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Objective
To determine the pressure or head loss in different diameters pipes, joints and valves.
Introduction
When a fluid flows through pipes, energy is lost inevitably due to frictions which occur as a
result of viscous drag. Fluid friction produces eddies and turbulence, and these form of kinetic
energy are eventually converted into thermal energy. Losses in energy can be expressed in term
of pressure or head loss.
The total head, H, for a fluid flowing across a pipe is being derived based on Bernoulli’s
principle and is expressed as follow:
P V2
H z
g 2 g
P V2
Where is pressure head, is dynamic or velocity head and z is elevation head.
g 2g
For laminar flow (Re < 2000), energy loss is given by Hagen-Poiseuilles Equation:
128lQ 128lQ
Pf or h f
d 4 gd 4
Where,
R l V 2
Pf 8
2
V
d 2
Where,
R = Shear stress acting on the wall
ρ = Fluid density
V = Fluid velocity
R
The dimensionless can be grouped as , known as friction factor,
V
2
l V 2 l V 2
Pf 8 h f 8
d 2 or
d 2g
Different pipe diameters would result in different amount of energy losses depending on the
regime of flow. The head loss is inversely proportional to the diameter of the pipe.
Consider a sudden enlargement in pipe flow area from A1 to A2, the head loss is
2
V 2 A
h f 1 1 1
2 g A2
Eddies that formed between the 'vena contracta' and the pipe wall caused the most energy
dissipation. Between the vena contracta and the downstream section (2) a flow pattern similar
to that occurring after an abrupt enlargement is formed and thus loss occurs once again as
2
V12 A2 V22
h f
A 1 K c 2 g
2 g c
Energy is lost whenever the direction of flow in a pipe is altered. The magnitude of these losses
is mainly dependent on the radius of curvature of the bend. A pipe bend, elbow or junction
therefore causes an additional head loss. The extra loss is expressed as
V 2
h f K 1
2g
Losses in valves
Valves that are installed in a piping system are causing additional losses of head. For turbulent
flow, the head loss can be represented by
V2
h f K
2g
Quantity estimation
Item Description *Item category (e.g. per set/group of
student)
Fluid FIow Friction and Fittings Loss
E 1
Apparatus
Digital Manometer W 1
*Item category
SP Sample or specimen
C Consumable
CH Chemical
W Labware, glassware, tool, and
components
E Equipment
S Software
Procedures
3. Switch on the trainer main power supply. Ensure the water pump is running.
4. Adjust the by-pass (BV) and flow regulating valve (FRV) to obtain the desired liquid
flow rate.
6. Turn off V1, switch on V2, with the rest of the valves remain closed, measure the head
loss across the contraction, 12 mm PVC pipe and the enlargement portion.
7. Turn off V2, switch on V3, to measure the head loss across 15.5 mm pipe.
8. Turn off V3, switch on V4, measure head loss across 18 mm pipe, ball valve, 45o Y-
joint and 90o bend.
9. Turn off V4, fully turn on globe valve, measure the head loss in 90o elbow, 90o T-joint,
in-line strainer, gate valve and globe valve.
Laboratory Report
2. Calculate the friction factor for pipe flow and coefficient of friction for various fittings.
Bends
90 o Bend
90 o Elbow
90 o T-joint
45 o Y-joint
Bends
90 o Bend - -
90 o Elbow - -
90 o T-joint - -
45 o Y-joint - -
Valves
Gate - -
Ball - -
Globe - -
In-line strainer - -
Bends
90 o Bend - -
90 o Elbow - -
90 o T-joint - -
Valves
Gate - -
Ball - -
Globe - -
In-line strainer - -
Fitting Flow rate : 6 GPM
Δh l /d V2 / 2g K
Straight Pipes
8 mm (copper tube) -
12 mm (PVC) full -
15.5 mm (PVC) -
18 mm (PVC) -
Sudden enlargement - -
Sudden contraction - -
Bends
90 o Bend - -
90 o Elbow - -
90 o T-joint - -
45 o Y-joint - -
Valves
Gate - -
Ball - -
Globe - -
In-line strainer - -
Bends
90 o Bend - -
90 o Elbow - -
90 o T-joint - -
Valves
Gate - -
Ball - -
Globe - -
In-line strainer - -
Fitting Flow rate : 8 GPM
Δh l /d V2 / 2g K
Straight Pipes
8 mm (copper tube) -
12 mm (PVC) full -
15.5 mm (PVC) -
18 mm (PVC) -
Sudden enlargement - -
Sudden contraction - -
Bends
90 o Bend - -
90 o Elbow - -
90 o T-joint - -
45 o Y-joint - -
Valves
Gate - -
Ball - -
Globe - -
In-line strainer - -