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This document discusses the design of slabs-on-ground and concrete expansion. It notes that reinforced and plain concrete slabs display expansion behavior. It also discusses using prism tests to determine expansion potential and estimating compressive stresses in slabs based on reinforcement percentage and expansion. Expansion/isolation joints that can accommodate slab expansion are recommended, and their sizing is discussed. Placement sequence and construction joints are also addressed to allow for concrete expansion.
This document discusses the design of slabs-on-ground and concrete expansion. It notes that reinforced and plain concrete slabs display expansion behavior. It also discusses using prism tests to determine expansion potential and estimating compressive stresses in slabs based on reinforcement percentage and expansion. Expansion/isolation joints that can accommodate slab expansion are recommended, and their sizing is discussed. Placement sequence and construction joints are also addressed to allow for concrete expansion.
This document discusses the design of slabs-on-ground and concrete expansion. It notes that reinforced and plain concrete slabs display expansion behavior. It also discusses using prism tests to determine expansion potential and estimating compressive stresses in slabs based on reinforcement percentage and expansion. Expansion/isolation joints that can accommodate slab expansion are recommended, and their sizing is discussed. Placement sequence and construction joints are also addressed to allow for concrete expansion.
quarter of the slab. Both reinforced and plain slabs, as well as
fiber-reinforced slabs, displayed this behavior. 8.4.2 Prism and slab expansion strains and stresses— Because the reinforcement percentage varies, the ASTM C 878 restrained concrete prism test is used to verify the expansive potential of a given mixture. Figure 8.2 may then be used to determine the amount of slab expansion (strain) using the known prism expansion value and the percent of reinforcement in the slab. With the use of Fig. 8.2, the amount of internal compressive force acting on the concrete can be estimated knowing the maximum member (slab) expansion and the percent of internal reinforcement in the slab. 8.4.3 Expansion/isolation joints—Because a slab may be restrained externally on one side by a previously cast slab, the opposite side should be able to accommodate the expansive strains. When a slab is also adjacent to a stiff wall, pit wall, or other slab, external restraint on two opposite sides is present. Compressive stresses as high as 45 to 172 psi (0.31 to 1.19 MPa) (Russell 1973) have been measured, and if the external restraints are sufficiently stiff, they may prevent the concrete from expanding and elongating the steel. Normal asphaltic premolded fiber isolation joints are far Fig. 8.4—Calculated compressive stresses induced by too stiff to provide adequate isolation and accommodate expansion (from ACI 223). expansion as their minimum strength requirements are in the 150 psi (1.0 MPa) range at a compression of 50% of the original joint thickness. A material with a maximum compressive slab when cast against a rigid element should be free to strength of 25 psi (0.17 MPa) at 50% deformation according move. A formed edge should have the brace stakes or pins to ASTM D 1621 or D 3575 should be used. loosened after the final set of the concrete to accommodate If a slab is allowed to expand only at one end during initial the expansive action. expansion, the width of the isolation joint (in inches) should The placing sequence should be organized so that the edges be equal to two times the anticipated slab expansion, as taken of slabs are free to move for the maximum time possible before from Fig. 8.3, and multiplied by the length of the longest placing adjacent slabs. At least 70% of the maximum measured dimension of the slab (in inches). For a 100 x 120 ft (30 x 37 m) laboratory expansion per ASTM C 878 should occur before slab with expansion strain of 0.00035: placing adjacent slabs when a slab is not free to expand on two opposite ends. Examples of placement patterns are shown in Joint width = 2 × 120 × 12 × 0.00035 (2 × 36.6 × 1000 × 0.00035) ACI 223. Checkerboarded placements should not be used unless a compressible joint material is placed between the slab = 1.008 in. (25.60 mm) before concrete placement as per Section 8.4.3. Before establishing the placement sequence, results of Use 1 in. (25 mm) thick joint material if the slab is to expand expansion testing per ASTM C 878 should be considered. A only at one end; and minimum level of prism expansion of 0.04% is recom- Use 1/2 in. (13 mm) thick joint material if allowed to expand mended for slabs-on-ground. Higher expansion results at both ends. would accommodate larger slab placements or slabs that 8.4.4 Construction joints—ACI 223 states that with the use have higher amounts of reinforcements. Trial batches for the of shrinkage-compensating concrete, slabs may be placed in tested mixture proportion should use materials identical to areas as large as 16,000 ft2 (1500 m2) without joints. Place- those that will be used during construction and tested at the ments of this size should only be considered in ideal conditions. proposed slump that will be used in the field. Placements of 10,000 ft2 (930 m2) or less are more common 8.4.6 Concrete overlays—Overlays are used at times to with joint spacing of 100 ft (30 m). increase the thickness of a slab during initial construction or Slab sections should be as square as possible, and provisions as a remedial measure. Improved wear performance or a new should be made to accommodate differential movement finished floor elevation may be the most frequent reasons for between adjacent slabs in the direction parallel to the joint using overlays. The two types of overlays—bonded and between the two slabs. Further explanation and details are nonbonded—are covered in ACI 302.1R as Class 6 and found in ACI 223. Class 7 floors. 8.4.5 Placing sequence—For slabs-on-ground, the place- Bonded overlays are generally a minimum of 3/4 in. (19 mm) ment sequence should allow the expansive strains to occur thick, but thicknesses of 3 in. (76 mm) or more are not against a free and unrestrained edge. The opposite end of a uncommon. Typical bonded overlays are used to improve