PT CHANDRA ASRI PETROCHEMICAL

Enclosed Ground Flare

(EGF)
(Client Work No.)
EGF Project Doc. No.: EGF-VD-60-FNC-ITP-AXBJ001-0001 Security level _

(TOYO Work No.) CLASS AREA DIS TYP REQ NO SEQ SHEET REV. P.O No: AXBJ001
BA121011 VD 60 FNC ITP AXBJ001 0001 - 2 Date: 25 February 2019
(Vendor Work No.)
F-9028320 Vendor Doc. No.: F-9028320-4000 Page 1 of 17

Purchase Order No:

BA121011-AXBJ001

INSPECTION AND TEST PLAN

□AP APPROVED
□AN APPROVED AS NOTED
□RE NOT APPROVED (Re-Submit)
□RV REVIEWED
□RN REVIEWED WITH NOTES
□NR NOT BE RETURNED
RETURN DATE
Please revise the typo
on sheet 14 of 17 when
submit MDR
PROJECT ORIGINATOR
FINAL

System No. Equipment No. FWBS/AWBS

BJ-6003 & FA-6031

2 25-02-2019 Final RG SF DF

1 22-02-2019 Final RG SF DF

0 11-02-2019 Final RG SF DF

A 20-11-2018 Issued for Approval RG SF DF

DATE
REV ISSUE PURPOSE PREPARE CHECKED APPROVED AUTHORIZED
ISSUED

Callidus Technologies LLC

 PT CHANDRA ASRI PETROCHEMICAL
Enclosed Ground Flare
(EGF)
(Client Work No.)
EGF Project Doc. No.: EGF-VD-60-FNC-ITP-AXBJ001-0001 Security level _

(TOYO Work No.) CLASS AREA DIS TYP REQ NO SEQ SHEET REV. P.O No: AXBJ001
BA121011 VD 60 FNC ITP AXBJ001 0001 - 2 Date: 25 February 2019
(Vendor Work No.)
F-9028320 Vendor Doc. No.: F-9028320-4000 Page 2 of 17

Revision History

Rev.A: First Issue

Rev.0: Final
Rev.1: Comments Addressed – Re-issued Final
Rev.2: Comments Addressed – Re-issued as Final

Callidus Technologies LLC


CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
EQUIPMENT NAME AND TAG NO:
ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
STAGE PROCESS ACTIVITY
FABRICATION & PIM
I PREREQUISITES FOR ALL
FABRICATORS
WPS/PQR
(WATER SEAL DRUM - WITH
THREE PWHT CYCLES &
A ED-000-STA-SPC-0007 / D1.1 (FOR STRUCTURAL
IMPACTS TO MINIMUM -45C &
ADDITIONAL TESTING PER
SPECIFICATIONS)
B WELD MAP
C NDE PROCEDURES
1 RADIOGRAPH (RT)
2 ULTRASONIC (UT)
3 LIQUID PENETRANT (PT)
4 MAGNETIC PARTIAL (MT)
5 HARDNESS TEST
6 PMI
D PWHT
HYDRO TEST PROCEDURE
(SHALL INCLUDE DRYING,
E ED-000-STA-SPC-0008 /
CLEANING & RUST
PREVENTION)
F COATING PROCEDURE
INSPECTION & TEST PLAN
Page 3 of 17
F-9028320
WO NO: F-9028320
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2
ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE
SPECIFICATION STANDARD
ED-000-STA-SPC-0001 / ASME SEC IX / AWS
APPROVED WPS/PQR H A A R
ED-000-STA-SPC-0009 FABRICATION)
FABRICATOR FORMAT
MEETING
ED-000-STA-SPC-0007 /
REQUIREMENTS OF APPROVED WELD MAP H A A A
ED-000-STA-SPC-0009
CUSTOMER
SPECIFICATION
ED-000-STA-SPC-0001 /
ED-000-STA-SPC-0007 / ASME SEC V ARTICLE 2 APPROVED RT PROCEDURE H A A A
ED-000-STA-SPC-0009
ED-000-STA-SPC-0001 /
ASME SEC V ARTICLE 4
ED-000-STA-SPC-0007 / APPROVED UT PROCEDURE H A A A
&5
ED-000-STA-SPC-0009
ED-000-STA-SPC-0001 /
ED-000-STA-SPC-0007 / ASME SEC V ARTICLE 6 APPROVED PT PROCEDURE H A A A
ED-000-STA-SPC-0009
ED-000-STA-SPC-0001 /
ED-000-STA-SPC-0007 / ASME SEC V ARTICLE 7 APPROVED MT PROCEDURE H A A A
ED-000-STA-SPC-0009
ED-000-STA-SPC-0001 /
HARDNESS TEST APPROVED HARDNESS TEST
ED-000-STA-SPC-0007 / H A A A
PROCEDURE PROCEDURE
ED-000-STA-SPC-0009
ED-00-FNC-MRQ-
APPROVED PMI PROCEDURE H A A A
AXBJ001
ED-000-STA-SPC-0007 ASME VIII DIV. 1 APPROVED PWHT PROCEDURE H A A A
ED-000-STA-SPC-0001 /
ASME VIII DIV. 1 / ASME APPROVED HYDRO TEST
H A A A
B31.3 PROCEDURE
ED-000-STA-SPC-0009
APPROVED COATING
ED-00-CPL-SPC-0010 APPROVED DRAWINGS H A A A
PROCEDURE
 INSPECTION & TEST PLANPage 4 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

PD-00-TRS-DOC-
0002_R0 / ED-000-STA-
G PACKING PROCEDURE APPROVED DRAWINGS SUBMITTED PROCEDURE H V A A
SPC-0001 / ED-000-STA-
SPC-0008

II PRE-INSPECTION MEETING ED-000-STA-SPC-0008 UOPC F1011C MOM H H H H

III WATER SEAL DRUM

ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
APPROVED DRAWINGS /
SPC-0001 / ED-000-STA- MTR / MATERIAL TRACEABILITY
A MATERIAL VERIFICATION ASME SEC II / COUNTRY H R/W R R 2&3
SPC-0007 / ED-000-STA- MAP/INDEX
OF ORIGIN RESTRICTION
SPC-0008 / ED-000-STA-
SPC-0009

ALLOY VERIFICATION (PMI) ON

ED-00-FNC-MRQ- APPROVED PMI
B RAW MATERIAL. (ONLY FOR PMI REPORT WITH TRACEABILITY H V R R
AXBJ001 PROCEDURE
SS)

C DISH HEADS

ED-00-FNC-MRQ- APPROVED UT
1 UT THICKNESS VERIFICATION UT REPORT WITH MAP V R R R
AXBJ001 PROCEDURE

DIMENSIONAL, THICKNESS, ED-00-FNC-MRQ- INSPECTION REPORT FOR

2 APPROVED DRAWINGS V R R R
QUALITY & DISH END PROFILE AXBJ001 DISHED HEAD

PT OR MT (100% ON KNUCKLE ED-00-FNC-MRQ- APPROVED PT / MT

3 PT / MT REPORT WITH MAP H R R R
AREA OF FORMED HEAD) AXBJ001 PROCEDURE

ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
APPROVED DRAWINGS /
SPC-0001 / ED-000-STA- INSPECTION REPORT / SHOP
D MATERIAL PREP & FIT UP APPROVED WPS/PQR / V R R R
SPC-0007 / ED-000-STA- TRAVELER
ASME SEC VII DIV 1
SPC-0008 / ED-000-STA-
SPC-0009

MT (30% OF ALL BEVELED ED-00-FNC-MRQ- APPROVED MT

1 MT REPORT WITH MAP H R R R
EDGES) AXBJ001 PROCEDURE

CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
EQUIPMENT NAME AND TAG NO:
ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
STAGE PROCESS ACTIVITY
E IN PROCESS FABRICATION
SHELL ROLLING / FORMING
1 V
DIMENSION CHECK
2 WELDING PROCESS
3 MT (100% ON BACK GOUGING)
PRODUCTION IMPACT TESTING
(ONLY FOR CATEGORY A, B &
4 ED-000-STA-SPC-0009
D. APPLICABLE TO SAW &
GTAW/GMAW PROCEDURES)
F WELDER QUALIFICATIONS
FINAL DIMENSIONAL
G INSPECTION AFTER ALL
WELDING IS COMPLETE
H FINAL WELDING INSPECTION
I FABRICATION TOLERANCES
J NDE PRIOR TO PWHT
INSPECTION & TEST PLAN
F-9028320 Page 5 of 17
WO NO: F-9028320
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2
ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE
ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
APPROVED DRAWINGS /
SPC-0001 / ED-000-STA- INSPECTION REPORT / SHOP
APPROVED WPS & ASME V V R R
SPC-0007 / ED-000-STA- TRAVELER
SEC VIII DIV 1
SPC-0008 / ED-000-STA-
SPC-0009
ED-00-FNC-MRQ- APPROVED DRAWINGS / INSPECTION REPORT / SHOP
V R R
AXBJ001 ASME SEC VIII DIV 1 TRAVELER
ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
SPC-0001 / ED-000-STA- APPROVED WPS/PQR / INSPECTION REPORT / SHOP
V V R R
SPC-0007 / ED-000-STA- ASME SEC IX TRAVELER
SPC-0008 / ED-000-STA-
SPC-0009
ED-00-FNC-MRQ- APPROVED MT
MT REPORT WITH MAP H R R R
AXBJ001 PROCEDURE
PRODUCTION IMPACT TEST
ASME SEC VIII DIV 1 V V R R
REPORTS
ED-000-STA-SPC-0001 /
WQR RECORD / WELDER
ED-000-STA-SPC-0007 / ASME SEC IX H V R R
TRACEABILITY MAP/INDEX
ED-000-STA-SPC-0008
ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
SPC-0001 / ED-000-STA- INSPECTION REPORT / SHOP
APPROVED DRAWINGS H W RI R
SPC-0007 / ED-000-STA- TRAVELER
SPC-0008 / ED-000-STA-
SPC-0009
ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
APPROVED DRAWINGS /
SPC-0001 / ED-000-STA- INSPECTION REPORT / SHOP
APPROVED WPS & ASME H W RI R
SPC-0007 / ED-000-STA- TRAVELER
SEC VIII DIV 1
SPC-0008 / ED-000-STA-
SPC-0009
ED-000-STA-SPC-0001 / APPROVED DRAWINGS / INSPECTION REPORT / SHOP
H W RI R
ED-000-STA-SPC-0009 ASME SEC VIII DIV 1 TRAVELER
 INSPECTION & TEST PLANPage 6 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
SPC-0001 / ED-000-STA- APPROVED DRAWINGS /
1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
SPC-0007 / ED-000-STA- ASME SEC VIII DIV 1
SPC-0008 / ED-000-STA-
SPC-0009

ED-00-FNC-MRQ-
RT (100% FOR CROSS WELDS APPROVED RT
AXBJ001 / ED-000-STA-
2 & 10% FOR OTHER BUTT PROCEDURE / ASME SEC RT REPORT WITH MAP V R RI R
SPC-0008 / ED-000-STA-
WELDS) VII DIV 1 UW-51
SPC-0009

UT (100% OF ALL FULL ED-00-FNC-MRQ-

PENETRATION WELD TYPE SET AXBJ001 / ED-000-STA- APPROVED UT
3 UT REPORT WITH MAP H R R R
IN & SET-ON NOZZLES TO SPC-0008 / ED-000-STA- PROCEDURE
SHELL AND LIFTING LUGS) SPC-0009

PT OR MT (100% OF FILLET
ED-00-FNC-MRQ-
WEDS, LIFTING LUG WELDS &
AXBJ001 / ED-000-STA- APPROVED PT/MT
3 ALL TEMPORARY PT / MT REPORT WITH MAP H R R R
SPC-0008 / ED-000-STA- PROCEDURE
ATTACHMENTS WELD AREAS
SPC-0009
REMOVED)

PMI ON WELDS & ED-00-FNC-MRQ- APPROVED PMI

4 PMI REPORT WITH TRACEABILITY H R R R
CONSUMABLE (ONLY FOR SS) AXBJ001 PROCEDURE
ED-00-FNC-MRQ- APPROVED PWHT
K PWHT AXBJ001 / ED-000-STA- PROCEDURE / ASME VIII PWHT REPORT H R R R
SPC-0007 DIV. 1

INSPECTION REPORT / SHOP

L MAIN DIMENSION CHECK ED-000-STA-SPC-0009 APPROVED DRAWINGS H R R R
TRAVELER

M NDE AFTER PWHT

ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
SPC-0001 / ED-000-STA- APPROVED DRAWINGS /
1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V R R R
SPC-0007 / ED-000-STA- ASME B31.3
SPC-0008 / ED-000-STA-
SPC-0009

ED-00-FNC-MRQ-
UT (100% OF ALL FULL
AXBJ001 / ED-000-STA- APPROVED UT
2 PENETRATION WELDS) UT REPORT WITH MAP H R R R
SPC-0008 / ED-000-STA- PROCEDURE
(CATEGORY A, B & D)
SPC-0009
 INSPECTION & TEST PLAN
Page 7 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

PT OR MT (100% ON ALL
ACCESSIBLE INSIDE SURFACE ED-00-FNC-MRQ-
OF PRESSURE RETAINING AXBJ001 / ED-000-STA- APPROVED PT/MT
3 PT / MT REPORT WITH MAP H R R R
WELDS & ACCESSIBLE SPC-0008 / ED-000-STA- PROCEDURE
INTERNAL ATTACHMENT SPC-0009
WELDS)

ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
HARDNESS TEST (100% OF ALL APPROVED HARDNESS HARDNESS TEST REPORT WITH
4 SPC-0001 / ED-000-STA- H R R R
PRESSURE RETAINING WELDS) TEST PROCEDURE MAP
SPC-0007 / ED-000-STA-
SPC-0009

N NDE PERSONNEL ASNT SNT-TC-1A NDE PERSONNEL CERTIFICATES H R R R

ED-00-FNC-MRQ-
PNEUMATIC LEAK TEST ON AXBJ001 / ED-000-STA- APPROVED DRAWINGS
O LEAK TEST REPORT WITH MAP H R R R
REINFORCING PAD (100%) SPC-0008 / ED-000-STA- ASME VIII DIV. 1
SPC-0009

ED-00-FNC-MRQ-
AXBJ001 / ED-000-STA-
APPROVED HYDRO TEST
SPC-0001 / ED-000-STA-
P HYDRO TEST PROCEDURE / ASME SEC HYDRO TEST REPORT H W H R
SPC-0007 / ED-000-STA-
VIII DIV 1
SPC-0008 / ED-000-STA-
SPC-0009

FLANGE FACE INSPECTION

Q FLANGE FACE INSPECTION ASME B16.5/B16.47 SR B V V R R
REPORT WITH PHOTOS

IV LEVEL BRIDLE & SPOOL PIPE

UOPC T801 / APPROVED

DRAWINGS / ASME SEC MTR / MATERIAL TRACEABILITY
A MATERIAL VERIFICATION ED-00-PIP-SPC-0004 H R/W R R 2&3
II / COUNTRY OF ORIGIN MAP/INDEX
RESTRICTION

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
C MATERIAL PREP & FIT UP APPROVED WPS / ASME V R R R
TRAVELER
B31.3

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
D IN PROCESS FABRICATION APPROVED WPS & ASME V V R R
TRAVELER
B31.3

WQR RECORD / WELDER

E WELDER QUALIFICATIONS ASME B31.3 H V R R
TRACEABILITY MAP/INDEX
 INSPECTION & TEST PLAN
Page 8 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

FINAL DIMENSIONAL
INSPECTION REPORT / SHOP
F INSPECTION AFTER ALL APPROVED DRAWINGS H W RI R
TRAVELER
WELDING IS COMPLETE
APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
G FINAL WELDING INSPECTION APPROVED WPS & ASME H W RI R
TRAVELER
B31.3

FLANGE FACE INSPECTION

H FLANGE FACE INSPECTION ASME B16.5/B16.47 SR B V V R R
REPORT WITH PHOTOS

I NDE (UTILITY & STEAM PIPING)

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 ASME B31.3

APPROVED RT
RT (100% OF ALL BUTT ED-00-FNC-MRQ-
2 PROCEDURE; ASME RT REPORT WITH MAP V R R R
WELDS) AXBJ001
B31.3

APPROVED HYDRO TEST

ED-00-FNC-MRQ-
J HYDRO TEST PROCEDURE / ASME HYDRO TEST REPORT H W R R
AXBJ001
B31.3

EGF COMBUSTION
V STRUCTURE, PANELS & WIND
FENCE

MATERIAL VERIFICATION APPROVED DRAWINGS /

A MTR H V R R
(INCLUDING REFRACTORY) ASTM / GB CODE

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
B MATERIAL PREP & FIT UP APPROVED WPS / AWS V R R R
TRAVELER
D1.1

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
C IN PROCESS FABRICATION APPROVED WPS / AWS V R R R
TRAVELER
D1.1

D WELDER QUALIFICATIONS AWS D1.1 RT REPORT WITH MAP H V R R

APPROVED DRAWINGS /
DIMENSIONAL / VISUAL INSPECTION REPORT / SHOP
E APPROVED WPS / AWS H R/W RI R
INSPECTION TRAVELER
D1.1 / ISO 13920 LEVEL B
INSPECTION REPORT / SHOP
1 SHELL PANELS APPROVED DRAWINGS V V R R
TRAVELER
NOZZLES & ATTACHMENT INSPECTION REPORT / SHOP
2 APPROVED DRAWINGS V V R R
LOCATION & PROJECTION TRAVELER
INSPECTION REPORT / SHOP
3 BEAM / COLUMNS / BRACES APPROVED DRAWINGS V R R R
TRAVELER
 INSPECTION & TEST PLAN
Page 9 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

INSPECTION REPORT / SHOP

4 PANEL MODULE APPROVED DRAWINGS V W R R 1
TRAVELER
REFRACTORY PIN LAYOUT & INSPECTION REPORT / SHOP
5 APPROVED DRAWINGS V W R R 1
INSTALLATION TRAVELER

STANDARD DRAWINGS
D222475-00060-BN R1 INSPECTION REPORT / SHOP
F L & P FABRICATION V R R R
D222475-00060-BM R1 TRAVELER
D222475-00060-BL R1

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
G FINAL WELDING INSPECTION APPROVED WPS / AWS H V RI R
TRAVELER
D1.1

H NDE

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 AWS D1.1
RT OR UT FOR PENETRATION ED-00-FNC-MRQ- APPROVED RT/UT
2 RT / UT REPORT WITH MAP V R R R
WELDS (100%) AXBJ001 PROCEDURE / AWS D1.1

UT FOR PENETRATION WELDS ED-00-FNC-MRQ- APPROVED UT

3 UT REPORT WITH MAP V R R R
OF LIFTING LUGS (100%) AXBJ001 PROCEDURE / AWS D1.1

MT OR PT (100% OF LIFTING ED-00-FNC-MRQ- APPROVED MT/PT

4 MT / PT REPORT WITH MAP V R R R
LUG WELDS) AXBJ001 PROCEDURE / AWS D1.1

I NDE PERSONNEL ASNT SNT-TC-1A NDE PERSONNEL CERTIFICATES H A R R

TRIAL ASSEMBLY WITH

DIMENSION CHECK FOR ED-00-FNC-MRQ- ASSEMBLY / DIMENSIONAL
J APPROVED DRAWINGS H H RI R
COMBUSTION CHAMBER, AXBJ001 REPORT
PLATFORM AND LADDERS

TRIAL ASSEMBLY WITH

DIMENSION CHECK FOR WIND ED-00-FNC-MRQ- ASSEMBLY / DIMENSIONAL
K APPROVED DRAWINGS H H RI R
FENCE, PLATFORM AND AXBJ001 REPORT
LADDERS

TRIAL ASSEMBLY WITH

DIMENSION CHECK FOR ED-00-FNC-MRQ- ASSEMBLY / DIMENSIONAL
L APPROVED DRAWINGS H H RI R
LIQUIDE SEAL DRUM'S AXBJ001 REPORT
PLATFORM AND LADDERS

PIPING: MANIFOLD / RUNNER /

VI BURNER DROP / UTILITY /
STEAM
UOPC T801 / APPROVED
DRAWINGS / ASME SEC MTR / MATERIAL TRACEABILITY
A MATERIAL VERIFICATION ED-00-PIP-SPC-0004 H R/W R R 2&3
II / COUNTRY OF ORIGIN MAP/INDEX
RESTRICTION
 INSPECTION & TEST PLAN
Page 10 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

ALLOY VERIFICATION (PMI) ON

APPROVED PMI
B RAW MATERIAL. (ONLY FOR PMI REPORT WITH TRACEABILITY H V R R
PROCEDURE
SS)

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
C MATERIAL PREP & FIT UP APPROVED WPS / ASME V R R R
TRAVELER
B31.3

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
D IN PROCESS FABRICATION APPROVED WPS & ASME V V R R
TRAVELER
B31.3

WQR RECORD / WELDER

E WELDER QUALIFICATIONS ASME B31.3 H V R R
TRACEABILITY MAP/INDEX

FINAL DIMENSIONAL
INSPECTION REPORT / SHOP
F INSPECTION AFTER ALL APPROVED DRAWINGS H W RI R
TRAVELER
WELDING IS COMPLETE
APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
G FINAL WELDING INSPECTION APPROVED WPS & ASME H W RI R
TRAVELER
B31.3

FLANGE FACE INSPECTION

H FLANGE FACE INSPECTION ASME B16.5/B16.47 SR B V V R R
REPORT WITH PHOTOS

I NDE (MANIFOLD PIPING)

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 ASME B31.3

APPROVED RT
ED-00-FNC-MRQ-
2 RT (100% OF ALL BUTT WELDS) PROCEDURE; ASME RT REPORT WITH MAP V R R R
AXBJ001
B31.3 SEC. 345.9

PT OR MT (100% OF ALL
APPROVED PT/MT
WELDS NOT RT'D. THIS ED-00-FNC-MRQ-
3 PROCEDURE; ASME PT / MT REPORT WITH MAP H R R R
INCLUDES ATTACHMENT AXBJ001
B31.3 SEC. 345.9
WELDS)

NDE (RUNNERS & BURNER

J
DROP PIPING)

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 ASME B31.3

APPROVED RT
ED-00-FNC-MRQ-
2 RT (5% OF ALL BUTT WELDS) PROCEDURE; ASME RT REPORT WITH MAP V R R R
AXBJ001
B31.3 SEC. 345.9

APPROVED PT/MT
PT OR MT (10% OF BRANCH ED-00-FNC-MRQ-
3 PROCEDURE; ASME PT / MT REPORT WITH MAP H R R R
CONNECTIONS ) AXBJ001
B31.3 SEC. 345.9
 INSPECTION & TEST PLANPage 11 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

K NDE (UTILITY & STEAM PIPING)

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 ASME B31.3

APPROVED RT
ED-00-FNC-MRQ-
2 RT (5% OF ALL BUTT WELDS) PROCEDURE; ASME RT REPORT WITH MAP V R R R
AXBJ001
B31.3 SEC. 345.9

APPROVED PT/MT
PT OR MT (10% OF BRANCH ED-00-FNC-MRQ-
3 PROCEDURE; ASME PT / MT REPORT WITH MAP H R R R
CONNECTIONS ) AXBJ001
B31.3 SEC. 345.9

L NDE PERSONNEL ASNT SNT-TC-1A NDE PERSONNEL CERTIFICATES H V R R

MANIFOLD AND RUNNER

ED-00-FNC-MRQ- ASSEMBLY / DIMENSIONAL
M PIPING SPOOL TRIAL APPROVED DRAWINGS H W R R
AXBJ001 REPORT
ASSEMBLY

HYDRO TESTING
N
REQUIREMENTS

MANIFOLD HYDRO IS NOT

APPLICABLE (ONLY
APPLICABLE TO 30" & 48" APPROVED HYDRO TEST
ED-00-FNC-MRQ-
1 ROLLED AND WELDED PIPE, PROCEDURE / ASME HYDRO TEST REPORT H W R R
AXBJ001
MADE FROM PLATE, TO MEET B31.3
THE REQUIREMENTS OF ASTM
A671)

RUNNERS & BURNER DROP

2 PIPING (NO HYDRO TEST
REQUIRED)

UTILITY AND STEAM PIPING

APPROVED HYDRO TEST
(ONLY APPLICABLE TO ED-00-FNC-MRQ-
3 PROCEDURE / ASME HYDRO TEST REPORT H W R R
FLANGED SPOOLS WHICH ARE AXBJ001
B31.3
FLANGED ON BOTH ENDS)

VII FLARE TIPS & PILOTS

 INSPECTION & TEST PLAN
F-9028320 Page 12 of 17

CUSTOMER NAME AND PO NO:

CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

UOPC T801 / APPROVED

DRAWINGS / ASME SEC MTR / MATERIAL TRACEABILITY
A MATERIAL VERIFICATION ED-00-PIP-SPC-0004 H R/W R R 2&3
II / COUNTRY OF ORIGIN MAP/INDEX
RESTRICTION

ALLOY VERIFICATION (PMI) ON

APPROVED PMI
B RAW MATERIAL. (ONLY FOR PMI REPORT WITH TRACEABILITY H V R R
PROCEDURE
SS)

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
C MATERIAL PREP & FIT UP APPROVED WPS / ASME V R R R
TRAVELER
B31.3

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
D IN PROCESS FABRICATION APPROVED WPS & ASME V V R R
TRAVELER
B31.3

WQR RECORD / WELDER

E WELDER QUALIFICATIONS ASME B31.3 H V R R
TRACEABILITY MAP/INDEX

FINAL DIMENSIONAL
INSPECTION REPORT / SHOP
F INSPECTION AFTER ALL APPROVED DRAWINGS H W RI R
TRAVELER
WELDING IS COMPLETE
APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
G FINAL WELDING INSPECTION APPROVED WPS & ASME H W RI R
TRAVELER
B31.3

H NDE

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 ASME B31.3

RT (100% FOR CROSS WELDS APPROVED RT

ED-00-FNC-MRQ-
2 & 10% FOR OTHER BUTT PROCEDURE; ASME RT REPORT WITH MAP V R R R
AXBJ001
WELDS) B31.3
APPROVED PT/MT
PT OR MT (100% OF FILLET ED-00-FNC-MRQ-
3 PROCEDURE; ASME PT / MT REPORT WITH MAP H R R R
WEDS & LIFTING LUG WELDS) AXBJ001
B31.3
PMI ON WELDS & ED-00-FNC-MRQ- APPROVED PMI
4 PMI REPORT WITH TRACEABILITY H R R R
CONSUMABLE (ONLY FOR SS) AXBJ001 PROCEDURE

I NDE PERSONNEL ASNT SNT-TC-1A NDE PERSONNEL CERTIFICATES H V R R

PILOT AND THERMOCOUPLES ED-00-FNC-MRQ- INSPECTION REPORT / SHOP

J APPROVED DRAWINGS H W R R
ASSEMBLY INSPECTION AXBJ001 TRAVELER

ED-00-FNC-MRQ- IGNITION TEST

K PILOT IGNITION TEST FOR HEI IGNITION TEST REPORT H W R R
AXBJ001 PROCEDURE

BURNER AND PILOT FIRING ED-00-FNC-MRQ- UOPC TEST

L FIRING TEST REPORT R W W W
TEST AXBJ001 PROCEDURE
 INSPECTION & TEST PLAN
Page 13 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

VIII CONTROL RACK

UOPC T801 / APPROVED

DRAWINGS / ASME SEC MTR / MATERIAL TRACEABILITY
A MATERIAL VERIFICATION ED-00-PIP-SPC-0004 H R/W R R 2&3
II / COUNTRY OF ORIGIN MAP/INDEX
RESTRICTION

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
B MATERIAL PREP & FIT UP APPROVED WPS / ASME V R R R
TRAVELER
B31.3

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
C IN PROCESS FABRICATION APPROVED WPS & ASME V V R R
TRAVELER
B31.3

WQR RECORD / WELDER

D WELDER QUALIFICATIONS ASME B31.3 H V R R
TRACEABILITY MAP/INDEX

FINAL DIMENSIONAL
INSPECTION REPORT / SHOP
E INSPECTION AFTER ALL APPROVED DRAWINGS H W RI R
TRAVELER
WELDING IS COMPLETE

APPROVED DRAWINGS /
INSPECTION REPORT / SHOP
F FINAL WELDING INSPECTION APPROVED WPS & ASME H W RI R
TRAVELER
B31.3

G NDE

ED-00-FNC-MRQ- APPROVED DRAWINGS /

1 VT (100% OF ALL WELDS) VT REPORT WITH MAP V V R R
AXBJ001 ASME B31.3

APPROVED RT
RT (10% OF BUTT WELDS PER ED-00-FNC-MRQ-
2 PROCEDURE; ASME RT REPORT WITH MAP V R R R
WELDER) AXBJ001
B31.3
APPROVED PT/MT
PT OR MT (100% OF FILLET ED-00-FNC-MRQ-
3 PROCEDURE; ASME PT / MT REPORT WITH MAP H R R R
WEDS & LIFTING LUG WELDS) AXBJ001
B31.3

H NDE PERSONNEL ASNT SNT-TC-1A NDE PERSONNEL CERTIFICATES H V R R

APPROVED HYDRO TEST

ED-00-FNC-MRQ-
I HYDRO TEST PROCEDURE / ASME HYDRO TEST REPORT H W W R
AXBJ001
B31.3

FINAL ASSEMBLY PNEUMATIC

LEAK TEST @ 22PSIG
J LEAK TEST PROCEDURE LEAK TEST REPORT H W R R
(VERIFICATION ALL FLANGES
CONNECTIONS ARE TIGHT)
 INSPECTION & TEST PLAN
Page 14 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

PLC / LCP / JB'S / EWS / HMI /

IX INSTRUMENT (AUTOMATED ON-
OFF BUTTERFLY VALVE)

A PANEL INSPECTION
ED-00-ELE-SPC-0014 /
APPROVED DRAWINGS / INSPECTION REPORT / SHOP
ED-00-INC-SPC-0001 / H W W W
APPROVED DATA SHEET TRAVELER
ED-00-INC-SPC-0002

ED-00-ELE-SPC-0014 /
APPROVED DRAWINGS / INSPECTION REPORT / SHOP
B WIRING CHECK ED-00-INC-SPC-0001 / H W W W
APPROVED DATA SHEET TRAVELER
ED-00-INC-SPC-0002

ED-00-FNC-MRQ-
C FAT (LCP / PLC / EWS / HMI) UOPC FAT PROCEDURE FAT REPORT H W W W
AXBJ001

MARKING & TAGGING

D ED-00-ELE-SPC-00142 UOPC FAT PROCEDURE FAT REPORT H W RI RI
INSPECTION

AUTOMATED ON-OFF
E
BUTTERFLY VALVE

FUNCTIONAL TEST TO
INCLUDE: VISUAL INSPECTION,
DIMENSIONAL CHECK,
OPERATING DIAGRAM, CHECK
OF INDIVIDUAL COMPONENTS,
FUNCTIONAL TEST OF
CONTROL CIRCUIT, LIMIT APPROVED DATA SHEET
INSPECTION REPORT / SHOP
1 SWITCH FUNCTION CHECK, ED-00-INC-SPC-0002 EGF-VD-60-FNC-DAT- H W W W
TRAVELER
VALVE OPERATING TEST WITH AXBJ001-0009
PNEUMATIC ACTUATOR (OPEN
/ CLOSED / FAILURE
OPERATION WITH MINIMUM AIR
PRESSURE SUPPLIED),
typo, Calibration &
OPENING & CLOSING TIMING function
TEST

JUNCTION BOX VISUAL ED-00-INC-SPC-0001 / INSPECTION REPORT / SHOP

F APPROVED DATA SHEET H R R R
DIMENSIONAL & TAG CHECK ED-00-INC-SPC-0002 TRAVELER

CALABRATION & FUNTION

TEST FOR TRANSMITTER, ED-00-INC-SPC-0001 / INSPECTION REPORT / SHOP
G APPROVED DATA SHEET H R R R
ON/OFF VALVE, PCV, CV, ED-00-INC-SPC-0002 TRAVELER
GAUGES & THERMOCOUPLE

X COATING

UOPC T905 / APPROVED

A MATERIAL VERIFICATION ED-00-CPL-SPC-0010 REPORT V R R R
DRAWINGS
 INSPECTION & TEST PLAN
Page 15 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

UOPC T905 / APPROVED

B SURFACE PREPARATION ED-00-CPL-SPC-0010 REPORT V R R R
DRAWINGS
PAINT APPLICATION OF EACH UOPC T905 / APPROVED
C ED-00-CPL-SPC-0010 REPORT V R R R
COAT LAYER. DRAWINGS
UOPC T905 / APPROVED
D VISUAL INSPECTION AND DFT ED-00-CPL-SPC-0010 REPORT V R R R
DRAWINGS

GALVANIZING VISUAL AND APPROVED

E ED-00-CPL-SPC-0010 REPORT V R R R
DFT(IF APPLICABLE) DRAWINGS/ASTM A123

XI SHIPPING PREPARATION

PD-00-TRS-DOC-
0001_R0 / ED-000-STA-
A MARKING AND TAGGING APPROVED DRAWINGS APPROVED PACKING LIST H W R R
SPC-0001 / ED-000-STA-
SPC-0008
PD-00-TRS-DOC-
APPROVED PACKING
0001_R0 / ED-000-STA-
B PACKING INSPECTION LIST / APPROVED APPROVED PACKING LIST H W R R
SPC-0001 / ED-000-STA-
PROCEDURE
SPC-0008

XII FINAL DATA PACKET ED-000-STA-SPC-0001 UOPC V150 / UOPC X-150 DATA BOOK V R R R

FINAL INSPECTION (INCLUDING

XIII
SPARE PARTS)

COMPLIANCE WITH PO /
A UOPC INSPECTION RELEASE CUSTOMER SPEC. APPROVED DWGS / INSPECTION RELEASE FORM H H H H
APPLICABLE CODE

COMPLIANCE WITH PO /
B TOYO INSPECTION RELEASE CUSTOMER SPEC. APPROVED DWGS / INSPECTION RELEASE FORM H H H H
APPLICABLE CODE

COMPLIANCE WITH PO /
CHANDRA ASRI INSPECTION
C CUSTOMER SPEC. APPROVED DWGS / INSPECTION RELEASE FORM H H H H
RELEASE
APPLICABLE CODE

COMMENTS: INSPECTION CODES; REVISION NO. A 0 1 2

DATE 12/3/18 2/10/19 2/21/19 2/25/19
PREPARED BY RG RG RG RG
SEE NOTES BELOW SEE BELOW CHECKED BY SF SF SF SF
APPROVED BY Flynn Flynn Flynn Flynn
STATUS FA FINAL FINAL FINAL
QF-TB-429, Rev. H NOTE: ITP Issued Through Document Control
 INSPECTION & TEST PLAN
Page 16 of 17
F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

NOTES:
1 FIRST ARTICLES SHALL BE NOTIFIED TO UOPC FOR WITNESS INSPECTION.
2 ALL CMTR FOR THE MAIN MATERIAL, THE PRESSURE RETAINING PARTS AND FORCE BEARING PARTS SHALL BE EN 10204 3.1 CERTIFICATES.
MATERIALS FROM CHINA, INDIA & ITALY ARE NOT ACCEPTABLE FOR PRESSURIZED PARTS AND CRITICAL PARTS OF THE EQUIPMENT. UOPC CHINA CASTING
3
ARE EXEMPT FROM THIS RESTRICTION.

CLIENT SPECIFICATION
ED-00-CPL-SPC-0010_A222475-00018AO-0 ENGINEERING SPECIFICATION FOR PAINTING WORKS
ED-00-ELE-SPC-0014_A222475-00040J-1 ELECTRICAL SPECIFICATION FOR CABLES AND WIRES FOR PT PETROKIMIA BUTADIENE INDONESIA
ED-00-PIP-SPC-0004_ES_PIPING MATERIAL
ED-00-PIP-SPC-0007_A222475-00018AG-1_ES_THERMAL INSULATION
PD-00-TRS-DOC-0001_R0 PACKING MARKING INSTRUCTION
PD-00-TRS-DOC-0002_R0 SHIPPING INSTRUCTION
ED-000-STA-SPC-0007 REQUIREMENT FOR GENERAL WELDING FOR PRESSURE CONTAINING EQUIPMENT
ED-000-STA-SPC-0008 GENERAL REQUIREMENT TO VENDOR FOR PRESSURE VESSEL FABRICATION
ED-000-STA-SPC-0009 INSPECTION AND TESTING OF VESSELS AND HEAT EXCHANGER
A53015-8030C-3 ENGINEERING SPECIFICATION VESSEL STANDARD
ED-000-STA-SPC-0001 A53015-8030C-4, ED-00-VS-SPC-E_D101 ENGINEERING SPECIFICATION VESSEL STANDARD
ED-00-FNC-MRQ-AXBJ001 rev.1 MATERIAL REQUISITION FOR ENCLOSED GROUND FLARE
ED-00-INC-SPC-0002 Rev 2 CONTROL AND SHUTDOWN SYSTEM
ED-00-INC-SPC-0001 Rev.0 ENGINEERING SPECIFICATION FOR INSTRUMENTATION

INSPECTION CODES
EACH INSPECTOR MUST BE INFORMED AT LEAST 14 CALENDAR DAYS IN ADVANCE OF A HOLD POINT. THE RELEVANT INSPECTOR MUST BE
H* = PRESENT. A SIGNED REPORT OR SIGNED INSPECTION WAIVER IS NEEDED BEFORE VENDOR MAY PROCEED BEYOND A MARKED HOLD
POINT.

WITNESS POINT - EACH INSPECTOR MUST BE INFORMED AT LEAST 14 CALENDAR DAYS IN ADVANCE OF A WITNESS POINT. THE VENDOR
W* = MAY PROCEED WITHOUT THE PRESENCE OF THE INSPECTOR PROVIDED THE CORRECT NOTIFICATION OF THE WITNESS POINT HAS BEEN
GIVEN BY THE VENDOR. THE REPORTS WILL BE SUBMITTED LATER TO THE RELEVANT INSPECTOR.

INSPECTIONS FOR HOLD & WITNESS POINTS HAVE TO BE ORGANIZED DURING NORMAL WORKING DAYS FROM MONDAY UNTIL FRIDAY AND
*
DURING NORMAL WORKING HOURS FROM 7.30h until 18.00h

A= APPROVAL OF DOCUMENTATION - APPROVAL OF DOCUMENTS ARE REQUIRED BEFORE CONTRACTOR CAN PROCEED.
 Page 17 of 17

INSPECTION & TEST PLAN

F-9028320
CUSTOMER NAME AND PO NO:
CHANDRA ASRI PETROCHEMICAL / TOYO ENGINEERING CORPORATION PO BA121011-AXBJ001 REV2
WO NO: F-9028320

EQUIPMENT NAME AND TAG NO:

ENCLOSED GROUND FLARE (EGF) PACKAGE TAG# BJ-6003 WATER SEAL DRUM TAG# FA-6031
ITP NO: DF-9028320-4000 / EGF-VD-60-FNC-ITP-AXBJ001-0001 REV 2

STAGE PROCESS ACTIVITY ACCEPTANCE CRITERIA VERIFICATION RECORD FABRICATOR INITIAL / DATE UOPC INITIAL / DATE TOYO INITIAL / DATE CAP INITIAL / DATE NOTE

V= VERIFY - VENDOR HAS CARRIED OUT AN INSPECTION TO CONFIRM THE EXECUTED WORKS MEET THE SPECIFIED REQUIREMENTS

RANDOM INSPECTION - INSPECTIONS DONE AT RANDOM DURING THE INSPECTION VISITS, THESE INSPECTIONS NEED NO SPECIAL
RI=
REPORTS OR WAIVER.

R= REVIEW VENDOR REPORTS/DOCUMENTS FOR COMPLIANCE TO PROJECT REQUIREMENTS.

UOPC RECOMMENDS THE SUPPLIER CREATE A DETAILED INSPECTION TEST PLAN FOR EACH PIECE OF EQUIPMENT LISTED IN THE PURCHASE ORDER TO
INSURE COMPLIANCE TO ALL NOTED REQUIREMENTS.

EACH INSPECTION ACTIVITY, REQUIRING REPORTS OR NOT, MENTIONED IN THE MANUFACTURER'S ITP, SHALL BE SIGNED IN THE MANUFACTURER'S ITP WHEN
THE ACTIVITY IS PERFORMED.