NIOEC-SP-47-07 (0)

DOCUMENT CODE NO. OF PAGES: 9

PLAN/PRJ/SUB UNIT PHASE DISCIPLANE DOCUMENT TYPE SERIAL NO. REV. NO. DATE
NIOEC 000 EG ME SP 4707 A0 JULY, 2005

NATIONAL IRANIAN OIL REFINING & DISTRIBUTION COMPANY

NATIONAL IRANIAN OIL ENGINEERING
& CONSTRUCTION COMPANY

NIOEC SPECIFICATION
FOR

CHEMICAL FEED SYSTEMS

FIRST EDITION

JULY, 2005

THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL
RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY,
REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN
CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY
JULY, 2005 NIOEC-SP-47-07(0)

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REVISION INDEX
REV. REV. REV. REV.
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
PAGE PAGE PAGE PAGE

1 26 51 76
2 27 52 77
3 28 53 78
4 29 54 79
5 30 55 80
6 31 56 81
7 32 57 82
8 33 58 83
9 34 59 84
10 35 60 85
11 36 61 86
12 37 62 87
13 38 63 88
14 39 64 89
15 40 65 90
16 41 66 91
17 42 67 92
18 43 68 93
19 44 69 94
20 45 70 95
21 46 71 96
22 47 72 97
23 48 73 98
24 49 74 99
25 50 75 100

NOTES:
1) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION.
2) REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE
INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS.
3) WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL
DOCUMENT.
4) NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.

1
0 JULY, 2005 M.A.A.SAJEDI M.R.FARZAM M.A.A.SAJEDI
REV. DATE PREPARED CHECKED APPROVED AUTHORIZED

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CONTEMTS: PAGE NO.

1. SCOPE……………………………………………………………… 2
2. REFERENCES…………………………………………………….. 2

3. UNITS………………………………………………………………. 2

4. SCOPE OF SUPPLY ……………………………………………… 3

5. MATERIAL SELECTION……………………………………….. 3

6. MECHANICAL CONDITIONS ……..………………………….. 3

7. NOISE LEVEL …………………………………………………….. 5

8. GUARANTEE……………………………………………………….. 5

9. LOADING DATA………………………………………………….. 5

10. INSPECTION AND TESTING..………………………………….. 6

11. PREPARATION OF SHIPMENT …………………………….. 6

12. NUMBERING OF EQUIPMENT/ENGINEERING DOCUMENTS… 7

13. LANGUAGE…………………………………………………... 7

14. SCHEDULE AND PROGRESS REPORT……………………. 7

APPENDIX-1: DATA SHEET-CHEMICAL FEED SYSTEM

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1. SCOPE
1.1 This Specification covers minimum requirements for the process and mechanical
design, fabrication, assembling, inspection and testing of the Chemical Feed Systems
installed outdoors (except otherwise specified in the data sheet/project documents) in the
oil refineries and/or oil plants. The requirements as outlined in this Specification are
intended to supplement the data listed on the attached data sheet.

1.2 Compliance with the requirements of this Specification does not relieve the Vendor of
his responsibility of furnishing equipment and accessories of proper design, mechanically
suited to meet operating guarantees at the specified conditions.

1.3 In case of conflict between this Specification and other documents, the following will
take precedence and in the same order as mentioned herein below:
- Purchase Order,
- Drawings and data sheets,
- This Specification,
- Referenced Standards.

2. REFERENCES

Throughout this Specification, the following dated and undated standards/ codes are
referred to. These referenced documents shall, to the extent specified herein, form a part of
this Specification.
For undated references, the latest edition of the referenced document (including any
supplements and amendments) applies. For dated references, the edition cited applies.
The applicability of changes in dated references that occur after the cited date shall mutually
be agreed upon by NIOEC and the Vendor/Contractor.

NIOEC-SP (NIOEC SPECIFICATIONS)

NIOEC-SP-00-10 "NIOEC Specification for Units"
NIOEC-SP-00-62 "NIOEC Specification for Numbering System"
NIOEC-SP-46-00 "NIOEC Specification for Pumps, Drivers and Auxiliary
Equipment"
NIOEC-SP-46-05 "NIOEC Specification for Metering Pumps"
NIOEC-SP-60-02 "NIOEC Specification for Low Voltage Induction Motors"
NIOEC-SP-80-02 "NIOEC Specification for Painting"
NIOEC-SP-80-05 "NIOEC Specification for Internal Lining"

3. UNITS
International system of units (SI) shall be used in accordance with NIOEC-SP-00-10, unless
otherwise specified.

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4. SCOPE OF SUPPLY

The systems shall consist of, but not be limited to the following items within the battery
limit showing on P&I Diagrams:

4.1 One (1) packaged Chemical Feed Systems as outlined by the process and mechanical
conditions hereunder. This system shall be shop assembled as much as possible and
skid-mounted complete with chemical solution tank, tank level gauge, mixer, diaphragm
and plunger chemical feed pump, piping, dosing device complete necessary accessories
and instruments for proper operation and anchor bolts and nuts.

4.2 This system shall be painted, lined, skid-mounted and pretested at Vendor's shop so that
it shall be shipped to site ready to operate.

4.3 The equipment supplied by Vendor shall be in compliance with the requirements of the
standards/specifications mentioned in this Specification. Nevertheless, this should not
prevent the Vendor from offering their equivalent standard products. However, any
deviation from the specified standards/specifications should be clearly indicated and
separately listed in the quotation.

4.4 All the equipment shall be designed, manufactured, assembled and tested in accordance
with the applicable requirements of the latest editions/revisions (the one in effect at the
time the requisition is issued) of codes, standards, specifications and references as
mentioned throughout this Specification.

4.5 Where cold climate conditions apply (ambient temperatures below zero oC), Vendor
shall select lining materials upon taking into account that this system suffer cold
temperature in transportation and site storage during construction stage.

5. MATERIAL SELECTION

Material selection shall be made in accordance with the requirements shown on the data
sheet and based on the American Codes or Standards. If Vendor prefers higher or equivalent
grade of materials produced in other recognized country codes such as BS, DIN and JIS
whatever, Vendor shall submit such details at proposal stage and shall take Purchaser's
approval before issuing of purchase order, provided that materials on drawings shall be
identified by corresponding ASTM or AISI and IEC designation.

6. MECHANICAL CONDITIONS

6.1 Mixing Tanks

Mixing tanks shall be welded, carbon steel, cone bottom and mounted on legs of sufficient
length to insure satisfactory pump operation and allow clearance for drain connection. Tanks
shall be complete with gauge glass, hinged cover, and connections for drain, pump suction
and discharge. All tanks shall have mixer supports. Mixing Tanks shall have a dissolving
basket. All welds in process wetted parts shall be full penetrating.

6.2 Mixers

A portable mixer shall be provided for each tank. Mixers shall be stable while agitating
contents of tank from 1/3 to full. All wetted parts shall be stainless steel.
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6.3 Pumps

Chemical feed pumps shall be electric motor driven and piston type (diaphragm and plunger,
as required by the service), in accordance with NIOEC Specifications NIOEC-SP-46-00 and
NIOEC-SP-46-05, and shall have facilities to permit adjustment of capacity from 0 to 100%
of maximum specified. Accessories shall include suction and discharge valves, check valve
on the discharge, coupling guard, floor stand, back pressure valve and adjustable stainless
steel relief valve and strainer.

6.4 Relief Valves

A relief valve shall be provided for each pump for the purpose of protecting the pump and
piping from excessive pressure. The relief valves shall have forged steel bodies and internal
construction adequate for the pressure, temperature and material being pumped and shall be
sized to pass the maximum output of which the pump is capable at the relieving pressure.

6.5 Strainers

Each pump shall be provided with a suction strainer adequate to protect the pump against
damage from insoluble materials which may enter the suction line. Materials of construction
shall be suitable for the material being pumped.

6.6 Electrical and Instrumentation

6.6.1 Area Classification

The System is to be installed outdoors (except otherwise specified) area where is hazardous
area, except otherwise noted on the data sheet.

6.6.2 Electric Motors

Electric motors shall be in accordance with NIOEC Specification NIOEC-SP-3339-60-02, -

Electric Motors.

6.6.3 Instruments

All instruments shall be tagged with identifying tag numbers which are assigned by
Purchaser at time of drawing approval. Stainless steel nameplates shall be furnished stamped
or engraved with this tag number and permanently mounted with stainless steel drive
screws.

6.7 Piping Tie-in Connections

Tie-in connections to Purchaser shall be flanged per ANSI Standard. Purchaser reserves the
right to change the location of the tie-in.

6.8 Painting and Lining

All equipment and materials shall be surface-prepared and painted up to and including finish
in accordance with NIOEC Specification NIOEC-SP-80-02 "Painting", and shall be lined in
accordance with NIOEC Specification NIOEC-SP-80-05 "Internal Epoxy Tank Lining" if
applicable.
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7. NOISE LEVEL
The Vendor shall state in his enquiry the consideration included in his design to meet the
noise requirements specified herein.
"In no case, the noise (sound) level of each completed equipment or package system
covered by this Specification shall exceed 90 dBA measured at one meter distance from the
package and/or equipment.

8. GUARANTEE

Vendor shall guarantee the following when the equipment is operated in accordance with the
written operating instructions.

8.1 Equipment size and capacity under conditions given in this specification.

8.2 Equipment is free from fault in design, workmanship and material to fulfill
satisfactorily the operating conditions specified.

9. LOADING DATA

9.1 The loading data supplied by the Vendor shall include enough data for the Purchaser
to design and construct the supporting structures and/or concrete foundations for the
equipment supplied by the Vendor, as well as the data for erection and installation
purposes.

9.2 Loading data shall be exact, neither short nor conservative, and indicate at least the
following data including dimension (m or mm) and weight (ton or kg).

(1) Equipment skeleton showing gross dimensions and elevations for Purchaser to
understand the conditions of loading.

(2) Locations, elevations and dimensions for base plates of legs or posts.

(3) Locations, sizes, numbers and required project lengths of anchor bolts or setting
bolts.

(4) Static weight and load in total, and per each leg or post if weight per each leg or post
is different from the other.

(a) Erection weight,

(b) Operation dry weight (empty weight out of operation),

(c) Operation weight.

(5) Dynamic effects due to operation, if any, on supporting structures and/or

foundations.

(6) Wind load in total and per each leg or post if wind load per each leg or post is
different from the other.

(7) Test weight under full water test if the equipment is specified to be tested at field.

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(8) Any other requirements for supporting structures and/or foundations if it is deemed
necessary by the Vendor.

9.3 The Vendor shall also submit supporting calculations showing that the above loading
data are exact, neither short nor conservative, any time when the Purchaser requests.

10. INSPECTION AND TESTING

10.1 Inspection

Purchaser and/or NIOC's representatives shall have the right to inspect the equipment during
fabrication and assembly, on 48 hours notice to Vendor. Inspection may include drawings,
materials, parts, all shop processes, and assembly.

10.2 Shop Tests

10.2.1 All piped assemblies or subassemblies shall be pressure tested to at least twice the
working pressure.

10.2.2 Performance test

Performance Test shall be conducted at Vendor's shop with water and at the time of plant
start-up with Vendor's representative at the site, if necessary. In the event equipment or
auxiliaries fail to meet or exceed the specified performance, vendor shall make whatever
changes are necessary to meet the specified performance.

11. PREPARATION OF SHIPMENT

11.1. Temporary shipping and storage preparation:

Temporary provisions for shipping and storage (such as wrapping, crating, etc.) shall be as
stated in the request for quotation and/or purchase order. Equipment will be subject to
extreme temperatures and humidity during shipping and storage before installation in the
permanent locations.

11.2 Nameplates

Stamped or engraved stainless steel nameplates shall be furnished and attached to each
system. Nameplates shall include:

11.2.1 Individual system item number

11.2.2 Manufacturer's name and serial number or other number as applicable

11.2.3 Equipment size and capacity, design and operating pressure and temperature

rating

11.2.4 Strokes per minutes (pump only)

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12. NUMBERING OF EQUIPMENT/ENGINEERING DOCUMENTS

Numbering of equipment and engineering documents shall be in accordance with

NIOEC-SP-00-62.

13. LANGUAGE

All correspondence, literature, drawings, installation manuals and any other documents
related to the equipment supplied under the contract shall be in English with consistent use
of metric unit (as per article 3 above). Offers in other language will not be considered.

14. SCHEDULE AND PROGRESS REPORT

14.1 The Vendor shall provide the Purchaser with a production schedule giving time of
availability of production, and planned dates for testing, inspection, painting and dispatch.

14.2 Furthermore, the Vendor shall submit monthly progress reports to the Purchaser,
which includes the following as a minimum:
- Status of detail drawings,
- Status of Purchase of materials,
- Status of production,
- Schedules of testing, inspection, and dispatch.

14.3 The Purchaser shall be informed of any changes in the production schedule which
affect the promised delivery date.

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APPENDIX-1
DATA SHEET-CHEMICAL FEED SYSTEM

Item No: ME-…… No. Req’d …… Service ………….

1. Pump – Item. No ME-…..-P-1 , ME-…..-P-2

2. No. of pumps per unit …. Mfg ’r. …………… Mfg. Model No. ……………..
3. Type : Plunger ….. Diaphragm …... Direct Acting …….
4. Metering heads: Simplex ….. Duplex …… Triplex ….. No. Per head ……..
5. Liquid Handled ………… Stroke Adjustment: Manual Automatic
6. Maximum capacity:m3/h ……… While running Stopped
7. Pressure, discharge, bar(ga) ……. Local Remote
8. Suction, bar (ga) …….. Signal: Pneumatic, Elec. Hyd..
9. Temperature °C …….. Capacity adjust 0-100%
10.Plunger/Diaphragm-diameter …… Materials of construction:
11.Stroke, Length * Liquid end STEEL
12.Pump speed, RPM * Valves/seats STAINLESS STEEL * Type
13.Connections: suction Plunger/diaphragm *
14. Discharge* Packing/seal*
15.Pump relief valve set, bar(ga) …… Paint: NIOEC-SP-80-02
16.Valves replaceable: Yes √ No (with/without) Piping removed
17.Motor drive: AC √DC Exp. proof √ TEFC TENV OTHER 2
18. 380Volts 3 Phase 50 Cycle* HP*(kW) r/min(RPM)
19. STANDARD INDUSTRIAL TYPE MOTOR, PROTECTION IP54 AS PER IEC34-5
20.

21. Tank – IItem No. ME-…….-V-1 and ME-…….-V-2

22.Liquid Handled ……… Design press @ Temp. bar(ga) °C
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23.Capacity, m …. Freeboard % Operating press @ Temp ….. bar(ga) ….. °C
24.Connections, size: Drain DN40 Tank size: (m LD x m H)
25 Gauge glass 3/4” Materials:
26. Fill …….. Side ……….. Bottom ………….
27 Suction …….. Tank legs ……….
28. Relief valve ……… Pump platform …………
29.Bottom: Flat Cone Dished Basket
30.Top cover:
31.Corrsion Allowance (min.) 1.6 mm Lining EPOXY AS PER NIOEC-SP-80-05
32.Thickness: Side bottom Paint NIOEC-SP-80-2
33.Basket size, m3 ……. PERF. ………. Seismic zone :
34.

35. Mixer – Item No. ME-……-MX-1 AND ME-……..-MX-2

36. MFG’r*. Model No.*
37.Motor drive: AC √ DC Exp. proof TEFC TENV OTHER 2
38. 400 Volts 3 Phase 50 Cycle* HP r/min RPM.
39.Type mounting bracket Paint: NIOEC-SP-80-02
40. Materials of construction wetted parts TYPE 304 S.S.
41.Chemical mixed ……. Liquid Solid
42.

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43. Piping and instruments
44. Piping including: Suction √Discharge √Drain √ Other
45.Line class Spec. ………. or state material …….
46.Instruments included: Relief valve √ Level gage √ Pressure gage √ Other
47.Mfg. and type: …………….

48. BACK PRESSURE VALVES AND STRAINERS

49. MICRO STROKE ADJUSTMENT WHILE PUMP IS OPERATING
50. PROVISION OF A WARE HOOSE SPARE PUMP WITHOUT MOTOR TO THE ABOVE
UNIT : YES NO

51.Remarks: ALL BLANKS MARKED WITH "*" TO BE PROPOSED BY VENDOR.