Process Flow of Dye House

LOGO OF VARDHMAN GROUP
1. The “Flame” signifies growth i.e. growth of the company along with
the growth of each and every individual associated with it whether
he/she is a worker , a white collar employee, a shareholder or a
customer.
2. The “Stick” symbolizes cotton that is the basic raw material of the
core product of Vardhman.
3. The “V” stands for the Vardhman Group.
REPORT BY
Aakash Chouhan
ACKNOWLEDGEMENT
Completion of any project depends upon the cooperation, co-

ordination and combined efforts of several resources of knowledge,
energy and time.
We hereby take an opportunity to express our sincere thanks to all
those who guided me and who have directly or indirectly helped us
complete this project.
I would like to express our deep sense of gratitude to Mr. Atul
Prakash Verma(Chief Manager-Dye House) , Mr. Suraj Kumar(Dye
House In-charge) Mr. Pawan Beniwal(HTC In-charge) , Mrs.Seema
Bhagwat(R&D In-charge) for their valuable guidance in research
and analysis throughout the completion of our project.
SUMMER
TRAINING
REPORT
Process Flow of Dye House
Grey Material
Loading the Material into Machine
Take the Shade Recipe From R&D

According to Dye Shade
Dye According to Shade

(SCSB,DCSB,DCDB Followed by H.T.)
Shade Check By Shift Officer

Check the Fastness Property in R&D
Unloading
Hydroextractor
Dryer
Quality Check By QCC Department

(Evenness , Feel , Fastness)
Send the Material For Packing in Hank To Cone

Hank To Cone Department
 Hank to Cone
 Cone to Lachhi
 Cone to Ball
 Hank to Lachhi(Raising)
 Plain Hank.
Types of Material
Sr. No. Material Blend Blend%
I. MILLENIUM 100% ACRYLIC 100% ACRYLIC
II. CHARMING A/N 74/26
III. BUTTERFLY A/N 84/16
IV. ZIG ZAG A/N 75/25
V. RAINBOW PLUS A/N 84/16
VI. BRILON 100% ACRYLIC 100% ACRYLIC
VII. RABBIT EXCEL A/N 84/16
VIII. EXPORT H.T(2/24) 100% ACRYLIC 100% ACRYLIC
IX. SUNSHINE A/N 79/21
X. KHUSHBOO A/N 84/16
XI. DAZLE PLUS A/N 84/16
XII. SOFT & SMART A/N 84/16
XIII. SENORITA A/N 74/26
XIV. VAL EXPORT 2/30 100% ACRYLIC 100% ACRYLIC
XV. CALIBER PLUS A/N 84/16
XVI. MEGAMIXING 100% ACRYLIC 100% ACRYLIC
XVII. 73/18 A/N 88/12
XVIII. EXPORT 100% ACRYLIC 100% ACRYLIC
CHAMPION(3/16)
XIX. 42/17 A/N 82/18
XX. DAFFODIL(2/30) 100% ACRYLIC 100% ACRYLIC
XXI. JACKPOT 100% ACRYLIC 100% ACRYLIC
XXII. CRYSTAL A/N 84/16
XXIII. EBONY A/N 88/12
XXIV. 24/17 A/N 79/21
XXV. 103/18 A/N 89/11
XXVI. 117/18 A/N 97/03
XXVII. CORAL(61/16) A/P 86/14
XXVIII. 8/18 100% ACRYLIC 100% ACRYLIC
XXIX. EVA(12/16) 100% ACRYLIC 100% ACRYLIC
XXX. MILANO A/N 75/25
XXXI. MERLIN A/N 84/16
XXXII. ACROLITE 100% ACRYLIC 100% ACRYLIC
XXXIII. CANDY 100% ACRYLIC 100% ACRYLIC
XXXIV. 75/18 A/N 82/18
XXXV. 70/15 100% ACRYLIC 100% ACRYLIC
XXXVI. NANCY 100% ACRYLIC 100% ACRYLIC
XXXVII. GLACE A/N 84/16
XXXVIII. 2/30 SANTRA 100% ACRYLIC 100% ACRYLIC
XXXIX. STARLING A/N 89/11
Machine Description
M/C NO. Volume Capacity Pair of Sticks Make

1A 5000 Ltr 280 KG 72 Lorris Bellini
1B 5000 Ltr 280 KG 72 Lorris Bellini
2 5000 Ltr 280 KG 72 Lorris Bellini
9 3000 Lr 120 KG 40 Lorris Bellini
10 Lorris Bellini
11 4000 Ltr 120 KG 36 Tekst
12 6200 Ltr 200 KG 72 Tekst
13 2000 Ltr 60 KG 30 Tungshing
14 - - - -
24 4000 Ltr 120 KG 36 Tekst
25 5200 Ltr 280 KG 88 Obem
26A 5200 Ltr 280 KG 88 Obem
26B 5200 Ltr 280 KG 88 Obem
27A 5200 Ltr 280 KG 88 Obem
27B 5200 Ltr 280 KG 88 Obem
27C 5200 Ltr 280 KG 88 Obem
Autoclave
1 140 KG Stafi
2 140 KG Stafi
NAME OF COLOUR(ACRYLIC)
Sr.No. Name Of Colour

1) RED GTL(JALAN)
2) G.YELLOW(JALAN)
3) CORACRYL BLUE C5G
4) STRONG MALACHITE GREEN
5) FLEWIN YELLOW
6) STRONG RED 2B
7) BLUE GRL
8) STRONG MAGENTA
9) PINK FG
10) YELLOW 8GL
11) BLANKOPHOR ANR
12) DORA VIOLET XFL
13) HIM RED XGRLSI
14) BLACK XO
15) STRONG BLUE BG
16) HIM RED MBR
17) HIM BLACK XFB
NAME OF COLOUR(NYLON)
SR.NO. NAME OF COLOUR

1 CORDAN YELLOW 2SGLN
2 ISOLAN BORDEAX 2SBL
3 ISOLAN BROWN 2SRL
4 ISOLAN OLIVE FBMBGL
5 CARALON BLACK RL
6 CARALON NAVY BLUE RL
7 ISOLAN YELLOW 2SR
8 ISOLAN ORANGE 2SRL
9 LEYASOL T.BLUE 5G
10 BRILLIANT RED 3BNI
11 STANMILL RED RS
12 ACIDOL BLUE 3R
13 HIM RED NBRS
CHEMICAL LIST AND THEIR FUNCTIONS
SR.NO. CHEMICAL NAME FUNCTION

1 Acetic Acid To Maintain pH
2 IG 3000 Elen N100 Wetting agent & Soaping
Agent
3 PVXTW Silicone Softener
4 Acrypol AF Acrylic Levelling Agent
5 Ammonium Sulphate Acid Liberating Agent
6 Uniperol FBSE Nylon Levelling Agent
7 Sodium Chlorite For Bleaching
8 Sodium Nitrate Antirusting Agent
9 Poly Soft CAS Cationic Softener
10 Finox SLF Cationic Softener
11 Terry Soft Antistatic Agent
12 Saragal AN Acrylic Retarder
13 Wacker Finish Silicone Softener
14 Citric Acid To maintain pH
15 Sodium Hydrosulphite For Stripping
HYDROEXTRACTOR
The Wet material is placed in the extractor, which has

Wall of perforated metal.
Generally stainless steel. The internal drum rotates
At very high speed thus
Throwing out the water contained in it.
Mechanism :- By Centrifugal Force.
Hydro No. Capacity Time Make Model

1 30 KG 8 Officine 1994
Minneti Italia
Minneti Italia
Minneti Italia
4 40 KG 8 - 1994
Minneti Italia
Minneti Italia
7 80 KG 8 Swastik 2014
DRYER
Two types of dryer cateogrised by no. of hangers and

weight per hanger.
Mechanism:- By Circulation of hot air through yarn by

Steam coil with fan.
Sr.No. No. of Weight per Temperature Feeding Standard Make Model Cycle
hangers hanger weight Time
1 180 3.5 113 6-7 3 KG Officine 1994 45 min
Hanger Kg/Hanger hank Minneti
Italia
2 210 1.5 103 3 hank 1.5 KG Officine 2001 45 min
Hanger KG/Hanger Minneti
Italia
Fans
Sr.No. Fan Temperature Motor Power
1 Main Fan 110-230 15
2 Auxiliary Fan 100-212 4
3 Exhaust Fan 100-212 3
DYEING MACHINE PROCESS
M/c No.7 Butterfly Shade- Quantity- Pair of DCSB

BH144 264 Kg Sticks-80 HKY 45
MIN
Sr. No. Steps Temp. Time Gradient Delay Reason
Taken
1 Apparatus Filling 81 10 min
2 Holding time 77 10 min
3 Recovery water from 76 9 min 5 min M/c

m/c program
fault
4 Overflow 70 3 min
5 Reset level 1 min
6 Ok apparatus
7 Circulation
8 Chemical transfer 70 7 min 4-5 min Chemical

is injected
but time
is running
on panel
9 Temperature 70 5 min
regulation
10 Recovery water from 70 3 min
m/c
regulation
12 Ok apparatus
13 Chemical transfer 70 14 min
regulation
m/c
16 Ok apparatus
18 Temperature 70 7 min 4-5 min Chemical

regulation is not add
on time
by
operator
m/c
20 Ok apparatus
regulation
regulation
24 Temperature 80 10 min 2(9 min to 4 min Machine
regulation reach 80) is not
25 Temperature 90 10 min 1(13 min to 3 min taking
regulation reach 90) heat
26 Temperature 99 45 min .75(16 min 4 min properly
regulation to reach 99)
27 Temperature 92 7 min 9.9(7min to
regulation reach 92)
28 Overflow 40 7 min
29 Overflow 40 7 min
30 Reset level 40 1 min
31 Circulation
32 Chemical transfer 40 7 min Wacker finish for

softening
33 Holding time 40 30 min
34 Drain
Water
LOT NO.- V01- Time- 4hr used -17
0000214149 50 min kl
Different Dyeing Steps And Their Meanings
1. Apparatus Filling:- Machine is filling with water.
2. Recovery Water From Machine:- Water come from machine

into dyebath.
3. Holding Time:- Hold the material at different temperature

For different-2 time for uniform absorption of liqour in
material.
4. Colour kitchen ok:- Is chemical or colour is added in bath if yes

then ok and forward for further step.
5. Reset Level:- Reset the level if decrease water in and if increase

then drain.
6. Chemical transfer:- Inject the chemical.
7. Colour Transfer:- Dosing of colour is done in the given time

according to shade and material.
(Dosing time is differ according to type of material).
8. Gradient:- By which degree temperature is increased or

decreased per minute.
9. Continuous Rinsing:- Overflow to decrease the temperature.
10. Drain:- Drain the machine.
*In hank dyeing material stands liqour moves.

Various Faults Due To Process Takes Long Time
 If machine operator does not add chemical on time.
 If steam pressure is low.
 In insufficiency of water.
 If steam valve is not open and closed time to time.

(Due to which machine doesn’t take sufficient heat and
increase in temperature is slow).
 If there is fault in machine program.
Various types of Faults in dyeing
 Unevenness.
 Shade Variation.
 Stain.
 Fastness(Rubbing , Washing).
 Feel.
 Lusur.
Precautions
 Use of PPE when mixing or adding chemicals.
 Close the door of machine properly.
 Dressing should be properly.
 There is no stick mark in hank.
 After using water close the valve of water line.
 Colour pasting is done only in colour pasting area.
 Mixing of chemicals is properly by stirrer till not

mix completely.
 No. of hanks in sticks should be same in all.
 All pair of sticks should be on same level.
 Use of fresh water should be less.
 When taking acid only use the bucket which has

precaution tape on it.
HANK TO CONE
Packing type in Hank to Cone Department.
After passes by QCC department.
1. Hank to cone.
2. Hank to plain hank(Bundle Packing).
3. Hank to Cone
Cone to Cake(Raising)
Cake to Ball.
4. Hank to lachhi(Raising).
5. Hank to cone
Cone to ball.
6. Hank to cone
Cone to lachhi(Reeling).
Types of Machine
1. Cone winding machine.
2. Yarn raising machine (cake form).
3. Yarn raising machine (Lachhi form).
4. Reeling machine.
5. Balling machine.
Cone Winding Machine
M/C No. Make Type Model No. of Drum

1 Fadis Hank to Cone 2016 42
7 SSM Hank to Cone 2001 24
9 FR Mettler Hank to Cone 1981 36
26 Peass Hank to Cone 2013 36
YARN RAISING MACHINE(CAKE FORM)
Machine No. Make Type Year

1 Officina Meccanica Di Cone to Cake 1996
Cerreto Italia
Cerreto Italia
Cerreto Italia
HANK TO LACHHI(RAISING)
Machine Make Type Year

No.
4 Officina Meccanica Di Hank to Lachhi 1984
Cerreto Italia
Cerreto Italia
Cerreto Italia
Cerreto Italia
Cerreto Italia
Cerreto Italia
Cerreto Italia
REELING MACHINE
Machine No. Make

11-19 Metro textile traders
BALL PACKING MACHINE
Machine No. Make Type Model No.of

spandle
1 C+L Ball Packing 2010 8
Mengen/Germany
Mengen/Germany
Mengen/Germany
Mengen/Germany
Various Parts Of Cone Winding Machine
1. Stop motion wire.
2. Thread guide.
3. Drum.
4. Spandle.
5. Weight plate.
6. Magnetic sensor.
7. Wax roller.
8. Tension cup.
9. Electronic gauge.
10. Cradle.
11. Guide pulley.
12. Mechanical gauge.
13. Hanger assembly.
14. Hanger tar.
15. Hanger gear.
16. Stand.
17. Stand spring.
18. Doctor.
19. Motor.
20. Sensor guide.
21. Splicer.
Fadis
Hanger diameter -60 inch
Yarn going through various parts of machine
Fit hank in hanger
Take a yarn
Guide
Guide pulley
Guide
Tension cup
Wax
Magnetic sensor
(Stop motion)
Mechanical gauge
Electronic gauge
Thread guide
Cone.
Yarn Raising Machine various Parts(cake form)
1. Raiser roller.
2. Reeler roller.
3. Sale roller
4. 2 Thread guide rod.
5. Sale roller bracket.
Yarn Raising Machine various parts(Lachhi form)
1. Hanger (60 inch diameter).

2. 50 Hanger.
3. Dafi reel.
4. Thread guide.
5. Trabes plate.
6. Raiser roller.
7. Reeler roller.
Balling machine various parts

1. Flexible Spandle.
2. Flyer.
3. Conveyor belt.
4. Cone Holder(20).
5. Sensor.
6. Splicer.
7. Cutter.
8. Doff.
Quality wise tension of balling machine
Sr.No. Quality Ball weight Shape Tension

1 Socks Yarn 100 gm Capsul 0
2 Big Boss 200 gm Capsul 0
3 Rosemary 100 gm Capsul 0
4 Swiss Mohair 50 gm Peda 3
5 Barbara 200 gm Capsul 0
6 Lite n Bright 100 gm Capsul 0
7 Salsa Jazz 50 gm Peda 3
8 Sofia 100 gm Capsul 0
9 Celebration 100 gm Peda 5
10 Soft n Smart 50 gm Peda 3
11 Blue Bell 100 gm Capsul 0
12 Senorita 50 gm Peda 3
13 Milano 100 gm Peda 4
14 Caliber plus 50 gm Peda 3
15 Baby angle 25 gm Peda 2
16 Christina PM 50 gm Capsul 0
17 Winter Queen 50 gm Peda 3
18 Cute baby 25 gm Peda 2
19 Alysha 50 gm Peda 3
20 Blossom 50 gm Peda 3
21 Little angle 25 gm Peda 3
22 Babysoft 25 gm Peda 3
23 Magic 100 gm Capsul 0
24 3/16 export 25 gm Capsul 1
25 Ziama 100 gm Capsul 0
26 Scottish 100 gm Capsul 0
27 Wool o wool 100 gm Capsul 0
28 Zigzag 100 gm Capsul 0
Various types of cone
1. Plastic cone.
2. Black ring.
3. Purple band.
4. Plane.
5. Red star.
6. Blue triangle.
7. Black star.
8. Green box.
9. Blue band.
10. Yellow tip.
11. Red tip.
12. White tip.
*4/20- Use for fadis , FR Mettler , Peass.

*3/29- Use for SSM.
YARN PRINTING MACHINE
Various parts of Yarn Printing Machine
1. Dosing Roller (For Dosing Of Colour).

2. Stamping roller (For Printing).
3. Solid Roller (For Colour Transfer).
4. Colour transfer roller (For Colour Transfer).
5. Felt doctor (Remove Extra colour).
6. Creel (Cone set).
7. Tensional device (To give tension).
8. Spoke roller (For dot print).
9. PT 100 (For measuring Dryer temperature).
10. Exhaust fan (For maintain dryer temperature).
11. Tube (For Heating).
12. Dryer (Drying yarn).
13. Hangers (Collect yarn after printing).
14. Colour tank (where colour is filled).
15. Felt (For transferring of colour to yarn).
16. Suction pump (To up the colour).
17. Comb (yarn run separately).
Mechanism: Through PLC program we set that how long

colour on yarn is to be printed.
Printing of yarn
Set the cone’s in creel(48 cone)
Guide(through guide pass 48 yarn)
Comb(through comb yarn run separately)
Speed of yarn is set according to mate

According to PLC Program yarn is print by 1-8 rollers
Colour is filled in colour tank

Colour is up by suction pump
Solid roller revolve and transfer the colour to

Colour transfer roller
Dosing roller dose the colour according to shade
Colour is absorb by felt

(Made of Wool)
When stamping roller Stamps
Felt transfer the colour to yarn
Through comb yarn is sent to dryer
Dryer dry the yarn

Temperature of dryer is to be set according to material
Drying is done by tubes in dryers
After that all yarn after passed to tensional device

Running through comb
All yarn are splits

Collects at Hangers
48 doff.
GUM RECIPE OF PRINTING PASTE
 Add 200 gm Gum in 10 Litre water

 Add citric acid (to maintain pH)
 Dissolve them Properly
COLOUR SOLUTION
Add the colour according to shade in above solution and mix

them properly.
Project
Report On
New
Hank Dyeing
Machine
OBEM
Fancy
24/06/19 Machine No.-27A R/plus 308 kg Shade-9SM177 DCSB
1 Fill machine 82.5 25 min 5 min
2 Washing 33 3 min
3 Main Pump
4 Circulation 67 2 min
5 Temp.Control
6 Product Request
7 Kitchen Control M/c
operator
8 Transfer dye 70 22 min 12 min does not
add
chemical
9 Product Request 70 2 min on time
10 Kitchen Control
11 Temp.Control 70 10 min M/c
operator
add
chemical on
13 Product Request time
14 Kitchen Control
operator
add
chemical on
17 Product Request 70 3 min time
18 Kitchen Control
19 Temp.Control 70 10 min
20 Transfer dye 70 22 min 2 min
22 Temp.Control 80 10 min By 2 degree(6 min)
M/c is not
23 Temp.Control 90 10 min By 1 degree(15 min) 5 min taking
heat on
24 Temp.Control 100 30 min By .5 degree(25 min) 5 min time
25 Temp.Control 90 5 min By 9.9 degree
26 Washing 32 10 min
29 Drain 3 min
30 End Cycle
Total time-4 hr 47 Delay due to m/c operator-

min 24 min
Standard time- 4hr 15 Delay due to m/c fault -15
min min
SCSB
Colour
24/06/19 M/c NO. 27A Millenium 246 kg Shade-MLD198 Addition
1 Fill machine 85 10 min
2 Washing 33 2 min
3 Main Pump
5 Temp.Control
6 Product Request
7 Kitchen Control
9 Product Request 70 4 min
10 Kitchen Control
operator
add
chemical on
13 Temp.Control 70 10 min time
16 Temp.Control 100 30 min By .5 degree(21 min)
21 Drain 45 2 min
22 End Cycle
Total time-3 hr 7 Delay due to m/c operator-12

min min
Standard time- 3
hr
25/06/19 M/c NO. 26A R/plus 308 kg Shade-RNM501 DCSB
1Fill machine 87 28 min 8 min
2Washing 32 2 min
3Main Pump
4Circulation 69 2 min
5Temp.Control
Product
6 Request
Kitchen
7 Control
8 Transfer dye 70 8 min
Product
9 Request 70 3 min
Kitchen
10 Control
Product
13 Request 2 min
Kitchen
14 Control
Product
17 Request 70 3 min
Kitchen
18 Control
By 2 degree(10
22 Temp.Control 80 10 min min) 5 min M/c is not
taking heat
23 Temp.Control 90 10 min By 1 degree(1 min) on time
By .5 degree(20
24 Temp.Control 100 45 min min)
26 Washing 32 8 min
29 Drain 5 min
30 End Cycle
Total time-4 hr 40 min Delay due to m/c operator-5 min

Standard time- 4hr 30 min Delay due to m/c fault -5 min
25/06/19 M/c NO. 26A R/plus 308 kg Shade-RNM501 DCSB
2Washing 32 2 min
3Main Pump
5Temp.Control
Product
6 Request
Kitchen
7 Control M/c operator
does not add
8 Transfer dye 70 23 min 15 min chemical on
Product time
9 Request 70 3 min
Kitchen
10 Control
Product
13 Request 4 min
Kitchen
14 Control
Product
17 Request 70 3 min
Kitchen
18 Control
22 Temp.Control 80 10 min By 2 degree(8 min) 3 min M/c is not
taking heat
23 Temp.Control 90 10 min By 1 degree(1 min) on time
By .5 degree(20
25 Temp.Control 90 11 min By 9.9 degree 4 min
29 Drain 5 min
30 End Cycle

SCSB
Colour
26/06/19 M/c NO. 27B Millenium 246 kg Shade-MLD198 Addition
1 Fill machine 85 26 min 16 min M/c
Program
2 Washing 33 2 min fault
3 Main Pump
1.30
5 Temp.Control 70 min
6 Product Request
7 Kitchen Control
9 Product Request 70 3 min
10 Kitchen Control
15 Temp.Control 90 20 min By 1 degree(10 min) 10 min M/c
Program
16 Temp.Control 100 30 min By .5 degree(21 min) fault
21 Drain 45 3 min
22 End Cycle
Total time-3 hr 25
min Delay due to m/c operator-
Standard time- 3 Delay due to m/c program-26
hr min
27/06/19 M/c NO. 27C R/plus 308 kg Shade-7SH173 DCSB
2Washing 32 2 min
3Main Pump
5Temp.Control
Product
6 Request
Kitchen
7 Control
Product
9 Request 70 3 min
Kitchen
10 Control
Product
13 Request 4 min
Kitchen
14 Control
Product
17 Request 70 3 min
Kitchen
18 Control
By 1
23 Temp.Control 90 10 min degree(10min)
By .5 degree(20
1 hr 3
26 Washing 32 min 33 min Insufficiency
27 Circulation 45 2 min of water
29 Drain 5 min
30 End Cycle
Total time-5 hr 58 min Delay due to m/c operator-

27/06/19 M/c NO. 26A R/plus 308 kg Shade-7SH173 DCSB
2Washing 32 2 min
3Main Pump
5Temp.Control 70 1 min
Product
6 Request
Kitchen
7 Control
Product
9 Request 70 3 min
Kitchen
10 Control
Product
13 Request 3 min
Kitchen
14 Control
Product
17 Request
Kitchen
18 Control
By 1
By .5 degree(20
26 Washing 32 8 min
28 Temp.Control 45 26 min 20 min Insufficiency
29 Drain 5 min Of water
30 End Cycle

28/06/19 M/c NO. 27A R/plus 308 kg Shade-RND518 DCSB
2Washing 34 2 min
3Main Pump
5Temp.Control
Product
6 Request
Kitchen
7 Control
Product
9 Request 70 3 min
Kitchen
10 Control
11 Temp.Control 70 13 min 3 min M/c
program
12 Transfer dye 70 18 min fault
Product
13 Request 70 3 min
Kitchen
14 Control
Product
17 Request 70 3 min
Kitchen
18 Control
By 1
By .5 degree(20
29 Drain 4 min
30 End Cycle

.
29/06/19 M/c No. 27C R/plus 308 kg Shade-9SD277 DCDB
2Washing 34 2 min
3Main Pump
5Temp.Control
Product
6 Request
Kitchen
7 Control
Product
9 Request 70 2 min
Kitchen
10 Control
operator
12 Transfer dye 70 15 min 5 min fault
14 Temp.Control 88 10 min By 2 degree(13 min) 4 min Steam
pressure
15 Temp.Control 100 60 min By .5 degree(24 min) low
17 Washing 32 5 min
Product
19 Request 3 min
Kitchen
20 Control
Product
22 Request 52 3 min
Kitchen
23 Control
29 Washing 32 6 min
Product
30 Request
Kitchen
31 Control
33 Temp.Control 80 10 min By 2 degree(13 min) 5 min
34 Washing 43 8 min
35 Washing 53 25 min (ETP waterflow is Fresh water
low) used
36 Washing 35 3 min
38 Drain 40 3 min
39 End Cycle

Standard time- 7hr Delay due to m/c fault -25 min
29/06/19 M/c NO. 27C R/plus 308 kg Shade-9SD277 DCDB
2Washing 34 2 min
3Main Pump
5Temp.Control
Product
6 Request
Kitchen
7 Control
Product M/c operator
9 Request 70 3 min fault
Kitchen
10 Control
M/c operator
Product
13 Request 70 3 min
Kitchen
14 Control
Product M/c operator
17 Request 70 3 min fault
Kitchen
18 Control
M/c operator
21 Temp.Control 70 10 min fault

By 1
By .5 degree(20
M/c Fault
26 Washing 32 27 min 7 min
29 Drain 3 min
30 End Cycle

M/c R/plus 308 kg Shade-9SD277 DCDB

NO. 27C
2Washing 34 2 min
3Main Pump
5Temp.Control
Product
6 Request
Kitchen
7 Control
Product
9 Request 70 4 min
Kitchen
10 Control
M/c operator
Product
13 Request 70 3 min
Kitchen
14 Control
Product
17 Request 70 3 min
Kitchen
18 Control
20 Transfer dye 70 40 min 20 min Machine
21 Temp.Control 70 10 min break
23 Temp.Control 90 10 min By 1 degree(14min) 4 min
By .5 degree(20
26 Washing 32 8 min
By 9.9 degree(10
29 Drain 5 min
30 End Cycle


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LOGO OF VARDHMAN GROUP

Completion of any project depends upon the cooperation, co-

Loading the Material into Machine

Take the Shade Recipe From R&D

Dye According to Shade

Shade Check By Shift Officer

Quality Check By QCC Department

Send the Material For Packing in Hank To Cone

M/C NO. Volume Capacity Pair of Sticks Make

Sr.No. Name Of Colour

SR.NO. NAME OF COLOUR

SR.NO. CHEMICAL NAME FUNCTION

The Wet material is placed in the extractor, which has

Mechanism :- By Centrifugal Force.

Hydro No. Capacity Time Make Model

Two types of dryer cateogrised by no. of hangers and

Mechanism:- By Circulation of hot air through yarn by

M/c No.7 Butterfly Shade- Quantity- Pair of DCSB

2 Holding time 77 10 min

3 Recovery water from 76 9 min 5 min M/c

5 Reset level 1 min

8 Chemical transfer 70 7 min 4-5 min Chemical

13 Chemical transfer 70 14 min

17 Chemical transfer 70 8 min

18 Temperature 70 7 min 4-5 min Chemical

30 Reset level 40 1 min

32 Chemical transfer 40 7 min Wacker finish for

2. Recovery Water From Machine:- Water come from machine

3. Holding Time:- Hold the material at different temperature

4. Colour kitchen ok:- Is chemical or colour is added in bath if yes

5. Reset Level:- Reset the level if decrease water in and if increase

6. Chemical transfer:- Inject the chemical.

7. Colour Transfer:- Dosing of colour is done in the given time

8. Gradient:- By which degree temperature is increased or

9. Continuous Rinsing:- Overflow to decrease the temperature.

10. Drain:- Drain the machine.

*In hank dyeing material stands liqour moves.

 If machine operator does not add chemical on time.

 If steam pressure is low.

 If steam valve is not open and closed time to time.

Various types of Faults in dyeing

 Use of PPE when mixing or adding chemicals.

 Close the door of machine properly.

 Dressing should be properly.

 There is no stick mark in hank.

 After using water close the valve of water line.

 Colour pasting is done only in colour pasting area.

 Mixing of chemicals is properly by stirrer till not

 No. of hanks in sticks should be same in all.

 All pair of sticks should be on same level.

 Use of fresh water should be less.

 When taking acid only use the bucket which has

Cone Winding Machine

M/C No. Make Type Model No. of Drum

YARN RAISING MACHINE(CAKE FORM)

Machine No. Make Type Year

Machine Make Type Year

Machine No. Make

Machine No. Make Type Model No.of

Yarn Raising Machine various parts(Lachhi form)

1. Hanger (60 inch diameter).

Balling machine various parts

Sr.No. Quality Ball weight Shape Tension

*4/20- Use for fadis , FR Mettler , Peass.