Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Ready Solution
Catalog 2018 vol.1
「
か
ら
く
り
革
命
」
SUSでは、からくりをシンプルに、もっと簡単に、さらに多機能にをコンセプトに、
からくり電動化「からくり革命」を提案し好評をいただきました。
このコンセプトがもっとお客様の課題のお役に立てるよう提案し、
改善につながるようより一層のシステム充実に力を注いでいきます。
Automation
Revolution
6
SUS Ready Solution Catalog
Absolute ease is our goal with this catalog. Everything listed can be ordered
in the specifications noted. Here are a few things to keep in mind as you use
the SUS Ready Solution Catalog:
• Units are shipped as a kit, ready for assembly. If you’d like a pre-assembled
structure, please note this in your order as additional fees will apply.
• When placing your order, be sure to include your preferred shipping terms
and carrier if you have one.
• Average lead times are noted with each item or at the beginning of each
section. For large quantities, please contact SUS America, Inc. to confirm
our inventory status before placing your order.
• All photos used in this catalog are representations only. Actual structures
may vary as designs are continuously improved.
• To place an order, contact SUS America, Inc. (see p.103).
• If you have questions about this catalog or its contents, please contact us.
We are happy to assist you.
7
Green Frame
Green Frame is the basic material used to build all of the structures found in
the Ready Solution Catalog. It optimizes the balance between rigidity and
weight, making it 60% lighter than welded steel and 20% stronger than resin
coated steel piping. Thanks to an alumite treatment, Green Frame is also
highly resistant to rust, scratches, and dust.
S
Light
Weight 19 ㎜ / 0.74”
10.8 kgf / 24 lbf
28 ㎜ / 1.1”
48.7 kgf / 108 lbf
High
43 ㎜ / 1.69”
108.7 kgf / 240 lbf
Rigidity
10
Advanced Connections
Each connector is affixed with a single, dedicated bolt designed to produce
a right angle and parallel lines along the notched profile. In trials, new users
assembled a Green Frame structure up to 67% faster than the same structure
using another modular system. Green Frame connectors make minor or
major adjustments quick and easy, saving time and manpower.
90º angles
Parallel lines
Full modularity
Dedicated bolt
Total confidence
11
Truly Green
Green Frame is the ideal choice for work sites seeking to reduce their impact
on our environment. SUS’s Fukushima location recycles retired frames and
connectors back into new extrusions, saving energy and resources. In
addition, the material’s inherent light weight compared to steel means less
impact during transport, and its resistance to rust and scratches combined
with its high modularity means more repurposing and less waste.
Lightweight
Aluminum is approximately 33% the mass of steel.
Because many of the connectors are also aluminum,
GF structures are easy to build and maneuver,
reducing strain on operators and improving
ergonomics.
Reusable
GF frames and connectors easily answer the
demands of evolving work environments. Change a
structure’s orientation, adjust it to suit different
operators, or completely repurpose it for a new use.
12
Standard Units
Work Tables
Work Table A (seated work)
Index
750mm
D
29.5”
740mm
H
29.1”
Structures
Custom
H
Price 239.35 242.55 273.66
750mm
D
29.5”
740mm
H
29.1”
Index
Ready to ship in 5-10 business days
Item # GFM-004 GFM-005 GFM-006
Standard
Units
750mm
D
29.5”
900mm
H
35.4”
Structures
Custom
Price 243.71 230.24 277.90
Traditional
Karakuri
Drawer Kit (GFM-X01) p.43
Slide Table Kit (GFM-X02) p.43
Board Level Kit (GFK-900) p. 44
Board Lifter Kit (GFK-901~903) p. 44
Automated
Karakuri
Options Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Payload: 100kg/220lbs Cable Duct (GFA-801) p. 48
Includes 16.5mm/0.6” thick MDF panel with non- Cable Lock (GFE-010) p.48
static green top and finished sides Leak Plate (GFK-E00) p.49
Miniature
Karakuri
Work Table A, Heavy-Duty Type (standing work)
Ready to ship in 5-10 business days
Controller
Item # GFM-204 GFM-205 GFM-206
SiO
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
750mm
D
29.5”
900mm
H
35.4”
15
Work Tables
Work Table A (mobile work)
Index
750mm
D
29.5”
840mm
H
33”
Structures
Custom
750mm
D
29.5”
840mm
H
33”
Index
Ready to ship in 5-10 business days Item # GFM-010 GFM-011 GFM-012
Standard
Units
750mm
D
29.5”
740mm
H
29”
Structures
Custom
Price 306.00 309.20 351.29
Traditional
Karakuri
Drawer Kit (GFM-X01) p.43
Slide Table Kit (GFM-X02) p.43
Board Level Kit (GFK-900) p. 44
Board Lifter Kit (GFK-901~903) p. 44
Automated
Karakuri
Options Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Payload: 100kg/220lbs Cable Duct (GFA-801) p. 48
Includes 16.5mm/0.6” thick MDF panels with non- Cable Lock (GFE-010) p.48
static green top and finished sides Leak Plate (GFK-E00) p.49
Miniature
Karakuri
Work Table A with Rack, Heavy-Duty Type (seated work)
Ready to ship in 5-10 business days
Controller
Item # GFM-210 GFM-211 GFM-212
SiO
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
750mm
D
29.5”
740mm
H
29”
750mm
D
29.5”
900mm
H
35.4”
Structures
Custom
750mm
D
29.5”
900mm
H
35.4”
18
Work Tables
Work Table A with Rack (mobile work)
Index
Ready to ship in 5-10 business days
Item # GFM-016 GFM-017 GFM-018
Standard
Units
750mm
D
29.5”
840mm
H
33”
Structures
Custom
Price 318.01 321.19 361.26
Traditional
Karakuri
Drawer Kit (GFM-X01) p.43
Slide Table Kit (GFM-X02) p.43
Board Level Kit (GFK-900) p. 44
Board Lifter Kit (GFK-901~903) p. 44
Automated
Karakuri
Options Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Payload: 100kg/ 220lbs Cable Duct (GFA-801) p. 48
Includes 16.5mm/0.6” thick MDF panels with non- Cable Lock (GFE-010) p.48
static green top and finished sides Leak Plate (GFK-E00) p.49
Miniature
Karakuri
Work Table A with Rack, Heavy-Duty Type (mobile work)
Ready to ship in 5-10 business days
Controller
Item # GFM-216 GFM-217 GFM-218
SiO
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
750mm
D
29.5”
840mm
H
33”
19
Work Stations
Work Station B (standing work)
Index
D 750mm / 29.5”
Units
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
Structures
H
GFU GFU GFU
DWG
2804565-5 2804566-4 2804567-4
Drawer Kit (GFM-X01) p.43
Traditional
Karakuri
Options
Karakuri
D 750mm / 29.5”
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
Index
Ready to ship in 5-10 business days Item # GFM-022 GFM-023 GFM-024
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
Standard
D 750mm / 29.5”
Units
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
Structures
Price 368.85 375.49 415.40
Custom
GFU GFU GFU
DWG
2804568-3 2804569-4 2804570-4
Drawer Kit (GFM-X01) p.43
Traditional
Karakuri
Slide Table Kit (GFM-X02) p.43
Board Level Kit (GFK-900) p. 44
Board Lifter Kit (GFK-901~903) p. 44
Impact Holder Kits (GFK-803/802) p.45
Frame Cushion (GFA-819) p.45
Connector Piece Compact (GFJ-B09/B18) p.46
Parts Holder (GFA-000) p.46
Automated
Options
Karakuri
Ring Runner (GFA-A06) p.47
Name Plate Kit (GFK-J00) p.47
Aluminum Name Plate (GFA-A12) p.47
Payload: 100kg/220lbs Frame Bumper (GFA-804) p.48
Includes 16.5mm/0.6” thick MDF panel with non- Cable Duct (GFA-801) p. 48
static green top and finished sides Cable Lock (GFE-010) p.48
Miniature
Leak Plate (GFK-E00) p.49
Karakuri
Parts Containers (GFA-A81/A07) p.51
Controller
SiO
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
D 750mm / 29.5”
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
D 750mm / 29.5”
Units
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
Structures
Options
Karakuri
D 750mm / 29.5”
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
Index
Ready to ship in 5-10 business days Item # GFM-028 GFM-029 GFM-030
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
Standard
D 750mm / 29.5”
Units
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
Structures
Price 512.53 536.54 611.19
Custom
GFU GFU GFU
DWG
2804574-4 2804444-4 2804575-4
Drawer Kit (GFM-X01) p.43
Traditional
Karakuri
Slide Table Kit (GFM-X02) p.43
Board Level Kit (GFK-900) p. 44
Board Lifter Kit (GFK-901~903) p. 44
Impact Holder Kits (GFK-803/802) p.45
Frame Cushion (GFA-819) p.45
Connector Piece Compact (GFJ-B09/B18) p.46
Parts Holder (GFA-000) p.46
Automated
Options
Karakuri
Ring Runner (GFA-A06) p.47
Name Plate Kit (GFK-J00) p.47
Aluminum Name Plate (GFA-A12) p.47
Payload: 100kg/220lbs Frame Bumper (GFA-804) p.48
Includes 16.5mm/0.6” thick MDF panels with non- Cable Duct (GFA-801) p. 48
static green top and finished sides Cable Lock (GFE-010) p.48
Miniature
Leak Plate (GFK-E00) p.49
Karakuri
Parts Containers (GFA-A81/A07) p.51
Controller
SiO
750mm 900mm 1200mm
W
29.5” 35.4” 47.25”
D 750mm / 29.5”
Table Overhead
H
900mm / 35.4” 1800mm / 77.9”
D 750mm / 29.5”
Standard
Units
Table Overhead
H 740~940mm 1800mm
29.1~37” 77.9”
Hight adjustment
up to 200mm/7.9” Price 622.48 678.59
Structures
Custom
D 750mm / 29.5”
Table Overhead
H 740~940mm 1800mm
29.1~37” 77.9”
Hight adjustment Price 631.68 687.88
up to 200mm/7.9”
DWG GFU2804936-1 GFU2804937-1
Drawer Kit (GFM-X01) p.43
Slide Table Kit (GFM-X02) p.43
Impact Holder Kits (GFK-803/802) p.45
Frame Cushion (GFA-819) p.45
Connector Piece Compact(GFJ-B09/B18) p.46
Parts Holder (GFA-000) p.46
Ring Runner (GFA-A06) p.47
Options Name Plate Kit (GFK-J00) p.47
Aluminum Name Plate (GFA-A12) p.47
Frame Bumper (GFA-804) p.48
Cable Duct (GFA-801) p. 48
Payload: 100kg/220lbs Cable Lock (GFE-010) p.48
Includes 16.5mm/0.6” thick MDF panel with non- Leak Plate (GFK-E00) p.49
static green top and finished sides Parts Containers (GFA-A81/A07) p.51
24
Trolleys
Trolley A with Work Boards
Index
Ready to ship in 5-10 business days
Item # GFM-401 GFM-402 GFM-403
600mm 900mm
W
23.6” 35.4”
Standard
W
Units
400mm 600
D
15.7” 23.6”
Structures
Custom
H
Price 416.40 420.16 472.75
Traditional
Karakuri
D
Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Options Cable Duct (GFA-801) p. 48
Automated
Karakuri
Cable Lock (GFE-010) p.48
Unit Payload: 60kg/132lbs Leak Plate (GFK-E00) p.49
Single Level Payload: 50kg/110lbs
Includes 16.5mm/0.6” thick MDF panels with non-
static green top and finished sides
Miniature
Karakuri
Trolley A with Work Boards and Hammer Lock
Ready to ship in 5-10 business days
Item # GFM-407 GFM-408 GFM-409
Controller
SiO
600mm 900mm
W
23.6” 35.4”
400mm 600
D
15.7” 23.6”
25
Trolleys
Trolley A with Stainless Steel Panels
Index
600mm 900mm
W
23.6” 35.4”
Standard
Units
400mm 600
D
15.7” 23.6”
600mm 810mm 880mm
H
23.6” 32” 34.6”
Structures
Custom
600mm 900mm
W
23.6” 35.4”
400mm 600
D
15.7” 23.6”
600mm 810mm 880mm
H
23.6” 32” 34.6”
26
Trolleys
Trolley B with Work Boards
Index
Ready to ship in 5-10 business days
Item # GFM-413 GFM-414 GFM-415
600mm 900mm
W
23.6” 35.4”
Standard
Units
200mm
400mm 600
D
7.9” 15.7” 23.6”
Structures
Custom
H
Price 439.36 413.29 532.34
Traditional
Karakuri
Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Options Cable Duct (GFA-801) p. 48
Automated
Karakuri
Cable Lock (GFE-010) p.48
Unit Payload: 60kg/132lbs Leak Plate (GFK-E00) p.49
Single Level Payload: 110lbs/50kg
Includes 16.5mm/0.6” thick MDF panels with non-
static green top and finished sides
Miniature
Karakuri
Trolley B with Work Boards and Hammer Lock
Ready to ship in 5-10 business days
Item # GFM-419 GFM-420 GFM-421
Controller
SiO
600mm 900mm
W
23.6” 35.4”
400mm 600
D
15.7” 23.6”
27
Trolleys
Trolley B with Stainless Steel Panels
Index
600mm 900mm
W
23.6” 35.4”
Standard
Units
400mm 600
D
15.7” 23.6”
600mm 810mm 880mm
H
23.6” 32” 34.6”
Structures
Custom
600mm 900mm
W
23.6” 35.4”
400mm 600
D
15.7” 23.6”
600mm 810mm 880mm
H
23.6” 32” 34.6”
28
Trolleys
Trolley C with Work Boards
Index
Ready to ship in 5-10 business days
Item # GFM-425 GFM-426 GFM-427
600mm 900mm
W
23.6” 35.4”
Standard
Units
400mm 600
D
15.7” 23.6”
Structures
Custom
Price 466.41 472.94 556.23
Traditional
Karakuri
Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Options Cable Duct (GFA-801) p. 48
Automated
Karakuri
Cable Lock (GFE-010) p.48
Unit Payload: 60kg/132lbs Leak Plate (GFK-E00) p.49
Single Level Payload: 50kg/110lbs
Includes 16.5mm/0.6” thick MDF panels with non-
static green top and finished sides
Miniature
Karakuri
Trolley C with Work Boards and Hammer Lock
Ready to ship in 5-10 business days
Item # GFM-431 GFM-432 GFM-433
Controller
SiO
600mm 900mm
W
23.6” 35.4”
400mm 600
D
15.7” 23.6”
29
Trolleys
Trolley C with Stainless Steel Panels
Index
600mm 900mm
W
23.6” 35.4”
Standard
Units
400mm 600
D
15.7” 23.6”
600mm 810mm 880mm
H
23.6” 32” 34.6”
Structures
Custom
600mm 900mm
W
23.6” 35.4”
400mm 600
D
15.7” 23.6”
600mm 810mm 880mm
H
23.6” 32” 34.6”
30
Trolleys
Box Roller A
Index
Ready to ship in 5-10 business days
Item # GFM-437
438mm
W
17.25“
Standard
Units
305mm
D
12”
129mm
H
5”
Structures
Custom
Price 50.01
H
DWG GFTR2880032
Traditional
Karakuri
D
Automated
Karakuri
Unit Payload: 300kg/730lbs
Miniature
Karakuri
Box Roller B
Ready to ship in 5-10 business days
Item # GFM-438
Controller
SiO
1354mm
W
53.3“
349mm
D
13.75”
129mm
H
5”
Price 71.70
DWG GFU2880033
31
Trolleys
Trolley for Long Items
Index
900mm
W
35.4“
Standard
Units
600mm
D
23.6”
880mm
H
34.6”
Structures
Custom
H
Price 260.68
DWG GFU2804750-1
Traditional
Karakuri
D
Frame Cushion (GFA-819) p.45
W Frame Bumper (GFA-804) p.48
Automated
Karakuri
900mm
W
35.4“
600mm
D
23.6”
880mm
H
34.6”
Price 327.69
DWG GFU2804442-2
Example Application
Index
Ready to ship in 15 business days
Item # GFM-441
900mm
W
35.4“
Standard
Units
600mm
D
23.6”
880mm
H
34.6”
Structures
Custom
Price 625.49
DWG GFU2804749-2
Traditional
Karakuri
Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Automated
Options Cable Duct (GFA-801) p. 48
Karakuri
Unit Payload: 60kg/132lbs Cable Lock (GFE-010) p.48
Single Level Payload: 50kg/110lbs Leak Plate (GFK-E00) p.49
Includes 3mm/0.11” thick aluminum panel
Price includes only one Flip-up Trolley
Miniature
Karakuri
Flip-Up Trolley with Hammer Lock
Ready to ship in 15 business days
Item # GFM-442
Controller
SiO
900mm
W
35.4“
600mm
D
23.6”
880mm
H
34.6”
Price 684.01
DWG GFU2804441-3
600mm
W
23.6“
Standard
Units
800mm
D
31.5”
1700mm
H
67”
Structures
Custom
Price 770.06
DWG GFU2804327-4
Traditional
Karakuri
W
W 900mm / 35.4“
D 600mm / 23.6“
34
Partitions
Mobile Partition with Gratings
Index
Ready to ship in 5-10 business days
Item # GFM-801 GFM-802
1000mm
W
39.4“
Standard
Units
560mm
D
22”
1800mm 1000mm
H
70.8” 39.4“
Structures
Custom
Price 176.10 154.50
H
Traditional
Karakuri
Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Cable Duct (GFA-801) p. 48
Automated
Options
Karakuri
D Cable Lock (GFE-010) p.48
Leak Plate (GFK-E00) p.49
W Small Diameter Adjuster (GFN-000/002) p.52
Adjuster B (SFK-933) p.52
Distance Between Lattices: 166mm/6.5”
Miniature
Karakuri
Mobile Partition with Aluminum Composite Panel
Ready to ship in 5-10 business days
Item # GFM-803 GFM-804
Controller
SiO
1000mm
W
39.4“
560mm
D
22”
1800mm 1000mm
H
70.8” 39.4“
35
Partitions
Mobile Partition with Transparent PET and Aluminum Composite Panel
Index
1000mm
W
39.4“
Standard
Units
560mm
D
22”
1800mm
H
70.8”
Structures
Custom
Price 254.10
DWG GFU2803303-1
Traditional
Karakuri
1000mm
W
39.4“
560mm
D
22”
1000mm
H
39.4“
Price 168.85
DWG GFU2803306-1
Index
Ready to ship in 5-10 business days Item GFM- GFM- GFK- GFK-
W # 807 807Y 909 909Y
Standard
Units
1000mm
W -
39.4”
H
1100mm
H
Structures
43.3”
Custom
119.4
Price 95.19 9.81 12.81
5
Frame Cushion (GFA-819) p.45
Traditional
Karakuri
GFM-807Y GFK-909Y
Frame Bumper (GFA-804) p.48
Cable Duct (GFA-801) p. 48
Cable Lock (GFE-010) p.48
Leak Plate (GFK-E00) p.49
Pipe Stand A (GFN-E15), p.49
Automated
Options
Karakuri
Base Stand (GFN-E08) p.49
GF Slip-joint Hinge (GFP-012/013) p.50
Door Lock for Area Guard (GFQ-016) p.50
Catch for Area Guard (GFQ-013) p.50
Price includes only one Area Guard or Support Small Diameter Adjuster (GFN-000/002) p.52
Miniature
Karakuri
Adjuster B (SFK-933) p.52
Controller
SiO
37
Partitions
Area Guard (500mm) and Support
Index
500mm
W -
19.7”
1100mm
H
43.3”
Structures
Custom
Item #
808 809 808Y 809Y
SiO
800mm
W
31.5”
952.5mm
H
37.5”
38
Racks
Rack
Index
Ready to ship in 5-10 business days
Item # GFM-A00 GFM-A01
875mm
W
34.4“
Standard
Units
300mm 450mm
D
11.8“ 17.7“
1200mm
H
47.2”
Structures
Custom
H Price 449.84 469.23
Traditional
Karakuri
Frame Cushion (GFA-819) p.45
Ring Runner (GFA-A06) p.47
Name Plate Kit (GFK-J00) p.47
Aluminum Name Plate (GFA-A12) p.47
Automated
Frame Bumper (GFA-804) p.48
Karakuri
Options Cable Duct (GFA-801) p. 48
D
W Cable Lock (GFE-010) p.48
Leak Plate (GFK-E00) p.49
Unit Payload: 80kg/176.4lbs Pipe Stand A (GFN-E15) p.49
Single Level Payload: 40kg/88lbs Base Stand (GFN-E08) p.49
Miniature
Karakuri
Rack with Melamine Boards
Ready to ship in 5-10 business days
Controller
Item # GFM-A02 GFM-A03
SiO
875mm
W
34.4“
300mm 450mm
D
11.8“ 17.7“
1200mm
H
47.2”
39
Racks
Tall Rack
Index
875mm
W
34.4“
Standard
Units
300mm 450mm
D
11.8“ 17.7“
1500mm
H
59”
Structures
Custom
875mm
W
34.4“
300mm 450mm
D
11.8“ 17.7“
1500mm
H
59”
40
Chuters
Chuter with One Line and One Tier
Index
Ready to ship in 5-10 business days
Item # GFM-C00
Overall Line
W
533mm / 21” 477mm / 18.75”
Standard
Units
1065mm
D
41.9“
Structures
Custom
31.5” 29.1“ 25.2“
H
Price 188.78
Traditional
Karakuri
DWG GFU2804891-2
Automated
W Options
Karakuri
Cable Lock (GFE-010) p.48
Leak Plate (GFK-E00) p.49
Small Diameter Adjuster (GFN-000/002) p.52
Adjuster B (SFK-933) p.52
Miniature
Karakuri
Chuter with One Line and Two Tiers
Ready to ship in 5-10 business days
Controller
Item # GFM-C01
SiO
Overall Line
W
1300mm / 51.2“ 477mm / 18.75”
D 533mm / 21”
Price 349.66
DWG GFU2804892-2
41
Chuters
Chuter with Two Lines and Three Tiers
Index
D 753mm / 29.6“
Units
Price 935.14
DWG GFU2804893-1
Automated
Karakuri
Overall Line
W
1620mm / 63.8“ 335mm / 13.1”
D 1116mm / 43.9“
Price 1328.56
DWG GFU2804894-1
Frame Cushion (GFA-819) p.45
Frame Bumper (GFA-804) p.48
Cable Duct (GFA-801) p.48
Options Cable Lock (GFE-010) p.48
Leak Plate (GFK-E00) p.49
Individual Line Payload: 70kg/154.3lbs Small Diameter Adjuster (GFN-000/002) p.52
Adjuster B (SFK-933) p.52
42
Options
Drawer Kit
Index
Ready to ship in 15 business days
Item # GFM-X01
617mm
W
24.3“
Standard
Units
750mm
D
29.5“
110mm
H
4.3”
Structures
Custom
Price 216.33
DWG GFU2804342-6
Traditional
Karakuri
Example
Application
Drawer Table Size
W 500mm/19.7”
Automated
Notes D 500mm/19.7”
Karakuri
Compatible with units from
W 900mm/35.4” ~ 1200mm/47.25”
Maximum Side Extension: 430mm/16.9”
Includes 3mm/0.11” thick aluminum composite panel
Price includes only one Drawer Kit
Miniature
Karakuri
Slide Table Kit
Ready to ship in 15 business days
Controller
Item # GFM-X02
SiO
612mm
W
24.3“
750mm
D
29.5“
110mm
H
4.3”
Price 176.61
DWG GFU2804343-5
Price 215.45
Standard
Units
Example
Application
Miniature
Karakuri
Index
Ready to ship in 3 business days
Item # GFK-803
Price 29.25
Standard
Units
Compatible with Green Frame N
(GFF-000).
Notes
Holds tools such as impact drivers and
other items.
Structures
Custom Traditional
Karakuri
Impact Holder Vertical Kit
Automated
Karakuri
Ready to ship in 3 business days
Item # GFK-802
Price 35.61
Miniature
Karakuri
Compatible with Green Frame N
(GFF-000).
Notes
Holds tools such as impact drivers and
other items.
Controller
SiO
Frame Cushion
Ready to ship in 3 business days
Item # GFA-819
2000mm
W
78.75”
Price 6.24
45
Options
Connector Piece Compact
Index
Parts Holder
Automated
Karakuri
Price 2.40
Miniature
Karakuri
ST Nut S
Ready to ship in 3 business days
Item # SFK-T07S
Price 0.55
46
Options
Ring Runner
Index
Ready to ship in 3 business days
Item # GFA-A06
Price 2.34
Standard
Units
For use with hanging tools, curtains, etc.
Notes Compatible with Green Frame N
(GFF-000).
Structures
Custom Traditional
Karakuri
Name Plate Kit
Automated
Karakuri
Ready to ship in 5-10 business days
Item # GFK-J00
Base Cover
H 28mm 30.6mm
1.1” 1.2”
Miniature
Karakuri
300mm
W
11.8”
Price 4.61
Controller
SiO
Includes base and cover.
Notes Compatible with Green Frame N
(GFF-000).
205mm
W
8”
60mm
H
2.3”
Price 5.89
47
Options
Frame Bumper
Index
2000mm
L
78.75“
Cable Duct
Automated
Karakuri
2000mm
L
78.75“
Miniature
Karakuri
Price 4.50
Polyethylene.
Notes Compatible with Green Frame N
(GFF-000).
Controller
SiO
Cable Lock
Ready to ship in 3 business days
Item # GFE-010
Price 0.28
Polyethylene.
Notes Compatible with Green Frame N
(GFF-000).
48
Options
Leak Plate
Index
Ready to ship in 3 business days
Item # GFK-E00
Standard
Units
Price 20.45
Structures
Custom
(GFF-000).
Traditional
Karakuri
Pipe Stand A
Automated
Karakuri
Ready to ship in 3 business days
Item # GFN-E15
Price 8.03
Miniature
Karakuri
Compatible with Green Frame N
Notes
(GFF-000).
Controller
SiO
Base Stand
Ready to ship in 3 business days
Item # GFN-E08
Price 9.98
49
Options
GF Slip-joint Hinge Left and Right
Index
Price 6.28
Miniature
Karakuri
Price 6.28
50
Options
Parts Container S
Index
Ready to ship in 3 business days
Item # GFA-A81
89mm
W
3.5“
Standard
Units
92.3mm
D
3.6“
55mm
H
Structures
2.1“
Custom
Price 4.64
Compatible with
Traditional
Green Frame F35 (GFF-014)
Karakuri
Notes & Green Frame F50 (GFF-005),
and Green Frame S F22 (GFF-403)
& Green Frame S F35 (GFF-402).
Parts Container
Automated
Karakuri
Ready to ship in 3 business days
Item # GFA-A07
100mm
W
4“
Miniature
Karakuri
170mm
D
6.7“
85mm
H
3.3”
Controller
Price 7.08
SiO
Compatible with
Notes Green Frame F35 (GFF-014)
& Green Frame F50 (GFF-005).
Example Application
USM-006 (p.81)
Example Application
GFM-J01 (p.34)
51
Options
Small Diameter Adjuster
Index
38mm
W
1.5”
Standard
Units
100mm 60mm
H
3.9” 2.3”
(GFF-000).
Used with Foot Connector (GFN-E05/E21).
Adjuster B
Automated
Karakuri
55mm
W
2.1”
Miniature
Karakuri
100mm
H
3.9”
Price 2.66
Controller
SiO
Foot Connector
Ready to ship in 3 business days
Item # GFN-E05 GFN-E21
(Non-conductive) (Conductive)
52
Custom Structures
Custom Structures
Most of the structures in this catalog are ready to be modified to meet your
needs, whether it’s accommodating a different tote size or a different floor
area. However, if your needs are especially distinct, our solutions team can
work with you to design a completely new structure. The ordering process is
outlined below.
54
Solution Service
SUS provides a full design service. It all starts with an on-site consultation.
Our team visits your location and works with you to create concept
sketches for expert drafting. From these initial drawings all the way through
adjustments and assembly, SUS maintains full communication to provide
the structure you need to achieve your goals.
7. Shipping 8. Check-up
The structure is carefully SUS visits your site again to
packaged and shipped to discuss any additional
your location according to adjustments and continued
your instructions. improvements.
55
Traditional Karakuri
Karakuri
SUS’s karakuri units are our most popular products. These structures utilize
gravity and the natural weight of objects to achieve simple automation.
Many tasks that once required an operator can now be unmanned. And
because traditional karakuri mechanisms don't require electricity, operational
costs are minimized for truly lean manufacturing.
Manpower
Time
Cost
Safety
Quality
Space
Traditional Karakuri
XY Slide Table
Index
DWG GFU28027136-1
840mm
W
33“
Standard
Units
840mm
D
33“
820mm
H
32.25“
Structures
Custom
Price 300.00
Tool Balancer
DWG GFU28027138-2
Controller
SiO
787mm
W
31“
480mm
D
18.9“
955mm
H
37.6“
Price 300.00
60
Traditional Karakuri
Discharge Trolley
Index
DWG GFU28027158-2
416mm
W
16.4“
Standard
Units
745mm
D
29.3“
904mm
H
35.6“
Structures
Custom
Price 550.00
Traditional
Karakuri
securely in place. When the operator
Function presses the pedal, the corocon rollers tilt
up and the stopper releases, dispensing
the tote.
Automated
Karakuri
Ready to ship in 15-20 business days
Miniature
Karakuri
Level Lifter (Spring)
DWG GFU28017555-2
Controller
SiO
470mm
W
18.5“
596mm
D
23.5“
1298mm
H
51.1“
Price 600.00
61
Traditional Karakuri
Stopper (See-saw)
Index
DWG GFU28017558-1
550mm
W
21.6“
Standard
Units
1500mm
D
59“
910mm
H
35.8“
Structures
Custom
Price 700.00
Traditional
Karakuri
Unstacker
Controller
DWG GFU28017560-1
SiO
530mm
W
20.8“
540mm
D
21.25“
800mm
H
31.5“
Price 850.00
Index
DWG GFU28027154-4
480mm
W
18.9“
Standard
Units
1800mm
D
70.8“
950mm
H
37.4“
Structures
Custom
Price 900.00
Traditional
Karakuri
tote from the upper line onto the table.
Pressing the handle again tilts the table
Function
downward, dispensing the tote onto the
lower line. Intermittent stoppers keep
waiting totes on the upper line in place.
Automated
Karakuri
Ready to ship in 15-20 business days
Price includes only one Flip-flop Chuter
Miniature
Karakuri
Horizontal Turn
DWG GFU28027156-1
Controller
SiO
1780mm
W
70“
1200mm
D
47.2“
910mm
H
35.8“
Price 1000.00
63
Traditional Karakuri
Flip-up Trolley
Index
DWG GFU28017556-3
800mm
W
31.5“
Standard
Units
640mm
D
25.2“
822.5mm
H
32.4“
Structures
Custom
Price 1000.00
Reel Up
DWG GFU28027139-1
Controller
SiO
430mm
W
17“
440mm
D
17.3“
1150mm
H
45.25“
Price 1000.00
64
Traditional Karakuri
XYZ Slide Table
Index
DWG GFU28027137-2
2100mm
W
82.7“
Standard
Units
1100mm
D
43.3“
2000mm
H
78.75“
Structures
Custom
Price 1050.00
Traditional
Karakuri
position the table to any position along
Function
the X and Y and Z axes. This structure
improves operator ergonomics.
Automated
Karakuri
Ready to ship in 15-20 business days
Price includes only one XYZ Slide Table
Miniature
Karakuri
Elevator
Controller
DWG GFU28027155-2
SiO
819mm
W
32.2“
1385mm
D
54.5“
1272mm
H
50“
Price 1050.00
GFU GFU
DWG 28027148-2 28027149-1
(AGV Chuter) (AGV Trolley)
Standard
970mm 499mm
W
Units
38.2“ 19.6“
800mm 970mm
D
31.5“ 38.2“
Structures
1240mm 1240mm
Custom
H
48.8“ 48.8”
Example
Application
66
Automated Karakuri
Electric Automation
Thanks to SUS’s SiO Controller, karakuri mechanisms are being used in new
ways. In situations where the power of gravity isn’t enough or a higher level
of control is needed, SiO can combine with traditional karakuri concepts to
meet new demands.
Because these structures contain numerous special parts, their lead times are
variable. Please contact SUS America, Inc. for more information on delivery
and assembly options. CAD data is also available on almost all units.
Automated Karakuri
Automated 90º Turn
Index
DWG GFU28027140-4
1430mm
W
56.3“
Standard
Units
1550mm
D
61“
900mm
H
35.4“
Structures
Custom
Price 1250.00
Traditional
When it reaches the turn, the table
Karakuri
rotates with the help of a power unit
and further dispenses it down the
Function remainder of the chuter. The table then
returns to its original position. The
Automated
orientation of the tote is maintained
Karakuri
through the turn. Intermittent stoppers
keep waiting totes in place.
Miniature
Karakuri
Automated Conveyor Belt
DWG GFU28034204 (ASW001738-00)
Controller
SiO
Base Belt
W 344mm 525mm
13.5“ 20.7“
388mm
D
15.25“
702mm
H
27.6“
Price 1840.00
69
Automated Karakuri
Automated Timed Lifter
Index
300mm
W
11.8“
Standard
Units
300mm
D
11.8“
862mm
H
33.9“
Structures
Custom
Price 1880.00
ergonomics.
400mm
W
15.75“
400mm
D
15.75“
Price 1930.00
70
Automated Karakuri
Automated Positioner with Air Cylinder
Index
DWG GFU28034211 (ASW001745-00)
324mm
W
12.75“
Standard
Units
341mm
D
13.4“
Base Overall
H 55mm 94mm
Structures
Custom
2.1“ 3.7“
Price 2140.00
Traditional
Karakuri
The positioner is connected to a switch
box with two buttons. Pressing the SET
button activates the air cylinders which
Function push the work piece to a predetermined
position. Pressing the RELEASE button
Automated
Karakuri
returns the cylinders to their original
position.
Miniature
Karakuri
Automated Flip-flop Chuter
DWG GFU28035505-2
Controller
SiO
480mm
W
18.9“
1860.5mm
D
73.25“
Price 2200.00
Base Belt
W 344mm 525mm
Standard
13.5“ 20.7“
Units
388mm
D
15.25“
700mm
Structures
Custom
H
27.5“
Price 2274.00
Traditional
Karakuri
stops.
Miniature
Karakuri
440mm
W
17.3“
1200mm
D
47.25“
Input Dispense
H 895mm 795mm
35.2“ 31.3“
Price 2344.00
Index
DWG GFU28034215 (ASW001735-00)
428mm
W
16.8“
Standard
Units
828mm
D
32.6“
Structures
Custom
27“ 33.2“
Price 2472.00
Traditional
Karakuri
The lower sensor detects a tote. The
upper sensor checks if a tote is present.
Function
The power unit will not move if a tote is
Automated
present on the upper level.
Karakuri
Price includes only one Automated Interlock Lifter
Miniature
Karakuri
Automated Lifter (Middle → Upper → Lower Lines)
DWG GFU28034217 (ASW001732-00)
Controller
SiO
428mm
W
16.8“
875mm
D
34.4“
Price 2646.00
73
Automated Karakuri
Automated Intermittent Chuter
Index
467mm
W
18.4“
Standard
Units
1477mm
D
58“
Input Dispense
H 894.5mm 802m
Structures
Custom
35.2“ 31.6“
Price 2732.00
Traditional
Karakuri
428mm
W
16.8“
875mm
D
34.4“
Price 3068.00
Index
DWG GFU28034216 (ASW001731-00)
428mm
W
16.8“
Standard
Units
1228mm
D
48.3“
Input Dispense
H 787mm 1321mm
Structures
Custom
31“ 52“
Price 3714.00
Traditional
When the sensor detects a tote on the
Karakuri
lower level, the first power unit lifts the
table and dispenses the tote on the
middle level. When the sensor on the
Function middle level detects the tote, the
Automated
second power unit raises the table and
Karakuri
dispenses the tote on the upper level.
Once the tote is dispensed, each table
returns to its original position.
Price includes only one Automated Staircase Lifter
Miniature
Karakuri
Automated Quality Control Conveyor with Air Cylinder
DWG GFU28034212 (ASW001743-00)
Controller
SiO
Base Belt
W 344mm 525mm
13.5“ 20.7“
388mm
D
15.25“
Belt Overall
H 702mm 870.5mm
27.6“ 34.25“
Price 3784.00
75
Automated Karakuri
Automated Lifter with Elevator Trolley
Index
GFU GFU
DWG 28035616-2 28036500
(Lifter) (Elev. Trolley)
Standard
705mm 481mm
W
Units
27.75“ 19“
3364mm 833mm
D
132.4“ 32.8“
Structures
Overall Overall
Custom
998mm/39.3” 996mm/39.2“
Input Input
H
501.3mm/19.7” 879.1mm/34.6”
Traditional
Karakuri
Dispense Dispense
879.1mm/34.6” 501.3mm/19.7”
(elevated) position.
76
Miniature Karakuri
Miniature Karakuri
Karakuri Training
Index
Miniature karakuri are the perfect training tool for lean engineers,
maintenance technicians, and operators. Easy to build, these kits teach
Standard
SUS offers two types of training units: key mechanisms and full miniatures.
Structures
Custom
173mm
W
6.8“
316mm
D
12.4“
306mm
H
12“
Price 350.00
DWG GFU19000274-1
78
Miniature Karakuri
Miniature 90º Turn Mechanism
Index
Ready to ship in 3 business days
Item # USM-002
204mm
W
8“
Standard
Units
281mm
D
11“
330mm
H
13“
Structures
Custom
Price 200.00
DWG GFU19000156
Traditional
Karakuri
Includes detailed parts list and assembly
instructions.
Actual structure may vary as designs are
continually improved.
Automated
Karakuri
Notes
Assembly video available at
https://youtu.be/gZ2ktlRe-gw
Compare to the Automated 90º Turn
(p.69).
Miniature
Karakuri
Miniature Horizontal Turn Mechanism
Ready to ship in 3 business days
Item # USM-003
Controller
SiO
178mm
W
7“
278mm
D
11“
134.5mm
H
5.25“
Price 200.00
DWG GFU19000158
79
Miniature Karakuri
Miniature Stopper (See-saw) Mechanism
Index
253mm
W
10“
Standard
Units
306mm
D
12“
291mm
H
11.5“
Structures
Custom
Price 200.00
DWG GFU19000157
Traditional
Karakuri
188mm 188mm
W
7.4“ 7.4“
119mm 119mm
D
4.7“ 4.7“
311.5mm 311.5mm
H
12.25“ 12.25“
Price 550.00
DWG GFU19000171-1
80
Miniature Karakuri
Miniature Horizontal Turn Chuter
Index
Ready to ship in 3 business days
Item # USM-006
323.85mm
W
12.75“
Standard
Units
406.4mm
D
16“
241.3mm
H
9.5“
Structures
Custom
Price 450.00
DWG GFU19000273-1
Traditional
Karakuri
Includes detailed parts list and assembly
instructions.
Actual structure may vary as designs are
Automated
Karakuri
Notes continually improved.
Assembly video available at
https://youtu.be/Ek19tkE-b3k
Compare to the Horizontal Turn (p.63).
Miniature
Karakuri
Miniature Intermittent Stopper Chuter
Ready to ship in 3 business days
Item # USM-007
Controller
SiO
165.1mm
W
6.5“
425.45mm
D
16.75“
171.45mm
H
6.75“
Price 400.00
DWG GFU19000276-1
81
Miniature Karakuri
Miniature Incremental Conveyor
Index
203.2mm
W
8“
Standard
Units
520.7mm
D
20.5“
203.2mm
H
8“
Structures
Custom
Price 300.00
DWG GFU19000278-1
Traditional
Karakuri
Notes
https://youtu.be/MlQNwaYsyiQ
Actual structure may vary as designs are
continually improved.
Miniature
Karakuri
306mm
W
12“
254mm
D
10“
340.36mm
H
13.4“
Price 500.00
DWG GFU28036425
82
SiO Controller
SiO Controller
The Simple Input Output Controller is designed for people using electric
automation for the first time. Keeping things simple, SiO utilizes the world
standard e-CON connector so you can join input/output devices just by
plugging them in. And the software is multiple-choice, making the operating
system easier than ever.
SiO controller is compatible with a wide range of items across the market.
SUS’s controllers and accessories are special items. For details on lead times
and shipping options, please contact SUS America, Inc.
Simple Solution
SiO Controller is ideal for making simple worksite improvements or automating
karakuri mechanisms, especially in cases where a Programmable Logic
Controller (PLC) would be considered “overengineering.” By using SiO
Controller, you can easily achieve automation on a small scale to meet
your daily goals more efficiently.
Switch Box
Lamp
Limit Switch
• Control program
Manufacturing + Debug
Large Scale lines, etc. • 8 hours
labor/$480
Inspection
Medium Scale
devices, etc.
• SiO program
Simple work site + Debug
improvements • 5 hours
Small Scale labor/$200
SiO and Kaizen
Count
4 Detect & indicate
empty rack
5 Check
assembly time
6 work pieces
Automated
Karakuri
Miniature
Karakuri Controller
SiO
Call for
7 Warn before
collision
8 Visitors’ bell 9 assistance
86
SiO and Kaizen
Index
open door visitor time elapsed
Standard
Standard
Units
Units
Structures
Custom Traditional
Karakuri
13 Indicate
activity status
14 Detect & indicate
out of stock item
15 Detect & indicate
current location
Automated
Karakuri
STOPPED
Miniature
Karakuri
IN
OPERATION
Controller
SiO
16 Detect & indicate
items for AGV
17 Detect & indicate
for quality control
18 Indicate
procedure
correct
87
Index
SiO and Kaizen
Sensor
1) Sensor detects work piece
2) Lamp turns ON
3) After 10 seconds, lamp turns OFF
Structures
Custom
Traditional
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Karakuri
Work Flow
Lamp 1) Sensor does not detect work piece
for 60 seconds
Sensor 2) Lamp turns ON
3) After 10 seconds, lamp turns OFF
Program
OUT Condition 1 Condition 2 Duration Time (Until)
OUT1 IN1 DELAY --- ---
(Sensor) (Sensor) OFF --- --- --- TIME
60.0 Sec CONTINUES DELAY TIME 10.0 Sec --- ---
88
SiO and Kaizen
Index
Case 3 Detect & indicate tank level
Standard
Standard
Sensor Lamp Work Flow
Units
Units
1) Sensor does not detect material for
10 seconds
2) Lamp turns ON
Structures
Custom
3) After ten seconds, lamp turns OFF
Traditional
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Karakuri
DELAY
OUT1
(Lamp)
IN1
(Sensor) OFF --- --- --- TIME 10.0 Sec CONTINUES DELAY TIME 10.0 Sec --- --- --- ---
Miniature
Karakuri
Case 4 Detect & indicate empty rack
Controller
SiO
Work Flow
Lamp
Program
OUT Condition 1 Condition 2 Duration Time (Until)
FLAG1 FLAG2 DELAY
OUT1
(Lamp) (Top) ON OR (Bottom) ON TIME 0.0 Sec CONTINUES CONDITION 1 OFF --- --- --- ---
FLAG1 IN1 IN2 DELAY Sec
(TOP) (Sensor1) OFF OR (Sensor2) OFF THEN TIME 0.0 later CONDITION 1 OFF
FLAG2 IN3 IN4 DELAY Sec
(Bottom) (Sensor3) OFF OR (Sensor4) OFF THEN TIME 0.0 later CONDITION 1 OFF
89
Index
SiO and Kaizen
Work Flow
Units
START FINISH
Button Button 1) Operator presses START Button
Lamp 2) Operator presses FINISH Button
3) Assembly time is recorded
Structures
Custom
or
1) Operator presses START Button
2) Lamp turns ON after 3 minutes
3) Assembly time is recorded
Traditional
Karakuri
Automated
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
OUT1
OUT1 FLAG1 DELAY
(Lamp)
(Lamp) (Measure) ON --- --- --- TIME 180.0 Sec CONTINUES CONDITION 1 OFF --- --- --- ---
Miniature
Karakuri
Lamp
Work Flow
Lamp
1) Sensor detects and counts work
pieces
2) Lamp 1 turns ON after 50% of the
Sensor goal has been met
3) Lamp 2 turns ON after 100% of the
goal has been met
Program
OUT Condition 1 Condition 2 Duration Time (Until)
OUT1 IN1 Sec
(50%) (Sensor) ON --- --- --- 50 TIMES THEN 0.0 later RUN OFF
OUT2 IN1 Sec
(100%) (Sensor) ON --- --- --- 100 TIMES THEN 0.0 later RUN OFF
90
SiO and Kaizen
Index
Case 7 Warn before collision
Standard
Standard
Work Flow
Units
Units
1) Sensor detects an object
Lamp 2) Lamp turns ON
3) After 10 seconds, lamp turns OFF
Structures
Custom
Sensor
Traditional
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Karakuri
IN1 DELAY Sec
OUT1
(Lamp) (Sensor) ON --- --- --- THEN 0.0 later DELAY TIME 10.0 Sec --- --- --- ---
TIME
Miniature
Karakuri
Case 8 Visitors’ bell
Controller
SiO
Lamp Work Flow
Program
OUT Condition 1 Condition 2 Duration Time (Until)
IN1 DELAY Sec
OUT1
(Lamp) (Button) ON --- --- --- THEN 0.0 later DELAY TIME 10.0 Sec --- --- --- ---
TIME
91
Index
SiO and Kaizen
Work Flow
Units
Assistance
Traditional
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Karakuri
Work Flow
Program
OUT Condition 1 Condition 2 Duration Time (Until)
IN1 DELAY ---
OUT1
(Lamp) (Sensor) ON TIME 10.0 Sec CONTINUES DELAY TIME 5.0 Sec --- --- ---
92
SiO and Kaizen
Index
Case 11 Detect & indicate visitor
Standard
Standard
Work Flow
Units
Units
1) Sensor detects object behind door
Sensor 2) Lamp turns ON
3) Sensor does not detect object
Structures
Lamp
Custom
4) Lamp turns OFF
Traditional
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Karakuri
OUT1 IN1 DELAY Sec
(Lamp) (Sensor) ON --- --- --- THEN TIME
0.0 later CONDITION 1 OFF --- --- --- ---
Miniature
Karakuri
Case 12 Display time elapsed
Controller
SiO
Work Flow
STOP
Button 40sec 1) Operator presses START button
30sec 2) Lamps turn ON every 10 seconds
START 20sec 3) Lamps turn OFF after 50 seconds or
Button 10sec when STOP button is pressed
Program
OUT Condition 1 Condition 2 Duration Time (Until)
DELAY ---
OUT1
(Lamp1)
FLAG1
(START) ON TIME 10.0 Sec CONTINUES CONDITION 1 OFF --- --- ---
DELAY ---
OUT2
(Lamp2)
FLAG1
(START) ON TIME 20.0 Sec CONTINUES CONDITION 1 OFF --- --- ---
DELAY ---
OUT3
(Lamp3)
FLAG1
(START) ON TIME 30.0 Sec CONTINUES CONDITION 1 OFF --- --- ---
DELAY ---
OUT4
(Lamp4)
FLAG1
(START) ON TIME 40.0 Sec CONTINUES CONDITION 1 OFF --- --- ---
FLAG1 IN1 DELAY Sec IN2
(START) (START BT) ON --- --- --- THEN TIME 0.0 later DELAY TIME 50.0 Sec OR (STOP BT) ON ---
93
Index
SiO and Kaizen
Work Flow
Units
STOP → Stopped
Button 1) Operator presses START button
→ In Operation 2) Green lamp turns ON (red lamp is
START off)
Structures
Custom
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Karakuri
Case 14
Controller
Items
Program
OUT Condition 1 Condition 2 Duration Time (Until)
IN1 DELAY ---
OUT1
(Lamp) (Sensor) OFF TIME 3.0 Sec CONTINUES DELAY TIME 10.0 Sec --- --- ---
94
SiO and Kaizen
Index
Case 15 Detect & indicate current location
Standard
Standard
Work Flow
Units
Units
Lamps
1) Work piece travels down the line
2) Each sensor detects the work piece
Sensor 1 in sequence
Structures
Sensor 2
Custom
3) Each lamp turns ON in sequence
Sensor 3 4) The fourth lamp turns OFF after 5
seconds
Sensor 4
Work piece
Traditional
Karakuri
Program
Automated
Karakuri
OUT Condition 1 Condition 2 Duration Time (Until)
OUT1 IN1 DELAY Sec IN4
(Lamp 1) (Sensor 1) ON --- --- --- THEN TIME
0.0 later (Sensor 4) ON --- --- --- ---
OUT2 IN2 DELAY Sec IN4
(Lamp 2) (Sensor 2) ON --- --- --- THEN TIME 0.0 later (Sensor 4) ON --- --- --- ---
OUT3 IN3 DELAY Sec IN4
(Lamp 3) (Sensor 3) ON --- --- --- THEN TIME 0.0 later (Sensor 4) ON --- --- --- ---
OUT4 IN4 DELAY Sec
--- --- --- --- --- --- ---
Miniature
ON THEN 0.0 DELAY TIME 5.0 Sec
Karakuri
(Lamp 4) (Sensor 4) TIME later
Controller
SiO
Work Flow
Work 1) Sensor detects work piece
Optical piece 2) Optical equipment signals AGV to
Equipment Sensor
start
3) AGV arrives at destination
AGV 4) AGV dispenses work piece
5) Sensor does not detect work piece
6) Optical equipment signals AGV to
start
Program
OUT Condition 1 Condition 2 Duration Time (Until)
OUT1 FLAG1 FLAG2 DELAY Sec
(Start) (Work in) ON OR (Work out) ON THEN TIME 0.0 later DELAY TIME 1.0 Sec --- --- --- ---
FLAG1 IN1 DELAY Sec
(Work in) (Sensor) ON --- --- --- THEN TIME 1.0 later DELAY TIME 1.0 Sec ---
FLAG2 IN1 FLAG3 DELAY Sec
(Work out) (Sensor) OFF AND (Initialize) ON THEN TIME 1.0 later DELAY TIME 1.0 Sec ---
FLAG3 IN1 DELAY Sec
(Initialize) (Sensor) ON --- --- --- THEN TIME
0.0 later RUN OFF --- --- --- ---
95
Index
SiO and Kaizen
Work Flow
Units
Lamp
1) Insert work piece into jig plate
2) Flip rod switch
3) Sensors detects length of work piece
Structures
Custom
Program
OUT Condition 1 Condition 2 Duration Time (Until)
Automated
Sec
Karakuri
ON OFF
Karakuri
96
SiO and Kaizen
Index
Case 18 Indicate correct procedure
Standard
Standard
Work Flow
Units
Units
RESET Lamp 1) Operator takes items in correct order
(1→2→3)
Button
2) If the order is not correct, lamp turns
Structures
Custom
ON
3) When RESET button is pressed, lamp
turns OFF
Traditional
Karakuri
Sensors
Automated
Karakuri
Program
OUT Condition 1 Condition 2 Duration Time (Until)
FLAG4 FLAG5 DELAY Sec IN4
OUT1
(NG Order) (NG Cond1) ON OR (NG Cond 2) ON THEN TIME
0.0 later (Reset BT) ON --- --- --- ---
OUT2 FLAG6 FLAG3 DELAY Sec
ON AND ON THEN 0.0 DELAY TIME 2.0 --- --- ---
Miniature
(IN3 END) later Sec
Karakuri
(OK) (NG Cond2) TIME
FLAG1 FLAG7 IN1 DELAY Sec OUT1 FLAG 10
(IN1 END) (IN1 ON) ON AND (Sensor 1) OFF THEN TIME 0.0 later (NG Order) ON OR (Release Cond) ON ---
FLAG2 FLAG8 IN2 DELAY Sec OUT1 FLAG 10
(IN2 END) (IN2 ON) ON AND (Sensor 2) OFF THEN TIME
0.0 later (NG Order) ON OR (Release Cond) ON ---
FLAG3 FLAG9 IN3 DELAY Sec OUT1 FLAG 10
(IN3 END) (IN3 ON) ON AND (Sensor 3) OFF THEN TIME
0.0 later (NG Cond) ON OR (Release Cond) ON ---
FLAG1 IN2 DELAY Sec FLAG 10
FLAG4
(NG Cond1) (IN1 END) OFF AND (Sensor 2) ON THEN TIME
0.0 later (Release Condition) ON --- --- --- ---
DELAY Sec
Controller
FLAG2 IN3 FLAG 10
FLAG5
(NG Cond2) (IN2 END) OFF AND (Sensor 3) ON THEN TIME
0.0 later (Release Condition) ON --- --- --- ---
Sec
SiO
FLAG1 FLAG2 DELAY
FLAG6
(NG Cond2) (IN1 END) ON AND (IN2 END) ON THEN TIME
0.0 later Condition 1 OFF --- --- --- ---
IN1 DELAY Sec
FLAG7
(IN1 ON) (Sensor 1) ON --- --- --- THEN TIME 0.0 later Condition 1 OFF --- --- --- ---
IN2 DELAY Sec
FLAG8
(IN2 ON) (Sensor 2) ON --- --- --- THEN TIME 0.0 later Condition 1 OFF --- --- --- ---
IN3 DELAY Sec
FLAG9
(IN3 ON) (Sensor 3) ON --- --- --- THEN TIME 0.0 later Condition 1 OFF --- --- --- ---
OUT2 IN4 DELAY Sec
FLAG10
(Release) (OK Order) ON OR (Reset BT) ON THEN TIME
0.0 later Condition 1 OFF --- --- --- ---
97
Index
SiO Controllers
Standard
Units
Structures
Item #
Custom
XAC-046 XAC-050
Number of
Automated
Inputs/Outputs
Communication
USB 2.0 Compliant/Micro-B Type
Specifications
Controller
SiO
Installation
GF/DIN Rail
Method
98
SiO Accessories
Index
Item # Description Price
Standard
Standard
・Detects objects by reflecting light off
Units
Units
SUC-195 of them 183.64
・Can detect almost any material.
・Cable length: 2m/78.75”
Structures
Custom
Limit Switch
SUC-193 ・Mechanically detects objects 37.27
・Cable length: 2m/78.75”
Traditional
Karakuri
Power Accessories
Automated
Karakuri
Item # Model & Notes Price
Miniature
Karakuri
Cable With DC Plug
・For connecting SiO to an external
power supply of DC 24 volts
IFP-A034 ・Use in situations where and AC 10.91
Controller
adapter is not suitable
SiO
・Can be used with an electric winch
・Cable length: 0.5m (19.7”)
※ Image is a representation
AC Adapter
・For supplying SiO with DC 24 volt
SUC-261-
power 30.91
A ・Compatible with Green Frame N
(28mm)
99
SiO Accessories
Extension Cables
Automated
Karakuri
SUC-210 cables
9.27
・Cable length: 2m/78.75”
SUC-209 cables
9.09
・Cable length: 2m/78.75”
e-CON Connectors
Item # Model & Notes Price
100
Notes
101
Notes
102
Contact
Website
www.susamericainc.com
www.youtube.com/c/SUSAmericaInc
www.linkedin.com/company/sus-america-inc./
103
RSC-USA-002