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CEMENT
SPECIALIST IN CEMENT
SINCE 1935
BEUMER was founded in Beckum, Germany, in 1935 as a manufacturing
company for conveyor equipment, and its first order came from the cement
and lime industry in Westphalia. Since then, products and solutions have
been manufactured worldwide for the cement industry. Today, BEUMER
Group is an experienced, internationally active operator in the cement
industry and has the right solution ready for any challenge in conveyor,
loading, silo, filling, palletising or packaging technology.
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SYSTEMS YOU CAN RELY ON
A bag of cement has a lengthy journey be- Some 4,200 employees worldwide pool
hind it before it arrives at the building site. their many years of experience and their
BEUMER QUALITY
Between being quarried, processed and extensive knowledge about the different
supplied as the finished product, the mate- means of transport and requirements for ›› Partnerships – we listen to your
rial passes through many different stages. goods in specific sectors, backed by a needs and develop the most
At each of these stages, special systems wide, well developed service network. appropriate solution.
are in place to ensure the process is Our production teams use the best ma-
smooth, economical and environmentally terials and the latest technologies to ›› Technology – everything including
conveying, loading, silo,
friendly: systems from BEUMER Group. ensure that all systems satisfy even the
palletizing and packaging
Systems you can rely on – whether the job most stringent specifications. And our
technology.
involves conveying, loading or packaging commitment to research and develop-
cement. ment guarantees that our solutions meet ›› Logistics – covering planning,
your current and future requirements. transport, installation, commis-
BEUMER GROUP – We know how to transport products and sioning and customer support
MADE DIFFERENT other goods that need to be conveyed, maintenance.
For us, this means creating a long-term and understand their specific properties.
perspective based on top quality, sustain- This knowledge is fed into the develop- ›› Service – global customer
support programmes.
ability and innovation. Since 1935 the ment of all of our plant and systems.
BEUMER Group has been developing Working closely with our customers, we
tailored system solutions throughout the develop the right solution for each loca-
world in the areas of conveying and load- tion. Solutions that will ensure you are
ing technology, filling, palletising and well prepared for the future and ahead of
packaging technology, as well as sorta- the competition.
tion and distribution systems.
FROM QUARRY TO LOADING –
BEUMER IS YOUR PARTNER
2.
4.
1.
5.
7.
1. RAW MATERIALS 2. R
AW MEAL 3. FUELS 4. CLINKER PRODUCTION
HANDLING MANUFACTURE ›› Coal store ›› Bucket elevator
›› Belt conveyor ›› Bucket elevator ›› Bucket elevator ›› Belt apron conveyor
›› Pipe conveyor ›› Belt conveyor or ›› System technology ›› Apron conveyor
›› Blending bed tipping tray conveyor for alternative fuels ›› Silo discharge
›› Pipe conveyor ›› Bulk loading head
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CONVEYING TECHNOLOGY
›› Troughed belt conveyors
›› Pipe conveyors
›› Apron conveyors
›› Belt apron conveyors
›› Tipping tray conveyor
›› Belt bucket elevators
›› Heavy duty belt bucket
elevators
›› Central chain bucket elevators
›› System technology for
alternative fuels
STORAGE TECHNOLOGY
›› Blending bed
›› Coal pile
3.
PACKAGING TECHNOLOGY
›› BEUMER fillpac® RC & RM
›› BEUMER fillpac® IC & IM
›› BEUMER stretch hood®
6.
PALLETISING TECHNOLOGY
›› BEUMER paletpac®
›› BEUMER robotpac®
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CONVEYING TECHNOLOGY
CONVEYING TECHNOLOGY
FOR TRANSPORTING HOT
MATERIALS
APRON CONVEYORS
High temperatures, complex con- elevators: the steel cells are attached
figurations and overcoming extreme by screws to a wear-resistant long-
HIGHLIGHTS
heights – hot materials such as ce- life steel cable, enabling transport
ment clinker can be transported safely capacities of up to 1,300 m³/h. Troughed belt conveyor and
and at low cost using the BEUMER pipe conveyor
Group’s apron conveyors with extra TIPPING TRAY CONVEYOR ›› Ideal for long distances
heat resistance. These systems use The tipping tray conveyor with inter-
sturdy double-sidebar chains as the mediate discharge is utilised in cases ›› Energy recovery option
traction element. This keeps the costs where several discharge points are
›› Angle of inclination up to 30°
of construction to a reasonable level. employed at random, or where different
Different versions can be used to bulk goods such as clinker, limestone ›› Performance: troughed belt
overcome inclinations of up to 60° and plaster have to be transported and conveyor up to 6,000 t/h, pipe
at a speed of 0.3 m/s. distributed simultaneously, such as conveyor over 10,000 t/h
for feeding silo batteries and storage Apron and belt apron conveyor
BELT APRON CONVEYOR halls. Different bulk goods can be con-
The belt apron conveyor from the veyed and discharged simultaneously
›› Ideal for hot materials and
highly abrasive substances
BEUMER Group make it possible to using the upper and lower strands.
transport hot materials safely and ›› Angle of inclination up to 60°
economically at angles of incline of
up to 60° and at speeds of up to 0.6
›› Conveying speeds up to
0.6 m/s
m/s with no need for special features.
The conveyor system is highly heat-
resistant. It is based on tried-and-true
belt technology as used in the bucket
BUCKET ELEVATORS
FOR MAXIMUM
VERTICAL LIFTING
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CONVEYING TECHNOLOGY
ALTERNATIVE FUELS
FOR ECONOMICAL RE-USE
››Detailed, material-specific
solutions
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OUTER PACKAGING
PROTECTION UNDER THE HOOD
PACKAGING TECHNOLOGY
BEUMER STRETCH HOOD®
The BEUMER stretch hood® series is a Ease of handling is provided by auto-
range of modular packaging systems matic recognition of the pallet dimen-
HIGHLIGHTS
to secure palletised load units using sions and precise selection of the
stretch hoods. The clever use of film film format. The system can also be ›› High load stability
tension ensures maximum protection operated simply and intuitively via the
during transportation. The latest con- touch panel, with explanatory video ›› Excellent display qualities
trol technology, individual configura- covering the more technical functions. ›› Protection against
tion and flexible functionality ensure environmental impacts
that the machine fits perfectly into The following maximum performance and interference
every customer situation. figures are possible, depending on the
system chosen: ›› Low power and film use
The BEUMER stretch hood also®
›› Fully automatic pallet and
scores on sustainability: the packaging ›› Output: up to 135 pallets per hour package recognition
process uses no heat and consumes at 0.04 kWh
very little power, while also minimising ›› Film length automatically
›› Minimum package dimensions: calculated using ultrasound
the fire risk. Only the exact amount of 500 x 500 mm
film required is used, in just a single ›› Maximum package dimensions:
layer. The sturdy, watertight film and 2,500 x 1,250 mm
the high level of stability of the packed
pallets guarantee outstanding perfor-
mance for outdoor storage.
PALLETISING TECHNOLOGY
EFFICIENT AND RELIABLE
When the market requires higher throughput, BEUMER paletpac®
high-capacity palletisers are in high demand. BEUMER Group
palletising systems make it possible to palletise particularly high
quantities of more robust bagged products – gently, safely, and
efficiently.
TOP-QUALITY PALLETISING
To be able to survive in international The high-capacity models also stand
competition, companies need high- out for their state-of-the-art drive
HIGHLIGHTS
PALLETISING TECHNOLOGY
capacity palletisers that guarantee technology, variable parameters, and
long service lives even under extreme a high level of user-friendliness. An ›› Capacity:
loads – and our systems constantly impressive aspect to the BEUMER up to 5,500 bags per hour
satisfy these requirements. BEUMER paletpac® is its ability to achieve a very
palletising technology is individually high throughput while maintaining a ›› Gentle bag handling
tailored to a company’s specific re- low processing speed by distribut- ›› Precise stack formation
quirements and wishes, and takes into ing the flow of bags. The geometric
account the product characteristics precision and stability of the palletised ›› Programs for all conventional
packing patterns
of the individual packaged goods as stacks ensure there are no problems
well as the desired packing patterns with storage and guarantee perfect ›› Intuitive adjustment of
and pallet dimensions. With palletis- compatibility with downstream pack- parameters for variable bag
ing systems from the BEUMER Group, aging systems. and pallet dimensions
all packaging units are handled gently
and palletised optimally. BAR TURNING DEVICE
With bar turning devices, a swivelling
BEUMER PALETPAC® bar brings the bags conveyed side-
Palletisers from the BEUMER ways into the desired position. While
paletpac® series can palletise up it can be used in BEUMER paletpac®
to 5,500 bags per hour, while provid- systems regardless of the performance
ing high stacking quality and gentle category, it showcases its strength in
bag handling. Filling plants can thus particular with robust products and
achieve an impressive daily output. large mass flows.
LOADING TECHNOLOGY
SAFE AND ACCURATE
Powdery cement or coarse clinker – all materials require their own
particular loading method that depends on both product specifications
and the characteristics of the means of transport itself. The BEUMER
Group has the right loading system for every situation.
HIGH-PERFORMANCE A SOLUTION FOR EVERY FORM
LOADING SYSTEMS OF TRANSPORT
Goods vehicles, railway wagons or There is a variety of BEUMER solutions
HIGHLIGHTS
ships – you name the form of transport available when it comes to loading
and BEUMER Group will have the right cement products or raw materials for ›› Dust-free and environmentally
loading and unloading solution, thanks cement: friendly operation
to expertise and experience refined
over decades in loading both bulk
›› Bulk loading head for bulk ›› High plant compatibility and
transporter vehicles flexibility
material and bags.
›› Ship loading system ›› Automatic dispatch control
The loading machine itself is the ›› Railway wagon loading system
core around which complete loading ›› Silo discharge technology ›› High throughput rates
systems are planned, manufactured ›› BEUMER autopac® ›› Low acquisition cost
and assembled to suit the customer’s ›› Bag loading
requirements and the products to be ›› Good availability of parts
loaded. Loading systems from the ›› Good ease of maintenance
BEUMER Group score in terms of
economy, user-friendliness and high
LOADING TECHNOLOGY
capacity.
BULK MATERIAL LOADING
FAST AND DUST-FREE
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BAG AND PALLET LOADING
ACCURATE AND INGENIOUS
SAMPLE REFERENCES
AND PROJECTS
WORLDWIDE
CONVEYING TECHNOLOGY
›› TPI Polene Public Company, Thailand
›› P.T. Semen Gresik, Indonesia
›› ACC Wadi Cement, India
STORAGE TECHNOLOGY
›› E.on-Kraftwerk Datteln 4, Germany
›› Azot Beresniki, Russia
›› Afyon Ciment, Turkey
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PACKAGING TECHNOLOGY
›› Jebel Ali Cement, United Arab Emirates
›› Wonder Cement, India
›› Schwenk Zement, Germany
LOADING TECHNOLOGY
›› Dyckerhoff, Germany
›› Saudi Cement Company, Saudi Arabia
PALLETISING TECHNOLOGY
›› P.T. Holcim Indonesia, Indonesia
›› Gandl Natursteine, Germany
SIMPLY WORLD-CLASS
CUSTOMER SUPPORT
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At BEUMER Group, the focus is always on people.
We build strong partnerships through personal
relationships and individual attention.