Operating Instruction

IOSK 72.5… 550

Current Transformer

传奇电气（沈阳）有限公司
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0SY.17.253
 Operating Instruction
Current Transformer Type IOSK72.5…550

Contents

1. Scope and purpose 2

1.1 Available range 2

1.2 Typical Application conditions 2
2. Construction 3

2.1 Brief introduction 3

2.2 External insulation 4
2.3 Primary terminals 4
2.4 Secondary terminals 5
2.5 Grounding terminal 5

3. Delivery 6

3.1 Unpacking and inspection upon arrival 6

3.2 Transport on site and storage 7

4. Erection and installation 8

4.1 Erection 8
4.2 Grounding 9
4.3 High-voltage connection 9
4.3.1 Primary re-connection of the current transformer(optional) 9
4.4 Secondary terminals 9
4.5 Transport protection of metal bellows 10

5. Commissioning and normal operation 11

5.1 Commissioning 11
5.2 Inspection and maintenance 11
5.3 Explanations of checklist items 12

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 Operating Instruction
Current Transformer Type IOSK72.5…550

1. Scope and purpose

1.1 Available range
This instruction manual applies to outdoor current transformers models:

- IOSK
These conventionally designed inductive transformers, maximum voltage: 72.5… 550kV
and rated frequency: 50 or 60 Hz, step the current down proportionally for
measurement and protective devices. This instruction manual gives information on the
handling and operation of the above -mentioned transformers after routine test.

1.2 Typical Application conditions

1.2.1 Equipment sort: outdoor
1.2.2 Ambient air temperature
Maximum Ambient air temperature: +40℃
Maximum daily air temperature variation: +30℃
Minimum Ambient air temperature: -30℃
Altitude: up to 1,000m above sea level
Air condition: no begrimed, corrosive and explosive medium that badly affect the
insulation of transformers in the air.
Monthly average maximum relative humidity: 90% (25℃).
Maximum wind velocity(no ice): +35m/s
Earthquake withstand capability:
a) Designed anti-earthquake intensity: 8
b) Horizontal component: 0.25g
c) Vertical component: 0.125g
d) Safety Factor (dynamic): 1.67
System grounding type: neutral point effective grounding system
External-insulation creepage distance: as given in table 1
Arcing distance(phase to ground): as given in table 1
Table 1
Product type IOSK72.5 IOSK123 IOSK145 IOSK245 IOSK300 IOSK420 IOSK550
Maximum voltage(kV) 72.5 123 145 245 300 420 550
Power frequency 140 230 275 460 460 630 or 680 680 or 740
withstand voltage(kV)
External Insulation 1050 1175
Withstand 140 230 275 460 460
(Switching impulse) (Switching Impulse)
voltage(kV)
BIL full wave (kV) 325 550 650 1050 1050 1425 1550
External insulation =1812 =3150 =3625 =6300 =9300 =10500 =13750
creepage distance
arcing distance =700 =1200 =1200 =2000 =2200 =3200 or 3800 =3800 or 4200

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 Operating Instruction
Current Transformer Type IOSK72.5…550

2. Construction

2.1 Brief introduction

IOSK oil paper Current transformers are of the head type. Each unit is designed in
accordance with the latest IEC and IEEE/ANSI Standards. Available in voltage ratings
from 72.5 kV to 550 kV.

IOSK Features:

Highly refined and processed oil/paper insulation system

Excellent insulation stress control using a proprietary finely graded bushing system
Rated primary currents up to 5000 A
Meets all IEC and IEEE/ANSI metering and protection classes
Special core class ratings TPS, TPX, TPY, and TPZ are available
Low reactance bar-type primary permits high short circuit currents
Low weight and minimum oil volume
Essentially unaffected by stray external magnetic fields
Excellent seismic performance due to optimized designs of the porcelain and
flanges
Exclusive use of corrosion resistant materials (aluminum base and head)

2.2 External insulation

External high-voltage insulation is assured by the flashover distance and creepage

distance of the porcelain insulators. The shape of the sheds and the creepage
distance are adapted to the voltage level and ambient conditions at the intended
service location.

2.3 Primary terminals

The primary connections are located on the head section of the transformer. These are
configured to order and tailored to the requirements of the specific installation. The
schematic diagram of the transformer indicates how the step-down ratio can be
changed in units having this capability. Ti ghtening torque for bolts of primary
reconnection (if present): 60 Nm.

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 Operating Instruction
Current Transformer Type IOSK72.5…550

1:2 primary re-connection

Fig 1

1. Transformer head
2. 4xM12 screws for re-
connection
3. Active contact surface
4. Travel of re -connection
terminal ~ 10 mm

1:2:4 primary reconnection Fig 2

1. reconnection terminal
2. M12 screws for
primary reconnection.
2xM12 screws for
reconnection terminal
fixation

　
2.4 Secondary terminals

The secondary terminals are located in the splash proof terminal box at the base of
the transformer.
The secondary terminals made of Phoenix type combination terminals can
expediently connect 2.5 ~ 10mm 2 connection wire. Test plugs are provided as
accessories.

Safety warning: Unused current transformer windings must be shorted! Special

terminal ”CT” (if provided) must be grounding before charge the Current
Transformer!

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 Operating Instruction
Current Transformer Type IOSK72.5…550

2.5 Grounding terminal

The transformer is provided with at least one grounding terminal on the base. 2xM12
stainless steel screws for connection must be prepared.
Strictly follow the grounding instructions in section 4. “Erection and installation.”
3. Delivery

Transformers are shipped in either the vertical or horizontal position.

Depending on distance and scoped of delivery means of transport (rail, ship, truck, air
freight) are employed. Packing includes the required supports and cushioning to
prevent damage during the required shipment.

Observe all transport markings on the packaging.

3.1 Unpacking and inspection upon arrival

Inspect the packaging and contents immediately after receipt of the shipment at the
installation site. Possible damage includes

— Damage due to impact (porcelain damage, broken glass)

— Oil leakage (cracked porcelain)
— Bent metal parts (terminals, connector etc.)

If damage is found on inspection, the following actions should be taken:

a) Notify the insurance carrier immediately.

b) State on acknowledgement of receipt that the forwarder is liable.
c) In order to prevent expiration of deadline for claims against the forwarder,
send a registered letter notifying the forwarder of his liability.

If the goods have been shipped at THVS(SHENYANG)’s risk, the following additional
actions should be taken:

Notify THVS(SHENYANG) CO., LTD. (Marketing Department) of the damage as soon

as possible.
P-Address: No. 2 Jingshenxisan Street, Daoyi Economic Development
Zone, Shenbei New District, Shenyang P.R. China
Post Code: 110136

In addition, THVS(SHENYANG)should be asked for the address of the damage

assessor ha ving jurisdiction, who will evaluate the damage on site.

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 Operating Instruction
Current Transformer Type IOSK72.5…550

3.2 Transport on site and storage

If no damage is found, use the same precautions in on-site transport as during

shipment. For long-distance transport, it is recommended that the transformer be left
in its original packaging or repackaged.

If the transformer must be stored for an extended time before being put in service, the
following actions should be taken:

a) Store the transformer, with or without packaging, in a protected, well-ventila ted

place and in such a way that it cannot fall over.

b) Under no circumstances may the transformer be stored horizontally for an

extended period of time.

c) Remove the shipping protection around the metal bellows (IOSK models only) as
instruc ted in section 4.5.

The temperature limits for storage are the same as for service. Avoid extreme
pollution and safeguard porcelain sheds against possible damage. In addition protect
the packaging against rotting.

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 Operating Instruction
Current Transformer Type IOSK72.5…550

4. Erection and installation

4.1 Erection

After releasing the fasteners, lift the transformer out of the packaging as shown in Fig
3. The weight of the transformer is indicated on the rating plate. Hoisting gear should
be adequate for the weight of the transformer. Avoid jerky movement of the crane.
When moving the transformer horizontally, secure it against swinging.

Erection and transport

The transformer may be shipped in either
the vertical or horizontal position.
Fig 3
When lifting or erecting, always support by two lifting eyes(two on
vertical or horizontal either head or one each on head and base). If
the transformer must be returned to the horizontal position, note the
shipping position with the terminal box facing up. Provide appropriate
support for transformer in horizontal position.

Horizontal transport Setting up Vertical transport

Note: the center of gravity lies approx. The rope must always hang vertically (i.e. 90 ° to ground) when
By the 1 st or 2 nd shed erecting.

Caution: Transformer is top-heavy!

The transformer must be erected on a horizontal, flat and level surface. If the surface is
no flat, insert shims at the hold-down positions as needed in order to eliminate
distortion stresses.

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 Operating Instruction
Current Transformer Type IOSK72.5…550

4.2 Grounding

There must be a low-resistance path to the sys tem ground from at least one grounding
connection of the transformer. The connection must be mechanically robust and
durable to carry the system’s short-circuit current.

Safety notice: Defective or inadequate grounding poses a danger to life in case

of contact with the transformer.

In addition, the monitoring function of the transformer is not guaranteed if grounding is

defective or inadequate.

4.3 High-voltage connection

Before connecting cables, clean all contamination from the contact surfaces, so that a
good electrical contact is insured. Contact grease will prevent premature oxidation.
Use corrosion-proof screws for connections. In order to guarantee permanent contact
pressure, use spring washers with all bolt connections.
Aluminum must not be placed in contact with copper-based material unless special
precautions are taken. Seal such connections at the point of contact with a
weatherproof coating.
High-voltage feeders should be sized so that no excessive mechanical loads are
imposed on the transformer in case of temperature changes or short circuits.

4.3.1 Primary re-connection of the current transformer (optional)

Change to the desired primary winding circuit before putting the transformer in service.
Clean aluminum connections with emery cloth and coat with contact grease. Tighten
connection enough to produce the required contact pressure.

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 Operating Instruction
Current Transformer Type IOSK72.5…550

4.4 Secondary terminals

Before working on the secondary terminals, always verify that the system is not
energized.
Caution is also advised when stray electromagnetic fields from nearby components
that are in operation may be present.
Make the secondary connection in accordance with the pertinent schematic diagram.
The cross section of the secondary lines should be sized adequately to insure te
accuracy of the transformer.

Safety notice: always short circuit the secondary terminals of unused windings
of the current transformer. If several ratios are present, the highest must always
be shorted.

The “CT” terminal(if provided) must be grounded!

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 Operating Instruction
Current Transformer Type IOSK72.5…550

4.5 Transport protection of metal bellows

After shipping and on-site transport, remove the cap (1) to expose the cardboard
(2) and protection foam (4) used to protect the bellows during transport.
Remove the cardboard (2) and protection foam (4) then replace the cap (2) and
secure it with the two pre-positioned slot-head crews (3).

Alternative

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 Operating Instruction
Current Transformer Type IOSK72.5…550

5. Commissioning and normal operation

5.1 Commissioning

Observe all in-house regulations applicable for placing the transformers in service.
Check that the insulators free external pollution and defects.
Inspect the transformer for damage and in particular for oil leaks.
Make sure that the bellows in the head are correctly positioned for the give
temperature.
Inspect the primary and secondary connections to make certain that no wiring errors
have been made. Verify that the contacts are good. The grounding connection must be
made to the base of the transformer. Check the transformer secondary leads for
continuity.

5.2 Inspection and maintenance

By virtue of appropriate electrical and mechanical design and the complete exclusion of
air, the current transformer will provide trouble-free service over an extended period of
time without requiring maintenance.
We recommend that the following checklist be employed when inspecting the current
transformer.
For more detailed explanations of individual items, see section 5.3

Inspection checklist
Verify correct grounding A
Verify that all connections are sound B
Verify that unused secondary windings of the current transformer are shorted C
Measure secondary currents against specified values D
Check bellows position E
Examine for traces of oil F
Inspect that the terminal box is clean and well sealed G
Inspect porcelain insulator and clean if necessary H
Perform overall corrosion check on metal parts I
Check temperature J
Check oil K
Perform gas in oil analysis L

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 Operating Instruction
Current Transformer Type IOSK72.5…550

Inspection intervals A B C D E F G H I J K L
Before energizing, after any movement
o o o o o o o o
of transformer
Routine inspection (approx. 1 year
o o o
interval)
After every 10 years in service (approx.) o o o o o o o o
After electrical overloads or when the
bellows of the current transformers in the o o o o
three phases of a line differ in position
Before re-energizing, after change of
o o o o o
burden or connections
After excessive mechanical loads on
transformer (due to being dropped, o o
storm or earthquake)
When secondary current readings are
o o o o
doubtful

5.3 Explanations of checklist items

A Verify correct grounding

Check the tightness of screws holding the ground connection to the base.

When the unit is in operation, the base of the current transformer must always be
grounded. A grounding lug in or on the terminal box should be used for this purpose.

Each secondary winding should not be grounded more than once (i.e. at a single point).

B Verify that all connections are sound

Connections, including screw-type connections, must be mechanically tight and exhibit

a low contact resistance. They must also be kept free of corrosion.

C Verify that secondary windings of the current transformer are not open

The burdens (including line impedance) connected to the secondary windings of the
current transformer must not exceed the rated value (see rating plate). Unused
secondary windings must be shorted in the terminal box of the transformer. Failure to
follow this instruction may lead to destruction of the secondary insulation. The voltage
across open secondary terminals can exceed 10 kV.

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 Operating Instruction
Current Transformer Type IOSK72.5…550

D Measure secondary currents against specified values

The step-down ratio can be measured by injecting a current of 5% of rated current, at

rated frequency. Through the primary connections. Disconnect the primary connection
from the high voltage line before performing this test.

Connect a low-resistance ammeter to the respective secondary terminals of a core.

Short the other windings of the current transformer.

The measured step-down ratio should not differ greatly from the nominal value. If there
is a large discrepancy. Damage must be suspected and the transformer shall not be
returned to service without further tests.

E Check bellows position

The bellows position indicator must be between the “Min.”And “Max”. Marks at all
ambient and service temperatures.

F examine for traces of oil

The following parts of the transformer must be checked for oil traces:

— Head
— Primary terminals
— Terminal box (at multi-terminal bushing)
— Oil drain valve
— Insulator at points of contact with head and base sections

G Inspect that the terminal box is clean and well sealed

The terminal box must be kept clean, dry and free from insects. The vent hole in the
bottom of the terminal box should be sealed with apiece of metal screen. If rainwater
has entered the terminal box. Inspect the rubber weather stripping of the door and if
necessary tighten the stainless steel screw which holds the terminal-box shut.

H Inspect that the terminal box is clean and well sealed

Minor damage to the porcelain sheds can lead to hairline cracks. Which are initially too
small to see, and later to oil loss. In case of damage, a thorough examination is
recommended. Heavy pollution of the insulators combined with moisture can lead to
phenomena ranging from surface corona discharge to flash-over. Keep insulators clean
in accordance with local (plant) experience and clean as necessary. Follow applicable
safety rules when cleaning (also see IEC 815)

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 Operating Instruction
Current Transformer Type IOSK72.5…550

I Perform overall corrosion check on metal parts

Inspect connections for corrosion, especially if unlike metals are in direct contact with
one another.
If necessary, improve corrosion protection by painting.

J Check temperature

Internal damage can cause the external housing to heat up by more than 60℃above
the ambient temperature. After energizing it may take as long as 20 hours for the final
temperature to be reached. Measure the temperature on the head of the current
transformer. This measurement should be performed within approx. 5 minutes after
disconnection. Excessive temperatures (over 100℃) can also be detected by the
vaporization of water droplets sprinkled on the housing. A non-contact Thermo-vision
temperature measurement is recommended.

Aging of the oil is largely prevented by the complete sealing of the transformer. It is
recommended that an inspection with removal of a sample be performed after 10 years
of serviced.

Whenever a sample is removed, the volume of oil withdraw should be made up

with new oil of the quality and type.

Sampling should be take place only in dry weather.

L Perform gas in oil analysis

The sample should be taken only by a trained specialist, and analyzed by a qualified
laboratory.

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