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ASCO CONTROLS BV
Industrielaan 21, 3925 BD SCHERPENZEEL - The Netherlands
Tel. +31 (0)33 277 79 11 - Fax +31 (0)33 277 45 61
E-mail: info@asconumatics.nl
www.asconumatics.eu
Africa.Americas.Asia.Europe.Oceania
X020.GB.R0 - 131-292-212
CONTENTS
Introduction 3
European Directives 25
ATEX, IECEx, PED
Product Materials 41
Rubbers, Plastics, Metals
X020-1
APPLICATIONS FOR
FUEL DISPENSING SYSTEMS
To propel a vehicle, a combustible com-
pound is needed. ASCO Numatics is
well known as solenoid valve supplier
for the dispensers as the combustible
compound is:
• Petrol
• Diesel (including vapour recovery)
• Liquefied Petroleum Gas (LPG)
• Compressed Natural Gas (CNG)
As fuel pump sizes have reduced over the In both applications the fuels are stored in safer than other fuels in the event of a
years ASCO Numatics has reduced the pressurised tanks and this has led to the spill (natural gas is lighter than air, and
size of its valves too. development of an innovative three stage disperses quickly when released).
delivery system for LNG applications, and
The development of small encapsulated the introduction of the new high pressure Gas from the distribution pipeline is com-
coils has made the use of large enclosures valve for CNG applications. pressed into a cascade storage system.
redundant and reduced costs for pump Pressure in the cascade storage is higher
manufacturers. Liquefied Petroleum Gas (LPG) than that in the vehicle’s storage.
Also called GPL, LP Gas, or auto gas, is Typical cascade storage is: 250 bar and
Petrol Dispensing Operations a mixture of hydrocarbon gases used as a vehicle storage 200 bar. In order to make
fuel in heating appliances and vehicles, and the utilization of the compressor and stor-
Self Service increasingly replacing chlorofluorocarbons age more efficient, fast fill CNG stations
For this form of vending ASCO Numatics as an aerosol propellant and a refrigerant usually operate in a three stage cascade
manufactures Single Stage Solenoid to reduce damage to the ozone layer. storage system.
Valves.
Prepaid & Credit Card When natural gas is cooled to a tempera- ASCO Numatics has introduced a compact
For this form of vending ASCO Numatics ture of approximately -260° Celsius at at- high pressure solenoid valve to cope with
manufactures Dual Stage Valves with mospheric pressure it condenses to a liquid the rigorous demands of Compressed
high and low flows. called Liquefied Natural Gas (LNG). Natural Gas (CNG) dispensing applica-
Blending One volume of this liquid takes up about tions.
For this form of vending ASCO Numatics 1/600th the volume of natural gas at a
Availability, design and specifications are subject to change without notice. All rights reserved.
manufactures Proportional Valves. stove burner tip. LNG weighs less than Available in 3/8" (8 mm) and 1/2" (12 mm)
one-half that of water. sizes, the rugged valve can handle pres-
sures up to 350 bar. They can be used to
LNG is odourless, colourless, noncorrosive, open and close the supply from storage
and nontoxic.When vaporized it burns only tanks on single and multi-bank dispens-
in concentrations of 5% to 15% when mixed ers. The new CNG dispensing valves can
with air. Neither LNG, nor its vapor, can be provided with numerous explosion
explode in an unconfined environment. proof solenoid operators for use in Zone
A storage cylinder is charged with liquid 1/21 - 2/22 according to ATEX 94/9/EC.
petroleum gas at high pressure. This is Enclosures according to NEMA are also
then dispensed at a lower pressure into available.
the vehicle.
Storage Tank Storage Tank
ASCO Numatics on/off valves are used at
several stages during this process.
95 OCTANE 98 OCTANE
Compressed Natural Gas (CNG)
ASCO Numatics has gained considerable Is a fossil fuel substitute for gasoline
X020GB-2009/R0
X020-3
SUBMERGED
DROP TUBE LIQUID
PUMP
The 'Stage I' vapour recovery has been The European Parliament has adopted at
in place for a number of years at storage first reading, on 5th May 2009, the proposal
ASCO Numatics has developed solenoid terminals and at filling stations, to recover for a Directive on 'Stage II' Petrol Vapour
valves that recover these harmful vapour vapours that would normally escape into Recovery during refuelling of passenger
emissions from the storage tank or from the the atmosphere during the filling of storage cars at service stations. The new Directive
vending pump while filling the vehicle. tanks. will require the installation of Stage II petrol
vapour recovery systems. See figure 1.
TYPICAL VAPOUR RECOVERY SYSTEM Stage II controls will capture the majority
of the emissions emitted from vehicle
refuelling at petrol at filling stations
OTHER GRADES
1. Volumetric Displacement
(no valve required)
(As fuel is pumped into the vehicle,
SPLITTERHOSE the volumetric displacement draws
CONNECTOR
VAPOUR RECOVERY the vapours from the vehicle into the
NOZZLE storage tank)
AUTOMATIC
MONITOR
2. Variable Speed Vacuum Pump
and a 2 way on/off valve
Availability, design and specifications are subject to change without notice. All rights reserved.
CO-AXIAL HOSE
(As fuel is pumped into the vehicle,
the valve opens and the vacuum pump
starts. The vacuum pump and the fuel
ASCO SERIES 291 are kept at the same flow rate to draw
PROPORTIONAL VALVE
vapours from the car into the storage
VAPOUR PUMP tank - active system)
& MOTOR ASSEMBLY PETROL
PUMPING UNIT
3. Constant Speed Vacuum
and a proportional valve
(As fuel is pumped into the vehicle,
the valve opens to allow vapours to be
drawn from the vehicle to the tank.The
vacuum pump runs at constant speed
and the proportional valve opens and
closes to match the flow of fuel.)
X020GB-2009/R0
X020-4
General
Differential pressure 0,3 - 3,5 bar [1 bar = 100kPa]
Ambient temperature range -40 to +70°C
fluids () temperature range (TS) seal materials ()
Petrol & Liquid fuels -40 to +70°C FPM (fluoroelastomer) / VMQ (silicone)
Body Brass
Bonnet Brass
Core tube Stainless steel
Core and plugnut Stainless steel
Core disc FPM
Core guide POM
Rider ring PTFE
Springs Stainless steel
Sealing FPM / VMQ
Piston PPS
Piston disc FPM
Lip seal PTFE
Piston support Brass
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V
power ratings operator
ambient electrical replacement coil
prefix holding hot/cold temperature enclosure
safety code type (1)
option ~ = protection
Availability, design and specifications are subject to change without notice. All rights reserved.
range (TS) ~ =
(EN 60529)
(W) (W) (C°) 230V/50/60 Hz 24V/DC
PV - 9,0 / 11,2 -40 to +65 II 2 G Ex mb II T4 moulded IP67 - (2)
01
ZN - 9,0 / 11,2 -20 to +50 II 3 G EEx nA II T3 moulded IP65 - (2)
02
EF - 9,0 / 11,2 -40 to +55 NEMA type 7 and 9 Nema 4X - 238714-006D 03
SC - 9,0 / 11,2 -40 to +55 EN 60730 moulded IP65 - 400425-142 04
(1)
Refer to the dimensional drawings on page 6
(2)
Multiple coils kits available under ATEX, contact us
- Not available
SPECIFICATIONS
flow operating pressure prefix optional solenoids *
pipe orifice basic
coefficient differential (bar)
size size NEMA ATEX / IECEx catalogue
Kv IP65
X020GB-2009/R0 - X020-02-010
X020-5
G291A110 G291A110
F F
A G A G
H H
J
D
C E C E
D
B J
B K
TYPE 03 TYPE 04
Prefix "EF" Solenoid Prefix "SC" Solenoid
Epoxy encapsulated Epoxy moulded
ICS-6 ANSI / NEMA IEC 335 / ISO 4400
Type 7 and 9 (applicable to solenoid only) IP65
G291G110 G291A110
F F
A G A G
H H
Availability, design and specifications are subject to change without notice. All rights reserved.
J
D
C E C E
D
B J
B K
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K weight
01 = PV G291A110 PVC117690 45 58 75 91 108 90 75 54 73 - 1,2 kg
X020GB-2009/R0 - X020-02-010
X020-6
General
Differential pressure 0,35 - 3,5 bar [1 bar = 100kPa]
Ambient temperature range AC: -40 to +65°C
DC: -40 to +40°C
fluids () temperature range (TS) seal materials ()
Petrol & Liquid fuels -20 to +40°C FPM (fluoroelastomer) / VMQ (silicone)
Body Aluminium
Core tube Stainless steel
Core and plugnut Stainless steel
Springs Stainless steel
Seat Aluminium
Sealing FPM / VMQ
Disc & O-Rings FPM
Diaphragm Support POM
Shading Ring (AC only) Copper
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
AC (~) 24V - 48V - 115V - 230V / 50 Hz
power ratings operator
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
flow operating pressure prefix optional solenoids *
pipe orifice basic
coefficient differential (bar)
size size NEMA ATEX / IECEx catalogue
Kv IP65
max. PS 7&9 Ex d Ex e mb Ex mb EEx nA number
min
X020GB-2009/R0 - X020-02-020
X020-7
A G A G
B B
E E
F D F D
H
H
C J
C J
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J weight
01 ~/= G293A001 320191 60 47 52 65 83 101 53 42 84 0,9 Kg
~/= PV G293B002 320197 / 320198 60 47 69 70 89 112 73 48 95 0,9 Kg
02
~/= G293B003 320197 / 320198 60 47 69 70 89 112 73 48 95 0,9 Kg
Availability, design and specifications are subject to change without notice. All rights reserved.
X020GB-2009/R0 - X020-02-020
X020-8
General
Differential pressure 0,35 - 2,7 bar [1 bar = 100kPa]
Ambient temperature range AC: -20 to +40°C
DC: -20 to +40°C
fluids () temperature range (TS) seal materials ()
Petrol & Liquid fuels -40 to +40°C FPM (fluoroelastomer) / VMQ (silicone)
Body Brass
Core tube Stainless steel
Core and plugnut Stainless steel
Springs Stainless steel
Seat Brass
Sealing FPM / VMQ
Disc & O-Rings FPM
Diaphragm Support POM
Shading Ring (AC only) Copper
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
flow coefficient operating pressure prefix optional solenoids *
pipe orifice size basic
Kv differential (bar)
X020GB-2009/R0 - X020-02-030
X020-9
T292B027
H
J
A K
F
G E
B
C
D L
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K L weight
01 ~/= PV T292B027 320056 / 323369 53 70 M8 90 67 86 106 76 60 47 58 1,4 Kg
Availability, design and specifications are subject to change without notice. All rights reserved.
X020GB-2009/R0 - X020-02-030
X020-10
General
Differential pressure 0,35 - 3,5 bar [1 bar = 100kPa]
Ambient temperature range AC: -40 to +65°C
DC: -40 to +40°C
fluids () temperature range (TS) seal materials ()
Petrol & Liquid fuels -40 to +40°C FPM (fluoroelastomer) / VMQ (silicone)
Body Aluminium
Core tube Stainless steel
Core and plugnut Stainless steel
Springs Stainless steel
Seat Aluminium
Sealing FPM / VMQ
Disc & O-Rings FPM
Diaphragm Support POM
Shading Ring (AC only) Copper
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
flow coefficient operating pressure prefix optional solenoids *
pipe orifice basic
Kv differential (bar)
X020GB-2009/R0 - X020-02-040
X020-11
T292B025
A
B
G
H F
C J
D K
E L
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K L weight
01 ~/= PV T292B025 320180 / 320196 60 47 54 Ø11 82 76 94 118 58 116 120 1,0 Kg
Availability, design and specifications are subject to change without notice. All rights reserved.
X020GB-2009/R0 - X020-02-040
X020-12
FEATURES
• Compact aluminium flanged bodied dual flow valves for petrol vending
applications
• Minimum operating differential pressure 0,35 bar
• Explosion proof operators, intended for use in potential explosive areas,
according to Directive ATEX 94/9/EC
• Easy electrical installation by means of the moulded-in supply cable, standard
length 2 meter
• ASCO Numatics components satisfy all relevant EC directives
General
Differential pressure 0,35 - 3,5 bar [1 bar = 100kPa]
Ambient temperature range AC: -40 to +65°C
DC: -40 to +40°C
fluids () temperature range (TS) seal materials ()
Petrol & Liquid fuels -20 to +40°C FPM (fluoroelastomer) / VMQ (silicone)
Body Aluminium
Core tube Stainless steel
Core and plugnut Stainless steel
Springs Stainless steel
Seat Aluminium
Sealing FPM / VMQ
Disc & O-Rings FPM
Diaphragm Support POM
Shading Ring (AC only) Copper
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
AC (~) 24V - 48V - 115V - 230V / 50 Hz
power ratings operator
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
flow coefficient operating pressure prefix optional solenoids *
pipe orifice size basic
Kv differential (bar)
size NEMA ATEX / IECEx catalogue
IP65
Low High Low High max. PS 7&9 Ex d Ex e mb Ex mb EEx nA number
X020GB-2009/R0 - X020-02-050
min
Rp (mm) (mm) (m3/h) (l/min) (m3/h) (l/min) ~ = EF NF EM PV ZN SC
NC - Normally closed
3/4 2,5 19 0,10 1,7 7,3 122 0,35 3,5 3,5 - - - ● - - E292A021
3/4 2,5 25 0,12 2,0 9,5 158 0,35 3,5 3,5 - - - ● - - E292B022
1 2,5 25 0,12 2,0 11,5 192 0,35 3,5 3,5 - - - ● - - E292B023
● Available feature
- Not available
* For description of solenoids see pages 31-40
X020-13
A A
B B
E E
F D F D
G
C H G
C H
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H weight
01 ~/= E292A021 320179 60 47 52 65 83 101 42 84 1,0 Kg
~/= PV E292B022 320180 / 320196 60 47 69 70 89 112 48 95 1,0 Kg
02
~/= E292B023 320180 / 320196 60 47 69 70 89 112 48 95 1,0 Kg
Availability, design and specifications are subject to change without notice. All rights reserved.
X020GB-2009/R0 - X020-02-050
X020-14
General
Differential pressure 0,3 - 3,5 bar [1 bar = 100kPa]
Ambient temperature range -40 to +70°C
fluids () temperature range (TS) seal materials ()
Petrol & Liquid fuels -40 to +70°C FPM (fluoroelastomer)
Body Brass
Bonnet Brass
Core tube Stainless steel
Core and plugnut Stainless steel
Core disc FPM
Core guide POM
Rider ring PFTE
Springs Stainless steel
Piston PPS
Piston disc FPM
Lip seal PFTE
Piston support Brass
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
operating pressure prefix optional solenoids *
pipe orifice flow coefficient basic
differential (bar)
X020GB-2009/R0 - X020-03-010
X020-15
INSTALLATION
● The valves can be mounted in any position without affecting operation
● Pipe connection identifiers: G = pipe thread according to ISO 228/1
● Installation/maintenance instructions are included with each valve
● PV solenoids have a standard cable length of 2 meters. Other lengths in full meters are available on request
G291A111 G291A111
F F
A G A G
H H
J
D
C E C E
D
B J
B K
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K weight
01 = PV G291A111 PVC117691 45 58 75 91 108 90 75 54 73 - 1,2 Kg
02 = SC G291A111 C117691 45 58 91 108 125 102 85 50 30 73 1,1 Kg
Availability, design and specifications are subject to change without notice. All rights reserved.
X020GB-2009/R0 - X020-03-010
X020-16
General
Differential pressure 0 - 1 bar [1 bar = 100kPa]
Ambient temperature range -40 to +65°C
fluids () temperature range (TS) seal materials ()
Fuel vapour -40 to +65°C FPM (fluoroelastomer)
Body Brass
Core tube Stainless steel
Core and plugnut Stainless steel
Core disc seal FPM
Rider ring PFTE
Springs Stainless steel
Lip seal PFTE
Seat Brass
Breaker piece Stainless steel
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
operating pressure prefix optional solenoids *
pipe orifice flow coefficient basic
differential (bar)
X020GB-2009/R0 - X020-04-010
X020-17
INSTALLATION
● The valves can be mounted in any position without affecting operation.
● Pipe connection identifiers: G = pipe thread according to ISO 228/1
● Installation/maintenance instructions are included with each valve.
● PV solenoids have a standard cable length of 2 meters. Other lengths in full meters are available on request
G291A210 G291A210
A F A F
G G
H
D D
C E E
C
B H
B J
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J weight
01 = PV G291A210 PVC117692 45 30 53 68 79 75 54 40 - 0,45 Kg
02 = SC G291A210 C117692 45 30 68 85 95 85 50 30 40 0,35 Kg
Availability, design and specifications are subject to change without notice. All rights reserved.
X020GB-2009/R0 - X020-04-010
X020-18
General
Differential pressure 0 - 25 bar [1 bar = 100kPa]
Ambient temperature range -20 to +65°C (FPM execution)
-40 to +65°C (PTFE execution)
fluids () temperature range (TS) seal materials ()
LPG / Liquid -20 to +65°C FPM (fluoroelastomer) / VMQ (silicone)
LPG / Liquid -40 to +65°C PTFE (**)
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
AC (~) 24V - 48V - 115V - 230V / 50 Hz
power ratings operator
ambient electrical replacement coil
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
flow coefficient operating pressure prefix optional solenoids *
pipe orifice size basic
Kv differential (bar)
size NEMA ATEX / IECEx catalogue
IP65
X020GB-2009/R0 - X020-05-010
X020-19
INSTALLATION
● The valves can be mounted in any position without affecting operation
● Pipe connection identifiers: G = pipe thread according to ISO 228/1
● Installation/maintenance instructions are included with each valve
● PV solenoids have a standard cable length of 2 meters. Other lengths in full meters are available on request
TYPE 03 TYPE 04
Prefix "SC" Solenoid Prefix "SC" Solenoid
Epoxy moulded Epoxy moulded
IEC 335 / ISO 4400 IEC 335 / ISO 4400
IP65 IP65
Availability, design and specifications are subject to change without notice. All rights reserved.
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K weight
X020GB-2009/R0 - X020-05-010
X020-20
FEATURES
• The normally closed LPG valves are especially designed to meet the particular
heavy duty requirements of LPG applications
• Dual flow execution, for use in prepaid systems
• Explosion proof operator, intended for use in potentially explosive areas,
according to Directive ATEX 94/9/EC
• Easy electrical installation by means of the moulded-in supply cables, standard
length of 2 meter
• ASCO Numatics components satisfy all relevant EC directives
General
Differential pressure 0 - 25 bar [1 bar = 100kPa]
Ambient temperature range -20 to +65°C (FPM execution)
-40 to +65°C (PTFE execution)
fluids () temperature range (TS) seal materials ()
LPG / Liquid -20 to +65°C FPM (fluoroelastomer)
LPG / Liquid -40 to +65°C PTFE (**)
Body Brass
Core tube Stainless steel
Core and plugnut Stainless steel
Core disc FPM or PTFE
Rider ring PTFE
Springs Stainless steel
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
AC (~): 24V - 48V - 115V - 230V / 50 Hz
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
operating pressure
flow coefficient prefix optional solenoids *
pipe orifice size differential (bar) basic
Kv
X020GB-2009/R0 - X020-05-020
X020-21
INSTALLATION
● The valves can be mounted in any position without affecting operation
● Pipe connection identifiers: G = pipe thread according to ISO 228/1
● Installation/maintenance instructions are included with each valve
● PV solenoids have a standard cable length of 2 meters. Other lengths in full meters are available on request
G A G
A H H
J
E
E
D D
F F
C
C
B K
B J
TYPE 03 TYPE 04
Prefix "SC" Solenoid Prefix "SC" Solenoid
Epoxy moulded Epoxy moulded
IEC 335 / ISO 4400 IEC 335 / ISO 4400
IP65 IP65
G291A321 G291A321
Availability, design and specifications are subject to change without notice. All rights reserved.
G G
A H H
J A J
K K
E
D
D
E
F
F
C
C
B L
X020GB-2009/R0 - X020-05-020
B L
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K L weight
X020-22
General
Differential pressure 10 - 350 bar [1 bar = 100kPa]
Ambient temperature range -40 to +70°C
fluids () temperature range (TS) seal materials ()
ELECTRICAL CHARACTERISTICS
Coil insulation class F
Electrical safety IEC 335
Standard voltages DC (=) 24V - 48V;
AC (~): 24V - 48V - 115V - 230V / 50 Hz
power ratings operator
ambient electrical replacement coil
prefix holding hot/cold temperature enclosure
safety code type (1)
Availability, design and specifications are subject to change without notice. All rights reserved.
SPECIFICATIONS
flow operating pressure prefix optional solenoids *
pipe orifice basic
coefficient differential (bar)
size size NEMA ATEX / IECEx catalogue
Kv IP65
max. PS 7&9 Ex d Ex e mb Ex mb EEx nA number
X020GB-2009/R0 - X020-06-010
min
(mm) (m /h)
3
(l/min) ~/= EF NF EM PV ZN SC
NC - Normally closed
3/8 8 0,96 16 10 350 - - ● - ● 291A410
1/2 12 2,30 38 10 350 - - ● - ● 291A420
● Available feature Available feature in DC only
- Not available
* For description of solenoids see pages 31-40
: Select 'G' for ISO 228/1 or 'C' for SAE
X020-23
INSTALLATION
● The valves can be mounted in any position without affecting operation
● Pipe connection identifiers: G = pipe thread according to ISO 228/1, C = SAE
● Installation/maintenance instructions are included with each valve
● PV solenoids have a standard cable length of 2 meters. Other lengths in full meters are available on request
F A F
G G
A H
E
E D
D
J
C
K
C B H
B J
TYPE 03
Prefix "SC" Solenoid
Epoxy moulded
IEC 335 / ISO 4400
IP65
Availability, design and specifications are subject to change without notice. All rights reserved.
A G
H
J
E
D
L
C
B K
type AC/DC prefix option catalogue number spare parts kits A B C D E F G H J K L weight
X020GB-2009/R0 - X020-06-010
X020-24
GENERAL
The accidental ignition of an atmosphere containing a large quantity of gas, vapour, mists and/or dust may cause an explosion. Specific
measures have been taken on an international level in order to avoid any material damage or the loss of human lives.
These measures mainly apply to chemical and petrochemical industries where such hazardous atmospheres may be developed during
the production, transformation, transport and storage of flammable products. They also cover installations where combustible dust is
produced in the processing of pulverised and grain products (grinding and sieving).
some DEFINITIONS
B
What is a potentially explosive atmosphere?
3 elements must be combined to trigger an explosion:
A spark or a flame are not the only sources of ignition. An increase of the
surface temperature of an electrical equipment may cause an explosion
if it exceeds the ignition temperature of the surrounding gas or mixture of
substances. A C
Removing just one of the 3 elements
What is an explosive atmosphere? eliminates the entire risk
This is an atmosphere which could become explosive (the danger is potentially present) due to the local or operational condition in an
installation such as: leaks, rupture of pipeline, temperature variations, etc.
This is a mixture with air, under atmospheric conditions, of flammable substances in the form of gases, vapours, mists or dusts in which,
after ignition has occurred, combustion spreads to the entire unburned mixture (definition according to Directive 1999/92/EC).
It’s the density. The density of gases and vapours is approximately 1,000 times less than that of dusts. Gases are dispersed in the air
due to convection and diffusion, thereby creating a homogeneous atmosphere. Since dusts are much heavier than air, they have the
tendency to settle to the bottom more or less quickly.
Availability, design and specifications are subject to change without notice. All rights reserved.
For a dusty atmosphere to become explosive, the following four conditions must be present:
- The dust must be flammable (particle size < 0.3 mm in general).
- The atmosphere must contain an oxidiser (generally oxygen, even in a very small quantity).
- The dusts must be in suspension. (The explosion will be caused by the extremely rapid rate of combustion of the dust in the oxygen
in the air.)
- The dust concentration must be in the explosive range. (As a rule, the lower limit of explosion is around 50 g/m³.)
To increase the scope as compared to national regulations by providing for the first time essential safety and health
requirements for:
- Non-electrical equipment intended for use in potentially explosive atmospheres [EN 13463-1 (2001)];
- Equipment intended for use in dusty environments as well as protective systems;
- Devices intended for use outside explosive atmospheres which are required for or contribute to the safe functioning of
equipment or protective systems.
X020-25
EFFECTIVE DATE
Since 1 July 2003, all products placed on the market in the European Union have to conform to Directive 94/9/EC. Already installed
equipment need, however, not be replaced by equipment conforming to the ATEX directive.
Availability, design and specifications are subject to change without notice. All rights reserved.
The IECEx International Certification Scheme is a voluntary certification system. It offers a certification of conformity with the IEC
series of standards 60079, 61241 and 61779. This certification facilitates the international trade of electrical equipment intended for
use in explosive atmospheres and contributes to avoiding the multiplicity of national certifications while guaranteeing an adapted level
of safety. The certification is issued by an organisation recognised by IECEx, an ExCB (Ex Certification Body).
- It provides direct access to the markets in Australia, New Zealand etc.
- It simplifies access to local certifications in Russia, China, USA etc.
- It reduces the time and costs for certification due to its international recognition.
- All certificates issued are available for download worldwide under «Online Certificates» at IECEx.com.
A risk assessment approach for the acceptance of explosion protected equipment has been introduced to clearly indicate the inherent
ignition risk of the equipment, no matter what type of protection is used.
X020-26
WHAT IS CEN?
CEN (European Committee for Standardisation) works in close partnership with CENELEC. CEN is a “European forum” for standardisation,
with the exception of electro-technology, which fosters and organises relations between governments, governmental bodies, producers,
users, consumers, trade unions etc. This is, in particular achieved by:
- harmonising published national standards and promoting ISO standards;
- elaborating new EN standards, developing procedures for the mutual recognition of test results etc.
(Example: Standards EN 13463-1 to 8 for non-electrical apparatus).
X020-27
What are the types of protection derived from standard EN 60079-0 (EN 50014) for ASCO Numatics?
Description Characteristics
FLAMEPROOF ENCLOSURE
The most currently used type of protection.
Construction
Standard EN IEC 60079-1 includes elements of standard EN 50018 and specifies
Standard equipment is contained in a sturdy
the 2 following main characteristics for the construction of a "d" type enclosure to
casing specifically designed for use in explosive
prevent an internal inflammation from igniting the ambient atmosphere:
atmospheres.
- the length "L" (in mm) of the flameproof seal;
- the maximum experimental safe gap (MESG) "i" (in mm).
i d
L=c+d
L L
Features The dimensions given depend on the seal and volume of the enclosure and gas
groups. Example: with a seal length L = 12.5 mm and an enclosure volume
"d" - keeps an internal inflammation within a dimen-
sionally stable enclosure;
≤ 100 cm3, the MESG "i" will be:
I : 0,5 mm seals included 1 / 2 IIB : 0,2 mm seals included 1 / 2
- prevents inflammation from penetrating the IIA : 0,3 mm seals included 1 / 2 IIC : 0,15 mm seals included 3
ambient atmosphere; EN 60079-1: All non-threaded flamepaths have to be at 1.5 times the maximum
- keeps the outside temperature of the enclosure gap (if the maximum gap stated for a flange joint is 0.1 mm, the product will be
below the ignition temperature of the ambient tested at 0.15 mm.
gas, vapours or dusts.
OPERATING VOLTAGE, TEMPERATURE
EN 60079-1:
- All equipment needs to be tested within the range of ±10 % of its operating
voltage;
- If the ambient temperature is below -20°C, a test to determine the reference
pressure is required unless a statement that the enclosure is unaffected by lower
temperatures (i.e. it does not become more brittle) is furnished.
WIRING (by cable gland certified to ATEX)
Standard EN 60079-1 specifies that the thread sizes (3/4 NPT, 1/2 NPT or M20)
must be marked on the product or label or indicated in the installation and mainte-
nance instructions. The cable glands must be certified in accordance with this new
standard and must be appropriate for use within the ambient temperature range for
which the product is certified.
Availability, design and specifications are subject to change without notice. All rights reserved.
EncapsulaTION
Easy to install, the enclosure with this type of Construction
protection can be adapted to many models of Standard EN 60079-18 (EN 50028) defines that this type of protection must be
electrical equipment. used even in case of overvoltage or excessive current as a result of:
- an internal short-circuit;
- the valve with blocked core in an open circuit.
A fuse is required with alternating current. The maximum surface temperature may
not exceed the certified temperature class.
The coil and electrical components must be enclosed in a compound (example:
epoxy resin).
EN 60079-18: ma for zone 0 and mb for zone 1.
"m"
Features
X020GB-2009/R0 - X020-07-010
X020-28
1 2 1 fuse
"i"
2 Zener diodes
What about the zones?
+ 3 zero potential
U1 (equipotential earth
Some components may present defects (reliability). - or interconnected
Intrinsically safe components are classified into "ia" earth)
and "ib" groups depending on the number of defects 3
and their location in hazardous area:
"ia" (zones 0, 1 & 2): 2 defects = intrinsically safe Galvanic barrier (interface)
"ib" (zones 1 & 2): 1 defect = intrinsically safe Other intrinsically safe apparatus with galvanic barriers are used for various ap-
plications:
- Current-transmitters for 2-lead converters;
- Transmitters;
- Converters: temperature converters, electropneumatic I/P or P/I;
- Amplifier relays;
- Power packs with galvanic barriers.
The voltage U2 at the entrance of an interface must be lower than the barrier voltage
U1 (U2 < U1).
1 2 3 4 5
+
1 rectifier
U2
-
2 filter
6 3 logic control
4 galvanic protection
Availability, design and specifications are subject to change without notice. All rights reserved.
(transformer)
5 output voltage
adjustment
6 galvanic isolation
(optocoupler)
INCREASED SAFETY
Prevents the occurrence of any accidental ignition
WHAT IS EN 60079-7 (EN 50019) BASED ON?
source: arcs or sparks. Sparking components are Explosion group:
excluded from this method of protection. I or II; Group II includes subdivisions IIA-IIB-IIC.
Temperature class:
How? The temperature which must be taken into account is that of the hottest point of
- Use of high quality insulation materials; the equipment as a whole and not that of the external temperature as is the case
- Min. IP54 ingress protection to reduce the with flameproof enclosures.
"e" probability of contamination by dirt and moisture The temperature classification is identical to that of protection type “d”.
X020GB-2009/R0 - X020-07-010
ingress;
CONNECTION
- Special enclosure with connections which cannot
Securely fastened certified cable gland
become loose;
always supplied mounted on the product.
- Taking account of specified temperature classes;
- Conformity of cable entries and labelling.
X020-29
Availability, design and specifications are subject to change without notice. All rights reserved.
CLASSIFICATION • Marking of the manufacturer’s name.
(see glossary of terms on the following page) • Equipment designed and manufactured taking account of
state-of-the-art and current practice at the time of design and
For equipment above the pressure, DN and internal volume thresh-
manufacture.
olds and for fluids specified in the Directive, ASCO has drawn up
technical files covering the following categories. • No CE marking is required. Nevertheless, all solenoid valves
will bear the CE marking in accordance with other directives
Article 3 (3) PED (LVD, EMC, ATEX 94/9/EC etc.).
Equipment below the specified thresholds is covered by Article 3 (3)
• The General Instructions in 12 languages relating to putting the
of the Directive.
equipment into service takes account of the essential safety
It must:
requirements of the Directive.
- be designed and manufactured in accordance with the sound
engineering practice of a Member State in order to ensure safe
use;
- bear specified markings (but not the CE marking).
X020GB-2009/R0 - X020-07-010
X020-30
CONSTRUCTION
Solenoid enclosure Epoxy encapsulated
Core, tube, springs & plugnut Stainless Steel
Shading coil Copper or Silver
Nameplate Polyester
Connection Integral 3 core tube
insulation
100°C (D)
135°C (D)
200°C (D)
100°C (D)
135°C (D)
200°C (D)
level level
85°C (D)
85°C (D)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
(watt) (watt)
class
class
X020-31
STEP 4
Final catalogue / ordering number.
Example:
PV G293A001 230V / 50 Hz
ADDITIONAL OPTIONS
● Various lead lengths from 1 meter up to 10 meters
Availability, design and specifications are subject to change without notice. All rights reserved.
INSTALLATION
● Multi language installation/maintenance instructions are included with each valve
● The solenoid operators can be mounted in any position without affecting operation (with the exception of manual reset versions)
● The operator can be rotated 360° to select the most favourable position for cable entry
● The solenoid shall be protected by a fuse capable of interrupting the prospective short circuit current
A C
B
X020GB-2009/R0 - X020-07-010
F
360°
E
D
type A B C D E F weight
PV-EM5 60 45 29 21 38,5 66 0,113
X020-32
CONSTRUCTION
Solenoid enclosure Epoxy encapsulated
Core, tube, springs & plugnut Stainless Steel
Shading coil Copper or Silver
Nameplate Polyester
Connection Integral 3 core tube
insulation
100°C (D)
135°C (D)
200°C (D)
100°C (D)
135°C (D)
200°C (D)
level level
85°C (D)
85°C (D)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
(watt) (watt)
class
class
X020-33
STEP 3
Select solenoid prefix (combination).
Refer to the prefix table on this page
and respect the indicated power level,
cold electrical holding values and
"T" classification mentioned on page 33.
NOTE: Make sure that the ambient temperature
does not exceed the allowable valve temperature
characteristics.
Example: PV
65°C ambient
Basic Power (BP) 10,5W
II 2 G Ex mb II T3
II 2 D Ex mD 21 T200°C
STEP 4
Final catalogue / ordering number.
Example:
PV G291A310 230V / 50 Hz
ADDITIONAL OPTIONS
● Various lead lengths from 1 meter up to 10 meters
Availability, design and specifications are subject to change without notice. All rights reserved.
INSTALLATION
● Multi language installation/maintenance instructions are included with each valve
● The solenoid operators can be mounted in any position without affecting operation (with the exception of manual reset versions)
● The operator can be rotated 360° to select the most favourable position for cable entry
● The solenoid shall be protected by a fuse capable of interrupting the prospective short circuit current
A C
B
X020GB-2009/R0 - X020-07-010
F
360°
E
D
type A B C D E F weight
PV-MXX 75 53,5 44,5 33,6 49,4 77,3 0,348
X020-34
CONSTRUCTION
Solenoid enclosure Zinc plated epoxy coated steel (Prefix EM) or
AISI 316 SS (Prefix WSEM)
Cable gland PA (polyamide) , M20x1,5
Cable gland sealing NBR (nitrile)
Core, core tube and plugnut Stainless steel
Shading coil Copper or silver
Nameplate Polyester
Coil connection Embedded screw terminals
insulation
100°C (D)
135°C (D)
200°C (D)
100°C (D)
135°C (D)
200°C (D)
level level
85°C (D)
85°C (D)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
(watt) (watt)
class
class
1,2 (2)
F 60°C 75°C - - 1,3 F 60°C 75°C - -
1,5 (2) F 40°C 55°C - - 1,7 F 40°C 55°C - -
1,9 (2) F 40°C 55°C - - 1,8 F 40°C 55°C - -
Reduced power (RP) Reduced power (RP)
3,7 (2)
F 40°C 55°C 90°C - 3,6 F 40°C 75°C 90°C -
Medium power (MP) Medium power (MP)
5,8 (2) F - 40°C 75°C 90°C 5,7 F - 40°C 75°C 90°C
Basic power (BP) Basic power (BP) BP
10,5 F - - - 40°C 15,3 F - - - 40°C 1,2W - 1,9W 3,6W - 3,7W 5,7W - 5,8W 6,0W - 16,8W
X020-35
prefix STEP 3
pipe thread voltage Select solenoid prefix (combination).
basic number Refer to the prefix table on this page
and respect the indicated power level,
cold electrical holding values and
"T" classification mentioned on page 35.
NOTE: Make sure that the ambient temperature
does not exceed the allowable valve temperature
characteristics.
Example: WSEM
60°C ambient
Basic Power (BP) 10,0W
II 2 G Ex e mb II T3
II 2 D Ex tD A21 IP67 T200°C
STEP 4
Final catalogue / ordering number.
Example:
WSEM G291A310 24V / DC
ADDITIONAL OPTIONS
● Special moulded-in solid state components for peak voltage suppression and/or AC (~) rectification
● Cable gland (cable o.d. 10 to 14 mm), TPL 16497
● Brass nickel plated cable gland
● 1/2" NPT (prefix "T") and M20x1,5 (prefix "ET") conduits (aluminium or 316 SS) available
INSTALLATION
● Multi language installation/maintenance instructions are included with each valve
● The solenoid operators can be mounted in any position without affecting operation
Availability, design and specifications are subject to change without notice. All rights reserved.
● Refer to the nameplate for identification of the maximum cable temperature
● Internal and external earthing connection
● The operator can be rotated 360° to select the most favourable position for cable entry
● The solenoid shall be protected by a fuse capable of interrupting the prospective short circuit current
360° 360°
�
�
X020GB-2009/R0 - X020-07-010
� �
X020-36
PG 9P cable gland
● A thermal fuse is fitted in the coil winding and any excessive heating due to
prolonged over-voltage or a locked core will cause the thermal fuse to operate
● Ingress protection degree (IP65)
CONSTRUCTION
Solenoid Enclosure Epoxy encapsulated
Core, tube, springs & plugnut Stainless Steel
Shading coil Copper & Silver
Nameplate Polyester
Spade connector ISO 4400 (cable Ø 6-8mm)
insulation
100°C (D)
135°C (D)
200°C (D)
100°C (D)
135°C (D)
200°C (D)
85°C (D)
T5 (G)
T4 (G)
T3 (G)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
(watt) (watt)
Availability, design and specifications are subject to change without notice. All rights reserved.
class
class
11,2 F - - - 50°C
14,0 F - - - 50°C
15,3 F - - - 50°C
16,8 F - - - 50°C
19,7 F - - - 50°C
23,0 F - - - 50°C
Make sure that the selected ambient temperature does not exceed the allowable valve temperature
(1)
X020-37
STEP 4
Final catalogue / ordering number.
Example:
ZN G291A110 24V / DC
INSTALLATION
● Multi language installation/maintenance instructions are included with each valve
● The solenoid operators can be mounted in any position without affecting operation
● The operator can be rotated 360° to select the most favourable position for cable entry
Availability, design and specifications are subject to change without notice. All rights reserved.
DIMENSIONS (mm), WEIGHT (kg)
X020GB-2009/R0 - X020-07-010
NM6 ZN 75 45 27 39 45 63 0,2 kg
NMXX ZN 80 50 30 45 49 67 0,3 kg
NM12 ZN 86 56 33 50 57 57 0,4 kg
X020-38
CONSTRUCTION
Encapsulant Thermosetting epoxy-resin
Core tube Stainless steel
Core and plugnut Stainless steel
Core spring Stainless steel
Sealings & discs NBR
Top disc (3 way) PA
Disc holder CA
Cartridge Welded, packless AISI 430
Cartridge seat Brass
Seat insert CA
Shading coil Copper
Ridering (Low Power) PTFE
Nameplate Stainless steel
Conduit hub 1/2" NPT zinc plated carbon steel (EF prefix)
or 1/2" NPT stainless steel (EV prefix)
insulation
100°C (D)
135°C (D)
200°C (D)
100°C (D)
135°C (D)
200°C (D)
85°C (D)
T5 (G)
T4 (G)
T3 (G)
T6 (G)
T5 (G)
T4 (G)
T3 (G)
(watt) (watt)
class
class
Low power (LP) Low power (LP) POWER LEVELS - cold electrical holding values (watt)
- - - - - - 1,7 F - - - 40°C
Basic power (BP) Basic power (BP)
6,1 F - - - 52°C 10,6 F - - - 40°C
9,1 F - - - 52°C 11,6 F - - - 40°C
10,1 F - - - 52°C 22,6 F - - - 40°C
15,1 F - - - 52°C
17,1 F - - - 52°C
X020GB-2009/R0 - X020-07-010
X020-39
INSTALLATION
● The solenoid valves can be mounted in any position without affecting operation
● The solenoid can be rotated 360° to select the most favourable position for cable entry
1/2 NPT
F2
F1
Availability, design and specifications are subject to change without notice. All rights reserved.
SECTIONAL DRAWING
type prefix option power level A B C E F1 F2 weight
(1)
Execution:
EF, Low power 3 way cartridge
X020-40
EPDM and VMQ which can, on specific ap- for example, for the bodies of air treatment
certain conditions, can be utilized for both
plications, be utilized up to +190°C. PTFE equipment .
high and low temperature, which is its prin-
(see following page) is a commonly used
cipal use. Also handles hydrogen peroxide
gasket or disc material not considered an
and some acids. Not good for steam; poor
elastomer. This unique chemical-resistant
disc life. Fluorosilicone compounds are
material can be used from -270°C to +250°C
noted to have better fuel resistance.
with proper design limitations.
X020-41