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'10 • PAC-SM-143
SERVICE MANUAL
V Multi System
(OUTDOOR UNIT) (INDOOR UNIT)
FDC71VN FDC140VN FDT40VD FDEN40VD
100VN 140VS 50VD 50VD
100VS 200VS 60VD 60VD
125VN 250VS 71VD 71VD
125VS 100VD 100VD
125VD 125VD
'10 • PAC-SM-143
PAC-SM-143
CONTENTS
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'10
'10••PAC-SM-143
PAC-SM-143
Series code
Inveter type
Product capacity
Model name FDTC : Ceiling cassette-4 way compact type
FDT : Ceiling cassette-4 way type
FDEN : Ceiling suspended type
FDUM : Duct connected-Middle static pressure
type
SRC : Outdoor unit
Series code
(blank)
: Single type
P : Twin type
T : Triple type
D : Double Twin type
Applicable power source...See the specification
Product capacity
Model name FDTC : Ceiling cassette-4 way compact type
FDT : Ceiling cassette-4 way type
FDEN : Ceiling suspended type
FDUM : Duct connected-Low / Middle static
pressure type
FDU : Duct connected-High static pressuret type
FDC : Outdoor unit
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The figure below shows the remote control with the cover opened.
Ventilaion display Weekly timer display
Displayed during ventilation operation Displays the settings of the
weekly timer.
VENT button
GRILL button This button is used to operate external
This button has no function. ventilator.
When this button is pressed,
(Invalid Operation)
is displayed, but it does not mean a failure.
LOUVER button
This button is used to operate/stop the
Cover
swing louver.
CHECK button
This button is used at servicing.
RESET button
Press this button while making settings to go back to the
●
previous operation.
TEST button
This button is used during test operation. This button is also used to reset the "FILTER CLEANING" display.
●
* All displays are described in the liguid crystal display for explanation.
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Indication section
Operation section
* All displays are described in the liquid crystal display for explanation
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Master/ slave setting when more than one remote controllers are used
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.)
Switch Setting Contents
SW2 SW2
Indoor units M Master remote controller
SW1
A
Caution
When using multiple remote controllers, the following dispiays or settings
cannot be done with the slave remote controller. It is available only with
the master remote controller.
Louver position setting (set upper or lower limit of swinging range)
Setting indoor unit functions
Setting temperature range
Operation data display
Error data display
Silent mode setting
Test operation of drain pump
Remote controller sensor setting
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-3 +3
Room temperature setting temperature
Room temperature (detected with ThI-A) [deg]
Note (1) Room temperature control during auto cooling/auto heating is performed according to the room temperature setting temperature. (DIFF: ±1 deg)
(2) If the indoor heat exchanger temperature rises to 59°C or higher during
Heating operation stopped (cooling)
heating operation, it is switched automatically to cooling operation. In
addition, for 1 hour after this switching, the heating operation is not Heating OK
performed, regardless of the temperature shown at right.
56 59
Indoor heat exchanger temperature (°C)
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Sleep timer � � �
OFF timer � � �
ON timer � � �
Weekly timer � � �
Fan Fan
Lo OFF
35 25 35
Indoor heat exchanger temperature (˚C) Indoor heat exchanger temperature (˚C)
Heat exchanger temp. 35˚C or higher, or after 7 minutes Heat exchanger temp. 35˚C or higher, or after 7 minutes
Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).
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(2) After the setting time has elapsed, the “FILTER CLEANING” is displayed and, after operating for 24 hours further (counted also during the stop), the
unit stops.
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(j) Auto swing control [Applicable model: FDTC, FDT and FDEN]
1) Louver control
a) Press the “LOUVER” button to operate the swing louver when the air conditioner is operating.
“SWING ” is displayed for 3 seconds and then the swing louver moves up and down continuously.
b) To fix the swing louver at a position, press one time the “LOUVER” button while the swing louver is moving so that
four stop positions are displayed one after another per second.
When a desired stop position is displayed, press the “LOUVER” button again. The display stops, changes to show
the “STOP 1 ” for 5 seconds and then the swing louver stops.
c) Louver operation at the power on with a unit having the louver 4-position control function
The louver swings one time automatically (without operating the remote controller) at the power on.
This allows inputting the louver motor (LM) position, which is necessary for the microcomputer to recognize the
louver position.
Note (1) If you press the “LOUVER” button, the swing motion is displayed on the louver position LCD for 10 second. The display changes to the
“SWING ” display 3 seconds later.
2) Automatic louver level setting during heating
At the hot start with the heating thermostat OFF, regardless whether the auto swing switch is operated or not (auto swing
or louver stop), the louver takes the level position (In order to prevent the cold start). The louver position display LCD
continues to show the display which has been shown before entering this control.
3) Louver-free stop control
When the louver-free stop has been selected with the indoor function of wired remote controller “ POSITION”, the
louver motor stops when it receives the stop signal from the remote controller. If the auto swing signal is received from
the remote controller, the auto swing will start from the position where it was before the stop.
Note (1) When the indoor function of wired remote controller “ POSITION” has been switched, switch also the remote control function “
POSITION” in the same way.
4) Individual f lap (louver) control system
Regarding FDT and FDTC models, the individual f laps (louvers) for 4 directions can be controlled to swing within the
ranges between upper limit and lower limit selected with wired remote control respectively.
For detail setting method, refer to ⑦ in page 145 for FDTC or ⑨ in page 151 for FDT.
The single f lap (louver) of FDE model can also be controlled to swing like FDT and FDTC.
(refer to ⑪ in page 155 for details)
Note (1) The function is not able to be set with wireless remote controls or simple remote control (RCH-E3)
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(l) Drain motor (DM) control [Applicable model: FDTC, FDT and FDUM]
1) Drain motor (DM) is operated during the cooling or dehumidifying mode operations and simultaneously with the
compressor ON. The DM continues to operate for 5 minutes after the operation stop, anomalous stop, thermostat stop or
when it was switched from the cooling and dehumidifying operations to the fan or heating operation.
Indoor unit operation mode
Stop (1) Cooling Dehumidifying Fan (2) Heating Note (1) Including the stop from the cooling, dehumidifying, fan
and heating, and the anomalous stop
Compressor ON Control A (2) Including the “Fan” operation according to the
mismatch of operation modes
Compressor OFF Control B
a) Control A
i) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays
E9) and the drain pump starts. After detecting the anomalous condition, the drain motor continues to be ON.
ii) It keeps operating while the float switch is detecting the anomalous condition.
b) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10
seconds after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal
mode or, if there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition
is maintained during the drain detection.)
2) Drain motor (DM) interlock control
a) Start conditions
Depending on the function setting by the remote controller, the drain motor is turned ON under either one of the
following conditions.
i) During heating mode operation (Both the thermostat ON/OFF)
ii) During heating mode operation (Both the thermostat ON/OFF) + Fan operation
iii) Fan operation
b) End conditions
The drain motor is turned OFF 5 minutes after the stop of operations i) to iii) above.
(m) Operation check/drain pump test run operation mode
1) If the power is turned on by the dip switch (SW7-1) on the indoor PCB when electric power source is supplied, it enters the
mode of operation check/drain pump test run. It is ineffective (prohibited) to change the switch after turning power on.
2) When the communication with the remote controller has been established within 60 seconds after turning power on by the
dip switch (SW7-1) ON, it enters the operation check mode. Unless the remote controller communication is established, it
enters the drain pump test run mode.
Note (1) To select the drain pump test run mode, disconnect the remote controller connector (CNB) on the indoor PCB to shut down the remote controller
communication.
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Compressor ON
56 63
Indoor heat exchanger temperature (°C)
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0 1 2 3 4 4 4 4 F
(Master unit) (Slave unit a) (Slave unit b) (Slave unit c)
Indoor unit
Remote controller wiring
R Remote controller
(2) Unit No. may be set at random unless duplicated, it should be better to set orderly like 0, 1, 2…, F to avoid mistake.
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(s) Abnormal temperature thermistor (return air/indoor heat exchanger) wire/short-circuit detection
1) Broken wire detection
When the return air temperature thermistor detects -50°C or lower or the heat exchanger temperature thermistor detect
-50°C or lower for 5 seconds continuously, the compressor stops. After a 3-minute delay, the compressor restarts but,
if it is detected again within 60 minutes after the initial detection for 6 minutes continuously, stops again (the return air
temperature thermistor: E7, the heat exchanger temperature thermistor: E6).
2) Short-circuit detection
If the heat exchanger temperature thermistor detects 70°C or higher for 5 seconds continuously at 2 minutes and 20
seconds after the compressor ON during cooling operation, the compressor stops (E6).
(t) Operation permission/prohibition
(In case of adopting card key switches or commercially available timers)
When the indoor function setting of wired remote controller for “Operation permission/prohibition” is changed from “Invalid
(Factory default)” to “ Valid”, following control becomes effective.
1 Optional
2
XR1
CnT 3
XR2 Card key
Blue
4 switch
12V XR3 XR5
5
XR4
6
XR5
*1 Only the “LEVEL INPUT” is acceptable for external input, however when the indoor function setting of
“Level input (Factory default)” or “Pulse input” is selected by the function for “External input” of the wired remote
controller, operation status will be changed as follows.
In case of “Level input” setting In case of “Pulse input” setting
Unit operation from the wired
Unit starts operation
remote controller becomes
*(2)
available*(1)
*(1) In case that “Operation permission/prohibition mode” setting is “Valid” and “External input” setting is “Level
input (Factory default)”;
① When card key switch is ON (CnT-6 ON: Operation permission), start/stop operation of the unit from the
wired remote controller becomes available.
② When card key switch is OFF (CnT-6 OFF: Operation prohibition), the unit stops operation in conjunction
with OFF signal, and start/stop operation of the unit from the wired remote controller becomes not available.
*(2) In case that “Operation permission/prohibition mode” setting is “Valid” and “External input” setting is “Pulse
input (Local setting)”;
① When card key switch is ON (Operation permission), the unit starts operation in conjunction with ON signal.
and also start/stop operation of the unit from the wired remote controller becomes available.
② When card key switch is OFF (Operation prohibition), the unit stops operation in conjunction with OFF signal, and
start/stop operation of the unit from the wired remote controller becomes not available.
(3) This function is invalid only at “Center mode” setting done by central controller.
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Optional
1
①Operation output (CnT-2: XR1)
2
XR1 ②Heating output (CnT-3: XR2)
CnT 3
Blue
XR2 ③Thermostat ON output (CnT-4: XR3)
4
12V XR3 ④Error output (CnT-5: XR4)
5
XR4
⑤Remote operation input (CnT-6: No-voltage contactor)
6
XR5
ON ON
Unit A OFF OFF OFF
ON ON
Unit B
OFF OFF
ON
Unit A OFF OFF
ON ON
Unit B
OFF
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3) Remote operation
a) In case of multiple units (Max. 16 indoor units group) are connected to one wired remote controller
When the indoor function setting of wired remote controller for “External control set” is changed from “Individual
(Factory default)” to “ For all units”, all units connected in one wired remote controller system can be controlled by
external operation input.
Outdoor unit Outdoor unit Outdoor unit Outdoor unit Outdoor unit
① ② ③ ④ Ⓝ
Refrigerant piping
123 123 123 123 123
Signal &
Power
External
input
XY XY XY XY XY XY XY XY
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Indoor unit Indoor unit Indoor unit
① ② ③ ④䇭(master) ④䇭(slave) ④䇭(slave) ④䇭(slave) Ⓝ
XY
Wired remote controller Ex. Indoor units = ①+②+③+④x4+……Ⓝ ≦16 units
When more than one indoor unit (Max. 16 indoor units) are connected in one wired remote controller system:
(1) With the factory default, external input to CnT-6 is effective for only the unit ①.
(2) When setting “For all unit” (Local setting), all units in one remote controller system can be controlled by external
input to CnT-6 on the indoor unit ①.
(3) External input to CnT-6 on the other indoor unit than the unit ① is not effective.
(v) Fan control at heating startup (Applicable model: FDTC and FDT)
1) Start conditions
At the start of heating operation, if the difference of setting temperature and return air temperature is 5°C or higher after
the end of hot start control, this control is performed.
2) Contents of control
a) Sampling is made at each minute and, when the indoor unit heat exchanger temperature (detected with ThI-R) is
37°C or higher, present number of revolutions of indoor unit fan speed is increased by 10min-1.
b) If the indoor unit heat exchanger temperature drops below 37°C at next sampling, present number of revolutions of
indoor unit fan speed is reduced by 10min-1.
3) End conditions
Indoor fan speed is reduced to the setting airflow volume when the compressor OFF is established and at 30 minutes after
the start of heating operation.
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-1 +1 +2 +4
Setting temperature Setting temperature
Room temperature (deg) Room temperature (deg)
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0rps
53 58 63
Outdoor heat exchanger temperature (˚C)
Notes (1) When the outdoor heat exchanger temperature is in the range of 58~63 ºC, the speed is reduced by 6 rps at each 30 seconds.
(2) When the temperature is 63 ºC or higher, the compressor is stopped.
(3) When the outdoor heat exchanger temperature is in the range of 53~58 ºC, if the compressor command speed is been maintained and the operation has
continued for more than 30 seconds at the same speed, it returns to the normal cooling operation.
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First time 0 3 22 25
A B C D Since the seconds
7 10 25 28
Outdoor air temperature (°C) times
(Example) Fuzzy
After lapse of 20 sec. or over(3) 4rps(1) 8rps(2)
A B C D
Indoor heat exchanger temperature(°C)
Notes (1) When the indoor heat exchanger temperature is in the range of B~C ºC, the speed is reduced by 4 rps at each 20 seconds.
(2) When the indoor heat exchanger temperature is in the range of C~D ºC, the speed is reduced by 8 rps at each 20 seconds. When the temperature is D ºC
or higher continues for 1 minute, the compressor is stopped.
(3) When the indoor heat exchanger temperature is in the range of A~B ºC, if the compressor command speed is been maintained and the operation has
continued for more than 20 seconds at the same speed, it returns to the normal heating operation.
(4) Indoor blower retains the fan tap when it enters in the high pressure control. Outdoor blower is operated in accordance with the speed.
Temperature list
Unit : ºC
A B C D
RPSmin < 88 48.5 56 58 61
88 <
= RPSmin < 108 44 51.5 53.5 56.5
108 <= RPSmin 39 46.5 48.5 51.5
Note (1) RPSmin: The lower one between the outdoor speed and the compressor command speed
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Normal operation
4 6 11 13
Outdoor air temperature (°C)
0 rps
95 105 115
Discharge pipe temperature (˚C)
Notes (1) When the discharge pipe temperature is in the range of 105~115ºC, the speed is reduced by 4 rps.
(2) When the discharge pipe temperature is raised and continues operation for 20 seconds without changing, then the speed is reduced again by 4 rps.
(3) If the discharge pipe temperature is in the range of 95~105ºC even when the compressor command speed is maintained for 3 minutes when the
temperature is in the range of 95~105 ºC, the speed is raised by 1 rps and kept at that speed for 3 minutes. This process is repeated until the com-
mand speed is reached.
(4) Lower limit speed
Cooling Heating
Lower limit speed 25 rps 32 rps
b) If the temperature of 115ºC is detected by the sensor on the discharge pipe, then the compressor will stop immediately.
When the discharge pipe temperature drops and the time delay of 3 minutes is over, the unit starts again within 1 hour
but there is no start at the third time.
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Outdoor fan
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Required frequency
1) Cooling/dehumidifying operation Unit: rps
Model 71 100 125 140 200 250
Max. required Indoor unit air flow “P-Hi”, “Hi” 88 90 105 105 100 120
frequency Indoor unit air flow “Me”, “Lo” 76 60 80 85 70 80
Min. required frequency 20 20 20 20 30 30
Max. required Indoor unit air flow “P-Hi”, “Hi” 95 90 105 110 100 120
frequency Indoor unit air flow “Me”, “Lo” 86 60 80 85 70 80
Min. required frequency 20 20 20 20 30 30
3) If “Silent mode start” signal is received from the remote controller, the maximum required frequency becomes same as
when the indoor air flow is set at “Lo”.
4) Max. required frequency under high outdoor air temperature in cooling mode
Maximum required frequency is selected according to the outdoor air temperature (Tho-A).
Unit: rps
Model 71 100 125 140 200 250
Outdoor air temperature is
76 75 90 96 75 98
Max. required 40°C or higher
frequency Outdoor air temperature is
60 75 75 75 66 66
46°C or higher
6)
Selection of max. required frequency by heat exchanger temperature
1) Maximum required frequency is selected according to the outdoor unit heat exchanger temperature (Tho-R) during
cooling/dehumidifying or according to the indoor unit heat exchanger temperature (ThI-R) during heating mode.
2) When there are 3 indoor unit heat exchanger temperatures (ThI-R), whichever the highest applies,
Unit: rps
Model 71 100 125 140 200 250
Cooling/ Outdoor unit heat exchanger
– – 100 100 – –
Max. required dehumidifying temperature is 56°C or higher
frequency Indoor unit heat exchanger
Heating – – 100 100 – –
temperature is 56°C or higher
7) When any of the controls from 1) to 6) above may duplicate, whichever the smallest value among duplicated controls is
taken as the maximum required frequency.
8) During heating, it is operated with the maximum required frequency until the indoor unit heat exchanger temperature
becomes 40°C or higher.
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b)
Low frequency operation control during heating
[Control condition] When the conditions of compressor protection start III are established and one of following conditions
➀ and ➁ is satisfied, the low number of revolutions operation control is performed during heating.
➀ At 30 minutes or more after turning the power supply breaker on
➁ Compressor underneath temperature (Tho-H) is 4°C or higher and the difference from the
outdoor air temperature (Tho-A) becomes 4°C or higher. [model 200, 250 only]
[Control contents] ➀ Starts the compressor with its target frequency at A rps. However, when the indoor unit
return air temperature (ThI-A) is 25°C or higher, it start at C rps.
➁ At 30 seconds after the start of compressor, the compressor’s target frequency is changed to
B rps and the compressor’s operation frequency is fixed for 10 minutes.
Model Operation mode A rps B rps C rps
71 Heating 42 42 40
100~140 Heating 55 55 30
200, 250 Heating 55 30 30
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zone zone
46 48 43 53
zone zone
30 37 33 40
zone zone
15 18 20 30
Outdoor air temp. (˚C) Outdoor unit heat exchanger temp. (˚C)
3) Fan tap control during heating operation
Fan taps are selected depending on the outdoor unit heat exchanger temperature (Tho-R1, R2) and the outdoor air temperature (Tho-A).
Note (1) It is detected by Tho-R1 or R2, whichever the lower.
• Model 71 ~ 140 • Model 200, 250
zone zone zone zone zone zone
zone Tap 3 Tap 3 Tap 4 zone Tap 3 Tap 3 Tap 4
zone Tap 3 Tap 4 Tap 5 zone Tap 3 Tap 4 Tap 5
zone Tap 4 Tap 5 Tap 6 zone Tap 4 Tap 5 Tap 6
zone zone
zone zone
12 15 zone 1 3
zone
3 9 -2 0
Outdoor air temp. (˚C) Outdoor unit heat exchanger temp. (˚C)
4) Outdoor unit fan control at cooling low outdoor air
a) When all the following conditions are established after the start of compressor, the following control is implemented.
If the outdoor air temperature (Tho-A) is in the zone in the cooling/dehumidifying mode, it has elapsed 20
seconds from the start of outdoor unit fan and the outdoor unit fan is at the tap 1 speed, the outdoor unit fan speed is
controlled according to the outdoor unit heat exchanger temperature (Tho-R1, R2).
Note (1) It is detected with Tho-R1 or R2, whichever the higher.
Outdoor unit fan speed
+10min-1
zone Retained
Outdoor unit fan speed
zone -10min-1
5 10 20 30
Outdoor air temp. (˚C) Outdoor unit heat exchanger temp. (˚C)
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b) The outdoor unit heat exchanger temperature is detected always and, when the number of revolutions of the outdoor
fan speed has been increased or decreased, there is no change of fan speed for 20 seconds.
c) Rage of the outdoor unit fan speed under this control is as follows.
➀ Lower limit: 130rpm
➁ Upper limit: 500rpm
d) As any of the following conditions is established, this control terminates.
i) When the outdoor air temperature is in the zone and the outdoor unit heat exchanger temperature at 30°C or
higher is established for 40 seconds or more continuously.
ii) When the outdoor fan speed is 500rpm and the outdoor unit heat exchanger temperature at 30°C or higher is
established for 40 seconds or more continuously.
iii) When the outdoor unit heat changer temperature at 45°C or higher is established for 40 seconds or more.
5) Outdoor unit fan control by the power transistor radiator fin temperature
When all the following conditions are established later than 3 minutes after the start of compressor, the following control
is implemented.
a) Cooling/dehumidifying
➀ Outdoor air temperature Tho-A 33°C
➁ Compressor’s actual frequency A rps
➂ Power transistor radiator fin temperature C °C
b) Heating
➀ Outdoor air temperature Tho-A 16°C
➁ Compressor’s actual frequency B rps
➂ Power transistor radiator fin temperature C °C
c) Control contents
i) Raises the outdoor unit fan tap by 1 tap.
ii) When the sampling is for 60 minutes and the value of power transistor radiator fin temperature (Tho-P) is as
follows.
➀ When the power transistor radiator fin temperature (Tho-P) C °C, the outdoor unit fan tap is raised by 1 speed
further.
➁ When C °C > power transistor radiator fin temperature (Tho-P) D °C, present outdoor unit fan tap is
maintained.
➂ When the power transistor radiator fin temperature (Tho-P) D °C, the outdoor unit fan tap is dropped by 1
speed.
d) Ending conditions
When the operation under the condition of item ii), ➂ above and with the outdoor unit fan tap, which is determined
by the item 2) is detected 2 times consecutively.
• Compressor’s frequency and power transistor radiator fin temperature
Item
A B C D
Model
71 60 70 80 75
100~140 85 85 72 68
200, 250 70 70 80 75
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-10
b) Defrosting conditions B )
ON
3-1
i) When previous defrosting end condition is (SW
re rd)
atu
the time out of defrosting operation and it is -15
em
per tan
da
tart t e(
S
in the heating operation after the cumulative ns ur
tio rat
era m pe
p
compressor operation time after the end of -20 st o r t te
fro sta
De ion
defrosting has become 30 minutes. p era
t Defrost operation start
to temperature zone
ii) After 5 minutes from the start of compressor -24 fr os
-25 De
iii) After 5 minutes from the start of outdoor unit fan
2) Defrosting end conditions -28.6
-30
When any of the following conditions is satisfied, the -20 -18 -15 -10 -5 0 -2556 10
defrosting end operation starts. Outdoor air temp. (℃)[Tho-A]
a) When it has elapsed 8 minutes and 20 seconds after the start of defrosting. (After 10 minutes and 20 seconds for model 71, 200 and 280)
b) When the outdoor unit heat exchanger temperatures (Tho-R1, R2), whichever the lower, becomes 12°C or higher for
10 seconds continuously.
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Retention
Note (1) Value in ( ) are for the model 200, 250.
Release
(105)
100 (110)
105
Compressor operation
Note (1) Value in ( ) are for the model 200, 250.
(90)
85 (135)
115
Compressor operation
51 65
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Reset
47 58
Indoor unit heat exchanger temp. (°C)
Resert
33°C
0.150 0.425
Low pressure (MPa)
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Retention
Reduces compressor frequency
at each minute.
1.5 3.5
Indoor unit heat exchanger temp. (°C)
c) Regarding the anti-frost control by the operation stop, refer to the operation control function by the indoor unit
controller and the cooling, dehumidifying frost prevention of page 10.
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1) Control contents
a) Close the operation valve at the liquid side. (It is left open at the gas side.)
b) Compressor is started with the target speed (frequency) at 55 (62) rps in the cooling mode.
Note (1) Value in ( ) are for the model 71.
c) Red and green lamps (LED) flash continuously on the outdoor unit control PCB.
d) Each of protection and error detection controls, excluding the low pressure control, anti-frost control and dewing
prevention control, is effective.
e) Outdoor unit fan is controlled as usual.
f) Electronic expansion valve is fully opened.
g) Solenoid valve (SV1) of model 71 is fully opened during the control.
2) Control ending conditions
Stop control is initiated depending on any of the following conditions.
a) Low pressure of 0.087MPa or lower is detected for 5 seconds continuously.
i) Red LED: Light, Green LED: Flashing, Remote controller: Displays stop.
ii) It is possible to restart when the low pressure is 0.087MPa or higher.
iii) Electronic expansion valve (cooling/heating) is kept fully open.
b) Stop by the error detection control
i) Red LED: Flashing, Green LED: Flashing
ii) Restart is prohibited. To return to normal operation, reset the power supply.
iii) Electronic expansion valve (cooling/heating) is left fully open.
c) When the cumulative operation time of compressor under the pump-down control becomes 5 minutes.
i) Red LED: OFF, Green LED: Flashing, Remote controller: Stop
ii) It is possible to pump-down again.
iii) Electronic expansion valve (cooling/heating) is left fully open.
Note (1) After the stop of compressor, close the operation valve at the gas side.
Caution: Since pressing the pump-down switch cancels communications with the indoor unit, the indoor unit and the
remote controller display “Transmission error – E5”. This is normal.
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(j) Drain pan ON/OFF output control (optional) (Models 100 ~ 250 only)
1) Drain pan heater ON conditions
When all of following conditions are met, the drain pan heater is turned ON.
・Outdoor air temperature (detected with Tho-A) is 3ºC or lower.
・In the heating mode
・When the compressor is turned ON
2) Drain pan heater OFF conditions
When either one of following conditions is met, the drain pan heater is turned OFF.
・Outdoor air temperature (detected with Tho-A) is 5ºC or higher.
・When the compressor stop has been detected for 30 minutes continuously
・In the cooling or dehumidifying mode
Drain pan heater OFF
- 30 -
'10 • PAC-SM-143
2. MAINTENANCE DATA
2.1 Diagnosing of microcomputer circuit
(1) Selfdiagnosis function
(a) Check Indicator Table
Whether a failure exists or not on the indoor unit and outdoor unit can be know by the contents of remote controller error code,
indoor/outdoor unit green LED (power pilot lamp and microcomputer normality pilot lamp) or red LED (check pilot lamp).
(i) Indoor unit
Remote controller Indoor control PCB Outdoor control PCB
Location of Reference
Green Green Description of trouble Repair method
Error code Red LED Red LED Red LED trouble page
LED (1) LED (1)
Keeps Keeps
Stays OFF Stays OFF — • Normal operation — —
flashing flashing
- 31 -
'10 • PAC-SM-143
- 32 -
'10 • PAC-SM-143
2) Models FDC71~250
Remote controller Indoor control PCB Outdoor control PCB Outdoor inventer PCB
Yellow Reference
Green Green Green Location of trouble Description of trouble Repair method
Error code Red LED Red LED Red LED LED (3)or page
LED (1) LED (1) Red LED (4) LED (2)
• Outdoor unit power supply L3-phase interruption, defective noise filter
Power supply wires Repair
Keeps Keeps (3-phase model only)
Stays OFF 1 time flash 90
flashing flashing *• Defective outdoor control PCB (Defective power supply input circuit)?
Outdoor control PCB Replacement of PCB
(3-phase model only)
Installation or operating
• Higher outdoor heat exchanger temperature Repair
condition
Keeps Keeps Outdoor heat exchanger Replacement of
Stays OFF 1 time flash • Defective outdoor heat exchanger temperature thermistor 92
flashing flashing temperature thermistor temperature thermistor
*• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Installation or operating • Higher discharge temperature Repair
condition
Keeps Keeps Discharge pipe Replacement, repair of
Stays OFF 1 time flash • Defective discharge pipe temperature thermistor 93
flashing flashing temperature thermistor temperature thermistor
*• Defective outdoor control PCB (Defective temperature thermistor input
Keeps Outdoor control PCB Replacement of PCB
circuit)?
flashing
Outdoor heat exchanger • Defective outdoor heat exchanger temperature thermistor, broken wire or poor Replacement, repair of
Keeps Keeps temperature thermistor connector connection temperature thermistor
Stays OFF 1 time flash 94
flashing flashing *• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Outdoor air temperature • Defective Outdoor air temperature thermistor, broken wire or poor connector Replacement, repair of
Keeps Keeps thermistor connection temperature thermistor
Stays OFF 1 time flash 95
flashing flashing *• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Discharge pipe • Defective discharge pipe temperature thermistor, broken wire or poor Replacement, repair of
Keeps Keeps temperature thermistor connector connection temperature thermistor
Stays OFF 1 time flash 96
flashing flashing *• Defective outdoor control PCB (Defective temperature thermistor input
Outdoor control PCB Replacement of PCB
circuit)?
Installation or operating
Keeps Keeps • Rising high pressure (Operation of 63H1) • Service valve closing operation Repair
Stays OFF 1 time flash condition 97
flashing flashing
Outdoor control PCB *• Defective outdoor control PCB (Defective 63H input circuit)? Replacement of PCB
2 times flash
Keeps Keeps Inverter PCB or radiator Replacement of PCB
Stays OFF 1 time flash or • Power transistor overheat (Model 71VN,100VN,125VN,140VN,200VS,250VS) 98
flashing flashing fin or Repair
6 times flash
Outdoor control PCB
1 time flash • Current cut (Anomalous compressor over-current) Replacement of PCB
Keeps Keeps compressor
Stays OFF 1 time flash or 99 •100
Keeps flashing flashing Keeps Installation or operating
5 times flash • Service valve closing operation Repair
flashing flashing condition
Service valve opening
Keeps Keeps Keeps Outdoor control PCB • Anomalous outdoor control PCB communication
Stays OFF 1 time flash check 101
flashing flashing flashing
Inverter PCB • Anomalous inverter PCB communication Replacement of PCB
Keeps Keeps Inverter PCB •D
efective outdoor inverter PCB (Model FDC 71)
Stays OFF 1 time flash 7 times flash Replacement 103
flashing flashing activefilter Defective active filter of control.
Keeps Keeps Outdoor fan motor • Anomalous outdoor fan motor Replacement, repair
Stays OFF 1 time flash 105
flashing flashing Outdoor control PCB *• Defective outdoor control PCB (Defective motor input circuit)? Replacement of PCB
Installation or operating
Keeps • Low pressure error • Service valve closing operation Repair
condition
flashing
Keeps Keeps • Anomalous low pressure, broken wire of low pressure sensor or poor Replacement, repair of
Stays OFF 1 time flash Low pressure sensor 106,107
flashing flashing connector connection sensor
Replacement of control
Outdoor control PCB *• Defective outdoor control PCB (Defective sensor input circuit)?
PCB
2 times flash
Keeps Keeps
Stays OFF 1 time flash or Inverter PCB • Anomalous inverter PCB Replacement of PCB 109
flashing flashing
6 times flash
Suction pipe • Defective suction pipe temperature thermistor, broken wire or poor connector Replacement, repair of
Keeps Keeps temperature thermistor connection temperature thermistor
Stays OFF 1 time flash 110
flashing flashing Replacement of control
Outdoor control PCB *• Defective outdoor PCB (Defective thermistor input circuit)?
PCB
Low pressure sensor • Defective low pressure sensor Replacement of sensor
Keeps Keeps
Stays OFF 1 time flash Replacement of control 111
flashing flashing Outdoor control PCB • Defective outdoor control PCB (Defective sensor input circuit)?
Keeps PCB
flashing Compressor underneath • Defective compressor underneath temperature thermistor (Models 200, 250 Replacement of
Keeps Keeps temperature thermistor only) temperature thermistor
Stays OFF 1 time flash 112
flashing flashing • Defective outdoor control PCB (Defective thermistor input circuit)? (Models Replacement of control
Outdoor control PCB
200, 250 only) PCB
Operation status • Shortage in refrigerant quantity Repair
Keeps Keeps
Stays OFF 1 time flash Service valve opening 114
flashing flashing Installation status • Service valve closing operation
check
Stays OFF or
Keeps 5 times Keeps Compressor inverter
Stays OFF 4 times • Anomalous compressor startup Replacement 117
flashing flash flashing PCB
flash
Keeps Keeps
Stays OFF 1 time flash Compressor • Anomalous compressor rotor position detection (Models 200, 250 only) Replacement 118
flashing flashing
Note (1) * m
ark in the Description of trouble means that, in ordinary diagnosis, it cannot identify the cause definitely, and, if the trouble is repaired by replacing the part, it
is judged consequently that the replaced part was defective.
(2) This LED is installed on models FDC200, 250VS
(3) This LED is installed on models FDC71~140VN, FDC100~140VS
(4) This LED is installed on models FDC200, 250VS
(iii) Optional controller in-use
Indoor unit control PCB Outdoor unit control PCB
Description of trouble Repair method
Error code Red LED Red LED Green LED Red LED Green LED
Keeps flashing Stays OFF Keeps flashing Stays OFF Keeps flashing • Communication error (Defective communication circuit on the main unit of SC-SL2N-E or SC-SL3N-E) ete. Replacement
- 33 -
'10 • PAC-SM-143
- 34 -
'10 • PAC-SM-143
Confirmation of
Confirmation remote controller and Replacement/
of power LEDs on the PCB Check of the anomalous Inspection repair of
Trouble supply of indoor unit and operation data on the of the unit/ faulty part,
(Indoor/ outdoor unit (Indoor/ remote controller controller test run,
outdoor unit) outdoor unit, remote adjustment
controller)
SAFETY PRECAUTIONS
● Read the "SAFETY PRECAUTIONS" carefully first of all and then strictly follow it during the replacement in order to protect yourself.
● The precautionary items mentioned below are distinguished into two levels, WARNING and CAUTION.
Both mentions the important items to protect your health and safety so strictly follow them by any means.
WARNING Wrong installation would cause serious consequences such as injuries or death.
CAUTION Wrong installation might cause serious consequences depending on circumstances.
● After completing the replacement, do commissioning to confirm there are no anomaly.
WARNING
● Replacement should be performed by the specialist.
If you replace the PCB by yourself, it may lead to serious trouble such as electric shock or fire.
● Replace the PCB correctly according to these instructions.
Improper replacement may cause electric shock or fire.
● Shut off the power before electrical wiring work.
Replacement during the applying the current would cause the electric shock, unit failure or improper running.
It would cause the damage of connected equipment such as fan motor,etc.
● Fasten the wiring to the terminal securely, and hold the cable securely so as not to apply unexpected stress on the terminal.
Loose connections or hold could result in abnormal heat generation or fire.
● Check the connection of wiring to PCB correctly before turning on the power, after replacement.
Defectiveness of replacement may cause electric shock or fire.
CAUTION
● In connecting connector onto the PCB, connect not to deform the PCB. It may cause breakage or malfunction.
● Insert connecter securely, and hook stopper. It may cause fire or improper running.
● Bundle the cables together so as not to be pinched or be tensioned. It may cause malfunction or electric shock for disconnection or deformation.
- 35 -
'10 • PAC-SM-143
50V 〇 - 〇 - 125V - - 〇 〇
60V 〇 〇 〇 - 140V 〇 - 〇 〇 1 2 3 4
71V 〇 - - 〇 Example setting fro 50V
④ Control PCB
Parts mounting are different by the kind of PCB.
SW2 (Blue)
Address setting CNW4(Blue)
Power PCB
SW5
Master/Slave
setting CNW3(Red)
Power PCB
CNE(White)
RAM checker CNG(Blue)
CNI(Blue)
CNB(White)
CNH(Black)
Float SW
(Return air)
Humidity
Thermistor
controller
sensor
Auto lift
Remote
- 36 -
'10 • PAC-SM-143
② Power PCB
Parts mounting are different by the kind of PCB. CNM(White) CNW0(White)
Fan motor Terminal block
T1(Yellow/Green)
Earth
CNW1(Blue)
Control PCB
CNW2(Red)
Control PCB
T2(Yellow/Green)
Earth
T3(Yellow/Green)
Earth
- 37 -
'10 • PAC-SM-143
- 38 -
'10 • PAC-SM-143
60V 〇 〇 〇 - 140V 〇 - 〇 〇
1 2 3 4
71V 〇 - - 〇
Example setting for 50V
④ Control PCB
Parts mounting are different by the kind of PCB.
SW5 Master/Slave
CNB(White)
setting
Remote
CNM3(White) controller
Fan motor
CNJ2(Blue) CNG(Blue)
Louver motor
SW7
CNR(White)
Drain pump
CNE(White)
RAM checker
CNV(Black)
CNH(Black)
CNZ(White)
CNQ(White)
(Return air)
CNJ(White)
Thermistor
CNN(Yellow)
CNS(Blue)
CNT(Blue)
Louver SW
CNO(Red)
CNI(Blue)
Float SW
Thermistor
exchanger)
Auto lift
Heater
Option
Lover motor
HA
(Heat
Pulse
- 39 -
'10 • PAC-SM-143
SW2 Address No. setting at plural indoor units control by 1 R/C 0 0-F
SW5-1 OFF
Master/Slave setting Master*/Slave See table 2
SW5-2 OFF
SW6-1
SW6-2
Model selection As per model See table 1
SW6-3
SW6-4
SW7-1 Test run, Drain motor Normal*/Test run OFF Normal
SW7-2 Reserved OFF keep OFF
SW7-3 Powerful mode Valid*/Invalid(FDU only) ON Valid
SW7-4 Reserved OFF keep OFF
JSL1 Superlink terminal spare Normal*/switch to spare With
* Default setting
- 40 -
'10 • PAC-SM-143
! WARNING
・ Securely replace the PCB according to this procedure.
If the PCB is incorrectly replaced, it will cause an electric shock or fire.
・ Be sure to check that the power source for the outdoor unit is turned OFF before replacing the
PCB. The PCB replacement under current-carrying will cause an electric shock or fire.
・ After finishing the PCB replacement, check that wiring is correctly connected with the PCB before
power distribution. If the PCB is incorrectly replaced, it will cause an electric shock or fire.
! CAUTION
・ Band the wiring so as not to tense because it will cause an electric shock.
- 41 -
'10 • PAC-SM-143
CNTH
CNI1 after elapsing 3 minutes
from power OFF
CNW2
CNIP
CNB
CNG1 Voltage measurement point
CNI3 (T26(red)、T27(blue))
CNQ1
CNQ2
CNA1
SW4
CNW
- 42 -
'10 • PAC-SM-143
CNH
CNW after elapsing 3 minutes
from power OFF
CNA2 CNS
Voltage measurement parts
CT1
CNR
CNW2
CNA1
CNFAN1
CNI3
JSW
CNI1
SW5
SW4
SW3
CNPS
CNEEV2 CNEEV1
CNB CNTH
Parts No. CNIP
Parts arrangement view
- 43 -
'10 • PAC-SM-143
CNH
CNW after elapsing 3 minutes
CNM
from power OFF
CNA2 CNS
CNFAN1
CNI3
JSW
CNI1
SW5
SW4
SW3
CNPS
CNEEV2 CNEEV1
CNB CNTH
Parts No. CNIP
- 44 -
'10 • PAC-SM-143
after elapsing 3
CNH minutes from
CNW power OFF
CNM
CT1
CNR
CNW2
CNA1
CNFAN1
CNFAN2
JSW
CNI1
SW5
SW4
SW3
CNEEV2 CNPS
CNEEV1
CNU CNTH
CNIP Voltage measurement parts
Parts No. CNB
Parts Arrangement View Front View Side View
- 45 -
'10 • PAC-SM-143
! WARNING
• Securely replace the PCB according to this procedure.
If the PCB is incorrectly replaced, it will cause an electric shock or fire.
• Be sure to check that the power source for the outdoor unit is turned OFF before replacing the
PCB. The PCB replacement under current-carrying will cause an electric shock or fire.
• After finishing the PCB replacement, check that wiring is correctly connected with the PCB before
power distribution. If the PCB is incorrectly replaced, it will cause an electric shock or fire.
! CAUTION
• Band the wiring so as not to tense because it will cause an electric shock.
Replace the inverter PCB according to the following procedure.
1) Model FDC71VN
PCA012D022D A
a) Replace the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) between T26 and T27 on inverter PCB, and check that the voltage is
discharged sufficiently (10V or less). (Refer to Fig.1))
b) Take off the connection of inverter PCB terminal and connector, and remove the screw of power transistor (IC10),
active filter (IC2), and diode stack (DS1) then remove the PCB. Wipe off the silicon grease neatly on the controller’s
radiation heat fins. (Refer to Fig.1 and 2)
c) Refer to table1 for the setting of switch (JSW10, 11) of new PCB.
d) Before installing the power transistor (IC10), active filter (IC2), and diode stack (DS1) on the new PCB, apply
silicon grease equally to the their surface. (Make full use of the silicon grease.) They may be damaged unless
they apply it.
e) Tighten the screw of power transistor (IC10), active filter (IC2), and diode stack (DS1) on inverter PCB and connect
terminal and connector. Confirm the connection and there is not the half insertion. Tighten properly power
transistor, (IC10) active filter (IC2), and diode stack (DS1) with a screw and make sure there is no
slack. They can be damage if not properly tighten. (Recommended tightening torque: power transistor
(IC10)1.2±0.1 and active filter (IC2)0.98±0.1, diode stack(DS1) 0.5±0.1 Unit N·m
JSW11
CNI4 JSW10
CNI2
SCREW OF DIODE STACK (DS1) Voltage measurement point
T27 T25 T26 CNO1 SCREW OF ACTIVE FILTWER (IC2) (T26 (red), T27 (blue))
(BLUE) (YELLOW) (RED) Fig. 1 Position of fastontab and terminal
Parts arrangement view
Table. 1 Switch setting
-1 OFF -1 ON
Connectors are -2 OFF -2 ON
not half inserted JSW10 JSW11
-3 OFF -3 OFF
-4 OFF -4 OFF
- 46 -
'10 • PAC-SM-143
TB5 CNI4
Switch
TB7 JSW11
JSW10
CNACT1
TB8 TB9
- 47 -
'10 • PAC-SM-143
CNW1
Connector
CNR
Terminal
block
TB6
CNI2
Switch
TB5
JSW11
TB7 TB8 TB9 JSW10
- 48 -
'10 • PAC-SM-143
Connector(CNR)
Terminal
block(TB2) LED1,2
※
SW1,2
Noise filter
substrate
R,S,T
Parts No.
- 49 -
'10 • PAC-SM-143
➃ When plural indoor units is connected, the smallest address number 11 (Pulse of Indoor Unit Expansion Value)
12 (Total Running Hours of The Indoor Unit)
of indoor unit among all connected indoor unit is displayed.
21 (Outdoor Air Temperature)
[Example]: 22 (Outdoor Heat Exchanger Thermistor)
“ ” (blinking 1 seconds) ➝ “ ” 23 (Outdoor Heat Exchanger Thermistor)
blinking. 24 (Compressor Frequency)
25 (High Pressure)
➄ Select the indoor unit number you would like to have data displayed
26 (Low Pressure)
with the button. 27 (Discharge Pipe Temperature)
➅ Determine the indoor unit number with the (SET) button. 28 (Comp Bottom Temperature)
(The indoor unit number changes from blinking indication to 29 (Current)
30 (Target Super Heat)
continuous indication)
31 (Super Heat)
“ ” (The address of selected indoor unit is blinking for 2 32 (Discharge Pipe Super Heat)
seconds.) 33 (Protection State No. of The Compressor)
34 (Outdoor Unit Fan Speed)
35 (63H1 On/Off)
“ ” (A blinking indication appears while data loaded.)
36 (Defrost Control On/Off)
Next, the operation data of the indoor unit is indicated. 37 (Total Running Hours of The Compressor)
➆ Upon operation of the button, the current operation data is 38 (Pulse of The Outdoor Unit Expansion Valve EEVC)
displayed in order from data number 01. 39 (Pulse of The Outdoor Unit Expansion Valve EEVH)
- 51 -
'10 • PAC-SM-143
Backup switch
TIMER
CHECK RUN
Backup switch
TIMER
CHECK RUN
Operation display light (Green)
• Lights continuously: Under air conditioner operation
• Keeps flashing: Under heating preparation (At the time of heating operation)
• 3 time flash: Under reception of a remote controller signal
Check monitor
(Error code display E1~E60)
- 52 -
'10 • PAC-SM-143
(7) Power transistor module (including the driver PCB) inspection procedure
Is the power
YES
transistor module
cracked or burnt?
NO
Is there a
short circuit between the YES
power transistor module
terminals?
1
NO
Compressor operation
- 53 -
'10 • PAC-SM-143
Power ON or start check operation During this period, ON/OFF status of LED is
repeated cyclically according to following pattern
1 2 3 10
~
15 sec.
5sec. 5sec.
5sec.
e) Be sure to turn off JSW10-4 on outdoor inverter PCB, after finishing the check operation. (In case of FDC71-140)
〈Inverter Checker〉
LED LED ON/OFF pattern
Cyclically ● ON
Red White ○ OFF
U Black
V
Faston terminal W
Connect to the terminal of the wires which are disconnected from compressor.
- 54 - *
(9) Outdoor unit controller failure diagnosis circuit diagram
Models SRC40,50,60ZIX-S
●Outdoor unit check points
Check items with the *mark when the power is ON.
DC Reactor continuity
Check: 50m or higher,
less than 100mΩ.
Power transistor module check:
* Power supply check Noise filter check: Is there a short circuit, open
Measure the power supply at L.N. There should be continuity. circuit or damage?
(It is normal if it is AC 220-240V.) There should be no shorts between phases. L Fuse check: There should be continuity. (See 53 page for the check
If faulty, replace the control PCB. procedure.)
Orange
Yellow
T1 T2 POWER
T1 PWB ASSY(SUB) TRANSISTOR
Black RIN (Noise filter) F8 250V 20A F2 250V 20A
L P U Red
250V 20A RO Black
R U
SIN ACTIVE
White F10 + + +
V
N 250V 10A FILTER NU V
White
CM
-
SO White S UNIT NV
Yellow/Green Brown W Black
55 -
NW W
ROUT S-1 White S-2
Yellow/Green
G1
1 1
CN20S 2 2
T2 CNMAIN 3 3 CNSUB
2
4 4 PWB ASSY(MAIN) F3 250V 1A 1
1 2
F1 3
2 250V 2A CNFAN 4 FMo
N LED1
5
C-2 6
3 Red
SWITCHING POWER
Yellow/Green
CIRCUIT
CNTH CNEEV
1 2 3 4 5 6 1 2 3 4 5 6
20S When the outdoor
unit fan motor is
Must be conductive. anomalous:
When fuse is blown, Must be conductive. (Refer to page 104)
replace it or check wiring. TH1 TH2 TH3 When blown, replace with F3 fuse.
EEV Replace also fan motor.
'10 • PAC-SM-143
LED1 (Red) check
Light continuously :Normal
Stays OFF : Anomalous
(Refer to page 32)
Model FDC71VN
●Outdoor unit check points
Check items with the *mark when the power is ON.
DC Reactor continuity Check: No anomaly like breakage,
Max 25mΩ swell, etc. allowed.
T28 U
TB1 Ri Ro1
Red
T1 T5 T21
Yellow/Green
~ +
NOISE 52X DIP-IPM
CM
Si So1 A/F MODULE T29 V White
FILER PWB T22 20A
T2 T6
White
N ~ -
F
250V 20A CNO2 CNO T30 W
Red Black
L
1
PWB3 52
2 1
Ro2 X
PWB2
2
T8 F6
-
Orange
1
LED1 INVERTER PWB
So2
56 -
Gray Yellow
T9
2
Ro3 So3
G1 T10 T11 LED1(Yellow) check:
3 T4 CNI4 CNI2 CNG2
1 2 3 1 2 3 4 1 2 1 ~ 6 times flash
(Refer to page 33)
THo-IPM
THo-R1
THo-D
THo-A
THo-S
LPT
Must be conductive.
When fuse is blown, 2
replace it or check wiring.
1 2 1 2 1 2 1 2 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 1 2 3 1 2 1 2 3 4
6 5 4 3 2 1
CNA2 CNA1 CNIP CNFA CNTH CNI3 CNI1 CNPS CNG1 CNV
CNQ1
SW PWB A
1 2 3
CNW
PWB4
PWB1
CNW2
1 3
6 5 4 3 2 1
Green Red
SW PWB B
CNQ2
63H1 F4 250V 2A
PWB4
CNH
1 3
CH
'10 • PAC-SM-143
20 SV
LED2(Red) check: S 1
EE EE FMo
1~5 time flash (Refer to page 33) VC VH
TB7
THo-R2
THo-R1
THo-D
THo-A
THo-S
CNACT1 CNI2 CNI4 CNE
-
57 -
LPT
THo-IPM
RAM
2 CNW CNIP CNIP CNTH CNPS CNA2
CNW2 CNI1
Must be conductive. CNI3
When fuse is blown, PWB1 18V
CNEEV1 CNEEV2
'10 • PAC-SM-143
When the outdoor
unit fan motor is
CH1 20S SM1 SM2 abnormal.
(Refer to page 105)
LED2(Red) check:
1~5 time flash (Refer to page 33)
FDC100,125,140VS
●Outdoor unit check points Resistance check: Capacitor check:
Check items with the *mark when the power is ON. Resistance is measured DC Reactor contiuity Check for anomaly in appearance
(15Ω) check:55mΩ or less such as damage,swwll,etc.
TB TB5
Red L1i L1o 1 2 R3 C1
L1 R5
AC1 TB7 Red
+4
U
L2
White
L2i PWB3 L2o 52C DM
AC2 TB8
NOISE FILTER PWB -6 R4 C2 DIP-IPM White
V CM
Blue 3 4
L3 L3i L3o TB6 W
AC3 TB9 Black
CT1
Black
N Ni F1 No CNW2
T12 CN1 CN2-1
5 6
(E) 3
CNR
THo-R2
THo-R1
THo-D
THo-A
THo-S
1
-
LPT
THo-IPM
58 -
2
2
3
'10 • PAC-SM-143
1 ~ 6 times flash
SM1 SM1 SM1 SM2 (Refer to page 33)
L1
TB1
1 2
CT1
L1
Red
L1i L1o R5 R3 C1 P U Red
AC1 U
+4
L2
White
L2i PWB3 L2o DM V
White
V CM
AC2
NOISE FILTER PWB -6 R4 C2 W
Blue Brown
L3 L3i L3o G K N W
F 3 4 AC3
250V 10A CT1
Black P2
N Ni E No 52X P3
N2
1 PWB2 Fuse check:There should
3 be continuity.
INVERTER PWB
THo-IPM
THo-R1
THo-R2
If it is faulty, replace the
THo-D
THo-H
THo-A
THo-S
2
-
inverter board.
Fuse check:There should be
59 -
3 continuity. LTP
2 CNW CNIP CNTH CNU CNPS CNA2 LED1 LED2 F1 (250V 3A)
CNI1 CNI3 (Green) (Red)
CNW2
LED2 (Red) Check
PWB1 2 1 ~ 6 times flash
(Refer to page 33)
CONTROL PWB
CNW1
RAM CNE CNA1 CNO1
CNO2 PWB4
F1 (250V, 3A) CNFAN1 FMO1
DC FAN PWB
63H LED1 LED2
(Green) (Red)
CNH
'10 • PAC-SM-143
CNEEV1 CNEEV2
When the outdoor unit
fan motor is anomalous:
(Refer to page 105)
CH1 20S 52X SM1 SM2
- 60 -
'10 • PAC-SM-143
(2) Troubleshooting
It is normal.
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the under dome
between return and supply air YES heat load increase after NO
temperature of compressor
10-20degC at installtion?
when it restart after power
cooling?
2. Error detection method reset.
YES
NO
Note:
- 61 -
'10 • PAC-SM-143
It is normal.
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the under
between return and supply air YES heat load increase after NO dome temperature of
10-30degC at installtion? compressor when it restart
heating?
2. Error detection method after power reset.
YES
NO
It is necessary to replace to
Mistake in model selection. higher capacity one or to
Calculate heat load once again. install additional unit.
Is the compressor
operating? NO Compressor refrigerant oil
protection control at starting
“ WAIT ” is activated. For the contents
message is displayed (for 3 seconds) when of control, refer to the
performing cooling, defrosting and heating YES
operations from the remote
compressor start control of
controller. the microcomputer control
functions.
Compressor may be
stopped by the error
YES
NO
detection control.
For the contents of control,
3. Condition of Error displayed refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputor control
functions.
Is the
Inspect the followings.
compressor rotation NO
speed low?
• Minor clogging of filter
• Minor clogging of heat
exchanger
YES • Minor short-circuit
• Minor shortage of
Check which control “Determination control of refrigerant amount
conpressor rotation speed” or “Protective control • Poor compression of
by controlling compressor rotation speed” is compressor
appropriate to this phenomenon.
4. Presumable cause Considering appropriate
operation control, check
• Faulty 4-way valve operation (1)
suspicious points.
Are the Inspect the followings for
• Poor compression of temperature conditions
compressor of room and outdoor air close YES reference.
• Faulty expansion valve to the rated • Major clogging of filter
conditions?
operation Note (1) Outdoor: 7°C, Indoor: 20°C
• Major clogging of heat
NO exchanger
• Major short-circuit
• Major shortage of
The unit is operating normally but is refrigerant amount
operating under the contol for protecting • Compressor protection ON
compressor or other respective parts.
• Indoor fan tap
• Valid setting of silent mode
Note:
- 62 -
'10 • PAC-SM-143
Are OK the
insulation resistance and NO Replace compressor.*
coil resistance of
compressor?
YES
YES
Note:
- 63 -
'10 • PAC-SM-143
If excessive noise/vibration
Does persists when sufficient
noise/vibration time has elapsed after
occur during or soon NO stopping the unit, it is
after stopping operation considered that the air-
of air-conditioner? conditioner is not the
source.
Note:
- 64 -
'10 • PAC-SM-143
From 1/3
To 3/3
The noise/vibration occurs
Are hissing sounds YES when the refrigerant starts
heard at the startup or or stops flowing. It is
stopping? normal.
Note:
- 65 -
'10 • PAC-SM-143
From 2/3
If insufficient cooling/
Adjustment heating problem happens
during commissioning
Does noise/vibration occur when the
due to anomalous operating
cooling/heating operation is in conditions at cooling/
2. Error detection method anomalous condition? heating, followings are
suspicious.
• Overcharge of refrigerant
• Insufficient charge of
refrigerant
• Intrusion of air, nitrogen,
etc.
In such occasion, it is
necessary to recover
refrigerant, vacuum-dry
and recharge refrigerant.
• Indoor/outdoor unit
• Cooling/heating/fan
mode
• Startup/stop/during
operation
• Operating condition
(Indoor/outdoor
temperatures, pressure)
• Time it occurred
• Operation data retained
by the remote controller
4. Presumable cause such as compressor
rotation speed, heat
exchanger temperature,
EEV opening degree, etc.
• Tone (If available, record
the noise)
• Any other anomalies
Note:
- 66 -
'10 • PAC-SM-143
Operate after
waiting for more
than 1 minute.
Is LM wiring
broken?
NO
YES
Is LM locked? NO
Defective indoor control
PCB ➞ Replace.
Is the louver
operable with the remote YES Normal
controller?
3. Condition of Error displayed
NO Adjust LM lever and then
check again.
4. Presumable cause
• Defective LM
• LM wire breakage
• Faulty indoor control PCB
Note:
- 67 -
'10 • PAC-SM-143
Is
AC220/240V
detected between 1 and
2 on the terminal block NO
of indoor
unit? Is
AC380/415V
for 3-phase unit detected
YES between 1, 2 and 3 on the teminal Defective outdoor control
block of outdoor unit or is AC220/240V NO PCB (Noise filter)
for 1-phase unit detected between
1 and 2 on the terminal
2. Error detection method block of outdoor
unit?
YES
Misconnection or breakage
Note(1) FDT, FDTC Series: F200, F201 of connecting wires
Other than FDT, FDTC: Fuse between wires
(1)
Are fuses OK (2 pcs.)? NO
(2)
Is the
check of resistance between NO Defective indoor control or
YES �-� of CNW0 power PCB ➞ Replace.
OK?
Note (2) Remove the
YES transformer for
other than FDT
Is the or FDTC Series.
checked result (CNW1)
of resistance of FM, NO Replace FM, LM, etc.
LM, etc
OK?
FDEN, FDUM, YES Replace fuse.
3. Condition of Error displayed FDU Series FDT, FDTC Series
Is DC5V (3)
detected between �-� NO Defective indoor power
of CNW2? PCB ➞ Replace.
Note (3) � for GND
YES
YES
Defective indoor control
PCB ➞ Replace.
Is AC19V or
4. Presumable cause higher detected between Red-
Red (CNW2) at transformer NO Replace transformer.
secondary side?
• Misconnection or breakage of
connecting wires YES
• Blown fuse
• Faulty transformer
• Faulty indoor control or Is JX1 open? NO Open JX1.
power PCB
• Broken harness
• Faulty outdoor control PCB
YES
(Noise filter)
Defective indoor control
PCB ➞ Replace.
Note:
- 68 -
'10 • PAC-SM-143
NO
NO
Disconnect remote
controller wires.
Is DC15V or
higher detected between X-Y YES Replace remote controller.
of indoor unit terminal
block?
3. Condition of Error displayed
NO
FDEN, FDUM, FDT,
FDU Series FDTC Series
Is DC180V
between �-� of NO Defective indoor power
CNW2? PCB➞Replace.
YES
Defective indoor control
PCB➞Replace.
Note:
- 69 -
'10 • PAC-SM-143
Are 2 units
of remote controller
connected?
YES
NO
⑴,
⑵
⑵
Set one remote controller Is it set
for “Master” and the other at the slave remote YES Set SW1 on remote
for “Slave” controller? controller PCB at “Master”.
2. Error detection method
Note (1) Use SW1 to set at
master or slave. Note (2)
“Slave” is displayed
Communication between indoor on the remote
unit and remote controller controller LCD.
is disabled for more than 30 NO
Does it
minutes after the power on. become normal?
NO
Do more than
one indoor units have the YES Set address again. (SW2 on
same address? indoor control PCB)
NO
3. Condition of Error displayed
NO
• Improper setting
• Surrounding environment
• Defective remote controller Does DM
communication circuit start 60 seconds later YES Defective indoor control
• Faulty indoor control PCB automatically. PCB➞Replace.
Note: If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to
“INSPECT I/U”.
- 70 -
'10 • PAC-SM-143
NO
Does remote
controller display YES Change remote controller
2. Error detection method “Slave”? setting to “Master”. (SW1
on remote controller PCB)
NO
Indoor unit cannot communicate
for more than 30 minutes after
the power on with remote Do more than
controller. one indoor units have the YES Change address. (SW2 on
same address? indoor control PCB)
NO
Is it set to
a slave indoor unit. YES Change to master. (SW5-1,
SW5-1, 2? 2 on indoor control PCB)
NO
Is there loose
or wrong connection at the termanal
of wiring between indoor and YES Correct
outdoor units?
3. Condition of Error displayed
NO
Same as above
Is the
grounding wire connected NO Correct
properly?
YES
Is approx.
DC20V detected between �-� NO Defective outdoor control
on the outdoor unit terminal
block? PCB➞Replace.
YES
Note: If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to
“INSPECT I/U”.
- 71 -
'10 • PAC-SM-143
NO
YES
Is AC220/240V
detected at the secondary side of NO Defective outdoor power
outdoor power PCB? PCB→Replace.
YES
Are OK the
connection wires between the
outdoor power and the control NO Connect properly.
PCB’S?
YES
3. Condition of Error displayed Isn’t F10 fuse (250V, 10A) blown. NO Replace fuse.
YES
Note: I f any anomaly is detected during communication, the error code E5 is displayed. (Outdoor unit red LED flashes twice.) Inspection
procedure is same as above. (Excluding matters related to connection) When the power supply is reset after the occurrence of E5, the
LED will display “ WAIT ” if the anomaly continues. If the breaker ON/OFF is repeated in a short period of time (within 1 minute),
“ WAIT ” may be displayed. In such occasion, turn the breaker off and wait for 3 minutes.
- 72 -
'10 • PAC-SM-143
Aren’t there
2. Error detection method cracks or burning on the power
ransistor module or diode
NO
stack?
Replace the outdoor
control PCB
YES
NO
Isn’t reactor the anomalous?
Replace the
reactor.
YES
Replace fuse.
4. Presumable cause
• Blown fuse
• Faulty outdoor power PCB
• Faulty outdoor control PCB
• Faulty reactor
Note:
- 73 -
'10 • PAC-SM-143
Is the
green LED on the indoor unit
flashing?
NO
Is the
2. Error detection method fuse on the indoor control NO Replace fuse.
PCB OK?
YES
(1)
Is AC
19V or higher detected NO
between Red-Red at the secondary side of Defective transformer
indoor unit transformer?
Is approx.
DC20V detected between 2/N -� NO Defective outdoor power
on the outdoor unit terminal
block? PCB➞Replace.
YES
Is approx
DC20V detected between � -� NO Defective connection wire
on the indoor unit terminal
4. Presumable cause block? (Broken wire)
Noise
YES
• Blown fuse
• Connection between PCB’s NO Defective indoor control
• Blown fuse PCB➞Replace.
• Faulty indoor control PCB
• Defective remote controller
• Wire breakage on remote
controller
• Faulty outdoor control PCB
• Faulty transformer
Note:
- 74 -
'10 • PAC-SM-143
Is the outdoor
unit control green LED NO
flashing?
Is the indoor
unit green LED flashing? NO Defective indoor control
PCB➞Replace.
YES
Is approx.
DC20V detected between �-� on
Defective connection wire
the indoor unit terminal NO (Broken)
block? Noise
Defective indoor control or
YES power PCB➞Replace.
4. Presumable cause
Note:
- 75 -
'10 • PAC-SM-143
A
Shut down the breaker and back on
again the breaker 3 minutes later.
NO
Does it reset normally?
2. Error detection method
YES Normal (Malfunction by
(1) Note (1) 1-phase model only noise)
Isn’t the outdoor
unit controller power supply fuse NO
(30A) blown?
YES
B See next page.
Is AC220/240V
detected at the noise filter NO Replace noise filter.
secondary side?
YES
Is DC5V
detected on the outdoor control PCB (Between NO Defective outdoor control
�-� of CNI1)? PCB➞Replace.
4. Presumable cause
YES
Is DC5V detected
if the inverter power supply connector (CNI2) NO Defective inverter PCB
is disconnected?
➞Replace.
Note:
- 76 -
'10 • PAC-SM-143
Isn’t there a
short-circuit between phases of the YES
noise filter?
Replace the
NO noise filter.
2. Error detection method
Isn’t there a
short-circuit between phases of inverter PCB
input terminals?
NO YES
Isn’t there
any crack, burning on the power
transistor module? YES
(1)
Replace the
inverter PCB.
NO
Note (1) For model 200, 250 replace also
the power transistor module.
Is the reactor OK? NO
Is the
electrolytic capacitor NO
OK?
• Blown fuse
• Faulty noise filter
• Faulty inverter PCB
• Faulty reactor
• Faulty electrolytic capacitor
Note:
- 77 -
'10 • PAC-SM-143
Is DC10V or
higher detected at remote controller connection YES Defective remote controller
terminals?
NO
Are wires
connected properly between the
indoor/outdoor units?
YES Defective connecting wire.
Defective remote controller
wire (Short-circuit, etc.)
NO
4. Presumable cause
Note:
- 78 -
'10 • PAC-SM-143
NO
NO
Defective remote controller
Note (2) Does the remote controller still display “ WAIT ” even ➞ Replace.
after 3 minutes?
Same as above
4. Presumable cause
• Defective communication
circuit between remote
controller-indoor unit
• Noise
• Defective remote controller
• Faulty indoor control PCB
Note:If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor unit PCB starts to
reset automatically.
- 79 -
'10 • PAC-SM-143
YES
2. Error detection method Note (2) Check for faulty connection or breakage of
Is the signal wires between indoor-outdoor units.
When normal communication connection of signal
NO Repair signal wires.
between indoor and outdoor wires between indoor-outdoor
units OK?
unit is interrupted for more than
2 minutes. YES
Power reset
Note: P ressing the pump-down switch cancels communications between indoor and outdoor unit so that “communication
error-E5” is displayed on indoor unit and remote controller, but it is normal.
- 80 -
'10 • PAC-SM-143
Is the
connection of indoor heat
exchanger temperature thermistor NO Correct. ➞ Insert connector
connector OK? securely.
YES
(Shot circuit)
0 10 20 30 40 50
4. Presumable cause Temperature (°C)
Note:
- 81 -
'10 • PAC-SM-143
Is the
connection of return
air temperature thermistor NO Correct. ➞ Connect
connector OK? connector.
YES
5kΩ at 25°C
5
4. Presumable cause
(Shot circuit)
0 10 20 30 40 50
• Defective return air
temperature thermistor Temperature (°C)
connector
• Defective return air
temperature thermistor
• Faulty indoor control PCB
Note:
- 82 -
'10 • PAC-SM-143
YES Wash.
YES
Is the unit
operating in the state of NO Check refrigerant system.
heating overload?
3. Condition of Error displayed
Note: During heating operation; After starting compressor, compressor rotation speed is decreased by detecting indoor heat
exchanger temperature (Thi-R) in order to control high pressure.
- 83 -
'10 • PAC-SM-143
Is
there any
anomaly on the optional NO Defective indoor control
Is the humidifier connected? equipment? PCB ➞ Replace.
Is the
humidifier Drain Motor
interlocked by the indoor unit function NO Correct setting to
3. Condition of Error displayed setting of remote
controller? NO “Humidifier DM interlock”.
Note: When this error occurred at power ON, disconnection of wire or connector of the float switch is suspected. Check and
correct it (or replace it, if necessary).
- 84 -
'10 • PAC-SM-143
Same as above
4. Presumable cause
Note:
- 85 -
'10 • PAC-SM-143
Is it
OK the unit
address setting for master NO Correct unit address setting.
and slave indoor
units?
YES
Isn’t
the remote
controller wiring between YES Correct wiring.
2. Error detection method indoor units
defective?
Note (1) Set dip switches SW5-1 and SW5-2 as shown in the following table.
(Factory default setting – “Master”)
3. Condition of Error displayed
Indoor unit
Same as above Master Slave-a Slave-b Slave-c
Dip SW5-1 OFF OFF ON ON
switch SW5-2 OFF ON OFF ON
4. Presumable cause
Note:
- 86 -
'10 • PAC-SM-143
Does any
foreign material
intervene in rotational area YES Remove foreign material.
of fan propeller?
NO
Is DC280V (1)
detected between �-� of NO
fan motor connector
CNM?
4. Presumable cause
Note:
- 87 -
'10 • PAC-SM-143
E19 occurs
when the power ON
Same as above
4. Presumable cause
Note:
- 88 -
'10 • PAC-SM-143
Note: A
fter 10 seconds has passed since remote controller thermistor was switched from valid to invalid, E28 will not be displayed even if the
thermistor harness is disconnected. At same time the thermistor, which is effective, is switched from remote controller thermistor to indoor return
air temperature thermistor. Even though the remote controller thermistor is set to be Effective, the return air temperature displayed on remote
controller for checking still shows the value detected by indoor return air temperature thermistor, not by remote controller temperature thermistor.
- 89 -
'10 • PAC-SM-143
Measure
the power supply voltage.
Is AC380/415V between respective NO Check power supply.
phases?
YES
Is AC380/415V
detected between respective phases Replace noise filter.
2. Error detection method at the secondary side of noise
NO
filter?
Same as above
4. Presumable cause
Note:
- 90 -
'10 • PAC-SM-143
YES
Is
3. Condition of Error displayed the temperature
(measured actually) at NO Defective outdoor control
direction of error PCB➞Replace.
When anomalous outdoor heat correct?
exchanger temperature occurs
5 times within 60 minutes YES Excessive refrigerant
or 63°C or higher continues amount: Recharge
for 10 minutes, including the refrigerant by weighing
compressor stop. proper amount on a scale.
4. Presumable cause
Note:
- 91 -
'10 • PAC-SM-143
YES
Is
the temperature
(measured actually) at NO Defective outdoor control
3. Condition of Error displayed detection of error PCB➞Replace.
correct?
4. Presumable cause
Note:
- 92 -
'10 • PAC-SM-143
YES
Is the
discharge pipe
2. Error detection method temperature error persisted
during cooling
YES Insufficient refrigerant
operation?
amount : Recharge
refrigerant by weighing
For the error detection method, proper amount on a scale.
refer to the protective control by
controlling compressor rotation NO
speed and cooling high pressure
protective control of micro
computer control function for
corresponding models. Is the
discharge pipe temperature NO Control operation check *
control normal?
YES
Is the
temperature (measured
actually) at detection of NO Defective outdoor control
3. Condition of Error displayed error correct? PCB➞Replace.
Note:
- 93 -
'10 • PAC-SM-143
Is the
outdoor heat
exchanger temperature
thermistor connector NO Correct connector.
connected
properly?
YES
2. Error detection method
For the characteristics of outdoor heat exchanger
Detection of anomalously low temperature thermistor, see the following graph.
temperature (resistance) on Are the
characteristics of
the outdoor heat exchanger outdoor heat exchanger
temperature thermistor temperature
NO Defective outdoor heat
thermistor exchanger temperature
OK? thermistor➞Replace.
(Shot circuit)
0 10 20 30 40 50
4. Presumable cause Temperature (°C)
Note:
- 94 -
'10 • PAC-SM-143
Is
the outdoor air
temperature thermistor connector NO Correct connector.
connected properly?
YES
For the characteristics of outdoor air
Is the temperature thermistor, see the following graph.
Defective outdoor air
2. Error detection method characteristics of the
outdoor air temperature NO temperature thermistor➞
thermistor Replace.
Detection of anomalously OK?
low temperature (resistance)
on outdoor air temperature YES Defective outdoor control
thermistor PCB➞Replace.
• Models SRC40~60 (Defective outdoor air
Temperature-resistance characteristics temperature thermistor
(Broken wire) input circuit)
Temperature thermistor resistance (kΩ)
15
10
3. Condition of Error displayed
• When the temperature thermistor 5
5kΩ at 25°C
detects -45(-55)°C or lower for
5 seconds continuously within 2
minutes to 2 minutes 20 seconds
after the compressor ON, the
compressor stops. After 3-minutes
(Shot circuit)
delay, the compressor starts again 0 10 20 30 40 50
automatically, but if this anomalous Temperature (°C)
temperature is detected 3 times
within 40 minutes.
• When -45(-55)°C or lower is detected • Models FDC71 - 250
for 5 seconds continuously within 20
second after compressor ON. Temperature-resistance characteristics
Note (1) Value in ( ) are for (Broken wire) 35
the Models SRC 40~60.
Temperature thermistor resistance (kΩ)
30
4. Presumable cause 25
(Shot circuit) 0
0 10 20 30 40 50
Temperature (°C)
Note:
- 95 -
'10 • PAC-SM-143
Is the
discharge pipe
temperature thermistor NO Correct connector.
connector connected
properly?
YES
Note:
– 96 –
'10 • PAC-SM-143
Is the
service valve fully NO Open service valve.
opened?
Compressor ON
On operation YES
of 63H1
Note: In the protective control range for compressor startup (initial startup after power ON), even if 63H1 is activated only once
(63H1turns OFF), immediately the error is displayed.
– 97 –
'10 • PAC-SM-143
Is it possible to
reset the error for about 10 minute after the NO
NODefective inverter PCB
compressor stopped?
YES
Is it reset? YES OK
Are the
characteristics of power transistor temperature NO
thermistor OK?
Replace the power transistor
YES temperature thermistor.
Is the power
transistor temperature thermistor connector NO
connection OK?
YES
NO OK
4. Presumable cause * Characteristics of power transistor temperature thermistor
Temperature-resistance characteristics
Temperature thermistor resistance (kΩ)
200
• Defective inverter PCB 180
• Defective outdoor fan motor 160
• Improperly fixed power
140
transistor radiator fin
120
• Delective power transistor
temperature thermistor 100
• Inadequate installation space 80
60
40
20
0
0 20 40 60 80 100 120 140
Temperature (°C)
Note:
– 98 –
'10 • PAC-SM-143
Is the
Power supply NO Check power supply.
voltage OK?
YES
4. Presumable cause
Note:
– 99 –
'10 • PAC-SM-143
Is the
checked result of power NO • SRC40 ~ 60
transistor module
OK? Defective outdoor control
PCB➞Replace.
• FDC71 ~ 250
2. Error detection method YES
Defective inverter PCB➞
Replace.
In order to prevent from • Is the space for installation of indoor and/or outdoor unit enough? *For model 200, 250
• Is there any short circuit of air on indoor and/or outdoor unit? replace also the power
overcurrent of inverter, • At cooling, does the outdoor fan motor run?
if the current exceeds the Are the service valves fully opened?
transistor module.
specifications, it makes the Is the filter clogged?
compressor stopping. • At heating, does the indoor fan motor run?
Are the service valves fully opened?
Is the filter clogged?
• Is there any liquid flooding?
Is the superheat within normal range?
Is the low pressure sensor and suction pipe temperature
thermistor normal?
• Is there any anoumalous sound on the compressor?
YES
After
resetting power for
3. Condition of Error displayed several times does it
become normal?
NO • SRC40 ~ 60
Defective outdoor control
PCB➞Replace.
• If the output current of inveter • FDC71 ~ 250
exceeds the specifications, YES Defective inverter PCB➞
it makes the compressor Replace.
stopping. *For model 200, 250
• After 3-minute delay, the Temporary noise may cause of anomaly.
If noise source can be found, take countermeasure. replace also the power
compressor restarts, but if this transistor module.
amonaly occurs 4 times within
30 minute after the intial
detection. (Model FDC71 –
250 only)
4. Presumable cause
Note:
– 100 –
'10 • PAC-SM-143
Is the connector
connection between the outdoor
control PCB and the inverter NO Correct connector.
PCB OK?
YES
(1)
Are
2. Error detection method JSW10, 11 (SW1, 2) on the inverter NO Change to OFF.
PCB all OFF?
Note (1) Value in ( )ޓare
for the model 200, 250.
YES
Note:
– 101 –
'10 • PAC-SM-143
Check
soldered surfaces on the
control PCB for foreign matter NO Remove foreign matter like
like dust, fouling, dust, fouling, etc.
etc.
YES
Same as above
4. Presumable cause
Note:
– 102 –
'10 • PAC-SM-143
Is the
Power supply NO Check power supply.
voltage OK?
YES
4. Presumable cause
Note:
– 103 –
'10 • PAC-SM-143
Does any
foreign material intervene
in rotational area of fan
YES Remove foreign matter.
propeller?
NO
Does the
2. Error detection method fan rotate smoothly when turned NO Replace fan motor.
by hand? If resistance between ➀
Detected by rotation speed of (Vm):blue -➃(GND):black
outdoor fan motor is detected 1kΩ or lower, it
is faulty.
YES
Is DC308~336V
detected between (CNFAN �
(black)-� (red)) of fan motor NO
connector?
3. Condition of Error displayed Power supply reset YES Replace faulty fan motor
and control PCB.
When actual rotation speed
of outdoor fan motor drops to
75min-1 or lower for 30 minutes
continuously, the compressor Is normal state restored? NO Replace fan motor (If
and the outdoor fan motor stop. anomaly persists after
After 3-minutes delay, it starts replacing fan motor, replace
again automatically, but if this control PCB.)
anomaly occurs 3 times within
60 minutes after the initial
detection. YES Malfunction by temporary
noise
4. Presumable cause
Note: When E48 error occurs, in almost cases F3 fuse (1A) on the outdoor control PCB is blown. There are a lot of cases that fuse is blown and E48
occurs due to defective fan motor. And even though only the outdoor control PCB ( or fuse) is replaced,, another trouble (*1) could occur.
Therefore when fuse is blown, check whether the fan motor is OK or not.
After confirming the fan motor normal, check by power ON. (Don't power ON without confirming the fan motor normal.)
*1 The error which does not seem to relate E48 may occur like as “ WAIT ”, Stay OFF of LED on outdoor control PCB, inverter
communication error (E45) and etc.
– 104 –
'10 • PAC-SM-143
NO
Does the
2. Error detection method fan rotate smoothly when turned NO Replace fan motor.
by hand? If resistance between ➀
Detected by rotation speed of (Vm):red -➃(GND):blue is
outdoor fan motor detected 1kΩ or lower, it is
faulty.
YES
Is DC280V
detected between (CNFAN �
(red)-� (blue)) of fan motor NO
connector?
(1)
Is F2 fuse blown? NO Check power supply
YES voltage.
3. Condition of Error displayed Power supply reset YES Replace faulty fan motor
Note (1) Fuse of model 71 is F3. and control PCB.
When actual rotation speed
of outdoor fan motor (FMo1)
drops to 100min-1 or lower
for 30 minutes continuously, Is normal state restored? NO Replace fan motor (If
the compressor and the anomaly persists after
outdoor fan motor stop. After replacing fan motor, replace
3-minutes delay, it starts control PCB.)
again automatically, but if this
anomaly occurs 5 times within
60 minutes after the initial YES Malfunction by temporary
detection. noise
4. Presumable cause
Note: When E48 error occurs, in almost cases F2 fuse (4A) [Model 71:F3 fuse (2A)]on the outdoor control PCB is blown. There are a lot of cases
that fuse is blown and E48 occurs due to defective fan motor. And even though only the outdoor control PCB ( or fuse) is replaced,, another
trouble (*1) could occur. Therefore when fuse is blown, check whether the fan motor is OK or not.
After confirming the fan motor normal, check by power ON. (Don't power ON without confirming the fan motor normal.)
*1 The error which does not seem to relate E48 may occur like as “ WAIT ”, Stay OFF of LED on outdoor control PCB, inverter
communication error (E45) and etc.
– 105 –
'10 • PAC-SM-143
Is the low
pressure sensor connection OK NO Correct.
2. Error detection method (at PCB side)?
YES
Detected by low pressure drop
and suction superheat
Check the low pressure value during
following state from the remote controller
� Compressor is stopping
� Compressor is operating
Note: * Connect the gauge manifold to the service valve check joint during cooling, or connect it to the check joint at internal
piping of outdoor unit during heating.
– 106 –
'10 • PAC-SM-143
YES
Are the
connections of low
pressure sensor and suction pipe NO Correct.
temprerature thermister
3. Condition of Error displayed connector OK?
YES
Are the
characteristics of
low pressure sensor, suction NO Defective low pressure
pipe temperature sensor, suction pipe
thermistor OK?
temperature thermistor➞
Replace.
YES
Is the low
pressure normal during NO Charge refrigerant.
operation?
4. Presumable cause
Note:
– 107 –
'10 • PAC-SM-143
Is the power NO
supply normal? Restore normal condition.
YES
Check soldered
surfaces on the outdoor control PCB for NO
foreign matter like dust,
Remove foreign matter
fouling,etc. like dust, fouling, etc.
NO
Defective outdoor control
PCBªReplace.
3.Condition of Error displayed
If the power transistor primary
current exceeds the setting value
for 3 seconds, the compressor
stops.
4. Presumable cause
• Faulty outdoor control PCB
• Dust on control PCB
• Anomalous power supply
Note:
– 108 –
'10 • PAC-SM-143
Is DC15V
detected between the connector
CNI4 �-� (CNI2 �-�) on the YES Defective inverter PCB➞
inverter PCB? Replace.
Value in ( ) are for the 3-phase models.
NO
Is DC15V
2. Error detection method detected between the
hanesses at the control PCB side after YES Broken harness wire
disconnecting the connector
When power transistor anomaly (CNI4 or 2)?
is detected for 15 minutes
continuously
NO
Is DC15V
detected on the fan motor YES Replace fan motor.
connector?
NO
Same as above
4. Presumable cause
Note:
– 109 –
'10 • PAC-SM-143
Are the
characteristics of suction pipe
NO Defective suction pipe
temperature thermistor OK?
temperature thermistor➞
Replace.
4. Presumable cause
5kΩ at 25°C
5
• Defective suction pipe
temperature thermistor
connection
• Defective suction pipe (Shot circuit)
temperature thermistor 0 10 20 30 40 50
• Defective outdoor control Temperature (°C)
PCB
Note:
– 110 –
'10 • PAC-SM-143
Are the
connection of low pressure
sensor connectors (at sensor side NO Correct low pressure sensor
and PCB side) OK? connector connection.
YES
Are the
2. Error detection method pressure (actual
measurement) matched with the value Is refrigerant amount
YES
indicated on the remote charged properly?
controller?
When anomalous voltage Is there any anomaly on the
(pressure) is detected refrigeration circuit?
NO
Is
3. Condition of Error displayed normal condition NO Defective outdoor control
restored? PCB➞Replace.
If the pressure sensor detects 0V (Defective low pressure
or lower and 3.49V or higher for sensor input circuit)
5 seconds continuously within YES OK
2 minutes to 2 minutes 20
seconds after compressor ON,
the compressor stops. When
the compressor is restarted
automatically after 3-minuts
delay, if this anomaly occurs 3
times within 40 minutes
4. Presumable cause
Note:
– 111 –
'10 • PAC-SM-143
Is the
connection of
underneath temperature NO Correct connection of
thermistor connector underneath temperature
OK?
thermistor connector.
YES
Are the
2. Error detection method characteristics of
underneath temperature NO Defective underneath
thermistor OK? temperature thermistor➞
When anoumalous low Replace.
temperature (resistance) is
detected by the underneath
temperature thermistor
Temperature-resistance characteristics
15
3. Condition of Error displayed
Temperature thermistor resistance (kΩ)
4. Presumable cause
• Defective underneath
temperature thermistor
connection
• Defective underneath
temperature thermistor
• Defective outdoor control
PCB
Note:
– 112 –
'10 • PAC-SM-143
Is the
service valve fully NO Open fully.
opened?
YES
Are the
connections of indoor
heat exchanger and/or return air NO Correct indoor heat
2. Error detection method temperature thermistor
exchanger, return air
connectors OK?
temperature thermistor
• Judge insufficient refrigerant connector connections.
amount by detecting the YES
temperature differnce between
indoor heat exchanger (ThI-R) Are the
and indoor return air (ThI-A). characteristics of indoor heat
exchanger and/or return air NO Defective indoor heat
temperature thermistor exchanger, return air
OK? temperature thermistor ➞
Replace.
YES
Is the low
pressure during operation NO Charge refrigerant.
normal?
15
Temperature thermistor resistance (kΩ)
10
Note: When the compressor speed is 40 rps or under at 5 minutes (or 9 minutes during heating) after the start of compressor or the completion of defrosting, the low
refrigerant protection control judges, by detecting the difference between the indoor heat exchanger temperature (ThI-R) and the indoor return air temperature
(ThI-A), that it is in the state of gas low, and stops the compressor.
Cooling: Indoor return air temperature (ThI-A) – Indoor heat exchanger temperature (ThI-R) ≧ 4 deg
Heating: Indoor heat exchanger temperature (ThI-R) – Indoor return air temperature (ThI-A) ≦ 4 deg
– 113 –
'10 • PAC-SM-143
Is the
service valve fully NO Open fully.
opened?
YES
Are the
connections of indoor
heat exchanger and/or return air NO Correct indoor heat
2. Error detection method temperature thermistor
exchanger, return air
connectors OK?
temperature thermistor
• Judge insufficient refrigerant connector connections.
amount by detecting the YES
temperature differnce between
indoor heat exchanger (ThI-R) Are the
and indoor return air (ThI-A). characteristics of indoor heat
• It detects at initial startup in exchanger and/or return air NO Defective indoor heat
cooling or dehumidifying temperature thermistor exchanger, return air
OK? temperature thermistor ➞
mode after power ON.
(In case of model 71 it cannot Replace.
detect) YES
Is the low
pressure during operation NO Charge refrigerant.
normal?
10
Note: I nsufficient refrigerant amount preventive control makes compressor stopped, if it judges insufficient refrigerant amount by detecting the
temperature difference between indoor heat exchanger (ThI-R) and return air temperature (ThI-A) for 1 minute after compressor ON in
cooling or dehumidifying mode and for 9 minutes after compressor ON in heating mode. [ in cooling mode: (ThI-A)-(ThI-R)>4degC, in
heating mode: (ThI-R)-(ThI-A)<4degC]
– 114 –
'10 • PAC-SM-143
Is the refrigerant NO
Adjust the refrigerant
amount nomal ?
amount properly.
YES
Inspect NO
compressor Replace compressor.
YES
Inspect
NO
outdor air temp. Replace sensor.
sensor
Same as above NO
Defective outdoor control
PCB¡Replace.
(Defective outdor air temp.
sensor input circuit)
4. Presumable cause
Note:
– 115 –
'10 • PAC-SM-143
Compressor does not start at all. Disconnect the outdoor fan motor
Neither noise nor vibration cannot be heard connector and try to startup
Does
compressor YES Replace outdoor fan motor
startup?
NO
YES
Is the
insulation resistance
and coil resistance of NO Repalce compressor
compressor OK ?
YES
3. Condition of Error displayed
NO (Inverter PCB is defective)
Is power transistor Defective outdoor control
If compressor fails to startup for module OK?
PCB➞Replace
42 times
YES
Is
the output of inverter NO Defective outdoor control
checker OK ? PCB➞Replace
YES
Note: Several times restarting
may resolve it, because migrated
Try to startup
4. Presumable cause several times
liquid refrigerant in the
compresser is discharged from
the compressor.
• Faulty outdoor fan motor
• Faulty outdoor control PCB Does it start? NO Repalce compressor
• Anomalous power supply
voltage
• Improper refrigerant amount
and refrigerant circuit
• Faulty compressor (Motor
bearing)
– 116 –
'10 • PAC-SM-143
Compressor does not start at all. Disconnect the outdoor fan motor
Neither noise nor vibration cannot be heard connector and try to startup
Does
compressor YES Replace outdoor fan motor
startup?
NO
YES
Is the
insulation resistance
and coil resistance of NO Repalce compressor
compressor OK ?
YES
3. Condition of Error displayed
NO (Inverter PCB is defective)
Is power transistor Defective inverter PCB➞
If compressor fails to startup for module OK?
Replace.
20 times (10 patterns x 2 times). *For Models 200, 250
(It is availabel to reset by YES replace also the power
remote controller after 3 transistor module.
minutes delay) After power OFF, turn JSW10-4 on
the inverter PCB ON and connect
the inverter checker. And then
power ON again.
(Regarding the checking method of
inverter PCB with inverter checker,
refer to page 54 in detail)
4. Presumable cause
Is
• Faulty outdoor fan motor
• Faulty inverter PCB
the output of inverter NO Defective inverter PCB➞
• Anomalous power supply
checker OK ? Replace.
voltage *For Models 200, 250
YES replace also the power
• Improper refrigerant amount Note: Several times restarting
and refrigerant circuit Try to startup
may resolve it, because migrated transistor module.
liquid refrigerant in the
• Faulty compressor (Motor several times compresser is discharged from
bearing) the compressor.
– 117 – *
'10 • PAC-SM-143
Is the
power supply voltage NO Check and correct the
OK? power supply voltage
YES
Does the
compressor run without NO Correct it based on the
occurrence of troubleshooting of E42
E42?
3. Condition of Error displayed
Is the
output from inverter NO • SRC40 ~ 60
If it fails again to detect the checker OK?
rotor position after shifting to Defective outdoor control
the compressor rotor position PCB➞Replace.
detection operation, the • FDC200, 250
compressor stops. YES
Defective inverter PCB➞
• Models FDC200, 250 only Replace.
When it is restart *For model 200, 250
automatically after 3 minutes, replace also the power
it is detected 4 times within 15 Is the noise transistor module.
minutes. or vibration of compressor NO Replace compressor.
normal?
– 118 –
3. ELECTRICAL WIRING
Color Marks
CNB ∼Z Connector LED・3 Indication lamp(Red-Inspection ) TB1 Terminal block(Power source ) Mark Color
Remote controller
TB2 Control PCB
WH FS
X X 1 CNB 1
WH 1 WH 1 RD
Th C t° BK WH CNI
Y Y 3
BL WH 2 WH 2 RD
2
Y/GN
LED・2 LED・3 CNI2
WH
BL 3 BL 1 BK
1
Y/GN Y/GN CNH t° Th I-A
BK 2 BL 4 BL 2 BK
Power PCB 1
RD
1 CNH2
Y/GN
RD WH
Connecting line between Y/GN 7 CNW2
2 2
CNW3
indoor unit and outdoor unit F200(3.15A ) 3
RD
3 SW2 1 RD 5 RD 1 BK
RD RD
-
RD 5 RD
1
Power circuit
4
RD
4
RD 6 RD 2 BK
t° Th I-R1
Power source line 1 2
2 WH 3 5 5 2
119 -
Signal line 3
3 BL 1 F201(3.15A ) CNW1 BL
1 2
Earth BL 2 BL SW5 Y 7 Y 3 BK
1
CNW0 3 BL CNW4 CNN
3
Y/GN X4 3 t° Th I-R2
TB1 WH F203 F202 4 BL
4
BL
SW6 Y 4 Y 8 Y 4 BK
(0.16A ) (1.0A ) 5 BL
5
1 3 1 4 5 6 7 SW7 BK 9 BK 5 BK
5
CNR WH BR RD BL BR OR WH CNM t° Th I-R3
WH WH 1 BK 1 BK 6 BK 10 BK 6 BK
1
2 1 LM1 2 BK 2 BK CNC CNN2
CNR2 5 6 4 3 2
CNM3 3 BK 3 BK
2
WH BK
BL Y Y M 3
RD BL BR OR WH RD 4 BK 4 BK
4
5 BK 5 BK
5
M 5 6 4 3 2 1 BK 6 BK
DM 1∼
CNM4 LM2 2 BK 7 BK
6
7
RD BL BR OR WH WH
3 BK 8 BK Option
M 8 +12 1
BK BK
4 9
9 2 XR1 (Operation)
FM I M 5 BK 10 BK CNJ CNT (Heating)
10 3 XR2
LM3
1 BK 11 BK
11 WH BL 4 XR3 (Compressor ON)
2 BK 12 BK
12 5 XR4 (Inspection)
M 3 BK 13 BK
13 6
4 BK 14 BK
14 XR5(Remote operation input:volt-free contact )
5 BK 15 BK
15
1 BK 16 BK
16
LM4 2 BK 17 BK
PJA003Z340 B
17
M 3 BK 18 BK
18
Notes 1. indicates wiring on site.
'10 • PAC-SM-143
4 BK 19 BK
19
2. TB1 is the terminal block for heavy current (connecting line between
5 BK 20 BK
20
CNJ2
indoor unit and outdoor unit ), WH
and TB2 is the terminal block for weak current (remote controller ).
3. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
4. Use twin core cable (0.3mm 2X2 )at remote controller line. See spec
sheet of remote controller in case that the total length is more than 100m.
5. Do not put remote controller line alongside power source line.
(b) Ceiling cassette-4 way type (FDT)
Models FDT40VD, 50VD, 60VD, 71VD, 100VD, 125VD, 140VD
CNB ޓZ Connector
DM Drain motor
Remote controller Control PCB
Th 㧯 F200ޓ203 Fuse
WH CNB BK
Y㧛GN X X 1
WH
1
FMI Fan motor
Y Y
BK
3 t˚ ThI -R1
t˚ 2
BK
FS Float switch
LED2 LED3
Y㧛GN
Y㧛GN
TB2 BK
CNN 3
LED2 Indication lamp㧔Green-Normal operation㧕
Y
BK
t˚ ThI -R2
Y㧛GN
Power PCB 1
RD
1
4 LED3 Indication lamp㧔Red-Inspection㧕
Connecting line between Y㧛GN 7 CNW2 2 RD
2 CNW3 5
BK
indoor unit and outdoor unit F200㧔3.15A㧕 RD LM1ޓ4 Louver motor
RD 5
Power
RD 3
RD
3 RD
t˚ ThI -R3
1 4 4 BK
Panel switch
Power source line 1 2 WH 3 circuit 5
RD
5
6 PS
2
Signal line 3 BL 1 F201㧔3.15A㧕 CNW1 1 Remote controller communication
Earth 3 CNW0 BL
BL
2 SW2 SW2
2
3
BL
BL
1 CNW4 BK address
WH
3 CNH 1
4 BL BL t˚ Thl -A
X4 4 BK
SW5 Plural units Master㧛Slave setting
Y㧛GN
WH
Y
OR
RD
BR
BL
WH WH M 3 BK 3 BK BL
3
4 4 RD
BK BK
4 2 TB2 Terminal blockާSignal line㧕㧔غmark㧕
M
5 BK 5 BK
5 SW7
DM M 1 BK 6 BK Th 㧯 ThermistorާRemote controller㧕
-
1㨪 FMI LM2 2 7
6
BK BK
7 Option ThI -A ThermistorާReturn air㧕
120 -
M 3 BK 8 BK +12 1
8
4 BK 9 BK
9 2 XR1 㧔Operation㧕 ThI -R1,2,3 ThermistorާHeat exchanger㧕
5 BK 10 BK CNJ CNT 3
10 XR2 㧔Heating㧕
LM3
1 RD 11 BK
11
WH BL
4 XR3 㧔Compressor ON㧕 X4 Relay for DM
2 RD 12 BK
12 XR4
M 3 RD 13 BK
5 㧔Inspection㧕 عmark Closed-end connector
13 6
4 RD 14 BK
14
5 RD 15 BK XR5㧔Remote operation input:
15
1 RD 16 BK volt-free contact㧕
LM4 2 RD 17 BK
16
Color Marks
17
M 3 RD 18 BK
18 BK PS Mark Color Mark Color
4 RD 19 BK 1
19 CNV
5 20
CNJ2
RD BK
20 RD
2 BK Black RD Red
3
WH
4
BK BL Blue WH White
BR Brown Y Yellow
OR Orange Y㧛GN Yellow㧛Green
'10 • PAC-SM-143
ޓޓ3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
ޓޓsheet of remote controller in case that the total length is more than 100m.
PJF000Z190
ޓޓ4. Do not put remote controller line alongside power source line.
(c) Ceiling suspended type (FDEN)
Capacitor for FMI
OR
RD
BR
BL
P
Thc ThermistorާRemote controller㧕
RD
RD
BK
BK
BK
BK
BR
BR
BK
BK
BK
BK
BK
BK
C 19V 24V
Connecting line between TB1 1 2 3 4 5 CNW1 CNW2 1 2 3 4 5 6 1 2 Option
indoor unit and outdoor unit CNJ WH +12 1
Thl -A ThermistorާReturn air㧕
-
RD 5 WH BK CNN Y CNH
1 RD
BK 2 XR1 㧔Operation㧕
F㧔3.15A㧕 WH 3 ThermistorާHeat exchanger㧕
121 -
SW5
Power source line 1 2 2 X6 X2
X4 LED2 LED3 SW2 CNT 3 XR2 㧔Heating㧕 Thl -R1,2,3
WH BL 4
F㧔3.15A㧕 BL SW6
XR3 㧔Compressor ON㧕
Signal line 3 3
1
X1 X3 5 XR4 㧔Inspection㧕 Trl Transformer
CNW0
Earth Y㧛GN RD CNR CNI CNB WH SW7 6
X1 ޓ3,6 Relay for FM
1 3 5 7 9 WH 1 3 BL 1 3 Control PCB XR5㧔Remote operation input :
CNM3 volt-free contact㧕
C UH H M L
X4 Relay for DM
WH
WH
BK
WH
WH
Wireless specification
RD
BR
BK
BL
Wired specification
X Y TB2
CNB
AMP SW4 SW1
CNF1
WH 5 LED2 LED3 LED4 TB2 Remote
CNB2 controller
Y㧛GN
WH Receiver PCB X X
M Thc
FMI 1 1 Y Y t˚
CNFI 1
WH
OR
OR
'10 • PAC-SM-143
SW1 Switches for setting
Notes 1. indicates wiring on site. P Pink
ޓޓ2. See the wiring diagram of outside unit about the line between SW4 Back-up switch㧔Operation㧛Stop㧕 ATTENTION
indoor unit and outdoor unit. ޓInsulate with tape the removed line.
Ԙ
ޓޓ3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec ԙ The LED of that removed connector will
ޓޓsheet of remote controller in case that the total length is more than 100m. not be able to make any indication.
ޓޓ4. Do not put remote controller line alongside power source line.
CFI 1,2 Capacitor for FMI
CNB ޓZ Connector
Trl
t˚ t˚ t˚ t˚ SW7-1 Operation check, Drain motor test run
OR
RD
BR
BL
P
RD
RD
ThermistorާRemote controller㧕
BK
BK
BK
BK
BR
BR
BK
BK
BK
BK
BK
BK
C 19V 24V Thc
Connecting line between TB1 1 2 3 4 5 CNW1 CNW2 1 2 3 4 5 6 1 2 Option
indoor unit and outdoor unit RD 5
CNJ WH WH BK CNN Y CNH +12 1
Thl -A ThermistorާReturn air㧕
1 RD
BK 2 XR1 㧔Operation㧕
Power source line 1 2
F㧔3.15A㧕 WH 3
X4 SW5
CNT 3 XR2 㧔Heating㧕 Thl -R1,2,3 ThermistorާHeat exchanger㧕
2 WH X6 X2
LED2 LED3 SW2
㧔Compressor ON㧕
-
F㧔3.15A㧕 BL 1 BL 4 XR3
SW6
Signal line 3 3 X1 X3 5 XR4 㧔Inspection㧕 Trl Transformer
122 -
CNW0
Earth Y㧛GN
RD CNR CNI CNB WH SW7 6
X1 ޓ3,6 Relay for FM
1 3 5 7 9 WH 1 3 BL 1 3 Control PCB XR5㧔Remote operation input :
CNM3 volt-free contact㧕
X4 Relay for DM
WH
C UH H M L
WH
BK
WH
WH
RD
BR
BK
BL
OR
OR
OR
'10 • PAC-SM-143
ޓޓ2. See the wiring diagram of outside unit about the line between SW4 Back-up switch㧔Operation㧛Stop㧕 ޓInsulate
Ԙ with tape the removed line.
indoor unit and outdoor unit. ԙ The LED of that removed connector will
ޓޓ3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec not be able to make any indication.
ޓޓsheet of remote controller in case that the total length is more than 100m.
ޓޓ4. Do not put remote controller line alongside power source line.
(d) Duct connected-Low / Middle static pressure type (FDUM)
Color Marks
GR
GR
RD
RD
BK
BK
BK
BK
BK
BK
BK
BK
BR
BR
Remote controller communication address
Control PCB 1 2 3 4 5 6 1 2
CNW1 CNW2
CNN CNH WH BK SW5 Plural units Master/Slave setting
Connecting line between TB1 Y BK Option
5 +12 1 SW6 Model capacity setting
indoor unit and outdoor unit 1 LED・2
RD RD
SW2
2 XR1 (Operation)
F(3.15A) WH 3 SW5 SW7-1 Operation check, Drain motor test run
2
WH
Power source line 1 2 CNT 3 XR2 (Heating)
CNW0 SW6 BL
F(3.15A) 1
X6 X2 X4 LED・3 4 XR3 (Compressor ON) TB1 Terminal block(Power source)(□mark)
3
BL
Signal line 3 RD
SW7 5 XR4 (Inspection)
Earth Y/GN X1 X3 6 TB2 Terminal block(Signal line)(□mark)
-
1 3 5 7 9 WH 1 3 BL 1 3
C UH H M L
Thl -A Thermistor(Return air)
CNM3
WH
WH
BK
BR
RD
RD
WH
Thl -R1,2,3 Thermistor(Heat exchanger)
WH
RD
BR
BK
BL
F(0.16A) X Y TB2
Trl Transformer
WH
CNR2
BL X Y X1~3,6 Relay for FM
CNF3
Y
WH
Y
5
Remote X4 Relay for DM
M
Y/GN
FS controller
t° Thc
FMI1 1~
DM M
1~
CFI1
PJR002Z244 B
'10 • PAC-SM-143
inside unit and outside unit.
3. Use twin core cable(0.3mm 2 X2)at remote controller line. See spec
sheet of remote controller in case that the total length is more than 100m.
4. Do not put remote controller line alongside power source line.
Color Marks
Mark Color
GR
GR
19V 24V
RD
RD
BK
BK
BK
BK
BK
BK
BK
BK
BR
BR
Control PCB 1 2 3 4 5 6 1 2
CNW1 CNW2 Plural units Master㧛Slave setting
CNN CNH WH BK SW5
Connecting line between TB1 Y BK Option
RD 5
+12 1 SW6 Model capacity setting
indoor unit and outdoor unit 1 LED2
RD
2 XR1 㧔Operation㧕
F㧔3.15A㧕 WH 3 SW5 SW2 SW7-1 Operation check, Drain motor test run
2
WH
Power source line 1 2 CNT 3 XR2 㧔Heating㧕
CNW0
F㧔3.15A㧕 BL 1
X6 X2 X4 SW6
LED3
BL 4
XR3 㧔Compressor ON㧕 TB1 Terminal blockާPower source㧕㧔غmark㧕
3
RD
Signal line 3
SW7 5 XR4 㧔Inspection㧕
Earth Y㧛GN X1 X3 6 TB2 Terminal blockާSignal line㧕㧔غmark㧕
XR5㧔Remote operation : Thc ThermistorާRemote controller㧕
-
CNB WH
1 3 5 7 9
CNR 1 3 CNI BL 1 3
volt-free contact㧕
WH
Thl -A ThermistorާReturn air㧕
124 -
CNM3 C UH H M L
WH
WH
BR
RD
RD
BK
WH
Thl -R1,2,3 ThermistorާHeat exchanger㧕
WH
RD
BR
BK
BL
F㧔0.16A㧕 X Y TB2
Trl Transformer
WH
5
5
CNR2
BL X Y X1ޓ3,6 Relay for FM
CNF3 CNF4
Y
Y
WH WH
5 5
Remote X4 Relay for DM
Y㧛GN Y㧛GN
FS controller
M M
t° Thc عmark Closed-end connector
FM I 1 1
FMI 2 1
DM M
1㨪
CF I 1 CFI 2
ޓޓ2. See the wiring diagram of outside unit about the line between
'10 • PAC-SM-143
inside unit and outside unit.
ޓޓ3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
ޓޓsheet of remote controller in case that the total length is more than 100m.
ޓޓ4. Do not put remote controller line alongside power source line.
(e) Duct connected-High static pressure type (FDU)
Model FDU71VD
Color Marks
Mark Color Mark Color CF I Capacitor for FMI
BK Black P Pink CNB Z Connector
BL Blue RD Red
DM Drain motor
BR Brown WH White
GR Gray Y Yellow F Fuse
OR Orange Y㧛GN Yellow㧛Green FMI Fan motor㧔with thermostat㧕
FS Float switch
Thl -R1 Thl -R2 Thl -R3 Thl -A
LED2 Indication lamp㧔Green-Normal operation㧕
FS Trl t˚ t˚ t˚ t˚
LED3 Indication lamp㧔Red-Inspection㧕
220㨺240V SW2 Remote controller communication address
SW6 Model capacity setting
19V 24V
GR
GR
RD
RD
RD
RD
BK
BK
BR
BR
BK
BK
BK
BK
BK
BK
SW7-1 Operation check, Drain motor test run
Control PCB CNI CNW1 CNW2 1 2 3 4 5 6 1 2
Connecting line between TB1 BL WH BK CNN CNH TB1 Terminal blockާPower source㧕㧔غmark㧕
5 Y BK
Option
indoor unit and outdoor unit 1 RD RD
LED2 +12 1 TB2 Terminal blockާSignal line㧕㧔غmark㧕
-
F㧔3.15A㧕
XR1
Power source line 1 2 2 WH WH 3
SW2 SW6
2 㧔Operation㧕
Thc ThermistorާRemote controller㧕
125 -
F㧔3.15A㧕
1
CNW0 X6 X2 X4 CNT 3 XR2 㧔Heating㧕
Signal line 3 3 BL RD
LED3 SW7 BL 4 XR3 㧔Compressor ON㧕 Thl -A ThermistorާReturn air㧕
Earth Y㧛GN X1 X3 5 XR4 㧔Inspection㧕
ThermistorާHeat exchanger㧕
6
Thl -R1,2,3
CNM3
1 3 5 7 9
CNR CNB XR5㧔Remote operation input: Trl Transformer
WH
WH WH volt-free contact㧕
C UH H M L 1 3 1 3 X1ޓ3,6 Relay for FM
WH
BK
WH
WH
X4 Relay for DM
RD
BK
BR
BR
BL
X Y TB2
F㧔0.16A㧕 عmark Closed-end connector
BL
WH
CNR2
BL
X Y
Remote
Y
Controller
Y㧛GN M M t˚ Thc
1 1 DM
FMI
OR
Y
CFIޓ
'10 • PAC-SM-143
PJD001D304
GR
GR
RD
RD
RD
RD
BR
BR
BK
BK
BK
BK
BK
BK
BK
BK
SW7-1 Operation check, Drain motor test run
Control PCB CNI CNW1 CNW2 1 2 3 4 5 6 1 2
Connecting line between TB1 BL WH BK CNN CNH TB1 Terminal blockާPower source㧕㧔غmark㧕
5 Y BK
Option
indoor unit and outdoor unit 1 RD
F㧔3.15A㧕
RD
LED2 +12 1 TB2 Terminal blockާSignal line㧕㧔غmark㧕
WH 3 XR1
Power source line 1 2 2 WH
SW2
2 㧔Operation㧕
Thc ThermistorާRemote controller㧕
-
SW6
F㧔3.15A㧕
1
CNW0 X6 X2 X4 CNT 3 XR2 㧔Heating㧕
Signal line 3 3 BL
126 -
RD
LED3 SW7 BL 4 XR3 㧔Compressor ON㧕 Thl -A ThermistorާReturn air㧕
Earth Y㧛GN X1 X3 5 XR4 㧔Inspection㧕
ThermistorާHeat exchanger㧕
6
Thl -R1,2,3
CNM3
1 3 5 7 9
CNR CNB XR5㧔Remote operation input: Trl Transformer
WH
WH WH volt-free contact㧕
WH
RD
F㧔5A㧕 F㧔5A㧕
C UH H M L 1 3 1 3 X1ޓ3,6 Relay for FM
WH
BK
WH
WH
RD
BR
BR
X4 Relay for DM
BK
BL
WH
RD
X Y TB2
F㧔0.16A㧕 عmark Closed-end connector
P
P
BL
WH
WH
WH
C UH M L Remote
Y
Controller
WH
RD
BK
BL
M t° Thc
1 DM
Y㧛GN M
1
FMI
OR
Y
CFI
PJD001Z217 B
'10 • PAC-SM-143
Notes 1. ޓindicates wiring on site.
ޓޓ2. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
ޓޓ3. Use twin core cable㧔0.3mm2 X2㧕at remote controller line. See spec
ޓޓsheet of remote controller in case that the total length is more than 100m.
ޓޓ4. Do not put remote controller line alongside power source line.
Color Marks
GR
GR
RD
RD
BK
BK
BK
BK
BK
BK
BK
BK
BR
BR
19V 24V Indication lamp(Green-Normal operation)
LED・2
1 2 3 4 5 6 1 2 CNW1 CNW2
Connecting line between TB1 CNN
Y
CNH WH BK LED・3 Indication lamp(Red-Inspection)
F(3.15A) RD BK Option
1
5
indoor unit and outdoor unit RD +12 1
SW2 Remote controller communication address
F(3.15A) WH 3 LED・2 2 XR1 (Operation)
Power source line 1 2 2 WH WH
CNW0 X6 X2
SW6
CNT 3 XR2 (Heating) SW6 Model capacity setting
SW7 BL 4 XR3 (Compressor ON)
Signal line 3 3 BL 1 RD
5 XR4 (Inspection) SW7-1 Operation check, Drain motor test run
WH
RD
X1 X3 LED・3 SW2
Earth Y/GN 6
XR5(Remote operation input: TB1 Terminal block〔Power source)(□mark)
volt-free contact) Terminal block〔Signal line)(□mark)
F F TB2
(6.3A) (6.3A) CNM3 1 CNI CNB
Control PCB 3 5 7 9 BL WH Thermistor〔Remote controller)
2 1
WH Thc
C UH H M L 1 3
-
RD
RD
RD
WH
BK
WH
RD
BR
BK
BL
127 -
P
X Y Trl Transformer
52FL 52FH 52FL 52FH
WH
RD
RD
BR
BK
X1 3,6 Relay for FM
RD
BK FS
RD
BK
Thc
BK
RD
■mark
BK
CNF5 Option
WH
WH
WH
Electromagnetic contactor for FMI
RD
52FL,FH
BK
CNF2 CNF5
WH WH
WH
WH
CNF3
WH
WH
PJD001Z218 B
'10 • PAC-SM-143
2. See the wiring diagram of outside unit about the line between
inside unit and outside unit.
3. Use twin core cable(0.3mm 2 X2)at remote controller line. See spec
sheet of remote controller in case that the total length is more than 100m.
4. Do not put remote controller line alongside power source line.
(2) Outdoor units
Models SRC40ZIX-S, 50ZIX-S, 60ZIX-S
POWER SOURCE 1㨪220㨺240V 50Hz㧛1㨪220V 60Hz
Item Description
CM Compressor motor
CNEEV㨪20S Connector
L EEV Electric expansion valve㧔coil㧕
FMo Fan motor
㧔OR㧕
㧔Y㧕
L Reactor
T1
T2
T1 FUSE
TRANSISTOR
㧔BK㧕 RIN F8 F2 TH2 Outdoor air temp.sensor
L RO P U 㧔RD㧕
250V 20A 㧔BK㧕 R U
250V 10A
㧔WH㧕 S IN 250V 20A ACTIVE 250V 20A TH3 Discharge pipe temp.sensor
N +
F10
+
+
NU V 㧔WH㧕 M
FILTER V
㧔WH㧕 SO 㧔WH㧕 S NV 3㨪 20S Solenoid valve for 4 way valve
㧔BR㧕 UNIT W 㧔BK㧕
㧔Y㧛G㧕 NW W CM
R OUT S-1 㧔WH㧕 S-2
㧔Y㧛G㧕 G1
TERMINAL 㧔BK㧕
BLOCK CNMAIN CNSUB
CN20S Mark Color
T2 㧔RD㧕
F3 250V 1A
BK Black
1
BR Brown
250V 2A
TO INDOOR UNIT 2
F1
-
M
N OR Orange
POWER WIRES 1 2 㧔RD㧕 C-2 CNFAN
3
128 -
N
SWITCHING POWER FMo
SIGNAL WIRE 3 CIRCUIT
RD Red
㧔Y㧛G㧕 WH White
CNTH CNEEV
Y Yellow
Y㧛G Yellow㧛Green
20S
tࠑ tࠑ tࠑ M
EEV 5 or 6 wires
TH1 TH2 TH3
Model MAX running current Power cable size Power cable length indoor-outdoor Earth wire size
㧔A㧕 㧔mm2 㧕 㧔m㧕 wire size x number 㧔mm㧕
40 12 21
The specifications shown in the above table are for units without heaters. For units with heaters, refer
RWC000Z214 A
'10 • PAC-SM-143
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
POWER SOURCE 1∼220ー240V 50Hz/1∼220V 60Hz
TB Item Description
TB F(20A)
RD OR
L1 1 TO INDOOR UNIT CnA∼Z Connector
WH GR
Model FDC71VN
N 2
3
[ POWER WIRES
SIGNAL WIRE
1
3
2
] CH Crankcase heater
Y/GN
CM Compressor motor
F Fuse
5 or 6 wires 5 or 6 wires
Y/GN T2 T1 F6(5A) T8 T9 SM2 SM1 FMO1 FM01 Fan motor
T4
RD IPM Intelligent power module
WH
T5
CNO2
NOISE FILTER
PWB3
T10
M M M
T6 (WH) T13 T11 L Reactor
LED1 Indication lamp(GREEN)
Y/GN
Indication lamp(RED)
WH
WH
WH
OR
OR
OR
RD
RD
RD
BR
BR
BR
LED2
BL
BL
BL
Y
Y
WH
GR
RD
BR
Low pressure sensor
BK
3 1 1 3 6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 1 LPT
T21 T22 CNO1 CNW CNW2 CNEEV2 CNEEV1 CNFAN1
(WH)
BK
(WH) (OR) (RD) (WH) (WH) SM1 Expansion valve for cooling
CNG2 CNG1
INVERTER (BK) (BK)
Expansion valve for heating
T24 BL SM2
PWB2 CNI2 CNI1 CONTROL CNO1
BK
ON ON
L
IPM (WH)
BL
(WH) PWB1 (WH) 1 2 3 4
CNO1 SW5
1 2 3
SW8 SW9
SV1 Solenoid valve
T25 CNI4 CNI3 (WH) Mark Color
(WH) (WH) 52X1 52X3 SW9 Pump down switch
U V W T26 T27
52X4
BK Black SW3,5,7,8 Local setting switch
LED1 LED2 ON ON
RD
BK
WH
BL
RD
BL Blue
BL
RD CNO2
V W
(BK) 1 2 3 4 1 2 3 TB Terminal block
+ BL CNA1 CNO2 SW3 SW7
U
MS C1
RD
(WH) (BK) BR Brown THo-A Thermistor(Outdoor air temp.)
3∼ BL CNA2 CNR CNS CNN CNH CNTH CNIP CNPS CNB GR Gray Thermistor(Discharge pipe temp.)
(WH) (WH) (RD) (Y) (P) (WH) (Y) (WH) (RD) THo-D
P Pink THo-IPM Thermistor(IPM)
CM
WH
-
RD
BR
BR
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BL
BL
BL
BL
OR Orange THo-R1,2 Thermistor(Heat exchanger pipe temp. )
129 -
t° t° t° t° t° t°
CH 20S SV1 LPT RD Red THo-S Thermistor(Suction pipe temp.)
WH White 20S Solenoid valve for 4 way valve
63H1 THo-R1 THo-D THo-S THo-A THo-IPM THo-R2
Y Yellow 52X1 Auxilliary relay(for CH)
Y/GN Yellow/Green 52X3 Auxilliary relay(for 20S)
52X4 Auxilliary relay(for SV1)
63H1 High pressure switch
Local setting switch SW3(Set up at shipment OFF)
The defrosting operation interval becomes shorter
Defrost control change by turning ON this switch. This switch should be
Power cable, indoor-outdoor connecting wires SW3-1
turned ON in the area where outside temperature
becomes below the freezing point.
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size When this switch is turned ON, the outdoor unit
(A) (mm 2 ) (m) wire size x number (mm) fan will run for 30 seconds in every 10 minutes,
SW3-2 Snow guard fan control when outdoor temperature falls to 3 or lower and
the compressor is not runnning when the unit is used
71 17 3.5 21 φ1.6mm x 3 φ1.6 in a very snowy country, set this switch to ON.
Method of trial operation
The specifications shown in the above table are for units without heaters. For units with heaters, refer 1 Trial operation can be performed by using SW3-3,4.
to the installation instructions or the construction instructions of the indoor unit. 2 Compressor will be in the operation when
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen SW3-3 is ON.
PCA001Z538
'10 • PAC-SM-143
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
4 Be sure to turn OFF SW3-3 after the trial operation
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation is finished.
in effect in each country.
a
POWER SOURCE 1∼220ー240V 50Hz/1∼220V 60Hz
TB Item Description
TB F(30A) F(8A)
RD L1i RD
L1 1
WH
1 CnA∼Z Connector
N
WH
Ni NOISE FILTER 2 2 TO INDOOR UNIT
PWB3 E GN
3 CH Crankcase heater
E1 GN POWER WIRES 1 2
RD
5 or 6 wires 5 or 6 wires
CT Current sensor
WH
CT SM1 SM2 FMO1 DM Diode module
F Fuse
M M M
DM FM01 Fan motor
+ -
IPM Intelligent power module
WH
WH
WH
OR
OR
OR
RD
RD
RD
L Reactor
BR
BR
BR
BL
BL
BL
Y
Y
RD
BL
WH
WH
6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 1 LED1 Indication lamp(GREEN)
RD
BL
P1 N1 CNW CNW2 CNEEV1 CNEEV2 CNFAN1
(BK) (OR) (WH) (RD) (WH) LED2 Indication lamp(RED)
INVERTER CNI2 BL CNI1
PWB2 (WH) (WH) LPT Low pressure sensor
CONTROL
IPM CNI4
(WH)
BL CNI3
(WH) PWB1 SM1 Expansion valve for cooling
CNACT1
ON ON Mark Color SM2 Expansion valve for heating
52X1 52X3 OFF OFF
U V W P2 N2 (WH) P N2
1 2 3 4 1 2 3 4 BK Black SW1 Pump down switch
LED1 LED2 SW3 SW5 SW1
RD
RD
BK
WH
BL
BL
RD
BL Blue
BL
RD
V
SW3,5 Local setting switch
W BL CNA2
U + -
(WH) BR Brown
MS P
RD TB Terminal block
3∼ A/F MODULE +
CNA1
N2
BL
(WH)
CNR
(WH)
CNS
(RD)
CNH
(BR)
CNTH
(WH)
CNIP
(Y)
CNPS
(WH)
CNB
(RD)
GN Green THo-A Thermistor(Outdoor air temp.)
L1 L2
WH
RD
RD
RD
BR
BR
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BL
BL
Y
Y
P Pink THo-IPM Thermistor(IPM)
t° t° t° t° t° t°
-
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size 63H1 High pressure switch
(A) (mm 2) (m) wire size x number (mm) Local setting switch SW3(Set up at shipment OFF)
The defrosting operation interval becomes shorter
100 by turning ON this switch. This switch should be
SW3-1 Defrost control change
turned ON in the area where outside temperature
125 24 5.5 25 φ1.6mm x 3 φ1.6 becomes below the freezing point.
140 When this switch is turned ON, the outdoor unit
fan will run for 30 seconds in every 10 minutes,
※At the connection with the duct type indoor unit. SW3-2 Snow guard fan control when outdoor temperature falls to 3 C or lower and
the compressor is not runnning when the unit is used
MAX over current Power cable size Power cable length indoor-outdoor Earth wire size in a very snowy country, set this switch to ON.
Model
(A) (mm 2) (m) wire size x number (mm) Method of trial operation
1 Trial operation can be performed by using SW3-3,4.
100 25 24 2 Compressor will be in the operation when
5.5 SW3-3 is ON.
125 27 22 φ1.6mm x 3 φ1.6 SW3-3,4 Trial operation 3 Cooling trial operation will be performed when
SW3-4 is OFF, and heating trial operation when
PCA001Z539
'10 • PAC-SM-143
is finished.
The specifications shown in the above table are for units without heaters. For units with heaters, refer
to the installation instructions or the construction instructions of the indoor unit.
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
a
POWER SOURCE 3N∼380ー415V 50Hz
TB
RD RD
L1 L1i L1o
L2
WH
L2i F(8A) L2o
WH Item Description
BL BL
L3 L3i L3o
1 3
N
BK
Ni No
BK
CnA∼Z Connector
NOISE FILTER CT
CN1
PWB3
GN
CN2-1 2 4
PWB2 CM Compressor motor
RD
BL
T12 GN
AC1 AC2 AC3
G
GN CT Current sensor
RD CNR
R5 DM BK (WH)
K DM Diode module
Va5
+4 -6 RD U
R1
U F Fuse
IPM WH V MS
U L
3∼
RD
RD RD RD
V FM01 Fan motor
RD
TB5
BL
W
+ P
R2
R3 C1 W IPM Intelligent power module
CM
WH L Reactor
+
R4 C2
LED1 Indication lamp(GREEN)
THo-IPM THo-R2 THo-A THo-S THo-D THo-R1 BL BL
TB6
N LED2 Indication lamp(RED)
t° t° t° t° t° t° 52C LPT RD
CNW2 LPT Low pressure sensor
BL (WH)
WH
RD
WH
RD
RD
BK
BK
BK
BK
BK
BK
BK
BK
BK
Y
Y
RD
BK
BL
BK
RD
TB CNW CNIP CNB CNTH CNM CNPS
CNW1 SM2 Expansion valve for heating
TO INDOOR UNIT 1
RD (BK) (Y) (RD) (WH) (GR) (WH)
CNI 3
18V BK (WH) Mark Color
BK 15V
POWER WIRES 1 2
2
BL
CNW2
BK Black SW1 Pump down switch
3 (OR) CONTROL
SIGNAL WIRE 3
PWB1 SW3,5 Local setting switch
CNI1 BL CNI2 BL Blue
(WH) (WH)
CNA2
CNR CNS CNEEV1 CNEEV2 CNFAN1 (WH) BL OR Orange
(WH) (RD) (WH) (RD) (WH)
63H1 1 2 3 4 5 6 1 2 3 4 5 6 1 4 5 6 7
BR
BR
BL
BL
WH
WH White THo-S Thermistor(Suction pipe temp.)
WH
WH
OR
RD
BR
BL
OR
OR
RD
RD
BR
BR
BL
BL
Y
Local setting switch SW3(Set up at shipment OFF) 63H1 High pressure switch
Power cable, indoor-outdoor connecting wires
The defrosting operation interval becomes shorter
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size by turning ON this switch. This switch should be
SW3-1 Defrost control change
(A) (mm 2) (m) wire size x number (mm) turned ON in the area where outside temperature
becomes below the freezing point.
100 When this switch is turned ON, the outdoor unit
125 15 3.5 27 φ1.6mm x 3 φ1.6 fan will run for 30 seconds in every 10 minutes,
SW3-2 Snow guard fan control when outdoor temperature falls to 3 C or lower and
140 the compressor is not runnning when the unit is used
in a very snowy country, set this switch to ON.
※At the connection with the duct type indoor unit.
Method of trial operation
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size 1 Trial operation can be performed by using SW3-3,4.
(A) (mm 2) (m) wire size x number (mm) 2 Compressor will be in the operation when
SW3-3 is ON.
100 16 26 SW3-3,4 Trial operation 3 Cooling trial operation will be performed when
PCA001Z540
'10 • PAC-SM-143
is finished.
The specifications shown in the above table are for units without heaters. For units with heaters, refer
to the installation instructions or the construction instructions of the indoor unit.
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
a
Item Description
CnA∼Z Connector
POWER SOURCE 3∼380ー415V 50Hz/380V 60Hz
CH Crankcase heater
TB TB
WH
WH
LED1 Indication lamp(GREEN)
RD
RD
RD
BK
BL
WH
WH
WH
WH
OR
OR
OR
OR
RD
RD
RD
RD
BR
BR
BR
BR
BL
BL
BL
BL
Y
Y
LED2 Indication lamp(RED)
WH
6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 1 7 6 5 4 1
RD
BK
BK
BL
CT
CNW CNW2 CNEEV1 CNEEV2 CNFAN1 CNFAN2 LPT Low pressure sensor
(BK) (OR) (WH) (RD) (WH) (WH)
BL
RD
SM2 Expansion valve for heating
R5 AC1 AC2 AC3 CNW1 CNO1 CNA1 ON ON
+4
DM
(WH) (RD) BL (WH)
RD 52X1 52X3 52X6 OFF OFF Mark Color SW1 Pump down switch
BL
-6 DC FAN CNO2 CNA2 1 2 3 4 1 2 3 4
PWB4 (RD) BL (WH)
LED1 LED2 SW1 BK Black SW3,5 Local setting switch
SW3 SW5
TB Terminal block
GN
BK
L BL Blue
BR Brown THo-A Thermistor(Outdoor air temp.)
INVERTER CNI3 CNI1 CNR CNS CNM CNH CNU CNB CNTH CNPS
CNIP
P2 (WH) (WH) (WH) (RD) (GR) (BR) (BL) (RD) (WH) (Y) (WH)
THo-D Thermistor(Discharge pipe temp.)
P3
PWB2 GR Gray
Thermistor(Camp.undeneth temp.)
WH
RD
RD
RD
BR
BR
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
THo-H
BL
BL
BL
BL
N2 IPM
Y
Y
P Pink
P N U V W t° t° t° t° t° t° t°
THo-IPM Thermistor(IPM)
-
BR
+
RD Red THo-R1,2 Thermistor(Heat exchanger pipe temp. )
132 -
LPT
V W
U 63H1 THo-H THo-R2 THo-R1 THo-D THo-S THo-A THo-IPM
MS WH White THo-S Thermistor(Suction pipe temp.)
+
3∼
Y Yellow 20S Solenoid valve for 4 way valve
CM Y/GN Yellow/Green 52X1 Auxilliary relay(for CH)
52X3 Auxilliary relay(for 20S)
52X6 Auxilliary relay(for 52X)
Power cable, indoor-outdoor connecting wires Local setting switch SW3(Set up at shipment OFF) 63H1 High pressure switch
The defrosting operation interval becomes shorter
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size by turning ON this switch. This switch should be
SW3-1 Defrost control change
(A) (mm)2 (m) wire size x number (mm) turned ON in the area where outside temperature
becomes below the freezing point.
When this switch is turned ON, the outdoor unit
200 19 3.5 21
φ1.6mm x 3 φ1.6 fan will run for 30 seconds in every 10 minutes,
250 22 5.5 31 SW3-2 Snow guard fan control when outdoor temperature falls to 3 or lower and
the compressor is not runnning when the unit is used
in a very snowy country, set this switch to ON.
※At the connection with the duct type indoor unit. Method of trial operation
1 Trial operation can be performed by using SW3-3,4.
Model MAX over current Power cable size Power cable length indoor-outdoor Earth wire size
2 Compressor will be in the operation when
(A) (mm)2 (m) wire size x number (mm) SW3-3 is ON.
SW3-3,4 Trial operation 3 Cooling trial operation will be performed when
PCA001Z541
'10 • PAC-SM-143
is finished.
The specifications shown in the above table are for units without heaters. For units with heaters, refer
to the installation instructions or the construction instructions of the indoor unit.
Switchgear of Circuit breaker capacity which is calculated from MAX. over current should be chosen
along the regulations in each country.
The cable specifications are based on the assumption that a metal or plastic conduit is used with no
more than three cables contained in a conduit and a voltage drop is 2%. For an installation falling
outside of these conditions, please follow the internal cabling regulations. Adapt it to the regulation
in effect in each country.
a
'10 • PAC-SM-143
4. PIPING SYSTEM
(1) Single type
Models SRC40, 50, 60ZIX-S
Strainer
Model FDC 71
- 133 -
'10 • PAC-SM-143
Electronic Electronic
expansion valve expansion valve
(cooling)(EEVC) (heating)(EEVH)
Receiver
- 134 -
'10 • PAC-SM-143
( 50,60:ø12.7
71:ø15.88 )
Indoor unit Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Gas line (ThO-A)
(ø15.88)
Service valve
Flare connecting (Flare connecting)
Check joint
Thermistor
(Heat exchanger) Heat exchanger
High pressure Check
(ThI-R3) switch valve Thermistor
Thermistor 63H1
(Return air) Muffler (ThO-S)
Lower pressure sensor
(ThI-A) Thermistor
(LPT)
Heat exchanger (ThO-D)
Thermistor
(ThO-R1)
Thermistor
(Heat exchanger)
(ThI-R2) (Discharge)
Accumlator
Thermistor Compressor
(Heat exchanger) Thermistor
(ThI-R1)
Check joint (Suction) (ThO-R2)
Flare connecting
(ø6.35) Liquid line Sub-cooling
(ø9.52) coil
Service valve
(Flare connecting) Strainer Strainer Strainer Strainer
Diameter joint Liquid
of different branch pipe
(50,60 only) Electronic Electronic
(ø9.52) expansion valve expansion valve
(cooling)(EEVC) (heating)(EEVH)
Receiver
- 135 -
'10 • PAC-SM-143
Indoor unit Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Muffler (ThO-A)
Gas line
Service valve
Flare connecting (Flare connecting)
Check joint
High pressure
Thermistor switch Lower pressure
(Heat exchanger) sensor
63H Check
(ThI-R3) valve (LPT)
Thermistor Oil
(Return air) separator Heat exchanger
(ThI-A)
Strainer Thermistor
Heat exchanger Thermistor (ThO-S)
(ThO-D)
Thermistor
(Heat exchanger)
Capillaly (Discharge) Thermistor Thermistor
(ThI-R2) tube (ThO-R2)
(ThO-R1)
Compressor
Thermistor (Suction)
(Heat exchanger)
(ThI-R1) Thermistor
Sub-cooling
Flare connecting Check joint (ThO-H) coil
●Refrigerant
Receiver
line (one way) pipe size
Model Gas line Liquid line
In case of ø9.52 : 40m
FDC 200 In case of ø22.22 : 35m
In case of ø12.7 : 70m
In case of ø25.4 or ø28.58 : 70m
FDC 250 In case of ø12.7 : 70m
- 136 -
'10 • PAC-SM-143
Gas branch
pipe
Indoor unit Indoor unit Indoor unit (ø12.7)
Cooling cycle Heating cycle
Check joint Thermistor
Gas line (ThO-A)
(ø15.88)
Flare connecting
Service valve 4way valve
Thermistor (Flare connecting) Check joint
(Heat exchanger)
(ThI-R3) High pressure Heat exchanger
Thermistor switch Check
(Return air) valve Thermistor
63H1
(ThI-A) Muffler (ThO-S) Lower pressure sensor
Heat exchanger Thermistor
(LPT)
(ThO-D)
Thermistor Thermistor
(Heat exchanger)
(ThO-R1)
(ThI-R1)
(Discharge)
Thermistor
(Heat exchanger) Accumlator
(ThI-R2) Compressor
Thermistor
Liquid branch pipe Check joint (Suction) (ThO-R2)
(ø9.52) Sub-cooling
coil
Receiver
Gas branch
pipe
(ø15.88)
Indoor unit Indoor unit Indoor unit Outdoor unit Cooling cycle Heating cycle
Check joint 4way valve Thermistor
Muffler (ThO-A)
Gas line
Flare connecting Service valve
(Flare connecting)
Thermistor Check joint
(Heat exchanger) High pressure
switch Lower pressure
(ThI-R3) sensor
Thermistor 63H Check
(Return air) valve (LPT)
(ThI-A) Oil
Heat exchanger separator Heat exchanger
Thermistor Strainer Thermistor
(Heat exchanger) Thermistor (ThO-S)
(ThI-R1) (ThO-D)
Thermistor
(Heat exchanger) Capillaly Thermistor Thermistor
(Discharge)
(ThI-R2) tube (ThO-R1) (ThO-R2)
Compressor
Liquid branch pipe (Suction)
(ø9.52) Thermistor
Sub-cooling
Check joint (ThO-H) coil
Liquid line
Strainer Strainer Strainer Strainer
Receiver
●Refrigerant line (one way) pipe size
Gas line Liquid line
In case of ø22.22 : 35m In case of ø9.52 : 40m
In case of ø12.7 : 70m
- 137 -
'10 • PAC-SM-143
2nd branch
pipe of gas
(ø12.7)
1nd branch Outdoor unit Cooling cycle Heating cycle
Indoor unit Indoor unit
pipe of gas Check joint 4way valve Thermistor
Thermistor (ø15.88) Gas line (ThO-A)
Muffler
(ThI-R3)
Service valve
Branch pipe (Flare connecting)
Heat Check joint
(Brazing) High pressure
exchanger switch Lower pressure
Branch pipe sensor
Flare connecting (Brazing) 63H Check (LPT)
valve
Oil
Thermistor separator Heat exchanger
(ThI-A) Thermistor
Strainer
Thermistor (ThO-S)
(ThO-D)
Thermistor
(ThI-R1) Capillaly (Discharge) Thermistor Thermistor
Thermistor tube (ThO-R1) (ThO-R2)
Compressor
(ThI-R2) (Suction)
Flare connecting
Thermistor
(ø6.35) Sub-cooling
1nd branch Check joint (ThO-H) coil
pipe of liquid
Branch pipe
(Brazing) (ø9.52) Strainer Strainer Strainer Strainer
2nd branch
pipe of gas
(ø12.7) ●Refrigerant line (one way) pipe size
Indoor unit Indoor unit Model Gas line Liquid line
In case of ø9.52 : 40m
Thermistor FDC 200 In case of ø22.22 : 35m
In case of ø12.7 : 70m
(ThI-R3) In case of ø25.4 orø28.58 : 70m
FDC 250 In case of ø12.7 : 70m
Branch pipe
Heat (Brazing)
exchanger
Thermistor
(ThI-R1)
Thermistor
(ThI-R2)
Flare connecting
(ø6.35)
Branch pipe
(Brazing)
2nd branch
pipe of gas
(ø9.52)
Diameter joint
of different
- 138 -
'10 • PAC-SM-143
Thermistor
OFF 63˚C
(for protection over-
ON 56˚C
loading in heating)
ThI-R Indoor unit
Thermistor OFF 1.0˚C
(for frost prevention) ON 10˚C
Thermistor
Tho-R OFF 53˚C OFF 51˚C
(for protection high Outdoor unit
(TH1) ON 63˚C ON 65˚C
pressure in cooling.)
Thermistor
Tho-D OFF 115˚C OFF 115˚C OFF 135˚C
(for detecting dis- Outdoor unit
(TH3) ON 95˚C ON 85˚C ON 90˚C
charge pipe temp.)
- 139 -
'10 • PAC-SM-143
5. APPLICATION DATA
(1) Installation of indoor unit
(a) Ceiling cassette-4way compact type (FDTC)
- 140 -
'10 • PAC-SM-143
2D786
D781 ① Before installation ③ Preparation before installation
l Install correctly according to the installation manual. l If suspension bolt becomes longer, do reinforcement of earthquake resistant.
l Confirm the following points: For grid ceiling
Unit type/Power supply specification Pipes/Wires/Small parts Accessory items When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
Accessory itme In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
For unit hanging For refrigerant pipe For draom pipe
enough strength.
Flat washer Level gauge
Pipe cover(big)
Pipe cover
Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
DPVME (M10) (Insulation) (small)
l Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.
Symbol Content
326
350
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use
TVDI
a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.
556
EMFE
67
Areas where there is enough space to install and service. Control Air return
35
185 box Air supply grille
e. Areas where it can be drained properly. Areas where drain pipe descending slope can be taken. 190 223
D
21 □413
Areas where there is no obstruction of airflow on both air return grille and air supply port. 200 48 □700
Drain hose piece
Areas where fire alarm will not be accidentally activated by the air conditioner. (Accessory)
Areas where the supply air does not short-circuit. □570
(Installed on site)
140 6-φ4
Areas where it is not influenced by draft air. A B 145
325
C E
60 Holes for
tapping screws
Areas not exposed to direct sunlight.
88
Hole
Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
140
248
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
210
192
100
132
88
JDT condition and confirmed there is no problem. However, there is some risk of condensation drop 100
45 or more
he
DBUJPO
BUJPO if the air conditioner is operated under the severer condition than mentioned above.
35
Hanger plate for F
suspension bolt
l
IU If there is a possibility to use it under such a condition, attach additional insulation of 10 to
NJOH 20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit. ④ Installation of indoor unit
ZTBSF Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. Work procedure
Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the 1. This units is designed for 2 x 2 grid ceiling.
operation. If necessary, please detach the T bar temporarily before you install it.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
controller and the air conditioner might not work properly.) side.
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not 2. Arrange the suspension bolt at the right position (530mm×530mm).
PO
O
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
is not enough, it could cause injury due to unit falling. 4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
l If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to Temporarily put the four lower nuts 88mm above the ceiling plane and the upper nuts on distant
cross communication. place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
N
s m When plural indoor units are installed nearby, keep them away for more than 4m. position, and then hang the indoor unit.
Control box
Space for installation and service
T bar Ceiling
OHT
l When it is not possible to keep enough space between indoor unit and wall or between indoor units, panel
close the air supply port where it is not possible to keep space and confirm there is no short circuit
eVTF
of airflow.
l Install the indoor unit at a height of more than 2.5m above the floor.
VOJU
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
BUFS
4000mm or more into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
Indoor unit Indoor unit put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.
Drain piping
FO
UP
O
UP Suspension bolt
Ceiling Refrigerant piping
XPSL Wall surface
1000mm or more
Nut (upper)
BO Decorative panel 2500mm or more
1000mm or more Flat washer
BQT
Obstacle
Spring washer
F Floor Nut (lower)
88mm
45mm
Level gauge
e Ceiling surface
TFSUP
FSUP
Use level gauges as Use level gauges as
reference, adjust the reference, adjust the
ng bottom to the face of bottom to the face of
30
30
Touch the nut (lower) and Play is left between the fixture
washer without any play and the nut (lower) and washer.
y.
- 141 -
'10 • PAC-SM-143
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
Joint for VP-20
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
(Prepare on site)
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.
- 142 -
'10 • PAC-SM-143
Earth
Wiring between indoor
and outdoor unit
Remote controller line
Wiring clamp
er
ws for Earth
vertical Indoor power source line
PJA012D786
PJA012D781
- 143 -
'10 • PAC-SM-143
PJA012D783 a
Screw
- 144 -
'10 • PAC-SM-143
*1
*2
*1. This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2. For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
- 145 - *
'10 • PAC-SM-143
(b) Ceiling cassette-4way type (FDT)
- 146 -
'10 • PAC-SM-143
- 147 -
'10 • PAC-SM-143
- 148 -
'10 • PAC-SM-143
- 149 -
'10 • PAC-SM-143
PJF012D003A A
- 150 -
'10 • PAC-SM-143
*2
*1
*1. This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2. For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
- 151 - *
'10 • PAC-SM-143
(c) Ceiling suspended type (FDEN)
- 152 -
'10 • PAC-SM-143
- 153 -
'10 • PAC-SM-143
- 154 -
'10 • PAC-SM-143
*1
*2
*1. This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2. For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
- 155 - *
'10 • PAC-SM-143
PJR012D319 A
- 156 -
'10 • PAC-SM-143
- 157 -
'10 • PAC-SM-143
- 158 -
'10 • PAC-SM-143
Following table shows the maximum external static pressure for models adapted to the
fan setting speed (Hi, UH). Select at site the fan setting speed according to the external
static pressure.
Taps should not be used under external static pressure mentioned above.
Dew condensation may occur with the unit and wet the ceiling or furniture.
Do not use under external static pressure of 60Pa or less. Water drops may be
blown from the diffuser outlet of the unit and wet the ceiling or furniture.
- 159 -
'10 • PAC-SM-143
PJD012D052 A
(e) Duct connected-High static pressure type (FDU)
1) Models FDU71 ~ 140
- 160 -
'10 • PAC-SM-143
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- 161 -
'10 • PAC-SM-143
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PJD012D052 "
- 163 -
'10 • PAC-SM-143
- 164 -
'10 • PAC-SM-143
- 165 -
'10 • PAC-SM-143
- 166 -
'10 • PAC-SM-143
- 167 -
'10 • PAC-SM-143
PJA012D729A A
Prepare two M4 screws (recommended length is 12-16mm) on site, and install the lower case to erectrical box.
Choose either of the following two positions in fixing it with screws.
Upper part Upper part Set SW1 to "Slave" for the
Tighten the screws after
Note: The setting "Remote co
cutting off the thin part of controller in the position
Lower case Lower case screw mounting part. The air conditioner ope
master/ slave setting of
Wiring oulet Lower part Lower part The indication when power
Wiring oulet
When power source is turned
communication between the r
Connect the remote controller cord to the terminal block. Master remote controller :
Connect the terminal of remote controller (X,Y) with the terminal of M4 screw 2 (Prepare on site)
Slave remote controller : "
indoor unit (X,Y). (X and Y are no polarity) The thin part
Upper At the same time, a mark or a
Install the upper case as before so as not to catch up the remote controller cord, This is the software's adminis
and tighten with the screws. Lower case
Install the lower case to the flat wall with attached two wooden screws.
Lower
- 168 -
'10 • PAC-SM-143
ote controller Connect the remote controller cord to the Sheath Sheath
Upper Upper The range of temperature settin
terminal block.
Connect the terminal of remote controller (X,Y) Upper case Upper case When shipped, the range of set te
Board Board
with the terminal of indoor unit (X,Y). Heating : 16~30˚C (55~86˚F
(X and Y are no polarity) Except heating (cooling, fan
Wiring route is as shown in the right diagram
pply unexpected stress on the Upper limit and lower lim
depending on the pulling out direction. Lower Lower
Wiring Wiring Upper limit setting: valid during
In case of pulling out from In case of pulling out from
upper left upper center Lower limit setting: valid except
The wiring inside the remote controller case should be within 0.3mm2 (recommended) to 0.5mm2. 79˚F).
The sheath should be peeled off inside the remote controller case. When you set upper and lower
The peeling-off length of each wire is as below.
1. When TEMP RANGE SE
Pulling out from upper left Pulling out from upper center If upper limit value is set
ction. X wiring : 215mm X wiring : 170mm The peeling-off length During heating, you cannot
ugh to generate condensation Y wiring : 195mm Y wiring : 190mm of sheath
eam directly If lower limit value is set
Install the upper case as before so as not to catch up the remote controller cord, and tighten with During operation mode exce
the screws.
In case of exposing cord, fix the cord on the wall with cord clamp so as not to slack. 2. When TEMP RANGE SE
If upper limit value is set
ckaging box or bag in Installation and wiring of remote controller During heating, even if the v
Wiring of remote controller should use 0.3mm2 2 core wires or cables. (on-site configuration) But, the indication is the sam
Maximum prolongation of remote controller wiring is 600 m. If lower limit value is set
If the prolongation is over 100m, change to the size below. During except heating, even
ss in 1mm or more. But, wiring in the remote controller case should be under 0.5mm2 . Change the wire size outside
crew (2 pieces) But, the indication is the sam
of the case according to wire connecting. Waterproof treatment is necessary at the wire
d) connecting section. Be careful about contact failure. How to set upper and lo
100 - 200m.........................0.5mm2 2 cores 1. Stop the air-conditioner, an
Under 300m .......................0.75mm2 2 cores seconds .
Under 400m .......................1.25mm2 2 cores The indication changes to "
Under 600m .......................2.0mm2 2 cores 2. Press button once, an
3. Press (SET) button
Master/ slave setting when more than one remote controllers are used 4. Select "UPPER LIMIT "
Screw
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.) 5. Press (SET) button
6. When "UPPER LIMIT "
Switch Setting Contents
Indication: " SE
Indoor units M Master remote controller Select the upper limit va
SW1
S Slave remote controller (blinking)
Remote controller cord (no polarity) Press (SET) but
ntroller cord
Upper After the fixed upper lim
Erectrical box
(Prepare on site) Master 7. When "LOWER LIMIT "
Remote controller Remote controller
SW1 "Master" SW1 "Slave" Slave Board Indication: " SE
Select the lower limit va
all the lower case to erectrical box. Lower
(blinking)
Set SW1 to "Slave" for the slave remote controller. It was factory set to "Master" for shipment. Press (SET) but
ghten the screws after
Note: The setting "Remote controller thermistor enabled" is only selectable with the master remote After the fixed lower lim
tting off the thin part of controller in the position where you want to check room temperature. 8. Press ON/OFF button to f
rew mounting part. The air conditioner operation follows the last operation of the remote controller regardless of the
master/ slave setting of it.
Lower
- 169 -
'10 • PAC-SM-143
PJA012D729A
Sheath
Upper The range of temperature setting
Upper case When shipped, the range of set temperature differs depending on the operation mode as below.
Board
Heating : 16~30˚C (55~86˚F)
Except heating (cooling, fan, dry, automatic) : 18~30˚C (62~86˚F)
Upper limit and lower limit of set temperature can be changed with remote controller.
Lower Wiring Upper limit setting: valid during heating operation. Possible to set in the range of 20 to 30˚C (68 to 86˚F).
In case of pulling out from
upper center Lower limit setting: valid except heating (automatic, cooling, fan, dry) Possible to set in the range of 18 to 26˚C (62 to
mmended) to 0.5mm2. 79˚F).
When you set upper and lower limit by this function, control as below.
1. When TEMP RANGE SET, remote controller function of function setting mode is "INDN CHANGE" (factory setting),
If upper limit value is set
he peeling-off length During heating, you cannot set the value exceeding the upper limit.
of sheath
If lower limit value is set
cord, and tighten with During operation mode except heating, you cannot set the value below the lower limit.
to slack. 2. When TEMP RANGE SET, remote controller function of function setting mode is "NO INDN CHANGE"
If upper limit value is set
During heating, even if the value exceeding the upper limit is set, upper limit value will be sent to the indoor unit.
n-site configuration) But, the indication is the same as the temperature set.
If lower limit value is set
During except heating, even if the value lower than the lower limit is set, lower limit value will be sent to the indoor unit.
e the wire size outside But, the indication is the same as the temperature set.
ry at the wire
How to set upper and lower limit value
1. Stop the air-conditioner, and press (SET) and (MODE) button at the same time for over three
seconds .
The indication changes to "FUNCTION SET ".
2. Press button once, and change to the "TEMP RANGE " indication.
3. Press (SET) button, and enter the temperature range setting mode.
4. Select "UPPER LIMIT " or "LOWER LIMIT " by using button.
ne group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selected (valid during heating)
s
Indication: " SET UP" "UPPER 30˚C "
ontroller Select the upper limit value with temperature setting button . Indication example: "UPPER 26˚C "
ntroller (blinking)
Press (SET) button to fix. Indication example: "UPPER 26˚C" (Displayed for two seconds)
Upper After the fixed upper limit value displayed for two seconds, the indication will return to "UPPER LIMIT ".
7. When "LOWER LIMIT " is selected (valid during cooling, dry, fan, automatic)
Board Indication: " SET UP" "LOWER 18˚C "
Lower
Select the lower limit value with temperature setting button . Indication example: "LOWER 24˚C "
(blinking)
Master" for shipment. Press (SET) button to fix. Indication for example: "LOWER 24˚C" (Displayed for two seconds)
the master remote After the fixed lower limit value displayed for two seconds, the indication will return to "LOWER LIMIT ".
8. Press ON/OFF button to finish.
roller regardless of the
- 170 -
'10 • PAC-SM-143
PJA012D729A
ly defined as following table.
Operation message
How to set function Function description: ,
nit. Function No.
1. Stop air-conditioner and press (SET) (MODE) setting description:
buttons at the same time for over three seconds, and the
flow setting
"FUNCTION SET " will be displayed.
ting
uver Fixing button
g louver
etting
ting 2. Press (SET) button.
7 Finishing button
3. Make sure which do you want to set, " FUNCTION "
ting (remote controller function) or "I/U FUNCTION " (indoor
unit function).
4. Press or button. 2 Starting button
Selecct " FUNCTION " (remote controller function) or "I/U
NPUT” and “06 PERMISSION / 1
FUNCTION " (indoor unit function).
Hi - Me UH - Me UH - Hi "DATA LOADING" (Indication with blinking) "DATA LOADING" (Blinking for 2 to 23 seconds to read the data)
Display is changed to "01 GRILLE SET". Indication is changed to "02 FAN SPEED SET".
Go to .
Press or button.
"No. and function"are indicated by turns on the remote [Note]
e indoor unit will be stopped by
controller function table, then you can select from them. (1) If plural indoor units are connected to a remote controller,
(For example) the indication is "I/U 000" (blinking) The lowest number of
" accordingly. the indoor unit connected is indicated.
Function No.
Function
Function No.
e of indoor unit. Function
e of indoor unit.
e of indoor unit.
Press (SET) button.
of indoor unit. The current setting of selected function is indicated.
of indoor unit. (For example) "STANDARD" If "02 FAN SPEED SET" is
of indoor unit. Press (SET) selected.
"SET COMPLETE" will be indicated, and the setting will be
completed.
Then after "No. and function" indication returns, Set as the Setting
ittently. same procedure if you want to set continuously ,and if to
finish, go to 7. Press or button.
matically.
king.
Select the setting.
n perform intermittent operation for five minutes How to check the current setting
When you select from "No. and funcion" and press set button by the previous operation, the "Setting" displayed first is the current
n perform intermittent operation for five minutes
setting.
(But, if you select "ALL UNIT ", the setting of the lowest number indoor unit is displayed.)
ally defined.
- 171 -
(3) Installation of outdoor unit RWC012A029B
RWC012A029B C
Notabilia as a unit desig
(a) Models SRC40 ~ 60ZIX-S
INSTALLATION MANUAL FOR OUTDOOR UNIT Model 40·50·60
R410A REFRIGERANT USED
● Do not use any refrigerant othe
A cylinder containing R410A ha
● A unit designed for R410A has
The processed dimension of the
• This installation manual deals with outdoor units and general installation specifications only. For indoor units, refer to the respective installation manuals supplied with the units.
Accordingly, you are required to
• When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height differences between indoor and outdoor units, power ● Do not use a charge cylinder.
supply voltage and etc.) and installation spaces. ● In charging refrigerant, always t
• We recommend you to read this “SAFETY PRECAUTIONS” carefully before the installation work in order to • Keep the installation manual together with owner’s manual at a place where any user can read at any time.
gain full advantage of the functions of the unit and to avoid malfunction due to mishandling. Moreover if necessary, ask to hand them to a new user.
• The precautions described below are divided into WARNING and CAUTION . The matters with
possibilities leading to serious consequences such as death or serious personal injury due to erroneous handling
• For installing qualified personnel, take precautions in respect to themselves by using suitable protective
clothing, groves, etc., and then perform the installation works.
1. HAULAGE AND
are listed in the WARNING and the matters with possibilities leading to personal injury or damage of the • Please pay attention not to fall down the tools, etc. when installing the unit at the high position.
unit due to erroneous handling including probability leading to serious consequences in some cases are listed • If unusual noise can be heard during operation, consult the dealer. When a unit i
in CAUTION . These are very important precautions for safety. Be sure to observe all of them without fail. • Symbols which appear frequently in the text have the following meaning: CAUTION center positio
• Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the Observe instructions
operating methods as well as the maintenance methods of this equipment to the user according to the owner’s Strictly prohibited Provide proper earthing
with great care
manual. 1) Delivery
● Deliver the unit as close as
WARNING the packaging.
● When you have to unpack th
• Installation must be carried out by the qualified installer. • Tighten the flare nut by torque wrench with specified method. • Use the prescribed cables for electrical connection, tighten the
If you install the system by yourself, it may cause serious trouble such If the flare nut were tightened with excess torque, this may cause cables securely in terminal block and relieve the cables installation point, hoist the u
as water leaks, electric shocks, fire and personal injury, as a result of a burst and refrigerant leakage after a long period. correctly to prevent overloading the terminal blocks. you may not damage the un
-
system malfunction. • Do not open the operation valves for liquid line and gas line Loose connections or cable mountings can cause anomalous heat
• Install the system in full accordance with the instruction until completed refrigerant piping work, air tightness test and production or fire. 2) Portage
172 -
manual. evacuation. • Arrange the wiring in the control box so that it cannot be
Incorrect installation may cause bursts, personal injury, water leaks, If the compressor is operated in state of opening operation valves pushed up further into the box. Install the service panel ● The right hand side of the un
electric shocks and fire. before completed connection of refrigerant piping work, air can be correctly. A person carrying the right h
• Be sure to use only for household and residence. sucked into refrigerant circuit, which can cause bust or personal injury Incorrect installation may result in overheating and fire. the left hand side must hold
If this appliance is installed in inferior environment such as machine due to anomalously high pressure in the refrigerant. • Be sure to fix up the service panels. of the unit and with his left
shop and etc., it can cause malfunction. • The electrical installation must be carried out by the qualified Incorrect fixing can cause electric shocks or fire due to intrusion of
• Use the original accessories and the specified components for electrician in accordance with “the norm for electrical work” dust or water.
installation. and “national wiring regulation”, and the system must be • Be sure to switch off the power supply in the event of 3) Selection of instal
If parts other than those prescribed by us are used, It may cause connected to the dedicated circuit. installation, inspection or servicing. Be sure to select a suitable in
water leaks, electric shocks, fire and personal injury. Power supply with insufficient capacity and incorrect function done by If the power supply is not shut off, there is a risk of electric shocks, 〇 A place where it is horizon
• Install the unit in a location with good support. improper work can cause electric shocks and fire. unit failure or personal injury due to the unexpected start of fan. of the unit.
Unsuitable installation locations can cause the unit to fall and cause • Be sure to shut off the power before starting electrical work. • Stop the compressor before disconnecting refrigerant pipes in 〇 A place where it can be fr
material damage and personal injury. Failure to shut off the power can cause electric shocks, unit failure or case of pump down operation. 〇 A place where the unit is
• Ensure the unit is stable when installed, so that it can incorrect function of equipment. If disconnecting refrigerant pipes in state of opening operation valves 〇 A place where it can be fr
withstand earthquakes and strong winds. • Be sure to use the cables conformed to safety standard and before compressor stopping, air can be sucked, which can cause 〇 A place where drain water
Unsuitable installation locations can cause the unit to fall and cause cable ampacity for power distribution work. burst or personal injury due to anomalously high pressure in the 〇 A place where the unit wil
material damage and personal injury. Unconformable cables can cause electric leak, anomalous heat refrigerant circuit. 〇 A place where snow will n
• Ventilate the working area well in the event of refrigerant production or fire. • Only use prescribed optional parts. The installation must be 〇 A place where the unit ca
leakage during installation. • This appliance must be connected to main power supply by carried out by the qualified installer. radio or TV interference.
If the refrigerant comes into contact with naked flames, poisonous gas means of a circuit breaker or switch (fuse:16A) with a contact If you install the system by yourself, it can cause serious trouble such 〇 A place where good air ci
is produced. separation of at least 3mm. as water leaks, electric shocks, fire. and service of the unit saf
• Use the prescribed pipes, flare nuts and tools for R410A. 〇 A place where the unit wil
Using existing parts (for R22 or R407C) can cause the unit failure and other equipment.
serious accidents due to burst of the refrigerant circuit. 〇 A place where chemical su
harm the unit, will not be
'10 • PAC-SM-143
• Ensure that no air enters in the refrigerant circuit when the unit • Do not bundling, winding or processing for the power cord. Or, • Do not perform any change of protective device itself or its 〇
is installed and removed. do not deforming the power plug due to tread it. setup condition. at a place where it is not i
If air enters in the refrigerant circuit, the pressure in the refrigerant This may cause fire or heating. The forced operation by short-circuiting protective device of pressure 〇 A place where strong wind
circuit becomes too high, which can cause burst and personal injury. • Do not run the unit with removed panels or protections. switch and temperature controller or the use of non specified
• Do not processing, splice the power cord, or share a socket Touching rotating equipments, hot surfaces or high voltage parts can component can cause fire or burst.
with other power plugs. cause personal injury due to entrapment, burn or electric shocks. 4) Caution about sele
This may cause fire or electric shock due to defecting contact, (1) If the unit is installed in th
defecting insulation and over-current etc. The bottom plate of unit an
• Carry out the electrical work for ground lead with care.
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults such as electric shocks due to short-circuiting. 1 Install the unit on the b
that the bottom is high
CAUTION snow cover surface.
• Use the circuit breaker with sufficient breaking capacity. • Take care when carrying the unit by hand. • When perform the air conditioner operation (cooling or drying
If the breaker does not have sufficient breaking capacity, it can cause If the unit weights more than 20kg, it must be carried by two or more operation) in which ventilator is installed in the room. In this
the unit malfunction and fire. persons. Do not carry by the plastic straps, always use the carry case, using the air conditioner in parallel with the ventilator,
• Earth leakage breaker must be installed. handle when carrying the unit by hand. Use gloves to minimize the risk there is the possibility that drain water may backflow in
If the earth leakage breaker is not installed, it can cause electric of cuts by the aluminum fins. accordance with the room lapse into the negative pressure
shocks. • Dispose of any packing materials correctly. status. Therefore, set up the opening port such as incorporate
• Install isolator or disconnect switch on the power supply wiring Any remaining packing materials can cause personal injury as it the air into the room that may appropriate to ventilation (For
is installed and removed. do not deforming the power plug due to tread it. setup condition. at a place where it is not influ
If air enters in the refrigerant circuit, the pressure in the refrigerant This may cause fire or heating. The forced operation by short-circuiting protective device of pressure 〇 A place where strong wind wi
circuit becomes too high, which can cause burst and personal injury. • Do not run the unit with removed panels or protections. switch and temperature controller or the use of non specified
• Do not processing, splice the power cord, or share a socket Touching rotating equipments, hot surfaces or high voltage parts can component can cause fire or burst.
with other power plugs. cause personal injury due to entrapment, burn or electric shocks. 4) Caution about select
This may cause fire or electric shock due to defecting contact, (1) If the unit is installed in the a
defecting insulation and over-current etc. The bottom plate of unit and i
• Carry out the electrical work for ground lead with care.
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line’s ground lead. Incorrect grounding can cause unit faults such as electric shocks due to short-circuiting. 1 Install the unit on the base
that the bottom is higher t
CAUTION snow cover surface.
• Use the circuit breaker with sufficient breaking capacity. • Take care when carrying the unit by hand. • When perform the air conditioner operation (cooling or drying
If the breaker does not have sufficient breaking capacity, it can cause If the unit weights more than 20kg, it must be carried by two or more operation) in which ventilator is installed in the room. In this
the unit malfunction and fire. persons. Do not carry by the plastic straps, always use the carry case, using the air conditioner in parallel with the ventilator,
• Earth leakage breaker must be installed. handle when carrying the unit by hand. Use gloves to minimize the risk there is the possibility that drain water may backflow in
If the earth leakage breaker is not installed, it can cause electric of cuts by the aluminum fins. accordance with the room lapse into the negative pressure
shocks. • Dispose of any packing materials correctly. status. Therefore, set up the opening port such as incorporate
• Install isolator or disconnect switch on the power supply wiring Any remaining packing materials can cause personal injury as it the air into the room that may appropriate to ventilation (For
in accordance with the local codes and regulations. contains nails and wood. And to avoid danger of suffocation, be sure example; Open the door a little). In addition, just as above, so
• After maintenance, all wiring, wiring ties and the like, should be to keep the plastic wrapper away from children and to dispose after set up the opening port if the room lapse into negative
returned to their original state and wiring route, and the tear it up. pressure status due to register of the wind for the high rise
necessary clearance from all metal parts should be secured. • Be sure to insulate the refrigerant pipes so as not to condense apartment etc. Since drain water generated b
• Secure a space for installation, inspection and maintenance the ambient air moisture on them. ● Don’t execute drain piping w
specified in the manual. Insufficient insulation can cause condensation, which can lead to piping work.]
Insufficient space can result in accident such as personal injury due to moisture damage on the ceiling, floor, furniture and any other ● Recommend setting Defrost
falling from the installation place. valuables. SW3-2.]
• Do not install the unit in the locations listed below. • Do not install the outdoor unit in the locations listed below. the system, and cause malfunctions and breakdowns. The system
• Locations where carbon fiber, metal powder or any powder is floating. • Locations where discharged hot air or operating sound of the can also affect medical equipment and telecommunication equipment,
• Locations where any substances that can affect the unit such as outdoor unit can bother neighborhood. and obstruct its function or cause jamming.
sulphide gas, chloride gas, acid and alkaline can occur.
• Vehicles and ships.
• Locations where outlet air of the outdoor unit blows directly to
plants.
• Do not install the outdoor unit in a location where insects and
small animals can inhabit.
2. REFRIGERANT
• Locations where cosmetic or special sprays are often used. • Locations where vibration can be amplified and transmitted due to Insects and small animals can enter the electric parts and cause
• Locations with direct exposure of oil mist and steam such as kitchen insufficient strength of structure. damage or fire. Instruct the user to keep the surroundings clean.
and machine plant. • Locations where vibration and operation sound generated by the • Do not use the base flame for outdoor unit which is corroded
1) Restrictions on unit
• Locations where any machines which generate high frequency outdoor unit can affect seriously (on the wall or at the place near bed or damaged due to long periods of operation. ● Check the following points in l
harmonics are used. room). Using an old and damage base flame can cause the unit falling down ● Observe the following restriction
• Locations with salty atmospheres such as coastlines. • Locations where an equipment affected by high harmonics is placed and cause personal injury.
• Locations with heavy snow (If installed, be sure to provide base (TV set or radio receiver is placed within 5m). • Do not use any materials other than a fuse with the correct Re
flame and snow hood mentioned in the manual). • Locations where drainage cannot run off safely. rating in the location where fuses are to be used.
• Locations where the unit is exposed to chimney smoke. It can affect surrounding environment and cause a claim. Connecting the circuit with copper wire or other metal thread can Main
• Locations at high altitude (more than 1000m high). • Do not install the unit near the location where leakage of cause unit failure and fire.
-
• Locations with ammonic atmospheres. combustible gases can occur. • Do not touch any buttons with wet hands.
• Locations where heat radiation from other heat source can affect the If leaked gases accumulate around the unit, it can cause fire. It can cause electric shocks. Elevation difference between
173 -
unit. • Do not install the unit where corrosive gas (such as sulfurous • Do not touch any refrigerant pipes with your hands when the indoor and outdoor units
• Locations without good air circulation. acid gas etc.) or combustible gas (such as thinner and system is in operation.
• Locations with any obstacles which can prevent inlet and outlet air petroleum gases) can accumulate or collect, or where volatile During operation the refrigerant pipes become extremely hot or ● The use res
of the unit. combustible substances are handled. extremely cold depending the operating condition, and it can cause CAUTION Where an e
• Locations where short circuit of air can occur (in case of multiple Corrosive gas can cause corrosion of heat exchanger, breakage of burn injury or frost injury. For more in
units installation). plastic parts and etc. And combustible gas can cause fire. • Do not touch the suction or aluminum fin on the outdoor unit.
• Locations where strong air blows against the air outlet of outdoor • Do not install nor use the system close to the equipment that This may cause injury.
unit. generates electromagnetic fields or high frequency harmonics. • Do not put anything on the outdoor unit and operating unit. 2) Determination of pi
It can cause remarkable decrease in performance, corrosion and Equipment such as inverters, standby generators, medical high This may cause damage the objects or injury due to falling to the ● Determine refrigerant pipe size
damage of components, malfunction and fire. frequency equipments and telecommunication equipments can affect object. indoor unit specifications.
'10 • PAC-SM-143
RWC012A029B Notabilia as a unit designed for R410A
Model 40·50·60 ● Do not use any refrigerant other than R410A. R410A will rise to pressure about 1.6 times higher than that of a conventional refrigerant.
A cylinder containing R410A has a pink indication mark on the top.
REFRIGERANT USED ●A unit designed for R410A has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake.
its. The processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side measurement have also been altered to raise strength against pressure.
Accordingly, you are required to arrange dedicated R410A tools listed in the table on the right before installing or servicing this unit.
oor and outdoor units, power ● Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
● In charging refrigerant, always take it out from a cylinder in the liquid phase.
● All indoor units must be models designed exclusively for R410A. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)
y using suitable protective 1. HAULAGE AND INSTALLATION (Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
the high position.
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity
CAUTION center position. If not properly balanced, the unit can be thrown off-balance and fall.
A cylinder containing R410A has a pink indication mark on the top.
A REFRIGERANT USED ●A unit designed for R410A has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake.
nits. The processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side measurement have also been altered to raise strength against pressure.
Accordingly, you are required to arrange dedicated R410A tools listed in the table on the right before installing or servicing this unit.
door and outdoor units, power ● Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
● In charging refrigerant, always take it out from a cylinder in the liquid phase.
● All indoor units must be models designed exclusively for R410A. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)
by using suitable protective 1. HAULAGE AND INSTALLATION (Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
t the high position.
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity
CAUTION center position. If not properly balanced, the unit can be thrown off-balance and fall.
de proper earthing
1) Delivery Pad (2) If the unit can be affected by strong wind, following measures are required.
Strong wind can cause damage of fan (fan motor), or can cause performance degradation, or can trigger
● Deliver the unit as close as possible to the installation site before removing it from anomalous stop of the unit due to rising of high pressure.
the packaging.
● When you have to unpack the unit for a compelling reason before you haul it to the
ectrical connection, tighten the 1.Install the outlet air blow side of the unit to face a
and relieve the cables installation point, hoist the unit with nylon slings or ropes and protection pads so that
wall of building, or provide a fence or a windbreak screen.
the terminal blocks. you may not damage the unit.
ngs can cause anomalous heat
nstall the service panel ● The right hand side of the unit as viewed from the front (diffuser side) is heavier. Over 500mm
A person carrying the right hand side must take heed of this fact. A person carrying
erheating and fire. the left hand side must hold with his right hand the handle provided on the front panel
els. of the unit and with his left hand the corner column section. 2.Install the outlet air blow side of the unit in a position
ocks or fire due to intrusion of perpendicular to the direction of wind.
Wind direction
supply in the event of 3) Selection of installation location for the outdoor unit
ng. Be sure to select a suitable installation place in consideration of following conditions. Wind direction
here is a risk of electric shocks, 〇 A place where it is horizontal, stable and can endure the unit weight and will not allow vibration transmittance
he unexpected start of fan. of the unit.
connecting refrigerant pipes in 〇 A place where it can be free from possibility of bothering neighbors due to noise or exhaust air from the unit.
〇 A place where the unit is not exposed to oil splashes. 5) Installation space
state of opening operation valves 〇 A place where it can be free from danger of flammable gas leakage.
n be sucked, which can cause 〇 A place where drain water can be disposed without any trouble. ● Walls surrounding the unit in the four sides are not acceptable.
alously high pressure in the 〇 A place where the unit will not be affected by heat radiation from other heat source. ● There must be a 1-meter or larger space in the above.
-
〇 A place where snow will not accumulate. ● When more than one unit are installed side by side, provide a 250mm or wider interval between them as a service
ts. The installation must be 〇 A place where the unit can be kept away 5m or more from TV set and/or radio receiver in order to avoid any
174 -
space. In order to facilitate servicing of controllers, please provide a sufficient space between units so that their
ler. radio or TV interference. top plates can be removed easily.
t can cause serious trouble such 〇 A place where good air circulation can be secured, and enough service space can be secured for maintenance ● Where a danger of short-circuiting exists, install guide louvers.
and service of the unit safely. ● When more than one unit are installed, provide sufficient intake space consciously so that short-circuiting may not occur.
〇 A place where the unit will not be affected by electromagnetic waves and/or high-harmonic waves generated by
● Where piling snow can bury the outdoor unit, provide proper snow guards.
other equipment.
〇 A place where chemical substances like sulfuric gas, chloric gas, acid and alkali (including ammonia), which can
The height of a wall is 1200mm or less.
harm the unit, will not be generated and not remain.
otective device itself or its 〇 (mm)
at a place where it is not influenced by natural wind. Model 40, 50, 60 Intake L3
ting protective device of pressure 〇 A place where strong wind will not blow against the outlet air blow of the unit. Example installation L2 service
( space )
Size Ⅰ Ⅱ Ⅲ Ⅳ
the use of non specified L1 Open 280 280 180
L4
Intake
4) Caution about selection of installation location L2 100 75 Open Open
L3 100 80 80 80 Outlet
(1) If the unit is installed in the area where the snow will accumulate, following measures are required. L1
L4 250 Open 250 Open
The bottom plate of unit and intake, outlet may be blocked by snow.
6) Installation
hort-circuiting. 1 Install the unit on the base so 2 Provide a snow hood to 3 Install the unit under eaves
the outdoor unit on site. or provide the roof on site. ① Anchor bolt fixed position ② Notabilia for installation
that the bottom is higher than
snow cover surface. Regarding outline of a snow 88.4 510 200
24.3
hood, refer to our technical Fasten with bolts
r operation (cooling or drying manual. Intake
(M10-12)
nstalled in the room. In this
parallel with the ventilator,
288.7
312.5
351.6
water may backflow in
'10 • PAC-SM-143
into the negative pressure
ning port such as incorporate
Use a long block to
propriate to ventilation (For Outlet extend the width. Use a thicker block to anchor deeper.
In addition, just as above, so
14.8
om lapse into negative
f the wind for the high rise ● In installing the unit, fix the unit’s legs with bolts specified on the left.
Since drain water generated by defrost control may freeze, following measures are required. ● The protrusion of an anchor bolt on the front side must be kept within 15 mm.
● Don’t execute drain piping work by using a drain elbow and drain grommets (optional parts). [Refer to Drain ● Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
piping work.] ● Refer to the above illustrations for information regarding concrete foundations.
● Recommend setting Defrost Control (SW3-1) and Snow Guard Fan Control (SW3-2). [Refer to Setting SW3-1, ● Install the unit in a level area. (With a gradient of 5 mm or less.)
SW3-2.] Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
and breakdowns. The system
nd telecommunication equipment,
mming.
a location where insects and 2. REFRIGERANT PIPING WORK
the electric parts and cause
keep the surroundings clean.
tdoor unit which is corroded
1) Restrictions on unit installation and use
of operation. ● Check the following points in light of the indoor unit specifications and the installation site.
● Observe the following restrictions on unit installation and use. Improper installation can result in a compressor failure or performance degradation.
Since drain water generated by defrost control may freeze, following measures are required. ● The protrusion of an anchor bolt on the front side must be kept within 15 mm.
● Don’t execute drain piping work by using a drain elbow and drain grommets (optional parts). [Refer to Drain ● Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
piping work.] ● Refer to the above illustrations for information regarding concrete foundations.
● Recommend setting Defrost Control (SW3-1) and Snow Guard Fan Control (SW3-2). [Refer to Setting SW3-1, ● Install the unit in a level area. (With a gradient of 5 mm or less.)
SW3-2.] Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
nd breakdowns. The system
d telecommunication equipment,
ming.
location where insects and 2. REFRIGERANT PIPING WORK
he electric parts and cause
ep the surroundings clean.
door unit which is corroded
1) Restrictions on unit installation and use
f operation. ● Check the following points in light of the indoor unit specifications and the installation site.
can cause the unit falling down ● Observe the following restrictions on unit installation and use. Improper installation can result in a compressor failure or performance degradation.
Indoor unit
an a fuse with the correct Restrictions Dimensional restrictions Marks appearing in the drawing on the right
are to be used.
e or other metal thread can Main pipe length 30m or less L
H
t hands. When the outdoor unit is positioned higher, 20m or less H
Elevation difference between
with your hands when the indoor and outdoor units
When the outdoor unit is positioned lower, 20m or less H L
Outdoor unit
become extremely hot or ● The use restrictions appearing in the table above are applicable to the standard pipe size combinations shown in the table below.
ng condition, and it can cause CAUTION Where an existing pipe system is utilized, different one-way pipe length restrictions should apply depending on its pipe size.
For more information, please see “ 5. UTILIZATION OF EXISTING PIPING.”
num fin on the outdoor unit.
or unit and operating unit. 2) Determination of pipe size When pipe is brazing.
or injury due to falling to the ● Determinerefrigerant pipe size pursuant to the following guidelines based on the
indoor unit specifications. About brazing
Model 40, 50, 60
4m/m] Brazing must be performed under a nitrogen gas flow.
Gas pipe Liquid pipe
Without nitrogen gas, a large quantity of foreign matters (oxidized film) are created,
Anti-reverse flow type) Ǿ12.7 Ǿ6.35
Outdoor unit connected causing a critical failure from capillary tube or expansion valve clogging.
Flare Flare
R410A)
Primary side Secondary side
Plug the end of the pipe with tape, or other
ed specifically for R410A) Refrigerant piping (branch pipeL) Ǿ12.7 Ǿ6.35
material, and fill the pipe with nitrogen gas. Station valve
0.5MPa
specifically for R410A)
Indoor unit connected Ǿ12.7 Ǿ6.35 <N2> Hand
d specifically for R410A) Taping
-
Nitrogen
ned specifically for R410A)
Nitrogen Relief valve
ustment
175 -
3) Refrigerant pipe wall thickness and material Pipe diameter [mm] 6.35 12.7
● Select refrigerant pipes of the table shown on the right wall thickness and material as specified for each pipe size. Minimum pipe wall thickness [mm] 0.8 0.8 4. ELECTRICAL WI
NOTE ● Select pipes having a wall thickness larger than the specified minimum pipe thickness. Pipe material* O-type pipe O-type pipe
Electrical installation work must be perfo
*Phosphorus deoxidized seamless copper pipe ICS 23.040.15, ICS 77.150.30
Electrical installation work must be exec
Do not use any supply cord lighter th
4) On-site piping work
●
B
●
Do not turn on the power until the el
its form. Copper In the case of a rigid (clutch) type
pipe outer
●
Do not use a condensive capacitor fo
● Flare connection is used between the unit and refrigerant pipe. Flare a pipe after engaging a
diameter With an R410A tool With a conventional tool an abnormal overheat accident)
flare nut onto it. Flare dimensions for R410A are different from those for conventional R407C. Ǿ6.35 ●
For power supply cables, use condui
Although we recommend the use of flaring tools designed specifically for R410A, conventional Screw 0∼0.5 1.0∼1.5
Ǿ12.7 ●
Do not lay electronic control cables (r
'10 • PAC-SM-143
flaring tools can also be used by adjusting the measurement of protrusion B with a protrusion
control gauge. in the malfunctioning or a failure of
● The pipe should be anchored every 1.5m or less to isolate the vibration. Side cover ●
Fasten cables so that may not touch
●Tighten a flare joint securely with a double spanner. ●
When cables are connected, make su
terminal connection and then attach
penetrates into the box.)
CAUTION Do not apply force beyond proper fastening torque in tightening the flare nut. ●
Always use a three-core cable for an
Fix both liquid and gas operation valves at the valve main bodies as illustrated on the right, and then fasten them,
applying appropriate fastening torque.
Operation valve size (mm) Tightening torque (N㨯m) Tightening angle (°) Recommended length of a tool handle (mm)
Ǿ6.35 (1/4") 14∼18 45∼60 150 Use a torque wrench. If a torque wrench is
not available, fasten the flare nut manually
Ǿ12.7 (1/2") 49∼61 30∼45 250 first and then tighten it further, using the
Do not hold the valve cap area with a spanner. left table as a guide.
5) Air tightness test ○
① Although outdoor and indoor units themselves have been tested for air tightness at the factory, check the connecting pipes after the installation work for air tightness from the Gas side
operation valve’s check joint equipped on the outdoor unit side. While conducting a test, keep the operation valve shut all the time. Outdoor unit operation valve Indoor unit ○
a) Raise the pressure to 0.5 MPa, and then stop. Leave it for five minutes to see if the pressure drops. Check joint
b) Then raise the pressure to 1.5 MPa, and stop. Leave it for five more minutes to see if the pressure drops.
c) Then raise the pressure to the specified level (4.15 MPa), and record the ambient temperature and the pressure. rize
ssu
●Tighten a flare joint securely with a double spanner. ●
When cables are connected, make s
terminal connection and then attac
penetrates into the box.)
CAUTION Do not apply force beyond proper fastening torque in tightening the flare nut. ●
Always use a three-core cable for a
Fix both liquid and gas operation valves at the valve main bodies as illustrated on the right, and then fasten them,
applying appropriate fastening torque.
Operation valve size (mm) Tightening torque (N㨯m) Tightening angle (°) Recommended length of a tool handle (mm)
Ǿ6.35 (1/4") 14∼18 45∼60 150 Use a torque wrench. If a torque wrench is
not available, fasten the flare nut manually
Ǿ12.7 (1/2") 49∼61 30∼45 250 first and then tighten it further, using the
Do not hold the valve cap area with a spanner. left table as a guide.
5) Air tightness test
① Although outdoor and indoor units themselves have been tested for air tightness at the factory, check the connecting pipes after the installation work for air tightness from the Gas side
operation valve’s check joint equipped on the outdoor unit side. While conducting a test, keep the operation valve shut all the time. Outdoor unit operation valve Indoor unit
a) Raise the pressure to 0.5 MPa, and then stop. Leave it for five minutes to see if the pressure drops. Check joint
b) Then raise the pressure to 1.5 MPa, and stop. Leave it for five more minutes to see if the pressure drops.
c) Then raise the pressure to the specified level (4.15 MPa), and record the ambient temperature and the pressure. ize
s sur
d) If no pressure drop is observed with an installation pressurized to the specified level and left for about one day, it is acceptable. When the ambient Temperature fall 1℃, the pressure Pre
Close
also fall approximately 0.01 MPa. The pressure, if changed, should be compensated for.
e) If a pressure drop is observed in checking e) and a) – d), a leak exists somewhere. Find a leak by applying bubble test liquid to welded parts and flare joints and repair it. After
repair, conduct an air-tightness test again.
② In conducting an air-tightness test, use nitrogen gas and pressurize the system with nitrogen gas from the gas side. Do not use a medium other than nitrogen gas under any circumstances.
Compound pressure gauge
Operation Valve
Pressure gauge
6) Evacuation Cap
<Work flow> Airtighteness test completed Operation Valve
(two-way valve)
Gauge Manifold
-0.1MPa (Designed specifically for R410A)
(-76cmHg)
Vacuuming begins
Handle Lo Handle Hi.
When the system has remaining moisture Run the vacuum pump for at least one hour after the vacuum
Operation Valve
inside or a leaky point, the vacuum gauge gauge shows -101kPa or lower. (-755mmHg or lower) (three-way valve)
Charge hose
(Designed specifically for R410A)
indicator will rise. Vacuuming completed
5. UTILIZATION OF
Vacuum pump adapter
Check the system for a leaky point and Operation Valve (Anti-reverse flow type)
then draw air to create a vacuum again. Confirm that the vacuum gauge indicator does not rise even if (Designed specifically for R410A)
Cap
the system is left for one hour or more.
Vacuum gauge check Check joint Vacuum pump
Charge hose
(Designed specifically for R410A) Check whether an existing pipe
Fill refrigerant
Securely tighten the operation valve cap and the check joint blind nut after adjustment.
Pay attention to the following points in addition to the above for the R410A and compatible machines. START
Operation valve size Operation valve cap Check joint blind nut
○To prevent a different oil from entering, assign dedicated tools, etc. to each refrigerant type. Under no circumstances must a (mm) tightening torque (N·m) tightening torque (N·m)
Are an outdoor unit and an indoor unit conne
gauge manifold and a charge hose in particular be shared with other refrigerant types (R22, R407C, etc.). φ6.35 (1/4") 20∼30 existing pipe system to reuse?
○Use a counterflow prevention adapter to prevent vacuum pump oil from entering the refrigerant system. 10∼12
φ12.7 (1/2") YES
-
25∼35
'10 • PAC-SM-143
reuse free of peel-offs or deterioration?
㨯 Improper heat insulation/anti-dew dressing can result in a water leak or dripping causing damage to household effects, etc. (Heat insulation is necessary for both gas and liq
(2) Use a heat insulating material that can withstand 120℃ or a higher temperature. Poor heat insulating capacity can cause heat insulation problems or cable NO
deterioration.
㨯 All gas pipes must be securely heat insulated in order to prevent damage from dripping water that comes from the condensation formed on them during a cooling operation Aren’t there any loose pipe support
or personal injury from burns because their surface can reach quite a high temperature due to discharged gas flowing inside during a heating operation. Wires for connecting indoor No loose pipe supports
㨯 Wrap indoor units’ flare joints with heat insulating parts (pipe cover) for heat insulation (both gas and liquid pipes). Exterior tape
and outdoor units
㨯 Give heat insulation to both gas and liquid side pipes. Bundle a heat insulating material and a pipe tightly together so that no gaps may be left between them and wrap them
Gas piping
together with a connecting cable by a dressing tape. Liquid piping The existing pipe system is re
㨯 Both gas and liquid pipes need to be dressed with 20 mm or thicker heat insulation materials above the ceiling where relative humidity exceeds 70%.
Insulation
RWC012A029B
4. ELECTRICAL WIRING WORK For details of electrical cabling, refer to the indoor unit installation manual.
Electrical installation work must be performed by an electrical installation service provider qualified by a power provider of the country.
Electrical installation work must be executed according to the technical standards and other regulations applicable to electrical installations in the country.
●
Do not use any supply cord lighter than one specified in parentheses for each type below. CAUTION
㨯 braided cord (code designation 60245 IEC 51),
mm) 㨯 ordinary tough rubber sheathed cord (code designation 60245 IEC 53) In case of faulty wiring connection, the indoor unit stops,
㨯 flat twin tinsel cord (code designation 60227 IEC 41); and then the run lamp turns on and the timer lamp blinks.
.
4 Use polychloroprene sheathed flexible cord (code designation 60245 IEC57) for supply cords of parts of appliances for outdoor use.
.
●
Ground the unit. Do not connect the grounding wire to a gas pipe, water pipe, lightning rod or telephone grounding wire.
If impropery grounded, an electric shock or malfunction may result.
●
A grounding wire must be connected before connecting the power cable. Provide a grounding wire longer than the power cable. Use cables for interconnection wiring to avoid loosening of the wires.
CENELEC code for cables Required field cables.
-
The installation of an impulse withstanding type earth leakage breaker is necessary. A failure to install an earth leakage breaker can result in an
●
'10 • PAC-SM-143
Please adjust it when not suitable. 1 2/N 3
ize
ssur Indoor unit 40
Pre Cable clamp Single-phase 50
15A,30mA,
30A 16A 2.0mm2 1.5mm×4
0.1sec or less
○It holds cables in place and protect the terminal 60
connection from external force. ●The specifications shown in the above table are for units without heaters. For units with heaters, refer to
Grounding terminal the installation instructions or the construction instructions of the indoor unit.
ound pressure gauge ●Switchgear or Circuit breaker capacity which is calculated from MAX. over current should be chosen along the
essure gauge ○Please be sure to carry out D-type (type III) regulations in each country.
uge Manifold
grounding work. ●The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than
esigned specifically for R410A) three cables contained in a conduit and a voltage drop is 2%. For an installation falling outside of these
conditions, please follow the internal cabling regulations. Adapt it to the regulation in effect in each country.
ndle Hi.
arge hose
esigned specifically for R410A)
cuum pump
r R410A) Check whether an existing pipe system is reusable or not by using the following flow chart. <Table of pipe size restrictions>
◎:Standard pipe size ○:Usable △:Restricted to shorter pipe length limits
connection from external force. ●The specifications shown in the above table are for units without heaters. For units with heaters, refer to
Grounding terminal the installation instructions or the construction instructions of the indoor unit.
und pressure gauge ●Switchgear or Circuit breaker capacity which is calculated from MAX. over current should be chosen along the
ssure gauge ○Please be sure to carry out D-type (type III) regulations in each country.
ge Manifold
grounding work. ●The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than
signed specifically for R410A) three cables contained in a conduit and a voltage drop is 2%. For an installation falling outside of these
conditions, please follow the internal cabling regulations. Adapt it to the regulation in effect in each country.
dle Hi.
rge hose
signed specifically for R410A)
uum pump
r R410A) Check whether an existing pipe system is reusable or not by using the following flow chart. <Table of pipe size restrictions>
◎:Standard pipe size ○:Usable △:Restricted to shorter pipe length limits
r adjustment.
START Additional charge volume per meter of pipe 0.02kg/m 0.06kg/m
t blind nut
torque (N·m) Liquid pipe ø6.35 ø9.52
Are an outdoor unit and an indoor unit connected to the NO Pipe size
existing pipe system to reuse? Gas pipe ø 12.7 ø 12.7
0∼12 YES Usability ◎ △
NO Which of the following refrigeration oils Can‘t
Are the existing units our products? does the existing unit use? Please make an 40 Maximum one-way pipe length 30 10
NO Use
Suniso, MS, Barrel Freeze, HAB, Freol, inquiry for
YES YES reusability. Length covered without additional charge 15 5
ether oil, ester oil
Can Use Usability ◎ △
charge it, keeping the container 50 Maximum one-way pipe length 30 10
on tube. Does the existing pipe system to reuse satisfy all of the following?
(1) The pipe length is 30m or less. Length covered without additional charge 15 15
ion valve shut. When you find it (2) The pipe size conforms to the table of pipe size restrictions.
n both liquid and gas sides and (3) The elevation difference between the indoor and outdoor units NO Usability ◎ △
the unit in the cooling mode. In conforms to the following restrictions.
Where the outdoor unit is above: 15m or less 60 Maximum one-way pipe length 30 10
the cylinder in the liquid phase all Where the outdoor unit is below: 15m or less ※Check with the flow chart developed for a case where
an existing pipe system is reused for a Length covered without additional charge 15 5
sion tool to change liquid-phase YES twin-triple-double-twin model published as a
harge conditions so that technical data sheet.
YES Change is impossible. ● Pleaseconsult with our distributor in the area, if you need to recover refrigerant and charge it again.
Is the unit to install in the existing pipe system a
Change the branching pipe to a specified type.
twin-triple-double-twin model? ● Any combinations of pipe sizes not listed in the table are not usable.
le to measure the charge volume.
Change
peration within 30 minutes. NO
e can cause a compressor failure. YES Repair is impossible.
Formula to calculate additional charge volume
Is the existing pipe system to reuse free of corrosion, flaws or dents? Repair the damaged parts.
onto the caution label attached on NO Repair Additional charge volume (kg) = {Main pipe length (m) – Length covered without additional charge shown in the table (m)} ×
Is the existing pipe system to reuse free of gas leaks?
Air tightness is Additional charge volume per meter of pipe shown in the table (kg/m)
impossible.
(Check whether refrigerant charge was required frequently for Check the pipe system for air tightness on the site.
the system before) ※ If you obtain a negative figure as a result of calculation, no additional refrigerant needs to be charged.
Air tightness is OK
-
NO Remove is Example) When an 60 is installed in a 10m long existing pipe system (liquid Ǿ9.52, gas Ǿ12.7),
impossible the quantity of refrigerant to charge additionally should be (10m-5m) x 0.06kg/m = 0.3 kg.
178 -
Are there any branch pipes with no indoor unit connected? Remove those branches.
NO Remove
Pipe cover (accessory)
Are heat insulation materials of the existing pipe system to Repair is impossible. WARNING <Where the existing unit can be run for a cooling operation.>
reuse free of peel-offs or deterioration? Repair the damaged parts.
(Heat insulation is necessary for both gas and liquid pipes)
Carry out the following steps with the excising unit (in the order of (1), (2), (3) and (4))
Repair
NO (1) Run the unit for 30 minutes for a cooling operation.
(2) Stop the indoor fan and run the unit for 3 minutes for a cooling operation (returning liquid)
Aren’t there any loose pipe supports? Repair the damaged parts. (3) Close the liquid side operation valve of the outdoor unit and pump down (refrigerant recovery)
oor No loose pipe supports Some loose pipe supports Repair (4) Blow with nitrogen gas. ※ If discolored refrigeration oil or any foreign matters is discharged
Exterior tape by the blow, wash the pipe system or install a new pipe system.
● For the flare nut, do not use the old one, but use the one supplied with the outdoor unit.
Gas piping The existing pipe system is not reusable.
The existing pipe system is reusable. Process a flare to the dimensions specified for R410A.
Install a new pipe system.
<Where the existing unit cannot be run for a cooling operation.>
Insulation
Wash the pipe system or install a new pipe system.
● If you choose to wash the pipe system, please contact our distributor in the area.
'10 • PAC-SM-143
to a drain, etc., install the unit on
t base (supplied separately as an
onal part) or concrete blocks. After installation
, please secure space for the drain
Power cables and connecting wires are securely fixed to the terminal block. The pipe joints for indoor and outdoor pipes have been insulated.
w and the drain hose.
The power supply voltage is correct as the rating. The reverse flow check cap is attached.
The drain hose is fixed securely. The cover of the pipe cover (A) faces downward to prevent rain from entering.
Operational valve is fully open. Gaps are properly sealed between the pipe covers (A) (B) and the wall surface / pipes.
No gas leaks from the joints of the operational valve.
PSB012D909G J
(b) Model FDC71VN
-
179 -
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FMFDUSJDTIPDLT
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● 5JHIUFO UIF nBSF OVU CZ VTJOH EPVCMF TQBOOFST BOE UPSRVF XSFODI BDDPSEJOH UP QSFTDSJCFE NFUIPE #F TVSF OPU UP
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FMFDUSJD TIPDLT
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MBDLPGPYZHFODBOPDDVS
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3&'3*(&
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JUDBODBVTFTFSJPVTUSPVCMFTVDIBTXBUFSMFBLT
FMFDUSJDTIPDLT
mSF
*GSFGSJHFSBOUMFBLTJOUPUIFSPPNBOEDPNFTJOUPDPOUBDUXJUIBOPWFOPSPUIFSIPUTVSGBDF
QPJTPOPVTHBTJTQSPEVDFE ● %POPUQFSGPSNBOZDIBOHFPGQSPUFDUJWFEFWJDFJUTFMGPSJUTTFUVQDPOEJUJPO
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5IF GPSDFE PQFSBUJPO CZ TIPSUDJSDVJUJOH QSPUFDUJWF EFWJDF PG QSFTTVSF TXJUDI BOE UFNQFSBUVSF DPOUSPMMFS PS UIF VTF PG OPO
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UIFSFJTBSJTLPGFMFDUSJDTIPDLT
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6OTVJUBCMFJOTUBMMBUJPOMPDBUJPOTDBODBVTFUIFVOJUUPGBMMBOEDBVTFNBUFSJBMEBNBHFBOEQFSTPOBMJOKVSZ ● $POTVMUUIFEFBMFSPSBOFYQFSUSFHBSEJOHSFNPWBMPGUIFVOJU ● 0CTFSWF UIF GPM
● &OTVSFUIFVOJUJTTUBCMFXIFOJOTUBMMFE
TPUIBUJUDBOXJUITUBOEFBSUIRVBLFTBOETUSPOHXJOET *ODPSSFDUJOTUBMMBUJPODBODBVTFXBUFSMFBLT
FMFDUSJDTIPDLTPSmSF
6OTVJUBCMFJOTUBMMBUJPOMPDBUJPOTDBODBVTFUIFVOJUUPGBMMBOEDBVTFNBUFSJBMEBNBHFBOEQFSTPOBMJOKVSZ ● 4UPQUIFDPNQSFTTPSCFGPSFDMPTJOHWBMWFBOEEJTDPOOFDUJOHSFGSJHFSBOUQJQFTJODBTFPGQVNQEPXOPQFSBUJPO
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%POPUDPOOFDUUIFHSPVOEMFBEUPUIFHBTMJOF
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NFUBMQPXEFSPSBOZQPXEFSJTnPBUJOH 0OFXBZQJQFMFOHUIEJGGFS
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DIMPSJEFHBT
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BOEJUDBODBVTFCVSOJOKVSZPSGSPTUJOKVSZ
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QSPWJEFQFSNBOFOUMBEEFSTBOEIBOESBJMTBMPOHUIFBDDFTTSPVUFBOEGFODFTBOEIBOESBJMTBSPVOEUIFPVUEPPSVOJU
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JUDBODBVTFQFSTPOBMJOKVSZEVFUPGBMMJOHGSPNUIFJOTUBMMBUJPOQMBDF
*UDBODBVTFFMFDUSJDTIPDLT *OUIFDBTFPGBUSJQMFUZ
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TUBOECZHFOFSBUPST
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NBMGVODUJPOTBOECSFBLEPXOT5IFTZTUFNDBOBMTPBGGFDUNFEJDBMFRVJQNFOUBOEUFMFDPNNVOJDBUJPOFRVJQNFOU
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(mm)
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CVSOPSFMFDUSJD .BJOQJQFMFOHUI ≦N − - - -
7ï (BTQJQJOH φPSφ
1SPIJCJUBUJPOPGUIFVTF
7 φ ≦N *OEPPSVOJU I
0OFXBZQJQFMFOHUICFUXFFOUIFmSTUCSBODIJOH 7 − -B
QPJOUGSPNUPUIFTFDPOECSBODIJOHQPJOU ≦N − − −
7 -B 1SPIJCJUBUJPOPGUIFVTF
)
QBJS 0OFXBZQJQFMFOHUIBGUFSUIFmSTUCSBODIJOH 7 -
-
- -
-B+L, -+-B+- -
QPJOU ≦N − − -C+-, -C+- -
7 -
-B+-
-+-B+-
UZQF#
1SPIJCJUBUJPOPGUIFVTF
0OFXBZQJQFMFOHUIBGUFSUIFmSTUCSBODIJOH ≦N − − − −
QPJOUBOETFDPOECSBODIJOHQPJOU 7 -B+-, -B+-
−
- SJTFS
5XJOUZQF ≦N
− 0VUEPPSVOJU
≦N |-−-|
|-−-|
|-−-|
7 −
5SJQMFUZQF ≦N − -− -B+-
-− -B+-
5SJQMFUZQF
0OFXBZQJQFMFOHUIEJGGFSFODFGSPNUIFmSTU − |-−-|
CSBODIJOHQPJOUUPUIFJOEPPSVOJU 7 ≦N |-− -B+-
|
|-− -B+-
|
|-−-|
UZQF#
1SPIJCJUBUJPOPGUIFVTF 5ZQF"
|-−-|
|-−-|
8UXJOUZQF 77 ≦N − − | -+-B
− -+-C
|
| -+-B
− -+-C
| *OEPPSVOJU
| -+-B
− -+-C
|
| -+-B
− -+-C
|
5IFVOJUPGXIJDIFMFWBUJPOEJGGFSFODFGSPNUIFPVUEPPSVOJUJTUIFMBSHFTU
0OFXBZQJQFMFOHUIEJGGFSFODFGSPNUIF
TFDPOECSBODIJOHQPJOUUPUIFJOEPPSVOJU 7 ≦N − − − |-−-| |-−-|, |-−-|
*OEPPSVOJU I
5PUBMQJQFMFOHUIBGUFSUIFTFDPOECSBODIJOHQPJOU ≦N − − − − -+-, -+- I
*OEPPSVOJU
&MFWBUJPOEJGGFSFODFCFUXFFOJOEPPSBOEPVUEPPS 8IFOUIFPVUEPPSVOJUJTQPTJUJPOFEIJHIFS
≦N I
) ) ) ) )
VOJUT 8IFOUIFPVUEPPSVOJUJTQPTJUJPOFEMPXFS
≦N -
)
&MFWBUJPOEJGGFSFODFCFUXFFOJOEPPSVOJUT ≦N − I I
I
I I
I
I I
I
I
I
I
I -
● 'PSNPEFM7
BMXBZTVTFφNNMJRVJEQJQFT
XIFOUIFMFOHUIPGUIFNBJOi-wFYDFFETN*GφNNQJQFTBSFVTFEJOBOJOTUBMMBUJPOIBWJOHPWFSNQJQJOH
UIFZDBODBVTF -
$"65*0/ QFSGPSNBODFEFHSBEBUJPOBOEPSXBUFSMFBLTGSPNBOJOEPPSVOJU
● 5IFVTFSFTUSJDUJPOTBQQFBSJOHJOUIFUBCMFBCPWFBSFBQQMJDBCMFUPUIFTUBOEBSEQJQFTJ[FDPNCJOBUJPOTTIPXOJOUIFUBCMFCFMPX8IFSFBOFYJTUJOHQJQFTZTUFNJTVUJMJ[FE
EJGGFSFOUPOFXBZQJQFMFOHUI
- SJTFS
SFTUSJDUJPOTTIPVMEBQQMZEFQFOEJOHPOJUTQJQFTJ[F'PSNPSFJOGPSNBUJPO
TFFi65*-*;"5*0/0'&9*45*/(1*1*/(w
● 8JUIUIFUSJQMFQJQFDPOOFDUJPO
UIFXBZPGVTFJTEJGGFSFOUXIFOUIFEJGGFSFODFPGPOFXBZQJQFMFOHUIBGUFSUIFmSTUCSBODIJOHQPJOUJTNUPN'PSEFUBJMT
SFGFSUPUIFBCPWFUBCMFBOESJHIUmHVSF
0VUEPPSVOJU
/PUF
*OTUBMMUIFJOEPPSVOJUTTPUIBU--CFDPNFTUIFMPOHFTUPOFXBZQJQF
,FFQUIFQJQFMFOHUIEJGGFSFODFCFUXFFO-BOE -B-
PS -B-
XJUIJON
5SJQMFUZQF
-
/PUF
$POOFDUUIFVOJUUIBUJTUIFNBYJNVNDBQBDJUZXJUI-
5ZQF#
%FUFSNJOBUJPO PG QJQF TJ[F
196 -
*OEPPSVOJU
● %FUFSNJOF SFGSJHFSBOU QJQF TJ[F QVSTVBOU UP UIF GPMMPXJOH HVJEFMJOFT CBTFE PO UIF JOEPPS VOJU TQFDJmDBUJPOT 5IFVOJUPGXIJDIFMFWBUJPOEJGGFSFODFGSPNUIFPVUEPPSVOJUJTUIFMBSHFTU
0VUEPPSVOJU
3FGSJHFSBOUQJQJOH CSBODIQJQF-
-
-
φ φ
*OUIFDBTFPGBUSJQMFUZQF" *OEPPSVOJUDPOOFDUFE φ φ − − −
$BQBDJUZPGJOEPPSVOJU .PEFM7×
.PEFM7"× 8UXJOUZQF
FCVSOJOKVSZPSGSPTUJOKVSZ #SBODIJOHQJQFTFU %*48# %*48# %*48# %*48#
*OEPPSVOJU
3FGSJHFSBOUQJQJOH CSBODIQJQF-B
-
φ φ φ φ φ φ φ φ 5IFVOJUPGXIJDIFMFWBUJPOEJGGFSFODFGSPNUIFPVUEPPSVOJUJTUIFMBSHFTU
'10 • PAC-SM-143
- SJTFS
● " SJTFS QJQF NVTU CF B QBSU PG UIF NBJO " CSBODIJOH QJQF TFU TIPVME CF JOTUBMMFE IPSJ[POUBMMZ BU B QPJOU BT DMPTF UP BO JOEPPS VOJU BT QPTTJCMF
FGSJHFSBOU DIBSHJOH " CSBODIJOH QBSU NVTU CF ESFTTFE XJUI B IFBUJOTVMBUJPO NBUFSJBM TVQQMJFE BT BO BDDFTTPSZ 0VUEPPSVOJU
● 'PSUIFEFUBJMTPGJOTUBMMBUJPOXPSLSFRVJSFEBUBOEOFBSBCSBODIJOHBSFB
TFFUIFJOTUBMMBUJPONBOVBMTVQQMJFEXJUIZPVSCSBODIJOHQJQFTFU
"CPVUCSB[JOH
φ *%
φ *%
+PJOUQJQF% NBUFSJBM
BOEmMMUIFQJQFXJUIOJUSPHFOHBT 4UBUJPOWBMWF
φ *%
.1B
POT
5BQJOH </> )BOE
/JUSPHFO
/JUSPHFO 3FMJFGWBMWF
'JFMEQJQJOH φ *%
+PJOUQJQF$ φ *%
+PJOUQJQF$ φ *%
HBT
0OMZVTFOJUSPHFO #SB[JOH
φ 0%
#SBODIJOHQJQFTFU #SBODIJOHQJQFTFU #SBODIJOHQJQFTFU
HBT /
%*48#
%*45#
%*48#
%*45#
%*48#
%*45#
)FBWZ
3FGSJHFSBOUQJQFXBMMUIJDLOFTTBOENBUFSJBM 1JQFEJBNFUFS<NN> /05&
● 4FMFDU SFGSJHFSBOU QJQFT PG UIF UBCMF TIPXO PO UIF SJHIU XBMM UIJDLOFTT BOE NBUFSJBM BT TQFDJmFE GPS FBDI QJQF .JOJNVNQJQFXBMMUIJDLOFTT<NN> ● 4FMFDUQJQFTIBWJOHBXBMMUIJDLOFTTMBSHFS
TJ[F 1JQFNBUFSJBM 0UZQFQJQF 0UZQFQJQF 0UZQFQJQF 0UZQFQJQF )UZQFQJQF )UZQFQJQF )UZQFQJQF UIBOUIFTQFDJmFENJOJNVNQJQFUIJDLOFTT
● 5IJT VOJU VTFT 3" "MXBZT VTF ) QJQFT IBWJOH B NN PS UIJDLFS XBMM GPS φ PS MBSHFS QJQFT
POT
5BQJOH </> )BOE
/JUSPHFO
/JUSPHFO 3FMJFGWBMWF
'JFMEQJQJOH φ *%
+PJOUQJQF$ φ *%
+PJOUQJQF$ φ *%
HBT
0OMZVTFOJUSPHFO #SB[JOH
φ 0%
#SBODIJOHQJQFTFU #SBODIJOHQJQFTFU #SBODIJOHQJQFTFU
HBT /
%*48#
%*45#
%*48#
%*45#
%*48#
%*45#
)FBWZ
3FGSJHFSBOUQJQFXBMMUIJDLOFTTBOENBUFSJBM 1JQFEJBNFUFS<NN> /05&
● 4FMFDU SFGSJHFSBOU QJQFT PG UIF UBCMF TIPXO PO UIF SJHIU XBMM UIJDLOFTT BOE NBUFSJBM BT TQFDJmFE GPS FBDI QJQF .JOJNVNQJQFXBMMUIJDLOFTT<NN> ● 4FMFDUQJQFTIBWJOHBXBMMUIJDLOFTTMBSHFS
TJ[F 1JQFNBUFSJBM 0UZQFQJQF 0UZQFQJQF 0UZQFQJQF 0UZQFQJQF )UZQFQJQF )UZQFQJQF )UZQFQJQF UIBOUIFTQFDJmFENJOJNVNQJQFUIJDLOFTT
● 5IJT VOJU VTFT 3" "MXBZT VTF ) QJQFT IBWJOH B NN PS UIJDLFS XBMM GPS φ PS MBSHFS QJQFT
CFDBVTF0UZQFQJQFTEPOPUNFFUUIFQSFTTVSFSFTJTUBODFSFRVJSFNFOU 1IPTQIPSVTEFPYJEJ[FETFBNMFTTDPQQFSQJQF$5
+*4)
-
197 -
'10 • PAC-SM-143
'10 • PAC-SM-143
- 198 -
'10 • PAC-SM-143
- 199 -
'10 • PAC-SM-143
- 200 -
'10 • PAC-SM-143
PSB012D917C
PSB012D917C
F F
(5)
(e) Method for connecting the accessory pipe (Models FDC200,250 only)
Be sure to use the accessory pipe to connect the operation valve on the gas
A B
side with the field pipe.
① Referring to Table ① and Table ②, prepare the straight pipe and the elbow in the field,
ID22.22
which are used in the construction examples A ~ D applicable to the connecting direction.
② Firstly, use the accessory pipe to assemble the connecting pipe assembly outside the
outdoor unit.
As shown in the figures of construction examples A ~ D applicable to the connecting
direction(chain double dashed line), braze the accessory pipe and the parts prepared OD25.4
in the above ①. ID22.22 1 pc
1 pc
③ After assembly of the connecting pipe, connect it to the service valve on the
gas side inside the outdoor unit.
Tighten the flare nut with appropriate torque. Appropriate torque
④ After connection of the connecting pipe assembly to the service valve on the
φ19.05 100~120N·m
gas side, braze the connecting pipe assembly and the field pipe.
(47)
1 Accessory pipe A 1 Accessories
2 Straight pipe ① 1 Procured in the field
3 Straight pipe ② 1 or 0 Procured in the field (Not required for downward direction) Inner face of
the base
4 Elbow 1 or 0 Procured in the field (Not required for downward direction)
Inner face of
Position for the
the base
accessory pipe
Table ② Length of the straight pipe (prepared in the field) (44)
Pipe size Downward Forward Rightward Backward
Straight
pipe① φ22.22×t1.6 above 415mm 185~235mm 185~235mm 185~235mm
Straight
pipe②
φ22.22×t1.6 - above 125mm above 125mm above 405mm
● Be sure to use pipes of 1/2H material, and wall thickness above 1mm. (Pressure resistance of O-type pipe is not enough)
● Switch ON SW5-1 on the control PCB, if O-type pipe must be used and bent with the bender.
During heating operation, the high-pressure protection may be actuated under the condition lower than the normal pressure,
and the heating capacity may decrease.
About brazing
Be sure to braze while supplying nitrogen gas.
If no nitrogen gas is supplied, a large amount of impurity
(oxidized fi lm) will be generated, which may clog the capillary
tube and the expansion valve, resulting in fatal malfunction.
Accessory pipe A
- 201 -
'10 • PAC-SM-143
Straight pipe ①
(Procured in the field
Straight pipe ① 185~235mm)
(Procured in the field
above 415mm)
Straight pipe ②
(Procured in the field
above 125mm)
Accessory pipe A
Accessory pipe A
Straight pipe ①
Straight pipe ① (Procured in the field
(Procured in the field 185~235mm)
185~235mm)
Straight pipe ②
Straight pipe ② (Procured in the field
(Procured in the field above 405mm)
above 125mm)
- 202 -
'10 • PAC-SM-143
(4) Electric wiring work installation
- 203 -
'10 • PAC-SM-143
- 204 -
'10 • PAC-SM-143
- 205 - *
'10 • PAC-SM-143
- 206 - *
'10 • PAC-SM-143
- 207 -
STANDARD INVERTER PACKAGED AIR CONDITIONERS