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Doc. No.

AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page1 of 9
AND FITTINGS

Procedure FOR INSTALLATION OF


CONDUIT / JUNCTION BOX
AND FITTINGS
Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page2 of 9
AND FITTINGS

REVISION CONTROL SHEET

REV. NO. DATE PAGE NO. DESCRIPTION

00 21-03-.2019 ALL
Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page3 of 9
AND FITTINGS

TABLE OF CONTENTS

1.0 Purpose.…………………………………………………………………………….. 4

2.0 Definitions…………………………………………………………………………… 4

3.0 Scope of Work …………………………………………………………………......... 4

4.0 Responsible Personnel on Site …………………………………………………... 4

5.0 Storage …………………………………………………………….………………….. 4

6.0 Pre-Installation……………………………………………………………………….. 5

7.0 Installation…………………………………………………………………………….. 5

8.0 Safety…………………………………………………………………………………... 7

9.0 Reference Documents…………………………………………………………. ....... 7

10.0 Inspection Checklist……………………………………………………………...... 8


Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page4 of 9
AND FITTINGS

1.0 Purpose
This method of statement covers the installation of conduits , Junction Boxes and
other fittings – Cast in situ, Concealed on Block Walls, Surface mounted and
Underground Installations as defined in the General Specification.

2.0 Definitions
2.1. PROJECT –.

2.2. CONTRACTOR –

2.3. DETAIL ENGINEERING BY –

2.4. HSE – Health, Safety and Environment;

2.5. PPE – Personal Protective Equipment.

2.6. AFC – Approved for Construction;

3.0 Scope of Works


This procedure will define the method to be used to ensure that conduit and fittings
installations and workmanship are correct and acceptable and shall conform to the
Contract Documents and Specification.

4.0 Responsible Personnel on Site

4.1. Construction Manager


4.2. Electrical Field Engineers
4.3. Safety Officer
4.4. QA/QC Engineer
4.5. Electrical Supervisors

5.0 Storage

5.1 Conduits and Fittings shall be properly supported and stacked on a flat surface.
5.2 Conduits and fittings shall be protected from sunlight and moisture by covering them
with tarpaulin.
5.3 Conduit fittings shall be stacked properly in neat and orderly manner.
Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page5 of 9
AND FITTINGS

6.0 Pre-Installation
6.1 All materials and documentation relevant to this particular Section of works will be
checked by the Construction Department prior to the commencement of works. Ensure
that all materials to be installed are inspected and accepted by the Consultant.
6.2 Access to start the work will be confirmed that they are in a suitable condition for
permanent works to commence.

7.0 Installation

7.1 Conduit and fittings include Junction boxes Installation – Cast in situ
7.1.1 Measure and mark-up shuttering for the position of the boxes.
7.1.2 Fix the boxes on their designated locations. Ensure that the Boxes are filled with
polystyrene to prevent cement sediment to accumulate inside the boxes.
7.1.3 First layer of reinforcing bar to be installed.
7.1.4 Installed in situ conduits as per requirements, tie the conduits into the reinforcing
bars. Ensure that the maximum run of conduits between two boxes shall not
contain more than three (3) quarter bends. Ensure that the maximum run of
conduit between boxes shall not exceed 25m for straight runs. In any cases that
the straight run of conduit will exceed 25m, pull boxes shall be installed.
7.1.5 Wherever necessary, nylon rope shall be pulled into the conduit run for future
purposes. Leave a slack of 300mm minimum at each end of conduit.
7.1.6 After installation of conduits, the second layer of reinforcing bar installation will
proceed. Ensure that all installed conduit shall be taken care off.
7.1.7 Raise Request for Inspection of Conduit Installation.
7.1.8 Shutter closing and concreting will commence.

7.2 Embedded Conduits and junction boxes on Walls


7.2.1 Mark the position of boxes and conduits on the walls.
7.2.2 Chase the wall using appropriate tools i.e., electric concrete cutter and chisel.
7.2.3 Fix the boxes on their final position. Make sure that the boxes are properly
protected with polystyrene to prevent entry of foreign materials.
7.2.4 Install embedded conduits.
Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page6 of 9
AND FITTINGS

7.2.5 Raise Request for Inspection of Conduit Installation.


7.2.6 After the works has been inspected, plastering of walls will commence.

7.3 Surface Mounted Conduit Installation


7.3.1 Establish the conduit route and mark using chalk liner on ceiling or walls.
7.3.2 Mark the position of the boxes.
7.3.3 Install the boxes on their proper location.
7.3.4 Install saddle clamp base. For non-metallic conduits, spacing between saddle
clamps will not exceed 1m, and for metallic conduit, spacing between saddle
clamps will not exceed 1.5m.
7.3.5 Install the conduit runs. Make sure that the conduit runs will not contain three (3)
quarter bend.
o Where in the conduit runs will cross expansion joint, expansion
coupling will be used.
o Ensure that the spacing between parallel runs of conduit is uniform
throughout the installation.
7.3.6 Raised Request for Inspection of Conduit Installation.

7.4 Underground Duct Installation.


7.4.1 Mark the route of the underground duct.
7.4.2 Excavate the underground duct route until the required depth.
7.4.3 Check the depth of the trench for proper elevation. Ensure that the trench is free
from debris and foreign materials.
7.4.4 Install the PVC duct.
7.4.5 Raise Request for Inspection of PVC duct Installation.
7.4.6 After inspection is carried out and the said works has been signed-off by the
Consultant, back fill the trench with approved back-fill material.
7.4.7 Install Warning Tapes 300mm below the finish grade.
7.4.8 Raise Request for Inspection for Warning Tape Installation.
7.4.9 After inspection is carried out and the works has been signed-off, back fill the
trench until the finish grade. Ensure that the back fill material is properly
compacted.
Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page7 of 9
AND FITTINGS

8.0 Safety

8.1 All safety precautions shall be followed as per approved safety plan & procedure.
Ensure all involved persons are aware of the same.
8.2 Tradesman shall ensure that before leaving their working places, it must be clean,
tidy and free from rubbish.

9.0 Reference

9.1 Quality Plan

9.2 Project specification


Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page8 of 9
AND FITTINGS

10.0 Conduit and Fitting Inspection Checklist


Building # ___________________ Level: _________________________
Date:___________
S Acceptan
r ce Status
. Y
Activities / Items to be Checked e
N
N s
o
o
.
0 Design / Shop drawing approved
1
0 Method statement approved
2
0 Check the conduit installation – cast in situ
3
0 Check the embedded conduits on walls
4
0 Check the surface mounted conduit installation
5
0 Check the underground duct installation
6
0 Safety condition precaution checked
7
0 Others
8

Comments:
_____________________________________________________________________________
______
_____________________________________________________________________________
______
_____________________________________________________________________________
______
Doc. No.AJB-OPR-
AL JABER INTERNATIONAL COMPANY ELEC-PR-10

Date.20-03-2019
PROCEDURE FOR INSTALLATION
OF CONDUITS / JUNCTION BOX
Page No. : Page9 of 9
AND FITTINGS

_____________________________________________________________________________
______

Prepared By:
Designation
Name
Signature
Date

------------------------ Procedure End----------------------

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