1. While measuring the effective diameter of an external thread gauge 3.6mm pitch, a 30.

5 mm
diameter cylindrical standard and 2mm wire was used. What is the effective diameter if the
micrometer readings over the standard and wires, gauge and cylinders are 13.7681 and 12.4286
respectively?

A. 29.6514mm

B. 32.5687mm

C. 30.3781mm

D. 26.1547mm

Ans. C

Sol.

𝑅1 = 13.7681𝑚𝑚 𝑅2 = 12.4286𝑚𝑚

S = 30.5mm d = 2mm

P = 3.6mm

T = S – (𝑅1 − 𝑅2 )

= 30.60 – (13.7681 – 12.4286)

= 29.2605

P = 0.866p –d = 0.866 X (3.6) – 2 = 1.1176mm

Effective diameter = T + P

= 29.2605 + 1.1176

= 30.3781mm

###TOPIC### Manufacturing||Metrology and Inspection||Metrology and Inspection###

2. A 30mm thick steel plate is to be rolled to 1.4cm in a mill having roll diameter of 680mm. If the
yield stress is 200MPa and the thickness of sheet at neutral point is 17.2mm, the forward slip and
backward slip are respectively

A. 9% and 23%

B. 23% and 9%

C. 43% and 23%

D. 23% and 43%

Ans. D
Sol.

Rolling

𝐻𝑂 = 30𝑚𝑚 𝐻𝐼 = 14𝑚𝑚 𝐷𝑅 = 680𝑚𝑚 𝑅 = 340𝑚𝑚

𝜎 = 200𝑀𝑃𝑎

𝐻𝑁𝐸𝑈𝑇𝑅𝐴𝐿 = 17.2𝑚𝑚

𝑉𝐼 𝐻𝐼 = 𝑉𝐻
𝑉𝐼 17.2
= = 1.22
𝑉 14

Similarly,
𝑉𝑂 17.2
𝑉
= 30
= 0.573

𝑉𝐼 − 𝑉
Forward slip = 𝑉
= 0.2285 = 22.85%

𝑉− 𝑉𝑂
Backward slip = 𝑉
= 0.426 = 42.6%

###TOPIC###Manufacturing||Forming||Forming###

3. List 1 shows the codes of CNC machine and list 2 shows the functions associated with them.
Match the two accordingly

List 1 List 2

P. G 33 1. Incremental input dimensions

Q. G 35 2. Canned cycles

R. G91 3. Constant lead thread cutting

S. G 80-89 4. Linearly decreasing lead thread cutting

A. P3 Q4 R1 S2

B. P3 Q1 R4 S2

C. P4 Q2 R1 S3

D. P4 Q2 R3 S1

Ans. A

Sol.

The codes correspond to the functions in the list

###TOPIC###Manufacturing||Computer Integrated Manufacturing||Computer Integrated
Manufacturing###

4. For continuous welding with automated welding machine, the welding equipment can be
operated at what current when the rated current and the rated duty cycle are 500A and 50%
respectively

A. 355A

B. 349A

C. 353A

D. 345A

Ans. C

Sol.

For automated welding

Duty cycle is 100%

Also,

𝐼 2 𝑇 = 𝐶𝑜𝑛𝑠𝑡𝑎𝑛𝑡

Hence,

5002 𝑋 0.5 = 𝐼 2 𝑋 1

I = 353.55A

###TOPIC###Manufacturing||Welding||Welding###