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PHARMA INDUSTRIES
Company Profile:-

A 15 year old Pharma based industry manufacturing


Micro-crystalline Cellulose, which is spray dried and
suitable for direct compression on High Speed tableting
machines. Manufacturing unit is located in Kurkumbh
MIDC in Daund. Capacity of their effluent treatment plant is 100 KLD.

Problem:-

As the sludge recirculation pump and blower were under maintenance, bacteria
didn’t survived. They started commissioning with cow dung but as usual it was
taking its own time. Now the problem with the company was to commission the
plant in very short duration as manufacturing was going on in full flow.

ETP Inlet Parameter:-

S.No Parameters Untreated wastewater


1 Flow m3/day 100
2 pH 3.0-4.0
3 BOD (mg/lit) 1200
4 COD (mg/lit) 3000
5 Total Dissolved Solids (mg/lit) 3500
6 Total Suspended Solids (TSS) 100
7 Heavy metal (mg/lit)
8 Oil & Grease (mg/lit) 02
9 Phenol (mg/lit) Nil
10 Sulphide (mg/lit) 150
11 Chlorides (mg/lit) 200
12 Hardness (mg/lit) 400

Amalgam Biotech, A Division of Amalgam Engineering, +91 20 65000758 www.amalgambiotech.com


A-201, Vastushilp Building,Sr. No. 90/4/1/2, admin@amalgamengg.com www.amalgamengg.com
Veerbhadra Nagar, Baner, Pune - 411045 MH INDIA sales@amalgambiotech.com www.amalgamtrainings.com
TM

Plant Scheme:-

Amalgam Biotech, A Division of Amalgam Engineering, +91 20 65000758 www.amalgambiotech.com


A-201, Vastushilp Building,Sr. No. 90/4/1/2, admin@amalgamengg.com www.amalgamengg.com
Veerbhadra Nagar, Baner, Pune - 411045 MH INDIA sales@amalgambiotech.com www.amalgamtrainings.com
TM

Recommended Dosage of Bacta Cult:-

1 Day 01-Day 10 3.5 Kg/day


2 Day 11-Day 20 2 Kg/day
3 Day 21-Day 30 1 Kg/day
4 Day 31-Day 60 800gm/day

Outlet:-
S.No Parameters Treated wastewater
(out of secondary)
1 Flow m3/day 100
2 pH 6.5-8.5
3 BOD (mg/lit) <100
4 COD (mg/lit) <250
5 Total Dissolved Solids (mg/lit) <3500
6 Total Suspended Solids (TSS) <100
7 Heavy metal (mg/lit)
8 Oil & Grease (mg/lit) NIL
9 Phenol (mg/lit) Nil
10 Sulphide (mg/lit) Nil
11 Chlorides (mg/lit) Nil
12 Hardness (mg/lit) Less than 5

Amalgam Biotech, A Division of Amalgam Engineering, +91 20 65000758 www.amalgambiotech.com


A-201, Vastushilp Building,Sr. No. 90/4/1/2, admin@amalgamengg.com www.amalgamengg.com
Veerbhadra Nagar, Baner, Pune - 411045 MH INDIA sales@amalgambiotech.com www.amalgamtrainings.com
TM

ETP plant performance after after Biomass development with the help of
Bactacult- Pharma:
3000

3000

2500

2000
1200 Untreated wastewater before
1500 BactaCult
Treated wastewater after
1000 BactaCult

225
500 75

0
mg/l mg/l
COD BOD

Result:-

With the use of Bacta Cult MLSS were visible from day 3 only and it was fully
developed in in day 10. We recommended to use it for 60 days as per our design
dosage schedule for complete stabilization of biological treatment.

Amalgam Biotech, A Division of Amalgam Engineering, +91 20 65000758 www.amalgambiotech.com


A-201, Vastushilp Building,Sr. No. 90/4/1/2, admin@amalgamengg.com www.amalgamengg.com
Veerbhadra Nagar, Baner, Pune - 411045 MH INDIA sales@amalgambiotech.com www.amalgamtrainings.com

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