Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
INSTRUMENTATION CENTER
Part II:
Repair and Maintenance Manuals
of NSTIC Distributed Physics Equipment
Department of Education
Republic of the Philippines
PREFACE
Br. Armin A. Luistro FSC, Secretary of Education, for his vital leader-
ship, encouragement, and support of the Science Equipment Project.
SAFETY FIRST
1. Never allow students to engage in horseplay inside the laboratory. A lot of accidents in the
laboratory are caused by horseplay.
2. Extra experiments can only be done with permission from the teacher. Never allow a student
to work alone in the laboratory as much as possible. If working alone inside the laboratory is
unavoidable, periodically check on the concerned student.
5. Instruct students to remove and keep safe any dangling jewelry. Pin, zip, tie, chip or when
possible, remove the article of loose clothing such as jackets and shawls. Enforce good
grooming by having loose long hair pinned back or tied back, or require also the use of hair nets
or lab head scarves.
8. Use only an equipment that is free from cracks, chips, and other defects.
10. For experiments requiring connection to the main 220-volt outlet, look for exposed wirings,
loose contacts, cracked plugs, broken receptacles.
PREFACE
Br. Armin A. Luistro FSC, Secretary of Education, for his vital leader-
ship, encouragement, and support of the Science Equipment Project.
TABLE OF CONTENTS
Title Page
1. Use the right/proper tools in doing repair work to prevent damage to equipment
and harm to oneself.
2. When unplugging electrical equipment, always hold the plug not the wire.
3. Before inserting the plug into the power supply, be sure that the correct voltage
rating matches your requirement to prevent damage.
4. Never operate/handle electrically-operated science equipment with wet hands.
5. Study the accompanying instructions manual of the equipment before setting up
the experiment.
6. Use only bare hands to tighten the clamp with a wing bolt/nut. Never use pliers,
vise grip, any type of wrench, or hand tool to prevent over tightening that will
cause damage to the equipment.
7. In using a multimeter, be sure that the voltage or current to be tested is lower than
your multimeter setting.
8. Breakable items, such as glass tubes, should be properly handled during cleaning.
These items must be placed in a secure area during storage.
9. Science equipment should be used only in laboratory experiments and not for
other purposes.
10. Use a dry soft cotton cloth to wipe off dirt from the equipment; for heavy stains,
use a moistened piece of cloth; avoid using strong solvents.
11. Do not force to loosen or disassemble rusted parts or over-tightened assembly by
using a hammer or any other hand tools, to prevent damage. It is strongly
recommended that penetrating oil be applied to loosen the parts and for easy
dismantling.
12. Do not attempt to troubleshoot and repair any major electrical equipment if you
are not a qualified technician; you might get electrocuted and cause damage to
the equipment.
13. Provide the students with proper guidance before working on electrically-operated
science equipment. They should avoid playing with the science equipment.
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DepEd-NSTIC
5*
4*
Metal screw
3* Locknut
Figure A-1. DC AMMETER 1.0 AMPERE Figure A-2
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Equipment not functioning Blown fuse Replace the fuse with a new one
Pointer cannot be set to Loose nut at pointer holder Remove the front cover by opening
Zero Position first the bottom cover of the unit, then
unscrew the metal screws (as shown
in Figure A-2). Check the nut of the
pointer holder, if loose, then hand-
tighten it
Intermittent deflection of Loose contact terminals Check any loose terminals at the
the pointer binding post. Open the unit when
needed and tighten the loosened
locknut in the binding post (as shown
in Figure A-2).
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PRECAUTIONS:
Operate the unit only up to its designated limit which is a maximum of 1.0 Ampere .
Do not subject the meter to major shocks such as bumping and/or dropping.
Exact polarity should be observed, positive wire connector which is red should be connected to positive
terminal while negative wire connector which is black should be connected to the negative terminal of
the ammeter.
Do not connect the ammeter directly across a battery (as shown in Figure A-3) because it will damage
the ammeter coil.
Figure A-3
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DepEd-NSTIC
2* 1*
5*
Metal screw
4*
3* Locknut
Figure B-2
Figure B-1. DC Voltmeter 10 Volt
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DepEd-NSTIC
2. Store in a dry place and keep away from rust and free from chemicals.
3. Avoid dropping the voltmeter as doing so will destroy the sensitive mechanism of the unit.
4. Conduct a regular cleaning especially the contact of the equipment by using sandpaper grit 600
or contact cleaner..
Equipment not Blown fuse Replace the fuse with a new one
functioning
Pointer cannot be Loose nut at pointer holder Remove the front cover by opening first the
set to Zero Position bottom cover of the unit, then unscrew the
metal screws ( as shown in Figure B-2 ).
Check the nut of the pointer holder, if
loose, then hand-tighten it.
Adjusting screw was Remove the front cover by opening first the
dislodged from the slotted bottom cover of the unit, then unscrew the
mechanism of the pointer metal screws ( as shown in Figure B-2 ).
Check the adjusting screw, if dislodged from
the slotted mechanism of the pointer, then
fix it.
Intermittent Loose contact terminals Check any loose terminals at binding post, if
deflection of the necessary, open the unit and tighten the
pointer loosened locknut of the binding post (as
shown in Figure B-2).
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DepEd-NSTIC
PRECAUTIONS:
Do not subject the meter to major shocks such as bumping and/or dropping.
Exact polarity should be observed, positive wire connector which is red should be connected to
positive terminal while negative wire connector which is black should be connected to negative
terminal of the voltmeter.
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DepEd-NSTIC
1*
2*
4*
TABLE 5. MAJOR PARTS OF DRY CELL HOLDER FOR SIZE D DRY CELL
3 Positive terminal is a flat contact plate that connects to the positive terminal
of the dry cell
4 Snap- on connector is used for interconnecting the dry cell
1. Clean the dry cell holder with a dry cloth before storing.
2. Keep the dry cell holder in a dry, safe place, and free from chemicals.
4. Remove the dry cell from the case/holder when not in use and before storing the holder.
5. Conduct a regular cleaning especially the contact of the equipment by using sandpaper grit 600
or contact cleaner.
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TABLE 6. TROUBLESHOOTING OF THE DRY CELL HOLDER FOR SIZE D DRY CELL
Broken terminal Improper use of the dry cell Connect the wire connector with
holder alligator clips to the snap-on connector
PRECAUTIONS:
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2*
1* 3*
To open
3 Base is a plastic part that holds all the components of the fuse
holder
4 Holder cover protects the fuse and ensures that there will be no direct
contact with the user
4. Conduct a regular cleaning especially the contact of the equipment by using sandpaper grit 600 or
contact cleaner.
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DepEd-NSTIC
No current flow at binding Blown fuse Replace the fuse with a new one
post terminal
Broken wire Fix the wire by soldering
PRECAUTIONS:
Open the holder cover as illustrated in Figure D.
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DepEd-NSTIC
EQUIPMENT: GALVANOMETER
2*
1*
4*
Metal screw
3* Locknut
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DepEd-NSTIC
2. Store in a dry place and keep away from rust and keep free from chemicals.
3. Avoid dropping the galvanometer, as in doing so it will destroy the sensitive mechanism of unit.
4. Conduct regular cleaning especially the contact of the equipment by using sandpaper grit 600 or
contact cleaner.
Equipment not functioning Blown fuse Replace the fuse with a new one
Pointer cannot be set to Loose nut at pointer holder Remove the front cover by opening
zero position first the bottom cover of the unit,
then unscrew the metal screws
(as shown in Figure E-2). Check the
nut of pointer holder, if loose, then
hand-tighten it.
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DepEd-NSTIC
PRECAUTIONS:
Do not subject the meter to major shocks such as bumping and dropping.
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3*
7*
2*
11*
6*
9*
5*
4*
Figure F-1 Motor Generator Model
1*
10*
12*
8*
Figure F-2
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DepEd-NSTIC
12 Adjustment screw supports and provides the clearance between the shaft
and the screws
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DepEd-NSTIC
2. Store the apparatus in a safe, dry place, and free from chemicals.
4. Check the shaft if it is properly mounted, and oil both ends of the shaft in contact with the
6. After using the equipment, disengage the belt from the hand wheel to prevent it from
overstretching.
7. Check the contact points of metal brushes and split ring before turning the hand wheel and remove
Hand wheel is hard to turn Clearance between the shaft Adjust the screw on both ends
and the adjustment screw is enough to rotate the shaft freely
too tight
Replacement belt is too tight Replace with the same type of belt
(refer to procedure on how to replace
the belt)
Belt slippage Worn-out belt Replace with the same type of belt
(refer to procedure on how to replace
the belt)
LED does not light Busted LED Check, if busted, replace LED
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DepEd-NSTIC
PRECAUTIONS:
When shifting to motor mode, disengage the belt from the hand wheel to prevent overload.
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DepEd-NSTIC
1. First, loosen the adjustment screw by using screwdriver to remove the shaft.
(as shown in figure below)
2. Insert the belt in the groove of the shaft.
3. Assemble back the shaft and the adjustment screw.
4. See to it that the shaft is free to rotate with the correct clearance before finally fixing the
adjustment screw.
5. Connect the belt to the hand wheel.
6. Lastly, test for the correct tightness by manually rotating the hand wheel .
Belt
Adjustment screw
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DepEd-NSTIC
2* 1*
3*
4*
Page 114
DepEd-NSTIC
Open circuit Loose contact or no contact See to it that the bulb is properly installed
between socket and bulb
PRECAUTIONS:
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DepEd-NSTIC
2*
1*
3*
Figure H. Resistance Board
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DepEd-NSTIC
2. Store in a dry place and keep away from rust and free from chemicals.
3. Conduct a regular cleaning of the equipment especially the contact by using sandpaper grit 600 or
contact cleaner.
PRECAUTION:
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DepEd-NSTIC
2* 4* 5*
3*
6* 1*
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DepEd-NSTIC
4 Felt seals the inner tube to make the resonance tube air tight
6 Rubber plug protects the inner surface of the outer tube from dust or
foreign objects accumulation
4. Store horizontally with stands and avoid placing heavy objects on top of the equipment.
No reflection of sound Detached stopper and felt seal Apply adhesive to fix it back
permanently
PRECAUTIONS:
Always push or pull the inner tube in parallel manner with the outer tube.
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DepEd-NSTIC
1*
2*
2. Always store the equipment in a dry, safe place, and free from chemicals.
5. Conduct regular cleaning especially the contact by using sandpaper grit 600 or contact cleaner.
6. Check regularly the conditions of the insulating tape, if peeled-off, you can repair by providing
insulating varnish or electrical tape.
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DepEd-NSTIC
No output voltage Open circuit Check and fix any loose contact at the
binding posts
Check broken wire at terminals and fix by
soldering
Check if the coil is burn-out
(refer to qualified technician for coil
rewinding)
Defective primary and Replace the unit with a new one.
secondary coil
PRECAUTIONS:
Do not supply more than 6 volts to avoid overheating. It will damage the unit and possibly result to
injury to the experimenter.
Do not attempt to remove the insulating tape or the insulation of the coils.
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2* 7* 1*
6*
8*
3* 4*
5*
Figure K. Sound Signal Generator Figure K-1 9*
Variable Power
Supply
Sound Signal
Generator
Loudspeaker
Troubleshooting Setup
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DepEd-NSTIC
4 Sine-Square selector select a desired wave form of the output either sine or
(toggle switch) square waveform
5 Sound signal output connect the unit to loudspeaker using connector wire
terminals
6 Sound signal input connect the unit to the 12- volts DC power supply
terminals
9 Sound signal wire used to connect the sound signal generator to the DC
connectors power supply
2. Always store in a safe, dry place, keep the unit away from dust, and free from chemicals
3. Conduct regular cleaning especially the contact of the equipment by using sandpaper grit 600
or contact cleaner
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DepEd-NSTIC
No sound Blown fuse at sound signal Replace the fuse with a new one
generator (1 ampere/250volts)
Loose binding post Check and tighten the binding post nut
Note: If the above remedies will not work out, refer to a qualified electronic technician.
PRECAUTIONS:
1. Do not subject the unit to more than the indicated power rating.
3. Observe the correct polarity during interconnection of input terminals to avoid damage of the
equipment. Use red for positive terminal and black for the negative terminal.
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DepEd-NSTIC
2* 3*
1*
4*
TABLE 22. MAJOR PARTS OF SWITCH, KNIFE TYPE (Single Pole-Single Throw)
2. Conduct regular cleaning of the equipment especially the contact by using sandpaper grit
600 or contact cleaner.
3. Always store the switch in a safe, dry place, and free from chemicals.
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DepEd-NSTIC
PRECAUTIONS:
Hold the insulated portion of the lever when operating the switch.
Never connect directly to alternating current 220 volts power outlet (as shown in Figure L-1).
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DepEd-NSTIC
3*
6*
1*
5*
2* 4*
Figure M-1. Variable Power Supply
7*
8*
Figure M-2 Figure M-3
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DepEd-NSTIC
2. Always store in a safe, dry place, keep the unit away from dust, and free from chemicals.
5. Conduct regular cleaning of contacts of the equipment by using sandpaper grit 600 or contact
cleaner.
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DepEd-NSTIC
PRECAUTIONS:
Do not rotate the voltage selector switch when a load is connected to the power supply.
Do not subject the unit to more than the indicated power rating.
Do not subject the unit to excessive shocks such as bumping and dropping.
Always unplug the equipment from the main supply before changing fuse and opening the unit.
Always check the power cord before operating or plugging the equipment to the power mains.
If power cord insulation is partly peeled-off, reinsulate by using electrical tape. If damage is severe,
replace with new power cord.
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DepEd-NSTIC
2*
1*
Figure N. Set of Wire Connectors
1. Always store the wire connectors in a dry, safe place, and free from chemicals.
2. Avoid coiling the wire to prevent damage.
3. Provide a wire organizer as shown in Figure N-1.
Figure N-1
*Item Number of Table 26.
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DepEd-NSTIC
PRECAUTIONS:
Page 131
DepEd-NSTIC
A- INTRODUCTION TO ELECTRONICS
Page 132
DepEd-NSTIC
1*
5*
2*
4*
3*
4*
1*
2*
3*
7*
6*
5*
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DepEd-NSTIC
1*
2* 6*
3*
5*
4* 7*
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DepEd-NSTIC
2*
1*
3*
5**
7** 4**
6**
3**
2** 1**
4* 5*
2*
6*
7*
3*
1*
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DepEd-NSTIC
2*
3*
4*
1*
4*
6*
7* 5*
3*
2*
1*
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DepEd-NSTIC
2*
5*
7*
1*
3*
Page 141
DepEd-NSTIC
5*
2*
3* 1*
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DepEd-NSTIC
5*
2*
1*
3*
1*
7*
3*
2*
5*
4*
6*
7*
5* 3*
4*
2*
6*
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DepEd-NSTIC
1*
7*
5* 3*
4*
2*
6*
Page 145
DepEd-NSTIC
1*
2*
5*
3*
4* 6*
7*
SETUP: "F2" - Resistance and Wire Diameter
1*
2*
5*
3*
4*
6*
7*
Page 146
DepEd-NSTIC
Page 147
DepEd-NSTIC
G - INTRODUCTION TO ELECTROMAGNETISM
Page 148
DepEd-NSTIC
1*
2*
3*
4*
1** 2**
5** 7**
6**
4**
2**
3**
Page 150
DepEd-NSTIC
6* 4*
2*
5*
1*
3*
7*
8*
9*
10
MAJOR COMPONENTS IN SETUP "H"
*ITEM COMPONENTS FUNCTION
1 SOLENOID used to produce magnetic fields
2 SUSPENDED NAIL used to detect the presence of magnetic fields inside the coil
3 BUNDLE OF NAILS serves as an iron core to vary the magnetic fields inside the
coil
4 SPRING/DISK POINTER determines the amount of the magnetic force
5 STEEL TAPE measures the actual elongation of spring
6 STAND SET ASSEMBLY provides support which consists of stand base, stand supports,
multi-clamp, universal clamp, bosshead, and rods
7 DRY CELL (1.5V) power source
8 DRY CELL HOLDER holds the dry cell in place; consists of positive and negative
terminals
9 SWITCH used to close or open the circuit
10 CONNECTOR WIRES used to connect two or more components in a circuit
1* 1*
4*
3* 2*
2*
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2 Wheels, Shafts and Teflon bearings roller system for the cart to
and Nuts move with less friction
3 Connecting Rod, spring and spring pad serves as bumper in
(Dynamics Cart-A Only) collision/explosion experiment.
4 Push Rod triggers the release of the
(Dynamics Cart-A Only) connecting rod
1. Connecting rod cannot Connecting rod is unable to Push the connecting rod to
be set to compressed engage with the setting plate. engage with the setting plate
level (as shown in figure C)
2. Cart hardly runs on rail Clearance between the wheel’s Adjust the Teflon bearing by its
shaft and Teflon bearing is tight. nut for a considerable clearance
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DepEd-NSTIC
4*
2* 5*
3*
6*
1*
Drained/Weak dry Check the dry cell and replace it with a new
Motor does not start to cell one
run or is running Dirty wheels and Free the wheels and bearings of dust and
irregularly bearings foreign objects
Loose contact Clean the terminals of the cart’s dry cell
casing. If necessary, adjust its spring plate to
ensure proper contact with the dry cell
Page 154
DepEd-NSTIC
3*
6* 4*
2* 1*
5*
Page 155
DepEd-NSTIC
1*
Measuring Tape 2*
3* Wire connector
Ball/Sphere
Wire connector
4*
Page 156
DepEd-NSTIC
Page 157
DepEd-NSTIC
Page 158
DepEd-NSTIC
1*
Page 159
DepEd-NSTIC
3* 4*
5*
1*
2*
Figure H. Single Pulley and Double Pulley
* No. of item in Table 11. Major Parts of Single and Double Pulley
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Page 161
DepEd-NSTIC
Page 162
DepEd-NSTIC
2*
3* 1*
Page 163
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2*
3* 4*
1*
Page 164
DepEd-NSTIC
3* 1*
5* 6* 7* 2*
4*
Page 165
DepEd-NSTIC
4*
2*
5*
3*
Page 166