Additional pages

1 Modified exhaust emission standard

When fitted with additional equipment, the carrier engine fulfills the TIER4I
and/or EUROMOT 3B exhaust emission standards.

Refer to the engine data card for information on which exhaust emission
standard the engine fulfills; à Engine data card, p. 6.

This exhaust emission standard is complied with through the use of a urea
system and a catalytic converter in the exhaust system.

1.1 Notes on additional equipment

When additional equipment is fitted there is the following:

– a Urea system; à Urea system, p. 2,

– a modified motor output, if necessary; à Engine data card, p. 6,
– notes on driving; à Notes on driving, p. 5.
– further notes on troubleshooting and eliminating malfunctions on the
urea system; à Urea system malfunctions, p. 7.
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1.1.1 Urea system

Operating and display elements form part of the urea system.

Instrument panel
display elements
Urea monitoring
– On: – urea tank is nearly empty
or
– there is a urea system malfunction
– Off: – urea filling level sufficient
– no urea system malfunction

Torque reduction monitoring

– Flashing: reduction in torque next time the engine is started
– On: torque reduction on
– Off: torque reduction off

Severe engine malfunction warning

– On: severe engine malfunction
– Off: no engine malfunction

Urea level gauge

Indicates the urea level on the segments (1-4);
à Refilling urea, p. 4
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 On-board
computer display
Current text: refill AdBlue (AdBlue = urea)

Instrument panel
operating
elements

1 Torque reduction override button

à Notes on driving, p. 15
The button (1) is available on all truck cranes.

The button (1) has no function on truck cranes

without a urea system.
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Refilling urea Only use permitted consumables; à Separate engine operating instructions,
provided by the manufacturer.

G
Risk of accidents if the tank is not closed!
Close the tank each time you have refilled it.
In this way you can prevent other vehicles from being endangered by the
cap falling off or consumables escaping.

S
Risk of damage to the engine and catalytic converter!
Non-authorised consumables can cause damage to the engine and the cat-
alytic converter and will make any warranty claims void. Only use consum-
ables approved by the engine manufacturer.

G
H

Risk of injury from ammonia vapours!

Ammonia vapours can escape if the urea tank is opened at high outside
temperatures. Ammonia vapours can cause irritation to the mucous mem-
branes, skin and eyes.
Ensure that there is sufficient fresh air and do not inhale the escaping am-
monia vapours.

S
Risk of damage to painted or aluminium surface!
Urea can damage these surfaces. Clean up spilled urea with water immedi-
ately.

Four blue segments on the display (2) show

the current level.
The number of lit segments depends on the
level:
4 segments: approx. 40 l
3 segments: approx. 20 l –
approx. 30 l
2 segments: approx. 10 l –
approx. 20 l
1 segment: below approx. 10 l

• Refill the urea tank (5) in good time and

close it using the cap.
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 1.1.2 Notes on driving

H
In order to comply with exhaust emission regulations, the truck crane may
only be driven with urea. Driving with an empty urea tank will invalidate the
truck crane's licence for use on public roads.

While driving

– If the urea level drops to the reserve level, the lamp (1) lights up.

A message appears on the on-board computer display; à On-board com-

puter display, p. 3.

If the urea tank is empty, the

– lamp (1) flashes,
– lamp (2) lights up.
A message also appears on the on-board computer display; à p. 13.

– If lamp (1) flashes, the engine torque is reduced the next time the engine
is started.

H
If the engine torque has been reduced, you can only shift the transmission
in manual operating mode.
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 The engine torque is reduced
• Press button (1) down to override torque reduction.
You can override torque reduction up to 3 times.

• Refill with urea immediately; à Refilling urea, p. 4.

Torque reduction is deactivated.

1.1.3 Engine data card

Refer to the engine data card supplied for in-

formation on the engine output (1) and the ex-
haust emission standard (2).

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 1.1.4 Urea system malfunctions

Malfunction Cause Remedy

– Lights up Urea level in tank at reserve level à Refilling urea, p. 4
– Flashes Urea tank empty
– Flashes Reduction in torque the next à Refilling urea, p. 4
time the engine is started

– Flashes The urea tank is empty Override torque reduction;

and The engine torque is reduced à Notes on driving, p. 5

– lights up
à Refilling urea, p. 4

– is displayed in Torque reduction overidden; à Refilling urea, p. 4

the Driving dis-
play
– Urea tank sensor faulty
– Fault on the urea dosing unit
– Light up – Urea lines blocked
– Temperature sensor faulty
– Cable breakage in the urea
system
– Exhaust gas sensor faulty
– Lights up – Severe engine malfunction
Have the exhaust system
checked by Manitowoc Crane
Care or an authorised GROVE
dealer or an authorised special-
ist workshop.
Switch off the engine immedi-
ately.

Urea system not Fuse F15 blown Replace the blown fuse;
working à Operating instructions
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