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Muiti Color Image Reader Unit-C1

Service Manual

Product Outline
Technology
Periodic Servicing
Parts Replacing and Cleaning
Adjustments
Installation

Appendix
1 2 3 4 5 6
Contents
Electric Circuit Diagram------------------------------------------------------------------- 2-11
Overview of Operation Mode------------------------------------------------------------ 2-11
Scanner Unit---------------------------------------------------------------------------------2-16
Controls------------------------------------------------------------------------- 2-18
Reader--------------------------------------------------------------------------------2-18
1 Product Outline Scanner drive control----------------------------------------------------------------------2-18
Original size detection---------------------------------------------------------------------2-19
Characteristic-------------------------------------------------------------------1-2
Dust detection control---------------------------------------------------------------------2-24
High Speed 2-Side Scan-at One Time (DADF)----------------------------- 1-2
Magnification change----------------------------------------------------------------------2-28
High Capacity Pickup Tray (DADF)-------------------------------------------- 1-2
Image processing---------------------------------------------------------------------------2-28
Next Generation Scanner Unit (DADF/Reader)----------------------------- 1-2 Fan---------------------------------------------------------------------------------------------2-30
Specification---------------------------------------------------------------------1-3 Power unit------------------------------------------------------------------------------------2-30
Reader--------------------------------------------------------------------------------- 1-3 Limited Functions Mode------------------------------------------------------------------2-31
DADF---------------------------------------------------------------------------------- 1-4 DADF---------------------------------------------------------------------------------2-32
Names of Parts-----------------------------------------------------------------1-5 Original Scanning Assembly-------------------------------------------------------------2-32
External View------------------------------------------------------------------------ 1-5 Original Size Detection--------------------------------------------------------------------2-38
Reader------------------------------------------------------------------------------------------ 1-5 Original Pickup Tray Assembly----------------------------------------------------------2-45
DADF------------------------------------------------------------------------------------------- 1-5 Original Pickup Assembly----------------------------------------------------------------2-49
Cross-section View----------------------------------------------------------------- 1-6 Original Feed Assembly-------------------------------------------------------------------2-50
Reader------------------------------------------------------------------------------------------ 1-6 Original Scanning Assembly/Original Delivery Assembly------------------------2-51
DADF------------------------------------------------------------------------------------------- 1-6 Jam Detection-------------------------------------------------------------------------------2-52
Basic Operation----------------------------------------------------------------1-6 Fan---------------------------------------------------------------------------------------------2-54
Original Set Display---------------------------------------------------------------- 1-6 Power Supply Assembly------------------------------------------------------------------2-54
Option configuration-----------------------------------------------------------1-7 Limited Functions Mode------------------------------------------------------------------2-55
Stamp Operation----------------------------------------------------------------------------2-56
2 Technology
3 Periodic Servicing
Basic configuration------------------------------------------------------------2-2
Reader--------------------------------------------------------------------------------- 2-2 Periodic Servicing List--------------------------------------------------------3-2
Function configuration---------------------------------------------------------------------- 2-2 Reader--------------------------------------------------------------------------------- 3-2
Parts configuration-------------------------------------------------------------------------- 2-2 DADF---------------------------------------------------------------------------------- 3-3
Overview of power circuit------------------------------------------------------------------ 2-3
Reader controller PCB--------------------------------------------------------------------- 2-3 4 Parts Replacing and Cleaning
Scanner unit----------------------------------------------------------------------------------- 2-4 Parts List (Reader)-------------------------------------------------------------4-2
Basic sequence------------------------------------------------------------------------------ 2-5 Reader--------------------------------------------------------------------------------- 4-2
DADF---------------------------------------------------------------------------------- 2-7 External Covers------------------------------------------------------------------------------ 4-2
Function Configuration--------------------------------------------------------------------- 2-7 Main unit--------------------------------------------------------------------------------------- 4-2
Parts Configuration-------------------------------------------------------------------------- 2-7 Motor-------------------------------------------------------------------------------------------- 4-3
DADF Driver PCB--------------------------------------------------------------------------2-10
Fan---------------------------------------------------------------------------------------------- 4-3 DADF---------------------------------------------------------------------------------- 5-3
Sensor------------------------------------------------------------------------------------------ 4-4 Service mode backup-------------------------------------------------------------- 5-4
PCB--------------------------------------------------------------------------------------------- 4-4 Adjustment Method------------------------------------------------------------5-5
Removing from the Connected Equipment (Reader)-----------------4-5 Measurement during Reader Controller PCB Replacement and After
Removing the Reader Unit (including DADF)-------------------------------- 4-5 RAM Clear---------------------------------------------------------------------------- 5-5
Main unit (Reader)----------------------------------------------------------- 4-11 Processing after Scanner Unit Replacement-------------------------------- 5-7
Removing the Scanner unit----------------------------------------------------- 4-11 Processing after Copyboard Glass Replacement-------------------------- 5-9
Externals and Controls (Reader)----------------------------------------- 4-13 Optical Sensor----------------------------------------------------------------------- 5-9
Removing the Right Upper Cover 1 and the Left Upper Cover--------4-13 Original Width Volume------------------------------------------------------------5-10
Periodical/Consumable parts, Spots to Clean (Reader)----------- 4-14 Reader Controller PCB-----------------------------------------------------------5-10
Turndown Mirror Cleaning-------------------------------------------------------4-14 Preparation or Creation of Test Chart-----------------------------------------5-12
Parts List (DADF)------------------------------------------------------------ 4-16 Angle Restriction Release (Opening Angle at 90 deg)-------------------5-12
External Covers--------------------------------------------------------------------4-16 Sensor Output Adjustment-------------------------------------------------------5-13
Main Unit-----------------------------------------------------------------------------4-16 Tray Width Adjustment-----------------------------------------------------------5-13
Solenoid------------------------------------------------------------------------------4-17 Tilt Adjustment----------------------------------------------------------------------5-14
Motor----------------------------------------------------------------------------------4-17 Height Adjustment-----------------------------------------------------------------5-14
Fan------------------------------------------------------------------------------------4-18 Right Angle Adjustment-----------------------------------------------------------5-17
Lamps, Heaters, and Others----------------------------------------------------4-18 Registration Roller Wheel Skew Adjustment--------------------------------5-18
Sensor--------------------------------------------------------------------------------4-19 Stream Reading Adjustment----------------------------------------------------5-20
PCB-----------------------------------------------------------------------------------4-20 Side Registration Adjustment---------------------------------------------------5-21
Removing from the Connected Equipment (DADF)----------------- 4-21 Leading Edge Registration Adjustment--------------------------------------5-22
Removing the DADF--------------------------------------------------------------4-21 Magnification Adjustment--------------------------------------------------------5-23
Main Unit (DADF)------------------------------------------------------------ 4-23 White Level Adjustment----------------------------------------------------------5-24
Removing the Scanner Unit-----------------------------------------------------4-23 Hinge Pressure Adjustment-----------------------------------------------------5-24
Removing the Pickup Roller Unit----------------------------------------------4-25
Solenoid (DADF)------------------------------------------------------------- 4-26 6 Installation Procedure
Removing the Stamp Solenoid-------------------------------------------------4-26
How to check this installation procedure---------------------------------6-2
Periodical/Consumable Parts, Spots to Clean (DADF)------------- 4-27 When using the parts included in the package------------------------------ 6-2
Removing the Pickup Roller / Feed Roller 1--------------------------------4-27 Symbols in the illustration--------------------------------------------------------- 6-2
Removing the Separation Roller-----------------------------------------------4-28
Checking the content parts--------------------------------------------------6-3
Cleaning the Turndown Mirror--------------------------------------------------4-29 Duplex Color Image Reader Unit-C1/ Color Image Reader Unit-C1--- 6-3
Cleaning the Backside of Scanning Glass----------------------------------4-31
Points to Note at Installation------------------------------------------------6-4
Check Items when Turning OFF the Main Power----------------------6-4
5 Adjustments
Unpacking------------------------------------------------------------------------6-6
Overview-------------------------------------------------------------------------5-2 Installation Procedure------------------------------------------------------- 6-10
Reader--------------------------------------------------------------------------------- 5-2 Install the Equipment--------------------------------------------------------------6-10
Installing the Covers and Cables----------------------------------------------6-15
Affixing Labels----------------------------------------------------------------------6-18
Installing Stamp Cartridge-------------------------------------------------------6-19
Operation Check------------------------------------------------------------- 6-21
Auto Adjust Gradation------------------------------------------------------ 6-21

7 Appendix
Service Tools--------------------------------------------------------------------7-2
Special Tools------------------------------------------------------------------------- 7-2
List of Oils/Solvents---------------------------------------------------------------- 7-2
General Circuit Diagram------------------------------------------------------7-3
Reader--------------------------------------------------------------------------------- 7-3
DADF (1/2)--------------------------------------------------------------------------- 7-4
DADF (2/2)--------------------------------------------------------------------------- 7-5
1 Product Outline
■ Characteristic
■ Specification
■ Names of Parts
■ Basic Operation

1
Product Outline
1 Product Outline > Characteristic > Next Generation Scanner Unit (DADF/Reader)
1-2

Characteristic

High Speed 2-Side Scan-at One Time (DADF)


• Maximum 200 ipm (2 side, B/W, 300 dpi).
• Color scan is also available, maximum 80 ipm (one side/2-side, 300 dpi).

High Capacity Pickup Tray (DADF)


• Maximum document loading is 300 sheets (80 g/m2 or lower).

Next Generation Scanner Unit (DADF/Reader)


• Adapting the reading sensor uniquely developed, allows low power consumption and high-
speed drive.
• Exposure to light by white color LED, enables low power consumption, size reducing, and
color balance improvement.
• Color aberration-free.

F-1-1

1-2
1
Product Outline > Characteristic > Next Generation Scanner Unit (DADF/Reader)
1 Product Outline > Specification > Reader
1-3

Specification
Following shows the specification list of this equipment.

Reader
Item Specification/function Remarks
Exposure system High-brightness white LED + reflection -
plate
Original In BOOK mode Scan by movement of scanner unit -
scan In DADF mode Scan by original stream reading with -
scanner unit fixed
Scanning resolution 600 dpi x 600 dpi SEND: 300 x 300 dpi
Gradation 256 gradations -
Carriage position detection Scanner unit HP sensor (SR2) -
Magnification change 25% to 400% Digital reproduction (Color:
in case of 300 dpi or
less, scan reproduction
(double speed scan) is also
included).
In main scanning Image processing in main controller PCB -
direction
In sub scanning Image processing in main controller PCB Some are processed by the
direction reader controller PCB.
Number of line of reading 4 lines (R, G, B, B/W) -
sensor
Original In BOOK mode Horizontal scanning direction: detection -
size by reading sensor (scanner unit)
detection Vertical scanning direction: detection by -
reflection sensor (original size sensor 1
(AB type) or original si ze sensor 2 (Inch
type)
In DADF mode Horizontal scanning direction: -
detection by the original width volume/
photointerrupter on DADF
Vertical scanning direction: detection by -
the photointerrupter on DADF
Maximum In BOOK mode 297 mm x 431.8 mm -
original In DADF mode 304.8 mm x 630 mm -
size
Power source DC 24.5V, DC 12.3V It is supplied by the
connected device.
Dimension 635 x 590 x 72 (W x D x H mm) DADF is not counted for the
height.
Weight Approx. 12 kg -
Option Reader heater -
Contents of description are subject to change due to product improvement etc. T-1-1

1-3
1
Product Outline > Specification > Reader
1 Product Outline > Specification > DADF
1-4
DADF Item Specification Remarks
Mixed mode Mix of same configuration Yes - Original should be set at the
Item Specification Remarks function mode rear side.
Mix of different configuration Yes - Assured combination for mix
Original pickup Auto pickup/delivery method Simultaneous 2-sided
mode with different configuration
method scanning
AB type: A3/B4, B4/A4R,
Type of original Sheet original - A4/B5, B5R/A5R
Grammage of 1-sided A/B 38 to 220 g/m2 60 to 90 g/m2: If original Original size Yes -
original Inch 50 to 220 g/m2 exceeds 432 mm, 1-sided, detection function
1-sheet feeding.
2-sided 50 to 220 g/m2 Done stamp Yes -
function
Color original 64 to 220 g/m 2
64 to 220 g/m2 at B/W and
color mixed mode and if Original Stream 1-sided 600 dpi BW 120 ipm -
original is B/W. processing speed scanning CL 51 ipm -
Original size A3, A4, A4R, A5, A5R, B4, B5, B5R, B6R, LDR, For B6, horizontal scanning 300 dpi BW 120 ipm -
LGL, LTR, LTRR, STMT, STMTR only
CL 85 ipm -
Feed direction 139.7 to 432 mm Since the original with 432 to
(STMT to 17 inch) 630 mm in feed direction is 2-sided 600 dpi BW 120 ipm -
* 432 to 630 mm larger than the original pickup CL 51 ipm -
(refer to the remarks). tray, user needs to hold it so 300 dpi BW 200 ipm -
that the machine can scan
the original. CL 100 ipm -

Width direction 128 to 304.8 mm - Power source DC 24.5V, DC 5V It is supplied by the


(B6R to 12 inch) connected device.

Setting direction Original tray pickup: face-up stacking - Maximum power 180 W or less (including reader) Standby: 15 W or less
of original consumption

Setting position of Original tray pickup: center reference - Weight Approx. 27.4 kg -
original Dimension 633 x 603 x 179 (W x D x H mm) -
Scanning method Stream reading For simultaneous 2-sided Use condition Subject to connected device. -
of original scanning, only the original of
Temperature -
432 mm or shorter.
range
Separation Retard separating method -
Humidity range -
method of original
T-1-2
Feed mode of 1-sided, 2-sided (simultaneous scanning) -
original *1: Extra length mode is specified in Service Mode. Go through the following:
Stacking capacity All sizes: 300 sheets - Grammage conversion for (Lv.2) COPIER > OPTION > USER > MF-LG-ST;
of original tray (in case of paper of 80 g/m2 or lighter) original exceeding 80 g/m2. and select “1” (default: 0).
- Folding original is subject to
height of 10 mm or shorter.
- 1 sheet stacking for original
exceeding 432 mm.

1-4
1
Product Outline > Specification > DADF
1 Product Outline > Names of Parts > External View > DADF
1-5

Names of Parts ■ DADF


Rear cover
External View Original pickup tray

■ Reader
Feeder cover
Copyboard glass
PCB cover Slide guide

Right cover

Rear cover

Original delivery tray

Front cover Left cover Front cover


Left cover F-1-3

Edge Guide
Stream read glass
F-1-2

1-5
1
Product Outline > Names of Parts > External View > DADF
1 Product Outline > Basic Operation > Original Set Display
1-6
Cross-section View Basic Operation
■ Reader
Original Set Display
Stream reading glass Copyboard glass
The original set display LED is activated when the original is set on the original pickup tray.
When a jam is detected while the original is scanned, the original set display LED starts
flashing.

Original set display

Scanner unit
F-1-4

■ DADF
Scanner unit Pickup roller unit Original pickup tray

Scanning position
F-1-6
(rear side)
Scanning position Original delivery tray
(front side)

Path of original
F-1-5

1-6
1
Product Outline > Basic Operation > Original Set Display
1 Product Outline > Option configuration
1-7

Option configuration
Followings are the options for the host machine.

Reader heater

F-1-7

1-7
1
Product Outline > Option configuration
2 Technology
■ Basic configuration
■ Controls

2
Technology
2 Technology > Basic configuration > Reader > Parts configuration
2-2

Basic configuration ■ Parts configuration


Followings are the positions and names of main configuration parts.
Reader Scanner motor (M1)

■ Function configuration Reader controller PCB


(PCB1)
DADF
Following is the list of functions.
open/closed
sensor 2 Original size sensor 2
DADF (CF2)
Reader unit Scanner unit open/closed
(SR3)

sensor 1
(SR1)
Image scanning

A/D conversion

Scanner unit
exhaust fan (FM1)
Reader controller PCB
Scanner unit Original size sensor 1
home position sensor (CF1)
(SR2)
Scanner drive Original size detection Scanner unit

Scanner unit
Dust detection Image processing cooling fan (FM2)

F-2-2

Component part Symbol Function/specification


Scanner motor M1 2 phase pulse motor: pulse control
Main controller PCB Scanner unit exhaust fan FM1 Exhaustion of scanner unit
Scanner unit cooling fan FM2 Cooling of scanner unit
DADF open/closed sensor 1 SR1 DADF open detection (DADF is detected at 5 degree)
Magnification change Scanner unit HP sensor SR2 Scanner unit HP detection
DADF open/closed sensor 2 SR3 DADF open detection (size detection timing is detected
when DADF is open at 25 degree.
F-2-1
Original size sensor 1 CF1 Size detection in sub scanning direction (AB type)
Original size sensor 2 CF2 Size detection in sub scanning direction (INCH type)
Scanner unit --- Image reading, analog image processing
Reader controller PCB PCB1 Control of entire reader, digital image processing
T-2-1

2-2
2
Technology > Basic configuration > Reader > Parts configuration
2 Technology > Basic configuration > Reader > Reader controller PCB
2-3
■ Overview of power circuit ■ Reader controller PCB
Control of the host machine is conducted at the reader controller PCB. Following is the function configuration of reader controller PCB.
Reader controller PCB also controls the DADF driver PCB and DADF scanner unit. Jack No. Destination
Following is the relations of each electrical part. J101 Host machine (for power supply)
J102 DADF open/closed sensor 1 (SR1)
Motor
Scanner unit HP sensor (SR2)
Fan DADF open/closed sensor 2 (SR3)
J103 Scanner unit exhaust fan (FM1)
Reader Sensor
Host J104 DADF driver PCB (for communication)
controller
machine PCB Scanner unit J105 Scanner unit (DADF)
J106 Scanner unit (Reader)
J107 Original size sensor 1 (CF1)
Original size sensor 2 (CF2)
DADF driver PCB
J108 Scanner motor (M1)
F-2-3 J109 Main controller PCB (for communication)
J110 (Connection with PC)
Error Code J111 DADF driver PCB (for power supply)
E270 (Error in the main scanning/sub scanning synchronization signal). J112 Scanner unit cooling fan (FM2)
T-2-2
-0001 Sub scanning synchronization signal (VSYNC) is not properly transmitted from scanner
unit PCB (front side scanner unit), and this causes image failure or abnormal termination.
-0002 Sub scanning synchronization signal (VSYNC) is not transmitted due to the error in the
main scanning synchronization signal (HSYNC), and this causes image failure or abnormal J101 J110
J109
termination.
J111
-0101 Sub scanning synchronization signal (VSYNC) is not properly transmitted from scanner
unit PCB (back side scanner unit), and this causes image failure or abnormal termination.
IC
J102
E280 (Communication error between reader controller PCB – scanner unit) J108
- 0001 If the communication is not started within the specified time between reader controller
J103 J104
PCB – front side scanner unit.
J112 J105 J107
- 0101 If the communication is not started within the specified time between reader controller J106
PCB – back side scanner unit.
F-2-4
E400 (Communication error between reader controller PCB – DADF)
-0001, -0002
If reception error occurs during communication between reader controller PCB - DADF

E490 (Error caused by incorrect DADF type)


-0001 If a not-supported DADF type is installed.

E473 (DDI communication error)


-0000, -0003, -0004
If the reader controller PCB detects communication error between the main controller PCB and
the reader controller PCB.

2-3
2
Technology > Basic configuration > Reader > Reader controller PCB
2 Technology > Basic configuration > Reader > Scanner unit
2-4
■ Scanner unit
Reading sensor
Original exposure and scanning are performed by the integrated scanner unit of LED, mirror,
Black & white (B / W) line
lens and reading sensor.
Red (R) line
Light emitted from LED is reflected by the original and reaches the reading sensor through
Greeen (G) line
the 3 folding mirrors and 4 free curvature mirrors. Blue (B) line
1. LED lamp unit
On LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 48 pieces per
PCB).
Generated light is exposed to the original through the reflection plate.
LED lamp unit
2. Free curvature mirror
Scanner unit is equipped with the 3 folding mirrors and 4 free curvature mirrors.
Free curvature mirror has symmetric facet in main scanning direction and asymmetric facet in
sub scanning direction against the optical axis.

3. Reading sensor
Reading sensor scans the image per 1image line. Scanner unit PCB
Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses 3
lines (R, G, B) at color scanning.

Error code
E301 (insufficient light intensity) Free curved mirrors LED (light source)
-0001 The light intensity during front side shading is lower than the standard level Reading sensor Turndown mirrors

Free curved mirrors Turndown mirrors


F-2-5

2-4
2
Technology > Basic configuration > Reader > Scanner unit
2 Technology > Basic configuration > Reader > Basic sequence
2-5
■ Basic sequence ● Original size detection operation
Image Original size
● Home position detection operation at power ON Scan start Stream HP Sensor Shading
position leading edge detection position
position reading position position

Stream Shading Image Original size


Scan start HPsensor
leading edge detection position
position reading position position position Copyboard is open
Copyboard is
closed
→Lamp ON
Original size
If the HP Sensor idntification
is OFF when the Lamp ON
Main Power Switch
→Lamp OFF
Lamp OFF
is ON
15 sec timeout

If the HP Sensor
is OFF when the
HP search
Main Power Switch operation
is ON

F-2-7

F-2-6

2-5
2
Technology > Basic configuration > Reader > Basic sequence
2 Technology > Basic configuration > Reader > Basic sequence
2-6
● At start key ON (Book mode) ● At start key ON (DADF mode)
Shading Image
Scan start Stream HP sensor Shading Image Original size Original size
Scan start Stream HP sensor start Shading leading
position reading position position position leading edge detection position
edge detection position
position reading position position position position

If the original
size detection Lamp ON
started before Reading Lamp ON
the 15-second completed
time-out ・Stop
position
Lamp OFF Change in read position of the original in order to
HP search avoid dust during stream reading(5points)
operation
Scan Operation
If the original
size detection Lamp ON
started after Reading Stream reading dust detection(5points)
the 15-second completed
time-out ・Stop
position
Lamp OFF
HP search
HP search
operation
operation
F-2-8 F-2-9

2-6
2
Technology > Basic configuration > Reader > Basic sequence
2 Technology > Basic configuration > DADF > Parts Configuration
2-7
DADF ■ Parts Configuration
■ Function Configuration ● List of Major Electric Parts
Pickup roller unit lifter motor (M10) Motor driver cooling fan (FM1)
Functions are listed below: Read motor
cooling fan (FM2) Pickup motor (M1)
Tray lifter motor (M8)
Read motor (M4)
Reader controller PCB
Feed motor (M2)
DADF driver PCB (PCB1)

- Controls DADF driver PCB


- Power supply Stamp solenoid
assembly (SL2)

Original feed Original pickup


assembly assembly Original pickup tray assembly

Registration
motor (M3)
Disengaging solenoid (SL1)
Delivery
motor (M5)
Scanner unit Disengaging motor 2 (M7)

Glass shifting motor (M9)


Disengaging motor 1 (M6)

Scanner unit cooling fan (FM3)

F-2-11

Original scanning Path of original


assembly (rear side)
Original scanning Original delivery assembly
assembly (front side)
F-2-10

2-7
2
Technology > Basic configuration > DADF > Parts Configuration
2 Technology > Basic configuration > DADF > Parts Configuration
2-8
● Drive Configuration ● List of Rollers
This equipment is a device to feed the original solely for stream scanning.
[8] [7] [6] [5] [4] [3] [2] [1]
This equipment has 10 motors and 1 solenoid as drive load.
There is also 1 scanner unit for the original (for the back side).
Code Name Role Remarks
M1 Pickup motor Drive of pickup roller, separation roller, feed Speed control is active
roller 1
M2 Feed motor Drive of pullout roller, feed roller 2 Speed control is active
M3 Registration motor Drive of registration roller PS constant speed
M4 Read motor Drive of lead roller 1/2/3 and platen roller 1/2 PS constant speed
M5 Delivery motor Drive of delivery roller Speed control is active
M6 Disengagement Disengagement of lead roller 1 -
motor 1 (releasing pressure)
M7 Disengagement Disengagement of lead roller 2 -
motor 2 (releasing pressure)
M8 Tray lifter motor Up/down movement of pickup lifter - [9] [10] [11] [12] [13] [14] [15] [17] [16] [19] [18]
M9 Glass shift motor Shift of glass of scanning assembly for back side -
F-2-13
M10 Pickup roller unit Up/down movement of pickup roller unit (using -
[1] Pickup roller [11] Lead roller 1 wheel
lifter motor cam)
[2] Feed roller 1 [12] Platen roller 1
SL1 Disengagement Disengagement of delivery roller -
solenoid [3] Separation roller [13] Lead roller 2
T-2-3 [4] Pullout roller wheel [14] Lead roller 2 wheel
The drive of this equipment is shown below.
[5] Pullout roller [15] Platen roller 2
M3 M9 M2 M10 M1 [6] Feed roller 2 [16] Lead roller 3
[7] Feed roller 2 wheel [17] Lead roller 3 wheel
[8] Registration roller [18] Delivery roller
[9] Registration roller wheel [19] Delivery roller wheel
[10] Lead roller 1

M7

M6 M4 M5 SL1 M8
F-2-12

2-8
2
Technology > Basic configuration > DADF > Parts Configuration
2 Technology > Basic configuration > DADF > Parts Configuration
2-9
● Sensor List Jam detection
Code Name Detection content
Jam detection Delay Stationary Residue Others
Code Name Detection content PCB2 Post-separation - Leading edge position
Delay Stationary Residue Others
sensor 3 just after the pickup
SR1 Original sensor Presence/absence of Yes Yes Yes Yes
- Original size in feed
original on original pickup - - - - direction
tray
PCB3 Registration sensor - Registration arch creation
SR2 Post-separation Leading edge of original timing
- - - Yes Yes Yes Yes -
sensor 1 just after the pickup - Disengaging timing of
SR3 Post-separation Leading edge of original lead roller 1
- - - Yes
sensor 2 just after the pickup PCB4 Lead sensor 1 - Disengaging timing of
SR4 Delay sensor Feed delay Yes Yes Yes - lead roller 1/2
Yes Yes Yes -
- Original size in feed
SR5 Lead sensor 2 Disengaged timing of lead
Yes Yes Yes - direction
roller 2
PCB5 Delivery sensor Disengaging timing of
SR6 Paper surface sensor Top surface position at Yes Yes Yes -
- - - - delivery roller
original pickup
VR Original width volume Original size in width
SR7 AB/ Inch identification Identification of A4R/LTRR - - - -
- - - - direction
sensor and A5R/STMTR
T-2-4
SR8 LTR-R/ LGL Identification of LTR-R/LGL
- - - -
identification sensor
SR9 Tray open/closed Open/close of original SR20 SR22 SR17 PCB2 SR12 SR6
- - - -
sensor pickup tray
PCB3 SR18 SR19 SR4 SR10 SR2 SR7 SR8
SR10 Cover open/closed Open/close of feeder cover
- - - Yes
sensor
SR11 Glass shifting HP Position of scanning glass
- - - -
sensor
SR12 Pickup roller unit lifter Position of pickup roller
- - - Yes
HP sensor unit
SR13 Tray HP sensor Most lowered position of
- - - -
original pickup tray (upper)
SR15 Disengaging HP Engaging/disengaging of
- - - Yes
sensor 1 lead roller 1 wheel
SR16 Disengaging HP Engaging/disengaging of
- - - Yes
sensor 2 lead roller 2 wheel
SR17 Original size sensor 1 Original size in width - - - -
SR18 Original size sensor 2 direction - - - - SR15 SR5 SR16 PCB5 SR1 VR
PCB4 SR11 SR3 SR9 SR13
SR19 Original size sensor 3 - - - -
F-2-14
SR20 Original size sensor 4 - - - -
SR22 Leading edge position Leading edge position of
- - Yes -
sensor original at feeding

2-9
2
Technology > Basic configuration > DADF > Parts Configuration
2 Technology > Basic configuration > DADF > DADF Driver PCB
2-10
■ DADF Driver PCB
Indicate the destination of the DADF driver PCB.
Jack No. Destination
J401 Reader controller PCB (for communication)
J402 Feed motor (M2) J408 J403
Registration motor (M3)
J407 J418
J403
J404
Pickup roller unit lifter motor (M10)
Read motor cooling fan (FM2)
J416
Motor driver cooling fan (FM1)
Motor IC
J405 Disengaging motor 1 (M6)
Disengaging solenoid (SL1)
J401
J406 Pickup motor (M1) J402 J414
J407 Read motor (M4)
J408 Delivery motor (M5)
J405 IC
J409 Disengaging motor 2 (M7) J409
J410
Glass shifting motor (M9)
Cover open/closed detection sensor (SR10)
J406 J413
Disengaging home position sensor 1 (SR15)
Original size sensor 1 (SR17)
Original size sensor 2 (SR18) J404 J410 J411 J412
Original size sensor 3 (SR19)
Original size sensor 4 (SR20)
Leading edge position sensor (SR22) F-2-15
Scanner unit cooling fan (FM3)
Original set display LED (LED)
J411 Lead sensor 2 (SR5)
Glass shifting home position sensor (SR11)
Disengaging home position sensor 2 (SR16)
J412 Registration sensor (PCB3)
Lead sensor 1 (PCB4)
Delivery sensor (PCB5)
J413 Post-separation sensor 1 (SR2)
Post-separation sensor 2 (SR3) MEMO:
Delay sensor (SR4) The scanner unit is connected to the reader controller PCB.
Paper surface sensor (SR6)
Tray open/closed sensor (SR9)
Pickup roller unit lifter home position sensor (SR12)
Post-separation sensor 3 (PCB2)
J414 Original sensor (SR1)
AB/ Inch identification sensor (SR7)
LTR-R/ LGL idenfication sensor (SR8)
Tray home position sensor (SR13)
Original width volume (VR)
J416 Tray lifter motor (M8)
J418 Reader controller PCB (for power supply)
T-2-5

2-10
2
Technology > Basic configuration > DADF > DADF Driver PCB
2 Technology > Basic configuration > DADF > Overview of Operation Mode
2-11
■ Electric Circuit Diagram ■ Overview of Operation Mode
The control of this equipment is performed on the reader controller PCB. ● Overview
Following shows the relation of each electrical parts. The operation mode of this equipment is classified as below.
Sensor Name of 2-sided scanning
Operation overview Applicable print mode
operation mode method
Normal rotation - Original is picked up 1-sided original -> 1-sided print
Motor pickup/delivery and is scanned by the 1-sided original -> 2-sided print
DADF driver scanner unit in reader
Scanner unit 1-sided original with mix of same
PCB side. And then, it is configuration -> 1-sided print
Solenoid delivered. 1-sided original with mix of same
configuration -> 2-sided print
Fan 1-sided original with mix of different
configuration -> 1-sided print
1-sided original with mix of different
configuration -> 2-sided print
Extra long original -> 1-sided print
2-sided Original is picked up 2-sided original -> 1-sided print
simultaneous and the front surface 2-sided original -> 2-sided print
Reader controller PCB
scanning is scanned by the 2-sided original with mix of same
F-2-16
scanner unit in reader configuration -> 1-sided print
side while back 2-sided original with mix of same
surface is scanned configuration -> 2-sided print
Error code: by the scanner unit in 2-sided original with mix of different
E270 (Error in the main scanning/sub scanning synchronization signal) DADF side. configuration -> 1-sided print
-0101 Sub scanning synchronization signal (VSYNC) is not properly transmitted from scanner And then, it is
2-sided original with mix of different
unit PCB (back side scanner unit), and this causes image failure or abnormal termination. delivered.
configuration -> 2-sided print
T-2-6
E280 (Communication error between reader controller PCB – scanner unit) The outline of the original flow is shown.
- 0101 If the communication is not started within the specified time between reader controller
PCB – back side scanner unit.

E400 (Communication error between reader controller PCB – DADF)


-0001 If check sum error occurs during communication between reader controller PCB - DADF.
-0002 If reception error occurs during communication between reader controller PCB - DADF.

E490 (Error caused by incorrect DADF type)


-0001 If a not-supported DADF type is installed.

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Technology > Basic configuration > DADF > Overview of Operation Mode
2 Technology > Basic configuration > DADF > Overview of Operation Mode
2-12
● 1-Sided Original (Small Size) 4) 2nd side arch creation
1) 1st side pickup

F-2-20

F-2-17

5) 2nd side scanning


2) 1st side arch creation

F-2-21
F-2-18

3) 1st side feeding & 2nd side pickup

F-2-19

2-12
2
Technology > Basic configuration > DADF > Overview of Operation Mode
2 Technology > Basic configuration > DADF > Overview of Operation Mode
2-13
● 1-Sided Original (Large Size)
1) 1st side pickup

F-2-22

2) 1st side arch creation

F-2-23

3) 2nd side pickup

F-2-24

2-13
2
Technology > Basic configuration > DADF > Overview of Operation Mode
2 Technology > Basic configuration > DADF > Overview of Operation Mode
2-14
4) 2nd side arch creation ● 1-Sided Original with Mix of Same Configuration (Small Size)
1) 1st side pickup

F-2-25

F-2-27

5) 2nd side scanning


2) 1st side arch creation

F-2-26
F-2-28

3) 1st side stop & 2nd side pickup

F-2-29

2-14
2
Technology > Basic configuration > DADF > Overview of Operation Mode
2 Technology > Basic configuration > DADF > Overview of Operation Mode
2-15
4) 2nd side arch creation ● 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)
1) 1st side pickup

F-2-30

F-2-33

5) 2nd side stop (1st side is also stopped)


2) 1st side arch creation

F-2-31

F-2-34

6) 2nd side scanning


3) 1st side feeding & 2nd side pickup

F-2-32
F-2-35

2-15
2
Technology > Basic configuration > DADF > Overview of Operation Mode
2 Technology > Basic configuration > DADF > Scanner Unit
2-16
4) 2nd side arch creation ■ Scanner Unit
For exposure and scanning of original, this equipment uses an integrated scanner unit
consists of the LED, the mirror, the lens and the reading sensor.
The light emitted from the LED is reflected to the original, and then received by the reading
sensor through the 3 turndown mirrors and the 4 free curved mirrors.

a. LED lamp unit


The LED lamp unit emits light from 2 boards of LED lamp PCB (LED chip: 48 pieces per
board). The emitted light is reflected to the original through the reflecting plate.

F-2-36
b. Free curved mirror
The scanner unit has 3 turndown mirrors and 4 free curved mirrors.
5) 2nd side feeding The free curved mirror is a mirror symmetric to the light shaft in main (horizontal) scanning
direction while dissymmetric in sub (vertical) scanning direction.

c. Reading sensor
The reading sensor performs scanning of image per image line.
The reading sensor has 4 lines (B/W, R, G, B), using 1 line (B/W) when scanning black/white
image and 3 lines (R, G, B) when scanning color image.

Error code
F-2-37
E301 (insufficient light intensity)
-0101 The light intensity during back side shading is lower than the standard level

6) 2nd side scanning

F-2-38

2-16
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Technology > Basic configuration > DADF > Scanner Unit
2 Technology > Basic configuration > DADF > Scanner Unit
2-17

Reading sensor

Black & white (B/W) line


Red (R) line
Green (G) line
Blue (B) line

Scanner unit PCB

LED lamp unit

Free curved mirrors


Turndown mirrors
Reading sensor

Free curved mirrors


Turndown mirrors
LED (light source)

F-2-39

2-17
2
Technology > Basic configuration > DADF > Scanner Unit
2 Technology > Controls > Reader > Scanner drive control
2-18

Controls ● Scanner motor control


Following is the control system configuration related with the scanner motor control.
Motor driver on the reader controller PCB controls the drive/stop, direction and speed of
Reader scanner motor rotation in accordance with the signals from CPU.

■ Scanner drive control


1) Backward operation after image scanning
● Configuration of drive system Backward operation after image scanning until shading position of scanner unit is controlled
Following is the parts configuration related with scanner drive system. by 468 mm/sec regardless of color mode.

Reader controller PCB 2) Forward operation at image scanning


At image scanning, the following motor control controls the scanner unit operation.

ACOM, BCOM Start position Image leading edge Image trailing edge Stop
HP

Acceleration Normal speed Deceleration


Scanner motor (M1)

Shift
speed

[1] [2] [3] [4]

Shift length
[1] Acceleration Zone: accelerates to suit the selected mode.
[2] Approach Zone: moves for speed stabilization.
[3] Image Read Zone: reads the image at a specific speed.
(if black-and-white/SEND mode, twice as fast as in full-color mode.)
[4] Deceleration Zone: past the image trailing edge, immediately decelerates and stops.
F-2-41

Scanner home position


sensor (SR2)

Scanner unit
F-2-40

Component parts Symbol Function


Scanner motor M1 Control of the drive/stop, direction and speed of motor rotation
Scanner unit HP sensor SR2 Scanner unit HP detection
Scanner unit - Image reading, analog image processing
T-2-7

2-18
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Technology > Controls > Reader > Scanner drive control
2 Technology > Controls > Reader > Original size detection
2-19
Following shows the scanning speed in each mode. ■ Original size detection
Unit: mm/s
SEND: Others
● Overview
Mode Original size is identified based on the result combinations of reflection light at the specific
300 dpi or less Speed Priority * Image Priority *
B&W 610 610 234 point on the reflection sensor and the scanner unit. To prevent the original from moving when
Color 468 234 closing the DADF, there is 2 point original size detection per each size on the scanner unit.
T-2-8
• In main scanning direction: scanner unit (AB type: 9 point measurement (when K size
*: Refer to MEMO: Settings/Registration (Black Scan Speed/Image Quality Priority) paper is supported: 11 point measurement), Inch type: 6 point measurement)
• In sub scanning direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)

Error Code
Service Mode
E202 (error in the scanner home position)
(Lv.2) COPIER > OPTION > FEED-SW > KSIZE-SW
-0001 Error during home position detection operation (outward) of the front scanner unit.
(the switch that support the paper (K size paper) used in China)
-0002 Error during home position detection operation (homeward) of the front scanner unit.
Setting value
0: not support K size paper (default), 1: support K size paper.

Service Mode
(Lv.1) COPIER > ADJUST > ADJ-XY> ADJ-X
(Scanner system image leading edge position adjustment) ● Original size detection procedure
Enter the value to adjust the position of image leading edge. Original size is detected in the following procedure.
Setting range: 1 – 100 (changing the value by 10 moves the position by 1mm)
1) External light search (in main scanning direction only)
While keeping the LED lamp unit OFF, the reading sensor level of each detection point
MEMO: Settings/Registration (Black Scan Speed/Image Quality Priority)
To switch the operation at black and white scanning, see the following for the setting is measured in main scanning direction.
items.
• Speed Priority (default) 2) Output level detection of each sensor
• Image Priority
While keeping the LED lamp unit ON, reading sensor level of each detection point is
When “Image Priority” is specified, the machine executes color scanning operation in measured in main scanning direction.
case of black and white scanning.
The machine turns ON the LED of reflection type photo sensor in sub scanning direction and
measures the sensor output.
Original size is identified by these output combination.

2-19
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Technology > Controls > Reader > Original size detection
2 Technology > Controls > Reader > Original size detection
2-20
● Original size detection position
In main scanning direction, the machine moves the scanner unit to the following position in
reference to the original position and measures the reading sensor level of each detection
position. In sub scanning direction, original size is identified by the following sensors.

0 mm 239.5 mm 0 mm 311 mm

Original Original
push-on push-on 20 mm
20 mm position
position Original Original
size sensor 1 (CF1) size sensor 2 (CF2)

30.0 mm 30.0 mm

126.7 mm STMT-R
135.7 mm
A5-R
146.0 mm

169.0 mm
178.0 mm B6 B5-R

197.0 mm
206.0 mm A5 A4-R

STMT LETTER_R LEGAL


211.9 mm
244.0 mm
253.0 mm B5 B4

264.0 mm
267.0 mm 16K 8K 266.4 mm LETTER LEDGER
275.4 mm
284.0 mm
293.0 mm A4 A3

Scanner unit Scanner unit


original detection original detection
position position
F-2-42 F-2-43

2-20
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Technology > Controls > Reader > Original size detection
2 Technology > Controls > Reader > Original size detection
2-21
Following is the combination of detection result and original size. a. 2 point original detection at each detection position
A/B: Original presence/absence detection result of 2 points (Refer to [a. 2 point original In main scanning direction, the machine determines whether the original is present or not
detection at each detection position].). from the 2 points of reading sensor output near the original detection position.
Y: Output level has no change (refer to [Detection operation]).
-: Output level has change (refer to [Detection operation]).
Original size
border line
Scanner unit detection position
Original size 1 2 3 4 5 Original size sensor 1
Near 13 mm
A B A B A B A B A B
1A: additional point
A3 Y Y Y Y Y Y Y Y Y Y Y of detection
B4 Y Y Y Y Y Y Y Y - - Y
A4R Y Y Y Y Y Y - - - - Y
A4 Y Y Y Y Y Y Y Y Y Y - Near 4 mm

B5 Y Y Y Y Y Y Y Y - - - 1B: conventional point


if detection
B5R Y Y Y Y - - - - - - Y
Original size
A5 Y Y Y Y Y Y - - - - - border line
B6 Y Y Y Y - - - - - - -
F-2-44
A5R Y Y - - - - - - - - -
None - - - - - - - - - - - Result
Judgment
T-2-9 A B
Y Y Present
Scanner unit detection position
Y - Present
Original size 1 2 3 Original size sensor 2
- Y Present
A B A B A B
- - Absent
11” x 17” Y Y Y Y Y Y Y T-2-11
LGL Y Y Y Y - - Y
* Signal change with DADF Open to Close
LTRR Y Y Y Y - - -
LTR Y Y Y Y Y Y -
Changed: -
STMTR Y Y - - - - - Others: Y
STMT Y Y Y Y - - - The machine uses OR combinations of 2 points for identification.
Absent - - - - - - -
T-2-10

To keep the high accuracy detection even though an original moves when the DADF is
closed, this machine has 2 types of controls.

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Technology > Controls > Reader > Original size detection
2 Technology > Controls > Reader > Original size detection
2-22
b. Priority on the front original presence ● Detection operation
As a result of main scanning direction measurement, if the original absence is detected at Following is the overview of operation for original size detection (AB type).
the rear while the original presence is detected at the front, a priority is given to the result of 1) Wait status
original presence at the front. Scanner unit: shading position
LED lamp unit: OFF
Original size sensor: OFF
Scanner unit

Original
size Original size
sensor1 sensor 1
Point of detection 1
Point of detection 1 Point of detection 2
DADF Point of detection 3
Point of detection 2 Point of detection 4 Copyboard
DADF open/closed sensor 2
DADF open/closed sensor 1
Point of detection 5 glass
Point of detection 3 Reader unit
Original detection position
Point of detection 4 F-2-46
B5
2) DADF opened (The angle of DADF is 25 degree or more).
Point of detection 5
Scanner unit: It moves to the original detection position (20mm from the original push-on
position)
LED lamp unit: OFF
Scanner unit
original detection position Original size sensor: OFF

F-2-45

Original detection position Result Identified size


1 Y Y
2 - Y
3 - Y
4 Y Y
5 - -
Judgment B5 F-2-47
T-2-12

* Signal change with DADF Open to Close


Change: -
Others: Y

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Technology > Controls > Reader > Original size detection
2 Technology > Controls > Reader > Original size detection
2-23
3) Close DADF (The angle of DADF is from 5 to 25 degree). 4) DADF fully closed (the angle of DADF is 5 degree or less).
3-1) The external light detection operation is performed. Since the area covered by an The machine monitors the changes of output level of each sensor for 3 sec from when
original will be blocked from external light, the machine will assume the absence of an the DADF open sensor 1 detects the [Close] status. The machine determines the original
original at points that detect external light. After the DADF sensor 2 detects [Close], presence in the point where the output level has no change.
the external light detection operation is started. The machine identifies the original size from the combination of the level change at 5 points
In case of the described original size, A3/B4/A4/B5 are excluded from the list of (priority on the front original presence).
possible sizes at this point.

25 degrees
5 degrees
original

F-2-50
5) Wait status (wait for start key)
: external light
Scanner unit: Stream reading position
F-2-48
LED lamp unit: ON
3-2) After the external light detection operation, the machine turns ON the LED in the
Original size sensor: OFF
main scanning direction and the reflected light is detected by the reading sensor
(5 points). After the first detection, it continues detection by the specified interval (it
completes after 3 sec). The original size sensor 1 starts detection in the sub scanning
direction.

25 degrees
F-2-51

: LED light
F-2-49

2-23
2
Technology > Controls > Reader > Original size detection
2 Technology > Controls > Reader > Dust detection control
2-24
■ Dust detection control ● White plate dust detection control
In this machine, the fans cool down the inside of the DADF to prevent the overheating at
● Overview
stream reading operation. As a result, dust in the DADF may stick to the white plate and it
The timing of dust detection is as follows.
may cause the lines on the image.
Start key To reduce the influence from the dust, the white plate dust detection and correction are
ON
performed.

Before stream 1st sheet Between 2nd sheet (1) White plate dust detection
After scan Standby
reading scanned sheets scanned
The machine compares the shading coefficient obtained from shift shading and the shading
coefficient obtained from fixed shading to identify the presence/absence of dust and, if any,
[1] [2] [3] [2] [3] [2] identifies the coordinates and width of the area.
F-2-52
(2) White plate dust correction
[1] White plate dust detection control If the machine detects the dust as a result of white plate dust detection, it interpolates the
[2] Steam reading glass / Scanning glass dust detection control, shading coefficient of the area using the shading coefficient of both sides so as to decrease
Dust detection correction control (continuous lines)
the effects of the presence of dust. It executes the shading correction using the shading
[3] Dust detection correction control (noncontinuous lines)
coefficient obtained after the interpolation.
- White plate dust detection
- Scanning glass dust detection When the dust is detected as a result of white plate dust detection, the machine interpolates
Scanner unit - Dust detection correction (continuous lines) the shading coefficient of the dust area using the shading coefficient of both sides so as to
(DADF) - Dust detection correction (noncontinuous lines) reduce the effects of the dust. The shading correction is executed after the interpolation.
White plate [Detection Algorithm]

Computation of shading Computation of shading


Area coefficient coefficient
of dust (shift shading to (from fixed shading to
reference area) shading correction position)

Comparison

Detection of coordinates of
start of dust and width

[Correction Algorithm]

Scanner unit - White plate dust detection


(Reader) - Stream reading glass dust detection Fixing shading position
- Dust detection correction (continuous lines) Shading correction position
- Dust detection correction (noncontinuous lines)
Correction of dust area
F-2-53 Reference area coefficient using data of both sides
(Shading coefficient
computation area) F-2-54

2-24
2
Technology > Controls > Reader > Dust detection control
2 Technology > Controls > Reader > Dust detection control
2-25
● Stream reading glass dust detection control the least dust is found among the A, B, C, D or E positions as a reading position for a
The machine checks the presence/absent of dust on the stream reading glass and the DADF next job and then, displays an alarm to perform the cleaning.
platen roller 1. It then changes the point of reading or executes image correction (refer to [Dust [6] It moves to the reading position E.
detection correction control (continuous lines)]) depending on the result of detection to avoid
the reproduction of dust particles in its output images.

a. At the start of a job


The scanner unit moves to the reading position saved at the detection of the previous job
ends.
After it moves, the dust detection is executed. If the dust is detected, the machine executes
dust correction by making correction on the pixels on both sides of the area where dust is
found.
0.5 mm 0.5 mm 0.5 mm 0.5 mm
[1] It moves to the reading position.

b. Between sheets
The dust detection is executed. If the dust is detected, the machine executes dust correction
by making correction on the pixels on both sides of the area where dust is found.
The scanner unit does not move due to the dust detection. B C A D E
At the start
c. At the end of a job of a job
1) The scanner unit moves to the default reading position A.
[2] It moves to the reading position A. [1]
*1: In case that the reading position at the start of a job is one other than A.
2) The dust detection is executed. If there is no dust on the A position, the machine saves
At the end
the A as a reading position for a next job and finishes the dust detection. of a job [2]
3) If there is a dust on the A position, the machine execute the dust detection on the B *1 *1 *1 *1
position. If there is no dust on the B position, the machine saves the B as a reading
position for a next job and finishes the dust detection. [3]
[3] It moves to the B position.
4) If there is a dust on the B position, the machine execute the dust detection on the C [4] [5] [6]
position. If there is no dust on the C position, the machine saves the B as a reading
position for a next job and finishes the dust detection.
F-2-55
[4] It moves to the C position.
5) If there is a dust on the C position, the machine execute the dust detection on the D MEMO:
position. If there is no dust on the D position, the machine saves the B as a reading (Lv.1) COPIER > OPTION > IMG-RDR > DFDST-L1
Adjustment of the dust detection level between sheets
position for a next job and finishes the dust detection. (Lv.1) COPIER > OPTION > IMG-RDR > DFDST-L2
[5] It moves to the D position. Adjustment of the dust detection level at job end
6) If there is a dust on the D position, the machine executes the dust detection on the E
position. If there also is a dust on the E position, the machine saves the position where

2-25
2
Technology > Controls > Reader > Dust detection control
2 Technology > Controls > Reader > Dust detection control
2-26
● Dust detection correction control (continuous lines)
The machine detects and corrects the lines due to the detected dust between sheets.
This correction targets the lines due to the detected dust by the stream reading glass dust
detection.
Refer to the Dust detection correction control (non-continuous lines) for the difference with
non-continuous lines.
Before reading After reading Result of reading
Original Platen roller 1

It is attached on
Stream reading Attached dust
the stream
glass reading glass.
F-2-57
Scanning position F-2-58

F-2-56

2-26
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Technology > Controls > Reader > Dust detection control
2 Technology > Controls > Reader > Dust detection control
2-27
● Dust detection correction control (non-continuous lines)
MEMO:Additional function mode (removing the faulty lines)
The machine detects and corrects the lines due to the dust other than dust between sheets. At the original reading, you can specify whether to execute the removing function or not
The dust on the original is not detected before the leading edge of original. This dust when non-continuous lines are detected.
sometimes stops at the reading position due to the friction with the reading glass and sticks Setting items are as below.
• ON: Detect and remove the non-continuous lines (default).
to the original again. In this case, the dust is fed together with the original and will not be • OFF: Do not remove the non-continuous lines.
detected after the trailing edge of the original. This control detects the non-continuous lines
appears between the leading edge and the training edge formed as above and corrects the When there are extra-fine lines on the original, if this item is set to ON, the machine
sometimes detects them as non-continuous lines erroneously and they may be
image.
removed from the image. If the extra-fine lines on the original are removed frequently
due to wrong detection, specify this item to OFF.
This correction targets the lines in the sub scanning direction on the read image. The machine
determines whether the lines are due to the dust or not by the length, color and brightness of
lines and the correction is executed if the lines are deemed as dust-related lines.
Also, if the dust causing lines exceeds the specified amount, the machine displays an alarm
to prompt cleaning.
Before reading After reading Result of reading
Original Platen roller 1

It sticks on the original


Floating dust Stream reading
during scanning.
glass
F-2-60

Scanning position F-2-61

F-2-59

2-27
2
Technology > Controls > Reader > Dust detection control
2 Technology > Controls > Reader > Image processing
2-28
■ Magnification change ■ Image processing
● Magnification change in main scanning direction ● Overview
In main scanning direction, image is always scanned by 100% size at copyboard scanning Following is the main functions of image processing system.
and DADF scanning, and then magnification is changed at image processing on the main • Reading sensor Number of lines: 4 (R, G, B, B/W)
controller block. Number of photo cells: 7488 (each line)
• Shading processing Shading adjustment In service mode
Shading correction Performed per very copy
● Magnification change in sub scanning direction
In sub scanning direction, image is always scanned by 100% size at copyboard scanning Analog image Digital image
processing block processing block
and DADF scanning, and then magnification is changed at image processing on the main
controller block. Scanner unit PCB Reader controller PCB Controller block
At image SEND, reading size is changed by 100% or 50% depending on the specified Reading
resolution. sensor
Analog A/D
image conver- Shading processing
processing sion
Service Mode
(Lv.1) FEEDER > ADJUST > ADJMSCN1
F-2-62
Zoom adj in 2-sided main scan way: front
(Lv.1) FEEDER > ADJUST > ADJMSCN2 Following is functions of each PCB of image processing system
Zoom adj in 2-sided main scan way: back Scanner unit PCB: Analog image processing, A/D conversion
(Lv.1) FEEDER > ADJUST > ADJSSCN1
Zoom adj in 2-sided sub scan way: front Reader controller PCB: Drive of scanner drive unit, shading correction
(Lv.1) FEEDER > ADJUST > ADJSSCN2
Zoom adj in 2-sided sub scan way: back Error code
E248 Error in EEPROM
-0001 Error when EEPROM power supply for reader controller PCB (PCB1) is charged.
-0002 Error during EEPROM for reader controller PCB (PCB1) is written.
-0003 Error during EEPROM for reader controller PCB (PCB1) is read after being written.
E423 Error in SDRAM
-0001 Error in the SDRAM access.
-0002 Error in the SDRAM verification.

● Processing on the scanner unit PCB


Reading sensor output gain correction, offset correction
The analog video signal from the reading sensor is processed so that the rate of amplification
is even (gain correction) while the output voltage in the absence of incident light is also
processed for a specific level (offset correction).
Reading sensor output A/D conversion
The odd-numbered and even-numbered pixel analog video signals after the foregoing
correction are then converted into 10-bit digital signals by the A/D converter according to their
pixel voltage levels.

2-28
2
Technology > Controls > Reader > Image processing
2 Technology > Controls > Reader > Image processing
2-29
● Shading processing
Overview
Error code
The output of the reading sensor may not always be uniform because of the following reasons
E302 (Abnormality in the shading)
even when the density of the original is uniform:
-0001 Abnormality in the front side shading RAM access, value front side shading is below or
• Variation in the sensitivity among individual pixels of the reading sensor. above the specification.
• Difference in the level of transmission between the center and the edge of the lens. -0101 Abnormality in the back side shading RAM access, value back side shading is below or
• Difference in the intensity of light between the middle and the edges of the LED lamp unit. above the specification.
• Deterioration of the LED lamp unit.
The machine executes shading correction to even out the output of the reading sensor.
The machine executes either of the following 2 shading mechanisms: shading correction
that is carried out per every copy and shading adjustment for which the target value is set in
service mode.

Shading adjustment
The machine performs shading adjustment in response to a command made in service mode.
The machine computes the data entered in service mode to produce the target value for use
at time of shading correction.

Shading correction
The machine executes shading correction each time it scans an original.
The machine directs the light from the lamp unit against the standard white plate, and the
analog image processing block on the scanner unit PCB converts the reflected light into a
digital signal. The result (i.e., a digital signal representing the intensity of the reflected light)
is sent to the shading correction circuit of the reader controller PCB as a shading coefficient.
The shading correction circuit in turn compares the coefficient with the target value it holds,
and offers the difference as the shading correction value.
The machine uses the shading correction value to correct the variation that may exist among
the individual pixels of the reading sensor per each scan, thereby keeping the image density
to a specific level at all times.

Reading
Characteristics after
sensor output
correction
Target value Characteristics before
correction
Measurement

White
Original density
Standard white plate F-2-63

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2
Technology > Controls > Reader > Image processing
2 Technology > Controls > Reader > Power unit
2-30
■ Fan ■ Power unit
This equipment is equipped with 2 fans. Following is the overview of power supply
24.5 V and 12.3 V power supply for reader controller PCB is generated by the printer unit.
Code Fan Function 24V is mainly used at the motors, fans and LED lump unit. Also it is supplied to the DADF
FM1 Scanner unit exhaust fan To exhaust heat from the scanner unit. driver PCB and DADF scanner unit.
FM2 Scanner unit cooling fan To cool down the scanner unit. 5V is mainly used at the sensors.
T-2-13

24V
Motor
24V
Fan
5V
Scanner unit Sensor
exhaust fan (FM1) 24V 24V
Reader
Host 6V Scanner unit PCB 24V LED lamp
controller
machine 4.5V (Reader) unit
PCB
12V 24V
6V Scanner unit PCB 24V LED lamp
4.5V (DADF) unit

24V
5V DADF driver PCB

F-2-65

Scanner unit
cooling fan (FM2) Error Code
E227 (Error in power supply (24V))
F-2-64
-0001 When the power supply is charged 24V port is off.
-0002 When the job starts, 24V port is off.
-0003 When the job is completed, the 24V port is off.
-0004 When the trigger is burdened, 24 V port is off.
-0101 When the power supply is charged in DADF 24V port is off.
-0102 When the job starts in DADF, 24V port is off.
-0103 When the job is completed in DADF, the 24V port is off.

2-30
2
Technology > Controls > Reader > Power unit
2 Technology > Controls > Reader > Limited Functions Mode
2-31
■ Limited Functions Mode
Refer to page 2-55.

2-31
2
Technology > Controls > Reader > Limited Functions Mode
2 Technology > Controls > DADF > Original Scanning Assembly
2-32
DADF
■ Original Scanning Assembly
● 2-Sided Scanning Control Service Mode
Scanning of 2-sided original is performed by simultaneous 2-sided scanning method. (Lv.1) FEEDER > ADJUST > ADJMSCN1
(reversing 2-sided scanning is not performed). Zoom adj in 2-sided main scan way: front
(Lv.1) FEEDER > ADJUST > ADJMSCN2
This is to feed the original in the machine only once by scanning the front side with the Zoom adj in 2-sided main scan way: back
scanner unit in the reader unit while scanning the back side with the scanner unit in the DADF (Lv.1) FEEDER > ADJUST > ADJSSCN1
at the same time. Zoom adj in 2-sided sub scan way: front
(Lv.1) FEEDER > ADJUST > ADJSSCN2
Scanner unit Zoom adj in 2-sided sub scan way: back
(DADF) Scanning position for the rear side

MEMO: Additional Functions Mode (Black Scan Speed/Image Quality Priority)


To switch the operation at black and white scanning, see the following for the setting
items.
• Speed Priority (default)
• Image Priority

When “Image Priority” is specified, the machine executes color scanning operation in
case of black and white scanning.

MEMO: Additional Functions Mode (Silent Mode)


Operational sound level during the original feeding in DADF is selectable.
Setting is available as follows:
• Normal mode: stream scanning is performed at normal pickup timing (default)
Scanning position for the front side • Silent mode: stream scanning is performed at pickup timing for the silent mode
Scanner unit
(Reader)
This equipment can perform high speed scanning. There is concern, however, that the
F-2-66 enhanced motor rotating speed can cause louder operational sound. Select the silent
mode in the case that high speed scanning is not needed or lower the operational
sound level.
When changing this setting during original feeding operation, the change is not reflected
immediately, but from the next stream scanning operation.

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● Glass Shift Control
This equipment has a scanning glass on the undersurface of the scanner unit.
A standard white plate is attached to this scanning glass for shading correction and dust
detection correction.
The reader controller drives the glass shift motor (M9) on a timely basis to shift the scanning
glass.
This enables the reader controller executing above-mentioned correction by comparing
reflection data between the position of standard white plate and the position for image
scanning.
State Shift operation of scanning glass
Wait Yes DADF driver PCB
Standby No
When recovered from sleep state Yes
When scanning 2 sides Yes [1] [2]

At post rotation Yes (After 2 sides scanning only)


T-2-14
M9
[1] Glass shift home position detection signal
[2] Glass shift motor drive signal
[3] Scanning glass
[4] Standard white plate
[5] Scanner unit
SR11: Glass shift home position sensor
M9: Glass shift motor

SR11

Error code:
E202 (Error in scanner home position) [5] [4] [3]
-0101 Error at the glass home position detection operation (outward) F-2-67

-0102 Error at the glass home position detection operation (homeward)

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● Dust Detection Control White plate dust detection control
Overview In this machine, the fans cool down the inside of the DADF to prevent the overheating at
The timing of dust detection is as follows. stream reading operation. As a result, dust in the DADF may stick to the white plate and it
may cause the lines on the image.
Start key
ON To reduce the influence from the dust, the white plate dust detection and correction are
performed.
Before stream 1st sheet Between 2nd sheet
After scan Standby
reading scanned sheets scanned (1) White plate dust detection
The machine compares the shading coefficient obtained from shift shading and the shading

[1] [2] [3] [2] [3] [2]


coefficient obtained from fixed shading to identify the presence/absence of dust and, if any,
identifies the coordinates and width of the area.
F-2-68

[1] White plate dust detection control


(2) White plate dust correction
Steam reading glass / Scanning glass dust detection control,
[2] If the machine detects the dust as a result of white plate dust detection, it interpolates the
Dust detection correction control (continuous lines)
[3] Dust detection correction control (noncontinuous lines) shading coefficient of the area using the shading coefficient of both sides so as to decrease
the effects of the presence of dust. It executes the shading correction using the shading
coefficient obtained after the interpolation.
- White plate dust detection
When the dust is detected as a result of white plate dust detection, the machine interpolates
- Scanning glass dust detection
Scanner unit - Dust detection correction (continuous lines) the shading coefficient of the dust area using the shading coefficient of both sides so as to
(DADF) - Dust detection correction (noncontinuous lines) reduce the effects of the dust. The shading correction is executed after the interpolation.
White plate [Detection Algorithm]

Computation of shading Computation of shading


Area coefficient coefficient
of dust (shift shading to (from fixed shading to
reference area) shading correction position)

Comparison

Detection of coordinates of
start of dust and width

[Correction Algorithm]

Scanner unit - White plate dust detection


(Reader) - Stream reading glass dust detection
- Dust detection correction (continuous lines) - Fixing shading
- Dust detection correction (noncontinuous lines) Reference area position
(Shading coefficient - Shading correction Correction of dust area
F-2-69
computation area) position coefficient using data of both sides F-2-70

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Scanning glass dust detection control DADF driver PCB
In the case of 2-side scanning with this equipment, dust and smudges on the scanning glass
(attached when scanning the back side) can cause lines on the image.
[1] [2]
To prevent this symptom, there is a dust detection correcting function with this equipment.
This function makes the reader controller to shift the scanning glass to the scanning position M9
[5]
at detection timing for detecting the degree of smudges on scanning surface.
In the case of smudges detected at the scanning position, the scanner unit is shifted to
smudge-free position to prevent image fault.
There are 3 scanning positions to be detected in the order as shown below. If there is smudge
at the first position, the scanning position is shifted to the next scanning position to execute
scanning of the backside.
If smudge is detected at all 3 scanning positions, a user message is displayed to encourage
cleaning of the scanning glass (DF operation is available when this message is shown).

[1] Glass shift home position detection signal


[2] Glass shift motor drive signal
[3] Scanning glass
[4] Standard white plate SR11
[5] Scanner unit
[6] Home position
[7] Scanning position ([A], [B], [C])
[3] [4]
M9 Glass shift motor

Scanning position

Service Mode
(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL1
Adj:Dust detct lvl at DADF STintrvl:Back
(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL2
Adj:Dust detect lvl at DADF job end:Back [B] [A] [C] [3]

0.5 mm 0.5 mm
14.5 mm

[4]

[6] [7]

F-2-71

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Dust detection correction control (continuous lines)
This control detects and corrects lines caused by dust that has been detected between
sheets.
Correction is performed symmetrically for lines (caused by dust) detected by scanning glass
dust detection.
In the case of detecting lines caused by specified amount of dust, an alarm is displayed to
encourage cleaning.

For difference from noncontinuous lines, see the Dust detection correction control
(noncontinuous lines).

Before scanning After scanning Scanning result

Scanning position

Attached dust

Scanning glass
It is attached
on the scanning glass

F-2-73
F-2-74

Original Platen roller 2


F-2-72

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Dust detection correction control (noncontinuous lines)
MEMO: Additional functions (Streak Prevention)
This control detects and corrects lines caused by dust that failed to be detected between
Setting is available whether to execute removing of noncontinuous lines when scanning
sheets. original.
Dust attached to the original is not detected at the lead edge of the original. Setting is available as follows:
This dust can be attached to the original again after being remained at the scanning position • On: detect noncontinuous lines to remove (default)
• Off: do not remove noncontinuous lines
due to friction with the scanning glass while this dust passes through the scanning position. In
this case, this dust will not be detected even at the trail edge because the dust is fed together If there are ultrafine lines on the original while this item is set ON, they are wrongly
with the original. detected as noncontinuous lines, and those ultrafine lines can be removed from the
scanning image. Select OFF for this item if there is frequent removing of lines due to
The lines (created as described above), occurring noncontinulusly from the lead edge to the wrong detection for ultrafine lines on the original.
trail edge of the original, are detected for image correction.

Correction is performed symmetrically for lines stretching in sub (vertical) scanning direction
on scanned image. Identifying lines (caused by dust) with length, color and brightness of
lines, correction is performed for such lines determined as lines caused by dust
Before scanning After scanning Scanning result
Scanning position

Scanning glass
It sticks on the original
during scanning

Floating dust

F-2-77
F-2-76
Original Platen roller 2
F-2-75

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2 Technology > Controls > DADF > Original Size Detection
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■ Original Size Detection ● Detection at Start of Pickup
Detection in feed direction
● Overview
The size of original is determined whether it is LTR-R or LGL by LTR-R/LGL identification
The following shoes the detection list of original size.
sensor (SR8).
Mode Once an original is placed on the original pickup tray, the light-blocking plate operates in
Timing Direction Sensor Mix of same Mix of different Extra keeping with the detection lever of LTR-R/LGL identification sensor (SR8) and blocks the light
Normal
specification configuration long of photo interrupter.
LTR-R/LGL With reference to the signal (LGL_S) of the LTR-R/LGL identification sensor (SR8) and the
Feed identification sensor Yes - - - original width, the machine determines whether or not the paper on the original pickup tray is
(SR8)
Start of LGL.
AB/ Inch identification
pickup Yes Yes - - The machine communicates the original size information with the connected devices as soon
sensor (SR7)
Width as the start key is turned ON.
Original width volume
Yes Yes Yes Yes
(VR)
Post-separation
DADF driver PCB
Feed sensor 3 (PCB2) Yes Yes Yes Yes
In feeding Lead sensor 1 (PCB4)
Original size sensor 1

LGL_S
Width - - Yes -
to 4 (SR17 to 20)
T-2-15 LGL size original

MEMO:
• Normal/mix of same configuration/mix of different configuration mode:
measurement value is converted to standard size.
• Extra long mode / (non-plain detection): SR8
Measurement value is used for original size as it is.

Detecting lever
F-2-78

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Detection of width direction The stop position of the slide guide can be changed by changing (turning around) the
The size of original in width direction is detected by the original width volume (VR) and the attaching of the positioning roll [1] of the slide guide as shown below.
AB/ Inch identification sensor (SR7) on the original pickup tray. There is a groove on the rail of the slide guide so that the slide can stop at specific default
The original width volume (VR) operates together with the slide guide and its resistance value sizes. Some sizes, however, are extremely close to each other, possibly causing the slide
is changed to analog as the slide guide is moved. The DADF driver PCB (PCB1) reads these to stop at the wrong position. To make sure that the slide is at the correct position, the stop
changes in resistance as the original size signal (VR) and converts it into the size in width position is adjusted with the positioning roll [1].
direction.

The AB/ Inch identification sensor (SR7) is installed inside the original pickup tray to perform
the width detection between A4 and LTRR, or between A5R and STMTR correctly on the
original width volume (VR). The AB/ Inch identification sensor (SR7) outputs AB/ Inch
detection signal (A4LT_S) “1” when the original width is “127 mm or longer and shorter than
148 mm” or “197 mm or longer and shorter than 214 mm”.

DADF driver PCB


Slide guide
(Rear)
A4LT_S

VR
AB/Inch determination
sensor (SR7) [1]

A4R

F-2-80

Stop position of slide guide


Gear Engraved mark of slide guide positioning wheel (surface)
1 groove 2 grooves
A4R
A4R A4R
LTRR
Original width volume (VR)
A4R
INCH LTRR
LTRR
T-2-16

Slide guide
(Front)
F-2-79

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2-40
● Detection at Feeding Detection in width direction
Detection in feed direction The size is detected by the original size sensor 1 to 4 (SR17 to 20).
Original size in feed direction is calculated by using the detection signal of post-separation
sensor 3 (PCB2) and the lead sensor 1 (PCB4).

DADF driver PCB

SEPA3_AD
LEAD_AD

PCB2

SR19
SR20

SR18 SR17

DADF driver PCB

Original

PCB4
F-2-81

F-2-82

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● Original Size Identification b. Inch type
(Unit: mm)
Normal Mode
a. AB type Post-
AB/Inch LTR-R/LGL Measurement
(Unit: mm) Original width separation
identification identification value in feed Detected size
volume (VR) sensor
Post- sensor (SR7) sensor (SR8) direction
Original width AB/Inch LTR-R/LGL Measurement (PCB3)
separation
volume identification identification value in feed Detected size - ON * ON * - LDR
sensor width > 289
(VR) sensor (SR7) sensor (SR8) direction - OFF OFF - LTR
(PCB3)
- ON *1
ON *1
- A3 289 =/> width > - ON * ON * - LDR
width > 289 272
- OFF OFF - A4 - OFF OFF - LTR

- ON *1
ON *1
- A3/K8 *2
272 =/> width > - ON * ON * - LDR
289 =/> width >
272 247 - OFF OFF - LTR
- OFF OFF - A4/K16 *2
- ON *1
ON *1
- B4 - ON * - length =/> 282 * LGL
272 =/> width >
247=/> width >
247 - OFF OFF - B5 - OFF - length =/> 209 LTR-R
200
- - - length =/> 222 A4-R - OFF - length < 209 STMT
247=/> width > 200
- - - length < 222 A5 - ON * - length =/> 282 * LGL
200=/> width >
200=/> width > 172 - - - length < 193 B5-R - OFF - length =/> 209 LTR-R
172
- - - length =/> 253 A4-R - OFF - length < 209 STMT
172=/> width >
138.5 - - - length < 253 A5-R 172 =/> width - - - - STMT-R
T-2-18
138.5=/> width - - - - B6-R
T-2-17 *: OR identification
*1: OR identification
*2: K-paper is detected when K-paper is supported.

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c. AB/ Inch mixed Mix of same configuration mode
(Unit: mm) a. AB Type
Post- (Unit: mm)
Original width AB/Inch LTR-R/LGL Measurement
separation Post-
volume identification identification value in feed Detected size Original width AB/Inch LTR-R/LGL Measurement
sensor separation
(VR) sensor (SR7) sensor (SR8) direction volume identification identification value in feed Detected size
(PCB3) sensor
(VR) sensor (SR7) sensor (SR8) direction
- ON * ON * - A3 (PCB3)
width > 289
- OFF OFF - A4 - - ON - A3
width > 289
289 =/> width > - ON * ON * - LDR - - OFF - A4
272 - OFF OFF - LTR - - ON - A3/K8 *
289 =/> width >272
272 =/> width - ON * ON * - B4 - - OFF - A4/K16 *
>247 - OFF OFF - B5 - - ON - B4
272 =/> width >247
OFF - - length =/> 222 A4-R - - OFF - B5
OFF - - length < 222 A5 - - - length =/> 222 A4-R
247 =/> width 247 =/> width >200
ON ON * - length =/> 282 * LGL - - - length < 222 A5
>200
ON OFF - length < 282 LTR-R 200 =/> width >172 - - - - B5-R
ON OFF - length < 209 STMT 172 =/> width - - - length =/> 253 A4-R
200 =/> width >138.5 - - - length < 253 A5-R
- - - - B5-R
>172 138.5 =/> width - - - - B6-R
172 =/> width OFF - - length =/> 212 STMT-R T-2-20
>138.5 ON - - length < 212 A5-R
*: K-paper is detected when K-paper is supported.
- - - length =/> 200 STMT-R
138.5 =/> width
- - - length < 200 B6-R
T-2-19

*: OR identification

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b. Inch Type c. AB/ Inch mixed
(Unit: mm) (Unit: mm)

Post- Post-
AB/Inch LTR-R/LGL Measurement AB/Inch LTR-R/LGL Measurement
Original width separation Original width separation
identification identification value in feed Detected size identification identification value in feed Detected size
volume (VR) sensor volume (VR) sensor
sensor (SR7) sensor (SR8) direction sensor (SR7) sensor (SR8) direction
(PCB3) (PCB3)
- - ON - LDR - - ON - A3
Width > 289 width > 289
- - OFF - LTR - - OFF - A4
289 =/> width > - - ON - LDR 289 =/> width > - - ON - LDR
272 - - OFF - LTR 272 - - OFF - LTR
272 =/> width > - - ON - LDR 272 =/> width > - - ON - B4
247 - - OFF - LTR 247 - - OFF - B5
- - ON - LGL OFF - - length =/> 222 A4-R
247 =/> width >
- - OFF length =/> 209 LTR-R OFF - - length < 222 A5
200 247 =/> width >
- - OFF length < 209 STMT ON - ON - LGL
200
- - ON - LGL ON - OFF length =/> 209 LTR-R
200 =/> width >
- - OFF length =/> 209 LTR-R ON - OFF length < 209 STMT
172
- - OFF length < 209 STMT 200 =/> width >
- - - - B5-R
172=/> width - - - - STMT-R 172
T-2-21 172 =/> width > OFF - - - STMT-R
138.5 ON - - - A5-R
- - - length =/> 200 STMT-R
138.5 =/> width
- - - length < 200 B6-R
T-2-22

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Mix of different configuration mode b. Inch Type
a. AB Type (Unit: mm)
(Unit: mm) Original Original Original Original Post-
Measurement
Original Original Original Original Post- Original width size size size size separation Detected
Measurement value in feed
Original width size size size size separation Detected volume sensor 1 sensor 2 sensor 3 sensor 4 sensor size
value in feed direction
volume sensor 1 sensor 2 sensor 3 sensor 4 sensor size (SR17) (SR18) (SR19) (SR20) (PCB3)
direction
(SR17) (SR18) (SR19) (SR20) (PCB3) - ON - - ON - LDR
ON - - - ON - A3 - ON - - OFF - LTR
ON - - - OFF - A4 width > 272 - OFF ON - ON - LGL
OFF ON - - ON - B4 - OFF ON - OFF length =/> 209 LTR-R
width > 272 OFF ON - - OFF - B5 - OFF ON - OFF length < 209 STMT
- OFF - ON ON length =/> 222 A4-R - ON - - ON - LGL
- OFF - ON OFF length < 222 A5 247 =/> width - ON - - OFF length =/> 209 LTR-R
- - - OFF - - B5-R > 200 - ON - - OFF length < 209 STMT
ON - - - ON - B4 - OFF - - OFF - STMT-R
ON - - - OFF - B5 172=/> width - - - - - - STMT-R
OFF - ON - - length =/> 222 A4-R T-2-24
272 =/> width
> 247 OFF - ON - - length < 222 A5
- - OFF ON - - B5-R
- - - OFF - - A5-R
- ON - - ON length =/> 222 A4-R
- ON - - OFF length < 222 A5
247 =/> width
- OFF ON - - length =/> 193 B5-R
> 200
- OFF OFF - - length > 200 A5-R
- OFF OFF - - length =/< 200 B6-R
- - ON - - length =/> 193 B5-R
200 =/> width
- - OFF - - length > 200 A5-R
> 172
- OFF OFF - - length =/< 200 B6-R
- - ON - - - A4-R
172=/> width
- - OFF - - - B6-R
T-2-23

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■ Original Pickup Tray Assembly
● Original Detection Control
The original sensor (SR1) identifies whether the original is present or not on the original
pickup tray.
Once an original is placed on the original pickup tray, the detecting lever operates together
with the light blocking plate and the light blocking plate passes through the photo interrupter.
As a result, the original sensor (SR1) generates the original detection signal (EMP_S).
Once the tray open/closed sensor (SR9) and the cover open/closed sensor (SR10) detects
that the original pickup tray and the feeder cover are closed respectively, they generate the
original pickup tray open detection signal (TRAY_OPEN_S) and the feeder cover open signal
(COVER_S).
Once the DADF driver PCB receives the original pickup tray open signal (TRAY_OPEN_S),
feeder cover open signal (COVER_S) and original detection signal (EMP_S), the original set
display activation signal (EMP_LED) is generated to activate the original set display (LED).

DADF driver PCB


TRAY_OPEN_S
COVER_S

Original
EMP_LED

EMP_S

SR10 LED

SR9
SR1

Detecting lever
F-2-83

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● Original Pickup Tray Lifter Control Original Pickup Tray Drive Unit
Overview This detects the drive of the tray up/down arm as well as the lowest position of the original
This equipment moves the original pickup tray up and down when the original is picked up. pickup tray (upper).
2
To enable stacking of 300 sheets of original (80 g/m ) and stream scanning, this equipment
DADF driver PCB
controls the pickup position to be kept constant by moving the original pickup tray up and
down.

LIFT_MOT

TRAY_HP_S
Pickup Roller Unit Tray lifter
motor (M8)
Pickup roller unit detects up/down movement of the pickup roller unit as well as the top
position of the original.

DADF driver PCB


PICK UP_MOTOR

PICK UP_HP_S

PAPER_FACE_S

Pickup motor (M1)


Tray home
position sensor (SR13)

Paper surface sensor (SR6)

Pickup roller unit


lifter motor (M10) Pickup roller unit
lifter home position
sensor (SR12)

Cam
Pickup roller unit
F-2-84
Tray lifter arm
F-2-85

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Pickup Operation 4) Tray lifter motor (M8) starts driving and the tray lifter arm pushes the original pickup tray
a. Pickup start (upper) upward.
1) A use presses the start key or navigates the control panel (see MEMO). 5) The pickup roller unit is pushed up until the original contacts the pickup roller unit and the
2) The pickup lifter motor (M10) starts driving and the cam that holds the pickup roller unit paper surface sensor (SR6) detects it.
rotates upward. 6) The tray lifter motor (M8) stops driving once the paper surface sensor (SR6) detects the
3) Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and pickup roller unit.
the pickup roller is moved down. 7) The machine executes pickup (after the start key is pressed)(see MEMO).
[1] Pickup roller unit lifter motor drive signal 8) If the paper surface sensor (SR6) cannot detect the pickup roller unit during pickup, the tray
[2] Pickup roller unit lifter home position detection signal lifter motor (M8) starts driving and the original pickup tray is again moved up until the paper
[3] Tray home position detection signal surface sensor (SR6) detects the pickup roller unit.

[Reference] Technology > Controls > Original Pickup Assembly > Original Pickup/Separation
DADF driver PCB
Control
[1] Paper surface detection signal
Cam [1] [2] [3] Original [2] Tray lifter motor drive signal
Pickup
roller unit
M10 DADF driver PCB
SR12

[1] [2]

SR13 M8

SR6

Tray lifter arm


F-2-86

F-2-87

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b. Pickup completion
MEMO : Additional functions (Timing to Raise Feeder Tray)
1) When the original sensor (SR1) cannot detect an original, the tray lifter motor (M8) drives
To reduce the time from when the start key is pressed until pickup is stared, the timing
the tray lifter arm (opposite direction to at the time of pickup) to move down the original for moving up the original pickup tray can be specified in additional function mode.
pickup tray. Setting is available as follows.
2) Once the tray home position sensor (SR13) detects that the tray lifter arm is shifted down • When Start is pressed: the original pickup tray starts moving up when a start key is being
pressed. (default)
to the lowest position, the pickup roller unit lifter motor (M10) starts driving to rotate the • From Panel: the original pickup tray starts moving up when any key or button is navigated
cam downward. on a control panel after an original has been placed.
3) Downward shifting of cam makes the pickup roller unit return to the pre-pickup position and
The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2)
pickup operation completes.
and stream scanning; however, it takes time for the original pickup tray to be moved up
to the pickup position in the case of scanning of small number of originals (such as 1
[1] Pickup roller unit lifter motor drive signal sheet of original).
Time for pre-pickup operation after pressing the start key can be reduced by making the
[2] Pickup roller unit lifter home position detection signal
original pickup tray start moving up upon navigating the control panel.
[3] Tray home position detection signal
[4] Tray lifter motor drive signal

DADF driver PCB Error Code


E401 (Pickup roller unit up/down error)
-0001 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller
[1] [2] [3] [4] unit lifter home position sensor (SR2) does not change within the specified time.
-0002 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller
unit lifter home position sensor (SR12) does not change within the specified time.
M10 M8
E407 (Tray up/down motor error)
SR12
-0001 Even though the tray lifter motor (M8) is driven, the tray home position sensor (SR13) is
not turned ON or OFF within the specified time.
-0002 Even though the tray lifter motor (M8) is driven, the paper surface sensor (SR6) is not
turned ON or OFF within the specified time.
SR13

F-2-88

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■ Original Pickup Assembly
● Original Pickup/Separation Control
Pickup operation is performed by the pickup roller, the separation roller and the feed roller 1.
Pickup motor (M1) drives the pickup roller, the separation roller and the feed roller 1.
When the top surface of the original stack is lowered while the original is fed, the original
pickup tray is moved up to keep the constant height of pickup position.

[Reference] Technology > Controls > Original Pickup Tray Assembly > Original Pickup Tray
Lifter Control

Error of pickup operation is detected by the post-separation sensor 3. If an original cannot be


detected at the specified timing, a jam is notified.

DADF driver PCB


SEPA_MOT
SEPA3_AD

Original

M1

PCB2
F-2-89

2-49
2
Technology > Controls > DADF > Original Pickup Assembly
2 Technology > Controls > DADF > Original Feed Assembly
2-50
■ Original Feed Assembly b. Temporary stop position
At the time of 1-sided mode with mix of same configuration, feeding is once stopped where
● Overview paper is at downstream from the lead roller 1 while at upstream from the scanning position of
This equipment is a 1-path 2-sided model and does not perform reversing operation. the front side. Feeding of preceding original is also stopped when the 2nd sheet or later is fed
Refer to the following for the movement of original when it is being fed. because the drive of the read motor (M4) is stopped.
[Reference] Technology explanation > Basic Configuration > Overview of Operation Mode >
DADF driver PCB
Overview

LEAD_AD
● Original Feed Control
a. Registration arch 2nd original
Registration arch is created at registration roller area.

DADF driver PCB

Original
RESI_AD

1st original
PCB4

M4

F-2-91

PCB3
F-2-90

2-50
2
Technology > Controls > DADF > Original Feed Assembly
2 Technology > Controls > DADF > Original Scanning Assembly/Original Delivery
Assembly
2-51
■ Original Scanning Assembly/Original Delivery Description

Assembly Roller (wheel) Lead roller 1 wheel Lead roller 2 wheel Delivery roller wheel
Drive source Disengaging motor 1 Disengaging motor 2 Disengaging solenoid
● Roller Disengaging Control (M6) (M7) (SL1)
To prevent the breakage of original or blurring of scanned image, wheel are disengaged at 3 Disengaging timing Registration sensor Lead sensor 1 (PCB4) Delivery sensor (PCB5)
rollers. detection (PCB3) Lead sensor 2 (SR5)
Lead sensor 1 (PCB4)
Separation presence Separation HP sensor 1 Separation HP sensor 2 -
DADF driver PCB
detection (SR15) (SR16)
Control purpose - This is to prevent the contact with lead roller 1/2, - This is to prevent the
KAIJO1_HP_S

KAIJO2_HP_S
KAIJO1_MOT

KAIJO2_MOT

when the leading edge of original goes through contact with delivery
LEAD_AD

EJCT_AD
2LEAD_S
RESI_AD

KA_SOL
the lead roller 1/2. roller when the leading
- This is to prevent the unstable operation of edge of original goes
original due to reaction when the trailing edge of through the delivery
M6 M7 SL1 original goes through the lead roller 1/2. roller.
Error Code E413-0001/0002 E413-0011/0012 -
T-2-25

PCB3
Error code
E413 (DADF roller disengage error)
PCB4 PCB5
SR16 -0001 Even though the DADF disengaging motor 1 (M6) is driven, the DADF separation home
SR5
position sensor 1 (SR15) does not come ON within the specified time.
SR15
-0002 Even tough the DADF disengaging motor 1 (M6) is driven, the DADF separation home
Lead roller 2 wheel
position sensor 1 (SR15) does not go OFF within the specified time.
Lead roller 1 wheel Delivery roller wheel
-0011 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home
F-2-92
position sensor 2 (SR16) does not come ON within the specified time.
-0012 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home
position sensor 1 (SR16) does not go OFF within the specified time.

2-51
2
Technology > Controls > DADF > Original Scanning Assembly/Original Delivery
Assembly
2 Technology > Controls > DADF > Jam Detection
2-52
■ Jam Detection Display I/O Adjust Function Option Test Counter

< JAM > < 1/ 7 > < READY >


● Overview No. DATE TIME1 TIME2 L CODE P CNTR SIZE
This equipment uses the sensors shown in the figure to detect jam of originals. The jam 01 1222 0304 0506 08 1788 OD 41532928 A3
detection timing is pre-stored in ROM on the reader controller PCB, and jam is checked 02 1222 0304 0506 08 1011 OD 41532928 PCARD
whether there is an original at appropriate sensor area at the specified timing. 03 08 0103 OC 39730762 *NVD*
Once a jam occurs, the equipment memorizes its description in code. 04
Jam codes of this equipment can be checked by outputting the jam error history report in 05 0308 1050 1315 01 010F OD 41532928 PCARD
Service Mode on the host machine. 06 0308 1050 1315 02 0111 O0 0 A4R
07 0308 1050 1315 03 0B00 O0 1 A5
SR10
08 0308 1050 1315 04 0111 O0 256 A6
SR22 SR4 PCB2 SR12 SR2

PCB3
LED

Display I/O Adjust Function Option Test Counter

No. 0014
SR20
PCB3
SR22
SR18 SR19
SR17 PCB2
SR4 SR10
SR12
SR2
SR6
SR7 SR8
JamType
EARLY
SensorNo.
PCB3

SR15 SR5 SR16 PCB5 SR1 VR


PCB4 SR11 SR3 SR9 SR13

SR3
SR15 PCB4 SR5 SR16
PCB5
F-2-93
F-2-94

2-52
2
Technology > Controls > DADF > Jam Detection
2 Technology > Controls > DADF > Jam Detection
2-53
● Jam Type Others
Feed type Occurrence Jam
Jam type Sensor name Sensor number
Jam type Section Code
Occurrence Jam Sensor
Sensor name 0090 DADF open
Section code number Delay Stationary Residue DADF open/closed
(reader: SR1, SR3)
0091 DADF user open sensor 1/2
0001 Yes - -
0092 Cover open Cover open/closed
0002 Post-separation sensor 3 PCB2 - Yes - SR10
0093 Cover user open sensor
0042 - Yes -
Post-separation sensor
0003 Yes - - 0095 Pickup error SR2, SR3, PCB2
1/2/3
0043 Yes - - 01
Delay detection sensor SR4 0071 Software timing error - -
0004 - Yes -
Lead roller 1 Disengaging HP
0044 - Yes - 0073 SR15
disengaging error sensor 1
0005 Yes - - Lead roller 2 Disengaging HP
0074 SR16
0045 Yes - - disengaging error sensor 2
Registration sensor PCB3
0006 - Yes - Pickup roller unit up/ Pickup roller unit lifter
0075 SR12
down error HP sensor
0046 - Yes -
T-2-27
0007 Yes - -
01
0047 Yes - -
Lead sensor 1 PCB4 MEMO: Additional functions (Feeder Jam Recovery Method)
0008 - Yes - Recovery method can be specified in the case of jam in stream scanning mode of
0048 - Yes - original.
Setting method is available as below.
0009 Yes - -
• From 1st Page: Reset all of originals to the original pickup tray after jam recovery. Once
0049 Yes - - the start key is pressed, the scanned originals up to the jam occurrence are fed idly and
Lead sensor 2 SR5
0010 - Yes - the rest of the originals are to be scanned (default).
• From Stop. Original: Reset just the rest of originals which haven’t been scanned to the
0050 - Yes - original pickup tray. Once the start key is pressed, the rest of the originals are to be
0011 Yes - - scanned.
0051 Yes - -
Delivery sensor PCB5 This equipment can perform the stream scanning with up to 300 sheets (80 g/m2).
0012 - Yes - However, for example, if a jam occurred at the 299th sheet while executing stream
0052 - Yes - scanning of 300 sheets of original, and starting from the 1st original sheet, it takes 2
min or more for idle-feeding. Then jam recovery time can be reduced by resuming from
0094 All feed type sensor - - - Yes
the rest of the originals.
T-2-26

2-53
2
Technology > Controls > DADF > Jam Detection
2 Technology > Controls > DADF > Power Supply Assembly
2-54
■ Fan ■ Power Supply Assembly
This equipment is equipped with 3 fans. Power supply schematic diagram is shown below.
This equipment receives 5 systems (24.5, 24, 6, 5, 4.5 V) of power supply from the reader
Code Fan Function
unit.
FM1 Motor driver cooling fan To cool down the motor IC on DADF driver PCB (PCB1).
24V is mainly used for the motor, the solenoid, the fan, and the LED lamp unit.
FM2 Read motor cooling fan To cool down the read motor (M4).
5V is mainly used for the sensor.
FM3 Scanner unit cooling fan To cool down the scanner unit.
The converter in the DADF driver PCB (PCB1) generates 3.3V, and supplies to the original
T-2-28
width volume (VR).
Motor driver cooling fan (FM1)
24V
Motor
24V 24V Solenoid
Read motor cooling fan (FM2) DADF driver 24V
PCB Fan
Reader
DADF driver PCB (PCB1) controller 5V
Sensor
Read motor (M4) PCB
5V
3.3V Original
width volume
24V
6V Scanner unit 24V LED
4.5V PCB lamp unit

F-2-96

Error Code
E227 (Error in power supply (24V))
-0101 When the power supply is charged in DADF 24V port is off.
-0102 When the job starts in DADF, 24V port is off.
-0103 When the job is completed in DADF, the 24V port is off.

Scanner unit

Scanner unit cooling fan (FM3)


F-2-95

2-54
2
Technology > Controls > DADF > Power Supply Assembly
2 Technology > Controls > DADF > Limited Functions Mode
2-55
■ Limited Functions Mode ● Corresponding error code
When an error is detected, the functions related to the detected error are limited to make use Reader function limitation
of the other functions. Code Detail code Description
When an error code related to DADF is detected, the machine once enters reader limited E202 0001 Error in scanner unit (reader) home position
0002
functions mode (Instead of disabling the whole function of the machine, the DADF is disabled
E227 0001 Error in power supply (24V)
but the function of the Reader is maintained.) 0002
After that, the machine enters DADF llimited functions mode by turning OFF and then ON the 0003
Main Power Switch. 0004
0101
0102
Yes: operation continues -: operation suspended
0103
Fixed reading stream reading E248 0001 Error in EEPROM
Reader - - 0002
DADF Yes - 0003
T-2-29 E270 0001 Error in the main scanning/sub scanning synchronization signal (front side)
0002
E280 0001 Communication error between reader controller PCB – scanner unit (reader)
MEMO:
Even though the function limitation mode is activated, the print function of the host E301 0001 Insufficient light intensity
machine can operate. E302 0001 Abnormality in the front side shading
T-2-30

DADF function limitation


Code Detail code Description
E202 0101 Error in scanner unit (DADF) home position
0102
E270 0101 Error in paper back vertical scanning synchronous signal
E280 0101 Communication error between reader controller PCB – scanner unit (DADF)
E301 0101 Paper back light intensity error
E302 0101 Error in paper back shading
E400 0001 Communication error between reader controller PCB – DADF
0002
E401 0001 Pickup roller unit up/down error
0002
E407 0001 Tray lifter motor error
0002
E413 0001 DADF roller disengage error
0002
0011
0012
T-2-31

2-55
2
Technology > Controls > DADF > Limited Functions Mode
2 Technology > Controls > DADF > Stamp Operation
2-56
■ Stamp Operation
When the host machine is in fax mode and its stamp function is selected, the Stamp Solenoid
(SL2) drives and the stamp is put indicating that the original in question has been read or
transmitted.

Stamp

Stamp solenoid (SL2)

F-2-97

2-56
2
Technology > Controls > DADF > Stamp Operation
3 Periodic Servicing
■ Periodic Servicing List

3
Periodic Servicing
3 Periodic Servicing > Periodic Servicing List > Reader
3-2

Periodic Servicing List

Reader
PR: Replace ( Periodical parts replacement ) CR: Replace ( Consumble parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection

Work Interval Reference for


Category Parts/Part name Parts No. Number Reference Adjustment Counter
No. Installation timely Procedure
Copyboard glass (Surface) FL2-979 1 CL Item performed by user. - - - -
1
Copyboard glass (Surface/Back) 1 CL Including the white plate positioning of the glass surface. - - - -
Stream reading glass (Surface) FL2-9620 1 CL Item performed by user. - - - -
2 Stream reading glass 1 - - - - -
CL
Reader (Surface/Back)
3 Scanner rail / shaft - - CL, LU 「EU-1」grease - - - -
Scanner unit reflection light inlet - - When vertical lines appear on 1st side of copied image,
check if dust is adhered on both sides of the reflection light
4 CH, CL
inlets. If dust is adhered, dry wipe with lint-free paper or
removing it with tweezers.
T-3-1

Scanner rail
Scanner shaft
Stream reading glass Copyboard glass

Scanner unit
reflection light
inlet
F-3-1

MEMO: F-3-2

• The indication for replacement is described on the central value of the evaluation result date.
• The indication for replacement might change, depending on the environment settings and condition.
• Parts No. might change follwing the design change etc.

3-2
3
Periodic Servicing > Periodic Servicing List > Reader
3 Periodic Servicing > Periodic Servicing List > DADF
3-3
DADF
PR: Replace ( Periodical parts replacement ) CR: Replace ( Consumable parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection

Work interval Reference


No. Category Parts/ Parts name Parts No. Number Reference Adjustment Counter for

Timely
Instal-

Other
lation

160K
10K

80K
7K
Procedure

1 Pickup roller FC8-5577 1 CR - - DRBL-2 DF-PU-RL p. 4-27


2 Separation roller FL2-9608 1 CR - - DRBL-2 DF-SP-RL p. 4-28
3 Feed roller 1 FB2-7777 1 CR - - DRBL-2 DF-FD-RL p. 4-27
4 Dust-colleting FC8-5633 2 CR - - DRBL-2 LNT-TAP1 -
5 Dust-colleting typeE FC8-5727 8 CR - - DRBL-2 LNT-TAP2 -
6 Stamp FC7-5465 1 CR - - DRBL-2 STAMP -
7 Scanning glass (Surface) FL2-9578 1 CL Item performed by user. -
Scanning glass (Surface/Back) CL Including the white plate positioning of - - -
p. 4-31
the glass surface.
8 Platen roller 1 FC8-5487 1 CL Item performed by user. - - - -
9 Platen roller 2 FC8-5488 1 CL - - - -
10 White plate FC5-4265 1 CL - - - -
11 Post-separation sensor 1 FK2-6470 1 CL CL - Sensor is scanner form only. - - - -
12 Post-separation sensor 2 FK2-6470 1 CL CL - Cleaning is performed per 160K sheets - - - -
or 12 months period.
13 DADF Post-separation sensor 3 FM2-1022 1 CL CL - - - -
14 Lead sensor 1 FM2-1022 1 CL CL - - - -
15 Registration sensor FM2-1022 1 CL CL - - - -
16 Delivery sensor FM2-1022 1 CL CL - - - -
17 Registration roller FC8-5680 1 CL CL Cleaning is performed per 80 K sheets - - - -
18 Lead roller 1 FC8-5681 1 CL CL or 6 months period. - - -
19 Lead roller 2 FC8-5682 1 CL CL - - - -
20 Lead roller 3 FC8-5683 1 CL CL - - - -
21 Pullout roller FC8-5580 1 CL CL - - - -
22 Feed roller 2 FC8-5679 1 CL CL - - - -
23 Delivery roller FC8-5814 1 CL CL - - - -
24 Each roller/wheel - 12 CL CL - - - -
25 Each scraper - - CL CL - - - -
26 DADF height - - AD AD Adjustment is performed per 80 K sheets
- - - -
or 6 months period.

3-3
3
Periodic Servicing > Periodic Servicing List > DADF
3 Periodic Servicing > Periodic Servicing List > DADF
3-4
Work interval Reference
No. Category Parts/ Parts name Parts No. Number Reference Adjustment Counter for

Timely
Instal-

Other
lation

160K
10K

80K
7K
Procedure

Scanner unit reflection light - - CH When vertical lines appear on 2nd side
inlet CL of copied image, check if dust is adhered
27 DADF on both sides of the reflection light inlets. - - - -
If dust is adhered, dry wipe with lint-free
paper or removing it with tweezers.
T-3-2

[4]

[5]

[5]

MEMO:
• The indication of replacement is described on the central
[5] [5] value of the evaluation result date.
• The indication of replacement might change, depending
on the environment setting and condition.
[17] [14] [22] [7] [21] [13] [12] [11] [2] [3] [1] • Part No. might change following the design change etc.

[27]

[15] [18] [8] [19] [9] [20] [6] [16] [23] [10]
F-3-3

3-4
3
Periodic Servicing > Periodic Servicing List > DADF
4 Parts Replacing and Cleaning
■ Parts List (Reader)
■ Removing from the Connected Equipment (Reader)
■ Main unit (Reader)
■ Externals and Controls (Reader)
■ Periodical/Consumable parts, Spots to Clean (Reader)
■ Parts List (DADF)
■ Removing from the Connected Equipment (DADF)
■ Main Unit (DADF)
■ Solenoid (DADF)
■ Periodical/Consumable Parts, Spots to Clean (DADF)

4
Parts Replacing and Cleaning
4 Parts Replacing and Cleaning > Parts List (Reader) > Reader > Main unit
4-2

Parts List (Reader) ■ Main unit


No. Parts Name Parts No Reference

Reader 1 Scanner unit FM3-5466 p. 4-11


T-4-2

■ External Covers
No. Parts Name Reference
1 Front cover -
2 Left cover -
3 Right cover -
4 Rear cover -
5 PCB cover -
6 Right upper panel -
T-4-1
Right upper panel
PCB cover

Right cover

Rear cover
Scanner unit

F-4-2

Front cover

Left cover

F-4-1

4-2
4
Parts Replacing and Cleaning > Parts List (Reader) > Reader > Main unit
4 Parts Replacing and Cleaning > Parts List (Reader) > Reader > Fan
4-3
■ Motor ■ Fan
No. Parts Name Parts No Reference No. Parts Name Parts No Reference
M1 Scanner motor FK2-8503 - FM1 Scanner unit exhaust fan FK2-0472 -
T-4-3 FM2 Scanner unit cooling fan FK2-3149 -
Scanner motor (M1)
T-4-4

Scanner unit
exhaust fan (FM1)

Scanner unit
cooling fan (FM2)
F-4-4

F-4-3

4-3
4
Parts Replacing and Cleaning > Parts List (Reader) > Reader > Fan
4 Parts Replacing and Cleaning > Parts List (Reader) > Reader > PCB
4-4
■ Sensor ■ PCB
No. Parts Name Parts No Reference No. Parts Name Parts No Reference
SR1 DADF open/closed sensor 1 WG8-5783 - PCB1 Reader controller PCB FM3-7557 -
SR2 Scanner unit home position sensor WG8-5783 - - Scanner unit PCB - -
SR3 DADF open/closed sensor 2 WG8-5783 - - LED lamp PCB (left) - -
CF1 Original size sensor 1 FK2-7162 - - LED lamp PCB (right) - -
T-4-6
CF2 Original size sensor 2 FK2-7162 - Reader controller PCB
T-4-5 (PCB1)

Original size sensor 2


(CF2)
DADF open/closed
sensor 1 (SR1)

DADF open/closed
sensor 2 (SR3) Scanner unit PCB
Scanner unit home Original size sensor 1
position sensor (SR2) (CF1) LED lamp PCB (right)
LED lamp PCB (left)
F-4-5
F-4-6

4-4
4
Parts Replacing and Cleaning > Parts List (Reader) > Reader > PCB
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4-5

Removing from the Connected Equipment (Reader)

Removing the Reader Unit (including DADF)


1. Remove the 3 Wire Saddles 2. Remove the Reader Communication Cable and the Reader Power Supply Cable.
Remove the Left Rear Cover.

Claw

cut-off Reader Communication Cable


(upper part)

Reader Power Supply Cable


Projection

F-4-7 F-4-8

3 Open the covers


• Toner Exchange Cover, Right Cover,Right Rear Cover 1

Right Rear Cover 1

Toner Exchange Cover


Right Cover

4-5
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4-6
4 Remove the Left Upper Cover 5 Remove the Right Upper Cover

Projection
claw projection claw

Rubber Cap

claw

F-4-9

6 Remove the Upper Rear Cover 7 Remove the Reader Fixation Plate R

claw

Boss Boss
prpjection projection
F-4-10

4-6
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4-7
8 Remove the Reader Fixation Plate L 9 Install the 2 Scanner System Fixation Screws.

Boss

Boss

10 Install the handles of the Reader

Handles of Handles of the Reader


the Reader

4-7
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4-8
11 Lift the Reader Unit

In the case of shifting or temporarily placing the Reader Unit, be sure to hold the Reader Support Plate [A] and the position as
shown in the figure.

• This equipment weighs about 40kg; therefore,


be sure to work in a group of 2 or more people
to lift up/bring down this equipment. Lift it up
horizontally.
• Be careful not to get your fingers and the
cable caught when lifting up/bringing down the
Reader Unit.

[A]

F-4-11

1) 22) Remove the Reader Unit from the 2 pins of the Host Machine to place it approximately 45mm shifted to the left side of the Host Machine.

Caution:
Be careful not to bump the [B] part.

Pins

[B]

45mm

F-4-12

4-8
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4-9
3) 34) Install the Reader Base

When putting down the Reader Unit


from the Host Machine, be sure to install
the Reader Base to the Reader Unit, Screw
and then put the Reader Unit down.
Otherwise, the bottom surface of the
Reader Unit can be deformed.

Reader Base

Reader base

F-4-13

When lifting up/bringing down the Reader Unit, be sure to hold the position as shown in the figure.

F-4-14

4-9
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4-10
145) While placing the Reader Communication Cable and Reader Power Supply Cable on the Reader Unit, Lift the
Reader Unit in a group of 2 or more people and place it on the floor through the front side of the Host Machine.

Caution:
The center of gravity of this equipment is at rear; thus, be careful not to drop it when lifting.

F-4-15

4-10
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (Reader) > Removing the Reader Unit (including DADF)
4 Parts Replacing and Cleaning > Main unit (Reader) > Removing the Scanner unit
4-11

Main unit (Reader)

Removing the Scanner unit


<Preparation> 1) Open the DADF and remove the Front Cover. 2) Remove the PCB cover.
1) Remove the Right Upper • 3 screws • 2 screws
Cover 1 and the Left Upper
Cover.
(Refer to page 4-13)

x3 x2

F-4-17
F-4-16

3) Remove the right upper panel. 4) Remove the copyboard glass. 5) Slide the scanner unit to the center.
• 2 screws

x2

F-4-19
F-4-20
F-4-18

4-11
4
Parts Replacing and Cleaning > Main unit (Reader) > Removing the Scanner unit
4 Parts Replacing and Cleaning > Main unit (Reader) > Removing the Scanner unit
4-12
6) Remove the 2 wire fixtures.
• 2 screws
Do not touch the scanner unit by hand, except for the both edges (the
place where it fixes in the scanner wire).
x2 Specially be sure not to touch scanner unit PCB and mirror.

F-4-21

F-4-22

7) Remove the Core Holder and remove the Scanner Unit.


• 2 claws
• 1 connector

x2

F-4-23

4-12
4
Parts Replacing and Cleaning > Main unit (Reader) > Removing the Scanner unit
4 Parts Replacing and Cleaning > Externals and Controls (Reader) > Removing the Right Upper Cover 1 and the Left Upper Cover
4-13

Externals and Controls (Reader)

Removing the Right Upper Cover 1 and the Left Upper Cover
1) Open the Multi-purpose Tray Cover to remove Right Upper Cover 1. 2) Remove the Left Upper Cover.

claw projection claw


Projection

Rubber Cap
claw

4-13
4
Parts Replacing and Cleaning > Externals and Controls (Reader) > Removing the Right Upper Cover 1 and the Left Upper Cover
4 Parts Replacing and Cleaning > Periodical/Consumable parts, Spots to Clean (Reader) > Turndown Mirror Cleaning
4-14

Periodical/Consumable parts, Spots to Clean (Reader)

Turndown Mirror Cleaning


<Preparation> 1) Remove the edge saddle from the harness.
1) Remove the scanner unit.
(Refer to page 4-11)

F-4-24

When moving the LED lamp unit, be sure not to put too much tension on the connected harness, as it might break.

F-4-25

4-14
4
Parts Replacing and Cleaning > Periodical/Consumable parts, Spots to Clean (Reader) > Turndown Mirror Cleaning
4 Parts Replacing and Cleaning > Periodical/Consumable parts, Spots to Clean (Reader) > Turndown Mirror Cleaning
4-15
2) Remove the 4 screws, move the LED lamp unit. 3) Clean the turndown mirror.

Turndown Mirror

x4

Turndown Mirror

F-4-26
F-4-27

4-15
4
Parts Replacing and Cleaning > Periodical/Consumable parts, Spots to Clean (Reader) > Turndown Mirror Cleaning
4 Parts Replacing and Cleaning > Parts List (DADF) > Main Unit
4-16

Parts List (DADF) Main Unit


No. Parts Name Parts No. Reference
External Covers 1 Scanner unit FM3-5471 p. 4-23
2 Pickup roller unit FM3-6206 (PartsCatalog: Arm unit) p. 4-25
No. Parts Name Reference
T-4-8
1 Front cover -
2 Left cover - Pickup roller unit
3 Rear cover -
4 Feeder cover -
T-4-7

Rear cover

Feeder cover

Scanner unit

F-4-29

Front cover
Left cover
F-4-28

4-16
4
Parts Replacing and Cleaning > Parts List (DADF) > Main Unit
4 Parts Replacing and Cleaning > Parts List (DADF) > Motor
4-17
Solenoid Motor
No. Parts Name Parts No. Reference No. Parts Name Parts No. Reference
SL1 Disengaging solenoid FK2-7179 - M1 Pickup motor FK2-7174 -
SL2 Stamp solenoid FK2-3724 p. 4-26 M2 Feed motor FK2-7175 -
T-4-9 M3 Registration motor FK2-7181 -
M4 Read motor FK2-7173 -
M5 Delivery motor FK2-3714 -
M6 Disengaging motor 1 FK2-7646 -
Stamp solenoid
(SL2) M7 Disengaging motor 2 FK2-7646 -
M8 Tray lifter motor FK2-7176 -
M9 Glass shifting motor FK2-7178 -
M10 Pickup roller unit lifter motor FK2-7177 -
T-4-10

Tray lifter motor (M8)

Pickup motor (M1)


Pickup roller unit
lifter motor (M10)

Feed motor (M2)

Read motor (M4)

Disengaging solenoid (SL1)


F-4-30

Registration motor (M3)

Delivery motor (M5) Disengaging motor 2 (M7)


Glass shifting motor (M9)
Disengaging motor 1 (M6)
F-4-31

4-17
4
Parts Replacing and Cleaning > Parts List (DADF) > Motor
4 Parts Replacing and Cleaning > Parts List (DADF) > Lamps, Heaters, and Others
4-18
Fan Lamps, Heaters, and Others
No. Parts Name Parts No. Reference No. Parts Name Parts No. Reference
FM1 Read motor cooling fan FL2-9587 - LED Original display LED PCB FM2-1023 -
FM2 Motor driver cooling fan FK2-7243 - T-4-12

FM3 Scanner unit cooling fan FK2-3149 -


T-4-11

Motor driver cooling fan (FM1)

Read motor cooling fan (FM2)

Original display LED PCB (LED)


F-4-33

Scanner unit cooling fan (FM3)


F-4-32

4-18
4
Parts Replacing and Cleaning > Parts List (DADF) > Lamps, Heaters, and Others
4 Parts Replacing and Cleaning > Parts List (DADF) > Sensor
4-19
Sensor
No. Parts Name Parts No. Reference
SR1 Original sensor WG8-5783 -
SR2 Post-separation sensor 1 FK2-6470 - SR8
SR3 Post-separation sensor 2 FK2-6470 -
WG8-5783 SR12 SR6 SR7
SR4 Delay sensor -
SR5 Lead sensor 2 WG8-5783 - SR9 SR13
SR3
SR6 Paper surface sensor WG8-5783 -
SR7 AB/ Inch identification sensor WG8-5783 - SR4 SR1
WG8-5783 SR10
SR8 LTR-R/ LGL idenfication sensor -
SR2
SR9 Tray open/closed sensor WG8-5783 -
SR10 Cover open/closed sensor WG8-5783 -
SR11 Glass shifting home position sensor WG8-5783 -
SR5
SR12 Pickup roller unit lifter home position sensor WG8-5783 - SR11
SR13 Tray home position sensor WG8-5783 -
SR15 Disengaging home position sensor 1 WG8-5783 -
SR16 Disengaging home position sensor 2 WG8-5783 -
SR17 Original size sensor 1 WG8-5783 - F-4-34

SR18 Original size sensor 2 WG8-5783 -


SR19 Original size sensor 3 WG8-5783 -
SR20 Original size sensor 4 WG8-5783 -
SR22 Leading edge position sensor WG8-5783 -
PCB2 Post-separation sensor 3 FM2-1022 -
PCB3 Registration sensor FM2-1022 -
PCB4 Lead sensor 1 FM2-1022 -
PCB5 Delivery sensor FM2-1022 - VR
FM2-1024 PCB2
VR Original width volume -
SR22
T-4-13
SR20 SR19
PCB3 SR18
SR17
PCB5
SR16
PCB4

SR15

F-4-35

4-19
4
Parts Replacing and Cleaning > Parts List (DADF) > Sensor
4 Parts Replacing and Cleaning > Parts List (DADF) > PCB
4-20
PCB
No. Parts Name Parts No. Reference
PCB1 DADF driver PCB FM3-7561 -
- Scanner unit PCB - -
- LED lamp PCB (left) - -
- LED lamp PCB (right) - -
T-4-14

DADF driver PCB (PCB1)

Scanner unit PCB

LED lamp PCB (right)


LED lamp PCB (left)
F-4-36

4-20
4
Parts Replacing and Cleaning > Parts List (DADF) > PCB
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (DADF) > Removing the DADF
4-21

Removing from the Connected Equipment (DADF)

Removing the DADF


1) Open the DADF. 2) Remove the PCB Cover. 3) Remove the Inner Plate.
• 2 screws • 4 screws

x2 x4

F-4-39
F-4-37
F-4-38

4) Remove the cable.


• 1 edge saddle
• 1 cable clip
• 1 reuse band
• 3 connectors

Connectors
Reuse Band
x3

x3

Edge Saddle

Connector
Cable Clip

F-4-40

4-21
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (DADF) > Removing the DADF
4 Parts Replacing and Cleaning > Removing from the Connected Equipment (DADF) > Removing the DADF
4-22
5) Remove the DADF.
• 4 screws

Be careful to avoid scar on the white sheet of the removed DADF. When placing the DADF, be careful not to break the
x4 Reader Communication Cable Guide.

F-4-41

F-4-42
F-4-43

4-22
4
Parts Replacing and Cleaning > Removing from the Connected Equipment (DADF) > Removing the DADF
4 Parts Replacing and Cleaning > Main Unit (DADF) > Removing the Scanner Unit
4-23

Main Unit (DADF)

Removing the Scanner Unit


1) Open the feeder cover. 2) Open the open/close guide (lower).

F-4-44
F-4-45

3) Remove the delivery guide (lower). 4) Remove the registration inner guide.
• 2 screws
• 2 screws • 1 connector • 2 wire saddles

x2
x2

x1

x2

F-4-46 F-4-47

4-23
4
Parts Replacing and Cleaning > Main Unit (DADF) > Removing the Scanner Unit
4 Parts Replacing and Cleaning > Main Unit (DADF) > Removing the Scanner Unit
4-24
5) Remove the cooling fan duct.
• 2 claws
Do not touch the scanner unit by hand, except for the both edges (the place where
it fixes in the guide). Specially be sure not to touch scanner unit PCB and mirror.
x2

F-4-49
F-4-48

6) Remove the scanner unit in the direction of the arrow.


• 1 connector
• 2 screws

x2

F-4-50

4-24
4
Parts Replacing and Cleaning > Main Unit (DADF) > Removing the Scanner Unit
4 Parts Replacing and Cleaning > Main Unit (DADF) > Removing the Pickup Roller Unit
4-25
Removing the Pickup Roller Unit
1) Open the feeder cover. 2) Remove the inner cover.
• 3 screws

x3

F-4-51

F-4-52

3) Remove the 2 springs. 4) Remove the pickup roller unit.


• 2 resin rings
• 2 bushings

F-4-53

F-4-54

4-25
4
Parts Replacing and Cleaning > Main Unit (DADF) > Removing the Pickup Roller Unit
4 Parts Replacing and Cleaning > Solenoid (DADF) > Removing the Stamp Solenoid
4-26

Solenoid (DADF)

Removing the Stamp Solenoid


1) Open the DADF Unit. 2) Open the White Copyboard to open the Stamp Cover. 3) Remove the Stamp Inner Cover.
• 1 screw

F-4-55 F-4-56
F-4-57

4) Remove the Stamp Solenoid.


• 2 screws
• 1 stamp support plate
• 1 connector

F-4-58

4-26
4
Parts Replacing and Cleaning > Solenoid (DADF) > Removing the Stamp Solenoid
4 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Removing the Pickup Roller / Feed Roller 1
4-27

Periodical/Consumable Parts, Spots to Clean (DADF)

Removing the Pickup Roller / Feed Roller 1


<Preparation> 1) Remove the pickup roller and the roller shaft from the pickup roller unit. 2) Remove the pickup roller.
1) Remove the pickup roller unit. • 2 resin rings • 1 resin ring
(Refer to page 4-25) • 2 bushings
• 1 belt

F-4-60

F-4-59

3) Remove the feed roller and the roller shaft from the pickup roller unit. 4) Remove the feed roller.
• 2 resin rings • 1 resin ring
• 2 bushings
• 1 belt

F-4-62

F-4-61

4-27
4
Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Removing the Pickup Roller / Feed Roller 1
4 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Removing the Separation Roller
4-28
Removing the Separation Roller
<Preparation> 1) Remove the Pickup Roller Unit. 1) Remove the pickup guide (lower).
1) Remove the pickup roller unit. • 2 screws
(Refer to page 4-25)

x2

F-4-63

F-4-64

2) Remove the separation roller unit. 3) Remove the separation roller and the roller 4) Remove the separation roller.
• 2 screws shaft. • 1 bearing

x2

F-4-67

F-4-66

F-4-65

4-28
4
Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Removing the Separation Roller
4 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Cleaning the Turndown Mirror
4-29
Cleaning the Turndown Mirror
<Preparation> 1) Remove the wire saddle from the harness.
1) Remove the scanner unit.
(Refer to page 4-23)

F-4-68

When moving the LED lamp unit, be sure not to put too much tension on the connected harness, as it might break.

F-4-69

4-29
4
Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Cleaning the Turndown Mirror
4 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Cleaning the Turndown Mirror
4-30
2) Remove the 2 screws, move the LED lamp unit. 3) Clean the turndown mirror.

Turndown Mirror

x2

Turndown Mirror
F-4-70 F-4-71

4-30
4
Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Cleaning the Turndown Mirror
4 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Cleaning the Backside of Scanning Glass
4-31
Cleaning the Backside of Scanning Glass
1) Remove the Front Cover.
2) Release the claw and remove the Scanning Glass by sliding it in the direction of the arrow.

Scanning Glass
Claw
F-4-72

3) Wipe the backside of Scanning Glass with cloth or lint-free paper moistened with water and tightly wrung.
4) Install the Scanning Glass and the Front Cover in the original position.

Scanning Glass
Make sure to slide the Scanning Glass
slowly and carefully. If sliding it suddenly,
it contacts with the film sheet and the film
sheet may be flipped over. (As a result, it
causes a jam at DADF reading.)
Film Sheet

F-4-73

4-31
4
Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean (DADF) > Cleaning the Backside of Scanning Glass
5 Adjustments
■ Overview
■ Adjustment Method

5
Adjustments
5 Adjustments > Overview > Reader
5-2

Overview
The following is adjustment items list.

MEMO:
The number indicates step for each work.

Reader
Main Parts
Reader Controller Reader Controller
Scanner Unit Copyboard Glass
Item PCB (replace) PCB (RAM Clear) *1 Reference
(Refer to page
- - -
4-11)
Replacement/Before RAM Clear
P-PRINT output 1 1 p. 5-5
Using SST, upload R-CON back up data. 2 -
The newest system software download 2 p. 5-5
Replacement/After RAM Clear
Using SST, download R-CON back up data. 3 -
Input or adjustment of MTF value 3 p. 5-5
Enter the service label value (1) 4 p. 5-5
Front&Back linearity matching for computation 5 p. 5-5
Enter the service label value (2) 6 p. 5-5
Sensor output adjustment 7 p. 5-6
Tray width adjustment 8 p. 5-6
Copy image check and sharpness adjustment 9 p. 5-6
P-PRINT output 10 p. 5-6
Input the service label value packaged in the scanner unit content 1 p. 5-7
Input white level data of standard white plate. 1 p. 5-9
Sampling of B&W shading target 2 2 p. 5-7, p. 5-9
White level adjustment 3 3 p. 5-7, p. 5-9
Scanner unit replacement flag setting 4 p. 5-8
Copy image check and sharpness adjustment 5 p. 5-6
Write the value in the service label. 6 4 p. 5-8, p. 5-9
T-5-1

*1: If back up data of R-CON SST cannot be uploaded using SST, perform the same adjustment performed during replacement.
*2: Be sure to refer to DADF manual for adjustment during DADF refit or replacement

5-2
5
Adjustments > Overview > Reader
5 Adjustments > Overview > DADF
5-3
DADF
At main parts replacement
Post-separation sensor 3
DADF (including when it is Original width Registration sensor
Scanner unit As needed
Item engaged or disengaged) volume Lead sensor 1 Reference
basis
Delivery sensor
(Refer to page
(Refer to page 4-21) - -
4-23)
Preparation or Creation of Test Chart *1 1 p. 5-12
Angle Restriction Release (Opening Angle at 90 deg) 2 p. 5-12
Sensor Output Adjustment 3 1 p. 5-13
Tray Width Adjustment 4 1 p. 5-13
Tilt Adjustment 5 p. 5-14
Height Adjustment 6 p. 5-14
Right Angle Adjustment 7 p. 5-17
Registration Roller Wheel Skew Adjustment Yes p. 5-18
Stream Reading Adjustment Yes p. 5-20
Side Registration Adjustment 8 p. 5-21
Leading Edge Registration Adjustment 9 p. 5-22
Magnification Adjustment 10 p. 5-23
White Level Adjustment 11 p. 5-24
Hinge Pressure Adjustment Yes p. 5-24
Processing after Scanner Unit Replacement 1 p. 5-7
T-5-2

*1: [Preparation or creation of test chart] is required for [Right angle adjustment], [Registration roller wheel skew adjustment], [Side registration adjustment],
[Leading edge registration adjustment] and [Magnification adjustment].

Refer to the reader’s manual for the operation when the reader controller PCB is replaced (or EEPROM is cleared).

5-3
5
Adjustments > Overview > DADF
5 Adjustments > Overview > Service mode backup
5-4
Service mode backup
The machine is adjusted one by one at the factory shipment and the adjustment values are written on the service label.
When the adjustment is carried out at a field and the service mode values are changed, be sure to write the changed values on the service label.
If there is no corresponding items on the service label, write the value to a blank field.

Service Label

PCB Cover
F-5-1

5-4
5
Adjustments > Overview > Service mode backup
5 Adjustments > Adjustment Method > Measurement during Reader Controller PCB Replacement and After RAM Clear
5-5

Adjustment Method 4-3) Perform the MTF filter coefficient computation.


Lv. COPIER > FUNCTION > CCD >
1 MTF-CLC
Measurement during Reader Controller PCB T-5-6

Replacement and After RAM Clear 5) Input the value written the service label (the inside of PCB cover) (Total: 42 items).
Lv. COPIER > ADJUST > ADJ-XY >
ADJ-X ADJ-Y-DF ADJ-X-MG ADJY-DF2
CAUTION: 1
ADJ-Y STRD-POS - -
Before replacing Reader Controller PCB, be sure to make an output of the newest Lv. COPIER > ADJUST > CCD >
P-PRINT. W-PLT-X DFTBK-R DFCH2G2 DFCH-B10
W-PLT-Y DFTBK-G DFCH2G10 DFCH-G2
(Lv.1) COPIER > FUNCTION > MISC-P > P-PRINT
W-PLT-Z DFTBK-B DFCH2K2 DFCH-G10
SH-TRGT DFTBK-BW DFCH2K10 DFCH-K2
1) Using SST, download the newest system software (R-CON). 1
DFTAR-R DFCH2R2 DFCH-R2 DFCH-K10
2) Perform RAM clear. DFTAR-G DFCH2R10 DFCH-R10 100-RG
Lv. COPIER > FUNCTION > CLEAR > DFTAR-B DFCH2B2 DFCH-B2 100-GB
1 R-CON DFTAR-BW DFCH2B10 - -
T-5-3 2 100DF2RG 100DF2GB - -
Lv. COPIER > ADJUST > PASCAL >
3) Turn the connecting equipment OFF/ON. 1 OFST-P-K
T-5-7

4) Perform the input or adjustment for MTF value.


MEMO:
4-1) Input the MTF value of P-PRINT outputted before replacement. When the value of the following item in the service label is negative, it may not be
Lv. COPIER > ADJUST > CCD > possible to enter in the service mode screen.
MTF2-M1 MTF2-M7 MTF2-S1 MTF2-S7 (Lv.1) COPIER > ADJUST > ADJ-XY > STRD-POS
MTF2-M2 MTF2-M8 MTF2-S2 MTF2-S8 Only if the value cannot be entered, there is no need to enter “STRD-POS”. However, it
MTF2-M3 MTF2-M9 MTF2-S3 MTF2-S9
1 is necessary to perform the stream reading adjustment.
MTF2-M4 MTF2-M10 MTF2-S4 MTF2-S10
MTF2-M5 MTF2-M11 MTF2-S5 MTF2-S11 “Stream Reading Adjustment”(page 5-20).
MTF2-M6 MTF2-M12 MTF2-S6 MTF2-S12
T-5-4
6) Perform computation for front & back linearity matching.
4-2) Input the MTF value of P-PRINT outputted before replacement. Lv. COPIER > FUNCTION > CCD >
Lv. COPIER > ADJUST > CCD > 1 DF-LNR
MTF-M1 MTF-M7 MTF-S1 MTF-S7 T-5-8

MTF-M2 MTF-M8 MTF-S2 MTF-S8 7) Input the value written in the service label (inside PCB cover).
MTF-M3 MTF-M9 MTF-S3 MTF-S9 Lv. FEEDER > ADJUST >
1
MTF-M4 MTF-M10 MTF-S4 MTF-S10 1 DOCST LA-SPEED DOCST2 LA-SPD2
MTF-M5 MTF-M11 MTF-S5 MTF-S11 T-5-9
MTF-M6 MTF-M12 MTF-S6 MTF-S12
T-5-5

5-5
5
Adjustments > Adjustment Method > Measurement during Reader Controller PCB Replacement and After RAM Clear
5 Adjustments > Adjustment Method > Measurement during Reader Controller PCB Replacement and After RAM Clear
5-6
8) Perform output adjustment of the sensor. 10) After turning OFF/ON the power, make a copy and check the copied image.
If moiré appeared on the copied image, perform the sharpness adjustment in service mode.
CAUTION: a. Reader
Be sure that there is no paper inside the DADF. Lv. COPIER > ADJUST > MISC >
1 SH-ADJ
8-1) Perform service mode item. T-5-15

Lv. FEEDER > FUNCTION > b. DADF


1 SENS-INT Lv. COPIER > ADJUST > MISC >
T-5-10 1 SH-ADJ2
T-5-16
9) Adjust tray width. Perform either AB system or Inch system.
a. AB system adjustment. 11) Make an output of P-PRINT.
a-1) Select the item in the service mode. Lv. COPIER > FUNCTION > MISC-P >
Lv. FEEDER > FUNCTION > 1 P-PRINT
1 TRY-A4 T-5-17

T-5-11 12) Store the outputted P-PRINT into the service book.
a-2) Adjust the slide guide to the index “A4/A3”.
a-3) Press OK, and register the A4 width.
a-4) Select the item in the service mode.
Lv. FEEDER > FUNCTION >
1 TRY- A5R
T-5-12
a-5) Adjust the slide guide to the index “A5R”.
a-6) Press OK, and register the A5R width.

b. Inch system adjustment.


b-1) Select the item in the service mode.
Lv. FEEDER > FUNCTION >
1 TRY-LTR
T-5-13
b-2) Adjust the slide guide to the index “LTR/ 11x17”.
b-3) Press OK, and register the letter width.
b-4) Select the item in the service mode.
Lv. FEEDER > FUNCTION >
1 TRY- LTRR
T-5-14
b-5) Adjust the slide guide to the index “STMT/ LTRR/ LGL”.
b-6) Press OK, and register the LTRR width.

5-6
5
Adjustments > Adjustment Method > Measurement during Reader Controller PCB Replacement and After RAM Clear
5 Adjustments > Adjustment Method > Processing after Scanner Unit Replacement
5-7
Processing after Scanner Unit Replacement 2) Perform sampling of B&W shading target.
Lv. COPIER > FUNCTION > CCD >
1 BW-TGT
MEMO: T-5-20
The adjustment method differs depending whether the unit replaced is Reader Scanner 3) Perform white level adjustment.
or DADF Scanner.
3-1) Set A4 or LTR paper in the copyboard glass, close the DADF.

1) Input the service label value packaged in the Scanner Unit content.
CAUTION:
a. Reader
If white level is adjusted in the small width paper, there is possibility that it will not
Lv. COPIER > ADJUST > CCD >
adjust.
1 100-RG 100-GB
T-5-18
3-2) Perform service mode item.
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL1
T-5-21
3-3) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-4) Perform service mode item.
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL2
T-5-22
3-5) Again, Set A4 or LTR paper in the copyboard glass, close the DADF.
b. DADF F-5-2 3-6) Perform service mode item.
Lv. COPIER > ADJUST > CCD > Lv. COPIER > FUNCTION > CCD >
1 100DF2RG 100DF2GB 1 DF-WLVL3
T-5-19
T-5-23
3-7) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-8) Perform service mode item.
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL4
T-5-24

F-5-3

5-7
5
Adjustments > Adjustment Method > Processing after Scanner Unit Replacement
5 Adjustments > Adjustment Method > Processing after Scanner Unit Replacement
5-8
4) Set the scanner unit replacement flag.
a. Reader
Lv. COPIER > ADJUST > CCD >
1 CCD-CHNG
T-5-25
b. DADF
Lv. COPIER > ADJUST > CCD >
1 CCD- CHG2
T-5-26
5) Check the copy image.

6) Write the value in service label (inside the PCB cover).


a. Reader
Lv. COPIER > ADJUST > CCD >
DFTAR-R DFTAR-G DFTAR-B DFTAR-BW
1
SH-TRGT CCD-CHNG 100-RG 100-GB
T-5-27
b. DADF
Lv. COPIER > ADJUST > CCD >
DFTBK-R DFTBK-G DFTBK-B DFTBK-BW
1
CCD-CHG2 - - -
2 100DF2RG 100DF2GB - -
T-5-28

5-8
5
Adjustments > Adjustment Method > Processing after Scanner Unit Replacement
5 Adjustments > Adjustment Method > Optical Sensor
5-9
Processing after Copyboard Glass Replacement 3-3) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-4) Perform service mode item.
1) Input the white level data (barcode value in the copyboard glass right upper) of the Lv. COPIER > FUNCTION > CCD >
standard white plate. 1 DF-WLVL2
Lv. COPIER > ADJUST > CCD > T-5-32

1 W-PLT-X W-PLT-Y W-PLT-Z


3-5) Again, Set A4 or LTR paper in the copyboard glass, close the DADF.
T-5-29
3-6) Perform service mode item.
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL3
T-5-33

3-7) Remove the paper from copyboard glass, set it in the DADF document pickup tray.
3-8) Perform service mode item.
Label Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL4
T-5-34

4) Write the value in the service label (inside the PCB cover).
Lv. COPIER > ADJUST > CCD >
SH-TRGT - - -
* 820686679349 * 1 DFTAR-R DFTAR-G DFTAR-B DFTAR-BW
DFTBK-R DFTBK-G DFTBK-B DFTBK-BW
T-5-35
W- P LT- X W- P LT- Z Optical Sensor
W- P LT- Y
Sensor:
2) Perform sampling of the B&W shading target. F-5-4
• Post-separation sensor 3
Lv. COPIER > FUNCTION > CCD >
1 BW-TGT • Registration sensor
T-5-30 • Lead sensor 1
• Delivery sensor
3) Perform white level adjustment.
3-1) Set A4 or LTR paper in the copyboard glass, close the DADF.
MEMO:
CAUTION: Be sure to clean the surface of prism before
adjustment.
If white level is adjusted in the small width paper, there is possibility that it will not Also, make sure that there is no paper in DADF.
adjust.

3-2) Perform service mode item.


Lv. COPIER > FUNCTION > CCD > 1) Execute the output adjustment of the sensor.
1 DF-WLVL1 (Lv.1) FEEDER > FUNCTION > SENS-INT
T-5-31

5-9
5
Adjustments > Adjustment Method > Optical Sensor
5 Adjustments > Adjustment Method > Reader Controller PCB
5-10
Original Width Volume Reader Controller PCB
a. AB size <Before replacement>
1) Set the slide guide of the original tray to [A4/A3] position. Make an output of P-PRINT.
(Lv.1) COPIER>FUNCTION>MISC-P>P-PRINT
2) Select and highlight the following service mode item and press OK key.
(Lv.1) FEEDER > FUNCTION > TRY-A4 <After replacement>
1) Using SST, download the newest system software (R-CON).
3) Set the slide guide of the original tray to [A5R] position.
2) Perform RAM clear.
4) Select and highlight the following service mode item and press OK key. (Lv.1) COPIER > FUNCTION > CLEAR > R-CON
(Lv.1) FEEDER > FUNCTION > TRY-A5R
3) Turn the connecting equipment OFF/ON.
b. Inch size
1) Set the slide guide of the original tray to [LTR/11x17] position. 4) Perform the input or adjustment for MTF value.

2) Select and highlight the following service mode item and press OK key. 4-1) Input the MTF value of P-PRINT outputted before replacement (Total: 24 items).
(Lv.1) FEEDER > FUNCTION > TRY-LTR (Lv.1) COPIER > ADJUST > CCD
> MTF2-M1 to MTF2-M12
3) Set the slide guide of the original tray to [STMT/LTRR/LGL] position. , MTF2-S1 to MTF2-S12

4) Select and highlight the following service mode item and press OK key. 4-2) Input the MTF value of P-PRINT outputted before replacement (Total: 24 items).
(Lv.1) FEEDER > FUNCTION > TRY-LTRR (Lv.1) COPIER > ADJUST > CCD
> MTF-M1 to MTF-M12
, MTF-S1 to MTF-S12

4-3) Perform the MTF filter coefficient computation.


(Lv.1) COPIER > FUNCTION > CCD > MTF-CLC
5) Input the value written the service label (the inside of PCB cover) (Total: 42 items).
(Lv.1) COPIER > ADJUST > ADJ-XY
> ADJ-X, ADJ-Y, ADJ-Y-DF, STRD-POS
, ADJ-X-MG, ADJY-DF2

(Lv.1) COPIER > ADJUST > CCD


> W-PLT-X, W-PLT-Y, W-PLT-Z
, SH-TRGT
, DFTAR-R, DFTAR-G, DFTAR-B, DFTAR-BW
, DFTBK-R, DFTBK-G, DFTBK-B, DFTBK-BW
, DFCH2R2, DFCH2R10

5-10
5
Adjustments > Adjustment Method > Reader Controller PCB
5 Adjustments > Adjustment Method > Reader Controller PCB
5-11
, DFCH2B2, DFCH2B10 2) Select and highlight the following service mode item and press OK key.
, DFCH2G2, DFCH2G10 (Lv.1) FEEDER > FUNCTION > TRY-LTR
, DFCH2K2, DFCH2K10
, DFCH-R2, DFCH-R10 3) Set the slide guide of the original tray to [STMT/LTRR/LGL] position.
, DFCH-B2, DFCH-B10
, DFCH-G2, DFCH-G10 4) Select and highlight the following service mode item and press OK key.
, DFCH-K2, DFCH-K10 (Lv.1) FEEDER > FUNCTION > TRY-LTRR
, 100-RG, 100-GB
10)Make an output of P-PRINT.
(Lv.2) COPIER > ADJUST > CCD (Lv.1) COPIER > FUNCTION > MISC-P > P-PRINT
> 100DF2RG, 100DF2GB
11)Store the outputted P-PRINT into the service book.
(Lv.1) COPIER > ADJUST > PASCAL
> OFST-P-K 12)After turning OFF/ON the power, make a copy and check the copied image.

6) Perform computation for front & back linearity matching.


(Lv.1) COPIER > FUNCTION > CCD > DF-LNR

7) Input the value written in the service label (inside PCB cover).
(Lv.1) FEEDER > ADJUST
> DOCST, LA-SPEED, DOCST2, LA-SPD2

8) Perform output adjustment of the sensor.


(Lv.1) FEEDER > FUNCTION > SENS-INT
9) Adjust tray width. Perform either AB system or Inch system.
a. AB size
1) Set the slide guide of the original tray to [A4/A3] position.

2) Select and highlight the following service mode item and press OK key.
(Lv.1) FEEDER > FUNCTION > TRY-A4

3) Set the slide guide of the original tray to [A5R] position.

4) Select and highlight the following service mode item and press OK key.
(Lv.1) FEEDER > FUNCTION > TRY-A5R

b. Inch size
1) Set the slide guide of the original tray to [LTR/11x17] position.

5-11
5
Adjustments > Adjustment Method > Reader Controller PCB
5 Adjustments > Adjustment Method > Angle Restriction Release (Opening Angle at 90 deg)
5-12
Preparation or Creation of Test Chart Angle Restriction Release (Opening Angle at 90 deg)
Prepare a test chart. If there is no test chart, create a test chart. Change the opening angle of DADF from 70 deg to 90 deg.

Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper. MEMO:
Increasing the opening angle of DADF makes some operation easier.
10 mm

1) Open the rubber cover and remove the angle restriction plate.
• 2 screws
Rubber cover

10 mm 10 mm
Rubber cover

10 mm
F-5-5
Angle restriction plate Screw
MEMO:
Be sure to write a character or mark to identify the printed image direction. F-5-6

CAUTION:
After adjustment, be sure to install the angle restriction plate.

5-12
5
Adjustments > Adjustment Method > Angle Restriction Release (Opening Angle at 90 deg)
5 Adjustments > Adjustment Method > Tray Width Adjustment
5-13
Sensor Output Adjustment Tray Width Adjustment
Execute either [a. AB type adjustment] or [b. Inch type adjustment] in this adjustment.
CAUTION: a. AB type adjustment
• When the sensor is replaced, be sure to clean the surface of prism before 1) Highlight the service mode item.
adjustment.
Lv. FEEDER > FUNCTION >
• Make sure that there is no paper in DADF. 1 TRY-A4
T-5-37
1) Execute the service mode items.
2) Set the slide guide to [A4/A3] display.
Lv. FEEDER > FUNCTION > 3) Press OK key to register the A4 width.
1 SENS-INT 4) Highlight the service mode item.
T-5-36
Lv. FEEDER > FUNCTION >
1 TRY- A5R
T-5-38

5) Set the slide guide to [A5R] display.


6) Press OK key to register the A5R width.

b. Inch type adjustment


1) Highlight the service mode item.
Lv. FEEDER > FUNCTION >
1 TRY-LTR
T-5-39

2) Set the slide guide to [LTR/11 x 17] display.


3) Press OK key and register the letter width.
4) Highlight the service mode item.
Lv. FEEDER > FUNCTION >
1 TRY- LTRR
T-5-40

5) Set the slide guide to [STMT/ LTRR/ LGL] display.


6) Press OK key and register the LTRR width.

5-13
5
Adjustments > Adjustment Method > Tray Width Adjustment
5 Adjustments > Adjustment Method > Height Adjustment
5-14
Tilt Adjustment Height Adjustment
1. Check the height.
CAUTION: 1) Close the DADF.
Execute this adjustment after releasing the angle restriction (opening angle at 90 deg). 2) Check that the 2 height adjustment rolls on the front/rear left come contact with the stream
reading glass.
1) Loosen the fixing nut on the back of the left hinge.
2) Rotate the hexagon socket bolt and move the fixing material to the marking line. MEMO:
To move it forward: rotate it clockwise Turning ON the LED helps the check operation.
To move it backward: rotate it counter clockwise (Lv.1) COPIER > FUNCTION > MISC-R > SCANLAMP

Height adjustment roll


Stream reading glass

Fixing material Marking line Hexagon socket bolt Fixing nut


Height adjustment roll
F-5-7
F-5-8
3) Tighten the fixing nut after adjustment.
3) If not, execute the height adjustment.
If you cannot check it visually, check it by the following method.

5-14
5
Adjustments > Adjustment Method > Height Adjustment
5 Adjustments > Adjustment Method > Height Adjustment
5-15
a. Checking the height of front height adjustment roll. b. Checking the height of rear height adjustment roll.
1) Prepare the paper (plain) with approx. 10 mm in width and approx. 200 mm in length. 1) Prepare the paper (plain) with approx. 10 mm in width and approx. 200 mm in length.
2) Align the edge of prepared paper with the contact point of DADF Glass Retainer and the 2) Align the edge of prepared paper with the contact point of DADF Glass Retainer and the
Stream Reading Glass. Stream Reading Glass.

Plate Reading Glass


Reading Glass
Paper

Approx. 7.0 mm Plate


Paper

F-5-11
F-5-9
CAUTION:
CAUTION: Place the paper in the position where it does not contact with the Platen Roller 1.
Place the paper in the position where it does not contact with the Platen Roller 1. If it is placed in the position where it contacts with the Platen Roller 1, checking cannot
If it is placed in the position where it contacts with the Platen Roller 1, checking cannot be performed correctly.
be performed correctly.
3) Close the DADF.
3) Close the DADF. 4) Pull out the paper in the direction of the arrow and check that there is resistance.
4) Pull out the paper in the direction of the arrow and check that there is resistance.
Paper

Paper

F-5-12
5) If there is no resistance, perform the height adjustment. F-5-10 5) If there is no resistance, perform the height adjustment.

5-15
5
Adjustments > Adjustment Method > Height Adjustment
5 Adjustments > Adjustment Method > Height Adjustment
5-16
2. Adjustment procedure
1) Rotate the fixing screw on top of the left hinge to adjust it.
To remove the space on the front: rotate it clockwise (black arrow direction)
To remove the space on the rear or both sides: rotate it counterclockwise (white arrow
direction)

Blanking cover

Fixing screw

F-5-13
2) Check the height again and make sure that the height is appropriate.

5-16
5
Adjustments > Adjustment Method > Height Adjustment
5 Adjustments > Adjustment Method > Right Angle Adjustment
5-17
Right Angle Adjustment 3) Loosen the 2 knurled screws on front of right hinge unit.

4) Loosen the knurled screw at the left side of left hinge unit front part.
MEMO:
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit). 5) Open the rubber cover on the back of right hinge unit and loosen the screw, and then make
an adjustment by the hexagon socket bolt.
1. Adjustment for front side reading If A is less than 90 deg, rotate it clockwise.
1) Set a test chart to DADF and make a 1-sided print. If A is more than 90 deg, rotate it counterclockwise.
2) Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make
an adjustment. Rubber cover
Image on test chart
Printed image

Hexagon socket bolt Fixing nut

Feed direction
F-5-14

Knurled screw (Loosen) Knurled screw (Loosen)

(LEFT SIDE) (RIGHT SIDE)


F-5-15
6) After adjustment, tighten the fixing nut and 3 knurled screws.

7) Printout a test chart again and check that angle A is right angle.

5-17
5
Adjustments > Adjustment Method > Right Angle Adjustment
5 Adjustments > Adjustment Method > Registration Roller Wheel Skew Adjustment
5-18
2. Adjustment for back side reading Registration Roller Wheel Skew Adjustment
1) Set a test chart to DADF upside down and make a 2-sided print.
2) Check the right angle accuracy of angle A on the printed paper. If it is not right angle, make
CAUTION:
an adjustment.
Execute this adjustment after the right angle adjustment.
Image on test chart
Printed image
MEMO:
On this machine, same registration roller/roller wheel is used to correct the skew on
both sides.

1. Checking the skew


1) Set a test chart on DADF and make a 2-sided print.
2) Compare the rear [A] with front [B] on the leading edge on both front and back sides on the
printed paper to check the leading edge image margin.
If they are not even, make an adjustment.
Printed image

Feed direction A
F-5-16
3) Remove the front cover.
4) Loosen the adjustment screw.
5) Adjust the position of the guide that supports the scanner unit.
If A is less than 90 deg, move the guide to right direction (black arrow direction). B
If A is more than 90 deg, move the guide to left direction (white arrow direction).

Adjusting screw
Guide

Feed direction
F-5-18

F-5-17
6) After adjustment, tighten the screw.
7) Printout a test chart again and check that it is right angle.

5-18
5
Adjustments > Adjustment Method > Registration Roller Wheel Skew Adjustment
5 Adjustments > Adjustment Method > Registration Roller Wheel Skew Adjustment
5-19
2. Adjustment procedure 5) Remove the screw and temporary tighten it in the screw hole.
1) Remove the front cover.

2) Remove the left cover. Screw hole Plate

3) Remove the following parts.


• E-ring • Connector • Edge saddle(free the harness) • Plate
• Arm • Reuse band • Screw

E-ring
Arm

Screw

F-5-21
Plate Reuse band
6) Loosen the screw and adjust the plate position.
In case of A > B, move it upward.
In case of A < B, move it downward.
Screw
Plate
Edge saddle Connector

F-5-19
4) Remove the feeder cover in the direction of the arrow.

Marking line
Screw

F-5-22
7) After adjustment, tighten the 2 screws.

8) Printout a test chart again and check that the skew is corrected.

F-5-20

5-19
5
Adjustments > Adjustment Method > Registration Roller Wheel Skew Adjustment
5 Adjustments > Adjustment Method > Stream Reading Adjustment
5-20
Stream Reading Adjustment 2) Align the straight line with the clearance between the sheet and the mold, and fix the read
position adjustment paper with a piece of elastic tape.
1) Create a read position adjustment paper with the paper that is used by customer (white Position accuracy of read position adjustment paper: -/+0.3 mm
paper).
Elastic tape
1-1) Prepare the paper with 40 mm or more in width and 50 mm or more in height.
Tolerance of width 14 mm: -/+ 0.3
Straight line
1-2) Draw a straight line 15 mm or more away from the right edge on the paper created
in step 1-1) with a pencil (black). Right angle accuracy of paper with line: unnecessary
(right angle does not affect the adjustment accuracy).
1-3) Draw a straight line 14 mm left from the line in step 1-2) (tolerance: -/+ 0.3) with a
pencil (black).
Approx. 40 mm Sheet

Mold

F-5-24
3) Execute the following service mode item.
Lv. COPIER > FUNCTION > INSTALL >
1 STRD-POS
Approx. 50 mm
T-5-41
15 mm
14 mm or more

F-5-23

5-20
5
Adjustments > Adjustment Method > Stream Reading Adjustment
5 Adjustments > Adjustment Method > Side Registration Adjustment
5-21
Side Registration Adjustment b. Adjustment for back side reading
1) Set a test chart on the original pickup tray upside down and make a 2-sided print.
2) Overlap the printed paper with the test chart.
MEMO:
3) Check that the rear side of the printed image is within the standard.
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit). Standard: A </= 1 mm
< If the image is displaced toward rear > < If the image is displaced toward front >
a. Adjustment for front side reading Rear side of
1) Set a test chart on the original pickup tray and make a 1-sided print. printed image Image rear side of
test chart
2) Overlap the printed paper with the test chart.
3) Check that the rear side of the printed image is within the standard.
Standard: A </= 1 mm
< If the image is displaced toward rear > < If the image is displaced toward front > A
Rear side of A
printed image Image rear side of
test chart
Image rear side of
test chart Rear side of
printed image

A
A

Image rear side of


test chart Rear side of Feed direction Feed direction
printed image
F-5-26
4) If it is out of standard, make an adjustment in service mode.
Lv. COPIER > ADJUST > ADJ-XY >
1 ADJY-DF2
T-5-43

Feed direction Feed direction If the image is displaced toward front, increase the value (image is moved toward rear).
F-5-25 If the image is displaced toward rear, decrease the value (image is moved toward front).
4) If it is out of standard, make an adjustment in service mode. • Changes per 1 unit: 0.1 mm
Lv. COPIER > ADJUST > ADJ-XY > • Adjustment range: 56 to 220 (default: 124)
1 ADJ-Y-DF 5) Printout a test chart again and check that the image is within the standard.
T-5-42

If the image is displaced toward rear, increase the value (image is moved toward front).
If the image is displaced toward front, decrease the value (image is moved toward rear).
• Changes per 1 unit: 0.1 mm
• Adjustment range: 2 to 202 (default: 102)
5) Printout a test chart again and check that the image is within the standard.

5-21
5
Adjustments > Adjustment Method > Side Registration Adjustment
5 Adjustments > Adjustment Method > Leading Edge Registration Adjustment
5-22
Leading Edge Registration Adjustment b. Adjustment for back side reading
1) Set a test chart on the original pickup tray upside down and make a 2-sided print.
2) Overlap the printed paper with the test chart.
MEMO:
3) Check that the leading edge of the printed image is within the standard.
There are 2 adjustment methods; for front side reading (reader side scanner unit) and
for back side reading (DADF side scanner unit). Standard: A </= 1 mm

< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >
a. Adjustment for front side reading
1) Set a test chart on the original pickup tray and make a 1-sided print.
Leading edge of Image leading edge of
2) Overlap the printed paper with the test chart. Image leading edge of printed image Leading edge of test chart
test chart printed image
3) Check that the leading edge of the printed image is within the standard.
Standard: A </= 1 mm

< If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >

Leading edge of Image leading edge of


Image leading edge of printed image Leading edge of test chart A A
test chart printed image

A A

Feed direction Feed direction


F-5-28
4) If it is out of standard, make an adjustment in service mode.
Lv. FEEDER > ADJUST >
1 DOCST2
T-5-45
If the image is displaced toward trailing edge, increase the value (image is moved forward).
Feed direction Feed direction
If the image is displaced toward leading edge, decrease the value (image is moved
F-5-27
backward).
4) If it is out of standard, make an adjustment in service mode.
• Changes per 1 unit: 0.1 mm
Lv. FEEDER > ADJUST >
• Adjustment range: -50 to +50
1 DOCST
T-5-44
5) Printout a test chart again and check that the image is within the standard.
If the image is displaced toward trailing edge, increase the value (image is moved forward).
If the image is displaced toward leading edge, decrease the value (image is moved
backward).
• Changes per 1 unit: 0.1 mm
• Adjustment range: -50 to +50
5) Printout a test chart again and check that the image is within the standard.

5-22
5
Adjustments > Adjustment Method > Leading Edge Registration Adjustment
5 Adjustments > Adjustment Method > Magnification Adjustment
5-23
Magnification Adjustment • Adjustment range: -30 to +30
6) Printout a test chart again and check that the image is within the standard.

MEMO:
b. Adjustment for back side reading
• There are 2 adjustment methods; for front side reading (reader side scanner unit) and for
back side reading (DADF side scanner unit). 1) Set a test chart on the copyboard glass of the connected device and make a print. This is
• Compare the image printed by stream reading and printed by copyboard reading to adjust. deemed as print1.
2) Set a test chart on the original pickup tray upside down and make a 2-sided print. This is
a. Adjustment for front side reading deemed as print2.
1) Set a test chart on the copyboard glass of the connected device and make a print. This is 3) Overlap the print2 on the print1.
deemed as print1. 4) Check that the trailing edge of the image of print2 is within the standard.
2) Set a test chart on the original pickup tray and make a 1-sided print. This is deemed as Standard: A </= 1 mm
print2.
< If the image of print2 is longer > < If the image of print2 is shorter >
3) Overlap the print2 on the print1.
4) Check that the trailing edge of the image of print2 is within the standard. Trailing edge of Trailing edge of
Standard: A </= 1 mm print 1 print 2
Trailing edge of Trailing edge of
print 2 print 1
< If the image of print2 is longer > < If the image of print2 is shorter >

Trailing edge of Trailing edge of


print 1 print 2
Trailing edge of Trailing edge of
print 2 print 1
A A

A A

Feed direction Feed direction


5) If it is out of standard, make an adjustment in service mode. F-5-30

Lv. FEEDER > ADJUST >


1 LA-SPD2
Feed direction Feed direction T-5-47
5) If it is out of standard, make an adjustment in service mode. If the image of print2 is longer, increase the value (make the sub scanning width shorter).
F-5-29
If the image of print2 is shorter, decrease the value (make the sub scanning width longer).
Lv. FEEDER > ADJUST >
1 LA-SPEED
• Changes per 1 unit: 0.1%
T-5-46 • Adjustment range: -30 to +30
If the image of print2 is longer, increase the value (make the stream reading speed faster). 6) Printout a test chart again and check that the image is within the standard.
If the image of print2 is shorter, decrease the value (make the stream reading speed
slower).
• Changes per 1 unit: 0.1%

5-23
5
Adjustments > Adjustment Method > Magnification Adjustment
5 Adjustments > Adjustment Method > Hinge Pressure Adjustment
5-24
White Level Adjustment Hinge Pressure Adjustment
1) Set A4 or LTR paper on the copyboard glass and close the DADF. 1) Open the DADF and measure the lowest position where the DADF opens by itself.
2) Check that the height of the position measured in step 1) is within the standard.
CAUTION: Standard: 55 mm to 190 mm (angle: 7.5 degrees to 20 degrees)
If the paper with narrow width is used for white level adjustment, the adjustment may 3) If it is not within the standard, make the following adjustment.
not be complete properly. If it is lower than 55 mm, turn the hex wrench counterclockwise.
If it is higher than 190 mm, turn the hex wrench clockwise.
2) Execute the service mode item.
Lv. COPIER > FUNCTION > CCD > MEMO:
1 DF-WLVL1 Service tool: hex wrench (10 mm)
T-5-48

3) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.
4) Execute the service mode item.
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL2
T-5-49

5) Set the paper to the copyboard glass again and close the DADF.
6) Execute the service mode item.
55 to 190 mm
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL3 Hex wrench
T-5-50
F-5-31
7) Remove the paper from the copyboard glass and set it to the original pickup tray of DADF.
8) Execute the service mode item.
Lv. COPIER > FUNCTION > CCD >
1 DF-WLVL4
T-5-51

5-24
5
Adjustments > Adjustment Method > Hinge Pressure Adjustment
6 Installation Procedure
■ How to check this installation
procedure
■ Checking the content parts
■ Points to Note at Installation
■ Ckeck Items when Turning OFF
the Main Power
■ Unpacking
■ Installation Procedure
■ Operation Check
■ Auto Adjust Gradation

6
Installation Procedure
6-2

How to check this installation procedure

When using the parts included in the package


A symbol is described on the illustration in the case of using the parts included in the package of this product.

Packaged Item
F-6-1
Symbols in the illustration
The frequently-performed operations are described with symbols in this procedure.

Screw Connector Harness

Tighten Remove Connect Disconnect Secure Free

Claw

Insert Remove Push Plug in Turn on

Checking instruction

Check Visual Check Sound Check


F-6-2

6-2
6-3

Checking the content parts

Duplex Color Image Reader Unit-C1/ Color Image Reader Unit-C1


Items other than the following Reader Unit and Stamp Cartridge are included in the host machine. Therefore, use “contents of the host machine” to install the equipment.

[1] Reader Unit x 1 [2] Stamp Cartridge x 1 [3] Copy prohibition label [4] Cleaning position label
For USA X3 For USA X1
1 For EUR X4 1 For EUR X1
For Others X5 For Others X4

1
1 Duplex Color Image Duplex Color
Reader Unit-C1 Only. Image Reader
Unit-C1 Only.

[5] Cleaning procedure label [6] Caution label


2 For USA X3 preventing pinched Finger
1 For EUR X4 For USA X3
2 For Others X5 1 For EUR X4
For Others X5
1 Duplex Color Image
Reader Unit-C1 Only. 1 Duplex Color Image
Reader Unit-C1 Only.
2 The part is included only in
Duplex Color Image
Reader Unit-C1.

F-6-3

6-3
6-4

Points to Note at Installation

CAUTION:
Be sure that the installation of the Upright Control Panel is completed before starting this work.Be sure that the installation of the Upright Control Panel is completed before starting this work.

CAUTION:
Because the weight of the equipment is approx. 40 kg, be sure to work with 2 people or more when lifting it.
Also, be sure to lift it horizontally.

CAUTION:
• To prevent deformation of the bottom of the Reader Unit, be sure that the Reader Base is installed when placing
it on the floor.
• Do not place the Reader Base on the floor directly while the Reader Base is not installed

Screw

Reader Base
Reader Base
F-6-4

Check Items when Turning OFF the Main Power


Check that the main power switch is OFF.

1) Turn OFF the main power switch on the host machine.

6-4
6-5
2) Be sure that display in the Control Panel and the lamp of the main power supply are turned off, then disconnect the power plug

6-5
6-6

Unpacking

1) Unpacking. 2) When removing the plastics, lift the rear of the Reader Unit and remove it as shown in the figure.

F-6-5
F-6-6

6-6
6-7

3) Lift the Reader Unit with 2 or more people and temporarily place it on the floor.

CAUTION: CAUTION:
• When lifting the Reader Unit, be sure to work with 2 or more When placing the Reader Unit on the floor, be sure that the Reader Base is installed.
people. Also, be sure to lift the machine horizontally.
• When lifting down the Reader Unit, be careful no to get your
finger caught.

Screw

Reader Base
Reader Base
F-6-7

CAUTION:
Because the center of gravity of the equipment is at the rear,
be careful not to drop it by holding the position shown in the figure when lifting it.

F-6-8

6-7
6-8

4) Place the Reader in front of the host machine temporarily so that the front side of both the equipment and the host machine face the same direction.

equipment Main Unit


MEMO:
• To make the installation of the equipment to the host machine
easier
• To change the holding position of the Reader.

Hold on the Rader Unit Pin

F-6-9

5) Remove all the tapes attached to the equipment.

Scanner System Cables Roller Pressure


CATION:
Fixing Screw Relese Mamber tag
Be sure not to remove the following tapes.
Reader Support Plate tag Stanp
• Do not remove the tape fixing the cables.
• Do not remove the tape fixing the Stamp.

Do not remove the following parts with tags.


• Scanner Fixation Screws
• 2 Reader Support Plates
• Tag attached cord of Roller Pressure Release Member

F-6-10

6-8
6-9

6) Open the DADF to remove the tapes and packaging materials


attached to the Copyboard.

F-6-11

6-9
6-10

Installation Procedure

Install the Equipment

1) Lift the equipment with 2 or more people. 2) Mount the Reader Unit from front side of the host
machine, and place it temporarily while approx. 45 mm
shifted toward left side of the host machine.
CAUTION:
When lifting the Reader
Unit, be sure to hold the
position shown in the
figure.

45 mm

F-6-12 F-6-13

3) Remove the Reader Base. (The removed Reader Base will not be used.))
• 1 Screw (The removed screw will not be used)

CAUTION:
Because the Reader Base will be needed when removing the
Reader Unit, be sure to keep it in a safe place.
Screw

Reader Base

Reader Base

F-6-14

6-10
6-11

CAUTION:
When lifting down the Reader Unit, be careful not to get your finger caught.

CAUTION: Be careful not to trap cables at [A] part.


• Be careful not to trap the cables under the
rubber foots.
• Be careful not to trap the cables between the
equipment and the screw.

F-6-15

4) Hold the handles of the Reader and insert the Reader Unit by aligning with the 2 pins.

Pin

Handles of the Reader

F-6-16

6-11
6-12

5) Remove the handles of the Reader. (The removed handles of the Reader will not be used.)
• 2 Screws (The removed screws will not be used.)

CAUITION:
Because the handles of the Reader will be needed when removing and reinstalling the
equipment, be sure to keep them in a safe place.
x2 Handles of Handles of the Reader
the Reader

F-6-17

6) Remove the 2 Scanner System Fixation Screws.

CAUITION:
Because the 2 Scanner Fixation Screws will be needed when moving
the machine, be sure to keep them in a safe place.
x2

F-6-18

6-12
6-13

7) Install the Reader Fixation Plate L “contents of the host machine”


• 2 Bosses
• 1 Screw (RS Tightening; M4x6) “contents of the
host machine”

Boss

Boss

F-6-19

8)
For the Flat Control Panel model: Release the Wire Saddle, and install the Reader Fixation Plate R (packed with the host machine) to make the Control Panel Cable and the Power Supply Cable over the plate.
For the Upright Control Panel model: Install the Reader Fixation Plate R (packed with the host machine) to make the Power Supply Cable over the plate.
• 2 Bosses
• 1 Screw (RS Tightening; M4x6) “contents of the host
machine”

MEMO:
For the Flat Control Panel model, be sure to
allow extra cable to make the installation
of the Reader Fixation Plate R easier.

Wire Saddle Boss Boss

F-6-20

6-13
6-14

9) In case that the Wire Saddle was removed in step 8), secure the Control Panel 10) Lift the Original Pickup Tray and remove the Tag Attached Cord and the Roller Pressure Release Member.
Cable and the Power Supply Cable to the Wire Saddle.

F-6-21

6-14
6-15
Installing the Covers and Cables

1) Remove the tapes. 2) Install the Upper Rear Cover “contents of the host machine” in the direction of the arrow.
• Remove the tape fixing the cables.
• Remove the tape fixing the Stamp. • 3 Projections
• 2 Claws Claw

Projection Projection
F-6-22

3) Open the covers.


• Toner Exchange Cover
• Right Cover
• Right Rear Cover 1

Right Rear Cover 1

Toner Exchange Cover


Right Cover

F-6-23

6-15
6-16

4) Install the Right Upper Cover (included in the package) by fitting its hole onto the boss of the Upper Rear Cover.
• 3 Projections
• 2 Screws (RS Tightening; M4x10) “contents of the host machine”
• 4 Rubber Caps “contents of the host machine”

F-6-24

5) Install the Left Upper Cover “contents of the host machine” in the direction of the arrow. 6) Close the covers
• Toner Exchange Cover
• 3 Projections
Claw Projection Claw • Right Cover
• 3 Claws
• Right Rear Cover1
• 3 Screws (RS Tightening; M4x10) “contents
of the host machine”.

x3

x3

Claw

F-6-25

6-16
6-17

7) After connecting the Reader Communication Cable and the Reader Power Supply Cable to the host machine, put 8) Install the 3 Wire Saddles “contents of the host machine”.
the cables through the cut-off (upper part) of the Left Rear Cover (packed with the host machine) and install the
cover.
• 1 Projection
Claw
• 1 Claw
• Left Rear Cover

MEMO:
Be sure to place the
connected cable inside cut-off Reader Communication Cable
of the cover. (upper part)

Reader Power Supply Cable


Projection

F-6-27

F-6-26

9) Secure the Reader Communication Cable and Reader Power Supply Cable in place.
• 3 Wire Saddles

x3

F-6-28

6-17
6-18
Affixing Labels
Affix the label for the appropriate language over the positions shown in the figure below.

• Copy prohibition label


• Cleaning position label
• Cleaning procedure label
• Caution label preventing pinched Finger

Cleaning procedure label Caution label preventing pinched Finger

Cleaning position label

Copy prohibition label

F-6-29

6-18
6-19
Installing Stamp Cartridge

1) Open the DADF. 2) Put a paper on the Copyboard Glass.


MEMO:
To enable the stamp
function, it is required to
install the FAX Board.

paper

F-6-30 F-6-31

3) Pull the Release Lever, and open the cover of the ADF document reading area in the direction of the 4) Open the Stamp Cover.
arrow

Release lever

F-6-33
F-6-32

6-19
6-20

5) Install the Stamp Cartridge using tweezers not to touch the inked side.

CAUTION:
• Be sure to insert the Stamp Cartridge until it clicks.
• When installing the Stamp Cartridge, be sure that it is not titled.

F-6-34

6) Close the covers in the reverse order. 7) Execute the appropriate procedure from the following procedures.
• Stamp Cover
• In the case that the host machine and this equipment are installed at the same time, after completing
CAUTION
step 6, execute from <Installing Developing Assembly> procedure in the Installation Procedure
When installing the Stamp Cover, be sure to close it until it clicks. Manual.
• When changing from printer model to copier model of imageRUNNER ADVANCE 8105/8095/8085
• Cover of the ADF document reading area
Series, execute the following procedure.
CAUTION:
When installing the cover of the ADF document reading area, be sure to close it
until it clicks.

Remove the paper on the Copyboard Glass, and close the DADF.

6-20
6-21

Operation Check Auto Adjust Gradation


<For the imageRUNNER ADVANCE 8105/8095/8085 Series>
1) Connect the power plug of the host machine to the power outlet.
2) Open the switch cover and turn ON the main power switch. 1) Clean the glass surface of Copyboard Glass on the host machine.
3) Set the value of the following Service Mode. 2) Load A3, A4, 11x17 or LTR paper to the cassette. (Refer to the cassette setting.)
COPIER > OPTION > CUSTOM > SCANTYPE 3) Select [Settings/Registration] > [Adjustment/Maintenance] > [Adjust Image Quolity] > [Auto
Setting Value “0” Color Image Reader Unit Adjust Gradation] > [Full Adjust].
Setting Value “1” Duplex Color Image Reader Unit 4) Select the pickup source of a test print and press [OK].
4) Exit the Service Mode. 5) Follow the below UI and perform the operation.

MEMO:
Be sure to perform the following procedure for operation check of the Stamp Unit. <For the imageRUNNER ADVANCE6075/6065/6055 Series>
To enable the Stamp Unit, it is required to install the FAX Board.
1) Clean the glass surface of Copyboard Glass on the host machine.
5) Change the operation panel screen to "Scan and Send", and press "Other Function". 2) Load A3, A4, 11x17 or LTR paper to the cassette. (Refer to the cassette setting.)
6) Press "Finished Stamp" in the second page of the "Other Function" screen. 3) Select [Settings/Registration] > [Adjustment/Maintenance] > [Adjust Image Quolity] > [Auto
7) Set to the feeder and conduct transmission test to check that the originals are stamped. Adjust Gradation].
4) Select the pickup source of a test print and press [OK].
5) Follow the below UI and perform the operation.

6-21
Appendix
■ Service Tools
■ General Circuit Diagram
Appendix > Service Tools > List of Oils/Solvents
7-2

Service Tools

Special Tools
In addition to the standard tools set, the following special tools are required when servicing the machine:

No. Tool Name Tool No. Rank Figure Use/Remarks

1 Digital multi meter FY9-2002-000 A Electric check, etc

T-7-1

Reference: Category
A: Must be kept by each service engineer.
B: Must be kept by each group of about five engineers.
C: Must be kept by each warkshop.

List of Oils/Solvents
The below is the necessary oils/solvent for cleaning and lubricating.

No. Name Uses Composition Remarks


1 Lubricant Scanner rail / shaft Silicone oil - KF96SS (300CS)
- Tool No.: FY9-6011 (50cc)
T-7-2

7-2
Appendix > Service Tools > List of Oils/Solvents
12 RESI AD 12
J109
3

13 VR 13
AD 5 1 LOOP-B
14 14
J401_BUS[1:31]

2
J109M

15 JACKAL1-RX0+ 15
3
40

40

16 JACKAL1-RX0- 16
17 JACKAL1-TX0- 17 J206_BUS[0:40] DOWNLOAD_PC 4
5
1
5

18 JACKAL1-TX0+ 18
+5V 6
TO PC
J401_BUS[0:31]

19 JACKAL1-SCLK0+ 19
7
2
4

20 JACKAL1-SCLK0- 20
21 GND 21 PC_TxD 8
9
3
3

22 D/A_LOAD 22
23 D/A_DIN 23 PC_RxD 10
To DF Driver PCB

11
4
2

24 D/A_CLK 24
25 ADF_RESET 25 GND 12 LA
13 RA
5
1

1
J104F

26 DF_ADD_MTR_CLK 26
14 RA
27 DF_READ_MTR_CLK 27
15
28 DF_SEP_MTR_CLK 28
J1_BUS[1:31]
7-3

7-3

16
J2080

29 DF_EJCT_MTR_CLK 29
To P.2

J110M

17
J104M

J110F

30 DF_REST_MTR_CLK 30
J1_BUS[0:31] 18
31

31

31
A-9

31 DF_FEED_MTR_CLK 31
19
20
21
22
23
J401

24
25
26
27
28
29
To DF Driver PCB

30
31
32
J402

33
J201_BUS[1:50]
4

34
35
GND 36
37
4

4
To P.2

J111M

+5V 38
39
B-8

GND 40
41
2

+24V 42
J106

43
1

44
45
46
47
48
J201_BUS[0:50] 49
50

50 LOOP-
J201_BUS[1:50]
J1101

J1101_BUS[0:50]
50

LOOP-BACK-OUT 1
J201_BUS[0:50]

50
GND 2
J202_BUS[1:50]

49
+7V 3
J1101_BUS[1:50]

48
47 +7V 4
+7V 5
J105

46
+7V 6
GND
1

45
+24V 24 GND 7
1

29
44
LAMP_TYPE GND 8
2

43
22 GND 9
2

27
42
RANK_SEL2 GND 10
3

41
ROUT09 20 GND 11 +24V 24
3

25
40
50 LAMP_TYPE 12
5

RANK_SEL1
4

39
ROUT08 18 RANK_SEL2 13 22
4

23
38
RANK_SEL1 14
LOUT10
5

37
ROUT07 16 GND 15 ROUT09 20
5

21
36
BC-SCLK 16
LOUT09
6

35
ROUT06 14 GND 17 ROUT08 18
6

19
34
BC-RX 18
LOUT08
7

33
ROUT05 12 GND 19 ROUT07 16
7

5
J11M

17
32
BC-TX 20
J1501_BUS[0:30]

LOUT07
8

J2M

31
ROUT04 10 GND 21 ROUT06 14
8

15
30
GND 22
LOUT06
9

29
ROUT03 8 HSYNC 23 ROUT05 12
9

7
Scanner unit PCB

13
J12M

28
GND 24
LOUT05
15 14 13 12 11 10

15 14 13 12 11 10

27
ROUT02 6 SCL 25 ROUT04 10
8

8
12 11 10

12 11 10

11
26
SDA 26
LOUT04 25
ROUT01 4 GND 27 ROUT03 8
9

9
(DADF)

24
TA2- 28
LOUT03 23
+24V 2 TA2+ 29 ROUT02 6
12 11 10

12 11 10

7
22
GND 30
LOUT02 21
5
20 TB2- 31 ROUT01 4
TB2+ 32
LOUT01
J12F

19
3
18 GND 33 +24V 2
TC2- 34
+24V 17
1
16 TC2+ 35
GND 36
J2F

15
TCLK2- 37
J11F

14
13 TCLK2+ 38
GND 39
Reader controller PCB

12
TB1- 40
J1501_BUS[1:30]

11
TB1+ 41

J501_BUS[1:30]
10
9 GND 42
8 TC1- 43
7 TC1+ 44
GND 45
PCB1
6

6
GND 46
J1501M

5
4 GND 47
3 +24V 48
2 +24V 49
1 LOOP-BACK-IN 50
LED PCB (L)

30

LED PCB (R)


LED PCB (R)

30
J1501F

J501F
J103F
MT1
7

J103M
1

1
3
10 11 12

+24V

321
Appendix > General Circuit Diagram > Reader

General Circuit Diagram > Reader


2

2
2
GND

3
1
FAN_LOCK1
9
To PRINTER

J104D
J104DH

J104L
8
7
6

GND
5

6
+12V
4

5
GND
J5001M
3

4
GND
2

3
+24V
1

2
+24V
J5001C

1
J101M1
J101F
NEUTRAL(WHITE)

3
+24V
8

3
1
2

2
GND

2
HOT(BLACK)

2
3

1
FAN_LOCK2

1
J112M

3
J112F
4

J123D

J123LH

Appendix >J124D
J124DH
5

J123L
6

6
J102M
J5100F

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 J102F
J5103
+5V
1 2 3 DF_OPEN1
1 2 3 1 2 3
GND GND
7

7
DF_OPEN2 +5V
READER HEATER

READER HEATER
J5101M
9

+5V HP
1

1
GND
J5202 J5203
J5201
200V HEATER

3 2
H1

H2
100V HEATER
3 2 1 3 2 1
General Circuit Diagram

ed sensor 2
2

DADF open/closed sensor 1 Scanner unit HP sensor

2
SR1 SR2 3
10
Reader

C
E

B
F
7 Appendix > General Circuit Diagram > DADF (1/2)
7-4
DADF (1/2)
10 9 8 7 6 5 4 3

PCB2
VR1 SR7 SR2 SR3 Post SR6 SR12
SR8 SR4 SR9 Pickup
Original width AB/Inch LTR-R/LGL Post Post -separation Delay Paper surface roller unit
Tray
F volume identification identification SR1 SR13 -separation -separation sensor 3 sensor open/closed sensor
Original sensor sensor 2 lifter HP
sensor sensor Tray HP sensor sensor 1 sensor sensor
1 3
3 2 1 3 2 1
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1

2
J605 J606 J607 J610 J611 J612 J613
J601 J604 J603 MT3

SOLD1
J602

SOLD3
SOLD2
3 2 1 3 2 1 4 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
3 2 1 3 2 1 3 2 1
3 2 1

J1004L 1 2 3 MT4
J600L
1 2 3

E J600DH 3 2 1 J1004DH 3 2 1
J600D J1004D
J614L
J1006L
J1006LH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 J614D
J614DH
J1006D 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J1026L 1 2 3 4 5 6 7 J1125L
J1026LH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

J1026D 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 J1125DH
J1027L J1125D
1 2 3 4 5 6 7 8 9 10 11 12 13

J1027DH 13 12 11 10 9 8 7 6 5 4 3 2 1
J1027D

PAPER_FACE_S
SEPA3_S_LED

TRAY_OPEN_S
TRAY_HP_S

PICKUP_HP_S
SEPA3_AD
A4LT_S

EMP_S

SEPA1_S

SEPA2_S
LGL_S

FEED_S
+3.3S
GND

GND

GND

GND

GND
+5R

+5R

+5R

+5R
VR

GND

GND

GND

GND

GND

GND

GND

N.C.
+5R

+5R

+5R

+5R

+5R

+5R

+5R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

J414 J413

PCB1
DADF driver PCB
C
J401
J418 J403 J408 J402 J416

31 1 2 3 4 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4

J401_BUS[0:31]

EJCT MOT B+

FEED MOTOR B+
EJCT MOT A+

FEED MOTOR A+
FEED MOTOR 24V

FEED MOTOR 24V


EJCT MOT B-
EJCT MOT +24V

EJCT MOT +24V

FEED MOTOR B-
EJCT MOT A-

FEED MOTOR A-
PICKUP MOTOR B+

RESI MOTOR B+
PICKUP MOTOR A+

RESI MOTOR A+
RESI MOTOR 24V

RESI MOTOR 24V


PICKUP MOTOR B-

RESI MOTOR B-
PICKUP MOTOR A-

RESI MOTOR A-

LIET MOT B+
LIET MOT A+
GND

GND

LIET MOT B-
LIET MOT A-
+5V
+24V
1
2
3
4
5
6
7
8
9
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
11

READ_MOT_CLK

FEED_MOT_CLK
MOVE_HP_S

SEPA_MOT_CLK
EJCT_MOT_CLK
READ_AD

MOT_CLK
ADF_RESET

RESI_MOT_CLK
READ_S
2READ_S

SEPA3_AD
FEED_S

EJCT_AD

NC
VR
SEPA3_S

DA LOAD
EJCT_S

AD_5
RESI_AD

JACKAL1-SCLK0+
JACKAL1-RX0+
RESI_S

DA CLK
DA DATA
JACKAL1-TX0+

JACKAL1-SCLK0-
DF_AUTO_IDENTIFICATION(GND)

JACKAL1-RX0-
JACKAL1-TX0-

J1126D
6 5 4 3 2 1
J1126DH

B 1 2 3 4 J998 1 2 3 4 5 6 J1126L

To READER
To P.1
J617D J620D 1 2 3 4
E-4 4 3 2 1 J621F 1 2 3 4 5 6 6 5 4 3 2 1
J617DH J618D J620DH
6 5 4 3 2 1
J618DH M

J617L 1 2 3 4 1 2 3 4 5 6
J618L
J621M 1 2 3 4 5 6
1 2 3 4 5 6 J620L

M8
7-4
7
Appendix > General Circuit Diagram > DADF (1/2) M

1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6
Tray lifter motor
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
11

M2
1
2
3
4
5
6
7
8
9
7 Appendix > General Circuit Diagram > DADF (2/2)
7-5
DADF (2/2)
10 9 8 7 6 5 4 3

F PCB1
DADF driver PCB

J410 J411 J412 J415 J409


1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3

FAN2 ON

FAN2_ALARM

SIZE2_S

SIZE4_S

KAIJO1_HP_S

SIZE1_S

SIZE3_S

EDGE_S

COVER_S

EMP_LED

MOVE_HP_S

2READ_S

KAIJO2_HP_S

EJCT_S_LED

EJCT_AD

READ_S_LED

READ_AD

RESI_S_LED

RESI_AD

TURN_S

MOVE MOT A+

MOVE MOT B+

MOVE MOT A-

MOVE MOT B-

KAIJO2 MOT A+

KAIJO2 MOT B+

KAIJO2 MOT A-

KAIJO2 MOT B-
GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R

+5R
E J1100D 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J1101D
J1102D
J1103D
9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1 3 2 1 9 8 7 6 5 4 3 2 1

J1100LH J1102LH J1103LH 1 2 3 4 5 6 7 8 9


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 J1101LH 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3
J1100L 1 2 3 4 5 6 7 8 9 J1102L J1103L
J1101L

J1113D
J1113DH

J1107D 12 11 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J1108D 9 8 7 6 5 4 3 2 1 J1115D 4 3 2 1 8 7 6 5 4 3 2 1 J1109D J1120D 3 2 1

J1107LH 1 2 3 4 5 6 7 8 9 10 11 12 J1108LH J1115LH 1 2 3 4 5 6 7 8 J1109LH J1120LH 1 2 3


1 2 3 4 5 6 7 8 9 1 2 3 4
J1107L J1108L J1109L J1120L
J1115L

D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J1113L
J1122D 9 8 7 6 5 4 3 2 1

J1122L 1 2 3 4 5 6 7 8
J1121D J1122LH
J1121DH 3 2 1

4 3 2 1
1 2 3
J1121L J710

N.C.
J616D
J616DH 3 2 1
J608
PCB5
3 2 1

J616L 1 2 3 Delivery sensor

321 3 2 1

C J609
LED
FM3 3 2 1

Scanner unit
cooling fan
SR10
Cover Document
open/closed Display
sensor LED
J714D J715D
J1116D J1117D J1118D J714DH J715DH
J1116DH J1117DH J1118DH
J1123D J1114D 4 3 2 1 4 3 2
9 8 7 6 5 4 3 2 1 6 5 4 3 2 1 J1114DH 3 2 1
J707 5 4 3 2 1 4 3 2 1 3 2 1
J1112D J1123DH
6 5 4 3 2 1
3 2 1
1 2 3 4 5 6 7 8 9 J715L 1 2
J1123L 1 2 3 4 5 6 J1114L
J1112LH J1116L 1 2 3 4 5 1 2 3 4 J1118L 1 2 3

SR16
1 2 3 4 5 6

B J1112L MT1
J1117L 1 2 3
Disengaging HP sensor 2
M

M7
Disengag
3
J708
2 1 3
J709
2 1
4 3 2 1 4 3 2 1
3
J713
2 1

7-5 moto

7
Appendix > General Circuit Diagram > DADF (2/2) J711 J712
3 2 1

3 2 1 3 2 1
3 2 1 3 2 1 3 2 1
3 2 1 3 2 1 3 2 1
J704 J705 J706 MT2

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