2x A9BS and 2x A9BT or 2x A9BP and 2x A9BR, respectively
5.4.2 Transit with coupling of local channels
B A Fig. 19
B C B C
Transit with local connection at substation A
by use of hybrid for unidirectional coupling
and decoupling.

Transit of channels from substation C to B.

The local channels are passed in direction B
only.

1x A1AC and
2x A9BS or 2x A9BP, respectively.
A

ABB
B C
A C
Fig. 20
B C

by use of hybrid for unidirectional coupling
and decoupling.

substations B and C by means of band pass
coupling devices equipped with auxiliary
double band pass filter module A1AK.
A1AK A1AK
The local channels are passed in direction C
only.

1x A1AC and
2x A9BP+A1AK
A
HENF 458479 double band pass
B C B C Fig. 21
B A A C

by use of attenuator for bidirectional
coupling.

or band pass coupling devices and
attenuator module A1AD.

The local channels are passed in both
directions B and C.
dB
1x A1AD and

L HENF458487 High pass
A

ABB
B C Fig. 22
B A B C

by use of highpass-lowpass separating filter
for unidirectional frequency selective local
coupling.


The local channels are passed in directions B
only.
For frequency band requirements refer to

clause 4.3

1x A9CA and

HENF 458498

ABB
B C
B C A C
Fig. 23

by use of bandpass-bandstop separating
filter for unidirectional frequency selective
local coupling.


The local channels are passed in directions
C only.
For frequency band requirements refer to

clause 4.3

1x A9CA and

HENF 458499

ABB
B C
B A B C
A
Fig. 24
Transit with local connection at substation A by use of hybrid for unidirectional coupling and
decoupling.
Phase-phase coupling at feeders to substations B and C by means of high pass or band pass
coupling devices.
Transit of channels from substation C to B. The local channels are passed in direction B only.

1x A1AC and
2x A9BS and 2x A9BT or 2x A9BP and 2x A9BR, respectively.


ABB
B C
B C A C
A1AK A1AK A1AK A1AK
Fig. 25
Transit with local connection at substation A by use of hybrid for unidirectional coupling and
decoupling.
Phase-to-phase coupling at feeders to substations B and C by means of band pass coupling

devices equipped with auxiliary double band pass filter module A1AK.
Transit of channels from substation C to B. The local channels are passed in direction C only.

1x A1AC and
2x A9BP+A1AK and 2x A9BR+A1AK

HENF 458490 Double band pass

ABB
B C B C
B A A C
dB
Fig. 26
Transit with local connection at substation A by use of attenuator for bidirectional coupling.
Phase-to-phase coupling at feeders to substations B and C by means of high pass or band

pass coupling devices and attenuator module A1AD.
Transit of channels from substation C to B. The local channels are passed in both directions B
and C.

1x A1AD and
2x A9BS and 2x A9BT or 2x A9BP and 2x A9BR, respectively.

Frequency selective unidirectional coupling with separating filter type A9CA / A9CG for phase-to-
phase coupling is done in analogy to phase-ground couplings acc. to Fig. 22 and 23.

ABB
6 STORAGE AND TRANSPORTATION
6.1 Transportation damage

The transported goods are to be checked immediately for transport damages.
In case of damage please proceed as follows:

• notify insurance company immediately
• contact the carrier and declare him liable by indicating the damage on the receipt.
• substantiate the carrier’s liability for the damage by sending him a registered letter.
• contact your contractual partner immediately, especially if transported goods were shipped at
the risk of the contractual partner.
6.2 Unpacking
When unpacking the coupling devices type MCD80 please care for all mounting material and tools
attached to the packing.
In some special cases surge arrester has to be mounted on the external terminals of MCD80
enclosure. This surge arrester is placed separately in the polystyrene cover for transportation and
shall be mounted to the terminals of the earthing blade of the coupling device according to the
mounting instruction.
6.3 Storage
The PLC coupling devices type MCD80 are shipped in a cardboard box suitable for indoor storage
for reasonable periods of time. The temperature range during storage shall be between -40°C and
+70°C.

ABB
7 INSTALLATION
7.1 Safety information
DANGER Follow safety instructions according to chapter 2.
The following points must be noted when working

on PLC coupling devices:
DANGER
• Work on CC/CVT and coupling device may
only be performed after the HV line has been
switched off, earthed and cleared by system
personnel!
• A HV line can carry dangerous voltages even
when switched off.
used to connect to the primary terminal of the
coupling device, may carry dangerous
voltages (HV line voltage level) even when HV
line is switched off.
are switched off and line terminal of CC/CVT
being earthed.
station earth.
• Close earth switch of MCD80 before handling
equipment.
7.2 Installation procedure

First make sure that:
• HV lines connected to the CC/CVT used for coupling are de-energized
• Line terminal of CC/CVT is connected to the HV line
• Line terminal of CC/CVT is earthed by suitable ground connection, in line with the safety
regulations
• Check which phases shall be used for coupling of PLC signals and verify that CC/CVT has
been connected to the correct phases
The following procedure shall be followed for installation of coupling devices MCD80:
• Check rating plate of coupling device MCD80 intended to be installed. Make sure that type is
correct and frequency range of connected PLC signals are within the tuning frequencies of the
coupling device.
• Program strap settings according to programming table, if coupling devices type A9BS or A9BT
are being used.
The band pass coupling devices type A9BP and A9BR are manufactured project specific for a
fixed frequency range, impedance and capacitance value of CC/CVT and need not to be
programmed.

ABB
• Open the earth switch and check the drain coil continuity of the MCD80 device by means of a
DC resistance measurement. The DC resistance value measured between the primary and
earth terminals (corresponds to terminals of earth switch) shall be less than 1Ω for high pass
filters A9BS/A9BT and less than 10Ω for band pass filters A9BP/A9BR.
• Close the earth switch of the MCD80 device.
• Connect the MCD80 earth terminal to the station earth.
Use a copper conductor of at least 50mm2 cross section for the connection between the earth
terminal of the MCD80 box (lower bushing marked with earth symbol) and the station system
earth.
• Fix the MCD80 coupling device to the steel structure of the CC/CVT by means of the mounting
material enclosed in the packing.
• Consult the instruction manual of the CC/CVT manufacturer for its low voltage terminal (PLC).
Check whether CC/CVT is equipped with own safety circuit composed by drain coil, earth
switch and surge arrester. Please consider that:
The inherent self capacitance of metal-oxide surge arresters may deteriorate the filter
performance of the coupling device.
The low inductance drain coils may influence the filter performance of band pass filter device.
• Fix auxiliary earthing connection of at least 50mm2 copper cross-section to the low voltage
terminal of CC/CVT.
• Connect the low voltage terminal of CC/CVT with MCD80 primary terminal (upper bushing of
MCD80 box) by means of cable or solid conductor of at least 16mm2 cross-section (Isolation:
1000V, Test Voltage: 3.5kVrms, 1 min.).
Do not disconnect auxiliary earth. Do not use screened/shielded cables.
• Connect the HF-cables according to the schemes applicable for the requested application.
• Remove auxiliary earthing connection to the low voltage terminal of CC/CVT.
The potential difference between system earth of

different locations inside a substation may be
DANGER dangerous. Do not touch remotely earthed metallic
parts, such as cables, sheaths and armours.
There are various local regulations as well as company regulations for installation of PLC coupling
equipment which shall be applied.
Our recommendations for installation are as follows:
• The armouring and the sheath of the coaxial cable connecting the coupling device MCD80 with
the PLC equipment in the control room shall be connected to station earth at control room, only.
• The distance between MCD80 coupling device and PLC terminal of CC/CVT shall be as short
as possible.
A minimum spacing of 5 cm between conductor and earthed steel structure shall be maintained
for reduced stray capacitance.
No shielded wire shall be used for connection between CC/CVT and MCD80.
• In case CC/CVT has his own protective device (drain coil, surge arrester and earth switch) it
shall be verified by return loss and insertion loss measurements that these elements do not
deteriorate the performance of the PLC coupling devices.

ABB
Example for Installation:

ABB
8 COMMISSIONING
8.1 Safety information
DANGER Follow safety instructions according to chapter 2.
The following points must be noted when working

on PLC coupling devices:
DANGER
• Work on CC/CVT and coupling device may
only be performed after the HV line has been
switched off, earthed and cleared by system
personnel!
• A HV line can carry dangerous voltages even
when switched off.
used to connect to the primary terminal of the
coupling device, may carry dangerous
voltages (HV line voltage level) even when HV
line is switched off.
are switched off and the line terminal of
CC/CVT is earthed.
station earth.
• Close earth switch of MCD80 before handling
equipment.
8.2 General
8.2.1 Definitions
A complete PLC coupling system consists of the following components:
• The cabling between PLC equipment room and coupling device

• One or two coupling devices depending on type of coupling
• A hybrid transformer (for phase-to-phase or intersystem coupling, only)
• One or two HV coupling capacitors or capacitive voltage transformers depending on type of
coupling.
• One or two PLC line traps in the coupled HV phases depending on type of coupling.

ABB
Recommended tests during commissioning
For verification of the performance of the PLC coupling system in a HV substation following tests
are recommended to be carried out within used frequency range:
• Return loss measurement

• Composite loss (coupling attenuation) measurement
Return loss:
The degree of matching between two units is indicated by the return loss value which is defined for
a four terminal network according to the following formula:
R0
Z = R+jX Z1
U0
primary side secondary side

Fig. 27
Ar ≡ return loss value in dB

R ≡ real part of measured input impedance Z of four
( R + R 0 )2 + X 2 terminal network
A r = 20 ⋅ log [dB] R0 ≡ nominal value of input impedance of four
( R − R 0 )2 + X 2 terminal network
X ≡ imaginary part of measured input impedance Z
of four terminal network
The formula gives the return loss for the primary side of the four terminal network. Please consider
that this value may be influenced by the degree of matching on the secondary side of the four
terminal network i.e. the value of Z1.
For matching between secondary terminal of coupling device and HV line, IEC 60481 specifies a
return loss value of not less than 12 dB.
Composite loss:
The composite loss value is the second important characteristic of a PLC coupling system. The
total composite loss of a PLC coupling is composed by the attenuation of the cable from equipment
room to coupling device, the attenuation of the coupling filter and the tapping loss of the line trap.
Often composite loss is called coupling attenuation or insertion loss, too.
This composite loss test additionally indicates for phase-to-phase couplings whether the push-pull
condition is maintained.

ABB
Definition of composite loss for a four terminal network:
Zq
U0 U1 Z1
primary side secondary side

Fig 28
Ac ≡ composite loss value in dB

⎛ U ⎞ ⎛Z ⎞ U0 ≡ output voltage of signal generator
Ac = 20 ⋅ log ⎜⎜ 0 ⎟⎟ + 10 ⋅ log ⎜ L ⎟ [dB] Zq ≡ source impedance
⎜Z ⎟
⎝ 2 ⋅U 1 ⎠ ⎝ q⎠ (nominal equipment-side impedance)
U1 ≡ voltage measured at output terminal of four
terminal network
ZL ≡ output impedance
(nominal line-side impedance)
Hint for simplifications of composite loss calculation during measurement:
The voltage level U1 measured in dBu can directly be read as composite loss in dB, if the source
voltage U0 is adjusted to following level:
⎛ Zq ⎞
U 0= 20 ⋅ log ⎜ 2 ⋅ ⎟ (in dBu)
⎜ Z ⎟
⎝ 1 ⎠
8.2.2 Recommended information on test reports

All documents of tests carried out during commissioning or maintenance are called test reports. In
order to make interpretation of test results clear we strongly recommend making a complete record
of the test conditions, of the tested equipment and of measuring instruments used.
Recommended information on test reports:

• Data of coupling devices as type and make, frequency range, nominal impedances,
programming (strap settings), serial number.
• Data of CC/CVT, as type and make, capacitance value, system voltage.
• Data of line traps on the connected HV lines as type and make, inductance, blocking frequency
range, blocking impedance or resistance, current ratings, type of lightning arrester and serial
numbers.
• Data of HV line: system voltage, phases coupled, feeder name and direction, conductor type
(bundle or single conductor), length of line to next substation.
• Switching status of substation, i.e. position of earth switch close to line traps.
• Type designation of measuring equipment, diagram of test circuit with clear information about
source impedances and impedances of termination and units of signal levels (dB, dBu, dBm,
dBV).

ABB
8.3 Testing with dummy load

Prior to measurements with the HV equipment connected it is advisable to test the coupling
equipment with so called “dummy load” first. For dummy load tests, CC/CVT capacitance Ck is
replaced by a low voltage capacitor CD of equal capacitance value and HV line is replaced by a
resistor equal to characteristic impedance of HV line.
8.3.1 Composite loss measurement
Fig. 29 Test circuit for composite loss measurement of phase-to-ground coupling
⎛ Z 2 ⎞⎟
U 0= 20 ⋅ log ⎜⎜ 2 ⋅ (dBu)
⎝ Z1 ⎟⎠
Z2 [Ω] 75 75 125 125

Z1 [Ω] 320 240 320 240
U0 [dBu] -0,28 +0,97 +1,94 +3,19
Voltage U1 has to be measured across Z1

ABB
Fig 30 Test circuit for composite loss measurement of phase-to-phase coupling:
⎛ Z 2 ⎞⎟
U 0= 20 ⋅ log ⎜⎜ 2 ⋅ ⎟ [dBu]
⎝ 2 ⋅ Z1 ⎠
Z2 [Ω] 75 75 125 125

Z1 [Ω] 320 240 320 240
U0 [dBu] -3,29 -2,04 -1,07 +0,18
Voltage U1 has to be measured balanced across 2x Z1
Test procedure:
1. Close earth switches on coupling devices.
2. Fix auxiliary earthing connections of at least 50mm2 copper cross-section to low voltage
terminals of CC/CVT.
3. Remove connections between primary terminals of coupling devices (upper terminal of the
earthing blade) and low voltage terminals of CC/CVT.
4. Connect dummy load comprising of equivalent capacitors CD in series with equivalent line-side
impedances Z1 to primary terminals of coupling devices (upper terminal of earthing blade)
according to Fig. 29 or 30 respectively. Use values of CD and Z1 according to rating plate of
used coupling devices.
5. Open blades of earth switches on coupling devices.
6. Set voltage level U0 of frequency generator to the value given in the above table. Sweep
frequency of generator in a sufficient number of steps through the tuning band and record
measured voltages in test report.
7. Close earth switches on coupling-filters.

ABB
8. Re-establish connections between primary terminals of coupling devices (upper terminal of the
9. Disconnect auxiliary earthing connections at low voltage terminals of CC/CVT.
8.3.2 Return loss measurement
CD A9BP (A9BS)
Z1
CD = CK
1 2 3
Z2
U1
A U 0 const
V
G
B S
Fig. 31 Test circuit for return loss measurement of phase-to-ground coupling
CD
CD A9BR (A9BT) A9BP (A9BS)
CD = CK
1 2 3 1 2 3
Z1 Z1
A1AC Z2
U1
4 5 6 7 8 9 A U 0 const
V
G
B S
Fig 32 Test circuit for return loss measurement of phase-to-phase coupling
Return loss Ar is given by the formula:
(
U 1 S open)
Ar = 20 ⋅ log
U (S closed )
[dB] with U1 measured in V
1
Ar = U 1 (S open) − U (S closed )
1 [dB] with U1 measured in dBu

ABB
where U1 (S open) and U1 (S closed) are the voltages measured with voltmeter V with switch S in
the “off” and “on” position, respectively, the generator voltage U0 being kept equal in both switch
positions.
Hint for simplifications of return loss calculation during measurement:

If level U1 is set to 0 dBu (0.775V) with switch S in open position, level U1 with switch S in closed
position corresponds directly to the return loss A in dB.
Test procedure:
1. Close earth switches on coupling-devices.
2. Fix auxiliary earthing connections of at least 50mm2 copper cross-section to low voltage
terminals of CC/CVT.
3. Remove connections between primary terminal of coupling devices (upper terminal of the
4. Connect dummy load comprising of equivalent capacitors CD in series with equivalent line
impedances Z1 to primary terminals of coupling device (upper terminal of earthing blade)
according to Fig. 31 or 32 respectively. Use values of CD and Z1 according to rating plate of
coupling devices used.
5. Open blades of earth switches on coupling-devices.
6. Connect test equipment with differential transformer to the coupling system according to Fig. 31
or 32 respectively.
7. Set voltage level U0 of frequency generator to the above given value with switch S in open
position. Sweep frequency of generator in a sufficient number of steps through the tuning band
and record measured voltages in test report. Repeat procedure with switch S in closed position.
8. Close earth switches on coupling-filters.
9. Re-establish connections between primary terminals of coupling devices (upper terminal of the
10.Disconnect auxiliary earthing connections at low voltage terminals of CC/CVT.
Hints:
If the measured values are not within the expectations we recommend to:
1. repeat return loss and insertion loss measurement on cable and coupling device separately.
2. test the single units of phase-to-phase coupling devices separately.
8.4 Testing with connected HV transmission line

8.4.1 Return loss measurement
Make sure that connection cable used between PLC coupling devices and PLC equipments at
opposite substation is terminated with its nominal impedance Z2 to avoid reflections. This is very
important for lines shorter than 100km.
Test procedure:
1. Install coupling devices according to installation procedure clause 6.
2. Connect test equipment with differential transformer to the coupling system according to Fig. 31
or 32 respectively.
3. Open earth switch(es) on coupling device(s).
4. Set voltage level U0 of frequency generator to the above given value with switch S in open
position. Sweep frequency of generator in a sufficient number of steps through the tuning band
and record measured voltages in test report. Use selective voltmeter to avoid interference from
external signal sources. Repeat procedure with switch S in closed position.

ABB
5. Close earth switches on coupling devices.
We recommend repeating this test with substation earthed behind line trap. Same test shall be
carried out at the opposite substation.
8.4.2 Line attenuation measurement

If results of return loss measurement are deemed to be satisfactory composite loss of the complete
transmission path may be measured. This test can be carried out with transmission line energized
or earthed. Test can be made either from PLC equipment in one substation to the PLC equipment
in the other substation or from one coupling device to the other see Fig. 33.
In order to avoid interference from other signals on the line, measurement shall be performed
frequency selective with appropriate test equipment. Test personnel need to be present in both
substations during these tests.

ABB
Fig. 33 Test circuit for phase-to-phase or intersystem coupling
1 2 3
A9BP (A9BS)
V
CK
Z2' U2
4 5 6 7 8 9
1 2 3
A9BR (A9BT)
A1AC
CK
1 2 3
A9BP (A9BS)
CK
U0
Z2
4 5 6 7 8 9
1 2 3
A9BR (A9BT)
A1AC
CK
Z2 [Ω] 50 50 50 50 75 75 75 75 125 125 125 125 150 150 150 150

Z2’ [Ω] 50 75 125 150 50 75 125 150 50 75 125 150 50 75 125 150
Uo [dBu] 6.0 4.25 2.04 1.25 6 7.78 3.8 3.0 6.0 10.0 8.24 5.22 6.0 10.8 9.03 6.8

ABB
8.5 Using hybrid transformer A1AC for return loss measurements

A differential transformer is necessary for return loss measurements. Besides special transformers
from test equipment manufacturers a modified hybrid transformer A1AC according to figure 34 may
be used, too.
Z2
9 7
1
. .8
R1 6
U1
9 R2 A
.6 V
U0 const R3 4
Short-circuit to coupling
8 16 11 5 S B
X1
Fig 34 Diagram of modified hybrid transformer A1AC used for return loss measurements
Necessary modifications on hybrid transformer A1AC when used for return loss measurement:
1. short-circuit resistors R1, R2, R3 by means of short auxiliary straps

2. open jumper X1

ABB
9 OPERATION AND MAINTENANCE

9.1 Operation
No instructions for operation of equipment are necessary.
9.2 General procedure for maintenance

The coupling devices type MCD80 do not contain any parts subject to wear and they are therefore
considered to be maintenance-free in this respect.
However, it is recommended to check that all bolts are securely fastened with correct torque
moment. This check shall be carried out during normal circuit maintenance intervals.
Recommended torque moments for screw connections from stainless steel A2:
Screw connection with bolts Recommended

and nuts of stainless steel torque moment
type A2
(Nm)
M6 8.8
M8 21.4
M10 44
M12 74
M14 119
M16 183
These values are applicable unless other values are given in the relevant drawings. All bolt and nut
connections have to be greased.
9.3 Inspection of HF characteristics of coupling device

On doubts about the HF-characteristics of coupling device we recommend to carry out return loss
and insertion loss measurements according to clause 7.

ABB
10 TECHNICAL DATA
10.1 Characteristics of high pass filter A9BS/A9BT
Nominal impedance PLC equipment-side Z2 75 Ω and 125 Ω unbalanced
Nominal impedance transmission line-side Z1 240 Ω and 320 Ω
Range of coupling capacitance 1.5 nF to 13 nF
Composite loss within passband ≤ 1.0 dB typically
Return loss within passband ≥ 12 dB typically
10.2 Characteristics of band pass filter A9BP/A9BR

Nominal impedance PLC equipment-side Z2 as desired
Nominal impedance transmission line-side Z1 as desired
Range of coupling capacitance as desired, minimum 0.5nF
Composite loss within passband ≤ 1.0 dB typically
Return loss within passband ≥ 12 dB typically
10.3 Common filter characteristics

Average continuous power (frequency dependent) 200 W typical
Nominal peak power P.E.P. at 50 kHz ≤ 400 W
at 100 kHz ≤ 1000 W
2-tone test P.E.P. 400 W,
Non-linear distortion
f1 = 54 kHz, f2=66 kHz
Intermodulation 3rd & 5th order ≥ 80 dB
Harmonic distortion ≥ 80 dB
Power frequency test voltage
Transformer (primary/secondary) 10 kV rms, 1min
Hybrid (windings/windings) 5 kV rms, 1min
Impulse test voltage Wave shape 1.2/ 50μs
Coupling device (input line-side to ground) 10 kV peak
Hybrid (inputs against ground) 5 kV peak
Crossover attenuation of hybrid A1AC ≥ 20 dB
10.4 Characteristics of drain coil

High pass A9BS/A9BT
Inductance value depends on selected programming 0.2 to 0.7 mH
Impedance at mains frequency ≤ 1.5 Ohm
Band pass A9BP/A9BR
Inductance 40 mH
Impedance at mains frequency ≤ 20 Ohm
Common features
Continuous current ≤ 1.5 A rms
Short-time current ≤ 50 A, 0.2 sec

ABB
10.5 Characteristics of earth switch

Rated current 300 A rms continuously
Short-time current 16 kA, 1 sec
10.6 Characteristics of surge arrester

Rated voltage 660 Vrms
Max. 100% impulse spark over voltage (1.2/50us) 3300 Vpeak
Rated discharge current 5 kApeak
10.7 Terminals, Enclosure

Terminals at PLC equipment-side
Terminal blocks for max. cross section 4 mm2
Cable glands M20 for cable diameter ∅ 3-12 mm
M25 for cable diameter ∅ 5-17 mm
Terminal at HV line-side M10 bolt
Terminal for earthing M10 bolt
Polyester box,
Material
reinforced with glass fibre mats
Closure 2 triangle latches
2 insect proof
Ventilation
ventilating cable glands
Type of protection IP54 (acc. to IEC60529)
Permissible ambient temperature range -40°C to +70°C
10.8 Characteristics of separating filter A9CA/A9CG

Nominal impedance at terminals 1/2, 3/4, 5/6 50, 75 or 125 Ω (unbalanced)
Nominal impedance at terminals 1/2, 3/4, 5/6 150 Ω (balanced)
Tuneable frequency range 20 ... 600 kHz
Passband attenuation ≤ 1.0 dB typically
Band stop attenuation ≥ 20 dB typically
Return loss when terminated with nominal impedances ≥ 20 dB
Common mode rejection loss for symmetrical input
≥ 30 dB typically
impedances
800 W typically,
frequency dependent.
Nominal peak power P.E.P. (referred to input 3/4)
200W, if matching transformers
are additionally used.
200 W typically,
frequency dependent.
Mean continuous power
100W, if matching transformers
are additionally used.
Non-linear distortion ≥ 80 dB typically
Power frequency withstand voltage 2 kV, 1 min.
Connections A9CA ≤ 4mm2 on terminal blocks
cable entry via M20 gland for cable ∅ 3-12mm

ABB
10.9 Power rating of A9BS/A9BT with reference to channel frequencies

Permitted maximum number of parallel 80 W PLC units connected to coupling devices
A9BS/A9BT. The lowest transmitted channel frequency determines the maximum no. of additional
units.
Capacitance HV Line impedance HV Line impedance

value of Z1 = 240 Ohm Z1 = 320 Ohm
coupling
capacitor
Ck
(pF) Frequency Phase- Phase-phase Frequency Phase- Phase-phase
range ground A9BS+A9BT range ground A9BS+A9BT
[kHz] A9BS [kHz] A9BS
1500 232 – 500 4 7 180 – 500 5 10
. 248 – 500 5 10 196 – 500 6 10
. 280 – 500 6 10 244 – 500 7 10
. 296 – 500 7 10 308 – 500 9 10
2199 312 – 500 9 10
2200 160 – 500 5 10 128 – 500 5 10
. 176 – 500 7 10 144 – 500 6 10
. 224 – 500 9 10 160 – 500 7 10
2699 224 – 500 9 10
2700 132 – 500 5 10 104 – 500 4 7
. 148 – 500 7 10 120 – 500 5 10
. 180 – 500 9 10 136 – 500 6 10
. 152 – 500 7 10
3299 200 – 500 9 10
3300 116 – 500 4 7 92 – 500 4 7
. 132 – 500 5 10 108 – 500 5 10
. 148 – 500 6 10 124 – 500 6 10
. 164 – 500 7 10 140 – 500 7 10
3899 172 – 500 9 10
3900 96 - 500 5 10 80 – 500 4 7
. 112 – 500 6 10 96 – 500 5 10
. 128 – 500 7 10 112 – 500 6 10
. 144 – 500 9 10 128 – 500 7 10
4890 150 – 500 9 10
4700 80 – 500 4 7 76 – 500 4 7
. 96 – 500 6 10 92 – 500 6 10
. 112 – 500 7 10 104 – 500 9 10
5599 128 – 500 9 10
5600 72 – 500 4 7 72 – 500 4 7
. 88 – 500 6 10 88 – 500 7 10
. 104 – 500 7 10 104 – 500 9 10
6799 120 – 500 9 10
6800 60 – 500 4 7 60 – 500 4 7
. 76 – 500 6 10 76 – 500 7 10
7499 92 – 500 9 10 92 – 500 9 10
7500 52 – 500 4 7 52 – 500 4 7
. 68 – 500 6 10 68 – 500 7 10
and more 84 - 500 9 10 84 – 500 9 10

ABB
11 APPENDIX
1KHW002125 Dimensional drawing - PLC Coupling device
1KHW002126 Dimensional drawing - Separating filter A9CA
HENF318450 Dimensional drawing - Separating filter A9CG
HENF318257 A9BS
HENF318258 A9BT
HENF318553 A9BP
HENF318554 A9BR
HENF452973 A1AC
HENF318363 A1AD - π-attenuator
HENF318364 A1AD - X-attenuator
HENF318362 A1AD - Series resistor
HENF458405 A1AE
HENF318555 A9BP+A1AK
HENF318556 A9BR+A1AK
HENF462086 A9CA/A9CG
HENF458451 high pass
HENF458452 band pass
HENF458453 double band pass
HENF458454 highpass + X-attenuator
HENF458455 highpass + π-attenuator
HENF458456 bandpass + X-attenuator
HENF458457 bandpass + π-attenuator
HENF458458 double bandpass + X-attenuator
HENF458459 double bandpass + π-attenuator
HENF458460 highpass 50 Ω
HENF458464 highpass
HENF458465 bandpass
HENF458466 double bandpass
HENF458467 highpass + X-attenuator
HENF458468 highpass + π-attenuator
HENF458469 bandpass + X-attenuator
HENF458470 bandpass + π-attenuator
HENF458471 double bandpass + X-attenuator
HENF458472 double bandpass + π-attenuator
HENF458497 Separating filter
HENF458477 highpass
HENF458478 bandpass
HENF458486 bandpass
HENF458487 highpass
HENF458488 highpass
HENF458489 bandpass
HENF458495 bandpass
HENF458496 highpass

ABB Switzerland Ltd
Power Systems
Bruggerstrasse 72
CH-5400 Baden / Switzerland
Phone +41 58 589 37 35
Fax +41 58 585 16 85
E-mail utility.communications@ch.abb.com
www.abb.com/utilitycommunications
Printed in Switzerland (0812-0000-0)

Manual Técnico MCD

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INSTRUCTION MANUAL

HENF 90891 (05.2009)

Edition Prepared Checked Approved

2001-12-17 2001-12-17 2001-12-17

2009-03-31 2009-05-28 2009-05-28

ABB Switzerland Ltd

Call Centre: +41 58 58 93735

File name: HENF90891_001_04.doc

Edition C Language: EN Page: II

About this Document

Edition C Language: EN Page: III

Edition C Language: EN Page: IV

Edition C Language: EN Page: 1-1

8.4 Testing with connected HV transmission line................................................................................ 8-39

Edition C Language: EN Page: 1-2

2.2 Application of the MCD80

2.3 Requirements to be met by the service personnel

2.4 Guarantee provisions

2.5 General information about PLC Coupling

The modular MCD80 family:

Edition C Language: EN Page: 2-3

Task performed by a coupling device:

Transport of electrical energy

Transmission of data , speech and protection signal

In addition to reliable protection of personnel and communication equipment, maximum emphasis

Edition C Language: EN Page: 2-4

The main advantages and features of MCD80 coupling devices are:

• High degree of modularity

• Maximum personnel protection

• Weather-proof and tropicalised

• High carrier power rating

Edition C Language: EN Page: 2-5

3 SAFETY INSTRUCTION AND WARNINGS

Protect your life while making any modifications!

Do not attempt to handle, install, use or service

Hazardous voltage can shock, burn or cause

Always consider following danger warnings:

Edition C Language: EN Page: 3-6

Safety and monitoring facilities

Edition C Language: EN Page: 3-7

4.1.1 Phase-to-ground coupling

4.1.2 Phase-to-phase coupling

4.1.3 HV line characteristic impedance

Edition C Language: EN Page: 4-8

4.2 Mechanical Design

Edition C Language: EN Page: 4-9

4.2.2 Special versions

• A fully insulated version with earth switch inside the housing.

4.2.3 Protection measures

4.3 Functional description of modules

Edition C Language: EN Page: 4-10

4.3.2 A9BS - High pass coupling device

Picture of A9BS inside:

Edition C Language: EN Page: 4-11

4.3.3 A9BT - High pass coupling device

In the A9BT is space for mounting of one additional optional module.

4.3.4 A9BP - Band pass coupling device

4.3.5 A9BR - Band pass coupling device

In the A9BR is space for mounting of one additional optional module.

Edition C Language: EN Page: 4-12

4.3.6 A1AC - Hybrid transformer module

It is used for following applications:

4.3.7 A1AD - Attenuator module

Typical application for use of A1AD is improvement of return loss: