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HESS EXPLORATION & PRODUCTION MALAYSIA B.V.

BERGADING COMPLEX PROJECT

Purchase Order
30000018
Number:
Purchase Order Title: Thick Wall Pressure Vessel (1Q56)

Vendors Name: Jutasama Sdn. Bhd.


Vendors References
986-PV-07 Rev: 01
Number:
Vendor (Prepared By): KK Chong

Vendor (Checked By): KC Lim

Vendor (Approved By): KK Chong

Document Title : Mechanical Strength Calculation


Equipment / Tag Number(s): BOOSTER COMPRESSOR DISCHARGE SCRUBBER/
04014-V-04
Asset Code: P.O. No: VDR Code: Sequential No. Sheet No.

BRG 30000018 C21 0007 -


Also Covers C21
Status : IFR Rev. : 01
VDRL Codes
Purchaser reviewer and comments shall not be assumed to indicate either responsibility or liability for
accuracy and completeness of this document or to alter any contractual terms and conditions.

Review Code and Status by HESS Return Code by HHI

Accepted - Final - Do not resubmit unless Accepted - Final - Do not


Code A Code A
modified resubmit unless modified
(Minor) Accepted with Comments; Noted (Minor) Accepted with
Code B incorporated comments, Up-rev and Resubmit. Code B Comments. Resubmit.
Works may proceed Works may proceed.
(Major) Address comments and resubmit before (Major) Address comments
Code C Code C
next phase. Up-rev document and resubmit

Rejected - Do not proceed,


Code D Rejected - Do not proceed, revise and re-submit Code D
revise and re-submit

Retained for information


Code E Retained for information only Code E
only

Date: Sign : Ron - 04/11/2014 Date : Sign :


HESS EXPLORATION & PRODUCTION MALAYSIA B.V.

Bergading Complex Project Page 2 of 266

Revision History

Revision Rev. Date Description Remarks

01 11/9/2014 Issued for Review

Doc No. : BRG-30000018-C21-0007 Rev. : 01


Table of Contents

Design Data : .................................................................................................................................................. 1 


Input Echo : ..................................................................................................................................................... 3 
XY Coordinate Calculations : ............................................................................................................ 13 
Internal Pressure Calculations : ................................................................................................... 14 
External Pressure Calculations : ................................................................................................... 25 
Element and Detail Weights : ............................................................................................................ 30 
Nozzle Flange MAWP : ................................................................................................................................ 34 
Natural Frequency Calculation : ..................................................................................................... 35 
Wind Load Calculation : ........................................................................................................................ 36 
Wind/Earthquake Shear, Bending : ................................................................................................... 38 
Wind Deflection : ....................................................................................................................................... 39 
Longitudinal Stress Constants : ..................................................................................................... 40 
Longitudinal Allowable Stresses :................................................................................................. 41 
Longitudinal Stresses Due to . . . : ......................................................................................... 42 
Stress due to Combined Loads : ........................................................................................................ 44 
Center of Gravity Calculation : ..................................................................................................... 54 
Basering Calculations : ........................................................................................................................ 55 
Nozzle Calcs. : N3 - 3B ........................................................................................................................ 61 
Nozzle Calcs. : N4 - 3B ........................................................................................................................ 75 
Nozzle Calcs. : N8B - 3B ...................................................................................................................... 89 
Nozzle Calcs. : N9B - 3B ...................................................................................................................... 99 
Nozzle Calcs. : N1 - 24B .................................................................................................................... 109 
Nozzle Calcs. : N5 - 3B ...................................................................................................................... 123 
Nozzle Calcs. : N7 - 3B ...................................................................................................................... 137 
Nozzle Calcs. : N8A - 3B .................................................................................................................... 151 
Nozzle Calcs. : N9A - 3B .................................................................................................................... 161 
Nozzle Calcs. : N10 - 3B .................................................................................................................... 171 
Nozzle Calcs. : MW - 26B .................................................................................................................... 185 
Nozzle Calcs. : N2 - 28B .................................................................................................................... 195 
Nozzle Calcs. : N6 - 3B ...................................................................................................................... 209 
Nozzle Schedule : ..................................................................................................................................... 223 
Nozzle Summary : ....................................................................................................................................... 225 
MDMT Summary : ............................................................................................................................................ 227 
Vessel Design Summary : ...................................................................................................................... 229 
Blast Load Calculation : .................................................................................................................... 232 
Blast Shear, Bending : ......................................................................................................................... 234 
Blast Deflection : .................................................................................................................................. 235 
Stress due to Combined Loads (Blast Case) : ....................................................................... 236 
Basering Calculations (Blast Case): .......................................................................................... 246 
Trspt Load Calculation : .................................................................................................................... 252 
Trspt Shear, Bending : ......................................................................................................................... 253 
Stress due to Combined Loads (Trspt Case) : ....................................................................... 254 

Refer BRG-30000018-C21-0001 for


typical comments.

Refer GA drawings comments and update the


design as applicable.
Refer BRG-30000018-C21-0001 for typical
comments. 2

DESIGN DATA

JUTASAMA SDN. BHD. (095631-H)

ITEM NO. 04014-V-04


DESCRIPTION BOOSTER COMPRESSOR DISCHARGE SCRUBBER
TYPE VERTICAL PRESSURE VESSEL
DIMENSION (mm) ID 1,900 x 4,050 TL/TL
DESIGN CODE ASME SEC.VIII DIV 2, 2013 ED
REGULATION NIL
CODE STAMP ASME STAMP, U2 DESIGNATOR
AUTHORISED INSPECTOR ABS
UNIT SHELL SIDE

DESIGN PRESSURE barG 69


EXTERNAL PRESSURE barG FV
OPERATING PRESSURE barG 47.3
o
DESIGN TEMPERATURE C 65 (MAX), -29 (MIN)
o
OPERATING TEMPERATURE C 38
CORROSION ALLOWANCE mm 0
MATERIAL OF CONSTRUCTION SA 516 GR 70N + SS316L CLAD

JOINT EFFICIENCY (SHELL) 1.00


JOINT EFFICIENCY (HEAD) 1.00
RADIOGRAPHY EXAMINATION FULL / FULL (SHELL / HEAD)
POSTWELD HEAT TREATMENT YES

HYDRO-TEST PRESSURE @ SHOP barG 102.3


102.25 (vertical).
PNEUMATIC-TEST PRESSURE @ SHOP barG NIL please ensure shop test is in
vertical position, otherwise
VOLUME m3 13.4 please include horizontal test
pressure and indicate "shop"
INSULATION-THK mm NO
& "field". Please check.
FIRE PROOF -THK mm NO

WIND SPEED m/s 27.4


SEISMIC COEFFICIENT NA
NOZZLE LOADING WRC 107
WEIGHT DETAILS :

FABRICATION WEIGHT kg 19,000


EMPTY WEIGHT kg 20,000
OPERATING WEIGHT kg 26,000
FULL WATER WEIGHT (SHOP) kg 33,000

Notes :
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 3
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 69.000 bar

Design Internal Temperature 65 °C

Type of Hydrotest Hydrostatic

Hydrotest Position Vertical


reduce the line spacing
for better review in next
Projection of Nozzle from Vessel Top 0.0000 mm
rev calc. Typical for all
Projection of Nozzle from Vessel Bottom 0.0000 mm vessel.
Minimum Design Metal Temperature -29 °C

Type of Construction Welded

Special Service None

Use Higher Longitudinal Stresses (Flag) N

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest Y

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 bar

User defined MAWP 0.0000 bar

User defined MAPnc 0.0000 bar

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 6 NP+HW+HE

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

Load Case 9 EP+OW+WI+FW+BW

Load Case 10 EP+OW+EQ+FS+BS

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EW


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 4
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

Wind Design Code User Defined

Wind Profile Height mm Pressure KN/m²

1999.9999 0.5800

3999.9998 0.5872

6000.0000 0.5939

7999.9995 0.6004

10000.0000 0.6067

12000.0000 0.6126

0.0000 0.0000

0.0000 0.0000

Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code No Seismic

Design Nozzle for M.A.W.P. + Static Head Y

Consider MAP New and Cold in Noz. Design N

Consider External Loads for Nozzle Des. Y

Use ASME VIII-1 Appendix 1-9 N

Configuration Directives:

Using Metric Material Databases, ASME II D No

Using ASME VIII-1 Code Case 2695 No

Complete Listing of Vessel Elements and Details:

Element From Node 10


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 5
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Element To Node 20

Element Type Skirt Sup.

Description Skirt

Distance "FROM" to "TO" 2000.0 mm

Skirt Outside Diameter 1966.0 mm

Diameter of Skirt at Base 1966.0 mm

Skirt Thickness 15.900 mm

Internal Corrosion Allowance 0.0000 mm

Nominal Thickness 15.900 mm

External Corrosion Allowance 0.0000 mm

Design Temperature Internal Pressure 65 °C

Design Temperature External Pressure 65 °C

Effective Diameter Multiplier 1.2

Material Name [Normalized] SA-516 70

Allowable Stress, Ambient 174.40 N/mm²

Allowable Stress, Operating 164.30 N/mm²

Allowable Stress, Hydrotest 248.90 N/mm²

Material Density 7750.4 kg/m³

P Number Thickness 30.988 mm

Yield Stress, Operating 246.50 N/mm²

MDMT Curve D

External Pressure Chart Name CS-2

UNS Number K02700

Product Form Plate

Efficiency, Longitudinal Seam 0.49

Efficiency, Head-to-Skirt or Circ. Seam 0.49

--------------------------------------------------------------------

Element From Node 20


check and ensure the
Element To Node 30 thickness indicated is the
guaranteed min. thk from
Element Type Elliptical
supplier.
Description Clad Bot Head This could be higher if the
nominal thk procured
Distance "FROM" to "TO" 50.000 mm same with top head.
Inside Diameter 1906.0 mm
this nominal with 48 min.
Element Thickness 38.000 mm
thk is high compared to
Internal Corrosion Allowance 0.0000 mm the top head nominal of
same 48 with min. 42mm.
Nominal Thickness 48.000 mm Check and ensure the
nominal is correct based
on the supplier thinkness.
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 6
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
External Corrosion Allowance 0.0000 mm

Design Internal Pressure 69.000 bar

Design Temperature Internal Pressure 65 °C

Design External Pressure 1.0340 bar

Design Temperature External Pressure 65 °C

Effective Diameter Multiplier 1.2

Material Name [Normalized] SA-516 70

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Elliptical Head Factor 2.0

Element From Node 20

Detail Type Lining

Detail ID SS316 CLAD

Dist. from "FROM" Node / Offset dist -476.50 mm

Height/Length of Lining 526.50 mm 3mm is min thickness.


Thickness of Lining 3.5000 mm

Density 8000.0 kg/m³

Element From Node 20

Detail Type Nozzle

Detail ID N3 - 3B

Dist. from "FROM" Node / Offset dist 500.00 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600 -check to match the


piping class ID of
Layout Angle 180.0
connecting piping ie :
Blind Flange (Y/N) N 3.06 (sch 40S)
Weight of Nozzle ( Used if > 0 ) 234.86 N
Typical comment for all
Grade of Attached Flange GR 1.1 process nozzles.
Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 20

Detail Type Nozzle

Detail ID N4 - 3B

Dist. from "FROM" Node / Offset dist 0.0000 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 7
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Nozzle Class 600

Layout Angle 0.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 1251.4 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 20

Detail Type Nozzle

Detail ID N8B - 3B

Dist. from "FROM" Node / Offset dist 500.00 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 0.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 737.60 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 20

Detail Type Nozzle

Detail ID N9B - 3B

Dist. from "FROM" Node / Offset dist 500.00 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 300.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 737.60 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

--------------------------------------------------------------------

Element From Node 30

Element To Node 40

Element Type Cylinder


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 8
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Description Clad Shell

Distance "FROM" to "TO" 3950.0 mm

Inside Diameter 1906.0 mm

Element Thickness 44.000 mm

Internal Corrosion Allowance 0.0000 mm

Nominal Thickness 44.000 mm

External Corrosion Allowance 0.0000 mm

Design Internal Pressure 69.000 bar

Design Temperature Internal Pressure 65 °C

Design External Pressure 1.0340 bar

Design Temperature External Pressure 65 °C

Effective Diameter Multiplier 1.2

Material Name [Normalized] SA-516 70

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Element From Node 30

Detail Type Lining

Detail ID SS316 CLAD

Dist. from "FROM" Node / Offset dist 0.0000 mm

Height/Length of Lining 3950.0 mm

Thickness of Lining 3.0000 mm

Density 8000.0 kg/m³

Element From Node 30

Detail Type Nozzle

Detail ID N1 - 24B

Dist. from "FROM" Node / Offset dist 1935.0 mm

Nozzle Diameter 22.6378 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 270.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 30


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 9
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Detail Type Nozzle

Detail ID N5 - 3B

Dist. from "FROM" Node / Offset dist 2975.0 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 300.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 30

Detail Type Nozzle

Detail ID N7 - 3B

Dist. from "FROM" Node / Offset dist 2975.0 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 30

Detail Type Nozzle

Detail ID N8A - 3B

Dist. from "FROM" Node / Offset dist 2000.0 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None - check to match the


vessel trim piping class ID
Nozzle Class 600 (M06N) ie : 3.06 (sch 40S)
Layout Angle 0.0 - typical comment for all
other instrument nozzles &
Blind Flange (Y/N) N
nozzles without external
Weight of Nozzle ( Used if > 0 ) 0.0000 N piping
Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 10
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Element From Node 30

Detail Type Nozzle

Detail ID N9A - 3B

Dist. from "FROM" Node / Offset dist 1274.0 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 300.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 30

Detail Type Nozzle

Detail ID N10 - 3B

Dist. from "FROM" Node / Offset dist 475.00 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 180.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 30

Detail Type Nozzle

Detail ID MW - 26B

Dist. from "FROM" Node / Offset dist 850.00 mm

Nozzle Diameter 24.6457 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 225.0

Blind Flange (Y/N) Y

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 11
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 

Element From Node 30

Detail Type Weight

Detail ID LIQ WT

Dist. from "FROM" Node / Offset dist 1975.0 mm

Miscellaneous Weight 37263. N

Offset from Element Centerline 0.0000 mm

Element From Node 30

Detail Type Weight

Detail ID INT WG

Dist. from "FROM" Node / Offset dist 1975.0 mm

Miscellaneous Weight 17553. N

Offset from Element Centerline 0.0000 mm

--------------------------------------------------------------------

Element From Node 40

Element To Node 50

Element Type Elliptical

Description Clad Top Head

Distance "FROM" to "TO" 50.000 mm

Inside Diameter 1906.0 mm

Element Thickness 42.000 mm

Internal Corrosion Allowance 0.0000 mm

Nominal Thickness 48.000 mm

External Corrosion Allowance 0.0000 mm

Design Internal Pressure 69.000 bar

Design Temperature Internal Pressure 65 °C

Design External Pressure 1.0340 bar

Design Temperature External Pressure 65 °C

Effective Diameter Multiplier 1.2

Material Name [Normalized] SA-516 70

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Elliptical Head Factor 2.0

Element From Node 40


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 12
FileName : 04014-V-04_R0
Input Echo : Step: 1 6:30pmSep 11,2014
 
Detail Type Lining

Detail ID SS316 CLAD

Dist. from "FROM" Node / Offset dist 0.0000 mm

Height/Length of Lining 526.50 mm


3mm is min. thickness.
Thickness of Lining 3.5000 mm

Density 8000.0 kg/m³

Element From Node 40

Detail Type Nozzle

Detail ID N2 - 28B

Dist. from "FROM" Node / Offset dist 0.0000 mm

Nozzle Diameter 26.417299 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 0.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

Element From Node 40

Detail Type Nozzle

Detail ID N6 - 3B

Dist. from "FROM" Node / Offset dist 750.00 mm

Nozzle Diameter 3.0 in.

Nozzle Schedule None

Nozzle Class 600

Layout Angle 210.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 0.0000 N

Grade of Attached Flange GR 1.1

Nozzle Matl [Impact Tested] SA-350 LF2

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 13
FileName : 04014-V-04_R0
XY Coordinate Calculations : Step: 2 6:30pmSep 11,2014
 

XY Coordinate Calculations

| | | | | |

From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |

| | mm | mm | mm | mm |

--------------------------------------------------------------

Skirt| ... | 2000.00 | ... | 2000.00 |

Clad Bot H| ... | 2050.00 | ... | 50.0000 |

Clad Shell| ... | 6000.00 | ... | 3950.00 |

Clad Top H| ... | 6050.00 | ... | 50.0000 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 14
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|

| | bar | mm | mm | mm | N/mm² |

---------------------------------------------------------------------------

Skirt| ... | 15.900 | ... | 1934.2 | ... |

Clad Bot H| 69.490 | 48.000 | ... | 1906.0 | 164.30 |

Clad Shell| 69.490 | 44.000 | ... | 1906.0 | 164.30 |

Clad Top H| 69.490 | 48.000 | ... | 1906.0 | 164.30 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |

| | bar | bar | bar | mm | mm |

----------------------------------------------------------------------------

Skirt| ... | No Calc | No Calc | 15.9000 | No Calc |

Clad Bot H| 69.0000 | 71.5028 | 76.4184 | 38.0000 | 36.6648 |

Clad Shell| 69.0000 | 73.6661 | 78.7147 | 44.0000 | 41.1725 |

Clad Top H| 69.0000 | 78.9894 | 84.3652 | 42.0000 | 36.6648 |

Minimum 71.503 76.418

MAWP: 71.503 bar, limited by: Clad Bot Head.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 2, 2013

Elliptical Head From 20 To 30 SA-516 70 , Fig. 3.8M Curve D at 65 °C

Clad Bot Head

Head Calculation - Section 4.3.6 (and Section 4.3.7 for Ellipsoidal Head)

Computed Minimum Required Thickness [t]:

tr = 36.6648 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 15
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
t = tr + ci + co

= 36.6648 + 0.0000 + 0.0000

= 36.6648 mm - see below for the derivation

For and Elliptical heads: Compute [h, k, r,] per 4.3.7.1

h = D/(2*Aspect Ratio) = 1906.000/(2*2.000 ) = 476.5000 mm

k = Dcorr/(2*h) = 1906.000/(2*476.500 ) = 2.0000

r = Dcorr*(0.5/k-0.08) = 1906.000 *(0.5/2.000 -0.08) = 324.0200 mm

L = Dcorr*(0.44 * k + 0.02) = 1906.000 * (0.44 *2.000 + 0.02) = 1715.3999 mm

Step 3: Geometric Constants [BetaTh, PhiTh, Rth]:

Equations 4.3.8 to 4.3.11 as appropriate

t (corroded) and P for the calc.: t = 36.6648 mm P = 69.4900 bar

BetTh = acos[(0.5 * D - r)/(L - r)]

= acos[(0.5 * 1906.000 - 324.020 )/(1715.400 - 324.020 )]

= 1.1017 radians - Equation 4.3.8

PhiTh = sqrt( L * t ) / r

= sqrt( 1715.400 * 36.665 )/324.020

= 0.7740 radians - Equation 4.3.9

PhiTh < BetaTh, Thus:

Rth = ( 0.5 * D - r ) / cos( BetaTh - PhiTh ) + r

= ( 0.5 * 1906.000 - 324.020 )/cos( 1.102 - 0.774 ) + 324.020

= 988.3610 mm - Equation 4.3.10

Step 4: Coefficients: Equations 4.3.12 to 4.3.15 [C1 and C2]:

r/D > 0.08, Thus:

C1 = 0.692 * ( r / D ) + 0.605

= 0.692 * ( 324.020/1906.000 ) + 0.605

= 0.7226 - Equation 4.3.13

C2 = 1.46 - 2.6 * ( r/D ) = 1.46 - 2.6 * ( 324.020/1906.000 )

= 1.0180 - Equation 4.3.15

Step 5: Pressure to produce knuckle elastic buckling [Peth]:

= C1 * Et * t² / ( C2 * Rth * ( 0.5 * Rth - r ))


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 16
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
= 0.723 * 200199.344 * 36.665²/

( 1.018 * 988.361 * ( 0.5 * 988.361 - 324.020 ))

= 11359.23 bar - Equation 4.3.16

Step 6: Internal Pressure for max stress in knuckle equals yield [Py]:

C3 = Sy = 246.500 N/mm² (Not in the creep range - 4.3.6.1(f) )

Py = C3 * t / ( C2 * Rth * ( 0.5 * Rth / r - 1 ) )

= 246.500 *36.665/(1.018 * 988.361 * ( 0.5 * 988.361/324.020 - 1 ))

= 171.042 bar - Equation 4.3.17

Step 7: Value of Internal Press. resulting in buckling of knuckle [G and Pck]:

G = Peth/Py = 11359.228/171.042 = 66.412

G > 1, Thus:

Pck = ( ( 0.77508G - 0.20354G² + 0.019274*G³ ) /

( 1 + 0.19014G - 0.089534G² + 0.0093965*G³ ) )Py

= ( ( 0.77508*66.412 -0.20354*66.412²+0.019274*66.412³)/

( 1+0.19014*66.412 -0.089534*66.412²+0.0093965*66.412³))*171.042

= 346.21 bar - Equation 4.3.19

Step 8: Compute Allowable Pressure base on buckling of knuckle [Pak]:

= Pck/1.5 = 346.21/1.5 = 230.81 bar - Equation 4.3.21

Step 9: Compute allowable pressure based on rupture of crown [Pac]:

= 2 * S * E / (L / t + 0.5 )

= 2 * 164.300 * 1.000/(1715.400/36.665 + 0.5 )

= 69.49 bar - Equation 4.3.22

Step 10: Compute final pressure [Pa]:

= min( Pak, Pac ) = min(230.806 , 69.490 )

= 69.49 bar - Equation 4.3.23: (same as original design pressure)

Allowable pressure in Crown at given thickness [Pac]:

= 2 * S * E / (L / t + 0.5 )

= 2 * 164.300 * 1.000/(1715.400/38.000 + 0.5 )

= 71.993 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 17
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
Computed Maximum Allowable Pressure [MAWP]:

= MaxPressure - Pliq = 71.9928 - 0.490 = 71.5028 bar

Computed Maximum Allowable Pressure New and Cold [MAPnc]:

= 76.4184 bar

Computed Membrane Stress Intensity at Design Pressure [Sm]:

= 158.588 N/mm²

Required Thickness of Straight Flange = 41.172 mm

Percent Fiber Elongation per Table 6.1

For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro) 10.344 %

For one Piece doubly Curved Heads 100*ln(Db/(Do-2t)) 24.519 %

Where Db is the blank diameter for one piece doubly curved surfaces [Db]:

= square root( 4 * Head Surface Area / 3.14159 )

= square root( 4 * 4659090/3.14159 )

= 2435.598 mm

MDMT Calculations in the Knuckle Portion:

This element is Post Weld Heat Treated PWHT

Computed Minimum Design Metal Temperature : -34 °C

User entered Minimum Design Temperature : -29 °C

The curve for this material is curve : D

From Figure 3.8M- with PWHT, the MDMT is : -32 °C

Temperature reduction per Graph 3.13 : 3 °C

The computed stress ratio is : 0.941

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )

= ( 35.776 * 1.00 )/( 38.000 - 0.000 - 0.000 )

= 0.941

MDMT Calculations in the Head Straight Flange:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 18
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 

This element is Post Weld Heat Treated PWHT

Computed Minimum Design Metal Temperature : -36 °C

User entered Minimum Design Temperature : -29 °C

The curve for this material is curve : D

From Figure 3.8M- with PWHT, the MDMT is : -27 °C

Temperature reduction per Graph 3.13 : 8 °C

The computed stress ratio is : 0.837

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )

= ( 40.165 * 1.00 )/( 48.000 - 0.000 - 0.000 )

= 0.837

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 30 To 40 SA-516 70 , Fig. 3.8M Curve D at 65 °C

Clad Shell

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*1906.000 *(exp( 69.490/(164.300 *1.000 ))-1) + 0.000 + 0.000

= 41.1725 + 0.000 + 0.000 = 41.1725 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 164.300 * 1.000 * Ln( ( 2*44.000 + 1906.000 )/1906.000 ) - 0.490

= 74.156 - 0.490 = 73.6661 bar

Computed Maximum Allowable Pressure New & Cold [MAPnc]:

= S * E * Ln( ( 2*t + D ) / D )

= 174.400 * 1.000 * Ln( ( 2*44.000 + 1906.000 )/1906.000 )

= 78.7147 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 19
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
Computed Stress Intensity at Design Pressure [S]:

= P * D / ( E( Do - D ) )

= 69.490 * 1906.000/( 1.00 ( 1994.000 - 1906.000 ) )

= 150.5133 N/mm²

Percent Fiber Elongation per Table 6.1

Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 2.256 %

Minimum Design Metal Temperature Results:

This element is Post Weld Heat Treated PWHT

Computed Minimum Design Metal Temperature : -33 °C

User entered Minimum Design Temperature : -29 °C

The curve for this material is curve : D

From Figure 3.8M- with PWHT, the MDMT is : -29 °C

Temperature reduction per Graph 3.13 : 4 °C

The computed stress ratio is : 0.913

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )

= ( 40.165 * 1.00 )/( 44.000 - 0.000 - 0.000 )

= 0.913

Note: Post Weld Heat Treatment is required for this Element/Joint.

Elliptical Head From 40 To 50 SA-516 70 , Fig. 3.8M Curve D at 65 °C

Clad Top Head

Head Calculation - Section 4.3.6 (and Section 4.3.7 for Ellipsoidal Head)

Computed Minimum Required Thickness [t]:

tr = 36.6648 mm

t = tr + ci + co

= 36.6648 + 0.0000 + 0.0000

= 36.6648 mm - see below for the derivation


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 20
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 

For and Elliptical heads: Compute [h, k, r,] per 4.3.7.1

h = D/(2*Aspect Ratio) = 1906.000/(2*2.000 ) = 476.5000 mm

k = Dcorr/(2*h) = 1906.000/(2*476.500 ) = 2.0000

r = Dcorr*(0.5/k-0.08) = 1906.000 *(0.5/2.000 -0.08) = 324.0200 mm

L = Dcorr*(0.44 * k + 0.02) = 1906.000 * (0.44 *2.000 + 0.02) = 1715.3999 mm

Step 3: Geometric Constants [BetaTh, PhiTh, Rth]:

Equations 4.3.8 to 4.3.11 as appropriate

t (corroded) and P for the calc.: t = 36.6648 mm P = 69.4900 bar

BetTh = acos[(0.5 * D - r)/(L - r)]

= acos[(0.5 * 1906.000 - 324.020 )/(1715.400 - 324.020 )]

= 1.1017 radians - Equation 4.3.8

PhiTh = sqrt( L * t ) / r

= sqrt( 1715.400 * 36.665 )/324.020

= 0.7740 radians - Equation 4.3.9

PhiTh < BetaTh, Thus:

Rth = ( 0.5 * D - r ) / cos( BetaTh - PhiTh ) + r

= ( 0.5 * 1906.000 - 324.020 )/cos( 1.102 - 0.774 ) + 324.020

= 988.3610 mm - Equation 4.3.10

Step 4: Coefficients: Equations 4.3.12 to 4.3.15 [C1 and C2]:

r/D > 0.08, Thus:

C1 = 0.692 * ( r / D ) + 0.605

= 0.692 * ( 324.020/1906.000 ) + 0.605

= 0.7226 - Equation 4.3.13

C2 = 1.46 - 2.6 * ( r/D ) = 1.46 - 2.6 * ( 324.020/1906.000 )

= 1.0180 - Equation 4.3.15

Step 5: Pressure to produce knuckle elastic buckling [Peth]:

= C1 * Et * t² / ( C2 * Rth * ( 0.5 * Rth - r ))

= 0.723 * 200199.344 * 36.665²/

( 1.018 * 988.361 * ( 0.5 * 988.361 - 324.020 ))

= 11359.23 bar - Equation 4.3.16


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 21
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 

Step 6: Internal Pressure for max stress in knuckle equals yield [Py]:

C3 = Sy = 246.500 N/mm² (Not in the creep range - 4.3.6.1(f) )

Py = C3 * t / ( C2 * Rth * ( 0.5 * Rth / r - 1 ) )

= 246.500 *36.665/(1.018 * 988.361 * ( 0.5 * 988.361/324.020 - 1 ))

= 171.042 bar - Equation 4.3.17

Step 7: Value of Internal Press. resulting in buckling of knuckle [G and Pck]:

G = Peth/Py = 11359.228/171.042 = 66.412

G > 1, Thus:

Pck = ( ( 0.77508G - 0.20354G² + 0.019274*G³ ) /

( 1 + 0.19014G - 0.089534G² + 0.0093965*G³ ) )Py

= ( ( 0.77508*66.412 -0.20354*66.412²+0.019274*66.412³)/

( 1+0.19014*66.412 -0.089534*66.412²+0.0093965*66.412³))*171.042

= 346.21 bar - Equation 4.3.19

Step 8: Compute Allowable Pressure base on buckling of knuckle [Pak]:

= Pck/1.5 = 346.21/1.5 = 230.81 bar - Equation 4.3.21

Step 9: Compute allowable pressure based on rupture of crown [Pac]:

= 2 * S * E / (L / t + 0.5 )

= 2 * 164.300 * 1.000/(1715.400/36.665 + 0.5 )

= 69.49 bar - Equation 4.3.22

Step 10: Compute final pressure [Pa]:

= min( Pak, Pac ) = min(230.806 , 69.490 )

= 69.49 bar - Equation 4.3.23: (same as original design pressure)

Allowable pressure in Crown at given thickness [Pac]:

= 2 * S * E / (L / t + 0.5 )

= 2 * 164.300 * 1.000/(1715.400/42.000 + 0.5 )

= 79.479 bar

Computed Maximum Allowable Pressure [MAWP]:

= MaxPressure - Pliq = 79.4794 - 0.490 = 78.9894 bar


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 22
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
Computed Maximum Allowable Pressure New and Cold [MAPnc]:

= 84.3652 bar

Computed Membrane Stress Intensity at Design Pressure [Sm]:

= 143.650 N/mm²

Required Thickness of Straight Flange = 41.172 mm

Percent Fiber Elongation per Table 6.1

For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro) 10.344 %

For one Piece doubly Curved Heads 100*ln(Db/(Do-2t)) 24.519 %

Where Db is the blank diameter for one piece doubly curved surfaces [Db]:

= square root( 4 * Head Surface Area / 3.14159 )

= square root( 4 * 4659090/3.14159 )

= 2435.598 mm

MDMT Calculations in the Knuckle Portion:

This element is Post Weld Heat Treated PWHT

Computed Minimum Design Metal Temperature : -37 °C

User entered Minimum Design Temperature : -29 °C

The curve for this material is curve : D

From Figure 3.8M- with PWHT, the MDMT is : -30 °C

Temperature reduction per Graph 3.13 : 8 °C

The computed stress ratio is : 0.852

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )

= ( 35.776 * 1.00 )/( 42.000 - 0.000 - 0.000 )

= 0.852

MDMT Calculations in the Head Straight Flange:

This element is Post Weld Heat Treated PWHT

Computed Minimum Design Metal Temperature : -36 °C


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 23
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
User entered Minimum Design Temperature : -29 °C

The curve for this material is curve : D

From Figure 3.8M- with PWHT, the MDMT is : -27 °C

Temperature reduction per Graph 3.13 : 8 °C

The computed stress ratio is : 0.837

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )

= ( 40.165 * 1.00 )/( 48.000 - 0.000 - 0.000 )

= 0.837

Note: Post Weld Heat Treatment is required for this Element/Joint.

Hydrostatic Test Pressure Results:

Test Pressure at high point in vessel per Equation 8.1

= 1.43 * MAWP

= 1.43 * 71.5028

= 102.249 bar

Test Pressure at high point in vessel per Equation 8.2

= 1.25 * MAWP * ST/S

= 1.25 * 71.5028 * 1.061

= 94.796 bar

Vertical Test performed per: max( 1.43*MAWP, 1.25*MAWP*ST/S)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered

when determining the hydrotest pressure for those test types that are based This value very
on the MAWP of the vessel. closed to 0.95
limited by code.
Please advise if
Stresses on Elements due to Test Pressure: can improve this
value for safety
measures.
From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------

Clad Bot Head 234.5 248.9 0.942 102.74

Clad Shell 222.4 248.9 0.894 102.69


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 24
FileName : 04014-V-04_R0
Internal Pressure Calculations : Step: 3 6:30pmSep 11,2014
 
Clad Top Head 211.5 248.9 0.850 102.30

----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:

Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------

N3 - 3B Nozzle 165.48 156.02 1.061

N4 - 3B Nozzle 165.48 156.02 1.061

N8B - 3B Nozzle 165.48 156.02 1.061

N9B - 3B Nozzle 165.48 156.02 1.061

N1 - 24B Nozzle 165.48 156.02 1.061

N5 - 3B Nozzle 165.48 156.02 1.061

N7 - 3B Nozzle 165.48 156.02 1.061

N8A - 3B Nozzle 165.48 156.02 1.061

N9A - 3B Nozzle 165.48 156.02 1.061

N10 - 3B Nozzle 165.48 156.02 1.061

MW - 26B Nozzle 165.48 156.02 1.061

N2 - 28B Nozzle 165.48 156.02 1.061

N6 - 3B Nozzle 165.48 156.02 1.061

----------------------------------------------------------------------

Minimum 1.061

Stress ratios for Vessel Elements:

Description Ambient Operating ratio

----------------------------------------------------------------------

Skirt 174.40 164.30 1.061

Clad Bot Head 174.40 164.30 1.061

Clad Shell 174.40 164.30 1.061

Clad Top Head 174.40 164.30 1.061

----------------------------------------------------------------------

Minimum 1.061

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 25
FileName : 04014-V-04_R0
External Pressure Calculations : Step: 4 6:30pmSep 11,2014
 

External Pressure Calculation Results :

ASME Code, Section VIII, Division 2, 2013

Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 65 °C

Clad Bot Head

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:

= 0.075 * Ey * ( t / Ro )

= 0.075 * 200199 * ( 38.000/1719.867 )

= 331.751 N/mm²

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:

= Fhe / Sy

= 331.8 / 246.5

= 1.346

Predicted Buckling Stress [Fic]:

Since Fr > 0.55 and Fr <= 1.6, Fic = 0.18 * Fh + 0.45 * Fy

= 0.18 * Fhe + 0.45 * Fy

= 170.640 N/mm²

Compute the Factor of Safety [FS]:

Since Fic > 0.55 Fy and Fic < Fy

= 2.407 - 0.741 * Fic / Fy

= 2.407 - 0.741 * 170.64/246.50

= 1.894

Allowable Circumferential Compressive Stress [Fha]:

Since Fr > 0.55 and Fr < 1.6, Fha = ( 0.18 * Fh + 0.45 * Fy )/FS

= ( 0.18 * 331.75 + 0.45 * 246.50 )/1.894

= 90.093 N/mm²

Allowable External Pressure at the given Thickness [Pa]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 26
FileName : 04014-V-04_R0
External Pressure Calculations : Step: 4 6:30pmSep 11,2014
 
= 2 * Fha[t/Ro]

= 2 * 90.093 [38.000/1719.867 ]

= 39.811 bar

Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 65 °C

Clad Shell

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Determine Parameter [Mx]:

= L / sqrt( Ro * t )

= 4367.667/sqrt( 997.000 * 44.000 )

= 20.853

Compute the Factor [Ch]:

Since Mx > 13 and Mx < 2 * (Do/t)0.94, Ch = 1.12 * Mx-1.058

= 1.12 * 20.853-1.058

= 0.0450

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:

= 1.6 * Ch * Ey * ( t / Do )

= 1.6 * 0.045 * 200199 * ( 44.000/1994.000 )

= 318.303 N/mm²

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:

= Fhe / Fy

= 318.3/246.5

= 1.291

Predicted Buckling Stress [Fic]:

Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr0.4

= 0.7 * 246.50 * 1.290.4

= 191.128 N/mm²

Compute the Factor of Safety [FS]:

Since Fic > 0.55 Fy and Fic < Fy

= 2.407 - 0.741 * Fic / Fy


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 27
FileName : 04014-V-04_R0
External Pressure Calculations : Step: 4 6:30pmSep 11,2014
 
= 2.407 - 0.741 * 191.13/246.50

= 1.832

Allowable Circumferential Compressive Stress [Fha]:

Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr0.4

= 0.7 * 246.5/1.832 * 1.2910.4

= 104.302 N/mm²

Allowable External Pressure at the given Thickness [Pa]:

= 2 * Fha * ( t / Do )

= 2 * 1042.987 * ( 44.000/1994.000 )

= 46.030 bar

Elliptical Head From 40 to 50 Ext. Chart: CS-2 at 65 °C

Clad Top Head

Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4

Elastic Hoop Compressive Membrane Failure Stress [Fhe]:

= 0.075 * Ey * ( t / Ro )

= 0.075 * 200199 * ( 42.000/1720.541 )

= 366.529 N/mm²

Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:

= Fhe / Sy

= 366.5 / 246.5

= 1.487

Predicted Buckling Stress [Fic]:

Since Fr > 0.55 and Fr <= 1.6, Fic = 0.18 * Fh + 0.45 * Fy

= 0.18 * Fhe + 0.45 * Fy

= 176.900 N/mm²

Compute the Factor of Safety [FS]:

Since Fic > 0.55 Fy and Fic < Fy

= 2.407 - 0.741 * Fic / Fy

= 2.407 - 0.741 * 176.90/246.50


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 28
FileName : 04014-V-04_R0
External Pressure Calculations : Step: 4 6:30pmSep 11,2014
 
= 1.875

Allowable Circumferential Compressive Stress [Fha]:

Since Fr > 0.55 and Fr < 1.6, Fha = ( 0.18 * Fh + 0.45 * Fy )/FS

= ( 0.18 * 366.53 + 0.45 * 246.50 )/1.875

= 94.336 N/mm²

Allowable External Pressure at the given Thickness [Pa]:

= 2 * Fha[t/Ro]

= 2 * 94.336 [42.000/1720.541 ]

= 46.055 bar

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |

| | mm | mm | mm | | N/mm² |

---------------------------------------------------------------------------

10| 20| 2000.00 | ... | ... | No Calc | No Calc |

20| 30| No Calc | 1982.00 | 38.0000 | No Calc | No Calc |

30| 40| 4367.67 | 1994.00 | 44.0000 | No Calc | No Calc |

40| 50| No Calc | 1990.00 | 42.0000 | No Calc | No Calc |

External Pressure Calculations

| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |

| | mm | mm | bar | bar |

----------------------------------------------------------------

10| 20| ... | No Calc | ... | No Calc |

20| 30| 38.0000 | 4.51335 | 1.03400 | 39.8105 |

30| 40| 44.0000 | 8.29926 | 1.03400 | 46.0295 |

40| 50| 42.0000 | 4.51512 | 1.03400 | 46.0550 |

Minimum 39.811

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 29
FileName : 04014-V-04_R0
External Pressure Calculations : Step: 4 6:30pmSep 11,2014
 
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |

| | mm | mm | mm**4 | mm**4 |

-------------------------------------------------------------------

10| 20| 2000.00 | No Calc | No Calc | No Calc |

20| 30| No Calc | No Calc | No Calc | No Calc |

30| 40| 4367.67 | 25.40E+06 | No Calc | No Calc |

40| 50| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 30
FileName : 04014-V-04_R0
Element and Detail Weights : Step: 5 6:30pmSep 11,2014
 

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |

| | kgm | m³ | kgm | m³ | kgm |

---------------------------------------------------------------------------

10| 20| 2879.10 | ... | 2879.10 | ... | 287.910 |

20| 30| 1814.23 | 1.04922 | 1814.23 | 1.04922 | 181.423 |

30| 40| 8252.11 | 11.2722 | 8252.11 | 11.2722 | 825.211 |

40| 50| 1814.23 | 1.04922 | 1814.23 | 1.04922 | 181.423 |

---------------------------------------------------------------------------

Total 14759 13.37 14759 13.37 1475

Weight of Details

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description

| | kgm | mm | mm |

-------------------------------------------------

20|Lini| 168.802 | ... | -213.250 | SS316 CLAD

20|Nozl| 26.3453 | -500.000 | -405.650 | N3 - 3B

20|Nozl| 140.375 | ... | -476.500 | N4 - 3B

20|Nozl| 82.7407 | 500.000 | -405.650 | N8B - 3B

20|Nozl| 82.7407 | 250.000 | -405.650 | N9B - 3B

30|Lini| 566.779 | ... | 1975.00 | SS316 CLAD

30|Nozl| 757.635 | 1240.50 | 1935.00 | N1 - 24B

30|Nozl| 32.9591 | 991.100 | 2975.00 | N5 - 3B

30|Nozl| 32.9591 | 991.100 | 2975.00 | N7 - 3B

30|Nozl| 32.9591 | 991.100 | 2000.00 | N8A - 3B

30|Nozl| 32.9591 | 991.100 | 1274.00 | N9A - 3B

30|Nozl| 32.9591 | 991.100 | 475.000 | N10 - 3B

30|Nozl| 412.945 | 1266.00 | 850.000 | MW - 26B

30|Wght| 3800.00 | ... | 1975.00 | LIQ WT

30|Wght| 1790.00 | ... | 1975.00 | INT WG

40|Lini| 152.412 | ... | 263.250 | SS316 CLAD

40|Nozl| 911.301 | ... | 781.300 | N2 - 28B

40|Nozl| 33.4788 | -649.519 | 598.785 | N6 - 3B


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 31
FileName : 04014-V-04_R0
Element and Detail Weights : Step: 5 6:30pmSep 11,2014
 

Total Weight of Each Detail Type

Total Weight of Lining 888.0

Total Weight of Nozzles 2612.4

Total Weight of Weights 5590.0

---------------------------------------------------------------

Sum of the Detail Weights 9090.4 kgm

Weight Summation

Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------

16235.6 18848.0 16235.6 18848.0 16235.6 19736.0

... 13362.5 ... ... ... ...

2612.4 ... 2612.4 ... ... ...

... ... ... ... 888.0 5590.0

... ... ... 888.0 ... ...

... ... ... ... 2612.4 ...

------------------------------------------------------------------------------

18848.0 32210.5 19736.0 19736.0 19736.0 25326.0 kgm

Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has

been applied to the shells/heads/flange/tubesheets/tubes etc. in the

weight calculations for metallic components.

Note: The shipping total has been modified because some items have

been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 18848.0 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 32210.5 kgm

Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 19736.0 kgm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 32
FileName : 04014-V-04_R0
Element and Detail Weights : Step: 5 6:30pmSep 11,2014
 
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 19736.0 kgm

Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 19736.0 kgm

Operating Wt. - Empty Wt + Operating Liq. Uncorroded 25326.0 kgm

Field Test Wt. - Empty Weight + Water (Full) 33098.5 kgm

Mass of the Upper 1/3 of the Vertical Vessel 8185.3 kgm

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

| | Surface |

From| To | Area |

| | mm² |

----------------------------

10| 20| 12.35E+06 |

20| 30| 4.659E+06 |

30| 40| 24.74E+06 |

40| 50| 4.659E+06 |

------------------------------

Total 46415048.000 mm²

Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |

| | kgm | kgm | kgm | N-m | kgm |

---------------------------------------------------------------------------

10| 20| 3167.01 | 3167.01 | 3167.01 | ... | 3167.01 |

20| 30| 2496.66 | 2496.66 | 3545.24 | 737.986 | 2496.66 |

30| 40| 10979.5 | 16569.5 | 22244.8 | 15950.7 | 16569.5 |

40| 50| 3092.85 | 3092.85 | 4141.43 | 213.319 | 3092.85 |

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

| | kgm | kgm | kgm |

-------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 33
FileName : 04014-V-04_R0
Element and Detail Weights : Step: 5 6:30pmSep 11,2014
 
10| 20| 25326.0 | 25326.0 | 33098.5 |

20| 30| 22159.0 | 22159.0 | 29931.5 |

30| 40| 19662.3 | 19662.3 | 26386.3 |

40| 50| 3092.85 | 3092.85 | 4141.43 |

Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid

weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

| | N-m | N-m | N-m |

-------------------------------------------------

10| 20| 16902.0 | 16902.0 | 16902.0 |

20| 30| 16902.0 | 16902.0 | 16902.0 |

30| 40| 16164.0 | 16164.0 | 16164.0 |

40| 50| 213.319 | 213.319 | 213.319 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 34
FileName : 04014-V-04_R0
Nozzle Flange MAWP : Step: 6 6:30pmSep 11,2014
 

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group

bar bar °C

----------------------------------------------------------------------------

N3 - 3B 98.1 102.1 65 600 GR 1.1

N4 - 3B 98.1 102.1 65 600 GR 1.1

N8B - 3B 98.1 102.1 65 600 GR 1.1

N9B - 3B 98.1 102.1 65 600 GR 1.1

N1 - 24B 98.1 102.1 65 600 GR 1.1

N5 - 3B 98.1 102.1 65 600 GR 1.1

N7 - 3B 98.1 102.1 65 600 GR 1.1

N8A - 3B 98.1 102.1 65 600 GR 1.1

N9A - 3B 98.1 102.1 65 600 GR 1.1

N10 - 3B 98.1 102.1 65 600 GR 1.1

MW - 26B 98.1 102.1 65 600 GR 1.1

N2 - 28B 98.1 102.1 65 600 GR 1.1

N6 - 3B 98.1 102.1 65 600 GR 1.1

----------------------------------------------------------------------------

Minimum Rating 98.1 102.1 bar (for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

Note: Large Diameter Flange ratings per ANSI B16.47 2006 edition.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 35
FileName : 04014-V-04_R0
Natural Frequency Calculation : Step: 7 6:30pmSep 11,2014
 

The Natural Frequencies for the vessel have been computed iteratively

by solving a system of matrices. These matrices describe the mass

and the stiffness of the vessel. This is the generalized eigenvalue/

eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 17.0135 Hz.

The Natural Frequency for the Vessel (Ope...) is 17.0135 Hz.

The Natural Frequency for the Vessel (Filled) is 14.7485 Hz.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 36
FileName : 04014-V-04_R0
Wind Load Calculation : Step: 8 6:30pmSep 11,2014
 

Note: Using the User Defined Wind Profile ...

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm

Df - Damping Factor < 0.75 Unstable, > 0.95 Stable

Dr - Average internal diameter of top half of vessel mm

f - Natural frequency of vibration (Hertz)

f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)

L - Total height of structure mm

Lc - Total length of conical section(s) of vessel mm

tb - Uncorroded plate thickness at bottom of vessel mm

V30 - Design Wind Speed provided by user m/sec

Vc - Critical wind velocity m/sec

Vw - Maximum wind speed at top of structure m/sec

W - Total corroded weight of structure N

Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N

Z - Maximum amplitude of vibration at top of vessel mm

Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )

Vp - Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)

P30 - wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5

0.000/6050.000 = 0.000

#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 6.51/19.85² ) * 104 = 165.265 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr²)
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 37
FileName : 04014-V-04_R0
Wind Load Calculation : Step: 8 6:30pmSep 11,2014
 
= 248346/( 6050.00 * 1906.000² )

= 0.11299E-04

Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations

ID Wind Area Elevation Pressure Force Cf

mm² mm KN/m² N

-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping

ID Wind Area Elevation Pressure Force

mm² mm KN/m² N

-------------------------------------------------------------------------

LIQ WT 0.00 4025.00 0.59 0.00

INT WG 0.00 4025.00 0.59 0.00

The Natural Frequency for the Vessel (Ope...) is 17.0135 Hz.

Wind Load Calculation

| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |

| | mm | mm | mm² | KN/m² | N |

---------------------------------------------------------------------------

10| 20| 1000.00 | 2359.20 | 4.718E+06 | 0.58000 | 2736.61 |

20| 30| 2025.00 | 2378.40 | 118920. | 0.58720 | 69.8282 |

30| 40| 4025.00 | 2392.80 | 9.452E+06 | 0.59059 | 5581.89 |

40| 50| 6243.26 | 2388.00 | 1.092E+06 | 0.60040 | 655.539 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 38
FileName : 04014-V-04_R0
Wind/Earthquake Shear, Bending : Step: 9 6:30pmSep 11,2014
 

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |

| | mm | N | N | N-m | N-m |

---------------------------------------------------------------------------

10| 20| 1000.00 | 9043.86 | ... | 29449.7 | ... |

20| 30| 2025.00 | 6307.26 | ... | 14092.4 | ... |

30| 40| 4025.00 | 6237.43 | ... | 13778.7 | ... |

40| 50| 6025.00 | 655.539 | ... | 159.531 | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 39
FileName : 04014-V-04_R0
Wind Deflection : Step: 10 6:30pmSep 11,2014
 

Wind Deflection Calculations:

The following table is for the Operating Case.

Wind Deflection

| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection |Deflection | Rotation |

| | N | mm | mm | |

--------------------------------------------------------------

10| 20| 9043.86 | 0.0014313 | 0.0051489 | ... |

20| 30| 6307.26 | 0.0052640 | 0.0053796 | ... |

30| 40| 6237.43 | 0.015290 | 0.025912 | 0.00001 |

40| 50| 655.539 | 0.026047 | 0.026183 | 0.00001 |

Critical Wind Velocity for Tower Vibration

| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |

| | m/sec | m/sec |

-------------------------------------

10| 20| 200.151 | 1250.94 |

20| 30| 201.780 | 1261.12 |

30| 40| 203.002 | 1268.76 |

40| 50| 202.594 | 1266.22 |

Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 30.250 Actual Deflection : 0.026 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 40
FileName : 04014-V-04_R0
Longitudinal Stress Constants : Step: 11 6:30pmSep 11,2014
 

Longitudinal Stress Constants

| | Metal Area | Metal Area |New & Cold | Corroded |

From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |

| | mm² | mm² | mm ³ | mm ³ |

--------------------------------------------------------------

10| 20| 97410.1 | 97410.1 | 47.11E+06 | 47.11E+06 |

20| 30| 232076. | 232076. | 110.7E+06 | 110.7E+06 |

30| 40| 269549. | 269549. | 128.6E+06 | 128.6E+06 |

40| 50| 257032. | 257032. | 122.6E+06 | 122.6E+06 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 41
FileName : 04014-V-04_R0
Longitudinal Allowable Stresses : Step: 12 6:30pmSep 11,2014
 

Longitudinal Allowable Stresses

| | | Hydrotest | | Hydrotest |

From| To | Tensile | Tensile | Compressive | Compressive |

| | N/mm² | N/mm² | N/mm² | N/mm² |

-------------------------------------------------------------------

10| 20| 80.5070 | 248.900 | -104.000 | -124.800 |

20| 30| 164.300 | 248.900 | -118.891 | -142.669 |

30| 40| 164.300 | 248.900 | -120.477 | -144.573 |

40| 50| 164.300 | 248.900 | -120.000 | -144.000 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 42
FileName : 04014-V-04_R0
Longitudinal Stresses Due to . . . Step: 13 6:30pmSep 11,2014
 

Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test

cases have also been computed in the corroded condition.

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |Long. Str. |

From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

| | N/mm² | N/mm² | N/mm² |

-------------------------------------------------

10| 20| ... | ... | ... |

20| 30| 85.4360 | -1.37468 | 125.712 |

30| 40| 73.5585 | -1.19794 | 108.236 |

40| 50| 77.1406 | -1.25124 | 113.506 |

Longitudinal Stresses Due to . . .

| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |

From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |

| | N/mm² | N/mm² | N/mm² | N/mm² | N/mm² |

---------------------------------------------------------------------------

10| 20| -2.54971 | -2.54971 | -3.33222 | 0.35867 | 0.35867 |

20| 30| -0.93637 | -0.93637 | -0.93637 | 0.15268 | 0.15268 |

30| 40| -0.71536 | -0.71536 | -0.71536 | 0.12568 | 0.12568 |

40| 50| -0.11800 | -0.11800 | -0.11800 | 0.0017395 | 0.0017395 |

Longitudinal Stresses Due to . . .

| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |

From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |

| | N/mm² | N/mm² | N/mm² | N/mm² | N/mm² |

---------------------------------------------------------------------------

10| 20| 0.35867 | 0.62494 | ... | 0.20623 | ... |

20| 30| 0.15268 | 0.12730 | ... | 0.042008 | ... |

30| 40| 0.12568 | 0.10713 | ... | 0.035354 | ... |


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 43
FileName : 04014-V-04_R0
Longitudinal Stresses Due to . . . Step: 13 6:30pmSep 11,2014
 
40| 50| 0.0017395 | 0.0013009 | ... | 0.00042930 | ... |

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |

From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |

| | N/mm² | N/mm² | N/mm² | N/mm² |

--------------------------------------------------------------

10| 20| ... | ... | ... | ... |

20| 30| ... | ... | ... | ... |

30| 40| ... | ... | ... | ... |

40| 50| ... | ... | ... | ... |

Longitudinal Stresses Due to . . .

| | Long. Str. | Long. Str. |

From| To | Y Forces W | Y ForceS S |

| | N/mm² | N/mm² |

-------------------------------------

10| 20| ... | ... |

20| 30| ... | ... |

30| 40| ... | ... |

40| 50| ... | ... |

Long. Stresses due to User Forces and Moments

| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|

From| To | Corroded | Corroded | No Corr. | No Corr. |

| | N/mm² | N/mm² | N/mm² | N/mm² |

--------------------------------------------------------------

10| 20| ... | ... | ... | ... |

20| 30| ... | ... | ... | ... |

30| 40| ... | ... | ... | ... |

40| 50| ... | ... | ... | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 44
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure

HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure

EW = Longitudinal Stress due to Weight (No Liquid)

OW = Longitudinal Stress due to Weight (Operating)

HW = Longitudinal Stress due to Weight (Hydrotest)

WI = Bending Stress due to Wind Moment (Operating)

EQ = Bending Stress due to Earthquake Moment (Operating)

EE = Bending Stress due to Earthquake Moment (Empty)

HI = Bending Stress due to Wind Moment (Hydrotest)

HE = Bending Stress due to Earthquake Moment (Hydrotest)

WE = Bending Stress due to Wind Moment (Empty) (no CA)

WF = Bending Stress due to Wind Moment (Filled) (no CA)

CW = Longitudinal Stress due to Weight (Empty) (no CA)

VO = Bending Stress due to Vortex Shedding Loads ( Ope )

VE = Bending Stress due to Vortex Shedding Loads ( Emp )

VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )

FW = Axial Stress due to Vertical Forces for the Wind Case

FS = Axial Stress due to Vertical Forces for the Seismic Case

BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded

BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded

BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded

BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 45
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
type of stress.

For Division 2, stress Sigma1 is the hoop stress due to internal

pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).

The positive magnitude of Sigma3 is the 0.5 times the pressure.

The stresses are combined per equation 4.3.44 to determine

the overall stress intensity.

An asterisk (*) in the final column denotes overstress.

Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.

Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.11 80.51 -3.53 147.87 0.0138 0.0239

20 0.46 164.30 -1.22 90.09 0.0028 0.0135

30 0.34 164.30 -0.95 147.87 0.0021 0.0064

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 2 : NP+EW+EE+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 0.55 164.30 -1.09 90.09 0.0034 0.0121

30 0.42 164.30 -0.84 147.87 0.0025 0.0057

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 3 : NP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.11 80.51 -3.53 147.87 0.0138 0.0239

20 0.46 164.30 -1.22 90.09 0.0028 0.0135

30 0.34 164.30 -0.95 147.87 0.0021 0.0064

40 0.08 164.30 -0.12 94.34 0.0005 0.0013


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 46
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 0.55 164.30 -1.09 90.09 0.0034 0.0121

30 0.42 164.30 -0.84 147.87 0.0025 0.0057

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 5 : NP+HW+HI

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.96 248.90 -3.90 124.80 0.0079 0.0312

20 0.52 248.90 -1.13 142.67 0.0021 0.0079

30 0.39 248.90 -0.88 144.57 0.0016 0.0061

40 0.08 248.90 -0.12 144.00 0.0003 0.0008

Analysis of Load Case 6 : NP+HW+HE

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.90 -3.69 124.80 0.0084 0.0296

20 0.55 248.90 -1.09 142.67 0.0022 0.0076

30 0.42 248.90 -0.84 144.57 0.0017 0.0058

40 0.08 248.90 -0.12 144.00 0.0003 0.0008

Analysis of Load Case 7 : IP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.11 80.51 -3.53 147.87 0.0138 0.0239

20 140.54 164.30 90.09 0.8554

30 133.36 164.30 147.87 0.8117

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 164.30 147.87 0.8117


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 47
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
40 127.60 164.30 120.00 0.7766

Analysis of Load Case 9 : EP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.11 80.51 -3.53 147.87 0.0138 0.0239

20 1.44 164.30 -2.59 90.09 0.0087 0.0288

30 1.19 164.30 -2.15 147.87 0.0072 0.0145

40 0.97 164.30 -1.37 147.87 0.0059 0.0093

Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 1.53 164.30 -2.46 90.09 0.0093 0.0273

30 1.26 164.30 -2.04 147.87 0.0077 0.0138

40 0.97 164.30 -1.37 147.87 0.0059 0.0093

Analysis of Load Case 11 : HP+HW+HI

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.96 248.90 -3.90 124.80 0.0079 0.0312

20 124.97 248.90 142.67 0.5021

30 107.68 248.90 144.57 0.4326

40 113.39 248.90 144.00 0.4556

Analysis of Load Case 12 : HP+HW+HE

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.90 -3.69 124.80 0.0084 0.0296

20 124.93 248.90 142.67 0.5019

30 107.65 248.90 144.57 0.4325

40 113.39 248.90 144.00 0.4556

Analysis of Load Case 13 : IP+WE+EW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 48
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
20 140.53 164.30 90.09 0.8553

30 133.36 164.30 147.87 0.8117

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 14 : IP+WF+CW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.80 80.51 -2.55 147.87 0.0224 0.0172

20 140.52 164.30 90.09 0.8553

30 133.36 164.30 147.87 0.8117

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 15 : IP+VO+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 164.30 147.87 0.8117

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 16 : IP+VE+EW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 164.30 147.87 0.8117

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 17 : NP+VO+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 0.55 164.30 -1.09 90.09 0.0034 0.0121

30 0.42 164.30 -0.84 147.87 0.0025 0.0057

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 18 : FS+BS+IP+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 49
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 164.30 147.87 0.8117

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 19 : FS+BS+EP+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 80.51 -2.91 147.87 0.0192 0.0197

20 1.53 164.30 -2.46 90.09 0.0093 0.0273

30 1.26 164.30 -2.04 147.87 0.0077 0.0138

40 0.97 164.30 -1.37 147.87 0.0059 0.0093

Absolute Maximum of the all of the Stress Ratio's 0.8554

Governing Element: Clad Bot Head

Governing Load Case 7 : IP+OW+WI+FW+BW

Additional Results per Section 4.4, see 4.4.15

Nomenclature :

L - Section Length mm

Fxa - Allowable comp mem stress due to compression with lamc <= 0.15, N/mm²

Fba - Allowable all comp mem stress due to bending moment, N/mm²

Fva - Allowable shear stress when only shear is present, N/mm²

Fha - Allowable hoop comp memb stress under ext pressure alone, N/mm²

Fxha - Allowable axial comp w/hoop compression and lamc <= 0.15, N/mm²

Fhxa - Allowable hoop comp w/axial compression and lamc <= 0.15, N/mm²

Faha - Allowable axial comp w/hoop compression and lamc > 0.15, N/mm²

Fbha - Allowable axial comp from bending w/hoop compression, N/mm²

Fhba - Allowable hoop comp w/long compression due to moment, N/mm²

Allowable Stress Results for Case 1 : NP+EW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 50
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
40 94 6895 6895 6895 6895

Allowable Stress Results for Case 2 : NP+EW+EE+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 3 : NP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 4 : NP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 5 : NP+HW+HI

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 6 : NP+HW+HE

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 7 : IP+OW+WI+FW+BW


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 51
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 8 : IP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 9 : EP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 33 111 33 10 103

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 10 : EP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 33 111 33 5 103

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 11 : HP+HW+HI

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 12 : HP+HW+HE

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 52
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 13 : IP+WE+EW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 14 : IP+WF+CW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 15 : IP+VO+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 16 : IP+VE+EW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 17 : NP+VO+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 53
FileName : 04014-V-04_R0
Stress due to Combined Loads : Step: 14 6:30pmSep 11,2014
 
Allowable Stress Results for Case 18 : FS+BS+IP+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 19 : FS+BS+EP+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 33 111 33 5 103

40 147 6895 6895 6895 6895

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 54
FileName : 04014-V-04_R0
Center of Gravity Calculation : Step: 15 6:30pmSep 11,2014
 

Shop/Field Installation Options :

Lining is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of Lining 3983.688 mm

Center of Gravity of Nozzles 4514.942 mm

Center of Gravity of Added Weights (Operating) 4025.000 mm

Center of Gravity of Bare Shell New and Cold 3434.928 mm

Center of Gravity of Bare Shell Corroded 3434.928 mm

Vessel CG in the Operating Condition 3695.813 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 3602.575 mm

Vessel CG in the Test Condition 3773.117 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 55
FileName : 04014-V-04_R0
Basering Calculations : Step: 16 6:30pmSep 11,2014
 

Skirt Data :

Skirt Outside Diameter at Base SOD 1965.9999 mm

Skirt Thickness STHK 15.9000 mm

Skirt Internal Corrosion Allowance SCA 0.0000 mm

Skirt External Corrosion Allowance 0.0000 mm

Skirt Material SA-516 70 [Normalized]

Basering Input: Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering TBA 52.0000 mm

Design Temperature of the Basering 38.00 °C

Basering Matl SA-516 70

Basering Operating All. Stress BASOPE 174.36 N/mm²

Basering Yield Stress 261.89 N/mm²

Inside Diameter of Basering DI 1689.9999 mm

Outside Diameter of Basering DOU 2290.0000 mm

Nominal Diameter of Bolts BND 63.5000 mm

Bolt Corrosion Allowance BCA 0.0000 mm

Bolt Material SA-193 B7

Bolt Operating Allowable Stress SA 172.38 N/mm²

Number of Bolts RN 20

Diameter of Bolt Circle DC 2140.0000 mm

Bolt Allowable Shear Stress 70.000 N/mm²

Thickness of Gusset Plates TGA 20.0000 mm

Width of Gussets at Top Plate TWDT 152.0000 mm

Width of Gussets at Base Plate BWDT 152.0000 mm

Gusset Plate Elastic Modulus E 201746.0 N/mm²

Gusset Plate Yield Stress SY 261.9 N/mm²

Height of Gussets HG 318.0000 mm

Distance between Gussets RG 95.0000 mm

Dist. from Bolt Center to Gusset (Rg/2) CG 47.5000 mm

Number of Gussets per bolt NG 2

Thickness of Top Plate or Ring TTA 40.0000 mm

Radial Width of the Top Plate TOPWTH 152.0000 mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 56
FileName : 04014-V-04_R0
Basering Calculations : Step: 16 6:30pmSep 11,2014
 
Anchor Bolt Hole Dia. in Top Plate BHOLE 68.0000 mm

External Corrosion Allowance CA 0.0000 mm

Dead Weight of Vessel DW 193531.0 N

Operating Weight of Vessel ROW 248346.6 N

Test Weight of Vessel TW 324564.0 N

Earthquake Moment on Basering EQMOM 0.0 N-m

Wind Moment on Basering WIMOM 29449.7 N-m

Test Moment on Basering TM 9718.4 N-m

Percent Bolt Preload ppl 100.0

Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No

Factor for Increase of Allowables Fact 1.0000

Results for Basering Analysis : Analyze Option

Basering Thickness Calculation method used : Simplified (Steel on Steel)

Calculation of Load per Bolt [W/Bolt],

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 29449/2140.000 ) - 193531 )/20

= -6925.3545 N [** No Uplift ** ]

Required Area for Each Bolt, Based on Max Load 0.0000 mm²

Area Available in a Single Bolt (Corr) 2397.4146 mm²

Area Available in all the Bolts (Corr) 47948.2891 mm²

Bolt Stress Based on Simplified Analysis 0.0 N/mm²

Allowable Bolt Stress 172.4 [Fact] 172.38 N/mm²

Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )

= 9043/( 2 * 2397.41 * 20 )

= 0.1 N/mm². Must be less than 70.0 N/mm² .

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 57
FileName : 04014-V-04_R0
Basering Calculations : Step: 16 6:30pmSep 11,2014
 
Rw1 = (2290.000 -1966.000 )/2, Rw2 = (1934.200 -1690.000 + 2*0.000 )/2

Rw1 = 162.000 , Rw2 = 122.100 mm

Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 261.544 N/mm²

= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12

= Max(162.0000 ,122.1000 ) * ( 3 * 4.592/261.544 )½ + 0.0000

= 37.1779 mm

Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²

= 3 * 4.592 * ( Max[162.000 , 122.100 ]/(52.000 - 0.000 ) )²

= 133.692 , must be less than 261.544 N/mm²

Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)

Ft = (Sa*Abss), Bolt Allowable Stress * Area

Rm = (Ft * 2 * Cg)/8, Bending Moment

Sb Allowable Bending Stress

Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt ))½ + CA

T = ( 6 * 4908/( 261 * 88.5000 ))½ + 0.0000

T = 35.6663 mm

Required Thickness of Continuous Top Ring per Moss:

a = ( Dc-SkirtOD )/2 Skirt Distance to Bolt Circle

P = Sa*Abss Bolt Allowable Stress * Area

l = Avgwdt Average Gusset Width

g1 = Gamma 1 Constant Term f( b/l )

g2 = Gamma 2 Constant Term f( b/l )

g = Flat distance / 2 Nut 1/2 Dimension (from Tema)

Fb = Allowable Bending Stress

Mo = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term

Tc = ( 6 * Abs(Mo) / Fb )½ + CA Required Thickness

Tc = ( 6 * 1006/261 )½ + 0.000
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 58
FileName : 04014-V-04_R0
Basering Calculations : Step: 16 6:30pmSep 11,2014
 
Tc = 30.1489 mm

Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:

Factor Kl/r Per E2-1 55.0783

Factor Cc Per E2-1 123.3137

Allowable Buckling Str. per E2-1 129.33 N/mm²

Actual Buckling Str. at Given Thickness 67.97 N/mm²

Required Gusset thickness, + CA 12.8888 mm

2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 85.4670

Factor Cc Per E2-1 123.3137

Allowable Buckling Str. per E2-1 105.56 N/mm²

Act. Buckling Str. at Calculated Thickness 105.47 N/mm²

Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified) 37.1779 mm

Actual Basering Thickness as entered by user 52.0000 mm

Required Top Ring/Plate Thickness as a Fixed Beam 35.6663 mm

Required Thickness of Continuous Top Ring (Moss) 30.1489 mm

Actual Top Ring Thickness as entered by user 40.0000 mm

Required Gusset thickness, + CA 12.8888 mm

Actual Gusset Thickness as entered by user 20.0000 mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )

= 3.897 * ( 15.900 - 0.000 )

= 61.96 N/mm

Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]

= 61/[( 0.4 * 246 ) * 2 * 0.707]


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 59
FileName : 04014-V-04_R0
Basering Calculations : Step: 16 6:30pmSep 11,2014
 
= 0.444 mm

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size

Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )

= 413219.2/( 135.000 + 2 * ( 318.000 + 40.000 ) )

= 485.569 N/mm

Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )

= 413219.2 * 87.000/(135.000 * (358.000 ) + 0.6667 * (358.000 )² )

= 268.739 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½

= ( 485.57² + 268.74²)½

= 554.976 N/mm

Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 554.98/[( 0.4 * 246 ) * 2 * 0.707]

= 3.981 mm

Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )

= 413219.2/( 2 * 152.000 )

= 1359.274 N/mm

Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )

= 413219.2 * 87.00/( 2 * 358.000 * 152.000 )

= 330.326 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 60
FileName : 04014-V-04_R0
Basering Calculations : Step: 16 6:30pmSep 11,2014
 
= ( 1359.27² + 330.33²)½

= 1398.835 N/mm

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 1398.84/[( 0.4 * 246 ) * 2 * 0.707]

= 10.034 mm

Note: The calculated weld sizes need not exceed the component thickness

framing into the weld. At the same time, the weld must meet a minimum size

specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending

on the component thickness.

Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 6.3500 mm

Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm

Required Top Plate to Skirt Weld Size 10.0341 mm

Required Gusset to Top Plate Double Fillet Weld Size 10.0341 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 61
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N3 - 3B From : 20

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Elliptical Head D 1906.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 38.0000 mm

Head Internal Corrosion Allowance c 0.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 500.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 62
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 127.0000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Style of FVC Nozzle Long Weld Neck

Corrosion Allowance can 0.0000 mm

Outside Projection ho 245.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 38.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N3 - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 63
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 388.4 N/mm² Passed

Occasional : 5.3, Allowable : 207.5 N/mm² Passed

Shear : 7.3, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 64
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/38.000

= 50.158 must be less than 400.

Effective Pressure Radius [Reff]:

= 0.9/6 * Di[ 2 + (Di/(2h))2 ]

= 0.9/6 * 1906.000 [2 + (1906.00/(2 * 476.500 ))2 ]

= 1715.400 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 1715.400 * 38.000 ), 2 * 38.100 )

= 76.200 mm

Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )

= min( (( 38.000 + 0.000 )/41.900 )^0.35, 1 )

= min( 0.966 , 1 )

= 0.966

Angle for hillside nozzles in Elliptical Heads [theta]:

= atan(( h/R )*( DR/sqrt( R^2 - DR^2 )))

= atan(( 476.500/953.000 )*( 500.000/sqrt( 953.000^2 - 500.000^2 )))

= 0.299 radians

Intermediate value [Cp]:

= exp( ( 0.35 * di - Xo )/( 16t ) )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 65
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
= exp( ( 0.35 * 1906.000 - 576.453 )/( 16 * 38.000 ) )

= 1.161

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(38.000+0.000+0.966*sqrt(38.100*41.900),245.000+38.000)

= 76.612 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 38.000+((0.000*1.00)/76.200)

= 38.000 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR

= 38.000 * 76.200

= 2895.600 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 76.612

= 3210.030 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2895.600+0.950(3210.030+0.000)+50.000+0.000+0.000

= 5993.905 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 66
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 76.612

= 31151.6 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 71.993 * 1734.328 * ( 76.200 + 41.900 )/2

= 737252.1 N

Discontinuity Force from Internal Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 71.993 * 1734.328 * 39.983 )/2

= 249600.4 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 737252 + 249600.4 + 31151.6 )/71.993

= 141411.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 246.450/( 2 * 141411.438/5993.905 - 1734.328/(2*38.000 ) )

= 101.1 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 67
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * S * [t/Rxs]

= 2 * 164.300 * [38.000/1734.328 ]

= 72.0 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 101.146 , 71.996 )

= 71.996 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 31151.572 + 737252 + 249600.391 )/5993.905

= 169.854 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 71.993 * 1734.328/( 2 * 38.000 )

= 164.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 169.854 - 164.293 , 164.293 )

= 175.4 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.42 N/mm²

Maximum Allowable Working Pressure Pmax 72.00 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 39.983 + 41.900 )/39.983

= 2.048 For set-in Nozzles


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 68
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )

= pi/2 * sqrt((( 39.983 + 41.900 )2 + ( 38.100 + 41.900 )2 )/2 )

= 127.151 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(249600*2.05,1.5*156.0(3210.030+0.000),pi/4*72.0*38.10^2*2.05^2)

= 34422.133 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 34422.133/(127.151 (0.49*7.071 + 0.6*38.000 + 0.49*0.000 ) )

= 10.308 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 90.093

= 90.1 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 76.612


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 69
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
= 447.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 1.034 * 1734.328 * ( 76.200 + 41.900 )/2

= 10588.8 N

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 1.034 * 1734.328 * 39.983 )/2

= 3584.9 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 10588.8 + 3584.9 + 447.4 )/1.034

= 141411.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 90.093/( 2 * 141411.438/5993.905 - 1734.328/(2*38.000 ) )

= 37.0 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * Fha * [t/Rxs]

= 2 * 90.093 * [38.000/1734.328 ]

= 39.5 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 36.975 , 39.479 )

= 36.975 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 447.416 + 10588.812 + 3584.896 )/5993.905

= 2.440 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 70
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 1.034 * 1734.328/( 2 * 38.000 )

= 2.4 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.440 - 2.360 , 2.360 )

= 2.5 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 90.09 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 36.98 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 26.0296 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 310.6534 mm

Input Echo, WRC107/537 Item 1, Description: N3 - 3B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 3430.800 mm

Vessel Thickness Tv 38.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 71
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²

Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 76.200 mm

Nozzle Thickness Tn 41.900 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3400.0 N

Longitudinal Shear (SUS) (Vl) V1 2400.0 N

Circumferential Shear (SUS) (Vc) V2 2400.0 N

Circumferential Moment (SUS) (Mc) M1 800.0 N-m

Longitudinal Moment (SUS) (Ml) M2 800.0 N-m

Torsional Moment (SUS) Mt 1100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -36229.5 N

Circumferential Shear (VC) V2 2400.0 N

Longitudinal Shear (VL) V1 2400.0 N

Circumferential Moment (MC) M1 800.0 N-m

Longitudinal Moment (ML) M2 800.0 N-m


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 72
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Torsional Moment MT 1100.0 N-m

Dimensionless Param: U = 0.31 TAU = 5.00 ( 1.41) RHO = 0.91

Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------

Curves read for 1979 Figure Value Location

------------------------------------------------------------

N(x) * T / P SP 1 0.10065 (A,B,C,D)

M(x) / P SP 1 0.13309 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / MC SM 1 0.20692 (A,B,C,D)

M(x) * SQRT(Rm * T ) / MC SM 1 0.43281 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / ML SM 1 0.20692 (A,B,C,D)

M(x) * SQRT(Rm * T ) / ML SM 1 0.43281 (A,B,C,D)

N(y) * T / P SP 1 0.16725 (A,B,C,D)

M(y) / P SP 1 0.05020 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / MC SM 1 0.03907 (A,B,C,D)

M(y) * SQRT(Rm * T ) / MC SM 1 0.18611 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / ML SM 1 0.03907 (A,B,C,D)

M(y) * SQRT(Rm * T ) / ML SM 1 0.18611 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Memb. P | 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Rad. Bend. P | 20.0 -20.0 20.0 -20.0 20.0 -20.0 20.0 -20.0

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -0.4 -0.4 0.4 0.4

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -5.6 5.6 5.6 -5.6

Rad. Memb. ML | -0.4 -0.4 0.4 0.4 0.0 0.0 0.0 0.0

Rad. Bend. ML | -5.6 5.6 5.6 -5.6 0.0 0.0 0.0 0.0

|
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 73
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Tot. Rad. Str.| 16.5 -12.4 28.6 -22.7 16.5 -12.4 28.6 -22.7

------------------------------------------------------------------------

Tang. Memb. P | 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

Tang. Bend. P | 7.6 -7.6 7.6 -7.6 7.6 -7.6 7.6 -7.6

Tang. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Tang. Bend. MC | 0.0 0.0 0.0 0.0 -2.4 2.4 2.4 -2.4

Tang. Memb. ML | -0.1 -0.1 0.1 0.1 0.0 0.0 0.0 0.0

Tang. Bend. ML | -2.4 2.4 2.4 -2.4 0.0 0.0 0.0 0.0

Tot. Tang. Str.| 9.3 -1.0 14.2 -5.7 9.3 -1.0 14.2 -5.7

------------------------------------------------------------------------

Shear VC | 0.3 0.3 -0.3 -0.3 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.3 -0.3 0.3 0.3

Shear MT | 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Tot. Shear| 1.0 1.0 0.5 0.5 0.5 0.5 1.0 1.0

------------------------------------------------------------------------

Str. Int. | 16.6 12.4 28.6 22.7 16.5 12.4 28.7 22.7

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Pm (SUS) | 164.3 164.3 164.3 164.3 164.3 164.3 164.3 164.3

Rad. Pl (SUS) | 2.1 2.1 3.0 3.0 2.1 2.1 3.0 3.0

Rad. Q (SUS) | 14.4 -14.4 25.6 -25.6 14.4 -14.4 25.6 -25.6

------------------------------------------------------------------------

Long. Pm (SUS) | 164.3 164.3 164.3 164.3 164.3 164.3 164.3 164.3

Long. Pl (SUS) | 4.1 4.1 4.3 4.3 4.1 4.1 4.3 4.3

Long. Q (SUS) | 5.1 -5.1 10.0 -10.0 5.1 -5.1 10.0 -10.0

------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 74
FileName : 04014-V-04_R0
Nozzle Calcs. : N3 - 3B Nozl: 14 6:30pmSep 11,2014
 
Shear Pl (SUS) | 0.3 0.3 -0.3 -0.3 -0.3 -0.3 0.3 0.3

Shear Q (SUS) | 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

------------------------------------------------------------------------

Pm (SUS) | 164.3 164.3 164.3 164.3 164.3 164.3 164.3 164.3

------------------------------------------------------------------------

Pm+Pl (SUS) | 168.4 168.4 168.6 168.6 168.4 168.4 168.6 168.6

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 180.9 163.3 192.9 158.6 180.8 163.3 193.0 158.7

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 164.29 164.30 | Passed

Pm+Pl (SUS) | 168.62 246.45 | Passed

Pm+Pl+Q (TOTAL)| 192.97 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 75
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N4 - 3B From : 20

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Elliptical Head D 1906.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 38.0000 mm

Head Internal Corrosion Allowance c 0.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 76
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 355.0000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Style of FVC Nozzle Long Weld Neck

Corrosion Allowance can 0.0000 mm

Outside Projection ho 521.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 38.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N4 - 3B


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 77
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 388.4 N/mm² Passed

Occasional : 5.3, Allowable : 207.5 N/mm² Passed

Shear : 7.3, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 78
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/38.000

= 50.158 must be less than 400.

Effective Pressure Radius [Reff]:

= 0.9/6 * Di[ 2 + (Di/(2h))2 ]

= 0.9/6 * 1906.000 [2 + (1906.00/(2 * 476.500 ))2 ]

= 1715.400 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 1715.400 * 38.000 ), 2 * 38.100 )

= 76.200 mm

Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )

= min( (( 38.000 + 0.000 )/41.900 )^0.35, 1 )

= min( 0.966 , 1 )

= 0.966

Intermediate value [Cp]:

= exp( ( 0.35 * di - Xo )/( 16t ) )

= exp( ( 0.35 * 1906.000 - 80.000 )/( 16 * 38.000 ) )

= 2.626

Effective Nozzle Wall Length Outside the Vessel [LH]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 79
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(38.000+0.000+0.966*sqrt(38.100*41.900),521.000+38.000)

= 76.612 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 38.000+((0.000*1.00)/76.200)

= 38.000 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR

= 38.000 * 76.200

= 2895.600 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 76.612

= 3210.030 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2895.600+0.950(3210.030+0.000)+50.000+0.000+0.000

= 5993.905 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 80
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 76.612

= 31151.6 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 71.993 * 1734.328 * ( 76.200 + 41.900 )/2

= 737252.1 N

Discontinuity Force from Internal Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 71.993 * 1734.328 * 38.100 )/2

= 237843.4 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 737252 + 237843.4 + 31151.6 )/71.993

= 139778.3 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 246.450/( 2 * 139778.266/5993.905 - 1734.328/(2*38.000 ) )

= 103.5 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * S * [t/Rxs]

= 2 * 164.300 * [38.000/1734.328 ]

= 72.0 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 81
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 103.460 , 71.996 )

= 71.996 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 31151.572 + 737252 + 237843.406 )/5993.905

= 167.893 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 71.993 * 1734.328/( 2 * 38.000 )

= 164.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 167.893 - 164.293 , 164.293 )

= 171.5 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 171.49 N/mm²

Maximum Allowable Working Pressure Pmax 72.00 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.100 + 41.900 )/38.100

= 2.100 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.100 + 41.900 )

= 125.664 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 82
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(237843*2.10,1.5*156.0(3210.030+0.000),pi/4*72.0*38.10^2*2.10^2)

= 36185.523 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 36185.523/(125.664 (0.49*7.071 + 0.6*38.000 + 0.49*0.000 ) )

= 10.964 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 90.093

= 90.1 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 76.612

= 447.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 1.034 * 1734.328 * ( 76.200 + 41.900 )/2

= 10588.8 N
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 83
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 1.034 * 1734.328 * 38.100 )/2

= 3416.0 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 10588.8 + 3416.0 + 447.4 )/1.034

= 139778.3 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 90.093/( 2 * 139778.266/5993.905 - 1734.328/(2*38.000 ) )

= 37.8 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * Fha * [t/Rxs]

= 2 * 90.093 * [38.000/1734.328 ]

= 39.5 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 37.821 , 39.479 )

= 37.821 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 447.416 + 10588.812 + 3416.035 )/5993.905

= 2.411 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 1.034 * 1734.328/( 2 * 38.000 )

= 2.4 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 84
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
= max( 2 * 2.411 - 2.360 , 2.360 )

= 2.5 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 90.09 N/mm²

Local Primary Membrane Stress PL 2.46 N/mm²

Maximum Allowable External Pressure Pmax 37.82 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 1.8340 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 560.8340 mm

Input Echo, WRC107/537 Item 1, Description: N4 - 3B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 3430.800 mm

Vessel Thickness Tv 38.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70

Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²

Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 85
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
Nozzle Diameter Dn 76.200 mm

Nozzle Thickness Tn 41.900 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3400.0 N

Longitudinal Shear (SUS) (Vl) V1 2400.0 N

Circumferential Shear (SUS) (Vc) V2 2400.0 N

Circumferential Moment (SUS) (Mc) M1 800.0 N-m

Longitudinal Moment (SUS) (Ml) M2 800.0 N-m

Torsional Moment (SUS) Mt 1100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -36229.5 N

Circumferential Shear (VC) V2 2400.0 N

Longitudinal Shear (VL) V1 2400.0 N

Circumferential Moment (MC) M1 800.0 N-m

Longitudinal Moment (ML) M2 800.0 N-m

Torsional Moment MT 1100.0 N-m

Dimensionless Param: U = 0.31 TAU = 5.00 ( 1.41) RHO = 0.91

Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------

Curves read for 1979 Figure Value Location

------------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 86
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
N(x) * T / P SP 1 0.10065 (A,B,C,D)

M(x) / P SP 1 0.13309 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / MC SM 1 0.20692 (A,B,C,D)

M(x) * SQRT(Rm * T ) / MC SM 1 0.43281 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / ML SM 1 0.20692 (A,B,C,D)

M(x) * SQRT(Rm * T ) / ML SM 1 0.43281 (A,B,C,D)

N(y) * T / P SP 1 0.16725 (A,B,C,D)

M(y) / P SP 1 0.05020 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / MC SM 1 0.03907 (A,B,C,D)

M(y) * SQRT(Rm * T ) / MC SM 1 0.18611 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / ML SM 1 0.03907 (A,B,C,D)

M(y) * SQRT(Rm * T ) / ML SM 1 0.18611 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Memb. P | 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Rad. Bend. P | 20.0 -20.0 20.0 -20.0 20.0 -20.0 20.0 -20.0

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -0.4 -0.4 0.4 0.4

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -5.6 5.6 5.6 -5.6

Rad. Memb. ML | -0.4 -0.4 0.4 0.4 0.0 0.0 0.0 0.0

Rad. Bend. ML | -5.6 5.6 5.6 -5.6 0.0 0.0 0.0 0.0

Tot. Rad. Str.| 16.5 -12.4 28.6 -22.7 16.5 -12.4 28.6 -22.7

------------------------------------------------------------------------

Tang. Memb. P | 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

Tang. Bend. P | 7.6 -7.6 7.6 -7.6 7.6 -7.6 7.6 -7.6

Tang. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Tang. Bend. MC | 0.0 0.0 0.0 0.0 -2.4 2.4 2.4 -2.4

Tang. Memb. ML | -0.1 -0.1 0.1 0.1 0.0 0.0 0.0 0.0

Tang. Bend. ML | -2.4 2.4 2.4 -2.4 0.0 0.0 0.0 0.0
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 87
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
|

Tot. Tang. Str.| 9.3 -1.0 14.2 -5.7 9.3 -1.0 14.2 -5.7

------------------------------------------------------------------------

Shear VC | 0.3 0.3 -0.3 -0.3 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.3 -0.3 0.3 0.3

Shear MT | 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Tot. Shear| 1.0 1.0 0.5 0.5 0.5 0.5 1.0 1.0

------------------------------------------------------------------------

Str. Int. | 16.6 12.4 28.6 22.7 16.5 12.4 28.7 22.7

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Pm (SUS) | 164.3 164.3 164.3 164.3 164.3 164.3 164.3 164.3

Rad. Pl (SUS) | 2.1 2.1 3.0 3.0 2.1 2.1 3.0 3.0

Rad. Q (SUS) | 14.4 -14.4 25.6 -25.6 14.4 -14.4 25.6 -25.6

------------------------------------------------------------------------

Long. Pm (SUS) | 164.3 164.3 164.3 164.3 164.3 164.3 164.3 164.3

Long. Pl (SUS) | 4.1 4.1 4.3 4.3 4.1 4.1 4.3 4.3

Long. Q (SUS) | 5.1 -5.1 10.0 -10.0 5.1 -5.1 10.0 -10.0

------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.3 0.3 -0.3 -0.3 -0.3 -0.3 0.3 0.3

Shear Q (SUS) | 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

------------------------------------------------------------------------

Pm (SUS) | 164.3 164.3 164.3 164.3 164.3 164.3 164.3 164.3

------------------------------------------------------------------------

Pm+Pl (SUS) | 168.4 168.4 168.6 168.6 168.4 168.4 168.6 168.6

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 180.9 163.3 192.9 158.6 180.8 163.3 193.0 158.7
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 88
FileName : 04014-V-04_R0
Nozzle Calcs. : N4 - 3B Nozl: 15 6:30pmSep 11,2014
 
------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 164.29 164.30 | Passed

Pm+Pl (SUS) | 168.62 246.45 | Passed

Pm+Pl+Q (TOTAL)| 192.97 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 89
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N8B - 3B From : 20

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Elliptical Head D 1906.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 38.0000 mm

Head Internal Corrosion Allowance c 0.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 500.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 90
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 
Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 127.0000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Style of FVC Nozzle Long Weld Neck

Corrosion Allowance can 0.0000 mm

Outside Projection ho 245.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 38.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N8B - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 91
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 92
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 
Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/38.000

= 50.158 must be less than 400.

Effective Pressure Radius [Reff]:

= 0.9/6 * Di[ 2 + (Di/(2h))2 ]

= 0.9/6 * 1906.000 [2 + (1906.00/(2 * 476.500 ))2 ]

= 1715.400 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 1715.400 * 38.000 ), 2 * 38.100 )

= 76.200 mm

Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )

= min( (( 38.000 + 0.000 )/41.900 )^0.35, 1 )

= min( 0.966 , 1 )

= 0.966

Angle for hillside nozzles in Elliptical Heads [theta]:

= atan(( h/R )*( DR/sqrt( R^2 - DR^2 )))

= atan(( 476.500/953.000 )*( 500.000/sqrt( 953.000^2 - 500.000^2 )))

= 0.299 radians

Intermediate value [Cp]:

= exp( ( 0.35 * di - Xo )/( 16t ) )

= exp( ( 0.35 * 1906.000 - 576.453 )/( 16 * 38.000 ) )

= 1.161

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(38.000+0.000+0.966*sqrt(38.100*41.900),245.000+38.000)

= 76.612 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 93
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 
= 38.000+((0.000*1.00)/76.200)

= 38.000 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR

= 38.000 * 76.200

= 2895.600 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 76.612

= 3210.030 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2895.600+0.950(3210.030+0.000)+50.000+0.000+0.000

= 5993.905 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 94
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 
= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 76.612

= 31151.6 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 71.993 * 1734.328 * ( 76.200 + 41.900 )/2

= 737252.1 N

Discontinuity Force from Internal Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 71.993 * 1734.328 * 39.983 )/2

= 249600.4 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 737252 + 249600.4 + 31151.6 )/71.993

= 141411.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 246.450/( 2 * 141411.438/5993.905 - 1734.328/(2*38.000 ) )

= 101.1 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * S * [t/Rxs]

= 2 * 164.300 * [38.000/1734.328 ]

= 72.0 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 101.146 , 71.996 )

= 71.996 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 95
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 31151.572 + 737252 + 249600.391 )/5993.905

= 169.854 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 71.993 * 1734.328/( 2 * 38.000 )

= 164.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 169.854 - 164.293 , 164.293 )

= 175.4 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.42 N/mm²

Maximum Allowable Working Pressure Pmax 72.00 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 39.983 + 41.900 )/39.983

= 2.048 For set-in Nozzles

Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )

= pi/2 * sqrt((( 39.983 + 41.900 )2 + ( 38.100 + 41.900 )2 )/2 )

= 127.151 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 96
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 
= min(249600*2.05,1.5*156.0(3210.030+0.000),pi/4*72.0*38.10^2*2.05^2)

= 34422.133 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 34422.133/(127.151 (0.49*7.071 + 0.6*38.000 + 0.49*0.000 ) )

= 10.308 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 90.093

= 90.1 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 76.612

= 447.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 1.034 * 1734.328 * ( 76.200 + 41.900 )/2

= 10588.8 N

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 1.034 * 1734.328 * 39.983 )/2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 97
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 
= 3584.9 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 10588.8 + 3584.9 + 447.4 )/1.034

= 141411.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 90.093/( 2 * 141411.438/5993.905 - 1734.328/(2*38.000 ) )

= 37.0 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * Fha * [t/Rxs]

= 2 * 90.093 * [38.000/1734.328 ]

= 39.5 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 36.975 , 39.479 )

= 36.975 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 447.416 + 10588.812 + 3584.896 )/5993.905

= 2.440 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 1.034 * 1734.328/( 2 * 38.000 )

= 2.4 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.440 - 2.360 , 2.360 )

= 2.5 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 98
FileName : 04014-V-04_R0
Nozzle Calcs. : N8B - 3B Nozl: 16 6:30pmSep 11,2014
 

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 90.09 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 36.98 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 26.0296 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 310.6534 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 99
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N9B - 3B From : 20

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Elliptical Head D 1906.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 38.0000 mm

Head Internal Corrosion Allowance c 0.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 500.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 300.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 100
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 
Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 127.0000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Style of FVC Nozzle Long Weld Neck

Corrosion Allowance can 0.0000 mm

Outside Projection ho 245.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 38.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N9B - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 101
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 102
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 
Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/38.000

= 50.158 must be less than 400.

Effective Pressure Radius [Reff]:

= 0.9/6 * Di[ 2 + (Di/(2h))2 ]

= 0.9/6 * 1906.000 [2 + (1906.00/(2 * 476.500 ))2 ]

= 1715.400 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 1715.400 * 38.000 ), 2 * 38.100 )

= 76.200 mm

Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )

= min( (( 38.000 + 0.000 )/41.900 )^0.35, 1 )

= min( 0.966 , 1 )

= 0.966

Angle for hillside nozzles in Elliptical Heads [theta]:

= atan(( h/R )*( DR/sqrt( R^2 - DR^2 )))

= atan(( 476.500/953.000 )*( 500.000/sqrt( 953.000^2 - 500.000^2 )))

= 0.299 radians

Intermediate value [Cp]:

= exp( ( 0.35 * di - Xo )/( 16t ) )

= exp( ( 0.35 * 1906.000 - 576.453 )/( 16 * 38.000 ) )

= 1.161

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(38.000+0.000+0.966*sqrt(38.100*41.900),245.000+38.000)

= 76.612 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 103
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 
= 38.000+((0.000*1.00)/76.200)

= 38.000 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR

= 38.000 * 76.200

= 2895.600 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 76.612

= 3210.030 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2895.600+0.950(3210.030+0.000)+50.000+0.000+0.000

= 5993.905 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 104
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 
= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 76.612

= 31151.6 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 71.993 * 1734.328 * ( 76.200 + 41.900 )/2

= 737252.1 N

Discontinuity Force from Internal Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 71.993 * 1734.328 * 39.983 )/2

= 249600.4 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 737252 + 249600.4 + 31151.6 )/71.993

= 141411.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 246.450/( 2 * 141411.438/5993.905 - 1734.328/(2*38.000 ) )

= 101.1 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * S * [t/Rxs]

= 2 * 164.300 * [38.000/1734.328 ]

= 72.0 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 101.146 , 71.996 )

= 71.996 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 105
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 31151.572 + 737252 + 249600.391 )/5993.905

= 169.854 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 71.993 * 1734.328/( 2 * 38.000 )

= 164.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 169.854 - 164.293 , 164.293 )

= 175.4 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.42 N/mm²

Maximum Allowable Working Pressure Pmax 72.00 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 39.983 + 41.900 )/39.983

= 2.048 For set-in Nozzles

Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )

= pi/2 * sqrt((( 39.983 + 41.900 )2 + ( 38.100 + 41.900 )2 )/2 )

= 127.151 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 106
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 
= min(249600*2.05,1.5*156.0(3210.030+0.000),pi/4*72.0*38.10^2*2.05^2)

= 34422.133 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 34422.133/(127.151 (0.49*7.071 + 0.6*38.000 + 0.49*0.000 ) )

= 10.308 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 38.000/ln[ 1 + 38.000/1715.400 ]

= 1734.328 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 90.093

= 90.1 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 76.612

= 447.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 1.034 * 1734.328 * ( 76.200 + 41.900 )/2

= 10588.8 N

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 1.034 * 1734.328 * 39.983 )/2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 107
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 
= 3584.9 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 10588.8 + 3584.9 + 447.4 )/1.034

= 141411.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 90.093/( 2 * 141411.438/5993.905 - 1734.328/(2*38.000 ) )

= 37.0 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * Fha * [t/Rxs]

= 2 * 90.093 * [38.000/1734.328 ]

= 39.5 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 36.975 , 39.479 )

= 36.975 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 447.416 + 10588.812 + 3584.896 )/5993.905

= 2.440 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 1.034 * 1734.328/( 2 * 38.000 )

= 2.4 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.440 - 2.360 , 2.360 )

= 2.5 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 108
FileName : 04014-V-04_R0
Nozzle Calcs. : N9B - 3B Nozl: 17 6:30pmSep 11,2014
 

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 90.09 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 36.98 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 26.0296 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 310.6534 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 109
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N1 - 24B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1985.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 270.00 deg

Diameter 22.6378 in.

Size and Thickness Basis Actual

Actual Thickness tn 17.5000 mm

Flange Material SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 110
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 138.0000 mm

Height of Beveled Transition L` 65.0000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 82.5000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 443.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N1 - 24B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 111
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 22.638 in.

Actual Thickness Used in Calculation 0.689 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*575.000 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 13.5772 + 0.000 + 0.000 = 13.5772 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*17.500 + 575.000 )/575.000 ) - 0.000

= 92.189 - 0.000 = 92.1893 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.328 in. 8.340 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 70.6, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 331.3 N/mm² Passed

Occasional : 57.4, Allowable : 207.5 N/mm² Passed

Shear : 9.6, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 112
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 82.500 - 0.000

= 82.500 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 17.500 - 0.000

= 17.500 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 287.500 )

= 204.773 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 287.500 * 82.500 )

= 154.009 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 443.000

= 443.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 113
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 154.009 , 443.000 , 352.000 ) + 0.000

= 198.009 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/204.773)

= 44.000 mm

Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*287.50 + 82.500 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 2.245

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 204.773 * max( (2.245/5)0.85, 1 )

= 9010.014 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= A2A + A2B

= 15015.000 + 1192.595

= 16207.596 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 9010.014+0.950(16207.596+0.000)+50.000+0.000+0.000

= 24451.055 mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 114
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 82.500/ln[ 1 + 82.500/287.500 ]

= 327.017 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 327.017 * 198.009

= 466144.7 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 204.773 + 82.500 )

= 2016000.5 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 287.500

= 2017593.8 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 2016000 + 2017593 + 466144.7 )/71.993

= 625060.9 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 115
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
= 246.450/( 2 * 625060/24451.055 - 974.834/44.000 )

= 85.1 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 85.062 , 74.156 )

= 74.156 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 466144.719 + 2016000 + 2017593 )/24451.055

= 184.046 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 184.046 - 159.507 , 159.507 )

= 208.6 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 208.59 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 287.500 + 82.500 )/287.500


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 116
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
= 1.287 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 287.500 + 82.500 )

= 581.195 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(2017593*1.29,1.5*156.0(16207.596+0.000),pi/4*72.0*287.50^2*1.29^2

= 774031.125 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 774031/(581.195 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 44.598 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 82.500/ln[ 1 + 82.500/287.500 ]

= 327.017 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 117
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
= P * Rxn * LH

= 1.034 * 327.017 * 198.009

= 6695.0 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 204.773 + 82.500 )

= 28954.9 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc

= 1.034 * 974.834 * 287.500

= 28977.8 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 28954.9 + 28977.8 + 6695.0 )/1.034

= 625060.9 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 625060/24451.055 - 974.834/44.000 )

= 36.0 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 36.000 , 47.076 )

= 36.000 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 6695.022 + 28954.889 + 28977.768 )/24451.055

= 2.643 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 118
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.643 - 2.291 , 2.291 )

= 3.0 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 3.00 N/mm²

Maximum Allowable External Pressure Pmax 36.00 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 74.7580 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 561.7581 mm

Input Echo, WRC107/537 Item 1, Description: N1 - 24B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 1906.000 mm

Vessel Thickness Tv 44.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 119
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 575.000 mm

Nozzle Thickness Tn 82.500 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -35400.0 N

Longitudinal Shear (SUS) Vl 25100.0 N

Circumferential Shear (SUS) Vc -25100.0 N

Circumferential Moment (SUS) Mc -47299.9 N-m

Longitudinal Moment (SUS) Ml -47299.9 N-m

Torsional Moment (SUS) Mt 66800.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -35400.0 N

Circumferential Shear VC -25100.0 N

Longitudinal Shear VL 25100.0 N

Circumferential Moment MC -47299.9 N-m

Longitudinal Moment ML -47299.9 N-m

Torsional Moment MT 66800.0 N-m


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 120
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 

Dimensionless Parameters used : Gamma = 22.16

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.332 4C 2.716 (A,B)

N(PHI) / ( P/Rm ) 0.332 3C 1.561 (C,D)

M(PHI) / ( P ) 0.332 2C1 0.023 (A,B)

M(PHI) / ( P ) 0.332 1C ! 0.058 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.332 3A 0.930 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.332 1A 0.076 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.332 3B 1.934 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.332 1B 0.019 (A,B,C,D)

N(x) / ( P/Rm ) 0.332 3C 1.561 (A,B)

N(x) / ( P/Rm ) 0.332 4C 2.716 (C,D)

M(x) / ( P ) 0.332 1C1 0.046 (A,B)

M(x) / ( P ) 0.332 2C ! 0.030 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.332 4A 1.981 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.332 2A 0.033 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.332 4B 0.881 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.332 2B 0.032 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 121
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
Circ. Memb. P | 2.2 2.2 2.2 2.2 1.3 1.3 1.3 1.3

Circ. Bend. P | 2.5 -2.5 2.5 -2.5 6.4 -6.4 6.4 -6.4

Circ. Memb. MC | 0.0 0.0 0.0 0.0 3.2 3.2 -3.2 -3.2

Circ. Memb. MC | 0.0 0.0 0.0 0.0 34.3 -34.3 -34.3 34.3

Circ. Memb. ML | 6.6 6.6 -6.6 -6.6 0.0 0.0 0.0 0.0

Circ. Bend. ML | 8.6 -8.6 -8.6 8.6 0.0 0.0 0.0 0.0

Tot. Circ. Str.| 20.0 -2.3 -10.4 1.7 45.1 -36.2 -29.8 26.0

------------------------------------------------------------------------

Long. Memb. P | 1.3 1.3 1.3 1.3 2.2 2.2 2.2 2.2

Long. Bend. P | 5.1 -5.1 5.1 -5.1 3.3 -3.3 3.3 -3.3

Long. Memb. MC | 0.0 0.0 0.0 0.0 6.7 6.7 -6.7 -6.7

Long. Bend. MC | 0.0 0.0 0.0 0.0 15.0 -15.0 -15.0 15.0

Long. Memb. ML | 3.0 3.0 -3.0 -3.0 0.0 0.0 0.0 0.0

Long. Bend. ML | 14.3 -14.3 -14.3 14.3 0.0 0.0 0.0 0.0

Tot. Long. Str.| 23.7 -15.1 -11.0 7.6 27.2 -9.3 -16.2 7.2

------------------------------------------------------------------------

Shear VC | -0.5 -0.5 0.5 0.5 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.5 -0.5 0.5 0.5

Shear MT | 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Tot. Shear| 1.3 1.3 2.3 2.3 1.3 1.3 2.3 2.3

------------------------------------------------------------------------

Str. Int. | 24.1 15.3 13.0 8.3 45.2 36.3 30.1 26.3

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

Circ. Pl (SUS) | 8.8 8.8 -4.3 -4.3 4.5 4.5 -1.9 -1.9
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 122
FileName : 04014-V-04_R0
Nozzle Calcs. : N1 - 24B Nozl: 18 6:30pmSep 11,2014
 
Circ. Q (SUS) | 11.1 -11.1 -6.1 6.1 40.7 -40.7 -27.9 27.9

------------------------------------------------------------------------

Long. Pm (SUS) | 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2

Long. Pl (SUS) | 4.3 4.3 -1.7 -1.7 9.0 9.0 -4.5 -4.5

Long. Q (SUS) | 19.4 -19.4 -9.3 9.3 18.3 -18.3 -11.7 11.7

------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | -0.5 -0.5 0.5 0.5 -0.5 -0.5 0.5 0.5

Shear Q (SUS) | 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

------------------------------------------------------------------------

Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

------------------------------------------------------------------------

Pm+Pl (SUS) | 168.3 168.3 155.2 155.2 164.0 164.0 157.6 157.6

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 179.5 157.2 149.2 161.3 204.6 123.3 129.8 185.6

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 159.51 164.30 | Passed

Pm+Pl (SUS) | 168.34 246.45 | Passed

Pm+Pl+Q (TOTAL)| 204.65 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 123
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N5 - 3B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 3025.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 300.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material [Normalized] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 124
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
Flange Type Long Weld Neck

Hub Height of Integral Nozzle h 121.5000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 233.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N5 - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 125
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 388.4 N/mm² Passed

Occasional : 5.3, Allowable : 207.5 N/mm² Passed

Shear : 7.3, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 126
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 38.100 )

= 76.200 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 38.100 * 41.900 )

= 39.955 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 233.000

= 233.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 127
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 39.955 , 233.000 , 352.000 ) + 0.000

= 83.955 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/76.200)

= 44.000 mm

Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*38.10 + 41.900 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 0.403

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 76.200 * max( (0.403/5)0.85, 1 )

= 3352.800 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 83.955

= 3517.708 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 3352.800+0.950(3517.708+0.000)+50.000+0.000+0.000

= 6743.283 mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 128
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 83.955

= 34137.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 76.200 + 41.900 )

= 828792.2 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 38.100

= 267375.0 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 828792 + 267375.0 + 34137.4 )/71.993

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 129
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
= 246.450/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 100.9 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 100.948 , 74.156 )

= 74.156 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 34137.422 + 828792 + 267374.969 )/6743.283

= 167.634 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 167.634 - 159.507 , 159.507 )

= 175.8 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.76 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.100 + 41.900 )/38.100


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 130
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
= 2.100 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.100 + 41.900 )

= 125.664 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(267374*2.10,1.5*156.0(3517.708+0.000),pi/4*72.0*38.10^2*2.10^2)

= 36185.523 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 36185.523/(125.664 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 9.643 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 131
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
= P * Rxn * LH

= 1.034 * 56.483 * 83.955

= 490.3 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 76.200 + 41.900 )

= 11903.6 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc

= 1.034 * 974.834 * 38.100

= 3840.2 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 11903.6 + 3840.2 + 490.3 )/1.034

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 42.7 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 42.723 , 47.076 )

= 42.723 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 490.300 + 11903.562 + 3840.183 )/6743.283

= 2.408 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 132
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.408 - 2.291 , 2.291 )

= 2.5 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 42.72 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 3.3637 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.3638 mm

Input Echo, WRC107/537 Item 1, Description: N5 - 3B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 1906.000 mm

Vessel Thickness Tv 44.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70

Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 133
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 76.200 mm

Nozzle Thickness Tn 41.900 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3400.0 N

Longitudinal Shear (SUS) Vl 2400.0 N

Circumferential Shear (SUS) Vc 2400.0 N

Circumferential Moment (SUS) Mc 800.0 N-m

Longitudinal Moment (SUS) Ml 800.0 N-m

Torsional Moment (SUS) Mt 1100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -36229.5 N

Circumferential Shear VC 2400.0 N

Longitudinal Shear VL 2400.0 N

Circumferential Moment MC 800.0 N-m

Longitudinal Moment ML 800.0 N-m

Torsional Moment MT 1100.0 N-m

Dimensionless Parameters used : Gamma = 22.16


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 134
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.072 4C 4.224 (A,B)

N(PHI) / ( P/Rm ) 0.072 3C 4.029 (C,D)

M(PHI) / ( P ) 0.072 2C1 0.147 (A,B)

M(PHI) / ( P ) 0.072 1C 0.183 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.072 3A 0.345 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.072 1A 0.103 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.072 3B 1.276 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.072 1B 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.072 3C 4.029 (A,B)

N(x) / ( P/Rm ) 0.072 4C 4.224 (C,D)

M(x) / ( P ) 0.072 1C1 0.186 (A,B)

M(x) / ( P ) 0.072 2C 0.146 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.072 4A 0.440 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.072 2A 0.061 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.072 4B 0.331 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.072 2B 0.095 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 3.6 3.6 3.6 3.6 3.4 3.4 3.4 3.4

Circ. Bend. P | 16.5 -16.5 16.5 -16.5 20.6 -20.6 20.6 -20.6

Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Circ. Memb. MC | 0.0 0.0 0.0 0.0 -3.6 3.6 3.6 -3.6

Circ. Memb. ML | -0.3 -0.3 0.3 0.3 0.0 0.0 0.0 0.0

Circ. Bend. ML | -2.0 2.0 2.0 -2.0 0.0 0.0 0.0 0.0
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 135
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
|

Tot. Circ. Str.| 17.7 -11.3 22.4 -14.6 20.2 -13.6 27.7 -20.7

------------------------------------------------------------------------

Long. Memb. P | 3.4 3.4 3.4 3.4 3.6 3.6 3.6 3.6

Long. Bend. P | 20.9 -20.9 20.9 -20.9 16.4 -16.4 16.4 -16.4

Long. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Long. Bend. MC | 0.0 0.0 0.0 0.0 -2.2 2.2 2.2 -2.2

Long. Memb. ML | -0.1 -0.1 0.1 0.1 0.0 0.0 0.0 0.0

Long. Bend. ML | -3.4 3.4 3.4 -3.4 0.0 0.0 0.0 0.0

Tot. Long. Str.| 20.8 -14.2 27.7 -20.7 17.7 -10.8 22.3 -14.9

------------------------------------------------------------------------

Shear VC | 0.2 0.2 -0.2 -0.2 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.2 -0.2 0.2 0.2

Shear MT | 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Tot. Shear| 0.8 0.8 0.4 0.4 0.4 0.4 0.8 0.8

------------------------------------------------------------------------

Str. Int. | 21.0 14.4 27.8 20.8 20.3 13.7 27.8 20.8

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

Circ. Pl (SUS) | 3.2 3.2 3.9 3.9 3.3 3.3 3.5 3.5

Circ. Q (SUS) | 14.5 -14.5 18.5 -18.5 16.9 -16.9 24.2 -24.2

------------------------------------------------------------------------

Long. Pm (SUS) | 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2

Long. Pl (SUS) | 3.3 3.3 3.5 3.5 3.5 3.5 3.7 3.7

Long. Q (SUS) | 17.5 -17.5 24.2 -24.2 14.3 -14.3 18.6 -18.6

------------------------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 136
FileName : 04014-V-04_R0
Nozzle Calcs. : N5 - 3B Nozl: 19 6:30pmSep 11,2014
 
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.2 0.2 -0.2 -0.2 -0.2 -0.2 0.2 0.2

Shear Q (SUS) | 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

------------------------------------------------------------------------

Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

------------------------------------------------------------------------

Pm+Pl (SUS) | 162.7 162.7 163.4 163.4 162.8 162.8 163.0 163.0

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 177.2 148.3 181.9 144.9 179.7 145.9 187.2 138.8

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 159.51 164.30 | Passed

Pm+Pl (SUS) | 163.41 246.45 | Passed

Pm+Pl+Q (TOTAL)| 187.21 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 137
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N7 - 3B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 3025.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material [Normalized] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 138
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
Flange Type Long Weld Neck

Hub Height of Integral Nozzle h 121.5000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 233.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N7 - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 139
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 388.4 N/mm² Passed

Occasional : 5.3, Allowable : 207.5 N/mm² Passed

Shear : 7.3, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 140
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 38.100 )

= 76.200 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 38.100 * 41.900 )

= 39.955 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 233.000

= 233.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 141
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 39.955 , 233.000 , 352.000 ) + 0.000

= 83.955 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/76.200)

= 44.000 mm

Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*38.10 + 41.900 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 0.403

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 76.200 * max( (0.403/5)0.85, 1 )

= 3352.800 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 83.955

= 3517.708 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 3352.800+0.950(3517.708+0.000)+50.000+0.000+0.000

= 6743.283 mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 142
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 83.955

= 34137.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 76.200 + 41.900 )

= 828792.2 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 38.100

= 267375.0 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 828792 + 267375.0 + 34137.4 )/71.993

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 143
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
= 246.450/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 100.9 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 100.948 , 74.156 )

= 74.156 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 34137.422 + 828792 + 267374.969 )/6743.283

= 167.634 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 167.634 - 159.507 , 159.507 )

= 175.8 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.76 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.100 + 41.900 )/38.100


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 144
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
= 2.100 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.100 + 41.900 )

= 125.664 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(267374*2.10,1.5*156.0(3517.708+0.000),pi/4*72.0*38.10^2*2.10^2)

= 36185.523 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 36185.523/(125.664 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 9.643 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 145
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
= P * Rxn * LH

= 1.034 * 56.483 * 83.955

= 490.3 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 76.200 + 41.900 )

= 11903.6 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc

= 1.034 * 974.834 * 38.100

= 3840.2 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 11903.6 + 3840.2 + 490.3 )/1.034

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 42.7 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 42.723 , 47.076 )

= 42.723 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 490.300 + 11903.562 + 3840.183 )/6743.283

= 2.408 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 146
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.408 - 2.291 , 2.291 )

= 2.5 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 42.72 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 3.3637 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.3638 mm

Input Echo, WRC107/537 Item 1, Description: N7 - 3B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 1906.000 mm

Vessel Thickness Tv 44.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70

Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 147
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 76.200 mm

Nozzle Thickness Tn 41.900 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3400.0 N

Longitudinal Shear (SUS) Vl 2400.0 N

Circumferential Shear (SUS) Vc 2400.0 N

Circumferential Moment (SUS) Mc 800.0 N-m

Longitudinal Moment (SUS) Ml 800.0 N-m

Torsional Moment (SUS) Mt 1100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -36229.5 N

Circumferential Shear VC 2400.0 N

Longitudinal Shear VL 2400.0 N

Circumferential Moment MC 800.0 N-m

Longitudinal Moment ML 800.0 N-m

Torsional Moment MT 1100.0 N-m

Dimensionless Parameters used : Gamma = 22.16


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 148
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.072 4C 4.224 (A,B)

N(PHI) / ( P/Rm ) 0.072 3C 4.029 (C,D)

M(PHI) / ( P ) 0.072 2C1 0.147 (A,B)

M(PHI) / ( P ) 0.072 1C 0.183 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.072 3A 0.345 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.072 1A 0.103 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.072 3B 1.276 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.072 1B 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.072 3C 4.029 (A,B)

N(x) / ( P/Rm ) 0.072 4C 4.224 (C,D)

M(x) / ( P ) 0.072 1C1 0.186 (A,B)

M(x) / ( P ) 0.072 2C 0.146 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.072 4A 0.440 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.072 2A 0.061 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.072 4B 0.331 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.072 2B 0.095 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 3.6 3.6 3.6 3.6 3.4 3.4 3.4 3.4

Circ. Bend. P | 16.5 -16.5 16.5 -16.5 20.6 -20.6 20.6 -20.6

Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Circ. Memb. MC | 0.0 0.0 0.0 0.0 -3.6 3.6 3.6 -3.6

Circ. Memb. ML | -0.3 -0.3 0.3 0.3 0.0 0.0 0.0 0.0

Circ. Bend. ML | -2.0 2.0 2.0 -2.0 0.0 0.0 0.0 0.0
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 149
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
|

Tot. Circ. Str.| 17.7 -11.3 22.4 -14.6 20.2 -13.6 27.7 -20.7

------------------------------------------------------------------------

Long. Memb. P | 3.4 3.4 3.4 3.4 3.6 3.6 3.6 3.6

Long. Bend. P | 20.9 -20.9 20.9 -20.9 16.4 -16.4 16.4 -16.4

Long. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Long. Bend. MC | 0.0 0.0 0.0 0.0 -2.2 2.2 2.2 -2.2

Long. Memb. ML | -0.1 -0.1 0.1 0.1 0.0 0.0 0.0 0.0

Long. Bend. ML | -3.4 3.4 3.4 -3.4 0.0 0.0 0.0 0.0

Tot. Long. Str.| 20.8 -14.2 27.7 -20.7 17.7 -10.8 22.3 -14.9

------------------------------------------------------------------------

Shear VC | 0.2 0.2 -0.2 -0.2 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.2 -0.2 0.2 0.2

Shear MT | 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Tot. Shear| 0.8 0.8 0.4 0.4 0.4 0.4 0.8 0.8

------------------------------------------------------------------------

Str. Int. | 21.0 14.4 27.8 20.8 20.3 13.7 27.8 20.8

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

Circ. Pl (SUS) | 3.2 3.2 3.9 3.9 3.3 3.3 3.5 3.5

Circ. Q (SUS) | 14.5 -14.5 18.5 -18.5 16.9 -16.9 24.2 -24.2

------------------------------------------------------------------------

Long. Pm (SUS) | 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2

Long. Pl (SUS) | 3.3 3.3 3.5 3.5 3.5 3.5 3.7 3.7

Long. Q (SUS) | 17.5 -17.5 24.2 -24.2 14.3 -14.3 18.6 -18.6

------------------------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 150
FileName : 04014-V-04_R0
Nozzle Calcs. : N7 - 3B Nozl: 20 6:30pmSep 11,2014
 
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.2 0.2 -0.2 -0.2 -0.2 -0.2 0.2 0.2

Shear Q (SUS) | 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

------------------------------------------------------------------------

Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

------------------------------------------------------------------------

Pm+Pl (SUS) | 162.7 162.7 163.4 163.4 162.8 162.8 163.0 163.0

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 177.2 148.3 181.9 144.9 179.7 145.9 187.2 138.8

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 159.51 164.30 | Passed

Pm+Pl (SUS) | 163.41 246.45 | Passed

Pm+Pl+Q (TOTAL)| 187.21 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 151
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N8A - 3B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2050.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material [Normalized] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 152
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 
Flange Type Long Weld Neck

Hub Height of Integral Nozzle h 121.5000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 233.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N8A - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 153
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 154
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 
Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 38.100 )

= 76.200 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 38.100 * 41.900 )

= 39.955 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 233.000

= 233.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )

= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 39.955 , 233.000 , 352.000 ) + 0.000

= 83.955 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/76.200)
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 155
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 
= 44.000 mm

Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*38.10 + 41.900 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 0.403

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 76.200 * max( (0.403/5)0.85, 1 )

= 3352.800 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 83.955

= 3517.708 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 3352.800+0.950(3517.708+0.000)+50.000+0.000+0.000

= 6743.283 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 156
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 83.955

= 34137.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 76.200 + 41.900 )

= 828792.2 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 38.100

= 267375.0 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 828792 + 267375.0 + 34137.4 )/71.993

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 246.450/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 100.9 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 157
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 
= min( 100.948 , 74.156 )

= 74.156 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 34137.422 + 828792 + 267374.969 )/6743.283

= 167.634 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 167.634 - 159.507 , 159.507 )

= 175.8 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.76 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.100 + 41.900 )/38.100

= 2.100 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.100 + 41.900 )

= 125.664 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 158
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(267374*2.10,1.5*156.0(3517.708+0.000),pi/4*72.0*38.10^2*2.10^2)

= 36185.523 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 36185.523/(125.664 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 9.643 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 83.955

= 490.3 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 76.200 + 41.900 )

= 11903.6 N

Discontinuity Force from External Pressure [fY]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 159
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 
= P * Rxs * Rnc

= 1.034 * 974.834 * 38.100

= 3840.2 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 11903.6 + 3840.2 + 490.3 )/1.034

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 42.7 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 42.723 , 47.076 )

= 42.723 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 490.300 + 11903.562 + 3840.183 )/6743.283

= 2.408 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.408 - 2.291 , 2.291 )

= 2.5 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 160
FileName : 04014-V-04_R0
Nozzle Calcs. : N8A - 3B Nozl: 21 6:30pmSep 11,2014
 

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 42.72 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 3.3637 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.3638 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 161
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N9A - 3B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 1324.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 300.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material [Normalized] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 162
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 
Flange Type Long Weld Neck

Hub Height of Integral Nozzle h 121.5000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 233.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N9A - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 163
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 164
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 
Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 38.100 )

= 76.200 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 38.100 * 41.900 )

= 39.955 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 233.000

= 233.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )

= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 39.955 , 233.000 , 352.000 ) + 0.000

= 83.955 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/76.200)
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 165
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 
= 44.000 mm

Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*38.10 + 41.900 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 0.403

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 76.200 * max( (0.403/5)0.85, 1 )

= 3352.800 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 83.955

= 3517.708 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 3352.800+0.950(3517.708+0.000)+50.000+0.000+0.000

= 6743.283 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 166
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 83.955

= 34137.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 76.200 + 41.900 )

= 828792.2 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 38.100

= 267375.0 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 828792 + 267375.0 + 34137.4 )/71.993

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 246.450/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 100.9 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 167
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 
= min( 100.948 , 74.156 )

= 74.156 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 34137.422 + 828792 + 267374.969 )/6743.283

= 167.634 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 167.634 - 159.507 , 159.507 )

= 175.8 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.76 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.100 + 41.900 )/38.100

= 2.100 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.100 + 41.900 )

= 125.664 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 168
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(267374*2.10,1.5*156.0(3517.708+0.000),pi/4*72.0*38.10^2*2.10^2)

= 36185.523 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 36185.523/(125.664 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 9.643 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 83.955

= 490.3 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 76.200 + 41.900 )

= 11903.6 N

Discontinuity Force from External Pressure [fY]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 169
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 
= P * Rxs * Rnc

= 1.034 * 974.834 * 38.100

= 3840.2 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 11903.6 + 3840.2 + 490.3 )/1.034

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 42.7 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 42.723 , 47.076 )

= 42.723 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 490.300 + 11903.562 + 3840.183 )/6743.283

= 2.408 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.408 - 2.291 , 2.291 )

= 2.5 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 170
FileName : 04014-V-04_R0
Nozzle Calcs. : N9A - 3B Nozl: 22 6:30pmSep 11,2014
 

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 42.72 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 3.3637 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.3638 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 171
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N10 - 3B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 525.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material [Normalized] SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 172
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
Flange Type Long Weld Neck

Hub Height of Integral Nozzle h 121.5000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 233.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: N10 - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 173
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 388.4 N/mm² Passed

Occasional : 5.3, Allowable : 207.5 N/mm² Passed

Shear : 7.3, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 174
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 38.100 )

= 76.200 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 38.100 * 41.900 )

= 39.955 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 233.000

= 233.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 175
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 39.955 , 233.000 , 352.000 ) + 0.000

= 83.955 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/76.200)

= 44.000 mm

Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*38.10 + 41.900 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 0.403

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 76.200 * max( (0.403/5)0.85, 1 )

= 3352.800 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 83.955

= 3517.708 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 3352.800+0.950(3517.708+0.000)+50.000+0.000+0.000

= 6743.283 mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 176
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 83.955

= 34137.4 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 76.200 + 41.900 )

= 828792.2 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 38.100

= 267375.0 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 828792 + 267375.0 + 34137.4 )/71.993

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 177
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
= 246.450/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 100.9 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 100.948 , 74.156 )

= 74.156 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 34137.422 + 828792 + 267374.969 )/6743.283

= 167.634 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 167.634 - 159.507 , 159.507 )

= 175.8 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 175.76 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.100 + 41.900 )/38.100


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 178
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
= 2.100 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.100 + 41.900 )

= 125.664 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(267374*2.10,1.5*156.0(3517.708+0.000),pi/4*72.0*38.10^2*2.10^2)

= 36185.523 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 36185.523/(125.664 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 9.643 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 179
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
= P * Rxn * LH

= 1.034 * 56.483 * 83.955

= 490.3 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 76.200 + 41.900 )

= 11903.6 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc

= 1.034 * 974.834 * 38.100

= 3840.2 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 11903.6 + 3840.2 + 490.3 )/1.034

= 157011.2 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 157011.156/6743.283 - 974.834/44.000 )

= 42.7 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 42.723 , 47.076 )

= 42.723 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 490.300 + 11903.562 + 3840.183 )/6743.283

= 2.408 N/mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 180
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.408 - 2.291 , 2.291 )

= 2.5 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 2.52 N/mm²

Maximum Allowable External Pressure Pmax 42.72 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 3.3637 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 280.3638 mm

Input Echo, WRC107/537 Item 1, Description: N10 - 3B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 1906.000 mm

Vessel Thickness Tv 44.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70

Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 181
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 76.200 mm

Nozzle Thickness Tn 41.900 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3400.0 N

Longitudinal Shear (SUS) Vl 2400.0 N

Circumferential Shear (SUS) Vc 2400.0 N

Circumferential Moment (SUS) Mc 800.0 N-m

Longitudinal Moment (SUS) Ml 800.0 N-m

Torsional Moment (SUS) Mt 1100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -36229.5 N

Circumferential Shear VC 2400.0 N

Longitudinal Shear VL 2400.0 N

Circumferential Moment MC 800.0 N-m

Longitudinal Moment ML 800.0 N-m

Torsional Moment MT 1100.0 N-m

Dimensionless Parameters used : Gamma = 22.16


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 182
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.072 4C 4.224 (A,B)

N(PHI) / ( P/Rm ) 0.072 3C 4.029 (C,D)

M(PHI) / ( P ) 0.072 2C1 0.147 (A,B)

M(PHI) / ( P ) 0.072 1C 0.183 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.072 3A 0.345 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.072 1A 0.103 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.072 3B 1.276 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.072 1B 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.072 3C 4.029 (A,B)

N(x) / ( P/Rm ) 0.072 4C 4.224 (C,D)

M(x) / ( P ) 0.072 1C1 0.186 (A,B)

M(x) / ( P ) 0.072 2C 0.146 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.072 4A 0.440 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.072 2A 0.061 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.072 4B 0.331 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.072 2B 0.095 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Memb. P | 3.6 3.6 3.6 3.6 3.4 3.4 3.4 3.4

Circ. Bend. P | 16.5 -16.5 16.5 -16.5 20.6 -20.6 20.6 -20.6

Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Circ. Memb. MC | 0.0 0.0 0.0 0.0 -3.6 3.6 3.6 -3.6

Circ. Memb. ML | -0.3 -0.3 0.3 0.3 0.0 0.0 0.0 0.0

Circ. Bend. ML | -2.0 2.0 2.0 -2.0 0.0 0.0 0.0 0.0
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 183
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
|

Tot. Circ. Str.| 17.7 -11.3 22.4 -14.6 20.2 -13.6 27.7 -20.7

------------------------------------------------------------------------

Long. Memb. P | 3.4 3.4 3.4 3.4 3.6 3.6 3.6 3.6

Long. Bend. P | 20.9 -20.9 20.9 -20.9 16.4 -16.4 16.4 -16.4

Long. Memb. MC | 0.0 0.0 0.0 0.0 -0.1 -0.1 0.1 0.1

Long. Bend. MC | 0.0 0.0 0.0 0.0 -2.2 2.2 2.2 -2.2

Long. Memb. ML | -0.1 -0.1 0.1 0.1 0.0 0.0 0.0 0.0

Long. Bend. ML | -3.4 3.4 3.4 -3.4 0.0 0.0 0.0 0.0

Tot. Long. Str.| 20.8 -14.2 27.7 -20.7 17.7 -10.8 22.3 -14.9

------------------------------------------------------------------------

Shear VC | 0.2 0.2 -0.2 -0.2 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.2 -0.2 0.2 0.2

Shear MT | 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Tot. Shear| 0.8 0.8 0.4 0.4 0.4 0.4 0.8 0.8

------------------------------------------------------------------------

Str. Int. | 21.0 14.4 27.8 20.8 20.3 13.7 27.8 20.8

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Circ. Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

Circ. Pl (SUS) | 3.2 3.2 3.9 3.9 3.3 3.3 3.5 3.5

Circ. Q (SUS) | 14.5 -14.5 18.5 -18.5 16.9 -16.9 24.2 -24.2

------------------------------------------------------------------------

Long. Pm (SUS) | 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2

Long. Pl (SUS) | 3.3 3.3 3.5 3.5 3.5 3.5 3.7 3.7

Long. Q (SUS) | 17.5 -17.5 24.2 -24.2 14.3 -14.3 18.6 -18.6

------------------------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 184
FileName : 04014-V-04_R0
Nozzle Calcs. : N10 - 3B Nozl: 23 6:30pmSep 11,2014
 
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.2 0.2 -0.2 -0.2 -0.2 -0.2 0.2 0.2

Shear Q (SUS) | 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

------------------------------------------------------------------------

Pm (SUS) | 159.5 159.5 159.5 159.5 159.5 159.5 159.5 159.5

------------------------------------------------------------------------

Pm+Pl (SUS) | 162.7 162.7 163.4 163.4 162.8 162.8 163.0 163.0

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 177.2 148.3 181.9 144.9 179.7 145.9 187.2 138.8

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 159.51 164.30 | Passed

Pm+Pl (SUS) | 163.41 246.45 | Passed

Pm+Pl+Q (TOTAL)| 187.21 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 185
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: MW - 26B From : 30

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Cylindrical Shell D 1906.00 mm

Design Length of Section L 4367.6665 mm

Shell Finished (Minimum) Thickness t 44.0000 mm

Shell Internal Corrosion Allowance c 0.0000 mm

Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 900.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 225.00 deg

Diameter 24.6457 in.

Size and Thickness Basis Actual

Actual Thickness tn 17.2000 mm

Flange Material SA-350 LF2


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 186
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 179.2000 mm

Height of Beveled Transition L` 64.8000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 82.0000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 503.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 44.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

This is a Manway or Access Opening.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: MW - 26B


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 187
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 24.646 in.

Actual Thickness Used in Calculation 0.677 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*626.001 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 14.7815 + 0.000 + 0.000 = 14.7815 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*17.200 + 626.001 )/626.001 ) - 0.000

= 83.462 - 0.000 = 83.4622 bar

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 82.000 - 0.000

= 82.000 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 17.200 - 0.000

= 17.200 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 188
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
= 1906.000/44.000

= 43.318 must be less than 400.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 1906.000/2 + 0.000

= 953.000 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 953.000 * 44.000 ), 2 * 313.000 )

= 204.773 mm

Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )

= min[1.5*44.000 , 0.000 ] + sqrt( 313.000 * 82.000 )

= 160.206 mm

Thickness Limit Candidate [LH2]:

= Lpr1

= 503.000

= 503.000 mm

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 44.000 + 0.000 )

= 352.000 mm

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles

= min[ 160.206 , 503.000 , 352.000 ) + 0.000

= 204.206 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 44.000+((0.000*1.00)/204.773)

= 44.000 mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 189
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 12, (2*313.00 + 82.000 )/( sqrt((1906.00 + 44.000 ) * 44.000 )) )

= 2.417

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)0.85, 1 )

= 44.000 * 204.773 * max( (2.417/5)0.85, 1 )

= 9010.014 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 82.000 * 204.206

= 16744.910 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 9010.014+0.950(16744.910+0.000)+50.000+0.000+0.000

= 24961.297 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 82.000/ln[ 1 + 82.000/313.000 ]

= 352.412 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 190
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 352.412 * 204.206

= 518065.2 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 71.993 * 974.834 ( 204.773 + 82.000 )

= 2012491.6 N

Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc

= 71.993 * 974.834 * 313.000

= 2196547.8 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 2012491 + 2196547 + 518065 )/71.993

= 656644.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 246.450/( 2 * 656644/24961.297 - 974.834/44.000 )

= 80.9 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Rxs]

= 164.300 [44.000/974.834 ]

= 74.2 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 80.913 , 74.156 )

= 74.156 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 191
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 518065 + 2012491 + 2196547 )/24961.297

= 189.393 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 71.993 * 974.834/44.000

= 159.5 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 189.393 - 159.507 , 159.507 )

= 219.3 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 219.28 N/mm²

Maximum Allowable Working Pressure Pmax 74.16 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 313.000 + 82.000 )/313.000

= 1.262 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 313.000 + 82.000 )

= 620.465 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 192
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
= min(2196547*1.26,1.5*156.0(16744.910+0.000),pi/4*72.0*313.00^2*1.26^2

= 882165.250 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 882165/(620.465 (0.49*7.071 + 0.6*44.000 + 0.49*0.000 ) )

= 47.611 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 82.000/ln[ 1 + 82.000/313.000 ]

= 352.412 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 44.000/ln[ 1 + 44.000/953.000 ]

= 974.834 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 104.302

= 104.3 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 352.412 * 204.206

= 7440.7 N

Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )

= 1.034 * 974.834 ( 204.773 + 82.000 )

= 28904.5 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc

= 1.034 * 974.834 * 313.000


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 193
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
= 31548.0 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 28904.5 + 31548.0 + 7440.7 )/1.034

= 656644.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 104.302/( 2 * 656644/24961.297 - 974.834/44.000 )

= 34.2 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]

= 104.302 [44.000/974.834 ]

= 47.1 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 34.244 , 47.076 )

= 34.244 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 7440.731 + 28904.492 + 31548.004 )/24961.297

= 2.720 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff

= 1.034 * 974.834/44.000

= 2.3 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.720 - 2.291 , 2.291 )

= 3.1 N/mm²

Summary of Nozzle Pressure/Stress Results:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 194
FileName : 04014-V-04_R0
Nozzle Calcs. : MW - 26B Nozl: 24 6:30pmSep 11,2014
 
Allowed Local Primary Membrane Stress Sallow 104.30 N/mm²

Local Primary Membrane Stress PL 3.15 N/mm²

Maximum Allowable External Pressure Pmax 34.24 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 85.7147 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 632.7148 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 195
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N2 - 28B From : 40

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Elliptical Head D 1906.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 42.0000 mm

Head Internal Corrosion Allowance c 0.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Note : User defined Limit(s) of Reinforcement specified below:

Physical Maximum for Diameter Limit Dmax 1350.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg

Diameter 26.4173 in.


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 196
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
Size and Thickness Basis Actual

Actual Thickness tn 20.0000 mm

Flange Material SA-350 LF2

Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 118.5000 mm

Height of Beveled Transition L` 59.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 79.5000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 450.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 42.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 197
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 

Reinforcement CALCULATION, Description: N2 - 28B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 26.417 in.

Actual Thickness Used in Calculation 0.787 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*670.999 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 15.8440 + 0.000 + 0.000 = 15.8440 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.000 + 670.999 )/670.999 ) - 0.000

= 90.339 - 0.000 = 90.3395 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.328 in. 8.340 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 69.0, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 332.8 N/mm² Passed

Occasional : 58.6, Allowable : 207.5 N/mm² Passed

Shear : 7.9, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 198
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
= min[Sn/S, 1]

= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 79.500 - 0.000

= 79.500 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.000 - 0.000

= 20.000 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/42.000

= 45.381 must be less than 400.

Effective Pressure Radius [Reff]:

= 0.9/6 * Di[ 2 + (Di/(2h))2 ]

= 0.9/6 * 1906.000 [2 + (1906.00/(2 * 476.500 ))2 ]

= 1715.400 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 1715.400 * 42.000 ), 2 * 335.500 )

= 260.000 mm

Note: LR is governed by the user entered diameter limit.

Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )

= min( (( 42.000 + 0.000 )/79.500 )^0.35, 1 )

= min( 0.800 , 1 )

= 0.800

Intermediate value [Cp]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 199
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
= exp( ( 0.35 * di - Xo )/( 16t ) )

= exp( ( 0.35 * 1906.000 - 415.000 )/( 16 * 42.000 ) )

= 1.455

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(42.000+0.000+0.800*sqrt(335.500*79.500),450.000+42.000)

= 172.629 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 42.000+((0.000*1.00)/260.000)

= 42.000 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR

= 42.000 * 260.000

= 10920.014 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= A2A + A2B

= 12759.750 + 890.675

= 13650.425 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 20.0002

= 200.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 10920.014+0.950(13650.425+0.000)+200.000+0.000+0.000

= 24082.715 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 200
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
= 79.500/ln[ 1 + 79.500/335.500 ]

= 373.842 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 42.000/ln[ 1 + 42.000/1715.400 ]

= 1736.319 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 373.842 * 172.629

= 464585.8 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 71.993 * 1736.319 * ( 260.000 + 79.500 )/2

= 2121800.8 N

Discontinuity Force from Internal Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 71.993 * 1736.319 * 335.500 )/2

= 2096797.8 N

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 2121800 + 2096797 + 464585.8 )/71.993

= 650543.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 246.450/( 2 * 650543/24082.715 - 1736.319/(2*42.000 ) )

= 73.9 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 201
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * S * [t/Rxs]

= 2 * 164.300 * [42.000/1736.319 ]

= 79.5 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 73.884 , 79.483 )

= 73.884 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 464585.750 + 2121800 + 2096797 )/24082.715

= 194.479 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 71.993 * 1736.319/( 2 * 42.000 )

= 148.8 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 194.479 - 148.817 , 148.817 )

= 240.1 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 240.14 N/mm²

Maximum Allowable Working Pressure Pmax 73.88 bar

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 335.500 + 79.500 )/335.500

= 1.237 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 202
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
= pi/2 * ( Rn + tn )

= pi/2 * ( 335.500 + 79.500 )

= 651.880 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 14.142, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(2096797*1.24,1.5*156.0(13650.425+0.000),pi/4*72.0*335.50^2*1.24^2

= 973756.562 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 973756/(651.880 (0.49*14.142 + 0.6*42.000 + 0.49*0.000 ) )

= 46.496 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 79.500/ln[ 1 + 79.500/335.500 ]

= 373.842 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 42.000/ln[ 1 + 42.000/1715.400 ]

= 1736.319 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 94.336

= 94.3 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 373.842 * 172.629

= 6672.6 N
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 203
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 1.034 * 1736.319 * ( 260.000 + 79.500 )/2

= 30474.4 N

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 1.034 * 1736.319 * 335.500 )/2

= 30115.3 N

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 30474.4 + 30115.3 + 6672.6 )/1.034

= 650543.4 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 94.336/( 2 * 650543/24082.715 - 1736.319/(2*42.000 ) )

= 28.3 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * Fha * [t/Rxs]

= 2 * 94.336 * [42.000/1736.319 ]

= 45.6 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 28.281 , 45.637 )

= 28.281 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 6672.631 + 30474.447 + 30115.340 )/24082.715

= 2.793 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 204
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
= 1.034 * 1736.319/( 2 * 42.000 )

= 2.1 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.793 - 2.137 , 2.137 )

= 3.4 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 94.34 N/mm²

Local Primary Membrane Stress PL 3.45 N/mm²

Maximum Allowable External Pressure Pmax 28.28 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 49.9485 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 541.9484 mm

Input Echo, WRC107/537 Item 1, Description: N2 - 28B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical

Internal Corrosion Allowance Cas 0.0000 mm

Vessel Diameter Dv 3430.800 mm

Vessel Thickness Tv 42.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70

Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 205
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 670.999 mm

Nozzle Thickness Tn 79.500 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -42400.0 N

Longitudinal Shear (SUS) (Vl) V1 29900.0 N

Circumferential Shear (SUS) (Vc) V2 29900.0 N

Circumferential Moment (SUS) (Mc) M1 58700.0 N-m

Longitudinal Moment (SUS) (Ml) M2 58700.0 N-m

Torsional Moment (SUS) Mt 83100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -2588052.8 N

Circumferential Shear (VC) V2 29900.0 N

Longitudinal Shear (VL) V1 29900.0 N

Circumferential Moment (MC) M1 58700.0 N-m

Longitudinal Moment (ML) M2 58700.0 N-m

Torsional Moment MT 83100.0 N-m

Dimensionless Param: U = 1.54 TAU = 5.00 ( 4.72) RHO = 0.53


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 206
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 

Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------

Curves read for 1979 Figure Value Location

------------------------------------------------------------

N(x) * T / P SP 1 0.02582 (A,B,C,D)

M(x) / P SP 1 0.02326 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / MC SM 1 0.02535 (A,B,C,D)

M(x) * SQRT(Rm * T ) / MC SM 1 0.02968 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / ML SM 1 0.02535 (A,B,C,D)

M(x) * SQRT(Rm * T ) / ML SM 1 0.02968 (A,B,C,D)

N(y) * T / P SP 1 0.03707 (A,B,C,D)

M(y) / P SP 1 0.00661 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / MC SM 1 0.03350 (A,B,C,D)

M(y) * SQRT(Rm * T ) / MC SM 1 0.00986 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / ML SM 1 0.03350 (A,B,C,D)

M(y) * SQRT(Rm * T ) / ML SM 1 0.00986 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Memb. P | 37.9 37.9 37.9 37.9 37.9 37.9 37.9 37.9

Rad. Bend. P | 204.8 -204.8 204.8 -204.8 204.8 -204.8 204.8 -204.8

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -3.1 -3.1 3.1 3.1

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -21.9 21.9 21.9 -21.9

Rad. Memb. ML | -3.1 -3.1 3.1 3.1 0.0 0.0 0.0 0.0

Rad. Bend. ML | -21.9 21.9 21.9 -21.9 0.0 0.0 0.0 0.0

Tot. Rad. Str.| 217.6 -148.1 267.7 -185.7 217.6 -148.1 267.7 -185.7

------------------------------------------------------------------------

Tang. Memb. P | 54.4 54.4 54.4 54.4 54.4 54.4 54.4 54.4
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 207
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
Tang. Bend. P | 58.2 -58.2 58.2 -58.2 58.2 -58.2 58.2 -58.2

Tang. Memb. MC | 0.0 0.0 0.0 0.0 -4.1 -4.1 4.1 4.1

Tang. Bend. MC | 0.0 0.0 0.0 0.0 -7.3 7.3 7.3 -7.3

Tang. Memb. ML | -4.1 -4.1 4.1 4.1 0.0 0.0 0.0 0.0

Tang. Bend. ML | -7.3 7.3 7.3 -7.3 0.0 0.0 0.0 0.0

Tot. Tang. Str.| 101.1 -0.6 124.0 -6.9 101.1 -0.6 124.0 -6.9

------------------------------------------------------------------------

Shear VC | 0.5 0.5 -0.5 -0.5 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.5 -0.5 0.5 0.5

Shear MT | 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Tot. Shear| 2.4 2.4 1.3 1.3 1.3 1.3 2.4 2.4

------------------------------------------------------------------------

Str. Int. | 217.7 148.1 267.7 185.7 217.6 148.1 267.8 185.7

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Pm (SUS) | 148.8 148.8 148.8 148.8 148.8 148.8 148.8 148.8

Rad. Pl (SUS) | 34.8 34.8 41.0 41.0 34.8 34.8 41.0 41.0

Rad. Q (SUS) | 182.9 -182.9 226.7 -226.7 182.9 -182.9 226.7 -226.7

------------------------------------------------------------------------

Long. Pm (SUS) | 148.8 148.8 148.8 148.8 148.8 148.8 148.8 148.8

Long. Pl (SUS) | 50.3 50.3 58.5 58.5 50.3 50.3 58.5 58.5

Long. Q (SUS) | 50.9 -50.9 65.5 -65.5 50.9 -50.9 65.5 -65.5

------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.5 0.5 -0.5 -0.5 -0.5 -0.5 0.5 0.5

Shear Q (SUS) | 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

------------------------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 208
FileName : 04014-V-04_R0
Nozzle Calcs. : N2 - 28B Nozl: 25 6:30pmSep 11,2014
 
Pm (SUS) | 148.8 148.8 148.8 148.8 148.8 148.8 148.8 148.8

------------------------------------------------------------------------

Pm+Pl (SUS) | 199.1 199.1 207.4 207.4 199.1 199.1 207.4 207.4

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 366.5 148.2 416.6 178.8 366.4 148.2 416.6 178.8

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 148.82 164.30 | Passed

Pm+Pl (SUS) | 207.35 246.45 | Passed

Pm+Pl+Q (TOTAL)| 416.59 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 209
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 

INPUT VALUES, Nozzle Description: N6 - 3B From : 40

Pressure for Reinforcement Calculations P 71.993 bar

Temperature for Internal Pressure Temp 65 °C

Design External Pressure Pext 1.03 bar

Temperature for External Pressure Tempex 65 °C

Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature S 164.30 N/mm²

Shell Allowable Stress At Ambient Sa 174.40 N/mm²

Inside Diameter of Elliptical Head D 1906.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 42.0000 mm

Head Internal Corrosion Allowance c 0.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Note : User defined Limit(s) of Reinforcement specified below:

Physical Maximum for Diameter Limit Dmax 180.0000 mm

Distance from Head Centerline L1 750.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-350 LF2

Material UNS Number K03011

Material Specification/Type Forgings

Allowable Stress at Temperature Sn 156.02 N/mm²

Allowable Stress At Ambient Sna 165.48 N/mm²

Diameter Basis (for tr calc only) ID

Layout Angle 210.00 deg

Diameter 3.0000 in.


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 210
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Size and Thickness Basis Actual

Actual Thickness tn 20.4000 mm

Flange Material SA-350 LF2

Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 130.0000 mm

Height of Beveled Transition L` 21.5000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 41.9000 mm

Corrosion Allowance can 0.0000 mm

Outside Projection ho 230.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 42.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

/ |

/ |

| |

| |

_________/| |

| \ | |

| \ | |

|_________\|_____|

Hub Nozzle (Set-in)


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 211
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Reinforcement CALCULATION, Description: N6 - 3B

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation 3.000 in.

Actual Thickness Used in Calculation 0.803 in.

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co

= 0.5*76.200 *(exp( 71.993/(156.022 *1.000 ))-1) + 0.000 + 0.000

= 1.7993 + 0.000 + 0.000 = 1.7993 mm Equation 4.3.1

Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq

= 156.022 * 1.000 * Ln( ( 2*20.400 + 76.200 )/76.200 ) - 0.000

= 669.024 - 0.000 = 669.0241 bar

Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.226 in. 5.730 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME

B31.3 Piping Code (see 319.4.4 and 302.3.5):

Sustained : 13.5, Allowable : 156.0 N/mm² Passed

Expansion : 0.0, Allowable : 388.4 N/mm² Passed

Occasional : 5.3, Allowable : 207.5 N/mm² Passed

Shear : 7.3, Allowable : 109.2 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for

the determination of the expansion stress allowable.

Nozzle Calculations per Section 4.5: Internal Pressure Case:

Nozzle Material Factor [frn]:

= min[Sn/S, 1]
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 212
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
= min[156.0/164.3 , 1]

= 0.950

Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance

= 41.900 - 0.000

= 41.900 mm

Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance

= 20.400 - 0.000

= 20.400 mm

Shell Diameter to Thickness ratio [D/t]:

= Di/t

= 1906.000/42.000

= 45.381 must be less than 400.

Effective Pressure Radius [Reff]:

= 0.9/6 * Di[ 2 + (Di/(2h))2 ]

= 0.9/6 * 1906.000 [2 + (1906.00/(2 * 476.500 ))2 ]

= 1715.400 mm

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )

= min( sqrt( 1715.400 * 42.000 ), 2 * 38.100 )

= 10.000 mm

Note: LR is governed by the user entered diameter limit.

Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )

= min( (( 42.000 + 0.000 )/41.900 )^0.35, 1 )

= min( 1.001 , 1 )

= 1.000

Angle for hillside nozzles in Elliptical Heads [theta]:

= atan(( h/R )*( DR/sqrt( R^2 - DR^2 )))


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 213
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
= atan(( 476.500/953.000 )*( 750.000/sqrt( 953.000^2 - 750.000^2 )))

= 0.568 radians

Intermediate value [Cp]:

= exp( ( 0.35 * di - Xo )/( 16t ) )

= exp( ( 0.35 * 1906.000 - 817.449 )/( 16 * 42.000 ) )

= 0.800

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(42.000+0.000+0.800*sqrt(38.100*41.900),230.000+42.000)

= 73.945 mm

Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )

= 42.000+((0.000*1.00)/10.000)

= 42.000 mm

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR

= 42.000 * 10.000

= 420.000 mm²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 41.900 * 73.945

= 3098.295 mm²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 10.0002

= 50.000 mm²

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 420.000+0.950(3098.295+0.000)+50.000+0.000+0.000
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 214
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
= 3412.200 mm²

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 42.000/ln[ 1 + 42.000/1715.400 ]

= 1736.319 mm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 164.300 * 1.000

= 246.5 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 71.993 * 56.483 * 73.945

= 30067.2 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 71.993 * 1736.319 * ( 10.000 + 41.900 )/2

= 324363.3 N

Discontinuity Force from Internal Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 71.993 * 1736.319 * 47.423 )/2

= 296380.6 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 324363.3 + 296380.6 + 30067.2 )/71.993

= 90404.5 mm²
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 215
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 246.450/( 2 * 90404.500/3412.200 - 1736.319/(2*42.000 ) )

= 76.3 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * S * [t/Rxs]

= 2 * 164.300 * [42.000/1736.319 ]

= 79.5 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 76.254 , 79.483 )

= 76.254 bar

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 30067.250 + 324363.344 + 296380.625 )/3412.200

= 190.747 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 71.993 * 1736.319/( 2 * 42.000 )

= 148.8 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 190.747 - 148.817 , 148.817 )

= 232.7 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 246.45 N/mm²

Local Primary Membrane Stress PL 232.68 N/mm²

Maximum Allowable Working Pressure Pmax 76.25 bar

Strength of Nozzle Attachment Welds per 4.5.14


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 216
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 47.423 + 41.900 )/47.423

= 1.884 For set-in Nozzles

Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )

= pi/2 * sqrt((( 47.423 + 41.900 )2 + ( 38.100 + 41.900 )2 )/2 )

= 133.187 mm

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 7.071, 0.000, 0.000, mm

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(296380*1.88,1.5*156.0(3098.295+0.000),pi/4*72.0*38.10^2*1.88^2)

= 29117.680 N

Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 29117.680/(133.187 (0.49*7.071 + 0.6*42.000 + 0.49*0.000 ) )

= 7.628 < or = to 164.300 Weld Size is OK

Nozzle Calculations per Section 4.5: External Pressure Case:

Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]

= 41.900/ln[ 1 + 41.900/38.100 ]

= 56.483 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]

= 42.000/ln[ 1 + 42.000/1715.400 ]

= 1736.319 mm

Allowable Local Primary Membrane Stress [Sallow]:

= Shell Fha Value

= 94.336
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 217
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
= 94.3 N/mm²

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH

= 1.034 * 56.483 * 73.945

= 431.8 N

Determine Force acting on the Shell [fS]:

= P * Rxs * ( LR + tn )/2

= 1.034 * 1736.319 * ( 10.000 + 41.900 )/2

= 4658.7 N

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2

= ( 1.034 * 1736.319 * 47.423 )/2

= 4256.8 N

Note : Rnc in the above formula is divided by sin(theta).

Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P

= ( 4658.7 + 4256.8 + 431.8 )/1.034

= 90404.5 mm²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )

= 94.336/( 2 * 90404.500/3412.200 - 1736.319/(2*42.000 ) )

= 29.2 bar

Maximum Allowable Working Pressure Candidate [Pmax2]:

= 2 * Fha * [t/Rxs]

= 2 * 94.336 * [42.000/1736.319 ]

= 45.6 bar

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 29.188 , 45.637 )

= 29.188 bar
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 218
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 431.842 + 4658.681 + 4256.778 )/3412.200

= 2.740 N/mm²

General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / ( 2 * teff )

= 1.034 * 1736.319/( 2 * 42.000 )

= 2.1 N/mm²

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 2.740 - 2.137 , 2.137 )

= 3.3 N/mm²

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 94.34 N/mm²

Local Primary Membrane Stress PL 3.34 N/mm²

Maximum Allowable External Pressure Pmax 29.19 bar

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

The Drop for this Nozzle is : 40.5187 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 316.8879 mm

Input Echo, WRC107/537 Item 1, Description: N6 - 3B :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Spherical

Internal Corrosion Allowance Cas 0.0000 mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 219
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Vessel Diameter Dv 3430.800 mm

Vessel Thickness Tv 42.000 mm

Design Temperature 65.00 °C

Vessel Material SA-516 70

Vessel Cold S.I. Allowable Smc 174.40 N/mm²

Vessel Hot S.I. Allowable Smh 164.30 N/mm²

Attachment Type Type Round

WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.0000 mm

Nozzle Diameter Dn 76.200 mm

Nozzle Thickness Tn 41.900 mm

Nozzle Material SA-350 LF2

Nozzle Cold S.I. Allowable SNmc 165.48 N/mm²

Nozzle Hot S.I. Allowable SNmh 156.02 N/mm²

Design Internal Pressure Dp 71.993 bar

Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3400.0 N

Longitudinal Shear (SUS) (Vl) V1 2400.0 N

Circumferential Shear (SUS) (Vc) V2 2400.0 N

Circumferential Moment (SUS) (Mc) M1 800.0 N-m

Longitudinal Moment (SUS) (Ml) M2 800.0 N-m

Torsional Moment (SUS) Mt 1100.0 N-m

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

WRC 107 Stress Calculation for SUStained loads:


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 220
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Radial Load P -36229.5 N

Circumferential Shear (VC) V2 2400.0 N

Longitudinal Shear (VL) V1 2400.0 N

Circumferential Moment (MC) M1 800.0 N-m

Longitudinal Moment (ML) M2 800.0 N-m

Torsional Moment MT 1100.0 N-m

Dimensionless Param: U = 0.30 TAU = 5.00 ( 1.41) RHO = 1.00

Dimensionless Loads for Spherical Shells at Attachment Junction:

------------------------------------------------------------

Curves read for 1979 Figure Value Location

------------------------------------------------------------

N(x) * T / P SP 2 0.10356 (A,B,C,D)

M(x) / P SP 2 0.13751 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / MC SM 2 0.23051 (A,B,C,D)

M(x) * SQRT(Rm * T ) / MC SM 2 0.45960 (A,B,C,D)

N(x) * T * SQRT(Rm * T ) / ML SM 2 0.23051 (A,B,C,D)

M(x) * SQRT(Rm * T ) / ML SM 2 0.45960 (A,B,C,D)

N(y) * T / P SP 2 0.17308 (A,B,C,D)

M(y) / P SP 2 0.05357 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / MC SM 2 0.02249 (A,B,C,D)

M(y) * SQRT(Rm * T ) / MC SM 2 0.20684 (A,B,C,D)

N(y) * T * SQRT(Rm * T ) / ML SM 2 0.02249 (A,B,C,D)

M(y) * SQRT(Rm * T ) / ML SM 2 0.20684 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------

| Stress Values at

Type of | (N/mm² )

---------------|--------------------------------------------------------

Stress Load| Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Memb. P | 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Rad. Bend. P | 16.9 -16.9 16.9 -16.9 16.9 -16.9 16.9 -16.9
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 221
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -0.4 -0.4 0.4 0.4

Rad. Memb. MC | 0.0 0.0 0.0 0.0 -4.6 4.6 4.6 -4.6

Rad. Memb. ML | -0.4 -0.4 0.4 0.4 0.0 0.0 0.0 0.0

Rad. Bend. ML | -4.6 4.6 4.6 -4.6 0.0 0.0 0.0 0.0

Tot. Rad. Str.| 14.1 -10.6 24.1 -19.1 14.1 -10.6 24.1 -19.1

------------------------------------------------------------------------

Tang. Memb. P | 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6

Tang. Bend. P | 6.6 -6.6 6.6 -6.6 6.6 -6.6 6.6 -6.6

Tang. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tang. Bend. MC | 0.0 0.0 0.0 0.0 -2.1 2.1 2.1 -2.1

Tang. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tang. Bend. ML | -2.1 2.1 2.1 -2.1 0.0 0.0 0.0 0.0

Tot. Tang. Str.| 8.0 -1.0 12.3 -5.1 8.0 -1.0 12.3 -5.1

------------------------------------------------------------------------

Shear VC | 0.2 0.2 -0.2 -0.2 0.0 0.0 0.0 0.0

Shear VL | 0.0 0.0 0.0 0.0 -0.2 -0.2 0.2 0.2

Shear MT | 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Tot. Shear| 0.9 0.9 0.4 0.4 0.4 0.4 0.9 0.9

------------------------------------------------------------------------

Str. Int. | 14.2 10.7 24.1 19.1 14.1 10.6 24.2 19.1

------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

------------------------------------------------------------------------

Type of | Stress Values at

Stress Int. | (N/mm² )

---------------|--------------------------------------------------------

Location | Au Al Bu Bl Cu Cl Du Dl

---------------|--------------------------------------------------------

Rad. Pm (SUS) | 148.8 148.8 148.8 148.8 148.8 148.8 148.8 148.8

Rad. Pl (SUS) | 1.7 1.7 2.5 2.5 1.7 1.7 2.5 2.5

Rad. Q (SUS) | 12.3 -12.3 21.6 -21.6 12.3 -12.3 21.6 -21.6

------------------------------------------------------------------------
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 222
FileName : 04014-V-04_R0
Nozzle Calcs. : N6 - 3B Nozl: 26 6:30pmSep 11,2014
 
Long. Pm (SUS) | 148.8 148.8 148.8 148.8 148.8 148.8 148.8 148.8

Long. Pl (SUS) | 3.5 3.5 3.6 3.6 3.5 3.5 3.6 3.6

Long. Q (SUS) | 4.5 -4.5 8.7 -8.7 4.5 -4.5 8.7 -8.7

------------------------------------------------------------------------

Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear Pl (SUS) | 0.2 0.2 -0.2 -0.2 -0.2 -0.2 0.2 0.2

Shear Q (SUS) | 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

------------------------------------------------------------------------

Pm (SUS) | 148.8 148.8 148.8 148.8 148.8 148.8 148.8 148.8

------------------------------------------------------------------------

Pm+Pl (SUS) | 152.4 152.4 152.5 152.5 152.4 152.4 152.5 152.5

------------------------------------------------------------------------

Pm+Pl+Q (Total)| 163.0 147.9 172.9 143.7 162.9 147.8 173.0 143.8

------------------------------------------------------------------------

------------------------------------------------------------------------

Type of | Max. S.I. S.I. Allowable | Result

Stress Int. | N/mm² |

---------------|--------------------------------------------------------

Pm (SUS) | 148.82 164.30 | Passed

Pm+Pl (SUS) | 152.46 246.45 | Passed

Pm+Pl+Q (TOTAL)| 172.97 508.05 | Passed

------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 223
FileName : 04014-V-04_R0
Nozzle Schedule : Step: 30 6:30pmSep 11,2014
 

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length

in. Cls in. mm mm mm mm

------------------------------------------------------------------------------

N3 - 3B 3.000 600 WNF 4.606 20.400 - - 310.65

N4 - 3B 3.000 600 WNF 4.606 20.400 - - 560.83

N8B - 3B 3.000 600 WNF 4.606 20.400 - - 310.65

N9B - 3B 3.000 600 WNF 4.606 20.400 - - 310.65

N5 - 3B 3.000 600 LWN 4.606 20.400 - - 280.36

N7 - 3B 3.000 600 LWN 4.606 20.400 - - 280.36

N8A - 3B 3.000 600 LWN 4.606 20.400 - - 280.36

N9A - 3B 3.000 600 LWN 4.606 20.400 - - 280.36

N10 - 3B 3.000 600 LWN 4.606 20.400 - - 280.36

N6 - 3B 3.000 600 WNF 4.606 20.400 - - 316.89

N1 - 24B 22.638 600 WNF 24.016 17.500 - - 561.76

MW - 26B 24.646 600 WNF 26.000 17.200 - - 632.71

N2 - 28B 26.417 600 WNF 27.992 20.000 - - 541.95

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,

nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:

Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller

and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Nozzle Material Weld Weld Weld Weld Weld

mm mm mm mm mm
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 224
FileName : 04014-V-04_R0
Nozzle Schedule : Step: 30 6:30pmSep 11,2014
 
------------------------------------------------------------------------------

N3 - 3B SA-350 LF2 38.000 10.000 - - -

N4 - 3B SA-350 LF2 38.000 10.000 - - -

N8B - 3 SA-350 LF2 38.000 10.000 - - -

N9B - 3 SA-350 LF2 38.000 10.000 - - -

N5 - 3B SA-350 LF2 44.000 10.000 - - -

N7 - 3B SA-350 LF2 44.000 10.000 - - -

N8A - 3 SA-350 LF2 44.000 10.000 - - -

N9A - 3 SA-350 LF2 44.000 10.000 - - -

N10 - 3 SA-350 LF2 44.000 10.000 - - -

N6 - 3B SA-350 LF2 42.000 10.000 - - -

N1 - 24 SA-350 LF2 44.000 10.000 - - -

MW - 26 SA-350 LF2 44.000 10.000 - - -

N2 - 28 SA-350 LF2 42.000 20.000 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component

mm deg. mm mm

----------------------------------------------------------------------------

N3 - 3B 180.00 245.00 0.00 Clad Bot Hea

N4 - 3B 0.00 521.00 0.00 Clad Bot Hea

N8B - 3B 0.00 245.00 0.00 Clad Bot Hea

N9B - 3B 300.00 245.00 0.00 Clad Bot Hea

N5 - 3B 3025.000 300.00 233.00 0.00 Clad Shell

N7 - 3B 3025.000 90.00 233.00 0.00 Clad Shell

N8A - 3B 2050.000 0.00 233.00 0.00 Clad Shell

N9A - 3B 1324.000 300.00 233.00 0.00 Clad Shell

N10 - 3B 525.000 180.00 233.00 0.00 Clad Shell

N6 - 3B 210.00 230.00 0.00 Clad Top Hea

N1 - 24B 1985.000 270.00 443.00 0.00 Clad Shell

MW - 26B 900.000 225.00 503.00 0.00 Clad Shell

N2 - 28B 0.00 450.00 0.00 Clad Top Hea

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 225
FileName : 04014-V-04_R0
Nozzle Summary : Step: 31 6:30pmSep 11,2014
 

Nozzle Calculation Summary:

Description MAWP Ext MAPNC Table 4.5.2 Weld

---------------------------------------------------------------------------

N3 - 3B 72.00 OK ... OK OK Passed

N4 - 3B 72.00 OK ... OK OK Passed

N8B - 3B 72.00 OK ... OK OK Passed

N9B - 3B 72.00 OK ... OK OK Passed

N1 - 24B 74.16 OK ... OK OK Passed

N5 - 3B 74.16 OK ... OK OK Passed

N7 - 3B 74.16 OK ... OK OK Passed

N8A - 3B 74.16 OK ... OK OK Passed

N9A - 3B 74.16 OK ... OK OK Passed

N10 - 3B 74.16 OK ... OK OK Passed

MW - 26B 74.16 OK ... ... OK Passed

N2 - 28B 73.88 OK ... OK OK Passed

N6 - 3B 76.25 OK ... OK OK Passed

---------------------------------------------------------------------------

Min. - Nozzles 72.00 N9B - 3B

Min. Shell&Flgs 71.50 20 30 76.42

Computed Vessel M.A.W.P. 71.50 bar

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description Y Coordinate, Layout Angle, Inside Radius

20 N3 - 3B 0.000 180.000 38.100

20 N4 - 3B 0.000 0.000 38.100

20 N8B - 3B 0.000 0.000 38.100

20 N9B - 3B 0.000 300.000 38.100

30 N1 - 24B 1985.000 270.000 287.500

30 N5 - 3B 3025.000 300.000 38.100

30 N7 - 3B 3025.000 90.000 38.100

30 N8A - 3B 2050.000 0.000 38.100

30 N9A - 3B 1324.000 300.000 38.100

30 N10 - 3B 525.000 180.000 38.100

30 MW - 26B 900.000 225.000 313.000


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 226
FileName : 04014-V-04_R0
Nozzle Summary : Step: 31 6:30pmSep 11,2014
 
40 N2 - 28B 0.000 0.000 335.500

40 N6 - 3B 0.000 210.000 38.100

The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.

lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 227
FileName : 04014-V-04_R0
MDMT Summary : Step: 32 6:30pmSep 11,2014
 

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced PWHT Thickness Gov E*

Description MDMT MDMT ratio Thk

Notes °C °C mm

----------------------------------------------------------------------------

Clad Bot Head[10] D -32 -34 Yes 0.941 38.000 1.000

Clad Bot Head [7] D -27 -36 Yes 0.837 48.000 1.000

Clad Shell [8] D -29 -33 Yes 0.913 44.000 1.000

Clad Top Head[10] D -30 -37 Yes 0.852 42.000 1.000

Clad Top Head [7] D -27 -36 Yes 0.837 48.000 1.000

N3 - 3B [1] Impact Tested Material Yes

N4 - 3B [1] Impact Tested Material Yes

N8B - 3B [1] Impact Tested Material Yes

N9B - 3B [1] Impact Tested Material Yes

N1 - 24B [1] Impact Tested Material Yes

N5 - 3B [1] Impact Tested Material Yes

N7 - 3B [1] Impact Tested Material Yes

N8A - 3B [1] Impact Tested Material Yes

N9A - 3B [1] Impact Tested Material Yes

N10 - 3B [1] Impact Tested Material Yes

MW - 26B [1] Impact Tested Material Yes

N2 - 28B [1] Impact Tested Material Yes

N6 - 3B [1] Impact Tested Material Yes

----------------------------------------------------------------------------

Required Minimum Design Metal Temperature -29 °C

Warmest Computed Minimum Design Metal Temperature -33 °C

Notes:

[ ! ] - This was an impact tested material.

[ 1] - Governing Nozzle Weld.

[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.1.

[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.3.

[ 6] - MDMT Calculations at the Shell/Head Joint.

[ 7] - MDMT Calculations for the Straight Flange.

[ 8] - Cylinder/Cone/Flange Junction MDMT.

[ 9] - Calculations in the Spherical Portion of the Head.


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 228
FileName : 04014-V-04_R0
MDMT Summary : Step: 32 6:30pmSep 11,2014
 
[10] - Calculations in the Knuckle Portion of the Head.

[11] - Calculated (Body Flange) Flange MDMT.

[12] - Calculated Flat Head MDMT per 3.11.2.3

[13] - Tubesheet MDMT, shell side, if applicable

[14] - Tubesheet MDMT, tube side, if applicable

[15] - Nozzle Material

[16] - Shell or Head Material

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 229
FileName : 04014-V-04_R0
Vessel Design Summary : Step: 33 6:30pmSep 11,2014
 
ASME Code, Section VIII, Division 2, 2013

Diameter Spec : 1906.000 mm ID

Vessel Design Length, Tangent to Tangent 4050.00 mm

Distance of Bottom Tangent above Grade 2000.00 mm

Distance of Base above Grade 0.00 mm

Specified Datum Line Distance 2000.00 mm

Skirt Material SA-516 70 [Normalized]

Shell Material SA-516 70 [Normalized]

Nozzle Material SA-350 LF2 [Impact Tested]

Internal Design Temperature 65 °C

Internal Design Pressure 69.000 bar

External Design Temperature 65 °C

External Design Pressure 1.034 bar

Maximum Allowable Working Pressure 71.503 bar

External Max. Allowable Working Pressure 39.811 bar

Hydrostatic Test Pressure 102.249 bar

Required Minimum Design Metal Temperature -29 °C

Warmest Computed Minimum Design Metal Temperature -33 °C

Wind Design Code User Defined

Earthquake Design Code No Seismic

Element Pressures and MAWP: bar

Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance

---------------------------------------------------------------------

Clad Bot Head 69.490 1.034 71.503 0.0000

Clad Shell 69.490 1.034 73.666 0.0000

Clad Top Head 69.490 1.034 78.989 0.0000


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 230
FileName : 04014-V-04_R0
Vessel Design Summary : Step: 33 6:30pmSep 11,2014
 
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ

-----------------------------------------------------------------------

Skirt 0.0 2000.0 15.9 No Calc No Calc 0.49 0.49

Ellipse 50.0 50.0 48.0 36.7 4.5 1.00 1.00

Cylinder 4000.0 3950.0 44.0 41.2 8.3 1.00 1.00

Ellipse 4050.0 50.0 48.0 36.7 4.5 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Wind/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |

| | mm | N | N | N-m | N-m |

---------------------------------------------------------------------------

10| 20| 1000.00 | 9043.86 | ... | 29449.7 | ... |

20| 30| 2025.00 | 6307.26 | ... | 14092.4 | ... |

30| 40| 4025.00 | 6237.43 | ... | 13778.7 | ... |

40| 50| 6025.00 | 655.539 | ... | 159.531 | ... |

Abs Max of the all of the Stress Ratio's : 0.8554

Basering Data : Continuous Top Ring W/Gussets

Thickness of Basering 52.0000 mm

Inside Diameter of Basering 1689.9999 mm

Outside Diameter of Basering 2290.0000 mm

Nominal Diameter of Bolts 63.5000 mm

Diameter of Bolt Circle 2140.0000 mm

Number of Bolts 20

Thickness of Gusset Plates 20.0000 mm

Average Width of Gusset Plates 152.0000 mm

Height of Gussets 318.0000 mm

Distance between Gussets 95.0000 mm

Thickness of Top Plate or Ring 40.0000 mm

Circumferential Width of the Top Plate 174.1000 mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 231
FileName : 04014-V-04_R0
Vessel Design Summary : Step: 33 6:30pmSep 11,2014
 
Radial Width of the Top Plate 152.0000 mm

Total Wind Shear on Support 9044. N

Wind Moment on Support 29450. N-m

Note: Wind and Earthquake moments include the effects of user defined

forces and moments if any exist in the job and were specified

to act (compute loads and stresses) during these cases. Also

included are moment effects due to eccentric weights if any are

present in the input.

Weights:

Fabricated - Bare W/O Removable Internals 18848.0 kgm

Shop Test - Fabricated + Water ( Full ) 32210.5 kgm

Shipping - Fab. + Rem. Intls.+ Shipping App. 19736.0 kgm

Erected - Fab. + Rem. Intls.+ Insul. (etc) 19736.0 kgm

Empty - Fab. + Intls. + Details + Wghts. 19736.0 kgm

Operating - Empty + Operating Liquid (No CA) 25326.0 kgm

Field Test - Empty Weight + Water (Full) 33098.5 kgm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 232
FileName : blast
Blast Load Calculation : Step: 8 6:58pmSep 11,2014
 

Note: Using the User Defined Blast Profile ...

Blast Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm

Df - Damping Factor < 0.75 Unstable, > 0.95 Stable

Dr - Average internal diameter of top half of vessel mm

f - Natural frequency of vibration (Hertz)

f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)

L - Total height of structure mm

Lc - Total length of conical section(s) of vessel mm

tb - Uncorroded plate thickness at bottom of vessel mm

V30 - Design Blast Speed provided by user m/sec

Vc - Critical Blast velocity m/sec

Vw - Maximum Blast speed at top of structure m/sec

W - Total corroded weight of structure N

Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N

Z - Maximum amplitude of vibration at top of vessel mm

Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )

Vp - Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)

P30 - Blast pressure 30 feet above the base

Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5

0.000/6050.000 = 0.000

#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 6.51/19.85² ) * 104 = 165.265 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr²)
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 233
FileName : blast
Blast Load Calculation : Step: 8 6:58pmSep 11,2014
 
= 248346/( 6050.00 * 1906.000² )

= 0.11299E-04

Since Vp is > 0.393E-05 no further vibration analysis is required !

Platform Load Calculations

ID Blast Area Elevation Pressure Force Cf

mm² mm KN/m² N

-------------------------------------------------------------------------

Blast Loads on Masses/Equipment/Piping

ID Blast Area Elevation Pressure Force

mm² mm KN/m² N

-------------------------------------------------------------------------

LIQ WT 0.00 4025.00 100.00 0.00

INT WG 0.00 4025.00 100.00 0.00

The Natural Frequency for the Vessel (Ope...) is 17.0135 Hz.

Blast Load Calculation

| | Blast | Blast | Blast | Blast | Element |

From| To | Height | Diameter | Area | Pressure | Blast Load |

| | mm | mm | mm² | KN/m² | N |

---------------------------------------------------------------------------

10| 20| 1000.00 | 2359.20 | 4.718E+06 | 100.000 | 471829. |

20| 30| 2025.00 | 2378.40 | 118920. | 100.000 | 11891.7 |

30| 40| 4025.00 | 2392.80 | 9.452E+06 | 100.000 | 945134. |

40| 50| 6243.26 | 2388.00 | 1.092E+06 | 100.000 | 109184. |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 234
FileName : blast
Blast/Earthquake Shear, Bending : Step: 9 6:58pmSep 11,2014
 

The following table is for the Operating Case.

Blast/Earthquake Shear, Bending

| | Distance to| Cumulative |Earthquake | Blast | Earthquake |

From| To | Support| Blast Shear | Shear | Bending | Bending |

| | mm | N | N | N-m | N-m |

---------------------------------------------------------------------------

10| 20| 1000.00 | 1.538E+06 | ... | 4.984E+06 | ... |

20| 30| 2025.00 | 1.066E+06 | ... | 2.378E+06 | ... |

30| 40| 4025.00 | 1.054E+06 | ... | 2.325E+06 | ... |

40| 50| 6025.00 | 109184. | ... | 26570.7 | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 235
FileName : blast
Blast Deflection : Step: 10 6:58pmSep 11,2014
 

Blast Deflection Calculations:

The following table is for the Operating Case.

Blast Deflection

| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Blast Shear | Deflection |Deflection | Rotation |

| | N | mm | mm | |

--------------------------------------------------------------

10| 20| 1.538E+06 | 0.24211 | 0.87057 | 0.00077690 |

20| 30| 1.066E+06 | 0.89003 | 0.90955 | 0.00078226 |

30| 40| 1.054E+06 | 2.58434 | 4.37886 | 0.00091532 |

40| 50| 109184. | 4.40174 | 4.42462 | 0.00091532 |

Critical Blast Velocity for Tower Vibration

| | 1st Crit. | 2nd Crit. |

From| To | Blast Speed | Blast Speed |

| | m/sec | m/sec |

-------------------------------------

10| 20| 200.151 | 1250.94 |

20| 30| 201.780 | 1261.12 |

30| 40| 203.002 | 1268.76 |

40| 50| 202.594 | 1266.22 |

Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 30.250 Actual Deflection : 4.425 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 236
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure

HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure

EW = Longitudinal Stress due to Weight (No Liquid)

OW = Longitudinal Stress due to Weight (Operating)

HW = Longitudinal Stress due to Weight (Hydrotest)

WI = Bending Stress due to Blast Moment (Operating)

EQ = Bending Stress due to Earthquake Moment (Operating)

EE = Bending Stress due to Earthquake Moment (Empty)

HI = Bending Stress due to Blast Moment (Hydrotest)

HE = Bending Stress due to Earthquake Moment (Hydrotest)

WE = Bending Stress due to Blast Moment (Empty) (no CA)

WF = Bending Stress due to Blast Moment (Filled) (no CA)

CW = Longitudinal Stress due to Weight (Empty) (no CA)

VO = Bending Stress due to Vortex Shedding Loads ( Ope )

VE = Bending Stress due to Vortex Shedding Loads ( Emp )

VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )

FW = Axial Stress due to Vertical Forces for the Blast Case

FS = Axial Stress due to Vertical Forces for the Seismic Case

BW = Bending Stress due to Lat. Forces for the Blast Case, Corroded

BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded

BN = Bending Stress due to Lat. Forces for the Blast Case, UnCorroded

BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 237
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
type of stress.

For Division 2, stress Sigma1 is the hoop stress due to internal

pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).

The positive magnitude of Sigma3 is the 0.5 times the pressure.

The stresses are combined per equation 4.3.44 to determine

the overall stress intensity.

An asterisk (*) in the final column denotes overstress.

Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.

Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 103.57 108.29 -108.67 147.87 0.9564 0.7349

20 20.70 164.30 -22.57 147.87 0.1260 0.1527

30 17.49 221.00 -18.92 147.87 0.0791 0.1280

40 0.10 164.30 -0.34 147.87 0.0006 0.0023

Analysis of Load Case 2 : NP+EW+EE+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 0.55 164.30 -1.09 90.09 0.0034 0.0121

30 0.42 221.00 -0.84 147.87 0.0019 0.0057

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 3 : NP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 103.57 108.29 -108.67 147.87 0.9564 0.7349

20 20.70 164.30 -22.57 147.87 0.1260 0.1527

30 17.49 221.00 -18.92 147.87 0.0791 0.1280

40 0.10 164.30 -0.34 147.87 0.0006 0.0023


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 238
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 0.55 164.30 -1.09 90.09 0.0034 0.0121

30 0.42 221.00 -0.84 147.87 0.0019 0.0057

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 5 : NP+HW+HI

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 31.93 248.90 -38.59 124.80 0.1283 0.3092

20 6.31 248.90 -8.18 142.67 0.0253 0.0573

30 5.38 248.90 -6.81 144.57 0.0216 0.0471

40 0.03 248.90 -0.19 144.00 0.0001 0.0013

Analysis of Load Case 6 : NP+HW+HE

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.90 -3.69 124.80 0.0084 0.0296

20 0.55 248.90 -1.09 142.67 0.0022 0.0076

30 0.42 248.90 -0.84 144.57 0.0017 0.0058

40 0.08 248.90 -0.12 144.00 0.0003 0.0008

Analysis of Load Case 7 : IP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 103.57 108.29 -108.67 147.87 0.9564 0.7349

20 143.23 164.30 147.87 0.8718

30 134.50 221.00 147.87 0.6086

40 127.61 164.30 120.00 0.7767

Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 221.00 147.87 0.6034


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 239
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
40 127.60 164.30 120.00 0.7766

Analysis of Load Case 9 : EP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 103.57 108.29 -108.67 147.87 0.9564 0.7349

20 19.33 164.30 -23.95 147.87 0.1176 0.1620

30 16.29 221.00 -20.12 147.87 0.0737 0.1361

40 0.81 164.30 -1.59 147.87 0.0050 0.0107

Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 1.53 164.30 -2.46 90.09 0.0093 0.0273

30 1.26 221.00 -2.04 147.87 0.0057 0.0138

40 0.97 164.30 -1.37 147.87 0.0059 0.0093

Analysis of Load Case 11 : HP+HW+HI

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 31.93 248.90 -38.59 124.80 0.1283 0.3092

20 132.02 248.90 142.67 0.5304

30 113.61 248.90 144.57 0.4565

40 113.46 248.90 144.00 0.4559

Analysis of Load Case 12 : HP+HW+HE

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.90 -3.69 124.80 0.0084 0.0296

20 124.93 248.90 142.67 0.5019

30 107.65 248.90 144.57 0.4325

40 113.39 248.90 144.00 0.4556

Analysis of Load Case 13 : IP+WE+EW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 240
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
20 140.53 164.30 90.09 0.8553

30 133.36 221.00 147.87 0.6034

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 14 : IP+WF+CW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.80 108.29 -2.55 147.87 0.0166 0.0172

20 140.52 164.30 90.09 0.8553

30 133.36 221.00 147.87 0.6034

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 15 : IP+VO+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 221.00 147.87 0.6034

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 16 : IP+VE+EW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 221.00 147.87 0.6034

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 17 : NP+VO+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 0.55 164.30 -1.09 90.09 0.0034 0.0121

30 0.42 221.00 -0.84 147.87 0.0019 0.0057

40 0.08 164.30 -0.12 94.34 0.0005 0.0013

Analysis of Load Case 18 : FS+BS+IP+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 241
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 140.53 164.30 90.09 0.8553

30 133.36 221.00 147.87 0.6034

40 127.60 164.30 120.00 0.7766

Analysis of Load Case 19 : FS+BS+EP+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.55 108.29 -2.91 147.87 0.0143 0.0197

20 1.53 164.30 -2.46 90.09 0.0093 0.0273

30 1.26 221.00 -2.04 147.87 0.0057 0.0138

40 0.97 164.30 -1.37 147.87 0.0059 0.0093

Absolute Maximum of the all of the Stress Ratio's 0.9564

Governing Element: Skirt

Governing Load Case 1 : NP+EW+WI+FW+BW

Additional Results per Section 4.4, see 4.4.15

Nomenclature :

L - Section Length mm

Fxa - Allowable comp mem stress due to compression with lamc <= 0.15, N/mm²

Fba - Allowable all comp mem stress due to bending moment, N/mm²

Fva - Allowable shear stress when only shear is present, N/mm²

Fha - Allowable hoop comp memb stress under ext pressure alone, N/mm²

Fxha - Allowable axial comp w/hoop compression and lamc <= 0.15, N/mm²

Fhxa - Allowable hoop comp w/axial compression and lamc <= 0.15, N/mm²

Faha - Allowable axial comp w/hoop compression and lamc > 0.15, N/mm²

Fbha - Allowable axial comp from bending w/hoop compression, N/mm²

Fhba - Allowable hoop comp w/long compression due to moment, N/mm²

Allowable Stress Results for Case 1 : NP+EW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 147 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 242
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 2 : NP+EW+EE+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 3 : NP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 147 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 4 : NP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895

Allowable Stress Results for Case 5 : NP+HW+HI

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 147 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 6 : NP+HW+HE

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 243
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
Allowable Stress Results for Case 7 : IP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 147 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 8 : IP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 9 : EP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 147 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 33 111 33 171 22

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 10 : EP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 33 111 33 5 103

40 147 6895 6895 6895 6895

Allowable Stress Results for Case 11 : HP+HW+HI

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 147 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 12 : HP+HW+HE

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 244
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 
20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 13 : IP+WE+EW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 14 : IP+WF+CW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 15 : IP+VO+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 16 : IP+VE+EW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 17 : NP+VO+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 94 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 245
FileName : blast
Stress due to Combined Loads : Step: 14 6:58pmSep 11,2014
 

Allowable Stress Results for Case 18 : FS+BS+IP+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 6895 147 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 19 : FS+BS+EP+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.206 2000 147 151 75 6895 147 6895 6895 6895

20 90 6895 6895 6895 6895

30 0.206 4367 147 183 75 104 33 111 33 5 103

40 147 6895 6895 6895 6895

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 246
FileName : blast
Basering Calculations : Step: 16 6:58pmSep 11,2014
 

Skirt Data :

Skirt Outside Diameter at Base SOD 1965.9999 mm

Skirt Thickness STHK 15.9000 mm

Skirt Internal Corrosion Allowance SCA 0.0000 mm

Skirt External Corrosion Allowance 0.0000 mm

Skirt Material SA-516 70 [Normalized]

Basering Input: Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering TBA 52.0000 mm

Design Temperature of the Basering 38.00 °C

Basering Matl SA-516 70

Basering Operating All. Stress BASOPE 235.80 N/mm²

Basering Yield Stress 261.90 N/mm²

Inside Diameter of Basering DI 1689.9999 mm

Outside Diameter of Basering DOU 2290.0000 mm

Nominal Diameter of Bolts BND 63.5000 mm

Bolt Corrosion Allowance BCA 0.0000 mm

Bolt Material SA-193 B7

Bolt Operating Allowable Stress SA 221.00 N/mm²

Number of Bolts RN 20

Diameter of Bolt Circle DC 2140.0000 mm

Bolt Allowable Shear Stress 70.000 N/mm²

Thickness of Gusset Plates TGA 20.0000 mm

Width of Gussets at Top Plate TWDT 152.0000 mm

Width of Gussets at Base Plate BWDT 152.0000 mm

Gusset Plate Elastic Modulus E 199955.0 N/mm²

Gusset Plate Yield Stress SY 261.9 N/mm²

Height of Gussets HG 318.0000 mm

Distance between Gussets RG 95.0000 mm

Dist. from Bolt Center to Gusset (Rg/2) CG 47.5000 mm

Number of Gussets per bolt NG 2

Thickness of Top Plate or Ring TTA 40.0000 mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 247
FileName : blast
Basering Calculations : Step: 16 6:58pmSep 11,2014
 
Radial Width of the Top Plate TOPWTH 152.0000 mm

Anchor Bolt Hole Dia. in Top Plate BHOLE 68.0000 mm

External Corrosion Allowance CA 0.0000 mm

Dead Weight of Vessel DW 193531.0 N

Operating Weight of Vessel ROW 248346.6 N

Test Weight of Vessel TW 324564.0 N

Earthquake Moment on Basering EQMOM 0.0 N-m

Blast Moment on Basering WIMOM 4983755.0 N-m

Test Moment on Basering TM 1644639.2 N-m

Percent Bolt Preload ppl 100.0

Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No

Factor for Increase of Allowables Fact 1.0000

Results for Basering Analysis : Analyze Option

Basering Thickness Calculation method used : Simplified (Steel on Steel)

Calculation of Load per Bolt [W/Bolt], Blast + Dead Weight Condition:

W = DW M = WIMOM

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 4983755/2140.000 ) - 193531 )/20

= 455906.1875 N

Required Area for Each Bolt, Based on Max Load 2063.0994 mm²

Area Available in a Single Bolt (Corr) 2397.4146 mm²

Area Available in all the Bolts (Corr) 47948.2891 mm²

Bolt Stress Based on Simplified Analysis 190.2 N/mm²

Allowable Bolt Stress 221.0 [Fact] 221.00 N/mm²

Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )

= 1538038/( 2 * 2397.41 * 20 )
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 248
FileName : blast
Basering Calculations : Step: 16 6:58pmSep 11,2014
 
= 16.0 N/mm². Must be less than 70.0 N/mm² .

Concrete Contact Area of Base Ring CCA 0.1876E+07 mm²

Concrete Contact Section Modulus of Base Ring 0.8293E+09 mm ³

Concrete Load (Simplified method), Blast in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1

= (1.000 (47948.2891*221 +248346 )/1875530 ) + 4983755/.82927E+09

= 11.79 N/mm²

Allowable Stress on Concrete 4.50 N/mm²

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2

Rw1 = (2290.000 -1966.000 )/2, Rw2 = (1934.200 -1690.000 + 2*0.000 )/2

Rw1 = 162.000 , Rw2 = 122.100 mm

Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 353.700 N/mm²

= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12

= Max(162.0000 ,122.1000 ) * ( 3 * 11.790/353.700 )½ + 0.0000

= 51.2294 mm

Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²

= 3 * 11.790 * ( Max[162.000 , 122.100 ]/(52.000 - 0.000 ) )²

= 343.295 , must be less than 353.700 N/mm²

Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)

Ft = (Sa*Abss), Bolt Allowable Stress * Area

Rm = (Ft * 2 * Cg)/8, Bending Moment

Sb Allowable Bending Stress

Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt ))½ + CA
PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 249
FileName : blast
Basering Calculations : Step: 16 6:58pmSep 11,2014
 
T = ( 6 * 6293/( 353 * 88.5000 ))½ + 0.0000

T = 34.7273 mm

Required Thickness of Continuous Top Ring per Moss:

a = ( Dc-SkirtOD )/2 Skirt Distance to Bolt Circle

P = Sa*Abss Bolt Allowable Stress * Area

l = Avgwdt Average Gusset Width

g1 = Gamma 1 Constant Term f( b/l )

g2 = Gamma 2 Constant Term f( b/l )

g = Flat distance / 2 Nut 1/2 Dimension (from Tema)

Fb = Allowable Bending Stress

Mo = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term

Tc = ( 6 * Abs(Mo) / Fb )½ + CA Required Thickness

Tc = ( 6 * 1290/353 )½ + 0.000

Tc = 29.3552 mm

Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:

Factor Kl/r Per E2-1 55.0783

Factor Cc Per E2-1 122.7618

Allowable Buckling Str. per E2-1 129.16 N/mm²

Actual Buckling Str. at Given Thickness 87.14 N/mm²

Required Gusset thickness, + CA 15.0939 mm

2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 72.9809

Factor Cc Per E2-1 122.7618

Allowable Buckling Str. per E2-1 115.72 N/mm²

Act. Buckling Str. at Calculated Thickness 115.47 N/mm²

Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified) 51.2294 mm

Actual Basering Thickness as entered by user 52.0000 mm

Required Top Ring/Plate Thickness as a Fixed Beam 34.7273 mm


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 250
FileName : blast
Basering Calculations : Step: 16 6:58pmSep 11,2014
 
Required Thickness of Continuous Top Ring (Moss) 29.3552 mm

Actual Top Ring Thickness as entered by user 40.0000 mm

Required Gusset thickness, + CA 15.0939 mm

Actual Gusset Thickness as entered by user 20.0000 mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )

= 108.667 * ( 15.900 - 0.000 )

= 1727.65 N/mm

Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]

= 1727/[( 0.4 * 246 ) * 2 * 0.707]

= 12.393 mm

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size

Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )

= 529783/( 135.000 + 2 * ( 318.000 + 40.000 ) )

= 622.542 N/mm

Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )

= 529783 * 87.000/(135.000 * (358.000 ) + 0.6667 * (358.000 )² )

= 344.547 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½

= ( 622.54² + 344.55²)½

= 711.528 N/mm

Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 251
FileName : blast
Basering Calculations : Step: 16 6:58pmSep 11,2014
 
= 711.53/[( 0.4 * 246 ) * 2 * 0.707]

= 5.104 mm

Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )

= 529783/( 2 * 152.000 )

= 1742.709 N/mm

Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )

= 529783 * 87.00/( 2 * 358.000 * 152.000 )

= 423.508 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½

= ( 1742.71² + 423.51²)½

= 1793.431 N/mm

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 1793.43/[( 0.4 * 246 ) * 2 * 0.707]

= 12.865 mm

Note: The calculated weld sizes need not exceed the component thickness

framing into the weld. At the same time, the weld must meet a minimum size

specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending

on the component thickness.

Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 12.3927 mm

Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm

Required Top Plate to Skirt Weld Size 12.8646 mm

Required Gusset to Top Plate Double Fillet Weld Size 12.8646 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 252
FileName : 04014-V-04_R0_Trspt
Trspt Load Calculation : Step: 8 7:11pmSep 11,2014
 

Input Values for G Loading:

Horizontal Acceleration factor (GX) 0.140

Horizontal Acceleration factor (GZ) 0.710

Vertical Acceleration factor (GY) -1.680

Computed Results:

The Natural Frequency for the Vessel (Ope...) is 18.7065 Hz.

Trspt Load Calculation

| | Trspt | Trspt | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |

| | mm | N | N | N |

--------------------------------------------------------------

10| 20| 1000.00 | 31055.7 | 22474.1 | 22474.1 |

20| 30| 2025.00 | 24482.3 | 17717.1 | 17717.1 |

30| 40| 4025.00 | 125217. | 90616.2 | 77913.8 |

40| 50| 6025.00 | 30328.5 | 21947.8 | 21947.8 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 253
FileName : 04014-V-04_R0_Trspt
Wind/Trspt Shear, Bending : Step: 9 7:11pmSep 11,2014
 

The following table is for the Trspt Case.

Wind/Trspt Shear, Bending

| | Distance to| Cumulative |Trspt | Wind | Trspt |

From| To | Support| Wind Shear | Shear | Bending | Bending |

| | mm | N | N | N-m | N-m |

---------------------------------------------------------------------------

10| 20| 1000.00 | ... | 152755. | ... | 560335. |

20| 30| 2025.00 | ... | 130281. | ... | 277184. |

30| 40| 4025.00 | ... | 112564. | ... | 271110. |

40| 50| 6025.00 | ... | 21947.8 | ... | 5341.19 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 254
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure

HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure

EW = Longitudinal Stress due to Weight (No Liquid)

OW = Longitudinal Stress due to Weight (Operating)

HW = Longitudinal Stress due to Weight (Hydrotest)

WI = Bending Stress due to Wind Moment (Operating)

EQ = Bending Stress due to Trspt Moment (Operating)

EE = Bending Stress due to Trspt Moment (Empty)

HI = Bending Stress due to Wind Moment (Hydrotest)

HE = Bending Stress due to Trspt Moment (Hydrotest)

WE = Bending Stress due to Wind Moment (Empty) (no CA)

WF = Bending Stress due to Wind Moment (Filled) (no CA)

CW = Longitudinal Stress due to Weight (Empty) (no CA)

VO = Bending Stress due to Vortex Shedding Loads ( Ope )

VE = Bending Stress due to Vortex Shedding Loads ( Emp )

VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )

FW = Axial Stress due to Vertical Forces for the Wind Case

FS = Axial Stress due to Vertical Forces for the Seismic Case

BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded

BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded

BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded

BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 255
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
type of stress.

For Division 2, stress Sigma1 is the hoop stress due to internal

pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).

The positive magnitude of Sigma3 is the 0.5 times the pressure.

The stresses are combined per equation 4.3.44 to determine

the overall stress intensity.

An asterisk (*) in the final column denotes overstress.

Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.

Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 0.44 174.36 -0.93 93.54 0.0025 0.0099

30 0.32 174.36 -0.70 157.10 0.0018 0.0045

40 0.08 174.36 -0.12 97.77 0.0005 0.0012

Analysis of Load Case 2 : NP+EW+EE+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 5.36 85.44 -16.97 157.10 0.0627 0.1080

20 0.34 174.36 -4.50 157.10 0.0020 0.0287

30 0.49 174.36 -3.59 157.10 0.0028 0.0228

40 0.19 174.36 -0.36 157.10 0.0011 0.0023

Analysis of Load Case 3 : NP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 0.44 174.36 -0.93 93.54 0.0025 0.0099

30 0.32 174.36 -0.70 157.10 0.0018 0.0045

40 0.08 174.36 -0.12 97.77 0.0005 0.0012


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 256
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 6.44 85.44 -18.06 157.10 0.0754 0.1149

20 0.58 174.36 -4.74 157.10 0.0033 0.0301

30 0.69 174.36 -3.78 157.10 0.0039 0.0241

40 0.19 174.36 -0.36 157.10 0.0011 0.0023

Analysis of Load Case 5 : NP+HW+HI

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.91 -3.69 124.80 0.0084 0.0296

20 0.44 248.91 -0.93 142.67 0.0018 0.0065

30 0.32 248.91 -0.70 144.57 0.0013 0.0049

40 0.08 248.91 -0.12 144.00 0.0003 0.0008

Analysis of Load Case 6 : NP+HW+HE

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.91 -3.69 124.80 0.0084 0.0296

20 0.44 248.91 -0.93 142.67 0.0018 0.0065

30 0.32 248.91 -0.70 144.57 0.0013 0.0049

40 0.08 248.91 -0.12 144.00 0.0003 0.0008

Analysis of Load Case 7 : IP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 2.08 174.36 93.54 0.0119

30 1.97 174.36 157.10 0.0113

40 1.83 174.36 120.00 0.0105

Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 6.44 85.44 -18.06 157.10 0.0754 0.1149

20 2.13 174.36 -3.51 157.10 0.0122 0.0223

30 2.04 174.36 -2.72 157.10 0.0117 0.0173


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 257
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
40 1.84 174.36 157.10 0.0106

Analysis of Load Case 9 : EP+OW+WI+FW+BW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 0.44 174.36 -0.93 93.54 0.0025 0.0099

30 0.32 174.36 -0.70 157.10 0.0018 0.0045

40 0.08 174.36 -0.12 97.77 0.0005 0.0012

Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 6.44 85.44 -18.06 157.10 0.0754 0.1149

20 0.58 174.36 -4.74 157.10 0.0033 0.0301

30 0.69 174.36 -3.78 157.10 0.0039 0.0241

40 0.19 174.36 -0.36 157.10 0.0011 0.0023

Analysis of Load Case 11 : HP+HW+HI

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.91 -3.69 124.80 0.0084 0.0296

20 133.70 248.91 142.67 0.5372

30 115.20 248.91 144.57 0.4628

40 121.17 248.91 144.00 0.4868

Analysis of Load Case 12 : HP+HW+HE

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 2.10 248.91 -3.69 124.80 0.0084 0.0296

20 133.70 248.91 142.67 0.5372

30 115.20 248.91 144.57 0.4628

40 121.17 248.91 144.00 0.4868

Analysis of Load Case 13 : IP+WE+EW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 258
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
20 2.08 174.36 93.54 0.0119

30 1.97 174.36 157.10 0.0113

40 1.83 174.36 120.00 0.0105

Analysis of Load Case 14 : IP+WF+CW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.53 85.44 -2.17 157.10 0.0179 0.0138

20 2.13 174.36 93.54 0.0122

30 2.00 174.36 157.10 0.0115

40 1.83 174.36 120.00 0.0105

Analysis of Load Case 15 : IP+VO+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 2.08 174.36 93.54 0.0119

30 1.97 174.36 157.10 0.0113

40 1.83 174.36 120.00 0.0105

Analysis of Load Case 16 : IP+VE+EW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 2.08 174.36 93.54 0.0119

30 1.97 174.36 157.10 0.0113

40 1.83 174.36 120.00 0.0105

Analysis of Load Case 17 : NP+VO+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 1.28 85.44 -2.53 157.10 0.0150 0.0161

20 0.44 174.36 -0.93 93.54 0.0025 0.0099

30 0.32 174.36 -0.70 157.10 0.0018 0.0045

40 0.08 174.36 -0.12 97.77 0.0005 0.0012

Analysis of Load Case 18 : FS+BS+IP+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 259
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 3.85 85.44 -6.17 157.10 0.0451 0.0393

20 2.68 174.36 -1.00 93.54 0.0153 0.0107

30 2.38 174.36 -0.61 157.10 0.0136 0.0039

40 1.85 174.36 97.77 0.0106

Analysis of Load Case 19 : FS+BS+EP+OW

From Stress All. Stress Compressive All. Comp. S. I. Comp.

Node Intensity Intensity Stress Stress Fxa Ratio Ratio

10 3.85 85.44 -6.17 157.10 0.0451 0.0393

20 1.36 174.36 -2.23 93.54 0.0078 0.0239

30 1.00 174.36 -1.67 157.10 0.0058 0.0106

40 0.22 174.36 -0.32 97.77 0.0013 0.0033

Absolute Maximum of the all of the Stress Ratio's 0.5372

Governing Element: Clad Bot Head

Governing Load Case 11 : HP+HW+HI

Additional Results per Section 4.4, see 4.4.15

Nomenclature :

L - Section Length mm

Fxa - Allowable comp mem stress due to compression with lamc <= 0.15, N/mm²

Fba - Allowable all comp mem stress due to bending moment, N/mm²

Fva - Allowable shear stress when only shear is present, N/mm²

Fha - Allowable hoop comp memb stress under ext pressure alone, N/mm²

Fxha - Allowable axial comp w/hoop compression and lamc <= 0.15, N/mm²

Fhxa - Allowable hoop comp w/axial compression and lamc <= 0.15, N/mm²

Faha - Allowable axial comp w/hoop compression and lamc > 0.15, N/mm²

Fbha - Allowable axial comp from bending w/hoop compression, N/mm²

Fhba - Allowable hoop comp w/long compression due to moment, N/mm²

Allowable Stress Results for Case 1 : NP+EW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 260
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895

Allowable Stress Results for Case 2 : NP+EW+EE+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 157 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 157 6895 6895 6895 6895

Allowable Stress Results for Case 3 : NP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895

Allowable Stress Results for Case 4 : NP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 157 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 157 6895 6895 6895 6895

Allowable Stress Results for Case 5 : NP+HW+HI

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895

Allowable Stress Results for Case 6 : NP+HW+HE

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 261
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
Allowable Stress Results for Case 7 : IP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 8 : IP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 157 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 157 6895 6895 6895 6895

Allowable Stress Results for Case 9 : EP+OW+WI+FW+BW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895

Allowable Stress Results for Case 10 : EP+OW+EQ+FS+BS

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 157 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 157 6895 6895 6895 6895

Allowable Stress Results for Case 11 : HP+HW+HI

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 12 : HP+HW+HE

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 262
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 
20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 13 : IP+WE+EW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 14 : IP+WF+CW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 15 : IP+VO+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 16 : IP+VE+EW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 6895 6895 6895 6895

Allowable Stress Results for Case 17 : NP+VO+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895


PV Elite 2014 SP1 Licensee: JUTASAMA SDN BHD 263
FileName : 04014-V-04_R0_Trspt
Stress due to Combined Loads : Step: 13 7:11pmSep 11,2014
 

Allowable Stress Results for Case 18 : FS+BS+IP+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895

Allowable Stress Results for Case 19 : FS+BS+EP+OW

From Lamc L Fxa Fba Fva Fha Fxha Fhxa Faha Fbha Fhba

10 0.211 2000 157 161 80 6895 157 6895 6895 6895

20 93 6895 6895 6895 6895

30 0.211 4367 157 193 80 107 6895 157 6895 6895 6895

40 97 6895 6895 6895 6895

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