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assumption of 10 C of the temperature differential between Corrosion, Vol. 34, p. 413 (1978).
the metal surface and the bulk of solution. 4. M. J. Humphries and R. N. Parkins. Corr. Sci., Vol. 7, p. 747
It is well known that steels exposed in hot concentrated (1967).
caustic solution are further attacked if any mechanical stress, 5. J. E. Reinoehl and W. E. Berry. Corrosion, Vol. 28, p. 151
especially tensile stress, is applied.' -3,12,13 So-called caustic (1972).
embrittlement could be stimulated by heat transfer. The sub- 6. M. Yasuda, F. Hine, M. Watanabe, and M. Okada. Zairyo
ject is of interest from the viewpoints of both science and (J. Soc. of Materials Science, Japan), Vol. 29, p. 1096
engineering, and will be discussed in the future. (1980).
7. N. Sato. Passivity of Metals, edited by R. P. Frankenthal
Acknowledgment and J. Kruger, p. 29, Electrochem. Soc. (1978).
The authors express thanks to M. Watanabe, H. Taguchi, 8. H. E. Townsend, Jr. Corr. Sci., Vol. 10, p. 343 (1970).
F. Takeya, and S. Tokutake, worked hard to conduct a part of 9. V. Ashworth and P. J. Boden. ibid., Vol. 10, p. 709 (1970).
the experimental studies. The program was supported by the 10. R. J. Biernat and R. G. Robins. Electrochim. Acta, Vol. 17,
Japan Soda Industry Association. p. 1261 (1972).
11. Unpublished data.
12. B. Poulson. Corr. Sci., Vol. 15, p. 469 (1975).
13. M. Kowaka and M. Kitamura. Nippon Kinzoku Gakkai Shi
References
(Journal of Japan Institute of Metals), Vol. 39, p. 381 (1975).
1. T. Hurlen. Electrochim. Acta, Vol. 8, p. 609 (1963).
2. R. L. Jones, J. W. Stratten, and E. D. Osgood. Corrosion,
Vol. 26, p.399 (1970).
Abstract
Pitting potentials have been measured potentiodynamically for Type 304 stainless steel in
neutral or mildly acidic solutions containing 0.25M NaCI and various concentrations of sulfur
species from 0 to 2 molar. Additions of 0.01 to 0.02M Na 2 S 2 0 3 lowered the pitting potential by
more than 300 mV, while additions of more than 0.5M Na 2 S 2 0 3 inhibited pitting. KSCN showed
similar but less marked effects, while increasing Na 2 S additions up to 0.1 molar (giving H 2 S
and HS at neutral pH) caused an increasing reduction in the pitting potential. Additions of
-
characterized by a critical potential. It is known that the advantage that the state of the surface is highly reproducible,
stochastic nature of pitting 1 2 and its tendency to occur at
• but may overestimate the pitting propensity of alloys which
microstructural heterogeneities such as sulfide inclusions 3,4 derive at least part of their pitting resistance from highly pro-
render the pitting potential a somewhat dubious parameter for tective surface films. The presence of scratch debris may pro-
prediction of service performance of large areas of metal. vide crevices which promote pit initiation. Conversely, in cer-
Some authors have even suggested that the concept of a pit- tain instances, it appears that stable pitting is associated with
ting potential is invalid. 5 . However, the measurement of pitting the undermining and retention of the surface oxide film, which
potentials by any of several common methods can be used in may be more readily ruptured (leading to repassivation) on a
alloy development or to derive useful quantitative data on the highly cold-worked surface. 8 Generally, it is adequate to use
effects of electrolyte composition. These methods include potential stepping or slow potential sweeping (-0.1 mV s~')
as standard techniques for studying the effects of electrolyte
*Submitted for publication November, 1981; revised Feb- composition.
ruary, 1982. Leckie and Uhlig 9 studied the pitting behavior of Type 304
'Brookhaven National Laboratory, Upton, New York. stainless steel in chloride solutions with and without various
**University of Pennsylvania, Philadelphia, Pennsylvania. anion additions (SO 42 , CI0 4 - NO 3 - OH ). They showed
- , , -
0010-9312/82/000091 /$3.00/0
Vol. 38, No. 5, May, 1982 ` 1982. National Association of Corrosion Engineers 261
that a well defined relationship existed between chloride ion
Experimental Procedure
concentration and pitting potential as determined with a
stepped potentiostatic technique. It was proposed that in- Samples for the electrochemical measurements were cut
creasing additions of other anions shifted the pitting potential from 3.2 mm Type 304 stainless steel plate (Cr 18.88 Wt%, Ni
in a positive direction (and eventually inhibited pitting 8.61, Si 0.80, Mn 1.58, C 0.07, P 0.026, S 0.007).
altogether) by competitive adsorption on the metal surface. It For most of the measurements, the specimen was abrad-
was considered that the passive surface carried no oxide film, ed on one surface to a 600 grit finish, then ultrasonically clean-
a view now discredited. ed in distilled water, and dried with an air jet. The working sur-
A common modern concept is that the most important face was partially masked with nonreactive tape, leaving a 1
process controlling the résistance of a material to pitting may cm 2 area exposed after lacquering over the edges of the tape.
be the repair of the passive oxide film rather than its ability to A few measurements were also made on specimens which had
resist breakdown. Electrochemical noise generated below the been electropolished in a phosphoric acid/nitric acid mixture.
pitting potential in the presence of chloride ions has been The electrolyte used in all the measurements contained
associated with film breakdown and repair 1 ° and a number of 0.25M NaCI in deionized water of resistivity > 10 Mohm cm.
authors consider that passive films may be inherently Varying amounts of sulfur-containing salts were added as
labile. 1 ' 2 ' 11 Janik-Czachor, et a1, 12 have reviewed many of these Na 2 S 2 0 3 , Na 2 S 4 0 6 , KSCN, Na 2 S, and Na 2 S0 3 . All reagents
ideas. Anodic current densities on iron or nickel in the earliest were of analytical grade. Measurements were made with the
stages of pit nucleation can attain extremely high values, in pH adjusted to between 5 and 6.5 except for the more concen-
the range 10 to 100 A cm - 2;13 different authors have laid differ- trated Na 2 S 4 0 6 solutions, which had more acidic pH values
ing stress on the importance of interfacial pH 14 ' 15 and inter- recorded below; the pH adjustments were made by small addi-
facial chloride ion concentration 16 in determining whether or tions of hydrochloric acid. In the case of the more concen-
not stable pitting will proceed. In at least some instances, the trated sulfide solutions, the change in chloride concentration
precipitation of a salt film 8 ' 17 ' 18 may play an important role: would have been appreciable, and therefore a smaller NaCI
although salt films are often regarded as precursors to concentration was used so as to retain 0.25M C1. The effect
passivation (for instance of iron in sulfuric acid 19), they can of neutralizing the sulfide solutions to pH 5.5 to 6.5 was to pro-
also be envisioned as inhibiting oxide passivation during pit- duce concentrated solutions of H 2 S which degassed slowly
ting, particularly if they are anhydrous. Even in the earliest during the experiment; however the toss of H 2 S was not ap-
stages of pit nucleation, the electro-transport of nonchloride preciable. For the thiosulfate-containing solutions
anions will slow down the accumulation of chloride ions at the measurements were also made at the natura) pH (up to 9.0) ob-
metal-solution interface, and there can be little doubt 14 ' 16 that tained following addition of the Na 2 S 2 0 3 .
at least some of the inhibiting effects observed by Leckie and A glass elecrochemical ceil was constructed in which the
Uhlig 9 can be attributed to simple transport phenomena of this working electrode surface faced vertically upwards and cur-
kind. Clearly, reducible ions such as NO 3 have a more com-
-
rent flowed to a platinum wire counter electrode. A saturated
plex role than 'inert' species such as C10 4 and SO 42 . An ef- calomel electrode (SCE) was placed in a separate compart-
fect which seems to be significant at low ratios of sulfate to ment containing a saturated solution of KCI, and connection
chloride is 'salting in', or increase in solubility of metal ions, was made to the working cel) via a Luggin probe whose open-
which may account for the small decrease in pitting potential ing was positioned 2 mm from the working electrode surface.
of Type 304 steel compared with that observed in a plain Deoxygenation was achieved by bubbling high purity nitrogen
chloride solution. 20 through the working electrolyte, which was at 25 ± 1 C
The effects of sulfide inclusions on pitting of steels 3 ' 4 throughout. Potential control for potential sweeping was by a
have long been associated with formation of hydrogen sulfide PAR potentiostat (model 173) programmed by a PAR signal
in the pit environment, as well as with localized weakness of generator (model 175). All potentiodynamic measurements
the passive film and tendency for development of a crevice at reported in this paper were made at a sweep rate of 0.2 mV s -1
the inclusion-matrix boundary. Hydrogen sulfide both pro- following immersion of the working electrode and switching to
motes active dissolution and inhibits passivation of a number a fixed starting potential of -400 mV (SCE). Potential scan
of metals, as reviewed by Sury. 21 Comparisons have been reversal was generally about 10 mV above the pitting potential
made between H 2 S derived from dissolution of sulfides and where this was sharp, or at various points where no sharp pit-
that added to the bulk environment. 22-24 ting potential was observed.
Recently some Interest in the effects of H 2 S on chloride Pitting potentials were also measured for critica) elec-
pitting has arisen in other connections such as the exploita- trolyte compositions using a scratching technique. The
tion of geothermal brines. 25 The aggressive effects of the thio- specimen was mounted face up in an open cel) containing
cyanate ion in destroying passive films on iron 26 and causing counter and reference electrodes, with no Luggin probe. Ex-
pitting or cracking in stainless steels 27 are also well posure of the reference electrodes to solutions containing
documented. Sulfur dioxide has been shown to promote sulfur species was minimized: considerable drift in the poten-
chloride pitting of stainless steels 28 but some of the effect tial could occur, particularly when thiosulfate was allowed to
was due to pH differences in this case, and a comparison has diffuse through the protective porous capillary. Scratches ap-
not been made at constant pH. The authors noted that the proximately 10 mm by 200 µm were made manually with a dia-
scratch test was less severe than the potentiodynamic test for mond scribe, the contact time being typically 50 ms. The
plain chloride solutions but more severe for the S0 2 -saturated resulting current transients were recorded and stored on
solutions. Some effects of both S0 2 and H 2 S have been magnetic disks using a digital storage oscilloscope (Nicolet
discussed by Masuo, et al.- model 206). Pitting on the scratch was characterized by a
The present work aims to generate data from which the ef- steady increase of the anodic current following an initial par-
fects of various sulfur species can be examined at roughly tial repassivation; the nature of the attack was studied using a
constant bulk pH within the range where the pitting potential X50 binocular microscope.
of Type 304 steel is pH-independent in plain chloride
solutions. 9 Special emphasis is placed on the thiosulfate ion, Resuits
which has been shown to cause extraordinarily rapid stress
corrosion cracking of sensitized stainless steels 30 ' 31 and may Pitting Potential Measurements
(in conjunction with chloride) be responsible for unusually Figure 1 shows a potentiodynamic polarization curve for
severe pitting corrosion in the paper industry. 32,33 The pitting an abraded specimen in 0.25M NaCI containing 0.01M
potentials are determined potentiodynamically, and a scratch- Na 2 S 2 0 3 pH adjusted to - 6.0. A few tests were performed us
,
ing technique is used to study some effects of gross surface ing electropolished specimens: these gave a pitting potential
baring on pit nucleation. -20 mV lower for the plain chloride solution but -20 mV
262 CORROSION—NACE
i I
,s
—3 —2 —1 0
LOG (SULFUR SPECIES CONCENTRATION,M)
264 CORROSION-NACE
9. H. P. Leckie and H. H. Uhlig. J. Electrochem. Soc., Vol. 113, 24. S. Brennert and G. Eklund. Scand. J. Metall., Vol. 5, p. 16
p. 1262 (1966). (1976).
10. G. Okamoto, K. Tachibana, S. Nishiyama, and T. Sugita. 25. J. P. Carter and S. D. Cramer. Paper No. 203, Corrosion/80,
Proc. Conf. Passivity and its Breakdown on Iron and Iron- Chicago, 1980.
Base Alloys, (Honolulu, 1975), p. 106. 26. K. Ogura and N. Sato. Corros. Sci., Vol. 19, p. 737 (1979).
11. J. Yahalom. Ref. 10, p. 121. 27. A. M. Danilov, R. L. Baru, V. A. Timonin, and L. I.
12. M. Janik-Czachor, G. C. Wood, and G. E. Thompson. Br. Makhonina. Sb. Nauchn. Tr. Vses. Nauchno-Issled.
Corros. J., Vol. 15, p. 154 (1980). Zashch. Met. Korroz., Vol. 5, p. 21 (1977).
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(1976). Corrosion/79, Atlanta, 1979.
14. J. R. Galvele. J. Electrochem. Soc., Vol. 123, p. 464 (1976). 29. M. Masuo, T. Tanigawa, Y. Ono, and N. Ohashi. Boshoku
15. J. L. Crolet, L. Seraphin, and R. Tricot. Mem. Sci. Rev. Gijutsu, Vol. 27, p. 565 (1978).
Metall., Vol. 73, p. 1 (1976). 30. H. S. Isaacs, B. Vyas, and M. W. Kendig. Paper No. 26, Cor
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International Congress on Metallic Corrosion, p. 671 31. R. C. Newman, K. Sieradzki, and H. S. Isaacs. Proc. Conf.
(1977). Environmental Degradation of Engineering Materials,
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551 (1976). 32. D. F. Bowers. Preprint, Corrosion/79, Atlanta, 1979.
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p. 1662 (1979). tions, Chicago, 1980, p. 23. The Institute of Paper
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125, p. 403 (1978).
Abstract
The effect of surface treatments and electrochemical methods on the corrosion (E r ), pit
nucleation (E n p), and critical pitting (E c p) potentials have been investigated for zirconium in
aqueous chloride solutions. Specimens were tested in the milt annealed, SiC abraded,
chemical polished, electropolished, air annealed, and vacuum annealed conditions. E r was
determined by open circuit, nulling, and polarization methods. E n p was determined by poten-
tiostatic, potentiostep, and potentiodynamic methods. E c p was determined by a potential
back-step and a scratch method. The pitting morphology at the surface show radal pit growth.
E r and E n p depend on the surface preparation and environment, but E c p does not depend on
surface preparation or previous potential history. The SiC abraded surface yields the most
reproducible pitting corrosion data and behaves similarly to the as-received milt annealed sur-
face condition. The poteniostatic, scratch and back-step techniques yield the same pitting
potential.