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Manual No.

'10 • PAC-SM-143

SERVICE MANUAL

STANDARD INVERTER PACKAGED AIR CONDITIONERS


(Split system, Air to air heat pump type)

CEILING CASSETTE-4 WAY COMPACT TYPE CEILING CASSETTE-4 WAY TYPE


Single type Twin type Single type Twin type
FDTC40ZIXVD FDTC71VNPVD FDT40ZIXVD FDT71VNPVD
50ZIXVD 100VNPVD 50ZIXVD 100VNPVD
60ZIXVD 100VSPVD 60ZIXVD 100VSPVD
125VNPVD 71VNVD 125VNPVD
125VSPVD 100VNVD 125VSPVD
Triple type Double-Twin type 100VSVD 140VNPVD
FDTC140VNTVD FDTC200VSDVD 125VNVD 140VSPVD
140VSTVD FDTC250VSDVD 125VSVD 200VSPVD
140VNVD 250VSPVD
CEILING SUSPENDED TYPE 140VSVD
Single type Twin type Triple type Double-Twin type
FDEN40ZIXVD FDEN71VNPVD FDT140VNTVD FDT200VSDVD
50ZIXVD 100VNPVD 140VSTVD 250VSDVD
60ZIXVD 100VSPVD 200VSTVD
71VNVD 125VNPVD
100VNVD 125VSPVD DUCT CONNECTED-LOW/MIDDLE STATIC PRESSURE TYPE
100VSVD 140VNPVD Single type Twin type
125VNVD 140VSPVD FDUM50ZIXVD FDUM100VNPVD
125VSVD 200VSPVD 60ZIXVD 100VSPVD
140VNVD 250VSPVD 71VNVD 125VNPVD
140VSVD 100VNVD 125VSPVD
Triple type 100VSVD 140VNPVD
FDEN140VNTVD 125VNVD 140VSPVD
140VSTVD 125VSVD 200VSPVD
200VSTVD 140VNVD 250VSPVD
140VSVD
DUCT CONNECTED-HIGH STATIC PRESSURE TYPE Triple type
Single type FDUM140VNTVD
FDU71VNVD 140VSTVD
FDU140VNVD
100VNVD 200VSTVD
140VSVD
100VSVD 200VSVD
125VNVD 250VSVD
125VSVD

V Multi System
(OUTDOOR UNIT) (INDOOR UNIT)
FDC71VN FDC140VN FDT40VD FDEN40VD
100VN 140VS 50VD 50VD
100VS 200VS 60VD 60VD
125VN 250VS 71VD 71VD
125VS 100VD 100VD
125VD 125VD
'10 • PAC-SM-143
PAC-SM-143

CONTENTS

1. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ................... 3


(1) Remote controller ......................................................................................... 3
(2) Operation control function by the wired remote controller ............................ 5
(3) Operation control function by the indoor controller ....................................... 6
(4) Operation control function by the outdoor controller ................................. 16
(Ⅰ) SRC40~60 models .............................................................................. 16
(Ⅱ) FDC71~250 models ............................................................................. 20
2. MAINTENANCE DATA .................................................................................. 31
2.1 Diagnosing of microcomputer circuit ..................................................... 31
(1) Selfdiagnosis function ............................................................................. 31
(2) Troubleshooting procedure .................................................................... 35
(3) Troubleshooting at the indoor unit ........................................................ 35
(4) Troubleshooting at the outdoor unit ...................................................... 41
(5) Check of anomalous operation data with the remote controller ............. 51
(6) Inspection display of wireless specification model (FDEN,FDT) ............. 52
(7) Power transistor module (including the driver PCB) inspection procedure ......... 53
(8) Inverter checker for diagnosis of inverter output ..................................... 54
(9) Outdoor unit controller failure diagnosis circuit diagram .................................. 55
2.2 Troubleshooting flow ............................................................................... 60
3. ELECTRICAL WIRING ................................................................................. 119
(1) Indoor units .............................................................................................. 119
(2) Outdoor units ........................................................................................... 128
4. PIPING SYSTEM .......................................................................................... 133
5. APPLICATION DATA ................................................................................... 140
(1) Installation of indoor unit ........................................................................ 140
(a) Ceiling cassette-4way compact type (FDTC) ...................................... 140
(b) Ceiling cassette-4way type (FDT) ....................................................... 146
(c) Ceiling suspended type (FDEN) .......................................................... 152
(d) Duct connected-Low / Middle static pressure type (FDUM)................... 156
(e) Duct connected-High static pressure type (FDU) ................................ 160
1) Models FDU71~140 ......................................................................... 160
2) Models FDU200,250 ......................................................................... 164

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PAC-SM-143

(2) Instullation manual for wired remote controller .................................... 168


(3) Instullation of outdoor unit .................................................................. 172
(a) Models SRC40~60ZIX-S ................................................................ 172
(b) Model FDC71VN ........................................................................ 179
(c) Models FDC100~140VN, 100~140VS .......................................... 186
(d) Models FDC200,250VS ................................................................... 194
(e) Method for connecting the accessory pipe (Models FDC200,250 only) .................. 201
(4) Electric wiring work installation ........................................................... 203

How to read the model name


Example: FDTC 40 Z IXVD

Series code
Inveter type
Product capacity
Model name FDTC : Ceiling cassette-4 way compact type
FDT : Ceiling cassette-4 way type
FDEN : Ceiling suspended type
FDUM : Duct connected-Middle static pressure
type
SRC : Outdoor unit

Example: FDTC 100 VN P VD

Series code
(blank)
: Single type
P : Twin type
T : Triple type
D : Double Twin type
Applicable power source...See the specification
Product capacity
Model name FDTC : Ceiling cassette-4 way compact type
FDT : Ceiling cassette-4 way type
FDEN : Ceiling suspended type
FDUM : Duct connected-Low / Middle static
pressure type
FDU : Duct connected-High static pressuret type
FDC : Outdoor unit

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'10 • PAC-SM-143

1. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER


(1) Remote controller
(a) Wired remote controller
The figure below shows the remote controller with the cover opened. Note that all the items that may be displayed in the liquid
crystal display area are shown in the figure for the sake of explanation
Characters displayed with dots in the liquid crystal display area are abbreviated.

The figure below shows the remote control with the cover opened.
Ventilaion display Weekly timer display
Displayed during ventilation operation Displays the settings of the
weekly timer.

Centeal control display


Operation setting display area
Displayed when the air conditioning system is
Displays setting temperature, airflow
controlled by centralized remote control.
volume, operation mode and oparation
message.

Timer operation display


Displays the timer operation setting.
Operation/check indicator light
During oparation: Lit in green
In case of error: Flashing in red

Temperature setting buttons


These buttons are used to set the Operation/stop button
temperature of the room. This button is used to operate and stop
the air conditioning system.
Press the button once to operate the
Timer button system and press it once again to stop
This button is used to set the system.
the timer mode.
MODE button
This button is used to change the
operation mode.
Timer setting buttons FAN SPEED button
These buttons are used to set This button is used to set the airflow
the timer mode and the time. volume.

VENT button
GRILL button This button is used to operate external
This button has no function. ventilator.
When this button is pressed,
(Invalid Operation)
is displayed, but it does not mean a failure.

LOUVER button
This button is used to operate/stop the
Cover
swing louver.

AIR CON No. button


Display the indoor unit number connected to this SET button
remote controller. ●
This button is used to fix the setting.

This button is used to set the silent mode.

CHECK button
This button is used at servicing.
RESET button
Press this button while making settings to go back to the

previous operation.
TEST button
This button is used during test operation. This button is also used to reset the "FILTER CLEANING" display.

(Press it after cleaning the air filter)

* All displays are described in the liguid crystal display for explanation.

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'10 • PAC-SM-143

(b) Wireless remote controller


FDEN series only

Indication section

Indicates set temperature. Indicates the status of swing louver.

Indicates selected operation with .


Indicates the selected airflow volume

Indicates for two seconds when FILTER


button is pressed.
Indicates when ON-TIMER is set.

Indicates when OFF-TIMER is set.


Indicates the ON-TIMER setting time.
Nothing displayed when ON-TIMER is
not set.
Indicates OFF-TIMER setting time. Indicates the
current time when the OFF-TIMER is not set.

Operation section

Sends signal to the air conditioner.


When this is pressed once, the unit starts to
operate and when this is pressed once again,
it stops operating.

Every time this button is pressed, the mode is


switched as below.

Used to swing the louver.

Used to reset (turn off) the filter sign.


Press the button only after completing Every time this button is pressed, displays switch
the filter cleaning. as below.

Sets ON TIMER operation.

Sets room temperature by pressing or button.


Sets time when setting the time.

Sets OFF TIMER operation.


Used to cancel the TIMER SETTINGS.

Sets current time. Used to reset the microcomputer.

* All displays are described in the liquid crystal display for explanation

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'10 • PAC-SM-143

(2) Operation control function by the wired remote controller


(a) Switching sequence of the operation mode switches of remote controller

$29 #//, &!. (%!4 !54/

(b) [CPU reset]


This functions when “CHECK” and “GRILL” buttons on the remote controller are pressed simultaneously. Operation is same
as that of the power supply reset.
(c) [Power failure compensation function]...Electric power supply failure
• This becomes effective if “Power failure compensation effective” is selected with the setting of remote controller function.
• Since it memorizes always the condition of remote controller, it starts operation according to the contents of memory no
sooner than normal state is recovered after the power failure. Although the auto swing stop position and the timer mode are
cancelled, the weekly timer setting is restored with the holiday setting for all weekdays.
After recovering from the power failure, it readjusts the clock and resets the holiday setting for each weekday so that the
setting of weekly timer becomes effective.
• Content memorized with the power failure compensation are as follows.
Note (1) Items➅, ➆ and ➇ are memorized regardless whether the power failure compensation is effective or not while the setting of silent mode is cancelled
regardless whether the power failure compensation is effective or not.
➀ At power failure – Operating/stopped
If it had been operating under the off timer mode, sleep timer mode, the state of stop is memorized. (Although the
timer mode is cancelled at the recovery from power failure, the setting of weekly timer is changed to the holiday
setting for all weekdays.)
➁ Operation mode
➂ Airflow volume mode
➃ Room temperature setting
➄ Louver auto swing/stop
However, the stop position (4-position) is cancelled so that it returns to Position (1).
➅ “Remote controller function items” which have been set with the remote controller function setting (“Indoor
function items” are saved in the memory of indoor unit.)
➆ Upper limit value and lower limit value which have been set with the temperature setting control
➇ Sleep timer and weekly timer settings (Other timer settings are not memorized.)

[Parts layout on remote controller PCB]

Master/ slave setting when more than one remote controllers are used
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.)
Switch Setting Contents
SW2 SW2
Indoor units M Master remote controller
SW1
A

B S Slave remote controller



M Note (1) Don’t change SW2 because it is not used normally.
SW1 S
SW1子
Remote controller cord (no polarity)

Remote controller Remote controller


X Y SW1 "Master" SW1 "Slave"

Caution
When using multiple remote controllers, the following dispiays or settings
cannot be done with the slave remote controller. It is available only with
the master remote controller.
 Louver position setting (set upper or lower limit of swinging range)
 Setting indoor unit functions
 Setting temperature range
 Operation data display
 Error data display
 Silent mode setting
 Test operation of drain pump
 Remote controller sensor setting

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'10 • PAC-SM-143

(3) Operation control function by the indoor controller


(a) Auto operation
If “Auto” mode is selected by the remote controller, the heating and the cooling are automatically switched according to the
difference between outdoor air temperature and setting temperature and the difference between setting temperature and return
air temperature. (When the switching of cooling mode ↔ heating mode takes place within 3 minutes, the compressor does
not operate for 3 minutes by the control of 3-minute timer.) This will facilitate the cooling/heating switching operation in
intermediate seasons and the adaptation to unmanned operation at stores, etc (ATM corner of bank).
Cooling operation
Heating operation

-3 +3
Room temperature setting temperature
Room temperature (detected with ThI-A) [deg]

Note (1) Room temperature control during auto cooling/auto heating is performed according to the room temperature setting temperature. (DIFF: ±1 deg)
(2) If the indoor heat exchanger temperature rises to 59°C or higher during
Heating operation stopped (cooling)
heating operation, it is switched automatically to cooling operation. In
addition, for 1 hour after this switching, the heating operation is not Heating OK
performed, regardless of the temperature shown at right.
56 59
Indoor heat exchanger temperature (°C)

(b) Operations of functional items during cooling/heating


Operation Cooling Heating
Thermostat Thermostat Fan Thermostat Thermostat Hot start Dehumidify
Functional item ON OFF ON OFF (Defrost)
Compressor � � � � � � �/�
4-way valve � � � � � �(�) �
Outdoor unit fan � � � � � �(�) �/�

Indoor unit fan � � � �/� �/� �/� �/�
Louver motor �/� �/� �/× �/� �/�
Drain pump (3) � (2) (2)
�/�
(2) Thermostat ON: �
� � Thermostat OFF: �(2)
Note (1) �: Operation �: Stop �/�: Turned ON/OFF by the control other than the room temperature control.
(2) ON during the drain motor delay control.
(3) Drain pump ON setting may be selected with the indoor unit function setting of the wired remote controller.
(c) Dehumidifying operation
1) When the humidity sensor is not provided (Models other than FDT Series)
Return air temperature thermistor [ThI-A (by the remote controller when the remote controller thermistor is enabled)]
controls the indoor temperature environment simultaneously.
a) Operation is started in the cooling mode. When the difference between the return air temperature and the setting
temperature is 2°C or less, the indoor unit fan tap is brought down by one tap. That tap is retained for 3 minutes
after changing the indoor unit fan tap.
b) If the return air temperature exceeds the setting temperature by 3°C during defrosting operation, the indoor unit fan
tap is raised. That tap is retained for 3 minutes after changing the indoor unit fan tap.
c) If the thermostat OFF is established during the above control, the indoor unit fan tap at the thermostat ON is retained
so far as the thermostat is turned OFF.
d) After stopping the cooling operation, the indoor unit continues to run at Lo for 15 seconds.
2) When the humidity thermistor is provided (FDT Series only) [Optional]
a) Operation starts in the cooling mode, and the target relative temperature is determined based on the setting
temperature. If the humidity detected by the humidity thermistor becomes lower than the target relative temperature,
the indoor unit fan tap is retained.
b) Anything other than a) above is same as the item 1) above.

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'10 • PAC-SM-143

(d) Timer operation


1) Sleep timer
Set the duration of time from the present to the time to turn off the air-conditioner.
It can be selected from 10 steps in the range from “OFF 1 hour later” to “OFF 10 hours later”. After the sleep timer
setting, the remaining time is displayed with progress of time in the unit of hour.
2) OFF timer
Time to turn OFF the air-conditioner can be set in the unit of 10 minutes.
3) ON timer
Time to turn ON the air-conditioner can be set. Indoor temperature can be set simultaneously.
4) Weekly timer
Timer operation (ON timer, OFF timer) can be set up to 4 times a day for each weekday.
5) Timer operations which can be set in combination
Item
Item Sleep timer OFF timer ON timer Weekly timer

Sleep timer � � �

OFF timer � � �

ON timer � � �

Weekly timer � � �

Note (1) �: Allowed �: Not

(e) Remote controller display during the operation stop


1) “Centralized control ON” is displayed always on the LCD under the “Center/Remote” and “Center” modes during the
operation stop (Power ON). This is not displayed under the “Remote” mode.
2) If this display is not shown under the “Center/Remote” mode, check if the indoor unit power switch is turned on or not.
(f) Hot start (Cold draft prevention at heating)
At the startup of heating operation, at resetting of the thermostat, during defrost operation and at returning to heating, the
indoor fan is controlled by the indoor heat exchanger temperature (detected with ThI-R) for preventing the cold draft.

Judgment by heating start thermostat

Thermostat OFF Thermostat ON

Set airflow volume Lo


Set airflow volume

Fan Fan
Lo OFF

35 25 35
Indoor heat exchanger temperature (˚C) Indoor heat exchanger temperature (˚C)

Heat exchanger temp. 35˚C or higher, or after 7 minutes Heat exchanger temp. 35˚C or higher, or after 7 minutes

Normal condition/Set airflow volume

Compressor ON Compressor OFF Defrosting start End of defrosting

Set airflow volume


Set airflow volume Lo
Fan
(1) OFF
Fan
Lo
35 45 25 35 45
Indoor heat exchanger temperature (˚C) Indoor heat exchanger temperature (˚C)

Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).

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'10 • PAC-SM-143

(g) Hot keep


Hot keep control is performed at the start of the defrost control.
1) Control
a)
When the indoor heat exchanger temperature (detected with ThI-R1 or R2) drops to 35°C or lower, the speed of
indoor fan is changed to the lower tap at each setting.
b) During the hot keep, the louver horizontal control signal is transmitted.
2) Ending condition
When the indoor fan is at the lower tap at each setting, it returns to the set airflow volume as the indoor heat exchanger
temperature rises to 45°C or higher.
(h) Fan control during the heating thermostat OFF
When the heating thermostat is turned OFF, the setting of the fan control is selectable using the indoor function of wired remote
controller [ FAN CONTROL].
1) Low fan speed (Factory default)
If the indoor heat exchanger temperature drops below 35°C with the heating thermostat OFF, the indoor fan operate at the
lower speed tap at each setting.
2) Set fan speed
Even if the indoor heat exchanger temperature drops below 35°C with the heating thermostat OFF, the indoor fan
continues to run at the set airflow volume.
3) Intermittence
If the indoor heat exchanger temperature drops below 35°C with the heating thermostat OFF, the indoor fan operates at
the lower speed tap at each setting and, when the indoor heater exchanger temperature drops below 25°C, the indoor fan
stops for 5 minutes. Then the fan runs at the low speed tap for 2 minutes, and the judgment is made by the thermostat.
4) Fan OFF
If the indoor heat exchanger temperature drops below 35°C with the heating thermostat OFF, the indoor fan is turned
OFF. The same applies also when the remote controller sensor is effective.
(i) Filter sign
As the operation time (Total ON time of ON/OFF switch) accumulates to 180 hours (1), “FILTER CLEANING” is displayed
on the remote controller. (This is displayed when the unit is in trouble and under the centralized control, regardless of ON/OFF)
Note (1) Time setting for the filter sign can be made as shown below using the indoor function of wired remote controller “FILTER SIGN SET”. (It is set at 1 at the
shipping from factory.)

Filter sign setting Function


TYPE 1 Setting time: 180 hrs (Factory default)

TYPE 2 Setting time: 600 hrs

TYPE 3 Setting time: 1,000 hrs

TYPE 4 Setting time: 1,000 hrs (Unit stop) (2)

(2) After the setting time has elapsed, the “FILTER CLEANING” is displayed and, after operating for 24 hours further (counted also during the stop), the
unit stops.

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'10 • PAC-SM-143

(j) Auto swing control [Applicable model: FDTC, FDT and FDEN]
1) Louver control
a) Press the “LOUVER” button to operate the swing louver when the air conditioner is operating.
“SWING ” is displayed for 3 seconds and then the swing louver moves up and down continuously.
b) To fix the swing louver at a position, press one time the “LOUVER” button while the swing louver is moving so that
four stop positions are displayed one after another per second.
When a desired stop position is displayed, press the “LOUVER” button again. The display stops, changes to show
the “STOP 1 ” for 5 seconds and then the swing louver stops.
c) Louver operation at the power on with a unit having the louver 4-position control function
The louver swings one time automatically (without operating the remote controller) at the power on.
This allows inputting the louver motor (LM) position, which is necessary for the microcomputer to recognize the
louver position.
Note (1) If you press the “LOUVER” button, the swing motion is displayed on the louver position LCD for 10 second. The display changes to the
“SWING ” display 3 seconds later.
2) Automatic louver level setting during heating
At the hot start with the heating thermostat OFF, regardless whether the auto swing switch is operated or not (auto swing
or louver stop), the louver takes the level position (In order to prevent the cold start). The louver position display LCD
continues to show the display which has been shown before entering this control.
3) Louver-free stop control
When the louver-free stop has been selected with the indoor function of wired remote controller “ POSITION”, the
louver motor stops when it receives the stop signal from the remote controller. If the auto swing signal is received from
the remote controller, the auto swing will start from the position where it was before the stop.
Note (1) When the indoor function of wired remote controller “ POSITION” has been switched, switch also the remote control function “
POSITION” in the same way.
4) Individual f lap (louver) control system
Regarding FDT and FDTC models, the individual f laps (louvers) for 4 directions can be controlled to swing within the
ranges between upper limit and lower limit selected with wired remote control respectively.
For detail setting method, refer to ⑦ in page 145 for FDTC or ⑨ in page 151 for FDT.

The single f lap (louver) of FDE model can also be controlled to swing like FDT and FDTC.
(refer to ⑪ in page 155 for details)

Note (1) The function is not able to be set with wireless remote controls or simple remote control (RCH-E3)

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'10 • PAC-SM-143

(k) Compressor inching prevention control


1) 3-minute timer
When the compressor has been stopped by the thermostat, remote controller operation switch or anomalous condition,
its restart will be inhibited for 3 minutes. However, the 3-minute timer is invalidated at the power on the electric power
source for the unit.
2) 3-minute forced operation timer
• Compressor will not stop for 3 minutes after the compressor ON. However, it stops immediately when the unit is
stopped by means of the ON/OFF switch or by when the thermister turned OFF the change of operation mode.
• If the thermostat is turned OFF during the forced operation control of heating compressor, the louver position (with the
auto swing) is returned to the level position.
Note (1) The compressor stops when it has entered the protective control.

(l) Drain motor (DM) control [Applicable model: FDTC, FDT and FDUM]
1) Drain motor (DM) is operated during the cooling or dehumidifying mode operations and simultaneously with the
compressor ON. The DM continues to operate for 5 minutes after the operation stop, anomalous stop, thermostat stop or
when it was switched from the cooling and dehumidifying operations to the fan or heating operation.
Indoor unit operation mode
Stop (1) Cooling Dehumidifying Fan (2) Heating Note (1) Including the stop from the cooling, dehumidifying, fan
and heating, and the anomalous stop
Compressor ON Control A (2) Including the “Fan” operation according to the
mismatch of operation modes
Compressor OFF Control B

a) Control A
i) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays
E9) and the drain pump starts. After detecting the anomalous condition, the drain motor continues to be ON.
ii) It keeps operating while the float switch is detecting the anomalous condition.
b) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10
seconds after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal
mode or, if there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition
is maintained during the drain detection.)
2) Drain motor (DM) interlock control
a) Start conditions
Depending on the function setting by the remote controller, the drain motor is turned ON under either one of the
following conditions.
i) During heating mode operation (Both the thermostat ON/OFF)
ii) During heating mode operation (Both the thermostat ON/OFF) + Fan operation
iii) Fan operation
b) End conditions
The drain motor is turned OFF 5 minutes after the stop of operations i) to iii) above.
(m) Operation check/drain pump test run operation mode
1) If the power is turned on by the dip switch (SW7-1) on the indoor PCB when electric power source is supplied, it enters the
mode of operation check/drain pump test run. It is ineffective (prohibited) to change the switch after turning power on.
2) When the communication with the remote controller has been established within 60 seconds after turning power on by the
dip switch (SW7-1) ON, it enters the operation check mode. Unless the remote controller communication is established, it
enters the drain pump test run mode.
Note (1) To select the drain pump test run mode, disconnect the remote controller connector (CNB) on the indoor PCB to shut down the remote controller
communication.

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'10 • PAC-SM-143

3) Operation check mode


There is no communication with the outdoor unit but it allows performing operation in respective modes by operating the
remote controller.
4) Drain pump test run mode
As the drain pump test run is established, the drain pump only operates and during the operation protective functions by
the microcomputer of indoor unit become ineffective.
(n) Cooling, dehumidifying frost protection
1) To prevent frosting during cooling mode or dehumidifying mode operation, the of compressor speed is reduced if
the indoor heat exchanger temperature (detected with ThI-R) drops to 1.0 °C or lower at 4 minutes after the start of
compressor operation. If the indoor unit heat exchanger temperature is 1.0 °C or lower after 1 minutes, the compressor
speed is reduced further. If it becomes 2.5 °C or higher, the control terminates. When the indoor heat exchanger
temperature has become as show below after reducing the compressor speed, it is switched to the fan operation. For the
selection of indoor fan speed, refer to item 2).
Cooling operation Symbol
Model A B C

Fan operation SRC40~60 4 1 1.0

1.0 10 FDC100~140 4 1 1.0


Indoor heat exchanger temperature (°C)

2) Selection of indoor fan speed


If it enters the frost prevention control during cooling operation (excluding dehumidifying), the indoor unit fan speed is
switched.
(a) In cases of FDTC, FDUM, FDU and FDEN
i) When the indoor unit return air temperature (detected with ThI-A) is 23°C or lower, this control is invalidated
and, as 2 hours elapse after starting the frost prevention control, it is terminated.
ii) If it is detected again within 15 minutes from the start of frost prevention control, the indoor fan speed is raised
by 1 tap to increase the indoor unit fan speed. If it is detected within further 15 minutes, the indoor unit fan
speed is raised by 1 tap more.
Note (1) Indoor unit fan speed can be increased by up to 2 taps.
iii) “ FAN SPEED SW VALID/INVALID” of this control is selectable with the function setting of remote
controller.
b) In the case of FDT
i) When the indoor return air detection temperature (detected with ThI-A) is 23°C or higher and the indoor heat
exchanger temperature (detected with ThI-R) detects the compressor frequency drop start temperature A°C+1°C,
of indoor unit fan speed is increased by 20rpm.
ii) If the phenomenon of i) above is detected again after the acceleration of indoor unit fan, indoor unit fan speed
is increased further by 20rpm.
Note (1) Indoor unit fan speed can be increased by up to 2 taps.
• Compressor frequency drop start temperature
Symbol
A
Item
Temperature - Low (Factory default) 1.0
Temperature - High 2.5
Note (1) Frost prevention temperature setting can be selected with the indoor unit function setting of the wired remote controller.

(o) Heating overload protection


1) If the indoor heat exchanger temperature (detected with ThI-R) at 63°C or higher is detected for 2 seconds continuously,
the compressor stops. When the compressor is restarted after a 3-minute delay, if a temperature at 63°C or higher is
detected for 2 seconds continuously within 60 minutes after initial detection and if this is detected 5 times consecutively,
the compressor stops with the anomalous stop (E8). Anomalous stop occurs also when the indoor heat exchanger
temperature at 63°C or higher is detected for 6 minutes continuously.
Compressor OFF

Compressor ON

56 63
Indoor heat exchanger temperature (°C)

2) Indoor unit fan speed selection


If, after second detection of heating overload protection up to fourth, the indoor fan is set at Me and Lo taps when the
compressor is turned ON, the indoor fan speed is increased by 1 tap.

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(p) Anomalous fan motor [In case of FDT, FDTC only]


After starting the fan motor, if the fan motor speed is 200rpm or less is detected for 30 seconds continuously and 4 times within
60 minutes, then fan motor stops with the anomalous stop (E16).
(q) Plural unit control – Control of 16 units group by one remote controller
1) Function
One remote controller switch can control a group of multiple number of unit (Max. 16 indoor units). “Operation mode”
which is set by the remote controller switch can operate or stop all units in the group one after another in the order of unit
No.(1). Thermostat and protective function of each unit function independently.
Note (1) Unit No. is set by SW2 on the indoor unit control PCB. Unit No. setting by SW2 is necessary for the indoor unit only. In cases of the twin, triple
and double-twin specification, it is necessary set for the master and the slave units. This can be selected by SW5. (All are set for the master unit at
the shipping from factory.)

SW2: For setting of 0 – 9, A – F


SW5: For setting of master and slave units
(See table shown at right.)
SW5 setting
Switch
Unit SW5-1 SW5-2

Master unit OFF OFF


Slave unit a OFF ON
Slave unit b ON OFF
Slave unit c ON ON
Outdoor unit
Signal wiring
between outdoor unit Refrigerant piping
and indoor units

0 1 2 3 4 4 4 4 F
(Master unit) (Slave unit a) (Slave unit b) (Slave unit c)

Indoor unit
Remote controller wiring
R Remote controller

(2) Unit No. may be set at random unless duplicated, it should be better to set orderly like 0, 1, 2…, F to avoid mistake.

2) Display to the remote controller


a) Center or each remote controller basis, heating preparation: the youngest unit No. among the operating units in the
remote mode (or the center mode unless the remote mode is available) is displayed.
b) Inspection display, filter sign: Any of unit that starts initially is displayed.
c) Confirmation of connected units
Pressing “AIR CON No.” button on the remote controller displays the indoor unit address. If “▲” “▼” button is
pressed at the next, it is displayed orderly starting from the unit of youngest No.
d) In case of anomaly
i) If any anomaly occurs on a unit in a group (a protective function operates), that unit stops with the anomalous
stop but any other normal units continue to run as they are.
ii) Signal wiring procedure
Signal wiring between indoor and outdoor units should be made on each unit same as the normal wiring.
For the group control, lay connect with sires wiring between rooms using terminal blocks (X, Y) of remote
controller.
Connect the remote controller communication wire separately from the power supply wire or wires of other
electric devices (AC220V or higher).
(r) High ceiling control
In the case of indoor unit installed in a higher ceiling room, the airflow volume mode control can be changed with the wired
remote controller indoor unit function “FAN SPEED SET”.
Indoor unit airflow setting
Fan tap
- - - - - - -
STANDARD PHi - Hi - Me - Lo Hi - Me - Lo Hi - Lo Hi - Me
FAN SPEED SET
HIGH SPEED1, 2 PHi - PHi - Hi - Me PHi - Hi - Me PHi - Me PHi - Hi
Note (1) Factory default is Standard.
(2) At the hot-start and heating thermostat OFF, or other, the indoor unit fan is operated at the low speed tap of each setting.
(3) This function is not able to be set with wireless remote controls or simple remote control (RCH-E3)

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(s) Abnormal temperature thermistor (return air/indoor heat exchanger) wire/short-circuit detection
1) Broken wire detection
When the return air temperature thermistor detects -50°C or lower or the heat exchanger temperature thermistor detect
-50°C or lower for 5 seconds continuously, the compressor stops. After a 3-minute delay, the compressor restarts but,
if it is detected again within 60 minutes after the initial detection for 6 minutes continuously, stops again (the return air
temperature thermistor: E7, the heat exchanger temperature thermistor: E6).
2) Short-circuit detection
If the heat exchanger temperature thermistor detects 70°C or higher for 5 seconds continuously at 2 minutes and 20
seconds after the compressor ON during cooling operation, the compressor stops (E6).
(t) Operation permission/prohibition
(In case of adopting card key switches or commercially available timers)
When the indoor function setting of wired remote controller for “Operation permission/prohibition” is changed from “Invalid
(Factory default)” to “ Valid”, following control becomes effective.

1 Optional

2
XR1
CnT 3
XR2 Card key
Blue
4 switch
12V XR3 XR5
5
XR4
6
XR5

Normal operation Operation permission/prohibition mode


(Factory default) “Valid” (Local setting)
ON OFF ON OFF
CnT-6 Operation Operation prohibition
Operation Stop
permission*1 (Unit stops)

*1 Only the “LEVEL INPUT” is acceptable for external input, however when the indoor function setting of
“Level input (Factory default)” or “Pulse input” is selected by the function for “External input” of the wired remote
controller, operation status will be changed as follows.
In case of “Level input” setting In case of “Pulse input” setting
Unit operation from the wired
Unit starts operation
remote controller becomes
*(2)
available*(1)

*(1) In case that “Operation permission/prohibition mode” setting is “Valid” and “External input” setting is “Level
input (Factory default)”;
① When card key switch is ON (CnT-6 ON: Operation permission), start/stop operation of the unit from the
wired remote controller becomes available.
② When card key switch is OFF (CnT-6 OFF: Operation prohibition), the unit stops operation in conjunction
with OFF signal, and start/stop operation of the unit from the wired remote controller becomes not available.
*(2) In case that “Operation permission/prohibition mode” setting is “Valid” and “External input” setting is “Pulse
input (Local setting)”;
① When card key switch is ON (Operation permission), the unit starts operation in conjunction with ON signal.
and also start/stop operation of the unit from the wired remote controller becomes available.
② When card key switch is OFF (Operation prohibition), the unit stops operation in conjunction with OFF signal, and
start/stop operation of the unit from the wired remote controller becomes not available.
  (3) This function is invalid only at “Center mode” setting done by central controller.

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(u) External input/output control (CnT)


Be sure to connect the wired remote controller to the indoor unit. Without wired remote controller remote operation by CnT is
not possible to perform.

Optional
1
①Operation output (CnT-2: XR1)
2
XR1 ②Heating output (CnT-3: XR2)
CnT 3
Blue
XR2 ③Thermostat ON output (CnT-4: XR3)
4
12V XR3 ④Error output (CnT-5: XR4)
5
XR4
⑤Remote operation input (CnT-6: No-voltage contactor)
6
XR5

1) Output for external control (remote display)


Following output connectors (CnT) are provided on the indoor control PCB for monitoring operation status.
① Operation output: Outputs DC12V signal for driving relay during operation
② Heating output: Outputs DC12V signal for driving relay during heating operation
③ Thermostat ON output: Outputs DC12V signal for driving relay when compressor is operating.
④ Error output: Outputs DC12V signal for driving relay when anomalous condition occurs.
2) Remote operation input
Remote operation input connector (CnT-6) is provided on the indoor control PCB.
However remote operation by CnT-6 is not effective, when “Center mode” is selected by center controller.
In case of plural unit (twin, triple, double twin), remote operation input to CnT-6 on the slave indoor unit is invalid.
Only the “LEVEL INPUT” is acceptable for external input, however when the indoor function setting of “Level
input (Factory default)” or “Pulse input” is selected by the function for “External input” of the wired remote controller,
operation status will be changed as follows.
a) In case of “Level input” setting (Factory default)
Input signal to CnT-6 is OFF→ON …… unit ON
Input signal to CnT-6 is ON→OFF …… unit OFF
Operation is not inverted.
ON ON
CnT-6 input OFF OFF OFF

ON ON
Unit A OFF OFF OFF

ON ON
Unit B
OFF OFF

Note: The latest operation has priority


It is available to operate/stop by remote controller or center controller
b) In case of “Pulse input” setting (Local setting)
It is effective only when the input signal to CnT-6 is changed OFF→ON, and at that time unit operation [ON/OFF] is
inverted.
ON ON

CnT-6 input OFF OFF OFF

ON
Unit A OFF OFF

ON ON
Unit B
OFF

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3) Remote operation
a) In case of multiple units (Max. 16 indoor units group) are connected to one wired remote controller
When the indoor function setting of wired remote controller for “External control set” is changed from “Individual
(Factory default)” to “ For all units”, all units connected in one wired remote controller system can be controlled by
external operation input.

Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit
① ② ③ ④ Ⓝ
Refrigerant piping
123 123 123 123 123

Signal &
Power
External
input

123 123 123 123 123 123 123 123


Cn

XY XY XY XY XY XY XY XY

Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Indoor unit Indoor unit Indoor unit
① ② ③ ④䇭(master) ④䇭(slave) ④䇭(slave) ④䇭(slave) Ⓝ

XY
Wired remote controller Ex. Indoor units = ①+②+③+④x4+……Ⓝ ≦16 units

Individual operation (Factory default) All units operation (Local setting)


ON OFF ON OFF
Only the unit Only the unit
All units in one All units in one
directly connected directly connected
remote controller remote controller
CnT-6 to the remote to the remote
system can be system can be
controller can be controller can be
operated. stopped operation.
operated. stopped opeartion.
Unit ① only Unit ① only Units ①-Ⓝ Units ①-Ⓝ

When more than one indoor unit (Max. 16 indoor units) are connected in one wired remote controller system:
(1) With the factory default, external input to CnT-6 is effective for only the unit ①.
(2) When setting “For all unit” (Local setting), all units in one remote controller system can be controlled by external
input to CnT-6 on the indoor unit ①.
(3) External input to CnT-6 on the other indoor unit than the unit ① is not effective.

(v) Fan control at heating startup (Applicable model: FDTC and FDT)
1) Start conditions
At the start of heating operation, if the difference of setting temperature and return air temperature is 5°C or higher after
the end of hot start control, this control is performed.
2) Contents of control
a) Sampling is made at each minute and, when the indoor unit heat exchanger temperature (detected with ThI-R) is
37°C or higher, present number of revolutions of indoor unit fan speed is increased by 10min-1.
b) If the indoor unit heat exchanger temperature drops below 37°C at next sampling, present number of revolutions of
indoor unit fan speed is reduced by 10min-1.
3) End conditions
Indoor fan speed is reduced to the setting airflow volume when the compressor OFF is established and at 30 minutes after
the start of heating operation.

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(w) Room temperature detection temperature compensation during heating


With the standard specification, the compressor is turned ON/OFF with the thermostat setting temperature. When the thermostat
is likely to turn OFF earlier because the unit is installed at the ceiling where warm air tends to accumulate, the setting can be
changed with the wired remote controller indoor unit function “ ”. The compressor and the heater are turned ON/OFF
at one of the setting temperature +3, +2 or +1°C in order to improve the feeling of heating. The setting temperature, however,
has the upper limit of 30°C.
Operation Operation
Standard Compressor When it is set at +3°C Compressor
Stop Stop

-1 +1 +2 +4
Setting temperature Setting temperature
Room temperature (deg) Room temperature (deg)

(x) Return air temperature compensation


This is the function to compensate the deviation between the detection temperature by the return air temperature thermistor and
the measured temperature after installing the unit.
1) It is adjustable in the unit of 0.5°C with the wired remote controller indoor unit function “RETURN AIR TEMP”.
• +1.0°C, +1.5°C, +2.0°C • -1.0°C, -1.5°C, -2.0°C
2) Compensated temperature is transmitted to the remote controller and the compressor to control them.
Note (1) The detection temperature compensation is effective on the indoor unit thermistor only.

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(4) Operation control function by the outdoor controller


(Ⅰ) SRC40 ~ 60 models
(a) Defrosting operation
1) Starting conditions (Defrosting operation can be started only when all of the following conditions are met.)
a) After start of heating operation
When it elapsed 35 minutes. (Accumulated compressor operation time)
b) After end of defrosting operation
When it elapsed 35 minutes. (Accumulated compressor operation time)
c) Outdoor heat exchanger sensor (TH1) temperature
When the temperature has been below -5ºC for 3 minutes continuously.
d) The difference between the outdoor air sensor temperature and the outdoor heat exchanger sensor temperature
‗ -2ºC : 7ºC or higher
The outdoor air temperature >
‗ The outdoor air temperature < -2ºC : 4/15 × The outdoor air temperature + 7ºC or higher
-15ºC <
The outdoor air temperature < -15ºC : -5ºC or higher
e) During continuous compressor operation
In addition, when the speed command from the indoor controller of the indoor unit during heating operation has count-
ed 0 rps 10 times or more and all conditions of a), b), c) and e) above and the outdoor air temperature is 3ºC or less are
satisfied (note that when the temperature for outdoor heat exchager sensor (TH1) is -5ºC or less: 62 rps or more, -4ºC
or less: less than 62 rps), defrost operation is started.
2) Ending conditions (Operation returns to the heating cycle when either one of the following is met.)
a) Outdoor heat exchanger sensor (TH1) temperature: 10ºC or higher
b) Continued operation time of defrosting → For more than 15 min.

(b) Cooling overload protective control


1) Operating conditions: When the outdoor air temperature (TH2) is 41ºC or higher continues for 30 seconds while the
compressor command speed of other than 0 rps.
2) Detail of operation
a) The outdoor fan is stepped up by 3 speed step. (Upper limit 8th speed.)
b) The lower limit of compressor command speed is set to 30 rps and even if the calculated result becomes lower than that after
fuzzy calculation, the speed is kept to 30 rps. However, when the thermo becomes OFF, the speed is reduced to 0 rps.
3) Reset conditions: When either of the following condition is satisfied.
a) The outdoor air temperature is lower than 40ºC.
b) The compressor command speed is 0 rps.

(c) Cooling high pressure control


1) Purpose: Prevents anomalous high pressure operation during cooling.
2) Detector: Outdoor heat exchanger sensor (TH1)
3) Detail of operation:

(Example) Fuzzy (3) (1)


After lapse of 30 sec. or over 6rps

After lapse of 30 sec. or over(3) 6rps(1)


(3) lower limit
After lapse of 30 sec. or over speed 30 rps

0rps

53 58 63
Outdoor heat exchanger temperature (˚C)

Notes (1) When the outdoor heat exchanger temperature is in the range of 58~63 ºC, the speed is reduced by 6 rps at each 30 seconds.
(2) When the temperature is 63 ºC or higher, the compressor is stopped.
(3) When the outdoor heat exchanger temperature is in the range of 53~58 ºC, if the compressor command speed is been maintained and the operation has
continued for more than 30 seconds at the same speed, it returns to the normal cooling operation.

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(d) Cooling low outdoor temperature protective control


1) Operating conditions: When the outdoor air temperature (TH2) is 22ºC or lower continues for 20 seconds while the
compressor command speed is other than 0 rps.
2) Detail of operation:
a) The lower limit of the compressor command speed is set to 44 (30) rps and even if the speed becomes lower than 44 (30)
rps, the speed is kept to 44 (30) rps. However, when the thermo becomes OFF, the speed is reduced to 0 rps.
b) The upper limit of the compressor command speed is set to 50 (60) rps and even if the calculated result becomes
higher than that after fuzzy calculation, the speed is kept to 50 (60) rps.
Note (1) Values in ( ) are for outdoor air temperature is C or D.

ON Upper limit 50 rps


Lower limit 44 rps

ON Upper limit 60 rps


Lower limit 30 rps
Values of A, B, C, D

Outdoor air temp. (˚C)


OFF
A B C D

First time 0 3 22 25
A B C D Since the seconds
7 10 25 28
Outdoor air temperature (°C) times

3) Reset conditions: When either of the following condition is satisfied


a) The outdoor air temperature (TH2) is D ºC or higher.
b) The compressor command speed is 0 rps.

(e) Heating high pressure control


1) Purpose: Prevents anomalous high pressure operation during heating.
2) Detector: Indoor heat exchanger thermistor (ThI-R)
3) Detail of operation:

(Example) Fuzzy
After lapse of 20 sec. or over(3) 4rps(1) 8rps(2)

After lapse of 20 sec. or over(3) 4rps(1) 8rps(2)


lower limit
After lapse of 20 sec. or over
(3)
speed 35 rps
0rps

A B C D
Indoor heat exchanger temperature(°C)

Notes (1) When the indoor heat exchanger temperature is in the range of B~C ºC, the speed is reduced by 4 rps at each 20 seconds.
(2) When the indoor heat exchanger temperature is in the range of C~D ºC, the speed is reduced by 8 rps at each 20 seconds. When the temperature is D ºC
or higher continues for 1 minute, the compressor is stopped.
(3) When the indoor heat exchanger temperature is in the range of A~B ºC, if the compressor command speed is been maintained and the operation has
continued for more than 20 seconds at the same speed, it returns to the normal heating operation.
(4) Indoor blower retains the fan tap when it enters in the high pressure control. Outdoor blower is operated in accordance with the speed.

Temperature list
Unit : ºC
A B C D
RPSmin < 88 48.5 56 58 61
88 <
= RPSmin < 108 44 51.5 53.5 56.5
108 <= RPSmin 39 46.5 48.5 51.5

Note (1) RPSmin: The lower one between the outdoor speed and the compressor command speed

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(f) Heating overload protective control


1) Operating conditions : When the outdoor air temperature (TH2) is 17ºC or higher continues for 30 seconds while the
compressor command speed other than 0 rps.
2) Detail of operation:
a) Taking the upper limit of compressor command speed range at 50 rps, if the output speed obtained with the fuzzy cal-
culation exceeds the upper limit, the upper limit value is maintained.
b) The lower limit of compressor command speed is set to 35 rps and even if the calculated result becomes lower than that after
fuzzy calculation, the speed is kept to 35 rps. However, when the thermo becomes OFF, the speed is reduced to 0 prs.
c) Inching prevention control is activated and inching prevention control is carried out with the minimum speed set at 35 rps.
d) The outdoor fan is set on 2nd speed.
3) Reset conditions: The outdoor air temperature (TH2) is lower than 16ºC.

(g) Heating low outdoor temperature protective control


1) Operating conditions: When the outdoor air temperature (TH2) is lower than 4ºC or 13ºC or higher continues for 30
seconds while the compressor command speed is other than 0 rps.
2) Detail of operation: The lower limit compressor command speed is change as shown in the figure below.

Lower limit 32 rps

Normal operation

4 6 11 13
Outdoor air temperature (°C)

3) Reset conditions: When either of the following condition is satisfied.


a) The outdoor air temperature (TH2) becomes 6ºC ~ 11ºC.
b) The compressor command speed is 0 rps.

(h) Compressor overheat protection


1) Purpose: It is designed to prevent deterioration of oil, burnout of motor coil and other trouble resulting from the com-
pressor overheat.
2) Detail of operation
a) Speeds are controlled with temperature detected by the sensor mounted on the discharge pipe.
(Example) Fuzzy

After lapse of 3 min. or over (3) 4 rps (1)

After lapse of 3 min. or over (3)


4 rps

After lapse of 3 min. or over (3) Lower limit (4)

0 rps

95 105 115
Discharge pipe temperature (˚C)
Notes (1) When the discharge pipe temperature is in the range of 105~115ºC, the speed is reduced by 4 rps.
(2) When the discharge pipe temperature is raised and continues operation for 20 seconds without changing, then the speed is reduced again by 4 rps.
(3) If the discharge pipe temperature is in the range of 95~105ºC even when the compressor command speed is maintained for 3 minutes when the
temperature is in the range of 95~105 ºC, the speed is raised by 1 rps and kept at that speed for 3 minutes. This process is repeated until the com-
mand speed is reached.
(4) Lower limit speed

Cooling Heating
Lower limit speed 25 rps 32 rps

b) If the temperature of 115ºC is detected by the sensor on the discharge pipe, then the compressor will stop immediately.
When the discharge pipe temperature drops and the time delay of 3 minutes is over, the unit starts again within 1 hour
but there is no start at the third time.

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'10 • PAC-SM-143

(i) Current safe


1) Purpose: Current is controlled not to exceed the upper limit of the setting operation current.
2) Detail of operation: Input current to the converter is monitored with the current sensor fixed on the printed circuit board of
the outdoor unit and, if the operation current value reaches the limiting current value, the compressor
command speed is reduced.
If the mechanism is actuated when the compressor command speed is less than 30 rps, the com-
pressor is stopped immediately. Operation starts again after a delay time of 3 minutes.
(j) Current cut
1) Purpose: Inverter is protected from overcurrent.
2) Detail of operation: Output current from the inverter is monitored with a shunt resistor and, if the current exceeds the
setting value, the compressor is stopped immediately. Operation starts again after a delay time of 3
minutes.
(k) Outdoor unit failure
This is a function for determining when there is trouble with the outdoor unit during air conditioning.
The compressor is stopped if any one of the following in item 1), 2) is satisfied. Once the unit is stopped by this function, it is not
restarted.
1) When the input current is measured at 1 A or less for 3 continuous minutes or more.
2) If the outdoor unit sends a 0 rps signal to the indoor unit 3 times or more within 20 minutes of the power being turned on.
(l) Rotor lock
If the motor for the compressor does not turn after it has been started, it is determined that a compressor lock has occurred and
the compressor is stopped.

(m) Outdoor fan motor protection


If the outdoor fan motor has operated at 75 rpm or under for more than 30 seconds, the compressor and fan motor are stopped.
(n) Outdoor fan control at low outdoor temperature
1) Cooling
a) Operating conditions: When the outdoor air temperature (TH2) is 22ºC or lower continues for 30 seconds while
the compressor command speed is other than 0 rps.
b) Detail of operation: After the outdoor fan operates at A speed for 60 seconds; the corresponding outdoor heat
exchanger temperature shall implement the following controls.
Value of A

Outdoor fan

Outdoor temperature > 10˚C 2nd speed

Outdoor temperature <


= 10˚C 1st speed

i) Outdoor heat exchanger temperature < = 21ºC


After the outdoor fan speed drops (down) to 1 speed for 60 seconds; if the outdoor heat exchanger temperature is
lower than 21ºC, gradually reduce the outdoor fan speed by 1 speed. (Lower limit 1st speed)
ii) 21ºC < Outdoor heat exchanger temperature < = 38ºC
After the outdoor fan speed maintains at A speed for 20 seconds; if the outdoor heat exchanger temperature is 21ºC ~
38ºC, maintain outdoor fan speed.
iii) Outdoor heat exchanger tempeature > 38ºC
After the outdoor fan speed rises (up) to 1 speed for 60 seconds; if the outdoor heat exchanger temperature is higher
than 38ºC, gradually increase outdoor fan speed by 1 speed. (Upper limit 3rd speed)
c) Reset conditions: When either of the following conditions is satisfied
i) The outdoor air temperature (TH2) is 25ºC or higher.
ii) The compressor command speed is 0 rps.
2) Heating
a) Operating conditions: When the outdoor air temperature (TH2) is 4ºC or lower continues for 30 seconds while the
compressor command speed is other than 0 rps.
b) Detail of operation: The outdoor fan is stepped up by 2 speed step at each 20 seconds. (Upper limit 8th speed)
c) Reset conditions: When either of the following conditions is satisfied
i) The outdoor air temperature (TH2) is 6ºC or higher.
ii) The compressor command speed is 0 rps.

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(Ⅱ) FDC 71 ~ 250 models


(a) Determination of compressor speed (frequency)

Required frequency
1) Cooling/dehumidifying operation Unit: rps
Model 71 100 125 140 200 250

Max. required Indoor unit air flow “P-Hi”, “Hi” 88 90 105 105 100 120
frequency Indoor unit air flow “Me”, “Lo” 76 60 80 85 70 80
Min. required frequency 20 20 20 20 30 30

2) Heating operation Unit: rps


Model 71 100 125 140 200 250

Max. required Indoor unit air flow “P-Hi”, “Hi” 95 90 105 110 100 120
frequency Indoor unit air flow “Me”, “Lo” 86 60 80 85 70 80
Min. required frequency 20 20 20 20 30 30
3) If “Silent mode start” signal is received from the remote controller, the maximum required frequency becomes same as
when the indoor air flow is set at “Lo”.
4) Max. required frequency under high outdoor air temperature in cooling mode
Maximum required frequency is selected according to the outdoor air temperature (Tho-A).
Unit: rps
Model 71 100 125 140 200 250
Outdoor air temperature is
76 75 90 96 75 98
Max. required 40°C or higher
frequency Outdoor air temperature is
60 75 75 75 66 66
46°C or higher

5) Max. required frequency under outdoor air temperature in heating mode


Maximum required frequency is selected according to the outdoor air temperature (Tho-A).
Unit: rps
Model 71 100 125 140 200 250
Max. required Outdoor air temperature is
74 60 80 85 70 80
frequency 18°C or higher

6)
Selection of max. required frequency by heat exchanger temperature
1) Maximum required frequency is selected according to the outdoor unit heat exchanger temperature (Tho-R) during
cooling/dehumidifying or according to the indoor unit heat exchanger temperature (ThI-R) during heating mode.
2) When there are 3 indoor unit heat exchanger temperatures (ThI-R), whichever the highest applies,
Unit: rps
Model 71 100 125 140 200 250
Cooling/ Outdoor unit heat exchanger
– – 100 100 – –
Max. required dehumidifying temperature is 56°C or higher
frequency Indoor unit heat exchanger
Heating – – 100 100 – –
temperature is 56°C or higher
7) When any of the controls from 1) to 6) above may duplicate, whichever the smallest value among duplicated controls is
taken as the maximum required frequency.
8) During heating, it is operated with the maximum required frequency until the indoor unit heat exchanger temperature
becomes 40°C or higher.

(b) Compressor start control


1) Compressor starts upon receipt of the thermostat ON signal from the indoor unit.
2) However, at initial start after turning the power supply breaker, it may enter the standby state for maximum 30 minutes
(“ PREPARATION” is displayed on the remote controller) in order to prevent the oil loss in the compressor.
If the cooling/dehumidifying/heating operation is selected from the remote controller when the outdoor unit is in the
standby state, “ PREPARATION” is displayed for 3 seconds on the remote controller.

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'10 • PAC-SM-143

(c) Compressor soft start control


1) Compressor protection start I
[Control condition] Normally, the compressor operation frequency is raised in this start pattern.
[Control contents] a) Starts with the compressor’s target frequency at A rps.
However, when the ambient air temperature (Tho-A) is 35°C or higher during cooling/
dehumidifying or the indoor return air temperature (ThI-A) is 25°C or higher during heating, it
starts at C rps.
b) At 30 seconds after the start of compressor, its target frequency changes to B rps and the
compressor is operated for 2 - 4 minutes with its operation frequency fixed at B rps.
Model Operation mode A rps B rps C rps
Cooling/Dehumidifying 42 42 40
71
Heating 62 62 40
Cooling/Dehumidifying 55 55 30
100~140
Heating 55 55 30
Cooling/Dehumidifying 55 55 30
200, 250
Heating 55 55 30

2) Compressor protection start III


[Control condition] Number of compressor starts is only 1 counted after the power supply breaker ON.
[Control contents] Operates by selecting one of following start patterns according to the operation mode and the
outdoor air temperature (Tho-A).
a) Low frequency operation control during cooling/dehumidifying
[Control condition] Upon establishing the conditions of compressor protection start III, the low frequency
operation control is performed during cooling/dehumidifying.
[Control contents] ➀ Starts with the compressor’s target frequency at A rps. When the outdoor air temperature
(Tho-A) is 35°C or higher, it starts at C rps.
➁ At 30 seconds after the compressor start, the compressor’s target frequency is changed to B
rps and the compressor’s operation frequency is fixed for 10 minutes.
Model Operation mode A rps B rps C rps
71 Cooling/Dehumidifying 20 20 20
100~140 Cooling/Dehumidifying 55 55 30
200, 250 Cooling/Dehumidifying 55 30 30

b)
Low frequency operation control during heating
[Control condition] When the conditions of compressor protection start III are established and one of following conditions
➀ and ➁ is satisfied, the low number of revolutions operation control is performed during heating.
➀ At 30 minutes or more after turning the power supply breaker on
➁ Compressor underneath temperature (Tho-H) is 4°C or higher and the difference from the
outdoor air temperature (Tho-A) becomes 4°C or higher. [model 200, 250 only]
[Control contents] ➀ Starts the compressor with its target frequency at A rps. However, when the indoor unit
return air temperature (ThI-A) is 25°C or higher, it start at C rps.
➁ At 30 seconds after the start of compressor, the compressor’s target frequency is changed to
B rps and the compressor’s operation frequency is fixed for 10 minutes.
Model Operation mode A rps B rps C rps
71 Heating 42 42 40
100~140 Heating 55 55 30
200, 250 Heating 55 30 30

- 21 -
'10 • PAC-SM-143

(d) Outdoor unit fan control


1) Outdoor unit fan tap and fan motor speed
Unit: min-1
Model Mode Fan motor tap
➀ speed ➁ speed ➂ speed ➃ speed ➄ speed ➅ speed ➆ speed
71 Cooling/Dehumidifying 200 400 600 710 850 850 950
Heating 200 400 600 710 850 850 950
➀ speed ➁ speed ➂ speed ➃ speed ➄ speed ➅ speed ➆ speed
100~140 Cooling/Dehumidifying 200 350 600 740 820 870 910 (950)(2)
Heating 200 350 600 740 820 870 910 (950)(2)
➀ speed ➁ speed ➂ speed ➃ speed ➄ speed ➅ speed ➆ speed
200, 250 Cooling/Dehumidifying 200 370 560 (600)(3) 820 850 910 950
Heating 200 370 560 (600)(3) 820 850 910 950
Notes (1) Fan motor speed for model 200 and 250 are same for both top and bottom lines
(2) Value in ( ) are for the model 125, 140.
(3) Value in ( ) are for the model 250.
2) Fan tap control during cooling/heating operation
Fan taps are selected depending on the outdoor unit heat exchanger temperature (Tho-R1, R2) and the outdoor air temperature (Tho-A).
Note (1) It is detected by Tho-R1 or R2, whichever the higher.
• Model 71 ~ 140 • Model 200, 250
zone zone zone zone zone zone zone zone
zone Tap 5 Tap 5(6) Tap 5 Tap 4 zone Tap 5 Tap 5 Tap 5 Tap 4
zone Tap 5 Tap 5 Tap 4 Tap 3 zone Tap 5 Tap 5 Tap 4 Tap 3
zone Tap 4 Tap 4 Tap 3 Tap 2 zone Tap 4 Tap 4 Tap 3 Tap 2
zone Tap 3 Tap 3 Tap 2 Tap 1 zone Tap 3 Tap 3 Tap 2 Tap 1
Note (1) Value in ( ) are for the model 71.
zone zone

zone zone
46 48 43 53
zone zone
30 37 33 40
zone zone
15 18 20 30
Outdoor air temp. (˚C) Outdoor unit heat exchanger temp. (˚C)
3) Fan tap control during heating operation
Fan taps are selected depending on the outdoor unit heat exchanger temperature (Tho-R1, R2) and the outdoor air temperature (Tho-A).
Note (1) It is detected by Tho-R1 or R2, whichever the lower.
• Model 71 ~ 140 • Model 200, 250
zone zone zone zone zone zone
zone Tap 3 Tap 3 Tap 4 zone Tap 3 Tap 3 Tap 4
zone Tap 3 Tap 4 Tap 5 zone Tap 3 Tap 4 Tap 5
zone Tap 4 Tap 5 Tap 6 zone Tap 4 Tap 5 Tap 6
zone zone

zone zone
12 15 zone 1 3
zone
3 9 -2 0
Outdoor air temp. (˚C) Outdoor unit heat exchanger temp. (˚C)
4) Outdoor unit fan control at cooling low outdoor air
a) When all the following conditions are established after the start of compressor, the following control is implemented.
If the outdoor air temperature (Tho-A) is in the zone in the cooling/dehumidifying mode, it has elapsed 20
seconds from the start of outdoor unit fan and the outdoor unit fan is at the tap 1 speed, the outdoor unit fan speed is
controlled according to the outdoor unit heat exchanger temperature (Tho-R1, R2).
Note (1) It is detected with Tho-R1 or R2, whichever the higher.
Outdoor unit fan speed
+10min-1

zone Retained
Outdoor unit fan speed
zone -10min-1
5 10 20 30
Outdoor air temp. (˚C) Outdoor unit heat exchanger temp. (˚C)

- 22 -
'10 • PAC-SM-143

b) The outdoor unit heat exchanger temperature is detected always and, when the number of revolutions of the outdoor
fan speed has been increased or decreased, there is no change of fan speed for 20 seconds.
c) Rage of the outdoor unit fan speed under this control is as follows.
➀ Lower limit: 130rpm
➁ Upper limit: 500rpm
d) As any of the following conditions is established, this control terminates.
i) When the outdoor air temperature is in the zone and the outdoor unit heat exchanger temperature at 30°C or
higher is established for 40 seconds or more continuously.
ii) When the outdoor fan speed is 500rpm and the outdoor unit heat exchanger temperature at 30°C or higher is
established for 40 seconds or more continuously.
iii) When the outdoor unit heat changer temperature at 45°C or higher is established for 40 seconds or more.
5) Outdoor unit fan control by the power transistor radiator fin temperature
When all the following conditions are established later than 3 minutes after the start of compressor, the following control
is implemented.
a) Cooling/dehumidifying
➀ Outdoor air temperature Tho-A 33°C
➁ Compressor’s actual frequency A rps
➂ Power transistor radiator fin temperature C °C
b) Heating
➀ Outdoor air temperature Tho-A 16°C
➁ Compressor’s actual frequency B rps
➂ Power transistor radiator fin temperature C °C
c) Control contents
i) Raises the outdoor unit fan tap by 1 tap.
ii) When the sampling is for 60 minutes and the value of power transistor radiator fin temperature (Tho-P) is as
follows.
➀ When the power transistor radiator fin temperature (Tho-P) C °C, the outdoor unit fan tap is raised by 1 speed
further.
➁ When C °C > power transistor radiator fin temperature (Tho-P) D °C, present outdoor unit fan tap is
maintained.
➂ When the power transistor radiator fin temperature (Tho-P) D °C, the outdoor unit fan tap is dropped by 1
speed.
d) Ending conditions
When the operation under the condition of item ii), ➂ above and with the outdoor unit fan tap, which is determined
by the item 2) is detected 2 times consecutively.
• Compressor’s frequency and power transistor radiator fin temperature

Item
A B C D
Model
71 60 70 80 75
100~140 85 85 72 68
200, 250 70 70 80 75

6) Caution at the outdoor unit fan start control


When the outdoor unit fan is running at 400min-1 before operating the compressor, it may operate with the compressor
only, without starting up the outdoor fan This is normal.
7) Snow protection fan control
If the dip switch (SW3-2) on the outdoor unit control PCB is turned ON, the outdoor unit fan is operated for 30 seconds
at 4 tap speed once in every 10 minutes depending on the outdoor air temperature (detected with Tho-A) in the stop mode
or anomalous stop mode.

Snow protection fan


control OFF
Snow protection fan
control ON
3 5
Outdoor air temp. (°C)

- 23 -
'10 • PAC-SM-143

(e) Defrosting Model 71 ~ 250


1) Defrosting start conditions -2

If all of the following defrosting conditions A or conditions

Outdoor unit heat exchanger temp.(℃)[Tho-R]


-5
-6
B are met, the defrosting operation starts. ON
)
3-1
a) Defrosting conditions A -10 re
(SW
atu
i) Cumulative compressor operation time after the per
em
rt t rd
)
sta da
end of defrosting has elapsed 37 [45] minutes, at ion
(S
tan
-15 per e
and the cumulative compressor operation time st o tur
fro era
De p Defrost operation start
after the start of heating operation (remote t tem temperature zone
s tar
-20 ion
controller ON) has elapsed 30 minutes. pe
rat
to
ii) After 5 minutes from the compressor ON fro
s
De
iii) After 5 minutes from the start of outdoor unit fan -25
iv) After satisfying all above conditions, if temperatures -27

of the outdoor unit heat exchanger temperature -30


thermistor (Tho-R1, R2) and the outdoor air -25 -20 -18 -15 -10 -5 0 56 10
Outdoor air temp. (℃)[Tho-A]
temperature thermistor (Tho-A) become lower
than the defrosting start temperature as shown Model 71
by the right figure for 15 seconds continuously, -8

or the suction gas saturation temperature (SST) -10

Suction saturation temp.(℃)[SST]


)
ON
and the outdoor air temperature (Tho-A), which 3-1
re (SW
are obtained from the value detected by the -15 eratu
mp
t te
star
low pressure sensor (LPT) stay for 3 minutes atio
n
rd
)
per da
-20 st o
within the range below the defrosting operation De
fro S tan
e(
ur
start temperature as shown by the right figure. rat
-24 pe
-25 tem
However, it excludes for 10 minutes after the start tar
t
Defrost operation start
io ns temperature zone
of compressor and the outdoor air temperature is pe
rat
-30 st
o
as shown by the lower figure. -31 fro
De
LPT invalid
-35
-25 -20 -18 -15 -10 -5 0 56 10
LPT detection Outdoor air temp. (℃)[Tho-A]

2 4
Model 100 ~ 250
Outdoor air temp. (°C) -8
Note (1) Figures in [ ] are for model 71.
Suction saturation temp.(℃)[SST]

-10
b) Defrosting conditions B )
ON
3-1
i) When previous defrosting end condition is (SW
re rd)
atu
the time out of defrosting operation and it is -15
em
per tan
da
tart t e(
S
in the heating operation after the cumulative ns ur
tio rat
era m pe
p
compressor operation time after the end of -20 st o r t te
fro sta
De ion
defrosting has become 30 minutes. p era
t Defrost operation start
to temperature zone
ii) After 5 minutes from the start of compressor -24 fr os
-25 De
iii) After 5 minutes from the start of outdoor unit fan
2) Defrosting end conditions -28.6
-30
When any of the following conditions is satisfied, the -20 -18 -15 -10 -5 0 -2556 10
defrosting end operation starts. Outdoor air temp. (℃)[Tho-A]

a) When it has elapsed 8 minutes and 20 seconds after the start of defrosting. (After 10 minutes and 20 seconds for model 71, 200 and 280)
b) When the outdoor unit heat exchanger temperatures (Tho-R1, R2), whichever the lower, becomes 12°C or higher for
10 seconds continuously.

- 24 -
'10 • PAC-SM-143

3) Switching of defrosting control with SW3-1


a) If SW3-1 on the outdoor unit control PCB is turned to ON, it becomes easier to enter the defrosting operation. Use
this when installing a unit at snowing regions.
b) Control contents
i) It allows entering the defrosting operation under the defrosting condition A when the cumulative heating
operation time becomes 30 minutes. It is 37 [45] minutes at SW3-1 OFF (Factory default).
ii) It allows entering the defrosting operation under the defrosting condition B when the cumulative heating
operation time becomes 25 minutes. It is 30 minutes at SW3-1 OFF (Factory default).
iii) It allows the defrosting operation with the outdoor unit heat exchanger temperature (Tho-R) and suction
pressure saturation temperature (SST) being higher than normal.
Note (1) Figures in [ ] are for model 71.
(f) Protective control/anomalous stop control by compressor’s number of revolutions
1) Compressor discharge pipe temperature protection
a) Protective control
As the discharge pipe temperature (detected with Tho-D) exceeds the setting value, the compressor speed (frequency)
is controlled to suppress the rise of discharge pipe temperature.
Reduces compressor
speed at each minute.

Retention
Note (1) Value in ( ) are for the model 200, 250.
Release
(105)
100 (110)
105

Discharge pipe temperature (°C)


b) Anomalous stop control
i) If the discharge pipe temperature (detected with Tho-D) exceeds the setting value, the compressor stops.
ii) When it is detected 2 times within 60 minutes or after continuous 60 minutes, including the stop of compressor,
E36 is displayed on the remote controller and it enters the anomalous stop mode.
Compressor stop

Compressor operation
Note (1) Value in ( ) are for the model 200, 250.
(90)
85 (135)
115

Discharge pipe temperature (°C)


c) Reset of anomalous stop mode
As it drops to the reset value of 85°C (90°C) or lower for 45 minutes continuously, it becomes possible to restart
from the remote controller.
Note (1) Value in ( ) are for the model 200, 250.

2) Cooling high pressure protection


a) Protective control
i) When the outdoor air temperature (Tho-A) is 40°C or higher and the outdoor unit heat exchanger temperature (Tho-R)
exceeds the setting value, the compressor speed (frequency) is controlled to suppress the rise of high pressure.
ii) Control value A is updated to an optimum value automatically according to the operating conditions.
Reduces compressor
speed at each minute. Control value A
Reset
A 54~60°C
Outdoor unit heat exchanger temp. (°C)
b) Anomalous stop control
i) As the outdoor unit heat exchanger temperature (Tho-R) exceeds the setting value, the compressor stops.
ii) If it is detected 5 times within 60 minutes or 65°C or higher continues for 60 minutes, including the stop of
compressor, E35 is displayed on the remote controller and it enters the anomalous stop mode.
Compressor stop

Compressor operation
51 65

Outdoor unit heat exchanger temp. (°C)


c) Reset of anomalous stop mode
As it reaches the reset value of 51°C or lower, it becomes possible to restart from the remote controller.

- 25 -
'10 • PAC-SM-143

3) Heating high pressure protection


a) Protective control
i) As the indoor unit heat exchanger temperature (Th I-R) exceeds the setting value, the compressor speed
(frequency) is controlled to suppress the rise of high pressure.
ii) Control value A is updated to an optimum value automatically according to the operating conditions.
Reduces compressor frequency
Existing piping adaptation switch: SW5-1 (SW8-1: model 80)
at every 30 seconds. Model OFF (Shipping) ON
Reset
Control value A (°C)
71 52~58
A
100~140 48~54 46~52
Indoor unit heat exchanger temp. (°C)
200, 250 52~58
Note (1) Adaptation to existing piping is at ON.
b) Anomalous stop control
Operation control function by the indoor unit controller - See the heating overload protection, page 10.
c) Adaptation to existing piping, stop control
If the existing piping adaptation switch, SW5-1 (SW8-1: 71 type), is turned ON, the compressor stops to protect
existing piping when the indoor unit heat exchanger temperature (ThI-R) exceeds the setting value.
Compressor stop

Reset
47 58
Indoor unit heat exchanger temp. (°C)

4) Anomaly detection control by the high pressure switch (63H1)


a) If the pressure rises and operates the high pressure switch (opens at 4.15MPA/closes at 3.15MPa), the compressor stops.
b) Under any of the following conditions, E40 is displayed and it enters the anomalous stop mode.
➀ When it occurs 5 times within 60 minutes that pressure rises and the compressor is stopped by 63H1.
➁ When 63H1 has been in the open state for 60 minutes continuously, including the stop of compressor.
5) Low pressure control
a) Protective control
If the value detected by the low pressure sensor (LPT) exceeds the setting value, the compressor speed (frequency)
is controlled to restrain the drop of pressure.
Reduces compressor frequency
at every 30 seconds.
Retention

Reset
0.150 0.189
Low pressure (MPa)
b) Anomalous stop control
i) When a value detected by the low pressure sensor (LPT) satisfies any of the following conditions, the
compressor stops to run for its protection.
➀ When the low pressure drops to 0.079MPa or under for 15 seconds continuously.
➁ At 10 minutes after the start of compressor, the suction overheat becomes 30°C and the low pressure
becomes 0.15MPa or under for 60 seconds continuously.
ii) E49 is displayed under any of the following conditions and it enters the anomalous stop mode.
a) When the low pressure drops 3 times within 60 minutes and the compressor stops under any of the above conditions.
b) When a value detected with the low pressure sensor becomes 0.079MPa or under for 5 minutes, including
the stop of compressor.
iii) However, when the control condition ➀ is established during the compressor protection start III, E49 is
displayed at initial stop and it enters the anomalous stop mode.
6) Compressor pressure ratio protection control
a) During heating operation, if the indoor unit heat exchanger temperature (ThI-R) and the outdoor unit heat exchanger
temperature (Tho-R) exceed the setting values at 10 minutes after the start of compressor, the compressor speed
(frequency) is controlled to protect the compressor.
b) This control is not performed during the outdoor fan ON and for 10 minutes from the start of outdoor unit fan.
c) This control is not performed during defrosting operation and at 10 minutes after the reset of defrosting operation.
d) When there are 3 indoor unit heat exchanger temperatures (ThI-R), the highest temperature is detected.
Reduces compressor frequency at each minute.
65°C
Indoor unit heat exchanger temp. (°C)

Resert
33°C

0.150 0.425
Low pressure (MPa)

- 26 -
'10 • PAC-SM-143

7) Over-current protection current safe controls I, II


Detecting the outdoor unit inverter input (primary) current and the output (secondary) current, if the current values exceed
setting values, the compressor speed (frequency) is controlled to protect the inverter.
Reduces frequency
at each minute. Cooling Heating
Retention Model Control Reset Control Reset
value A value B value A value B

Reset 71 15.0 14.0 16.0 15.0
B A 100 13.5 (23.0) 12.5 (22.0) 13.5 (23.0) 12.5 (22.0)
Primary 125,
Current (A) current
side 140 13.5 (23.0) 12.5 (22.0) 13.5 (23.0) 12.5 (22.0)
(Fig. C) The control value “A” and the reset value vary depending 200 17.0 16.0 17.0 16.0
on the compressor speed.
250 20.0 19.0 20.0 19.0
Control or reset valve (A)

24 71 13.0 12.0 13.0 12.0


22 100 13.0 (Fig.C) 12.0 (Fig.C) 13.0 (Fig.C) 12.0 (Fig.C)
Control valve A
20 Secandary 125,
18
current 140 13.0 (Fig.C) 12.0 (Fig.C) 13.0 (Fig.C) 12.0 (Fig.C)
side
16 Reset valve B 200
Not implemented
14 250
12 Note (1) Value in ( ) are for the single phase models.
40 50 60 70 80 90 100 110 120 130
Compressor speed (frequency) (rps)

8) Power transistor temperature protection


a) Protective control
If the power transistor temperature (detected with TIP) exceeds the setting value, the compressor speed (frequency)
is controlled to suppress the rise of power transistor temperature.
Reduces compressor frequency
at each minute.
Retention
Note (1) Value in ( ) are for the single phase model 100~140.
Reset
81(77) 85(80)
Power transistor temp. (°C)
b) Anomalous stop control (model 200, 250 only)
i) If the power transistor temperature rises further, the protective switch in the power transistor operates to protect
the compressor and the power transistor.
ii) Under any of the following condition, E41 is displayed and it enters the anomalous stop mode.
➀ When the protective switch in the power transistor operates 5 times within 60 minutes and the compressor stops.
9) Anomalous power transistor current
a) Prevents over-current on the inverter. If the current value in the power transistor exceeds the setting value, the
compressor stops.
b) If the current value in the power transistor exceeds the specified value and the compressor stops 4 times within 30
minutes, E42 is displayed on the remote controller and it enters the anomalous stop mode.
10) Anomalous inverter PCB
If the power transistor detects any anomaly for 15 minutes, including the stop of compressor, E51 is displayed on the
remote controller and it enters the anomalous stop mode.
11) Anti-frost control by the compressor frequency control
a) If the indoor unit heat exchanger temperature (detected with ThI-R) exceeds the setting value at 4 minutes after the
start of compressor, the compressor speed (frequency) is controlled to initiate the anti-frost control of indoor unit
heat exchanger.
b) When there are 3 indoor unit heat exchanger temperatures (ThI-R), the lowest temperature is detected.
Reset

Retention
Reduces compressor frequency
at each minute.
1.5 3.5
Indoor unit heat exchanger temp. (°C)

c) Regarding the anti-frost control by the operation stop, refer to the operation control function by the indoor unit
controller and the cooling, dehumidifying frost prevention of page 10.

- 27 -
'10 • PAC-SM-143

12) Dewing prevention control


[Control condition] During cooling and dehumidifying operation, if all the following conditions are established, the
compressor speed (frequency) is reduced to prevent dewing and water splash.
➀ Cooling electronic expansion valve aperture (EEVC) is 500 pulses.
➁ Suction overheat is 10°C or higher.
③Compressor speed (frequency) is A rps or higher.
[Control contents] ➀ When the suction overheat is 10°C or higher, the compressor speed (frequency) is reduced at each
1 minute.
➁ C ompressor speed (frequency) does not rise till the cooling Model A rps
expansion valve becomes 460 pulses. 71 42
100~140 60
③ This control takes A rps as its lower limit so that compressor
200, 250 60
speed is not controlled when it is less than A rps.
13) Refrigerant quantity shortage protection
Under the compressor protection start III control during cooling and dehumidifying operations, the following control is
performed by detecting the indoor unit heat exchanger temperature (ThI-R) and the indoor unit return air temperature
(ThI-A).
[Control condition] When the state that the indoor unit heat exchanger temperature (ThI-R) does not become lower than
the indoor unit return air temperature (ThI-A) by 4°C or more continues for 1 minute.
[Control contents] It judges that the flowing of refrigerant in to the indoor unit is insufficient so that the compressor is
stopped and E57 is displayed on the remote controller.
14) Broken wire detection on temperature thermistor and low pressure sensor
a) Outdoor unit heat exchanger thermistor, outdoor air thermistor and low pressure sensor
If the following is detected for 5 second continuously within 2 minutes to 2 minutes and 20 seconds after the
compressor ON, the compressor stops. After a delay of 3 minutes, it restarts but, if the same is detected repeatedly 3
times within 40 minutes, the compressor stops with the anomalous stop.
Note (1) During defrosting and for 3 minutes after the end of defrosting, it is not detected.
• Outdoor unit heat exchanger thermistor: -50°C or lower
• Outdoor air temperature thermistor: -45 or lower
• Low pressure sensor: 0V or under or 3.49V or over
b) Discharge pipe temperature thermistor, suction pipe temperature thermistor and underneath temperature thermistor
(model 200, 250 only)
If the following is detected for 5 second continuously within 10 minutes to 10 minutes and 20 seconds after the
compressor ON, the compressor stops. After a delay of 3 minutes, it restarts but, if the same is detected repeatedly 3
times within 40 minutes, the compressor stops with the anomalous stop.
Note (1) During defrosting and for 3 minutes after the end of defrosting, it is not detected.
• Discharge pipe temperature thermistor: -10°C or lower
• Suction pipe temperature thermistor: -50 or lower
• Underneath temperature thermistor: -50°C or lower
15) Open phase protection (3-phase models only)
When 0V is detected on any of L1, L2 or L3 phase for 5 seconds continuously after the power ON, it judges the state of
open phase on the power supply and activates the anomalous stop (E34) 1 second later.
16) Fan motor error
a) If the fan speed of 100rpm or under is detected for 30 second continuously under the outdoor unit fan control (with
the operation command of fan tap at ➀ speed or higher), the compressor stops.
b) When the fan motor speed drops to 100rpm or under 5 times within 60 minutes and the compressor stops, it enters
the anomalous stop mode with E48 displayed on the remote controller.
17) Anomalous stop by the compressor start stop
1) When it fails to shift to the compressor DC motor’s rotor position defection operation at 5 seconds after establishing
the compressor start condition, the compressor stops temporarily and restarts 3 minutes later.
2) If it fails to shift to the position detection operation again at second time, it judges the anomalous compressor start
and stops the compressor by the anomalous stop (E59).
18) Anomalous compressor rotor lock (model 200, 250 only)
After shifting to the compressor rotor’s position detection operation, if fails again to detect the rotor position, the
compressor stops.
Compressor restarts 3 minutes later but, if it is operated 4 times within 15 minutes, the anomalous stop (E60) occurs.

- 28 -
'10 • PAC-SM-143

(g) Silent mode


1) As “Silent mode start” signal is received from the remote controller, it operates by dropping the outdoor unit fan tap and
the compressor speed (frequency).
2) For details, refer to items (a) and (d) above.

(h) Test run


1) It is possible to operate from the outdoor unit using the dip switch on the outdoor unit control PCB.
SW3-4 OFF Cooling test run
SW3-3 ON
(SW5-4) ON Heating test run
(SW5-3)
OFF Normal and end of test run
Make sure to turn SW3-3 (SW5-3) to OFF after the end of operation.
Note (1) Value in ( ) are for the model 71.
2) Test run control
a) Operation is performed at the maximum compressor speed (frequency), which is determined for each model.
b) Each protective control and error detection control are effective.
c) If SW3-4 (SW5-4) is switched during test run, the compressor is stoped for once by the stop control and the cooling/
heating operation is switched.
Note (1) Value in ( ) are for the model 71.
d) Setting and display of remote controller during test run
Item
Contents of remote controller setting/display
Mode
Cooling test run Setting temperature of cooling is 5°C.
Heating test run Setting temperature of heating (preparation) is 30°C.

(i) Pump-down control


Turning ON the pump-down switch SW1 (SW9) for 2 seconds during the operation stop or anomalous stop (excluding the
thermostat OFF), the pump-down operation is performed. (This is invalid when the indoor unit is operating. This is effective
even when the indoor unit is stopped by the anomalous stop or the power supply is turned OFF.)
Note (1) Value in ( ) are for the model 71.

1) Control contents
a) Close the operation valve at the liquid side. (It is left open at the gas side.)
b) Compressor is started with the target speed (frequency) at 55 (62) rps in the cooling mode.
Note (1) Value in ( ) are for the model 71.
c) Red and green lamps (LED) flash continuously on the outdoor unit control PCB.
d) Each of protection and error detection controls, excluding the low pressure control, anti-frost control and dewing
prevention control, is effective.
e) Outdoor unit fan is controlled as usual.
f) Electronic expansion valve is fully opened.
g) Solenoid valve (SV1) of model 71 is fully opened during the control.
2) Control ending conditions
Stop control is initiated depending on any of the following conditions.
a) Low pressure of 0.087MPa or lower is detected for 5 seconds continuously.
i) Red LED: Light, Green LED: Flashing, Remote controller: Displays stop.
ii) It is possible to restart when the low pressure is 0.087MPa or higher.
iii) Electronic expansion valve (cooling/heating) is kept fully open.
b) Stop by the error detection control
i) Red LED: Flashing, Green LED: Flashing
ii) Restart is prohibited. To return to normal operation, reset the power supply.
iii) Electronic expansion valve (cooling/heating) is left fully open.
c) When the cumulative operation time of compressor under the pump-down control becomes 5 minutes.
i) Red LED: OFF, Green LED: Flashing, Remote controller: Stop
ii) It is possible to pump-down again.
iii) Electronic expansion valve (cooling/heating) is left fully open.
Note (1) After the stop of compressor, close the operation valve at the gas side.

Caution: Since pressing the pump-down switch cancels communications with the indoor unit, the indoor unit and the
remote controller display “Transmission error – E5”. This is normal.

- 29 -
'10 • PAC-SM-143

(j) Drain pan ON/OFF output control (optional) (Models 100 ~ 250 only)
1) Drain pan heater ON conditions
When all of following conditions are met, the drain pan heater is turned ON.
・Outdoor air temperature (detected with Tho-A) is 3ºC or lower.
・In the heating mode
・When the compressor is turned ON
2) Drain pan heater OFF conditions
When either one of following conditions is met, the drain pan heater is turned OFF.
・Outdoor air temperature (detected with Tho-A) is 5ºC or higher.
・When the compressor stop has been detected for 30 minutes continuously
・In the cooling or dehumidifying mode
Drain pan heater OFF

Drain pan heater ON


3 5
Outdoor air temperature (ºC) [Tho-A]

- 30 -
'10 • PAC-SM-143

2. MAINTENANCE DATA
2.1 Diagnosing of microcomputer circuit
(1) Selfdiagnosis function
(a) Check Indicator Table
Whether a failure exists or not on the indoor unit and outdoor unit can be know by the contents of remote controller error code,
indoor/outdoor unit green LED (power pilot lamp and microcomputer normality pilot lamp) or red LED (check pilot lamp).
(i) Indoor unit
Remote controller Indoor control PCB Outdoor control PCB
Location of Reference
Green Green Description of trouble Repair method
Error code Red LED Red LED Red LED trouble page
LED (1) LED (1)

Keeps Keeps
Stays OFF Stays OFF — • Normal operation — —
flashing flashing

2 times Indoor unit power


No-indication Stays OFF Stays OFF Stays OFF Stays OFF • Power OFF, broken wire/blown fuse, broken transformer wire Repair 68
flash supply
Remote controller • P oor connection, breakage of remote controller wire * For wire breaking at power ON, the
* Repair
Keeps Keeps wires LED is OFF.
3 times Stays OFF 69
flashing flashing Replacement of
flash Remote controller • Defective remote controller PCB
remote controller
Indoor-outdoor
WAIT or Keeps 2 times Keeps units connection • Poor connection, breakage of indoor-outdoor units connection wire
Stays OFF wire Repair 70 ~ 77
INSPECT I/U flashing flash flashing
Remote controller • Improper setting of master and slave by remote controller
• Poor connection of remote controller signal wire (White)
Remote controller
* * For wire breaking at power ON, the LED is OFF Repair
wires (Noise)
Keeps Keeps • Intrusion of noise in remote controller wire
Stays OFF Stays OFF 79
flashing flashing Replacement of
Remote controller
indoor control PCB *• Defective remote controller or indoor control PCB (defective communication circuit)? remote controller or
PCB
Indoor-outdoor • Poor connection of wire between indoor-outdoor units during operation
2 times Keeps 2 6 times Keeps
units connection (disconnection, loose connection) Repair
flash flashing flash flashing
wire • Anomalous communication between indoor-outdoor units by noise, etc.
Power reset or
(Noise) • CPU-runaway on outdoor control PCB
2 times Keeps Keeps Repair
Stays OFF 80
flash flashing flashing Outdoor control *• Occurrence of defective outdoor control PCB on the way of power supply (defective com- Replacement of
PCB munication circuit)? PCB
Outdoor control
2 times Keeps • Defective outdoor control PCB on the way of power supply
Stays OFF Stays OFF PCB Replacement
flash flashing
Fuse • Blown fuse
Indoor heat • Defective indoor heat exchanger temperature thermistor(defective element, bro- Replacement, repair
exchanger tempera- ken wire, short-circuit) of temperature
Keeps Keeps ture thermistor • Poor contact of temperature thermistor connector thermistor
1 time flash Stays OFF 81
flashing flashing
Indoor control PCB *• Defective indoor control PCB (Defective temperature thermistor input
Replacement of
circuit)? PCB
Indoor return air • Defective indoor return air temperature thermistor(defective element, broken wire, Replacement, repair
temperature therm- short-circuit) of temperature
Keeps Keeps istor • Poor contact of temperature thermistor connector thermistor
1 time flash Stays OFF 82
flashing flashing
Indoor control PCB *• Defective indoor control PCB (Defective temperature thermistor input
Replacement of
circuit)? PCB
Keeps Installation or oper-
flashing • Heating over-load (Anomalously high indoor heat exchanger temperature) Repair
ating condition
Indoor heat Replacement of
Keeps Keeps
1 time flash Stays OFF exchanger tempera- • Defective indoor heat exchanger temperature thermistor (short-circuit) temperature therm- 83
flashing flashing
ture thermistor istor
Replacement of
Indoor control PCB *• Defective indoor control PCB (Defective temperature thermistor input circuit)?
PCB
Replacement, repair
Drain trouble • Defective drain pump (DM), broken drain pump wire, disconnected connector
of DM
Float switch • Anomalous float switch operation (malfunction) Repair
Keeps Keeps
1 time flash Stays OFF 84
flashing flashing
Indoor control PCB *• Defective indoor control PCB (Defective float switch input circuit) Replacement of
*• Defective indoor control PCB (Defective DM drive output circuit)? PCB
Option • Defective optional parts (At optional anomalous input setting) Repair
Keeps Keeps Number of con- • When multi-unit control by remote controller is performed,the number of
Stays OFF Stays OFF Repair 85
flashing flashing nected indoor units units is over
Indoor unit No. set-
3 times Keeps Keeps •No master is assigned to slaves.
Stays OFF ting Repair 86
flash flashing flashing
Rcmote controller wires •Anomalous remote controller wire connection, broken wire between master and slave units

Keeps Keeps Fan motor • Defective fan motor Replacement, repair


Stays OFF Stays OFF 87
flashing flashing Indoor control PCB • Defective indoor control PCB Replacement
(In case of FDTC, FDT)
Keeps Keeps
1 time flash Stays OFF Indoor control PCB • Improper operation mode setting Repair 88
flashing flashing
Remote controller
Keeps Keeps
Stays OFF Stays OFF temperature therm- • Broken wire of remote controller temperature thermistor Repair 89
flashing flashing
istor
Note (1) Normal indicator lamp (Indoor, outdoor units: Green) extinguishes (or lights continuously) only when CPU is anomalous. It keeps
flashing in any trouble other than anomalous CPU.
(2) * mark in the Description of trouble means that, in ordinary diagnosis, it cannot identify the cause definitely, and, if the trouble is repaired by replacing
the part, it is judged consequently that the replaced part was defective.
(3) Value in〔 〕are for the model SRC40 ~ 60.

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'10 • PAC-SM-143

(ii) Outdoor unit


1) Models SRC40~60
Remote controller Indoor control PCB Outdoor control PCB
Location of Reference
Error Green Description of trouble Repair method
Red LED Red LED Red LED trouble page
code LED
Installation,
• Higher outdoor heat exchanger temperature Repair
operation status
Outdoor heat Replacement,
Keeps exchanger repair of
Stays OFF 2 times flash • Defective outdoor heat exchanger temperature thermistor 91
flashing temperature temperature
thermistor thermistor
Outdoor control *• Defective outdoor control PCB (Defective temperature sensor Replacement of
PCB input circuit)? PCB
Installation,
• Higher discharge temperature Repair
operation status
Replacement,
Discharge pipe
Keeps repair of
Stays OFF 5 times flash temperature • Defective discharge pipe temperature thermistor 93
flashing temperature
thermistor
thermistor
Outdoor control *• Defective outdoor control PCB (Defective temperature sensor Replacement of
PCB input circuit)? PCB
Outdoor heat Replacement,
exchanger • Defective outdoor heat exchanger temperature thermistor, repair of
Keeps temperature broken wire or poor connector connection temperature
Stays OFF 8 times flash 94
flashing thermistor thermistor
Outdoor control *• Defective outdoor control PCB (Defective temperature sensor Replacement of
PCB input circuit)? PCB
Replacement,
Outdoor air
• Defective outdoor air temperature thermistor, broken wire or repair of
temperature
Keeps poor connector connection temperature
Stays OFF 8 times flash thermistor 95
flashing thermistor
Outdoor control *• Defective outdoor control PCB (Defective temperature sensor Replacement of
PCB input circuit)? PCB
Replacement,
Discharge pipe
Keeps • Defective discharge pipe temperature thermistor, broken wire repair of
temperature
flashing Keeps or poor connector connection temperature
Stays OFF 8 times flash thermistor 96
flashing thermistor
Outdoor control *• Defective outdoor control PCB (Defective temperature sensor Replacement of
PCB input circuit)? PCB
Outdoor control Replacement of
• Current cut (Anomalous compressor over-current)
Keeps PCB compressor PCB
Stays OFF 1 time flash 99・100
flashing Installation,
• Service valve closing operation Repair
operation status
Outdoor control
Keeps Repair
Stays OFF 2 times flash PCB power • Anomalous inverter over-voltage 102
flashing PCB replacement
transistor
Fan motor • Defective fan motor
Keeps keeps
Stays OFF Outdoor control Replacement 103
flashing flashing • Defective outdoor control PCB
PCB
Power transistor
Keeps Replacement of
Stays OFF 1 time flash error (outdoor • Power transistor error 107
flashing PCB
control / PCB)
Operation status • Shortage in refrigerant quantity Repair
Keeps
Stays OFF 2 times flash Service valve 112
flashing Installation status • Service valve closing operation
opening check
• Overload
operation
Keeps
Stays OFF 3 times flash • Overcharge • Current safe stop Replacement 114
flashing
• Compressor
locking
Compressor
Keeps
Stays OFF 2 times flash outdoor control • Anomalous compressor startup Replacement 115
flashing
PCB
Keeps
Stays OFF 7 times flash Compressor • Anomalous compressor rotor lock Replacement 117
flashing
Note (1) * mark in the Description of trouble means that, in ordinary diagnosis, it cannot identify the cause definitely, and, if the trouble is repaired by replacing the
part, it is judged consequently that the replaced part was defective.

- 32 -
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2) Models FDC71~250
Remote controller Indoor control PCB Outdoor control PCB Outdoor inventer PCB
Yellow Reference
Green Green Green Location of trouble Description of trouble Repair method
Error code Red LED Red LED Red LED LED (3)or page
LED (1) LED (1) Red LED (4) LED (2)
• Outdoor unit power supply L3-phase interruption, defective noise filter
Power supply wires Repair
Keeps Keeps (3-phase model only)
Stays OFF 1 time flash 90
flashing flashing *• Defective outdoor control PCB (Defective power supply input circuit)?
Outdoor control PCB Replacement of PCB
(3-phase model only)
Installation or operating
• Higher outdoor heat exchanger temperature Repair
condition
Keeps Keeps Outdoor heat exchanger Replacement of
Stays OFF 1 time flash • Defective outdoor heat exchanger temperature thermistor 92
flashing flashing temperature thermistor temperature thermistor
*• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Installation or operating • Higher discharge temperature Repair
condition
Keeps Keeps Discharge pipe Replacement, repair of
Stays OFF 1 time flash • Defective discharge pipe temperature thermistor 93
flashing flashing temperature thermistor temperature thermistor
*• Defective outdoor control PCB (Defective temperature thermistor input
Keeps Outdoor control PCB Replacement of PCB
circuit)?
flashing
Outdoor heat exchanger • Defective outdoor heat exchanger temperature thermistor, broken wire or poor Replacement, repair of
Keeps Keeps temperature thermistor connector connection temperature thermistor
Stays OFF 1 time flash 94
flashing flashing *• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Outdoor air temperature • Defective Outdoor air temperature thermistor, broken wire or poor connector Replacement, repair of
Keeps Keeps thermistor connection temperature thermistor
Stays OFF 1 time flash 95
flashing flashing *• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Discharge pipe • Defective discharge pipe temperature thermistor, broken wire or poor Replacement, repair of
Keeps Keeps temperature thermistor connector connection temperature thermistor
Stays OFF 1 time flash 96
flashing flashing *• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Installation or operating
Keeps Keeps • Rising high pressure (Operation of 63H1) • Service valve closing operation Repair
Stays OFF 1 time flash condition 97
flashing flashing
Outdoor control PCB *• Defective outdoor control PCB (Defective 63H input circuit)? Replacement of PCB
2 times flash
Keeps Keeps Inverter PCB or radiator Replacement of PCB
Stays OFF 1 time flash or • Power transistor overheat (Model 71VN,100VN,125VN,140VN,200VS,250VS) 98
flashing flashing fin or Repair
6 times flash
Outdoor control PCB
1 time flash • Current cut (Anomalous compressor over-current) Replacement of PCB
Keeps Keeps compressor
Stays OFF 1 time flash or 99 •100
Keeps flashing flashing Keeps Installation or operating
5 times flash • Service valve closing operation Repair
flashing flashing condition
Service valve opening
Keeps Keeps Keeps Outdoor control PCB • Anomalous outdoor control PCB communication
Stays OFF 1 time flash check 101
flashing flashing flashing
Inverter PCB • Anomalous inverter PCB communication Replacement of PCB
Keeps Keeps Inverter PCB •D
 efective outdoor inverter PCB (Model FDC 71)
Stays OFF 1 time flash 7 times flash Replacement 103
flashing flashing activefilter Defective active filter of control.

Keeps Keeps Outdoor fan motor • Anomalous outdoor fan motor Replacement, repair
Stays OFF 1 time flash 105
flashing flashing Outdoor control PCB *• Defective outdoor control PCB (Defective motor input circuit)? Replacement of PCB
Installation or operating
Keeps • Low pressure error • Service valve closing operation Repair
condition
flashing
Keeps Keeps • Anomalous low pressure, broken wire of low pressure sensor or poor Replacement, repair of
Stays OFF 1 time flash Low pressure sensor 106,107
flashing flashing connector connection sensor
Replacement of control
Outdoor control PCB *• Defective outdoor control PCB (Defective sensor input circuit)?
PCB
2 times flash
Keeps Keeps
Stays OFF 1 time flash or Inverter PCB • Anomalous inverter PCB Replacement of PCB 109
flashing flashing
6 times flash
Suction pipe • Defective suction pipe temperature thermistor, broken wire or poor connector Replacement, repair of
Keeps Keeps temperature thermistor connection temperature thermistor
Stays OFF 1 time flash 110
flashing flashing Replacement of control
Outdoor control PCB *• Defective outdoor PCB (Defective thermistor input circuit)?
PCB
Low pressure sensor • Defective low pressure sensor Replacement of sensor
Keeps Keeps
Stays OFF 1 time flash Replacement of control 111
flashing flashing Outdoor control PCB • Defective outdoor control PCB (Defective sensor input circuit)?
Keeps PCB
flashing Compressor underneath • Defective compressor underneath temperature thermistor (Models 200, 250 Replacement of
Keeps Keeps temperature thermistor only) temperature thermistor
Stays OFF 1 time flash 112
flashing flashing • Defective outdoor control PCB (Defective thermistor input circuit)? (Models Replacement of control
Outdoor control PCB
200, 250 only) PCB
Operation status • Shortage in refrigerant quantity Repair
Keeps Keeps
Stays OFF 1 time flash Service valve opening 114
flashing flashing Installation status • Service valve closing operation
check
Stays OFF or
Keeps 5 times Keeps Compressor inverter
Stays OFF 4 times • Anomalous compressor startup Replacement 117
flashing flash flashing PCB
flash
Keeps Keeps
Stays OFF 1 time flash Compressor • Anomalous compressor rotor position detection (Models 200, 250 only) Replacement 118
flashing flashing
Note (1) * m
 ark in the Description of trouble means that, in ordinary diagnosis, it cannot identify the cause definitely, and, if the trouble is repaired by replacing the part, it
is judged consequently that the replaced part was defective.
(2) This LED is installed on models FDC200, 250VS
(3) This LED is installed on models FDC71~140VN, FDC100~140VS
(4) This LED is installed on models FDC200, 250VS
(iii) Optional controller in-use
Indoor unit control PCB Outdoor unit control PCB
Description of trouble Repair method
Error code Red LED Red LED Green LED Red LED Green LED

Keeps flashing Stays OFF Keeps flashing Stays OFF Keeps flashing • Communication error (Defective communication circuit on the main unit of SC-SL2N-E or SC-SL3N-E) ete. Replacement

- 33 -
'10 • PAC-SM-143

(iv) Display sequence of error codes or inspection indicator lamps


■ Occurrence of one kind of error
Displays are shown respectively according to errors.
■ Occurrence of plural kinds of error
Section Category of display
Error code on remote
controller • Displays the error of higher priority (When plural errors are persisting)
Red LED on indoor
control PCB
Red LED on outdoor • Displays the present errors. (When a new error has occurred after the former error was reset.)
control PCB

■ Error detecting timing


Section Error description Error code Error detecting timing
Drain trouble (Float switch Whenever float switch is activated after 30 second had past since
activated) power ON.
Communication error at No communication between indoor and outdoor units is
“ WAIT ” established
initial operation at initial operation.
Communication between indoor unit and remote controller is
Remote controller interrupted for mote than 2 minutes continuously after initial
communication circuit error communication was established.
Communication between indoor and outdoor units is interrupted
Communication error during for mote than 2 minutes continuously after initial communication
operation
Indoor was established.
Excessive number of
connected indoor units by Whenever excessively connected indoor units is detected after
controlling with one remote power ON.
controller
Return air temperature -50°C or lower is detected for 5 seconds continuously within 60
thermistor anomaly minutes after initial detection of this anomalous temperature.
Indoor heat exchanger -50°C or lower is detected for 5 seconds continuously within 60
temperature thermistor minutes after initial detection of this anomalous temperature.
anomaly Or 70°C or higher is detected for 5 seconds continuously.
-45 (-55)°C or lower is detected for 5 seconds continuously 3
times within 40 minutes after initial detection of this anomalous
Outdoor air temperature temperature.
thermistor anomaly Or -45 (-55)°C or higher is detected for 5 seconds continuously
within 20 seconds after compressor ON.
-50 (-55)°C or lower is detected for 5 seconds continuously 3
Outdoor heat exchanger times within 40 minutes after initial detection of this anomalous
temperature thermistor temperature.
anomaly Or -50 (-55)°C or lower is detected for 5 seconds continuously
within 20 seconds after compressor ON.
-10 (-25)°C or lower is detected for 5 seconds continuously 3
Outdoor Discharge pipe temperature times within 40 minutes after initial detection of this anomalous
thermistor anomaly temperature.
-50°C or lower is detected for 5 seconds continuously 3 times
Suction pipe temperature within 40 minutes after initial detection of this anomalous
thermistor anomaly temperature.
0V or lower or 3.49V or higher is detected for 5 seconds
Low pressure sensor anomaly continuously 3 times within 40 minutes after initial detection of
this anomalous pressure.
-50°C or lower is detected for 5 seconds continuously 3 times
Underneath temperature within 40 minutes after initial detection of this anomalous
thermistor anomaly temperature.
Note (1) Value in ( ) are for the models SRC40~60

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'10 • PAC-SM-143

■ Error log and reset


Error indicator Memorized error log Reset
Remote controller display • Higher priority error is memorized. • Stop the unit by pressing the ON/OFF
switch of remote controller.
Red LED on indoor control PCB • Not memorized.
• If the unit has recovered from anomaly, it
Red LED on outdoor control PCB • Memorizes a mode of higher priority. can be operated.

■ Resetting the error log


• Resetting the memorized error log in the remote controller
Holding down “CHECK” button, press “TIMER” button to reset the error log memorized in the remote controller.
• Resetting the memorized error log
The remote controller transmits error log erase command to the indoor unit when “VENTI” button is pressed while
holding down “CHECK” button.
Receiving the command, the indoor unit erase the log and answer the status of no error.

(2) Troubleshooting procedure


When any trouble has occurred, inspect as follows. Details of respective inspection method will be described on later pages.

Confirmation of
Confirmation remote controller and Replacement/
of power LEDs on the PCB Check of the anomalous Inspection repair of
Trouble supply of indoor unit and operation data on the of the unit/ faulty part,
(Indoor/ outdoor unit (Indoor/ remote controller controller test run,
outdoor unit) outdoor unit, remote adjustment
controller)

(3) Troubleshooting at the indoor unit


With the troubleshooting, find out any defective part by checking the voltage (AC, DC), resistance, etc. at respective connectors
at around the indoor PCB, according to the inspection display or operation status of unit (the compressor does not run, fan does
not run, the 4-way valve does not switch, etc.), and replace or repair in the unit of following part.
(a) Replacement part related to indoor PCB’s
Control PCB, power supply PCB, temperature thermistor (return air, indoor heat exchanger), remote controller switch,
limit switch, transformer and fuse
Note (1) With regard to parts of high voltage circuits and refrigeration cycle, judge it according to ordinary inspection methods.

(b) Instruction of how to replace indoor control PCB

SAFETY PRECAUTIONS
● Read the "SAFETY PRECAUTIONS" carefully first of all and then strictly follow it during the replacement in order to protect yourself.
● The precautionary items mentioned below are distinguished into two levels, WARNING and CAUTION.
Both mentions the important items to protect your health and safety so strictly follow them by any means.
WARNING Wrong installation would cause serious consequences such as injuries or death.
CAUTION Wrong installation might cause serious consequences depending on circumstances.
● After completing the replacement, do commissioning to confirm there are no anomaly.
          WARNING
● Replacement should be performed by the specialist.
If you replace the PCB by yourself, it may lead to serious trouble such as electric shock or fire.
● Replace the PCB correctly according to these instructions.
Improper replacement may cause electric shock or fire.
● Shut off the power before electrical wiring work.
Replacement during the applying the current would cause the electric shock, unit failure or improper running.
It would cause the damage of connected equipment such as fan motor,etc.
● Fasten the wiring to the terminal securely, and hold the cable securely so as not to apply unexpected stress on the terminal.
Loose connections or hold could result in abnormal heat generation or fire.
● Check the connection of wiring to PCB correctly before turning on the power, after replacement.
Defectiveness of replacement may cause electric shock or fire.
         CAUTION
● In connecting connector onto the PCB, connect not to deform the PCB. It may cause breakage or malfunction.
● Insert connecter securely, and hook stopper. It may cause fire or improper running.
● Bundle the cables together so as not to be pinched or be tensioned. It may cause malfunction or electric shock for disconnection or deformation.

- 35 -
'10 • PAC-SM-143

◆ Model: FDT, FDTC series PSB012D931F C


• Control PCB
Replace and set up the PCB according to this instruction.

① Set to an appropriate address and function using switch on PCB.


 Select the same setting with the removed PCB.
item switch Content of control
Address SW2 Plural indoor units control by 1 remote controller
Master Slave1 Slave2 Slave3
Master /Slave
SW5-1 - - 〇 〇
setting
SW5-2 - 〇 - 〇
- Normal
Test run SW7-1
〇 Operation check/drain motor test run
〇:ON -:OFF

② Set to an appropriate capacity using the model selector switch(SW6).


Select the same capacity with the PCB removed from the unit.
  SW6
SW6 -1 -2 -3 -4 SW6 -1 -2 -3 -4 ON
40V 〇 〇 - - 100V 〇 〇 - 〇

50V 〇 - 〇 - 125V - - 〇 〇

60V 〇 〇 〇 - 140V 〇 - 〇 〇 1 2 3 4
71V 〇 - - 〇 Example setting fro 50V

③ Replace the PCB


1. Fix the PCB so as not to pitch the cords.
2. Connect connectors to the PCB. Connect a cable connector with the PCB connector of the same color.
3.Do not pass CPU surrounding about wirings.

④ Control PCB
Parts mounting are different by the kind of PCB.

CNJ(White) CNZ(White) CNT(Blue) CNV(Red)


Louver motor HA External switch Auto lift

SW2 (Blue)
Address setting CNW4(Blue)
Power PCB

SW5
Master/Slave
setting CNW3(Red)
Power PCB
CNE(White)
RAM checker CNG(Blue)

SW6 Part number


Capacity setting
SW7
CNN(Yellow) Function setting
Thermistor
(Heat exchanger)
CNV2(Black)
CNC(Red)

CNI(Blue)

CNB(White)
CNH(Black)

Float SW
(Return air)

Humidity
Thermistor

controller
sensor

Auto lift

Remote

- 36 -
'10 • PAC-SM-143

• Power PCB PSB012D953A


This PCB is a general PCB. Replace the PCB according to this instruction.

① Replace the PCB (refer to right dwg.)


1. Unscrew terminal of the wiring(yellow/green) soldered to PCB from the box.
2. Cut the band that binds the wiring (red and blue) from connector CNW1 and CNW2, and the wiring (yellow/green) from PCB (T2/T3) . (Note 1)
 (However, do not cut the band that binds only the red and blue wirings.)
3. Replace the PCB only after all the wirings connected to the connector are removed.
4. Fix the board such that it will not pinch any of the wires.
5. Reconnect the wirings to the PCB. Wiring connector color should match with the color of connector of the PCB. (Note 2)
6. Let the wiring (red and blue) pass beneath the (yellow/green) wiring and bind together with band.
7. Screw back the terminal of wiring (yellow/green) from PCB(T1,T2/T3), that was removed in 1.
In that case, do not place the crimping part of the wiring under the PCB.
(Note
  1): It might not be applicable on some models.
  2): After replacing PCB, connection between capacitor assy and connector CNP is no longer needed.
(Note

② Power PCB
Parts mounting are different by the kind of PCB. CNM(White) CNW0(White)
Fan motor Terminal block

T1(Yellow/Green)
Earth
CNW1(Blue)
Control PCB

CNW2(Red)
Control PCB

T2(Yellow/Green)
Earth

T3(Yellow/Green)
Earth

(Note 2) CNP(White) CNR(White)


Part number
Capacitor assy Drain motor

- 37 -
'10 • PAC-SM-143

- 38 -
'10 • PAC-SM-143

◆ Model: FDUM, FDU, FDEN series PSB012D933D D


① Set to an appropriate address and function using switch on PCB.
1.There is a unit having plural applicable PCB depending on a model.
2.Set the function setting corresponding the spare PCB and the applicable model.
item switch Content of control
Address SW2 Plural indoor units control by 1 remote controller
Master Slave1 Slave2 Slave3
Master /Slave
SW5-1 - - 〇 〇
setting
SW5-2 - 〇 - 〇
- Normal
Test run SW7-1
〇 Operation check/drain motor test run
〇:ON -:OFF

② Set to an appropriate capacity using the model selector switch(SW6).


Select the same capacity with the PCB removed from the unit.
 
SW6
SW6 -1 -2 -3 -4 SW6 -1 -2 -3 -4 SW6 -1 -2 -3 -4
ON
40V 〇 〇 - - 100V 〇 〇 - 〇 200V - 〇 〇 〇

50V 〇 - 〇 - 125V - - 〇 〇 250V 〇 〇 〇 〇

60V 〇 〇 〇 - 140V 〇 - 〇 〇
1 2 3 4
71V 〇 - - 〇
Example setting for 50V

③ Replace the PCB


1. Fix the PCB so as not to pitch the cords.
2. Connect connectors to the PCB. Connect a cable connector with the PCB connector of the same color.
3.Do not pass CPU surrounding about wirings.

④ Control PCB
Parts mounting are different by the kind of PCB.

CNW0(Red) SW2 (Blue)


Part number Power source Address setting
CNW2(Black)
CNW1(White) Secondary
Primary transformer transformer

SW5 Master/Slave
CNB(White)
setting
Remote
CNM3(White) controller
Fan motor

CNJ2(Blue) CNG(Blue)
Louver motor

SW7
CNR(White)
Drain pump
CNE(White)
RAM checker
CNV(Black)

CNH(Black)

CNZ(White)
CNQ(White)

(Return air)

CNJ(White)
Thermistor
CNN(Yellow)
CNS(Blue)
CNT(Blue)

Louver SW
CNO(Red)

CNI(Blue)
Float SW

Thermistor

exchanger)
Auto lift
Heater

Option

Lover motor
HA
(Heat

Pulse

- 39 -
'10 • PAC-SM-143

●DIP switch setting list

Switches Description Default setting Remarks

SW2 Address No. setting at plural indoor units control by 1 R/C 0 0-F
SW5-1 OFF
Master/Slave setting Master*/Slave See table 2
SW5-2 OFF
SW6-1
SW6-2
Model selection As per model See table 1
SW6-3
SW6-4
SW7-1 Test run, Drain motor Normal*/Test run OFF Normal
SW7-2 Reserved OFF keep OFF
SW7-3 Powerful mode Valid*/Invalid(FDU only) ON Valid
SW7-4 Reserved OFF keep OFF
JSL1 Superlink terminal spare Normal*/switch to spare With
* Default setting

Table 1: Indoor unit model selection with SW6-1-SW6-4


0: OFF 1:ON
40V 50V 60V 71V 100V 125V 140V 200V 250V
SW6-1 1 1 1 1 1 0 1 0 1
SW6-2 1 0 1 0 1 0 0 1 1
SW6-3 0 1 1 0 0 1 1 1 1
SW6-4 0 0 0 1 1 1 1 1 1

Table 2: Indoor unit Master/Slave setting with SW5-1,SW5-2


0: OFF 1:ON
SW5-1 SW5-2
Master 0 0
Slave1 0 1
Slave2 1 0
Slave3 1 1

- 40 -
'10 • PAC-SM-143

(4) Troubleshooting at the outdoor unit


When troubleshooting the outdoor unit, firstly assess the overview of malfunction and try to presume the cause and the faulty
part by checking the error cord dispalyed on the remote controller and flashing pattern of indicator lamps (Red LED and Green
LED), and then proceed further inspection and remedy it.
Self-diagnosis system by microcomputor on indoor and outdoor PCB can assist to find the cause of malfunction smoothly by
making a diagnosis of not only the anomaly of microcomutor, but also the anomaly in power supply system, installation space,
overload resulting from improper charging amount of refrigerant and etc.
Unless the power is reset, the error log is saved in memory and the inspection indicator lamps on outdoor PCB keep flashing
after automatical recovering from malfunction.
After automatical recovering from malfunction, if any another error mode which has a higher priority than the previous error
saved in memory occurs, it is overwritten in memory and is displayed.
[Reset of power supply]
Be sure to avoid electrical shock, when replacing or checking the outdoor control PCB, because some voltage is still retained in
the electrolytic capacitor on the PCB even after shutting down tne power supply to the outdoor unit.
Be sure to start repairing work, after confirming that the Red LED (or Green LED for 71-250type) on the PCB has been
extiguished for more than 10 seconds after more than 3 minutes had been passed since power shut down, and reconfirming that
voltage has been discharged sufficiently by measuring the voltage (DC) between both terminals of electrolytic capacitor (C58)
(Measurment of voltage may be disturbed by the moisture-proof coating. In such case, remove the coating and measure it by
taking care of avoiding electrical shock)

(a) Module of part to be replaced for outdoor unit controller


Outdoor control PCB, Inverter PCB, Temperature thermistor (of outdoor heat exchanger, discharge pipe, outdoor air,
IPM and suction pipe), Fuses (for power supply and control PCB), Noise filter, Capacitor, Reactor and Transformer

(b) Replacement procedure of outdoor control PCB

Precautions for Safety


・ Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
! WARNING Indicates an imminently hazardous situation which will result in death or serious
injury if proper safety procedures and instructions are not adhered to.
! CAUTION Indicates a potentially hazardous situation which may result in minor or moderate
injury if proper safety procedures and instructions are not adhered to.

! WARNING

・ Securely replace the PCB according to this procedure.
If the PCB is incorrectly replaced, it will cause an electric shock or fire.
・ Be sure to check that the power source for the outdoor unit is turned OFF before replacing the
PCB. The PCB replacement under current-carrying will cause an electric shock or fire.
・ After finishing the PCB replacement, check that wiring is correctly connected with the PCB before
power distribution. If the PCB is incorrectly replaced, it will cause an electric shock or fire.

! CAUTION
・ Band the wiring so as not to tense because it will cause an electric shock.

- 41 -
'10 • PAC-SM-143

1) Model FDC71VN PCA012D021A C


a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) between T26 and T27 on inverter PCB, and check that the
voltage is discharged sufficiently(10V or less).(Refer to Fig.1))
b) Disconnect the connectors from the control PCB.
c) Match the switches setting (SW4) with the former PCB.
d) Connect the connectors to the control PCB.(Confirm the connectors are not half inserted.)

CNTH
CNI1 after elapsing 3 minutes
from power OFF
CNW2

CNIP
CNB
CNG1 Voltage measurement point
CNI3 (T26(red)、T27(blue))

CNQ1
CNQ2

CNA1
SW4
CNW

CNPS CNEEV1 CNFAN CNS CNH CNA2


CNEEV2 CNN CNR Fig.1 Position of terminal

Parts Arrangement View

connectors are not half


inserted

- 42 -
'10 • PAC-SM-143

2) Model FDC100VN, 125VN, 140VN PCA012D024B C


a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) on both capacitor terminals located in controller back, and check that the
voltage is discharged sufficiently.(Refer to Fig.1))
b) Disconnect the connectors from the control PCB.
c) Disconnect the white wiring passing through CT1 on the PCB before replacing the PCB.
d) Match the setting switches (SW3-5,JSW) with the former PCB.
e) Tighten up a screw after passing white wiring through CT1 of the changed.
f) Connect the connectors to the control PCB.(Confirm the connectors are not half inserted.)

CNH
CNW after elapsing 3 minutes
from power OFF
CNA2 CNS
Voltage measurement parts

CT1
CNR
CNW2
CNA1

CNFAN1
CNI3
JSW
CNI1
SW5

SW4

SW3
CNPS
CNEEV2 CNEEV1
CNB CNTH
Parts No. CNIP
Parts arrangement view

connectors are not half Fig.1 Position of capacitor


inserted

- 43 -
'10 • PAC-SM-143

3) Model FDC100VS, 125VS, 140VS PCA012D024C C


a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) on both capacitor terminals located in controller back, and check that the
voltage is discharged sufficiently.(Refer to Fig.1))
b) Disconnect the connectors from the control PCB.
c) Disconnect the white wiring passing through CT1 on the PCB before replacing the PCB.
d) Match the setting switches (SW3-5,JSW) with the former PCB.
e) Tighten up a screw after passing white wiring through CT1 of the changed.
f) Connect the connectors to the control PCB.(Confirm the connectors are not half inserted.)

CNH
CNW after elapsing 3 minutes
CNM
from power OFF
CNA2 CNS

Voltage measurement parts


CT1
CNR
CNW2
CNA1

CNFAN1
CNI3
JSW
CNI1
SW5

SW4

SW3
CNPS
CNEEV2 CNEEV1
CNB CNTH
Parts No. CNIP

Parts arrangement view


Fig.1 Position of capacitor
connectors are not half
inserted

- 44 -
'10 • PAC-SM-143

4) Model FDC200,250VS PCA012D017F F

a) Replace the PCB after elapsing 3 minutes from power OFF.


(Be sure to measure the voltage (DC) of two places (1.Resistor on PCB at the front of controller
2.Both capacitor terminals located in back of controller), and check that the voltage is discharged
sufficiently. (Refer to Fig.1))
b) Disconnect the connectors from the control PCB.
c) Disconnect the blue wiring passing through CT1 on the substrate before replacing the PCB.
d) Match the setting switches (SW3-5,JSW) with the former PCB.
e) Tighten up a screw after passing blue wiring through CT1 of the changed.
f) Connect the connectors to the control PCB. (Confirm the connectors are not half inserted)

after elapsing 3
CNH minutes from
CNW power OFF
CNM

CNA2 CNS Voltage measurement


parts

CT1
CNR
CNW2
CNA1

CNFAN1
CNFAN2
JSW
CNI1
SW5

SW4
SW3

CNEEV2 CNPS
CNEEV1
CNU CNTH
CNIP Voltage measurement parts
Parts No. CNB
Parts Arrangement View Front View Side View

connectors are not half inserted Fig.1 Position of capacitor

- 45 -
'10 • PAC-SM-143

(c) Outdoor inverter PCB replacement procedure


Precautions for Safety
• Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
! WARNING Indicates an imminently hazardous situation which will result in death or serious
injury if proper safety procedures and instructions are not adhered to.
! CAUTION Indicates a potentially hazardous situation which may result in minor or moderate
injury if proper safety procedures and instructions are not adhered to.

! WARNING
• Securely replace the PCB according to this procedure.
If the PCB is incorrectly replaced, it will cause an electric shock or fire.
• Be sure to check that the power source for the outdoor unit is turned OFF before replacing the
PCB. The PCB replacement under current-carrying will cause an electric shock or fire.
• After finishing the PCB replacement, check that wiring is correctly connected with the PCB before
power distribution. If the PCB is incorrectly replaced, it will cause an electric shock or fire.

! CAUTION
• Band the wiring so as not to tense because it will cause an electric shock.
Replace the inverter PCB according to the following procedure.

1) Model FDC71VN
PCA012D022D A
a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) between T26 and T27 on inverter PCB, and check that the voltage is
discharged sufficiently (10V or less). (Refer to Fig.1))
b) Take off the connection of inverter PCB terminal and connector, and remove the screw of power transistor (IC10),
active filter (IC2), and diode stack (DS1) then remove the PCB. Wipe off the silicon grease neatly on the controller’s
radiation heat fins. (Refer to Fig.1 and 2)
c) Refer to table1 for the setting of switch (JSW10, 11) of new PCB.
d) Before installing the power transistor (IC10), active filter (IC2), and diode stack (DS1) on the new PCB, apply
silicon grease equally to the their surface. (Make full use of the silicon grease.) They may be damaged unless
they apply it.
e) Tighten the screw of power transistor (IC10), active filter (IC2), and diode stack (DS1) on inverter PCB and connect
terminal and connector. Confirm the connection and there is not the half insertion. Tighten properly power
transistor, (IC10) active filter (IC2), and diode stack (DS1) with a screw and make sure there is no
slack. They can be damage if not properly tighten. (Recommended tightening torque: power transistor
(IC10)1.2±0.1 and active filter (IC2)0.98±0.1, diode stack(DS1) 0.5±0.1 Unit N·m

T22 CNG2 T30 (BLUE) T28 (RED)


after elapsing 3 minutes
(WHITE)
from power OFF
SCREW OF POWER TRANSISTOR(IC10)
T21
(RED) T29(WHITE)

T24 Parts No.


(YELLOW)

JSW11
CNI4 JSW10
CNI2
SCREW OF DIODE STACK (DS1) Voltage measurement point
T27 T25 T26 CNO1 SCREW OF ACTIVE FILTWER (IC2) (T26 (red), T27 (blue))
(BLUE) (YELLOW) (RED) Fig. 1 Position of fastontab and terminal
Parts arrangement view
Table. 1 Switch setting
-1 OFF -1 ON
Connectors are -2 OFF -2 ON
not half inserted JSW10 JSW11
-3 OFF -3 OFF
-4 OFF -4 OFF

- 46 -
'10 • PAC-SM-143

2) Model FDC100VN, 125VN, 140VN PCA012D025B C


a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) on both capacitor terminals located in controller back, and check that the
voltage is discharged sufficiently.(Refer to Fig.1))
b) Take off the connection of inverter PCB terminal block connector and remove the screw of power transistor then
remove the PCB. Wipe off the silicon grease neatly on the controller’s radiation heat fins.
c) Refer to table1 for the setting of switch (JSW10,11) of new PCB.
d) Before installing the power transistor on the new PCB,Apply uniformly a bundled of silicon grease first on the
surface of power transistor.Make sure it is applied to prevent damage on power transistor.
e) Tighten the screw of power transistor on inverter PCB and connect the terminal block.Confirm the connection and
don’t use soldering in the connection.Tighten properly the power transistor with a screw and make sure there is no
clearance gap.Power transistor can be damage if not properly tighten.(Recommended power transistor tightening
torque:0.98~1.47N∙m)

Terminal block Parts No. Terminal block Voltage measurement parts


TB1 TB10
TB11
TB2
Connector
PCA565A151-1 CNI2
TB6

TB5 CNI4

Switch
TB7 JSW11
JSW10
CNACT1
TB8 TB9

Parts arrangement view Fig.1 Position of capacitor

Table. 1 Switch setting


-1 OFF -1 ON
-2 OFF -2 OFF
JSW10 JSW11
-3 OFF -3 OFF
-4 OFF -4 ON

- 47 -
'10 • PAC-SM-143

3) Model FDC100VS, 125VS, 140VS PCA012D025C D


a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) on both capacitor terminals located in controller back, and check that the
voltage is discharged sufficiently.(Refer to Fig.1))
b) Take off the connection of inverter PCB terminal block connector and remove the screw of power transistor then
remove the PCB. Wipe off the silicon grease neatly on the controller’s radiation heat fins.
c) Refer to table1 for the setting of switch (JSW10,11) of new PCB.
d) Before installing the power transistor on the new PCB, Apply uniformly a bundled of silicon grease first on the
surface of power transistor.Make sure it is applied to prevent damage on power transistor.
e) Tighten the screw of power transistor on inverter PCB and connect the terminal block.Confirm the connection and
don’t use soldering in the connection.Tighten properly the power transistor with a screw and make sure there is no
clearance gap.Power transistor can be damage if not properly tighten.(Recommended power transistor tightening
torque:0.98~1.47N∙m)

Parts No. Voltage measurement parts


CNO1 CNW2

CNW1
Connector
CNR

Terminal
block
TB6

CNI2

Switch
TB5
JSW11
TB7 TB8 TB9 JSW10

Parts arrangement view Fig.1 Position of capacitor

Table. 1 Switch setting


-1 OFF -1 OFF
-2 OFF -2 ON
JSW10 JSW11
-3 OFF -3 OFF
-4 OFF -4 ON

- 48 -
'10 • PAC-SM-143

4) Model FDC200VS, 250VS PCB012D007C K


a) Replace the inverter PCB after 10 minutes from power OFF. (Be sure to check that LED (LED1,2) of the inverter
PCB put out the lights. It measures that the voltage (AC) between terminals (R,S,T) on the noise filter PCB (see Fig 1)
is discharged sufficiently.)
b) Remove the terminal on the terminal block (TB2) of the inverter PCB and the connector (CNR) of replace the PCB.
c) Make set switch (SW1,2) as shown in Table 1.
d) Connect the terminal of terminal block and the connector to the inverter PCB.
※Remove the short bar form the PCB before the replacement.
Connect it with P2-P3 pins of PCB after the replacement.

Connector(CNR)

Terminal
block(TB2) LED1,2

SW1,2
Noise filter
substrate

R,S,T

Parts No.

Parts Arrangement View Fig. 1 The front of control


(the inverter PCB)

Table.1 Switch setting


In case of one substrate.
SW1-1 OFF
SW1-2 OFF
SW1-3 OFF
SW1-4 OFF
SW2-1 ON
SW2-2 OFF
SW2-3 OFF
SW2-4 OFF

- 49 -
'10 • PAC-SM-143

●DIP switch setting list (Outdoor unit)


(1) Control PCB
Model FDC71VN

Switches Description Default setting Remarks

SW3-1 Defrost condition Normal*/Cold region OFF Normal


SW3-2 Snow protection control Normal*/Snow protection OFF Normal
SW3-3 Model selection Cooling only/Heat pump* OFF Heat pump Keep OFF
SW3-4 Defrost prohibition time ON: 37min*/OFF: 45min ON 37min.
SW4-1 Model selection Domestic/Overseas* ON Overseas Keep ON
SW4-2 Model selection 3-phase/Single phase* ON Single phase Keep ON
SW4-3 Reserved OFF Keep OFF
SW4-4 Spare OFF Keep OFF
SW5-1 Model selection Capacity OFF Keep OFF
SW5-2 Model selection Capacity OFF Keep OFF
SW5-3 Test run SW Normal*/Test run OFF Normal
SW5-4 Test run mode Cooling*/Heating OFF Cooling
SW7-1 Spare OFF
SW7-2 Antifrost control Valid*/Invalid OFF Valid
SW7-3 Spare OFF Keep OFF
SW8-1 Reserved OFF Keep OFF
SW8-2 Spare OFF Keep OFF
SW8-3 Spare OFF Keep OFF
SW9 Pump down operation Normal*/Pump down OFF Normal
* Default setting
Models FDC100,125,140VN,100,125,140,200,250VS

Switches Description Default setting Remarks


SW1 Pump down operation Normal*/Pump down OFF Normal
JSW1-1
JSW1-2
Model selection As per model See table 1
JSW1-3
JSW1-4
SW3-1 Defrost condition Normal*/Cold region OFF Normal
SW3-2 Snow protection control Normal*/Snow protection OFF Normal
SW3-3 Test run SW Normal*/Test run OFF Normal
SW3-4 Test run mode Cooling*/Heating OFF Cooling
SW4-1 Model selection Domestic/Overseas* ON Overseas See table 1
SW4-2 Model selection 3-phase/Single phase As per model See table 1
SW4-3 Reserved OFF Keep OFF
SW4-4 Reserved OFF Keep OFF
SW5-1 Reserved OFF Keep OFF
SW5-2 Reserved OFF Keep OFF
SW5-3 Reserved OFF Keep OFF
SW5-4 Reserved OFF Keep OFF
J5 Antifrost control Valid*/Invalid With Valid
J6 Drain pan heater Normal*/Equipped With Normal
J7 Outdoor fan control when ducting Normal*/Hi tap With Normal
* Default setting
Table 1: Outdoor unit model selection with JSW1-1-JSW1-4 and SW4-1-SW4-2
0: OFF 1:ON
100VN 100VS 125VN 125VS 140VN 140VS 200VS 250VS
JSW1-1 0 0 1 1 0 0 1 0
JSW1-2 0 0 0 0 1 1 1 0
JSW1-3 0 0 0 0 0 0 0 1
JSW1-4 0 0 0 0 0 0 0 0
SW4-1 1 1 1 1 1 1 1 1
SW4-2* 1 0 1 0 1 0 0 0
* 3-phase: OFF/Single phase: ON
(2) Inverter PCB
71VN 100, 125, 140VN 100, 125, 140VS 200,250VS
Switches Switches
Single phase models Single phase models 3-phase models 3-phase models
JSW10-1 OFF OFF OFF SW1-1 OFF
JSW10-2 OFF OFF OFF SW1-2 OFF
JSW10-3 OFF OFF OFF SW1-3 OFF
JSW10-4 OFF* OFF* OFF* SW1-4 OFF
JSW11-1 ON ON OFF SW2-1 ON
JSW11-2 ON OFF ON SW2-2 OFF
JSW11-3 OFF OFF OFF SW2-3 OFF
JSW11-4 OFF ON ON SW2-4 OFF
*When checking inverter PCB of FDC71~140 models with inverter checker, turn JSW10-4 ON.
(Regarding the checking method of inverter PCB with inverter checker, refer to page 54 for details)
- 50 - *
'10 • PAC-SM-143

(5) Check of anomalous operation data with the remote


controller Number Data Item
01 (Operation Mode)
Operation data can be checked with remote control unit operation.
02 (Set Temperature)
➀ Press the button.
03 (Return Air Temperature)
The display change “ ” 04 (Remote Controller Thermistor Tempeature)
➁ Press the (SET) button while “ ” is displayed. 05 (Indoor Heat Exchanger Thermistor / U Bend)
➂ When only one indoor unit is connected to remote controller, 06 (Indoor Heat Exchanger Thermistor /Capillary)
07 (Indoor Heat Exchanger Thermistor /Gas Header)
“ ” is displayed (blinking indication during data
08 (Indoor Unit Fan Speed)
loading). 09 (Frequency Requirements)
Next, operation data of the indoor unit will be displayed. Skip to step ➆. 10 (Response Frequency)

➃ When plural indoor units is connected, the smallest address number 11 (Pulse of Indoor Unit Expansion Value)
12 (Total Running Hours of The Indoor Unit)
of indoor unit among all connected indoor unit is displayed.
21 (Outdoor Air Temperature)
[Example]: 22 (Outdoor Heat Exchanger Thermistor)
“ ” (blinking 1 seconds) ➝ “ ” 23 (Outdoor Heat Exchanger Thermistor)
blinking. 24 (Compressor Frequency)
25 (High Pressure)
➄ Select the indoor unit number you would like to have data displayed
26 (Low Pressure)
with the button. 27 (Discharge Pipe Temperature)
➅ Determine the indoor unit number with the (SET) button. 28 (Comp Bottom Temperature)
(The indoor unit number changes from blinking indication to 29 (Current)
30 (Target Super Heat)
continuous indication)
31 (Super Heat)
“ ” (The address of selected indoor unit is blinking for 2 32 (Discharge Pipe Super Heat)
seconds.) 33 (Protection State No. of The Compressor)
34 (Outdoor Unit Fan Speed)
35 (63H1 On/Off)
“ ” (A blinking indication appears while data loaded.)
36 (Defrost Control On/Off)
Next, the operation data of the indoor unit is indicated. 37 (Total Running Hours of The Compressor)
➆ Upon operation of the button, the current operation data is 38 (Pulse of The Outdoor Unit Expansion Valve EEVC)
displayed in order from data number 01. 39 (Pulse of The Outdoor Unit Expansion Valve EEVH)

The items displayed are in the above table.


*Depending on models, the items that do not have corresponding data are not displayed.
➇ To display the data of a different indoor unit, press the button, which allows you to go back to the indoor unit
selection screen.
➈ Pressing the button will stop displaying data.
Pressing the (RESET) button during remote control unit operation will undo your last operation and allow you to go back to
the previous screen.
If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available for trial operation and
confirmation of operation data. (The slave remote controller is not available.)
●Details of Compressor protection status No. 33
No. Contents of display In case of FDC100-140 refer to Note(1) Operation data display on the remote controller.
"0" Normal ・Data is dispalyed until canceling the protection control.
"1" Discharge pipe temperature protection control P.25,(f).1).a) ・In case of multiple protections controlled, only the younger No. is displayed.
Note(2) Common item.
"2" Discharge pipe temperature anomaly P.25,(f).1).b)
① In heating mode.
"3" Current safe control of inverter primary current P.27,(f).7) During protection control by the command signal for reducing compressor
"4" High pressure protection control P.25,(f).2).a),P.26,(f).3).a) frequency from indoor unit, No. "4" is displayed.
"5" High pressure anomaly P.25,(f).2).b) ② In cooling and dehumidifying mode.
P.26,(f).5).a)  During protection control by the command signal for reducing compressor
"6" Low pressure protection control
frequency from indoor unit, No. "8" is displayed.
"7" Low pressure anomaly P.26,(f).5).b)
"8" Anti-frost prevention control P.27,(f).11)
"9" Current cut P.27,(f).7)
"10" Power transistor protection control P.27,(f).8)
"11" Power transistor anomaly (Overheat) P.27,(f).9)
"12" Compression ratio control P.26,(f).6)
"13" Spare
"14" Dewing prevention control P.28,(f).12)
"15" Current safe control of inverter secondary current P.27,(f).7)
"16" Stop by compressor rotor lock
"17" Stop by compressor startup failure P.28,(f).17)

- 51 -
'10 • PAC-SM-143

(6) Inspection display of wireless specification model (FDEN, FDT)


(a) Display
1) FDEN Series

Romote controller signal receiving part

Backup switch
TIMER
CHECK RUN

Operation display light (Green)


• Lights continuously: Under air conditioner operation
• Keeps flashing: Under heating preparation (At the time of heating operation)
• 3 time flash: Under reception of a remote controller signal

Timer/Check display light (Yellow)


• Lights continuously: Under timer operation
Check monitor • 0.5 seconds lighting, 0.5 seconds stays OFF : At the time of anomalous
(Error code display E1~E60) • 2 seconds lighting, 1 second stays OFF : Filter sign

2) FDT (Wireless kit)

Romote controller signal receiving part

Backup switch
TIMER
CHECK RUN
Operation display light (Green)
• Lights continuously: Under air conditioner operation
• Keeps flashing: Under heating preparation (At the time of heating operation)
• 3 time flash: Under reception of a remote controller signal

Timer/Check display light (Yellow)


• Lights continuously: Under timer operation
• 0.5 seconds lighting, 0.5 seconds stays OFF : At the time of anomalous
• 2 seconds lighting, 1 second stays OFF : Filter sign

Check monitor
(Error code display E1~E60)

- 52 -
'10 • PAC-SM-143

(7) Power transistor module (including the driver PCB) inspection procedure

Is the power
YES
transistor module
cracked or burnt?

NO

Is there a
short circuit between the YES
power transistor module
terminals?
1

NO

Compressor operation

Is there any difference in YES


the compressor current
If there is a 10% or greater difference
between phases?
in the current in different phases.
(except during acceleration or deceleration)
NO

Replace the outdoor


Normal unit inverter PCB
Note(1) In models 200 and 250, also
replace the power transistor.

*1 Power transistor module terminal short circuit check procedure


Disconnect the compressor wiring, then conduct a short circuit check.
P-U, P-V, P-W
Check for a power transistor short circuit.
N-U, N-V, N-W • When you do not have a diagnostic checker for judging if the inverter
Check between the P-N terminals. is defective, measure between the terminals of the power transistor
Bring the tester probes in contact with the following parts, judge whether the power transistor is defective or not.
places on each te rminal. • Disconnect the compressor, then measure with the controller
P: Power transistor P terminal, incorporated.
N: Power transistor N terminal, Tester Normal values (W)
Terminal Terminal Model Model
U: End of red harness to compressor Model 71
(+) (-) 100~140 200, 250
V: End of white harness to compressor P N 0~ Approx. 1 M Scores of M
W: End of black or blue harness to compressor (Numerical Approx.
N P value rises.) 300~400 A few of M
P U Several M Scores of M
P V (Numerical 0 Scores of M
P W value rises.) Scores of M
N U Hundreds of K
N V Approx. 650 k Approx. 1.2 M Hundreds of K
N W Hundreds of K
U P Approx. 670 k Hundreds of K
V P Approx. 4.4 M Approx. 1.3 M Hundreds of K
W P Approx. 4.4 M Hundreds of K
U N Approx. 650 k Scores of M
V N Approx. 4.8 M 0 Scores of M
W N Approx. 4.9 M Scores of M
If the measured values range from 0 ~ several kW, there is a possibility that the
elements are damaged, so replace the power transistor parts.

- 53 -
'10 • PAC-SM-143

(8) Inverter checker for diagnosis of inverter output


 ●Checking method
(a) Model: SRC40ZIX-S, 50ZIX-S, 60ZIX-S
1) Setup procedure of checker.
a) Power OFF (Turn off the breaker).
b) Remove the terminal cover of compressor and disconnect the wires (U, V, W) from compressor.
c) Connect the wires U (Red) , V (White) and W (Black) of the checker to the terminal of disconnected wires (U, V, W)
from compressor respectively.
2) Operation for judgment.
a) Power ON and start check operation on cooling or heating mode.
b) Check ON/OFF status of 6 LED's on the checker.
c) Judge the PCB by ON/OFF status of 6 LED's on the checker.
ON/OFF If all of LED are ON/OFF If all of LED stay OFF or
status of LED according to following pattern some of LED are ON/OFF
Inverter PCB Normal Anomalous
Power ON
During this period, ON/OFF status of LED is
3 min. repeated cyclically according to following pattern

Start check operation Stop check operation


d) Stop check operation within about 2minutes after starting check operation.
(b) Model: FDC71VN, 100VN, 125VN, 140VN,100VS, 125VS, 140VS, 200VS, 250VS
1) Setup procedure of checker.
a) Power OFF (Turn off the breaker).
b) Remove the terminal cover of compressor and disconnect the wires (U, V, W) from compressor.
c) Connect the wires U (Red) , V (White) and W (Black) of checker to the terminal of disconnected wires (U, V, W)
from compressor respectively.
2) Operation for judgment.
a) Power ON after JSW10-4 on outdoor inverter PCB was turned ON. (In case of FDC71-140)
* In case of FDC200VS and 250VS, Start test operation on cooling or heating mode after power ON.
b) After 15 seconds since power has turned ON (or In case of FDC200VS, 250VS after the test operation started),
LED start ON/OFF for 5 seconds cyclically and it repeats 10 times.
c) Check ON/OFF status of 6 LED's on the checker.
d) Judge the PCB by ON/OFF status of 6 LED's on the checker.
ON/OFF If all of LED are ON/OFF If all of LED stay OFF or
status of LED according to following pattern some of LED are ON/OFF
Inverter PCB Normal Anomalous

Power ON or start check operation During this period, ON/OFF status of LED is
repeated cyclically according to following pattern
1 2 3 10

15 sec.
5sec. 5sec.
5sec.
e) Be sure to turn off JSW10-4 on outdoor inverter PCB, after finishing the check operation. (In case of FDC71-140)
〈Inverter Checker〉
LED LED ON/OFF pattern

LED1 LED1 LED1 LED1 LED1 LED1


LED2 LED2 LED2 LED2 LED2 LED2
LED3 LED3 LED3 LED3 LED3 LED3
LED4 LED4 LED4 LED4 LED4 LED4

LED5 LED5 LED5 LED5 LED5 LED5


LED6 LED6 LED6 LED6 LED6 LED6

Cyclically ● ON
Red White ○ OFF
U Black
V
Faston terminal W
Connect to the terminal of the wires which are disconnected from compressor.

- 54 - *
(9) Outdoor unit controller failure diagnosis circuit diagram
Models SRC40,50,60ZIX-S
●Outdoor unit check points
Check items with the *mark when the power is ON.

DC Reactor continuity
Check: 50m or higher,
less than 100mΩ.
Power transistor module check:
* Power supply check Noise filter check: Is there a short circuit, open
Measure the power supply at L.N. There should be continuity. circuit or damage?
(It is normal if it is AC 220-240V.) There should be no shorts between phases. L Fuse check: There should be continuity. (See 53 page for the check
If faulty, replace the control PCB. procedure.)

Orange
Yellow
T1 T2 POWER
T1 PWB ASSY(SUB) TRANSISTOR
Black RIN (Noise filter) F8 250V 20A F2 250V 20A
L P U Red
250V 20A RO Black
R U
SIN ACTIVE
White F10 + + +
V
N 250V 10A FILTER NU V
White
CM
-

SO White S UNIT NV
Yellow/Green Brown W Black
55 -

NW W
ROUT S-1 White S-2
Yellow/Green
G1
1 1
CN20S 2 2
T2 CNMAIN 3 3 CNSUB
2
4 4 PWB ASSY(MAIN) F3 250V 1A 1
1 2
F1 3
2 250V 2A CNFAN 4 FMo
N LED1
5
C-2 6
3 Red
SWITCHING POWER
Yellow/Green
CIRCUIT
CNTH CNEEV
1 2 3 4 5 6 1 2 3 4 5 6
20S When the outdoor
unit fan motor is
Must be conductive. anomalous:
When fuse is blown, Must be conductive. (Refer to page 104)
replace it or check wiring. TH1 TH2 TH3 When blown, replace with F3 fuse.
EEV Replace also fan motor.

'10 • PAC-SM-143
LED1 (Red) check
Light continuously :Normal
Stays OFF : Anomalous
(Refer to page 32)
Model FDC71VN
●Outdoor unit check points
Check items with the *mark when the power is ON.
DC Reactor continuity Check: No anomaly like breakage,
Max 25mΩ swell, etc. allowed.

Noise filter check:


There should be continuity.
* Power supply check: There should be no shorts between phase
Voltage between terminals
Measure the power supply at L.N. L1
C1 When stopped : 280V ~ 373V
(It is normal if it is AC 220-240V) During operation : 380V ~ 390V

NOISE FILER PWB


T24 T25 T26 T27

T28 U
TB1 Ri Ro1
Red
T1 T5 T21
Yellow/Green
~ +
NOISE 52X DIP-IPM
CM
Si So1 A/F MODULE T29 V White
FILER PWB T22 20A
T2 T6
White
N ~ -
F
250V 20A CNO2 CNO T30 W
Red Black
L

1
PWB3 52

2 1
Ro2 X
PWB2

2
T8 F6
-

Orange
1
LED1 INVERTER PWB
So2
56 -

Gray Yellow
T9
2
Ro3 So3
G1 T10 T11 LED1(Yellow) check:
3 T4 CNI4 CNI2 CNG2
1 2 3 1 2 3 4 1 2 1 ~ 6 times flash
(Refer to page 33)

THo-IPM

THo-R1
THo-D
THo-A

THo-S
LPT

Must be conductive.
When fuse is blown, 2
replace it or check wiring.
1 2 1 2 1 2 1 2 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 1 2 3 1 2 1 2 3 4

6 5 4 3 2 1
CNA2 CNA1 CNIP CNFA CNTH CNI3 CNI1 CNPS CNG1 CNV

CNQ1
SW PWB A
1 2 3
CNW

PWB4
PWB1
CNW2
1 3

LED1 LED2 CONTROL PWB F3 250V 2A

6 5 4 3 2 1
Green Red
SW PWB B

CNQ2
63H1 F4 250V 2A
PWB4
CNH
1 3

CNR CNS CNN


CNJ CNJ CNEEV1 CNEEV2 CNFAN
1 2 1 3 1 3 1 3 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 9 8 7 6 5 4 1

CH

'10 • PAC-SM-143
20 SV
LED2(Red) check: S 1
EE EE FMo
1~5 time flash (Refer to page 33) VC VH

Must be conductive. Fuse check: When the outdoor unit fan


When blown, replace with F3 fuse. There should be continuity. motor is anomalous.
Replace also fan motor. If faulty, replace the control PCB (Refer to page 105)
Models FDC100,125,140VN
●Outdoor unit check points
Check items with the *mark when the power is ON.
Capacitor check:
DC Reactor continuity Check:
Check for anomaly in appearance
Noise filter check: Max 25mΩ
such as damage, swelling, etc.
There should be continuity.
* Power supply check: There should be no shorts between phases.
Measure the power supply L1,N Check the power transistor
(It is normal if it is AC220-240V) module if there is short, open, or
breakdown on the elements
2 PWB2
L1 INVERTER PWB
TB

Red L1i TB8 L1o


L1 ~ + + L1 L2 TB5
F 250V 30A TB7 Red
Ni TB1 TB10 P C1 U
White F 52X1 A/F MODULE
N DM DIP-IPM
250V 8A TB8 White
TB2 TB21 V CM
Red No N2
1 PWB3 ~ - - TB6 LED1
White
(Yellow) TB9 Blue W
2 NOISE FILTER CT1
3 CN1

TB7

THo-R2

THo-R1
THo-D
THo-A
THo-S
CNACT1 CNI2 CNI4 CNE
-
57 -

LPT
THo-IPM

RAM
2 CNW CNIP CNIP CNTH CNPS CNA2

CNW2 CNI1
Must be conductive. CNI3
When fuse is blown, PWB1 18V

replace it or check wiring. CONTROL PWB


15V

F1 (250V, 2A) CNA1


RAM CNE LED1 (Yellow) Check :
1 ~ 6 times flash
LED2 LED1 F2 (250V, 4A)
CNFAN1
(Refer to page 33)
(Red) (Green) FMO1
CNH
63H CNR CNS

CNEEV1 CNEEV2

'10 • PAC-SM-143
When the outdoor
unit fan motor is
CH1 20S SM1 SM2 abnormal.
(Refer to page 105)

LED2(Red) check:
1~5 time flash (Refer to page 33)
FDC100,125,140VS
●Outdoor unit check points Resistance check: Capacitor check:
Check items with the *mark when the power is ON. Resistance is measured DC Reactor contiuity Check for anomaly in appearance
(15Ω) check:55mΩ or less such as damage,swwll,etc.

* Power supply check: Noise filter check: R1 R2


Measure the power supply L1,L2,L3 There should be continuity. PWB2
(It is normal if it is AC380-415V) There should be no shorts between phases. INVERTER PWB
L1

TB TB5
Red L1i L1o 1 2 R3 C1
L1 R5
AC1 TB7 Red
+4
U
L2
White
L2i PWB3 L2o 52C DM
AC2 TB8
NOISE FILTER PWB -6 R4 C2 DIP-IPM White
V CM
Blue 3 4
L3 L3i L3o TB6 W
AC3 TB9 Black
CT1
Black
N Ni F1 No CNW2
T12 CN1 CN2-1
5 6

(E) 3
CNR
THo-R2

THo-R1
THo-D
THo-A

THo-S
1
-

LPT
THo-IPM
58 -

2
2
3

CNW CNIP CNIP CNTH CNM CNPS CNA2 CNE RAM


(E1) CNI1 CNI2
2
PWB1 CNI3
CNW2 18V
CONTROL PWB 15V
LED1
2 (Yellow)
CNW1 Fuse check:Three should
RAM CNE
F1 (250V, 2A) be continuity.
LED1 LED2 F1 (250V, 6.3A) If it is faulty, replace the
CNA1 CNO1
(Green) (Red) F2 (250V, 4A) inverter board.
CNH F2 (250V, 2.5A)
CNR CNS CNFAN1 FMO1
CNEEV1 CNEEV2

LED1 (Yellow) Check

'10 • PAC-SM-143
1 ~ 6 times flash
SM1 SM1 SM1 SM2 (Refer to page 33)

When the outdoor


LED2(Red) check: unit fan motor is
1~5 time flash (Refer to page 33) anomalous.
(Refer to page 105)
Models FDC200,250VS
●Outdoor unit check points
Cheek items with the *mark when the power is ON.
Resistance check:
Resistance is measured
Capacitor check:
(15Ω) DC Reactor contiuity Check for anomaly in appearance
check: 55mΩ or less such as damage, swelling, etc.
* Power supply check: Noise filter check:
Power transistor module check:
Measure the power supply L1,L2,L3 There should be continuity. R1 R2
Check for burnout, open circuit or damage
(It is normal if it is AC380-415V) There should be no shorts between phases.
(see page XXX for the check procedure).

L1

TB1
1 2
CT1
L1
Red
L1i L1o R5 R3 C1 P U Red
AC1 U
+4
L2
White
L2i PWB3 L2o DM V
White
V CM
AC2
NOISE FILTER PWB -6 R4 C2 W
Blue Brown
L3 L3i L3o G K N W
F 3 4 AC3
250V 10A CT1
Black P2
N Ni E No 52X P3
N2
1 PWB2 Fuse check:There should
3 be continuity.
INVERTER PWB
THo-IPM

THo-R1

THo-R2
If it is faulty, replace the

THo-D

THo-H
THo-A
THo-S
2
-

inverter board.
Fuse check:There should be
59 -

3 continuity. LTP

2 CNW CNIP CNTH CNU CNPS CNA2 LED1 LED2 F1 (250V 3A)
CNI1 CNI3 (Green) (Red)
CNW2
LED2 (Red) Check
PWB1 2 1 ~ 6 times flash
(Refer to page 33)
CONTROL PWB
CNW1
RAM CNE CNA1 CNO1

CNO2 PWB4
F1 (250V, 3A) CNFAN1 FMO1
DC FAN PWB
63H LED1 LED2
(Green) (Red)
CNH

CNR CNS CNM CNFAN2 FMO2

'10 • PAC-SM-143
CNEEV1 CNEEV2
When the outdoor unit
fan motor is anomalous:
(Refer to page 105)
CH1 20S 52X SM1 SM2

LED2 (Red) check:


1 ~ 5 time flash (Refer to page 33)
'10 • PAC-SM-143

2.2 Troubleshooting flow


(1) List of troubles
No. Remote controller display Description of trouble Reference page
1 None Operates but does not cool. 61
2 None Operates but does not heat. 62
3 None Earth leakage breaker activated 63
4 None Excessive noise/vibration (1/3) 64
5 None Excessive noise/vibration (2/3) 65
6 None Excessive noise/vibration (3/3) 66
7 None Louver motor failure (FDT, FDTC and FDEN series) 67
8 None Power supply system error (Power supply to indoor control PCB) 68
9 None Power supply system error (Power supply to remote controller) 69
10 INSPECT I/U INSPECT I/U (When 1 or 2 remote controllers are connected) 70
11 INSPECT I/U INSPECT I/U (Connection of 3 units or more remote controllers) 71
12 WAIT Communication error at initial operation (Models SRC40~60 only) 72~74
13 WAIT Communication error at initial operation (Models FDC71~250 only) 75~77
14 None No display (Models FDC71~250 only) 78
15 E1 Remote controller communication circuit error 79
16 E5 Communication error during operation 80
17 E6 Indoor heat exchanger temperature thermistor anomaly 81
18 E7 Return air temperature thermistor anomaly 82
19 E8 Heating overload operation 83
20 E9 Drain trouble (FDT, FDTC, FDU and FDUM series) 84
21 E10 Excessive number of connected indoor units (more than 17 units) by controlling with one remote controller 85
22 E14 Communication error between master and slave indoor units 86
23 E16 Indoor fan motor anomaly (In case of FDTC and FDT) 87
24 E19 Indoor unit operation check, drain motor check setting error 88
25 E28 Remote controller temperature thermistor anomaly 89
26 E34 Open L3 phase on power supply (3-phase model only) 90
27 E35 Cooling overload operation (Models SRC40~60 only) 91
28 E35 Cooling overload operation (Models FDC71~250 only) 92
29 E36 Discharge pipe temperature error 93
30 E37 Outdoor heat exchanger temperature thermistor anomaly 94
31 E38 Outdoor air temperature thermistor anomaly 95
32 E39 Discharge pipe temperature thermistor anomaly 96
33 E40 High pressure error (63H1 activated) (Models FDC71~250 only) 97
34 E41 Power transistor overheat (Models FDC 200, 250 only) 98
35 E42 Current cut 99・100
36 E45 Inverter communication error (Models FDC71~250 only) 101
37 E47 Inverter over-current error (Models SRC40~60 only) 102
38 E48 Outdoor fan motor anomaly (Models SRC40~60 only) 104
39 E48 Outdoor fan motor anomaly (Models FDC71~250 only) 105
40 E49 Low pressure error or low pressure sensor anomaly (Models FDC71~250 only) 106, 107
41 E51 Power transistor anomaly (Models SRC40~60 only) 108
42 E51 Inverter and fan motor anomaly (Models FDC71~250 only) 109
43 E53 Suction pipe temperature thermistor anomaly (Models FDC71~250 only) 110
44 E54 Low pressure sensor anomaly (Models FDC71~250 only) 111
45 E55 Underneath temperature thermistor anomaly (Models FDC 200, 250 only) 112
46 E57 Insufficient refrigerant amount or detection of service valve closure (Models SRC40~60 only) 113
47 E57 Insufficient refrigerant amount or detection of service valve closure (Models FDC71~250 only) 114
48 E58 Current safe stop (Models SRC40~60 only) 115
49 E59 Compressor startup failure (Models SRC40~60 only) 116
50 E59 Compressor startup failure (Models FDC71~250 only) 117
51 E60 Anomalous compressor rotor lock (Models SRC40~60, FDC 200, 250 only) 118

- 60 -
'10 • PAC-SM-143

(2) Troubleshooting

Error code LED Green Red Content


Remote controller: None Indoor Keeps flashing Stays OFF
Outdoor Keeps flashing Stays OFF
Operates but does not cool

1. Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


Check the indoor unit fan operation.
Check the temperature differnce
between return and supply air.

It is normal.
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the under dome
between return and supply air YES heat load increase after NO
temperature of compressor
10-20degC at installtion?
when it restart after power
cooling?
2. Error detection method reset.
YES
NO

Mistake in model selection. It is necessary to replace to


Calculate heat load once more. higher capacity one or to
install additional unit.
Is the compressor
NO
operating? Compressor refrigerant oil
protection control at starting
“ WAIT ” is activated. For the contents
message is displayed (for 3 seconds) when
performing cooling, defrosting and heating YES of control, refer to the
operations from the remote compressor start control of
controller. the microcomputer control
functions.

Compressor may be stopped


YES
by the error detection
NO
control. For the contents of
control, refer to anomalous
3. Condition of Error displayed stop control by controlling
compressor rotation speed
of microcomputor control
functions.

Is the Inspect the followings.


compressor rotation NO • Minor clogging of filter
speed low? • Minor clogging of heat
exchanger
YES • Minor short-circuit
• Minor shortage of
Check which control “Determination refrigerant amount
control of conpressor rotation speed” or • Poor compression of
“Protective control by controlling compressor
compressor rotation speed” is appropriate
to this phenomenon.
Considering appropriate
4. Presumable cause operation control, check
suspicious points.
• Poor compression of Are the (1) Inspect the followings for
compressor temperature conditions reference.
of room and outdoor air close YES • Major clogging of filter
• Faulty expansion valve to the rated
operation conditions? • Major clogging of heat
Note (1) Outdoor: 35°C, Indoor: 27°C exchanger
NO • Major short-circuit
• Major shortage of
The unit is operating normally but is refrigerant amount
operating under the contol for protecting • Compressor protection ON
compressor or other respective parts. • Indoor fan tap
• Valid setting of silent mode

Note:

- 61 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Keeps flashing Stays OFF
Remote controller: None
Operates but does not heat
Outdoor Keeps flashing Stays OFF

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Check the indoor unit fan operation.


Check the temperature differnce
between return and supply air.

It is normal.
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the under
between return and supply air YES heat load increase after NO dome temperature of
10-30degC at installtion? compressor when it restart
heating?
2. Error detection method after power reset.
YES
NO
It is necessary to replace to
Mistake in model selection. higher capacity one or to
Calculate heat load once again. install additional unit.
Is the compressor
operating? NO Compressor refrigerant oil
protection control at starting
“ WAIT ” is activated. For the contents
message is displayed (for 3 seconds) when of control, refer to the
performing cooling, defrosting and heating YES
operations from the remote
compressor start control of
controller. the microcomputer control
functions.

Compressor may be
stopped by the error
YES
NO
detection control.
For the contents of control,
3. Condition of Error displayed refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputor control
functions.
Is the
Inspect the followings.
compressor rotation NO
speed low?
• Minor clogging of filter
• Minor clogging of heat
exchanger
YES • Minor short-circuit
• Minor shortage of
Check which control “Determination control of refrigerant amount
conpressor rotation speed” or “Protective control • Poor compression of
by controlling compressor rotation speed” is compressor
appropriate to this phenomenon.
4. Presumable cause Considering appropriate
operation control, check
• Faulty 4-way valve operation (1)
suspicious points.
Are the Inspect the followings for
• Poor compression of temperature conditions
compressor of room and outdoor air close YES reference.
• Faulty expansion valve to the rated • Major clogging of filter
conditions?
operation Note (1) Outdoor: 7°C, Indoor: 20°C
• Major clogging of heat
NO exchanger
• Major short-circuit
• Major shortage of
The unit is operating normally but is refrigerant amount
operating under the contol for protecting • Compressor protection ON
compressor or other respective parts.
• Indoor fan tap
• Valid setting of silent mode

Note:

- 62 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Stays OFF Stays OFF
Remote controller: None
Earth leakage breaker activated
Outdoor Stays OFF Stays OFF

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Are OK the
insulation resistance and NO Replace compressor.*
coil resistance of
compressor?

YES

2. Error detection method


Is insulation
of respective harnesses OK?
NO Secure insulation
Is any harness bitten between resistance.
pannel and casing
or etc?

YES

Check the outdoor unit grounding


wire/earth leakage breaker.

Check of the outdoor unit grounding wire/earth leakage breaker


3. Condition of Error displayed
� Run an independent grounding wire from the grounding screw
of outdoor unit to the grounding terminal on the distribution
panel. (Do not connect to another grounding wire.)
� In order to prevent malfunction of the earth leakage breaker
itself, confirm that it is conformed to higher harmonic
regulation.

* Insulation resistance of compressor


• Immediately after installation or when the unit has been left
for long time without power supply, the insulation resistance
may drop to a few MΩ because of refrigerant migrated in
the compressor.
When the earth breaker is activated at lower insulation
resistance, check the following points.
� 6 hours after power ON, check if the insulation resistance
4. Presumable cause recovers to normal.
When power ON, crankcase heater heat up compressor and
evaporate the refrigerant migrated in the compressor.
• Defective compressor � Check if the earth leakage breaker is conformed to higher
• Noise harmonic regulation or not.
Since the unit is equipped with inverter, it is necessary to use
components conformed to higher harmonic regulation in order
to prevent malfunction of earth leakage breaker.

Note:

- 63 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor – –
Remote controller: None
– –
Excessive noise/vibration (1/3)
Outdoor

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

If excessive noise/vibration
Does persists when sufficient
noise/vibration time has elapsed after
occur during or soon NO stopping the unit, it is
after stopping operation considered that the air-
of air-conditioner? conditioner is not the
source.

Check the installed


2. Error detection method YES condition carefully, and
Does the correct the position or
installation of YES insert rubber cushions
indoor/outdoor or others into the gap, if
unit loose? necessary.
YES
[Installation work] Prevent the vibration from
NO
Does noise/vibration transmitting to wall and etc
occur not only from the by fixing pipes on the wall
air-conditioner or wrapping rubber cushion
but also from entire
Are pipes YES around the pipe which
building? goes through the hole in
touching the wall, etc?
the wall or applying other
appropriate means.
NO NO Strength of ceiling
wall, floor, etc. may be
insufficient. Review the
installing position or
reinforce it.
3. Condition of Error displayed
[Product]
Is there a fan
Check for leaning of
Does noise/vibration YES
or louver touching other
YES installed unit or anomalous
occur from operating
fan (fan only)? components? mounting of fan, louver
or motor and specify the
contacting point and correct
it.
NO
When the heat exchanger
NO or filter is clogged, clean
them. In case that the
unit is installed at the site
To 2/3 where background noise
is very low, small noise
from indoor unit can be
4. Presumable cause heard, but it is normal.
Before installation, check
for background noise. If
➀ Improper installation work backgound nois is very
• Improper anti-vibration low, convince client prior
work at instllation to installation.
• Insufficient strength of
mounting face
➁ Defective product
• Before/after shipping from
factory
➂ Improper adjustment during
commissioning
• Excess/shortage of
refrigerant, etc.

Note:

- 64 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor – –
Remote controller: None
– –
Excessive noise/vibration (2/3)
Outdoor

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

From 1/3

Are the pipes


Rearrange the piping to
contacting the
YES avoid contact with the
casing? casing.
[Unit side] YES
Does noise/vibration NO It is noise/vibration that
2. Error detection method occur when the cooling/ is generated when the
heating operation is refrigerant gas or liquid
performed
Is it heard
flow through inside of
normally?
continuous hissing or
YES piping of air-conditioner.
roaring sound? It is likely to occur
particularly during cooling
or defrosting in the heating
NO
NO mode. It is normal.

To 3/3
The noise/vibration occurs
Are hissing sounds YES when the refrigerant starts
heard at the startup or or stops flowing. It is
stopping? normal.

When the defrosting starts


NO
or stops during heating,
the refrigerant flow is
reversed due to switching
Is blowing sound 4-way valve. This causes
3. Condition of Error displayed heard at the start/stop YES a large change in pressure
of defrosting during which produces a blowing
heating? sound. It may accompany
also the hissing sounds as
mentioned above. They are
NO normal.

After the start or stop of


heating operation or during
Is cracking noise YES defrosting, abrupt changes
heard during heating in temperature cause resin
operation? parts to shrink or expand.
This is normal.
NO
It is the sound produced
4. Presumable cause by the drain pump that
discharges drain from the
Hissing noise is indoor unit. The pump
heard during cooling YES continues to run for 5
operation or after minutes after stopping the
stopping. cooling operation. This is
normal.

Apply the damper sealant


NO at places considered to
be the sources such as
the pressure reducing
mechanism (expansion
valve), capillary, etc.

Note:

- 65 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor – –
Remote controller: None
– –
Excessive noise/vibration (3/3)
Outdoor

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

From 2/3

If insufficient cooling/
Adjustment heating problem happens
during commissioning
Does noise/vibration occur when the
due to anomalous operating
cooling/heating operation is in conditions at cooling/
2. Error detection method anomalous condition? heating, followings are
suspicious.

• Overcharge of refrigerant
• Insufficient charge of
refrigerant
• Intrusion of air, nitrogen,
etc.

In such occasion, it is
necessary to recover
refrigerant, vacuum-dry
and recharge refrigerant.

* Since there could be


many causes of noise/
vibration, the above do not
cover all.
In such case, check the
conditions when, where,
3. Condition of Error displayed how the noise/vibration
occurs according to
following check point.

• Indoor/outdoor unit
• Cooling/heating/fan
mode
• Startup/stop/during
operation
• Operating condition
(Indoor/outdoor
temperatures, pressure)
• Time it occurred
• Operation data retained
by the remote controller
4. Presumable cause such as compressor
rotation speed, heat
exchanger temperature,
EEV opening degree, etc.
• Tone (If available, record
the noise)
• Any other anomalies

Note:

- 66 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Keeps flashing Stays OFF
Louver motor failure
Remote controller: None
Outdoor Keeps flashing Stays OFF (FDT, FDTC and FDEN series)

1.Applicable model 5. Troubleshooting

FDT, FDTC and FDEN series Diagnosis Countermeasure


only

� Check at the indoor unit side.

Operate after
waiting for more
than 1 minute.

Does the louver


operate at the power NO
2. Error detection method on?

Is LM wiring
broken?
NO

YES Repair wiring.

YES
Is LM locked? NO
Defective indoor control
PCB ➞ Replace.

YES Replace LM.

Is the louver
operable with the remote YES Normal
controller?
3. Condition of Error displayed
NO Adjust LM lever and then
check again.

LM: louver motor

4. Presumable cause

• Defective LM
• LM wire breakage
• Faulty indoor control PCB

Note:

- 67 -
'10 • PAC-SM-143

LED Green Red


Error code
Indoor Stays OFF Stays OFF
Power supply system error
Content
Remote controller: None
Outdoor Stays OFF 2 times flash
(Power supply to indoor control PCB)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is
AC220/240V
detected between 1 and
2 on the terminal block NO
of indoor
unit? Is
AC380/415V
for 3-phase unit detected
YES between 1, 2 and 3 on the teminal Defective outdoor control
block of outdoor unit or is AC220/240V NO PCB (Noise filter)
for 1-phase unit detected between
1 and 2 on the terminal
2. Error detection method block of outdoor
unit?

YES
Misconnection or breakage
Note(1) FDT, FDTC Series: F200, F201 of connecting wires
Other than FDT, FDTC: Fuse between wires
(1)
Are fuses OK (2 pcs.)? NO
(2)
Is the
check of resistance between NO Defective indoor control or
YES �-� of CNW0 power PCB ➞ Replace.
OK?
Note (2) Remove the
YES transformer for
other than FDT
Is the or FDTC Series.
checked result (CNW1)
of resistance of FM, NO Replace FM, LM, etc.
LM, etc
OK?
FDEN, FDUM, YES Replace fuse.
3. Condition of Error displayed FDU Series FDT, FDTC Series

Is DC5V (3)
detected between �-� NO Defective indoor power
of CNW2? PCB ➞ Replace.
Note (3) � for GND
YES

Is JX1 open? NO Open JX1.

YES
Defective indoor control
PCB ➞ Replace.
Is AC19V or
4. Presumable cause higher detected between Red-
Red (CNW2) at transformer NO Replace transformer.
secondary side?
• Misconnection or breakage of
connecting wires YES
• Blown fuse
• Faulty transformer
• Faulty indoor control or Is JX1 open? NO Open JX1.
power PCB
• Broken harness
• Faulty outdoor control PCB
YES
(Noise filter)
Defective indoor control
PCB ➞ Replace.

Note:

- 68 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Keeps flashing Stays OFF
Power supply system error
Remote controller: None
Outdoor Keeps flashing 2 times flash
(Power supply to remote controller)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Isn't there any


loose connection of remote YES Correct.
controller wires?

NO

2. Error detection method


Isn't remote
controller wire broken or YES Replace wires.
short-circuited?

NO

Disconnect remote
controller wires.

Is DC15V or
higher detected between X-Y YES Replace remote controller.
of indoor unit terminal
block?
3. Condition of Error displayed
NO
FDEN, FDUM, FDT,
FDU Series FDTC Series

Is DC180V
between �-� of NO Defective indoor power
CNW2? PCB➞Replace.

YES
Defective indoor control
PCB➞Replace.

4. Presumable cause Is 24V or higher


between (Brown-Brown) of NO Replace transformer.
transformer secondary
• Remote controller wire side?
breakage/short-circuit
• Defective remote controller
• Malfunction by noise YES Defective indoor control
• Faulty indoor power PCB PCB➞Replace.
• Broken harness
• Faulty indoor control PCB

Note:

- 69 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: INSPECT I/U Indoor Keeps flashing Stays OFF INSPECT I/U
Outdoor Keeps flashing 2 times flash (When 1 or 2 remote controllers are connected)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Are 2 units
of remote controller
connected?
YES
NO
⑴,


Set one remote controller Is it set
for “Master” and the other at the slave remote YES Set SW1 on remote
for “Slave” controller? controller PCB at “Master”.
2. Error detection method
Note (1) Use SW1 to set at
master or slave. Note (2)
“Slave” is displayed
Communication between indoor on the remote
unit and remote controller controller LCD.
is disabled for more than 30 NO
Does it
minutes after the power on. become normal?

NO

Do more than
one indoor units have the YES Set address again. (SW2 on
same address? indoor control PCB)

NO
3. Condition of Error displayed

Same as above Are remote


controller wires laid YES Separate remote controller
along high voltage
wires? wires from high voltage
wires.

NO

Disconnect the connecting


wire � between the indoor
and outdoor unit.

4. Presumable cause Power supply reset

• Improper setting
• Surrounding environment
• Defective remote controller Does DM
communication circuit start 60 seconds later YES Defective indoor control
• Faulty indoor control PCB automatically. PCB➞Replace.

NO Defective remote controller


➞Change.

Note: If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to
“INSPECT I/U”.

- 70 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: INSPECT I/U Indoor Keeps flashing Stays OFF INSPECT I/U
Outdoor Keeps flashing 2 times flash (Connection of 3 units or more remote controller)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Are more than


3 units of remote controller YES Reduce to 2 units or less.
connected?

NO

Does remote
controller display YES Change remote controller
2. Error detection method “Slave”? setting to “Master”. (SW1
on remote controller PCB)
NO
Indoor unit cannot communicate
for more than 30 minutes after
the power on with remote Do more than
controller. one indoor units have the YES Change address. (SW2 on
same address? indoor control PCB)
NO

Is it set to
a slave indoor unit. YES Change to master. (SW5-1,
SW5-1, 2? 2 on indoor control PCB)
NO

Is there loose
or wrong connection at the termanal
of wiring between indoor and YES Correct
outdoor units?
3. Condition of Error displayed
NO
Same as above
Is the
grounding wire connected NO Correct
properly?

YES

Is approx.
DC20V detected between �-� NO Defective outdoor control
on the outdoor unit terminal
block? PCB➞Replace.
YES

4. Presumable cause Is approx.


DC20V detected between �-� NO Broken connecting wire➞
on the indoor unit terminal Correct.
• Improper setting block?
• Surrounding environment
• Defective remote controller YES
communication circuit Defective indoor control or
• Faulty indoor control or power PCB➞Replace.
power PCB
• Faulty outdoor control PCB

Note: If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to
“INSPECT I/U”.

- 71 -
'10 • PAC-SM-143

Error code LED Green Red Content Communication error at


Remote controller: WAIT Indoor Keeps flashing Stays OFF
initial operation (1/3)
Outdoor – 2 times flash (Model SRC40 - 60)

1.Applicable model 5. Troubleshooting

Model SRC40 – 60 Diagnosis Countermeasure


When the remote controller
LCD displays “ WAIT ” 2
minutes after the power on. The remote controller LCD Turn the breaker off once and then
displays “ WAIT ” back on again 3 minutes later.
2 minutes after the power on.

Is normal condition restored?

NO

2. Error detection method Isn’t blown


the power supply fuse (20A) on the outdoor Replace the
unit controller?
NO power supply fuse. See next page.

YES

Is AC220/240V
detected at the secondary side of NO Defective outdoor power
outdoor power PCB? PCB→Replace.
YES

Are OK the
connection wires between the
outdoor power and the control NO Connect properly.
PCB’S?

YES

3. Condition of Error displayed Isn’t F10 fuse (250V, 10A) blown. NO Replace fuse.

YES

Is the Defective indoor control


green LED of indoor unit NO
flashing? PCB→Replace.
YES Replace indoor control
PCB.
Is the
red LED of indoor unit flashing NO Defective remote controller
twice? →Replace.
YES Broken remote controller
wire Y→Replace.
Are wires
connected properly between NO Correct connection wires
the indoor and the outdoor between indoor and
4. Presumable cause units?
outdoor units.
YES

• Blown fuse Is approx.


• Faulty outdoor power PCB
DC20V detected between 2/N -� NO Defective outdoor control
on the outdoor unit terminal
• Connection between PCB’s block? PCB→Replace.
• Blown fuse on single phase YES
model
• Faulty indoor control PCB
Is approx. Defective connection wire
DC20V detected between �-�
• Defective remote controller on the indoor unit terminal
NO (broken wire)
• Broken remote controller wire block? Noise
• Faulty outdoor control PCB
YES Defective indoor control
PCB→Replace.

Note: I f any anomaly is detected during communication, the error code E5 is displayed. (Outdoor unit red LED flashes twice.) Inspection
procedure is same as above. (Excluding matters related to connection) When the power supply is reset after the occurrence of E5, the
LED will display “ WAIT ” if the anomaly continues. If the breaker ON/OFF is repeated in a short period of time (within 1 minute),
“ WAIT ” may be displayed. In such occasion, turn the breaker off and wait for 3 minutes.

- 72 -
'10 • PAC-SM-143

Error code LED Green Red Content Communication error at


Remote controller: WAIT Indoor Keeps flashing Stays OFF
initial operation (2/3)
Outdoor – 2 times flash (Model SRC40 - 60)

1.Applicable model 5. Troubleshooting

Model SRC40 – 60 Diagnosis Countermeasure


When the fuse is blown, the
method to inspect inverter
before replacing the power Isn’t there
supply fuse a short-circuit between phases of
outdoor power PCB? NO

Replace the outdoor


YES power PCB

Aren’t there
2. Error detection method cracks or burning on the power
ransistor module or diode
NO
stack?
Replace the outdoor
control PCB
YES

NO
Isn’t reactor the anomalous?

Replace the
reactor.
YES

Replace fuse.

3. Condition of Error displayed

4. Presumable cause

• Blown fuse
• Faulty outdoor power PCB
• Faulty outdoor control PCB
• Faulty reactor

Note:

- 73 -
'10 • PAC-SM-143

Error code LED Green Red Content Communication error at


Remote controller: WAIT Indoor Keeps flashing Stays OFF
initial operation (3/3)
Outdoor – 2 times flash (Model SRC40 - 60)

1.Applicable model 5. Troubleshooting

Model SRC40 – 60 Diagnosis Countermeasure


When the remote controller
display is extinguished after the
power on. Remote controller display is
extinguished after the power on.

Is the
green LED on the indoor unit
flashing?
NO

Is the
2. Error detection method fuse on the indoor control NO Replace fuse.
PCB OK?
YES
(1)
Is AC
19V or higher detected NO
between Red-Red at the secondary side of Defective transformer
indoor unit transformer?

YES Note (1) FDEN, FDUM, FDU


YES only.
Is
approx. 10-11V detected NO
between wires at the remote controller Short-circuit on remote
side after disconnecting the controller wire
remote controller?

YES Defective remote controller


Is the Defective indoor control
red LED in the outdoor unit flashing NO PCB➞Replace.
3. Condition of Error displayed twice?
Defective remote controller
YES Broken remote controller
Are wires
wire X or Y
connected properly between the indoor and NO Correct wires.
the outdoor units?
YES

Is approx.
DC20V detected between 2/N -� NO Defective outdoor power
on the outdoor unit terminal
block? PCB➞Replace.
YES
Is approx
DC20V detected between � -� NO Defective connection wire
on the indoor unit terminal
4. Presumable cause block? (Broken wire)
Noise
YES
• Blown fuse
• Connection between PCB’s NO Defective indoor control
• Blown fuse PCB➞Replace.
• Faulty indoor control PCB
• Defective remote controller
• Wire breakage on remote
controller
• Faulty outdoor control PCB
• Faulty transformer

Note:

- 74 -
'10 • PAC-SM-143

Error code LED Green Red Content Communication error at


Remote controller: WAIT Indoor Keeps flashing Stays OFF initial operation (1/3)
Outdoor Keeps flashing 2 times flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC71 – 250 Diagnosis Countermeasure

“ WAIT ” is still displayed on the


remote controller LED 2 minutes
after power ON. A See next page.
YES

Is the outdoor
unit control green LED NO
flashing?

2. Error detection method


YES

Is the indoor
unit green LED flashing? NO Defective indoor control
PCB➞Replace.
YES

Is the outdoor unit


control red LED flashing NO Defective indoor control PCB➞
twice? Replace.
YES
Defective remote controller➞Replace.
Broken remote controller wire Y➞
Are wires Replace.
connected properly between indoor/ NO Correct connection wires
outdoor units?
between indoor and
YES outdoor units.
Is approx.
DC20V detected between �-� on
3. Condition of Error displayed the outdoor unit terminal NO Defective outdoor control
block? PCB➞Replace.
YES

Is approx.
DC20V detected between �-� on
Defective connection wire
the indoor unit terminal NO (Broken)
block? Noise
Defective indoor control or
YES power PCB➞Replace.

4. Presumable cause

• Faulty indoor control or


power PCB
• Defective remote controller
• Broken remote controller wire
• Faulty outdoor control PCB
• Broken connection wires

Note:

- 75 -
'10 • PAC-SM-143

Error code LED Green Red Content Communication error at


Remote controller: WAIT Indoor Keeps flashing Stays OFF initial operation (2/3)
Outdoor Keeps flashing 2 times flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC71 - 250 Diagnosis Countermeasure

Diagnosis for when the outdoor


control PCB LED is turned off

A
Shut down the breaker and back on
again the breaker 3 minutes later.

NO
Does it reset normally?
2. Error detection method
YES Normal (Malfunction by
(1) Note (1) 1-phase model only noise)
Isn’t the outdoor
unit controller power supply fuse NO
(30A) blown?

To check method for inverter PCB before


replacment of blown power supply fuse.

YES
B See next page.
Is AC220/240V
detected at the noise filter NO Replace noise filter.
secondary side?

YES

Check connection of diode


3. Condition of Error displayed Model 71-140
Is DC255-310V detected at CNA2? NO
stack and electrolytic
Model 200, 250 Is 220/240 capacitor by refering main
detected at CNW2? Note (2) Value in ( ) are for the electrical circuit diagram
model 200, 250.
YES
(2)
Isn’t fuse
〔250V, 2(3)A〕on the outdoor control NO Defective outdoor control
PCB blown? PCB➞Replace.
YES

Is DC5V
detected on the outdoor control PCB (Between NO Defective outdoor control
�-� of CNI1)? PCB➞Replace.
4. Presumable cause
YES

• Faulty noise filter Is DC5V detected


• Faulty indoor control PCB if the connector of outdoor unit fan motor NO Defective outdoor fan
• Faulty outdoor control PCB is disconnected? motor
• Faulty inverter PCB
• Faulty fan motor YES

Is DC5V detected
if the inverter power supply connector (CNI2) NO Defective inverter PCB
is disconnected?
➞Replace.

Defective outdoor control


YES PCB➞Replace.

Note:

- 76 -
'10 • PAC-SM-143

Error code LED Green Red Content Communication error at


Remote controller: WAIT Indoor Keeps flashing Stays OFF initial operation (3/3)
Outdoor Keeps flashing 2 times flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC71 - 250 Diagnosis Countermeasure


Method to check for inverter PCB before
replacement of blown power supply fuse.
B

Isn’t there a
short-circuit between phases of the YES
noise filter?

Replace the
NO noise filter.
2. Error detection method

Isn’t there a
short-circuit between phases of inverter PCB
input terminals?

NO YES

Isn’t there
any crack, burning on the power
transistor module? YES
(1)
Replace the
inverter PCB.
NO
Note (1) For model 200, 250 replace also
the power transistor module.
Is the reactor OK? NO

3. Condition of Error displayed


YES Replace the reactor.

Is the
electrolytic capacitor NO
OK?

Replace the electrolytic


capacitor.
YES

Replace the power


4. Presumable cause supply fuse.

• Blown fuse
• Faulty noise filter
• Faulty inverter PCB
• Faulty reactor
• Faulty electrolytic capacitor

Note:

- 77 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: None Indoor Keeps flashing Stays OFF No display
Outdoor Keeps flashing 2 times flash (Model FDC71 – 250)

1.Applicable model 5. Troubleshooting

Model FDC71 - 250 Diagnosis Countermeasure

Remote controller does not display


anything after the power on.

Is DC10V or
higher detected at remote controller connection YES Defective remote controller
terminals?
NO

2. Error detection method Is DC10V or higher


detected on remote controller wires if
the remote controller is
YES Defective remote controller
removed?
NO

Are wires
connected properly between the
indoor/outdoor units?
YES Defective connecting wire.
Defective remote controller
wire (Short-circuit, etc.)
NO

Defective indoor control


PCB➞Replace.

3. Condition of Error displayed

4. Presumable cause

• Faulty indoor control PCB


• Defective remote controller
• Broken remote controller wire

Note:

- 78 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E1 Indoor Keeps flashing Stays OFF Remote controller
Outdoor Keeps flashing Stays OFF communication circuit error

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is it possible to Malfunction by noise


reset normally by the YES Check peripheral
power reset? environment.

NO

Turn SW7-1 to OFF. � ON


2. Error detection method Remove the wire � connecting
between indoor/outdoor units.

When normal communication Power reset


between the remote controller
and the indoor unit is
interrupted for more than 2
minutes. (Detectable only with Does the drain
the remote controller)
pump restart automatically YES Defective indoor control
1 minute later? PCB ➞ Replace.

NO
Defective remote controller
Note (2) Does the remote controller still display “ WAIT ” even ➞ Replace.
after 3 minutes?

3. Condition of Error displayed

Same as above

4. Presumable cause

• Defective communication
circuit between remote
controller-indoor unit
• Noise
• Defective remote controller
• Faulty indoor control PCB

Note:If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor unit PCB starts to
reset automatically.

- 79 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Keeps flashing 2 6 times flash
Remote controller: E5
Communication error during operation
Outdoor Keeps flashing See below
Note (1) Value in   are for the models SRC40 ~ 60.

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

In case that the outdoor unit red LED flashes 26-times

Note (1) Inspect faulty connections (disconnection,


looseness) on the outdoor unit terminal block.
Is the
connection of signal
wires at the outdoor unit NO Repair signal wires.
side OK?

YES
2. Error detection method Note (2) Check for faulty connection or breakage of
Is the signal wires between indoor-outdoor units.
When normal communication connection of signal
NO Repair signal wires.
between indoor and outdoor wires between indoor-outdoor
units OK?
unit is interrupted for more than
2 minutes. YES

Power reset

Has the remote


controller LCD returned to NO To the diagnosis of
normal state? “ WAIT ”

YES Unit is normal.


(Malfunction by temporary
3. Condition of Error displayed noise, etc.)
In case that the outdoor unit red LED stays OFF
Same as above is detected Power reset
during operation.
NO

Defective outdoor control


Has the remote PCB (Defective network
controller LCD returned to NO communication circuit) ➞
normal state?
Replace.

YES Unit is normal.


(Malfunction by temporary
noise, etc.)
4. Presumable cause

• Unit No. setting error


• Broken remote controller wire
• Faulty remote controller wire
connection
• Faulty outdoor control PCB

Note: P ressing the pump-down switch cancels communications between indoor and outdoor unit so that “communication
error-E5” is displayed on indoor unit and remote controller, but it is normal.

- 80 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E6 Indoor Keeps flashing 1 time flash
Indoor heat exchanger
Outdoor Keeps flashing Stays OFF temperature thermistor anomaly

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is the
connection of indoor heat
exchanger temperature thermistor NO Correct. ➞ Insert connector
connector OK? securely.

YES

2. Error detection method Are


characteristics of indoor
heat exchanger temperature NO Defective indoor heat
Anomalously low temperature thermistor OK? exchanger temperature
or high temperature (resistance) thermistor ➞ Replace.
is detected on the indoor heat
exchanger thermistor (ThI-R1,
R2 or R3).

YES Defective indoor control


PCB ➞ Replace.
(Defective indoor unit heat
exchanger temperature
thermistor input circuit)

3. Condition of Error displayed

• When the temperature


thermistor detects -50°C Temperature-resistance characteristic
(Broken wire)
or lower for 5 seconds
continuously, the compressor 15
stops. After 3-minutes delay,
Temperature thermistor resistance (kΩ)

the compressor starts again


automatically, but if this
error occurs again within
60 minutes after the initial 10
detection.
• Or if 70°C or higher is
detected for 5 seconds
continuously. 5kΩ at 25°C
5

(Shot circuit)
0 10 20 30 40 50
4. Presumable cause Temperature (°C)

• Defective indoor heat


exchanger thermistor
connector
• Indoor heat exchanger
temperature thermistor
anomaly
• Faulty indoor control PCB

Note:

- 81 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E7 Indoor Keeps flashing 1 time flash
Return air temperature
Outdoor Keeps flashing Stays OFF thermistor anomaly

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is the
connection of return
air temperature thermistor NO Correct. ➞ Connect
connector OK? connector.

YES

2. Error detection method Are the


characteristics of return air NO Defective return air
temperature thermistor
Anomalously low temperature OK? temperature thermistor ➞
or high temperature (resistance) Replace.
is detected by indoor return air
temperature thermistor (Thi-A)

YES Defective indoor control


PCB ➞ Replace.
(Defective return air
temperature thermistor
input circuit)

3. Condition of Error displayed (Broken wire)


Temperature-resistance characteristic

• When the temperature thermistor 15


Temperature thermistor resistance (kΩ)

detects -50°C or lower for


5 seconds continuously, the
compressor stops. After 3-minute
delay, the compressor starts again
automatically, but if this error 10
occurs again within 60 minutes
after the initial detection.

5kΩ at 25°C
5

4. Presumable cause
(Shot circuit)
0 10 20 30 40 50
• Defective return air
temperature thermistor Temperature (°C)
connector
• Defective return air
temperature thermistor
• Faulty indoor control PCB

Note:

- 82 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Keeps flashing 1 time flash
Remote controller: E8
Heating overload operation
Outdoor Keeps flashing Stays OFF

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

NO Is the air filter clogged?

YES Wash.

2. Error detection method Is the


indoor heat exchanger
Defective indoor heat
temperature thermistor NO exchanger temperature
connection OK? thermistor connector➞
Indoor heat exchanger Correct.
temperature thermistor (ThI-R1,
R2, R3) YES

Are the (2)


Defective indoor heat
characteristics of indoor
heat exchanger temperature NO exchanger temperature
thermistor OK? thermistor.

YES

Check the error data with the


remote controller.

Is the unit
operating in the state of NO Check refrigerant system.
heating overload?
3. Condition of Error displayed

When it is detected 5 times YES Adjust


within 60 minutes from initial
detection or when the overload
condition is detected for 6
minutes continuously.
Note (1) Judge if it is in the state of overload or not as follows.
� Is there any short-circuit of air?
� Isn’t there any fouling or clogging on the indoor heat exchanger?
� Is the outdoor fan control normal?
� Isn't the room and outdoor air temperature too high?
Note (2) For characteristics of indoor heat exchanger temperature thermistor,
see the error display E6.
Error stop
4. Presumable cause
Reset
• Clogged air filter
• Defective indoor heat
exchanger temperature 56     63
thermistor connector Indoor heat exchanger temperature (°C)
• Defective indoor heat
exchanger temperature
thermistor
• Anomalous refrigerant system

Note: During heating operation; After starting compressor, compressor rotation speed is decreased by detecting indoor heat
exchanger temperature (Thi-R) in order to control high pressure.

- 83 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E9 Indoor Keeps flashing 1 time flash
Drain trouble
Outdoor Keeps flashing Stays OFF (FDT, FDTC, FDU, and FDUM series)

1.Applicable model 5. Troubleshooting

FDT, FDTC, FDU and FDUM Diagnosis Countermeasure


series only

Check the error data in the remote controller.

Is there any overflow? NO


(1)
Is DC 12V
at CNI connector.
NO
YES Check float switch.
2. Error detection method
Note(1) FDUM, FDU only.
Float switch is activated Is the
CNI connected NO Defective indoor control
YES firmly? PCB ➞ Replace.
YES

Is
there any
anomaly on the optional NO Defective indoor control
Is the humidifier connected? equipment? PCB ➞ Replace.

YES Check optional equipment


YES

Is the
humidifier Drain Motor
interlocked by the indoor unit function NO Correct setting to
3. Condition of Error displayed setting of remote
controller? NO “Humidifier DM interlock”.

If the float switch OPEN YES


is detected for 3 seconds
continuously or if float Drain motor ON from the remote controller
switch connector or wire is
disconnected. Defective indoor control
Is PCB ➞ Replace.
AC220/240V (Replace power PCB on
Does DM operate? NO detected at CNR NO
connector? FDT and FDTC Series.)
Check wiring of Drain
YES motor
YES

4. Presumable cause Is the drain


piping unclogged? Is the NO Correct.
drain pipe slop
OK?
• Defective indoor control or
power PCB
• Float switch setting error YES Check drain motor.
• Humidifier DM interlock
setting error
• Optional equipment setting
error
• Drain piping error
• Defective drain motor
• Disconnection of drain motor
wiring

Note: When this error occurred at power ON, disconnection of wire or connector of the float switch is suspected. Check and
correct it (or replace it, if necessary).

- 84 -
'10 • PAC-SM-143

Error code LED Green Red ContentExcessive number of connected


Remote controller: E10 Indoor Keeps flashing Stays OFF indoor units (more than 17 units)
Outdoor Keeps flashing Stays OFF by controlling with one remoto controller

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Aren't more than 17


indoor units connected to one NO Defective remote controller
remote controller? ➞ Replace.

YES Reduce to 16 or less units.


2. Error detection method

When it detects more than 17 of


indoor units connected to one
remote contorller

3. Condition of Error displayed

Same as above

4. Presumable cause

• Excessive number of indoor


units connected
• Defective remote controller

Note:

- 85 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E14 Indoor Keeps flashing 3 times flash Communication error
Outdoor Keeps flashing Stays Off between master and slave indoor units

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is it
OK the unit
address setting for master NO Correct unit address setting.
and slave indoor
units?

YES

Isn’t
the remote
controller wiring between YES Correct wiring.
2. Error detection method indoor units
defective?

When communication error


NO
between master and slave indoor
units occurs
Is it
restored by resetting the NO Defective indoor control
power supply? PCB Replace.

YES • Malfunction by noise


• Check surrounding
environment.

Note (1) Set dip switches SW5-1 and SW5-2 as shown in the following table.
(Factory default setting – “Master”)
3. Condition of Error displayed
Indoor unit
Same as above Master Slave-a Slave-b Slave-c
Dip SW5-1 OFF OFF ON ON
switch SW5-2 OFF ON OFF ON

4. Presumable cause

• Unit address setting error


• Broken remote controller wire
• Defective remote controller
wire connection
• Defective indoor control PCB

Note:

- 86 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E16 Indoor Keeps flashing Stays OFF
Indoor fan motor anomaly
(In case of FDTC and FDT)
Outdoor Keeps flashing Stays OFF

1.Applicable model 5. Troubleshooting

FDTC, FDT series only Diagnosis Countermeasure

Does any
foreign material
intervene in rotational area YES Remove foreign material.
of fan propeller?

NO

2. Error detection method Does the fan


rotate smoothly when turned NO Replace the fan motor.
by hand?
Detected by rotation speed of
indoor fan motor
YES
Note (1) � for GND

Is DC280V (1)
detected between �-� of NO
fan motor connector
CNM?

YES Is the fuse F202 blown? NO Check power voltage.

Power supply reset


YES Replace faulty fan motor
and power PCB.
3. Condition of Error displayed
Replace fan motor. (If the
NO
error persists after replacing
When actual rotation speed of Is it normalized?
the fan motor, replace the
indoor fan motor drops to lower indoor control PCB.)
than 200rpm for 30 seconds
continuously, the compressor
and the indoor fan motor YES Malfunction by temporary
stop. After 2-seconds, it starts noise
again automatically, but if this
error occurs 4 times within
60 minutes after the initial
detection.

4. Presumable cause

• Defective indoor power PCB


• Foreign material at rotational
area of fan propeller
• Defective fan motor
• Dust on control PCB
• Blown fuse
• External noise, surge

Note:

- 87 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E19 Indoor Keeps flashing 1 time flash
Indoor unit operation check,
Outdoor Keeps flashing Stays OFF drain motor check setting error

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

E19 occurs
when the power ON

Is SW7-1 Defective indoor control


on the indoor control NO PCB (Defective SW7)
PCB ON ? ➞Replace
2. Error detection method

After indoor operation check, YES Turn SW7-1 on the indoor


when the communication control PCB OFF and reset
between indoor and outdoor the power
unit is established and SW7-1 is
still kept ON.

3. Condition of Error displayed

Same as above

4. Presumable cause

Mistake in SW7-1 setting


(Due to forgetting to turn OFF
SW7-1 after indoor operation
check)

Note:

- 88 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E28 Indoor Keeps flashing Stays OFF Remote controller
Outdoor Keeps flashing Stays OFF temperature thermistor anomaly

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

2. Error detection method Is the remote


controller temperature thermistor Correct.
Is the remote NO
connected properly?
controller temperature thermistor NO
Detection of anomalously low connected properly?
temperature (resistance) of
remote controller temperature YES
thermistor (Thc)
Are theYES
characteristics of
remote controller temperature Defective remote controller
thermistor OK? NO
Arewirethe
Is the thermistor temperature thermistor ➞
characteristics
OK? of Replace.
remote controller temperature
thermistor OK? NO
Is the thermistor wire
OK? YES Defective remote controller
PCB ➞ Replace.
(Defective remote
controller temperature
Resistance-temperature characteristics of remote controller temperature thermistor (ThC)
thermistor input circuit)
3. Condition of Error displayed Temperature (°C) Resistance value (kΩ) Temperature (°C) YESResistance value (kΩ)
0 65 30 16
1 62 32 15
When the temperature 2 59 34 14
thermistor detects -50°C 4 53 36 13
or lower for 5 seconds 6
Resistance-temperature 48
characteristics 38
of remote 12
controller temperature thermistor (ThC)
continuously, the compressor 8 44 40 11
stops. After 3-minutes delay, Temperature
10 (°C) Resistance
40 value (kΩ)42 Temperature9.9 (°C) Resistance value (kΩ)
the compressor starts again 12 0 36 65 44 30 9.2 16
automatically, but if this error 14 1 33 62 46 32 8.5 15
occurs again within 60 minutes 16 30 48 7.8
18 2 27 59 50 34 7.3 14
after the initial detection. 20 4 25 53 52 36 6.7 13
22 6 23 48 54 38 6.3 12
24 8 21 44 56 40 5.8 11
26 19 58 5.4
28 10 18 40 60 42 5.0 9.9
4. Presumable cause 12 36 44 9.2
14 33 46 8.5
• Faulty connection of remote 16 30 48 7.8
controller temperature 18 27 50 7.3
thermistor 20 25 52 6.7
• Defective remote controller 22 23 54 6.3
temperature thermistor 24 21 56 5.8
• Defective remote controller 26 19 58 5.4
PCB 28 18 60 5.0

Note: A
 fter 10 seconds has passed since remote controller thermistor was switched from valid to invalid, E28 will not be displayed even if the
thermistor harness is disconnected. At same time the thermistor, which is effective, is switched from remote controller thermistor to indoor return
air temperature thermistor. Even though the remote controller thermistor is set to be Effective, the return air temperature displayed on remote
controller for checking still shows the value detected by indoor return air temperature thermistor, not by remote controller temperature thermistor.

- 89 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E34 Indoor Keeps flashing Stays OFF Open L3 phase on power supply
Outdoor Keeps flashing 1 time flash (3-phase model only)

1.Applicable model 5. Troubleshooting

3-phase models only Diagnosis Countermeasure

Measure
the power supply voltage.
Is AC380/415V between respective NO Check power supply.
phases?

YES

Is AC380/415V
detected between respective phases Replace noise filter.
2. Error detection method at the secondary side of noise
NO
filter?

When 0V is detected on any YES


of L1, L2, L3 for 5 seconds
continuously after turning
power on. Is wiring
between the noise filter
and the outdoor control PCB NO Connect properly.
connected properly?

YES Defective outdoor control


PCB➞Replace.

3. Condition of Error displayed

Same as above

4. Presumable cause

• Anomalous power supply


• Blown power supply fuse
• Defective noise filter
• Defective wire connection on
noise filter control PCB
• Defective outdoor control
PCB

Note:

- 90 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E35 Indoor Keeps flashing Stays OFF Cooling overload operation
Outdoor – 2 times flash (Model SRC40 - 60 only)

1.Applicable model 5. Troubleshooting

Model SRC40 – 60 Diagnosis Countermeasure

* For the characteristics of outdoor


heat exchanger temperature
Are normal thermistor, refer to E37.
the characteristics of
outdoor heat exchanger NO Replace outdoor heat
temperature thermistor exchanger temperature
normal?
thermistor.
YES

2. Error detection method Is the


unit operating in
Check unit side.
the state of cooling YES • Isn’t the air circulation
Anomalous stop overload? of outdoor unit short-
circuited?
Reset • Are installation spaces
NO adequate?
• Isn’t there any fouling
53 63 or clogging on heater
Outdoor heat exchanger temperature (°C) exchanger?
Is the high
pressure control NO Control operation check*
normal

YES

Is
3. Condition of Error displayed the temperature
(measured actually) at NO Defective outdoor control
direction of error PCB➞Replace.
When anomalous outdoor heat correct?
exchanger temperature occurs
5 times within 60 minutes YES Excessive refrigerant
or 63°C or higher continues amount: Recharge
for 10 minutes, including the refrigerant by weighing
compressor stop. proper amount on a scale.

4. Presumable cause

• Defective outdoor heat


exchanger temperature
thermistor
• Defective outdoor control
PCB
• Indoor, outdoor unit
installation spaces
• Short-circuit of air on indoor,
outdoor units
• Fouling, clogging of heat
exchanger
• Excessive refrigerant quantity

Note:

- 91 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E35 Indoor Keeps flashing Stays OFF Cooling overload operation
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250 only)

1.Applicable model 5. Troubleshooting

Model FDC71 – 250 Diagnosis Countermeasure

* For the characteristics of outdoor


heat exchanger temperature
Are the thermistor, refer to E37.
characteristics of
outdoor heat exchanger NO Replace outdoor heat
temperature thermistor exchanger temperature
normal?
thermistor.
YES

2. Error detection method Is the Check unit side.


unit operating in the
state of cooling YES • Isn’t the air circulation
For the error detection method, overload? of outdoor unit short-
refer to the protective control by circuited?
controlling compressor rotation • Are installation spaces
speed and cooling high pressure NO
adequate?
protective control of micro • Isn’t there any fouling
computer control function for or clogging on heat
corresponding models. exchanger?
Is the high
pressure control NO Control operation check *
normal?

YES

Is
the temperature
(measured actually) at NO Defective outdoor control
3. Condition of Error displayed detection of error PCB➞Replace.
correct?

When outdoor heat exchanger


temperature anomaly is detected YES Excessive refrigerant
5 times within 60 minutes or amount : Recharge
this anomalous state is detected refrigerant by weighing
60 minutes continuously proper amount on a scale.
including compressor stop.
* For the contents of control, refer to the protective control by controlling
compressor rotation speed and cooling high pressure protective control of
micro computer control function for corresponding models.

4. Presumable cause

• Defective outdoor heat


exchanger temperature
thermistor
• Defective outdoor control
PCB
• Indoor, outdoor unit
installation spaces
• Short-circuit of air on indoor,
outdoor units
• Fouling, clogging of heat
exchanger
• Excessive refrigerant amount

Note:

- 92 -
'10 • PAC-SM-143

Error code LED Green Red Content


Indoor Keeps flashing Stays OFF
Remote controller: E36
Discharge pipe temperature error
Outdoor Keeps flashing 1 5 time flash
Note (1) Value in   are for the models SRC40 ~ 60.

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

* For the characteristics of discharge


Are the pipe temperature, refer to E39.
characteristics of
discharge pipe temperature NO Replace discharge pipe
thermistor temperature thermistor.
normal?

YES

Is the
discharge pipe
2. Error detection method temperature error persisted
during cooling
YES Insufficient refrigerant
operation?
amount : Recharge
refrigerant by weighing
For the error detection method, proper amount on a scale.
refer to the protective control by
controlling compressor rotation NO
speed and cooling high pressure
protective control of micro
computer control function for
corresponding models. Is the
discharge pipe temperature NO Control operation check *
control normal?

YES

Is the
temperature (measured
actually) at detection of NO Defective outdoor control
3. Condition of Error displayed error correct? PCB➞Replace.

When discharge pipe


temperature anomaly is detected
2 times within 60 minutes or YES Check unit side:
this anomalous state is detected • Isn’t filter clogged?
60 minutes continuously * For the contents of control, refer to the protective control by controlling • Are adequate indoor,
including compressor stop. compressor rotation speed and cooling high pressure protective control of outdoor unit installation
micro computer control function for corresponding models. spaces?
• Isn’t there any short-
circuit of air?
• Isn’t there any fouling,
clogging on indoor heat
exchanger?
4. Presumable cause

• Defective outdoor control


PCB
• Defective discharge pipe
temperature thermistor
• Clogged filter
• Indoor, outdoor unit
installation spaces
• Short-circuit of air on indoor,
outdoor units
• Fouling, clogging of heat
exchanger

Note:

- 93 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E37 Indoor Keeps flashing Stays OFF
Outdoor heat exchanger
Outdoor Keeps flashing 1 8 time flash temperature themistor anomaly
Note (1) Value in   are for the models SRC40 ~ 60.

1.Applicable model 5. Troubleshooting


All models
Diagnosis Countermeasure

Is the
outdoor heat
exchanger temperature
thermistor connector NO Correct connector.
connected
properly?

YES
2. Error detection method
For the characteristics of outdoor heat exchanger
Detection of anomalously low temperature thermistor, see the following graph.
temperature (resistance) on Are the
characteristics of
the outdoor heat exchanger outdoor heat exchanger
temperature thermistor temperature
NO Defective outdoor heat
thermistor exchanger temperature
OK? thermistor➞Replace.

YES Defective outdoor control


PCB➞Replace.
(Defective outdoor heat
exchanger temperature
thermistor input circuit)

3. Condition of Error displayed Temperature-resistance characteristics
(Broken wire)
• When the temperature thermistor 15
detects -50(-55)°C or lower for
Temperature thermistor resistance (kΩ)

20 seconds continuously within 2


minutes to 2 minutes 20 seconds
after the compressor ON, the
compressor stops. After 3-minutes
delay, the compressor starts again 10
automatically, but if this anomalous
temperature is detected 3 times
within 40 minutes.
• When -50(-55)°C or lower is detected for
5 seconds continuously within 20 second 5
5kΩ at 25°C
after compressor ON.
Note (1) Value in ( ) are for
the model SRC 40~60.

(Shot circuit)
0 10 20 30 40 50
4. Presumable cause Temperature (°C)

• Defective outdoor control


PCB
• Broken thermistor harness or
temperature sensing section
• Disconnected wire connection
(connector)

Note:

- 94 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E38 Indoor Keeps flashing Stays OFF
Outdoor air temperature
Outdoor Keeps flashing 1 8 time flash thermistor anomaly
Note (1) Value in   are for the models SRC40 ~ 60.

1.Applicable model 5. Troubleshooting


All models
Diagnosis Countermeasure

Is
the outdoor air
temperature thermistor connector NO Correct connector.
connected properly?

YES
For the characteristics of outdoor air
Is the temperature thermistor, see the following graph.
Defective outdoor air
2. Error detection method characteristics of the
outdoor air temperature NO temperature thermistor➞
thermistor Replace.
Detection of anomalously OK?
low temperature (resistance)
on outdoor air temperature YES Defective outdoor control
thermistor PCB➞Replace.
• Models SRC40~60 (Defective outdoor air
Temperature-resistance characteristics temperature thermistor
(Broken wire) input circuit)
Temperature thermistor resistance (kΩ)

15

10
3. Condition of Error displayed
• When the temperature thermistor 5
5kΩ at 25°C
detects -45(-55)°C or lower for
5 seconds continuously within 2
minutes to 2 minutes 20 seconds
after the compressor ON, the
compressor stops. After 3-minutes
(Shot circuit)
delay, the compressor starts again 0 10 20 30 40 50
automatically, but if this anomalous Temperature (°C)
temperature is detected 3 times
within 40 minutes.
• When -45(-55)°C or lower is detected • Models FDC71 - 250
for 5 seconds continuously within 20
second after compressor ON. Temperature-resistance characteristics
Note (1) Value in ( ) are for (Broken wire) 35
the Models SRC 40~60.
Temperature thermistor resistance (kΩ)

30

4. Presumable cause 25

• Defective outdoor control 20


PCB
• Broken thermistor harness or 15
temperature sensing section
(Check molding.)
• Disconnected wire connection 10
(connector)
5

(Shot circuit) 0
0 10 20 30 40 50
Temperature (°C)

Note:

- 95 -
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E39 Indoor Keeps flashing Stays OFF
Discharge pipe
Outdoor Keeps flashing 1 8 time flash temperature thermistor anomaly
Note (1) Value in   are for the models SRC40 ~ 60.

1.Applicable model 5. Troubleshooting


All models Diagnosis Countermeasure

Is the
discharge pipe
temperature thermistor NO Correct connector.
connector connected
properly?

YES

2. Error detection method For the characteristics of discharge pipe


Are the temperature thermistor, see the following graph.
characteristics
Detection of anomalously low of discharge pipe NO Defective discharge pipe
temperature (resistance) on temperature
temperature thermistor➞
the discharge pipe temperature thermistor
OK? Replace.
thermistor
YES Defective outdoor control
PCB➞Replace.
(Defective temperature
• Models SRC40~60 thermistor input circuit)
(Broken wire) Temperature-resistance characteristics
100
Temperature thermistor resistance (kΩ)

3. Condition of Error displayed


50
When the temperature thermistor
detects -10(-25)°C or lower for
5 seconds continuously within
10 minutes to 10 minutes 20
seconds after the compressor
ON, the compressor stops. After [T 90°C] 00 20 40 60 80 100 120 140
3-minutes delay, the compressor (Shot circuit) Temperature (°C)
starts again automatically, but
if this anomalous temperature • Models FDC71 - 250
is detected 3 times within 40 Temperature-resistance characteristics
(Broken wire)
minutes.
Note (1) Value in ( ) are for the 100200 10
Temperature thermistor resistance (kΩ)

Models SRC40~60. 180


温度センサ抵抗
温度センサ抵抗

〔T?80?〕 160 〔T?80?〕


T?80?
140 T?80?
4. Presumable cause 120
50100 5
• Defective outdoor control 80
PCB (k) 60 (k)
• Broken thermistor harness or 40
temperature sensing section 20
(Check molding.) 0 0 0
• Disconnected wire connection 0 0 20 40
50 60 80 80 100100 120 140 160
(connector) (Shot circuit)
温    Temperature
度〔T〕 (?)(°C)

Note:

– 96 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E40 Indoor Keeps flashing Stays OFF High pressure error (63H1 activated)
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Models FDC 71 – 250 Diagnosis Countermeasure

If the power supply breaker is turned OFF and ON too quickly,


E40 may be displayed.
(This is normal.)

Is the
service valve fully NO Open service valve.
opened?

2. Error detection method YES

When the high pressure switch


63H1 is activated.
Has 63H1 activated? NO
Compressor OFF

Compressor ON
On operation YES
of 63H1

3.15 4.15 1. During cooling Is 63H1


・ Is the outdoor fan motor
High pressure (MPa)
running? connector connected NO Correct 63H1 connector.
・ Isn’t any short-circuit of air on properly?
the outdoor unit?
・ Are sufficient return air/supply air
space secured?
2. During heating YES
・ Isn’t the indoor heat
exchanger temperature thermistor
disconnected from the thermistor Is the
casing? electronic expansion
3. Condition of Error displayed ・Isn’t the filter clogged? valve connector NO Correct electronic
* Under the condition of connection expansion valve connector.
overcharging refirgerant, 63H1 OK?
may activate due to delay of
If 63H1 turns OFF (opened), starting the preventive control by
the compressor stops. After compressor speed control, If any anomaly
3-minutes delay, the compressor because detected heat exhanger exists on the
restarts. If this anomaly occurs temperature, which conducts electronic
compressor speed control, expansion valve
5 times within 60 minutes becomes lower than normal connector
or continues for 60 minutes condition due to excess connection, the
continuously. sub-cooling degree. power supply must
be reset.

YES Defective outdoor control


PCB➞Replace.
4. Presumable cause (Defective 63H1 input
circuit)

• Short circuit of air flow,


disturbance of air flow and
clogging filter at outdoor heat
exchanger/Breakdown of fan
motor
• Defective outdoor control
PCB
• Defective 63H1 connector
• Defective electronic
expansion valve connector
• Closed service valve
• Mixing of non-condensing gas
(nitrogen, etc.)

Note: In the protective control range for compressor startup (initial startup after power ON), even if 63H1 is activated only once
(63H1turns OFF), immediately the error is displayed.

– 97 –
'10 • PAC-SM-143

LED Green Red


Error code Content
Indoor control PCB Keeps flashing Stays OFF
Remote controller: E41 Outdoor control PCB Keeps flashing 1 time flash Power transistor overheat
Outdoor Yellow LED or Red LED Green LED (Models FDC71, 100VN, 125VN,
inverter
PCB 6 times flash or 2 times flash Keeps flashing    200, 250)
140VN,

1.Applicable model 5. Troubleshooting


Model FDC200, 250 Diagnosis Countermeasure

Is it possible to
reset the error for about 10 minute after the NO
NODefective inverter PCB
compressor stopped?

YES
Is it reset? YES OK

Is the NO Replace power transistor.


installation space of outdoor NO
unit enough?
2. Error detection method
YES Correct.
Anomalous rise of the internal
power transistor temperature
Is the outdoor fan running? NO

YES Replace the fan motor or outdoor control


PCB.

Are the
characteristics of power transistor temperature NO
thermistor OK?
Replace the power transistor
YES temperature thermistor.

Is the power
transistor temperature thermistor connector NO
connection OK?

3. Condition of Error displayed YES Connect.

When anomalous rise of the


internal power transistor Is it OK the fixing
temperature is detected 5 times to power transistor radiator fin?
within 1 hour. ・Fixed screw NO Fix properly.
・Application of radiation
silicone

YES

YES Does it recur?

NO OK
4. Presumable cause * Characteristics of power transistor temperature thermistor
Temperature-resistance characteristics
Temperature thermistor resistance (kΩ)

200
• Defective inverter PCB 180
• Defective outdoor fan motor 160
• Improperly fixed power
140
transistor radiator fin
120
• Delective power transistor
temperature thermistor 100
• Inadequate installation space 80
60
40
20
0
0 20 40 60 80 100 120 140
Temperature (°C)

Note:

– 98 –
'10 • PAC-SM-143

LED Green Red


Error code Content
Indoor control PCB Keeps flashing Stays OFF
Remote controller: E42 Outdoor control PCB Keeps flashing 1 time flash
Outdoor
inverter
Yellow LED or Red LED Green LED Current cut (1/2)
PCB 1 time flash or 5 times flash Keeps flashing

1.Applicable model 5. Troubleshooting


All models Diagnosis Countermeasure

Is the
Power supply NO Check power supply.
voltage OK?

YES

2. Error detection method Are the


service valves NO Open the valves.
opened?
In order to prevent from
overcurrent of inverter,
if the current exceeds the YES Check refrigerant amount
specifications, it makes the and refregerant circuit
compressor stopping. *In case of transitional
Is the increase of high pressure
high pressure
during operation
NO and/or test run, several
OK? times restarting may
recover it, because liquid
YES refrigerant (migrated)
in the compresser is
discharged from the
Is the compressor.
checked result of
insulation resistance and Replace compressor.
coil resistance (1) of NO
compressor motor
OK? (1) 0.999Ω or more at 20°C (Model FDC71)
3. Condition of Error displayed 0.293Ω or more at 20°C (Models FDC100∼140VN)
YES 1.172Ω or more at 20°C (Models FDC100∼140VS)
0.334Ω or more at 20°C (Models FDC200, 250)
• If the output current of inveter 0.953Ω or more at 20°C (Models SRC40∼60)
exceeds the specifications,
it makes the compressor
stopping.
• After 3-minute delay, the Continues to next page.
compressor restarts, but if this
amonaly occurs 4 times within
30 minute after the intial
detection. (Model FDC71 –
250 only)

4. Presumable cause

• The valves closed


• Faulty power supply
• Insufficient refrigerant amount
• Faulty compressor
• Faulty power transistor
module

Note:

– 99 –
'10 • PAC-SM-143

LED Green Red


Error code Content
Indoor Keeps flashing Stays OFF
Remote controller: E42 Outdoor control PCB Keeps flashing 1 time flash
Outdoor Yellow LED or Red LED Green LED Current cut (2/2)
inverter
PCB 1 time flash or 5 times flash Keeps flashing

1.Applicable model 5. Troubleshooting


All models Diagnosis Countermeasure

Continue from previous page

Is the
checked result of power NO • SRC40 ~ 60
transistor module
OK? Defective outdoor control
PCB➞Replace.
• FDC71 ~ 250
2. Error detection method YES
Defective inverter PCB➞
Replace.
In order to prevent from • Is the space for installation of indoor and/or outdoor unit enough? *For model 200, 250
• Is there any short circuit of air on indoor and/or outdoor unit? replace also the power
overcurrent of inverter, • At cooling, does the outdoor fan motor run?
if the current exceeds the Are the service valves fully opened?
transistor module.
specifications, it makes the Is the filter clogged?
compressor stopping. • At heating, does the indoor fan motor run?
Are the service valves fully opened?
Is the filter clogged?
• Is there any liquid flooding?
Is the superheat within normal range?
Is the low pressure sensor and suction pipe temperature
thermistor normal?
• Is there any anoumalous sound on the compressor?

YES

After
resetting power for
3. Condition of Error displayed several times does it
become normal?
NO • SRC40 ~ 60
Defective outdoor control
PCB➞Replace.
• If the output current of inveter • FDC71 ~ 250
exceeds the specifications, YES Defective inverter PCB➞
it makes the compressor Replace.
stopping. *For model 200, 250
• After 3-minute delay, the Temporary noise may cause of anomaly.
If noise source can be found, take countermeasure. replace also the power
compressor restarts, but if this transistor module.
amonaly occurs 4 times within
30 minute after the intial
detection. (Model FDC71 –
250 only)

4. Presumable cause

• Defective outdoor control


PCB
• Defective inverter PCB
• Faulty power supply
• Insufficient refrigerant amount
• Faulty compressor
• Faulty power transistor
module

Note:

– 100 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E45 Indoor Keeps flashing Stays OFF Inverter communication error
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC 71 – 250 Diagnosis Countermeasure

Is the connector
connection between the outdoor
control PCB and the inverter NO Correct connector.
PCB OK?

YES

(1)
Are
2. Error detection method JSW10, 11 (SW1, 2) on the inverter NO Change to OFF.
PCB all OFF?
Note (1) Value in (‫ )ޓ‬are
for the model 200, 250.
YES

Is LED on the inverter PCB flashing? NO Check why power is not


supplied to inverter PCB.
• Defective fan motor
• Defective 52X (200, 250
only)
• Broken cement resistor
(15Ω) (200, 250 only)
YES

3. Condition of Error displayed


Is the
When communication is not communication wire
between the control PCB and the inverter NO Connect communication
established between the inverter PCB connected properly? wire securely.
PCB and the outdoor control
PCB.
YES

Replace the outdoor control PCB.

4. Presumable cause Is normal state restored? NO Defective inverter PCB➞


Replace.
• Defective inverter PCB
• Defective connector between YES OK
the outdoor control PCB and
inverter PCB
• Defective outdoor control
PCB

Note:

– 101 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E47 Indoor Keeps flashing Stays OFF Inverter over-current error
Outdoor – 2 times flash (Model SRC40 – 60)

1.Applicable model 5. Troubleshooting

Model SRC40 – 60 Diagnosis Countermeasure

Check
soldered surfaces on the
control PCB for foreign matter NO Remove foreign matter like
like dust, fouling, dust, fouling, etc.
etc.

YES

2. Error detection method


Isn’t F2 fuse (250V, 20A) blown? NO Replace fuse.
Error is displayed if the
converter voltage exceeds 210V
(3 times within 20 minutes).
Remote controller may be set
after 3 minutes delay.
YES Defective outdoor control
PCB➞Replace.

3. Condition of Error displayed

Same as above

4. Presumable cause

• Defective outdoor control


PCB
• Dust on control PCB
• Blown F2 fuse

Note:

– 102 –
'10 • PAC-SM-143

LED Green Red


Error code Content
Indoor Keeps flashing Stays off
Remote controller: E47 Outdoor control PCB Keeps flashing 1 time flash
Inverter PCBA/F module anomaly
Outdoor Yellow LED or Red LED Green LED (Model FDC71VN)
Inverter
PCB 7 times flashing Keeps flashing

1.Applicable model 5. Troubleshooting


Model FDC71 Diagnosis Countermeasure

Is the
Power supply NO Check power supply.
voltage OK?

YES

2. Error detection method


Is the
checked results of
In order to prevent from insulation resistance and
coil resistance (1) of NO Replace compressor.
overcurrent of A/F, if the current compressor motor
exceeds the specifications, it OK?
(1) 0.999Ω or more at 20°C (FDC71)
makes the compressor stopping.
YES

Defective outdoor Inverter


PCB➞Replace.

3. Condition of error displayed

• If the output current of A/F


exceeds the specifications,
it makes the compressor
stopping.

4. Presumable cause

• Defective inverter PCB

Note:

– 103 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E48 Indoor Keeps flashing Stays OFF Outdoor fan motor anomaly
Outdoor – Keeps flashing (Model SRC40 - 60)

1.Applicable model 5. Troubleshooting

Model SRC 40 – 60 Diagnosis Countermeasure

Does any
foreign material intervene
in rotational area of fan
YES Remove foreign matter.
propeller?

NO

Does the
2. Error detection method fan rotate smoothly when turned NO Replace fan motor.
by hand? If resistance between ➀
Detected by rotation speed of (Vm):blue -➃(GND):black
outdoor fan motor is detected 1kΩ or lower, it
is faulty.
YES

Is DC308~336V
detected between (CNFAN �
(black)-� (red)) of fan motor NO
connector?

Is F3 (250V1A) fuse blown? NO Check power supply


YES voltage.

3. Condition of Error displayed Power supply reset YES Replace faulty fan motor
and control PCB.
When actual rotation speed
of outdoor fan motor drops to
75min-1 or lower for 30 minutes
continuously, the compressor Is normal state restored? NO Replace fan motor (If
and the outdoor fan motor stop. anomaly persists after
After 3-minutes delay, it starts replacing fan motor, replace
again automatically, but if this control PCB.)
anomaly occurs 3 times within
60 minutes after the initial
detection. YES Malfunction by temporary
noise

4. Presumable cause

• Defective outdoor control


PCB
• Foreign material at rotational
area of fan propeller
• Defective fan motor
• Dust on control PCB
• Blown F3 fuse

Note: When E48 error occurs, in almost cases F3 fuse (1A) on the outdoor control PCB is blown. There are a lot of cases that fuse is blown and E48
occurs due to defective fan motor. And even though only the outdoor control PCB ( or fuse) is replaced,, another trouble (*1) could occur.
Therefore when fuse is blown, check whether the fan motor is OK or not.
After confirming the fan motor normal, check by power ON. (Don't power ON without confirming the fan motor normal.)
*1 The error which does not seem to relate E48 may occur like as “ WAIT ”, Stay OFF of LED on outdoor control PCB, inverter
communication error (E45) and etc.

– 104 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E48 Indoor Keeps flashing Stays OFF Outdoor fan motor anomaly
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC 71 – 250 Diagnosis Countermeasure

Does any foreign


material intervene in rotational area YES Remove foreign material.
of fan propeller?

NO

Does the
2. Error detection method fan rotate smoothly when turned NO Replace fan motor.
by hand? If resistance between ➀
Detected by rotation speed of (Vm):red -➃(GND):blue is
outdoor fan motor detected 1kΩ or lower, it is
faulty.
YES

Is DC280V
detected between (CNFAN �
(red)-� (blue)) of fan motor NO
connector?
(1)
Is F2 fuse blown? NO Check power supply
YES voltage.

3. Condition of Error displayed Power supply reset YES Replace faulty fan motor
Note (1) Fuse of model 71 is F3. and control PCB.
When actual rotation speed
of outdoor fan motor (FMo1)
drops to 100min-1 or lower
for 30 minutes continuously, Is normal state restored? NO Replace fan motor (If
the compressor and the anomaly persists after
outdoor fan motor stop. After replacing fan motor, replace
3-minutes delay, it starts control PCB.)
again automatically, but if this
anomaly occurs 5 times within
60 minutes after the initial YES Malfunction by temporary
detection. noise

4. Presumable cause

• Defective outdoor control


PCB
• Foreign material at rotational
area of fan propeller
• Defective fan motor
• Dust on outdoor control PCB
• Blow fuse
• External noise, surge

Note: When E48 error occurs, in almost cases F2 fuse (4A) [Model 71:F3 fuse (2A)]on the outdoor control PCB is blown. There are a lot of cases
that fuse is blown and E48 occurs due to defective fan motor. And even though only the outdoor control PCB ( or fuse) is replaced,, another
trouble (*1) could occur. Therefore when fuse is blown, check whether the fan motor is OK or not.
After confirming the fan motor normal, check by power ON. (Don't power ON without confirming the fan motor normal.)
*1 The error which does not seem to relate E48 may occur like as “ WAIT ”, Stay OFF of LED on outdoor control PCB, inverter
communication error (E45) and etc.

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'10 • PAC-SM-143

Error code LED Green Red Content Low pressure error or


Remote controller: E49 Indoor Keeps flashing Stays OFF low pressure sensor anomaly (1/2)
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC 71 – 250 Diagnosis Countermeasure

Is the low
pressure sensor connection OK NO Correct.
2. Error detection method (at PCB side)?

YES
Detected by low pressure drop
and suction superheat
Check the low pressure value during
following state from the remote controller
� Compressor is stopping
� Compressor is operating

3. Condition of Error displayed During


both � and � state low
NO pressure detected at around 0MPa
➀ When the low pressure sensor without any
detects 0.079MPa or lower fluctuation.
for 15 seconds continuously,
compressor stops and it YES
restarts automatically after
3-minutes delay. And if this Check the insulation resistance of pressure sensor.
anomaly occurs 3 times
within 60 minutes,
➁ 10 minutes after the Is the
compressor starts, if the insulation resistance more than 100Ω? NO Replace low pressure
low pressure sensor detects at DC500V? sensor.
0.15MPa or lower for 60
minutes continuously and
compressor suction superheat YES
*
is detected 30degC or higher
for 60 minutes continuously. After connecting the gauge manifold on the low pressure
And if this anomaly occurs 3 line, measure at the state � above. Compare the result
times within 60 minutes, with the value indicated on the remote controller.
➂ If low pressure sensor
detects 0.079MPa or lower
for 5 minutes continuously Is the
(including the compressor pressure difference less than NO
stop status), 0.2MPa?
Connect the pressure sensor of
YES spare part to outdoor control
PCB in the condition open to
To checking of refrigerant atmosphere.
amount, refrigerant circuit,
etc. (next page)
4. Presumable cause

• Defective outdoor control Is the pressure


PCB 0MPa displayed on the remote NO Defective outdoor control
• Defective low pressure sensor controller? PCB➞Replace.
connector
• Defective low pressure sensor
• Defective suction pipe YES Replace low pressure
temperature thermistor sensor.
connector
• Defective suction pipe
temperature thermistor

Note: * Connect the gauge manifold to the service valve check joint during cooling, or connect it to the check joint at internal
piping of outdoor unit during heating.

– 106 –
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Error code LED Green Red Content Low pressure error or


Remote controller: E49 Indoor Keeps flashing Stays OFF low pressure sensor anomaly (2/2)
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC 71 – 250 Diagnosis Countermeasure

Continued from previous page.

2. Error detection method Is the


service valve fully NO Open fully.
opened?

YES

Are the
connections of low
pressure sensor and suction pipe NO Correct.
temprerature thermister
3. Condition of Error displayed connector OK?

YES

Are the
characteristics of
low pressure sensor, suction NO Defective low pressure
pipe temperature sensor, suction pipe
thermistor OK?
temperature thermistor➞
Replace.
YES

Is the low
pressure normal during NO Charge refrigerant.
operation?

YES Defective outdoor control


PCB➞Replace.
(Defective low pressure
sensor, suction pipe
temperature thermistor
circuits)

4. Presumable cause

Note:

– 107 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E51 Indoor Keeps flashing Stays Off
Stays OFF Powertransistor
Power transistor error
anomaly
Outdoor –– 1 time flash (Model SRC40
(Models SRC40 --60)
60)

1.Applicable model 5. Troubleshooting

Model SRC40 – 60 Diagnosis Countermeasure

Is the power NO
supply normal? Restore normal condition.

2. Error detection method YES

Power transistor primary current Is voltage


NO
within the specified Restore normal condition.
range?

YES

Check soldered
surfaces on the outdoor control PCB for NO
foreign matter like dust,
Remove foreign matter
fouling,etc. like dust, fouling, etc.

NO
Defective outdoor control
PCBªReplace.
3.Condition of Error displayed
If the power transistor primary
current exceeds the setting value
for 3 seconds, the compressor
stops.

4. Presumable cause
• Faulty outdoor control PCB
• Dust on control PCB
• Anomalous power supply

Note:

– 108 –
'10 • PAC-SM-143

LED Green Red


Error code Content
Indoor control PCB Keeps flashing Stays OFF
Remote controller: E51 Outdoor control PCB Keeps flashing 1 time flash Inverter and fan motor anomaly
Outdoor Yellow LED or Red LED Green LED (Model FDC71 - 250)
inverter
PCB 2 times flash or 6 times flash Keeps flashing

1.Applicable model 5. Troubleshooting


Model FDC71 – 250 Diagnosis Countermeasure

Is DC15V
detected between the connector
CNI4 �-� (CNI2 �-�) on the YES Defective inverter PCB➞
inverter PCB? Replace.
Value in ( ) are for the 3-phase models.

NO

Is DC15V
2. Error detection method detected between the
hanesses at the control PCB side after YES Broken harness wire
disconnecting the connector
When power transistor anomaly (CNI4 or 2)?
is detected for 15 minutes
continuously
NO

Is DC15V
detected on the fan motor YES Replace fan motor.
connector?

NO

Defective outdoor control


• Model FDC200, 250 PCB➞Replace.
Replace immediately the inverter PCB and the power
transistor madule.
3. Condition of Error displayed

Same as above

4. Presumable cause

• Defective outdoor fan motor


• Defective inverter PCB
• Defective outdoor control
PCB

Note:

– 109 –
'10 • PAC-SM-143

Error code LED Green Red Content Suction pipe temperature


Remote controller: E53 Indoor Keeps flashing Stays OFF thermistor anomaly
Outdoor Keeps flashing 1 time flash (Model FDC71 - 250)

1.Applicable model 5. Troubleshooting

Model FDC 71 – 250 Diagnosis Countermeasure

2. Error detection method Is the connection


of suction pipe temperature thermistor NO Correct connection of
connector OK? suction pipe temperature
When the suction pipe thermistor connector.
temperature thermistor detects
anomalously low temperature
YES

Are the
characteristics of suction pipe
NO Defective suction pipe
temperature thermistor OK?
temperature thermistor➞
Replace.

YES Defective outdoor control


PCB➞Replace.
(Defective suction pipe
3. Condition of Error displayed temperature thermistor
input circuit)
If the temperature thermistor
detects -50°C or lower for 5
seconds continuously within
10 minutes to 10 minutes 20 Temperature-resistance characteristics
seconds after compressor ON, (Broken wire)
the compressor stops. When
Temperature thermistor resistance (kΩ)

the compressor is restarted 15


automatically after 3-minutes
delay, if this anomaly ocuurs 3
times within 40 minute.
10

4. Presumable cause
5kΩ at 25°C
5
• Defective suction pipe
temperature thermistor
connection
• Defective suction pipe (Shot circuit)
temperature thermistor 0 10 20 30 40 50
• Defective outdoor control Temperature (°C)
PCB

Note:

– 110 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E54 Indoor Keeps flashing Stays OFF Low pressure sensor anomaly
Outdoor Keeps flashing 1 time flash (Models FDC71~250)

1.Applicable model 5. Troubleshooting

Models FDC 71~250 Diagnosis Countermeasure

Are the
connection of low pressure
sensor connectors (at sensor side NO Correct low pressure sensor
and PCB side) OK? connector connection.

YES

Are the
2. Error detection method pressure (actual
measurement) matched with the value Is refrigerant amount
YES
indicated on the remote charged properly?
controller?
When anomalous voltage Is there any anomaly on the
(pressure) is detected refrigeration circuit?

NO

Replace the low pressure sensor.

Is
3. Condition of Error displayed normal condition NO Defective outdoor control
restored? PCB➞Replace.
If the pressure sensor detects 0V (Defective low pressure
or lower and 3.49V or higher for sensor input circuit)
5 seconds continuously within YES OK
2 minutes to 2 minutes 20
seconds after compressor ON,
the compressor stops. When
the compressor is restarted
automatically after 3-minuts
delay, if this anomaly occurs 3
times within 40 minutes

4. Presumable cause

• Defective low pressure sensor


connection
• Defective low pressure sensor
• Defective outdoor control
PCB
• Improper amount of
refrigerant
• Anomalous refrigeration
circuit

Note:

– 111 –
'10 • PAC-SM-143

Error code LED Green Red Content Underneath temperature


Remote controller: E55 Indoor Keeps flashing Stays OFF thermistor anomaly
Outdoor Keeps flashing 1 time flash (Models FDC200, 250)

1.Applicable model 5. Troubleshooting

Models FDC200, 250 Diagnosis Countermeasure

Is the
connection of
underneath temperature NO Correct connection of
thermistor connector underneath temperature
OK?
thermistor connector.

YES

Are the
2. Error detection method characteristics of
underneath temperature NO Defective underneath
thermistor OK? temperature thermistor➞
When anoumalous low Replace.
temperature (resistance) is
detected by the underneath
temperature thermistor

YES Replace outdoor control


PCB.
(Defective underneath
temperature thermistor
input circuit)

Temperature-resistance characteristics

15
3. Condition of Error displayed
Temperature thermistor resistance (kΩ)

If the temperature thermistor


detcts -50°C or lower for 5 10
seconds continuously within
10 minutes to 10 minutes 20
seconds after compressor ON,
the compressor stops. When 5
5kΩ at 25°C
the compressor is restarted
automatically after 3-minutes
delay, if this anomaly ocuurs 3
times within 40 minute.
0 10 20 30 40 50
Temperature (°C)

4. Presumable cause

• Defective underneath
temperature thermistor
connection
• Defective underneath
temperature thermistor
• Defective outdoor control
PCB

Note:

– 112 –
'10 • PAC-SM-143

Error code LED Green Red Content


Insufficient refrigerant amount
Remote controller: E57 Indoor Keeps flashing Stays OFF
or detection of service valve closure
Outdoor – 2 times flash (Models SRC40~60)

1.Applicable model 5. Troubleshooting

Models SRC40~60 Diagnosis Countermeasure

Is the
service valve fully NO Open fully.
opened?

YES

Are the
connections of indoor
heat exchanger and/or return air NO Correct indoor heat
2. Error detection method temperature thermistor
exchanger, return air
connectors OK?
temperature thermistor
• Judge insufficient refrigerant connector connections.
amount by detecting the YES
temperature differnce between
indoor heat exchanger (ThI-R) Are the
and indoor return air (ThI-A). characteristics of indoor heat
exchanger and/or return air NO Defective indoor heat
temperature thermistor exchanger, return air
OK? temperature thermistor ➞
Replace.
YES

Is the low
pressure during operation NO Charge refrigerant.
normal?

YES Defective indoor control


3. Condition of Error displayed PCB➞Replace. (Defective
indoor heat exchanger,
When the insufficient refrigerant return air temperature
amount is detected 3 times thermistor input circuits)
Indoor heat exchanger, return air temperature thermistor
within 60 minutes. Temperature-resistance characteristics
(Broken wire)

15
Temperature thermistor resistance (kΩ)

10

4. Presumable cause 5kΩ at 25°C


5

• Defective indoor heat


exchanger temperature
thermistor
(Shot circuit)
• Defective indoor return air 0 10 20 30 40 50
temperature thermistor Temperature (°C)
• Defective indoor control PCB
• Insufficient refregerant
amount

Note: When the compressor speed is 40 rps or under at 5 minutes (or 9 minutes during heating) after the start of compressor or the completion of defrosting, the low
refrigerant protection control judges, by detecting the difference between the indoor heat exchanger temperature (ThI-R) and the indoor return air temperature
(ThI-A), that it is in the state of gas low, and stops the compressor.
Cooling: Indoor return air temperature (ThI-A) – Indoor heat exchanger temperature (ThI-R) ≧ 4 deg
Heating: Indoor heat exchanger temperature (ThI-R) – Indoor return air temperature (ThI-A) ≦ 4 deg

– 113 –
'10 • PAC-SM-143

Error code LED Green Red Content


Insufficient refrigerant amount
Remote controller: E57 Indoor Keeps flashing Stays OFF
or detection of service valve closure
Outdoor Keeps flashing 1 time flash (Models FDC71~250)

1.Applicable model 5. Troubleshooting

Models FDC71~250 Diagnosis Countermeasure

Is the
service valve fully NO Open fully.
opened?

YES

Are the
connections of indoor
heat exchanger and/or return air NO Correct indoor heat
2. Error detection method temperature thermistor
exchanger, return air
connectors OK?
temperature thermistor
• Judge insufficient refrigerant connector connections.
amount by detecting the YES
temperature differnce between
indoor heat exchanger (ThI-R) Are the
and indoor return air (ThI-A). characteristics of indoor heat
• It detects at initial startup in exchanger and/or return air NO Defective indoor heat
cooling or dehumidifying temperature thermistor exchanger, return air
OK? temperature thermistor ➞
mode after power ON.
(In case of model 71 it cannot Replace.
detect) YES

Is the low
pressure during operation NO Charge refrigerant.
normal?

YES Defective indoor control


3. Condition of Error displayed PCB➞Replace. (Defective
indoor heat exchanger,
When the insufficient refrigerant return air temperature
amount is detected 3 times thermistor input circuits)
Indoor heat exchanger, return air temperature thermistor
within 30 minutes. Temperature-resistance characteristics
(In case of Models 100 ~ 250 it (Broken wire)
makes anomalous stop at initial
detection) 15
Temperature thermistor resistance (kΩ)

10

4. Presumable cause 5kΩ at 25°C


5

• Defective indoor heat


exchanger temperature
thermistor
(Shot circuit)
• Defective indoor return air 0 10 20 30 40 50
temperature thermistor Temperature (°C)
• Defective indoor control PCB
• Insufficient refregerant
amount

Note: I nsufficient refrigerant amount preventive control makes compressor stopped, if it judges insufficient refrigerant amount by detecting the
temperature difference between indoor heat exchanger (ThI-R) and return air temperature (ThI-A) for 1 minute after compressor ON in
cooling or dehumidifying mode and for 9 minutes after compressor ON in heating mode. [ in cooling mode: (ThI-A)-(ThI-R)>4degC, in
heating mode: (ThI-R)-(ThI-A)<4degC]

– 114 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E58 Indoor Keeps flashing Stays Off
Stays OFF Current safe
Current safe stop
stop
Outdoor –
― 33 times
time flash
flash (Models SRC40~60)
(Model SRC40 - 60)

1.Applicable model 5. Troubleshooting

Models SRC40 60 Diagnosis Countermeasure

Is the refrigerant NO
Adjust the refrigerant
amount nomal ?
amount properly.

YES

2. Error detection method


Is outdoor
NO
ventilation condition Secure space for inlet and
When the current safe control good ? outlet.
has operated at the compressor
speed of 30 rps or under:
YES

Inspect NO
compressor Replace compressor.

YES

Inspect
NO
outdor air temp. Replace sensor.
sensor

3.Condition of Error displayed

Same as above NO
Defective outdoor control
PCB¡Replace.
(Defective outdor air temp.
sensor input circuit)

4. Presumable cause

• Excessive refrigerant amount


• Indoor,outdoor unit installation
spaces
• Faulty compressor
• Defective outdor air temp.
sensor
• Defective outdoor control PCB

Note:

– 115 –
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E59 Indoor Keeps flashing Stays OFF Compressor startup failure
Outdoor – 2 times flash (Models SRC40~60)

1.Applicable model 5. Troubleshooting

Models SRC40~60 Diagnosis Countermeasure

Compressor does not start at all. Disconnect the outdoor fan motor
Neither noise nor vibration cannot be heard connector and try to startup

Does
compressor YES Replace outdoor fan motor
startup?
NO

2. Error detection method Is power


supply voltage NO Check power supply
If it fails to change over to the OK? voltage
rotor detection operation of
YES
compressor motor
Is
the pressure balance NO Check refrigerant amount
at starting OK? and refrigerant circuit

YES

Is the
insulation resistance
and coil resistance of NO Repalce compressor
compressor OK ?

YES
3. Condition of Error displayed
NO (Inverter PCB is defective)
Is power transistor Defective outdoor control
If compressor fails to startup for module OK?
PCB➞Replace
42 times
YES

Is
the output of inverter NO Defective outdoor control
checker OK ? PCB➞Replace
YES
Note: Several times restarting
may resolve it, because migrated
Try to startup
4. Presumable cause several times
liquid refrigerant in the
compresser is discharged from
the compressor.
• Faulty outdoor fan motor
• Faulty outdoor control PCB Does it start? NO Repalce compressor
• Anomalous power supply
voltage
• Improper refrigerant amount
and refrigerant circuit
• Faulty compressor (Motor
bearing)

Note: Insulation resistance


•T he unit is left for long period without power supply or soon after installation, migrated liquid refrigerant may dissolve in the refrigerant oil in the compressor.
In such case insulation resistance decreases upto several MΩ or lower. If the electric leakage breaker is activated due to low insulation resistance,
check followings.
➀ Check whehter the insulation resistance can recover or not, ater 6 hours has passed since power ON.
(By energize the crankcase heater, migrated liquid refrigerant in the refrigerant oil in compressor can be evaporated)
➁C  heck whether the electric leakage breake conforms to high-hermonic specifications
(As units has inverter, in order to prevent from improper operation, be sure to use high-hermonic one.)

– 116 –
'10 • PAC-SM-143

LED Green Red


Error code Content
Indoor control PCB Keeps flashing Stays OFF
Remote controller: E59 Outdoor control PCB Keeps flashing 1 time flash Compressor startup failure
Outdoor Yellow LED or Red LED Green LED (Models FDC71~250)
inverter
PCB Stays off or 4 times flash Keeps flashing

1.Applicable model 5. Troubleshooting


Models FDC71-250 Diagnosis Countermeasure

Compressor does not start at all. Disconnect the outdoor fan motor
Neither noise nor vibration cannot be heard connector and try to startup

Does
compressor YES Replace outdoor fan motor
startup?
NO

2. Error detection method Is power


supply voltage NO Check power supply
If it fails to change over to OK? voltage
the rotor detection operation
YES
of compressor motor (If the
compressor speed cannot
increase 11Hz or higher) Is
the pressure balance NO Check refrigerant amount
at starting OK? and refrigerant circuit

YES

Is the
insulation resistance
and coil resistance of NO Repalce compressor
compressor OK ?

YES
3. Condition of Error displayed
NO (Inverter PCB is defective)
Is power transistor Defective inverter PCB➞
If compressor fails to startup for module OK?
Replace.
20 times (10 patterns x 2 times). *For Models 200, 250
(It is availabel to reset by YES replace also the power
remote controller after 3 transistor module.
minutes delay) After power OFF, turn JSW10-4 on
the inverter PCB ON and connect
the inverter checker. And then
power ON again.
(Regarding the checking method of
inverter PCB with inverter checker,
refer to page 54 in detail)

4. Presumable cause
Is
• Faulty outdoor fan motor
• Faulty inverter PCB
the output of inverter NO Defective inverter PCB➞
• Anomalous power supply
checker OK ? Replace.
voltage *For Models 200, 250
YES replace also the power
• Improper refrigerant amount Note: Several times restarting
and refrigerant circuit Try to startup
may resolve it, because migrated transistor module.
liquid refrigerant in the
• Faulty compressor (Motor several times compresser is discharged from
bearing) the compressor.

Does it start? NO Repalce compressor

Note: Insulation resistance


•T he unit is left for long period without power supply or soon after installation, migrated liquid refrigerant may dissolve in the refrigerant oil in the compressor.
In such case insulation resistance decreases upto several MΩ or lower. If the electric leakage breaker is activated due to low insulation resistance,
check followings.
➀ Check whehter the insulation resistance can recover or not, ater 6 hours has passed since power ON.
(By energize the crankcase heater, migrated liquid refrigerant in the refrigerant oil in compressor can be evaporated)
➁C  heck whether the electric leakage breake conforms to high-hermonic specifications
(As units has inverter, in order to prevent from improper operation, be sure to use high-hermonic one.)

– 117 – *
'10 • PAC-SM-143

Error code LED Green Red Content


Remote controller: E60 Indoor Keeps flashing Stays OFF Compressor rotor lock error
Outdoor Keeps flashing 17 time flash (Models SRC40~60, FDC200, 250)
Note (1) Value in   are for the Models SRC40 ~ 60.

1.Applicable model 5. Troubleshooting

Models SRC40~60, FDC200, Diagnosis Countermeasure


250

Is the
power supply voltage NO Check and correct the
OK? power supply voltage

YES

Reset the power supply and restart operation.

2. Error detection method

Compressor rotor position


Does the compressor start? NO

Does E59 occur? YES Correct it based on the


YES troubleshooting of E59
NO

Does the
compressor run without NO Correct it based on the
occurrence of troubleshooting of E42
E42?
3. Condition of Error displayed
Is the
output from inverter NO • SRC40 ~ 60
If it fails again to detect the checker OK?
rotor position after shifting to Defective outdoor control
the compressor rotor position PCB➞Replace.
detection operation, the • FDC200, 250
compressor stops. YES
Defective inverter PCB➞
• Models FDC200, 250 only Replace.
When it is restart *For model 200, 250
automatically after 3 minutes, replace also the power
it is detected 4 times within 15 Is the noise transistor module.
minutes. or vibration of compressor NO Replace compressor.
normal?

4. Presumable cause YES


Check compressor for
• Defective outdoor fan motor insulation, resistance.
• Defective outdoor control Does it Replace compressor if
PCB start up normally without NO necessary.
recurrence of
• Defective inverter PCB E60.
• Anomalous power supply • SRC40 ~ 60
voltage Defective outdoor control
• Improper refrigerant amount YES PCB➞Replace.
and refrigerant circuit • FDC200, 250
• Defective compressor (motor, Defective inverter PCB➞
bearing) Replace.
*For Models 200, 250
replace also the power
transistor module.

Note: Insulation resistance


•T he unit is left for long period without power supply or soon after installation, migrated liquid refrigerant may dissolve in the refrigerant oil in the compressor.
In such case insulation resistance decreases upto several MΩ or lower. If the electric leakage breaker is activated due to low insulation resistance, check followings.
➀ Check whehter the insulation resistance can recover or not, ater 6 hours has passed since power ON.
(By energize the crankcase heater, migrated liquid refrigerant in the refrigerant oil in compressor can be evaporated)
➁C  heck whether the electric leakage breake conforms to high-hermonic specifications
(As units has inverter, in order to prevent from improper operation, be sure to use high-hermonic one.)

– 118 –
3. ELECTRICAL WIRING
Color Marks
CNB ∼Z Connector LED・3 Indication lamp(Red-Inspection ) TB1 Terminal block(Power source ) Mark Color

(1) Indoor units


DM Drain motor LM1∼4 Louver motor (□ mark ) BK Black
F200 ∼203 Fuse SW2 Remote controller communication TB2 Terminal block(Signal line (
)□mark) BL Blue

(a) Ceiling cassette-4 way compact type (FDTC)


FM I Fan motor address Thc Thermistor(Remote controller ) BR Brown
FS Float switch SW5 Plural units Master /Slave setting Th I-A Thermistor(Return air ) OR Orange

Models FDTC40VD, 50VD, 60VD


LED・2 Indication lamp SW6 Model capacity setting Th I-R1,2,3 Thermistor(Heat exchanger ) RD Red
(Green-Normal operation ) SW7-1 Operation check,Drain motor test run X4 Relay for DM WH White
■ mark Closed-end connector Y Yellow
Y/GN Yellow /Green

Remote controller
TB2 Control PCB
WH FS
X X 1 CNB 1
WH 1 WH 1 RD

Th C t° BK WH CNI
Y Y 3
BL WH 2 WH 2 RD
2
Y/GN
LED・2 LED・3 CNI2
WH
BL 3 BL 1 BK
1
Y/GN Y/GN CNH t° Th I-A
BK 2 BL 4 BL 2 BK
Power PCB 1
RD
1 CNH2
Y/GN
RD WH
Connecting line between Y/GN 7 CNW2
2 2
CNW3
indoor unit and outdoor unit F200(3.15A ) 3
RD
3 SW2 1 RD 5 RD 1 BK
RD RD
-

RD 5 RD
1
Power circuit
4
RD
4
RD 6 RD 2 BK
t° Th I-R1
Power source line 1 2
2 WH 3 5 5 2
119 -

Signal line 3
3 BL 1 F201(3.15A ) CNW1 BL
1 2
Earth BL 2 BL SW5 Y 7 Y 3 BK
1
CNW0 3 BL CNW4 CNN
3
Y/GN X4 3 t° Th I-R2
TB1 WH F203 F202 4 BL
4
BL
SW6 Y 4 Y 8 Y 4 BK
(0.16A ) (1.0A ) 5 BL
5
1 3 1 4 5 6 7 SW7 BK 9 BK 5 BK
5
CNR WH BR RD BL BR OR WH CNM t° Th I-R3
WH WH 1 BK 1 BK 6 BK 10 BK 6 BK
1
2 1 LM1 2 BK 2 BK CNC CNN2
CNR2 5 6 4 3 2
CNM3 3 BK 3 BK
2
WH BK
BL Y Y M 3
RD BL BR OR WH RD 4 BK 4 BK
4
5 BK 5 BK
5
M 5 6 4 3 2 1 BK 6 BK
DM 1∼
CNM4 LM2 2 BK 7 BK
6
7
RD BL BR OR WH WH
3 BK 8 BK Option
M 8 +12 1
BK BK
4 9
9 2 XR1 (Operation)
FM I M 5 BK 10 BK CNJ CNT (Heating)
10 3 XR2
LM3
1 BK 11 BK
11 WH BL 4 XR3 (Compressor ON)
2 BK 12 BK
12 5 XR4 (Inspection)
M 3 BK 13 BK
13 6
4 BK 14 BK
14 XR5(Remote operation input:volt-free contact )
5 BK 15 BK
15
1 BK 16 BK
16
LM4 2 BK 17 BK
PJA003Z340 B

17
M 3 BK 18 BK
18
Notes 1. indicates wiring on site.

'10 • PAC-SM-143
4 BK 19 BK
19

   2. TB1 is the terminal block for heavy current (connecting line between
5 BK 20 BK
20
CNJ2
indoor unit and outdoor unit ), WH
and TB2 is the terminal block for weak current (remote controller ).
   3. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
   4. Use twin core cable (0.3mm 2X2 )at remote controller line. See spec
   sheet of remote controller in case that the total length is more than 100m.
   5. Do not put remote controller line alongside power source line.
(b) Ceiling cassette-4 way type (FDT)
Models FDT40VD, 50VD, 60VD, 71VD, 100VD, 125VD, 140VD
CNB‫ ޓ‬Z Connector
DM Drain motor
Remote controller Control PCB
Th 㧯 F200‫ޓ‬203 Fuse
WH CNB BK
Y㧛GN X X 1
WH
1
FMI Fan motor
Y Y
BK
3 t˚ ThI -R1
t˚ 2
BK
FS Float switch
LED࡮2 LED࡮3

Y㧛GN

Y㧛GN
TB2 BK
CNN 3
LED࡮2 Indication lamp㧔Green-Normal operation㧕
Y
BK
t˚ ThI -R2
Y㧛GN
Power PCB 1
RD
1
4 LED࡮3 Indication lamp㧔Red-Inspection㧕
Connecting line between Y㧛GN 7 CNW2 2 RD
2 CNW3 5
BK
indoor unit and outdoor unit F200㧔3.15A㧕 RD LM1‫ޓ‬4 Louver motor
RD 5
Power
RD 3
RD
3 RD
t˚ ThI -R3
1 4 4 BK
Panel switch
Power source line 1 2 WH 3 circuit 5
RD
5
6 PS
2
Signal line 3 BL 1 F201㧔3.15A㧕 CNW1 1 Remote controller communication
Earth 3 CNW0 BL
BL
2 SW2 SW2
2
3
BL
BL
1 CNW4 BK address
WH
3 CNH 1
4 BL BL t˚ Thl -A
X4 4 BK
SW5 Plural units Master㧛Slave setting
Y㧛GN

TB1 F203 F202 5 BL


5 2
BK

㧔0.16A㧕 㧔1.0A㧕 SW6 Model capacity setting


SW5
1 3 1 4 5 6 7
LM1
1 BK 1 BK
1 FS SW7-1 Operation check, Drain motor test run
CNR CNM 2 BK 2 BK RD
2 SW6 CNI 1
TB1 Terminal blockާPower source㧕㧔‫غ‬mark㧕

WH
Y

OR
RD

BR
BL
WH WH M 3 BK 3 BK BL
3
4 4 RD
BK BK
4 2 TB2 Terminal blockާSignal line㧕㧔‫غ‬mark㧕
M
5 BK 5 BK
5 SW7
DM M 1 BK 6 BK Th 㧯 ThermistorާRemote controller㧕
-

1㨪 FMI LM2 2 7
6
BK BK
7 Option ThI -A ThermistorާReturn air㧕
120 -

M 3 BK 8 BK +12 1
8
4 BK 9 BK
9 2 XR1 㧔Operation㧕 ThI -R1,2,3 ThermistorާHeat exchanger㧕
5 BK 10 BK CNJ CNT 3
10 XR2 㧔Heating㧕
LM3
1 RD 11 BK
11
WH BL
4 XR3 㧔Compressor ON㧕 X4 Relay for DM
2 RD 12 BK
12 XR4
M 3 RD 13 BK
5 㧔Inspection㧕 ‫ع‬mark Closed-end connector
13 6
4 RD 14 BK
14
5 RD 15 BK XR5㧔Remote operation input:
15
1 RD 16 BK volt-free contact㧕
LM4 2 RD 17 BK
16
Color Marks
17
M 3 RD 18 BK
18 BK PS Mark Color Mark Color
4 RD 19 BK 1
19 CNV
5 20
CNJ2
RD BK
20 RD
2 BK Black RD Red
3
WH
4
BK BL Blue WH White
BR Brown Y Yellow
OR Orange Y㧛GN Yellow㧛Green

Notes 1. indicates wiring on site.


‫ ޓޓ‬2. See the wiring diagram of outside unit about the line between
inside unit and outside unit.

'10 • PAC-SM-143
‫ ޓޓ‬3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
‫ ޓޓ‬sheet of remote controller in case that the total length is more than 100m.
PJF000Z190

‫ ޓޓ‬4. Do not put remote controller line alongside power source line.
(c) Ceiling suspended type (FDEN)
Capacitor for FMI

Models FDEN40VD, 50VD


CFI 1
CNB‫ ޓ‬Z Connector
F Fuse
FMI 1 Fan motor㧔with thermostat㧕
LED࡮2 Indication lamp㧔Green-Normal operation㧕
LED࡮3 Indication lamp㧔Red-Inspection㧕
LM Louver motor
SW2 Remote controller communication address
SW5 Plural units Master㧛Slave setting
ThI-R1 ThI-R2 ThI-R3 ThI-A SW6 Model capacity setting

Trl t˚ t˚ t˚ t˚ SW7-1 Operation check, Drain motor test run

LM M TB1 Terminal blockާPower source㧕㧔‫غ‬mark㧕


220㨺240V
TB2 Terminal blockާSignal line㧕㧔‫غ‬mark㧕

OR
RD
BR
BL
P
Thc ThermistorާRemote controller㧕

RD
RD

BK

BK
BK

BK

BR
BR

BK

BK

BK

BK

BK
BK
C 19V 24V
Connecting line between TB1 1 2 3 4 5 CNW1 CNW2 1 2 3 4 5 6 1 2 Option
indoor unit and outdoor unit CNJ WH +12 1
Thl -A ThermistorާReturn air㧕
-

RD 5 WH BK CNN Y CNH
1 RD
BK 2 XR1 㧔Operation㧕
F㧔3.15A㧕 WH 3 ThermistorާHeat exchanger㧕
121 -

SW5
Power source line 1 2 2 X6 X2
X4 LED࡮2 LED࡮3 SW2 CNT 3 XR2 㧔Heating㧕 Thl -R1,2,3
WH BL 4
F㧔3.15A㧕 BL SW6
XR3 㧔Compressor ON㧕
Signal line 3 3
1
X1 X3 5 XR4 㧔Inspection㧕 Trl Transformer
CNW0
Earth Y㧛GN RD CNR CNI CNB WH SW7 6
X1‫ ޓ‬3,6 Relay for FM
1 3 5 7 9 WH 1 3 BL 1 3 Control PCB XR5㧔Remote operation input :
CNM3 volt-free contact㧕
C UH H M L
X4 Relay for DM
WH

WH

BK
WH
WH

Wireless specification
RD
BR

BK

BL

Wired specification
X Y TB2
CNB
AMP SW4 SW1
CNF1
WH 5 LED2 LED3 LED4 TB2 Remote
CNB2 controller
Y㧛GN
WH Receiver PCB X X
M Thc
FMI 1 1 Y Y t˚
CNFI 1
WH
OR

OR

Remote Color Marks


CF I 1 controller
Receiver PCB ̪When wired remote controller are used Mark Color Mark Color
Indication lamp 㧔Green-Normal operation㧕 only㧔wireless type㧕 BK Black RD Red
LED2
It is necessary to remove the line that is
LED3 Indication lamp 㧔Yellow-Timer㧛Inspection㧕 connected to the receiver. BL Blue WH White
BR Brown Y Yellow
PFA003Z819 A

LED4 7-segment display Remove signal line connected to the receiver


from primary side of terminal block㧔X,Y㧕. OR Orange Y㧛GN Yellow㧛Green

'10 • PAC-SM-143
SW1 Switches for setting
Notes 1. indicates wiring on site. P Pink
‫ ޓޓ‬2. See the wiring diagram of outside unit about the line between SW4 Back-up switch㧔Operation㧛Stop㧕 ATTENTION
indoor unit and outdoor unit. ‫ޓ‬Insulate with tape the removed line.

‫ ޓޓ‬3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec ԙ The LED of that removed connector will
‫ ޓޓ‬sheet of remote controller in case that the total length is more than 100m. not be able to make any indication.
‫ ޓޓ‬4. Do not put remote controller line alongside power source line.
CFI 1,2 Capacitor for FMI
CNB‫ ޓ‬Z Connector

Models FDEN60VD, 71VD, 100VD, 125VD, 140VD


F Fuse
FMl 1,2 Fan motor㧔with thermostat㧕
LED࡮2 Indication lamp㧔Green-Normal operation㧕
LED࡮3 Indication lamp㧔Red-Inspection㧕
LM Louver motor
SW2 Remote controller communication address
SW5 Plural units Master㧛Slave setting

ThI-R1 ThI-R2 ThI-R3 ThI-A SW6 Model capacity setting

Trl
t˚ t˚ t˚ t˚ SW7-1 Operation check, Drain motor test run

LM M TB1 Terminal blockާPower source㧕㧔‫غ‬mark㧕


220㨺240V
TB2 Terminal blockާSignal line㧕㧔‫غ‬mark㧕

OR
RD
BR
BL
P

RD
RD
ThermistorާRemote controller㧕

BK

BK
BK

BK

BR
BR

BK

BK

BK

BK

BK
BK
C 19V 24V Thc
Connecting line between TB1 1 2 3 4 5 CNW1 CNW2 1 2 3 4 5 6 1 2 Option
indoor unit and outdoor unit RD 5
CNJ WH WH BK CNN Y CNH +12 1
Thl -A ThermistorާReturn air㧕
1 RD
BK 2 XR1 㧔Operation㧕
Power source line 1 2
F㧔3.15A㧕 WH 3
X4 SW5
CNT 3 XR2 㧔Heating㧕 Thl -R1,2,3 ThermistorާHeat exchanger㧕
2 WH X6 X2
LED࡮2 LED࡮3 SW2
㧔Compressor ON㧕
-

F㧔3.15A㧕 BL 1 BL 4 XR3
SW6
Signal line 3 3 X1 X3 5 XR4 㧔Inspection㧕 Trl Transformer
122 -

CNW0
Earth Y㧛GN
RD CNR CNI CNB WH SW7 6
X1‫ ޓ‬3,6 Relay for FM
1 3 5 7 9 WH 1 3 BL 1 3 Control PCB XR5㧔Remote operation input :
CNM3 volt-free contact㧕
X4 Relay for DM

WH
C UH H M L

WH

BK
WH
WH

RD
BR

BK

BL

Wireless specification Wired specification ‫ع‬mark Closed-end connector


5
5
X Y TB2
CNB
AMP SW4 SW1
CNF1 CNF2
WH 5 5 WH LED2 LED3 LED4 TB2 Remote
CNB2 controller
Y㧛GN Y㧛GN
Receiver PCB X X
M M WH Thc
FMI 1 1 FMI 2 1 Y Y t˚
CNFI 1 CNFI 2
WH WH
OR

OR

OR

OR

Remote Color Marks


CF I 1 CFI 2 controller ̪When wired remote controller are used Mark Color Mark Color
Receiver PCB only㧔wireless type㧕 BK Black RD Red
Indication lamp㧔Green-Normal operation㧕 It is necessary to remove the line that is
LED2 BL Blue WH White
connected to the receiver.
LED3 Indication lamp㧔Yellow-Timer㧛Inspection㧕 Remove signal line connected to the receiver BR Brown Y Yellow
LED4 7-segment display from primary side of terminal block㧔X,Y㧕. OR Orange Y㧛GN Yellow㧛Green
PFA003Z820 A

Switches for setting P Pink


Notes 1. indicates wiring on site. SW1 ATTENTION

'10 • PAC-SM-143
‫ ޓޓ‬2. See the wiring diagram of outside unit about the line between SW4 Back-up switch㧔Operation㧛Stop㧕 ‫ޓ‬Insulate
Ԙ with tape the removed line.
indoor unit and outdoor unit. ԙ The LED of that removed connector will
‫ ޓޓ‬3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec not be able to make any indication.
‫ ޓޓ‬sheet of remote controller in case that the total length is more than 100m.
‫ ޓޓ‬4. Do not put remote controller line alongside power source line.
(d) Duct connected-Low / Middle static pressure type (FDUM)
Color Marks

Models FDUM50VD, 60VD, 71VD


Mark Color
CFI1 Capacitor for FMI
BK Black
BL Blue CNB~Z Connector
BR Brown DM Drain motor
GR Gray
RD Red F Fuse
WH White ThI-R1 ThI-R2 ThI-R3 ThI-A FMI1 Fan motor(with thermostat)
Y Yellow
t° t° t° t° FS Float switch
Y/GN Yellow/Green TrI
LED・2 Indication lamp(Green-Normal operation)
220ー240V
LED・3 Indication lamp(Red-Inspection)
19V 24V SW2

GR

GR

RD
RD
BK

BK

BK

BK

BK

BK

BK

BK

BR
BR
Remote controller communication address
Control PCB 1 2 3 4 5 6 1 2
CNW1 CNW2
CNN CNH WH BK SW5 Plural units Master/Slave setting
Connecting line between TB1 Y BK Option
5 +12 1 SW6 Model capacity setting
indoor unit and outdoor unit 1 LED・2
RD RD

SW2
2 XR1 (Operation)
F(3.15A) WH 3 SW5 SW7-1 Operation check, Drain motor test run
2
WH
Power source line 1 2 CNT 3 XR2 (Heating)
CNW0 SW6 BL
F(3.15A) 1
X6 X2 X4 LED・3 4 XR3 (Compressor ON) TB1 Terminal block(Power source)(□mark)
3
BL
Signal line 3 RD
SW7 5 XR4 (Inspection)
Earth Y/GN X1 X3 6 TB2 Terminal block(Signal line)(□mark)
-

CNB XR5(Remote operation : Thc


CNR CNI WH volt-free contact)
Thermistor(Remote controller)
123 -

1 3 5 7 9 WH 1 3 BL 1 3
C UH H M L
Thl -A Thermistor(Return air)
CNM3

WH
WH

BK
BR

RD

RD
WH
Thl -R1,2,3 Thermistor(Heat exchanger)
WH

RD
BR

BK

BL
F(0.16A) X Y TB2
Trl Transformer

WH
CNR2
BL X Y X1~3,6 Relay for FM
CNF3

Y
WH

Y
5
Remote X4 Relay for DM
M
Y/GN
FS controller
t° Thc
FMI1 1~
DM M
1~
CFI1
PJR002Z244 B

Notes 1. indicates wiring on site.


   2. See the wiring diagram of outside unit about the line between

'10 • PAC-SM-143
inside unit and outside unit.
   3. Use twin core cable(0.3mm 2 X2)at remote controller line. See spec
   sheet of remote controller in case that the total length is more than 100m.
   4. Do not put remote controller line alongside power source line.
Color Marks
Mark Color

Models FDUM100VD, 125VD, 140VD


CFI 1,2 Capacitor for FMI
BK Black
BL Blue CNB‫ޓ‬Z Connector
BR Brown DM Drain motor
GR Gray
RD Red F Fuse
WH White ThI -R1 ThI -R2 ThI -R3 Th I -A FMl 1,2 Fan motor㧔with thermostat㧕
Y Yellow
t° t° t° t° FS Float switch
Y㧛GN Yellow㧛Green Tr I
LED࡮2 Indication lamp㧔Green-Normal operation㧕
220㨺240V
LED࡮3 Indication lamp㧔Red-Inspection㧕
SW2 Remote controller communication address

GR

GR
19V 24V

RD
RD
BK

BK

BK

BK

BK

BK

BK

BK

BR
BR
Control PCB 1 2 3 4 5 6 1 2
CNW1 CNW2 Plural units Master㧛Slave setting
CNN CNH WH BK SW5
Connecting line between TB1 Y BK Option
RD 5
+12 1 SW6 Model capacity setting
indoor unit and outdoor unit 1 LED࡮2
RD
2 XR1 㧔Operation㧕
F㧔3.15A㧕 WH 3 SW5 SW2 SW7-1 Operation check, Drain motor test run
2
WH
Power source line 1 2 CNT 3 XR2 㧔Heating㧕
CNW0
F㧔3.15A㧕 BL 1
X6 X2 X4 SW6
LED࡮3
BL 4
XR3 㧔Compressor ON㧕 TB1 Terminal blockާPower source㧕㧔‫غ‬mark㧕
3
RD
Signal line 3
SW7 5 XR4 㧔Inspection㧕
Earth Y㧛GN X1 X3 6 TB2 Terminal blockާSignal line㧕㧔‫غ‬mark㧕
XR5㧔Remote operation : Thc ThermistorާRemote controller㧕
-

CNB WH
1 3 5 7 9
CNR 1 3 CNI BL 1 3
volt-free contact㧕
WH
Thl -A ThermistorާReturn air㧕
124 -

CNM3 C UH H M L

WH

WH
BR

RD

RD

BK
WH
Thl -R1,2,3 ThermistorާHeat exchanger㧕
WH

RD
BR

BK

BL
F㧔0.16A㧕 X Y TB2
Trl Transformer

WH
5
5
CNR2
BL X Y X1‫ޓ‬3,6 Relay for FM
CNF3 CNF4

Y
Y
WH WH
5 5
Remote X4 Relay for DM
Y㧛GN Y㧛GN
FS controller
M M
t° Thc ‫ع‬mark Closed-end connector
FM I 1 1
FMI 2 1
DM M
1㨪
CF I 1 CFI 2

Notes 1.  indicates wiring on site.


PJR002Z245 B

‫ ޓޓ‬2. See the wiring diagram of outside unit about the line between

'10 • PAC-SM-143
inside unit and outside unit.
‫ ޓޓ‬3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
‫ ޓޓ‬sheet of remote controller in case that the total length is more than 100m.
‫ ޓޓ‬4. Do not put remote controller line alongside power source line.
(e) Duct connected-High static pressure type (FDU)
Model FDU71VD
Color Marks
Mark Color Mark Color CF I Capacitor for FMI
BK Black P Pink CNB Z Connector
BL Blue RD Red
DM Drain motor
BR Brown WH White
GR Gray Y Yellow F Fuse
OR Orange Y㧛GN Yellow㧛Green FMI Fan motor㧔with thermostat㧕
FS Float switch
Thl -R1 Thl -R2 Thl -R3 Thl -A
LED࡮2 Indication lamp㧔Green-Normal operation㧕
FS Trl t˚ t˚ t˚ t˚
LED࡮3 Indication lamp㧔Red-Inspection㧕
220㨺240V SW2 Remote controller communication address
SW6 Model capacity setting
19V 24V

GR

GR
RD

RD

RD
RD
BK

BK

BR
BR

BK

BK

BK

BK

BK

BK
SW7-1 Operation check, Drain motor test run
Control PCB CNI CNW1 CNW2 1 2 3 4 5 6 1 2
Connecting line between TB1 BL WH BK CNN CNH TB1 Terminal blockާPower source㧕㧔‫غ‬mark㧕
5 Y BK
Option
indoor unit and outdoor unit 1 RD RD
LED࡮2 +12 1 TB2 Terminal blockާSignal line㧕㧔‫غ‬mark㧕
-

F㧔3.15A㧕
XR1
Power source line 1 2 2 WH WH 3
SW2 SW6
2 㧔Operation㧕
Thc ThermistorާRemote controller㧕
125 -

F㧔3.15A㧕
1
CNW0 X6 X2 X4 CNT 3 XR2 㧔Heating㧕
Signal line 3 3 BL RD
LED࡮3 SW7 BL 4 XR3 㧔Compressor ON㧕 Thl -A ThermistorާReturn air㧕
Earth Y㧛GN X1 X3 5 XR4 㧔Inspection㧕
ThermistorާHeat exchanger㧕
6
Thl -R1,2,3
CNM3
1 3 5 7 9
CNR CNB XR5㧔Remote operation input: Trl Transformer
WH
WH WH volt-free contact㧕
C UH H M L 1 3 1 3 X1‫ޓ‬3,6 Relay for FM

WH

BK
WH
WH

X4 Relay for DM
RD
BK

BR
BR

BL

X Y TB2
F㧔0.16A㧕 ‫ع‬mark Closed-end connector
BL

WH

CNR2
BL
X Y
Remote
Y

Controller
Y㧛GN M M t˚ Thc
1 1 DM
FMI
OR
Y

CFI‫ޓ‬

'10 • PAC-SM-143
PJD001D304

Notes 1. indicates wiring on site.


‫ ޓޓ‬2. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
‫ ޓޓ‬3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
‫ ޓޓ‬sheet of remote controller in case that the total length is more than 100m.
‫ ޓޓ‬4. Do not put remote controller line alongside power source line.
Models FDU100VD, 125VD, 140VD
Color Marks
Mark Color Mark Color CF I Capacitor for FMI
BK Black P Pink CNB‫ޓ‬Z Connector
BL Blue RD Red
DM Drain motor
BR Brown WH White
GR Gray Y Yellow F Fuse
OR Orange Y㧛GN Yellow㧛Green FMI Fan motor㧔with thermostat㧕
FS Float switch
Thl -R1 Thl -R2 Thl -R3 Thl -A
LED࡮2 Indication lamp㧔Green-Normal operation㧕
FS Trl t° t° t° t°
LED࡮3 Indication lamp㧔Red-Inspection㧕
220㨺240V SW2 Remote controller communication address
SW6 Model capacity setting
19V 24V

GR

GR
RD

RD

RD
RD
BR
BR
BK

BK

BK

BK

BK

BK

BK

BK
SW7-1 Operation check, Drain motor test run
Control PCB CNI CNW1 CNW2 1 2 3 4 5 6 1 2
Connecting line between TB1 BL WH BK CNN CNH TB1 Terminal blockާPower source㧕㧔‫غ‬mark㧕
5 Y BK
Option
indoor unit and outdoor unit 1 RD

F㧔3.15A㧕
RD
LED࡮2 +12 1 TB2 Terminal blockާSignal line㧕㧔‫غ‬mark㧕
WH 3 XR1
Power source line 1 2 2 WH
SW2
2 㧔Operation㧕
Thc ThermistorާRemote controller㧕
-

SW6
F㧔3.15A㧕
1
CNW0 X6 X2 X4 CNT 3 XR2 㧔Heating㧕
Signal line 3 3 BL
126 -

RD
LED࡮3 SW7 BL 4 XR3 㧔Compressor ON㧕 Thl -A ThermistorާReturn air㧕
Earth Y㧛GN X1 X3 5 XR4 㧔Inspection㧕
ThermistorާHeat exchanger㧕
6
Thl -R1,2,3
CNM3
1 3 5 7 9
CNR CNB XR5㧔Remote operation input: Trl Transformer
WH
WH WH volt-free contact㧕
WH

RD

F㧔5A㧕 F㧔5A㧕
C UH H M L 1 3 1 3 X1‫ޓ‬3,6 Relay for FM

WH

BK
WH
WH

RD

BR
BR

X4 Relay for DM
BK

BL
WH

RD

X Y TB2
F㧔0.16A㧕 ‫ع‬mark Closed-end connector
P
P

52FL,FM,FH Electromagnetic contactor for FMI


WH

52FH 52FM 52FL


52FH 52FM 52FL CNR2
BL
X Y
RD
BK

BL

WH

WH

WH

C UH M L Remote
Y

Controller
WH

RD
BK

BL

M t° Thc
1 DM
Y㧛GN M
1
FMI
OR
Y

CFI
PJD001Z217 B

'10 • PAC-SM-143
Notes 1. ‫ޓ‬indicates wiring on site.
‫ ޓޓ‬2. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
‫ ޓޓ‬3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
‫ ޓޓ‬sheet of remote controller in case that the total length is more than 100m.
‫ ޓޓ‬4. Do not put remote controller line alongside power source line.
Color Marks

Models FDU200VD, 250VD


Mark Color Mark Color CFI 1,2 Capacitor for FMI
BK Black P Pink CNB Z Connector
BL Blue RD Red
ThI-R1 ThI-R2 ThI-R3 Th I-A F Fuse
BR Brown WH White
t t t t Tr I FC Fan controller
GR Gray Y Yellow 220ー240V
OR Orange Y/GN Yellow/Green FMI 1,2 Fan motor(with thermostat)
FS Float switch

GR

GR

RD
RD
BK

BK

BK

BK

BK

BK

BK
BK

BR
BR
19V 24V Indication lamp(Green-Normal operation)
LED・2
1 2 3 4 5 6 1 2 CNW1 CNW2
Connecting line between TB1 CNN
Y
CNH WH BK LED・3 Indication lamp(Red-Inspection)
F(3.15A) RD BK Option
1
5
indoor unit and outdoor unit RD +12 1
SW2 Remote controller communication address
F(3.15A) WH 3 LED・2 2 XR1 (Operation)
Power source line 1 2 2 WH WH
CNW0 X6 X2
SW6
CNT 3 XR2 (Heating) SW6 Model capacity setting
SW7 BL 4 XR3 (Compressor ON)
Signal line 3 3 BL 1 RD
5 XR4 (Inspection) SW7-1 Operation check, Drain motor test run
WH

RD
X1 X3 LED・3 SW2
Earth Y/GN 6
XR5(Remote operation input: TB1 Terminal block〔Power source)(□mark)
volt-free contact) Terminal block〔Signal line)(□mark)
F F TB2
(6.3A) (6.3A) CNM3 1 CNI CNB
Control PCB 3 5 7 9 BL WH Thermistor〔Remote controller)
2 1
WH Thc
C UH H M L 1 3
-

RD

RD
RD

Thl -A Thermistor〔Return air)

WH
BK
WH

RD
BR

BK

BL
127 -

X Y TB2 Thl -R1,2,3 Thermistor〔Heat exchanger)


P

P
X Y Trl Transformer
52FL 52FH 52FL 52FH

WH

RD
RD

BR
BK
X1 3,6 Relay for FM
RD
BK FS
RD
BK

CNF2 52FH 52FL Remote


CNF3 Controller
WH WH CNFX WH t
Closed-end connector
RD

Thc
BK

RD

■mark
BK

CNF5 Option

WH

WH
WH
Electromagnetic contactor for FMI
RD

52FL,FH
BK

H CNF2 H CNF5 CNF3


L WH L WH WH
Y/GN M Y/GN M
1
Y Y CF I1 1
Y Y Y CF I2
FMI 1 OR OR FMI 2 OR OR OR
WH
WH

CNF2 CNF5
WH WH
WH
WH

CNF3
WH
WH
PJD001Z218 B

Notes 1.  indicates wiring on site.

'10 • PAC-SM-143
   2. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
   3. Use twin core cable(0.3mm 2 X2)at remote controller line. See spec
   sheet of remote controller in case that the total length is more than 100m.
   4. Do not put remote controller line alongside power source line.
(2) Outdoor units
Models SRC40ZIX-S, 50ZIX-S, 60ZIX-S
POWER SOURCE 1㨪220㨺240V 50Hz㧛1㨪220V 60Hz

Item Description
CM Compressor motor
CNEEV㨪20S Connector
L EEV Electric expansion valve㧔coil㧕
FMo Fan motor

㧔OR㧕
㧔Y㧕
L Reactor

TERMINAL PWB ASSY 㧔MAIN㧕 T1,2 Terminal block


PWB ASSY 㧔SUB㧕
BLOCK POWER TH1 Heat exchanger sensor㧔outdoor unit㧕

T1

T2
T1 FUSE
TRANSISTOR
㧔BK㧕 RIN F8 F2 TH2 Outdoor air temp.sensor
L RO P U 㧔RD㧕
250V 20A 㧔BK㧕 R U

250V 10A
㧔WH㧕 S IN 250V 20A ACTIVE 250V 20A TH3 Discharge pipe temp.sensor
N +

F10
+
+
NU V 㧔WH㧕 M
FILTER V
㧔WH㧕 SO 㧔WH㧕 S NV 3㨪 20S Solenoid valve for 4 way valve
㧔BR㧕 UNIT W 㧔BK㧕
㧔Y㧛G㧕 NW W CM
R OUT S-1 㧔WH㧕 S-2
㧔Y㧛G㧕 G1
TERMINAL 㧔BK㧕
BLOCK CNMAIN CNSUB
CN20S Mark Color
T2 㧔RD㧕
F3 250V 1A
BK Black
1
BR Brown

250V 2A
TO INDOOR UNIT 2

F1
-

M
N OR Orange
POWER WIRES 1 2 㧔RD㧕 C-2 CNFAN
3
128 -

N
SWITCHING POWER FMo
SIGNAL WIRE 3 CIRCUIT
RD Red
㧔Y㧛G㧕 WH White
CNTH CNEEV
Y Yellow
Y㧛G Yellow㧛Green

20S
tࠑ tࠑ tࠑ M

EEV 5 or 6 wires
TH1 TH2 TH3

Power cable, indoor-outdoor connecting wires

Model MAX running current Power cable size Power cable length indoor-outdoor Earth wire size
㧔A㧕 㧔mm2 㧕 㧔m㧕 wire size x number 㧔mm㧕

40 12 21

50 2.0 Ǿ1.6mm x 3 Ǿ1.6mm


14 18
60

The specifications shown in the above table are for units without heaters. For units with heaters, refer
RWC000Z214 A

to the installation instructions or the construction instructions of the indoor unit.


Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen

'10 • PAC-SM-143
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
POWER SOURCE 1∼220ー240V 50Hz/1∼220V 60Hz
TB Item Description
TB F(20A)
RD OR
L1 1 TO INDOOR UNIT CnA∼Z Connector
WH GR

Model FDC71VN
N 2
3
[ POWER WIRES
SIGNAL WIRE
1
3
2
] CH Crankcase heater
Y/GN
CM Compressor motor
F Fuse
5 or 6 wires 5 or 6 wires
Y/GN T2 T1 F6(5A) T8 T9 SM2 SM1 FMO1 FM01 Fan motor
T4
RD IPM Intelligent power module
WH
T5
CNO2
NOISE FILTER
PWB3
T10
M M M
T6 (WH) T13 T11 L Reactor
LED1 Indication lamp(GREEN)

Y/GN
Indication lamp(RED)

WH

WH

WH
OR

OR

OR
RD

RD

RD
BR

BR

BR
LED2

BL

BL

BL
Y

Y
WH

GR
RD

BR
Low pressure sensor
BK

3 1 1 3 6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 1 LPT
T21 T22 CNO1 CNW CNW2 CNEEV2 CNEEV1 CNFAN1
(WH)
BK
(WH) (OR) (RD) (WH) (WH) SM1 Expansion valve for cooling
CNG2 CNG1
INVERTER (BK) (BK)
Expansion valve for heating
T24 BL SM2
PWB2 CNI2 CNI1 CONTROL CNO1
BK
ON ON

L
IPM (WH)
BL
(WH) PWB1 (WH) 1 2 3 4
CNO1 SW5
1 2 3
SW8 SW9
SV1 Solenoid valve
T25 CNI4 CNI3 (WH) Mark Color
(WH) (WH) 52X1 52X3 SW9 Pump down switch
U V W T26 T27
52X4
BK Black SW3,5,7,8 Local setting switch
LED1 LED2 ON ON
RD

BK
WH

BL
RD

BL Blue
BL

RD CNO2
V W
(BK) 1 2 3 4 1 2 3 TB Terminal block
+ BL CNA1 CNO2 SW3 SW7
U
MS C1
RD
(WH) (BK) BR Brown THo-A Thermistor(Outdoor air temp.)
3∼ BL CNA2 CNR CNS CNN CNH CNTH CNIP CNPS CNB GR Gray Thermistor(Discharge pipe temp.)
(WH) (WH) (RD) (Y) (P) (WH) (Y) (WH) (RD) THo-D
P Pink THo-IPM Thermistor(IPM)
CM

WH
-

RD
BR

BR

BK

BK

BK
BK

BK
BK

BK
BK

BK
BK

BK
BK

BK

BK
BK
BL

BL

BL

BL
OR Orange THo-R1,2 Thermistor(Heat exchanger pipe temp. )
129 -

t° t° t° t° t° t°
CH 20S SV1 LPT RD Red THo-S Thermistor(Suction pipe temp.)
WH White 20S Solenoid valve for 4 way valve
63H1 THo-R1 THo-D THo-S THo-A THo-IPM THo-R2
Y Yellow 52X1 Auxilliary relay(for CH)
Y/GN Yellow/Green 52X3 Auxilliary relay(for 20S)
52X4 Auxilliary relay(for SV1)
63H1 High pressure switch
Local setting switch SW3(Set up at shipment OFF)
The defrosting operation interval becomes shorter
Defrost control change by turning ON this switch. This switch should be
Power cable, indoor-outdoor connecting wires SW3-1
turned ON in the area where outside temperature
becomes below the freezing point.
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size When this switch is turned ON, the outdoor unit
(A) (mm 2 ) (m) wire size x number (mm) fan will run for 30 seconds in every 10 minutes,
SW3-2 Snow guard fan control when outdoor temperature falls to 3 or lower and
the compressor is not runnning when the unit is used
71 17 3.5 21 φ1.6mm x 3 φ1.6 in a very snowy country, set this switch to ON.
Method of trial operation
The specifications shown in the above table are for units without heaters. For units with heaters, refer 1 Trial operation can be performed by using SW3-3,4.
to the installation instructions or the construction instructions of the indoor unit. 2 Compressor will be in the operation when
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen SW3-3 is ON.
PCA001Z538

SW3-3,4 Trial operation 3 Cooling trial operation will be performed when


along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no SW3-4 is OFF, and heating trial operation when
SW3-4 is ON.

'10 • PAC-SM-143
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
4 Be sure to turn OFF SW3-3 after the trial operation
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation is finished.
in effect in each country.
a
POWER SOURCE 1∼220ー240V 50Hz/1∼220V 60Hz

TB Item Description
TB F(30A) F(8A)
RD L1i RD
L1 1
WH
1 CnA∼Z Connector
N
WH
Ni NOISE FILTER 2 2 TO INDOOR UNIT
PWB3 E GN
3 CH Crankcase heater
E1 GN POWER WIRES 1 2

Models FDC100VN, 125VN, 140VN


L1o No
GN
SIGNAL WIRE 3 CM Compressor motor

RD
5 or 6 wires 5 or 6 wires
CT Current sensor

WH
CT SM1 SM2 FMO1 DM Diode module
F Fuse
M M M
DM FM01 Fan motor
+ -
IPM Intelligent power module

WH

WH

WH
OR

OR

OR
RD

RD

RD
L Reactor

BR

BR

BR
BL

BL

BL
Y

Y
RD

BL

WH

WH
6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 1 LED1 Indication lamp(GREEN)

RD

BL
P1 N1 CNW CNW2 CNEEV1 CNEEV2 CNFAN1
(BK) (OR) (WH) (RD) (WH) LED2 Indication lamp(RED)
INVERTER CNI2 BL CNI1
PWB2 (WH) (WH) LPT Low pressure sensor
CONTROL
IPM CNI4
(WH)
BL CNI3
(WH) PWB1 SM1 Expansion valve for cooling
CNACT1
ON ON Mark Color SM2 Expansion valve for heating
52X1 52X3 OFF OFF
U V W P2 N2 (WH) P N2
1 2 3 4 1 2 3 4 BK Black SW1 Pump down switch
LED1 LED2 SW3 SW5 SW1
RD

RD
BK
WH

BL

BL
RD

BL Blue
BL

RD
V
SW3,5 Local setting switch
W BL CNA2
U + -
(WH) BR Brown
MS P
RD TB Terminal block
3∼ A/F MODULE +
CNA1
N2
BL
(WH)
CNR
(WH)
CNS
(RD)
CNH
(BR)
CNTH
(WH)
CNIP
(Y)
CNPS
(WH)
CNB
(RD)
GN Green THo-A Thermistor(Outdoor air temp.)
L1 L2

CM GR Gray THo-D Thermistor(Discharge pipe temp.)

WH
RD
RD

RD
BR

BR

BK

BK

BK
BK

BK
BK

BK
BK

BK

BK
BK
BL

BL

Y
Y
P Pink THo-IPM Thermistor(IPM)
t° t° t° t° t° t°
-

L CH 20S OR Orange THo-R1,2 Thermistor(Heat exchanger pipe temp. )


130 -

LPT RD Red THo-S Thermistor(Suction pipe temp.)


63H1 THo-R1 THo-D THo-S THo-A THo-IPM THo-R2
WH White 20S Solenoid valve for 4 way valve
Y Yellow 52X1 Auxilliary relay(for CH)
Power cable, indoor-outdoor connecting wires Y/GN Yellow/Green 52X3 Auxilliary relay(for 20S)

Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size 63H1 High pressure switch
(A) (mm 2) (m) wire size x number (mm) Local setting switch SW3(Set up at shipment OFF)
The defrosting operation interval becomes shorter
100 by turning ON this switch. This switch should be
SW3-1 Defrost control change
turned ON in the area where outside temperature
125 24 5.5 25 φ1.6mm x 3 φ1.6 becomes below the freezing point.
140 When this switch is turned ON, the outdoor unit
fan will run for 30 seconds in every 10 minutes,
※At the connection with the duct type indoor unit. SW3-2 Snow guard fan control when outdoor temperature falls to 3 C or lower and
the compressor is not runnning when the unit is used
MAX over current Power cable size Power cable length indoor-outdoor Earth wire size in a very snowy country, set this switch to ON.
Model
(A) (mm 2) (m) wire size x number (mm) Method of trial operation
1 Trial operation can be performed by using SW3-3,4.
100 25 24 2 Compressor will be in the operation when
5.5 SW3-3 is ON.
125 27 22 φ1.6mm x 3 φ1.6 SW3-3,4 Trial operation 3 Cooling trial operation will be performed when
SW3-4 is OFF, and heating trial operation when
PCA001Z539

140 28 8 32 SW3-4 is ON.


4 Be sure to turn OFF SW3-3 after the trial operation

'10 • PAC-SM-143
is finished.

The specifications shown in the above table are for units without heaters. For units with heaters, refer
to the installation instructions or the construction instructions of the indoor unit.
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
a
POWER SOURCE 3N∼380ー415V 50Hz
TB
RD RD
L1 L1i L1o
L2
WH
L2i F(8A) L2o
WH Item Description
BL BL
L3 L3i L3o
1 3
N
BK
Ni No
BK
CnA∼Z Connector
NOISE FILTER CT
CN1
PWB3

Models FDC100VS, 125VS, 140VS


GN
52C
CH Crankcase heater
INVERTER

GN
CN2-1 2 4
PWB2 CM Compressor motor

RD

BL
T12 GN
AC1 AC2 AC3
G
GN CT Current sensor
RD CNR
R5 DM BK (WH)
K DM Diode module

Va5
+4 -6 RD U
R1
U F Fuse
IPM WH V MS
U L
3∼

RD
RD RD RD
V FM01 Fan motor

RD
TB5
BL
W
+ P
R2
R3 C1 W IPM Intelligent power module
CM
WH L Reactor
+
R4 C2
LED1 Indication lamp(GREEN)
THo-IPM THo-R2 THo-A THo-S THo-D THo-R1 BL BL
TB6
N LED2 Indication lamp(RED)
t° t° t° t° t° t° 52C LPT RD
CNW2 LPT Low pressure sensor
BL (WH)

SM1 Expansion valve for cooling


WH

WH
RD

WH
RD
RD
BK

BK
BK

BK
BK

BK
BK

BK
BK
Y
Y

RD
BK
BL
BK

RD
TB CNW CNIP CNB CNTH CNM CNPS
CNW1 SM2 Expansion valve for heating
TO INDOOR UNIT 1
RD (BK) (Y) (RD) (WH) (GR) (WH)
CNI 3
18V BK (WH) Mark Color
BK 15V
POWER WIRES 1 2
2
BL
CNW2
BK Black SW1 Pump down switch
3 (OR) CONTROL
SIGNAL WIRE 3
PWB1 SW3,5 Local setting switch
CNI1 BL CNI2 BL Blue
(WH) (WH)

BR Brown TB Terminal block


RD
52X1 52X3
1 2 3 4 1 2 3 4
CNA1
RD
CNO1 GR Gray THo-A Thermistor(Outdoor air temp.)
(WH) BL BL (RD)
52X6 LED1 LED2 SW1
BK
SW3 SW5
P Pink THo-D Thermistor(Discharger pipe temp.)
CNH
BK (BR) RD
THo-IPM Thermistor(IPM)
-

CNA2
CNR CNS CNEEV1 CNEEV2 CNFAN1 (WH) BL OR Orange
(WH) (RD) (WH) (RD) (WH)

RD Red THo-R1,2 Thermistor(Heat exchanger pipe temp. )


131 -

63H1 1 2 3 4 5 6 1 2 3 4 5 6 1 4 5 6 7
BR

BR

BL

BL

WH
WH White THo-S Thermistor(Suction pipe temp.)
WH

WH

OR
RD

BR
BL
OR

OR
RD

RD
BR

BR
BL

BL
Y

CH 20S Y Yellow 20S Solenoid valve for 4 way valve


M M M
Y/GN Yellow/Green 52X1 Auxilliary relay(for CH)
SM1 SM2 FMo1 52X3 Auxilliary relay(for 20S)
5 or 6 wires 5 or 6 wires
52X6 Auxilliary relay(for 52C)

Local setting switch SW3(Set up at shipment OFF) 63H1 High pressure switch
Power cable, indoor-outdoor connecting wires
The defrosting operation interval becomes shorter
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size by turning ON this switch. This switch should be
SW3-1 Defrost control change
(A) (mm 2) (m) wire size x number (mm) turned ON in the area where outside temperature
becomes below the freezing point.
100 When this switch is turned ON, the outdoor unit
125 15 3.5 27 φ1.6mm x 3 φ1.6 fan will run for 30 seconds in every 10 minutes,
SW3-2 Snow guard fan control when outdoor temperature falls to 3 C or lower and
140 the compressor is not runnning when the unit is used
in a very snowy country, set this switch to ON.
※At the connection with the duct type indoor unit.
Method of trial operation
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size 1 Trial operation can be performed by using SW3-3,4.
(A) (mm 2) (m) wire size x number (mm) 2 Compressor will be in the operation when
SW3-3 is ON.
100 16 26 SW3-3,4 Trial operation 3 Cooling trial operation will be performed when
PCA001Z540

SW3-4 is OFF, and heating trial operation when


125 18 3.5 23 φ1.6mm x 3 φ1.6
SW3-4 is ON.
140 19 21 4 Be sure to turn OFF SW3-3 after the trial operation

'10 • PAC-SM-143
is finished.

The specifications shown in the above table are for units without heaters. For units with heaters, refer
to the installation instructions or the construction instructions of the indoor unit.
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
a
Item Description
CnA∼Z Connector
POWER SOURCE 3∼380ー415V 50Hz/380V 60Hz
CH Crankcase heater
TB TB

Models FDC200VS, 250VS


F(10A)
RD RD CM Compressor motor
L1 RD
WH BK
1 TO INDOOR UNIT
L2 2
CT Current sensor
L3
N
BL
BK
BK
3
[ POWER WIRES
SIGNAL WIRE
1
3
2
] DM Diode module
GN F Fuse
L1i L2i L3i Ni SM1 SM2 FMO1 FMO2 FM01,02 Fan motor
NOISE FILTER
PWB3 E
GN
M M M M IPM Intelligent power module
L1o L2o L3o No
L Reactor
BK

WH
WH
LED1 Indication lamp(GREEN)
RD
RD
RD

BK
BL

WH

WH

WH

WH
OR

OR

OR

OR
RD

RD

RD

RD
BR

BR

BR

BR
BL

BL

BL

BL
Y

Y
LED2 Indication lamp(RED)

WH
6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 1 7 6 5 4 1

RD
BK

BK

BL
CT
CNW CNW2 CNEEV1 CNEEV2 CNFAN1 CNFAN2 LPT Low pressure sensor
(BK) (OR) (WH) (RD) (WH) (WH)

u 52X CONTROL SM1 Expansion valve for cooling


PWB1
RD

BL

RD
SM2 Expansion valve for heating
R5 AC1 AC2 AC3 CNW1 CNO1 CNA1 ON ON
+4
DM
(WH) (RD) BL (WH)
RD 52X1 52X3 52X6 OFF OFF Mark Color SW1 Pump down switch
BL
-6 DC FAN CNO2 CNA2 1 2 3 4 1 2 3 4
PWB4 (RD) BL (WH)
LED1 LED2 SW1 BK Black SW3,5 Local setting switch
SW3 SW5
TB Terminal block
GN

BK

L BL Blue
BR Brown THo-A Thermistor(Outdoor air temp.)
INVERTER CNI3 CNI1 CNR CNS CNM CNH CNU CNB CNTH CNPS
CNIP
P2 (WH) (WH) (WH) (RD) (GR) (BR) (BL) (RD) (WH) (Y) (WH)
THo-D Thermistor(Discharge pipe temp.)
P3
PWB2 GR Gray
Thermistor(Camp.undeneth temp.)

WH
RD
RD

RD
BR

BR

BK

BK

BK
BK

BK
BK

BK
BK

BK
BK

BK
BK

BK
THo-H

BL

BL

BL

BL
N2 IPM

Y
Y
P Pink
P N U V W t° t° t° t° t° t° t°
THo-IPM Thermistor(IPM)
-

CH 20S 52X OR Orange


WH
RD

BR

+
RD Red THo-R1,2 Thermistor(Heat exchanger pipe temp. )
132 -

LPT
V W
U 63H1 THo-H THo-R2 THo-R1 THo-D THo-S THo-A THo-IPM
MS WH White THo-S Thermistor(Suction pipe temp.)
+
3∼
Y Yellow 20S Solenoid valve for 4 way valve
CM Y/GN Yellow/Green 52X1 Auxilliary relay(for CH)
52X3 Auxilliary relay(for 20S)
52X6 Auxilliary relay(for 52X)

Power cable, indoor-outdoor connecting wires Local setting switch SW3(Set up at shipment OFF) 63H1 High pressure switch
The defrosting operation interval becomes shorter
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size by turning ON this switch. This switch should be
SW3-1 Defrost control change
(A) (mm)2 (m) wire size x number (mm) turned ON in the area where outside temperature
becomes below the freezing point.
When this switch is turned ON, the outdoor unit
200 19 3.5 21
φ1.6mm x 3 φ1.6 fan will run for 30 seconds in every 10 minutes,
250 22 5.5 31 SW3-2 Snow guard fan control when outdoor temperature falls to 3 or lower and
the compressor is not runnning when the unit is used
in a very snowy country, set this switch to ON.
※At the connection with the duct type indoor unit. Method of trial operation
1 Trial operation can be performed by using SW3-3,4.
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size
2 Compressor will be in the operation when
(A) (mm)2 (m) wire size x number (mm) SW3-3 is ON.
SW3-3,4 Trial operation 3 Cooling trial operation will be performed when
PCA001Z541

SW3-4 is OFF, and heating trial operation when


200 24 29
φ1.6mm x 3 SW3-4 is ON.
5.5 φ1.6
250 27 26 4 Be sure to turn OFF SW3-3 after the trial operation

'10 • PAC-SM-143
is finished.

The specifications shown in the above table are for units without heaters. For units with heaters, refer
to the installation instructions or the construction instructions of the indoor unit.
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
a
'10 • PAC-SM-143

4. PIPING SYSTEM
(1) Single type
Models SRC40, 50, 60ZIX-S

Indoor unit Outdoor unit


Cooling cycle Heating cycle

Service valve Outdoor air


(Flaare connecting) temp. sensor
Gas line
(TH2)
(ø12.7)
Thermistor Discharge pipe
(Heat temp. sensor
Check joint (TH3)
exchanger)
(ThI-R3)
Thermistor Muffler
(Return air) Muffler
4way valve
(ThI-A)
Heat
exchanger
Heat
exchanger
Compressor
Thermistor
(Heat Heat
exchanger) exchanger
sensor
(ThI-R2)
Electronic Capillary tube (TH1)
Thermistor Service valve expansion valve
(Heat (Flaare connecting) (EEV)
exchanger) Liquid line
(ThI-R1) (ø6.35) Capillary tube

Strainer

Model FDC 71

Indoor unit Outdoor unit


Cooling cycle Heating cycle
Thermistor Check joint
Indoor unit Outdoor unitjoint
Check
(ThO-S)
Gas line Cooling cycle Heating cycle
Muffler Low pressure
ø sensor
Check joint Outdoor air
Service valve 4way valve (PSL) temp. sensor
Gas line
Flare connecting
(ø12.7)
(Flare connecting) Thermistor (TH2)
Thermistor (ThO-A)
Thermistor (Heat exchanger) High pressure Discharge pipe
(Heat Service valve
switch temp. sensor
(ThI-R3) Thermistor
exchanger) (Flaare connecting) (TH3) Heat
Heat exchanger (63H1) (ThO-D)
(ThI-R3) exchanger
Check valve
Thermistor Strainer
Thermistor
(Return air) Thermistor Muffler Muffler
(Return air) 4way valve (ThO-R1)
(ThI-A) Compressor
(ThI-A) accumlator Heat
Thermistor exchanger
(Heat exchanger)
Heat
exchanger (ThI-R2) Compressor Thermistor
Compressor
(ThO-R2)
Thermistor
Thermistor (Heat exchanger)
(Heat Heat
exchanger)
(ThI-R1) Solenoid exchanger
Flare connecting valve sensor
(ThI-R2) Service valve (SV1) (TH1)
(Flare connecting) Electronic
Thermistor expansion valve
(Heat (EEV)
exchanger) Liquid line
Liquidline Service valve Strainer Strainer Strainer Strainer
(Flaare connecting)Electronic
Capillary tube Capillary tube
(ThI-R1) (ø6.35)
ø Electronic
expansion valve expansion valve
Strainer (EEVC) Receiver (EEVH)

- 133 -
'10 • PAC-SM-143

Models FDC 100, 125, 140


Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Gas line (ThO-A)
(ø15.88)
Service valve
Flare connecting (Flare connecting)
Check joint
Thermistor
(Heat exchanger) Heat exchanger
High pressure Check
(ThI-R3) switch valve Thermistor
Thermistor 63H1
(Return air) Muffler (ThO-S)
Lower pressure sensor
(ThI-A) Thermistor
(LPT)
Heat exchanger (ThO-D)
Thermistor
(ThO-R1)
Thermistor
(Heat exchanger)
(ThI-R2) (Discharge)
Accumlator
Thermistor Compressor
(Heat exchanger) Thermistor
(ThI-R1)
Check joint (Suction) (ThO-R2)
Flare connecting
Sub-cooling
coil

Liquid line Service valve


(ø9.52) (Flare connecting) Strainer Strainer Strainer Strainer

Electronic Electronic
expansion valve expansion valve
(cooling)(EEVC) (heating)(EEVH)

Receiver

Models FDC 200, 250


Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Muffler (ThO-A)
Gas line
Service valve
Flare connecting (Flare connecting)
Check joint
High pressure
Thermistor switch Lower pressure
(Heat exchanger) sensor
63H Check
(ThI-R3) (LPT)
valve
Thermistor Oil
(Return air) separator Heat exchanger
(ThI-A)
Strainer Thermistor
Heat exchanger (ThO-S)
Thermistor
(ThO-D)
Thermistor
(Heat exchanger)
(ThI-R2) Capillaly (Discharge) Thermistor Thermistor
tube (ThO-R1) (ThO-R2)
Thermistor Compressor
(Heat exchanger) (Suction)
(ThI-R1) Thermistor
Sub-cooling
Flare connecting Check joint (ThO-H) coil

Strainer Strainer Strainer Strainer

Liquid line Service valve Electronic Electronic


(Flare connecting) expansion expansion
valve valve
(cooling) Receiver (heating)(EEVH)
(EEVC)

●Refrigerant line (one way) pipe size


Model Gas line Liquid line Receiver
In case of ø9.52 : 40m
FDC 200 In case of ø22.22 : 35m
In case of ø12.7 : 70m
In case of ø25.4 orø28.58 : 70m
FDC 250 In case of ø12.7 : 70m

- 134 -
'10 • PAC-SM-143

(2) Twin type


Model FDC 71

Indoor unit Indoor unit Outdoor unit


Gas branch Cooling cycle Heating cycle
pipe
Thermistor Check joint
(ø12.7)
Gas line (ThO-S)
Check joint
(ø15.88) Muffler Low pressure
sensor
4way valve (PSL)
Service valve
Flare connecting (Flare connecting) Thermistor
Thermistor (ThO-A)
(Heat exchanger) High pressure
(ThI-R3) switch Thermistor
(63H1) Heat
Heat exchanger (ThO-D) exchanger
Check valve
Thermistor
Thermistor Muffler (ThO-R1)
(Return air)
Compressor
(ThI-A) accumlator
Thermistor
(Heat exchanger)
(ThI-R2) Compressor Thermistor
(ThO-R2)
Thermistor
(Heat exchanger)
(ThI-R1) Solenoid
Flare connecting valve
Service valve (SV1)
(ø6.35) (Flare connecting)

Strainer Strainer Strainer Strainer


Diameter joint Liquid line
of different (ø9.52) Electronic Electronic
Liquid branch expansion valve expansion valve
pipe (EEVC) Receiver (EEVH)
(ø9.52)

Models FDC 100, 125, 140


Gas branch pipe

( 50,60:ø12.7
71:ø15.88 )
Indoor unit Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Gas line (ThO-A)
(ø15.88)
Service valve
Flare connecting (Flare connecting)
Check joint
Thermistor
(Heat exchanger) Heat exchanger
High pressure Check
(ThI-R3) switch valve Thermistor
Thermistor 63H1
(Return air) Muffler (ThO-S)
Lower pressure sensor
(ThI-A) Thermistor
(LPT)
Heat exchanger (ThO-D)
Thermistor
(ThO-R1)
Thermistor
(Heat exchanger)
(ThI-R2) (Discharge)
Accumlator
Thermistor Compressor
(Heat exchanger) Thermistor
(ThI-R1)
Check joint (Suction) (ThO-R2)
Flare connecting
(ø6.35) Liquid line Sub-cooling
(ø9.52) coil

Service valve
(Flare connecting) Strainer Strainer Strainer Strainer
Diameter joint Liquid
of different branch pipe
(50,60 only) Electronic Electronic
(ø9.52) expansion valve expansion valve
(cooling)(EEVC) (heating)(EEVH)

Receiver

- 135 -
'10 • PAC-SM-143

Models FDC 200, 250

Gas branch pipe


(ø15.88)

Indoor unit Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Muffler (ThO-A)
Gas line

Service valve
Flare connecting (Flare connecting)
Check joint
High pressure
Thermistor switch Lower pressure
(Heat exchanger) sensor
63H Check
(ThI-R3) valve (LPT)
Thermistor Oil
(Return air) separator Heat exchanger
(ThI-A)
Strainer Thermistor
Heat exchanger Thermistor (ThO-S)
(ThO-D)
Thermistor
(Heat exchanger)
Capillaly (Discharge) Thermistor Thermistor
(ThI-R2) tube (ThO-R2)
(ThO-R1)
Compressor
Thermistor (Suction)
(Heat exchanger)
(ThI-R1) Thermistor
Sub-cooling
Flare connecting Check joint (ThO-H) coil

Liquid line Strainer Strainer Strainer Strainer

Service valve Electronic Electronic


(Flare connecting) expansion expansion
Liquid valve valve
branch pipe (cooling) Receiver (heating)(EEVH)
(EEVC)
(ø9.52)

●Refrigerant
Receiver
line (one way) pipe size
Model Gas line Liquid line
In case of ø9.52 : 40m
FDC 200 In case of ø22.22 : 35m
In case of ø12.7 : 70m
In case of ø25.4 or ø28.58 : 70m
FDC 250 In case of ø12.7 : 70m

- 136 -
'10 • PAC-SM-143

(3) Triple type


Model FDC 140

Gas branch
pipe
Indoor unit Indoor unit Indoor unit (ø12.7)
Cooling cycle Heating cycle
Check joint Thermistor
Gas line (ThO-A)
(ø15.88)
Flare connecting
Service valve 4way valve
Thermistor (Flare connecting) Check joint
(Heat exchanger)
(ThI-R3) High pressure Heat exchanger
Thermistor switch Check
(Return air) valve Thermistor
63H1
(ThI-A) Muffler (ThO-S) Lower pressure sensor
Heat exchanger Thermistor
(LPT)
(ThO-D)
Thermistor Thermistor
(Heat exchanger)
(ThO-R1)
(ThI-R1)

(Discharge)
Thermistor
(Heat exchanger) Accumlator
(ThI-R2) Compressor
Thermistor
Liquid branch pipe Check joint (Suction) (ThO-R2)
(ø9.52) Sub-cooling
coil

Liquid line Service valve


Flare connecting (Flare connecting) Strainer Strainer Strainer Strainer
(ø9.52)
(ø6.35)
Diameter joint
of different Electronic Electronic
expansion valve expansion valve
(cooling)(EEVC) (heating)(EEVH)

Receiver

Model FDC 200

Gas branch
pipe
(ø15.88)
Indoor unit Indoor unit Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Muffler (ThO-A)
Gas line
Flare connecting Service valve
(Flare connecting)
Thermistor Check joint
(Heat exchanger) High pressure
switch Lower pressure
(ThI-R3) sensor
Thermistor 63H Check
(Return air) valve (LPT)
(ThI-A) Oil
Heat exchanger separator Heat exchanger
Thermistor Strainer Thermistor
(Heat exchanger) Thermistor (ThO-S)
(ThI-R1) (ThO-D)

Thermistor
(Heat exchanger) Capillaly Thermistor Thermistor
(Discharge)
(ThI-R2) tube (ThO-R1) (ThO-R2)
Compressor
Liquid branch pipe (Suction)
(ø9.52) Thermistor
Sub-cooling
Check joint (ThO-H) coil
Liquid line
Strainer Strainer Strainer Strainer

Service valve Electronic Electronic


(Flare connecting) expansion expansion
valve valve
(cooling) Receiver (heating)(EEVH)
(EEVC)

Receiver
●Refrigerant line (one way) pipe size
Gas line Liquid line
In case of ø22.22 : 35m In case of ø9.52 : 40m
In case of ø12.7 : 70m

- 137 -
'10 • PAC-SM-143

(4) Double Twin type


Models FDC 200, 250

2nd branch
pipe of gas
(ø12.7)
1nd branch Outdoor unit Cooling cycle Heating cycle
Indoor unit Indoor unit
pipe of gas Check joint 4way valve Thermistor
Thermistor (ø15.88) Gas line (ThO-A)
Muffler
(ThI-R3)
Service valve
Branch pipe (Flare connecting)
Heat Check joint
(Brazing) High pressure
exchanger switch Lower pressure
Branch pipe sensor
Flare connecting (Brazing) 63H Check (LPT)
valve
Oil
Thermistor separator Heat exchanger
(ThI-A) Thermistor
Strainer
Thermistor (ThO-S)
(ThO-D)
Thermistor
(ThI-R1) Capillaly (Discharge) Thermistor Thermistor
Thermistor tube (ThO-R1) (ThO-R2)
Compressor
(ThI-R2) (Suction)
Flare connecting
Thermistor
(ø6.35) Sub-cooling
1nd branch Check joint (ThO-H) coil
pipe of liquid
Branch pipe
(Brazing) (ø9.52) Strainer Strainer Strainer Strainer

Liquid line Service valve Electronic Electronic


(Flare connecting) expansion expansion
valve valve
2nd branch (cooling) (heating)(EEVH)
pipe of liquid Branch pipe (EEVC) Receiver
(Brazing)
(ø9.52)
Diameter joint
of different Receiver

2nd branch
pipe of gas
(ø12.7) ●Refrigerant line (one way) pipe size
Indoor unit Indoor unit Model Gas line Liquid line
In case of ø9.52 : 40m
Thermistor FDC 200 In case of ø22.22 : 35m
In case of ø12.7 : 70m
(ThI-R3) In case of ø25.4 orø28.58 : 70m
FDC 250 In case of ø12.7 : 70m
Branch pipe
Heat (Brazing)
exchanger

Thermistor 1nd branch


pipe of liquid
(ThI-A)
(ø9.52)

Thermistor
(ThI-R1)
Thermistor
(ThI-R2)
Flare connecting
(ø6.35)
Branch pipe
(Brazing)

2nd branch
pipe of gas
(ø9.52)
Diameter joint
of different

- 138 -
'10 • PAC-SM-143

Preset point of the protective devices


Equipped FDC 71, 100, 125, 140
Parts name Mark SRC 40, 50, 60 models FDC 200, 250 models
unit models

Thermistor
OFF 63˚C
(for protection over-
ON 56˚C
loading in heating)
ThI-R Indoor unit
Thermistor OFF 1.0˚C
(for frost prevention) ON 10˚C

Thermistor
Tho-R OFF 53˚C OFF 51˚C
(for protection high Outdoor unit
(TH1) ON 63˚C ON 65˚C
pressure in cooling.)

Thermistor
Tho-D OFF 115˚C OFF 115˚C OFF 135˚C
(for detecting dis- Outdoor unit
(TH3) ON 95˚C ON 85˚C ON 90˚C
charge pipe temp.)

High pressure switch OFF 4.15MPa


63H1 Outdoor unit —
(for protection) ON 3.15MPa

Low pressure sensor OFF 0.227MPa


LPT Outdoor unit —
(for protection) ON 0.079MPa

- 139 -
'10 • PAC-SM-143

5. APPLICATION DATA
(1) Installation of indoor unit
(a) Ceiling cassette-4way compact type (FDTC)

- 140 -
'10 • PAC-SM-143

2D786
D781 ① Before installation ③ Preparation before installation
l Install correctly according to the installation manual. l If suspension bolt becomes longer, do reinforcement of earthquake resistant.
l Confirm the following points:  For grid ceiling
 Unit type/Power supply specification  Pipes/Wires/Small parts  Accessory items When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
Accessory itme  In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
For unit hanging For refrigerant pipe For draom pipe
enough strength.
Flat washer Level gauge
Pipe cover(big)
Pipe cover
Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
DPVME (M10) (Insulation) (small)
l Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.

Ceiling opening, Suspension bolts pitch, Pipe position


8 4 1 1 4 1 1 1 1
For adjustment For heat For heat For heat For heat
 For unit hanging in hoisting in the insulation insulation
For pipe cover
fixing
insulation insulation
For drain pipe
connecting
For drain hose
mounting 530 (Suspension bolts pitch) F Decorative panel
unit's main body of gas pipe of liquid tube of drain socket of drain socket

Symbol Content

530( Suspension bolts pitch)


A Gas piping
B Liquid piping

② Selection of installation location for the indoor unit


F F C Drain piping
D Hole for wiring
E Suspension bolts
HFT F
Air outlet opening
j Select the suitable areas to install the unit under approval of the user. for ducting

326
350
ž Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use
TVDI
a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.

556
EMFE

67
 ž Areas where there is enough space to install and service. Control Air return

35
185 box Air supply grille
e. ž Areas where it can be drained properly. Areas where drain pipe descending slope can be taken. 190 223
D
21 □413
ž Areas where there is no obstruction of airflow on both air return grille and air supply port. 200 48 □700
Drain hose piece
ž Areas where fire alarm will not be accidentally activated by the air conditioner. (Accessory)
ž Areas where the supply air does not short-circuit. □570
(Installed on site)
140 6-φ4
ž Areas where it is not influenced by draft air. A B 145
325
C E
60 Holes for
tapping screws
ž Areas not exposed to direct sunlight.

88
Hole
ž Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.

140
248
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity

210
192

100
132

88
JDT condition and confirmed there is no problem. However, there is some risk of condensation drop 100

45 or more
he
DBUJPO
BUJPO if the air conditioner is operated under the severer condition than mentioned above.

35
Hanger plate for F
suspension bolt
l
IU If there is a possibility to use it under such a condition, attach additional insulation of 10 to
NJOH 20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
ž Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
ž Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit. ④ Installation of indoor unit
ZTBSF ž Areas where there is no influence by the heat which cookware generates.
ž Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. Work procedure
ž Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the 1. This units is designed for 2 x 2 grid ceiling.
operation. If necessary, please detach the T bar temporarily before you install it.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
controller and the air conditioner might not work properly.) side.
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not 2. Arrange the suspension bolt at the right position (530mm×530mm).
PO

O
 able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
is not enough, it could cause injury due to unit falling. 4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
l If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to Temporarily put the four lower nuts 88mm above the ceiling plane and the upper nuts on distant
cross communication. place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
N

s m When plural indoor units are installed nearby, keep them away for more than 4m. position, and then hang the indoor unit.
Control box
Space for installation and service
T bar Ceiling
OHT
l When it is not possible to keep enough space between indoor unit and wall or between indoor units, panel

close the air supply port where it is not possible to keep space and confirm there is no short circuit
eVTF
of airflow.
l Install the indoor unit at a height of more than 2.5m above the floor.
VOJU
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
BUFS
4000mm or more into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
Indoor unit Indoor unit put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.
Drain piping
FO
UP
O
UP Suspension bolt
Ceiling Refrigerant piping
XPSL Wall surface
1000mm or more
Nut (upper)
BO Decorative panel 2500mm or more
1000mm or more Flat washer
BQT  Obstacle
Spring washer
F Floor Nut (lower)
88mm
45mm
Level gauge

e Ceiling surface
TFSUP
FSUP
Use level gauges as Use level gauges as
reference, adjust the reference, adjust the
ng bottom to the face of bottom to the face of
30
30

FVOJU the indoor unit. the indoor unit.


Diffuser Diffuser
Level gauge
(insulation)
T-bar Level gauge Ceiling panel T-bar
Ceiling panel
(insulation)
When the ceiling panel comes below the T
bar, align the bottom of the level gauge to
the lower face of the ceiling panel.
Correct Wrong
e
TUCJUF
TUCJUF
Unit Unit

Touch the nut (lower) and Play is left between the fixture
washer without any play and the nut (lower) and washer.

y.

- 141 -
'10 • PAC-SM-143

④ Installation of indoor unit (continued) ⑥ Drain pipe (continued) ⑥ Dr


6. Make sure to install the indoor unit horizontally. Confirm the Work procedure Drain tes
levelness of the indoor unit with a level gauge or transparent Indoor unit 1. Make sure to insert the drain hose (the end mode of soft PVC) to the end of the step part of drain l After ins
hose filled with water. Keep the height difference at both ends of
the indoor unit within 3mm. hose
socket. leakage
7. Tighten four upper nuts and fix the unit after height and levelness Attach the hose clamp to the drain hose around 10mm from the end, and fasten the screw within l Do drai
adjustment. 5mm left to the nut. l For new
l Do not apply adhesives on this end. hanging
Caution 1. Pour wa
pipe cover (big) Joint for VP-20
(For insulation) (Prepare on site) pump s
l Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit (Accessory)
2. Make s
and it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the
leakage
fan. Unit
l Make sure to install the indoor unit horizontally and set the gap between the unit underside and The step part Drain hose Confirm
Drain socket
the ceiling plane properly. Improper installation may cause air leakage, dew condensation, water Drain hose VP-20 is opera
leakage and noise. (Accessory) (Prepare on site) check if
Connect
l Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the Clamp 3. Unplug
Drain socket (Accessory Pipe cover (small)
installation manual for decorative panel for details. (For insulation) on the d
l Make sure there is no gap between decoration panel and ceiling surface, and between decoration No adhesive allowed Pipe cover (small) (Prepare on site)
pipe pro
(For insulation)
panel and the indoor unit. The gap may cause air leakage, dew condensation and water leakage. (Accessory)
l In case decorative panel is not installed at the same time, or ceiling material is installed after the
Drain pum
unit installed, put the cardboard template for installation attached on the package (packing material Fasten the screw within 5 mm left to the nut.
of cardboard box) on the bottom of the unit in order to avoid dust coming into the indoor unit. Drain hose
 In case
Hose clamp
Drain p
Drain socket
For the
⑤ Refrigerant pipe work.
 In case
Caution
Metal plate Drain p
l Use the new refrigerant pipe. 10mm the Con
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. [ ① an
ž Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. Make s
ž Do not use thin-walled pipes. 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end
l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
refrigeration pipe installation. As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful l Make sure that the adhesive will not get into the supplied drain hose. ⑦ Wi
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. It may cause the flexible part broken after the adhesive is dried up and gets rigid.
l Do not use any refrigerant other than R410A. l Electric
l Do not bend or make an excess offset on the drain hose as shown in the picture.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting installat
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc. Bend or excess offset will cause drain leakage.
to the te
l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid Be sure
any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and l Use spe
compressor breakdown, etc.
not to a
l Use special tools for R410 refrigerant. Over 20mm l Do not
miscom
Work procedure
l Be sure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. l For the
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, 1. Remove
trap in the midway.
and then remove them.
l Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe 2. Hold ea
(Gas may come out at this time, but it is not abnormal.)
l Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) as close place to the unit as possible when connecting the drain pipe. 3. Fix the
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. l Do not set up air vent. 4. Install a
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
not twist and crush the pipes.
1.5m ~ 2m Supporting metal Trapped air will
Do a flare connection as follows: No bump
generate noises.
l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving Air vent No trap
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, Not touching the water
and then remove them. Insulation material
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the Descending slope greater than 1/100
nut for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned
in the table below. Make sure to hold the pipe on the indoor unit securely by a spanner when As wide as possible
tightening the nut in order to avoid unexpected stress on the copper pipe. l When sharing a drain pipe for more than one (about100mm)
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas unit, lay the main pipe 100mm below the drain
leakage inspection, and tighten both ends with attached straps. outlet of the unit. In addition, select VP-30 or
l Make sure to insulate both gas pipes and liquid pipes completely. bigger size for main drain pipe.
Incomplete insulation may cause dew condensation or water dropping. VP-30 or bigger
4. Refrigerant is charged in the outdoor unit. Descending stop greater than 1/100
4. Insulate the drain pipe.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual l Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause
attached to the outdoor unit. dew condensation and water leakage.
Strap (Accessory) Pipe cover (Accessory) After drainage test implementation, cover the drain socket part with pipe cover (small size),
Pipe diameter Tightening torque N·m then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
f 6.35 14 to 18 drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.
f 9.52 34 to 42
f 12.7 49 to 61
f 15.88 68 to 82 Drain up
f 19.05 100 to 120 The thickness of insulation should be 20mm or more.
l The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
⑥ Drain pipe water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
length and offset of the pipe within the limit shown in the figure below.
Caution
l Install the drain pipe according to the installation manual in order to drain properly. 295 to 325mm 100 or less
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and Drain hose
600mm or less

inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
Joint for VP-20
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
(Prepare on site)
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.

- 142 -
'10 • PAC-SM-143

⑥ Drain pipe (continued) ⑧ Panel installation


Drain test l After wiring work finished, install the panel on the indoor unit.
of drain l After installation of drain pipe, make sure that drain system work in good condition and no water l Refer to attached panel installation manual for details.
leakage from joint and drain pan. Check if the motor sound of drain pump is normal or not.
w within l Do drain test even if installation of heating season. Accessory items
l For new building cases, make sure to complete the test before
hanging the ceiling.
1. Pour water of about 1000cc into the drain pan in the indoor unit by 1 Hook 1 piece For fixing temporarily
or VP-20
e on site) pump so as not to get the electrical component wet. 2 Chain 2 pieces
2. Make sure that water is drained out properly and there is no water
leakage from any joints of the drain pipe at the test. 3 Bolt 4 pieces For installing the panel
Confirm that the water is properly drained out while the drain motor 4 Screw 1 piece For attaching a hook
VP-20 is operating. At the drain socket (transparent), it is possible to 5 Screw 2 pieces For attaching a chain
epare on site) check if the water is drained out properly.
3. Unplug the drain plug on the indoor unit to remove remaining water l Attach the panel on the indoor unit after electrical wiring work.
er (small)
sulation) on the drain pan after the test, and re-plug it. And insulate the drain l Refer to attached manual for panel installation for details.(See next page)
e on site)
pipe properly finally. Drain plug

Drain pump operation ⑨ Check list after installation


 In case electrical wiring work finished
l Check the following items after all installation work completed.
Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
Check if Expected trouble Check
work.
The indoor and outdoor units are fixed securely? Falling, vibration, noise
 In case electrical wiring work not finished
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, Inspection for leakage is done? Insufficient capacity
the Connector CNB is disconnected, and then the power supply (220-240VAC on the terminal block Insulation work is properly done? Water leakage
[ ① and ②] or [ Ⓛ and Ⓝ ] ) is turned ON. Water is drained properly? Water leakage
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test. Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
(the end There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
Earth wiring is connected properly? Electric shock
Cable size comply with specified size? PCB burnt out, not working at all
⑦ Wiring-out position and wiring connection Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
l Electrical installation work must be performed according to the installation manual by an electrical
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
l Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order
not to apply unexpected stress on the terminal.
l Do not put both power source line and signal line on the same route. It may cause
miscommunication and malfunction.
l Be sure to do D type earth work.
l For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
nd and/or
1. Remove a lid of the control box (1 screws).
the pipe 2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Fix the wiring with clamp.
4. Install a lid of the control box back to original place.
Single split (PAC) series
air will
noises. 6
6

Power source side terminal block

Earth
Wiring between indoor
and outdoor unit
Remote controller line

Wiring clamp
er

Signal side terminal block


may cause
VRF (KX) series
all size),
part of the 6
6

Power source side terminal block

ws for Earth
vertical Indoor power source line

ow of Signal line (shielded cord)


l pipe Remote controller line
Wiring clamp

Earth (signal line)


Signal side terminal block

PJA012D786
PJA012D781

- 143 -
'10 • PAC-SM-143

PJA012D783 a

Screw

- 144 -
'10 • PAC-SM-143

*1

*2

*1. This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2. For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.

- 145 - *
'10 • PAC-SM-143

 
(b) Ceiling cassette-4way type (FDT)

- 146 -
'10 • PAC-SM-143

- 147 -
'10 • PAC-SM-143

- 148 -
'10 • PAC-SM-143

(See next page)

- 149 -
'10 • PAC-SM-143

PJF012D003A A

- 150 -
'10 • PAC-SM-143

*2

*1

*1. This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2. For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.

- 151 - *
'10 • PAC-SM-143

 
(c) Ceiling suspended type (FDEN)

- 152 -
'10 • PAC-SM-143

- 153 -
'10 • PAC-SM-143

- 154 -
'10 • PAC-SM-143

*1

*2

*1. This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2. For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.

- 155 - *
'10 • PAC-SM-143

PJR012D319 A

(d) Duct connected-Low / Middle static pressure type (FDUM)

- 156 -
'10 • PAC-SM-143

- 157 -
'10 • PAC-SM-143

- 158 -
'10 • PAC-SM-143

Following table shows the maximum external static pressure for models adapted to the
fan setting speed (Hi, UH). Select at site the fan setting speed according to the external
static pressure.

Taps should not be used under external static pressure mentioned above.
Dew condensation may occur with the unit and wet the ceiling or furniture.
Do not use under external static pressure of 60Pa or less. Water drops may be
blown from the diffuser outlet of the unit and wet the ceiling or furniture.

- 159 -
'10 • PAC-SM-143

  PJD012D052 A
(e) Duct connected-High static pressure type (FDU)
1) Models FDU71 ~ 140

- 160 -
'10 • PAC-SM-143

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- 163 -
'10 • PAC-SM-143

2) Models FDU200, 250

- 164 -
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- 165 -
'10 • PAC-SM-143

- 166 -
'10 • PAC-SM-143

- 167 -
'10 • PAC-SM-143

  PJA012D729A A

Installation manual for wired remote controller


(2) Instullation manual for wired remote controller Connect the remote con
terminal block.
Connect the terminal of r
Read together with indoor unit's installation manual. with the terminal of indoo
WARNING (X and Y are no polarity)
Wiring route is as shown
Fasten the wiring to the terminal securely and hold the cable securely so as not to apply unexpected stress on the
depending on the pulling
terminal.
Loose connection or hold will cause abnormal heat generation or fire.
Make sure the power supply is turned off when electric wiring work. The wiring inside the rem
Otherwise, electric shock, malfunction and improper running may occur. The sheath should be pe
The peeling-off length of
CAUTION Pulling out from upper
DO NOT install the remote controller at the following places in order to avoid malfunction. X wiring : 215mm
(1) Places exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation Y wiring : 195mm
(2) Places near heat devices (5) Places exposed to oil mist or steam directly
(3) High humidity places (6) Uneven surface Install the upper case as
the screws.
In case of exposing cord
DO NOT leave the remote controller without the upper case.
In case the upper cace needs to be detached, protect the remote controller with a packaging box or bag in Installation and wiring of re
order to keep it away from water and dust.
Wiring of remote controll
Maximum prolongation o
Accessories Remote controller, wood screw (ø3.5 16) 2 pieces
If the prolongation is ove
Prepare on site Remote controller cord (2 cores) the insulated thickness in 1mm or more. But, wiring in the remote
[In case of embedding cord] Erectrical box, M4 screw (2 pieces) of the case according to
[In case of exposing cord] Cord clamp (if needed) connecting section. Be c
100 - 200m.....................
Installation procedure Under 300m ...................
Open the cover of remote controller , and remove the screw under the Under 400m ...................
buttons without fail. Under 600m ...................

Master/ slave setting when


Remove the upper case of remote controller. Screw
Insert a flat-blade screwdriver into the dented part of the upper part A maximum of two remote co
of the remote controller, and wrench slightly.

[In case of embedding cord] Indoor units


Embed the erectrical box and remote controller cord beforehand.
Rem
Controller cord
Erectrical box
(Prepare on site)
Remote controller Remote
SW1 "Master" SW1

Prepare two M4 screws (recommended length is 12-16mm) on site, and install the lower case to erectrical box.
Choose either of the following two positions in fixing it with screws.
Upper part Upper part Set SW1 to "Slave" for the
Tighten the screws after
Note: The setting "Remote co
cutting off the thin part of controller in the position
Lower case Lower case screw mounting part. The air conditioner ope
master/ slave setting of

Wiring oulet Lower part Lower part The indication when power
Wiring oulet
When power source is turned
communication between the r
Connect the remote controller cord to the terminal block. Master remote controller :
Connect the terminal of remote controller (X,Y) with the terminal of M4 screw 2 (Prepare on site)
Slave remote controller : "
indoor unit (X,Y). (X and Y are no polarity) The thin part
Upper At the same time, a mark or a
Install the upper case as before so as not to catch up the remote controller cord, This is the software's adminis
and tighten with the screws. Lower case

[In case of exposing cord] Lower


You can pull out the remote controller cord from left upper part or center upper part. Upper When remote controller canno
Cut off the upper thin part of remote controller lower case with a nipper or knife, appear.
and grind burrs with a file etc. Check wiring of the indoor un
Lower case

Install the lower case to the flat wall with attached two wooden screws.
Lower

- 168 -
'10 • PAC-SM-143

ote controller Connect the remote controller cord to the Sheath Sheath
Upper Upper The range of temperature settin
terminal block.
Connect the terminal of remote controller (X,Y) Upper case Upper case When shipped, the range of set te
Board Board
with the terminal of indoor unit (X,Y). Heating : 16~30˚C (55~86˚F
(X and Y are no polarity) Except heating (cooling, fan
Wiring route is as shown in the right diagram
pply unexpected stress on the Upper limit and lower lim
depending on the pulling out direction. Lower Lower
Wiring Wiring Upper limit setting: valid during
In case of pulling out from In case of pulling out from
upper left upper center Lower limit setting: valid except
The wiring inside the remote controller case should be within 0.3mm2 (recommended) to 0.5mm2. 79˚F).
The sheath should be peeled off inside the remote controller case. When you set upper and lower
The peeling-off length of each wire is as below.
1. When TEMP RANGE SE
Pulling out from upper left Pulling out from upper center If upper limit value is set
ction. X wiring : 215mm X wiring : 170mm The peeling-off length During heating, you cannot
ugh to generate condensation Y wiring : 195mm Y wiring : 190mm of sheath
eam directly If lower limit value is set
Install the upper case as before so as not to catch up the remote controller cord, and tighten with During operation mode exce
the screws.
In case of exposing cord, fix the cord on the wall with cord clamp so as not to slack. 2. When TEMP RANGE SE
If upper limit value is set
ckaging box or bag in Installation and wiring of remote controller During heating, even if the v
Wiring of remote controller should use 0.3mm2 2 core wires or cables. (on-site configuration) But, the indication is the sam
Maximum prolongation of remote controller wiring is 600 m. If lower limit value is set
If the prolongation is over 100m, change to the size below. During except heating, even
ss in 1mm or more. But, wiring in the remote controller case should be under 0.5mm2 . Change the wire size outside
crew (2 pieces) But, the indication is the sam
of the case according to wire connecting. Waterproof treatment is necessary at the wire
d) connecting section. Be careful about contact failure. How to set upper and lo
100 - 200m.........................0.5mm2 2 cores 1. Stop the air-conditioner, an
Under 300m .......................0.75mm2 2 cores seconds .
Under 400m .......................1.25mm2 2 cores The indication changes to "
Under 600m .......................2.0mm2 2 cores 2. Press button once, an
3. Press (SET) button
Master/ slave setting when more than one remote controllers are used 4. Select "UPPER LIMIT "
Screw
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.) 5. Press (SET) button
6. When "UPPER LIMIT "
Switch Setting Contents
Indication: " SE
Indoor units M Master remote controller Select the upper limit va
SW1
S Slave remote controller (blinking)
Remote controller cord (no polarity) Press (SET) but
ntroller cord
Upper After the fixed upper lim
Erectrical box
(Prepare on site) Master 7. When "LOWER LIMIT "
Remote controller Remote controller
SW1 "Master" SW1 "Slave" Slave Board Indication: " SE
Select the lower limit va
all the lower case to erectrical box. Lower
(blinking)
Set SW1 to "Slave" for the slave remote controller. It was factory set to "Master" for shipment. Press (SET) but
ghten the screws after
Note: The setting "Remote controller thermistor enabled" is only selectable with the master remote After the fixed lower lim
tting off the thin part of controller in the position where you want to check room temperature. 8. Press ON/OFF button to f
rew mounting part. The air conditioner operation follows the last operation of the remote controller regardless of the
master/ slave setting of it.

The indication when power source is supplied


When power source is turned on, the following is displayed on the remote controller until the
communication between the remote controller and indoor unit settled.
Master remote controller : " " It is possible to finish by p
M4 screw 2 (Prepare on site)
Slave remote controller : " " ON/OFF button on the w
The thin part
Upper At the same time, a mark or a number will be displayed for two seconds first. unfinished change of settin
This is the software's administration number of the remote controller, not an error cord. unavailable.
r cord,
Lower case
During setting, if you press
The left mark is only an (RESET) button, you retur
example. Other marks may previous screen.
appear.
Lower
pper part. Upper When remote controller cannot communicate with the indoor unit for half an hour, the below indication will
knife, appear.
Check wiring of the indoor unit and the outdoor unit etc.
Lower case

Lower

- 169 -
'10 • PAC-SM-143

PJA012D729A
Sheath
Upper The range of temperature setting
Upper case When shipped, the range of set temperature differs depending on the operation mode as below.
Board
Heating : 16~30˚C (55~86˚F)
Except heating (cooling, fan, dry, automatic) : 18~30˚C (62~86˚F)

Upper limit and lower limit of set temperature can be changed with remote controller.
Lower Wiring Upper limit setting: valid during heating operation. Possible to set in the range of 20 to 30˚C (68 to 86˚F).
In case of pulling out from
upper center Lower limit setting: valid except heating (automatic, cooling, fan, dry) Possible to set in the range of 18 to 26˚C (62 to
mmended) to 0.5mm2. 79˚F).
When you set upper and lower limit by this function, control as below.
1. When TEMP RANGE SET, remote controller function of function setting mode is "INDN CHANGE" (factory setting),
If upper limit value is set
he peeling-off length During heating, you cannot set the value exceeding the upper limit.
of sheath
If lower limit value is set
cord, and tighten with During operation mode except heating, you cannot set the value below the lower limit.

to slack. 2. When TEMP RANGE SET, remote controller function of function setting mode is "NO INDN CHANGE"
If upper limit value is set
During heating, even if the value exceeding the upper limit is set, upper limit value will be sent to the indoor unit.
n-site configuration) But, the indication is the same as the temperature set.
If lower limit value is set
During except heating, even if the value lower than the lower limit is set, lower limit value will be sent to the indoor unit.
e the wire size outside But, the indication is the same as the temperature set.
ry at the wire
How to set upper and lower limit value
1. Stop the air-conditioner, and press (SET) and (MODE) button at the same time for over three
seconds .
The indication changes to "FUNCTION SET ".
2. Press button once, and change to the "TEMP RANGE " indication.
3. Press (SET) button, and enter the temperature range setting mode.
4. Select "UPPER LIMIT " or "LOWER LIMIT " by using button.
ne group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selected (valid during heating)
s
Indication: " SET UP" "UPPER 30˚C "
ontroller Select the upper limit value with temperature setting button . Indication example: "UPPER 26˚C "
ntroller (blinking)
Press (SET) button to fix. Indication example: "UPPER 26˚C" (Displayed for two seconds)
Upper After the fixed upper limit value displayed for two seconds, the indication will return to "UPPER LIMIT ".
7. When "LOWER LIMIT " is selected (valid during cooling, dry, fan, automatic)
Board Indication: " SET UP" "LOWER 18˚C "
Lower
Select the lower limit value with temperature setting button . Indication example: "LOWER 24˚C "
(blinking)
Master" for shipment. Press (SET) button to fix. Indication for example: "LOWER 24˚C" (Displayed for two seconds)
the master remote After the fixed lower limit value displayed for two seconds, the indication will return to "LOWER LIMIT ".
8. Press ON/OFF button to finish.
roller regardless of the

oller until the

It is possible to finish by pressing


ON/OFF button on the way, but
unfinished change of setting is
or cord. unavailable.
During setting, if you press
(RESET) button, you return to the
previous screen.

r, the below indication will


Previous button

The functional setting


Refer to page  204

- 170 -
'10 • PAC-SM-143

PJA012D729A
ly defined as following table.
Operation message
How to set function Function description: ,
nit. Function No.
1. Stop air-conditioner and press (SET) (MODE) setting description:
buttons at the same time for over three seconds, and the
flow setting
"FUNCTION SET " will be displayed.
ting
uver Fixing button
g louver
etting
ting 2. Press (SET) button.
7 Finishing button
3. Make sure which do you want to set, " FUNCTION "
ting (remote controller function) or "I/U FUNCTION " (indoor
unit function).
4. Press or button. 2 Starting button
Selecct " FUNCTION " (remote controller function) or "I/U
NPUT” and “06 PERMISSION / 1
FUNCTION " (indoor unit function).

6 Indoor unit selection button Previous screen button

air flow setting 5. Press (SET) button.


- - -
Me - Lo Hi - Lo Hi - Me 6. On the occasion of remote controller function selection On the occasion of indoor unit function selection

Hi - Me UH - Me UH - Hi "DATA LOADING" (Indication with blinking) "DATA LOADING" (Blinking for 2 to 23 seconds to read the data)

Display is changed to "01 GRILLE SET". Indication is changed to "02 FAN SPEED SET".
Go to .
Press or button.
"No. and function"are indicated by turns on the remote [Note]
e indoor unit will be stopped by
controller function table, then you can select from them. (1) If plural indoor units are connected to a remote controller,
(For example) the indication is "I/U 000" (blinking) The lowest number of
" accordingly. the indoor unit connected is indicated.
Function No.
Function

Press (SET) button.


The current setting of selected function is indicated. (2) Press or button.
(for example) "AUTO RUN ON" If "02 AUTO RUN SET" is Select the number of the indoor unit you are to set
selected If you select "ALL UNIT ", you can set the same setting with
all unites.
d with the same outdoor unit immediately. (3) Press (SET) button.
Setting
6", all indoor units are stopped immediately.
Press or button.
Press or button. "No. and function" are indicated by turns on the indoor unit function
g heating.
g heating.
Select the setting. table, then you can select from them.
g heating. (For example)

Function No.
e of indoor unit. Function
e of indoor unit.
e of indoor unit.
Press (SET) button.
of indoor unit. The current setting of selected function is indicated.
of indoor unit. (For example) "STANDARD" If "02 FAN SPEED SET" is
of indoor unit. Press (SET) selected.
"SET COMPLETE" will be indicated, and the setting will be
completed.
Then after "No. and function" indication returns, Set as the Setting
ittently. same procedure if you want to set continuously ,and if to
finish, go to 7. Press or button.
matically.
king.
Select the setting.

vention control. Press (SET) button.


"SET COMPLETE" will be indicated, and the setting will be
completed.
Then after "No. and function" indication returns, set as the same
procedure if you want to set continuously , and if to finish, go to 7.
7. Press ON/OFF button.
Setting is finished.

When plural indoor units are connected to a remote controller,


press the AIRCON NO. button, which allows you to go back to
oes not perform extra operation. the indoor unit selection screen. (example "I/U 000 ")
erform extra operation for half an hour.
erform extra operation for an hour.
erform extra operation for six hours.
It is possible to finish by pressing ON/OFF button on the way, but unfinished change of setting is
does not perform extra operation.
unavailable.
erform extra operation for half an hour. During setting, if you press (RESET) button, you return to the previous screen.
erform extra operation for two hours. Setting is memorized in the controller and it is saved independently of power failure.
perform extra operation for six hours.

n perform intermittent operation for five minutes How to check the current setting
When you select from "No. and funcion" and press set button by the previous operation, the "Setting" displayed first is the current
n perform intermittent operation for five minutes
setting.
(But, if you select "ALL UNIT ", the setting of the lowest number indoor unit is displayed.)
ally defined.

- 171 -
 
(3) Installation of outdoor unit RWC012A029B
RWC012A029B C
Notabilia as a unit desig
(a) Models SRC40 ~ 60ZIX-S
INSTALLATION MANUAL FOR OUTDOOR UNIT Model 40·50·60
R410A REFRIGERANT USED
● Do not use any refrigerant othe
A cylinder containing R410A ha
● A unit designed for R410A has
The processed dimension of the
• This installation manual deals with outdoor units and general installation specifications only. For indoor units, refer to the respective installation manuals supplied with the units.
Accordingly, you are required to
• When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height differences between indoor and outdoor units, power ● Do not use a charge cylinder.
supply voltage and etc.) and installation spaces. ● In charging refrigerant, always t

SAFETY PRECAUTIONS ● All indoor units must be models

• We recommend you to read this “SAFETY PRECAUTIONS” carefully before the installation work in order to • Keep the installation manual together with owner’s manual at a place where any user can read at any time.
gain full advantage of the functions of the unit and to avoid malfunction due to mishandling. Moreover if necessary, ask to hand them to a new user.
• The precautions described below are divided into WARNING and CAUTION . The matters with
possibilities leading to serious consequences such as death or serious personal injury due to erroneous handling
• For installing qualified personnel, take precautions in respect to themselves by using suitable protective
clothing, groves, etc., and then perform the installation works.
1. HAULAGE AND
are listed in the WARNING and the matters with possibilities leading to personal injury or damage of the • Please pay attention not to fall down the tools, etc. when installing the unit at the high position.
unit due to erroneous handling including probability leading to serious consequences in some cases are listed • If unusual noise can be heard during operation, consult the dealer. When a unit i
in CAUTION . These are very important precautions for safety. Be sure to observe all of them without fail. • Symbols which appear frequently in the text have the following meaning: CAUTION center positio
• Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the Observe instructions
operating methods as well as the maintenance methods of this equipment to the user according to the owner’s Strictly prohibited Provide proper earthing
with great care
manual. 1) Delivery
● Deliver the unit as close as
WARNING the packaging.
● When you have to unpack th
• Installation must be carried out by the qualified installer. • Tighten the flare nut by torque wrench with specified method. • Use the prescribed cables for electrical connection, tighten the
If you install the system by yourself, it may cause serious trouble such If the flare nut were tightened with excess torque, this may cause cables securely in terminal block and relieve the cables installation point, hoist the u
as water leaks, electric shocks, fire and personal injury, as a result of a burst and refrigerant leakage after a long period. correctly to prevent overloading the terminal blocks. you may not damage the un
-

system malfunction. • Do not open the operation valves for liquid line and gas line Loose connections or cable mountings can cause anomalous heat
• Install the system in full accordance with the instruction until completed refrigerant piping work, air tightness test and production or fire. 2) Portage
172 -

manual. evacuation. • Arrange the wiring in the control box so that it cannot be
Incorrect installation may cause bursts, personal injury, water leaks, If the compressor is operated in state of opening operation valves pushed up further into the box. Install the service panel ● The right hand side of the un
electric shocks and fire. before completed connection of refrigerant piping work, air can be correctly. A person carrying the right h
• Be sure to use only for household and residence. sucked into refrigerant circuit, which can cause bust or personal injury Incorrect installation may result in overheating and fire. the left hand side must hold
If this appliance is installed in inferior environment such as machine due to anomalously high pressure in the refrigerant. • Be sure to fix up the service panels. of the unit and with his left
shop and etc., it can cause malfunction. • The electrical installation must be carried out by the qualified Incorrect fixing can cause electric shocks or fire due to intrusion of
• Use the original accessories and the specified components for electrician in accordance with “the norm for electrical work” dust or water.
installation. and “national wiring regulation”, and the system must be • Be sure to switch off the power supply in the event of 3) Selection of instal
If parts other than those prescribed by us are used, It may cause connected to the dedicated circuit. installation, inspection or servicing. Be sure to select a suitable in
water leaks, electric shocks, fire and personal injury. Power supply with insufficient capacity and incorrect function done by If the power supply is not shut off, there is a risk of electric shocks, 〇 A place where it is horizon
• Install the unit in a location with good support. improper work can cause electric shocks and fire. unit failure or personal injury due to the unexpected start of fan. of the unit.
Unsuitable installation locations can cause the unit to fall and cause • Be sure to shut off the power before starting electrical work. • Stop the compressor before disconnecting refrigerant pipes in 〇 A place where it can be fr
material damage and personal injury. Failure to shut off the power can cause electric shocks, unit failure or case of pump down operation. 〇 A place where the unit is
• Ensure the unit is stable when installed, so that it can incorrect function of equipment. If disconnecting refrigerant pipes in state of opening operation valves 〇 A place where it can be fr
withstand earthquakes and strong winds. • Be sure to use the cables conformed to safety standard and before compressor stopping, air can be sucked, which can cause 〇 A place where drain water
Unsuitable installation locations can cause the unit to fall and cause cable ampacity for power distribution work. burst or personal injury due to anomalously high pressure in the 〇 A place where the unit wil
material damage and personal injury. Unconformable cables can cause electric leak, anomalous heat refrigerant circuit. 〇 A place where snow will n
• Ventilate the working area well in the event of refrigerant production or fire. • Only use prescribed optional parts. The installation must be 〇 A place where the unit ca
leakage during installation. • This appliance must be connected to main power supply by carried out by the qualified installer. radio or TV interference.
If the refrigerant comes into contact with naked flames, poisonous gas means of a circuit breaker or switch (fuse:16A) with a contact If you install the system by yourself, it can cause serious trouble such 〇 A place where good air ci
is produced. separation of at least 3mm. as water leaks, electric shocks, fire. and service of the unit saf
• Use the prescribed pipes, flare nuts and tools for R410A. 〇 A place where the unit wil
Using existing parts (for R22 or R407C) can cause the unit failure and other equipment.
serious accidents due to burst of the refrigerant circuit. 〇 A place where chemical su
harm the unit, will not be

'10 • PAC-SM-143
• Ensure that no air enters in the refrigerant circuit when the unit • Do not bundling, winding or processing for the power cord. Or, • Do not perform any change of protective device itself or its 〇
is installed and removed. do not deforming the power plug due to tread it. setup condition. at a place where it is not i
If air enters in the refrigerant circuit, the pressure in the refrigerant This may cause fire or heating. The forced operation by short-circuiting protective device of pressure 〇 A place where strong wind
circuit becomes too high, which can cause burst and personal injury. • Do not run the unit with removed panels or protections. switch and temperature controller or the use of non specified
• Do not processing, splice the power cord, or share a socket Touching rotating equipments, hot surfaces or high voltage parts can component can cause fire or burst.
with other power plugs. cause personal injury due to entrapment, burn or electric shocks. 4) Caution about sele
This may cause fire or electric shock due to defecting contact, (1) If the unit is installed in th
defecting insulation and over-current etc. The bottom plate of unit an
• Carry out the electrical work for ground lead with care.
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults such as electric shocks due to short-circuiting. 1 Install the unit on the b
that the bottom is high
CAUTION snow cover surface.

• Use the circuit breaker with sufficient breaking capacity. • Take care when carrying the unit by hand. • When perform the air conditioner operation (cooling or drying
If the breaker does not have sufficient breaking capacity, it can cause If the unit weights more than 20kg, it must be carried by two or more operation) in which ventilator is installed in the room. In this
the unit malfunction and fire. persons. Do not carry by the plastic straps, always use the carry case, using the air conditioner in parallel with the ventilator,
• Earth leakage breaker must be installed. handle when carrying the unit by hand. Use gloves to minimize the risk there is the possibility that drain water may backflow in
If the earth leakage breaker is not installed, it can cause electric of cuts by the aluminum fins. accordance with the room lapse into the negative pressure
shocks. • Dispose of any packing materials correctly. status. Therefore, set up the opening port such as incorporate
• Install isolator or disconnect switch on the power supply wiring Any remaining packing materials can cause personal injury as it the air into the room that may appropriate to ventilation (For
is installed and removed. do not deforming the power plug due to tread it. setup condition. at a place where it is not influ
If air enters in the refrigerant circuit, the pressure in the refrigerant This may cause fire or heating. The forced operation by short-circuiting protective device of pressure 〇 A place where strong wind wi
circuit becomes too high, which can cause burst and personal injury. • Do not run the unit with removed panels or protections. switch and temperature controller or the use of non specified
• Do not processing, splice the power cord, or share a socket Touching rotating equipments, hot surfaces or high voltage parts can component can cause fire or burst.
with other power plugs. cause personal injury due to entrapment, burn or electric shocks. 4) Caution about select
This may cause fire or electric shock due to defecting contact, (1) If the unit is installed in the a
defecting insulation and over-current etc. The bottom plate of unit and i
• Carry out the electrical work for ground lead with care.
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults such as electric shocks due to short-circuiting. 1 Install the unit on the base
that the bottom is higher t
CAUTION snow cover surface.

• Use the circuit breaker with sufficient breaking capacity. • Take care when carrying the unit by hand. • When perform the air conditioner operation (cooling or drying
If the breaker does not have sufficient breaking capacity, it can cause If the unit weights more than 20kg, it must be carried by two or more operation) in which ventilator is installed in the room. In this
the unit malfunction and fire. persons. Do not carry by the plastic straps, always use the carry case, using the air conditioner in parallel with the ventilator,
• Earth leakage breaker must be installed. handle when carrying the unit by hand. Use gloves to minimize the risk there is the possibility that drain water may backflow in
If the earth leakage breaker is not installed, it can cause electric of cuts by the aluminum fins. accordance with the room lapse into the negative pressure
shocks. • Dispose of any packing materials correctly. status. Therefore, set up the opening port such as incorporate
• Install isolator or disconnect switch on the power supply wiring Any remaining packing materials can cause personal injury as it the air into the room that may appropriate to ventilation (For
in accordance with the local codes and regulations. contains nails and wood. And to avoid danger of suffocation, be sure example; Open the door a little). In addition, just as above, so
• After maintenance, all wiring, wiring ties and the like, should be to keep the plastic wrapper away from children and to dispose after set up the opening port if the room lapse into negative
returned to their original state and wiring route, and the tear it up. pressure status due to register of the wind for the high rise
necessary clearance from all metal parts should be secured. • Be sure to insulate the refrigerant pipes so as not to condense apartment etc. Since drain water generated b
• Secure a space for installation, inspection and maintenance the ambient air moisture on them. ● Don’t execute drain piping w
specified in the manual. Insufficient insulation can cause condensation, which can lead to piping work.]
Insufficient space can result in accident such as personal injury due to moisture damage on the ceiling, floor, furniture and any other ● Recommend setting Defrost
falling from the installation place. valuables. SW3-2.]
• Do not install the unit in the locations listed below. • Do not install the outdoor unit in the locations listed below. the system, and cause malfunctions and breakdowns. The system
• Locations where carbon fiber, metal powder or any powder is floating. • Locations where discharged hot air or operating sound of the can also affect medical equipment and telecommunication equipment,
• Locations where any substances that can affect the unit such as outdoor unit can bother neighborhood. and obstruct its function or cause jamming.
sulphide gas, chloride gas, acid and alkaline can occur.
• Vehicles and ships.
• Locations where outlet air of the outdoor unit blows directly to
plants.
• Do not install the outdoor unit in a location where insects and
small animals can inhabit.
2. REFRIGERANT
• Locations where cosmetic or special sprays are often used. • Locations where vibration can be amplified and transmitted due to Insects and small animals can enter the electric parts and cause
• Locations with direct exposure of oil mist and steam such as kitchen insufficient strength of structure. damage or fire. Instruct the user to keep the surroundings clean.
and machine plant. • Locations where vibration and operation sound generated by the • Do not use the base flame for outdoor unit which is corroded
1) Restrictions on unit
• Locations where any machines which generate high frequency outdoor unit can affect seriously (on the wall or at the place near bed or damaged due to long periods of operation. ● Check the following points in l
harmonics are used. room). Using an old and damage base flame can cause the unit falling down ● Observe the following restriction
• Locations with salty atmospheres such as coastlines. • Locations where an equipment affected by high harmonics is placed and cause personal injury.
• Locations with heavy snow (If installed, be sure to provide base (TV set or radio receiver is placed within 5m). • Do not use any materials other than a fuse with the correct Re
flame and snow hood mentioned in the manual). • Locations where drainage cannot run off safely. rating in the location where fuses are to be used.
• Locations where the unit is exposed to chimney smoke. It can affect surrounding environment and cause a claim. Connecting the circuit with copper wire or other metal thread can Main
• Locations at high altitude (more than 1000m high). • Do not install the unit near the location where leakage of cause unit failure and fire.
-

• Locations with ammonic atmospheres. combustible gases can occur. • Do not touch any buttons with wet hands.
• Locations where heat radiation from other heat source can affect the If leaked gases accumulate around the unit, it can cause fire. It can cause electric shocks. Elevation difference between
173 -

unit. • Do not install the unit where corrosive gas (such as sulfurous • Do not touch any refrigerant pipes with your hands when the indoor and outdoor units
• Locations without good air circulation. acid gas etc.) or combustible gas (such as thinner and system is in operation.
• Locations with any obstacles which can prevent inlet and outlet air petroleum gases) can accumulate or collect, or where volatile During operation the refrigerant pipes become extremely hot or ● The use res
of the unit. combustible substances are handled. extremely cold depending the operating condition, and it can cause CAUTION Where an e
• Locations where short circuit of air can occur (in case of multiple Corrosive gas can cause corrosion of heat exchanger, breakage of burn injury or frost injury. For more in
units installation). plastic parts and etc. And combustible gas can cause fire. • Do not touch the suction or aluminum fin on the outdoor unit.
• Locations where strong air blows against the air outlet of outdoor • Do not install nor use the system close to the equipment that This may cause injury.
unit. generates electromagnetic fields or high frequency harmonics. • Do not put anything on the outdoor unit and operating unit. 2) Determination of pi
It can cause remarkable decrease in performance, corrosion and Equipment such as inverters, standby generators, medical high This may cause damage the objects or injury due to falling to the ● Determine refrigerant pipe size
damage of components, malfunction and fire. frequency equipments and telecommunication equipments can affect object.   indoor unit specifications.

Check before installation work 9 Wrench key (Hexagon) [4m/m]


Option parts Q’ty Necessary tools for the installation work
10 Vacuum pump
• Model name and power source
a Sealing plate 1 1 Plus headed driver Vacuum pump adapter (Anti-reverse flow type) Outdoor unit connect
• Refrigerant piping length 11
b Sleeve 1 2 Knife (Designed specifically for R410A)
• Piping, wiring and miscellaneous small parts
• Indoor unit installation manual c Inclination plate 1 3 Saw 12 Gauge manifold (Designed specifically for R410A) Refrigerant piping (branch
d Putty 1 4 Tape measure 13 Charge hose (Designed specifically for R410A)
Indoor unit connecte
e Drain hose (extension hose) 1 5 Hammer 14 Flaring tool set (Designed specifically for R410A)
Accessories for outdoor unit Q’ty
Piping cover 6 Spanner wrench 15 Gas leak detector (Designed specifically for R410A)
f 1
1 Grommet (Heat pump type only) 4 (for insulation of connection piping) 7 Torque wrench [14.0~62.0N·m (1.4~6.2kgf·m)] Gauge for projection adjustment
16
2 Drain elbow (Heat pump type only) 1 8 Hole core drill (65mm in diameter) (Used when flare is made by using conventional flare tool)

'10 • PAC-SM-143
RWC012A029B Notabilia as a unit designed for R410A
Model 40·50·60 ● Do not use any refrigerant other than R410A. R410A will rise to pressure about 1.6 times higher than that of a conventional refrigerant.
A cylinder containing R410A has a pink indication mark on the top.
REFRIGERANT USED ●A unit designed for R410A has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake.
its. The processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side measurement have also been altered to raise strength against pressure.
Accordingly, you are required to arrange dedicated R410A tools listed in the table on the right before installing or servicing this unit.
oor and outdoor units, power ● Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
● In charging refrigerant, always take it out from a cylinder in the liquid phase.
● All indoor units must be models designed exclusively for R410A. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)

any user can read at any time.

y using suitable protective 1. HAULAGE AND INSTALLATION (Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
the high position.
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity
CAUTION center position. If not properly balanced, the unit can be thrown off-balance and fall.
A cylinder containing R410A has a pink indication mark on the top.
A REFRIGERANT USED ●A unit designed for R410A has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake.
nits. The processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side measurement have also been altered to raise strength against pressure.
Accordingly, you are required to arrange dedicated R410A tools listed in the table on the right before installing or servicing this unit.
door and outdoor units, power ● Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
● In charging refrigerant, always take it out from a cylinder in the liquid phase.
● All indoor units must be models designed exclusively for R410A. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)

any user can read at any time.

by using suitable protective 1. HAULAGE AND INSTALLATION (Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
t the high position.
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity
CAUTION center position. If not properly balanced, the unit can be thrown off-balance and fall.

de proper earthing
1) Delivery Pad (2) If the unit can be affected by strong wind, following measures are required.
Strong wind can cause damage of fan (fan motor), or can cause performance degradation, or can trigger
● Deliver the unit as close as possible to the installation site before removing it from anomalous stop of the unit due to rising of high pressure.
the packaging.
● When you have to unpack the unit for a compelling reason before you haul it to the
ectrical connection, tighten the 1.Install the outlet air blow side of the unit to face a
and relieve the cables installation point, hoist the unit with nylon slings or ropes and protection pads so that
wall of building, or provide a fence or a windbreak screen.
the terminal blocks. you may not damage the unit.
ngs can cause anomalous heat

box so that it cannot be


2) Portage Heavy

nstall the service panel ● The right hand side of the unit as viewed from the front (diffuser side) is heavier. Over 500mm
A person carrying the right hand side must take heed of this fact. A person carrying
erheating and fire. the left hand side must hold with his right hand the handle provided on the front panel
els. of the unit and with his left hand the corner column section. 2.Install the outlet air blow side of the unit in a position
ocks or fire due to intrusion of perpendicular to the direction of wind.
Wind direction
supply in the event of 3) Selection of installation location for the outdoor unit
ng. Be sure to select a suitable installation place in consideration of following conditions. Wind direction
here is a risk of electric shocks, 〇 A place where it is horizontal, stable and can endure the unit weight and will not allow vibration transmittance
he unexpected start of fan. of the unit.
connecting refrigerant pipes in 〇 A place where it can be free from possibility of bothering neighbors due to noise or exhaust air from the unit.
〇 A place where the unit is not exposed to oil splashes. 5) Installation space
state of opening operation valves 〇 A place where it can be free from danger of flammable gas leakage.
n be sucked, which can cause 〇 A place where drain water can be disposed without any trouble. ● Walls surrounding the unit in the four sides are not acceptable.
alously high pressure in the 〇 A place where the unit will not be affected by heat radiation from other heat source. ● There must be a 1-meter or larger space in the above.
-

〇 A place where snow will not accumulate. ● When more than one unit are installed side by side, provide a 250mm or wider interval between them as a service
ts. The installation must be 〇 A place where the unit can be kept away 5m or more from TV set and/or radio receiver in order to avoid any
174 -

space. In order to facilitate servicing of controllers, please provide a sufficient space between units so that their
ler. radio or TV interference. top plates can be removed easily.
t can cause serious trouble such 〇 A place where good air circulation can be secured, and enough service space can be secured for maintenance ● Where a danger of short-circuiting exists, install guide louvers.
and service of the unit safely. ● When more than one unit are installed, provide sufficient intake space consciously so that short-circuiting may not occur.
〇 A place where the unit will not be affected by electromagnetic waves and/or high-harmonic waves generated by
● Where piling snow can bury the outdoor unit, provide proper snow guards.
other equipment.
〇 A place where chemical substances like sulfuric gas, chloric gas, acid and alkali (including ammonia), which can
The height of a wall is 1200mm or less.
harm the unit, will not be generated and not remain.
otective device itself or its 〇 (mm)
at a place where it is not influenced by natural wind. Model 40, 50, 60 Intake L3
ting protective device of pressure 〇 A place where strong wind will not blow against the outlet air blow of the unit. Example installation L2 service
( space )
Size Ⅰ Ⅱ Ⅲ Ⅳ
the use of non specified L1 Open 280 280 180
L4
Intake
4) Caution about selection of installation location L2 100 75 Open Open
L3 100 80 80 80 Outlet
(1) If the unit is installed in the area where the snow will accumulate, following measures are required. L1
L4 250 Open 250 Open
The bottom plate of unit and intake, outlet may be blocked by snow.
6) Installation
hort-circuiting. 1 Install the unit on the base so 2 Provide a snow hood to 3 Install the unit under eaves
the outdoor unit on site. or provide the roof on site. ① Anchor bolt fixed position ② Notabilia for installation
that the bottom is higher than
snow cover surface. Regarding outline of a snow 88.4 510 200

24.3
hood, refer to our technical Fasten with bolts
r operation (cooling or drying manual. Intake
(M10-12)
nstalled in the room. In this
parallel with the ventilator,
288.7

312.5
351.6
water may backflow in

'10 • PAC-SM-143
into the negative pressure
ning port such as incorporate
Use a long block to
propriate to ventilation (For Outlet extend the width. Use a thicker block to anchor deeper.
In addition, just as above, so

14.8
om lapse into negative
f the wind for the high rise ● In installing the unit, fix the unit’s legs with bolts specified on the left.
Since drain water generated by defrost control may freeze, following measures are required. ● The protrusion of an anchor bolt on the front side must be kept within 15 mm.
● Don’t execute drain piping work by using a drain elbow and drain grommets (optional parts). [Refer to Drain ● Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
piping work.] ● Refer to the above illustrations for information regarding concrete foundations.
● Recommend setting Defrost Control (SW3-1) and Snow Guard Fan Control (SW3-2). [Refer to Setting SW3-1, ● Install the unit in a level area. (With a gradient of 5 mm or less.)
SW3-2.] Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
and breakdowns. The system
nd telecommunication equipment,
mming.
a location where insects and 2. REFRIGERANT PIPING WORK
the electric parts and cause
keep the surroundings clean.
tdoor unit which is corroded
1) Restrictions on unit installation and use
of operation. ● Check the following points in light of the indoor unit specifications and the installation site.
● Observe the following restrictions on unit installation and use. Improper installation can result in a compressor failure or performance degradation.
Since drain water generated by defrost control may freeze, following measures are required. ● The protrusion of an anchor bolt on the front side must be kept within 15 mm.
● Don’t execute drain piping work by using a drain elbow and drain grommets (optional parts). [Refer to Drain ● Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
piping work.] ● Refer to the above illustrations for information regarding concrete foundations.
● Recommend setting Defrost Control (SW3-1) and Snow Guard Fan Control (SW3-2). [Refer to Setting SW3-1, ● Install the unit in a level area. (With a gradient of 5 mm or less.)
SW3-2.] Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
nd breakdowns. The system
d telecommunication equipment,
ming.
location where insects and 2. REFRIGERANT PIPING WORK
he electric parts and cause
ep the surroundings clean.
door unit which is corroded
1) Restrictions on unit installation and use
f operation. ● Check the following points in light of the indoor unit specifications and the installation site.
can cause the unit falling down ● Observe the following restrictions on unit installation and use. Improper installation can result in a compressor failure or performance degradation.
Indoor unit
an a fuse with the correct Restrictions Dimensional restrictions Marks appearing in the drawing on the right
are to be used.
e or other metal thread can Main pipe length 30m or less L
H
t hands. When the outdoor unit is positioned higher, 20m or less H
Elevation difference between
with your hands when the indoor and outdoor units
When the outdoor unit is positioned lower, 20m or less H L
Outdoor unit
become extremely hot or ● The use restrictions appearing in the table above are applicable to the standard pipe size combinations shown in the table below.
ng condition, and it can cause CAUTION Where an existing pipe system is utilized, different one-way pipe length restrictions should apply depending on its pipe size.
For more information, please see “ 5. UTILIZATION OF EXISTING PIPING.”
num fin on the outdoor unit.

or unit and operating unit. 2) Determination of pipe size When pipe is brazing.
or injury due to falling to the ● Determinerefrigerant pipe size pursuant to the following guidelines based on the
  indoor unit specifications. About brazing
Model 40, 50, 60
4m/m] Brazing must be performed under a nitrogen gas flow.
Gas pipe Liquid pipe
Without nitrogen gas, a large quantity of foreign matters (oxidized film) are created,
Anti-reverse flow type) Ǿ12.7 Ǿ6.35
Outdoor unit connected causing a critical failure from capillary tube or expansion valve clogging.
Flare Flare
R410A)
Primary side Secondary side
Plug the end of the pipe with tape, or other
ed specifically for R410A) Refrigerant piping (branch pipeL) Ǿ12.7 Ǿ6.35
material, and fill the pipe with nitrogen gas. Station valve
0.5MPa
specifically for R410A)
Indoor unit connected Ǿ12.7 Ǿ6.35 <N2> Hand
d specifically for R410A) Taping
-

Nitrogen
ned specifically for R410A)
Nitrogen Relief valve
ustment
175 -

Only use nitrogen gas (N2) Brazing gas


e by using conventional flare tool)

3) Refrigerant pipe wall thickness and material Pipe diameter [mm] 6.35 12.7
● Select refrigerant pipes of the table shown on the right wall thickness and material as specified for each pipe size. Minimum pipe wall thickness [mm] 0.8 0.8 4. ELECTRICAL WI
NOTE ● Select pipes having a wall thickness larger than the specified minimum pipe thickness. Pipe material* O-type pipe O-type pipe
Electrical installation work must be perfo
*Phosphorus deoxidized seamless copper pipe ICS 23.040.15, ICS 77.150.30
Electrical installation work must be exec
Do not use any supply cord lighter th
4) On-site piping work

A 㨯 braided cord (code designation 60


Flared pipe end : A (mm) 㨯 ordinary tough rubber sheathed co
Take care so that installed pipes may not touch components within a unit.
IMPORTANT If touching with an internal component, it will generate abnormal sounds and/or vibrations.
Copper
pipe outer A 0
㨯 flat twin tinsel cord (code designat
diameter ー0. 4 Use polychloroprene sheathed flexib
How to remove the side cover 9.
1

Ground the unit. Do not connect the grou
Please remove the screw of a side cover and remove to the front. Ǿ6.35
If impropery grounded, an electric s
Ǿ12.7 16.6
● Carry out the on site piping work with the operation valve fully closed. ●
A grounding wire must be connected
● Give sufficient protection to a pipe end (compressed and blazed, or with an adhesive tape) so ●
The installation of an impulse withst
that water or foreign matters may not enter the piping. acccident such as an electric shock
● Bend a pipe to a radius as large as practical.(R100~R150) Do not bend a pipe repeatedly to correct Copper pipe protrusion for flaring : B (mm)

B

Do not turn on the power until the el
its form. Copper In the case of a rigid (clutch) type
pipe outer

Do not use a condensive capacitor fo
● Flare connection is used between the unit and refrigerant pipe. Flare a pipe after engaging a
diameter With an R410A tool With a conventional tool an abnormal overheat accident)
flare nut onto it. Flare dimensions for R410A are different from those for conventional R407C. Ǿ6.35 ●
For power supply cables, use condui
Although we recommend the use of flaring tools designed specifically for R410A, conventional Screw 0∼0.5 1.0∼1.5
Ǿ12.7 ●
Do not lay electronic control cables (r

'10 • PAC-SM-143
flaring tools can also be used by adjusting the measurement of protrusion B with a protrusion
control gauge. in the malfunctioning or a failure of
● The pipe should be anchored every 1.5m or less to isolate the vibration. Side cover ●
Fasten cables so that may not touch
●Tighten a flare joint securely with a double spanner. ●
When cables are connected, make su
terminal connection and then attach
penetrates into the box.)
CAUTION Do not apply force beyond proper fastening torque in tightening the flare nut. ●
Always use a three-core cable for an
Fix both liquid and gas operation valves at the valve main bodies as illustrated on the right, and then fasten them,
applying appropriate fastening torque.

Operation valve size (mm) Tightening torque (N㨯m) Tightening angle (°) Recommended length of a tool handle (mm)

Ǿ6.35 (1/4") 14∼18 45∼60 150 Use a torque wrench. If a torque wrench is
not available, fasten the flare nut manually
Ǿ12.7 (1/2") 49∼61 30∼45 250 first and then tighten it further, using the
Do not hold the valve cap area with a spanner. left table as a guide.
5) Air tightness test ○
① Although outdoor and indoor units themselves have been tested for air tightness at the factory, check the connecting pipes after the installation work for air tightness from the Gas side
operation valve’s check joint equipped on the outdoor unit side. While conducting a test, keep the operation valve shut all the time. Outdoor unit operation valve Indoor unit ○
a) Raise the pressure to 0.5 MPa, and then stop. Leave it for five minutes to see if the pressure drops. Check joint
b) Then raise the pressure to 1.5 MPa, and stop. Leave it for five more minutes to see if the pressure drops.
c) Then raise the pressure to the specified level (4.15 MPa), and record the ambient temperature and the pressure. rize
ssu
●Tighten a flare joint securely with a double spanner. ●
When cables are connected, make s
terminal connection and then attac
penetrates into the box.)
CAUTION Do not apply force beyond proper fastening torque in tightening the flare nut. ●
Always use a three-core cable for a
Fix both liquid and gas operation valves at the valve main bodies as illustrated on the right, and then fasten them,
applying appropriate fastening torque.

Operation valve size (mm) Tightening torque (N㨯m) Tightening angle (°) Recommended length of a tool handle (mm)

Ǿ6.35 (1/4") 14∼18 45∼60 150 Use a torque wrench. If a torque wrench is
not available, fasten the flare nut manually
Ǿ12.7 (1/2") 49∼61 30∼45 250 first and then tighten it further, using the
Do not hold the valve cap area with a spanner. left table as a guide.
5) Air tightness test
① Although outdoor and indoor units themselves have been tested for air tightness at the factory, check the connecting pipes after the installation work for air tightness from the Gas side
operation valve’s check joint equipped on the outdoor unit side. While conducting a test, keep the operation valve shut all the time. Outdoor unit operation valve Indoor unit
a) Raise the pressure to 0.5 MPa, and then stop. Leave it for five minutes to see if the pressure drops. Check joint
b) Then raise the pressure to 1.5 MPa, and stop. Leave it for five more minutes to see if the pressure drops.
c) Then raise the pressure to the specified level (4.15 MPa), and record the ambient temperature and the pressure. ize
s sur
d) If no pressure drop is observed with an installation pressurized to the specified level and left for about one day, it is acceptable. When the ambient Temperature fall 1℃, the pressure Pre

Close
also fall approximately 0.01 MPa. The pressure, if changed, should be compensated for.
e) If a pressure drop is observed in checking e) and a) – d), a leak exists somewhere. Find a leak by applying bubble test liquid to welded parts and flare joints and repair it. After
repair, conduct an air-tightness test again.
② In conducting an air-tightness test, use nitrogen gas and pressurize the system with nitrogen gas from the gas side. Do not use a medium other than nitrogen gas under any circumstances.
Compound pressure gauge
Operation Valve
Pressure gauge
6) Evacuation Cap
<Work flow> Airtighteness test completed Operation Valve
(two-way valve)
Gauge Manifold
-0.1MPa (Designed specifically for R410A)
(-76cmHg)
Vacuuming begins
Handle Lo Handle Hi.
When the system has remaining moisture Run the vacuum pump for at least one hour after the vacuum
Operation Valve
inside or a leaky point, the vacuum gauge gauge shows -101kPa or lower. (-755mmHg or lower) (three-way valve)
Charge hose
(Designed specifically for R410A)
indicator will rise. Vacuuming completed
5. UTILIZATION OF
Vacuum pump adapter
Check the system for a leaky point and Operation Valve (Anti-reverse flow type)
then draw air to create a vacuum again. Confirm that the vacuum gauge indicator does not rise even if (Designed specifically for R410A)
Cap
the system is left for one hour or more.
Vacuum gauge check Check joint Vacuum pump
Charge hose
(Designed specifically for R410A) Check whether an existing pipe
Fill refrigerant
Securely tighten the operation valve cap and the check joint blind nut after adjustment.
Pay attention to the following points in addition to the above for the R410A and compatible machines. START
Operation valve size Operation valve cap Check joint blind nut
○To prevent a different oil from entering, assign dedicated tools, etc. to each refrigerant type. Under no circumstances must a (mm) tightening torque (N·m) tightening torque (N·m)
Are an outdoor unit and an indoor unit conne
gauge manifold and a charge hose in particular be shared with other refrigerant types (R22, R407C, etc.). φ6.35 (1/4") 20∼30 existing pipe system to reuse?
○Use a counterflow prevention adapter to prevent vacuum pump oil from entering the refrigerant system. 10∼12
φ12.7 (1/2") YES
-

25∼35

7) Additional refrigerant charge


176 -

Are the existing units our products


YES
(1) Calculate a required refrigerant charge volume from the following table. (2) Charging refrigerant
●Since R410A refrigerant must be charged in the liquid phase, you should charge it, keeping the container
Additional charge volume (kg) Refrigerant volume charged Installation’s pipe length (m)
per meter of refrigerant piping for shipment at the factory covered without additional cylinder upside down or using a refrigerant cylinder equipped with a siphon tube. Does the existing pipe system to reuse satisfy all
(1) The pipe length is 30m or less.
(liquid pipeǾ6.35) (kg) refrigerant charge ●Charge refrigerant always from the liquid side service port with the operation valve shut. When you find it (2) The pipe size conforms to the table of pipe siz
difficult to charge a required amount, fully open the outdoor unit valves on both liquid and gas sides and (3) The elevation difference between the indoor a
Model 40, 50, 60 0.02 1.40 15 charge refrigerant from the gas (suction) side service port, while running the unit in the cooling mode. In conforms to the following restrictions.
Where the outdoor unit is above: 15m or les
doing so, care must be taken so that refrigerant may be discharged from the cylinder in the liquid phase all Where the outdoor unit is below: 15m or les
●This unit contains factory charged refrigerant covering 15m of refrigerant piping and additional refrigerant charge on the the time. When the cylinder valve is throttled down or a dedicated conversion tool to change liquid-phase YES
installation site is not required for an installation with up to 15m refrigerant piping. refrigerant into mist is used to protect the compressor, however, adjust charge conditions so that
When refrigerant piping exceeds 15m, additionally charge an amount calculated from the pipe length and the above table refrigerant will gasify upon entering the unit. Is the unit to install in the existing pipe s
for the portion in excess of 15m. ●In charging refrigerant, always charge a calculated volume by using a scale to measure the charge volume.
twin-triple-double-twin model?
●If an existing pipe system is used, a required refrigerant charge volume will vary depending on the liquid pipe size.
●When refrigerant is charged with the unit being run, complete a charge operation within 30 minutes. NO
For further information, please see “5. UTILIZATION OF EXISTING PIPING.” Running the unit with an insufficient quantity of refrigerant for a long time can cause a compressor failure.
Formula to calculate the volume of additional refrigerant required Is the existing pipe system to reuse free of corrosion
NOTE Put down the refrigerant volume calculated from the pipe length onto the caution label attached on NO
Additional charge volume (kg) = { Main length (m) – Factory charged volume 15 (m) } x 0.02 (kg/m) the back side of the service panel.
Is the existing pipe system to reuse free of gas l
*When an additional charge volume calculation result is negative, (Check whether refrigerant charge was required
the system before)
it is not necessary to charge refrigerant additionally.
NO
● For an installation measuring 15 m or shorter in pipe length, please charge the refrigerant volume charged for shipment at the
factory, when you recharge refrigerant after servicing etc. Are there any branch pipes with no indoor uni

8) Heating and condensation prevention Band (accessory) Pipe cover (accessory)


NO

Are heat insulation materials of the existing pipe


(1) Dress refrigerant pipes (both gas and liquid pipes) for heat insulation and prevention of dew condensation.

'10 • PAC-SM-143
reuse free of peel-offs or deterioration?
㨯 Improper heat insulation/anti-dew dressing can result in a water leak or dripping causing damage to household effects, etc. (Heat insulation is necessary for both gas and liq
(2) Use a heat insulating material that can withstand 120℃ or a higher temperature. Poor heat insulating capacity can cause heat insulation problems or cable NO
deterioration.
㨯 All gas pipes must be securely heat insulated in order to prevent damage from dripping water that comes from the condensation formed on them during a cooling operation Aren’t there any loose pipe support
or personal injury from burns because their surface can reach quite a high temperature due to discharged gas flowing inside during a heating operation. Wires for connecting indoor No loose pipe supports
㨯 Wrap indoor units’ flare joints with heat insulating parts (pipe cover) for heat insulation (both gas and liquid pipes). Exterior tape
and outdoor units
㨯 Give heat insulation to both gas and liquid side pipes. Bundle a heat insulating material and a pipe tightly together so that no gaps may be left between them and wrap them
Gas piping
together with a connecting cable by a dressing tape. Liquid piping The existing pipe system is re
㨯 Both gas and liquid pipes need to be dressed with 20 mm or thicker heat insulation materials above the ceiling where relative humidity exceeds 70%.
Insulation

3. DRAIN PIPING WORK


● Execute drain piping by using a drain elbow and drain
grommets supplied separately as optional parts, where INSTALLATION T
water drained from the outdoor unit is a problem.
CAUTION Check the following points again afte
● When condensed water needs to be Explain to the customer how to use
Wires for connecting indoor
㨯 Wrap indoor units’ flare joints with heat insulating parts (pipe cover) for heat insulation (both gas and liquid pipes). Exterior tape
and outdoor units
㨯 Give heat insulation to both gas and liquid side pipes. Bundle a heat insulating material and a pipe tightly together so that no gaps may be left between them and wrap them
Gas piping
together with a connecting cable by a dressing tape. Liquid piping The existing pipe system is re
㨯 Both gas and liquid pipes need to be dressed with 20 mm or thicker heat insulation materials above the ceiling where relative humidity exceeds 70%.
Insulation

3. DRAIN PIPING WORK


● Execute drain piping by using a drain elbow and drain
grommets supplied separately as optional parts, where INSTALLATION T
water drained from the outdoor unit is a problem.
CAUTION Check the following points again after
● When condensed water needs to be Explain to the customer how to use t
● Water may drip where there is a larger amount of drain
water. Seal around the drain elbow and drain grommets led to a drain, etc., install the unit on
Do not put a grommet a flat base (supplied separately as an
with putty or adequate caulking material.
on this hole. optional part) or concrete blocks. After installation
● Condensed water may flow out from vicinity of operation This is a supplementary ‫ޓ‬Then, please secure space for the drain
valve or connected pipes. drain hole to discharge elbow and the drain hose. Power cables and connecting
drain water, when a large
quantity of it is gathered. The power supply voltage is c
● Where you are likely to have several days of sub-zero Clearance
temperatures in a row, do not use a drain elbow and Drain elbow The drain hose is fixed secure
drain grommets. (There is a risk of drain water Operational valve is fully open
freezing inside and blocking the drain.) Drain hose
Grommet (To be procured on the installer's part) No gas leaks from the joints o

RWC012A029B
4. ELECTRICAL WIRING WORK For details of electrical cabling, refer to the indoor unit installation manual.
Electrical installation work must be performed by an electrical installation service provider qualified by a power provider of the country.
Electrical installation work must be executed according to the technical standards and other regulations applicable to electrical installations in the country.

Do not use any supply cord lighter than one specified in parentheses for each type below. CAUTION
㨯 braided cord (code designation 60245 IEC 51),
mm) 㨯 ordinary tough rubber sheathed cord (code designation 60245 IEC 53) In case of faulty wiring connection, the indoor unit stops,
㨯 flat twin tinsel cord (code designation 60227 IEC 41); and then the run lamp turns on and the timer lamp blinks.

4 Use polychloroprene sheathed flexible cord (code designation 60245 IEC57) for supply cords of parts of appliances for outdoor use.


Ground the unit. Do not connect the grounding wire to a gas pipe, water pipe, lightning rod or telephone grounding wire.
If impropery grounded, an electric shock or malfunction may result.

A grounding wire must be connected before connecting the power cable. Provide a grounding wire longer than the power cable. Use cables for interconnection wiring to avoid loosening of the wires.
CENELEC code for cables Required field cables.
-

The installation of an impulse withstanding type earth leakage breaker is necessary. A failure to install an earth leakage breaker can result in an

acccident such as an electric shock or a fire.


177 -

sion for flaring : B (mm) H05RNR4G1.5 (Example) or 245IEC57



Do not turn on the power until the electrical work is completeted .
he case of a rigid (clutch) type H Harmonized cable type

Do not use a condensive capacitor for power factor improvement under any circumstances. (It dose not improve power factor, while it can cause
R410A tool With a conventional tool
05 300/500 volts
an abnormal overheat accident)
R Natural-and/or synth. rubber wire insulation

For power supply cables, use conduits.
∼0.5 1.0∼1.5 ●
Do not lay electronic control cables (remote control and signaling wires) and other cables together outside the unit. Laying them together can result
N Polychloroprene rubber conductors insulation
in the malfunctioning or a failure of the unit due to electric noises. R Stranded core

Fasten cables so that may not touch the piping, etc. 4or5 Number of conductors

When cables are connected, make sure that all electrical components within the electrical component box are free of loose connector coupling or G One conductor of the cable is the earth conductor
terminal connection and then attach the cover securely. (Improper cover attachment can result in malfunctioning or a failure of the unit, if water (yellow/green)
penetrates into the box.) 1.5 Section of copper wire (mm2)

Always use a three-core cable for an indoor-outdoor connecting cable. Never use a shield cable.

Power cable, indoor-outdoor connecting wires


● Always perform grounding system installation work with the power cord unplugged.
● Connect a pair bearing a common terminal number with an indoor-outdoor connecting wire.
que wrench. If a torque wrench is Earth leakage breaker
ble, fasten the flare nut manually Power supply terminal block (Harmonic resistant type) ● In cabling, fasten cables securely with cable clamps so that no external force may work on terminal connections.
hen tighten it further, using the ● Grounding terminals are prorided in the control box.
as a guide. Cable clamp Switchgear or Circuit breaker Always use an earth leakage circuit breaker designed for inverter circuits to
CAUTION prevent a faulty operation.
○It holds cables in place and protect the terminal N L
Gas side connection from external force. Outdoor unit Switchgear or Circuit Breaker
operation valve Indoor unit ○This clamp is for the cable in the outside 1 2/N 3 Power souce Interconnecting and
Phase Model Earth leakage breaker grounding wires
Check joint diameter 9~15mm. Switch breaker Over current protector (minimum) (minimum)
rated capacity

'10 • PAC-SM-143
Please adjust it when not suitable. 1 2/N 3
ize
ssur Indoor unit 40
Pre Cable clamp Single-phase 50
15A,30mA,
30A 16A 2.0mm2 1.5mm×4
0.1sec or less
○It holds cables in place and protect the terminal 60
connection from external force. ●The specifications shown in the above table are for units without heaters. For units with heaters, refer to
Grounding terminal the installation instructions or the construction instructions of the indoor unit.
ound pressure gauge ●Switchgear or Circuit breaker capacity which is calculated from MAX. over current should be chosen along the
essure gauge ○Please be sure to carry out D-type (type III) regulations in each country.
uge Manifold
grounding work. ●The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than
esigned specifically for R410A) three cables contained in a conduit and a voltage drop is 2%. For an installation falling outside of these
conditions, please follow the internal cabling regulations. Adapt it to the regulation in effect in each country.
ndle Hi.

arge hose
esigned specifically for R410A)

5. UTILIZATION OF EXISTING PIPING


cuum pump adapter
nti-reverse flow type)
esigned specifically for R410A)

cuum pump
r R410A) Check whether an existing pipe system is reusable or not by using the following flow chart. <Table of pipe size restrictions>
◎:Standard pipe size ○:Usable △:Restricted to shorter pipe length limits
connection from external force. ●The specifications shown in the above table are for units without heaters. For units with heaters, refer to
Grounding terminal the installation instructions or the construction instructions of the indoor unit.
und pressure gauge ●Switchgear or Circuit breaker capacity which is calculated from MAX. over current should be chosen along the
ssure gauge ○Please be sure to carry out D-type (type III) regulations in each country.
ge Manifold
grounding work. ●The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than
signed specifically for R410A) three cables contained in a conduit and a voltage drop is 2%. For an installation falling outside of these
conditions, please follow the internal cabling regulations. Adapt it to the regulation in effect in each country.
dle Hi.

rge hose
signed specifically for R410A)

5. UTILIZATION OF EXISTING PIPING


uum pump adapter
ti-reverse flow type)
signed specifically for R410A)

uum pump
r R410A) Check whether an existing pipe system is reusable or not by using the following flow chart. <Table of pipe size restrictions>
◎:Standard pipe size ○:Usable △:Restricted to shorter pipe length limits
r adjustment.
START Additional charge volume per meter of pipe 0.02kg/m 0.06kg/m
t blind nut
torque (N·m) Liquid pipe ø6.35 ø9.52
Are an outdoor unit and an indoor unit connected to the NO Pipe size
existing pipe system to reuse? Gas pipe ø 12.7 ø 12.7
0∼12 YES Usability ◎ △
NO Which of the following refrigeration oils Can‘t
Are the existing units our products? does the existing unit use? Please make an 40 Maximum one-way pipe length 30 10
NO Use
Suniso, MS, Barrel Freeze, HAB, Freol, inquiry for
YES YES reusability. Length covered without additional charge 15 5
ether oil, ester oil
Can Use Usability ◎ △
charge it, keeping the container 50 Maximum one-way pipe length 30 10
on tube. Does the existing pipe system to reuse satisfy all of the following?
(1) The pipe length is 30m or less. Length covered without additional charge 15 15
ion valve shut. When you find it (2) The pipe size conforms to the table of pipe size restrictions.
n both liquid and gas sides and (3) The elevation difference between the indoor and outdoor units NO Usability ◎ △
the unit in the cooling mode. In conforms to the following restrictions.
Where the outdoor unit is above: 15m or less 60 Maximum one-way pipe length 30 10
the cylinder in the liquid phase all Where the outdoor unit is below: 15m or less ※Check with the flow chart developed for a case where
an existing pipe system is reused for a Length covered without additional charge 15 5
sion tool to change liquid-phase YES twin-triple-double-twin model published as a
harge conditions so that technical data sheet.
YES Change is impossible. ● Pleaseconsult with our distributor in the area, if you need to recover refrigerant and charge it again.
Is the unit to install in the existing pipe system a
Change the branching pipe to a specified type.
twin-triple-double-twin model? ● Any combinations of pipe sizes not listed in the table are not usable.
le to measure the charge volume.
Change
peration within 30 minutes. NO
e can cause a compressor failure. YES Repair is impossible.
Formula to calculate additional charge volume
Is the existing pipe system to reuse free of corrosion, flaws or dents? Repair the damaged parts.

onto the caution label attached on NO Repair Additional charge volume (kg) = {Main pipe length (m) – Length covered without additional charge shown in the table (m)} ×
Is the existing pipe system to reuse free of gas leaks?
Air tightness is Additional charge volume per meter of pipe shown in the table (kg/m)
impossible.
(Check whether refrigerant charge was required frequently for Check the pipe system for air tightness on the site.
the system before) ※ If you obtain a negative figure as a result of calculation, no additional refrigerant needs to be charged.
Air tightness is OK
-

NO Remove is Example) When an 60 is installed in a 10m long existing pipe system (liquid Ǿ9.52, gas Ǿ12.7),
impossible the quantity of refrigerant to charge additionally should be (10m-5m) x 0.06kg/m = 0.3 kg.
178 -

Are there any branch pipes with no indoor unit connected? Remove those branches.
NO Remove
Pipe cover (accessory)
Are heat insulation materials of the existing pipe system to Repair is impossible. WARNING <Where the existing unit can be run for a cooling operation.>
reuse free of peel-offs or deterioration? Repair the damaged parts.
(Heat insulation is necessary for both gas and liquid pipes)
Carry out the following steps with the excising unit (in the order of (1), (2), (3) and (4))
Repair
NO (1) Run the unit for 30 minutes for a cooling operation.
(2) Stop the indoor fan and run the unit for 3 minutes for a cooling operation (returning liquid)
Aren’t there any loose pipe supports? Repair the damaged parts. (3) Close the liquid side operation valve of the outdoor unit and pump down (refrigerant recovery)
oor No loose pipe supports Some loose pipe supports Repair (4) Blow with nitrogen gas. ※ If discolored refrigeration oil or any foreign matters is discharged
Exterior tape by the blow, wash the pipe system or install a new pipe system.
● For the flare nut, do not use the old one, but use the one supplied with the outdoor unit.
Gas piping The existing pipe system is not reusable.
The existing pipe system is reusable. Process a flare to the dimensions specified for R410A.
Install a new pipe system.
<Where the existing unit cannot be run for a cooling operation.>
Insulation
Wash the pipe system or install a new pipe system.
● If you choose to wash the pipe system, please contact our distributor in the area.

INSTALLATION TEST CHECK POINTS


Check the following points again after completion of the installation, and before turnig on the power. Conduct a test run again and ensure that the unit operates properly.
n condensed water needs to be Explain to the customer how to use the unit and how to take care of the unit following the instruction manual.

'10 • PAC-SM-143
to a drain, etc., install the unit on
t base (supplied separately as an
onal part) or concrete blocks. After installation
, please secure space for the drain
Power cables and connecting wires are securely fixed to the terminal block. The pipe joints for indoor and outdoor pipes have been insulated.
w and the drain hose.
The power supply voltage is correct as the rating. The reverse flow check cap is attached.
The drain hose is fixed securely. The cover of the pipe cover (A) faces downward to prevent rain from entering.
Operational valve is fully open. Gaps are properly sealed between the pipe covers (A) (B) and the wall surface / pipes.
No gas leaks from the joints of the operational valve.
 
PSB012D909G J
(b) Model FDC71VN
-
179 -

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PSB012D917C
PSB012D917C
F F

(5)
(e) Method for connecting the accessory pipe (Models FDC200,250 only)
Be sure to use the accessory pipe to connect the operation valve on the gas
A B
side with the field pipe.
① Referring to Table ① and Table ②, prepare the straight pipe and the elbow in the field,
ID22.22
which are used in the construction examples A ~ D applicable to the connecting direction.
② Firstly, use the accessory pipe to assemble the connecting pipe assembly outside the
outdoor unit.
As shown in the figures of construction examples A ~ D applicable to the connecting
direction(chain double dashed line), braze the accessory pipe and the parts prepared OD25.4
in the above ①. ID22.22 1 pc
1 pc
③ After assembly of the connecting pipe, connect it to the service valve on the
gas side inside the outdoor unit.
Tighten the flare nut with appropriate torque. Appropriate torque
④ After connection of the connecting pipe assembly to the service valve on the
φ19.05 100~120N·m
gas side, braze the connecting pipe assembly and the field pipe.

Position for connecting


Table ① Parts used for the connecting pipe assembly the service valve on
the gas side
No. Name Qty. Remarks

(47)
1 Accessory pipe A 1 Accessories
2 Straight pipe ① 1 Procured in the field
3 Straight pipe ② 1 or 0 Procured in the field (Not required for downward direction) Inner face of
the base
4 Elbow 1 or 0 Procured in the field (Not required for downward direction)

Inner face of
Position for the

the base
accessory pipe
Table ② Length of the straight pipe (prepared in the field) (44)
Pipe size Downward Forward Rightward Backward
Straight
pipe① φ22.22×t1.6 above 415mm 185~235mm 185~235mm 185~235mm
Straight
pipe②
φ22.22×t1.6 - above 125mm above 125mm above 405mm

● Be sure to use pipes of 1/2H material, and wall thickness above 1mm. (Pressure resistance of O-type pipe is not enough)
● Switch ON SW5-1 on the control PCB, if O-type pipe must be used and bent with the bender.
During heating operation, the high-pressure protection may be actuated under the condition lower than the normal pressure,
and the heating capacity may decrease.

About brazing
Be sure to braze while supplying nitrogen gas.
If no nitrogen gas is supplied, a large amount of impurity
(oxidized fi lm) will be generated, which may clog the capillary
tube and the expansion valve, resulting in fatal malfunction.

● Branching pipe set can be used by using the accessory pipe B.


When φ22.22(OD) size of the indoor unitgas pipe is used, the
accessory pipe B is unnecessory.

Accessory pipe A

Straight pipe φ22.2(OD)


to be procured locally

Branching pipe set


Elbow to be Field piping φ22.2(OD) (DIS-WB1,DIS-TB1)
procured locally
Accessory pipe B
※In case of V-multi

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'10 • PAC-SM-143

Accessory pipe A Accessory pipe A

Straight pipe ①
(Procured in the field
Straight pipe ① 185~235mm)
(Procured in the field
above 415mm)
Straight pipe ②
(Procured in the field
above 125mm)

Elbow procured in the field

Braze the field pipe here


.
Braze the field pipe here.

Construction example Construction example


(Downward) (Forward)

Accessory pipe A
Accessory pipe A

Straight pipe ①
Straight pipe ① (Procured in the field
(Procured in the field 185~235mm)
185~235mm)

Elbow procured in the field


Elbow procured in the field

Straight pipe ②
Straight pipe ② (Procured in the field
(Procured in the field above 405mm)
above 125mm)

Braze the field pipe here.


Braze the field pipe here.

Construction example Construction example


(Rightward) (Backward)

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(4) Electric wiring work installation

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- 207 -
STANDARD INVERTER PACKAGED AIR CONDITIONERS

STANDARD INVERTER PACKAGED AIR CONDITIONERS

Air-Conditioning & Refrigeration Systems Headquarters


16-5, 2-chome, Kounan, Air-Conditioning
Minato-ku, Tokyo, 108-8215,
& Refrigeration Japan
Systems Headquarters
16-5, 2-chome, Kounan, Minato-ku, Tokyo, 108-8215, Japan
Fax : (03) 6716-5926
Fax : (03) 6716-5926

Because of our policy of continuous Because


improvement,
of our policywe reserveimprovement,
of continuous the right to
wemake
reserve changes in all
the right to make specifications
changes without
in all specifications notice.
without notice.

© Copyright MITSUBISHI HEAVY INDUSTRIES, LTD.


© Copyright MITSUBISHI HEAVY INDUSTRIES, LTD.

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