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Abstract--The performance of a flat-plate solar collector is investigated. The collector is of the sheet-and tube design
and the tube is bonded to the absorbing plate in a serpentine fashion. Equations describing the variation of the fluid
temperature in the different segments of the serpentine are derived. These equations are then used to determine the
heat removal factor FR for the collector.
It is shown that for the general case of an N-bend serpentine, the heat removal factor depends on three
non-dimensional groups containing the different operational and design variables of the collector. A generalized chart
for estimating FR for collectors with serpentines of arbitrary geometry and number of bends is presented.
! T i (x) ~D~
the tube is bonded to the absorbing plate in a serpentine
fashion. Our main objective is to determine the heat
removal factor for such collectors and its dependence on
| : i ,
t'4" , ~
the different operational and design variables. \Tb,
THEORETICALANALYSIS X
Consider the sheet-and-tube collector panel shown in Fig. 2. Schematic plot for the plate-temperature distribution in the
Fig. 1. The sheet is a thin metal plate with thickness 6 and region between segments i and i + I.
59
60 S. I. ABDEL-KHALIK
and
d~ ~
at~,=O ~,=1} (1-< i <- N - 1 ) (3)
respectively.
The total heat flow rate per unit length entering the base
of segment i, q, is given by:
q~ = qi+ + q(
at ~i = 1 ~i = 01+~/01
= r{[0~+,-20~ cosh n + O~_,]
where - [o,+,8,N - o,(8,, + ~ , N ) + o,_~&,l}
(l-<i_<S) (9)
~., = [I", - T~ - ( S I G ) I l T . , - L - ( S / G ) ]
where &j is the Kronecker delta function defined as:
sc~= {x - [(i - I)W + ( W + D)I2I}I(W - D)
(4)
nZ= U L ( W - D ) 2 / k 6 8.=1 for i=j
and and
&~=0 for i~
o, = T ~ , - T. -(S/G)
Useful energy gain. The local value of the useful energy
In eqn (2), i = 0 refers to the region between the collector gained by the fluid in segment i per unit length in the flow
end at x = 0 and the first segment of the serpentine, while direction q.~ is given by:
i = N refers to the other end of the collector.
In deriving eqn (2), we have assumed the collector to be q.~ = q~-DULO, (10)
operating under steady state conditions. For most
practical systems, the effect of the heat capacity of the Here, the quantity [-DULO~] is the net energy collected in
collector on the system performance is negligible[10]. the region above tube i per unit time per unit length. The
A schematic diagram for the plate temperature distribu- useful energy gain q,~ is transferred from the absorbing
tion for a constant value of y in the region between plate to the circulating fluid through a thermal resistance
segments i and i + 1 is shown in Fig. 2. R, which is the sum of the resistances of the weld and
Let q~+ and q7 be the heat flow rates per unit length wall-to-fluid convection film. Hence,
entering the base of segment i in the positive and negative
x directions respectively. Therefore, qo, = (Tb, - Tk)/R (11)
thcp-~+(-1)'q,~=O (1 < i - < N ) (14) This means that one can, in principle, construct generalized
charts or tables, of the form:
where tn and cp are the mass flow rate and specific heat of FRULA~/thco = ~[N, 3', KR, rL/rhc~]. (19)
the circulating fluid respectively. Substituting for q,, from
(13) into (14), we get the following matric differential Knowing the function ~, eqn (19) can be used to
equation: determine F, for collectors with serpentines of arbitrary
geometry and number of bends.
0.2 I"0"8
FRULAJthcp = 1 - q~N,=o (N = even)
(18)
= 1 - CN,=] (N = odd). O.O I i ~ I I Ii1[ I ] I I hill[ I I 11111
IO-I I0O I0 I0 Z
Equation (18) shows that the non-dimensional group ri'lcp / FI ULAc
[F, ULAJ~hcp] depends only on the value of ~N at the exit
of the serpentine. Examination of the matric differential Fig. 3. Generalized chart for estimating the heat removal factor,
FR, for fiat-plate collectors with serpentines of arbitrary geometry
equation (15) and the boundary conditions (16) reveals that and number of bends. Ft and F~ are parameters which are
CN at the exit is a function of the non-dimensionalquantities functions of plate thickness and conductivity, tube spacing, and
N, y, KR and KL/thcp ; note that a was set equal to unity. other physical designparameters, and are definedby eqns (21).
62 S.I. ABDEL-KHAL1K
The numerical values of FR/F~ for the examined qul useful energy gained by the fluid in segment i per unit
combinations of N, 3', KR and KL/thc~ superposed length
q, (N × 1) vector with q,, as elements
markedly well over the analytical solution for N = 2 q~+,q~ heat flow rates per unit length entering the base of
expressed in the form of eqn (20). The differences in the segment i in the positive and negative x directions
values of FR/Ft between the analytical results for N = 2 respectively
and those obtained numerically for higher values of N are useful energy gained by the collector per unit time
less than 5 per cent. These differences vanish completely R thermal resistance between the absorbing plate and
circulating fluid
for mcflFtULA, greater than unity. This means that, S absorbed solar energy per unit time per unit area of the
within an error limit of 5 per cent, eqn (20) is valid for any collector
value of N and that Fig. 3 is a generalized chart applicable S, (N x 1) vector of constants introduced in (A3)
for plates with serpentines of arbitrary geometry and L ambient air temperature
T,. inlet fluid temperature
number of bends.
Tout exit fluid temperature
T~ fluid temperature in segment i
DISCUSSIONAND CONCLUSIONS T., base temperature above segment i
We have examined the performance of sheet-and-tube Or. total loss coefficient of the collector
W serpentine spacing
flat plate solar collectors, where the tube is bonded to the
x,y,z position coordinates shown in Fig. 1
absorbing plate in a serpentine fashion. Equations (15)
and (16) describe the variation of the fluid temperature in Greek symbols
the different segments of the serpentine. For collectors Ol non-dimensional parameter defined after (16) (a is set
4~ = ~ e ~. (A3) F2 -= #d/3,.
Substituting (A3) into (AlL we get: Equation (AI4) can, therefore, be written as:
Equation (A4) will have a nontrivial solution for S if and only if Numerical solutions.for large values of N. For large values of N,
the determinant of P(A) is equal to zero, i.e. the roots .~ and the vectors of constants S, can be evaluated
numerically using standard routines for evaluating eigenvalues
e(a) = o. (A5) and eigenvectors. The subroutine EIGENP, available on file at
the Engineering Computing Laboratory of the University of
For each root L satisfying (A5) there will be a solution vector S~ Wisconsin, was used for that purpose. Equation (AI) was solved
which can be determined within an arbitrary constant multiplier l~. for different values of N, ;t, KR and KL #hcp. The examined ranges
If all the roots L are distinct, the complete solution to (AI) will be: for these variables were: 3 -< N -< 8, - 10-< y -< - 2.05, 10-2-<
KR -< 102 and 10 3<-KL/rhcp -<10. The obtained eigenvalues
were all real and distinct, so that the complete solution for A I was
4b = ~ l~S~ e ~".
(A6) given by A6. The constant multipliers 1~were determined using the
boundary conditions (16) which gave the relation:
Analytical solution [or the case N = 2. The matrix P(A ) is given
by: I = A 'B (A17)
and
fl' - mc,, [KR(1 + y) - 1]2- (KR)2
(AS)
A~s = (Sj~ - Sj, ,) exp [a,Lhiw~R] (i = even) l
LK 1 where S,~ is the ith component of the vector Sf and
B2 = thc,. [KR(I + y) - 1]2- (KRf"
B~= 1 i = 1}
It can be easily shown that/3, > 132> 0. B~=0 i ~ l " (AI9)
For the determinant of P(,t ) to be zero the corresponding roots,
A, and &.. are given by: Upon knowledge of S~ and A, eqn (AI7) was solved to get l and
hence the non-dimensional fluid temperature vector 4).
,/, = + (/3,-"-/3f-)"" -[
and
~t_.= -,L. J (A9) APPENDIX B
Numerical example
The corresponding vectors of constants, St and $2 are: Determine FR for a collector with the following parameters:
q~, = l,e~,-+ I.e"_,~ ] fluid-to-tube heat transfer coefficient = 1500 w]m2°C and negligible
bond resistance.
and J. (AI 1)
~ = 1,[(/3, + a ,)//321e ~'' + 1~[(/3,+ a2)//32]e~-'', Solution
at "0 = 0 ,b~ = 1 }.
and (AI2) kSn (211)(0.0015)(0.3676)_ 3.345 w/m°C
atr/=l 45.,=¢~, = (W - D) sinh n (0.0925)(0.376)
SE Vol.18.No. I--E
64 S . I . ABDEL-KHALIK
R6sum6--L'article pr6sente r6tude des performances d'un insolateur plan. Celui-ci est du type plaque
absorbante--plus tube en forme de serpentin. On d6duit les ~quations relatives aux variations de temp6rature du
fluide dans les diff6rents segments du serpentin. Ces 6quations sont ensuite utilis6es pour d6terminer le facteur
d'6vacuation de chaleur FR, de l'insolateur.
On montre que dans le cas g6n6ral d'un serpentin ~ N. boucles, le facteur d'6vacuation de chaleur d6pend de trois
groupes adimensionnels comportant les diff6rents param~tres de construction et d'utilisation de l'insolateur. On
pr~sente un sch6ma g6n6ral d'estimation de F~ pour des insolateurs ~ serpentin de g6om~trie et de hombre de
boucles quelconques.
Resumen--Se investiga el comportamiento de un colector solar piano. El colector es del tipo chapa--tubo y este
tiltimo estfi unido a la placa de absorci6n en forma de serpentina. Se deducen las ecuaciones que describen la
variaci6n de la temperatura del fluido en los diferentes segmentos de la serpentina. Estas ecuaciones son entonces
usadas para determinar el coeficiente de remoci6n t6rmica (FR) del colector.
Se muestra que para el caso general de una serpentina de N curvas el coeficiente depende de tres grupos
adimensionales que contienen diferentes variables operacionales y de disefio del colector. Se presenta un grfifico
generalizado para estimar FR para collectores con geometrfa y ntimero de curvas arbitrarios.