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Professor,
Department of Electronic-
Damping in Vibration Transfer
Mechanical Engineering,
Nagoya University, Furo-cho, Chil<usa-I<u,
Nagoya 464-01, Japan
Througli Deep-Groove
Ball Bearings
Hidekazu Sawai
Master Engineer, Damping characteristics in vibration transfer through deep-groove ball bearings
Nagoya Worl<s, were measured precisely using a single ball bearing (equivalent to the 6200 type)
Mitsubishi Electric Corp., and the compliance transfer function resulting from the impulses applied to the
1-14 Yada-minami 5-Chome, Higasht-I<u, bearing. To eliminate uncertainties caused by bearing assembly and preloading, a
Nagoya 461, Japan monolithic-type ball bearing was specially fabricated by unifying its inner ring with
a shaft, and its outer ring with a rotor. This structure enables preloading without the
need for any solid contact using an externally pressurized air bearing. Experimental
Masaki Shimizu damping ratios were found to range from two to four percent and damping coefficients
Aichl Prefectural Office, 0.15-0.35 Ns/mm. Damping was found to decrease with an increasing preload, and
Sannomaru 3-chome, Naka-ku, to be larger for a larger clearance and for a larger ball number. The decreases in
Nagoya 460, Japan damping resulting from superimposing the tilting mode vibration upon the lateral
mode and from an increasing clearance indicated more ball rolling motion rather
than slipping motion to be the cause of decreased damping. Also, the bearing rotation
Yasushi Aono effect is found to be small. Addition of grease hardly provided any additional damping
Engineer, during rotation.
Product Developnnent Department,
Olympus Optical Co. Ltd.,
2951 Ishikawa-cho, Hachioji,
Tokyo 192, Japan
Journal of Tribology Copyright © 1998 by ASME JULY 1998, Vol. 120 / 413
i
Time, t ms
(a) Radial displacement, 8r
characteristics were determined through averaging four sets of tics, revealing that the effect of coupling with the air bearing
experimental data. For the rotation experiments, wherein the is negligible.
rotor ran up to 3000 rpm, the shaft was impacted instead. To Typical examples of the measured compliance transfer func-
suppress the additional noise caused by rotation, the sets of tions with preloading as a parameter are demonstrated in Fig.
experimental data to be averaged were increased to 16. 4 for the without-grease case and in Fig. 5 for the with-grease
Using the capacitance displacement sensors, responses to the case. The solid curves designate the experimental results, indi-
impulses were measured at the two points of the outer circum- cating a significant resonance phenomenon caused by the ball
ference and the upper surface of the rotor, which constituted bearing. Although some minute resonances also appear if ob-
the lateral displacement and the tilt of the rotor. The compliance served in detail, the curves are found to be fairly smooth in the
transfer function was then obtained by using the FFT analyzer. proximity of the resonance peak. However, the resonance peak
Fitting the curve to the transfer function enabled the natural occasionally splits into two similar twin peaks just at the top
frequency,/, and damping ratio, ^, to be identified. All experi- as shown in Fig. 5 ( a ) , the reason for which is not clear.
ments were performed at a room temperature ranging from 10 The dotted curves represent the curve fitting results assuming
to 15°C. the one-degree-of-freedom system, demonstrating good accor-
dance with the experimental results. For the curve fitting, the
one-degree-of-freedom system was also applied even to the case
3 Experimental Characteristics of Transfer Func-
of the twin peaks, although this may have reduced the accuracy.
tion It is evident from these figures that when the preload increases,
Even if a pure lateral load is exerted on a single bearing the resonance frequency, / , increases, while the damping ratio,
subject to a preload, rotor tilt is induced owing to the asymmet- ^, decreases, and that the grease serves to increase the damping.
ric structure formed by the preload pressing the balls to side
surface of the raceway. Consequently, lateral and tilt displace-
ments couple with each other. The responses measured using
two sensors located as noted in Fig. 2 are demonstrated in (a) Preload F„ = ION
: Experimental C = 30^m
Fig. 3. ; Curve fitting With grease
Figure 3(a) exemplifies the lateral mode vibration while Fig.
3(b) shows the tilting mode vibration wherein the amplitude
value is transformed from the measurement point to the ball
rr^^V.-Y'i-v-
position. The lateral mode exhibits a typical damping vibration
for the one-degree-of-freedom system. In contrast, the tilting (b) Preload Fa = 40 N
mode seems to involve high-frequency components. If observed
in detail, the vibration seems to stop instantaneously around
the vibration center, which rather resembles the vibration type
arising from tolerant fittings. The lateral displacement is ob-
served to be dominant, being more than 10 times larger than
the tilting one. (c) Preload F^ = lOON
The tilting mode vibration constitutes the change in air bear-
ing clearance caused by the pitching motion of the rotor, which
may affect the transfer function. To estimate the effects of the
air bearing on the transfer function, the restoring moment of
the air bearing was changed by varying the air supplying the
feedholes from the inner side only to the outer side only between
Frequency, / kHz
double annular rows, and also the operating clearance of the air
bearing was altered by changing the air supplying pressure. Fig. 5 Compliance transfer functions (number of balls: n = 8, clearance:
These changes were not found to affect the response characteris- C = 5 (im, with grease)
where / denotes the transverse moment of the rotor inertia. Tilt F, = f(S,, 6,, 9)
of the rotor, 6, is mainly formed by balls rolling or sliding up Fa = 8{6r, 6a, 9)
and down on the raceway surface with a slope angle of a as
shown in Fig. 6{b), and written as M = h(6„ Sa, 6) (5)
Here,/, g, and h are functions incurring strong nonlinearity.
= — tan a (2) For solving Eq. (5), a simple iterative solution method was
applied using the increment method and Lagrange's interpola-
where rj indicates the radius of the ball location and a = tion as follows. Initially, arbitrary values of 6a, 6, and F^ were
tan"'(6al6r), the contact angle (6^,6^: radial and axial displace- given to calculate the values of 6,., F„, and M, allowing the
ments of the balls). The left-hand side of Eq. (1) is then trans- calculation to be performed iteratively such that the calculated
formed into values of F„ and M converged on the prescribed ones, which
provided the solution of 5,.
1 The calculation results revealed that a useful relationship was
(me, -I- m)x^ (3)
iVrl + m ]x
found to hold, specifically that kr remains unchanged if O/F^ is
fixed under a given value of F„, no matter how large the values
where m,,, represents the pseudo-increase in mass caused by the of 9 and F^ are. This relationship corresponds very well with
accompanying tilfing mode vibration. From the above consider- the experimental results wherein the resonance frequency hardly
ation, bearing radial stiffness is thus obtained from the measured changes when the impulse force varies by small amounts. Con-
resonance frequency as sequently, this hints at a convenient parameter of 9/Fr for com-
paring the amounts of ^, between those resulting from the exper-
k,. = (27r/)'(m + m„) (4) iments and those from the calculations.
Calculated and experimental results are compared in Figs. 7
Naturally, it is difficult to control accurately the tilt to be a
and 8 for the ball numbers of eight and four, respectively. From
constant value for all experiments by using manual impact.
the calculation results in which 6IF/1& used as the parameter,
Even so, the measured 9 values were not as scattered as might
the radial stiffness is found to decrease noticeably as the tilt
increases. This is plausibly understandable from the geometrical
relationship demonstrated in Fig. 6(b); that is, the balls can
easily escape from being deformed when contact angle a be-
comes larger.
Since the experimental data are observed to lie along the
curve resulting from a specified 9IFr value, the relationship of
9 °^ Fr is considered to be satisfied for all experiments.
For reference, the averaged value of the measured tilt angle
and its variation range are also presented in the figures. From
these values, the tilt is found to be slightly larger for the larger
clearance and for the larger ball number, but still remains within
the ( 1 - 2 ) X IQ-' degrees range. The experimental data desig-
nated by • are found to He in the ( 1 - 2 ) X 10"'' N//.im range.
(b) Lareral loading under axial load As for the radial stiffness, the experimental data were recently
(•a) Axial loading
obtained to be in good accordance with the calculation (Igara-
Fig. 6 Ball-raceway contact shi, 1990). Assuming that this holds true for the present experi-
0.1
-iTlyrrniiy
tion for eight balls are demonstrated in Fig. 12 with clearances
•0.1
•^•Tjn rO.A
.S0.3
° o Q Q p
8 0.2
0 20 AG 60 80 100 120 1A0
Preload, F„ N • ' « • • • :
lo.i
(a) Clearance: C — b fMm
Stiffness and damping resulting from a single bearing were a 600 1200 1800 2400 3000
Rotational speed, A^ rpm
first obtained through curve fitting on the transfer function mea-
(b) Clearance: C = 15//.m
n = 8
C = 5/im
£S 4. o ; With grease
• : Without grease , O.S-
71 = 8
C = 30/jm
M2
ti 0: With grease
• : Without grease
'S. •
• lis .J-0.2r
It! 1 M i l l
gO.1
0 20 AC 60 80 100 120 lAO
Preload, Fa N
( a ) C l e a r a n c e : C = 5 fim
o 0-
600 1200 1800 2A00 3000
Rotational speed, N rpm
(c) Clearance: C = 30/(m