Documenti di Didattica
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Valve Training
1
CLA-VAL Seminar Topics
Manufacturing
Principles of Control Valves
Applications
Installations
Technical Support
2
Cla-Val Automatic Valve Features
• Drip-tight shut-off
• No packing glands
• No breakaway friction
• No external linkages
• No lubrication needed
• Lowest operating
friction
3
Cla-Val Automatic Control Valves
Consist of'
Pilot Control
System
CLA-VAL
Main Valve
4
One Moving Part Inside the Valve
5
Basic Hydraulics
6
Pressure X
Area
= Force
7
8
Line Pressure to Open
9
Line Pressure to Close
10
Just a reminder'
Cla-Val Model
100-01
CLA-VAL
15
To the largest: 48 inch
16
40-inch Valves
17
Globe and Angle Pattern
18
Three Simple
Assemblies
20
Flow Direction
21
Hytrol Main Valve
Simple Construction
Easy to Service
Fewest Parts
22
Body and Seat Assembly
23
Complete Diaphragm and Disc Assembly
24
Cover and Spring Assembly
Cover
Cover
Bearing
Spring
25
Name Plate Locations
2-1/2” and larger
flanged valves
27
Renewable Seat
Renewable Seat
28
29
Drip Tight Sealing
30
Seat Design Features
5 Taper
31
Diaphragm and Disc Assembly
Diaphragm washer Cover bearing
Diaphragm
Disc retainer
Disc
Spacer washer
32
Top and Bottom Guided Stem
33
Disc Guide
34
35
Valve Stem
}
No wrenches!
Bearing
Use “soft jaws” Surface
} Bearing
Surface
36
Do Not Use When
Damaged!
37
Close-Up
Color Photo
38
Close-Up
Color Photo
Diaphragm
39
Date Stamp
40
Close-Up
Color Photo
Diaphragm Construction
41
Diaphragm Gripping
42
Fully Supported Diaphragm
43
Cover Chamber
44
Measured Stroke
45
X101 Valve Position Indicator
CLA-VAL
46
Cla-Val Pilot Controls
47
Open with 3-Way Pilot
Non-Modulating
48
Closed with 3-Way Pilot
Non-Modulating
49
Basic Hytrol Valve
A Modulating Pilot System Has'
• Restriction
• Cover Connection
• Pilot Control
51
Pressure Reducing Valves
90 Series Pressure Reducing Valve
54
Basic Operation of 90 Series PVS
55
Operation of 90 Series PVS
56
CRD Animation
X46 Flow Clean Strainer
58
59
60
61
62
Orifice Restrictions
63
64
CRD Reducing Pilot Control
Normally open
Closes on pressure rise
Senses outlet pressure
65
CRD Troubleshooting
66
CRD Adjustment Ranges
Spring
Green
30-------300
Red 15-------75
psi 2-------30
67
X140 Locking Cap
68
X140 Locking Cap
69
Typical PRV Station - Clayton Valley
70
71
Photo
72
Installation: Irvine, CA
73
Photo
74
Sizing Factors and Cavitation
75
Valve Selection "Matrix" in Catalog
76
Photo
Cavitation Damage
77
Photo
Cavitation Damage
78
Cavitation Damage
79
CLA-CAV Cavitation Analysis Program
80
Pressure Reducing Application:
High Pressure Drop
81
100-01KO Anti-Cavitation Hytro
Valve
100-01KO Anti-Cavitation
Components
86
Pressure Relief Valves
50-01 Pressure Relief Valve
50 Series Principles of Operation
89
One Valve'Three Functions
Pressure Relief
Pressure Sustaining
Back Pressure
90
CRL Relief Pilot Control
Normally closed
Opens on pressure rise
Senses inlet pressure remotely
91
CRL Animation
CRL Adjustment Ranges
Spring 100-------300
Green 20-------200
Red 0-------75
PSI
93
Photo
94
Photo
Installation: Vista, CA
95
Photo
96
Typical Back Pressure Application
97
50-01 Pressure Relief Valve
Non-Modulating Valves
99
Two Basic Types of Level Control
Floatless
Float
100
Floatless or Altitude Valve - 210 Series
101
Photo
102
Photo
103
Photo
Installation: Corona, CA
104
CDS6A Liquid Level Control
Three-way pilot
design
Spring adjustable
level setting
Reservoir level
sensed as pressure
head changes
105
Photo
106
CDS-6 has 5 adjustment ranges with 1 spring
107
Cla-Val Altitude Valves: Four Basic Types
108
Float Type - 124 Series
109
Photo
111
Photo
112
Combination Valves
115
Basic Operation of 92-01 PVS
116
Model 93-01 Pressure Reducing and
Solenoid Shut-Off Valve
117
Basic Operation of 93-01 PVS
118
Photo
119
Remote Control Valves
Model 131-01
Model 350-02
120
SCADA Communicates
with Cla-Val SCADA can send and
receive flow data to and
Electronic Valves from the RTU
Flow information
is sent to Valve
Site RTU
Pressure is reduced
based on demand
121
Higher upstream pressure
Cla-Val Series 131 Electronic Valve
123
Photo
124
133-01 Series Metering Valves
Monitors and
controls flow
133-01 Flow
Metering Kit
Optional
Enclosure
126
133-01 Flow
Metering Kit
Components
X117D
Position
Transmitter
DP Transmitter
127
133-01 Metering
with Control
128
Pump Control Valves
Model 60-11
Model 61-02
129
Typical Deep Well Pump Station
130
Photo
Installation: Corona, CA
132
Booster Pump Control Application - Series 60
133
Photo
Installation: La Mesa, CA
134
Powercheck Main Valve
Model 100-03
Built-In lift type
check valve
Powercheck Components -
Compare To Hytrol
136
Powercheck Components -
Location and Function
137
Operation Theory: Open, Closed, Check
138
Photo
Installation: Ventura, CA
139
Photo
Installation: Johnstown, PA
140
Photo
Installation: Rialto, CA
141
60-11 Booster Pump
What is Surge?
143
Surge Train #1:
Pumping is Normal
144
Surge Train # 2:
Power Failure Occurs
145
Surge Train # 3: Zero Forward
Velocity Condition Occurs
146
Surge Train # 4:
Return Flow Condition Occurs
147
Surge Train # 5:
Surge Condition Occurs,Rapid Change in Velocity,
System Energy “Trapped”
148
Surge Train # 6: Pressure Surge
Condition Occurs, System Energy “Released”
149
Surge Control Valves
Test Curve with No Relief Valve
151
Test Curve With Standard Relief Valve
152
Test Curve With Anticipating Relief Valve
153
Basic Surge Anticipator Pilot System
154
Typical
Installation at
Pump Station
155
Photo
156
Photo
Installation: Rialto, CA
157
Photo
158
Basic Troubleshooting
159
Basic Questions'
• Misapplication?
• Misinstallation – no water or
electricity - sense lines connected?
• Inadequate maintenance
Preventative Maintenance
Diaphragm test
167
Successful Troubleshooting