98 02542 Installation Carrier

Carrier Carrier Transicold Division THIS DOCUMENT AND THE INFORMATION CO NTAINED THEREIN IS
SUBMISSION OF THESE DRAWINGS OR DOCU MENTS

Carrier Corporation PROPRIETARY TO CARRIER CORPORATION A ND SHALL NOT BE USED
A United Technologies DOES NOT CONSTITUTE PART PERFORMANCE OR
P.O. Box 4805 OR DISCLOSED TO OTHERS, IN WHOLE OR IN PART, WITHOUT THE
Company Syracuse, New York 13221 ACCEPTANCE OF CONTRACT
WRITTEN AUTHORIZATION OF CARRIER COR PORATION.
MULTI-TEMP INSTALLATION PROCEDURE PART NO. DESCRIPTION
7.4 IF THE PRESSURE EXCEEDS 10psig, CONNECT LOW SIDE TO REFRIGERANT RECLAIM DEVICE AND RECLAIM UNTIL LOW-SIDE 98-02542-00 2 COMP. SYS. 1,2,3 & 4
IMPORTANT: INSTALLATION OF REMOTE EVAPORATORS MUST BE DONE, IN PART, BY A PRESSURE IS BELOW 10psig.
TECHNICIAN IN POSSESSION OF A CURRENT EPA SECTION 608 CERTIFICATION IN 98-02542-01 3 COMP. SYS. 5,6 &7
7.5 ONCE THE PRESSURE IS SAFE, REMOVE THE KING VALVE CAP AND THE GAUGE FROM THE SUCTION SERVICE GAUGE PORT.
THE USA OR OTHER APPROPRIATE CERTIFICATION OUTSIDE THE USA. 7.6 PUT THE UNIT INTO SERVICE MODE, THE MICRO DISPLAY WILL SHOW "ENTERING SERVICE MODE", THE EVXV AND CSMV 98-02542-02 3 COMP. SYS 13,14,15 & 16
WILL OPEN TO 100%, ONCE THEY ARE OPEN THE MICRO WILL SHOW "RECOVER/LEAK CHK/EVAC MODE".
1.0 SELECT LOCATION FOR REMOTE EVAPORATOR WHICH OPTIMIZES AIR CIRCULATION.
NOTE: THE DOES SWITCH MUST REMAIN ON DURING THIS PROCESS OR THE UNIT WILL AUTOMATICALLY EXIT SERVICE MODE AND CLOSE ALL OF THE VALVES.
CAUTION: TRAILER MFR TO DETERMINE IF ADJUSTMENT IN CORNER MOULDING IS
NECESSARY TO AVOID INTERFERENCE WITH EVAPORATOR MOUNTING 7.7 CONNECT NITROGEN GAS AND PURGE INTO KING VALVE, ALLOW GAS TO FLOW THROUGH THE LOW SIDE OF THE SYSTEM AND
OUT THE SUCTION SERVICE VALVE GAUGE PORT.
2.0 TRAILER MANUFACTURER TO PROVIDE SMOOTH FLAT SURFACE IN SAME PLANE TO ACCEPT
MOUNTING OF EVAPORATOR. INSTALL REMOTE EVAPORATOR. SEE TRAILER PREPARATION SHEET 3. CAUTION: FLOW SHOULD BE MINIMAL IN ORDER TO MAKE PROPER BRAZING CONNECTIONS WITHOUT JOINT BLOWOUT AND TO SAFELY REMOVE THE LIQUID AND SUCTION
LINE CAPPED TUBES FOR CONNECTION TO THE REMOTE EVAPORATOR.
3.0 THE EVAPORATOR(S) SHOULD BE MOUNTED WITH 1/2-13UNC (GRADE 5) CEILING MOUNTED STUDS PER
EVAPORATOR DRAWING LOCATIONS. EVAPORATORS ARE DELIVERED WITH 16MM(0.63) HOLES. 7.8 UNBRAZE CAPPED TUBES FROM HOST UNIT LIQUID AND SUCTION CONNECTIONS AT ROADSIDE TOP REAR OF UNIT.
3.1 IMPORTANT: ON AN 1100 EVAPORATOR, SHIMS(ITEM 105) ARE TO BE INSTALLED BETWEEN THE 7.9 MAKE ALL ELECTRICAL CONNECTIONS IN REMOTE EVAP; MUST BE COMPLETED BEFORE BRAZING.
CEILING AND EVAPORATOR TO PROVIDE A SUFFICIENT DRAINAGE SLOPE. TWO (2) 7.10 TURN ON REMOTE COMPARTMENT SWITCH AND PUT UNIT INTO SERVICE MODE. THIS WILL NOW ALSO OPEN THE LSV IN THE REMOTE,ALLOWING
SHIMS ARE TO BE INSTALLED ON EACH MOUNTING STUD ON THE DRAINING SIDE OF NITROGEN TO FLOW THROUGH THE REMOTE EVAPORATOR.
THE EVAPORATOR AND ONE(1) SHIM INSTALLED ON THE CENTER MOUNTING STUDS. 7.11 FIT COPPER LINES FROM HOST UNIT CONNECTIONS TO REMOTE EVAP AND CONTINUE NITROGEN GAS PURGE THROUGH ALL BRAZE CONNECTIONS.
NO SHIMS ARE REQUIRED ON THE STUDS LOCATED FARTHEST FROM THE DRAIN SIDE 7.12 ONCE ALL BRAZE CONNECTIONS ARE COMPLETED LEAK CHECK THE LOW SIDE OF THE SYSTEM.
OF THE EVAPORATOR. AN ADDITIONAL TWO (2) SHIMS ARE PROVIDED FOR SPECIAL 7.13 AFTER LEAK CHECK,EVACUATE THE LOW SIDE OF THE SYSTEM FROM THE KING VALVE AND THE SUCTION SERVICE VALVE GAUGE PORT,
MOUNTING APPLICATIONS (I.E. MOUNTING AN EVAPORATOR GUARD) DURING EVACUATION THE MICRO DISPLAY WILL SHOW "EVAC/CHARGE MODE". EVACUATE TO 500 MICRONS.
3.2 FOR 1100 EVAPORATORS ONLY, THE TWO (2) CENTER MOUNTING STUDS ARE NOT REQUIRED 7.14 AFTER EVACUATION IS COMPLETE OPEN THE KING VALVE.
WHEN 1/2-13 STUDS ARE USED FOR THE FOUR (4) CORNER MOUNTING LOCATIONS. 7.15 AS THE PRESSURE RISES IN THE LOW SIDE OF THE SYSTEM THE EVXV,CSMV AND THE LSV WILL ALL CLOSE AND
THE MICRO DISPLAY WILL SHOW "CHARGE MODE - HOLD = TO EXIT THE = MUST BE PRESSED AND HELD FOR SIX SECONDS TO EXIT THIS MODE".
4.0 TROUGH LOCATIONS: 7.16 REMOVE GAUGES, BACKSEAT ALL SERVICE VALVES, RE-INSTALL SERVICE VALVE CAPS.
4.1 WHEN USING A WALL TROUGH FOR TUBING AND ELECTRICAL WIRING, THE TROUGH SHOULD BEGIN 7.17 SEE SERVICE MANUAL FOR ADDITIONAL INFORMATION.
AT A POINT 1-1/2 INCHES DOWN FROM THE CEILING. THIS WILL ALLOW THE TUBING FROM THE
EVAPORATOR TO DIRECTLY ENTER TROUGH BEFORE MAKING THE FIRST BEND TOWARD THE HOST UNIT. CAUTION: DISCONNECT ALL BATTERIES BEFORE WORKING ON ELECTRICAL SYSTEM.
4.2 IF A CEILING TROUGH IS USED, THE TROUGH SHOULD CONTINUE TO WITHIN 6 INCHES FROM
THE REAR OF A SINGLE DISCHARGE EVAPORATOR. 8.0 ELECTRICAL CONNECTIONS:
4.3 IF A WALL TROUGH IS USED, THE TROUGH SHOULD CONTINUE TO A POINT 6 INCHES PAST 8.1 LOCATE AND REMOVE ACCESS PANEL FROM HOST UNIT EVAPORATOR. LOCATE CONNECTORS AND CLIP WIRE TIES SECURING CONNECTORS TO EVAP FRAME.
THE SIDE TUBING CONNECTIONS OF A DUAL DISCHARGE EVAPORATOR. D
CONNECT REMOTE EVAPORATOR CABLES AND PLACE CABLE GROMMETS INTO HARNESS OPENINGS. SECURE CONNECTORS AND CABLE INSIDE EVAP FRAME USING
4.4 TROUGH SHOULD BE DESIGNED WITH MATERIAL TO STRUCTURALLY PROTECT REFRIGERANT AND WIRE TIES. RE-INSTALL COVER AND MAKE SURE GROMMETS ARE SECURE.
ELECTRICAL LINES.
D NOTE: ON 3 COMPARTMENT UNITS MAKE SURE THE LONGEST REMOTE EVAPORATOR CABLE IS ATTACHED TO THE 3RD COMPARTMENT CONNECTORS IN THE HOST EVAPORATOR.
5.0 FOR TIGHT FIT APPLICATIONS FOR THE DUAL DISCHARGE REMOTE EVAPORATOR APPLICATIONS,
SUCH AS 2200'S IN 96" WIDE TRAILERS, AND APPLICATIONS WHERE THE MINIMUM 3" IS NOT D 8.2 THE EVAPORATOR FANS AND HEATERS OPERATE ON 460V (NOMINAL), 3 PHASE POWER. ALL RED INSULATED WIRES IN THE ELECTRICAL HARNESS
AVAILABLE, THE FOLLOWING SPECIAL INSTALLATION INSTRUCTIONS ARE RECOMMENDED. ARE INTENDED FOR HIGH VOLTAGE.
5.1 BEFORE INSTALLING THE REMOTE EVAPORATOR, MEASURE AND INSTALL PIPING FROM D 8.3 THE 1100 EVAPORATOR USES ONLY ONE DRAIN WIRE RESISTER(DWR). ROUTE THE DRAIN WIRE TO THE APPROPRIATE
THE EVAPORATOR. THE RADIUS OF THE 90 ELBOW SHOULD STAY INSIDE THE SIDE OF THE EVAPORATOR AND OUT THE DRAIN TUBE. TIE THE EXCESS DRAIN WIRE EITHER TO THE SUCTION
EVAPORATOR AND BE AS CLOSE TO THE UNIT AS POSSIBLE, WHILE LEAVING ENOUGH ROOM LINE ON ONE END OR THE WIRE HARNESS ON THE OPPOSITE END WITH ITEM 80 TO KEEP IT OUT OF THE FAN.
FOR THE INSULATION. A 7/8" OD SUCTION LINE FOR THE FIRST THREE FEET (APPROXIMATELY) D
8.4 THE WIRING HARNESSES FOR THE REMOTE EVAPORATOR SHOULD BE RUN ALONG WITH THE SUCTION AND LIQUID LINE TO THE HOST UNIT.
MAY ASSIST IN THE UNIT FIT; THEN TRANSITION TO THE 1-1/8" OD SUCTION LINE.
5.2 REMOVE THE CONDENSATE LINE FROM THE END OF THE EVAPORATOR OPPOSITE THE REFRIGERANT CAUTION: WHEN ROUTING HARNESS, CLAMP THE HARNESS EVERY 2' AND AVOID CHAFING WITH TROUGH, TROUGH COVER AND EVAPORATOR FRAME. CUT HARNESS TO LENGTH
LINES. DISCONNECT AND REMOVE THE 12VDC-RESISTANCE WIRE FROM SAME SIDE OF AT EVAPORATOR END. DON'T KINK WIRES, DON'T FOLD HARNESS OVER INTO TROUGH AND DON'T CLAMP 12V CABLE AND 460V CABLE TOGETHER WITH THE SAME CLAMP.
THE EVAPORATOR.
5.3 USE TWO CAP PLUGS(ITEM 95) AND SEAL THE DRAIN PAN OUTLET FROM THE OPENING CREATED NOTE: STRIP WIRE ENDS 0.25[6.4] BEFORE INSERTING INTO ELECTRICAL CONNECTOR.
WHEN REMOVING THE CONDENSATE LINES.
5.4 FIT SHIMS(ITEM 105) UNDER THE MOUNTING BOLTS IN ORDER TO TILT THE EVAPORATOR 3/4" CAUTION: USE EXTREME CAUTION TO AVOID CUTTING THE INSULATION ON WIRES WHEN CUTTING WIRE HARNESS SLEEVE.
ON THE SIDE THAT THE CONDENSATE WILL DRAIN. THIS WILL ALLOW CONDENSATE TO
EFFECTIVELY DRAIN TO ONE SIDE OF THE UNIT. D 8.5 USE THE RING TERMINAL SUPPLIED (ITEM 8), AND PROPER CRIMPING TOOL (CTD AMP #59824-1) FOR THE GROUND WIRE IN THE CABLE FOR EACH EVAPORATOR.
D 8.6 COMPLETE ALL ELECTRICAL CONNECTIONS ON THE REMOTE EVAPORATOR PER WIRING INSTRUCTIONS ON SHEET 7.
6.0 REFRIGERANT LINE SIZES 8.7 IF A REAR MOUNTED REMOTE CONTROL/INDICATOR PANEL IS USED, THE CONTROL CABLE MAY BE RUN WITH THE SUCTION, LIQUID LINE
D
! 6.1 THE HOST UNIT HAS A 1-1/8" SUCTION LINE CONNECTION. WHEN CONNECTING ANY EVAPORATOR, RUN AND THE EVAPORATOR WIRE HARNESS TO THE HOST UNIT.
THE ENTIRE LENGTH OF THE SUCTION LINE WITH 1-1/8" PIPE.
6.2 THE REMOTE EVAPORATORS ARE SHIPPED FROM THE FACTORY WITH A LOW PRESSURE NITROGEN GAS 9.0 DRAIN TUBE CONNECTIONS:
CHARGE. BEFORE MAKING CONNECTION TO THE REMOTE EVAPORATOR, CAREFULLY REMOVE THE 9.1 DEFROST DRAIN TUBES PROVIDED BY THE TRAILER MANUFACTURER SHOULD BE CENTERED ON THE EVAPORATOR AND
PLUGS FROM THE TUBES AND ADJUST THE TUBE LENGTHS FROM THE EVAP. AS DESIRED. PLACED 10 TO 11 INCHES FROM THE CEILING. A 7/8"I.D./ 15/16"O.D. DRAIN TUBE IS SUPPLIED FOR CONNECTION
6.3 THE HOST UNIT HAS A 3/8" LIQUID LINE CONNECTION. WHEN CONNECTING ANY EVAPORATOR, RUN OF THE REMOTE EVAPORTOR DRAIN OUTLET WHICH IS TO BE INSTALLED INTO THE TRAILER OEM SUPPLIED WALL
THE ENTIRE LENGTH OF THE LIQUID LINE WITH 3/8" PIPE. DRAIN. THE DRAIN TUBE SUPPLIED BY CARRIER IS DESIGNED TO GO INSIDE THE WALL DRAIN PIPE SUPPLIED BY
6.4 THE SUCTION LINE MUST BE INSULATED. IT IS NOT NECESSARY TO INSULATE THE LIQUID LINE. THE BODY BUILDER OEM. THE WALL DRAIN MUST BE CPVC SCHEDULE 40 RATED AT 200 F[93 c] OR EQUIVALENT.
9.2 THE 1100 EVAPORATOR USES ONLY ONE OF THE TWO DEFROST DRAINS. THE UNUSED DRAIN IS PLUGGED
7.0 REFRIGERANT CONNECTIONS: WITH PLUG PROVIDED WITH THE EVAPORATOR. USE 2 SHIMS UNDER BOLT CLOSEST TO WALL, ONE SHIM ON CONTENTS SHEET
7.1 IT IS MANDATORY THAT NITROGEN FLUSHING BRAZE TECHNIQUES ARE USED ON EVERY CENTER BOLT AND NO SHIMS ON BOLT IN CENTER OF TRAILER.
BRAZE TUBING JOINT. THIS TECHNIQUE ELIMINATES OXIDATION FROM THE BRAZE 9.3 THE 2200 WIDTH EVAPORATOR USES BOTH DEFROST DRAINS.
! GENERAL INFORMATION 1 & 2
JOINTS, INTERNAL OXIDATION WILL REDUCE SYSTEM RELIABILITY.
! 10.0 MICROPROCESSOR CONFIGURATION: SET MICROPROCESSOR CONFIGURATION "C2 EVAP" AND "C3 EVAP" TO THE
CAUTION: THE KING VALVE AND DISCHARGE SERVICE VALVE MUST REMAIN FRONT SEATED TRAILER PREPARATION/REFRIGERANT LINE ROUTING 3,4,5 & 6
PROPER MODELS, SEE SHEET'S 9,10 & 11.
UNTIL THE REMOTE EVAP REFRIGERATION CONNECTIONS ARE COMPLETED AND THE LOW SIDE
ELECTRICAL DIAGRAM 7 & 8
OF THE SYSTEM IS EVACUATED. ! 11.0 DURING INITIAL RUN OF THE UNIT, THE REMOTE EVAPORATOR TXV'(S) SUPERHEAT MUST BE CHECKED AND
ADJUSTED AS REQUIRED. FOR COMPLETE INSTRUCTIONS ON REMOTE EVAPORATOR SUPERHEAT ADJUSTMENT. SEE SYSTEM CONFIGURATION 9
7.2 TURN ALL REMOTE COMPARTMENT SWITCHES TO THE OFF POSITION. SUPERHEAT ADJUSTMENT PROCEDURE ON SHEET 2.
7.3 CONNECT A GAUGE TO THE SUCTION SERVICE VALVE GAUGE PORT AND MID SEAT THE
EVAPORATOR INFORMATION 10,11,12 & 13
SUCTION SERVICE VALVE. 12.0 CONSULT APPLICATION ENGINEERING FOR PROPER INSTALLATION OF FEATURES NOT SUPPLIED BY CARRIER.
13.0 FOR COPPER TROUGH INSTALLATIONS REFER TO 62-11403 IN ADDITION TO THE

PRESENTED IN THIS DOCUMENT.
INFORMATION
SEE SEPARATE PARTS LIST
UPDATED SHEET INDEX. REVISED AND RENUMBERED NOTES 8.1 THRU 8.7.
D 06 NOV 2012 ZMG 72N0318P12
SEE SHEET 2. REV D D B B B B B B B B B B B B B
! CRITICAL INFORMATION FOR UNIT INSTALLATION. SHEET
C UPDATED SHT. INDEX, SEE SHT. 2. 09 JAN 2012 LT 72N0326P11 INDEX
SHEET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INITIAL RELEASE OF 98-02542-01 & -02; REVISED NOTE 10.0;
B JAN-26-10 SS 72N0001P10 IMPERIAL INCH FORMAT: TITLE DRAWING NO. REV
SEE ALL SHEETS. THIRD ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES WITH
INSTL INSTR 98-02542
D
SYM REVISION RECORD DATE BY ENGR. M.E. NPCA NO. METRIC CONVERSIONS IN [MILLIMETERS] SHEET 1 OF 15
SUPERSEDES PRINT DISTRIBUTION

SUPERHEAT ADJUSTMENT PROCEDURE
REMOTE EVAPORATOR SUPERHEAT SETTING IS CRITICAL TO PROPER UNIT OPERATION AND RELIABILITY. IN ORDER TO
HAVE OPTIMUM PERFORMANCE FROM BOTH THE REMOTE EVAPORATOR AND THE HOST UNIT, THE SUPERHEAT MUST BE
PROPERLY SET. FOLLOW THESE SIMPLE STEPS TO SET AND ADJUST REMOTE EVAPORATOR SUPERHEAT:
1. PLACE A THERMOCOUPLE AS CLOSE AS ONE CAN GET TO THE TXV SENSING BULB, LOCATED ON THE SUCTION LINE.
TO DO THAT, ONE HAS TO OPEN THE PRESTITE TAPE AROUND THE TXV SENSING BULB AREA. IN ORDER TO HAVE
ACCURATE READING FROM THE THERMOCOUPLE, IT SHOULD BE INSTALLED ON THE COPPER TUBING NEXT TO THE 3 COMPARTMENT CONNECTORS 2 COMPARTMENT CONNECTORS
SENSING BULB, AND IT SHOULD BE POSITIONED AT 5 OR 7 O'CLOCK. ALSO, IT SHOULD BE SECURED WITH A
PIECE OF ELECTRICAL TAPE ABOUT THE SIZE OF 1/2 IN SQUARE. THE PRESTITE TAPE INSULATION MUST BE
PLACED BACK ON AND SECURED WITH A STRAP CLAMP. CLOSE THE FAN GRILLE.
IMPORTANT: ON EVAPORATORS WITH 2 TXV'S, THERMOCOUPLE IS ONLY REQUIRED ON 1 TXV.
2. CONNECT A SUCTION PRESSURE GAUGE TO THE FLARE FITTING WITH SCHRADER VALVE.
3. THERE IS AN EXTERNAL ADJUSTMENT SCREW ON THE SIDE OF THE TXV. FIRST, TURN CLOCKWISE TO FULLY CLOSE
TXV. THEN, STARTING FROM THE FULLY CLOSED POSITION, TURN COUNTER CLOCKWISE AND STOP AFTER 3 COMPLETE
TURNS (1 COMPLETE TURN EQUALS 360 ).
IMPORTANT: ON EVAPORATORS WITH 2 TXV'S, DO SAME ADJUSTMENT ON BOTH TXV'S.
C 4. SET THE HOST UNIT TO -20 F SETPOINT SO THE HOST UNIT STAYS IN SIX CYLINDER HIGH SPEED COOLING.
ALSO, THE MIN. OFF TIME AND OVERRIDE. TEMPERATURE FUNCTIONAL PARAMETERS CAN BE SET TO THEIR
LARGEST VALUES TO KEEP C1 HEATING TO A MINIMUM. SET REMOTE EVAPORATOR COMPARTMENT AT 0 F
TO KEEP HOST UNIT OPERATING IN HIGH SPEED. MAINTAIN THE EVAPORATOR COMPARTMENT TEMPERATURE
AS CLOSELY AS POSSIBLE TO 35 F. TO ACHIEVE THIS, ONE CAN ARRANGE THE BULKHEAD AND OPEN THE
TRAILER DOOR SLIGHTLY IF IT IS NEEDED, UNTIL TEMPERATURE IS STABLE. REMEMBER, OPENING THE TRAILER
DOOR FOR AN EXTENDED PERIOD OF TIME WILL ALLOW MOISTURE INSIDE THE TRAILER AND FROST THE EVAPORATOR
COIL, WHICH WILL MAKE THE SUPERHEAT UNSTABLE.
5. TAKE AT LEAST 10 READINGS OF THERMOCOUPLE DURING A 15 MINUTE PERIOD WHEN THE REMOTE EVAPORATOR
COMPARTMENT TEMPERATURE IS AROUND 35 F. IT IS NORMAL TO SEE THE THERMOCOUPLE READING VARY. IT
COULD BE DUE TO THE COMPARTMENT TEMPERATURE NOT CONTROLLED CONSISTENTLY AT 35 F. USE THE AVERAGE OF
10 READINGS AS THE TXV BULB TEMPERATURE. READ SUCTION PRESSURE FROM THE PRESSURE GAUGE.
6. USING A PRESSURE-TEMPERATURE (P/T) CHART FOR R404A REFRIGERANT, CONVERT THE SUCTION PRESSURE TO
TEMPERATURE. THE AVERAGE BULB TEMPERATURE MINUS THE SUCTION TEMPERATURE EQUALS THE OPERATING SUPERHEAT.
7. THE ABOVE INSTRUCTED PROCEDURE SHOULD PRODUCE ABOUT 15-17 F OF SUPERHEAT. IF NOT, ONE NEEDS TO ADJUST
THE TXV.
8. ONE COMPLETE TURN OF 360 WILL GENERATE APPROXIMATELY 7 F OF SUPERHEAT. TO DECREASE SUPERHEAT,
TURN THE SCREW COUNTER-CLOCKWISE; TO INCREASE SUPERHEAT, TURN IT CLOCKWISE. AFTER ADJUSTMENT IS COMPLETED,
PLEASE REPEAT STEP #5.
IMPORTANT: ON EVAPORATORS WITH 2 TXV'S. IF ADJUSTMENT IS MADE ON THE TXV

WITH THERMOCOUPLE, MAKE SAME ADJUSTMENT ON THE OTHER TXV.
9. READ COMPRESSOR SUCTION TEMPERATURE AND PRESSURE FROM THE MICROPROCESSOR. CONVERT THE SUCTION PRESSURE
TO TEMPERATURE USING THE R404A P/T CHART. SUCTION TEMPERATURE MINUS THE CONVERTED TEMPERATURE EQUALS
SUCTION SUPERHEAT. AS AN ADDITIONAL VERIFICATION, SUCTION SUPERHEAT SHOULD BE BETWEEN 70-90 F.
REMOTE EVAP HOST ELECTRICAL CONNECTIONS
C (ACCESS PANEL REMOVED TO SHOW CONNECTORS)
D ADDED REMOTE EVAP HOST ELECTRICAL CONNECTIONS DETAIL. 06 NOV 2012 ZMG 72N0318P12
C REVISED SPEC. 4. REMOVED SPEC. 10,11 & 12. 09 JAN 2012 LT 72N0326P11
B ADDED 3 COMPARTMENT M/T TO DRAWING JAN-26-10 SS 72N0001P10

IMPERIAL INCH FORMAT: TITLE DRAWING NO. REV
A INITIAL RELEASE APR-15-09 SS 72N020GP09
THIRD ANGLE
PROJECTION
INSTALLATION INSTRUCTIONS 98-02542
D
SYM REVISION RECORD DATE BY ENGR. M.E. NPCA NO. METRIC CONVERSIONS IN [MILLIMETERS] VECTOR 6600 MT (2 & 3 COMPARTMENT) REMOTE EVAPORATORS SHEET 2 OF

5.83 7.33 5.83

[148.2] [186.3] [148.2]
4.50 4.50
MIN. 3.00
[114.3] [114.3]
INCLUDING TROUGH} SEE STUD DETAIL SEE STUD DETAIL
[76.2]
MIN.
SEE STUD DETAIL
INSTALLATION TIPS
1. USE FLAT FLOORING IN THE FLOOR SECTION UNDER THE BULKHEAD.
2. PROVIDE A THERMAL BREAK IN THE FLOOR UNDER THE BULKHEAD. FOR

MOVABLE LOCATION BULKHEADS, USE RUBBERIZED HARDWOOD FLOORS.
3. COVER REFRIGERANT LINES TO AVOID IMPACT DAMAGE.
11.00 11.00 11.00 4. INSTALL A GUARD AROUND THE EVAPORATOR TO PREVENT IMPACT DAMAGE.
MAX. MAX. MAX.
[279.4] [279.4] [279.4]
10.00 10.00 10.00
MIN. MIN. MIN.
[254.0] [254.0] [254.0]
DEFROST DRAIN INSERT

DEFROST DRAIN INSERT INTO WALL DRAIN PIPE
INTO WALL DRAIN PIPE
INTO WALL DRAIN PIPE
OUTSIDE LAYER
CEILING TROUGH WALL & CEILING TROUGH

WALL TROUGH
INSULATION
DUAL DISCHARGE SINGLE DISCHARGE

ROAD SIDE ROAD SIDE
5.83
7.33
5.83 [148.2]
[186.3]
[148.2]
4.50 4.50 3.00
MIN. [76.2]
[114.3] [114.3] VERTICAL FRAMING
INCLUDING TROUGH SEE STUD DETAIL MIN. (NON-CONDUCTIVE)
SEE STUD DETAIL SEE STUD DETAIL
INSIDE LAYER
1/2-13 STUD, THREADED FULL LENGTH. 3.50

MUST SUPPORT WEIGHT OF EVAP. MAX.
[88.9]
(GRADE 5 OR BETTER) 3.00
11.00 11.00 60 FT-LBS MIN.
MAX. MAX. TORQUE HARDWARE TO [76.2]
[279.4] [279.4] 11.00 [81 Nm]
MAX.
10.00 10.00 [279.4]
MIN. MIN.
[254.0] [254.0] 10.00
MIN.
[254.0]
STUD DETAIL
DEFROST DRAIN INSERT INTO WALL DRAIN PIPE
INTO WALL DRAIN PIPE INTO WALL DRAIN PIPE
WALL TROUGH CEILING TROUGH WALL & CEILING TROUGH
SINGLE DISCHARGE
DUAL DISCHARGE
CURB SIDE
CURB SIDE
TRAILER PREPARATION FOR EVAPORATOR

THIRD ANGLE
PROJECTION
B

8.64 14.50 TROUGH TO BE LOCATED WITHIN

THIS AREA TO AVOID
TUBING INSTRUCTIONS [219.5] [219.5]
EVAPORATOR MOUNTING STUDS
CAUTION: HOST UNIT IS SHIPPED FULLY CHARGED FROM FACTORY. SEE NOTE #7 ON
SHEET #1 FOR PROCEDURE TO REMOVE CAPPED TUBES FROM HOST UNIT.
1. BELLS ON TUBES FROM HOST ARE MEANT TO

ACCEPT 3/8" AND 1 1/8" REFRIGERATION TUBING.
2. MAKE TUBING CONNECTIONS USING ITEMS 40,45,50,55 & 60.
3. ROUTE TUBING TO REAR EVAPORATORS TO MINIMIZE EXPOSURE

TO DAMAGE.
4. FOR COPPER TO COPPER BRAZING IT IS REQUIRED THAT A

BRAZING MATERIAL OF 15% SILVER, 5% PHOSPHOROUS IS USED (FLUX IS NOT
REQUIRED FOR COPPER TO COPPER JOINTS). SOFT SOLDER BRAZING MATERIAL
IS NOT RECOMMENDED.
85
ADD PLUG (ITEM #85)
5. CLOSED CELL FOAM INSULATION IS PROVIDED TO COVER AFTER BRAZING IS
THE ENTIRE SUCTION LINE LENGTH. COMPLETE
6. IF A CEILING TROUGH IS INSTALLED FOR A MHD EVAP, THE

TROUGH SHOULD ANGLE TO THE SIDE WALL AT THE CENTER
OF THE EVAP.
7. IT IS RECOMMENDED TO REMOVE ACCESS PANEL FROM BACK PANEL AND MOVE (4.5 )
ELECTRICAL CABLE AWAY FROM TUBING BEFORE BRAZING REFRIGERANT [114]
TUBING AT HOST UNIT.
(6.0 )
[153]
(10.9 )
SINGLE DISCHARGE REMOTE DUAL DISCHARGE REMOTE [277]
EVAP FRAME
(MHS-1100 AND MHS-2200) (MHD-1100 AND MHD-2200) (REF.)
ACCESS PANEL
6.0" 3.0'
A B
8.0'
MIN
REFRIGERANT LINE ROUTING (SEE NOTE #7)
[152.4] [914.4] [2438.5]

MIN.FOR MIN. CLEARANCE TO CEILING TROUGH CONFIGURATION
PIPING BULKHEAD FACING
INSTALLATION AIR DISCHARGE
COMPARTMENT NO. 1 (WIRING NOT SHOWN FOR CLARITY)
1.50
4.0 [38.1]
MIN.
A + B = 4.0' MIN [101.6]
(WHERE:A IS AT LEAST 1.0' MIN. 6.0

MIN.
AND [152.4]
B IS AT LEAST 1.0' MIN.
85
ADD PLUG (ITEM #85)

AFTER BRAZING IS (4.5)
COMPLETE [114]
(6.0)
[153]
SINGLE AND DUAL DISCHARGE REMOTE EVAP INSTALLATION (10.9)

(2 REMOTE COMPARTMENTS SHOWN FOR ILLUSTRATION ONLY) [277]
EVAP FRAME
(REF.)
REFRIGERANT LINE ROUTING ACCESS PANEL

(SEE NOTE #7)
WALL TROUGH CONFIGURATION
(WIRING NOT SHOWN FOR CLARITY)
B JAN-26-10 SS 72N0001P10
THIRD ANGLE
PROJECTION
B

SEE GROUNDING PROCEDURES ON SHEET 6
TROUGH
TROUGH COVER
TRAILER WALL
1.88
[47.6]
OD INSULATION 65
38 75
B TRAILER CEILING
23 38 40 20 1.13
OD
[28.6]
20 20 SUCTION LINE 7.00
MIN.
[177.8]
0.375
OD LIQUID LINE
2.63 [9.53]
[66.7]
7.00
VO
MIN.
LT
[177.8]
GH
AG
HI
0.50
E
OD
WARNING [12.7]
12V ELECTRICAL CABLE
1.50
MIN
[38.1]
CAUTION: 12V LINES ARE NOT TO BE FOR INSIDE DEPTH OF CEILING RECESS
CLAMPED TO THE 460V LINES (NOT PROVIDED)
20 38
0.50
HIGH VOLTAGE LABELS-PLACE ON

DETAIL "G" 40 20 [12.7]
OD
460V ELECTRICAL CABLE 1.50
100 TROUGH COVER APPROXIMATELY 2 COMPARTMENT INSTALLATION [38.1]
MIN WALL
5 EVERY 5.0'. RECESS WITH COVER PLATE
CLAMP TUBES & CABLE SECURELY INSIDE TROUGH TO PREVENT DAMAGE (NOT PROVIDED)
FROM VIBRATION. SPACING BETWEEN CLAMPS NOT TO EXCEED 24".
(SEE SHEET 6 FOR CLAMPING REQUIRED FOR COPPER TROUGH INSTALLATIONS)
TROUGH COVER TROUGH SEE GROUNDING PROCEDURES ON SHEET 6

TRAILER WALL
38 75
23 38 1.88
40 20 OD INSULATION 65
[47.6] TRAILER CEILING
20 20
1.13
OD
[28.6]
2.63
[66.7] 0.375
OD LIQUID LINE
[9.53]
7.00
VO
MIN.
[177.8]
LT
0.50
GH
OD
AG
HI
2.34 [12.7]
E
WARNING [59.4] ELECTRICAL CABLE 1.50

MIN
(12V CABLES FROM COMP2 & 3 [38.1]
CLAMPLED TOGETHER) FOR INSIDE DEPTH OF CEILING RECESS
(NOT PROVIDED)
CAUTION: 12V LINES ARE NOT TO BE

CLAMPED TO THE 460V LINES
-02 ONLY 20 22 38 22 38 -01 ONLY

0.50 1.50
OD MIN WALL
20 20 20 40 20 [12.7] [38.1]
HIGH VOLTAGE LABELS-PLACE ON RECESS WITH COVER PLATE
TROUGH COVER APPROXIMATELY ELECTRICAL CABLE
(460V CABLES FROM COMP 2 & 3 (NOT PROVIDED)
100 EVERY 5.0'.
B CLAMPED TOGETHER)
10 DETAIL "H"
3 COMPARTMENT INSTALLATION
CLAMP TUBES & CABLE SECURELY INSIDE TROUGH TO PREVENT DAMAGE
FROM VIBRATION. SPACING BETWEEN CLAMPS NOT TO EXCEED 24".
(SEE SHEET 6 FOR CLAMPING REQUIRED BY UTILITY TRAILER ENGINEERING)
IN DETAIL G: ITEM #23 QTY 20 WAS ITEM #20 QTY 20; ADDED
B JAN-26-10 SS 72N0001P10
3 DETAIL H FOR 3 COMPARTMENT INSTALLATION
THIRD ANGLE
PROJECTION
B

RECOMMENDED GROUNDING PROCEDURE

(FOR ALUMINUM TROUGHS WITHOUT EXISTING GROUND HARDWARE) ALTERNATE GROUNDING PROCEDURE
(FOR ALUMINUM TROUGHS WITH EXISTING GROUND HARDWARE)
TO GROUND THE HOST UNIT & COPPER INSERT
1. LOCATE THE 8 GA. GREEN GROUND WIRE FROM THE HOST UNIT AND ROUTE TO TROUGH. ATTACH GROUND PLATE ( ITEM 115) TO GROUND THE HOST UNIT
TO TROUGH USING METHOD DESCRIBED IN NOTES 3 & 4.
1. LOCATE AND ROUTE THE 8 GA. GREEN GROUND WIRE FROM THE HOST UNIT TO THE TROUGH.
2. IF NECESSARY, CUT WIRE TO LENGTH AND TERMINATE WITH M6 RING TERMINAL (ITEM 15) AND HEAT SHRINK TUBING (ITEM 90). USE THE PROPER CRIMPING
TOOL (GREENLEE K05-1GL). ATTACH WIRE TO PLATE ASSY USING THE HARDWARE FROM PLATE ASSY. 2. IF NECESSARY, CUT WIRE TO LENGTH AND TERMINATE USING M6 RING TERMINAL (ITEM 15) AND HEAT SHRINK TUBING (ITEM 90). USE THE PROPER CRIMPING
TOOL ( GREENLEE K05-1GL). ATTACH WIRE TO TROUGH USING THE HARDWARE PROVIDED IN THE TROUGH AS SHOWN BELOW.
3. SECURE WIRE TO THE HIGH VOLTAGE LINES USING WIRE TIES (ITEM 80).
3. SECURE WIRE TO THE HIGH VOLTAGE LINES USING WIRE TIES (ITEM 80).
IMPORTANT TO GROUND THE REMOTE EVAPORATOR
MAKE SURE ALL WIRES ARE PROPERLY SECURED AWAY FROM ANY SURFACES OR EDGES THAT CAN RESULT IN CHAFING. 4. ATTACH 8 GA. GREEN GROUND WIRE (ITEM 10) TO GROUND STUD INSIDE THE REMOTE USING THE STAINLESS STEEL
NUTS ON THE UNUSED STUD IN THE REMOTE. ROUTE THE WIRE TO THE TROUGH. ATTACH WIRE TO TROUGH USING HARDWARE SUPPLIED IN TROUGH
AS SHOWN BELOW.
TO GROUND GUARDS
5. GUARDS ARE RECOMMENDED TO PROTECT WIRES AND PIPING FROM REMOTE EVAPORATORS TO TROUGH.
6. DRILL (2) 0.196 [4.98] DIA HOLES IN EACH GUARD USING GROUND PLATE (ITEM 110) AS A TEMPLATE.
7. ATTACH GROUND PLATE (ITEM 110) TO EACH GUARD USING (2) ALUM. RIVETS (ITEM 28) PER PLATE.
8. FOR THE REMOTE EVAPORATOR GUARDS ROUTE THE GROUND WIRE INTO THE REMOTE EVAPORATOR AND ATTACH TO GROUND STUD AS IN NOTE 4.
9. FOR THE HOST UNIT GUARD ROUTE THE GROUND WIRE TO THE TROUGH AND ATTACH TO GROUND STUD AS IN NOTE 2.
IMPORTANT
MAKE SURE ALL WIRES ARE PROPERLY SECURED AWAY FROM ANY SURFACES OR EDGES THAT CAN RESULT IN CHAFING.
2 COMPARTMENT SHOWN
(REFRIGERANT LINES NOT SHOWN) CLAMPING
CLAMP SPACING NOT TO EXCEED 12" BETWEEN CLAMPS
LOW VOLTAGE LINES HIGH VOLTAGE LINES 2 COMPARTMENT SHOWN

(REFRIGERANT LINES NOT SHOWN)
LOW VOLTAGE LINES BRASS WASHER SUPPLIED WITH TRAILER

HIGH VOLTAGE LINES
28 110 115
2 OR
USE LOCKTITE ON HARDWARE FOR

GROUND WIRE USE LOCKTITE ON HARDWARE FOR
ALL GROUND CONNECTIONS
(NOTES 1 & 2 FOR HOST UNIT) ALL GROUND CONNECTIONS.
BRASS NUT SUPPLIED WITH TRAILER
BRASS BOLT SUPPLIED WITH TRAILER
GROUND WIRE
(NOTES 1-3 FOR HOST UNIT)
(NOTE 4 FOR REMOTE EVAPORATOR)
IMPORTANT NOTES
GROUND PLATE ITEM 115
FOR HOST UNIT GROUNDING
1. DO NOT USE SELF-TAPPING SCREW FOR GROUND CONNECTION TO TROUGH DUE TO CORROSION RISK.
2. IF TROUGH COVER IS ALUMINUM, TROUGH COVER MUST BE BONDED TO TROUGH.
3. IF TROUGH IS NOT ALUMINUM & COVER IS ALUMINUM, SECURE GROUND PLATE ASSY ON INSIDE OF THE COVER
USING RECOMMENDED GROUNDING PROCEDURE.
GROUND PLATE W/WIRE ITEM 110 4. CONTACT APPLICATION OR SERVICE ENGINEERING WITH ANY QUESTIONS.
FOR REMOTE EVAPORATOR GROUNDING
AND GROUNDING OF GUARDS 5. COMPLETE CONTINUITY AND DIELECTRIC TESTS PER THE PRE-DELIVERY INSPECTION (PDI) SHEET.

THIRD ANGLE
PROJECTION
B

HARNESS CONNECTOR
REMOTE EVAPORATOR CONNECTOR
REMOTE END
HARNESS CONECTOR UNIT END

C1 C1
COLOR & MARKING 2 12 WAY CONNECTOR/BLACK 12 WAY CONNECTOR/BLACK
GAGE/MM
BLUE "1" 16/1 ADDRESS NOTES:

COLOR & 1.0 REMOVE THE PLATE SIDE WHERE THE REFRIGERANT CIRCUIT IS,
COLOR & ADDRESS MHS OR MHD CAVITY FUNCTION
GAGE TAKE THE PLASTIC BAG WHICH IS FIXED WITH THE HARNESS EVAPORATOR.
WHITE "1" 12/3 1100/2200}
PURPLE "1" 16/1 GRAY 1 WHITE 1 C1-1/C1-2 1 DS 2.0 CUT THE HARNESS TO LENGTH CRIMP THE APPROPRIATE
TERMINALS AND CONNECT THE DEUTSCH CONNECTOR, BLACK FOR LOW VOLTAGE
WHITE "2" 12/3 GRAY 2 WHITE 1 C1-1/C1-2 2 DS CONNECTOR C1 USING DEUTSCH TOOL # 07-00397-02
GREEN "1" 12/3 WHITE 1 WHITE 1 SP10/C1-3 3 ON 12 3.0 CUT OFF THE HIGH VOLTAGE C2 & C3 CONNECTORS (ON THE REMOTE EVAP. SIDE)
PINK "1" 16/1 AND WIRE ACCORDING TO THE CHART
GREEN WHITE 1 SP5/C1-4 4 GROUND
GREY "1" 12/1 WHITE 2 WHITE 1 SP4/C1-5 5 CDWR 4.0 USE THE BUTT SPLICES (CTD P/N 22-01292-02) & HEAT SHRINK TUBING
(CTD P/N 22-60309-05) PROVIDED IN A PLASTIC BAG ATTACHED TO THE
BROWN "1" 22/0.35 BLUE 1 WHITE 1 LSV-B/C1-6 6 LSV-B HARNESS IN THE REMOTE EVAP.
4.1 USE THE PROPER CRIMPING TOOL CTD P/N 07-00496-00.
BROWN "2" 22/0.35 PINK 1 WHITE 1 C6-4/C1-7 7 IPEVM MUST USE HEAT SHRINK WITH EPOXY MELT LINER
YELLOW "1" 22/0.35 PURPLE WHITE 1 HT-B/C1-8 8 EVHTS
5.0
YELLOW "2" 22/0.35 YELLOW 1 WHITE 0.8 C1-9/DTT-A 9 DTT IMPORTANT:
GREY "1" 16/1 YELLOW 2 WHITE 0.8 C1-10/DTT-B 10 DTT FOR MHS1100 & 2200 REMOTE EVAPS, WIRES RED 4, RED 5,
AND RED 6 (SEE CHART) FROM HOST UNIT ARE NOT
BROWN 1 WHITE 0.8 C1-11/RAT-A 11 RAT
CONNECTED TO ANY WIRES IN THE REMOTE EVAP, BUT
BROWN 2 WHITE 0.8 C1-12/RAT-B 12 RAT MUST BE SEALED OFF USING HEAT SHRINK TUBING PROVIDED
WITH REMOTE EVAPS. USE A PAIR OF NEEDLE NOSE PLIERS
BUTT SPLICE AND HEAT SHRINK TO PINCH OFF END OF TUBING WHILE STILL WARM.
6.0 CHECK THAT THE FANS, WHEN OPERATING DO NOT INTERFERE WITH THE
MHS OR MHD 1100/2200 INLET RING FANS.
7.0 DURING TEST MAKE SURE FANS ARE OPERATING IN THE CLOCKWISE DIRECTION.
HOST END REMOTE END
8.0 CONNECTOR AND SPLICES MUST BE PLACED INSIDE REMOTE EVAP AND FASTENED
AS HIGH IN EVAP AS POSSIBLE TO AVOID WATER ACCUMULATION.
COLOR & ADDRESS COLOR GAGE ADDRESS FUNCTION
9.0 DO NOT BEND PVC SLEEVING, AS TO AVOID OPENING THE CONNECTOR SEALS
AND LOSE WATER PROOF SEAL.
RED 1 RED 1.5 HTR1-A HEATER
HARNESS CONECTOR UNIT END
RED 2 RED 1.5 HTR1-B HEATER
RED 3 RED 1.5 HTR1-C HEATER
COLOR & MARKING 2 RED 4 RED 1.5 HTR2-A HEATER

GAGE/MM
SEALED OFF
RED 5 RED 1.5 HTR2-B HEATER FOR MHS
RED "4" 16-14/1.5
SEE NOTE 5.0
RED 6 RED 1.5 HTR2-C HEATER
RED "5" 16-14/1.5
RED 7 RED 1.5 C3-1/SP1 FAN
RED "6" 16-14/1.5
RED "7" 16-14/1.5
RED "8" 16-14/1.5
RED "9" 16-14/1.5
RED "1" 16-14/1.5

5 8 35
RED "2" 16-14/1.5
RED "3" 16-14/1.5 CUT OFF/REMOVE (SEE NOTE 3.0 & 4.0)
GREEN/YELLOW
ATTENTION: GROUND WIRE SHOULD BE LONG ENOUGH TO ATTACH TO

GROUND STUD ON THE INSIDE OF THE SIDE PLATE OF EVAPORATOR.
CEILING TRAILER
REMOTE EVAPORATOR
SEE NOTE 7.0
CONNECTOR C1
PVC SLEEVING
TY-WRAP
TY-WRAP COPPER TUBING
MULTI-TEMP HARNESS WIRE DIAGRAM FOR MHS AND MHD 1100/2200

THIRD ANGLE
PROJECTION
B

IF DOOR SWITCH OPTION IS USED.

CUT THIS WIRE AND ATTACH WIRE
CONNECTOR - C1 CONNECTOR - C1
ENDS TO DOOR SWITCH.
12 VDC CIRCUIT A (WHITE WIRE C1-1 TO C1-2)
DTT CONNECTOR
CONNECTOR TERMINAL
TERMINAL B PIN NO.
PIN NO. A
A 12 VDC CIRCUIT DTT
1 C1-1/C1-2 RAT 1 C1-1/C1-2 B
B
2 C1-1/C1-2 A
2 C1-1/C1-2
IF DOOR SWITCH OPTION IS USED. RAT
C1 CUT THIS WIRE AND ATTACH WIRE
3 SP10/C1-3 B
3 SP10/C1-3 ENDS TO DOOR SWITCH.
CDWR 2 (WHITE WIRE C1-1 TO C1-2)
4 SP5/C1-4
SP4 SP5
4 SP5/C1-4 C1
B A SP10 5 SP4/C1-5
5 SP4/C1-5
LSV CDWR 1 SP4 SP5
A HT1 B A HT2 B
6 LSV-B/C1-6 6 LSV-B/C1-6 B A SP10 CDWR
LSV
7 C6-4/C1-7 A HT1 B A HT2 B
7 C6-4/C1-7
FOR DUAL OUTLET UNITS ONLY
8 HT-B/C1-8 8 HT-B/C1-8
FOR DUAL OUTLET UNITS ONLY
9 C1-9/DTT-A 9 C1-9/DTT-A
10 C1-10/DTT-B 10 C1-10/DTT-B
HTR1
11 C1-11/RAT-A 11 C1-11/RAT-A
HTR1
12 C1-12/RAT-B 12 C1-12/RAT-B HTR2
HTR2
BUTT SPLICE
CONNECTIONS
BUTT SPLICE
CONNECTIONS
IP IP
EVM1 EVM2
IP HIGH VOLTAGE CIRCUIT
IP IP IP
460V (NOMINAL)
EVM1 EVM2 EVM3 EVM4 IP CIRCUIT OF EACH MOTOR OPERATES ON 12 VDC
IP CIRCUIT OF EACH MOTOR OPERATES ON 12 VDC HIGH VOLTAGE CIRCUIT

460V (NOMINAL)
DIAGRAM FOR MHS/MHD-1100-2 EVAPORATOR ONLY

DIAGRAM FOR MHS/MHD/-2200-4 EVAPORATOR ONLY
SHOWN WITH HIGH VOLTAGE CONNECTORS REMOVED
SHOWN WITH HIGH VOLTAGE CONNECTORS REMOVED

THIRD ANGLE
PROJECTION
B

50 HOST UNIT
40
60
55
SUCTION LINE
40
COMP 1 COMP 1 COMP 1 COMP 1
LIQUID LINE
40 1-1/8" ELBLOW FOR SYSTEM 2
COMP 2 COMP 2
COMP 2 COMP 2
OR 45 1-1/8" X 7/8" REDUCER ELBOW FOR SYSTEM 1,3 & 4
7/8" STRAIGHT PIPE

FOR SYSTEMS 1,3 &4
50
REMOTE
EVAPORATOR
PIPING SCHEMATIC
SCHEMATIC FOR INFORMATION ONLY
EXACT PIPING TO BE DETERMINED BY REMOTE
EVAPORATOR STYLE, APPLICATION AND LOCATION
ALL CONNECTING COMPONENTS ARE AS NEEDED
SYSTEM 2 SYSTEM 3 SYSTEM 4

SYSTEM 1
COMP 2 - MHS 2200 SINGLE DISCHARGE EVAPORATOR COMP 2 - MHD 2200 DUAL DISCHARGE EVAPORATOR COMP 2 - MHS 1100 SINGLE DISCHARGE EVAPORATOR COMP 2 - MHD 1100 DUAL DISCHARGE EVAPORATOR
CHOOSE "MHS2200" FOR C2 EVAP CONFIG CHOOSE "MHD2200" FOR C2 EVAP CONFIG CHOOSE "MHS1100" FOR EVAP CONFIG CHOOSE "MHD1100" FOR EVAP CONFIG
2 COMPARTMENT SYSTEMS WITH ONE 2 COMPARTMENT SYSTEMS WITH ONE

2200 SIZE REMOTE EVAPORATOR 1100 SIZE REMOTE EVAPORATOR
B REVISED PIPING SCHEMATIC;ADDED 3 COMPARTMENT M/T TO DRAWING JAN-26-10 SS 72N0001P10

THIRD ANGLE
PROJECTION
B

50 HOST UNIT
LIQUID LINE
40
55
SUCTION LINE
64
60
63 COMP 1
39 COMP 1 COMP 1
56 IF NEEDED
COMP 3 COMP 2 COMP 3 COMP 2 COMP 3 COMP 2
55 IF NEEDED
50
REMOTE
COMP 3
60 EVAPORATOR
55
39
45
56 IF NEEDED
50
REMOTE
55 COMP 2
IF NEEDED
EVAPORATOR
SCHEMATIC FOR INFORMATION ONLY

EXACT PIPING TO BE DETERMINED BY REMOTE
EVAPORATOR STYLE, APPLICATION AND LOCATION
ALL CONNECTING COMPONENTS ARE AS NEEDED SYSTEM 5 SYSTEM 6 SYSTEM 7
COMP 2 - ONE MHS 1100 SINGLE DISCHARGE EVAPORATOR COMP 2 - ONE MHD 1100 DUAL DISCHARGE EVAPORATORS COMP 2 - ONE MHS 1100 SINGLE DISCHARGE EVAPORATORS
COMP 3 - ONE MHD 1100 DUAL DISCHARGE EVAPORATOR COMP 3 - ONE MHD 1100 DUAL DISCHARGE EVAPORATORS COMP 3 - ONE MHS 1100 SINGLE DISCHARGE EVAPORATORS
CHOOSE "MHS1100" FOR C2 EVAP CONFIG CHOOSE "MHD1100" FOR C2 EVAP CONFIG CHOOSE "MHS1100" FOR C2 EVAP CONFIG
CHOOSE "MHD1100" FOR C3 EVAP CONFIG CHOOSE "MHD1100" FOR C3 EVAP CONFIG CHOOSE "MHS1100" FOR C3 EVAP CONFIG
3 COMPARTMENT SYSTEMS WITH TWO 1100 SIZE REMOTE EVAPORATORS

B NEW SHEET #10 JAN-26-10 SS 72N0001P10
THIRD ANGLE
PROJECTION
B

50 HOST UNIT
LIQUID LINE
40
55
COMP 1 COMP 1 COMP 1 COMP 1

SUCTION LINE
64
60 COMP 2
40 COMP 2
OR
COMP 2 COMP 2
39
63
56 IF NEEDED
55 IF NEEDED
50
REMOTE COMP 2
60
EVAPORATOR MHS OR MHD 2200
COMP 3 COMP 3
COMP 3
55 COMP 3
39
45
56 IF NEEDED
50
REMOTE COMP3
55 EVAPORATOR MHS OR MHD 1100
IF NEEDED
PIPING SCHEMATIC
SCHEMATIC FOR INFORMATION ONLY SYSTEM 14 SYSTEM 15 SYSTEM 16
SYSTEM 13
COMP 2 - ONE MHD 2200 DUAL DISCHARGE EVAPORATOR COMP 2 - ONE MHS 2200 SINGLE DISCHARGE EVAPORATOR COMP 2 - ONE MHD 2200 DUAL DISCHARGE EVAPORATOR
EXACT PIPING TO BE DETERMINED BY REMOTE COMP 2 - ONE MHS 2200 SINGLE DISCHARGE EVAPORATOR COMP 3 - ONE MHD 1100 DUAL DISCHARGE EVAPORATOR COMP 3 - ONE MHD 1100 DUAL DISCHARGE EVAPORATOR
EVAPORATOR STYLE, APPLICATION AND LOCATION COMP 3 - ONE MHS 1100 SINGLE DISCHARGE EVAPORATOR
COMP 3 - ONE MHS 1100 SINGLE DISCHARGE EVAPORATOR CHOOSE "MHS2200" FOR C2 EVAP CONFIG CHOOSE "MHD2200" FOR C2 EVAP CONFIG
ALL CONNECTING COMPONENTS ARE AS NEEDED CHOOSE "MHD2200" FOR C2 EVAP CONFIG
CHOOSE "MHS2200" FOR C2 EVAP CONFIG CHOOSE "MHD1100" FOR C3 EVAP CONFIG CHOOSE "MHD1100" FOR C3 EVAP CONFIG
CHOOSE "MHS1100" FOR C3 EVAP CONFIG
CHOOSE "MHS1100" FOR C3 EVAP CONFIG
3 COMPARTMENT SYSTEMS WITH ONE 1100 SIZE REMOTE EVAPORATOR

AND ONE 2200 REMOTE EVAPORATOR}

B NEW SHEET #11 JAN-26-10 SS 72N0001P10
THIRD ANGLE
PROJECTION
B

CONVERSION CHART
DECIMAL FRACTIONAL
INCHES INCHES
1.61 1-5/8
1.75 1-3/4
2.69
[68.2] 1.77 1-25/32
2.17 2-3/16
2.69 2-25/32
2.83 2-27/32
34.65
[880.0] 3.13 3-1/8
3.46 3-15/32
31.42
[798.0] 4.26 4-1/4
5.43 5-7/16
5.45 5-7/16
3.13
5.83 5-13/16
[79.4]
7.03 7-1/32
10.85 10-27/32
15.72 15-23/32
17.72 17-23/32
31.42 31-13/32
2.83 17.72 17.72 34.65 34-21/32

[72.0] [450.0] [450.0]
41.10 41-3/32
41.10
15.72 4.26
[1044.0]
[399.3] [108.2]
5.45 5.83
[138.4] [148.1] 1.77 3.46
2.17 [45.0] [87.9]
[55.1]
7.03
[178.6]
1.75
HARNESS ACCESS [44.5]
SUPPLY AIR
SUCTION LINE
7/8 OD TUBE LIQUID LINE
10.85
3/8 OD TUBE
[275.6]
RETURN AIR
EVAPORATOR WEIGHT
117LBS
MHD-1100 DRAIN CONNECTION DRAIN CONNECTION
[53.1KG]
MHD-1100-2 SUPPLY AIR

THIRD ANGLE
PROJECTION
B

CONVERSION CHART
84.65
2.44 DECIMAL FRACTIONAL
[2150.0]
[62.0] INCHES INCHES
26.22 26.30 26.22 2.95 0.91 29/32

[666.0] [668.0] [666.0] [75.0]
1.36 1-3/8
1.61
[41.0] 1.61 1-5/8
1.65 1-21/32
1.97 1-31/32
2.44 2-7/16
2.95 2-15/16
4.33 4-11/32
4.72 4-11/32
7.03 7-1/32
31.42 10.85 10-27/32
[798.0]
26.22 10-27/32
34.65
[880.0] 26.30 26-5/16
31.42 31-13/32
34.65 34-21/32
84.65 84-21/32
0.50
[12.7]
1.10 4.33 1.11 1.89

[27.9] [110.0] [28.2] [48.0]
4.45
7.03 [113.0]
[178.5]
SUCTION LINE SUPPLY AIR

1-1/8 OD TUBE
10.85
[275.6]
HARNESS ACCESS
RETURN AIR
LIQUID LINE
3/8 OD TUBE 17.32
[440.0]
DRAIN CONNECTION DRAIN CONNECTION

EVAPORATOR WEIGHT
225LBS
MHD-2200
[102.1KG]
1.00
[25.4]
2 PLACES
MHD-2200-4

THIRD ANGLE
PROJECTION
B

41.10 CONVERSION CHART

[1044.0]
2.83 17.72 17.72 DECIMAL FRACTIONAL
[72.0] [450.0] [450.0] INCHES INCHES
3.58 11.02 0.83 27/32

2.87 [91.0] [280.0] 3.38 1.77 1-25/32
[72.8] [85.9]
2.87 2.44 2-7/16
[72.9] 2.45
2.83 2-27/32
[62.2]
4.76 2.87 2-7/8
[121.0]
3.21 3-7/32
4.45
[113.0] 3.54 3-17/32
3.58 3-19/32
16.30
[413.9] 4.17 4-3/16
4.76 4-3/4
30.00
[762.0] 7.76 7-3/4
HARNESS ACCESS
10.85 10-27/32
23.62 11.02 11-1/32

[600.0]
16.30 16-5/16
17.72 17-23/32
23.62 23-5/8
41.10 41-3/32
2.44
[62.0]
3.54
[90.0]
7.76
[197.0]
0.83
SUCTION LINE LIQUID LINE [21.0]
7/8 OD TUBE 3/8 OD TUBE 10.85
[275.6] SUPPLY AIR
RETURN AIR
EVAPORATOR WEIGHT
106LBS
MHS-1100
[48.1KG]
DRAIN CONNECTION DRAIN CONNECTION
MHS-1100-2

THIRD ANGLE
PROJECTION
B

CONVERSION CHART
DECIMAL FRACTIONAL
SUPPLY AIR INCHES INCHES
0.79 25/32
1.68 1-11/16
1.81 1-13/16
2.31 2-5/16
2.32 2-5/16
2.44 2-7/16
2.95 2-15/16
3.88 3-15/16
4.31 4-5/16
27.56 23.62
[700.00] [600.00] 4.45 4-7/16
7.87 7-7/8
10.85 10-27/32
13.90 13-29/32
15.42 15-13/32
2.44
[62.0] 23.62 23-5/8
26.22 26-7/32
26.30 26-5/16
2.32 27.56 27-9/16
[59.0] 15.42 4.31
[391.7] [109.5] 66.61 66-5/8
26.22 26.30 26.22 2.95 84.65 84-21/32

[666.0] [668.0] [666.0] [75.0]
84.65
[2150.0]
B SUCTION LINE
7/8 OD TUBE
2.31
[58.7]
7.87
[200.00]
4.45
[113.0]
2.04
3.35 [51.7]
LIQUID LINE [85.2]
SUPPLY AIR 3/8 OD TUBE 4.04
10.85
[275.5] RETURN AIR [102.5]
13.90
[353.0]
HARNESS ACCESS
EVAPORATOR WEIGHT
DRAIN CONNECTION
207LBS
MHS-2200
[98.0KG]
DRAIN CONNECTION
0.79
[20.0]
2 PLACES
SUPPLY AIR MHS-2200-4

SUCTION LINE 7/8 OD TUBE WAS 1-1/8 OD TUBE; ADDED 3 COMPARTMENT
B JAN-26-10 SS 72N0001P10
M/T TO DRAWING
THIRD ANGLE
PROJECTION
B

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Carrier Carrier Transicold Division THIS DOCUMENT AND THE INFORMATION CO NTAINED THEREIN IS

SUBMISSION OF THESE DRAWINGS OR DOCU MENTS

MULTI-TEMP INSTALLATION PROCEDURE PART NO. DESCRIPTION

13.0 FOR COPPER TROUGH INSTALLATIONS REFER TO 62-11403 IN ADDITION TO THE

SUPERSEDES PRINT DISTRIBUTION

SUPERHEAT ADJUSTMENT PROCEDURE

IMPORTANT: ON EVAPORATORS WITH 2 TXV'S, THERMOCOUPLE IS ONLY REQUIRED ON 1 TXV.

IMPORTANT: ON EVAPORATORS WITH 2 TXV'S, DO SAME ADJUSTMENT ON BOTH TXV'S.

IMPORTANT: ON EVAPORATORS WITH 2 TXV'S. IF ADJUSTMENT IS MADE ON THE TXV

B ADDED 3 COMPARTMENT M/T TO DRAWING JAN-26-10 SS 72N0001P10

SUPERSEDES PRINT DISTRIBUTION

5.83 7.33 5.83

2. PROVIDE A THERMAL BREAK IN THE FLOOR UNDER THE BULKHEAD. FOR

3. COVER REFRIGERANT LINES TO AVOID IMPACT DAMAGE.

DEFROST DRAIN INSERT

CEILING TROUGH WALL & CEILING TROUGH

DUAL DISCHARGE SINGLE DISCHARGE

1/2-13 STUD, THREADED FULL LENGTH. 3.50

WALL TROUGH CEILING TROUGH WALL & CEILING TROUGH

TRAILER PREPARATION FOR EVAPORATOR

SUPERSEDES PRINT DISTRIBUTION

8.64 14.50 TROUGH TO BE LOCATED WITHIN

1. BELLS ON TUBES FROM HOST ARE MEANT TO

2. MAKE TUBING CONNECTIONS USING ITEMS 40,45,50,55 & 60.

3. ROUTE TUBING TO REAR EVAPORATORS TO MINIMIZE EXPOSURE

4. FOR COPPER TO COPPER BRAZING IT IS REQUIRED THAT A

6. IF A CEILING TROUGH IS INSTALLED FOR A MHD EVAP, THE

[152.4] [914.4] [2438.5]

(WHERE:A IS AT LEAST 1.0' MIN. 6.0

B IS AT LEAST 1.0' MIN.

ADD PLUG (ITEM #85)

SINGLE AND DUAL DISCHARGE REMOTE EVAP INSTALLATION (10.9)

REFRIGERANT LINE ROUTING ACCESS PANEL

SUPERSEDES PRINT DISTRIBUTION

SEE GROUNDING PROCEDURES ON SHEET 6

HIGH VOLTAGE LABELS-PLACE ON

TROUGH COVER TROUGH SEE GROUNDING PROCEDURES ON SHEET 6

WARNING [59.4] ELECTRICAL CABLE 1.50

CAUTION: 12V LINES ARE NOT TO BE

-02 ONLY 20 22 38 22 38 -01 ONLY

SUPERSEDES PRINT DISTRIBUTION

RECOMMENDED GROUNDING PROCEDURE

IMPORTANT TO GROUND THE REMOTE EVAPORATOR

LOW VOLTAGE LINES HIGH VOLTAGE LINES 2 COMPARTMENT SHOWN

LOW VOLTAGE LINES BRASS WASHER SUPPLIED WITH TRAILER

USE LOCKTITE ON HARDWARE FOR

2. IF TROUGH COVER IS ALUMINUM, TROUGH COVER MUST BE BONDED TO TROUGH.

B ADDED 3 COMPARTMENT M/T TO DRAWING JAN-26-10 SS 72N0001P10

SUPERSEDES PRINT DISTRIBUTION

HARNESS CONECTOR UNIT END

BLUE "1" 16/1 ADDRESS NOTES:

RED 2 RED 1.5 HTR1-B HEATER

RED 3 RED 1.5 HTR1-C HEATER

COLOR & MARKING 2 RED 4 RED 1.5 HTR2-A HEATER

RED "9" 16-14/1.5

RED "1" 16-14/1.5

ATTENTION: GROUND WIRE SHOULD BE LONG ENOUGH TO ATTACH TO

TY-WRAP COPPER TUBING

MULTI-TEMP HARNESS WIRE DIAGRAM FOR MHS AND MHD 1100/2200

SUPERSEDES PRINT DISTRIBUTION

IF DOOR SWITCH OPTION IS USED.

12 C1-12/RAT-B 12 C1-12/RAT-B HTR2

IP CIRCUIT OF EACH MOTOR OPERATES ON 12 VDC HIGH VOLTAGE CIRCUIT

DIAGRAM FOR MHS/MHD-1100-2 EVAPORATOR ONLY