Sei sulla pagina 1di 3

C&S ELECTRIC LTD.

(QW-482) WELDING PRECEDURE SPECIFICATION


(BUSDUCT DIVISION)
B-1, SITE – IV
(WPS)
SURAJPUR INDL. AREA (See WQ 200.1 Section IX ASME Boiler and Presure Vessel
GREATER NOIDA Code)

WPS No : RJ/ELE/WPS/101/17 Rev No,00 Date : 20.04.2017


Supporting PQR No : RJ/ELE/PQR/102/17 Rev No,00 Date : 20.04.2017
Welding Process : GTAW Type (s) :-MANUAL
(Automatic, Manual, or Semi Auto)
JOINTS (QW-402)
Joint Design : Single V Butt joint
Backing (Y/N) : NA
Backing Material (Type) : NA
Root Spacing : 1.5 – 2 mm

BASE METAL(QW-403) PREHEAT(QW-406)


Specification, type and grade : SA-106 ,GR.B. Preheat Temperature (Min.) 20 Deg.C
P.No. : P1 To P1 Interpass Temperature(Max.) -200 Deg.C
Thickness Range:- Preheat Maintenance - N.A
Base Metal Groove : 1.5 mm to 5.54 mm Others -
Fillet : All POST WELD HEAT TREATMENT (QW-407)
Pipe Dia. Range: 21 to Unlimited Heating Rate - N.A
Groove : All Fillet : All Holding Temperature Range -N.A
Max Pass Thickness : ≤ ⅟2 Inch (13mm) Holding Time Range - N.A
Others: Cooling Rate - N.A
Others -
FILLER METALS (QW-404) GAS(QW-408)
%Comp. of
Gas(es) Flow Rate
Spec. No.(SFA) : 5.18 mixture
AWS No.(Class) : ER 70S-2 Shielding Argon 99.99% 8-10LPM
F.No. : 6 Trailing NA NA NA
A.No. : 1 Backing NA NA NA
Size of Filler Metals : 1.6 mm Ǿ x1000 Long
Filler Metal Product Form : Bare Metal Wire D&H ELECTRICAL CHARACTERISTICS(QW-409)
Weld Metal Thickness Range :- Current (AC or DC) : DC
Groove : t ≤ T + Rein Polarity : DCEN for GTAW
Fillet : Leg Length = 1.25T Voltage Range : 10-14 V
POSITIONS (QW 405) Amp Range : 90-130 A
Position of Groove : 6G Tungeston Electrode Size & Type : Ǿ 2.4mm x150mm,
Welding Progression : Up Hill EN 26848, 2%Thoriated
Position of Fillet : NA Others -
Others
Prepared & Checked by QC
Test Witnessed & Approved by
Engineer

SIGN SIGN
NAME Pankaj Kumar NAME
DATE : 20.04.2017 DATE :
C&S ELECTRIC LTD. (QW-482) WELDING PRECEDURE SPECIFICATION
(BUSDUCT DIVISION)
B-1, SITE – IV
(WPS)
SURAJPUR INDL. AREA (See WQ 200.1 Section IX ASME Boiler and Presure Vessel
GREATER NOIDA Code)

TECHNIQUE(QW-410):
Stringe or Weave Bead : String Bead
Orifice or Gas Cup Size : 10 mm
Initial and Interpass Cleaning : Grinding,Brushing,Chipping
Method of Back Gouging : N.A
Oscillation : N.A
Contact Tube to Work Distance : 6-8 mm
Multiple or Single Pass(per side): Multiple
Multiple or Single Electrode - Single
Travel Speed Range - 40 to 80 mm/min,
Others -

Weld Layer Filler Metal Current Voltage Travel Speed


Process
No. Diameter Ampere Range(V) Range (mm /min)
Class Type & Polarity
mm Range(I)
1st Run GTAW ER 70S-2 1.6 DCEN 50-70 10 to14 40 to 80
2nd Run GTAW ER 70S-2 1.6 DCEN 50- 80 10 to 16 40 to 80

Prepared & Checked by Test Witnessed &


QC Engineer Approved by

SIGN SIGN
NAME Pankaj Kumar NAME
DATE : 20.04.2017 DATE :
Welding Specification
GTAW (Thick : 3 - 5 mm, Material : 19000 & 19501)
Filler Metal Current Shielding Gas
Weld Layer Voltage Travel Speed Range
Process Diameter Ampere Flow Rate
No. Class Type Polarity Range(V) (mm /min)
mm Range(I) (liter/min)

1st Run GTAW 19000 H2 3 AC NA 90-130 20 - 25 100 TO 150

GMAW (Thick : 6 - 25 mm, Material : 19500, 19501 & 63401)


Filler Metal Current Wire Feed Travel Speed Shielding Gas
Weld Layer Voltage
Process Diameter Ampere Speed Range Flow Rate
No. Class Type Polarity Range(V)
mm Range(I) (Meter/min.) (mm /min) (liter/min)

1st Run GTAW ER 4043 1.6 DC DCEP 150-250 17 - 28 3.4 - 4 150 - 170

2nd Run GTAW ER 4043 1.6 DC DCEP 150-250 17 - 28 3.2 - 4 150 - 170

3rd Run GTAW ER 4043 1.6 DC DCEP 150-250 17 - 28 3.2 136