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01
PROFIBUS International
The conformity and interoperability tests You can find further information on
carried out by laboratories authorized by PROFIBUS in the PNO product catalog.
PROFIBUS International (PNO) together The PNO supports the further technical
with the PNO device certification guaran- development, standardization and world-
tee that the quality and functionality are wide marketing of PROFIBUS.
also provided in multi-vendor installations. The catalog provides a summary of a
wide range of products and services
associated with PROFIBUS from global
suppliers. It is available online on the
Internet at:
www.profibus.com
2
PROFIBUS-PA
in the SIMATIC PCS 7 environment
SIMATIC PCS 7 is the process control
system in the Siemens automation con-
cept "Totally Integrated Automation". It
satisfies all demands of process engi-
neering applications, and is based
completely on standard SIMATIC S7
components such as controllers, PCs,
communications functions and distrib-
uted I/Os. System-wide uniformity is
then achieved, and all process and
production tasks can be optimally
solved. The use of worldwide stan-
dards means that the system is open
and flexible in many respects. At the
field level, a wide range of standard-
ized field devices (PROFIBUS-DP/PA,
HART) can be integrated in
SIMATIC PCS 7.
The adjacent Fig. shows the integration to the physical characteristics of the functions can also be distributed on dif-
of PROFIBUS-PA in SIMATIC PCS 7. plant, e.g. one DP line per subsystem. ferent PROFIBUS lines if required.
The most important features of the con-
Safe communication with The safety measures are encapsulated
figuration are the optimized communi-
PROFIBUS-DP (ProfiSafe) in the communication stations. This
cation throughout all hierarchical levels
encapsulation means that the useful
and central engineering for all compo- Now that PROFIBUS-DP has extended load of standard PROFIBUS telegrams
nents. the total integration of distributed auto- is extended by a few bytes of informa-
Communication between the automa- mation to the process environment by tion which guarantee safe communica-
tion system and field devices on means of the PROFIBUS- tion.
PROFIBUS-PA takes place via repre- PA version (IEC 1158-2), The guideline was developed accord-
sentative blocks in the CPU. There are ProfiSafe also now extends ing to the IEC 61508 standard. Other
five representative blocks (analog a newly developed security relevant standards were taken into
input/output, digital input/output, total- concept on the PROFIBUS account. The achieved security levels
izer) with which all field devices are to this field of application, are SIL3 (Safety Integrity Level), cate-
covered. The inputs and outputs of and is thus increasingly gory 4 (EN 954-1) and AK6
these blocks "represent" the field supporting environmental (DIN V 19250).
devices in the CPU to facilitate access protection in addition to
to the operator system via the plant classical protection of persons. Availability is an important factor with
bus. The blocks are configured in the safety systems, and can be increased
ProfiSafe permits coverage of the using a redundant design of the com-
central engineering system. The con- extremely fast response times in the
figuration data are also generated plete system. ProfiSafe has taken this
production sector on the one hand and operating mode into consideration right
there and loaded during commission- the extremely low-power instrument
ing into the DP/PA link and the field from the beginning.
mode in the process sector on the
devices. other by one totally integrated solution.
The SIMATIC PDM parameterization ProfiSafe is one of the open safety bus
software is used for commissioning systems. The defined interfaces and
and diagnostics of the field devices. It procedures permit use of a perma-
is executed in the engineering system nently increasing number of safety
and can communicate directly with devices (F hosts and F slaves) and sys-
field devices via the communication tems with a flexible constellation. Both
levels. standard and safety-oriented commu-
Up to 10 DP lines can be used per CPU nication are carried out on one single
for access to the field level. Since all cable, which not only results in enor-
field components are connected mous saving of cabling requirements
together on the PROFIBUS-DP, it is and stocking of parts, but also provides
easy to adapt the field instrumentation the advantage of retrofitting. The two
3
SIMATIC PDM
4
· Process device network view (for Central device operation Devices can be connected in different
stand-alone application) manners in the field: PROFIBUS-PA
The overview display shows the possi-
The hierarchical structure of net- devices to DP/PA couplers and links, or
ble connection points of
works, communications components HART devices to the HART analog
SIMATIC PDM in a system.
up to process devices can be config- input/output modules of the ET 200M or
You can use routing with ET 200iS. HART devices can also be
ured here. When integrating in
SIMATIC PDM. This permits communi- connected to conventional analog
STEP 7 / PCS 7, these data can be
cation between a central engineering input/output modules.
imported, thus avoiding double
station and the process devices.
inputs. A HART multiplexer is shown on the
Reconnection of the DP interface of the
· Process device plant view as tag- PC to the correct DP segment in each
right via which all connected HART
related view devices can be accessed.
case is superfluous, thus eliminating a
The devices configured in HWConfig possible source of faults. It is no longer The SIPART DR controllers and the
or in the process device network necessary to read data directly on the SIMOCODE are representatives of
view are also automatically created device, all device data can be acces- PROFIBUS-DP devices.
in the process device plant view. sed from a central point. In particular, The PROFIBUS-DP is connected here
· Parameter view for parameterization the diagnostics data of the devices are to a SIMATIC S7-400 automation sys-
of process devices immediately available. Plant safety is tem. Several DP segments can be con-
therefore decisively increased, and the nected to the S7-400.
The parameters of a selected pro-
costs resulting from having to read the
cess device can be displayed, mod-
devices on site are significantly
ified and saved here.
reduced.
Communication to the device is also
established here. This parameter dis- The engineering stations on which
play is started following double click- SIMATIC PDM is installed are con-
ing on a process device in one of the nected on the plant bus. Working on
other views. one project database using different
stations is possible via the LAN.
5
Communication
SIMATIC PDM supports several communications protocols and components for communication with the following devices:
Access protection
SIMATIC PDM supports two different
groups of users: specialists and main-
tenance engineers. The maintenance
engineer can modify the operating
data, the specialist can access all
parameters and functions.
A password can be assigned as re-
quired as access protection for specia-
lists.
6
Diagnostics with PROFIBUS-PA and SIMATIC PCS 7
Diagnostics display (left) on the operator station with plant topology. One field device is faulty (red symbol) on the PROFIBUS-PA line. The
associated message "Deviation" is displayed in the message line. Clicking the faulty field device displays a process view (right) in which an
operator can recognize that the inlet valve has been closed and can no longer be opened. SIMATIC PDM can be used if required to read
further detailed information from the field device.
Status information from PROFIBUS-PA Practice-oriented PCS 7 diagnostics The diagnostics messages permit
devices blocks for Siemens field devices operators to react more rapidly, and to
inform the maintenance personnel
Each PROFIBUS-PA device delivers a In addition to this, practice-oriented
more exactly. Operators know, for
status together with each measured diagnostics blocks are available which
example, that a device has to be
value. This status contains a variety of are specially tuned to Siemens field
replaced in the near future, or that a
diagnostics information on the mea- devices and are ready to use.
device is currently being configured or
sured value delivered by the device, in These blocks provide precise message calibrated and thus cannot carry out
accordance with the profile definition of texts optimally matched to the respec- any measurements.
PROFIBUS International (PNO). tive device which are more compre-
These messages are displayed on the
The standard diagnostics information hensive than those of the standard
operator station (OS), and are saved in
delivered by the PROFIBUS-PA defined in the profile. Examples
the OS message archive together with
devices includes e.g.: include:
a time stamp and the tag number.
· Device faults, · "Deviation fault" (SIPART PS2), e.g.
· Maintenance requests, resulting from compressed air failure Specific maintenance information
(also see Fig. above) using SIMATIC PDM
· Operating mode (automatic or local
operation) of a positioner, · "Function check" Detailed information which is excep-
(ULTRAMAT/OXYMAT). tionally appropriate as a decision basis
· Configuration fault etc. for further actions can be called from
Furthermore, the diagnostics blocks
Compression of information using stan- provide evaluation of the status with field devices using SIMATIC PDM, e.g.
dard SIMATIC PCS 7 function blocks respect to time, e.g. by the message whether the device is positioned in an
"Continuous overload". unsuitable location resulting in an
The status information can be inter- excessively high temperature for the
preted, compressed or output as For specific field devices, the diagnos-
measuring electronics, or whether it
alphanumeric messages in tics blocks also have an interface for
has to be tested and repaired by a
SIMATIC PCS 7 using standard CFC user functions which would otherwise
maintenance engineer. Thus service
blocks, always based on the PNO pro- have to be configured in addition, e.g.
measures can be planned before a
file definition. autocalibration for gas analyzers.
device fails.
This increased degree of convenience
is offered for the following Integration in MES systems
PROFIBUS-PA field devices from If required, the diagnostics messages
Siemens: SITRANS P, SITRANS T, can also be evaluated by host comput-
SITRANS F US, SITRANS LR, ers via the standard interfaces of
SIPART PS2, ULTRAMAT, OXYMAT SIMATIC PCS 7, e.g. via the OPC inter-
and SIPAN. face.
7
DP/PA coupler and DP/PA link
PROFIBUS-DP/PA transition
To guarantee a problem-free transition
between PROFIBUS-DP and
PROFIBUS-PA with their different trans-
mission systems, the SIMATIC range
provides the DP/PA coupler and DP/PA
link as gateways. Their respective
application depends on the plant size,
the required performance, and the
automation system used:
· The DP/PA coupler is used for small
quantity breakdowns (signal quanti-
ties) and low timing requirements
· The DP/PA link is used for large
quantity breakdowns and high timing
requirements.
DP/PA link
Application
The DP/PA link is a very simple gate-
way that links PROFIBUS-DP and
PROFIBUS-PA together in a manner
whereby data transmission decoupling Design ble together with the AS 414 H/
is retained. PROFIBUS-DP and AS 417 H automation systems.
The DP/PA link is of modular design
PROFIBUS-PA can thus be combined Versions of the DP/PA link for hazard-
according to the S7-300 format. It com-
without influencing the processing per- ous or non-hazardous applications are
prises the IM 157 interface module and
formance of PROFIBUS-DP. also possible by combination of the
one or more DP/PA couplers in the ver-
The DP/PA link permits the design of sions either for hazardous or non-haz- IM 157 with hazardous or non-hazard-
large systems with extensive address ardous applications. ous versions of the DP/PA coupler.
volumes and demanding requirements This modular system can be extended
Use of active bus modules as the back-
with respect to cycle time. The DP/PA to up to 5 PROFIBUS-PA lines per DP
plane bus permits the hot swapping of
link can be operated on standard connection. These lines are physically
individual modules during operation as
PROFIBUS-DP masters. isolated as far as the power supply is
well as a redundant design for the inter-
Mode of operation face to the PROFIBUS-DP. High-avail- concerned, but constitute one bus sys-
ability applications are therefore possi- tem for communications aspects.
The DP/PA link functions as a slave on
the PROFIBUS-DP and as a master on
the PROFIBUS-PA. From the viewpoint
of the automation system or process
control system, the DP/PA link is a
modular slave. The individual modules
of this slave are the field devices con-
nected to the lower-level
PROFIBUS-PA system. The field
devices are addressed indirectly via
the DP/PA link.
Thanks to data transmission decou-
pling, the maximum transmission rate
of up to 12 Mbits/s can be utilized on
the PROFIBUS-DP side.
The addressing capacity of the system
is considerably increased due to the
fact that up to 31 field devices can be
connected to a DP/PA link, but the
DP/PA link only reserves one
PROFIBUS-DP address.
8
Intelligent PROFIBUS-compatible field devices
9
Intelligent PROFIBUS-compatible field devices
10
SIPOS 5 electric actuators
SIMATIC PCS 7 function blocks are
available for SIPOS 5 ECOTRON and SIPART DR
SIPOS 5 PROFITRON. They are used to
link SIPOS 5 actuators with
PROFIBUS-DP interface to
SIMATIC PCS 7.
The interface can have one or two
(redundant) channels. With the redun-
dant version, the block supports the
PROFIBUS-DP protocol for one of the
two SIPOS 5 communications chan-
nels.
The function block for SIPOS 5 consti-
tutes the interface between SIPOS 5
and the blocks of the PCS 7 libraries. It
can also be linked to other SIMATIC S7
blocks. It can only be used on a
SIPOS 5
SIMATIC S7 PROFIBUS-DP master.
Together with these function blocks,
SIMOCODE-DP
SIPOS 5 PROFITRON offers homoge-
neous integration of the actuators into
the control technology, including
access to parameters and visualization In particular for applications in the SIPART DR19 and SIPART DR21
using an OS faceplate. chemical industry, SIMOCODE-DP compact controllers
provides safe isolation and satisfies the
Motor management with The SIPART® DR19 and SIPART DR21
NAMUR requirements.
SIMOCODE-DP compact controllers are designed for
Simple integration into the general process engineering. They
The SIMOCODE-DP motor protection SIMATIC PCS 7 process control system offer a wide range of prepared func-
and control device is primarily used in is guaranteed using the tions in the input software which can be
motor control centers in the process SIMOCODE-DP function block. Visual- simply called.
industry. ization in the operator station is using
The devices can be used as continu-
It offers the following functions: the associated faceplate.
ous or step controllers. Additional ana-
· Comprehensive motor protection Furthermore, SIMOCODE-DP supports log inputs, binary inputs/outputs and
and motor circuit monitoring the uniform parameterization and diag- the PROFIBUS-DP interface can be ret-
nostics of field devices using rofitted using plug-in options.
· Integral control software for all typi- SIMATIC PDM.
cal, switched motor applications The controllers are integrated in
(e.g. direct-online starters, reversing SIMATIC PDM, and can be parameter-
drives, star-delta starters) replace ized and configured via
complex hardware control circuits PROFIBUS-DP.
· Detailed motor and plant diagnostics
· Integral PROFIBUS-DP interface.
11
Technical specifications
Technical specification DP/PA coupler IM 157 (for DP/PA link) HART modules
Function Bus coupling of Bus coupling of For coupling HART devices to
– PROFIBUS-DP (45.45 kbits/s) PROFIBUS-DP (9.6 kbits/s to PROFIBUS-DP
and 12 Mbits/s, slave functions)
– PROFIBUS-PA (31.25 kbits/s) and PROFIBUS-PA
Implementation of the DP/PA
link function together with one
or more DP/PA couplers
Power supply
· Supply 24 V DC 24 V DC
· Mains backup ≥ 20 ms
· Mechanical design 4-pole screw terminal
PROFIBUS-DP 9-pin Sub-D plug, electrically isolated and floating Via IM 153-2 interface module
connection (ET 200M)
PROFIBUS-PA – –
connection
· Intrinsically-safe 2-pole screw terminal, permanently
version integrated terminating resistor,
[EEx ia]: output current 110 mA
· Non-intrinsically-safe 4-pole screw terminal,
version selectable terminating resistor,
output current ≤ 400 mA
Transmitter connection – – 2-wire connection
(HART, 4-20 mA)
4-wire connection (0-20 mA)
Displays DP bus active (yellow) System fault (red) Common fault LED (red)
PA bus active (yellow) DP bus fault (red) Channel-specific fault (red)
24 V DC (green) PA bus fault (red) HART status (green)
24 V DC (green)
Parameterizable resolu- – – Input 10+sign/13+sign/15+sign
tion (bits+sign) Output 12+sign
Load impedance Output up to 650 Ω
Temperature range [EEx ia]: 0 °C to +60 °C -25 °C to + 60 °C 0 °C to + 60 °C
[EEx ib]: -25 °C to +60 °C
Non-Ex: -25 °C to +60 °C
Packaging system S7-300 format, double-width S7-300 format, single-width module (40 mm),
module (80 mm), mounting on S7-300 rail
mounting on S7-300 rail
Siemens AG
Automation and Drives Group (A&D)
Industrial Automation Systems Division
Process Automation Systems
D-76187 Karlsruhe © Siemens AG 2001
Germany Subject to change without prior notice