ECOS

DATA REPORT
EEPROM

GMK 5275 - 3063

Motorversion Cummins
ECOS-Version 1.02.00

Document from : 12.6.2008 10:38:36

Data record from : 20.5.2008 18:06:55
Read by : Delivery
 Data Report GMK 5275 - 3063

1 GENERAL INFORMATION ................................................................................................................... 1

1.1 EEPROM DATA ...................................................................................................................................... 1

1.2 DRIVE UNITS ............................................................................................................................................ 1
1.3 WORKING HOUR METER ........................................................................................................................... 2

2 SUPERSTRUCTURE ................................................................................................................................ 3

2.1 RPM CALCULATION SUPERSTRUCTURE ENGINE....................................................................................... 3

2.2 PARAMETERS OF THE ANALOG INPUTS SUPERSTRUCTURE........................................................................ 3
2.3 PINNING SYSTEM ..................................................................................................................................... 3
2.3.1 Brake parameters .............................................................................................................................. 3
2.3.2 Boom configuration........................................................................................................................... 4
2.3.3 Twinlock Parameters ........................................................................................................................ 5
2.3.4 Telescope control .............................................................................................................................. 6
2.3.5 Speed regulation................................................................................................................................ 6
2.3.6 Telecylinder tube............................................................................................................................... 6
2.3.7 Telecylinder pressure limitation........................................................................................................ 6
2.4 PARAMETERS FOR LOWERING HOISTS ...................................................................................................... 7
2.5 CRITICAL LOAD CONTROL PARAMETERS (GLR) ..................................................................................... 7
2.6 DRIVE UNITS ............................................................................................................................................ 8
2.6.1 Slewing system .................................................................................................................................. 8
2.6.2 Main hoist ......................................................................................................................................... 8
2.6.3 Auxiliary hoist ................................................................................................................................... 8
2.6.4 Derricking system.............................................................................................................................. 8
2.6.5 Telescoping system............................................................................................................................ 9
2.6.6 Auxiliary drive units .......................................................................................................................... 9

3 CABIN....................................................................................................................................................... 10

3.1 PARAMETERS OF THE ANALOG INPUTS ................................................................................................... 10

3.2 CONTROL LEVER ASSIGNMENT .............................................................................................................. 10
3.3 WORKING RANGE LIMITER..................................................................................................................... 10
3.4 REMOTE CONTROL ................................................................................................................................. 10
3.5 PARAMETERS OF PWM - OUTPUTS ........................................................................................................ 10

4 CARRIER ................................................................................................................................................. 11

4.1 RPM CALCULATION CARRIER ENGINE ................................................................................................... 11

4.2 CALIBRATE AXLE PRESSURE SENSORS ................................................................................................... 11
4.3 PARAMETERS OF THE ANALOG INPUTS CARRIER ................................................................................... 11
4.4 LEVELLING ............................................................................................................................................ 11
4.5 BRAKE SUPERSTRUCTURE...................................................................................................................... 11
4.5.1 Valve currents ................................................................................................................................. 11
 Data Report GMK 5275 - 3063 Seite 1

1 General Information

1.1 EEPROM Data

The document is only affirmative if the EEPROM-data record is valid.

Data record is valid Yes

1.2 Drive units

Drive units
Main hoist On
Auxiliary hoist On
Derricking system On
Telescoping system On
Slewing system On
Swing away lattice On
Reserve Off
Counterweight On
Hydr. Turntable locking Off
New York House Lock Off
Cabin On
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
 Data Report GMK 5275 - 3063 Seite 2

Options
Reserve Off
Dead man’s seatcontact On
Signal SLI switching off Off
Signal SLI short-circuiting Off
Slewing angle sensor On
Outrigger pressure sensors Off
Hook up second axle On
Length unit Off = [m]; On = [ft] On
Weight unit Off = [t]; On = [kLbs] On
Temperature Off = [°C]; On = [F] On
Store drive unit states Off
Working range limitation On
AMOT-System Off
Tele speed regulation On
Crane type 0 = Europa; 1 = USA On
Outrigger via MMI On
Telma brake On
Warning bridge collision Off
Axle pressure On
Remote control Off
Driving from superstructure Off
Reserve Off
Reserve Off
Reserve Off
Fuel tank in superstructure On
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off
Reserve Off

1.3 Working hour meter

Main hoist 0,00 h
Auxiliary hoist 0,00 h
Derricking system 0,00 h
Telescoping system 0,00 h
Swing away lattice 0,00 h
Pinning system 0 Zyklen
Slewing system 0,00 h
Auxiliary drives 0,00 h
Engine superstructure 0,00 h
System superstructure 0,02 h
Engine carrier 0,00 h
System carrier 0,02 h
 Data Report GMK 5275 - 3063 Seite 3

2 Superstructure

2.1 RPM calculation superstructure engine

Generator
Factor 2817 3900 [Digit]

2.2 Parameters of the analog inputs superstructure

Anemometer
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure 1
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure 2
ADC-value 0 Bar 165 164 ± 5 [Digit]
Pressure 3
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure 4
ADC-value 0 Bar 164 164 ± 5 [Digit]

2.3 Pinning system

2.3.1 Brake parameters

Retracting telescope
Brake range 4 25 25 [mm]
Speed in brake range 4 2,5 2,5 [%]
Brake range 3 35 35 [mm]
Speed in brake range 3 4,0 4,0 [%]
Brake range 2 450 450 [mm]
Brake range1 250 250 [mm]
Retracting telescope
Brake range 4 25 25 [mm]
Speed in brake range 4 2,5 2,5 [%]
Brake range 3 35 35 [mm]
Speed in brake range 3 4,0 4,0 [%]
Brake range 2 350 350 [mm]
Brake range1 250 250 [mm]
Foot section
Speed within foot section 35,0 35,0 [%]
 Data Report GMK 5275 - 3063 Seite 4

2.3.2 Boom configuration

2.3.2.1 Number of pinning positions

Boom section 1 Boom section 2 Boom section 3 Boom section 4 Boom section 5 Boom section 6
3 3 3 3 3 3
3 3 3 3 3 3

2.3.2.2 Length percentage of pinning position

Boom L1 L2 L3 L4 L5
section
1 0% 50 % 100 % 0% 0%
0% 50 % 100 % 0% 0%
2 0% 50 % 100 % 0% 0%
0% 50 % 100 % 0% 0%
3 0% 50 % 100 % 0% 0%
0% 50 % 100 % 0% 0%
4 0% 50 % 100 % 0% 0%
0% 50 % 100 % 0% 0%
5 0% 50 % 100 % 0% 0%
0% 50 % 100 % 0% 0%
6 0% 50 % 100 % 0% 0%
0% 50 % 100 % 0% 0%

2.3.2.3 EKS code of pinning positions

Boom L1 L2 L3 L4 L5
section
1 0 1 2 0 0
0 1 2 0 0
2 0 1 2 0 0
0 1 2 0 0
3 0 1 2 0 0
0 1 2 0 0
4 0 1 2 0 0
0 1 2 0 0
5 0 1 2 0 0
0 1 2 0 0
6 0 1 2 0 0
0 1 2 0 0

2.3.2.4 Verriegelungsposition Transport

Transport pinning position 1 0% --

2.3.2.5 Service pinning position

Service pinning position 2 50 % 50 %
 Data Report GMK 5275 - 3063 Seite 5

2.3.2.6 Length parameters

Boom L1 L2 L3 L4 L5
section
1 5 mm 4698 mm 9397 mm 0 mm 0 mm
5 mm 4701 mm ± 10 9399 mm ± 10 0 mm 0 mm
2 388 mm 4997 mm 9609 mm 0 mm 0 mm
385 mm ± 10 4997 mm ± 10 9612 mm ± 10 0 mm 0 mm
3 752 mm 5325 mm 9903 mm 0 mm 0 mm
747 mm ± 10 5325 mm ± 10 9903 mm ± 10 0 mm 0 mm
4 1084 mm 5637 mm 10193 mm 0 mm 0 mm
1077 mm ± 10 5634 mm ± 10 10192 mm ± 10 0 mm 0 mm
5 1371 mm 5892 mm 10413 mm 0 mm 0 mm
1366 mm ± 10 5889 mm ± 10 10411 mm ± 10 0 mm 0 mm
6 1616 mm 5989 mm 10361 mm 0 mm 0 mm
1612 mm ± 10 5986 mm ± 10 10364 mm ± 10 0 mm 0 mm

2.3.2.7 Precision length sensor

Offset 651 650 ±10 [mm]

2.3.3 Twinlock Parameters

Delay time after locking 4 4 [80ms]

Delay time for length changes 35 35 [80ms]
Changing time -> set down 25 25 [80ms]
Changing time -> lift up 60 60 [80ms]
Delay time to acknowledge locking 8 8 [80ms]
Unlocking position boom section pins 32 32 [mm]
Unlocking position tele cylinder pins 2 2 [mm]
Unlocking range boom section pins 4 4 [mm]
Unlocking range tele cylinder pins 5 5 [mm]
Locking range - tele cylinder retracting 4 4 [mm]
Locking range - tele cylinder extending 4 4 [mm]
Locking range - boom section (>0%) 4 4 [mm]
Locking range - boom section (0%) 4 4 [mm]
Speed limit retracting tele cylinder 4,0 4,0 [%]
Speed limit extending tele cylinder 2,0 2,0 [%]
Speed limit retracting boom section 2,0 2,0 [%]
Speed limit extending boom section 5,0 5,0 [%]
Pressure limit retracting tele cylinder (set down) 70 70 [bar]
Countervalue for reservoir charge 70 70 [Counts]
Countervalue for reservoir charge (slowing-down) 0 0 [Counts]
Tolerance for length comparison with EKS 30 30 [cm]
 Data Report GMK 5275 - 3063 Seite 6

2.3.4 Telescope control

Factor retracting 1,0 1,0 [%]

Factor retracting rapid movement 1,0 1,0 [%]
Switch on time for rapid movement 10 10 [ms]
Switch off time for rapid movement 10 10 [ms]
Ramp on start value 0,1 0,1 [%]
Ramp on time (extending) 2000 2000 [ms]
Ramp on time (retracting) 3000 3000 [ms]
Setup time for retracting pressure threshold 2000 2000 [ms]
Ramp value for retracting pressure threshold 4,0 4,0 [%]
Maximum pressure of threshold 40 40 [bar]
Speed-threshold for pressure build-up activation 100,0 100,0 [%]
Factor adaptation jib operation 100,0 100,0 [%]

2.3.5 Speed regulation

Delta T for speed calculation 0 0 [ms]

Maximum speed 370 370 [mm/s]
Delay time speed reg. (lock/unlock process) 60 60 [90ms]
Delay time speed reg. (brake range 3 and 4) 5 5 [90ms]
P-value 15 15
T- value 500 500
K- value 1 1
P- value (rel. speed) 1 1
T- value (rel. speed) 1 1
K- value (rel. speed) 1 1
Target speed reg. value(brake range 3 and 4) 2,5 2,5 [%]

2.3.6 Telecylinder tube

Fill tube value 45,0 50,0 [%]

2.3.7 Telecylinder pressure limitation

Pressure level 0 100,0 100,0 [%]
Pressure level 1 57,0 72,0 ± 10 [%]
Pressure level 2 31,0 40,0 ± 10 [%]
Pressure level 3 17,5 20,0 ± 10 [%]
Pressure level 4 0,1 0,1 [%]
Pressure level 5 0,0 0 [%]
 Data Report GMK 5275 - 3063 Seite 7

2.4 Parameters for lowering hoists

Mainhoist
Starting time 600 600 [ms]
Starting value 6,0 6,0 [%]
Auxiliary hoist
Starting time 600 600 [ms]
Starting value 6,0 6,0 [%]

2.5 Critical Load control Parameters (GLR)

Efficiency P1 750 750
Efficiency slewing gear 850 850
P - value 50 50
T - value 50 50
Upward gradient min 10 10
Upward gradient max 5000 5000
Upward gradient increment 80 80
Upward gradient hysteresis 1000 1000
 Data Report GMK 5275 - 3063 Seite 8

2.6 Drive units

2.6.1 Slewing system

2.6.1.1 Open Vario

Supply Offset 5,2 10 [%]

2.6.1.2 Valve currents

Index Imin Imax Offset Imin R Trise Tfall GLR
OUT 342 mA 812 mA -7 mA 15,0 Ω 6,0 s 6,0 s No
2300 300 ± 50 mA 800 ± 60 mA 0 ± 50 mA 20,5 Ω 6,0 s 6,0 s Nein
Y2305 330 mA 820 mA 0 mA 15,0 Ω 0,1 s 0,1 s No
300 ± 50 mA 800 ± 60 mA 0 mA 20,5 Ω 6,0 s 6,0 s Nein
Y2306 295 mA 830 mA 0 mA 15,0 Ω 0,1 s 0,1 s No
300 ± 50 mA 800 ± 60 mA 0 mA 20,5 Ω 6,0 s 6,0 s Nein

2.6.2 Main hoist

2.6.2.1 Valve currents

Index Imin Imax Offset Imin R Trise tfall GLR
OUT 625 mA 1484 mA -1 mA 5,0 Ω 2,0 s 1,0 s No
1100 700 ± 40 mA 1450 ± 80 mA 0 ± 50mA 5,0 Ω 2,0 s 1,0 s No

2.6.3 Auxiliary hoist

2.6.3.1 Valve currents

Index Imin Imax Offset Imin R Trise tfall GLR
OUT 655 mA 1444 mA 24 mA 5,0 Ω 2,0 s 1,0 s No
1200 700 ± 40 mA 1450 ± 80 mA 0 ± 50mA 5,0 Ω 2,0 s 1,0 s No

2.6.4 Derricking system

2.6.4.1 Valve currents

Index Imin Imax Offset Imin R trise Tfall GLR
OUT 627 mA 1381 mA 0 mA 5,0 Ω 2,0 s 1,0 s No
2100 640 ± 40 mA 1450 ± 80 mA 0 mA 5,0 Ω 2,0 s 1,0 s No
Y2105 392 mA 775 mA 0 mA 24,0 Ω 2,0 s 1,0 s No
385 ± 30 mA 715 ± 30 mA 0 mA 21 ,0 Ω 2,0 s 1,0 s No
 Data Report GMK 5275 - 3063 Seite 9

2.6.5 Telescoping system

2.6.5.1 Valve currents

Index Imin Imax Offset Imin R Trise Tfall GLR
OUT 661 mA 1428 mA -12 mA 5,0 Ω 2,0 s 1,0 s No
2110 680 ± 40 mA 1450 ± 80 mA 0 ± 50 mA 5,0 Ω 2,0 s 1,0 s No
Y2115 165 mA 555 mA 0 mA 5,0 Ω 0,1 s 0,1 s No
220 ± 30 mA 800 ± 40 mA 0 mA 5,0 Ω 0,1 s 0,1 s No

2.6.6 Auxiliary drive units

2.6.6.1 Control value reservoir

Control value 25,0 25,0 [%]

2.6.6.2 Speed values cabin

Raising cabin 5,0 5,0 [%]
Lowering cabin 3,0 1,0 [%]

2.6.6.3 Speed values counterweight

Raising counterweight 50,0 50,0 [%]
Lowering counterweight 70,0 70,0 [%]

2.6.6.4 Speed values hydraulic jib

Raising counterweight 36,3 19,0 [%]
Lowering counterweight 68,6 46,0 [%]
Lock/unlock counterweight 30,0 30,0 [%]

2.6.6.5 Valve currents

Index Imin Imax Offset Imin R Trise Tfall GLR
Y3403 378 mA 1145 mA 0 mA 9,0 Ω 0,5 s 0,5 s No
320 ± 40 mA 1200 ± 50 mA 0 mA 9,0 Ω 0,5 s 0,5 s Nein
 Data Report GMK 5275 - 3063 Seite 10

3 Cabin

3.1 Parameters of the analog inputs

Brake pedal for slewing system
Min. ADC value 123 120 ± 15 [Digit]
Max. ADC value 653 650 ± 15 [Digit]
Brake pedal for carrier brake
Min. ADC value 120 120 ± 15 [Digit]
Max. ADC value 650 650 ± 15 [Digit]
Throttle pedal
Min. ADC value 20,0 20,0 ± 10 [%]
Max. ADC value 60,0 60,0 ± 10 [%]

3.2 Control lever assignment

Drive Unit Control Lever With Aux. Hoist With Aux. Hoist
Main hoist Y-Axle, right Y- axis, right Y- axis, right
Auxiliary hoist Y-Axle, left Y- axis, left Y- axis, left
Derricking system X-Axle, right X- axis, right X- axis, right
Telescoping system X-Axle, right X- axis, right Y- axis, left
Swing away lattice X-Axle, right X- axis, right X- axis, right
Slewing system X-Axle, left X- axis, left X- axis, left

3.3 Working range limiter

Basic value P 200 200
Factor counterweight 1500 1500
Factor radius 300 300
Factor load 0 0
Offset brake 156 120

3.4 Remote control

Cursor time 40 40 [10ms]
Display refresh 10 10 [100ms]

3.5 Parameters of PWM - outputs

Index Imin Imax Offset Imin R trise tfall GLR
B3401 300 mA 705 mA 0 mA 4,0 Ω 0,1 s 0,1 s No
300 mA 705 mA 0 mA 4,0 Ω 0,1 s 0,1 s No
J3501 300 mA 705 mA 0 mA 140,0 Ω 0,1 s 0,1 s No
-13 300 mA 705 mA 0 mA 140,0 Ω 0,1 s 0,1 s No
J3502 300 mA 705 mA 0 mA 140,0 Ω 0,1 s 0,1 s No
-13 300 mA 705 mA 0 mA 140,0 Ω 0,1 s 0,1 s No
OUT 300 mA 705 mA 0 mA 70,0 Ω 0,1 s 0,1 s No
3401 300 mA 705 mA 0 mA 70,0 Ω 0,1 s 0,1 s No
B3702 300 mA 705 mA 0 mA 4,0 Ω 0,1 s 0,1 s No
300 mA 705 mA 0 mA 4,0 Ω 0,1 s 0,1 s No
 Data Report GMK 5275 - 3063 Seite 11

4 Carrier

4.1 RPM calculation carrier engine

Generator
Factor 3900 3900 [Digit]

4.2 Calibrate axle pressure sensors

Pressure front left
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure front right
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure middle left
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure middle right
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure rear left
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure rear right
ADC-value 0 Bar 164 164 ± 5 [Digit]

4.3 Parameters of the Analog Inputs Carrier

Pressure front left
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure front right
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure rear left
ADC-value 0 Bar 164 164 ± 5 [Digit]
Pressure rear right
ADC-value 0 Bar 164 164 ± 5 [Digit]

4.4 Levelling
Offset X- axis -8 0 ± 100 [°/100]
Offset Y- axis -21 0 ± 100 [°/100]

4.5 Brake superstructure

4.5.1 Valve currents

Index Imin Imax Offset Imin R Trise tfall GLR

Y4123 100 mA 500 mA 0 mA 20,0 Ω 0,1 s 0,1 s No
100 mA 500 mA 0 mA 20,0 Ω 0,1 s 0,1 s No