Sei sulla pagina 1di 5

from 0.1, 1, and 5M to 7.5, 8, and 10M, respectively, with an 3. Y. S. Park, J. R. Galvele, A. K. Agrawal, and R. W. Staehle.

assumption of 10 C of the temperature differential between Corrosion, Vol. 34, p. 413 (1978).
the metal surface and the bulk of solution. 4. M. J. Humphries and R. N. Parkins. Corr. Sci., Vol. 7, p. 747
It is well known that steels exposed in hot concentrated (1967).
caustic solution are further attacked if any mechanical stress, 5. J. E. Reinoehl and W. E. Berry. Corrosion, Vol. 28, p. 151
especially tensile stress, is applied.' -3,12,13 So-called caustic (1972).
embrittlement could be stimulated by heat transfer. The sub- 6. M. Yasuda, F. Hine, M. Watanabe, and M. Okada. Zairyo
ject is of interest from the viewpoints of both science and (J. Soc. of Materials Science, Japan), Vol. 29, p. 1096
engineering, and will be discussed in the future. (1980).
7. N. Sato. Passivity of Metals, edited by R. P. Frankenthal
Acknowledgment and J. Kruger, p. 29, Electrochem. Soc. (1978).
The authors express thanks to M. Watanabe, H. Taguchi, 8. H. E. Townsend, Jr. Corr. Sci., Vol. 10, p. 343 (1970).
F. Takeya, and S. Tokutake, worked hard to conduct a part of 9. V. Ashworth and P. J. Boden. ibid., Vol. 10, p. 709 (1970).
the experimental studies. The program was supported by the 10. R. J. Biernat and R. G. Robins. Electrochim. Acta, Vol. 17,
Japan Soda Industry Association. p. 1261 (1972).
11. Unpublished data.
12. B. Poulson. Corr. Sci., Vol. 15, p. 469 (1975).
13. M. Kowaka and M. Kitamura. Nippon Kinzoku Gakkai Shi
References
(Journal of Japan Institute of Metals), Vol. 39, p. 381 (1975).
1. T. Hurlen. Electrochim. Acta, Vol. 8, p. 609 (1963).
2. R. L. Jones, J. W. Stratten, and E. D. Osgood. Corrosion,
Vol. 26, p.399 (1970).

Effects of Sulfur Compounds on the Pitting


Behavior of Type 304 Stainless Steel in
Near-Neutral Chloride Solutions*

R. C. NEWMAN, * H. S. ISAACS,* and B. ALMAN**

Abstract
Pitting potentials have been measured potentiodynamically for Type 304 stainless steel in
neutral or mildly acidic solutions containing 0.25M NaCI and various concentrations of sulfur
species from 0 to 2 molar. Additions of 0.01 to 0.02M Na 2 S 2 0 3 lowered the pitting potential by
more than 300 mV, while additions of more than 0.5M Na 2 S 2 0 3 inhibited pitting. KSCN showed
similar but less marked effects, while increasing Na 2 S additions up to 0.1 molar (giving H 2 S
and HS at neutral pH) caused an increasing reduction in the pitting potential. Additions of
-

Na 2 S 4 0 6 up to 0.05M promoted pitting, but addition of 0.01M Na 2 S0 3 had no effect. Parallel


pitting potential measurements using a scratch technique gave lower values for the sulfur
containing solutions but a higher value for the plain chloride solution; this effect of surface
deformation was also reflected in the results obtained potentiodynamically on abraded and
electropolished surfaces.

Introduction stepped potentiostatic polarization, potential sweeping and


The resistance of materials to pitting corrosion is often scraping during potentiostatic polarization. The last 6 7 has the
'

characterized by a critical potential. It is known that the advantage that the state of the surface is highly reproducible,
stochastic nature of pitting 1 2 and its tendency to occur at
• but may overestimate the pitting propensity of alloys which
microstructural heterogeneities such as sulfide inclusions 3,4 derive at least part of their pitting resistance from highly pro-
render the pitting potential a somewhat dubious parameter for tective surface films. The presence of scratch debris may pro-
prediction of service performance of large areas of metal. vide crevices which promote pit initiation. Conversely, in cer-
Some authors have even suggested that the concept of a pit- tain instances, it appears that stable pitting is associated with
ting potential is invalid. 5 . However, the measurement of pitting the undermining and retention of the surface oxide film, which
potentials by any of several common methods can be used in may be more readily ruptured (leading to repassivation) on a
alloy development or to derive useful quantitative data on the highly cold-worked surface. 8 Generally, it is adequate to use
effects of electrolyte composition. These methods include potential stepping or slow potential sweeping (-0.1 mV s~')
as standard techniques for studying the effects of electrolyte
*Submitted for publication November, 1981; revised Feb- composition.
ruary, 1982. Leckie and Uhlig 9 studied the pitting behavior of Type 304
'Brookhaven National Laboratory, Upton, New York. stainless steel in chloride solutions with and without various
**University of Pennsylvania, Philadelphia, Pennsylvania. anion additions (SO 42 , CI0 4 - NO 3 - OH ). They showed
- , , -

0010-9312/82/000091 /$3.00/0
Vol. 38, No. 5, May, 1982 ` 1982. National Association of Corrosion Engineers 261
that a well defined relationship existed between chloride ion
Experimental Procedure
concentration and pitting potential as determined with a
stepped potentiostatic technique. It was proposed that in- Samples for the electrochemical measurements were cut
creasing additions of other anions shifted the pitting potential from 3.2 mm Type 304 stainless steel plate (Cr 18.88 Wt%, Ni
in a positive direction (and eventually inhibited pitting 8.61, Si 0.80, Mn 1.58, C 0.07, P 0.026, S 0.007).
altogether) by competitive adsorption on the metal surface. It For most of the measurements, the specimen was abrad-
was considered that the passive surface carried no oxide film, ed on one surface to a 600 grit finish, then ultrasonically clean-
a view now discredited. ed in distilled water, and dried with an air jet. The working sur-
A common modern concept is that the most important face was partially masked with nonreactive tape, leaving a 1
process controlling the résistance of a material to pitting may cm 2 area exposed after lacquering over the edges of the tape.
be the repair of the passive oxide film rather than its ability to A few measurements were also made on specimens which had
resist breakdown. Electrochemical noise generated below the been electropolished in a phosphoric acid/nitric acid mixture.
pitting potential in the presence of chloride ions has been The electrolyte used in all the measurements contained
associated with film breakdown and repair 1 ° and a number of 0.25M NaCI in deionized water of resistivity > 10 Mohm cm.
authors consider that passive films may be inherently Varying amounts of sulfur-containing salts were added as
labile. 1 ' 2 ' 11 Janik-Czachor, et a1, 12 have reviewed many of these Na 2 S 2 0 3 , Na 2 S 4 0 6 , KSCN, Na 2 S, and Na 2 S0 3 . All reagents
ideas. Anodic current densities on iron or nickel in the earliest were of analytical grade. Measurements were made with the
stages of pit nucleation can attain extremely high values, in pH adjusted to between 5 and 6.5 except for the more concen-
the range 10 to 100 A cm - 2;13 different authors have laid differ- trated Na 2 S 4 0 6 solutions, which had more acidic pH values
ing stress on the importance of interfacial pH 14 ' 15 and inter- recorded below; the pH adjustments were made by small addi-
facial chloride ion concentration 16 in determining whether or tions of hydrochloric acid. In the case of the more concen-
not stable pitting will proceed. In at least some instances, the trated sulfide solutions, the change in chloride concentration
precipitation of a salt film 8 ' 17 ' 18 may play an important role: would have been appreciable, and therefore a smaller NaCI
although salt films are often regarded as precursors to concentration was used so as to retain 0.25M C1. The effect
passivation (for instance of iron in sulfuric acid 19), they can of neutralizing the sulfide solutions to pH 5.5 to 6.5 was to pro-
also be envisioned as inhibiting oxide passivation during pit- duce concentrated solutions of H 2 S which degassed slowly
ting, particularly if they are anhydrous. Even in the earliest during the experiment; however the toss of H 2 S was not ap-
stages of pit nucleation, the electro-transport of nonchloride preciable. For the thiosulfate-containing solutions
anions will slow down the accumulation of chloride ions at the measurements were also made at the natura) pH (up to 9.0) ob-
metal-solution interface, and there can be little doubt 14 ' 16 that tained following addition of the Na 2 S 2 0 3 .

at least some of the inhibiting effects observed by Leckie and A glass elecrochemical ceil was constructed in which the
Uhlig 9 can be attributed to simple transport phenomena of this working electrode surface faced vertically upwards and cur-
kind. Clearly, reducible ions such as NO 3 have a more com-
-
rent flowed to a platinum wire counter electrode. A saturated
plex role than 'inert' species such as C10 4 and SO 42 . An ef- calomel electrode (SCE) was placed in a separate compart-
fect which seems to be significant at low ratios of sulfate to ment containing a saturated solution of KCI, and connection
chloride is 'salting in', or increase in solubility of metal ions, was made to the working cel) via a Luggin probe whose open-
which may account for the small decrease in pitting potential ing was positioned 2 mm from the working electrode surface.
of Type 304 steel compared with that observed in a plain Deoxygenation was achieved by bubbling high purity nitrogen
chloride solution. 20 through the working electrolyte, which was at 25 ± 1 C
The effects of sulfide inclusions on pitting of steels 3 ' 4 throughout. Potential control for potential sweeping was by a
have long been associated with formation of hydrogen sulfide PAR potentiostat (model 173) programmed by a PAR signal
in the pit environment, as well as with localized weakness of generator (model 175). All potentiodynamic measurements
the passive film and tendency for development of a crevice at reported in this paper were made at a sweep rate of 0.2 mV s -1
the inclusion-matrix boundary. Hydrogen sulfide both pro- following immersion of the working electrode and switching to
motes active dissolution and inhibits passivation of a number a fixed starting potential of -400 mV (SCE). Potential scan
of metals, as reviewed by Sury. 21 Comparisons have been reversal was generally about 10 mV above the pitting potential
made between H 2 S derived from dissolution of sulfides and where this was sharp, or at various points where no sharp pit-
that added to the bulk environment. 22-24 ting potential was observed.
Recently some Interest in the effects of H 2 S on chloride Pitting potentials were also measured for critica) elec-
pitting has arisen in other connections such as the exploita- trolyte compositions using a scratching technique. The
tion of geothermal brines. 25 The aggressive effects of the thio- specimen was mounted face up in an open cel) containing
cyanate ion in destroying passive films on iron 26 and causing counter and reference electrodes, with no Luggin probe. Ex-
pitting or cracking in stainless steels 27 are also well posure of the reference electrodes to solutions containing
documented. Sulfur dioxide has been shown to promote sulfur species was minimized: considerable drift in the poten-
chloride pitting of stainless steels 28 but some of the effect tial could occur, particularly when thiosulfate was allowed to
was due to pH differences in this case, and a comparison has diffuse through the protective porous capillary. Scratches ap-
not been made at constant pH. The authors noted that the proximately 10 mm by 200 µm were made manually with a dia-
scratch test was less severe than the potentiodynamic test for mond scribe, the contact time being typically 50 ms. The
plain chloride solutions but more severe for the S0 2 -saturated resulting current transients were recorded and stored on
solutions. Some effects of both S0 2 and H 2 S have been magnetic disks using a digital storage oscilloscope (Nicolet
discussed by Masuo, et al.- model 206). Pitting on the scratch was characterized by a
The present work aims to generate data from which the ef- steady increase of the anodic current following an initial par-
fects of various sulfur species can be examined at roughly tial repassivation; the nature of the attack was studied using a
constant bulk pH within the range where the pitting potential X50 binocular microscope.
of Type 304 steel is pH-independent in plain chloride
solutions. 9 Special emphasis is placed on the thiosulfate ion, Resuits
which has been shown to cause extraordinarily rapid stress
corrosion cracking of sensitized stainless steels 30 ' 31 and may Pitting Potential Measurements
(in conjunction with chloride) be responsible for unusually Figure 1 shows a potentiodynamic polarization curve for
severe pitting corrosion in the paper industry. 32,33 The pitting an abraded specimen in 0.25M NaCI containing 0.01M
potentials are determined potentiodynamically, and a scratch- Na 2 S 2 0 3 pH adjusted to - 6.0. A few tests were performed us
,

ing technique is used to study some effects of gross surface ing electropolished specimens: these gave a pitting potential
baring on pit nucleation. -20 mV lower for the plain chloride solution but -20 mV

262 CORROSION—NACE
i I

,s

—3 —2 —1 0
LOG (SULFUR SPECIES CONCENTRATION,M)

FIGURE 2 - Pitting potential data for Type 304 steel In


0.25M NaCI with additions of sulfur compounds. The
-200 -ivu
dotted line at + 260 mV represents the 0.2 mV s 1 pit -
POTENTIAL (MV SCE)
ting potential with no additions. Potentiodynamic pit-
ting potentials are shown for Na 2 S 2 O 3 and Na 2 S 4 O 6 with
no pH adjustment (X and • respectively) and for the
FIGURE 1 - Potentiodynamic polarization curve for following with 5.0 _< pH < 6.5: Na 2 S 2 0 3 (+), KSCN (•),
abraded Type 304 steel In 0.25M NaCI + 0.01 M Na 2 S 2 0 3 , H 2 S (0). Scratch pitting potentials are indicated by 's'.
showing sharp pitting potential. Scan rata 0.2 mV s 1 . Bracketed points are ±50 mV; all others are repro -
ducibie to < 10 mV. Addition of 0.01 M Na 2 SO3 had no ef-
fect on the pitting potential.

higher for the solution containing 0.01M Na 2 S 2 03. All pitting


potentials were reproducible to within 5 mV on the same
specimen; 'protection potentials' against pitting varied over containing solutions were never observed to repassivate
-50 mV depending on pit depth, and have no particular above the pitting potential. The protection potentials on
significante. reverse scanning of the potential showed no systematic varia-
Figure 2 summarizes the results obtained for all the solu- tion, as expected for pits of widely varying size: a pit will
tions examined, showing the following significant features: repassivate if the localized environment can diffuse away
1. A minimum pitting potential for an added sulfur anion more rapidly than it is maintained by metal dissolution and ca-
concentration of 0.02 to 0.03N for S 2 032 , CNS .
- - tion hydrolysis.
2. A smal) pH effect for the thiosulfate solutions where
the pH was not adjusted to below 7. The magnitude of this ef- Scratching Electrode Measurements
fect Is consistent with that found by Leckie and Uhlig 9 for plain These were made initially with a view to ranking the
chloride solutions. repassivation rates of the alloy at a fixed potential just below
3. Inhibition of pitting (but not crevice corrosion) for addi- the lowest protection potential for pitting. However, no signifi-
tions of greater than 0.5M S 2 0 32- or CNS . - cant differences were observed for the various solutions at
4. A continuously decreasing pitting potential for in- -250 mV (SCE). Total charge densities passed on the
creasing (HS + H 2 S) concentration in the range 0.005 to
- scratches were in the range 5 to 10 mC cm -2 . Accordingly,
0.1 M. attention was focused on the repassivation behavior at
5. No effect of 0.01M Na 2 SO 3 . somewhat higher potentials. These tests showed that pitting
6. A strong effect of S 4 0 62- at concentrations up to occurred extremely readily on the scratches when the elec-
0.05M. These solutions were markedly unstable, and higher trolyte contained 0.01 M Na 2 S 2 0 3 or Na 2 S 4 0 6 - in both cases
concentrations ware not examined. These tests were perform- the pitting potential was even lower than the 'protection poten-
ed without pH adjustment; the pH varied from 5 to 3 with in- tials' recorded potentiodynamically. These results are record-
creasing tetrathionate additions. ed in Figure 2. Scratch tests made with 1M Na 2 S 20 3 added
All pits formed in the thiosulfate, sulfide, and showed no discernable pitting potential, consistent with the
tetrathionate-containing solutions contained a black material. potentiodynamic results. The results obtained in the plain
This was readily shown to contain some metal sulfide by chloride solution were, in contrast, very difficult to interpret.
washing, drying, and dissolving in dilute sulfuric acid with At potentials as high as +400 mV (SCE), despite very slow
evolution of hydrogen sulfide. The black material became repassivation of the scratches and copious pitting of the
voluminous after prolonged pitting, and clearly assisted the unscratched surface, no pits could be discerned on the
formation of very broad, deep, covered pits. In the plain scratches even after 15 minutes' polarization. The onset of
chloride solution, the pits were more numerous for the same slow repassivation in the plain chloride solution was quite weit
potential of scan reversal relative to the pitting potential, but defined with a critical potential at ~ + 35 mV (SCE). It appears
were small and bright. Prolonged polarization at -50 mV that in the plain chloride solution, the scratch behaves, in a
above the pitting potential showed that most of these pits sense, like a single elongated pit; however, the current density
repassivated at an early stage; typically only one or two pits is at least one order of magnitude lower than that normally
grew to a large size. The pits formed in the thiosulfate- characteristic of pit propagation.

Vol. 38, No. 5, May, 1982 263


Discussion ed in the pit protects the contents from rapid dispersion into
We focus attention on the resuits obtained with the bulk solution and therefore fulfils the same function as the
thiosulfate and sulfide. The following features require inter- oxide film covering the pit in the plain chloride solution. For a
pretation: given potential, the pits formed in the sulfur-containing solu-
1. The strong effect of 0.01M thiosulfate. tions will also grow more rapidly owing to enhancement of the
2. The sharply decreasing effect as the concentration of dissolution kinetics by adsorbed sulfur. The very large effect
S2032- is lowered below 0.01 M. of scratching on the pitting potential for the solutions contain-
3. The inhibiting effect of large concentrations of ing 0.01M thiosulfate or tetrathionate may arise in part from
thiosulfate. pits nucleated under debris along the edge of the scratch, and
4. The absence of an inhibiting effect for large concentra- cannot be assigned any fundamental significance. A more Im-
tions of (HS - + H 2 S). portant effect is the pronounced reluctance of the scratches
5. The effects of electropolishing, abrasion and in-situ to pit in the plain chloride solution; the prolonged (> 15
scratching for plain chloride and chloride + thiosulfate solu- minutes), rather slow (several mA cm -2 ) dissolution observed
tions. above +35 mV(SCE) may be characterized as resulting from a
high spatial density of short lived pit nucleation events in a
Effects of Thiosulfate and Sulfide mechanically unstable film.
The thiosulfate ion is kinetically unstable, dispropor- The effects of sulfur compounds added to the bulk solu-
tionating to sulfur and sulfite ions, in solutions of pH , 4. It tion, at the levels used in this work, clearly dominate any ef-
can also readily be electrochemically reduced to sulfur or fects of sulfur from the metal. However, the large discrepancy
sulfide ions. 3 °. 35 Conversely, at a sufficiently high potential, it between the number of pits initiated and the number growing
is expected to oxidize to sulfate: if this occurred at all in the to an appreciable size in the plain chloride solution may be
present work, it did not inhibit pit propagation. The effects of related to availability of suitably active sulfide inclusions.
adsorbed sulfur or sulfide ions on dissolution rate and Probably, a scratch placed directly across a suitable sulfide
passivation tendency of transition metals are well known. 21 particle would initiate a pit; this highlights a statistical
We have shown elsewhere that the severity of the in- drawback of the scratch technique. It appears, however, that
tergranular stress corrosion cracking of sensitized stainless the scratch technique applied in a NaCI-Na 2 S 2 O 3 solution may
steels in thiosulfate solutions is associated with efficient be a good method of ranking pitting resistance of relatively
generation of sulfur and/or iron sulfide at the crack tip. 34,35 In susceptible stainless steels without incurring the statistical
addition, ferrous thiosulfate is highly soluble. 34 The more difficulties encountered with plain chloride solutions. Ex-
severe effect of thiosulfate on pitting than hydrogen sulfide at amination of some other steels is in progress-preliminary
the 0.01M level (Figure 2) may be expected owing to its ac- resuits indicate that, above a certain degree of pitting
cumulation at rapidly dissolving pit precursor sites; H 2 S, not resistance, small thiosulfate concentrations do not influence
being an ion, does not electromigrate. The inhibiting effect of pit initiation as the thiosulfate ion cannot be electrochemical-
high thiosulfate concentrations is clearly due to preferential ly reduced at the potentials concerned.
electromigration of S 2 0 32- into pit nuclei, preventing chloride
accumulation and probably retarding acidification owing to Conclusions
reactions such as: 1. 0.25M NaCl + 0.01 M Na 2 S 2 0 3 is a very severe pitting
environment for Type 304 stainless steel at 25 C, particularly
S 2 0 3z - + 6H + 4e = 2S + 3H 2 0 when the electrode is subjected to in situ scratching.
2. Effects of various sulfur species at the 0.01 to 0.02N
Again, H 2 S does not electromigrate and therefore increas- level rank in the order S 2 0 32- > H 2 S S 4 0 62- > SCN - >>
ing concentrations above 0.01M have an increasing effect. As S0 32- (pH between 4.5 and 6).
far as can be ascertained, the ranking of the sulfur species at 3. Concentrations of S 2 0 32- or SCN above -0.02N in-
the 0.01 to 0.02M level corresponds also to their relative severi- hibit pitting compared with the 0.02N additions, whereas in-
ty in the stress corrosion cracking of sensitized steels. 30 creasing H 2 S concentrations lead to an increasingly less no-
The small effect of concentrations of thiosulfate between ble pitting potential. These observations are consistent with
0.001 and 0.005M is somewhat surprising given the extreme ef- preferential electromigration being responsible for the inhibi-
fect of the 0.01 M addition. Probably, this sharp threshold con- tion. Additions of >0.5M Na 2 S 2 0 3 or >0.1M KSCN inhibit pit-
centration corresponds to that below which an adsorbed ting compared with plain chloride solutions.
sulfur layer of sufficient coverage cannot be produced at the 4. Formation of porous sulfide deposits probably has im-
base of a flaw in the passive film before the film begins to heal. portant effects in retaining pit contents and promoting pitting
Ouantitative confirmation of this speculation is difficult; in sulfur-containing electrolytes.
however, it is consistent with the observation that thiosulfate
alone has no noticeable aggressive effect on the passive film, Acknowledgment
and therefore probably exerts its effect on the bare metal sur- This work was performed with support from the Depart-
face following chloride induced film breakdown. The ment of Energy, Division of Basic Energy Sciences, under con-
thiosulfate-chloride system offers some promise as a probe of tract number DE-ACO2-76CH00016.
film breakdown and repair processes during pitting.
References
1. N. Sato. J. Electrochem. Soc.,Vol. 123, p. 1197 (1976).
Effects of Surface Finish and in situ Scratching 2. T. Shibata and T. Takeyama. Corrosion, Vol. 33, p. 243
The promotion of plain chloride pitting by prior elec- (1977).
tropolishing has been reported previously 8 and is related to 3. G. Wranglen. Corros. Sci., Vol. 9, p. 585 (1969).
the retention of a film of high mechanica) integrity over the 4. Z. Szklarska-Smialowska. Proc. Conf. Localized Corrosion,
growing pit. More recently, Frankenthal and Kruger 36 have p. 312, NACE (1974).
shown that scratches in stainless steels do not preferentially 5. J. L. Crolet, L. Seraphin, and R. Tricot. C. R. Hebd. Seances
nucleate pits and have emphasized the role of sulfide inclu- Acad. Sci. (C), Vol. 280, p. 333 (1975).
sions. The effects of bulk chloride concentration on the 6. N. Pessall and C. Liu. Electrochim. Acta, Vol. 16, p. 1987
relative pitting tendency of different surfaces have not been (1971).
studied. The promotion of the chloride-sulfur compound pit- 7. C. J. Semino, P. Pedeferri, G. T. Burstein, and T. P. Hoar.
ting by prior abrasion or, more spectacularly, by in situ Corros. Sci., Vol. 19, p. 1069 (1979).
scratching indicates that the important factor here is a high 8. H. S. Isaacs and G. Kissel. J. Electrochem. Soc., Vol. 119,
probability of film breakdown. The black sulfide material form- p. 1628 (1972).

264 CORROSION-NACE
9. H. P. Leckie and H. H. Uhlig. J. Electrochem. Soc., Vol. 113, 24. S. Brennert and G. Eklund. Scand. J. Metall., Vol. 5, p. 16
p. 1262 (1966). (1976).
10. G. Okamoto, K. Tachibana, S. Nishiyama, and T. Sugita. 25. J. P. Carter and S. D. Cramer. Paper No. 203, Corrosion/80,
Proc. Conf. Passivity and its Breakdown on Iron and Iron- Chicago, 1980.
Base Alloys, (Honolulu, 1975), p. 106. 26. K. Ogura and N. Sato. Corros. Sci., Vol. 19, p. 737 (1979).
11. J. Yahalom. Ref. 10, p. 121. 27. A. M. Danilov, R. L. Baru, V. A. Timonin, and L. I.
12. M. Janik-Czachor, G. C. Wood, and G. E. Thompson. Br. Makhonina. Sb. Nauchn. Tr. Vses. Nauchno-Issled.
Corros. J., Vol. 15, p. 154 (1980). Zashch. Met. Korroz., Vol. 5, p. 21 (1977).
13. H. H. Strehblow and M. B. Ives. Corros, Sci., Vol. 16, p. 317 28. R. C. Scarberry, E. L. Hibner, and J. R. Crum. Paper No. 245,
(1976). Corrosion/79, Atlanta, 1979.
14. J. R. Galvele. J. Electrochem. Soc., Vol. 123, p. 464 (1976). 29. M. Masuo, T. Tanigawa, Y. Ono, and N. Ohashi. Boshoku
15. J. L. Crolet, L. Seraphin, and R. Tricot. Mem. Sci. Rev. Gijutsu, Vol. 27, p. 565 (1978).
Metall., Vol. 73, p. 1 (1976). 30. H. S. Isaacs, B. Vyas, and M. W. Kendig. Paper No. 26, Cor
16. H. H. Strehblow and J. Wenners. Proc. EUROCORR 77, 6th rosion/81, Toronto, 1981; submitted to Corrosion.
International Congress on Metallic Corrosion, p. 671 31. R. C. Newman, K. Sieradzki, and H. S. Isaacs. Proc. Conf.
(1977). Environmental Degradation of Engineering Materials,
17. K. E. Heusler and L. Fischer. Werkstoffe Korros., Vol. 27, p. Virginia Polytechnic Institute, 1981, p. 163. VPI (1981).
551 (1976). 32. D. F. Bowers. Preprint, Corrosion/79, Atlanta, 1979.
18. T. R. Beck and R. C. Alkire. J. Electrochem. Soc., Vol. 126, 33. D. F. Bowers. Proc. Conf. Mill Closure: Problems and Solu
p. 1662 (1979). tions, Chicago, 1980, p. 23. The Institute of Paper
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Ridge National Lab. Report No. ORNL-MIT-184 (1974). Birthday Symposium, Denver, 1981, p. 120. The Elec
21. P. Sury. Corros. Sci., Vol. 16, p. 879 (1976). trochemical Society (1981).
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125, p. 403 (1978).

The Effect of Surface Treatments and


Electrochemical Methods on the
Pitting Potentials of Zirconium
in Chloride Solutions*

DONALD R. KNITTEL, * MICHAEL A. MAGUIRE,


A RTURO BRONSON, * * and JONG-SHENG CHEN `"

Abstract
The effect of surface treatments and electrochemical methods on the corrosion (E r ), pit
nucleation (E n p), and critical pitting (E c p) potentials have been investigated for zirconium in
aqueous chloride solutions. Specimens were tested in the milt annealed, SiC abraded,
chemical polished, electropolished, air annealed, and vacuum annealed conditions. E r was
determined by open circuit, nulling, and polarization methods. E n p was determined by poten-
tiostatic, potentiostep, and potentiodynamic methods. E c p was determined by a potential
back-step and a scratch method. The pitting morphology at the surface show radal pit growth.
E r and E n p depend on the surface preparation and environment, but E c p does not depend on
surface preparation or previous potential history. The SiC abraded surface yields the most
reproducible pitting corrosion data and behaves similarly to the as-received milt annealed sur-
face condition. The poteniostatic, scratch and back-step techniques yield the same pitting
potential.

Introduction techniques have been reported, but no universally established


The value of electrochemical techniques for studying the cor- procedure is applicable to all alloy/environment combinations.
rosion characteristics of metals and alloys in electrolyte en- Our objective for this study was to determine the best electro-
vironments, in particular localized corrosion phenomena, have chemical techniques which measure the pitting characteris-
been emphasized for the past 30 years. 1-14 Many experimental tics of Zr.
The electrochemical parameters under investigation are
*Presented during Corrosion/81 (Paper 158), April, 1981, Tor- the open circuit or corrosion potential (E r ), the pit nucleation
onto, Ontario; revised January, 1982. potential (E n p), and the critical pitting potential or repassiva-
'Teledyne Wah Chang Albany, Albany, Oregon. tion potential (E c p) (Figure 1). The meaning of these
"Dept. of Metallurgical Engineering, University of Arizona, parameters has been discussed elsewhere. 3-14 This study has
Tucson, Arizona. investigated the effect of surface temperatures and electro-
0010-9312/82/000093/$3.00/0
Vol. 38, No. 5, May, 1982 1. 1982, National Association of Corrosion Engineers 265

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