EN-BA000632 - 401851 Rev1 RL-852-TSL 2.3

OPERATING
INSTRUCTIONS
WHEEL LOADER
WORKING
BASKET
I
SAFETY BEFORE
STARTING TO WORK
Important:
Observe the instructions following!
Routine checks before starting to work:

● Visual check as to damage visible from the outside.
● Checks screws and junctions as to tight fit.
● visual inspection for leaks of fittings and flexible tubes
● tread plate should be free of dirt
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IDENTIFICATION
WORKING BASKET
The supply volume of the working basket contains these operating instructions.
Warning!
These operating instructions are only valid in connection with the op-
erating instructions of the wheel loader.
The data following clearly identify your working basket in these documents:
Model: Working basket for Wheel Loader
Chassis number: 111.039, 111.040. 111.041, 111.042
Year of construction: 2011
The chassis number of the working basket can also be found on the
identification plate.
For spare parts orders or any other request, please always state the
identification numbers specified; this makes it easier for us to answer your
questions and orders correctly and promptly.
BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc III

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Table of Contents
IV BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

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1 GENERAL INFORMATION........................................................................................1-1
1.1 Preface ................................................................................................................. 1-1
1.2 Principles of the Employers’ Liability Insurance Association “Training of Driver’s of
Working Platforms” ............................................................................................... 1-3
1.3 Preface of the Operating Instructions ................................................................... 1-5
1.4 Information for the Operator ................................................................................. 1-6
1.5 Service and Warranty ........................................................................................... 1-7
1.6 After Sales Service ............................................................................................... 1-8
1.7 Information as to Author and Patent Rights.......................................................... 1-8
1.8 Description of the Working Basket ....................................................................... 1-8
2 SAFETY ...............................................................................................................2-1
2.2 Safe Distances When Working Near Electrical Overhead Lines (Germany)...... 2-10
3 TECHNICAL DATA .................................................................................................3-1
4 PUTTING INTO OPERATION ....................................................................................4-2

4.1 Transporting the Working Basket on a Loading Platform ..................................... 4-2
5 OPERATING ELEMENTS .........................................................................................5-1

5.1 Working Basket .................................................................................................... 5-1
5.2 Modified and New Elements on the Wheel Loader for Operation of the Working
Basket .................................................................................................................. 5-3
5.2.1 Driver’s Stand – Wheel Loader ................................................................. 5-3
5.2.2 Rear End of Vehicle – Wheel Loader........................................................ 5-4
5.2.3 Front End of Vehicle – Wheel Loader (Option) ......................................... 5-5
6 OPERATION..........................................................................................................6-1
6.1 Attaching the Working Basket .............................................................................. 6-2
6.2 Before Starting to Work from the Working Basket................................................ 6-3
6.3 Operation of the Vehicle from the Working Basket............................................... 6-4
7 MAINTENANCE AND INSPECTION ............................................................................7-1

7.1 Preface ................................................................................................................. 7-1
7.2 Health and Safety in the Workplace ..................................................................... 7-2
7.3 Instructions as to Maintenance............................................................................. 7-3
7.4 Tightening Torques .............................................................................................. 7-4
7.4.1 Inspections before Operation.................................................................... 7-5
7.5 Maintenance Proofs.............................................................................................. 7-6
7.6 Inspection “UVV” (Germany) ................................................................................ 7-8
7.6.1 Preliminary Remarks................................................................................. 7-8
7.6.2 Inspection by an Expert – Wheel Loader .................................................. 7-8
7.6.3 Arranging for the Inspections .................................................................... 7-8
7.6.4 Inspection Result ...................................................................................... 7-9
BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc V

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7.7 Inspection “UVV” (= “regulations for prevention of accidents”) ........................... 7-10
8 DEFECTS AND REMEDIAL MEASURES .................................................................... 8-1

8.1 Release of Parking Brake ..................................................................................... 8-1
8.2 Fuses in the Operating Panel –Working Basket ................................................... 8-2
8.3 Emergency Lowering ............................................................................................ 8-3
INDEX OF ILLUSTRATIONS...............................................................................................A
INDEX OF TABLES..........................................................................................................A
ADDRESS .....................................................................................................................B
TECHNICAL AFTER SALES SERVICE ................................................................................B
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General Information
1 General Information
1.1 Preface
These operating instructions are an important help for successful and safe op-
eration of the working basket. The operating instructions contain important tips
regarding safe, proper and economic operation of the working basket. Observ-
ing these instructions helps to avoid dangerous situations, to reduce repair
costs and down-times and to increase reliability and durability of the working
basket.
The operating instructions must always be available at the wheel loader (in the
net-type bag behind the driver’s seat) and must be read, understood and ap-
plied by everyone who is charged with works on/with the working basket, e.g.:
− operation and setup,
− repair of defects, maintenance as well as handling of working and auxiliary
material,
− servicing (maintenance, inspection, repair works)
− and/or transport.
Import!
This working basket is designed for the mining sector.
Import!
The working basket has been tested in accordance with the advanced
overload criterion.
Attention!
Be careful when loading the working basket!
BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 1-1

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General Information
Danger!
Make sure that the rated load is not exceeded!
1-2 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

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General Information
1.2 Principles of the Employers’ Liability Insurance Associa-

tion “Training of Driver’s of Working Platforms”
Operation of Working Platforms BGR 500
The employer has to take the necessary measures with the objectives follow-
ing:
− The employees charged with operation of the work equipment receive ade-
quate instruction – also with regards to the risks possibly related to its use.
− Employees mentioned in article 5 receive adequate special instructions.
Principle of the Employers’ Liability Insurance Association as to “Train-

ing and Commissioning of Drivers of Working Platforms”
Operation of Working Platforms BGR 500
Drivers of working platforms have to meet the demands following:
− to be at the age of 18 and trustworthy;
− physical and mental fitness;
− not addicted to drugs or alcohol;
− not afraid of great heights;
− must have received special instructions regarding operation and they must
have proven their capability accordingly towards the employer.
− they expressly have to be charged with the operation of the working plat-
form by the employer.
The order for operation of the working platform has to be given in written form.
Furthermore, BGV A1 requests: …if necessary, the instruction has to be re-
peated, but at least it has to be done once a year; the instruction needs to be
documented.

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General Information
Labour Protection Law

The employer:
− By means of an evaluation of risks related to the work of the employees,
the employer has to find out what measures of labour protection are re-
quired.
− He has to provide safe tools, systems and equipment.
− He has to provide information, instructions, training and supervision.
− Hierarchy of measures – prevent, reduce, control (evaluation of risks).
− He has to make available adequate PSA – for free.
− All employees have to be informed of the regulations as to labour protec-
tion.
The employee:
− is as well obligated to ensure his/her own safety;
− also has to arrange for the safety of other people who might be endan-
gered by certain actions or omissions;
− has to co-operate with the employer regarding “Fulfilment of legal Obliga-
tions”;
− has to use tools, machines, safety equipment, etc., in accordance with the
designated use.
Other use reference information:
− ISO/DIS 18893 – Mobile Working Platforms– Safety basis inspection,
maintenance and operation
− BGR 500, BGV A1
− Regulation as to occupational safety and health

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General Information
1.3 Preface of the Operating Instructions

For especially important information, the designations or labels following are
used:
Danger!
This “Danger!” can be found with all safety tips in these operating in-
structions where an imminent danger to life and limb of persons ex-
ists.
Warning!
This “Warning!” can be found with all safety tips in these operating
instructions where a potential danger for life and limb of persons ex-
ists.
Attention!
This “Attention!” can be found with all safety tips in these operating
instructions where the risk of little or average injuries as well as of
material damage on the machine or its surroundings exists.
Observe the respectively mentioned safety tips and act especially carefully in
these cases! Inform other drivers of all the safety tips, as well!
Besides the indications in these operating instructions, the general safety rules
and rules for the prevention of accidents have to be respected!

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General Information
Important!
This “Important!” refers to certain circumstances the observance of

which guarantees safe, proper and efficient handling with the ma-
chine.
In the interest of designated use of the wheel loader and the working
basket, all instructions should be met.
● The eyecatcher-point marks working and operating steps. These steps ha-
ve to be executed in order from the top to the bottom!
− The dash marks enumerations.
1.4 Information for the Operator

These operating instructions are an essential part of the working basket. As
the operating instructions will probably considerably be used on the worksite,
the operator is obliged:
− To make sure that one copy of the operating instructions is always avail-
able on the driver’s stand of the wheel loader,
− to take care that all drivers attentively read and understand the operating
instructions that they and observe and adhere to all the indications.
The working basket may only be operated by persons who are introduced and
trained, and who have been instructed by you in written form. Clearly prescribe
the individual responsibilities for maintenance and repair work to be done by
skilled personnel.
Besides the operating instructions and the binding regulations for prevention of
accidents that are valid in the country of use and at the worksite, the recog-
nized professional engineering rules for safe and professional working have to
be observed.
You are obliged to complete these operating instructions by instructions due to
existing national directions as to prevention of accidents and protection of envi-
ronment, including information regarding responsibility and obligatory registra-
tion as to consideration of particularities within the company, e.g. with regards
to work organisation, working methods and personnel employed.

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General Information
The working basket has to be checked by an expert in accordance with the

prevailing customary regulations after one year at the latest. The inspection
proof has to be documented in written form.
It is not allowed to make any modifications, additions or conversions to the
working basket that might affect safety without having the consent of
HERMANN PAUS MASCHINENFABRIK GMBH! This also applies to installa-
tion, adjustment and alteration of safety devices as well as to welding works on
load-bearing parts.
Spare parts being used must comply with the technical requirements specified
by HERMANN PAUS MASCHINENFABRIK GMBH. Original spare parts can
be relied to do so
Danger!
Should defects occur that might affect operational safety, immediately

stop operation of the wheel loader.
1.5 Service and Warranty

HERMANN PAUS MASCHINENFABRIK GMBH does its utmost to deal with
your questions and orders as quickly as possible. For enquiries we ask you to
always state your name and address as well as the identification data of your
wheel loader/working basket. The latter can be found on the identification
sheet (page III) of these operating instructions for the wheel loader/working
basket.
Within the warranty period, warranty services of HERMANN PAUS MASCHI-
NENFABRIK GMBH for the working basket apply to damage that can be
proven to go back to faults of construction, in material and in manufacturing.
Warranty period covers 1 year, however, 18 months at maximum upon com-
pletion. Warranty starts with handing over / putting into operation of the ma-
chine by the dealer / customer.
Warranty will only entirely be assumed, if
− delivery inspection, handing over and instruction are carried out according
to the regulations;
− the working basket is only used according to its designated use;

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General Information
− the instructions for inspection and maintenance are strictly adhered to.
In case of a warranty claim, HERMANN PAUS MASCHINENFABRIK GMBH
covers costs for material and mounting that arise directly from repair work car-
ried out on the machine. For this, spare parts prices and payment rates of
HERMANN PAUS MASCHINENFABRIK GMBH are valid.
Apart from that, please refer to the terms of warranty and to the general terms
of business of HERMANN PAUS MASCHINENFABRIK GMBH.
1.6 After Sales Service

If loader and working basket shall work faultlessly, it must receive thorough
maintenance. The driver himself carries out routine/daily supervision, lubrica-
tion and several checks. Repair work requiring special tools and experienced
mechanics have to be left with an authorized repair shop or the PAUS after
sales service.
They know how to care for your vehicle and can provide the best possible after
sales service.
1.7 Information as to Author and Patent Rights

These operating instructions are protected by copyright. The rights justified by
this, in particular those of translation, reprint, taking of illustrations, of photo-
mechanic or digital data processing, even if only used in parts, remain re-
served by HERMANN PAUS MASCHINENFABRIK GMBH.
1.8 Description of the Working Basket

The working basket consists of a stable frame and has a certain maximum car-
rying capacity of 300kg.
It is connected to the boom of the wheel loader by means of a mechanical
quick-change device and an electric cable.

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General Information
Survey
Fig. 1-1: Survey – working basket
Short Description – Working Basket
Pos. Designation Description
1 Base – working basket with insertion

grid
3 Falling latch Safety catch for closing the en-

trances.
4 Operating panel For operating the whole vehicle.
7 Plug socket Supply from working basket to basic

vehicle to allow control of the vehicle
from the operating panel.
10 Fastening point for quick-change

device

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General Information

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Safety
2 Safety
The working basket has been built in accordance with state-of-the-art stan-
dards and the recognized safety rules. Nevertheless, its use may constitute a
risk to life and limb of the user or of third parties, or cause damage to the work-
ing basket and to other material property, if the equipment
− is used by personnel that has not been trained accordingly;
− is not used in accordance with the designated use;
− is modified or altered;
− repair or maintenance work is carried out improperly; and
− if the safety regulations are not observed.
Designated Use
The designated use only applies to the permissible maximum carrying capacity
(= 1 person of 80 kg each and additional load). Using the unit for purposes
other than intended is not allowed. HERMANN PAUS MASCHINENFABRIK
GMBH cannot be held liable for any damage resulting from such use.
The designated use also involves:
− that the driver is at the age of 18;
− that all information contained in these operating instructions and in the op-
erating instructions of the wheel loader are observed;
− keeping the deadlines for inspection and maintenance work; and
− observing the technical data and the original manufacturer documentation
contained in these operating instructions.
− The working basket may only be operated with accessories that have been
approved for this purpose by HERMANN PAUS MASCHINENFABRIK
GMBH.
− Operation of the working basket is only allowed within the permissible tem-
perature range varying from -10°C to +40°C.
Using the unit for purposes other than intended is not allowed. HERMANN
PAUS MASCHINENFABRIK GMBH cannot be held liable for any damage re-
sulting from such use.

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Safety
We do our utmost to always keep our products at state-of-the-art standards;

therefore, we reserve the right to make technical changes and improvements
to our vehicles anytime without prior notice.

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Safety
Operation Contrary to the Designated Use

Using the working basket is particularly not allowed for:
− work performed on or close to unprotected live components of electrical
equipment;
− lifting persons and additional load exceeding the maximum permissible lift-
ing weight;
− lifting load that is not safely resting on the load conveying device.
Residual Risks
Even if all safety regulations are observed, certain residual risks remain during
operation of the working basket:
Everyone who is working on and with the working basket must know these re-
sidual risks and has to observe the instructions which prevent that these resid-
ual risks result in accidents or damage.
Danger!
Risk of getting crushed during assembly and dismantling procedure

and while moving the wheel loader.
Persons staying near the working basket or wheel loader during as-
sembly and dismantling procedure might suffer from serious injury.
Before starting assembly or dismantling procedure, make sure that

no-one is staying in the danger zone.
Warning!
Danger due to uncontrolled rolling motion of the wheel loader.
Persons may suffer from serious injury and heavy material damage
may occur due to improper parking and rolling motion of the wheel
loader.

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Safety
When leaving the driver’s stand always apply the parking brake (this
is also valid before entering the working basket).
Note: the wheel loader cannot be protected against rolling motion by

putting into a gear.

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Safety
Warning!
Danger due to collision.
Avoid collision with fixed (buildings, etc.) or mobile (vehicles, cranes,

etc.) objects.
Always keep a sufficient distance to edges of excavation pits and slo-

pes!
Warning!
Danger due to power lines (also see 2.2).
If you got in touch with power lines:
- do not leave the working basket;
- if possible, turn boom out of the danger zone;
- prevent others from approaching and touching the machine;
- arrange for de-energization of the power line;
- only leave the working basket, if you are sure that the power
line touched / damaged has been de-energized!
Danger!
Danger due to uncontrolled rolling motion of the wheel loader. Risk of

sideslip and tilting on slopes or inclines.
When driving on sloping terrain there is the risk of sideslip and tilting
of the wheel loader which is aggravated extremely in case of

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Safety
• high centre of gravity of boom,
• unprotected and / or slippery subsoil,
• high speed,
• sudden braking action and speeding-up,
• taking corners,
• driving across slopes.
Only drive on sufficiently surfaced and approved roads. On sloping

terrain only drive at reduced speed.
Ill. 2-1: Inclines and slopes
Attention!
Risk of injury by breathing in the exhaust gases.
Never breathe exhaust gases. Shut engine down, if the working basket
is standing still for a while. With running engine of vehicle, the work-

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Safety
ing basket may only be operated in enclosed spaces, if these spaces

are ventilated adequately.
Warning!
Never lean out of the working basket!
Attention!
Risk of getting injured due to improper maintenance/repair work.
Due to improper inspection, maintenance and repair work, personal

injury and material damage may occur immediately or in the period
following.
Observe all information stated in these operating instructions as to

inspection and maintenance.
In case of doubt always contact the corresponding experts.
Only carry out such works on the machine which are expressly men-
tioned in these operating instructions.
Attention!
Always observe the maximum permissible inclination (3°) of the vehi-

cle!
Warning!
Never use objects – such as ladders – to enlarge the range of action of

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Safety
the working basket.
Attention!
Only use the working basket, if the falling latch has been let down (en-
trance closed).
Attention!
Do not take up loads into the working basket in lifted position.
Attention!
Do not force working basket down to the ground.
Attention!
When using the working basket in enclosed spaces – such as halls –

absolutely make sure that the upper protective bracket is turned up.
The protective bracket should be turned up every time the working
basket is used.
Attention!
In case of defects that might endanger persons, immediately stop op-

eration of the working basket.
Attention!
Take into account influences that might increase sensibility to the

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Safety
wind.

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Safety
2.2 Safe Distances When Working Near Electrical Overhead

Lines (Germany).
Danger!
Touching electric overhead lines may have fatal consequences.
Danger!
If you got in touch with live overhead lines:
- ABSOLUTELY stay in the working basket.
- warn others of approaching and touching the machine.
- arrange for de-energization of the power line.
A- sagging
B- danger zone
C- protecting barrier on the ground
D- safe distance 3 m
E- distance 2 m
Ill. 2-2: Overhead lines 1

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Safety
A- sagging
B- danger zone
C- protecting barrier on the ground
D- safe distance 6 m
E- distance 6 m
Ill. 2-3: Overhead lines 2
When working near electrical overhead lines, the persons working with the
wheel loader have to observe the information following.
● If you work in surroundings you do not know, acquaint yourself with the
surroundings and check it as to electrical overhead lines, etc.
● Before starting to work near overhead lines, make sure that these lines ha-
ve been de-energized and that they are grounded.
● Wheel loader and working basket may never get into the danger zone of
overhead lines; these danger zones are shown in Ill. 2-2 and Ill. 2-3.
● As long as there is the risk that the boom touches the line, never take up
the working basket beneath live overhead lines.

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Safety

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Technical Data
3 Technical Data
Dimensions and Working Diagram
Fig. 3-1: Dimensions_050849

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Technical Data
Fig. 3-2: Arbeitsdiagramm_050849

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Technical Data
Ill. 3-3 Technical Data
Working Basket
Maximum loading capacity with uni- 300kg

form load distribution
2 persons (à 80 kg) and tools
Length 1986 mm
Width 1630 mm
Height 1488 mm
Platform height in extended position 4750 mm
Angular freedom +/- 30°
Weight, incl. electric system and at- 325 kg

tachments

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Putting into Operation
4 Putting into Operation
4.1 Transporting the Working Basket on a Loading Platform

Before transport suitably weatherproof electric connections and operating
panels of the working basket (protection against water and similar).
Ill. 4-1: Fixing the working basket
Rating and choice of fixing means (ropes

and chains) has to be done in accordance
with the weight of the machine that is to be
transported. Forces occurring in the fixing
means and the fastenings of working bas-
ket and transporting vehicle according to
drawing (4).
Check fixing means:
- as to obvious defects always before using

them.
- at least once a year by an expert.

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Putting into Operation

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Operating Elements
5 Operating Elements
5.1 Working Basket
Fig. 5-1: Operating panel
Operating Elements – Working Basket
10 Key switch: operation – working ON/OFF of mode “working opera-

basket ON/OFF tion“ from the working basket
20 Release – working operation For release: turn key switch to “I”. If

hand brake is not applied, release
is not possible. Hand brake in the
driver’s stand has to be applied.
30 Extend telescopic tube See 6.3.1

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Operating Elements
40 Retract telescopic tube See 6.3.1
50 Emergency stop The emergency stop switch serves

to stop the whole machine in emer-
gencies. Do not use it for “normal”
switch-off of the machine (only in
emergencies!).
60 Hand-operated button or as option Needs to be in activated state, if

foot-operated button the boom is to be operated (if pos.
30 “extend telescopic tube”, pos. 40
“retract telescopic tube” or control
pos. 70 “operation of boom” are to
be operated).
70 Joystick – operation of boom By means of this joystick you can

control all boom motions from the
working basket; however, pos. 60 –
hand-operated button or as option
foot-operated button – always has
to be in activated state.
Also see 6.3.1

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Operating Elements
5.2 Modified and New Elements on the Wheel Loader for Op-
eration of the Working Basket
Even on the wheel loader, operating elements and some other elements have
been added and modified partially due to other requirements for the working
basket.
5.2.1 Driver’s Stand – Wheel Loader
Ill. 5-2: Operating elements – driver’s stand_wheel loader

Tab. 5-1 Operating elements – driver’s stand
Operating Elements – Driver’s Stand
Pos. Part Description
80 Actuation: emergency stop The emergency stop switch serves

to stop the whole machine in emer-
gencies. Do not use it for “normal”
switch-off of the machine (only in
emergencies!).
90 Hand brake lever Hand brake lever modified from

mechanical to hydraulic actuation.

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Operating Elements
5.2.2 Rear End of Vehicle – Wheel Loader
Ill. 5-3: Rear end of vehicle_wheel loader

Tab. 5-2 Operating elements – rear end of vehicle
Operating Elements – Rear End of Vehicle
100 Switch cabinet – motorcar This switch cabinet contains the relays for the
control of the working basket.
110 Emergency lowering This emergency lowering pump permits op-

pump eration of the boom without diesel engine. in
case of failure of diesel engine while using
the boom, put the pump lever, pos. 120, into
the emergency pump and pump until the
boom has reached the ground again.
120 Pump lever

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Operating Elements
5.2.3 Front End of Vehicle – Wheel Loader (Option)
Ill. 5-4: Front end of vehicle – wheel loader

Tab. 5-3 Operating elements – rear end of vehicle
Telescopic Boom
Pos. Part Description
21 Plug socket Supply – basket control
22 Plug socket Supply – basket control
23 Dummy plug for plug socket 22 Allows operation without working

basket.
24 Plug socket Supply – lighting of working basket

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Operating Elements

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Operation
6 Operation
Attention!
When moving from the driver’s stand into the working basket, always
apply the parking brake, switch the drive unit to idle motion and with-
draw the ignition key. (Only start the engine from the upper operating
panel by means of the ignition key after having entered the working
basket).
Withdraw the key and keep it with you.
Afterwards, you can operate the wheel loader from the working bas-
ket.
Attention!
Using the loader from the driver’s stand is not possible as long as the
key switch on top in the operating panel is put to “basket operation”.
Attention!
Using the driver’s stand while moving the vehicle from the working
basket is not allowed.
Attention!
Always keep the falling latch closed when using the basket.
Attention!
Before using the working basket once more check, if the lock bolts

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Operation
with spring plug are fixed to the quick-change plate.
6.1 Attaching the Working Basket

Proceed as described in the operating instructions of the wheel loader. After
having connected the working basket to the wheel loader by means of the
quick-change cylinder, you additionally need to insert safety bolts on both
sides of the quick-change plate and lock by means of cotter pins.
Ill. 6-1: Safety bolts
Pos. A safety bolt – quick-change plate

Pos. B cotter pin for protecting the bolt from loosening
Attention!
Always make sure that the locking cylinder is completely extended.

Every time you mount / dismount the working basket to / from the
wheel loader, the safety bolt has to be fitted / removed. Without safety
bolt, operation of the basket is not allowed!

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Operation
6.2 Before Starting to Work from the Working Basket

● See to mechanical connection from wheel loader to working basket as de-
scribed in chapter 6.1.
● Apply parking brake.
● All operating levers and switches in neutral position.
● Emergency stop switch on the operating panel is unlocked.
● Switch “operation of boom functions” is activated.
● Withdraw the key and keep it with you.
● Afterwards, you can operate the wheel loader from the working basket.
● Establish electrical connection from boom (chapter 5.2.3) to working basket
(chapter 5.1).
● Open engine hood; activate master switch “emergency pump”.
● Lock engine hood.
● Enter basket and let falling latch down.
● Unlock emergency stop button in the basket.
● Insert ignition key.
● Activate the mode “working operation” from the basket by means of the key
via switch pos. 10 “key switch: operation of working basket ON/OFF”.
● Start engine from the working basket (first put key switch to pos. I, then
wait a moment and put key to pos. III for starting – let go off the key).
● The wheel loader with basket is ready for operation.

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Operation
6.3 Operation of the Vehicle from the Working Basket
Operation – Boom
Fig. 6-2: Operation boom
For operation of the boom from the basket, switch N must always be actu-
ated.
Operating lever for lifting and lowering of boom
A to the front for lifting
B to the back for lowering
Speed of the boom depends on how much the lever is moved into the respec-
tive direction. The more the lever is moved, the quicker the boom is moving.
Turn kinematics (TSL only)
E boom turns to the right
F boom turns to the left
Extend / retract boom

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Operation
C push button, retract boom.

D push button, extend boom.

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Maintenance and Inspection
7 Maintenance and Inspection

7.1 Preface
Proper maintenance and inspection within the time specified are the condition
for trouble-free operation and long durability of the working basket. The neces-
sary works are summarized in schedules and lists.
The works mentioned in the checklists are described in detail in the single
chapters of the maintenance and inspection instructions. For different works,
similar working procedures may be necessary. In order to avoid permanent
repetitions in the descriptions, those works are mentioned in the following.
Maintenance intervals stated apply to operation under normal conditions. Ex-
treme weather and working conditions may necessitate more frequent mainte-
nance works. In case of doubt consult your authorized PAUS contractual repair
shop.
Only use original PAUS spare parts. If other spare parts are used – even if
those seem to be quite similar – your right to claim under warranty expires and
conformity with the corresponding directives is no longer given. This is also
valid for demounting and adjustment of safety components.
Attention!
Supplementary maintenance instructions can be learned from the op-

erating instructions of the wheel loader. These instructions exclusive-
ly refer to the working basket.

Ausgabe: April 2011
7.2 Health and Safety in the Workplace
Attention!
ALWAYS wear tight-fitting protective clothes. Loose, wide clothing

may easily get caught by turning components of the machine and are
consequently very dangerous! Therefore, absolutely wear your perso-
nal protective equipment!
Attention!
Contaminated machine (e.g. due to operation on waste-disposal sites)
ALWAYS work in the open air or with adequate ventilation. Dust for-
mation on the machine or dust created while working may only be re-
moved by suction, not by blowing it off. Dust that has been removed,
needs to be moistened and kept in sealed tanks until safe waste dis-
posal.
Attention!
Before carrying out maintenance and adjusting work ALWAYS de-

pressurize the hydraulic system.
Attention!
Apply parking brake and block the wheels before starting mainte-
nance of the machine.

Ausgabe: April 2011
Attention!
Before starting to work under the vehicle always shut down the engine
and place wedges under the wheels.
Attention!
Never permit unqualified personnel to dismount or replace parts on

the vehicle. Do as well not permit anyone to remove larger assemblies
without using lifting appliances.
7.3 Instructions as to Maintenance

The instructions following inform of those maintenance works, the owner may
have executed on the machine by trained personnel:
● Thorough service and maintenance (and repair of possible defects) are the
best possible guarantee for constant and proper functioning and less need
for repair.
● Before starting maintenance and / or repair work always put the basket
down on the ground.
● All movable parts – such as the upper protective bracket – have to be lu-
bricated / greased as the need arises.
● From time to time, check all screw connections as to tight fitting.

Ausgabe: April 2011
7.4 Tightening Torques

The tables following give a survey on the tightening torques for shoulder studs
having a coefficient of friction of 0.14 in total, for non- or only slightly lubricated
surfaces without follow-up treatment:
Tab. 7-1 Metric regulating thread acc. to DIN 13 sheet 33
Tightening Torques Ma (Nm)
Dimensions Metric regulating thread acc. to DIN 13 sheet 33

Designation 8.8 10.9 12.9
M6 10 15 18
M8 25 36 43
M10 49 72 84
M12 85 125 145
M14 135 200 235
M16 210 310 365
M18 300 430 500
M20 425 610 710
M22 580 820 960
M24 730 1050 1220
M27 1100 1550 1800
M30 1450 2100 2450
Tab. 7-2 Metric fine thread acc. to DIN 13 sheet 33
Tightening Torques Ma (Nm)
Dimensions Metric fine thread acc. to DIN 13 sheet 33

Designation 8.8 10.9 12.9
M8x1 27 39 46
M10x1,25 52 76 90
M12x1,25 93 135 160
M12x1,5 89 130 155
M14x1,5 145 215 255
M16x1,5 225 330 390
M18x1,5 340 485 570
M20x1,5 475 680 790
M22x1,5 630 900 1050
M24x2 800 1150 1350
M27x2 1150 1650 1950
M30x2 1650 2350 2750

Ausgabe: April 2011
7.4.1 Inspections before Operation
− Check electric controls.

− Check working basket as to missing components.
Visual Checks:
− as to damage of working basket.

Ausgabe: April 2011
7.5 Maintenance Proofs

Maintenance Proof …. hours
Vehicle type
Chassis number
Date
No. Maintenance Measure Remark
Work carried out:
Date Signature
Defects still to be repaired: Repaired

Date By

Ausgabe: April 2011
Maintenance Proof … hours
Vehicle type
Chassis Number
Date
Nr. Maintenance Measure Remark
Work carried out:
Date Signature
Defects still to be repaired: Repaired

Date By

Ausgabe: April 2011
7.6 Inspection “UVV” (Germany)

7.6.1 Preliminary Remarks
According to the regulations for prevention of accidents (“UVV”) wheel loaders

must receive regular inspections at least once a year. Furthermore, extraordi-
nary inspections have to be done after design changes and essential repair on
load-bearing parts; those are performed by experts. Essential changes are e.g.
increase of carrying capacity, changes in design, change in traction, enlarge-
ment of lifting height exceeding the limits specified by the manufacturer, weld-
ing work on load-bearing parts. A non-essential change is the replacement of
parts of the same kind; this is always ensured, if you use original spare parts
by PAUS.
7.6.2 Inspection by an Expert – Wheel Loader
Experts are persons who have sufficient knowledge of wheel loaders and the
respective national protective devices, regulations for prevention of accidents,
directives and the generally recognized regulations of engineering to such ex-
tent that they can judge on the safe state of wheel loaders.
7.6.3 Arranging for the Inspections
The operator of the wheel loader has to arrange for the inspections. He is re-
sponsible for appointing an expert. He has to make sure that the person ap-
pointed comes up to the requirements mentioned before. The operator has
special responsibility, if he appoints a person as expert that is working in his
company. The inspections can be performed by us, our support dealers or our
after-sales service stations.

Ausgabe: April 2011
7.6.4 Inspection Result
The inspection results have to be documented in written form and have to be

kept in a safe place until the next inspection.
Tab. 7-3 Inspection “UVV”
Inspection “UVV” (Germany)
Owner
Expert Date of inspection
Manufacturer Hermann Paus GmbH Wheel loader type
Chassis no. Year of construction
Service hours - last inspection:
- current inspection:
Signature of the expert

Ausgabe: April 2011
7.7 Inspection “UVV” (= “regulations for prevention of acci-

dents”)
The components stated at least have to be checked once a year with regards to com-
pleteness, condition and proper function.
Component Okay Defect
repaired
(date)
Yes No
1. Basic unit:
frame
suspension
counterweights
towing hitch
transport eyelets
2. Safe entrance
handles / rods
steps
tread of steps (“anti-slip”)
3.Operating devices:
joysticks, switches
4. Electric system:
lighting, horn, pilot lamps
5. Protective equipment:
casings
coverings, shelter
cylinder locking
reflective paint
6. Accessories
operating instructions
warning signs

Ausgabe: April 2011
Defects and Remedial Measures
8 Defects and Remedial Measures
8.1 Release of Parking Brake

For releasing the parking brake, detach the spring-loaded cylinder on the rear
axle (see photo).
Ill. 8-1: Release parking brake

Ausgabe: April 2011
8.2 Fuses in the Operating Panel –Working Basket
F1 switch cabinet - heating 7.5A
Ill. 8-2: Fuses in the operating panel – working basket

Ausgabe: April 2011
8.3 Emergency Lowering

In emergencies – or in case of failure of engine – you can lower the boom to
the ground by means of the emergency lowering pump, pos. 100. For this pur-
pose the pump lever, pos. 120, has to be put into the emergency pump.
Afterwards, proceed to pumping until the boom has reached the ground.
Ill. 8-3: Emergency lowering pump

Ausgabe: April 2011

Ausgabe: April 2011
Index of Illustrations
Fig. 1-1: Survey – working basket..................................................................1-9
Ill. 2-1: Inclines and slopes.............................................................................2-6
Ill. 2-2: Overhead lines 1 ..............................................................................2-10
Ill. 2-3: Overhead lines 2 ..............................................................................2-11
Fig. 3-1: Dimensions_050849 ........................................................................3-1
Fig. 3-2: Arbeitsdiagramm_050849................................................................3-2
Ill. 3-3 Technical Data ....................................................................................3-3
Ill. 4-1: Fixing the working basket...................................................................4-2
Fig. 5-1: Operating panel ...............................................................................5-1
Ill. 5-2: Operating elements – driver’s stand_wheel loader ............................5-3
Ill. 5-3: Rear end of vehicle_wheel loader ......................................................5-4
Ill. 5-4: Front end of vehicle – wheel loader ...................................................5-5
Ill. 6-1: Safety bolts ........................................................................................6-2
Fig. 6-2: Operation boom ...............................................................................6-4
Ill. 8-1: Release parking brake .......................................................................8-1
Ill. 8-2: Fuses in the operating panel – working basket ..................................8-2
Ill. 8-3: Emergency lowering pump.................................................................8-3
Index of Tables
Tab. 5-1 Operating elements – driver’s stand ................................................5-3
Tab. 5-2 Operating elements – rear end of vehicle........................................5-4
Tab. 5-3 Operating elements – rear end of vehicle........................................5-5
Tab. 7-1 Metric regulating thread acc. to DIN 13 sheet 33 ............................7-4
Tab. 7-2 Metric fine thread acc. to DIN 13 sheet 33 ......................................7-4
Tab. 7-3 Inspection “UVV” .............................................................................7-9
BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc A

Ausgabe: April 2011
Address
Hermann Paus Maschinenfabrik GmbH
Siemensstrasse 1-9
D-48488 Emsbüren
Kontakt / Contact Vorwahl / Anschluss/ e-mail
Area Code Phone
Zentrale/ Administration +49 59 03 707 - 0 mail@paus.de
info@paus.de
Homepage www.paus.de
Technical After Sales Service

Service Center (SC)
Central-Service-Fax +49 59 03 707 - 637
Stefan Szyszka +49 59 03 707 - 629 sszyszka@paus.de

After-Sales Manager
Daniel Schäfer +49 59 03 707 - 685 dschaefer@paus.de

Einsatzleitung/ Dispatching
Gerd-Willi Schreyer +49 59 03 707 - 682 gwschreyer@paus.de

Technical Service Manager
Bernhard Hopmann +49 59 03 707 - 669 bhopmann@paus.de

Technical Service Manager
Training Department
Ersatzteilwesen (ETW) / Spare Parts Department

Central-ETW-Fax +49 59 03 707 - 687
Günter Blender +49 59 03 707 - 681 gblender@paus.de
Melanie Witt +49 59 03 707 - 680 mwitt@paus.de
Roman Holmann +49 59 03 707 - 686 rholmann@paus.de
B BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

Ausgabe: April 2011

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OPERATING

Routine checks before starting to work:

II BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

Model: Working basket for Wheel Loader

Chassis number: 111.039, 111.040. 111.041, 111.042

Year of construction: 2011

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc III

IV BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

3 TECHNICAL DATA .................................................................................................3-1

4 PUTTING INTO OPERATION ....................................................................................4-2

5 OPERATING ELEMENTS .........................................................................................5-1

7 MAINTENANCE AND INSPECTION ............................................................................7-1

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc V

8 DEFECTS AND REMEDIAL MEASURES .................................................................... 8-1

TECHNICAL AFTER SALES SERVICE ................................................................................B

VI BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

This working basket is designed for the mining sector.

Be careful when loading the working basket!

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 1-1

Make sure that the rated load is not exceeded!

1-2 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

1.2 Principles of the Employers’ Liability Insurance Associa-

Principle of the Employers’ Liability Insurance Association as to “Train-

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 1-3

Labour Protection Law

1-4 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

1.3 Preface of the Operating Instructions

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 1-5

This “Important!” refers to certain circumstances the observance of

1.4 Information for the Operator

1-6 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

The working basket has to be checked by an expert in accordance with the

Should defects occur that might affect operational safety, immediately

1.5 Service and Warranty

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 1-7

1.6 After Sales Service

1.7 Information as to Author and Patent Rights

1.8 Description of the Working Basket

1-8 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

Fig. 1-1: Survey – working basket

Short Description – Working Basket

Pos. Designation Description

1 Base – working basket with insertion

3 Falling latch Safety catch for closing the en-

4 Operating panel For operating the whole vehicle.

7 Plug socket Supply from working basket to basic

10 Fastening point for quick-change

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 1-9

1-10 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 2-1

We do our utmost to always keep our products at state-of-the-art standards;

2-2 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

Operation Contrary to the Designated Use

Risk of getting crushed during assembly and dismantling procedure

Before starting assembly or dismantling procedure, make sure that

Danger due to uncontrolled rolling motion of the wheel loader.

BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc 2-3

Note: the wheel loader cannot be protected against rolling motion by

2-4 BA 401851 Rev1 Arbeitskorb (ab 111.039) EN.doc

Danger due to collision.

Avoid collision with fixed (buildings, etc.) or mobile (vehicles, cranes,

Always keep a sufficient distance to edges of excavation pits and slo-

Danger due to power lines (also see 2.2).