Hierarchy Component & Symptom of Problem

MAJOR COMPONENT COMPONENT SECTION SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM

1000 : Engine 1100 : Cylinder Head 1101 : Cyl. Head & Fitting Parts 1001 Starting perfomance is poor - always takes times
Group 1102 : Rocker Arm, Housing & Cover 1002 Starting deffective or badness - no start, no turn or no combustion
1003 Engine does not pick up smoothly
1200 : Air intake & Exhaust 1201 : Air Intake Manifold & After Cooler 1004 Engine runs abnormally - speed too high, does not stop, hunting
system 1202 : Air Cleaner & Fitting Parts 1005 Engine stall during operation
1203 : Turbocharger 1006 Engine stop during operation
1204 : Exhaust Manifold & Muffler 1007 Fuel level goes down / Fuel leak out
1205 : Exhaust Brake & Cylinder 1008 Excessive fuel consumption
1206 : Engine Brake retarder 1009 Engine lack of power ( low power )
1010 Exhaust gas is black
1300 : Cylinder Block 1301 : Cylinder Block & Liner 1011 Exhaust gas is blue - combustion of oil.
Group 1302 : Block Covers 1012 Excessive oil consumption - oil leak out
1303 : Front Cover & Support 1013 Oil level rises ( mixed water or fuel )
1304 : Timing Gear & Idle Gear 1014 Oil quickly becomes dirty
1305 : Crank Case & Breather 1015 Drop of oil pressure
1306 : Flywheel & Housing 1016 Oil in Cooling System
1307 : Crankshaft & Damper pulley 1017 Water temperature does not rise
1308 : Piston & Connecting Rod 1018 Engine overheat
1309 : Camshaft & Follower 1019 Water level goes down / Water leak out
1310 : Accessories Drive 1020 Too much vibration on Engine
1311 : Mounting Parts 1021 Abnormal noise emitted
1312 : Engine Support 1022 Excessive wear of Engine Parts
1023 Engine Part cracked / broken
1400 : Lubricating Oil 1401 : Fast Lube filler 1024 Engine related part lost / loosen
System 1402 : Oil Pump & Suction Pipe 1025 Engine Part out of adjustment
1403 : Filter Assy 1026 Abnormality in Engine Controller
1404 : Lub. Oil Piping & Jet Nozzle 1027 Fault in Engine Controller
1405 : Lublicating Oil Cooler 1028 Retarder / Exhaust Brake malfunction
1029 Retarder / Exhaust Brake Ineffective
1500 : Fuel System 1501 : Fuel Pump & Mounting 1030 Retarder / Exhaust Brake dragging
1502 : Fuel Piping & Filters 1031 Automatic Control malfunction
1503 : Nozzle & Injectors 1032 Automatic Control stuck / dragging
1504 : Auto Priming & Start Solenoid / APS 1033 Engine control does not work properly
1505 : Fuel Pump Coupling 1034 Auto Decceleration does not work properly
1506 : Automatic timer 1035 Turbo Charger Burn
1507 : Main fuel tank & mounting 1036 Engine Blow by
1508 : Float tank & breather 1040 Mid life Overhaul
1509 : Quick start system 1050 Overhaul
1510 : Fast Fuel filler 1060 Component Exchange

1600 : Cooling System 1601 : Water Pump & Mounting

1602 : Cooling Fan & Belt
1603 : Tension Pulley & Fitting Parts
1604 : Corrosion Resistor & Piping
1605 : Water Manifold & Thermostat
1606 : Water Heater & Piping
1607 : Radiator & resevoir tank
1608 : Radiator hose & line
1609 : Radiator Wind Break & Seal
1610 : Radiator Fan Guard & Pulley
1611 : Oil Cooler & Piping
1612 : Radiator Shutter & Control Level
1613 : Radiator Grill and mask

1700 : Engine Control 1701 : Accelerator Pedal & Linkage

1702 : Deccelerator Pedal & Linkage
1703 : Fuel Control Lever & Linkage

1800 : Engine 1801 : Engine

2100 : Main Clutch 2101 : Clutch Case & Housing 2001 Operating force of Clutch Pedal is heavy
2000 : Clutch System / Coupler 2102 : Main Clutch Inner Parts 2002 Clutch Control malfunction
Torque Converter 2103 : Inertia Brake 2003 Torque Converter temperature too high
2004 Torque Converter oil pressure is low
2200 : Clutch control 2201 : Clutch Pedal & Linkage 2005 T/C Lock up Clutch does not work
2202 : Clutch Booster & Piping 2006 Difficult shifting gear
2203 : Release Bearing & Fitting Parts 2007 Machine lack of power or speed
2008 Machine does not move / travel
2301 : T/C Case & Fitting Parts 2009 Machice does not travel smoothly
2300 : Torque Converter 2302 : T/C Inner Parts & Lock Up Clutch 2010 Too much vibration on Clutch
2303 : T/C Valves & Solenoid 2011 Unusual noise on Cluth
2304 : Scavenging Pump 2012 Leaking out of Lubricant on Clutch
2305 : T/C Oil Piping & Filter 2013 Too much vibration on Damper
2014 Unusual noise on Damper
2400 : Damper 2401 : Damper Case 2015 Leaking out of Lubricant on Damper
2402 : Damper Inner Parts 2016 Too much vibration PTO
2017 Unusual noise PTO
2500 : PTO 2501 : PTO Assembly 2018 Leaking out of Lubricant PTO
2502 : PTO Coupling 2019 Fast Lube Filler Mulfunction
2503 : PTO Lubricating & Piping 2020 U Joint / Prop Shaft broken
2504 : Fast Lube filler assy 2021 Too much vibration on U Joint / Prop Shaft
2022 Unusual noise on U Joint / Prop Shaft
2600 : Universal Joint / 2601 : U-Joint / Drive Shaft 2040 Mid life Overhaul
Propeller Shaft 2602 : Propeller Shaft 2050 Overhaul
2603 : Center Bearing 2060 Component Exchange

MAJOR COMPONENT
3000 : Transmission
System
4000 : Travel Drive / Axle assy
5000 : Steering system
6000 : Under Carriage
6500 : Main Frame And Guard
COMPONENT SECTION
3100 : Transmission
3201 : T/M Control Valves
3200 : Transmission control 3202 : T/M Control Lever & Linkage
3203 : Inching System
3300 : Transfer / Drop
Box
4100 : Final Drive
4300 : Differential
4400 : Tandem drive
5100 : Steering system
5200 : Steering Control
6010 : Track Group
6030 : Wheel / Roller
Drum
6510 : Guard
Hierarchy Component & Symptom of Problem
SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
3101 : T/M Case & Mounting 3001 Excessive time lag
3102 : T/M Inner Parts 3002 Excess. shock when starting or shifting gear
3103 : T/M Pump & valves 3003 Difficult shifting gear
3104 : T/M Oil Piping & Filter 3004 Transmission does not shift up
3005 Machine move when Engine is started
3006 Machine travel in one dirrection only
3007 Transmission temperature too high
3008 High - low Gear does not shift
3009 Too much vibration
3301 : T/F Case & Mounting 3010 Unusual noise
3302 : T/F Gear & Output Shaft 3011 Leaking out of Lubricant
3303 : Transfer / DB Control & Linkage 3012 Transfer Control malfunction
3013 Too much vibration
3014 Unusual noise
3015 Leaking out of Lubricant
3040 Mid life Overhaul
3050 Overhaul
3060 Component Exchange
4101 : Drive Case & Fitting Parts 4001 Excessive travel deviation
4102 : Drive Gear & Sprocket 4002 Too much vibration
4103 : Travel / Traming Motor & Fitting Parts 4003 Unusual noise
4104 : Travel Piping & Drain Piping 4004 Leaking out of Lubricant
4105 : Planetary Gear Unit (Final Drive) 4005 Travel speed does not change
4106 : Travel Gear Box 4006 Diff. Lock does not work
4107 : Travel Motor 4007 Machine lack of power or speed
4008 Machine does not move / travel
4009 Machice does not travel smoothly
4010 Too much vibration
4011 Unusual noise
4301 : Differential Case 4012 Leaking out of Lubricant
4302 : Diff. Inner Parts & Drive Shaft 4013 Machine does not move / travel
4303 : Differential Lock 4014 Tandem Drive Part Crack
4015 Tandem Drive Part Broken
4401 : Tandem Drive Case 4016 Leaking out of Lubricant
4402 : Tandem Drive Gear & Chain 4040 Mid life Overhaul
4050 Overhaul
4060 Component Exchange
5101 : Steering Pump & Valves 5001 Machine does not turn
5102 : Steering Piping & Filters & Reservoir 5002 Machine turn in one dirrection only
5103 : Steering, Leaning, Articulate Cyl. 5003 Steering Clutch does not dis engaged
5104 : Emergency Steering Motor & Piping 5004 Steering Clutch slip
5105 : Steering Case & Cover 5005 Steering brake does not work or ineffective
5106 : Steering Bevel Gear & Shaft 5006 Steering Wheel is sluggish or heavy
5107 : Steering Clutch 5007 Steering Wheel does not turn
5008 Steering Wheel moves unsteadlly
5201 : Steering Wheel & Column 5009 Steering Wheel shimmy / vibrating
5202 : Steering Linkage 5010 Steering Wheel does not to neutral position
5203 : Steering Gear Box & Booster 5011 Motoring the Steering Wheel
5204 : Knuckle & Tie Rod 5012 Str. Wheel are activated in opposite direction
5013 Steering Wheel can be turned continously
5014 Steering Backlash / Wheel Play too large
5015 Left / Right radius are different
5016 Out of Adjustment in Control Linkage / Lever
5017 Leaking out of Oil / Fluid
5018 Oil / Fluid Line blocked
5040 Mid life Overhaul
5050 Overhaul
5060 Component Exchange
6011 : Recoil Spring & HIC / Track Adjuster 6001 Undercarriage Part wear
6012 : Front Idler & Yoke 6002 Undercarriage Part cracked / broken
6013 : Roller & Guard 6003 Undercarriage Part bend / dent
6014 : Track Shoe ass'y 6004 Undercarriage Part lost / loosen
6015 : Bogie & Pin 6005 Abnormal noise on Undercarriage Comp.
6016 : Link pad & Fitting parts 6006 Tyre worn out
6007 Tyre Pressure drop / leak of air pressure
6031 : Rim & Fitting Parts 6008 Tyre Broken off
6032 : Tyre & Fitting Patrs 6009 Roller Drum Vibrator malfunction
6033 : Roller Drum & Fitting Parts 6040 Mid life Overhaul
6034 : Wheel Brake assy 6050 Overhaul
6060 Component Exchange
6511 : Radiator Guard & Grill 6501 Guard / cover cracked
6512 : Engine Hood / Bonnet / Covers 6502 Guard / cover broken
6513 : Battery Case & Lock 6503 Guard / cover dent
6514 : Fender / Left Side Step 6504 Guard / cover bend
6515 : Floor Frame / Plate & Handrill 6505 Guard / cover lost / loosen
6516 : Ladder & Emergency ladder 6506 Guard / cover rusted / wear
6517 : Hydraulic Tank Guard
6518 : Rear Cover / bottom guard
6519 : Spack Board / Mud Guard
6520 : Drive Shaft Guard
6521 : Bumper
6522 : Travel Motor & Piping Guard

MAJOR COMPONENT
6500 : Main Frame And Guard
7000 : Electrical system
7200 : Brake System
Hierarchy Component & Symptom of Problem
COMPONENT SECTION SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
6530 : Cabin & Canopy 6531 : Roops Mount & Canopy 6507 Cabin / Canopy part lost / loosen
6532 : Operator Compartement / Cab 6508 Cabin / Canopy dent
6533 : Cab Interior / Operator Seat 6509 Cabin / Canopy rusted / broken
6534 : Console Box / Control Stand 6510 Cabin / Canopy unusual noise
6535 : Cab Lifting System & Suspension 6511 Cabin / Canopy abnormal vibration
6512 Cab Lifting & Suspension malfunction
6551 : Dash Board 6513 Cab Accesories malfunction
6550 : Cabin Accessories 6552 : Radio
6553 : Payload meter
6554 : Tachograft
6555 : Dispacher
6556 : VHMS
6570 : Frame 6571 : Main Frame / Revolving Frame 6514 Feed wheel
6572 : Member Frame & Sub Frame 6515 Landing Jack
6573 : Front Frame 6516 Dash Board Crack
6574 : Car boddy / lower frame 6517 Malfunction of Frame Supplement
6575 : Upper frame / super structer 6521 Frame bend
6576 : Cab base 6522 Frame crack
6577 : Rear Frame 6523 Frame broken
6578 : Frame Link / Fifth wheel 6524 Malfunction of Frame Supplement - Couplers
6579 : Landing Jack / Outrigger
6580 : Tire Carrier
6581 : Counter Weight
6582 : Log Bolster
6583 : Track Frame & Trunion
7010 : Electric Plant 7011 : Fuse Box 7001 Poor Starting perfomance
7012 : Wirng harness 7002 Starting deffective or badness
7013 : Electric box 7003 Malfunction Charging System
7014 : Relay & sensor 7004 Abnormal Electrical Parts
7015 : Lighting system 7005 Malfunction Electrical Parts
7016 : Motor & wiper 7006 Dirty in Electrical Parts
7017 : Connectors 7007 Burn/ On fire (terbakar)
7008 Moist/ Wet (lembab)
7030 : Starting system 7031 : Starting Motor & Mounting 7009 Loose (kendor)
7032 : Safety Relay 7010 Broken (putus/ patah/ pecah)
7033 : Battery & Relay Switch 7011 Short circuit (hubungan pendek)
7034 : Starting Switch 7012 Fault no Found (tidak diketemukan / berfungsi kembali)
7035 : Heater System & Wiring 7013 Low voltage (tegangan rendah/turun/drop)
7014 Disconnected
7050 : Charging system 7051 : Alternator & Mounting 7015 Loose contact (putus hubungan)
7052 : Regulator 7016 Error
7053 : Alternator drive 7017 Lost (hilang)
7018 Damage (rusak)
7070 : Instrument & 7071 : Monitor Panel & Related Parts 7040 Mid life Overhaul
Monitor panel 7072 : Instrument Panel 7050 Overhaul
7073 : Relay Box
7074 : APS Control Unit
7091 : Engine electric control
7090 : Electrical Controller 7092 : Transmission electrical control / ECMV
7093 : Hyd.electrical control
7094 : Work equipment electrical control
7095 : Auto Deccelerator & Fitting Parts
7096 : Engine Stop Motor
7097 : Boom Kick Out
7098 : Bucket Positioner
7110 : Safety & Hazard 7111 : Strobe / Signal Lamp
7112 : Move / Back Alarm
7113 : Fatique warning
7114 : Emergency shut down
7115 : Lock out switch
7210 : Brake System 7211 : Front Brake 7201 Service Brake does not work
7212 : Rear Brake 7202 Parking Brake does not work
7213 : Slack Adjuster & Fitting parts 7203 Service Brake ineffective
7214 : Brake Chamber & Fitting parts 7204 Parking Brake ineffective
7215 : Parking Brake & Fitting Parts 7205 Service Brake dragging
7216 : Brake oil cooler 7206 Parking Brake dragging
7217 : Brake Drum & Brake Band 7207 Brake Part cracked / broken
7218 : Brake Clutch 7208 Brake Part lost / loosen
7209 Out of Adjustment in Control Linkage / Lever
7230 : Brake Control 7231 : Brake Pedal / Lever & Linkage 7210 Leaking out of Oil / Fluid
7232 : Reservoir & Master Cylinder 7211 Oil / Fluid line blocked
7233 : Brake Cylinder & Oil Piping 7212 Leaking out of Air pressure
7234 : Brake Cooling & Piping 7213 Air Line blocked
7235 : Treadle & Relay Valve 7240 Mid life Overhaul
7236 : Brake Valves & Air Piping 7250 Overhaul
7260 Component Exchange

MAJOR COMPONENT COMPONENT SECTION
7400 : Suspension system 7410 : Equalizer bar
7430 : Suspension
7600 : Hydraulic System 7610 : Hydraulic Plant
7630 : Work Equipment
Control
7800 : Pneumatic System 7810 : Air Compressor
7900 : Swing System 7910 : Swing system
8000 : Attachment / Work 8010 : Fork Assy
Equipment
8030 : Bucket assy
8050 : Blade Assy
8070 : Grapple assy
8090 : Ripper assy
8110 : Winch & Drum
Assy
8130 : Scarifier Assy
8150 : Breaker Assy
8170 : Tire Handler Assy
8191 : Axle assy
8190 : Low Bed Trailer assy 8192 : Low Bed
8193 : Wheel assy
8210 : Vessel Assy
8229 : Draw Bar Assy
Hierarchy Component & Symptom of Problem
SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
7411 : Equalizer Bar / Pivot Shaft 7401 Suspension poor performance
7412 : Rubber Pad 7402 Suspension Part wear
7403 Suspension Part broken
7431 : Front Suspension 7404 Suspension Part lost / loosen
7432 : Rear Suspension 7450 Overhaul
7433 : Trunion & Spring Seat
7434 : Spring & Shock Absorber
7435 : Torq Rod & Stabilizer
7436 : Auto Suspension
7611 : Hyd. Tank & Suction Pipe 7601 Hyd oil level down / leak / excess. oil consm.
7612 : Hydraulic Pump & OLSS 7602 Abnormal noise in Hydraulic system
7613 : Control Valve & Other Valves 7603 Work Equipment does not move
7614 : TVC Valve & Servo Valve 7604 Work Equipment poor performance
7615 : TVC Piping / Lines 7605 Out put does not charge when operated
7616 : Accumulator 7606 Excessive hydraulic drift of Hyd. cylinder
7617 : Swivel Joint 7607 Excessive hydraulic drift of swing
7618 : Hyd. Oil Piping & Filters 7608 Overheat in Hydraulic system
7619 : Hyd. Cylinder / Dump Hoist 7609 Insufficient pressure in the system
7620 : Hyd. Motor 7610 Pump deliveries insufficient or no fluid
7621 : Hydraulic oil Cooler 7611 Accumulator gas empty
7612 Opr. force of Control Lever is heavy / stiffly
7631 : W/E Control Lever & Linkage 7613 Pin Puller Cylinder does not work
7632 : Wrist Control / Joy stick & safety lock 7640 Mid life Overhaul
7633 : Travel Lever & Linkage 7650 Overhaul
7634 : Bank Cutting & Control System 7660 Component Exchange
7635 : Dump PTO & Valves
7636 : Roller Drum Vibration Control
7637 : Rear Control Panel
7811 : Compressor air end 7801 Compressor is not relieved / no unloading
7812 : Air valves 7802 Air pressure does not raise
7813 : Air cylinder 7803 Air pressure drop / leak out
7814 : Air Recervoir tank / separator tank 7804 Compressor overheat
7815 : Oiler / Oil Flasher 7805 Lube oil leak out
7816 : Oil Cooler 7840 Mid life Overhaul
7817 : Air Driyer 7850 Overhaul
7818 : Air Piping 7860 Component Exchange
7819 : Accumulator
7911 : Swing Circle 7901 Upper Structure does not swing
7912 : Swing Machinery Inner Parts 7902 Too much vibration
7913 : Swing Motor & Fitting Parts 7903 Unusual noise
7904 Leaking out of Lubricant
7940 Mid life Overhaul
7950 Overhaul
7960 Component Exchange
8011 : Cylinder Hyd assy 8001 Wear of Attachment Part
8012 : Mast assy 8002 Attachment Part dent
8013 : Fork assy 8003 Lube oil leak out
8004 Attachment Part bend
8031 : Cylinder Hyd assy 8005 Attachment Part crack
8032 : Bucket assy 8006 Attachment Part broken
8033 : Pin & Bushing 8007 Attachment Part lost / loosen
8034 : Boom & Arm 8008 Attachment unusual noise
8009 Control Panel Part abnormal
8051 : Arm Brace 8010 Control Panel Part malfunction
8052 : Pin & Bushing 8011 No current generated
8053 : Cylinder Hyd assy 8040 Mid life Overhaul
8050 Overhaul
8071 : Cylinder Hyd assy 8060 Component Exchange
8091 : Cylinder Hyd assy
8092 : Shank & Point Ripper
8111 : Gear assy
8112 : Clucth Assy
8131 : Cylinder Hyd assy
8151 : Cylinder Hyd assy
8171 : Cylinder Hyd assy
8211 : Vessel & tail gate
8212 : Linkage
8230 : Hitch and Pin

MAJOR COMPONENT
8000 : Attachment / Work
Equipment
8300 - Generating Set
8500 : Optional Accessories
8700 : Stone Crusher
COMPONENT SECTION
8250 : Telescoping
8270 :Mast & Drifter 8271 : Air / Hyd motor
Assy
8290 : Dust Collector
8310 : Drill Accessories
8330 : Generator
8350 : Water Pump
8510 : Fire Suppression
8530 : Water injection
8550 : Air condition
8570 : Auto Lubrication / Gr 8571 : Pump & tank
8572 : Piping & valve
8573 : Nozzle & distributor
8574 : Concentrated Piping & Nipple
8710 : Primary crusher
8730 : Secondary crusher
8750 : Power Screen
Hierarchy Component & Symptom of Problem
SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
8251 : Cylinder Hyd assy 8001 Wear of Attachment Part
8252 : Boom 8002 Attachment Part dent
8003 Lube oil leak out
8004 Attachment Part bend
8272 : Accumulator 8005 Attachment Part crack
8273 : Gear box 8006 Attachment Part broken
8274 : Rotary head 8007 Attachment Part lost / loosen
8275 : Chain Feed & Mast 8008 Attachment unusual noise
8276 : Wire rope / chain 8009 Control Panel Part abnormal
8277 : Rotation mechanism 8010 Control Panel Part malfunction
8278 : Fix jaw selector
8279 : Pipe rack / carausel & rod changer 8040 Mid life Overhaul
8280 : Drill carriage & pulley 8050 Overhaul
8281 : Steel holder / retaining 8060 Component Exchange
8291 : Primary cyclone
8292 : Dust hood
8293 : Suction head & lines
8294 : Fine dust collector
8311 : Buttom bit / Trycone bit
8312 : DHD / DTH
8313 : Shank bar / adapter
8314 : Topsub / Bitsub
8315 : Coupling & drill pipe
8331 : Main Coil, Field / Armature 8011 No current generated
8332 : Accessories Coil, Field / Armature
8333 : Exiter Coil, Field / Armature
8334 : Brush
8335 : Rectifier
8336 : Current Transformer
8337 : A V R
8338 : Circuit Breaker
8339 : Distribution Panel
8351 : Pump Housing & Fitting Parts 8012 Water Pump Does Not Prime
8352 : Pump Inner Parts 8013 Water Pump Not Enough Liquid
8353 : Impeller / Vane 8014 Water Pump Ceases to Deliver liquid After a Time
8354 : Pump Drive Shaft & Coupling 8015 Water Pump Takes Excessive Power
8355 : Submersible Pump Motor 8016 Water Pump Vibrating or Overheating
8356 : Motor Safety Device 8017 Pump Leaking at Seal Housing
8357 : Valves & Piping 8018 Water Pump Part cracked / broken
8358 : Strainer / screen
8511 : Detonator 8501 Abnormality in Optional Accessories
8512 : Control panel 8502 Malfunction in Optional Accessories
8513 : Tank & piping 8503 Air Conditioner Abnormal
8514 : Sensor & Nozzle 8504 Air Conditioner Mulfunction
8505 Auto Lube line stuck
8531 : Water tank 8506 Auto Lube Mulfunction
8532 : Pump
8533 : Hyd Motor
8534 : Piping
8551 : Condensor
8552 : Compressor
8553 : Evaporator
8554 : Blower
8555 : Piping
8711 : Jaw Crusher 8701 Crusher stuck / stop during operation
8712 : Vibrating Feeder 8702 Crusher Part wear
8713 : Motor Drive 8703 Crusher Part cracked / broken
8714 : Conveyor 8704 Crusher poor performance
8715 : Control Panel 8705 Crusher Part malfunction
8716 : Hopper 8706 Power Screen part wear
8717 : Hyd .Breaker 8707 Power Screen part cracked / broken
8708 Power Screen poor performance
8731 : Motor Drive 8709 Power Screen part malfunction
8732 : Conveyor 8710 Motor Drive poor performance
8733 : Cone Crusher 8711 Motor Drive malfunction
8734 : Omni Cone Crusher 8712 Conveyor Part cracked / broken
8735 : Hopper 8740 Mid life Overhaul
8736 : Screen 8750 Overhaul
8737 : Control Panel 8760 Component Exchange
8751 : Screen
8752 : Conveyor
 Hierarchy Component & Symptom of Problem

MAJOR COMPONENT COMPONENT SECTION SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM

9050 : 12 Month Service 9050 : 12 Month Service 9050 : 12 Month Service 9050 12 Month Service

9060 : 6 Month Service 9060 : 6 Month Service 9060 : 6 Month Service 9060 6 Month Service

9070 : 90 Day Service 9070 : 90 Day Service 9070 : 90 Day Service 9070 90 Day Service

9080 : 30 Day Service 9080 : 30 Day Service 9080 : 30 Day Service 9080 30 Day Service

9090 : 10 Day Service 9090 : 10 Day Service 9090 : 10 Day Service 9090 10 Day Service

9140 : PPA 9140 : PPA 9140 : PPA 9140 Attachment Measurement

9145 : PPU 9145 : PPU 9145 : PPU 9145 Under Carriage Measurement

9150 : PPM 9150 : PPM 9150 : PPM 9150 Machine Performance Measurement

9155 : PAP 9155 : PAP 9155 : PAP 9155 Oil Quality

9160 : Hr Component Overhaul

9165 : Hr Component Midlive

9175 : 2000 Hr Service 9175 : 2000 Hr Service 9175 : 2000 Hour Service 9175 2000 Hour Service

9180 : 1000 Hr Service 9180 : 1000 Hr Service 9180 : 1000 Hour Service 9180 1000 Hour Service

9185 : 500 Hr Service 9185 : 500 Hr Service 9185 : 500 Hour Service 9185 500 Hour Service

9190 : 250 Hr Service 9190 : 250 Hr Service 9190 : 250 Hour Service 9190 250 Hour Service

9195 : 10 Hr Daily Check 9195 : 10 Hr Daily Check 9195 : 10 Hour Daily Check 9195 10 Hour Daily Check

9260 : KM Component Overhaul

9260 : KM Component Midlive

9275 : 24000 KM Service 9275 : 24000 KM Service 9275 : 24000 KM Service 9275 24000 KM Service

9280 : 18000 KM Service 9280 : 18000 KM Service 9280 : 18000 KM Service 9280 18000 KM Service

9285 : 12000 KM Service 9285 : 12000 KM Service 9285 : 12000 KM Service 9285 12000 KM Service

9290 : 6000 KM Service 9290 : 6000 KM Service 9290 : 6000 KM Service 9290 6000 KM Service
 Hierarchy Component & Symptom of Problem
MAJOR COMPONENT
SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
COMPONENT SECTION

1000 : Engine 1100 : Cylinder Head 1101 : Cyl. Head & Fitting Parts 1001 Starting perfomance is poor - always takes times
Group 1102 : Rocker Arm, Housing & Cover 1002 Starting deffective or badness - no start,no turn or no combustion
1003 Engine does not pick up smoothly
1200 : Air intake & 1201 : Air Intake Manifold & After Cooler 1004 Engine runs abnormally - speed too high, does not stop, hunting
Exhaust system 1202 : Air Cleaner & Fitting Parts 1005 Engine stall during operation
1203 : Turbocharger 1006 Engine stop during operation
1204 : Exhaust Manifold & Muffler 1007 Fuel level goes down / Fuel leak out
1205 : Exhaust Brake & Cylinder 1008 Excessive fuel consumption
1206 : Engine Brake retarder 1009 Engine lack of power ( low power )
1010 Exhaust gas is black
1300 : Cylinder 1301 : Cylinder Block & Liner 1011 Exhaust gas is blue - combustion of oil.
Block Group 1302 : Block Covers 1012 Excessive oil consumption - oil leak out
1303 : Front Cover & Support 1013 Oil level rises ( mixed water or fuel )
1304 : Timing Gear & Idle Gear 1014 Oil quickly becomes dirty
1305 : Crank Case & Breather 1015 Drop of oil pressure
1306 : Flywheel & Housing 1016 Oil in Cooling System
1307 : Crankshaft & Damper pulley 1017 Water temperature does not rise
1308 : Piston & Connecting Rod 1018 Engine overheat
1309 : Camshaft & Follower 1019 Water level goes down / Water leak out
1310 : Accessories Drive 1020 Too much vibration on Engine
1311 : Mounting Parts 1021 Abnormal noise emitted
1312 : Engine Support 1022 Excessive wear of Engine Parts
1023 Engine Part cracked / broken
1400 : Lubricating 1401 : Fast Lube filler 1024 Engine related part lost / loosen
Oil System 1402 : Oil Pump & Suction Pipe 1025 Engine Part out of adjustment
1403 : Filter Assy 1026 Abnormality in Engine Controller
1404 : Lub. Oil Piping & Jet Nozzle 1027 Fault in Engine Controller
1405 : Lublicating Oil Cooler 1028 Retarder / Exhaust Brake malfunction
1029 Retarder / Exhaust Brake Ineffective
1500 : Fuel System 1501 : Fuel Pump & Mounting 1030 Retarder / Exhaust Brake dragging
1502 : Fuel Piping & Filters 1031 Automatic Control malfunction
1503 : Nozzle & Injectors 1032 Automatic Control stuck / dragging
1504 : Auto Priming & Start Solenoid / APS 1033 Engine control does not work properly
1505 : Fuel Pump Coupling 1034 Auto Decceleration does not work properly
1506 : Automatic timer 1035 Turbo Charger Burn
1507 : Main fuel tank & mounting 1036 Engine Blow by
1508 : Float tank & breather 1040 Mid life Overhaul
1509 : Quick start system 1050 Overhaul
1510 : Fast Fuel filler 1060 Component Exchange

1600:Cooling System 1601 : Water Pump & Mounting

1602 : Cooling Fan & Belt
1603 : Tension Pulley & Fitting Parts
1604 : Corrosion Resistor & Piping
1605 : Water Manifold & Thermostat
1606 : Water Heater & Piping
1607 : Radiator & resevoir tank
1608 : Radiator hose & line
1609 : Radiator Wind Break & Seal
1610 : Radiator Fan Guard & Pulley
1611 : Oil Cooler & Piping
1612 : Radiator Shutter & Control Level
1613 : Radiator Grill and mask

1700 : Engine Control 1701 : Accelerator Pedal & Linkage

1702 : Deccelerator Pedal & Linkage
1703 : Fuel Control Lever & Linkage

1800 : Engine 1801 : Engine

2000 : Clutch 2100 : Main Clutch 2101 : Clutch Case & Housing 2001 Operating force of Clutch Pedal is heavy
System / Coupler 2102 : Main Clutch Inner Parts 2002 Clutch Control malfunction
Torque Converter 2103 : Inertia Brake 2003 Torque Converter temperature too high
2004 Torque Converter oil pressure is low
2200 : Clutch Control 2201 : Clutch Pedal & Linkage 2005 T/C Lock up Clutch does not work
2202 : Clutch Booster & Piping 2006 Difficult shifting gear
2203 : Release Bearing & Fitting Parts 2007 Machine lack of power or speed
2008 Machine does not move / travel
2300 : Torque 2301 : T/C Case & Fitting Parts 2009 Machice does not travel smoothly
Converter 2302 : T/C Inner Parts & Lock Up Clutch 2010 Too much vibration on Clutch
2303 : T/C Valves & Solenoid 2011 Unusual noise on Cluth
2304 : Scavenging Pump 2012 Leaking out of Lubricant on Clutch
2305 : T/C Oil Piping & Filter 2013 Too much vibration on Damper
2014 Unusual noise on Damper
2400 : Damper 2401 : Damper Case 2015 Leaking out of Lubricant on Damper
2402 : Damper Inner Parts 2016 Too much vibration PTO
2017 Unusual noise PTO
2500 : PTO 2501 : PTO Assembly 2018 Leaking out of Lubricant PTO
2502 : PTO Coupling 2019 Fast Lube Filler Mulfunction
2503 : PTO Lubricating & Piping 2020 U Joint / Prop Shaft broken
2504 : Fast Lube filler assy 2021 Too much vibration on U Joint / Prop Shaft
2600 : Universal 2022 Unusual noise on U Joint / Prop Shaft
Joint / Propeller 2601 : U-Joint / Drive Shaft 2040 Mid life Overhaul
Shaft 2602 : Propeller Shaft 2050 Overhaul
2603 : Center Bearing 2060 Component Exchange
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mbustion

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 Hierarchy Component & Symptom of Problem
COMPONENT
MAJOR COMPONENT SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
SECTION

3000 : Transmission System 3100 : Transmission 3101 : T/M Case & Mounting 3001 Excessive time lag
3102 : T/M Inner Parts 3002 Excess. shock when starting or shifting gear
3103 : T/M Pump & valves 3003 Difficult shifting gear
3104 : T/M Oil Piping & Filter 3004 Transmission does not shift up
3005 Machine move when Engine is started
3200 : Transmission 3201 : T/M Control Valves 3006 Machine travel in one dirrection only
control 3202 : T/M Control Lever & Linkage 3007 Transmission temperature too high
3203 : Inching System 3008 High - low Gear does not shift
3009 Too much vibration
3300 : Transfer / Drop
Box 3301 : T/F Case & Mounting 3010 Unusual noise
3302 : T/F Gear & Output Shaft 3011 Leaking out of Lubricant
3303 : Transfer / DB Control & Linkage 3012 Transfer Control malfunction
3013 Too much vibration
3014 Unusual noise
3015 Leaking out of Lubricant
3040 Mid life Overhaul
3050 Overhaul
3060 Component Exchange

4000 : Axle assy / Travel

Drive 4100 : Final Drive 4101 : Drive Case & Fitting Parts 4001 Excessive travel deviation
4102 : Drive Gear & Sprocket 4002 Too much vibration
4103 : Travel / Traming Motor & Fitting 4003 Unusual noise
4104 : Travel Piping & Drain Piping 4004 Leaking out of Lubricant
4105 : Planetary Gear Unit 4005 Travel speed does not change
4106 : Travel Gear Box 4006 Diff. Lock does not work
4107 : Travel Motor 4007 Machine lack of power or speed
4008 Machine does not move / travel
4009 Machice does not travel smoothly
4010 Too much vibration
4011 Unusual noise
4300 : Differential 4301 : Differential Case 4012 Leaking out of Lubricant
4302 : Diff. Inner Parts & Drive Shaft 4013 Machine does not move / travel
4303 : Differential Lock 4014 Tandem Drive Part Crack
4015 Tandem Drive Part Broken
4400 : Tandem drive 4401 : Tandem Drive Case 4016 Leaking out of Lubricant
4402 : Tandem Drive Gear & Chain 4040 Mid life Overhaul
4050 Overhaul
4060 Component Exchange

5000 :Steering system
5100 : Steering system 5101 : Steering Pump & Valves 5001 Machine does not turn
5102 : Steering Piping & Filters & Reser 5002 Machine turn in one dirrection only
5103 : Steering, Leaning, Articulate Cyl. 5003 Steering Clutch does not dis engaged
5104 : Emergency Steering Motor & Pip 5004 Steering Clutch slip
5105 : Steering Case & Cover 5005 Steering brake does not work or ineffective
5106 : Steering Bevel Gear & Shaft 5006 Steering Wheel is sluggish or heavy
5107 : Steering Clutch 5007 Steering Wheel does not turn
5008 Steering Wheel moves unsteadlly

5200 : Steering Control 5201 : Steering Wheel & Column 5009 Steering Wheel shimmy / vibrating
5202 : Steering Linkage 5010 Steering Wheel does not to neutral position
5203 : Steering Gear Box & Booster 5011 Motoring the Steering Wheel
5204 : Knuckle & Tie Rod 5012 Str. Wheel are activated in opposite direction
5013 Steering Wheel can be turned continously
5014 Steering Backlash / Wheel Play too large
5015 Left / Right radius are different
5016 Out of Adjustment in Control Linkage / Lever
5017 Leaking out of Oil / Fluid
5018 Oil / Fluid Line blocked
5040 Mid life Overhaul
5050 Overhaul
5060 Component Exchange

6000 : Under Carriage 6010 : Track Group 6011 : Recoil Spring & HIC / Track Adjus 6001 Undercarriage Part wear
6012 : Front Idler & Yoke 6002 Undercarriage Part cracked / broken
6013 : Roller & Guard 6003 Undercarriage Part bend / dent
6014 : Track Shoe ass'y 6004 Undercarriage Part lost / loosen
6015 : Bogie & Pin 6005 Abnormal noise on Undercarriage Comp.
6016 : Link pad & Fitting parts 6006 Tyre worn out
6007 Tyre Pressure drop / leak of air pressure
6030 : Wheel / Roller 6031 : Rim & Fitting Parts 6008 Tyre Broken off
Drum 6032 : Tyre & Fitting Patrs 6009 Roller Drum Vibrator malfunction
6033 : Roller Drum & Fitting Parts 6040 Mid life Overhaul
6034 : Wheel Brake assy 6050 Overhaul
6060 Component Exchange

6500 : Main Frame And

Guard 6510 : Guard 6511 : Radiator Guard & Grill 6501 Guard / cover cracked
6512 : Engine Hood / Bonnet / Covers 6502 Guard / cover broken
6513 : Battery Case & Lock 6503 Guard / cover dent
6514 : Fender / Left Side Step 6504 Guard / cover bend
6515 : Floor Frame / Plate & Handrill 6505 Guard / cover lost / loosen
6516 : Ladder & Emergency ladder 6506 Guard / cover rusted / wear
6517 : Hydraulic Tank Guard
6518 : Rear Cover / bottom guard
6519 : Spack Board / Mud Guard
6520 : Drive Shaft Guard
6521 : Bumper
6522 : Travel Motor & Piping Guard
2 OF 6
 Hierarchy Component & Symptom of Problem
MAJOR COMPONENT
SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
COMPONENT SECTION

6500 : Main Frame 6530 : Cabin & Canopy 6531 : Roops Mount & Canopy 6507 Cabin / Canopy part lost / loosen
And Guard 6532 : Operator Compartement / Cab 6508 Cabin / Canopy dent
6533 : Cab Interior / Operator Seat 6509 Cabin / Canopy rusted / broken
6534 : Console Box / Control Stand 6510 Cabin / Canopy unusual noise
6535 : Cab Lifting System & Suspension 6511 Cabin / Canopy abnormal vibration
6512 Cab Lifting & Suspension malfunction
6513 Cab Accesories malfunction
6550 : Cabin
Accessories 6551 : Dash Board 6514 Feed Wheel
6552 : Radio 6515 Landing Jack
6553 : Payload meter 6516 Dash Board crack
6554 : Tachograft 6517 Malfunction of Frame Supplement
6555 : Dispacher 6521 Frame bend
6556 : VHMS 6522 Frame crack
6570 : Frame 6571 : Main Frame / Revolving Frame 6523 Frame broken
6572 : Member Frame & Sub Frame 6524 Malfunction of Frame Supplement - Coupler,Fifth Wheel,Landing Jack
6573 : Front Frame
6574 : Car boddy / lower frame
6575 : Upper frame / super structer
6576 : Cab base
6577 : Rear Frame
6578 : Frame Link / Fifth wheel
6579 : Landing Jack / Outrigger
6580 : Tire Carrier
6581 : Counter Weight
6582 : Log Bolster
6583 : Track Frame & Trunion

7000 : Electrical system 7010 : Electric Plant 7011 : Fuse Box 7001 Poor Starting perfomance
7012 : Wiring harness 7002 Starting deffective or badness
7013 : Electric box 7003 Malfunction Charging System
7014 : Relay & sensor 7004 Abnormal Electrical Parts
7015 : Lighting system 7005 Malfunction Electrical Parts
7016 : Motor & wiper 7006 Dirty in Electrical Parts
7017 : Connector 7007 Burn/ On fire (terbakar)
7008 Moist/ Wet (lembab)
7030 : Starting system 7031 : Starting Motor & Mounting 7009 Loose (kendor)
7032 : Safety Relay 7010 Broken (putus/ patah/ pecah)
7033 : Battery & Relay Switch 7011 Short circuit (hubungan pendek)
7034 : Starting Switch 7012 Fault no Found (tidak diketemukan / berfungsi kembali)
7035 : Heater System & Wiring 7013 Low voltage (tegangan rendah/turun/drop)
7014 Disconnected
7050 : Charging system 7051 : Alternator & Mounting 7015 Loose contact (putus hubungan)
7052 : Regulator 7016 Error
7053 : Alternator drive 7017 Lost (hilang)
7018 Damage (rusak)
7070 : Instrument & 7071 : Monitor Panel & Related Parts 7040 Mid life Overhaul
Monitor panel 7072 : Instrument Panel 7050 Overhaul
7073 : Relay Box
7074 : APS Control Unit

7090 : Electrical 7091 : Engine electric control

Controller 7092 : Transmission electrical control / ECMV
7093 : Hyd.electrical control
7094 : Work equipment electrical control
7095 : Auto Deccelerator & Fitting Parts
7096 : Engine Stop Motor
7097 : Boom Kick Out
7098 : Bucket Positioner

7110 : Safety & Hazard 7111 : Strobe / Signal Lamp

7112 : Move / Back Alarm
7113 : Fatique warning
7114 : Emergency shut down
7115 : Lock out switch

7200 : Brake System 7210 : Brake System 7211 : Front Brake 7201 Service Brake does not work
7212 : Rear Brake 7202 Parking Brake does not work
7213 : Slack Adjuster & Fitting parts 7203 Service Brake ineffective
7214 : Brake Chamber & Fitting parts 7204 Parking Brake ineffective
7215 : Parking Brake & Fitting Parts 7205 Service Brake dragging
7216 : Brake oil cooler 7206 Parking Brake dragging
7217 : Brake Drum & Brake Band 7207 Brake Part cracked / broken
7218 : Brake Clutch 7208 Brake Part lost / loosen
7209 Out of Adjustment in Control Linkage / Lever
7230 : Brake Control 7231 : Brake Pedal / Lever & Linkage 7210 Leaking out of Oil / Fluid
7232 : Reservoir & Master Cylinder 7211 Oil / Fluid line blocked
7233 : Brake Cylinder & Oil Piping 7212 Leaking out of Air pressure
7234 : Brake Cooling & Piping 7213 Air Line blocked
7235 : Treadle & Relay Valve 7240 Mid life Overhaul
7236 : Brake Valves & Air Piping 7250 Overhaul
7260 Component Exchange

3 OF 6
nding Jack

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 Hierarchy Component & Symptom of Problem
COMPONENT
MAJOR COMPONENT SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
SECTION

7400 : Suspension 7411 : Equalizer Bar / Pivot Shaft 7401 Suspension poor performance
7410 : Equalizer bar
system 7412 : Rubber Pad 7402 Suspension Part wear
7403 Suspension Part broken
7430 : Suspension 7431 : Front Suspension 7404 Suspension Part lost / loosen
7432 : Rear Suspension 7450 Overhaul
7433 : Trunion & Spring Seat
7434 : Spring & Shock Absorber
7435 : Torq Rod & Stabilizer
7436 : Auto Suspension

7600 : Hydraulic 7611 : Hyd. Tank & Suction Pipe 7601 Hyd oil level down / leak / excess. oil consm.
System 7610 : Hydraulic 7612 : Hydraulic Pump & OLSS 7602 Abnormal noise in Hydraulic system
Plant 7613 : Control Valve & Other Valves 7603 Work Equipment does not move
7614 : TVC Valve & Servo Valve 7604 Work Equipment poor performance
7615 : TVC Piping / Lines 7605 Out put does not charge when operated
7616 : Accumulator 7606 Excessive hydraulic drift of Hyd. cylinder
7617 : Swivel Joint 7607 Excessive hydraulic drift of swing
7618 : Hyd. Oil Piping & Filters 7608 Overheat in Hydraulic system
7619 : Hyd. Cylinder / Dump Hoist 7609 Insufficient pressure in the system
7620 : Hyd. Motor 7610 Pump deliveries insufficient or no fluid
7621 : Hydraulic oil Cooler 7611 Accumulator gas empty
7612 Opr. force of Control Lever is heavy / stiffly
7630 : Work 7631 : W/E Control Lever & Linkage 7613 Pin Puller Cylinder does not work
Equipment Control 7632 : Wrist Control / Joy stick & saf 7640 Mid life Overhaul
7633 : Travel Lever & Linkage 7650 Overhaul
7634 : Bank Cutting & Control Syst 7660 Component Exchange
7635 : Dump PTO & Valves
7636 : Roller Drum Vibration Control
7637 : Rear Control Panel

7800 : Pneumatic 7811 : Compressor air end 7801 Compressor is not relieved / no unloading
System 7810 : Air Compressor 7812 : Air valves 7802 Air pressure does not raise
7813 : Air cylinder 7803 Air pressure drop / leak out
7814 : Air Recervoir tank / separato 7804 Compressor overheat
7815 : Oiler / Oil Flasher 7805 Lube oil leak out
7816 : Oil Cooler 7840 Mid life Overhaul
7817 : Air Driyer 7850 Overhaul
7818 : Air Piping 7860 Component Exchange
7819 : Accumulator

7900 : Swing System 7910 : Swing system 7911 : Swing Circle 7901 Upper Structure does not swing
7912 : Swing Machinery Inner Parts 7902 Too much vibration
7913 : Swing Motor & Fitting Parts 7903 Unusual noise
7904 Leaking out of Lubricant
7940 Mid life Overhaul
7950 Overhaul
7960 Component Exchange

8000 : Attachment / 8010 : Fork Assy 8011 : Cylinder Hyd assy 8001 Wear of Attachment Part
Work Equipment 8012 : Mast assy 8002 Attachment Part dent
8013 : Fork assy 8003 Lube oil leak out
8004 Attachment Part bend
8030 : Bucket assy 8031 : Cylinder Hyd assy 8005 Attachment Part crack
8032 : Bucket assy 8006 Attachment Part broken
8033 : Pin & Bushing 8007 Attachment Part lost / loosen
8034 : Boom & Arm 8008 Attachment unusual noise
8009 Control Panel Part abnormal
8050 : Blade Assy 8051 : Arm Brace 8010 Control Panel Part malfunction
8052 : Pin & Bushing 8011 No current generated
8053 : Cylinder Hyd assy 8040 Mid life Overhaul
8050 Overhaul
8070 : Grapple assy 8071 : Cylinder Hyd assy 8060 Component Exchange

8090 : Ripper assy 8091 : Cylinder Hyd assy

8092 : Shank & Point Ripper

8110 : Winch & Drum 8111 : Gear assy

Assy 8112 : Clucth Assy

8130 : Scarifier Assy 8131 : Cylinder Hyd assy

8150 : Breaker Assy 8151 : Cylinder Hyd assy

8170 : Tire Handler As 8171 : Cylinder Hyd assy

8190 : Low Bed Trailer 8191 : Axle assy

assy 8192 : Low Bed
8193 : Wheel assy

8210 : Vessel Assy 8211 : Vessel & tail gate

8212 : Linkage

8230 : Draw Bar Assy 8231 : Hitch and Pin

4 OF 6
 Hierarchy Component & Symptom of Problem
MAJOR COMPONENT
SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM
COMPONENT SECTION
8000 :
Attachment / Work 8250 : Telescoping 8251 : Cylinder Hyd assy 8001 Wear of Attachment Part
Equipment 8252 : Boom 8002 Attachment Part dent
8003 Lube oil leak out
8270 :Mast & Drifter
Assy 8271 : Air / Hyd motor 8004 Attachment Part bend
8272 : Accumulator 8005 Attachment Part crack
8273 : Gear box 8006 Attachment Part broken
8274 : Rotary head 8007 Attachment Part lost / loosen
8275 : Chain Feed & Mast 8008 Attachment unusual noise
8276 : Wire rope / chain 8009 Control Panel Part abnormal
8277 : Rotation mechanism 8010 Control Panel Part malfunction
8278 : Fix jaw selector
8279 : Pipe rack / carausel & rod changer 8040 Mid life Overhaul
8280 : Drill carriage & pulley 8050 Overhaul
8281 : Steel holder / retaining 8060 Component Exchange

8290 : Dust Collector 8291 : Primary cyclone

8292 : Dust hood
8293 : Suction head & lines
8294 : Fine dust collector

8310 : Drill Accessories 8311 : Buttom bit / Trycone bit

8312 : DHD / DTH
8313 : Shank bar / adapter
8314 : Topsub / Bitsub
8315 : Coupling & drill pipe

8330 : Generator 8331 : Main Coil, Field / Armature 8011 No current generated
8332 : Accessories Coil, Field / Armature
8333 : Exiter Coil, Field / Armature
8334 : Brush holder assy
8335 : Rectifier assy
8336 : Current Transformer
8337 : AVR
8338 : Circuit Breaker
8339 : Distribution Panel

8350 : Water Pump 8351 : Pump Housing & Fitting Parts 8012 Water Pump Does Not Prime
8352 : Pump Inner Parts 8013 Water Pump Not Enough Liquid
8353 : Impeller / Vane 8014 Water Pump Ceases to Deliver liquid After a Time
8354 : Pump Drive Shaft & Coupling 8015 Water Pump Takes Excessive Power
8355 : Submersible Pump Motor 8016 Water Pump Vibrating or Overheating
8356 : Motor Safety Device 8017 Pump Leaking at Seal Housing
8357 : Valves & Piping 8018 Water Pump Part cracked / broken
8358 : Strainer / screen

8500 : Optional 8510 : Fire Suppression 8511 : Detonator 8501 Abnormality in Optional Accessories
Accessories 8512 : Control panel 8502 Malfunction in Optional Accessories
8513 : Tank & piping 8503 Air Conditioner Abnormal
8514 : Sensor & Nozzle 8504 Air Conditioner Mulfunction
8505 Auto Lube line stuck
8530 : Water injection 8531 : Water tank 8506 Auto Lube Mulfunction
8532 : Pump
8533 : Hyd Motor
8534 : Piping

8550 : Air condition 8551 : Condensor

8552 : Compressor
8553 : Evaporator
8554 : Blower
8555 : Piping

8570 : Auto Lubrication 8571 : Pump & tank

/ Greasing 8572 : Piping & valve
8573 : Nozzle & distributor
8574 : Concentrated Piping & Nipple

8700 : Stone Crushe 8710 : Primary crusher 8711 : Jaw Crusher 8701 Crusher stuck / stop during operation
8712 : Vibrating Feeder 8702 Crusher Part wear
8713 : Motor Drive 8703 Crusher Part cracked / broken
8714 : Conveyor 8704 Crusher poor performance
8715 : Control Panel 8705 Crusher Part malfunction
8716 : Hopper 8706 Power Screen part wear
8717 : Hyd .Breaker 8707 Power Screen part cracked / broken
8708 Power Screen poor performance
8730 : Secondary 8731 : Motor Drive 8709 Power Screen part malfunction
crusher 8732 : Conveyor 8710 Motor Drive poor performance
8733 : Cone Crusher 8711 Motor Drive malfunction
8734 : Omni Cone Crusher 8712 Conveyor Part cracked / broken
8735 : Hopper 8740 Mid life Overhaul
8736 : Screen 8750 Overhaul
8737 : Control Panel 8760 Component Exchange

8750 : Power Screen 8751 : Screen

8752 : Conveyor

5 OF 6
 Hierarchy Component & Symptom of Problem
MAJOR COMPONENT COMPONENT SECTION SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM

9050 : 12 Month Service 9050 : 12 Month Service 9050 : 12 Month Service 9050 12 Month Maintenance Performance

9060 : 6 Month Service 9060 : 6 Month Service 9060 : 6 Month Service 9060 6 Month Maintenance Performance

9070 : 90 Day Service 9070 : 90 Day Service 9070 : 90 Day Service 9070 90 Days Maintenance Performance

9080 : 30 Day Service 9080 : 30 Day Service 9080 : 30 Day Service 9080 30 Days Maintenance Performance

9090 : 10 Day Service 9090 : 10 Day Service 9090 : 10 Day Service 9090 10 Days Maintenance Performance

9140 : PPA 9140 : PPA 9140 : PPA 9140 Attachment Measurement

9145 : PPU 9145 : PPU 9145 : PPU 9145 Undercarriage Measurement

9150 : PPM 9150 : PPM 9150 : PPM 9150 Machine Performance Measurement

9155 : PAP 9155 : PAP 9155 : PAP 9155 Oil Quality

9175 : 2000 Hr Service 9175 : 2000 Hr Service 9175 : 2000 Hour Service 9175 2000 Hour Maintenance Performance

9180 : 1000 Hr Service 9180 : 1000 Hr Service 9180 : 1000 Hour Service 9180 1000 Hour Maintenance Performance

9185 : 500 Hr Service 9185 : 500 Hr Service 9185 : 500 Hour Service 9185 500 Hour Maintenance Performance

9190 : 250 Hr Service 9190 : 250 Hr Service 9190 : 250 Hour Service 9190 250 Hour Maintenance Performance

9195 : 10 Hr Daily Check 9195 : 10 Hr Daily Check 9195 : 10 Hour Daily Check 9195 10 Hour Daily Check

9275 : 24000 KM Service 9275 : 24000 KM Service 9275 : 24000 KM Service 9275 24000 KM Maintenance Performance

9280 : 18000 KM Service 9280 : 18000 KM Service 9280 : 18000 KM Service 9280 18000 KM Maintenance Performance

9285 : 12000 KM Service 9285 : 12000 KM Service 9285 : 12000 KM Service 9285 12000 KM Maintenance Performance

9290 : 6000 KM Service 9290 : 6000 KM Service 9290 : 6000 KM Service 9290 6000 KM Maintenance Performance

6 OF 6
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