gs500h l4-l5 p09 PDF

PARTS CATALOGUE
GS500H
L4-L5
2014-05 1SH EDITION

GS500H
GS500H
PREFACIO
Cuando sea necesario reemplazar piezas en las MOTOCICLETAS de SUZUKI, sIrvase usar 4. NOTICIA DE MODIFICACIÓN
Siempre las PIEZAS GENUINAS DE SUZUKI que han pasado una estricta inspeccion de calidad y
rendimiento.
Este catalogo contiene todas las piezas de recambio para las SUZUKI GS500H L4 L5
nuevas y viejas.
INSTRUCCIONES SOBRE EL USO DEL CATALOGO

5. NOTA
1. DIMENSIONES
2. ABREVIATURAS 5-1.Hay ciertas diferencias entre las piezas de producción en serie y

Las abreviaturas usadas son las siguientes: las de recambio por razones administrativas y por su uso comun en
otros modelos.
AR : Lo necesario NT : Numero de dientes
ASSY : Conjunto OPT : Opcional 5-2.En cuanto a las mangueras de goma y los tubos de vinilo, sirvase
E.No. : Numero de motor OS : Sobremedida usarlos cortando segun la longitud mencionada en el catalogo o segun
F.No. : Numero de bastidor STD : Normalizado la realmente requerida por el vehiculo.
D : Diametro del material T : Espesor
ID : Diametro interno US : Submedida 5-3. Debe observarse que las ilustraciones son para una rapida
OD : Diametro externo W : Ancho referencia del número de pieza y no para usarse como un manual de
L : Longitud montaje: para ello emplee siempre el "MANUAL DE SERVICIO DE
LH : Lado izquierdo SUZUKI".
RH : Lado derecho
6. CODIGO DE ESPECIFICACION
~100045: Hasta F. No. 100045
100046~: Desde F. No. 100046 Código: P09
12 x 34 x 5.6 ...................... Los numeros en la columna de "Observaciones" muestran las
T T T dimensiones de las piezas. NUMERO DE SERIE DE MARCO O CHASIS
7.
ID OD T (or W, L)
12345 C 56781 H 000
Las letras C y H indican que la fabricación de las

piezas es de origen Colombiano.
3. PIEZAS INTERNAS DEL CONJUNTO

Las piezas marcadas con un punto (.) antes de la
denominacion, forman parte de un conjunto.
GS500H L4 L5
ＭILLIMETER —› INCH CONVERSION CHART
ＴABLA DE CONVERSION DE MILIMETROS —› PULGADAS
0 1 2 3 4 5 6 7 8 9
00 .000 .039 .079 .118 .157 .197 .236 .276 .315 .354
10 .394 .433 .472 .512 .551 .591 .630 .669 .709 .748
20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.535
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.214 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.38 6 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.78 0 3.819 3.858 3.898
Ｈow to read
Ｍodo de lectura.
0 1 2 3 4
00 … … … … …
10 … … … … …
20 … … … 0.906 …
30 … … … … …
23 millimeters equal 0.906 inch.

23 milimetros igual 0.906 pulgadas
Contents are subject to change without notice or obligation.

FIG.1 GASKET SET FIG.2 CYLINDER HEAD COVER FIG.3 CYLINDER HEAD FIG.4 CYLINDER
3 20
2
21
18
9
4 19
9
2
6 9
5
1 4 7 14
6
1
8
16
1 15
5
16
17
13 4
2
11
3
1 7 8
11 5
10 11
11
2
12
GS500H_L4_L5_P09_001 GS500H_L4_L5_P09_002 GS500H_L4_L5_P09_003 GS500H_L4_L5_P09_004

GASKET SET CYLINDER HEAD COVER CYLINDER HEAD CYLINDER
FIG.5 CRANKCASE FIG.6 CRANKCASE COVER FIG.7 OIL FILTER / OIL PUMP FIG.8 CRANKSHAFT
16 9 8 16 27
6
14 16 10
4 4
12 12 26
7 13
5 5 7
13
11 8
5 6
7 19 14 9
12 12
7 20
12
6･17 10 8
10 9
26 11
11 9
11
3 17 12
15 13 15 12
20 29
21 28 21 13 1 3
11
26
28 24 1
18 19
9 2 16 20
10
2
15 24 12 15 16 17
25
1 16 8
14
28 18 3
15
17 16
30 22 2
3 18
14 5
19
5 5 5 5 6 21 23
29
29 1
26 6
27
2 25
5 22
5 7
7
27 3 5
31
4
6
23 5 5 5 4 5 5 4 5 21 23 4

CRANKCASE CRANKCASE COVER OIL FILTER / OIL PUMP CRANKSHAFT
GS500H_L4_L5_P09 - 1 -
FIG.9 CRANKSHAFT BALANCER FIG.10 STARTER CLUTCH FIG.11 CAMSAHFT - VALVE FIG.12 CAM CHAIN
1
7
4
8
3 1 6
7
4 4 5
5
6
5 2 15
12 16 3
14
11
1
12
2
12
7
9 6 13
8
7
1 6
26
4 11
3 17
23 10
22
14 9
2 8 13
10
26 21
10 18 2
23
25
10 22
24
10
21
10
19
25 9
6 4 8 24 9
5
20

CRANKSHAFT BALANCER STARTER CLUTCH CAMSHAFT VALVE CAM CHAIN
FIG.13 CARBURETOR FIG.14 AIR CLEANER FIG.15 2ND AIR FIG.16 OIL COOLER
74 1 5 7
72
4 6
39 2 12 8
52 3
77 78 32･33
76
9 11
10
75 7 14
60 6 11
3 7
45
51
65 50
6 15
7
7 11
8
49 9 5
46 63 44 11
10
6
10 15
10 3 1
12
47 4
45 65 4
2
4
70 71 5 11
59 70
66
12
61 8
11 4
69 8 10
9 10 13
73 58 68
63 2
43 67 34 28 5
54 35
36
62
40 5 14
53 42 41 21
23 9
16
25
17 22
18 13 24 37 38 1
19 14 13
10
20 15 26
3
16
29 27 2
48 16
56 57 55
30
13
31 10 16 15
1
12

CARBURETOR AIR CLEANER 2ND AIR OIL COOLER
GS500H_L4_L5_P09 - 2 -
FIG.17 MUFFLER FIG.18 CLUTCH FIG.19 TRANSMISSION FIG.20 GEAR SHIFTING
9 33
17 16
29
11 28
25 25
12 26
24
10 27
27
5 15 23 21 26
14
6 13 8 7 22
8 30
7 24
23
20
18
19
30
31 31
29
4 15 20
28
1 9 5
36 22
3 17 12 11
2 14 10 21
6 13 34 8
2 37 19 32
3
4 9 35 14 7
32 15
16 10
18 9
1 1 16
39 38 17 34 33
19 18
21 27
13
1 35
20 37
28 36
3
4 5
7 5
8 12
22 6
23 24 4
3
25 6
26 2
11 2

MUFFLER CLUTCH TRANSMISSION GEAR SHIFTING
FIG.21 STARINTG MOTOR FIG.22 GENERATOR FIG.23 SIGNAL GENERATOR FIG.24 BATTERY
1 6
8
1
6
14 5
7
12
2
13
1
5 9
8
3
4 7
3 4
10
16 8 5
4
2 2
9 3
11
4 5
7 7 6
2
6
1 3
15
5

STARTING MOTOR GENERATOR SIGNAL GENERATOR BATTERY
GS500H_L4_L5_P09 - 3 -
FIG.25 ELECTRICAL FIG.26 SPEEDOMETER / TACHOMETER FIG.27 HEAD LAMP FIG.28 TURNSIGNAL LAMP
10 13
10 6
7･8
11
9 8
7 11
5
5
6
13 9
1
11 4
9
6
13
7 10
15 16 4
5 15 12
2
4 5
2 2 1
17 18 3
7
14 14
11
20 19 6
3 12
1
14
12 21
8 12
14
25
24
15 10
26
5
3
14
23 8
17 22 4
16
15 13
1･2
27

ELECTRICAL CLUTCH HEAD LAMP TURNSIGNAL LAMP
FIG.29 REAR COMBINATION LAMP FIG.30 WIRING HARNESS FIG.31 HANDLE SWITCH FIG.32 FRAME
9
7 1
13
12
19
6
10 8
9
5
16
5
5 2
7
11
20
6
3
12
2 9 2
10 3
11
2
4 3
7
1 4
13
8
6 3
16 2 6
22 10 11
20 8
18
9
21 17 5 9
1
1 8
4 7
15 3 12
3
14 8
2
17 15
13
14
19 4
18

REAR COMBINATION LAMP WIRING HARNESS HANDLE SWITCH FRAME
GS500H_L4_L5_P09 - 4 -
FIG.33 STAND FIG.34 FOOTREST FIG.35 FUEL TANK FIG.36 FUEL COCK
15 21
4
20
12 13
11
3
14 19
16 10
14 1
12･13 18
17
13
3
2
6 12 8 1
8
9
11 6
7
1
15
2 11 8
16
6 8
7
10
5 9
8
7 5･9
4
12
4 5 13
11 10
10 15
11
16
3
2 6
5
7 3
4
9 5
1･2
8 8

STAND FOOTREST FUEL TANK FUEL COCK
FIG.37 FRAME COVER FIG.38 HEADLAMP HOUSING FIG.39 FRONT FENDER FIG.40 HANDLEBAR
7
7
15
9
4 8
10
1 4 8
24
1 3
1 5
3
4
4
5 2
14 12
6 13 10
11
18
6 6
10 3
8
5 9
6
2
2 5
11 3 2 6 17 20
16 19
21
8
1

FRAME COVER HEADLAMP HOUSING FRONT FENDER HANDLEBAR
GS500H_L4_L5_P09 - 5 -
FIG.41 HANDLE LEVER FIG.42 REAR FENDER FIG.43 LABEL FIG.44 SEAT
1 11 1 17
12
2
10 18
UNLEADED
6 1
2
3
7
5 9
8 19
3
4
5
6 1 7
6 5
8 8
2
9
3 10
10
18 4
14 2
12 12
13
2
7
4
11 11
3
15 13
14 14
16
13
15 19
15
9
16
17 3

HANDLE LEVER REAR FENDER LABEL SEAT
FIG.45 FRONT DAMPER FIG.46 STEERING STEM FIG.47 FRONT WHEEL FIG.48 FRONT CALIPER
13 12
15
1･2 11
7 8 13
22 12 14
6
23 5
14 5
15 1
15
21 10
13 12
5
24
12
3
3 11
20 9
9 7
8 8
2 3
7 8 4
19 3 6
6
5 7
10
12 5
5
14
4
3
1
3
2 11
2
4
1 10
9
11 17 10
9
16
18
5 4
6

FRONT DAMPER STEERING STEM FRONT WHEEL FRONT CALIPER
GS500H_L4_L5_P09 - 6 -
FIG.49 FRONT MASTER CYLINDER FIG.50 REAR SWINGING ARM FIG.51 CUSHION LEVER FIG.52 REAR WHEEL
15 22
19 21
1 23
13 20 25
5 2
4 16
3
8 19 13
14
10 18 14
3 12
4
5
7
17
9 6 15
14 1
2
11 13
14
14
10
12 8 8
11
14 10 15
9 7
6
5
14 26
3
2 12
18
15 12
3 3 27
17
4 10
17 5 9
16 1 2
7 19
11 9
3 22
4 7 21
10 20
8 11
2 6
6
7 11 15
1
17 16
8
14
5
13 24 11
6 12
14

FRONT MASTER CYLINDER REAR SWINGING ARM CUSHION LEVER REAR WHEEL
FIG.53 REAR CLIPER FIG.54 REAR MASTER CYLINDER
14
13
11 12
1
16
10
8
9 19
6 6 18
15 20
7
3 21
5 7
21
5
17
18
7 8 10
3
4
9
22
3
2
11
2
5 1
12
25
13 14 24 3
6
21
4
21
6 23
20
GS500H_L4_L5_P09_053 GS500H_L4_L5_P09_054
REAR CALIPER REAR MASTER CYLINDER
GS500H_L4_L5_P09 - 7 -
FIG.1
FIG.1 GASKET SET
Q'TY
REF NO. PART NO. DESCRIPTION REMARKS
1 11400-01864 GASKET SET 1
2 11141-01D11 ･GASKET, CYLINDER HEAD 1 NOT ILLUSTRATED
3 11143-06B00 ･O RING, HEAD GASKET 4 NOT ILLUSTRATED
4 11173-01D00 ･GASKET, CYLINDER HEAD COVER 1 NOT ILLUSTRATED
5 11177-15510-H17 ･GASKET, BREATHER COVER 1 NOT ILLUSTRATED
6 11241-01D00 ･GASKET, CYLINDER 1 NOT ILLUSTRATED
7 11482-44110 ･GASKET, CLUTCH COVER 1 NOT ILLUSTRATED
8 11483-44110 ･GASKET, MAGNETO COVER 1 NOT ILLUSTRATED
9 11489-44110 ･GASKET, OIL PAN 1 NOT ILLUSTRATED
10 12837-24A10 ･GASKET, EXHAUST PIPE 2 NOT ILLUSTRATED
11 14181-01D00 ･GASKET, EXHAUST PIPE 2 NOT ILLUSTRATED
12 16518-45000 ･O RING, OIL FILTER CAP 1 NOT ILLUSTRATED
13 09168-06023 ･GASKET (5.8X13X1.2) 4 NOT ILLUSTRATED
14 09168-08016 ･GASKET (8.2X14X1) 1 NOT ILLUSTRATED
1
15 09168-10031 ･GASKET (10.2X20X2.3) 2 NOT ILLUSTRATED
16 09280-03003 ･O RING (D: 1.05, ID: 3.1) 2 NOT ILLUSTRATED
17 09280-13004-000 ･O RING (D: 1.9, ID: 13) 2 NOT ILLUSTRATED
GS500H_L4_L5_P09_001
GASKET SET
GS500H L4 L5 P09
FIG.2
FIG.2 CYLINDER HEAD COVER
Q'TY
1 11171-01D02 COVER, CYLINDER HEAD 1
2 11173-01D00 GASKET, HEAD COVER 1
3 09106-07010 BOLT (L: 19) 2
4 09106-07021 BOLT (L: 5.5) 4
5 09280-15006 O RING (D: 1.9, ID: 14.5) 4
9 6 11176-33201 COVER, BREATHER 1
7 11186-15501 SEPARATOR, OIL BREATHER 1
6
8 11177-15510-H17 GASKET, BREATHER COVER 1
4 7 9 01550-0625B BOLT 4
8
3
1
GS500H_L4_L5_P09_002
CYLINDER HEAD COVER-C
GS500H L4 L5 P09
FIG.3
FIG.3 CYLINDER HEAD
Q'TY
1 11100-01D60 HEAD ASSY, CYLINDER 1
3 20 2 09381-10003 ･RING, VALVE GUIDE 4
2
21
3 09103-06026 ･BOLT (6X39) 8
18 4 09206-08001 ･PIN 8
9
5 01550-0612B ･BOLT, OIL GALLERY 2
4 19 6 09168-06023 ･GASKET 2
7 09106-06075 ･PLUG, OIL GALLERY 4
2
9 8 09248-10010 ･PLUG, OIL GALLERY 4
5
6 9 11115-45740 GUIDE, VALVE (OS: 0.3) 4 OPT
14 10 11141-01D11 GASKET, CYLINDER HEAD 1
11 11143-06B00 O RING, CYLINDER HEAD 4
16
1 15 12 01550-0630B BOLT 1
13 04211-11169 PIN 2
16 14 09159-10069 NUT 4
15 09159-10026 NUT 4
17 16 09168-10031 GASKET 8
17-1 09482-00334 SPARK PLUG (NGK, DPR8EA-9) 2
17-2 09482-00335 SPARK PLUG (ND, X24EPR-U9) 2
13 18 13101-01D40 PIPE, INTAKE 2
19 09280-40010 ･O RING (D: 2.4, ID: 39.7) 2
11 20 02112-1616B SCREW 4
7 8 21 09402-54208 CLAMP 2
11
10 11
11
12
GS500H_L4_L5_P09_003
CYLINDER HEAD
GS500H L4 L5 P09
FIG.4
FIG.4 CYLINDER
Q'TY
1 11210-01D20-0F0 CYLINDER 1
2 09108-10112 STUD, BOLT (L: 168) 4
3 09108-10041 STUD, BOLT (L: 178) 4
4 04211-11169 PIN 2
5 11241-01D00 GASKET, CYLINDER 1
2 4
GS500H_L4_L5_P09_004
CYLINDER
GS500H L4 L5 P09
FIG.5
FIG.5 CRANKCASE
16 9 8 16 Q'TY
14 16 1 11301-44891 CRANKCASE SET 1
4 4
12 12
2 09206-13004 ･PIN 2
3 09206-11007 ･PIN 2
5 5
4 09103-0870A ･BOLT (8X70) 2
5 6 5 09103-08182 ･BOLT (8X125) 3
7
12 6 09103-08134 ･BOLT (8X110) 2
7 12 7 09103-08230 ･BOLT (8X100) 2
6･17
10 8 01550-0865A ･BOLT (8X65) 1
26 11 9 01550-0845A ･BOLT (6X45) 2
11 9
10 09103-06033 ･BOLT (6X125) 1
11 09103-06067 ･BOLT (6X105) 2
15 13 15 12 01550-0690A ･BOLT (6X90) 4
20 13 01550-0670A ･BOLT (6X70) 1
14 01550-0665A ･BOLT (6X65) 1
21
15 01550-0650A ･BOLT (6X50) 2
16 01550-0645A ･BOLT (6X45) 3
26
28 24 17 09168-08016 ･GASKET 1
18 09493-22010 ･JET, OIL GALLERY MISSION 1
19 09493-32002 ･JET, OIL GALLERY BAL SHAFT 2
20 09493-24008 ･JET, OIL GALLERY CYLINDER 2
1 21 09280-03003 ･O RING (D: 1.1, ID: 3.1) 2
28 22 09103-10137 BOLT (10X255) 1
23 09103-10154 BOLT (10X245) 1
30 22
24 09103-10127 BOLT (10X170) 1
3 18
19 25 09103-10278 BOLT (10X160) 1
26 09159-10115 NUT 4
27 11611-01D10 SPACER (L: 16.8) 2
29
29 28 11610-45410 SPACER (L: 65) 2
26 29 11521-44100 PLATE, OIL SEPARATOR 2
27
2 25 30 09125-06110 SCREW 4
27
31
23
GS500H_L4_L5_P09_005
CRANKCASE
GS500H L4 L5 P09
FIG.6
FIG.6 CRANKCASE COVER
Q'TY
1 11341-01D10 COVER, CLUTCH 1
27 2 11482-44110 GASKET, CLUTCH COVER 1
3 04211-13189 PIN 2
26 4 09103-06216 BOLT 2
7 5 09103-06214 BOLT 12
13 6 09103-06212 BOLT 1
11 8
7 11970-44110 GAUGE, OIL LEVEL 1
19
20 8 09280-26006 O RING (D: 3.1, ID: 26.4) 1
9 09247-14026 PLUG, OIL CHECK 1
10 09168-14002 GASKET 1
11 11381-01D10 COVER, CONTACT BREAKER 1
12 09103-05016 BOLT 3
3 13 68233-01D10 EMBLEM 1
12
14 11351-01D10 COVER, MAGNETO 1
29
15 11483-44110 GASKET, GENERATOR COVER 1
28 16 04211-13189 PIN 1
17 09103-06214 BOLT 10
1 18 68233-01D10 EMBLEM 1
9 2 16 19 11361-01D10 COVER, ENGINE SPROCKET 1
10
15 20 04211-09129 PIN 1
24
25 21 09103-06239 BOLT 2
14 22 09103-06238 BOLT 1
18
23 09103-06215 BOLT 2
17 24 11387-01D10 CAP, CLUTCH RELEASE 1
25 02122-05127 SCREW 2
26 11382-01D00 COVER, STARTER MOTOR 1
5 5 5 5 6 21 23
27 01547-0508A BOLT 2
28 37820-33D10 SWITCH ASSY, OIL PRESSURE 1
29 37822-33D00 ･BOLT 1
5 22
5
5 5 5 4 5 5 4 5 21 23
GS500H_L4_L5_P09_006
CRANKCASE COVER
GS500H L4 L5 P09
FIG.7
FIG.7 OIL FILTER-OIL PUMP
Q'TY
1 11511-44100 PAN, OIL 1
6
2 11489-44110 GASKET, OIL PAN 1
3 01550-0630A BOLT 12
4 09247-14026 PLUG, OIL DRAIN 1
13
7 5 09168-14002 GASKET 1
6 16440-11D00 VALVE ASSY, OIL RELIEF 1
14 7 16510-45040 FILTER, ENGINE OIL 1
8 16518-45000 O RING 1
10 8 9 9 09440-32004 SPRING 1
10 16512-45D00 CAP, ENGINE OIL FILTER 1
11 01421-0620A STUD BOLT 3
17
12 08313-2006A NUT 3
13 16520-01D01 STRAINER, ENGINE OIL 1
14 01570-0612A SCREW 3
21 15 16400-44100 PUMP ASSY, ENGINE OIL 1
11 16 09280-13004-000 O RING (D: 1.9, ID: 13) 2
17 09125-06035 SCREW 3
18 19 18 16331-01D10 GEAR, DRIVEN (NT: 27) 1
20
19 09181-10158 WASHER 1
12 15 16
20 09261-04009 PIN 1
16
21 08331-31106 CIRCLIP 1
3 5
GS500H_L4_L5_P09_007
OIL FILTER-OIL PUMP
GS500H L4 L5 P09
FIG.8
FIG.8 CRANKSHAFT
Q'TY
1 12160-44101 ROD ASSY, CONNECTING 2
10 2 09159-08033 ･NUT 4
3-1 12164-01D01-0A0 BEARING, CRANK PIN (GREEN) 4
3-2 12164-01D01-0B0 BEARING, CRANK PIN (BLACK) 4
3-3 12164-01D01-0C0 BEARING, CRANK PIN (BROWN) 4
9 3-4 12164-01D01-0D0 BEARING, CRANK PIN (YELLOW) 4
12
4 12220-01D02 CRANKSHAFT 1
5 09202-03016 ･PIN 1
6-1 12229-01D01-0A0 BEARING, CRANKSHAFT (GREEN) 8
6-2 12229-01D01-0B0 BEARING, CRANKSHAFT (BLACK) 8
11 6-3 12229-01D01-0C0 BEARING, CRANKSHAFT (BROWN) 8
12 6-4 12229-01D01-0D0 BEARING, CRANKSHAFT (YELLOW) 8
7 12228-44106 BEARING, THRUST 2
8 09283-22015 OIL SEAL, RH (22X40X8) 1
13 9 12111-01D01-0F0 PISTON 2
1 3 10 12140-01D20 RING SET, PISTON 2
11 12151-45501 PIN, PISTON 2
12 09381-18002 CIRCLIP 4
2 13 12100-01D00-050 PISTON SET (OS: 0.5) 2 OPT
14 21111-44100 GEAR, PRIMARY DRIVE (NT: 28) 1
17
8 15 09140-24007 NUT 1
15 3 16 09164-25001 WASHER 1
16 17 08341-31059 KEY 1
14 5
4
6
GS500H_L4_L5_P09_008
CRANKSHAFT
GS500H L4 L5 P09
FIG.9
FIG.9 CRANKSHAFT BALANCER
Q'TY
1 12650-01D01 BALANCER, CRANKSHAFT 1
2 09420-04008 ･KEY 1
3 12666-44001 GEAR, DRIVEN (NT: 46) 1
4 09160-24026 WASHER 1
6 5 09440-15007 SPRING 3
5 6 09201-08001 PIN 6
7 09180-24009 SPACER 1
8 09160-12039 WASHER 1
9 01500-1220B BOLT 1
10-1 12229-01D01-0A0 BEARING (GREEN) 4
9 6
10-2 12229-01D01-0B0 BEARING (BLACK) 4
8 10-3 12229-01D01-0C0 BEARING (BROWN) 4
7 10-4 12229-01D01-0D0 BEARING (YELLOW) 4
1
4
10
10
10
10
GS500H_L4_L5_P09_009
CRANKSHAFT BALANCER
GS500H L4 L5 P09
FIG.10
FIG.10 STARTER CLUTCH
Q'TY
1 12611-01D00 GEAR, STARTER IDLE (NT: 55/19) 1
2 09206-13003 PIN 1
1 3 12600-44836 CLUTCH SET, STARTER 1
4 09261-15001 ･ROLLER 3
5 09440-04015 ･SPRING 3
6 12633-31000 ･PIECE, PUSH 3
7 09106-08095 BOLT 3
2 8 12649-45000 SHIM 1
6 4 8
5
GS500H_L4_L5_P09_010
STARTER CLUTCH
GS500H L4 L5 P09
FIG.11
FIG.11 CAMSHAFT-VALVE
Q'TY
1 12710-01831 CAMSHAFT SET, INTAKE 1
2-1 09181-22167 ･WASHER (T: 1.0) 1
7 2-2 09160-22074 ･WASHER (T: 1.1) 1 OPT
4
8 2-3 09160-22075 ･WASHER (T: 1.2) 1 OPT
3
4 2-4 09160-22076 ･WASHER (T: 1.3) 1 OPT
3 09164-22012 ･WASHER, WAVE 1
5
4 09181-22132 ･WASHER (T: 0.7) 2
15 5 12740-45042 SPROCKET, INTAKE (NT: 30) 1
12 16
11 6 12748-44000 PIN 1
1
12 7 09111-06027 BOLT (6X12.5) 2
8 12747-44001 WASHER 1
2
13 9 12720-01841 CAMSHAFT SET, EXHAUST 1
10-1 09181-22167 ･WASHER (T: 1.0) 1
10-2 09160-22074 ･WASHER (T: 1.1) 1 OPT
6 10-3 09160-22075 ･WASHER (T: 1.2) 1 OPT
26 10-4 09160-22076 ･WASHER (T: 1.3) 1 OPT
11 09164-22012 ･WASHER, WAVE 1
17
12 09181-22132 ･WASHER (T: 0.7) 2
23 13 12750-45041 SPROCKET, EXHAUST (NT: 30) 1
22 14 12748-44000 PIN 1
14 9
15 09111-06027 BOLT (6X12.5) 2
10 16 12747-44001 WASHER 1
26 21
17 12891-15501 TAPPET, INTAKE 2
18 18 12891-15501 TAPPET, EXHAUST 2
23 19 12911-01D00 VALVE, INTAKE 2
25
22 20 12912-01D00 VALVE, EXHAUST 2
24
21 12920-44110 SPRING SET, VALVE 4
22 12931-45001 RETAINER, SPRING 4
21
23 12932-45010 COTTER, VALVE 8
19
25 24 12933-45001 SEAT, SPRING 4
24 25 09289-07002 OIL SEAL (7X14.4X9) 4
20
GS500H_L4_L5_P09_011
CAMSHAFT-VALVE
GS500H L4 L5 P09
FIG.11
FIG.11 CAMSHAFT-VALVE
Q'TY
26-1 12892-45000-215 SHIM, TAPPET (T: 2.15) 4
26-2 12892-45000-220 SHIM, TAPPET (T: 2.20) 4
7 26-3 12892-45000-225 SHIM, TAPPET (T: 2.25) 4
4
8 26-4 12892-45000-230 SHIM, TAPPET (T: 2.30) 4
3
4 26-5 12892-45000-235 SHIM, TAPPET (T: 2.35) 4
26-6 12892-45000-240 SHIM, TAPPET (T: 2.40) 4
5
26-7 12892-45000-245 SHIM, TAPPET (T: 2.45) 4
15 26-8 12892-45000-250 SHIM, TAPPET (T: 2.50) 4
12 16
11 26-9 12892-45000-255 SHIM, TAPPET (T: 2.55) 4
1
12 26-10 12892-45000-260 SHIM, TAPPET (T: 2.60) 4
26-11 12892-45000-265 SHIM, TAPPET (T: 2.65) 4
2
13 26-12 12892-45000-270 SHIM, TAPPET (T: 2.70) 4
26-13 12892-45000-275 SHIM, TAPPET (T: 2.75) 4
26-14 12892-45000-280 SHIM, TAPPET (T: 2.80) 4
6 26-15 12892-45000-285 SHIM, TAPPET (T: 2.85) 4
26 26-16 12892-45000-290 SHIM, TAPPET (T: 2.90) 4
26-17 12892-45000-295 SHIM, TAPPET (T: 2.95) 4
17
26-18 12892-45000-300 SHIM, TAPPET (T: 3.00) 4
23 26-19 12892-45000-305 SHIM, TAPPET (T: 3.05) 4
22 26-20 12892-45000-310 SHIM, TAPPET (T: 3.10) 4
14 9
10
26 21
18
23
25
22
24
21
19
25
24
20
GS500H_L4_L5_P09_011
CAMSHAFT-VALVE
GS500H L4 L5 P09
FIG.12
FIG.12 CAM CHAIN
Q'TY
1 12760-45040 CHAIN, CAM SHAFT DRIVE (120L) 1
2 12771-45052 GUIDE, CAM CHAIN NO.1 1
3 12782-49200 GUIDE, CAM CHAIN NO.2 1
4 02112-0510B SCREW 2
6 5 12791-45040 GUIDE, CAM CHAIN NO.3 1
1 7
4 5 6 01550-0612B BOLT 2
7 09168-06023 WASHER 2
8 12810-01D00 TENSIONER, CAM CHAIN 1
3 9 12814-44101 CUSHION 2
14
10 12830-01D12 ADJUSTER ASSY, TENSIONER 1
12 11 12838-38200-H17 ･GASKET 1
12 12839-38200 PLUG 1
13 12837-24A10 GASKET, ADJUSTER 1
14 07130-0625B BOLT 2
11
10
8 13
9
9
GS500H_L4_L5_P09_012
CAM CHAIN
GS500H L4 L5 P09
FIG.13
FIG.13 CARBURETOR
Q'TY
74
72 1 13201-01DS0 CARBURETOR ASSY, LH 1
2 13202-01DS0 CARBURETOR ASSY, RH 1
39 3 13573-19E00 ･SPRING 2
52
77 78 32･33 4 13507-17C01 ･DIAPHRAGM 2
76
5 13501-29FA0 ･VALVE, PISTON 2
75 6 13418-44080 ･HOLDER 2
60
3 7 09280-05004 ･O RING (D: 1.9, ID: 4.8) 2
45
8 13481-13F00 ･SPRING 2
51
9 13382-19E00 ･WASHER 2
65 50
6 10 13394-17E60 ･E RING 2
7
8 11 13387-13F00 ･RING 2
49 9
46 63 44 11
10 12 13383-01DS0 ･NEEDLE, JET (5DH57-3) 2
13 13341-01DN0 ･JET, NEEDLE (P-5M) 2
12
47 14 13246-43010 ･O RING 2
45 65 4
15 13385-07F00 ･HOLDER, JET 2
16 09491-26016 ･JET, MAIN (130) 2
70 71 5
17 13295-29900 ･O RING 2
59 70 18 13291-29900 ･WASHER 2
66
61
19 13268-48700 ･SPRING 2
20 13279-01DN0 ･ADJUSTER (2 5/8) 2
69
73 58 68 21 13370-04F00 ･VALVE ASSY, NEEDLE 2
63 2
43 67 34 28
22 02112-0408A ･SCREW 2
54 35 23 13602-05A10 ･SCREW 2
36
62 24 13250-04F00 ･FLOAT ASSY 2
40
53 42 41 21 25 13254-01010 ･PIN, FLOAT 2
23
26 09492-17016 ･JET, PILOT (17.5) 2
25
22 27 09491-60010 ･JET, MAIN (60) 2
17
18 13 24 37 38 28 09493-34003 ･JET, PILOT AIR (170) 2
19 14
29 13258-04F00 ･GASKET 2
20 15 26
16
30 02112-04107 ･SCREW 2
48 29 27 31 13247-02340 ･PLUG, DRAIN 2
56 57 55
30
31
1
GS500H_L4_L5_P09_013
CARBURETOR
GS500H L4 L5 P09
FIG.13
FIG.13 CARBURETOR
Q'TY
74
72 32 13502-01DB0 ･COVER ASSY, DIAPHRAGM LH 1
33 13502-01DC0 ･COVER ASSY, DIAPHRAGM RH 1
39 34 13411-05300 ･PLUNGER ASSY 2
52
77 78 32･33 35 13417-26D00 ･SPRING 2
76
36 13278-47090 ･O RING 2
75 37 13418-44080 ･HOLDER, GUIDE 2
60
3 38 13682-31210 ･CAP 2
45
39 02112-05127 ･SCREW 4
51
40 13274-84000 ･CAP 1
65 50
6 41 09401-06101 ･CLIP 1
7
8 42 13267-13F00 ･ADJUSTER 1
49 9
46 63 44 11
10 43 13271-33C00 ･SPRING 1
44 09355-35755-600 HOSE 1 L: 600→175
12
47 45 09355-35755-600 HOSE 2 L: 600→60
45 65 4
46 13685-04F10 NIPPLE 1
47 95569-01DN0 CHECK VALVE ASSY 1
70 71 5
48 18115-70G10 SOLENOID ASSY 1
59 70 49 13683-01DB0 HOSE 1
66
61
50 13683-01DN0 HOSE 1
51 13683-01DP0 3 WAY 1
69
73 58 68 52 13683-01DC1 HOSE 1
63 2
43 67 34 28
53 09401-16401 CLIP 1
54 35 54 09408-00200 CLIP 2
36
62 55 13413-01DE0 LEVER 1
40
53 42 41 21 56 13602-04F00 SCREW 2
23
57 13557-33E00 PACKING 2
25
22 58 13550-13D60 SENSOR ASSY 1
17
18 13 24 37 38 59 13605-20C00 SCREW 2
19 14
60 09355-35755-600 HOSE 1 L: 600→165
20 15 26
16
61 09355-35755-600 HOSE 1 L: 600→40
48 29 27 62 09355-35755-600 HOSE 1 L: 600→35
63 09367-04007 NIPPLE 1
56 57 55
30
31
1
GS500H_L4_L5_P09_013
CARBURETOR
GS500H L4 L5 P09
FIG.13
FIG.13 CARBURETOR
Q'TY
74 L: 600→55
72 64 09355-35755-600 HOSE 1
65 13685-01DC0 ROD 2
39 66 13685-01DB0 PIPE 2
52
77 78 32･33 67 13268-96111 SPRING 1
76
68 13271-44B00 SPRING 1
75 69 13267-44B00 SCREW 1
60
3 70 13673-44B00 SEAL 2
45
71 13685-33EQ0 NIPPLE 1
51
72 18780-32E00 FILTER, AIR CLEANER NO. 2 1
65 50
6 73 09355-35755-600 HOSE, CONTROL AIR 1 L: 600→360
7
8 74 09355-50105-600 HOSE, FUEL COCK VACUUM NO. 1 1 L: 600→100
49 9
46 63 44 11
10 75 09355-50105-600 HOSE, FUEL COCK VACUUM NO. 2 1 L: 600→380
76 09367-06002 JOINT 1
12
47 77 13715-04F00 CHAMBER, VACUUM 1
45 65 4
78 D1557-0620B BOLT 1
70 71 5
59 70
66
61
69
73 58 68
63 2
43 67 34 28
54 35
36
62
40
53 42 41 21
23
25
17 22
18 13 24 37 38
19 14
20 15 26
16
48 29 27
56 57 55
30
31
1
GS500H_L4_L5_P09_013
CARBURETOR
GS500H L4 L5 P09
FIG.14
FIG.14 AIR CLEANER
Q'TY
1 13700-01D61 CLEANER ASSY, AIR 1
1
2 13780-01D00 ･FILTER ASSY 1
3 02142-05087 ･SCREW 4
2 4 13881-01D60 ･TUBE, OUTLET 2
3
5 09402-64203 ･CLAMP 2
10 6 09352-11153-600 ･TUBE, BREATHER 1 L: 600→200
7
7 6 7 09401-14301 ･CLIP 2
8 13870-21458 ･TUBE, DRAIN 1
9 09401-13409 ･CLIP 1
10 09404-06432 ･CLAMP 2
11 01580-06163-000 BOLT 2
12 D8321-5106B WASHER 2
13 09404-06433 CLAMP 1
4
4
12
11
8
9
5
13
GS500H_L4_L5_P09_014
AIR CLEANER
GS500H L4 L5 P09
FIG.15
FIG.15 2ND AIR
Q'TY
1 18420-01D01 PIPE, 2ND AIR RH 1
2 18430-01D01 PIPE, 2ND AIR LH 1
12 8 3 18441-12D10 GASKET 2
4 18445-01D20 HOSE, 2ND AIR REED VALVE RH 1
9 11 5 18446-01D20 HOSE, 2ND AIR REED VALVE LH 1
14 6 18450-10F03 VALVE ASSY, 2ND AIR REED 1
11
7 18610-01D20-E0Z BRACKET, 2ND AIR VALVE 1
8 18711-01D20 HOSE, 2ND AIR CLEANER 2
9 09359-40701-600 HOSE 1 L: 600→270
7 15 10 09401-13409 CLIP 4
5 11 09401-15101 CLIP 2
10 6 12 09404-06429 CLAMP 1
10 13 01421-0616B BOLT 4
14 D1557-0612B BOLT 2
15 D7107-0616B BOLT 2
16 D8320-1006B NUT 4
4
10
10
1
13
3
2
16
GS500H_L4_L5_P09_015
2ND AIR
GS500H L4 L5 P09
FIG.16
FIG.16 OIL COOLER
Q'TY
5 1 16600-01D01 COOLER ASSY, OIL 1

7
4
2 16621-0BE00-E0N BRACKET, OIL COOLER 1
6
3 16628C27A00J000 CUSHION 1
4 D1507-0620B BOLT 2
5 D8322-9106B WASHER 2
6 09180-06310 SPACER (6.5X10X10) 2
7 09320-10501 CUSHION 2
8 16460-01D00 HOSE, OIL COOLER RH 1
9 16470-01D00 HOSE, OIL COOLER LH 1
10 09168-14015 GASKET (16X22X2) 4
11 11 09280-12005 O RING (D: 2.4, ID: 11.8) 2
12 09360-14012 BOLT (16X32) 2
15
3 1 13 D7107-0616B BOLT 4
14 16480-01D00-E0N CLAMP, OIL HOSE RH 1
2 15 D1557-0612B BOLT 4
16 16492-01D00-E0N GUIDE, OIL HOSE 2
11
17 16490-01D00-E0N CLAMP, OIL HOSE LH 1
8
13
14
9
16
10
10 16 15
12
GS500H_L4_L5_P09_016
OIL COOLER
GS500H L4 L5 P09
FIG.17
FIG.17 MUFFLER
Q'TY
1 14181-01D00 GASKET, EXHAUST PIPE 2
2 07120-0840A BOLT 4
3 D8322-0108B WASHER 4
4 14301-01DF0-E02 MUFFLER ASSY 1
5 5 09103-08392 BOLT 1
6 6 09160-08136 WASHER (8.5X28X1.6) 1
8
7 7 09180-08152 SPACER (8.6X12X20.1) 1
8 09320-12048 CUSHION 1
9 08316-1008B NUT 1
1 9
3
2
GS500H_L4_L5_P09_017
MUFFLER
GS500H L4 L5 P09
FIG.18
FIG.18 CLUTCH
Q'TY
9 REF NO. PART NO. DESCRIPTION REMARKS
1 21200-44102 GEAR, PRIMARY DRIVEN (NT: 76) 1
2 09181-25223 WASHER (25X38X1.0) 1
11
3 21411-44101 HUB, SLEEVE 1
4 09140-20001 NUT 1
12
10 5 09167-20009 WASHER (20.5X38X0.8) 1
6 09160-20015 WASHER (20X44X3) 1
15
14 7 21441-37400 PLATE, DRIVE 7
13 8 7 8 21451-28C31 PLATE, DRIVEN 6
9 21462-14301 DISK, PRESSURE 1
10 09440-20019 SPRING 6
11 09100-06145 BOLT (6X40) 6
12 21414-01D00 SPACER 6
13 23121-44100 PIECE, PUSH 1
14 09263-15003 BEARING (15X28X2) 1
4 15 09160-15045 WASHER (15.5X28X1) 1
5 16 16321-01D10 GEAR, OIL PUMP DRIVE (NT: 39) 1
17 17 09261-06002 PIN 1
18 08331-31383 CIRCLIP 1
6 19 23110-44111 ROD, PUSH RH 1
2 20 23111-24A01 ROD, PUSH LH 1
3
21 09285-06011 OIL SEAL (6X34X10) 1
22 23117-44102 HOLDER, OIL SEAL 1
16 23 01500-0612B BOLT 2
1 18
24 23200-01D00 SCREW ASSY, RELEASE 1
25 09134-06010 ･SCREW 1
19 27
26 08310-00067 ･NUT 1
21
27 03141-0616B SCREW 2
28 09443-08001 SPRING 1
20
28
22
23 24
25
26
GS500H_L4_L5_P09_018
CLUTCH
GS500H L4 L5 P09
FIG.19
FIG.19 TRANSMISSION
Q'TY
17 16 1 24121-01D01 COUNTERSHAFT (NT: 13) 1
29 2 24221-44001 GEAR, 2ND DRIVE (NT: 18) 1
3 24231-20F10 GEAR, 3/4 DRIVE (NT: 21/24) 1
28
25
4 24251-20F02 GEAR, 5TH DRIVE (NT: 26) 1
26 5 24252-19F00 BUSH 1
27
6 24260-01D01 GEAR, 6TH DRIVE (NT: 27) 1
23 21 7 09181-25167 WASHER (25X34X1.0) 1
22 8 09380-25010 CIRCLIP 1
30
24 9 09262-25105 BEARING, RH (25X62X17) 1
20 10 09390-62012 C RING 1
18
19 11 09263-20025 BEARING, LH (20X34X20) 1
12 04221-07129 PIN 1
31 13 24741-44102 HOLDER, BEARING 1
14 09126-06014 SCREW (6X16) 3
15 24131-01D00 DRIVESHAFT 1
15 16 24310-44001 GEAR, 1ST DRIVEN (NT: 32) 1
17 09181-20251 WASHER (20X34X1) 1
36
18 24321-20F01 GEAR, 2ND DRIVEN (NT: 32) 1
19 24322-19F00 BUSH 1
14 13 10 34 20 09380-25010 CIRCLIP 1
37 21 24331-44003 GEAR, 3RD DRIVEN (NT: 29) 1
9 35
22 09167-25012 WASHER (25.1X31X1.0) 1
32
23 09167-25013 LOCK WASHER 1
24 09380-25010 CIRCLIP 1
25 24341-44003 GEAR, 4TH DRIVEN (NT: 27) 1
1
26 09167-25012 WASHER (25.1X31X1.0) 1
39 38
27 09169-25001 LOCK WASHER 1
28 09380-25010 CIRCLIP 1
29 24351-44001 GEAR, 5TH DRIVEN (NT: 25) 1
30 24361-44010 GEAR, 6TH DRIVEN (NT: 23) 1
4 5
7
8 12
3
6
2
11
GS500H_L4_L5_P09_019
TRANSMISSION
GS500H L4 L5 P09
FIG.19
FIG.19 TRANSMISSION
Q'TY
17 16 31 09390-62012 C RING 1
29 32 09283-32015 OIL SEAL (32X62X7) 1
33 09263-20027 BEARING, RH (20X34X17) 1
28
25
34 09262-25105 BEARING, LH (25X62X17) 1
26 35 09282-32002 OIL SEAL 1
27
36 27511-01D01 SPROCKET, ENGINE (NT: 16) 1
23 21 37 27531-01D10 SPACER (L: 32.7) 1
22 38 08331-3125A CIRCLIP 1
30
24 39 27600-01C10-110 CHAIN, DRIVE (DID520VM, 110LE) 1
20
18
19
31
15
36
14 13 10 34
37
9 35
32
1
39 38
4 5
7
8 12
3
6
2
11
GS500H_L4_L5_P09_019
TRANSMISSION
GS500H L4 L5 P09
FIG.20
FIG.20 GEAR SHIFTING
Q'TY
1 25211-44001 FORK, GEAR SHIFTING NO. 1 1
25
24 4 25411-18900 SHAFT, GEAR SHIFTING FORK 1
27 5 09125-06115 SCREW (6X8) 1
26 6 08211-06141 WASHER 1
7 25311-01D00 CAM, GEAR SHIFTING 1
8 09261-04001 PIN 5
23
9 09209-04013 PIN 1
10 09181-26001 WASHER (26X32.5X0.3) 1
30 11 25322-44000 HOLDER, DRIVE PIN 1
31
29 12 02112-0616B SCREW 1
13 25341-33300 GUIDE, CAM 1
14 09111-06054 BOLT (6X14.6) 1
20 15 09103-06240 BOLT 1
28
16 09263-40001 BEARING (40X47X12) 1
22
12 11 17 25350-44000 STOPPER, CAM NO. 1 1
21 18 09443-09007 SPRING 1
8
19 25351-30010 STOPPER, CAM NO. 2 1
19 32
20 25354-30000 HOLDER, SPRING 1
14 7 21 09440-06020 SPRING 1
15 22 09168-14002 GASKET (13.8X18.8X0.4) 1
9 10 23 25510-44100 SHAFT, GEAR SHIFTING 1
16
24 09448-13008 SPRING 1
17 34 25 08332-1104A E RING 1
33
18 26 09444-26013-000 SPRING 1
13
1 35 27 09180-12068 SPACER (12X20X15.3) 1
28 25671-01011 STOPPER 1
37 29 09285-12006 OIL SEAL (12X22X9) 1
36
3
5
6
4
GS500H_L4_L5_P09_020
GEAR SHIFTING
GS500H L4 L5 P09
FIG.20
FIG.20 GEAR SHIFTING
Q'TY
30 25600-01D02 LEVER ASSY, GEAR SHIFTING 1
31 25652-20C00 ･RUBBER 1
32 01500-0620B-000 BOLT 1
25
24 33 37720-01D00 BASE ASSY, GEAR SHIFT 1
27 34 09280-26007 O RING (D: 2.4, ID: 25.7) 1
26 35 02112-7520A SCREW 2
36 09209-05011-000 CONTACT 1
37 09440-04010 SPRING 1
23
30
31
29
20
28
22
12 11
21
8
19 32
14 7
15
9 10
16
17 34 33
18
13
1 35
37
36
3
5
6
4
GS500H_L4_L5_P09_020
GEAR SHIFTING
GS500H L4 L5 P09
FIG.21
FIG.21 STARTING MOTOR
Q'TY
1 31100-20C01 MOTOR ASSY, STARTING 1
1 2 31310-27A01-H17 ･ARMATURE 1
3 31153-43400 ･OIL SEAL 1
14 4 31170-43400 ･SHIM SET 1
5 31264-44110 ･O RING 2
6 31132-27A01 ･BRUSH HOLDER ASSY 1
12
7 31135-65010 ･･SPRING 2
8 31130-38300 ･BRUSH 1
13
9 31172-38300 ･BUSHING (B) 1
10 31171-38300 ･BUSHING (A) 1
11 31143-38300 ･O RING 1
5
12 31281-88C00 ･BOLT 2
13 31156-38300 ･O RING 2
14 09280-24003-000 ･O RING (D: 3.0, ID: 24.5) 1
3
15 09103-06212 BOLT (6X25) 1
16 08361-3506A NUT 1
4
10
16 8
2
9
11
4
7 7
15
5
GS500H_L4_L5_P09_021
STARTING MOTOR
GS500H L4 L5 P09
FIG.22
FIG.22 GENERATOR
Q'TY
1 31401-01D10 STATOR 1
2 31402-01D01 ROTOR 1
3 02112-3530B SCREW 3
4 09103-12004 BOLT (12X60) 1
5 31497-45000 CLAMP 2
6 02112-05083 SCREW 2
6 7 31498-45000 CLAMP 1
5
8 02112-0610B SCREW 1
9 09404-06429 CLAMP (L: 45) 1
9
8
4 7
GS500H_L4_L5_P09_022
GENERATOR
GS500H L4 L5 P09
FIG.23
FIG.23 SIGNAL GENERATOR
Q'TY
1 32900-01DB0 IGNITOR 1
2 33110-01D00 SIGNAL GENERATOR ASSY 1
3 33120-01D20 CLAMP (L: 45) 1
4 09103-06064 BOLT (6X60) 1
1
5 02112-0510A SCREW 2
6 09404-06429 CLAMP (L: 45) 2
5
6
GS500H_L4_L5_P09_023
SIGNAL GENERATOR
GS500H L4 L5 P09
FIG.24
FIG.24 BATTERY
Q'TY
1 33610-04A20 BATTERY (FB10L-B2, 12V 11AH) 1
6
2 33652-31F00 PROTECTOR (20X90X3) 4
8
3 33652-01D30 CUSHION (40X75X5) 1
4 33680-16A10 HOSE, EXHAUST 1
5 33860-01D10 LEAD WIRE, (-) 1
6 33870-01D00 LEAD WIRE, BATTERY (+) 1
7
7 33624-01D00 ･CAP, STARTER RELAY TERMINAL 1
8 33624-0BE00 ･CAP, BATTERY (+) 1
GS500H_L4_L5_P09_024
BATTERY
GS500H L4 L5 P09
FIG.25
FIG.25 ELECTRICAL
10 Q'TY
1 31800-01D00 RELAY ASSY, STARTING MOTOR 1
2 31841-01D00 ･TERMINAL, RELAY 1
3 31892-07D00 ･HOLDER, RELAY 1
4 09481-20102 ･FUSE, (20A) 1
5 08361-3506A NUT 2
6 D8321-5106A WASHER 2
5
6 7 33810-01DA0 WIRE, STARTER MOTOR LEAD 1
8 31861-48B10 ･CAP, STARTER MOTOR 1
11 9 33624-01D10 ･CAP, BATTERY PLUS 1
10 32800C01D00J000 RECTIFIER ASSY 1
11 02162-0620B SCREW 2
9 12 33410-01D00 COIL ASSY, IGNITION 2
13 01500-06403 BOLT 4
14 09180-06198 SPACER (6.2X12X16) 4
4 15 33510-22010 CAP ASSY, SPARK PLUG 2
2 16 33541-47D00 SEAL, SPARK PLUG 2
17 33542-38B00 SEAL, HIGH TENSION CORD 2
7
3
1
8 12
14
17
16
15 13
GS500H_L4_L5_P09_025
ELECTRICAL
GS500H L4 L5 P09
FIG.26
FIG.26 SPEEDOMETER - TACHOMETER
Q'TY
10 6 1 34110-01DA0 SPEEDOMETER (KILO) 1
2 34124-01DA0 KNOB 1
11 3 09139-02003 SCREW (M2X6) 1
9 8 4 34210-01DA0 TACHOMETER 1
7
5 34288-01D20 DAMPER 2
5
6 34193-01DC0 COVER 1
7 34189-01DA0 CUSHION 4
8 09160-05013 WASHER (5.2X16X1) 4
13
9 08313-11058 NUT 4
10 02112-3408A SCREW 3
11 34950-01DA0 BRACKET, METER 1
12 34170-01DB0 SOCKET & CORD, 1
SPEEDOMETER/TACHOMETER
13 34170-01DE0 SOCKET & CORD, PILOTS 1
15 16 4
5 14 09471-12165 BULB (12V, 1.7W, T10) 2 FOR ILLUMI
15 09471C12218J000 BULB (12V, 1.7W, T6.5) 4 FOR HIGH BEAM/OIL/NEUTRAL/TURN
2 1
3 16 09107-06003 BOLT (6X30) 2
17 18 14
17 09180-06159 SPACER (6.5X10X17) 2
20 19
18 34956-31001 CUSHION 2
14
19 09160-06136 WASHER (6.5X28X1.6) 2
20 08316-10063 NUT 2
21 34910-01D10 CABLE, SPEEDOMETER 1
22 34938-45100 GUIDE, CABLE NO. 1 1
12 21 23 01550-06163 BOLT 1
24 34938-01D01 GUIDE, CABLE NO. 2 1
25 25 34938-01D10 GUIDE, CABLE NO. 3 1
24
26 01550-06123 BOLT 1
26 27 02112-0516B SCREW 1
23
22
27
GS500H_L4_L5_P09_026
SPEEDOMETER-TACHOMETER
GS500H L4 L5 P09
FIG.27
FIG.27 HEADLAMP
Q'TY
13
1 35100-01D90-999 HEADLAMP ASSY 1
2 35111-0BE00 ･RIM 1
3 35121-0BE10 ･LAMP UNIT 1
4 35173-20A01 ･COVER, SOCKET 1
5 35181-0BE00 ･SCREW 2
6 08321-0105A ･WASHER 2
7 08310-0005B-000 ･NUT 2
8 35151-0BE00 ･SCREW, ADJUSTING 1
9 35152-0BE00 ･NUT 1
1
4 10 35154-0BE00 ･SPRING 1
3 11 35174-0BE00 ･SPRING 1
12 36118-0BE00 ･CORD ASSY 1
6 13 09471-12182 BULB (12V, 60/55W, H4) 1
7 14 09471-12063 BULB (12V, 4W) 1
2
15 09126-05003 SCREW (L: 12) 2
5
11
12
14
15 10
GS500H_L4_L5_P09_028
HEADLAMP
GS500H L4 L5 P09
FIG.28
FIG.28 TURNSIGNAL LAMP
Q'TY
7･8 1 35601-01D30 LAMP ASSY, FRONT TURNSIGNAL RH 1
2 35602-01D30 LAMP ASSY, FRONT TURNSIGNAL LH 1
11 3 35610-01D20 ･LAMP UNIT 2
4 03241-0412B ･SCREW 2
5 09471-12045 ･BULB (12V, 21W) 2
6 08316-1010B NUT 2
9 7 35603-01D20 LAMP ASSY, REAR RH 1
8 35604-01D20 LAMP ASSY, REAR LH 1
9 35610-01D20 ･LAMP UNIT 2
10 03241-0412B ･SCREW 2
11 09471-12045 ･BULB (12V, 21W) 2
12 08310-0010B-000 NUT 2
13
10 13 09160-10501 WASHER (10.5X30X2.30) 2
15 12 14 35695-17C00 SPACER 2
15 38610C01D10J000 RELAY ASSY, TURNSIGNAL 1
14
6
5
3
1･2
GS500H_L4_L5_P09_028
TURNSIGNAL LAMP
GS500H L4 L5 P09
FIG.29
FIG.29 REAR COMBINATION LAMP
Q'TY
1 35710-01D20 LAMP ASSY, REAR COMBINATION 1
7 1 2 35712-01D20 ･LENS 1
3 35713-01D20 ･GASKET, LENS 1
4 03511-04403 ･SCREW 2
5 09471-12083 ･BULB (12V, 21/5W) 2
6 33652-01D10 CUSHION (80X20X10) 1
7 33652-01D20 CUSHION, UPPER (40X40X38) 1
8 33652-06C00 CUSHION, LOWER (20X20X6) 2
9 09160-06077 WASHER (6.5X20X1.2) 2
10 09320-09009 CUSHION 2
11 09180-06262 SPACER (6.5X9X8.5) 2
12 02112-06207 SCREW 2
13 35927C01D20JENM BRACKET, LICENSE PLATE 1
5
14 09321-06026 CUSHION 1
15 02142-0616A-000 SCREW 2
16 09160-06077 WASHER 2
3 17 08310-00063 NUT 2
12 18 35970-09EF0 REFLEX REFLECTOR ASSY, REAR 1
2 9 19 08310-00053 NUT 1
10
11 20 35974-01D00 BRACKET, REAR REFLEX REFLECTOR 1
4 21 02142-06123 SCREW 2
22 08310-00063 NUT 2
13
8
6
16
22
20
21 17
15
14
19
18
GS500H_L4_L5_P09_029
REAR COMBINATION LAMP
GS500H L4 L5 P09
FIG.30
FIG.30 WIRING HARNESS
Q'TY
1 36610C0BEL0J000 HARNESS, WIRING 1
2 36611-02E01 ･DIODE 1
3 36611-01D00 PROTECTOR, WIRING HARNESS 1
4 36611-01D10 PROTECTOR, WIRING HARNESS 1
19
6 5-1 09404-06429 CLAMP (L: 65) 1
10
5-2 09404-06432 CLAMP (L: 80) 2
5-3 09404-06434 CLAMP (L: 95) 1
5-4 09404-08207 CLAMP (L: 97) 2
5
6-1 09407-14403 CLAMP 7
6-2 09407-18402 CLAMP 2
16 6-3 09407-19401 CLAMP (L: 190) 1
7 09403-06310 CLAMP 1
2 8 01550-06163 BOLT, WIRING HARNESS GUIDE 1
9 37000-01870 LOCK SET 1
11
20 10 37100-01D40 ･LOCK ASSY, STEERING 1
11 09139-06026 BOLT 2
12 37740-24A00 SWITCH ASSY, STOP LAMP 1
13 09443-06042 SPRING 1
14 37840-26X50 SWITCH ASSY, SIDE STAND 1
15 01550-06303 BOLT 2
7 16 38740-24X50 RELAY ASSY, SIDE STAND 1
1 17 38500-01D10 HORN ASSY 1
18 01550-06123 BOLT 2
19 37146-33E00 KEY, BLANK 1 OPT
20 37146-26D10 WIRE, AIR SOLENOID 1
18
4
3 12
17 15
13
14
GS500H_L4_L5_P09_030
WIRING HARNESS
GS500H L4 L5 P09
FIG.31
FIG.31 HANDLE SWITCH
Q'TY
1 37200-25DA1 SWITCH ASSY, HANDLE RH 1
2 02112-0550B ･SCREW 1
3 02112-0530B ･SCREW 1
4 02112-05103 SCREW, THROTTLE CABLE 1
5 37400-01D40 SWITCH ASSY, HANDLE LH 1
6 02112-0545B ･SCREW 1
8 7 09125-05066 ･SCREW (5X25) 1
8 37560-31F00 SWITCH ASSY, CLUTCH 1
9 9 09132-03017 SCREW, CLUTCH SWITCH (3X14) 2
GS500H_L4_L5_P09_031
HANDLE SWITCH
GS500H L4 L5 P09
FIG.32
FIG.32 FRAME
Q'TY
1 41100-01D80-ENM FRAME SET (BLACK) 1
2 01550-1035B BOLT 6
13 3 08319-3110B NUT 6
12 4 43585-01D90 CAP, BODY FRAME 1
5 41540-01D60 HOLDER, BATTERY 1
6 09116-06168 BOLT, LOWER 2
7 09116-06167 BOLT, UPPER 2
8 09180-06038 SPACER (6.2X9X7.5) 4
9 09320-08021 CUSHION 4
10 08313-20063 NUT 2
11 D8322-0106B WASHER 2
12 47410-01D11 HOLDER, ELECTRIC PARTS 1
13 01550-06163 BOLT 1
3 2
2
3
4
3
2 6
10 11
8
9
5 9
1
8
7
GS500H_L4_L5_P09_032
FRAME
GS500H L4 L5 P09
FIG.33
FIG.33 STAND
Q'TY
1 42100-01D90-ENM STAND, CENTER (BLACK) 1
2 01580-1060B BOLT 2
15
3 09180-10040 SPACER 2
12 4 09443-14059 SPRING, INNER 1
13
5 09443-22013 SPRING, OUTER 1
14 6 09321-10017 CUSHION 1
16
7 42310-01D10-019 STAND, PROP (BLACK) 1
8 09111-10027 BOLT 1
9 08319-2110B NUT 1
10 09443-15046 SPRING, INNER 1
11 09443-22017 SPRING, OUTER 1
6 12 43110-01D12 PEDAL, BRAKE 1
13 43121-0BE00 ARM, BRAKE ROD 1
14 43212-04A00 WASHER 1
15 01550-06253 BOLT 1
1 16 09443-13028 SPRING 1
4
11
10
GS500H_L4_L5_P09_033
STAND
GS500H L4 L5 P09
FIG.34
FIG.34 FOOTREST
Q'TY
1 43550-01D00 RUBBER ASSY, FRONT RH 1
21
2 43560-01D00 RUBBER ASSY, FRONT LH 1
20
3 43631-34A01 WASHER, RUBBER 2
4 09208-06008 PIN 2
19 5 08332-1104A E RING 2
6 43510-01D00-13L BRACKET, FRONT RH (BLACK) 1
14 7 43520-01D00-13L BRACKET, FRONT LH (BLACK) 1
12･13 18 8 09106-08094 BOLT, BRACKET 4
17 9 43586-01D10 GUARD, FRONT FOOTREST RH 1
10 43596-01D10 GUARD, FRONT FOOTREST LH 1
11 09139-06062 BOLT, GUARD 3
12 43600-12B00 FOOTREST ASSY, PILLION RH 1
9
13 43700-12B00 FOOTREST ASSY, PILLION LH 1
11 14 43631-34A01 WASHER, RUBBER 2
15 09208-06008 PIN 2
15 16 08332-1104A E RING 2
17 43610C12B00H00 RUBBERFOOTREST, PILLION RH 1 L5
16 18 09208-06005 PIN 2 L5
19 04111-2015A-000 COTTER PIN 2 L5
10 20 43612C03001HX01 RUBBER 1 L5
21 09160C19006HX01 WASHER, RUBBER 2 L5
7
4
11
5
1･2
8
GS500H_L4_L5_P09_034
FOOTREST
GS500H L4 L5 P09
FIG.35
FIG.35 FUEL TANK
Q'TY
1 44110E01D32-032 TANK ASSY, FUEL 1
2 68111-18G20 EMBLEM “S” 2 005257~
4 3 44201-33820 CAP SET, FUEL TANK 1
4 09106-05017 BOLT 4
5 44511-27E00 CUSHION, FRONT 1
3 6 02142-05103 SCREW 1
7 09169-05012 WASHER 1
8 44541-01D00 CUSHION, SIDE 2
1
9 44550-01D01 BRACKET, REAR 1
10 01551-0840B BOLT, BRACKET 2
11 09320-14017 CUSHION, REAR UPPER 2
12 09320-10038 CUSHION, REAR LOWER 2
13 09180-06271 SPACER 2
14 09116-06214 BOLT 2
15 44423-01D00 HOSE, DRAIN 1
2 11
6
7
9
8
12
5 13 10
15
16
GS500H_L4_L5_P09_035
FUEL TANK
GS500H L4 L5 P09
FIG.36
FIG.36 FUEL COCK
Q'TY
1 44300C01D40J000 COCK ASSY, FUEL 1
2 D7107-0612B BOLT 2
11 3 D8322-0106B WASHER 2
10 4 44443C01D30J000 HOSE, FUEL 1
5 09401-11415 CLIP 1
6 44442C01D30J000 HOSE, FUEL “RES” 1
7 44441C01D30J000 HOSE, FUEL “ON” 1
8 09401-13417 CLIP 3
13 9 09401-10409 CLIP 2
3
2 10 44300-01D10 FILTER UNIT, FUEL 1
12 11 44348-28070 ･O RING 1
8 1
8 12 09128-06086 BOLT, UNIT 2
13 09168-06026 GASKET 2
6
7
8
8
5･9
GS500H_L4_L5_P09_036
FUEL COCK
GS500H L4 L5 P09
FIG.37
FIG.37 FRAME COVER
Q'TY
1 47111-01DA0-NE2 COVER, FRAME RH 1
7 2 47211-0BE00-NE2 COVER, FRAME LH 1
3 09116-06010 BOLT 4
4 D8322-9106B WASHER 4
5 09180-06263 SPACER 4
6 09320-09016 CUSHION 4
7 47311-01DA0-NE2 COVER, CENTER 1
8 47321-01DA0-NE2 COVER, LOWER 1
1
9 03541-0410B SCREW 8
10 09320-08018-000 CUSHION 4
11 68131C01D60H000 EMBLEM SET “GS500”, FRAME COVER 1
3
4
5
6
10
2
11
GS500H_L4_L5_P09_037
FRAME COVER
GS500H L4 L5 P09
FIG.38
FIG.38 HEADLAMP HOUSING
Q'TY
1 51810-01D41 HOUSING, HEADLAMP 1
2 01550-08307 BOLT 2
7
3 08316-1008B NUT 2
9 4 51851-01D11 STAY, HEADLAMP HOUSING RH 1
4 8
5 51861-01D11 STAY, HEADLAMP HOUSING LH 1
10 6 01550-06127 BOLT 4
7 09118-06086 BOLT, STOPPER 1
8 09180-07004 SPACER 1
9 09320-10015 CUSHION 1
10 51815-06C00 PLATE 1
3 2
GS500H_L4_L5_P09_038
HEADLAMP HOUSING (WITHOUT COWLING)
GS500H L4 L5 P09
FIG.39
FIG.39 FRONT FENDER
Q'TY
1 53111-01D40-NE2 FENDER, FRONT 1
2 53145-30B00 CUSHION 2
3 53114-01D00 BRACE, FRONT FENDER 1
4 09139-05032 SCREW 4
5 09169-05010 WASHER 4
6 09159-05043 NUT 4
7 09139-06027 SCREW 4
8 58621-21204 GUIDE, CABLE 1
4 8
1 3
2
5
6
GS500H_L4_L5_P09_039
FRONT FENDER
GS500H L4 L5 P09
FIG.40
FIG.40 HANDLEBAR
Q'TY
1 56111-01DC0-ETN HANDLEBAR 1
2 56211-42F00-000 CLAMP, UPPER (SILVER) 2
15 3 56221-01D50-0FP CLAMP, LOWER (SILVER) 1
4 07130-08307 BOLT 4
5 56241-01D00 CUSHION, HOLDER 4
6 09250-06011 CAP 4
7 07130-1065B BOLT 2
24 8 09160-10094 WASHER 2
9 08319-3110A NUT 2
10 56200-01841 BALANCER SET, HANDLEBAR 2
11 02122-0685B ･SCREW 2
12 56272-44500 ･EXPANDER 2
1 5 13 08316-1008B ･NUT 2
4
14 09159-06024 ･NUT 2
2
15 56500-080A0 MIRROR ASSY, REAR VIEW 2
14 12 16 56500C01DA0J000 MIRROR, REAR VIEW RH 1
13 10
11 17 56600C01DA0J000 MIRROR, REAR VIEW LH 1
18 58200-01DA0 CABLE ASSY, CLUTCH 1
7
19 58300-01DA0 CABLE ASSY, THROTTLE NO. 1 1
18 20 58300-01DB0 CABLE ASSY, THROTTLE NO. 2 1
6
21 58410-01D70 CABLE, STARTER 1
22 94474C22D00J000 PROTECTOR, CABLE 1
3
23 72895-0BE00 PROTECTOR, CABLE NO. 2 3
8 24-1 56500C01DA0J000 MIRROR, RH 1 L6
6 9 24-2 56600C01DA0J000 MIRROR, LH 1 L6
17 20
16 19
21
GS500H_L4_L5_P09_040
HANDLEBAR
GS500H L4 L5 P09
FIG.41
FIG.41 HANDLE LEVER
Q'TY
1 57110-22D02 GRIP, THROTTLE 1
2 57420-26F00 LEVER, BRAKE 1
3 57431-0AE00 BOLT, PIVOT 1
4 08316-1006B-000 NUT 1
5 57460-14J01 SWITCH ASSY, STOP 1
6 57465-17C00 ･SCREW 1
2 7 57211-22D30-000 GRIP, LH 1
3 8 57500-01D30 LEVER ASSY, CLUTCH 1
9 57620-29B10 ･LEVER, CLUTCH 1
10 57531-14A00 ･BOLT 1
11 08319-2106B ･NUT 1
12 57441-45F00-000 ･ADJUSTER 1
13 57442-45F00-000 ･NUT 1
14 01547-0620B ･BOLT 1
4
15 57661-29B20 COVER, CLUTCH LEVER 1
5
6
10 14
12
13
11
15
GS500H_L4_L5_P09_041
HANDLE LEVER
GS500H L4 L5 P09
FIG.42
FIG.42 REAR FENDER
Q'TY
12 1 63111-01D31-291 BODY, REAR FENDER 1
2 09113-06001 BOLT 3
10 3 01550-06163 BOLT, SIDE 2
4 09169-06037 WASHER 2
6 5 63210-01DA0 BRACE, REAR FENDER RH 1
6 63220-01DA0 BRACE, REAR FENDER LH 1
7 01550-0812B BOLT, BRACE REAR 2
7 8 01550-0820B BOLT, BRACE FRONT 2
5 9 9 47425-01D00 PLATE, TOOL HOLDER 1
10 09800-21017 TOOL ASSY 1
8 19 11 09822-00005 ･CLAMP, WRENCH 1
12 09280-70004 BAND, TOOL 1
13 95720-01D00 HOLDER, HELMET 1
14 01550-06163 BOLT 1
15 63411-42A00 MUD GUARD, REAR UNIT 1
16 09169-06010 WASHER 2
1
17 02142-0616A-000 SCREW 2
18 63115-06C00 TAPE, FENDER 1
19 33652-31F00 CUSHION, TOOL HOLDER 2
2
18
4
3
14
13
15
16
17
GS500H_L4_L5_P09_042
REAR FENDER
GS500H L4 L5 P09
FIG.43
FIG.43 LABEL
Q'TY
1 68319-29F00 LABEL, WARNING (ENGLISH) 1
1 2 68623-14F00 LABEL, FUEL CAUTION 1
3 68332-01D70 LABEL, TIRE 1
2
UNLEADED
GS500H_L4_L5_P09_043
LABEL
GS500H L4 L5 P09
FIG.44
FIG.44 SEAT
Q'TY
1 45100-01D20-FH4 SEAT ASSY (BLACK) 1
2 45148-36C00 ･CUSHION, FRONT LOWER 2
18
3 45147-12FA0 ･CUSHION, CENTER & REAR 4
4 94982-29400 ･CUSHION, BATTERY STOPPER 1
1 5 45215-22A00 ･STRIKER, SEAT LOCK 1
6 45213-13601 ･CUSHION, BOSS 2
7 45126-41B00 ･CUSHION, STRIKER UPPER 2
8 45127C41B00J000 ･CUSHION, STRIKER LOWER 2
9 09689-06202 ･WASHER 2
10 08316-2006A ･NUT 2
11 45220-47H00 BRACKET, SEAT SUPPORT 1
3
12 02122-06303 SCREW 2
13 45280-38400 CABLE, SEAT LOCK 1
14 45288-14F00 GUIDE, SEAT LOCK CABLE 1
15 45289-11F00 PLATE, SEAT LOCK ASSY 1
7 16 95700-14810-000 LOCK SET, SEAT 1
17 46211C01D00JETN HANDLE, PILLION RIDER (BLACK) 1
6 5
18 01550-0825B BOLT 2
8 19 09407-18402 CLAMP, SEAT LOCK CABLE 1
9
3 10
4
2
12
11
15 13
14
16
19
GS500H_L4_L5_P09_044
SEAT
GS500H L4 L5 P09
FIG.45
FIG.45 FRONT DAMPER
Q'TY
1･2 1 51103-01DB1 DAMPER ASSY, FRONT FORK RH 1
22 2 51104-01DB1 DAMPER ASSY, FRONT FORK LH 1
3 51130-01DA0 ･TUBE, OUTER RH 1
23
14 4 51140-01DA0 ･TUBE, OUTER LH 1
5 51167-01D00 ･METAL, SLIDE 2
15 6 51158-49500 ･WASHER 2
7 51123-26F00 ･SEAL, OIL 2
21 8 51156-40301 ･RING, SNAP 2
13
9 51173-26F00 ･SEAL, DUST 2
24 10 51110-01D60 ･TUBE, INNER 2
11 51121-01D00 ･PISTON 2
20 9 12 51195-01D00 ･PIECE, OIL LOCK 2
13 51146-01D00 ･CYLINDER 2
8
14 51196-13A10 ･RING, PISTON 2
7 15 51177-01D00 ･SPRING, REBOUND 2
19 16 51147-16510 ･BOLT 2
6
17 51148-41310 ･GASKET 2
5
10 18 51166-01D80 ･BOLT, RH 1
12
19 51171-01D60 ･SPRING, MAIN 2
20 51172-01D00 ･WASHER, SPRING 2
21 51176-01DB0 ･SPACER 2
22 51351-24D00 ･CAP 2
3 23 51117-38260 ･O RING 2
24 51201-01DA0 ･PROTECTOR 2
11 17
16
18
GS500H_L4_L5_P09_045
FRONT DAMPER
GS500H L4 L5 P09
FIG.46
FIG.46 STEERING STEM
Q'TY
1 51410-01D80 STEM, STEERING 1
13 2 09265-30009 ･BEARING (30X55X17) 1
3 51530-01D01 BRACKET, HEADLAMP RH 1
4 51540-01D01 BRACKET, HEADLAMP LH 1
12 14
5 51553-34300 CUSHION, BRACKET 4
6 51352-01D00 BOLT, STEERING STEM 2
5
15 7 09265-25019 BEARING (25X47X15) 1
8 51643-49002 DUST SEAL 1
9 51631-28000 NUT 1
10
10 51310-0BE10 HEAD, STEERING STEM 1
11 07130-0830A BOLT, STEM HEAD 2
12 56240-01D00 CUSHION, STEM HEAD 4
12
13 56243-01D00 SPACER, STEM HEAD 2
3 11
14 51353-05C00 BOLT, UPPER 1
9
15 51356-22012 WASHER 1
5
5
5
6
GS500H_L4_L5_P09_046
STEERING STEM
GS500H L4 L5 P09
FIG.47
FIG.47 FRONT WHEEL
Q'TY
1 54111-34C01-291 WHEEL, FRONT (MT3.00X17)(BLACK) 1
2 09180-15011 SPACER (15.3X21.7X63) 1
3 08123-63027 BEARING 2
4 54711-01D00 AXLE, FRONT 1
15
5 54740-33410 SPACER, FRONT AXLE RH 1
11
7 8 13
6 54741-01D00 SPACER, FRONT AXLE RH 1
6 7 09159-12058 NUT 1
5
8 09160-12094 WASHER 1
9 54600-01D01 BOX ASSY, SPEEDOMETER GEAR 1
10 54871-38C00-019 COVER, FRONT HUB LH (BLACK) 1
11 59210-01DA0 DISC, FRONT BRAKE RH 1
12 12 09106-08148 BOLT (8X33) 5
13 55110-01DD0-PIR TIRE, FRONT (110/70-17M/C 54H) 1
14 43130-24A00 VALVE ASSY, WHEEL RIM (TR412) 1
3
15-1 55411-17G00 BALANCER, WHEEL (NO. 1) 0~3
2
3
14
10
9
GS500H_L4_L5_P09_047
FRONT WHEEL
GS500H L4 L5 P09
FIG.48
FIG.48 FRONT CALIPER
12 Q'TY
1 59100-33D81-999 CALIPER ASSY, FRONT RH 1
2 59300-33831 ･PISTON SET 1
3 59300-33841 ･･SEAL SET, PISTON 1
4 59115-33D00 ･SPRING 1
1 5 59112-44B00 ･BOOT 1
6 59313-36500 ･INSULATOR 1
7 59116-33D00 ･GUIDE 1
8 59121-18410 ･BLEEDER 1
5 9 59141-44B01 ･PIN 1
10 69142-45000 ･CLIP 1
11 59102-33890 PAD & SHIM SET 1
7 12 01550-1025B BOLT 2
8
3
4
6
3
11
2
10
9
GS500H_L4_L5_P09_048
FRONT CALIPER
GS500H L4 L5 P09
FIG.49
FIG.49 FRONT MASTER CYLINDER
Q'TY
1
1 59600-45C10 CYLINDER ASSY, FRONT MASTER 1
5
4 2 59600-04810 ･PISTON/CUP SET 1
3 59667-0AE00 ･DIAPHRAGM 1
8
4 59669-0AE01 ･CAP 1
10
5 69689-49300 ･SCREW 2
6 59671-44300 ･HOLDER 1
3
7 59675-19C00 ･BOLT 1
8 59675-19C10 ･BOLT, UPPER 1
7
9 59664-48B00 ･PROTECTOR 1
9 6 10 59668-41C00 ･PLATE 1
11 59480-01D70 HOSE, FRONT BRAKE 1
2
12 09360-10061 BOLT (10X1.00X22) 1
13 09360-10062 BOLT, LOWER (10X1.25X22) 1
14
14 09161-10009-000 WASHER 4
15 59268-01D01 CLAMP, HOSE 1
12
16 59268-45D00 CLAMP, HOSE 1
14
17 01550-0612A BOLT 2
15
17
17
16
11
14
13
14
GS500H_L4_L5_P09_049
FRONT MASTER CYLINDER
GS500H L4 L5 P09
FIG.50
FIG.50 REAR SWINGING ARM
Q'TY
1 61000-01D10-YCH SWINGING ARM ASSY, REAR (SILVER) 1
2 09263-22017 ･BEARING, PIVOT (22X29X30) 2
19
3 09263-17037 ･BEARING, ROD (17X24X25) 2
4 61282-01D00 SPACER, CENTER 1
16 5 61251-45001 SPACER, PIVOT BEARING 2
19 13 6 09160-14020 WASHER 2
18
7 61262-45002 DUST SEAL, PIVOT SHAFT 2
8 61211-30B00 SHAFT, SWINGING ARM PIVOT 1
9 09160-14009 WASHER 1
10 09159-14019 NUT 1
17 11 61222-48B00 CAP, SWINGING ARM PIVOT 2
15 12 61273-01D00 BUFFER, CHAIN TOUCH DEFENSE 1
14 13 61310-01D00 CASE, CHAIN 1
14 D2116-0612B SCREW 2
15 09169-06026 WASHER 2
16 64310-01D02 TORQUE LINK, REAR (BLACK) 1
17 09111-10052 BOLT, FRONT (10X41) 1
11
10 18 09100-10187 BOLT, REAR (10X34) 1
9 7
6 19 08319-3110A NUT 2
5
3
2
12
3
1 2 5
6
7 11
8
GS500H_L4_L5_P09_050
REAR SWINGING ARM
GS500H L4 L5 P09
FIG.51
FIG.51 CUSHION LEVER
Q'TY
15 1 62601-01821 LEVER SET, REAR CUSHION 1
2 09263-20064 ･BEARING, FRONT (20X27X26) 1
13
3 09263-17037 ･BEARING (17X24X25) 2
4 09263-17034 ･BEARING, REAR (17X24X26) 1
14 5 62684-01D00 SPACER, FRONT (12X20X30) 1
6 09103-12042 BOLT, FRONT (12X57) 1
12 7 08319-3112A NUT 1
8 09180-12125 SPACER, CENTER (12X17X89) 2
9 62684-40A10 SPACER, REAR (10X17X30) 1
10 62641-01D02 ROD, REAR CUSHION 2
11 09103-12041 BOLT, CENTER (12X118) 2
12 08319-3112A NUT 2
11 13 62100-01D21 ABSORBER ASSY, REAR SHOCK 1
14 09103-10213 BOLT (10X52) 2
10
8 15 08319-3110A NUT 2
15
14
12
3
4 10
9
7
3
8 11
2
5
6
GS500H_L4_L5_P09_051
CUSHION LEVER
GS500H L4 L5 P09
FIG.52
FIG.52 REAR WHEEL
Q'TY
22 1 64111-34C01-291 WHEEL, REAR (MT3.50X17) (BLACK) 1
21
2 69211-01DA0 DISC, REAR BRAKE (BLACK) 1
23
20 25 3 09106-08131 BOLT (8X30) 4
2
4 69721-43400 BRACKET, CALIPER 1
3
5 64740-19C00 SPACER, REAR AXLE RH 1
14 6 64611-01D00 DRUM, REAR SPROCKET 1
7 64651-27A01 ABSORBER, REAR HUB SHOCK 5
8 64711-01D30 AXLE, REAR 1
4
5 9 64733-01D00 RETAINER, DRUM 1
10 64751-19C00 SPACER, REAR AXLE LH 1
11 09160-17047 WASHER 1
1
12 08319-2116A NUT 1
13 09180-17067 SPACER, BEARING (17.5X25X88) 1
13 14 08143-63037 BEARING 2
14 15 09262-25073 BEARING (25X62X17) 1
8 16 09285-35001 OIL SEAL (35X62X8) 1
17 64511-01D04 SPROCKET, REAR (NT: 39) 1
18 09119-10059 BOLT (10X38) 5
19 08319-3110A NUT 5
20 61410-01D00 ADJUSTER, CHAIN 2
26 21 61421-01D00 PLATE, GUIDE 2
22 08319-3108A NUT 2
23 64712-19C01 WASHER, CHAIN ADJUSTER RH 1
18
27 24 64712-01D00 WASHER, CHAIN ADJUSTER LH 1
25 65110-01DD0-PIR TIRE, REAR (130/70-17M/C 62H) 1
26 43130-24A00 VALVE ASSY, WHEEL RIM (TR412) 1
19
9 27-2 55412-17G00 BALANCER, WHEEL (NO. 2) 0~3
22
7 21 27-3 55413-17G00 BALANCER, WHEEL (NO. 3) 0~3
10 20
15
17 16
24 11
12
GS500H_L4_L5_P09_052
REAR WHEEL
GS500H L4 L5 P09
FIG.53
FIG.53 REAR CALIPER
Q'TY
1 69100-01D20-999 CALIPER ASSY, REAR 1
2 69100-32840 ･PISTON SET 1
1 3 69101-05840 ･･SEAL SET, PISTON 1
4 59145-16700 ･BOLT 2
5 59143-16700 ･SPRING 2
10 6 69141-45000 ･PIN 2
8
9 7 69142-45000 ･CLIP 2
8 59151-16701 ･COVER 1
6 6 9 59121-0AE00 ･BLEEDER 1
10 55156-66310 ･CAP 1
7
3 5 11 69100-01830 ･PAD & SHIM SET 1
7
12 59371-20C00 ･･SHIM, INNER 1
5 13 59381-20C00 ･･SHIM, OUTER 1
14 01550-0830B BOLT 2
3
4
3
2
11
12
13 14
GS500H_L4_L5_P09_053
REAR CALIPER
GS500H L4 L5 P09
FIG.54
FIG.54 REAR MASTER CYLINDER
Q'TY
14 1 69600-01D00 GUIDE, REAR BRAKE HOSE 1
13 2 69600-04820 ･PISTON/CAP SET 1
3 69691-00A00 ･･BOOT 1
11 12
4 69692-19A00 ･YOKE 1
16
5 69670-01D00 ･ROD, PUSH 1
6 69693-05A00 ･NUT 2
7 69672-00A00 ･CONNECTOR 1
8 69686-34200 ･O RING 1
19
9 02112-7412A ･SCREW 1
18 10 09139-06057 SCREW (6X25) 2
15 20 11 69740-01D02 TANK ASSY, REAR RESERVOIR 1
12 59667-04700 ･DIAPHRAGM 1
21
13 59669-05D00 ･CAP 1
21 14 69689-04A00 ･SCREW 2
17 15 01550-0616B-000 BOLT 1
18
16 08316-1006B-000 NUT 1
7 8 10 17 69731-01D02 HOSE, RESERVOIR 1
18 09401-13417 CLAMP 2
19 69480-01D20 HOSE, REAR BRAKE 1
20 09360-10061 BOLT (10X1.00X22) 2
9
21 09161-10009-000 WASHER (10X15X1.5) 4
22 69243-01D20 GUIDE, BRAKE HOSE 1
22
23 09200-06068 PIN 1
24 08322-0106B WASHER 1
25 04111-2015A-000 PIN, COTTER 1
2
5 1
25
24 3
6
21
4
21
6 23
20
GS500H_L4_L5_P09_054
REAR MASTER CYLINDER
GS500H L4 L5 P09
PARTS NUMBER INDEX
PART NO. FIG.NO. - REF.NO. PART NO. FIG.NO. - REF.NO. PART NO. FIG.NO. - REF.NO. PART NO. FIG.NO. - REF.NO. PART NO. FIG.NO. - REF.NO. PART NO. FIG.NO. - REF.NO.
12228-44106 8-7 12892-45000-285 11-26-15 13573-19E00 13-3
12229-01D01-0A0 8-6-1 12892-45000-290 11-26-16 13602-04F00 13-56
10000 12229-01D01-0A0 9-10-1 12892-45000-295 11-26-17 13602-05A10 13-23 20000 30000
12229-01D01-0B0 8-6-2 12892-45000-300 11-26-18 13605-20C00 13-59
12229-01D01-0B0 9-10-2 12892-45000-305 11-26-19 13673-44B00 13-70
11100-01D60 3-1 12229-01D01-0C0 8-6-3 12892-45000-310 11-26-20 13682-31210 13-38 21111-44100 8-14 31100-20C01 21-1
11115-45740 3-9 12229-01D01-0C0 9-10-3 12911-01D00 11-19 13683-01DB0 13-49 21200-44102 18-1 31130-38300 21-8
11141-01D11 1-2 12229-01D01-0D0 8-6-4 12912-01D00 11-20 13683-01DC1 13-52 21411-44101 18-3 31132-27A01 21-6
11141-01D11 3-10 12229-01D01-0D0 9-10-4 12920-44110 11-21 13683-01DN0 13-50 21414-01D00 18-12 31135-65010 21-7
11143-06B00 1-3 12600-4483 10-3 12931-45001 11-22 13683-01DP0 13-51 21441-37400 18-7 31143-38300 21-11
11143-06B00 3-11 12611-01D00 10-1 12932-45010 11-23 13685-01DB0 13-66 21451-28C31 18-8 31153-43400 21-3
11171-01D02 2-1 12633-31000 10-6 12933-45001 11-24 13685-01DC0 13-65 21462-14301 18-9 31156-38300 21-13
11173-01D00 1-4 12649-45000 10-8 13101-01D40 3-18 13685-04F10 13-46 23110-44111 18-19 31170-43400 21-4
11173-01D00 2-2 12650-01D01 9-1 13201-01DS0 13-1 13685-33EQ0 13-71 23111-24A01 18-20 31171-38300 21-10
11176-33201 2-6 12666-44001 9-3 13202-01DS0 13-2 13700-01D61 14-1 23117-44102 18-22 31172-38300 21-9
11177-15510-H17 1-5 12710-01831 11-1 13246-43010 13-14 13715-04F00 13-77 23121-44100 18-13 31264-44110 21-5
11177-15510-H17 2-8 12720-01841 11-9 13247-02340 13-31 13780-01D00 14-2 23200-01D00 18-24 31281-88C00 21-12
11186-15501 2-7 12740-45042 11-5 13250-04F00 13-24 13870-21458 14-8 24121-01D01 19-1 31310-27A01-H17 21-2
11210-01D20-0F0 4-1 12747-44001 11-8 13254-01010 13-25 13881-01D60 14-4 24131-01D00 19-15 31401-01D10 22-1
11241-01D00 1-6 12747-44001 11-16 13258-04F00 13-29 14181-01D00 1-11 24221-44001 19-2 31402-01D01 22-2
11241-01D00 4-5 12748-44000 11-6 13267-13F00 13-42 14181-01D00 17-1 24231-20F10 19-3 31497-45000 22-5
11301-44891 5-1 12748-44000 11-14 13267-44B00 13-69 14301-01DF0-E02 17-4 24251-20F02 19-4 31498-45000 22-7
11341-01D10 6-1 12750-45041 11-13 13268-48700 13-19 16321-01D10 18-16 24252-19F00 19-5 31800-01D00 25-1
11351-01D10 6-14 12760-45040 12-1 13268-96111 13-67 16331-01D10 7-18 24260-01D01 19-6 31841-01D00 25-2
11361-01D10 6-19 12771-45052 12-2 13271-33C00 13-43 16400-44100 7-15 24310-44001 19-16 31861-48B10 25-8
11381-01D10 6-11 12782-49200 12-3 13271-44B00 13-68 16440-11D00 7-6 24321-20F01 19-18 31892-07D00 25-3
11382-01D00 6-26 12791-45040 12-5 13274-84000 13-40 16460-01D00 16-8 24322-19F00 19-19 32800C01D00J000 25-10
11387-01D10 6-24 12810-01D00 12-8 13278-47090 13-36 16470-01D00 16-9 24331-44003 19-21 32900-01DB0 23-1
11400-01864 1-1 12814-44101 12-9 13279-01DN0 13-20 16480-01D00-E0N 16-14 24341-44003 19-25 33110-01D00 23-2
11482-44110 1-7 12830-01D12 12-10 13291-29900 13-18 16490-01D00-E0N 16-17 24351-44001 19-29 33120-01D20 23-3
11482-44110 6-2 12837-24A10 1-10 13295-29900 13-17 16492-01D00-E0N 16-16 24361-44010 19-30 33410-01D00 25-12
11483-44110 1-8 12837-24A10 12-13 13341-01DN0 13-13 16510-45040 7-7 24741-44102 19-13 33510-22010 25-15
11483-44110 6-15 12838-38200-H17 12-11 13370-04F00 13-21 16512-45D00 7-10 25211-44001 20-1 33541-47D00 25-16
11489-44110 1-9 12839-38200 12-12 13382-19E00 13-9 16518-45000 1-12 25221-44001 20-2 33542-38B00 25-17
11489-44110 7-2 12891-15501 11-17 13383-01DS0 13-12 16518-45000 7-8 25231-44000 20-3 33610-04A20 24-1
11511-44100 7-1 12891-15501 11-18 13385-07F00 13-15 16520-01D01 7-13 25311-01D00 20-7 33624-01D00 24-7
11521-44100 5-29 12892-45000-215 11-26-1 13387-13F00 13-11 16600-01D01 16-1 25322-44000 20-11 33624-01D10 25-9
11610-45410 5-28 12892-45000-220 11-26-2 13394-17E60 13-10 16621-0BE00-E0N 16-2 25341-33300 20-13 33624-0BE00 24-8
11611-01D10 5-27 12892-45000-225 11-26-3 13411-05300 13-34 16628C27A00J000 16-3 25350-44000 20-17 33652-31F00 42-19
11970-44110 6-7 12892-45000-230 11-26-4 13413-01DE0 13-55 18115-70G10 13-48 25351-30010 20-19 33652-01D10 29-6
12100-01D00-050 8-13 12892-45000-235 11-26-5 13417-26D00 13-35 18420-01D01 15-1 25354-30000 20-20 33652-01D20 29-7
12111-01D01-0F0 8-9 12892-45000-240 11-26-6 13418-44080 13-6 18430-01D01 15-2 25411-18900 20-4 33652-01D30 24-3
12140-01D20 8-10 12892-45000-245 11-26-7 13418-44080 13-37 18441-12D10 15-3 25510-44100 20-23 33652-06C00 29-8
12151-45501 8-11 12892-45000-250 11-26-8 13481-13F00 13-8 18445-01D20 15-4 25600-01D02 20-30 33652-31F00 24-2
12160-44101 8-1 12892-45000-255 11-26-9 13501-29FA0 13-5 18446-01D20 15-5 25652-20C00 20-31 33680-16A10 24-4
12164-01D01-0A0 8-3-1 12892-45000-260 11-26-10 13502-01DB0 13-32 18450-10F03 15-6 25671-01011 20-28 33810-01DA0 25-7
12164-01D01-0B0 8-3-2 12892-45000-265 11-26-11 13502-01DC0 13-33 18610-01D20-E0Z 15-7 27511-01D01 19-36 33860-01D10 24-5
12164-01D01-0C0 8-3-3 12892-45000-270 11-26-12 13507-17C01 13-4 18711-01D20 15-8 27531-01D10 19-37 33870-01D00-000 24-6
12164-01D01-0D0 8-3-4 12892-45000-275 11-26-13 13550-13D60 13-58 18780-32E00 13-72 27600-01C10-110 19-39 34110-01DA0 26-1
12220-01D02 8-4 12892-45000-280 11-26-14 13557-33E00 13-57 34124-01DA0 26-2
GS500H_L4_L5_P09 - 1 -
34170-01DB0 26-12 37840-26X50 30-14 45215-22A00 44-5 51540-01D01 46-4 58410-01D70 40-21 62100-01D21 51-13
34170-01DE0 26-13 38500-01D10 30-17 45220-47H00 44-11 51553-34300 46-5 58621-21204 39-8 62601-01821 51-1
34189-01DA0 26-7 38610C01D10J000 28-15 45280-38400 44-13 51631-28000 46-9 59100-33D81-999 48-1 62641-01D02 51-10
34193-01DC0 26-6 38740-24X50 30-16 45288-14F00 44-14 51643-49002 46-8 59102-33890 48-11 62684-01D00 51-5
34210-01DA0 26-4 45289-11F00 44-15 51810-01D41 38-1 59112-44B00 48-5 62684-40A10 51-9
34288-01D20 26-5 46211C01D00JETN 44-17 51815-06C00 38-10 59115-33D00 48-4 63111-01D31-291 42-1
34910-01D10 26-21 47111-01DA0-NE2 37-1 51861-01D11 38-4 59116-33D00 48-7 63115-06C00 42-18
34938-01D01 26-24 40000 47211-0BE00-NE2 37-2 51851-01D11 38-5 59121-17410 48-8 63210-01DA0 42-5
34938-01D10 26-25 47311-01DA0-NE2 37-7 53111-01D40-NE2 39-1 59121-18410 53-9 63220-01DA0 42-6
34938-45100 26-22 47321-01DA0-NE2 37-8 53114-01D00 39-3 55156-66310 53-10 63411-42A00 42-15
34950-01DA0 26-11 41100-01D80-ENM 32-1 47410-01D11 32-12 53145-30B00 39-2 59141-44B01 48-9 64111-34C01-291 52-
34956-31001 26-18 41540-01D60 32-5 47425-01D00 42-9 54111-34C01-291 47-1 59143-16700 53-5 64310-01D02 50-16
35100-01D90-999 27-1 42100-01D90-ENM 33-1 54600-01D01 47-9 59151-16701 53-8 64511-01D04 52-17
35111-0BE00 27-2 42310-01D10-019 33-7 54711-01D00 47-4 59210-01DA0 47-11 64611-01D00 52-6
35121-0BE10 27-3 43110-01D12 33-12 54740-33410 47-5 59268-01D01 49-15 64651-27A01 52-7
35151-0BE00 27-8 43121-0BE00 33-13 54741-01D00 47-6 59268-45D00 49-16 64711-01D30 52-8
35152-0BE00 27-9 43130-24A00 52-26 54871-38C00-019 47-10 59300-33831 48-2 64712-01D00 52-24
35154-0BE00 27-10 43130-24A00 47-14 50000 55110-01DD0-PIR 47-13 59300-33841 48-3 64712-19C01 52-23
35173-20A01 27-4 43212-04A00 33-14 55411-17G00 47-15-1 59313-36500 48-6 64733-01D00 52-9
35174-0BE00 27-11 43510-01D00-13L 34-6 55411-17G00 52-27-1 59145-16700 53-4 64740-19C00 52-5
35181-0BE00 27-5 43520-01D00-13L 34-7 51103-01DB1 45-1 55412-17G00 47-15-2 59371-20C00 53-12 64751-19C00 52-10
35601-01D30 28-1 43550-01D00 34-1 51104-01DB1 45-2 55412-17G00 52-27-2 59381-20C00 53-13 65110-01DD0-PIR 52-25
35602-01D30 28-2 43560-01D00 34-2 51110-01D60 45-10 55413-17G00 47-15-3 59480-01D70 49-11 68111-18G20 35-2
35603-01D20 28-7 43585-01D90 32-4 51117-38260 45-23 55413-17G00 52-27-3 59600-04810 49-2 68131C01D60H000 37-11
35604-01D20 28-8 43586-01D10 34-9 51121-01D00 45-11 56111-01DC0-ETN 40-1 59600-45C10 49-1 68233-01D10 6-13
35610-01D20 28-3 43596-01D10 34-10 51130-01DA0 45-3 56200-01841 40-10 59664-48B00 49-9 68233-01D10 6-18
35610-01D20 28-9 43600-12B00 34-12 51140-01DA0 45-4 56211-42F00-000 40-2 59667-49460 49-3 68319-29F00 43-1
35695-17C00 28-14 43610C12B00H00 34-17 51146-01D00 45-13 56221-01D50-0FP 40-3 59667-04700 54-12 68332-01D70 43-3
35710-01D20 29-1 43612C03001HX01 34-20 51147-16510 45-16 56240-01D00 46-12 59668-41C00 49-10 68623-14F00 43-2
35712-01D20 29-2 43631-34A01 34-3 51148-41310 45-17 56241-01D00 40-5 59669-41C00 49-4 69100-01830 53-11
35713-01D20 29-3 43631-34A01 34-14 51153-26F00 45-7 56243-01D00 46-13 59669-05D00 54-13 69100-01DA0 53-1
35927C01D20 JENM 29-13 43700-12B00 34-13 51156-40301 45-8 56272-44500 40-12 59671-44300 49-6 69100-32840 53-2
35970-09EF0 29-18 44110E01D32-032 35-1 51158-49500 45-6 56500-080A0 40-15 59675-19C10 49-8 69101-05840 53-3
35974-01D00 29-20 44201-33820 35-3 51166-01D80 45-18 56500C01DA0J000 40-16 59675-19C00 49-7 69141-45000 53-6
36118-0BE00 27-12 44300-01D10 36-10 51167-01D00 45-5 56600C01DA0J000 40-17 69142-45000 48-10
36610C0BEL0J000 30-1 44300C01D40J000 36-1 51171-01D60 45-19 57110-22D02 41-1 69142-45000 53-7
36611-01D00 30-3 44348-28070 36-11 51172-01D00 45-20 57211-22D30-000 41-7 69211-01DA0 52-2
36611-01D10 30-4 44423-01D00 35-15 51173-26F00 45-9 57420-26F00 41-2 60000 69243-01D20 54-22
36611-02E01 30-2 44441C01D30J000 36-7 51176-01DB0 45-21 57431-0AE00 41-3 69480-01D20 54-19
37146-26D10 30-20 44442C01D30J000 36-6 51177-01D00 45-15 57441-45F00-000 41-12 69600-01D00 54-1
37000-01870 30-9 44443C01D30J000 36-5 51195-01D00 45-12 57442-45F00-000 41-13 61000-01D10-YCH 50-1 69600-04820 54-2
37100-01D40 30-10 44511-27E00 35-5 51196-13A10 45-14 57460-14J01 41-5 61211-30B00 50-8 69693-05A00 54-5
37146-33E00 30-19 44541-01D00 35-8 51201-01DA0 45-24 57465-17C00 41-6 61222-48B00 50-11 69672-00A00 54-7
37200-25DA1 31-1 44550-01D01 35-9 51310-0BE10 46-10 57500-01D30 41-8 61251-45001 50-5 69686-34200 54-8
37400-01D40 31-5 45100-01D20-FH4 44-1 51351-24D00 45-22 57531-14A00 41-10 61262-45002 50-7 69689-04A00 54-14
37560-31F00 31-8 45126-41B00 44-7 51352-01D00 46-6 57620-29B10 41-9 61273-01D00 50-12 69689-49300 49-5
37720-01D00 20-33 45127C41B00J000 44-8 51353-05C00 46-14 57661-29B20 41-15 61282-01D00 50-4 69600-04820 54-3
37740-24A00 30-12 45147-12FA0 44-3 51356-01DD0 46-15 58200-01DA0 40-18 61310-01D00 50-13 69692-19A00 54-4
37820-33D10 6-28 45148-36C00 44-2 51410-01D80 46-1 58300-01DA0 40-19 61410-01D00 52-20 69693-05A00 54-6
37822-33D00 6-29 45213-13601 44-6 51530-01D01 46-3 58300-01DB0 40-20 61421-01D00 52-21 69721-43400 52-4
GS500H_L4_L5_P09 - 2 -
69731-01D02 54-17 02112-05083 22-6 08310-0005B-000 27-7 09103-06240 20-15 09139-06057 54-10
69740-01D02 54-11 02112-0510A 23-5 08310-00067 18-26 09103-08134 5-6 09139-06062 34-11
00000 02112-0510B 12-4 08313-11058 26-9 09103-08182 5-5 09140-20001 18-4
02112-05103 31-4 08313-2006A 7-12 09103-08230 5-7 09140-24007 8-15
02112-05127 13-39 08313-20063 32-10 09103-08392 17-5 09159-05043 39-6
01421-0616B 15-13 02112-0516B 26-27 08316-1006B-000 41-4 09103-0870A 5-4 09159-06024 40-14
01421-0620A 7-11 02112-0530B 31-3 54-16 09103-10127 5-24 09159-08033 8-2
70000 01550-06123 26-26 02112-0545B 31-6 08316-1008B 17-9 09103-10137 5-22 09159-10026 3-15
01550-06163 26-23 02112-0550B 31-2 08316-1008B 38-3 09103-10154 5-23 09159-10069 3-14
32-13 02112-02207 29-12 08316-1008B 40-13 09103-10213 51-14 09159-10115 5-26
72895-0BE00 40-23 01500-06403 25-13 02112-0610B 22-8 08316-1010B 28-6 09103-10278 5-25 09159-12058 47-7
01500-0620B-000 20-32 02112-0616B 20-12 08361-3506A 25-5 09103-12004 22-4 09159-14019 50-10
01500-0612B 18-23 02112-7412A 54-9 08316-10063 26-20 09103-12041 51-11 09160-05013 26-8
01500-1220B 9-9 02112-1616B 3-20 08316-2006A 44-10 09103-12042 51-6 09160-06077 29-16
01547-0508A 6-27 02112-3408A 26-10 08319-2106B 41-11 09106-05017 35-4 09160-06077 29-9
01547-0620B 41-14 02112-3530B 22-3 08319-2110B 33-9 09106-06075 3-7 09160-06136 26-19
01550-06127 38-6 02112-7520A 20-35 08319-2116A 52-12 09106-07010 2-3 09160-08136 17-6
90000 01550-0612B 3-5 02122-05127 6-25 08319-3108A 52-22 09106-07021 2-4 09160-10501 28-13
01550-0612B 12-6 02122-0685B 40-11 08319-3110A 40-9 09106-08094 34-8 09160-12039 9-8
01550-0625B 2-9 02122-06303 44-12 08319-3110A 50-19 09106-08095 10-7 09160-12094 47-8
94474C22D00J000 40-22 01550-0630A 7-3 02142-06123 29-21 08319-3110A 51-15 09106-08131 52-3 09160-14009 50-9
94982-29400 44-4 01550-0630B 3-12 02142-05087 14-3 08319-3110A 52-19 09106-08148 47-12 09160-14020 50-6
95569-01DN0 13-47 01550-0645A 5-16 02162-05103 35-6 08319-3110B 32-3 09107-06003 26-16 09160-15045 18-15
95700-14810-000 44-16 01550-0650A 5-15 02162-0620B 25-11 08319-3112A 51-7 09108-10041 4-3 09160-17047 52-11
95720-01D00 42-13 01550-06253 33-15 03141-0616B 18-27 08319-3112A 51-12 09108-10112 4-2 09160-20015 18-6
01550-06303 30-18 02142-0612B-000 29-15 08321-0105A 27-6 09111-06027 11-7 09160-22074 11-2-2
01550-06163 30-8 42-18 08322-0106B 54-24 09111-06027 11-15 09160-22074 11-10-2
D 42-3
42-14
03241-0412B
03241-0412B
28-4
28-10
08331-31106
08331-3125A
7-21
19-38
09111-06054
09111-10027
20-14
33-8
09160-22075
09160-22075
11-2-3
11-10-3
01550-06303 30-15 03511-04403 29-4 08331-31383 18-18 09111-10052 50-17 09160-22076 11-2-4
D1507-0620B 16-4 01550-0665A 5-14 03541-0410B 37-9 08332-1104A 20-25 09113-06001 42-2 09160-22076 11-10-4
D1557-0612B 30-18 01550-0670A 5-13 04111-2015A-000 54-25 34-5 09116-06010 37-3 09160-24026 9-4
D1557-0612B 49-17 01550-0690A 5-12 34-19 34-16 09116-06167 32-7 09160C19006HX01 34-21
D1557-0620B 13-78 01550-0616B-000 54-15 04211-09129 6-20 08341-31059 8-17 09116-06168 32-6 09161-10009-000 49-14
D2116-0620B 29-12 01550-0812B 42-7 04211-11169 3-13 08361-3506A 21-16 09116-06214 35-14 09161-10009-000 54-21
D7107-0612B 36-2 01550-0820B 42-8 04211-11169 4-4 09100-06145 18-11 09118-06086 38-7 09164-22012 11-3
D7107-0616B 16-13 01550-0825B 44-18 04211-13189 6-3 09100-10187 50-18 09119-10059 52-18 09164-22012 11-11
D7107-0616B 40-22 01550-08307 38-2 04211-13189 6-16 09103-05016 6-12 09125-05066 31-7 09164-25001 8-16
07120-0840A 17-2 01550-0830B 53-14 04221-07129 19-12 09103-06026 3-3 09125-06035 7-17 09167-20009 18-5
D83 1006B 41-4 01550-0845A 5-9 07130-08307 40-4 09103-06033 5-10 09125-06110 5-30 09167-25012 19-22
D8320-1006B 15-16 01550-0865A 5-8 07130-0625B 12-14 09103-06064 23-4 09125-06115 20-5 09167-25012 19-26
D8320-1006B 54-16 01550-1025B 48-12 07130-0830A 46-11 09103-06067 5-11 09126-05003 27-15 09167-25013 19-23
D8321-5106A 25-6 01550-1035B 32-2 07130-1065B 40-7 09103-06212 6-6 09126-06014 19-14 09168-06023 1-13
D8321-5106B 14-12 01551-0840B 35-10 08123-63027 47-3 09103-06212 21-15 09128-06086 36-12 09168-06023 3-6
32-11 01570-0612A 7-14 08143-63037 52-14 09103-06214 6-5 09132-03017 31-9 09168-06023 12-7
D8322-0106B 54-24 49-17 08211-06141 20-6 09103-06214 6-17 09134-06010 18-25 09168-06026 36-13
D8322-0108B 17-3 01580-1060B 33-2 08310-00053 29-19 09103-06215 6-23 09139-02003 26-3 09168-08016 1-14
D8322-9106B 37-4 01580-06163-000 14-11 08310-00063 29-17 09103-06216 6-4 09139-05032 39-4 09168-08016 5-17
02112-0408A 13-22 29-22 09103-06238 6-22 09139-06026 30-11 09168-10031 1-15
02112-04107 13-30 08310-0010B-000 28-12 09103-06239 6-21 09139-06027 39-7 09168-10031 3-16
GS500H_L4_L5_P09 - 3 -
09168-14002 6-10 09261-04001 20-8 09321-10017 33-6 09407-18402 44-19
09168-14002 7-5 09261-04009 7-20 09352-11153-600 14-6 09407-19401 30-6-3
09168-14002 20-22 09261-06002 18-17 09355-35755-600 13-44 09408-00200 13-54
09168-14015 16-10 09261-15001 10-4 09355-35755-600 13-45 09420-04008 9-2
09169-05010 39-5 09262-25073 52-15 09355-35755-600 13-60 09440-04010 20-37
09169-05012 35-7 09262-25105 19-9 09355-35755-600 13-61 09440-04015 10-5
09169-06010 42-16 09262-25105 19-34 09355-35755-600 13-62 09440-06020 20-21
09169-06026 50-15 09263-15003 18-14 09355-35755-600 13-64 09440-15007 9-5
09169-06037 42-4 09263-17034 51-4 09355-35755-600 13-73 09440-20019 18-10
09169-25001 19-27 09263-17037 50-3 09355-50105-600 13-74 09440-32004 7-9
09180-06038 32-8 09263-17037 51-3 09355-50105-600 13-75 09443-06042 30-13
09180-06159 26-17 09263-20025 19-11 09359-40701-600 15-9 09443-08001 18-28
09180-06198 25-14 09263-20025 19-33 09360-10061 49-12 09443-09007 20-18
09180-06262 29-11 09263-20064 51-2 09360-10061 54-20 09443-13028 33-16
09180-06263 37-5 09263-22017 50-2 09360-10062 49-13 09443-14059 33-4
09180-06271 35-13 09263-40001 20-16 09360-14012 16-12 09443-15046 33-10
09180-06310 16-7 09265-25019 46-7 09367-04007 13-63 09443-22013 33-5
09180-07004 38-8 09265-30009 46-2 09367-06002 13-76 09443-22017 33-11
09180-08152 17-7 09280-03003 1-16 09380-25010 19-8 09444-26013-000 20-26
09180-10040 33-3 09280-03003 5-21 09380-25010 19-20 09448-13008 20-24
09180-12068 20-27 09280-05004 13-7 09380-25010 19-24 09471-12045 28-5
09180-12125 51-8 09280-12005 16-11 09380-25010 19-28 09471-12045 28-11
09180-15011 47-2 09280-13004-000 1-17 09381-10003 3-2 09471-12063 27-14
09180-17067 52-13 09280-13004-000 7-16 09381-18002 8-12 09471-12083 29-5
09180-24009 9-7 09280-15006 1-18 09390-62012 19-10 09471-12165 26-14
09181-10158 7-19 09280-15006 2-5 09390-62012 19-31 09471-12182 27-13
09181-20251 19-17 09280-24003-000 21-14 09401-06101 13-41 09471C12218J000 26-15
09181-22132 11-4 09280-26006 1-19 09401-10409 36-9 09481-20102 25-4
09181-22132 11-12 09280-26006 6-8 09401-11415 36-5 09482-00334 3-17-1
09181-22167 11-2-1 09280-26007 20-34 09401-13409 14-9 09482-00335 3-17-2
09181-22167 11-10-1 09280-40010 1-20 09401-13409 15-10 09491-26016 13-16
09181-25167 19-7 09280-40010 3-19 09401-13417 36-8 09491-60010 13-27
09181-25223 18-2 09280-70004 42-12 09401-13417 54-18 09492-17016 13-26
09181-26001 20-10 09282-32002 19-35 09401-14301 14-7 09493-22010 5-18
09200-06068 54-23 09283-22015 8-8 09401-15101 15-11 09493-24008 5-20
09201-08001 9-6 09283-32015 19-32 09401-16401 13-53 09493-32002 5-19
09202-03016 8-5 09285-06011 18-21 09402-54208 3-21 09493-34003 13-28
09206-08001 3-4 09285-12006 20-29 09402-64203 14-5 09689-06202 44-9
09206-11007 5-3 09285-35001 52-16 09403-06310 30-7 09800-21017 42-10
09206-13003 10-2 09289-07002 11-25 09404-06429 15-12 09822-00005 42-11
09206-13004 5-2 09320-08018-000 37-10 09404-06429 22-9
09208-06005 34-18 09320-08021 32-9 09404-06429 23-6
09208-06008 34-4 09320-09009 29-10 09404-06429 30-5-1
09208-06008 34-15 09320-09016 37-6 09404-06432 14-10
09209-04013 20-9 09320-10038 35-12 09404-06432 30-5-2
09209-05011-000 20-36 09320-10501 16-7 09404-06433 14-13
09247-14026 6-9 09320-12048 17-8 09404-06434 30-5-3
09247-14026 7-4 09320-14017 35-11 09404-08207 30-5-4
09248-10010 3-8 09320-10015 38-9 09407-14403 30-6-1
09250-06011 40-6 09321-06026 29-14 09407-18402 30-6-2
GS500H_L4_L5_P09 - 4 -
SUZUKI GS500H L4-L5 PARTS CATALOGUE
1 ST EDITION
PUBLICADO EN MAYO, 2014
SUZUKI MOTOR CORPORATION All rights reserved

No part of this document may be reproduced or transmitted in any form or by any means, electronic or
mechanical, for any purpose, without the express written permission of Suzuki Motor Corporation.
SUZUKI MOTOR CORPORATION

Technical Readiness Group, Quality Administration Department
300 Takatsuka, Minami, Hamamatsu, Japan
SUZUKI MOTOR de COLOMBIA S.A
Departamento de Repuestos, Diseño y Desarrollo de Catalogos de Partes.
Km 15 Via Pereira-Cartago (PEREIRA, RISARALDA - COLOMBIA) Tel: 3139626 -3139627
Reprint Prohibited
SUZUKI MOTOR DE COLOMBIA S.A
EDITADO EN COLOMBIA S

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PARTS CATALOGUE

2014-05 1SH EDITION

INSTRUCCIONES SOBRE EL USO DEL CATALOGO

2. ABREVIATURAS 5-1.Hay ciertas diferencias entre las piezas de producción en serie y

12345 C 56781 H 000

Las letras C y H indican que la fabricación de las

3. PIEZAS INTERNAS DEL CONJUNTO

23 millimeters equal 0.906 inch.

Contents are subject to change without notice or obligation.

GS500H_L4_L5_P09_001 GS500H_L4_L5_P09_002 GS500H_L4_L5_P09_003 GS500H_L4_L5_P09_004

GS500H_L4_L5_P09_005 GS500H_L4_L5_P09_006 GS500H_L4_L5_P09_007 GS500H_L4_L5_P09_008

GS500H_L4_L5_P09_009 GS500H_L4_L5_P09_010 GS500H_L4_L5_P09_011 GS500H_L4_L5_P09_012

GS500H_L4_L5_P09_013 GS500H_L4_L5_P09_014 GS500H_L4_L5_P09_015 GS500H_L4_L5_P09_016

GS500H_L4_L5_P09_017 GS500H_L4_L5_P09_018 GS500H_L4_L5_P09_019 GS500H_L4_L5_P09_020

GS500H_L4_L5_P09_021 GS500H_L4_L5_P09_022 GS500H_L4_L5_P09_023 GS500H_L4_L5_P09_024

GS500H_L4_L5_P09_025 GS500H_L4_L5_P09_026 GS500H_L4_L5_P09_027 GS500H_L4_L5_P09_028

GS500H_L4_L5_P09_029 GS500H_L4_L5_P09_030 GS500H_L4_L5_P09_031 GS500H_L4_L5_P09_032

GS500H_L4_L5_P09_033 GS500H_L4_L5_P09_034 GS500H_L4_L5_P09_035 GS500H_L4_L5_P09_036

GS500H_L4_L5_P09_037 GS500H_L4_L5_P09_038 GS500H_L4_L5_P09_039 GS500H_L4_L5_P09_040

GS500H_L4_L5_P09_041 GS500H_L4_L5_P09_042 GS500H_L4_L5_P09_043 GS500H_L4_L5_P09_044

GS500H_L4_L5_P09_045 GS500H_L4_L5_P09_046 GS500H_L4_L5_P09_047 GS500H_L4_L5_P09_048

GS500H_L4_L5_P09_049 GS500H_L4_L5_P09_050 GS500H_L4_L5_P09_051 GS500H_L4_L5_P09_052

FIG.53 REAR CLIPER FIG.54 REAR MASTER CYLINDER

5 1 16600-01D01 COOLER ASSY, OIL 1

SUZUKI MOTOR CORPORATION All rights reserved

SUZUKI MOTOR CORPORATION

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