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Owner’s Manual
TM-A550-13/15-SO49223 (Rev -)
Parker Hannifin – Water Purification
2630 E. El Presidio Street
Carson, CA 90810
www.parker.com/watermakers
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REVISION HISTORY
1 SYSTEM DESCRIPTION
3 PRE-INSTALLATION NOTES
4 ELECTRICAL INFORMATION
5 INSTALLATION REQUIREMENTS
6 OPERATIONS MANUAL
8 DRAWING PULL-OUTS
SYSTEM DESCRIPTION
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SYSTEM DESCRIPTION:
Coral Sea 3800, Potable Water Reverse Osmosis System with 460V / 60 Hz / 3 Phase or 380V /
50Hz / 3 Phase, Basic Controller, Fresh Water Flush
including: pH Neutralizer
SYSTEM SPECIFICATIONS:
SPECIFICATIONS:
SYSTEM FEED WATER:
FLOW:
SYSTEM PRESSURE:
SYSTEM OPERATION:
Model 3800
Fresh Water Flush Inlet ½” FNPT
Product Water Outlet ¾” FNPT
Drain 1” FNPT
Sea Water Inlet 1” FNPT
ELECTRICAL:
CAUTION: The Parker Hannifin Reverse Osmosis Desalination System is designed to be as
electrically efficient as possible. The High-Pressure Pump’s RPM’s and Operating Pressure
govern the amount of energy required by the High-Pressure Pump’s Electric Motor. In order to
maintain a sufficient flow of feed water into the Reverse Osmosis Membrane Element, Parker
Hannifin utilizes several different Driver/Driven pulley ratios. These different pulley ratios, in
turn, create different power requirements.
The Parker Hannifin Systems utilize a three phase, mono Cycle (Hz) Electric Motor of either 50
or 60 Hz. When operating on 50 Hz, the electric motor turns slower than a motor used in a 60
Hz operation. However, the High-Pressure pump must be driven at a predetermined RPM. For
this reason, Parker Hannifin systems utilize different pulley ratios to drive the High-Pressure
Pump (Optional Pump). The High-Pressure Pump maintains its predetermined RPM when
operating on the specified power source.
Therefore, do not attempt to operate the Parker Hannifin system from a power source that
creates 50 Hz if you have a 60 Hz System. Likewise, do not attempt to operate the Parker
Hannifin system from a source that creates a 60 Hz if you have a 50 Hz System.
If the Parker Hannifin system is set up for 50 Hz and operated at 60 Hz, the motor will turn too
fast and require excessive power. This over stresses and overheats the motor. If the Parker
Hannifin system is set up for 60 Hz but operated at 50 Hz, R.O. Membrane Element fouling may
occur. This is because the motor turns too slowly and drives the High-Pressure pump slower
than the required predetermined speed thus subjecting the R.O. Membrane Element to high
recovery (percentage ratio of feed to product).
CHEMICAL SAFETY & FIRST AID
WARNING! CONTAINS SODIUM METABISULFITE. HARMFUL IF SWALLOWED, AVOID BREATHING DUST &
FUMES. CAUSES IRRITATION TO EYES & MUCOUS MEMBRANES. DO NOT TAKE INTERNALLY. KEEP AWAY
FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, GIVE TAP WATER & INDUCE VOMITING. IN CASE OF
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly was
contacted parts after handling. Do not allow powder to become wetted with small amounts of water.
Adding small amounts of water to powder may liberate irritating sulfur dioxide gas. Add powder to
specified amount of water only. Do not mix with other chemicals or cleaners. If spilled, sweep up as
much as possible then flush with water to drain.
WARNING! CONTAINS SODIUM METASILICATE. HARMFUL IF SWALLOWED. MAY CAUSE BURNS. AVOID
CONTACT WITH EYES. AVOID PROLONGED CONTACT WITH SKIN. DO NOT TAKE INTERNALLY. KEEP AWAY
FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, DO NOT INDUCE VOMITTING, GIVE ONE GLASS OF TAP
WATER OR MILK. IN CASE OF CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET
IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
CONTACT A PHYSICIAN IF IRRITATION PERSISTS.
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly wash
contacted parts after handling. Do not allow powder to become wetted with small amounts of water.
Add powder to specified amount of water only. Do not mix with other chemicals or cleaners. If spilled,
sweep up as much as possible then flush with water to drain.
KEEP OUT OF REACH OF CHILDREN.
WARNING! CONTAINS SULFAMIC ACID. CAUSES BURNS, EYE & SKIN IRRITATION. HARMFUL IF
SWALLOWED. AVOID BREATHING DUST. DO NOT TAKE INTERNALLY. KEEP AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, DO NOT INDUCE VOMITTING, GIVE ONE GLASS OF TAP
WATER OR MILK. IN CASE OF CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET
IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
CONTACT A PHYSICIAN IF IRRITATION PERSISTS.
DO NOT MIX WITH CHLORINATED SOLUTIONS OR COMPOUNDS. Use with adequate ventilation. Prevent
breathing dust & prevent contact with eyes. Thoroughly wash contacted parts after handling. Do not
allow powder to become wetted with small amounts of water. Add powder to specified amount of water
only. Do not mix with other chemicals or cleaners. If spilled, sweep up as much as possible then flush
with water to drain.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, GIVE TAP WATER AND INDUCE VOMITTING. IN CASE OF
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. CONTACT A PHYSICIAN IF
IRRITATION PERSISTS.
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly was
contacted parts after handling. Do not allow powder to become wetted with small amounts of water.
Adding small amounts of water to powder may liberate irritating sulfur dioxide gas. Add powder to
specified amount of water only. Do not mix with other chemicals or cleaners. If spilled, sweep up as
much as possible then flush with water to drain.
PRE-INSTALLATION NOTES
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3. PRE-INSTALLATION NOTES
3.1 PRECAUTIONS
STORAGE PRIOR TO UNCRATING:
1. Adhere to crate markings:
- DO NOT store in direct sunlight.
- DO NOT store above 103 degrees F (39 degrees C)
- DO NOT freeze
- STORE ONLY on base with ARROWS UP.
- KEEP THE R.O. MEMBRANE ELEMENT WET AT ALL TIMES.
2. If the R.O. system has been shipped new with Reverse Osmosis Membrane Elements
installed, the System must be commissioned within 3 months. This is to avoid drying out or
biological fouling of the R.O. membranes.
UNCRATING:
1. Disassemble crate from system as follows: top first; sides second, third, fourth, and fifth.
2. Remove the system from the bottom of its shipping crate only when the system is in place
from the shipping crate. Place wood, cardboard or material onto the metal forks of the forklift.
CAUTION: Metal forks will damage the powder coating on the underside of the skid.
2. The system main electrical disconnect switch is switched “OFF”, LOCKED, AND TAGGED.
WARNING: ELECTRICAL SHOCK HAZARD. The installation procedures expose the installer to High Voltage and
electrical shock hazard. Only attempt installation if you are a qualified electrician and only if surrounding
conditions are safe.
QUALIFICATIONS:
Technicians must have technical knowledge and ability in the following fields:
These are general recommendation for the proper installation of the Reverse Osmosis System. Site specific
conditions may require modifications to these recommendations. Consult with the factory with any questions or
concerns regarding these recommendations.
a. Thru-Hull Fitting with Inlet Sea Cock Valve: The Thru-Hull Fitting must include a ¼ turn Sea Cock Valve
with either a ¾” MNPT connection (/3 systems) or a 1” MNPT connection (/4 systems) exposed for the
supplied System Inlet Fitting. The entire fitting and valve assembly must be of corrosion resistant material
such as Naval Bronze, PVC, CPVC, or Stainless Steel. Any ferrous material causes rust and fouling of the
Membrane Elements.
b. Power cable with the proper gauge rating for this system’s power consumption.
c. An electrical power source capable of supplying the proper current at the proper AC Voltage, Cycles and
Phase to the System.
d. Brine Thru-Hull Fitting for overboard dump (above water level) for the Brine Discharge Line from the
system. This fitting must be minimum ¾” {1”} size with a ¾” {1”} MNPT nipple exposed for coupling with
the supplied System Brine Discharge Connection. The brine discharge line should be located above water
level to minimize pressure build up on the Brine Discharge Line. There should be no valves in the Brine
Discharge Line. Damage occurs if the Brine Discharge is blocked by a closed valve during System
operation.
e. Ship’s Potable Water Storage Tank with Product Water Storage Tank Connection: This fitting must be
minimum ½” {3/4”} FNPT size for coupling with the System Product Water Fitting. The Product Water Line
should terminate above water level. The Product Water Storage Tank must be vented to ensure no
pressure build up during production.
CAUTION: There should be no valves in the Product Water Line. Damage to the System occurs if a valve is closed
during System operation.
2. Land Installations:
a. Feed Source for the R.O. Systems. The feed source may be from a deep well, shallow well, directly from
the source, or other means. All necessary components required for Land Installations including screens, piping,
valves, pumps and gauges are available from Parker Hannifin. The entire feed line, including well casings, must be of
non-ferrous materials such as Naval Bronze, PVC, CPVC, or 316L Stainless Steel. Any ferrous material causes rust
fouling of the R.O. Membrane Element.
The feed source and line must be appropriately sized to prevent excessive friction losses. The proper feed
flow and pressure required at the R.O. System varies depending upon the actual System configuration and
installation.
b. Power cable with the proper gauge rating for this system’s power consumption.
c. An electrical power source capable of supplying the proper current at the proper AC Voltage, Cycles and
Phase to the system.
d. Brine Discharge line back to the source or other suitable discharge location. For well applications do not
discharge the brine back into the feed well. Do not install any valves in the Brine Discharge Line. A closed valve in
the Brine Discharge line causes damage during system operation.
e. Potable Water Storage Tank with Product Water Storage Tank connection and product water line with
associated piping and fittings. This line must be size appropriately for the flow of Product Water over the horizontal
run and vertical incline of the Product Water line to the Storage Tank. The Product Water Storage system must be
vented to ensure no pressure build up.
CAUTION: There should be no valves in the Product Water Line. Damage to the System occurs if a valve is closed
during System operation.
3. Special Considerations
Vessel Installations: The High-Pressure Pump, Feed Pump and Booster Pump may be isolated from the ship’s
bonding system because of the protective coating applied to the pumps and their attached motor. As such,
there may be no continuity between the pumps and the ship’s bonding system. The path of stray current
from the electric motors may be through the Feedwater Line. This is especially true if the electric motor
grounding wire is insufficient. If left unbonded, the pumps become sacrificial and corrosion by electrolysis
takes effect and destroys the pump manifolds, chambers and impellers. Such destruction renders these
pumps inoperable within just a few short months. The System Warranty does not cover damage resulting
from electrolysis or improper or inadequate grounding.
Therefore, the pump manifolds and volutes should be individually and separately bonded to the ships
Bonding System. The ships Bonding System is designed to provide the same electrical potential to all metal
parts which come into contact with the ocean. This minimizes the potential for and effects of electrolysis.
CAUTION: Do not confuse the ship’s electrical ground with the ship’s Bonding System. These are two separate and
distinct circuits, which have two separate and distinct functions. Using the ship’s electrical ground as a means to
bond the pumps would enhance corrosion and rapidly destroy the pumps.
The Electric Motors must be individually and separately electrically grounded to a proper electrical
grounding source.
The System operates most efficiently with interconnect lines as short and straight as possible. As the distance of
suction lines increases, the feed pressure decreases. As the distance of discharge lines increase, the greater the
backpressure on those lines. Maximum allowable backpressure on the Brine Discharge line is 30 psi. Maximum
allowable backpressure on the Product Water line is 20 psi.
NOTE: Restrictions in the Feed Line cause head loss and reduction of the Booster Pump Outlet Pressure. Ideal
maximum output performance of the Booster Pump is important in order to maintain a proper pressure into the
Pre-Filtration section. Feed Line restrictions reduce the pressure into the Pre-filters and may cause the System to
shut down due to low-pressure output from the Booster Pump. Such Feed Line restrictions require expensive
plumbing rework to correct the friction losses. This is considered an installation error, and any plumbing or
installation correction is the owner’s responsibility. Parker Hannifin has no control over the system Feed Line
installations and does not cover such difficulties arising from or attributed to the Feed Line installation.
The FEED INLET (THRU-HULL FITTING ON SHIP INSTALLATIONS) must be in constant contact with the Feedwater. Any
air suction leaks coming into the System Feed Line may cause the system to shut down due to low feed pressure. If
the installation is aboard a vessel, care must be taken plumb the Feed Line at the bottom of the Sea Chest. This
ensures an uninterrupted supply of air free Feedwater. The Inlet Thru-Hull Fitting should be dedicated for only the
R.O. System. Using a single Thru-Hull Fitting for several auxiliary Systems can cause air suction leaks from other
Systems competing for the same feedwater.
The R.O. Membrane Vessel Assembly must be exposed to heat in excess of 103 ◦ F (39.5◦ C) the R.O. Membrane
Elements experience irreversible flux loss (loss in production).
Give special consideration to access for maintenance of all components. Such access would include, but not limited
to: Pre-Filtration Element removal, High Pressure Pump oil changes, R.O. Membrane Element removal and Post
Filtration Element removal.
Control Panel contains system controls, which must be accessible for operation and viewing.
The P&ID illustration foldout in Section 8. The illustrations may include Standard and Optional Accessory
configurations.
Determine the Pre-Filtration and Post Filtration components that were supplied with the system being installed.
Locate the appropriate diagram and interconnect the components as per the appropriate diagram.
R.O. MEMBRANE ELEMENT NOTES:
CAUTION: Some systems are shipped WITHOUT the Reverse Osmosis Membrane Element. This is to accommodate
Boat Builders that will install the system well in advance of commissioning the boat the system.
If not, is it your intention to install the R.O. membranes at this time, or do you wish to install them at a later date
when the boat is commissioned?
WARNING: IF THE REVERSE OSMOSIS MEMBRANE ELEMENT IS NOT TO BE INSTALLED AT THIS TIME ENSURE THAT
YOU LEAVE A VISIBLE NOTE AT THE SYSTEM CONTROLLER AND AT THE FRONT OF THE CONTROL PANEL INFORMING
THE END USER THAT:
THE REVERSE OSMOSIS MEMBRANE ELEMENTS ARE NOT INSTALLED; TO CONTACT THE FACTORY FOR
THE R.O. MEMBRANE ELEMENTS; AND DO NOT OPERATE THE SYSTEM WITHOUT THE R.O. MEMBRANE
ELEMENTS INSTALLED.
EXTENSIVE DAMAGE WILL OCCUR IF THE SYSTEM IS OPERATED WITHOUT THE R.O. MEMBRANE
ELEMENTS INSTALLED.
DAMAGE TO THE SYSTEM CAUSED BY THE OPERATION OF THE SYSTEM WITHOUT R.O. MEMBRANE ELEMENTS
INSTALLED IS NOT COVERED BY THE PARKER HANNIFIN WARRANTY; IS THE LIABILITY OF THE INSTALLER IF THE
INSTALLER DID NOT NOTIFY THE END USER; OR IS THE LIABILITY OF THE END USER IF THE INSTALLER NOTIFIED THE
END USER THE R.O. MEMBRANES WERE NOT INSTALLED AND TO NOT OPERATE THE SYSTEM WITHOUT THE R.O.
MEMBRANE ELEMENTS INSTALLED.
This section of the system collects, filters and delivers the system feed water into the system. The feed source may
be collected directly from the source or through a well, other natural filter bed or a ship’s sea chest.
A beach well lateral or feed source screen pickup is the initial point at which the feed water enters the system line.
A lateral will be used if the inlet will be from a beach well or other natural Media Filter.
If the feed is taken directly from the source than the suction line can be fitted with a suction screen.
1. Feed source which will be direct from the ocean, river, well or other natural body of water, which is to
be treated with the Parker Hannifin Reverse Osmosis Desalination System.
2. The feed line check valve (or non-return valve) is used in the suction line to ensure that the feed line
remains full of feed water during shutdown periods.
3. The coarse strainer is a basket filter body with a cleanable fine mesh filter screen. Its design allows for
quick bowl removal. The coarse strainer filters out large particulate matter. The fine element traps
suspended particles that would otherwise enter and damage the feed water and/or booster pump. The
result is lowered maintenance costs. The coarse strainer is designed for vacuum use and will not withstand
pressure. The coarse strainer is not necessary if the feed source is from a well or other natural filter bed.
This section of the system filters suspended solids from the feedwater of the system before it reaches the High-
Pressure Pump and R.O. Membrane elements. The feedwater may be collected directly from the source, from a well,
or through a ship’s sea check / inlet thru hull fitting. The raw feed water is filtered to remove suspended solids larger
than 5- micron size (5/1,000,000 of a meter). The pre-filtration protects the R.O. Membrane elements from fouling.
Always ensure that the pre-filtration subsystem is clear and monitor it frequently.
1. Well water pump isolation valves allow for complete isolation and shut-off of the system feed water
pump. These valves allow the pump to be removed for maintenance while maintaining the prime in the
system feed water line.
2. The feed water pump supplies a positive pressure to the inlet of the system booster pump. A feed water
pump may be required to deliver a positive pressure into the booster pump. Consult Parker Hannifin if the
supplied booster pump is unable to suck and deliver the proper flow and pressure into the system.
3. System feed water pump priming / well purging valve is used to prime the feed water pump as well as
purge the beach well. Any new well must be purged for several days in order to clear it from fines and
establish consistent flow.
4. System feed water pump isolation valves allows for complete isolation valves allow for complete isolation
and shut-off of the system feed water pump. These valves allow the pump to be removed for maintenance
while maintaining the prime in the system feed water line.
5. The booster pump skid inlet flange connection allows for connection of the feed line into the booster
pump.
6. The 3-way ball valve at the booster pump inlet controls the feed source direction, which can either be
normal operating feed water or storage chemical, cleaning chemicals or fresh water for rinsing.
7. Booster pump inlet pressure gauge (compound gauge) -30 to 60 psi (-2.1 to 4 bar) monitors feed water
pressure or suction into the booster pump form the feed water source or feed water pump.
8. The booster pump supplies a positive pressure to the pre-filtration section and, in turn, to the high-
pressure pump. Positive pressure will provide longer life to the Media Filters and pre-filters, provide longer
life to the high-pressure pump and also decrease required maintenance and decrease associated
maintenance costs. Parker Hannifin utilizes a high efficiency, marine quality pump which delivers
approximately 40 psi (2.8 bar) into the Media Filter.
9. The booster pump outlet 3-way ball valve controls the direction of flow from the booster pump. Here the
flow can be sent into the Media Filter for normal operation or to the R.O. membrane elements for cleaning
purposes.
10. Flange connection, booster pump outlet to system at booster pump skid edge allows for connection of
the booster pump skid outlet to the Hydrocyclone inlet flange connection.
11. Hydrocyclone filter is an option that is option that is recommended for systems that will be used in areas
where the sea water is heavily laden with suspended solids.
12. Flange Connection, Hydrocyclone outlet allows for connection of the prefilter inlet skid.
c. Prefiltration Subsystem:
This section of the system receives the raw feed water from the booster pump and filters any suspended solids down
to a minimum 5-micron size (5/1,000,000 meter). Such controlled pre-filtration protects the element from undue
fouling.
The pre-filtration subsystem must always be kept clean in order to allow the proper rate of system feed water to
flow through it and into the high-pressure pump. A partially or fully fouled pre-filtration subsystem will cause
cavitation damage to the high-pressure pump and will also permanently “foul” the R.O. membrane element.
Always ensure that the pre-filtration subsystem is clear and monitor it frequently.
1. A 3-way directional control ball valve directs feed water flow into the media filter when in the normal
position or allows backwash wastewater to exit the media filter when in the backwash position. In the
“Down” position the valve is set to normal which allows feed water to enter the top of the media filter. In
the “Up” position the valve is set to allow the backwash wastewater to exit the top of the media filter during
the backwash maintenance operation.
2. Media filter backwash flow control valve controls the velocity (volume) of feed water allowed to
backwash the media bed. The velocity of water must be controlled. If the backwash water velocity is too
great, the media may be forced out of the filter housing and be flushed to discharge. If the backwash water
velocity is too low, the media will not be properly cleaned.
3. Media filter backwash flow control meter measures the rate of the backwash water progress through the
media filter. The flow meter is calibrated in gallon and liter per minute flow. This meter allows the operator
to regulate the media filter backwash flow control valve to the required backwash velocity. Since the meter
is clear, the operator will know when the filter bed is clean by observing the condition and clarity of the
backwash water.
4. A low pressure gauge between the booster pump outlet and media filter inlet allows the operator to
monitor the condition of the booster pump and media filter when correlated to pressure gauge.
5. Media filters are two RFP (Reinforced Fiberglass Plastic) vessels, which contain a graduated media filter
bed (sand and gravel). The media traps suspended solids, that are larger than 30 microns, and thus, provides
protection and longer life to the pre-filter element. The media filter is back-washable, which minimizes
maintenance costs.
6. Media filter outlet / backwash inlet directional control 3-way ball valve, when used in conjunction with
valve controls the direction of water flow out of or into the media filter. In the “Down” position, the valve
is set to normal and allows filtered feed water to exit the bottom of the media filter. In the “Up” position,
the valve is set to the backwash mode allowing feed water to reverse flow from the bottom of the media
bed.
7. Media filter drain valve allows draining the media filter for maintenance.
8. 20 microns cartridge pre-filters, installed after the media filter, further filter the feed water to 20 microns.
These primary cartridge pre-filters consist of RFP housings with a removable lid and specially treated
cartridge filter elements. There are over 200 square feet of actual filter surface within the two primary pre-
filter housings. These unique primary pre-filter elements efficiently filter suspended solids from the system
feed water. It is essential that the pre-filter elements be changed on a regular basis, as they become fouled.
9. The cartridge pre-filter drain valve allows for draining of the cartridge filter canisters during pre-filter
element changing and maintenance.
10. The small ball valve located at the top of each of the cartridge pre-filter housing allow for air to be
removed from the pre-filter housings. Air must be removed from the housings for safety reasons and to
ensure full utilization of the cartridge pre-filter elements.
11. The low-pressure gauges between the outlet of the media filter and inlet of the primary 20-micron
cartridge pre-filter allow for observation of the condition of the media filter when correlated to pressure
gauge.
12. The 5 microns cartridge pre-filters, installed after the 20-micron cartridge pre-filters, accomplish final
polishing filtration of the systems feed water down to 5 microns. These secondary cartridge prefilters
consist of RFP housings with a removable lid and specially treated cartridge filter elements. There are over
200 square feet of actual filter surface within the two secondary pre-filter housings. These unique
secondary, or final polishing, pre-filter elements efficiently filter suspended solids from the system feed
water for final protection of the R.O. membrane element. It is essential that the pre-filter elements be
changed on a regular basis, as they become fouled.
13. The small ball valve located on top of each of the cartridge pre-filter housing allow for air to be removed
from the pre-filter housings. Air must be removed from the housings for safety reasons and to ensure full
utilization of the cartridge pre-filter elements.
14. The low-pressure gauges between the outlet of the primary 20-micron cartridge pre-filters and the inlet
of the secondary 5-micron cartridge pre-filter allow for observation of the condition of the primary 20-
micron cartridge pre-filter elements when correlated to pressure gauge.
15. Low pressure protection switch will turn the system off automatically if feed water flow, through the
pre-filtration section, drops below the requirements of the high-pressure pump. Shutdown due to low
pressure would indicate that the pre-filtration section requires maintenance such as media filter
backwashing or cartridge pre-filter element changing. This low-pressure protection switch protects the
high-pressure pump, the R.O. membrane element, and the booster pump from damage.
16. The low-pressure gauge between the outlet of the secondary 5-micron cartridge pre-filters and the inlet
of the high-pressure pump allow for observation of the condition of the secondary 5-micron cartridge pre-
filter elements when correlated to pressure gauge.
17. Gallon/liter per minute feed water flowmeter measures the rate of feed water progress through the
pre-filtration section, into the high-pressure pump and, in turn, into the R.O. membrane elements. The
flowmeter is calibrated in gallons and liters per minute. This is one of the most important visual check points
of the system and should be monitored on a regular basis.
Proper interpretation of the GPM water flowmeter readings and movements will allow the user to
determine the need for maintenance or the occurrence of a malfunction in other components. The GPM
feed water flowmeter is therefore important to the proper operation of the system and must be monitored
on a regular basis.
d. Pressurization Subsystem:
Proper pressure and proper flow across the membrane element are two of the basic requirements for
reverse osmosis. Both must be maintained at specified levels or the system simply will not function
correctly. Therefore, it is important that the pre-filtration subsystem be maintained to ensure that the high-
pressure subsystem receives a proper flow of feed water. The normal operating pressure of the system is
700-850 psi (48.1-55.2 bar) for sea water use, or 200 to 400 psi (13.8 – 27.6 bar) for brackish water use. The
maximum pressure the system will develop is 975 psi (67.2 bar), because the high-pressure switch supplied
with the system automatically shuts the system off at 925 psi +/-50 psi (63.8 bar +/- 3.5 bar).
Over pressure will cause damage to the R.O. membrane element and under pressure results in low water
production as well as high salinity content in the product water. Under flow of the feed water into the R.O.
membrane element will cause rapid and premature fouling of the R.O. membrane element because of
higher than normal recovery (percentage of recovered water to feed water).
1. Electric drive motor is an AC (alternating current) electric motor and may be ordered with
varying NEMA, or industry, specifications to fit virtually any application or requirement.
2. High Pressure Pump (standard): The APP pumps are based on the axial piston principle and they
are designed so that lubrication of the moving parts in the pump is provided by the fluid itself. No
oil lubrication is thus required.
All parts included in the APP pumps are designed to provide long service life and minimum of
service required.
The pumps are fixed displacement pumps in which the flow is proportional to the number of
revolutions of the input shaft and the pump displacement, regardless of any counter-pressure.
3. High Pressure Pump (optional): This is a marine quality positive displacement ceramic plunger
pump with stainless steel manifold.
4. The pressure relief valve (optional pump) works in conjunction with an over pressure switch to
shut the system off should over pressure develop. If the system is over pressurized, the pressure
relief valve will open and allow water pressure to build up at the pressure switch, which, in turn,
opens to shut the system off.
5. The high-pressure hose connects the outlet of the high-pressure pump to the inlet of the
pulsation dampener.
6. The pulsation dampener (optional pump) is of the inline design and has no repairable parts. The
pulsation dampener is, therefore, maintenance free. The pulsation dampener assists the high-
pressure pump in delivering a smooth, pulsation free, supply of water to the R.O. membrane
elements.
7. High pressure protection switch is a normally closed (N.C.) switch and set to open at 975 psi
(67.2 bar). At 975 psi (67.2 bar), when the high-pressure switch opens, the system will shut off for
safety purposes.
8. The high-pressure gauge located at the outlet of the high-pressure pump and inlet of the first
R.O. membrane element, is a visual indication of the pressure created by the high-pressure pump
and pressure within the R.O. membrane element assemblies. The high quality stainless steel gauge
is glycerin oil filled for dampening, and provides an accurate, smooth reading.
9. The flow by-pass valve allows for the system to be started with minimal shock to the R.O.
membrane elements. This valve should be opened at each start-up of the system which allows a
large portion of the feed water to by-pass the R.O. membrane and discharge back to the feed
water. This helps protect the membrane from the sudden thrust of the water at each start-up and
in turn, prolong the life of the R.O. membrane element.
10. Parker Hannifin’s R.O. membrane & vessel assemblies consist of an exclusive, and unique, high
pressure, and corrosion resistant vessel, which houses special spiral wound reverse osmosis
membrane elements. The R.O. membrane elements reject the salt ions present in the feed water
yet allows the potable H2O molecules to pass through the thin membrane surface. A sufficient
flow of water across the membrane surface must be continually in progress for the correct
percentage of salt rejection to occur. Only 5 to 10% (sea water systems, per individual membrane
element) of the system feed water becomes fresh product water. The remainder, becomes a
concentrated brine solution which carries rejected salt ions away from the membrane element
and back to the feed water source. The proper flow of water is also essential to minimize fouling
of the R.O. membrane element. Reducing the flow of feed water would cause the R.O. membrane
element to recover a higher percentage of the feed water. Excessive recovery would rapidly foul
the membrane.
11. High-pressure lines transfer pressurized seawater from the pulsation dampener to the first R.O.
membrane element vessel assembly, between R.O. membrane element vessel assemblies and
from the last R.O. membrane element vessel assembly to the back-pressure regulator assembly.
These lines are constructed of a special high grade stainless steel alloy.
12. The pressure by-pass valve must be open at each start up and during system storage or
membrane cleaning cycles to relieve all pressure at the R.O. membrane element. The valve must
be closed for normal operation.
13. The high-pressure gauge located at the outlet of the R.O. membrane vessel assemblies and
inlet of the back-pressure regulator valve, is a visual indication of the differential pressure between
the R.O. membrane vessel assemblies. Proper correlation of this pressure gauge to pressure gauge
will allow the operator to determine R.O. membrane element fouling and the necessity for cleaning
of the R.O. membrane element.
14. Back pressure regulator valve is of 316 Stainless Steel construction. By turning the valve handle
clockwise, a smaller orifice is created, and this results in pressure build up. By turning the valve
handle clockwise and counter clockwise pressure is increased and decreased accordingly, which in
turn increases and decreases system operating pressure and productivity of the R.O. membrane
elements.
This section of the system carries the Brine Discharge expelled from the R.O. membrane element back to the feed
source.
1. The pressure gauge at the brine discharge line allows the operator to determine if there is any
obstruction on the brine discharge line. This line must be kept free and clear of any blockages so
that the brine water discharges with minimal pressure and restriction.
2. Brine discharge pressure switch is a normally closed switch and set at 70 psi (4.8 bar) when the
brine discharge pressure exceeds 70 psi, the PLC will shut down the system.
3. Brine discharge line atmospheric check valve allows for natural drainage of the discharge line
without creating a vacuum in the line.
4. Brine discharge outlet flange connection is the connection point for the brine discharge line back
to the feed source.
This section of the system gives a visual indication of the clarity and quality of product water being produced. By
correlating the quality of product water produced to the system operating pressure, temperature and salinity of the
system feed water the user can establish whether the R.O. membrane element requires cleaning. This also allows
the user to estimate the running time required to fill or refill the product water storage tank(s) or cistern(s).
Post filtration of the system is the final step in product water quality control. The type and quantity of post filtration
required is dependent on the quality of the system feed water and desired quality or conditions of the product water.
By the time the product water reaches the post filtration stage, the R.O. membrane element has removed most of
the dissolved solids present in the feed water.
The Parker Hannifin exclusive temperature compensated electronic subsystem has rejected any high salinity product
water, so the water is potable from a salinity standpoint. The post filtration subsystem is designed to limit unpleasant
odor, taste, and biological matter such as bacteria, virus and other microorganisms which may have passed through
the R.O. membrane element and would therefore be present in the product water. Optional post treatment and
post filtration, such as pH adjustment, hardness adjustment, biological control and others may be added to the
product water line if specific conditions are required by the owner.
1. Product water test taps located at each end of the R.O. membrane element pressure vessel
assemblies allow the user to draw water samples from each of the individual R.O. membrane
elements.
2. Product water manifold is designed to collect all product water produced by R.O. membrane
element and routes the combined production on to the product water flow meter.
3. Product water line check valve is vented to the atmosphere for relief of vacuum during the
condition of natural osmosis occurring because of power failure during normal pressurized
operation, and while the system is in operation, but no pressurized.
4. Potable product water line check valve prevents foreign chemical intrusion into the product
water line from the product water storage tank or cistern.
5. Temperature compensated salinity probe is directly connected to the salinity controller and
sends a continuous signal to it. It electrically determines whether the salinity content of the
product water is acceptable. This unique salinity probe compensates automatically for water
temperature variations. A salinity probe must be temperature compensated to provide accurate
readings and protect the health of the individuals consuming the product water.
6. Gallon/Liter per minute product water flow meter has flow-through design which allows it to
measure the rate of product water progress from the membrane toward the product water storage
tank. This flow meter is essential for plotting records of membrane performance for maintenance
purposes.
7. Product water line pressure gauges register the pressure on the product water line assists the
operator in diagnosing any line blockages. The product water line must be kept free and clear of
any blockages.
8. Three-way diversion actuator valve is made of solid PVC and functions according to signals
received from the salinity controller. After the controller has determined, from the temperature
compensated salinity probe, that potable (drinkable) water is being produced, the controller
energizes the valve to the “Potable” position. If the product water being produced is “Unpotable”
then the controller energizes the valve to the “Unpotable” (discharge) position.
9. Potable product water outlet flange connection is provided at the skid edge for potable product
routing into the booster pump skid edge where the post filtration components are located.
10. Potable product water outlet flange connection at the booster pump skid edge for inter
connection of the system product water outlet and booster pumps post filtration section.
11. Hose wash down valve and connection are supplied to the system skid edge allowing the
operator to utilize the product water being produced by the system for wash down and filling of
the pretreatment or cleaning tanks.
12. Product water charcoal filter is designed to assist in the removal of unpleasant odors for the
product water. A second charcoal filter may be added between the product water storage tank or
cistern and the point of use. This would be desirable to remove impurities, sediment particles, or
the taste of chlorine, all of which may be present in the product storage tank or cistern, due to
sources other than the system.
13. Product water ultraviolet sterilizer destroys at least 99.9% of any virus, bacteria and other
microorganisms which may pass through the R.O. membrane element. The optional U.V. sterilizer,
is highly recommended if the product water storage tank or cistern is not otherwise treated by a
means such as chlorination. Use of the U.V. sterilizer is also recommended if the system feed inlet
is near a polluted source such as a raw sewage outlet. However, such polluted sources should
always be avoided.
14. Product water delivery pump (optional) flow control switch activates the optional product
water delivery pump motor starter relay when potable product water production is in progress.
15. Product water delivery pump pushes the potable product water onward from the R.O. system
to the product water storage tank or cistern. This optional feature may or may not be necessary
depending on the location of the product water storage tank, or cistern. Product water line will
cause pressure build up on the product water line more than 20 psi (1.8 bar).
16. Potable product water outlet flange connection is provided at the booster pump skid edge for
final potable product water collection.
Consists of supplied valves and required tank or container for the cleaning, rinsing or storage of the R.O. system. The
system should be rinsed, stored and cleaned from time to time or as appropriate.
1. The flange connections at the booster pump skid edge, cleaning tank skid edge and controller
skid edge allow for interconnection of the cleaning tank.
2. Cleaning system drain valve used for draining the cleaning tank.
3. Cleaning solution tank holds the rinse water, R.O. membrane cleaning chemical or storage
solution during the appropriate operation.
4. Cleaning system pressure gauges allow the operator to monitor the amount of R.O. membrane
fouling and subsequent cleaning effectiveness. The greater the differential pressure observed at
the onset of cleaning indicates a greater amount of R.O. membrane element fouling. The lower
the differential pressure observed at the end of the cleaning indicates the success of the cleaning
operation.
Vic connectors allow for simple connection of cleaning chemical routing hoses into and out of the
R.O. membrane vessel assemblies.
Cleaning system flow restrictor limits the flow or velocity of the cleaning chemical to an effective
flow rate.
Flocculent pre-treatment system is used in cases of extreme turbidity of the feed water. If the feed
water is taken directly from the feed source, it may be necessary to add chemical pre-treatment
to the system feed water prior to the media filter. Flocculent chemicals coagulate the suspended
solids and assist the media filter in trapping them. If the system feed water is taken from a well,
other natural filter bed, or if the feed source is extremely clear, it will not be necessary to add
flocculent to the system feed line.
Antiscalant or Sequestriant chemical protects the R.O. membrane element from premature
dissolved solids fouling. Such chemical pre-treatment will only be required if the system is
subjected to excessive recovery or if the feed water chemical makeup indicates that fouling would
occur. Normal sea water feed will not require antiscalant or sequestriant pre-treatment.
If the feed water has been treated with chlorine, then it must also be treated with sodium bisulfate
in order to neutralize. The chlorine as free chlorine will attack and damage the R.O. membrane
element.
Post treatment chlorine or bromine may be desired if the product water will be stored in a cistern
or tank for extended periods or if biological intrusion is likely from the cistern, tank or plumbing.
The product water from a R.O. system is aggressive and slightly acidic. The product water, if not
treated, will attack metal piping systems. In order to neutralize the product water pH neutralizing
and hardness adjustment chemicals are available.
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SECTION 4
ELECTRICAL INFORMATION
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4 ELECTRICAL INFORMATION
CAUTION: Always allow slack in electrical cables. Allow the cable to enter or leave from the
strain relief in a straight manner for several inches to ensure proper connection, to relieve
stress to the cable and fitting, and to allow ease of detachment and reattachment for
maintenance or replacement. If electrical cables are pulled tight causing them to bend at the
strain relief, they will pull out of the strain relief causing a dangerous electrical shock condition,
the wire may break, and the strain relief will lose its water-tight integrity.
A. AMPERAGE NOTES
The Electric Motors within the system start in series in time delay between each motor starting
after the Touch Screen “Start” Switch is pressed. First, the Booster Pump starts, then the main
High-Pressure Pump Electric Motor starts. Alternatively, the Booster Pump and High-Pressure
Pump may be started manually by accessing the manual operation mode from the Touch
Screen.
During start up, the current of the Booster Pump Electric Motor surges to “Locked Rotor”
amperage for a fraction of a second after which the current drops to normal running load. Then
the High-Pressure Pump Electric Motor starts and surges to “locked Rotor” amperage for a
fraction of a second after which the current drops to normal running load.
Therefore, the maximum surge current equals the Booster Pump Electric Motor normal running
amperage plus High-Pressure Pump Electric Motor starting amperage. Normal operational
amperage equals the normal operating amperage of the Booster Pump Electric Motor plus the
normal operating amperage of the High-Pressure Pump Electric Motor.
B. POWER SOURCE REQUIREMENTS
Check line voltage and frequency to ensure that it agrees with system nameplate. Grounding
and circuit protection should be done in accordance with National Electrical Code. See
connection diagram on nameplate of motor or refer to the diagrams within this manual.
C. MOTOR ROTATION
Refer to Booster Pump and High-Pressure Pump markings to determine proper rotation.
Three Phase Systems: Ensure proper rotation by jogging each motor from the manual operation
mode.
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SECTION 5
INSTALLATION REQUIREMENTS
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5 INSTALLATION REQUIREMENTS
LAND INSTALLATION NOTE: REFER TO SECTION 5.4 REGARDING FEED WATER INSTRUCTIONS
FOR LAND INSTALLATIONS. REFER TO THE REST OF THE SECTION FOR INSTALLATION.
All mounting surfaces must be flat to avoid warping of brackets and frames. Any damage
caused by attaching the system or its components to an uneven surface is attributed to
improper installation, is the liability of the installer, and is not covered by the Parker Hannifin
warranty. Grind flat or use of appropriate shims on uneven surfaces to ensure that mounting of
the system components does not cause bending or warping.
5.1 COMPONENTS SUPPLIED BY THE OWNER:
1. Suction piping of 1 inch inside diameter minimum. The suction line should include ¼ turn
quick shut-off valve and minimum 1” orifice and terminate with a 1-inch American standard
national pipe thread nipple for connection of the supplied 1-inch female national pipe threaded
flange fitting. The entire suction line, fitting and valve assembly must be of non-ferrous
material. PVC, CPVC, Naval bronze or another noncorrosive material is correct. Any ferrous
material will cause rust fouling of the R.O. membrane element. Rust fouling of the R.O.
membrane element may not be cleanable and may render the R.O. membrane element
permanently damaged. Fouling of the R.O. membrane element by rust is not covered under
warranty.
2. Brine discharge line sufficient to handle the system brine discharge along with unpotable
product water discharge, and the media filter back flush waste water. The line and fitting must
be minimum 1” size, with 1” piping up to the Parker Hannifin system and terminate with a 1”
American standard national pipe thread nipple for connection of the supplied 1” female
national pipe threaded flange fitting.
Ferrous material should not be used as the brine discharge water is high in salt content and
very corrosive. There should be no valving in the line. Damage to the system caused by a
blocked brine discharge line will not be covered by warranty.
3. Product water storage tank connection: This fitting must be minimum 1” size, with 1” piping
up to the Parker Hannifin system and terminate with a 1” American standard pipe thread nipple
for connection of the supplied 1” female national pipe threaded flange fitting.
Ferrous material should not be used as the product water is very aggressive and slightly acidic.
Product water will turn red or brown if ferrous material is used in the product water
distribution line or storage tank.
There should be no valving in this line. Damage to the system caused by a blocked product
water line will not be covered by warranty.
4. Power cable with proper gauge rating for this system’s power consumption.
5. An electrical power source capable of supplying the proper current and voltage to the
system.
5.2 FINAL LIFT OF THE SKID INTO PLACE
1. Attach lift ropes to the top portion of the frame four corner posts only. Use caution to
protect the epoxy with soft material. DO NOT attach guidelines to or handle the Parker Hannifin
system by any of the piping, controls, or other components within the system. Lift each skid
into place.
2. Set the skid onto wood blocks in order to suspend it above ground level while aligning
mounting holes or studs.
3. Lift the skid and remove the wood blocks from the final resting place. Once the skid is in its
exact place for installation gently set the skid down to rest and secure it.
4. Secure each skid in place using Vibration Isolators as required.
5.3 INTERCONNECTING SKIDS
Refer to System Specifications regarding water line capacities and electrical power
consumption.
a. INSTALLING FLANGE PLUMBING
Install the interconnecting hose or pipe to skid flanges and fitting per Table 5-1.
b. INSTALLING COMPONENT PLUMBING
Install the component interconnecting tube per Table 5-2
c. INSTALLING COMPONENT WIRING
Install Booster Pump and HP Pump wiring to control box per system specification and wiring
diagram.
Install all other component wiring per system specification and wiring diagram.
IF SYSTEM COMMISSIONING AND OPERATION WILL BEGIN WITHIN 1 OR 2 DAYS THEN
CONTINUE TO NEXT SECTION.
5.4 COMPONENT PREPARATION:
a. MEDIA FILTER
1. Remove the top entrance cover. The filter media used in the media filter consists of
two grades of sand, which must be placed into the media filter from the bottom up as
follows:
1) Add approximately 50 lbs. (22kg) of Fine Angular Gravel or Garnet 1/8 – 1/6
inches (3-1.5mm). Fill to 1 – 3 inches (25 – 75mm) above the bottom laterals.
2) Add approximately 150 lbs. (68kg) of No. 20 Grade Silica Sand.
2. Upon completion of the sand loading, wash off the top of the filter to remove all sand
from the O-ring groove. Lubricate and replace the O-ring into its groove and mount the top
entrance cover onto the top of the filter assembly.
3. Close the media filter valve on the system. This forces the flow of feedwater from the
booster pump through the media filter before it returns to the pre-filter inlet.
Media Filter Connections:
NOTE: Media Filter Flange Connections are designed to mate directly to their corresponding
flanges on the side of the system frame. If space limitations prevent this, connect the system
flanges to their corresponding media filter flanges with flexible hose or pipe.
b. RO MEMBRANE
Do not install the membrane elements until the system is ready for commissioning. This
ensures that the membrane elements do not dry out and become fouled.
CAUTION: The membrane and vessel assembly is packaged with storage solution. Avoid skin
and eye contact with this solution. In case of skin contact, rinse the skin thoroughly with water.
In case of eye contact, flush repeatedly with water and notify a physician immediately. (THE
STORAGE CHEMICAL IS WATER, SODIUM BISULFITE & PROPYLENE GLYCOL).
TABLE 5-1
Refer to P&ID illustration at back of this manual. Use the recommended hose or piping as
required to interconnect the system skids:
1” Plumbing
Step Run Description
1. From: Feed Source
To: Booster Pump Feed Inlet
2. From: Booster Pump Feed Outlet
To: Cyclone Filter Inlet
3. From: Cyclone Filter Outlet
To: MMF Feed Inlet
4. From: MMF Feed Outlet
To: Pre-Filter Inlet
5. From: MMF Brine Discharge
To: Brine Discharge Line
6. From: Pre-Filter Outlet
To: HP Pump Inlet
7 From: HP Pump Outlet
To: Control Feed Inlet
8. From: Control Brine Discharge
To: Brine Discharge Line
9. From: Control Product Outlet
To: Post-Filter Product Inlet
10. From: Post-Filter Product Outlet
To: PH Neutralizer Product Inlet
11. From: PH Neutralizer Product Outlet
To: Storage Tank Product Inlet
TABLE 5-2
Refer to P&ID illustration at back of this manual. Use the recommended tube to interconnect
the system components:
1/4” Plumbing
Step Run Description
1. From: Booster Pump Press. Pickup
To: BP Inlet Press. Gauge
2. From: MMF Press Pickup Tee
To: MMF Inlet Press. Gauge
3. From: MMF Press. Tee
To: Pre-Filter Tee
4. From: Pre-Filter Tee (4)
To: Pre-Filter Press. Gauge (4)
Notes:
1. Connection from Clean/Rinse water tank should terminate below the water level.
2. Connection to Clean/Rinse water tank should terminate above the water level.
3. The Brine Discharge connection should terminate above water level.
SECTION 6
OPERATIONS MANUAL
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Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
For RO Systems:
Java Sea J3 – 9.1M 3 D, 2400 GPD, 1.7 GPM
Java Sea J3 – 10.6M 3 D, 2800 GPD, 1.9 GPM
Java Sea J3 – 12.9M 3 D, 3400 GPD, 2.4 GPM
Page 1 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
Contents
C3 and T3 Series Information .................................................................................................................................3
First Time Startup Information...............................................................................................................................3
Startup - Automatic Mode......................................................................................................................................4
Shutdown – Automatic Mode ................................................................................................................................5
Automatic Startup Sequence..................................................................................................................................6
Automatic Shutdown Sequence .............................................................................................................................6
The Main P&ID Screen............................................................................................................................................7
Alarms and Warnings Screen..................................................................................................................................8
Main Menu .............................................................................................................................................................9
Engineering Login Screen .......................................................................................................................................9
Parker Information Screen .................................................................................................................................. 10
Stage Info Screens ............................................................................................................................................... 12
Startup Stage Info Screen................................................................................................................................ 12
Shutdown Stage Info Screen ........................................................................................................................... 12
System Settings and Options Screen................................................................................................................... 13
Membrane Cleaning (CIP).................................................................................................................................... 14
Membrane Cleaning Steps 1 and 2 ................................................................................................................. 15
Membrane Cleaning Step 3 ............................................................................................................................. 16
Membrane Cleaning Step 4 and 5 ................................................................................................................... 17
Membrane Cleaning Step 6 ............................................................................................................................. 18
Cleaning Alarm Settings................................................................................................................................... 19
Total Runtimes..................................................................................................................................................... 20
Flows.................................................................................................................................................................... 20
Calculated Values ................................................................................................................................................ 21
Membrane Differential Pressure..................................................................................................................... 22
Booster Pump Manual Control............................................................................................................................ 23
Fresh Water Flush Manual Control ..................................................................................................................... 24
Engineering Menu ............................................................................................................................................... 25
System Settings and Options Screen................................................................................................................... 26
Fresh Water Flush Options.............................................................................................................................. 26
MV-1003 Blowdown Options .......................................................................................................................... 27
Time and Date ..................................................................................................................................................... 28
Stage Timers ........................................................................................................................................................ 29
Calculated Value Setpoints.................................................................................................................................. 30
Digital Input Checks............................................................................................................................................. 31
Digital Output Checks .......................................................................................................................................... 32
Analog Input Setpoints ........................................................................................................................................ 33
Analog Channel Configuration ........................................................................................................................ 34
Analog Output Settings (Automatic VFD Speed Control).................................................................................... 35
Analog Output Settings (Manual VFD Speed Control) ........................................................................................ 36
Page 2 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
C3 and T3 Series Information
This manual is for the Coral Sea and Tasman Sea Series 3 RO systems. This manual also covers all optional
equipment used by versions of these series.
Install the membranes and verify that the membranes are facing the correct direction. If the optional media tank is used,
install the media material.
The direction of the 3-phase power coming into the Electrical Power panel can be confirmed by briefly running the high
pressure pump in manual mode to verify that the motor fan is turning clockwise (when viewed from the right side of the RO
frame). If the fan is running counter-clockwise, isolate the power coming into the power panel and then reverse two of the
three incoming wires. Restore the power and recheck the direction of the high pressure pump fan rotation.
The external power cable connection to the optional media tank Feed pump panel may also have to be reversed if the Feed
pump rotation is backwards. Test the high pressure pump direction first before checking the Feed pump. If the feed pump is
run in reverse, the impeller may become dislodged within the pump housing and the motor shaft may get locked up.
Verify that all the optional devices included with the system are properly enabled and shown on the P&ID screen. See the
Digital Input Checks and Digital Output Checks screens for details.
Verify that the manual three-way selector valves are pointing to the correct positions. Verify that all bleed valves and sample
ports are closed.
The entire RO system needs to be properly primed and filled up with water. The Booster pump and optional Feed pump can
be used to push seawater through the system when the RO is empty. Manual control of these pumps can be done from the
Booster Pump Manual Control screen. The air purge valves on top of the two pre-filter housings can be used to vent air
from the system as it is being primed.
The normal operational speeds of the Booster pump VFD may have to be adjusted based on the incoming pressure from
the external sea water feed line. If the incoming pressure is high, the VFD speed may have to be decreased to
accommodate this. There are two setpoints that can be used to control the VDF speed during normal automatic operation.
More information about these settings can be found in the Analog Outputs Settings section of this manual.
Page 3 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
Startup - Automatic Mode
First, double check that the three-way selector valves are pointing to the correct positions. For normal operation, the red
arrows on the BV-1014 valve handle point upward and to the left to connect the Feed line to the high pressure pump inlet.
The red arrows on the BV-1011 valve handle point downward and to the left to connect the Reject discharge line to the
Reject outlet connection (TIE-1005). In the images below, the yellow arrows indicate flow direction. Also, make sure all the
bleed valves and sample ports are closed.
BV-1011
BV-1014
Note: These images are from the vertical configuration of a C3 Coral Sea system.
While the system is stopped and there are no active alarms, the system can be started by pressing the button in the lower
right part of the main P&ID screen:
Page 4 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
As external conditions change over time, the backpressure regulator valve may need to
be adjusted to change the system pressure (PIT-1005) and to produce the appropriate
product output flow rate. Achieving the target product flow rate value is more important
than the specific PIT-1005 pressure value. In general, the pressure at PT-1005 should be
around 800PSI when the backpressure valve is adjusted to achieve the target product
flow rate for the RO system.
See the system size information on the front page of this manual for the target product
flow rate.
During automatic operation, if any pressure values or other setpoints are not within normal parameters, the system will
notify the operator about the specific condition. (See Analog Input Setpoints).
Page 5 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
Automatic Startup Sequence
Here is the normal sequence of events that occur after an automatic startup is initiated:
1. Stage 1.
Any equipment that was turned on manually will be automatically turned off.
The Stage 1 timer counts down to zero before beginning Stage 2.
2. Stage 2.
The optional Feed pump (P-100) is activated. This pump is located before the optional Media Tank which is upstream
of the inlet selector valve MV-1001.
The optional metering pumps (MV-1018 and MP-1020) are turned on.
The Stage 2 timer counts down to zero before beginning Stage 3.
3. Stage 3.
The main Booster feed pump (P-101) is activated and allowed to fill up the RO system with water.
The Stage 3 timer counts down to zero before beginning Stage 4.
4. Stage 4.
The High Pressure Pump (P-102) is activated.
After a delay timer, valve MV-1009 closes.
The Stage 4 timer counts down to zero before beginning Stage 5.
5. Stage 5.
The optional metering pumps (MP-1001 and MP-1002) are turned on.
Once 25 seconds have passed, the Product Diversion valve (MV-1010) will open if the conductivity level at AIT-1001
is below the high setpoint. If the conductivity level remains high, a “High Product Salinity Shutdown Delay Timer” will
count down and will eventually stop the system with an Alarm.
If he salinity level comes down to an acceptable level, the Stage 5 timer will then countdown and the system will
display “SYSTEM ONLINE (RUNNING)” on the status bar.
A summary of the Stage 1 through Stage 5 events can be viewed on the “Stage Info” screens which can be accessed from
the Main Menu.
A summary of the Stage A through Stage E events can be viewed on the “Stage Info” screens which can be accessed from
the Main Menu.
Page 6 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
The Main P&ID Screen
The analog values of all the sensors can be monitored from this overview screen. The status of the valves motors and
metering pumps and tank levels are also shown. Any optional pumps or valves or level switches or metering pumps that are
not used with the RO system are disabled and not shown on this screen.
7
8
13
12
6
10
11
1 2 3 4 5
1. The Back button will jump to the previous screen. If the previous screen requires an Engineering Login password and
the operator is no longer logged in, then the interface will be sent back to this P&ID screen.
2. The Engineering Menu button will open up the popup Engineering Menu. This button is only visible if the operator is
logged in with the Engineering Login password.
3. The Alarms and Warning button will open the Alarm and Warning screen. This button will be yellow if there is an
active alarm.
4. The Menu button will open the popup Main Menu.
5. The P&ID button will return to this P&ID screen.
6. The “Sensor(s) Disabled” indicator will appear if one or more of the sensors are disabled. During normal operation, all
sensors should be enabled.
7. If enabled, the optional Feed Pump (P-100) will be shown here. The image will be green when the pump is running.
8. Any optional metering pump that is enabled will appear on the left or right side of this screen. The image will be green
when the pump is running.
9. If the optional LSL-200 and LSH-200 level switches are installed and enabled, the level of the product tank will be
shown here.
10. The current status of the RO will be displayed here.
11. If there is an active countdown timer, the value will be displayed here.
12. Optional MV-1003 actuator valve. This actuator valve is only used on larger systems. Smaller systems will have a
manual valve (NV-1000) in this location. This will only be shown if the actuator enabled. (Refer to the “Digital Output
Checks” and “MV-1003 Blowdown Options” screens for more information.)
13. The current speed setting of the Booster pump.
Page 7 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
The current value of each analog sensor is displayed on this screen. The device
name and the selected units are displayed above or below the value. The four
squares below the value represent the Alarm and Warning statuses.
All alarm and warnings will be shown on the Alarms and Warnings screen for
reference. See the Analog Input Setpoints and Analog Channel Configuration
sections for more information about the analog input values.
The date and time listed in front of the text is based on the touchscreen’s internal clock. Refer to the Time and Date section
for further details.
Page 8 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
Main Menu
Frequently used screens can be accessed from the popup Main Menu
All screens that can be accessed from the Main Menu are described below.
Page 9 of 36
Control System Operation Manual – J3 & C3 & T3 Series Rev 1.07
Parker Information Screen
2 3 6
1. PLC and HMI touchscreen versions are recorded here.
2. Press this button to go to the Part Number Info Screen which indicates the part numbers of common consumable
or spare items available from Parker.
3. Press this button to go to the Legend screen which spells out many of the abbreviations used on this RO system.
4. The system Serial Number, Commissioning Date (on-site) and the factory Configuration Date are displayed here.
5. Model, capacity and frequency information is displayed here. Typically, this information is configured during
factory testing. To change the displayed capacity, press and hold this text for 3 seconds. Then, after returning to
the P&ID screen, the operator will be directed to the Initial Configuration screen to reselect the model, capacity
and frequency information.
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6. Press this button to go to the Serial Number and Configuration Date screens. (This button only appears when
Logged in from the Main Menu.) Three additional screens are used when updating this specific information. As
noted on the screens, additional passwords are needed to modify this data. Typically, this information will be
entered by factory technicians or commissioning personnel.
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Stage Info Screens
Information about what events happen in which stage can be viewed on the two Stage Info screens.
The “Go To Stage Timers” button will only be visible is the operator has entered the Engineering login password. Refer to
the Engineering Menu section for information about the Stage Timers screen.
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System Settings and Options Screen
1. Press the Fresh Water Flush Options button to go to the Fresh Water Flush Options screen.
2. Press the MV-1003 Blowdown Options button to go to the Blowdown Valve options screen. This button will be hidden
if the MV-1003 valve is disabled on the Digital Output Checks screen.
3. The analog value from the salinity sensor is in MicroSiemens by default. If the operator changes the salinity units
from µS to PPM, this multiplication factor is used to convert the value. Typically, this value is either 0.5 or 0.65.
4. The salinity units can be changed between µS and PPM.
5. The Flow units can be changed between GPM and LPM.
6. The Pressure units can be changed between PSI and BAR.
7. The Modbus output address mapping can be enabled by entering the password here. Entering 9999 will disable the
Modbus mapping feature. The message box to the right will indicate when Modbus is or is not enabled.
8. The maximum salinity allowable. The product diversion valve will only open once the salinity value is below this
setpoint.
9. In stage 5, this delay timer represents the amount of time
that the system is allowed to run without producing good
quality water. This prevents the RO system from running
for an extended amount of time without producing any
good quality water. The status display will indicate “Stage
5 – High TDS Warning” while this timer is active. If the
water quality remains high until the end of this timer, the
system will shut down with the alarm: “PRODUCT
SALINITY HAS BEEN HIGH FOR TOO LONG”.
10. Press here to open the screen that will allow the operator
to adjust and reset the High Pressure Pump Maintenance
Countdown timer. (To disable this reminder, set the timer
to zero.)
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11. Press here to open the screen that will allow the operator
to adjust and reset the pH Cartridge Usage Countdown
timer. (To disable this reminder, set the timer to zero.)
The CIP (Clean In Place) cleaning procedure can be performed to clean the membranes without having to
remove them from the vessels.
The differential pressure across the membranes will increase over time as the membranes become fouled.
Refer to the “Membrane Differential Pressure” screen for information about tracking this evolvement.
The Cleaning can be accessed from the Main Menu. The following four screens provide a 6-step guide to
performing the cleaning procedure.
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Membrane Cleaning Steps 1 and 2
5
2
9
4
8
7
1. The Cleaning Alarm Settings screen can be access from any of the Membrane Cleaning screens.
2. CIP mode can be toggled between enable and disable with this button. Disabling CIP mode will reset any
CIP steps that have already been confirmed.
3. If Manual mode is enabled, this indicator will be visible.
4. Some relevant pressure values are displayed here for reference.
5. A brief overview of all the CIP steps is listed here.
6. The operator can press here to confirm that step 1 has been completed and proceed to step 2.
7. The operator can press here to confirm that step 2 has been completed and proceed to step 3.
8. The operator can navigate to the other CIP screens, but progress will only be made once the “Confirm and
Continue” buttons have been pressed for each step.
9. After a complete CIP process has been performed, this counter will increase by 1. For this to occur, the
booster pump must run for at least 30 minutes in step 3 and the FWF must run for at least 10 minutes in
step 5.
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Membrane Cleaning Step 3
3 4
1. Use this setting to control the speed of the Booster pump VFD during CIP Step 3. This value only applies to
CIP Step 3.
2. Press this button to enable (green) and disabled (red) the Booster pump.
3. The CIP Booster Pump timer will be shown here.
4. The Cleaning Timer can be reset by holding down the Reset button for 3 seconds.
5. Once the Booster pump has run and recirculated the cleaning chemical for at least 30 minutes, press this
button to confirm that step 3 has been properly completed.
6. After a complete CIP process has been performed, this counter will increase by 1. For this to occur, the
booster pump must run for at least 30 minutes in step 3 and the FWF must run for at least 10 minutes in
step 5.
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Membrane Cleaning Step 4 and 5
1
7
2 3
1. The operator can press here to confirm that step 4 has been completed and proceed to step 5. The
buttons and settings of step 5 are hidden until step 4 is completed.
2. The duration time of the FWF in step 5 of the cleaning procedure.
3. Press to initiate the FWF. This will open valve MV-1001. The FWF will automatically stop after the
duration time has expired.
4. Press this button to turn the Booster pump on or off during the FWF. This is optional and can be used to
assist with FWF flow during cleaning step 5.
5. The speed setpoint of the Booster pump if the Booster pump is used during step 5.
6. The operator can press here to confirm that step 5 has been completed and proceed to step 6. The FWF
needs to run for a minimum of 5 minutes (600 seconds) for the PLC to record that a complete cleaning
cycle has been performed.
7. After a complete CIP process has been performed, this counter will increase by 1. For this to occur, the
Booster pump must run for at least 30 minutes in step 3 and the FWF must run for at least 10 minutes in
step 5.
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Membrane Cleaning Step 6
1. Press here to confirm that Step 6 had been acknowledged and that the operator has read the text
about the activities of a complete cleaning process.
2. If the cleaning process needs to be repeated with another chemical cleaner, then this button can be
pressed to go back to cleaning step 1.
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Cleaning Alarm Settings
1 2
This screen can be accessed from any of the Cleaning screens. These alarms and setpoints are only active when
CIP mode is active and the Booster pump is running. These alarms are used to help make sure that the cleaning
recirculation pressures are safe and adequate.
1. Setpoints for the pressure alarms when the booster pump is running during CIP mode.
2. The time delays between when the pressure falls above/below the corresponding setpoint and when the
alarm actually occurs.
3. Press here to open the screen that will allow the
operator to adjust and reset the Membrane
Cleaning Countdown timer. (To disable this
reminder, set the timer to zero.)
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Total Runtimes
The total runtimes of each pump can be viewed on this screen. Any optional device that is disabled (unused) will be hidden.
The total product flow is shown at the bottom of the screen in both 1000’s of gallons and cubic meters. Each total can be
reset as indicated by the text on the screen. The runtime of the optional Feed pump (P-100) is not monitored. This is
because the Feed pump can be run locally in manual mode and the PLC cannot keep track of that variable.
Flows
The flow rates through the HPP, Product, and Reject lines can be viewed from this screen. The Product flow is taken from
the product flow paddlewheel analog sensor (AIT-1001). Since there is no sensor for the feed flow, the HPP flow value (FIT-
c102) must be manually entered to perform the Reject flow and Recovery rate calculations. The text on the screen
describes more details about these flow values. The Feed flow rate at TIE-1001 may be higher than the HPP flow rate (fixed
value) because the Autofilter drain valve can allow some of the feed flow to escape to the Reject line (TIE-1005).
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Calculated Values
The Calculated Values screen can be accessed from the Main Menu or by pressing on the certain parts of the P&ID screen
like the Pre-filters or the Reject line.
The values on this screen are calculated in the PLC based on other analog input values or settings. These calculations are
described in the text below the values. If any of the calculation values are disabled, then the associated result will not be
shown. For example, if PT-1003 is disabled, then the values for DPT-c1002 and DPT-c1003 will be blank. The Reject Flow
and Recovery values will be blank if the system is not running.
The Calculated Value Setpoints button will only be visible if the operator is logged in with the Engineering Login. Refer to
the Calculated Value Setpoints section for details about this screen.
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Membrane Differential Pressure
The Membrane Differential Pressure screen can be accessed from the Calculated Values screen or by touching the
membrane graphic on the P&ID screen.
1. The differential pressure across brand new membranes can be recorded here. Over time, the differential pressure
(DPT-c1005) will increase as the membranes become fouled.
2. When the RO is running, the current differential pressure across the membranes is monitored.
3. The difference between the recorded value and the current value is calculated and shown here.
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Booster Pump Manual Control
This screen can be accessed from the Main Menu or by pressing on the % display beneath the Booster pump on the P&ID
screen. The optional Feed pump (P-100) and the Booster pump (P-101) can be manually controlled from this screen. If the
Feed pump is disabled, it will not be shown.
The operator may need to run these pumps manually to prime the system or flush the Pre-filters after changing them. Refer
to the text on this screen for more information.
1. The Booster pump can be turned on and off by pressing this button.
2. The speed output of the Booster pump VFD can be controlled by this value.
This value is only used during manual operation from this screen. A different speed value is used during normal
automatic operation.
3. The current speed of the Booster pump VFD is shown here.
4. The optional Feed pump (P-100) can be toggled on and off with this button. For this to work properly, the local
selector switch on the Media pump (Feed pump) control panel must be set to the Automatic position.
The optional Feed pump can be manually controlled from here when backwashing the optional media tank filtration.
Alternatively, the Feed pump can be run manually from the local Media pump control panel.
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Fresh Water Flush Manual Control
The Fresh Water Flush Manual Control screen can be accesses from the Main Menu.
1. When the RO system is not running (and no alarms are present), the countdown to the next automatic fresh
water flush cycle can be seen here.
2. This timer will countdown whenever the Fresh Water Flush is active. This timer is based on the “Carbon Filter
Lifetime Usage” set point which can be found on the FWF options screen.
3. The automatic FWF can be manually initiated by pressing the Start/Stop button. The FWF duration and interval
can be adjusted from the Fresh Water Flush Options screen which is accessed from the Engineering menu. (For
more information on this, refer to the section about the Fresh Water Flush Options.) The FWF duration value is
also the same variable as the shutdown Stage D delay timer. (For more information on this, refer to the section
about the Stage Timers.)
4. This display will indicate when the FWF is in progress.
5. Press this button to open the pop-up screen that allow the
operator to reset the FWF Carbon Filter Usage Countdown
timer.
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Engineering Menu
From the Main Menu, a login password is required to access the Engineering menu. Once the password is entered, the
login access will last for 1 hour before it automatically resets. The countdown of this 3600 second (1 hour) login timer can
be seen in the upper right corner of the Engineering menu once logged in. The operator may logout anytime with the red
“Press to Logout” button.
All screens that can be accessed from the Engineering Menu are described below. These screens are not accessible
without the Engineering login password.
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System Settings and Options Screen
1. When the RO is stopped, this FWF Interval timer counts down the time until the next automatic FWF. The interval
timer will automatically reset when the FWF ends.
2. The FWF interval time can be adjusted here. When the RO is stopped, the system will automatically perform a FWF
cycle at every interval. This is done to help keep the membranes clean and hydrated. (168 hours = 1 week)
3. The FWF duration is how long the FWF will allow fresh water through the system during a FWF cycle. Typically, this
is set for about 5 minutes (600 seconds).
4. Low pressure warning setpoint at PIT-1001 during FWF. This can be used to verify that the FWF pressure is
adequate. A warning message will be displayed if the pressure is too low during FWF, but no alarm will occur.
5. High pressure Alarm setpoint at PIT-1001 during FWF. If the pressure during FWF is higher than this setpoint, an
alarm will occur and the FWF will stop.
6. The pressure value of PIT-1001 is shown here for reference.
7. The FWF can be manually initiated or stopped by pressing this button. This will reset the interval timer.
8. This indicator will be on when the automatic FWF is occurring.
9. This timer will countdown whenever the Fresh Water Flush is active.
This timer is based on the “Carbon Filter Lifetime Usage” set point
10. The “Carbon Filter Lifetime Usage” set point is the total number of
hours that the Fresh Water Flush is allowed to run until an alarm
notification is activated to remind the operator to change the Carbon
Filter.
11. Press here to open the screen that will allow the operator to reset
the FWF Carbon Filter Usage Countdown timer. (To disable this
reminder, set the timer to zero.)
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MV-1003 Blowdown Options
The MV-1003 actuator valve is an optional feature on some larger systems. It can be enabled or disabled from the Digital
Output Checks screen.
1. The state of the valve is shown here. Red is closed, green is open.
2. When the RO is running, this Interval timer counts down the time until the next automatic blowdown. The interval
timer will automatically reset when the blowdown duration ends.
3. The interval time can be set here. A setpoint of 0 will disable the timer and the valve will just stay closed.
4. The amount of time that the valve stays open during blowdown.
5. The current differential pressure between PIT-1002 and PIT-1001.
6. The high setpoint for DCP-c1000. When the DCP-c1000 value reaches this high setpoint, the blowdown will
automatically occur. This parameter is also on the Calculated Value Setpoints screen.
7. If the blowdown actuates at least 5 times in one hour, this warning message will appear. There will also be an
“WARNING - AUTOFILTER IS FLUSHING FREQUENTLY” message on the Alarms and Warnings screen. Unlike
other warning messages, this warning condition can be reset.
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Time and Date
It is important to note that the PLC’s time and date is different than the HMI’s time and date. The PLC’s time and date can
be updated from the left side of this screen. The HMI’s time and date can be updated by entering the HMI’s Maintenance
menu. Once on the Maintenance menu, refer to the blue text on the screen above for instructions.
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Stage Timers
If the operator has entered the Engineering login password, the Stage Timers will be available and can be accessed from
the Engineering Menu or the Stage Information screens.
The ten timers for the ten stages can be adjusted here. Some stage timers can be set to 0 if that stage is disabled. For
example, if the optional Feed Pump is disabled and MV-1018 and MV-1030 are also not used, then the Stage 2 timer can
be set to zero. (Refer to the text on the Stage Info screens for a list of which optional events happen in each stage.)
1. The ten stage delay timers can be adjusted from this screen.
2. This button opens the Startup Stage information screen where the events of each startup stage are listed in detail.
3. This button opens the Shutdown Stage information screen where the events of each shutdown stage are listed in
detail.
4. This delay timer represents the time between the start of Stage 4 and the time when the HP bypass valve (MV-1009)
closes.
5. In stage 5, this delay timer represents the amount of time that the system is allowed to run without producing good
quality water. This prevents the RO system from running for an extended amount of time without producing any good
quality water. The status display will indicate “Stage 5 – High TDS Warning” while this timer is active. If the water
quality remains high until the end of this timer, the system will shut down with the alarm: “PRODUCT SALINITY HAS
BEEN HIGH FOR TOO LONG”.
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Calculated Value Setpoints
This screen can be accessed from the Calculated Values popup screen on the Main menu.
1. These six calculated variables can be enabled or disabled by toggling the buttons in this row. If any of the analog
values used to calculate these values are disabled, then the corresponding displays will be blank. Disabling any one
of these will disable all alarms and warning associated with it. The “Sensor(s) Disabled” indicator will appear in the
lower left corner of the main P&ID screen if any of these are disabled.
2. The High High alarm setting is used stop the system if the corresponding value goes above this setpoint and the
corresponding High High delay timer has expired.
3. The High warning setting is used to display the warning message if the corresponding value goes above this setpoint
and the corresponding High delay timer has expired.
4. The Low warning setting is used to display the warning message if the corresponding value goes below this setpoint
and the corresponding Low delay timer has expired.
5. The Low Low alarm setting is used stop the system if the corresponding value goes below this setpoint and the
corresponding Low Low delay timer has expired.
6. The current value of each calculation is shown here. If this value is blank, it may be because the system isn’t running
or the value is disabled or the value(s) used for the calculation are disabled. For example, if PT-1003 is disabled, then
the values for DPT-c1002 and DPT-c1003 will be blank.
7. The units of the setpoints are displayed here. If the flow units are changed, then the corresponding flow setpoints also
need to be changed to the new units. The pressure units are set and their setpoints must be done in PSI on this
screen.
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Digital Input Checks
1. These indicator lights show when the corresponding PLC input is on (green) or off (red).
2. Four inputs can be enabled or disabled. If disabled, all alarms and warnings associated with that input are disabled.
a. LSL-200 and LSH-200 should be both enabled or both disabled together. If enabled, the product tank
graphics will appear on the P&ID screen.
b. If LSL-1018 is enabled, a small red or green circle will appear next to pump PMP-1018. In this sample
image, the optional PMP-1018 is enabled and the green circle indicates that the tank level is not low.
c. IF LSL-1002 is enabled, a small red or green circle will appear next to pump PMP-1002. In this sample
image, the optional PMP-1002 is enabled and the red circle indicates that the tank level is low.
3. Once the input turns off, the input delay timer begins. Once the delay timer expires, the appropriate action(s) will
occur depending on the current state of the RO.
On the P&ID screen, a small red or green circle appears next to the High Pressure Pump (P-102). This
is the PSL-1001 indicator represented by input I1. The circle is red when there is low pressure (pressure
switch is off). The circle is green when there is not low pressure (pressure switch is on).
4. Input I6 is for an optional external “Backwash in Progress” signal. If the RO is running and this input turns on, then
the RO will temporarily stop until the signal turns off. Then the RO will automatically restart. There will also be a
“Backwash in Progress” indication on the main P&ID screen when this condition is applicable.
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For testing purposes, each of the outputs can be manually toggled from this screen. Depending on the configuration of the
RO system, the optional outputs can be permanently enabled or disabled here.
1. Manual mode must be turned on before any of the outputs can be toggled from this screen.
2. The optional equipment can be enabled or disabled by pressing the corresponding buttons on the right.
3. Press on the circular buttons to toggle the corresponding outputs. The specific output label and relay name are next
to the buttons for reference and troubleshooting purposes.
4. When enabling the Booster Pump (P-101), the speed setting must be manipulated in addition to the output on/off
signal. The button below the P-101 circular button will go to the Analog Output Settings screen where the VFD speed
settings can be adjusted. Since the Engineering Login password is needed to view these two screens, the operator is
also able to run the Booster pump manually by going to the Booster Pump Manual Control screen from the Main
Menu.
Optional equipment such as the metering pumps and ultraviolet are enabled by optional relays and powered by an
additional transformer control panel. See electrical schematics for details.
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Analog Input Setpoints
1. These analog input variables can be enabled or disabled by toggling the buttons in this row. However, PT-1004
cannot be disabled because it is a critical sensor in the protection of the high pressure pump. Disabling a channel will
disable all alarms and warning associated with it. The “Sensor(s) Disabled” indicator will appear in the lower left
corner of the main P&ID screen if any of these are disabled.
2. The High High alarm setting is used stop the system if the corresponding value goes above this setpoint and the
corresponding High High delay timer has expired.
3. The High warning setting is used to display the warning message if the corresponding value goes above this setpoint
and the corresponding High delay timer has expired.
4. The Low warning setting is used to display the warning message if the corresponding value goes below this setpoint
and the corresponding Low delay timer has expired.
5. The Low Low alarm setting is used stop the system if the corresponding value goes below this setpoint and the
corresponding Low Low delay timer has expired.
6. The current value of each input is shown here. The value will be blank if the channel is disabled.
7. The units of the setpoints are displayed here. If the flow units or salinity units are changed, the corresponding
setpoints need to be changed to the new units, too. The pressure units are set and their setpoints must be done in
PSI on this screen.
8. As described in the section about the P&ID screen, the four squares below each value represent the Alarm and
Warning statuses. These yellow and red boxes will only change if the system if running and the condition is being
monitored. Please note that various alarms and warning are only active during certain stages in the RO automatic
startup and shutdown process.
9. The Analog Channel Configuration screen can be accessed from here. (See next section.)
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Analog Channel Configuration
1. These analog input variables can be enabled or disabled by toggling the buttons in this row. However, PT-1004
cannot be disabled because it is a critical sensor in the protection of the high pressure pump. Disabling a channel will
disable all alarms and warning associated with it. The “Sensor(s) Disabled” indicator will appear in the lower left
corner of the main P&ID screen if any of these are disabled.
2. This value represents the raw 4-20mA analog input signal converted into a 0-32767 value.
3. This is the maximum range of the analog device. Most pressure transmitters are 0-300PSI or 0-2000PSI. The flow
range should match the settable output range of the flow sensor (typically 20 GPM).
4. The units of these ranges are fixed.
5. The value of the analog input based on the analog signal and the maximum range scaling.
6. The positive or negative offset to be applied to the Scaled Value
7. The desired units to be displayed on the P&ID screen.
8. The final value based on all the above choices.
9. The status register of the analog input channel. See definition key along the bottom of the screen. If the sensor wires
are not connected, the status register will be 6. If the channel signal is good (within range), the status register will be
0.
10. Press this button to go back to the Analog Input Setpoints screen.
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Analog Output Settings (Automatic VFD Speed Control)
The PIT-1004 pressure value should normally be between 25 PSI and 75 PSI to protect the high pressure pump when it is
running. The Booster pump VFD may need to run at a different spend before and after the high pressure pump starts.
Before the high pressure pump starts, the PIT-1004 inlet pressure should be just below 75PSI. After the high pressure
pump starts, the PIT-1004 pressure should remain be above 25PSI.
1. The target pressure for PIT-1004 during Startup Stage 3. The Booster Pump VFD speed will automatically ramp up or
down to reach this setpoint.
2. The minimum pressure setpoint for PIT-1004 while the High pressure pump is running in automatic mode. When
necessary, the VFD speed will ramp up to maintain this minimum speed. If the feed pressure is higher, the VFD will
ramp down to about 5 PSI above this setpoint to conserve energy.
3. The value of the analog output. This is on a scale of 0 to 10000 which is equivalent to a scale of 4-20mA.
4. The active mode is displayed here. When the RO is stopped, the operator can toggle between Automatic mode and
Manual mode.
5. When in Manual mode, the operator can control the speed of the Booster pump VFD.
6. The VFD start Signal must also be on for the pump to run.
7. Press this to go to the Digital Output Checks screen.
8. Press this to toggle between automatic and manual control of the VFD speed during automatic RO operation.
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Analog Output Settings (Manual VFD Speed Control)
The PIT-1004 pressure value should normally be between 25 PSI and 75 PSI to protect the high pressure pump when it is
running. The Booster pump VFD may need to run at a different spend before and after the high pressure pump starts.
Before the high pressure pump starts, the PIT-1004 inlet pressure should be just below 75PSI. After the high pressure
pump starts, the PIT-1004 pressure should remain be above 25PSI. These manual speed settings may vary and will
depend on the sea water inlet pressure coming into the RO system.
1. The setpoint speed of the Booster pump VFD during automatic operation before the high pressure pump starts.
2. The setpoint speed of the Booster pump VFD during automatic operation after the high pressure pump starts.
3. The value of the analog output. This is on a scale of 0 to 10000 which is equivalent to a scale of 4-20mA.
4. The active mode is displayed here. When the RO is stopped, the operator can toggle between Automatic mode and
Manual mode.
5. When in Manual mode, the operator can control the speed of the Booster pump VFD.
6. The VFD start Signal must also be on for the pump to run.
7. Press this to go to the Digital Output Checks screen.
8. Press this to toggle between automatic and manual control of the VFD speed during automatic RO operation.
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SECTION 7
From time to time, Parker Hannifin may make programming changes to the Control Logic.
Other production changes are tracked by Parker Hannifin through the system serial number.
Troubleshooting methods and results can vary depending on the operating conditions indicated
on the system control panel.
Whenever requesting assistance from Parker Hannifin or one of Parker Hannifin’s service dealers,
ALWAYS PROVIDE ALL INFORMATION AND OPERATION CONDITIONS DISPLAYED AT THE
SYSTEM CONTROL PANEL.
SERIAL NUMBER: Helps us to determine the latest physical version and configuration of your
system which is necessary to ensure that we provide you with the correct information or parts.
TYPE: Tells us the production capacity of your system which gives us a bench mark in diagnosing
product water flow and pressure concerns.
TIME RUNNING: Assists us in diagnosing abnormalities that can occur at given operational time
intervals such as required pump maintenance, or R.O. membrane element condition.
VERSION: Allows us to determine the specific sequential operation of the system based on the
version of the programmed control logic.
AND always provide us the System Operating Voltage, Cycles and Phase.
7.1 50 HOURS CHECK
Approximately every 50 hours of use, the System should be inspected as part of a preventive maintenance
program.
The following steps should be taken to ensure that potential problems are resolved prior to leading into major
repairs. Any electro-mechanical pumping system requires similar preventive maintenance.
1. Mounting Hardware: Because the system is subject to vibrations transferred from the drive source,
inspect all mounting hardware for tightness. Inspect all screws, brackets, nuts and bolts. Pay special
attention to the mounting of the high-pressure pump and its electric motor as they are subject to more
vibration than the rest of the system.
2. High-pressure Pump (optional): Regularly check the level of the crankcase oil. When the pump is
horizontal, the oil level should be at the high-level mark on the dipstick gauge. Over filling does not
harm the pump.Use onlyParker Hannifin high-pressure pump crankcase oil.
3. Regularly clean any salt water or salt deposits off any part of the system by rinsing with a rag wetted with
fresh water. Dry all parts, and as protection against the salt water environment, apply a thin coating of
light oil such as WD-40 to the external metal parts.
4. Regularly check drive belt wear and tension (optional pump). Pay special attention to alignment, but do not
over tighten the drive belt.
5. Check regularly for fluid leaks; either oil from the high-pressure pump (optional) or water from
anywhere in the system. Do not arbitrarily tighten water fittings unless they are obviously loose or
leaking. Do not over tighten the fittings. Be sure to tighten the black tube fittings by hand only, without tools.
Use caution in tightening the gray PVC fittings.
6. Regularly check all tubing and high-pressure hoses for wear and friction against abrasive surfaces. Hoses
should not be in contact with heated or abrasive surfaces.
Ensure that all high-pressure piping align properly to their respective mating pipe. Misalignment causes the
gasket, within the fitting, to leak. Misalignment also causes wear and premature failure of the fitting. The pipes
must be aligned prior to installing the gasket and fitting. Do not over tighten nuts and bolts.
The frequency of required maintenance is dependent on the regularity of usage, the condition of the intake
water (the location of use), length of time the System is exposed to water, the total running time and, in some
cases, the way the System is installed.
Because of these factors, the Operator Maintenance Intervals are a guideline for recommended actions. The
following maintenance timetable is an estimate of the time intervals at which maintenance may be
required on various systems components. This is based upon factual data compiled from installations around
the world. However, this schedule must be adjusted to each individual system depending upon the variables
mentioned above. Refer to the Table below.
Push down cap to relieve pressure Lift out retaining ring from housing.
against retaining ring while pulling
the retaining ring inward and up.
Storage:
The following are guidelines for storage of elements:
- Store inside a cool building or warehouse and not in direct sunlight.
- Temperature limits: -4°C to +35°C (22°F to 95°F). New, dry elements will not be affected
by temperatures below -4°C (22°F).
Page 1 of 11
- Elements stored in 1% sodium bisulfite will freeze below -4°C (22°F), but the membrane
will not be damaged, provided they are thawed before loading and use.
- Keep new elements in their original packaging.
- Preserved elements should be visually inspected for biological growth every three
months. When the preservation solution is no longer clear, or after six months, the
element should be removed from the bag, soaked in fresh preservation solution and
repacked.
- If equipment for preservation (fresh solution, clean environment, bag sealing device) is
not available, the elements can be left in their original packaging for up to 12 months.
When the elements are loaded into the pressure vessels, they should be cleaned with an
alkaline cleaner before the plant is started up.
- The pH of the preservation solution should be spot-checked every 3 months and must
never drop below pH 3. A pH decrease can occur when bisulfite is oxidized to sulfuric
acid. This precaution is especially important for seawater membranes because the salt
rejection of those membranes will be affected at low pH storage. Re-preservation is
mandatory when the pH is 3 or lower.
Shipping:
When Parker elements must be shipped, they must be preserved with a preservation solution
according to the previous instructions.
Make sure that:
- The plastic bag does not leak.
- The element is properly identified.
- The preservation solution is correctly labeled.
We recommend using the original packaging with the polystyrene foam cushions to protect the
element from mechanical damage. The product tube ends of elements of sizes less than 8” are
especially endangered.
Disposal:
Used Parker elements can be disposed of as municipal waste, provided:
- No preservation solution of other hazardous liquid is contained in the element.
- No depositions of hazardous substances are on the membranes (e.g. elements used in
wastewater treatment).
Page 2 of 11
B. HANDLING, PRESERVATION AND STORAGE – NEW ELEMENTS:
General:
Parker membrane elements should be handled in such a way that biological growth and change
in membrane performance during long-term storage, shipping or system shutdowns are
prevented. The elements should preferably be stored and shipped outside the pressure vessels
and loaded into the pressure vessels just prior to start-up.
Follow accepted safety practices when using biocide solutions as membrane preservations.
Always wear eye protection. Consult the relevant Safety Data Sheets as supplied by the
manufacture of the chemicals.
Parker elements are tested and shipped either in dry condition or as wet and preserved
elements. Wet elements are preserved in a standard storage solution containing a buffered 1
wt % food-grade sodium metabisulfite (SMBS). The storage solution prevents biological growth
during storage and shipping of elements.
Wet elements are bagged in a durable, oxygen-barrier composite plastic bag and preservative
solution is delivered prior to vacuum sealing. Precise preservative volume and high bag integrity
help ensure a stable preservative environment during transportation and storage.
Dry Parker elements are bagged and sealed in a robust plastic bag. They do not require any
preservation solution, but they should be kept in their sealed bag until they are used.
Please follow these guidelines for storage:
- Store inside a cool building or warehouse and not in direct sunlight.
- Temperature limits: -4°C to +35°C (22°F to 95°F). New, dry elements will not be affected
by temperatures below -4°C (22°F).
- Elements stored in 1% SMBS will freeze below -4°C (22°F), but the membrane will not be
damaged, provided they are thawed before loading and use.
- Keep new elements in their original packaging.
- Preserved element should be visually inspected for biological growth 12 months after
shipment and thereafter every three months. If the preservation solution is not clear,
the element should be removed from the bag, soaked in fresh preservation solution and
repacked.
When the elements are loaded into the pressure vessels, they should be cleaned with an
alkaline cleaner before the plant is started up.
Page 3 of 11
C. HANDLING, PRESERVATION AND STORAGE – USED ELEMENTS:
Preservation and Storage:
Any Parker element that has been used and removed from the pressure vessel for storage or
shipping must be preserved in a preservation solution as follows:
- Use the standard storage solution of 1% food-grade SMBS (not cobalt-activated) in
good, quality water (preferably reverse osmosis (RO) or nanofiltration (NF) permeate).
- Soak the element for 1 hour in the solution; keep it in a vertical position so that the
entrapped air can escape. Allow it to drip out, and seal it into oxygen barrier plastic bag.
We recommend reusing the original bag. Do not fill the plastic bag with the preservation
solution – the moisture in the element is sufficient, and leaking bags might create a
problem during transport.
- Identify the element and the preservation solution on the outside of the bag.
- The storage conditions are the same for the new elements.
- Re-preserved elements should be visually inspected for biological growth every three
months. If the preservation solution is not clear, the element should be re-preserved
and repacked as above.
- The pH of the preservation solution must never drop below pH 3. In the absence of a
buffer, such as is used in the original preservative for wet Parker elements, a pH
decrease can occur when bisulfite is oxidized to sulfuric acid. Therefore, the pH of the
bisulfite preservation solution should be spot checked at least every three months. Re-
preservation is mandatory when the pH is 3 or lower.
- Wear protective gloves and sleeves to avoid prolonged contact with skin, when working
with the preservative.
Page 4 of 11
D. LOADING OF PRESSURE VESSELS – ELEMENT REMOVAL:
Element Removal – Standard Elements:
Two operators are recommended when removing NF or RO elements from a train or system.
Remove the element from each pressure vessel as follows:
1. Disconnect the hard plumbing at each end of the pressure vessel. Refer to the vessel
manufacturer’s drawing as required. Mark or tag all removed items for return to the
same location.
NOTE:
Numbering of the endplates and reinstalling in the same vessel is very important, this makes
reinstallation much easier and all the connections will line up properly.
2. Remove the end cap assemblies from each end of the pressure vessel.
3. Push the NF or RO elements from the pressure vessel in the same direction as feed
water flows. Push the elements out one at a time. Support each element as it is being
pushed out of the vessel until the element is free of the pressure vessel.
Page 5 of 11
E. LOADING OF PRESSURE VESSELS – PREPARATION
Preparation:
A schematic diagram of the RO system should be prepared for recording pressure vessel and
element locations. It should show the entire piping system for the skid as well. To identify
individual element locations, use the Parker serial numbers written on each label. This diagram
will help you keep track of each individual element in the system.
The following equipment is recommended:
- Safety shoes
- Safety glasses
- Rubber gloves
- Silicone lubricant (Dow Corning / Molykote 111 recommended)
- Clean rags
- Glycerin
- Hose and water to flush vessel
- Sponge / Swab, long stick and rope to clean vessel
1. Load Parker elements into the pressure vessels just prior to start-up.
2. Before assembling all components, check the parts list and make sure all items are
present and in the right quantities.
3. Carefully remove all dust, dirt, and foreign matter from the pressure vessels before
opening.
4. Remove all end cap assemblies and thrust rings (if provided) from all pressure vessels in
the train or system.
NOTE:
There are several manufacturers of pressure vessels used for spiral wound nanofiltration and reverse
osmosis elements. Refer to manufacturer’s drawing for your pressure vessel during removal and
installation of end cap assembly.
5. Spray clean water through the open pressure vessels to remove any dust or debris
present in the vessels.
NOTE:
If additional cleaning is required, create a swab large enough to fill the inside diameter of the pressure
vessel. Soak the swab in a glycerin/water solution (50 vol %) and move it back and forth through the
pressure vessel until the vessel is clean and lubricated.
Page 6 of 11
F. LOADING OF PRESSURE VESSELS – ELEMENT LOADING
Element Loading:
1. Install the thrust ring in the concentrate discharge end of the vessel. Consult the
manufacturer’s drawing for specific information on the thrust ring positioning. This must
be done before the loading of the elements., there is a risk of not installing it properly.
2. You need to verify whether you are installing iLECTM (Interlocking Endcap) or standard
elements, which require the use of a supplied interconnect.
3. It’s recommended to stage the elements prior to loading and record each serial number
by position, so that in the future you will know where each element is located inside of
the pressure vessel.
4. Place the leading end of the first RO or NF element into the feed water end of the first
pressure vessel and slide it in approximately one-half of the element length.
Note:
Always load NF or RO elements into the feed water end of the pressure vessel. Verify that the
U-cup brine seal is properly seated in the end cap groove of the element such that the brine
seal opens in the upstream direction.
5. To Load Standard Elements:
Lubricate the O-ring seals on the interconnector and the inside of the product water
tube with a very thin layer of silicone lubricant.
Install the interconnector into the permeate tube of the element.
When installing O-rings, expand them slightly, do not roll them into position. Glycerin
may be used, but is not recommended. Although glycerin lubricates during the initial
installation, it quickly washes out during normal operation. Experience has shown that
using a silicone lubricant applied sparingly to the bore of 8-inch elements or the
permeate water tube outer sealing surface for 4-inch and 2.5-inch elements, maintains
the desired lubricity long after the initial start-up.
For potable water and food processing applications, it’s recommended that the
lubricant be Dow Corning 111 valve lubricant and sealant, which carries both FDA and
NSF approval.
a. Apply a thin layer of silicone lubricant to each brine seal.
b. Lift the next element into position and install the trailing end of the
interconnector. Be very careful to hold the next element so that the weight is
not supported by the interconnector, and push the element into the pressure
until about one-half of the element extends outside the vessel.
Page 7 of 11
Repeat these steps until all elements are loaded into the pressure vessel. The number of
elements loaded into an individual vessel will depend on the length of the elements and
the vessel itself.
6. Install the downstream end cap assembly on each end of the pressure vessel:
a. Carefully position the downstream end cap assembly in the vessel and push
the end cap assembly as a unit squarely into the end of the element. Use care
when seating the O-ring seal on the adapter into the element and avoid pinching
or rolling the O-rings.
b. Rotate the end cap assembly to ensure proper alignment with the connecting
piping.
c. Replace the hardware, sealing the end cap assembly in place. Refer to the
pressure vessel manufacturer’s drawing.
7. Push the element stack from the feed end (upstream) towards the downstream end.
8. After the elements have been installed, it may be necessary to add shims to reduce the
amount of “freeboard” or space between the face of the lead element and the face of
the adapter hub, with the vessel adapter being the component which internally
connects the element product water tube with the permeate port on the pressure
vessel. This procedure helps prevent movement and hammering of elements when the
system starts and shuts down.
Continue these steps for each pressure vessel in the train or system.
9. Install the feed end cap assembly on each of the pressure vessels like the downstream
end cap assembly. Close each pressure vessel with the parts from the same vessel. Re-
install any piping that was previously removed for element loading.
Page 8 of 11
G. LOADING OF PRESSURE VESSELS – SHIMMING / ELEMENT SPACERS
Shimming Elements:
Pressure vessels for membrane elements are all built with a tolerance to allow for slight
variations in the length of the elements. This is referred to as freeboard. In operation, the
elements can slip back and forth during start-up and shutdown, causing wear to the internal
seals. Additionally, the pressure vessel elongates when pressurized, which in the most extreme
case could push the whole stack of elements off the lead end adapter, resulting in a severe
feed-to-permeate leak. Shimming the elements in a pressure vessel at the time they are loaded
will minimize the shifting that occurs during start-ups and shutdowns and ensures that the
adapters are properly seated in the permeate tubes of the lead and tail elements.
Shims themselves are plastic spacer rings (like washers), usually about 0.20 inches (5mm) thick
with an inside diameter slightly larger than the pressure vessel head end of the adapter. Figure
1 below shows a drawing of a typical shim and the placement of multiple shims on the adapter
between the adapter hub and the pressure vessel head. Shims are always placed on the feed
end adapter, keeping the stack of elements tight against the thrust ring and end plug on the
brine end of the pressure vessel.
Shims can be purchased from your pressure vessel manufacturer. An alternative is to cut shims
from an appropriately sized piece of polyvinylchloride (PVC) pipe. If cut from pipe, the shims
must be free of burrs and must be cut parallel and flat to work correctly.
Page 9 of 11
The process of shimming is performed after the membrane elements have been loaded. The
element stack should be pushed completely into the vessel such that the downstream element
is firmly seated against the thrust ring at the brine end of the vessel. Refer to the pressure
vessel manufacturer’s instructions on loading elements. From this point the procedure is as
follows:
1. Remove the adapter O-ring and head seal from the feed end of theses vessel components.
This will assure that there is no interference from any of the sealing components and minimize
the force required to “seat the head”.
2. Remove the end plate and slide spacers over the end of the adapter that fits into the
permeate port. Add enough spacers so it is not possible to install the retaining rings after
seating the head.
3. Remove one spacer at a time until you can just install the retaining rings. The slight remaining
movement is acceptable.
4. Remove the head and reinstall the adapter O-ring and head seal.
5. Close the vessel according to the manufacturer’s instructions.
Page 10 of 11
Installing an Element Spacer:
In some instances, it is desirable to reduce the amount of water that a membrane system
produces. In large systems, this is often done by turning off banks of elements. In other systems
the feed pressure is reduced, but reducing the feed pressure will lower the overall water
quality. Therefore, it may be necessary to remove the lead elements from a system and install
element spacers instead.
An element spacer, also call a “dead man”, is simply a standard product water tube without
permeate holes. Proper installation is critical to both performance and safety. Only one
element spacer can be installed per pressure vessel, and it must always be installed in the first
or lead element position. If placed in any other position, it may crack or break due to the force
being put on the water tube.
To install the spacer:
1. Remove the first or lead element.
2. Remove and inspect the adapter and first interconnector, making certain that the O-rings are
not rolled, compression set (flat on one side), or otherwise damaged. Replace the O-rings if
necessary.
3. Insert the interconnector in the spacer and push the spacer/interconnector into the second
position element.
4. Insert the adapter and then replace the pressure vessel head. It may be helpful to only
partially insert the interconnector and adapter to leave room to line up the parts. Alternately, a
guide stick can be inserted through the permeate port on the vessel head to hold the spacer in
line while the parts are pushed together.
Page 11 of 11
Alarms result in a shutdown of the system. Warnings result in a warning messages only (no shutdown).
(This list assumes that the sensors, valves and motors are all functioning correctly.)
Check the product piping for blockage. Make sure no external valves are closed.
PIT-1007 CH7 HIGH HIGH ALARM MEMBRANE PRODUCT OUTLET HIGH PRESS. ALARM The product line is blocked or the setpoint value is too low.
Increase the setpoint value.
BPRV-1002 is not set to produce enough system pressure. Increase BPRV-1002 until the product flow is at the appropriate value.
FIT-1002 CH8 LOW LOW ALARM PRODUCT OUTLET LOW FLOW ALARM The FIT-1002 flow transmitter is not configured correctly and the output is not Configure the flow transmitter and confirm that the output value matches the FI-1002
accurate. gauge value. (Typically this involves adjusting the Factor of the transmitter)
BPRV-1002 is set to produce too much system pressure. Decrease BPRV-1002 until the product flow is at the appropriate value.
FIT-1002 CH8 HIGH HIGH ALARM PRODUCT OUTLET HIGH FLOW ALARM The FIT-1002 flow transmitter is not configured correctly and the output is not Configure the flow transmitter and confirm that the output value matches the FI-1002
accurate. gauge value. (Typically this involves adjusting the Factor of the transmitter)
The inlet feed salinity level is too low. Reduce the pressure at BPRV-1002.
AIT-1001 CH9 LOW LOW ALARM PRODUCT TDS LOW SALINITY ALARM
The Low Low setpoint value is too high. Lower the setpoint.
The couplers or adapters in the membranes may be damaged allowing sea water into
Check the membranes for damage or wear.
the product line.
AIT-1001 CH9 HIGH HIGH ALARM PRODUCT TDS HIGH SALINITY ALARM Verify that the salinity value is accurate by measuring the product salinity with an
The membranes are worn and may need cleaning or replacing.
external device.
The inlet feed salinity level is too high.
PIT-1000 CH0 LOW WARNING BOOSTER PUMP INLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1000 CH0 HIGH WARNING BOOSTER PUMP INLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1001 CH1 LOW WARNING BOOSTER PUMP OUTLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1001 CH1 HIGH WARNING BOOSTER PUMP OUTLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
Alarms result in a shutdown of the system. Warnings result in a warning messages only (no shutdown).
(This list assumes that the sensors, valves and motors are all functioning correctly.)
PIT-1002 CH2 LOW WARNING 20-MICRON PREFILTER INLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1002 CH2 HIGH WARNING 20-MICRON PREFILTER INLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1003 CH3 LOW WARNING 5-MICRON PREFILTER INLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1003 CH3 HIGH WARNING 5-MICRON PREFILTER INLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1004 CH4 LOW WARNING HP PUMP INLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1004 CH4 HIGH WARNING HP PUMP INLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1005 CH5 LOW WARNING MEMBRANE INLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1005 CH5 HIGH WARNING MEMBRANE INLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1006 CH6 LOW WARNING MEMBRANE REJECT OUTLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1006 CH6 HIGH WARNING MEMBRANE REJECT OUTLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1007 CH7 LOW WARNING MEMBRANE PRODUCT OUTLET LOW PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
PIT-1007 CH7 HIGH WARNING MEMBRANE PRODUCT OUTLET HIGH PRESS. WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
FIT-1002 CH8 LOW WARNING PRODUCT OUTLET LOW FLOW WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
FIT-1002 CH8 HIGH WARNING PRODUCT OUTLET HIGH FLOW WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
AIT-1001 CH9 LOW WARNING PRODUCT TDS LOW SALINITY WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
AIT-1001 CH9 HIGH WARNING PRODUCT TDS HIGH SALINITY WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this device.
WARNING - LOW PRESSURE AT PIT-1001 DURING
WARNING - BOOSTER PUMP OUTLET LOW PRESSURE DURING FWF See corresponding Alarm information for this device. See corresponding Alarm information for this device.
FRESH WATER FLUSH
Make sure that internal parts of the autofilter are not clogged and that the drain valve
WARNING - AUTOFILTER IS FLUSHING FREQUENTLY WARNING - AUTOFILTER IS FLUSHING FREQUENTLY The differential pressure across the AF-1000 Autofilter is consistantly high.
MV-1003 is functioning properly.
Refill the tank with the proper chemical solution.
The optional LSL-1002 dosing tank level switch is low or disconnected.
WARNING - LSL-1002 LOW LEVEL (MP-1002, TK-1002) WARNING - LOW LEVEL IN THE TK-1002 CHLORINE DOSING TANK Verify input wiring to the level switch.
The LSL-1002 input is enabled but not used.
If necessary, disable the LSL-1002 switch.
The "Acceptable Product Salinity Level" setpoint is too high.
The back pressure regulator is not creating enough back pressure. Adjust the setpoint.
HIGH PRODUCT SALINITY FOR AN EXTENDED
PRODUCT SALINITY HAS BEEN HIGH FOR TOO L ONG The membranes/couplers/adapers are damaged and are allowing sea water into the Increase the pressure by closing BPRV-1002.
PERIOD OF TIME
product line within the membrane vessels. Check the membranes/couplers/adapers within the membrane vessels
The salinity or temperature of the sea water has risen.
E-STOP WAS ACTIVATED E-STOP IS ACTIVE E-stop condition is present. Reset the E-stop Button or turn off the E-stop command from MODBUS
The flow into the high pressure pump is restricted or less than the flow demand of the
Adjust the setpoint.
pump. This starves the pump and causes a decrease in the inlet pressure to the
PSL-1001 LOW PRESSURE ALARM HP PUMP INLET LOW PRESSURE SWITCH ALARM Increase (close) BPRV-1002
pump.
Check the membranes/couplers/adapers within the membrane vessels
The Autofiller Drain valve (NV-1000) may be open too much.
HIGH PRESSURE AT PIT-1001 DURING FRESH Reduce the pressure of the FWF inlet line.
HIGH PRESSURE AT BOOSTER PUMP OUTLET DURING FRESH WATER FLUSH The FWF inlet pressure at TIE-1010 is too high
WATER FLUSH Install pressure regulator valve if necessary.
Refill the tank with the proper chemical solution.
The optional LSL-1018 dosing tank level switch is low or disconnected.
LSL-1018 LOW TANK LEVEL ALARM LOW LEVEL IN THE TK-1018 SBS DOSING TANK Verify input wiring to the level switch.
The LSL-1018 input is enabled but not used.
If necessary, disable the LSL-1018 switch.
LOW PRESSURE AT PIT-1000 IN CLEANING MODE LOW PRESSURE AT BOOSTER PUMP INLET DURING CLEANING The cleaning loop is not completely flooded with water. Use valve BV-98 to add Fresh water to the Cleaning loop.
LOW PRESSURE AT PIT-1001 IN CLEANING MODE LOW PRESSURE AT BOOSTER PUMP OUTLET DURING CLEANING The cleaning loop is not completely flooded with water. Use valve BV-98 to add Fresh water to the Cleaning loop.
Alarms result in a shutdown of the system. Warnings result in a warning messages only (no shutdown).
(This list assumes that the sensors, valves and motors are all functioning correctly.)
HIGH PRESSURE AT PIT-1001 IN CLEANING MODE HIGH PRESSURE AT BOOSTER PUMP OUTLET DURING CLEANING The pressure within the cleaning loop is too high. Make sure valve BV-98 is closed and use valve SV-95 to bleed off pressure.
HIGH PRESSURE AT PIT-1005 IN CLEANING MODE LOW PRESSURE AT MEMBRANE INLET DURING CLEANING The pressure within the cleaning loop is too high. Make sure valve BV-98 is closed and use valve SV-95 to bleed off pressure.
HIGH PRESSURE AT PIT-1007 IN CLEANING MODE HIGH PRESSURE AT MEMBRANE PRODUCT OUTLET DURING CLEANING The pressure within the cleaning loop is too high. Make sure valve BV-98 is closed and use valve SV-95 to bleed off pressure.
REMOTE ESTOP SIGNAL WAS ACTIVATED MODBUS E-STOP SIGNAL IS ACTIVE The MODBUS E-stop command is turned on (when MODBUS is enabled). Reset the MODBUS E-stop command.
The Brine Flow Low Low setpoint is too high.
FIT-c1006 LOW LOW ALARM MEMBRANE REJECT LOW FLOW ALARM The Feed Flow value is incorrect. Adjust the FIT-c1006 setpoint.
The Product Flow value is incorrect.
The Brine Flow High High setpoint is too low.
FIT-c1006 HIGH HIGH ALARM MEMBRANE REJECT HIGH FLOW ALARM The Feed Flow value is incorrect. Adjust the FIT-c1006 setpoint.
The Product Flow value is incorrect.
The Recirculation Low Low setpoint is too high.
REC-c1005 LOW LOW ALARM MEMBRANE LOW RECOVERY % ALARM The Feed Flow value is incorrect. Adjust the REC-c1005 setpoint.
The Product Flow value is incorrect.
The Recirculation High High setpoint is too low.
REC-c1005 HIGH HIGH ALARM REC-c1005 MEMBRANE HIGH RECOVERY % ALARM The Feed Flow value is incorrect. Adjust the REC-c1005 setpoint.
The Product Flow value is incorrect.
The Differential Pressure Low Low setpoint is too high.
DPT-c1000 LOW LOW ALARM AUTOFILTER LOW DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1000 setpoint.
The PIT-1001 or PIT-01002 value is incorrect.
The Differential Pressure High High Low setpoint is too low.
DPT-c1000 HIGH HIGH ALARM AUTOFILTER HIGH DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1000 setpoint.
The PIT-1001 or PIT-01002 value is incorrect.
The Differential Pressure Low Low setpoint is too high.
DPT-c1002 LOW LOW ALARM 20-MICRON PREFILTER LOW DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1002 setpoint.
The PIT-1002 or PIT-01003 value is incorrect.
The Differential Pressure High High Low setpoint is too low.
DPT-c1002 HIGH HIGH ALARM 20-MICRON PREFILTER HIGH DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1002 setpoint.
The PIT-1002 or PIT-01003 value is incorrect.
The Differential Pressure Low Low setpoint is too high.
DPT-c1003 LOW LOW ALARM 5-MICRON PREFILTER LOW DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1003 setpoint.
The PIT-1003 or PIT-01004 value is incorrect.
The Differential Pressure High High Low setpoint is too low.
DPT-c1003 HIGH HIGH ALARM 5-MICRON PREFILTER HIGH DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1003 setpoint.
The PIT-1003 or PIT-01004 value is incorrect.
The Differential Pressure Low Low setpoint is too high.
DPT-c1005 LOW LOW ALARM MEMBRANE LOW DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1005 setpoint.
The PIT-1005 or PIT-01006 value is incorrect.
The Differential Pressure High High Low setpoint is too low.
DPT-c1005 HIGH HIGH ALARM MEMBRANE HIGH DIFFERENTIAL PRESSURE ALARM Adjust the DPT-c1005 setpoint.
The PIT-1005 or PIT-01006 value is incorrect.
FIT-c1006 LOW WARNING MEMBRANE REJECT LOW FLOW WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
FIT-c1006 HIGH WARNING MEMBRANE REJECT HIGH FLOW WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
REC-c1005 LOW WARNING MEMBRANE LOW RECOVERY % WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
REC-c1005 HIGH WARNING MEMBRANE HIGH RECOVERY % WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-c1000 LOW WARNING AUTOFILTER LOW DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-c1000 HIGH WARNING AUTOFILTER HIGH DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-c1002 LOW WARNING 20-MICRON PREFILTER LOW DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-c1002 HIGH WARNING 20-MICRON PREFILTER HIGH DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-c1003 LOW WARNING 5-MICRON PREFILTER LOW DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-c1003 HIGH WARNING 5-MICRON PREFILTER HIGH DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-C1005 LOW WARNING MEMBRANE LOW DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
DPT-C1005 HIGH WARNING MEMBRANE HIGH DIFFERENTIAL PRESSURE WARNING See corresponding Alarm information for this device. See corresponding Alarm information for this value.
SECTION 8
DRAWING PULL-OUTS
This page intentionally left blank.
8 7 6 5 4 3 2 1
PROPRIETARY STATEMENT
THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER WATER PURIFICATION ("PARKER"). THIS DOCUMENT IS FURNISHED ON THE
UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING
BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER. THE RECIPIENT OF THIS DOCUMENT THROUGH ITS OWN ANALYSIS
AND TESTING IS SOLELY RESPONSIBLE FOR MAKING THE FINAL SELECTION OF THE APPLICABLE SYSTEM AND COMPONENTS AND ASSURING THAT ALL PERFORMANCE, ENDURANCE,
MAINTENANCE, SAFETY AND WARNING REQUIREMENTS OF THE APPLICATION ARE MET. COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL
RIGHTS RESERVED.
D D
CP
CONTROL PANEL
24 VDC
PP
460VAC,3PH,60HZ POWER PANEL
or
380VAC,3PH,50HZ
FLOW: 1/2"
A55X-13: 15.6 GPM (59.1 LPM) MV-1009
PVC SS316 HIGH PRESSURE
A55X-15: 15.0 GPM (56.8 LPM) BYPASS REJECT
A55X-23: 15.3 GPM (58.0 LPM) PRESSURE
1x1/2 1/2" 1/2" PIT
A55X-25: 14.7 GPM (55.6 LPM) X X X X X X X X X X X X
A55X-33: 14.6 GPM (55.3 LPM) SS TUBE SS TUBE 1006
A55X-35: 14.0 GPM (53.0 LPM) 0-2000 PSIG
X
BPRV-1002
SS TUBE
A55X-43: 13.9 GPM (52.6 LPM) 1x3/4 (0-138 BAR)
X
C BACK PRESSURE
C
X
A55X-45: 13.3 GPM (50.3 LPM)
1/4"
PVC SS316 REGULATOR VALVE SS316 RUBBER
X
A55X-53: 13.5 GPM (51.1 LPM)
X
1"
X
TIE REJECT/CHEM
X X X X X X
X X X X X X X X X X X X X X X X X X X X X X
PRESSURE: DIVERSION PVC PIPE PVC PIPE PVC HOSE HP HOSE
1005 PRODUCT
SS TUBE
SS TUBE
X
X
0-30 PSIG (0-2 BAR) VALVE CV-1009
X
OUTLET
1/4"
1/4"
PRESSURE
X
X
EC
X
PIT 3/4"
FIT
REJECT 1" AIT PRV-1003
X
1007
X
OUTLET PVC PIPE 1" 1002 PRESSURE
1" X X 1" 1001 0-300 PSIG RELIEF VALVE
BACKPRESSURE
X
X X X
PP TUBE
X
(0-21 BAR)
1x1/2
X
FE 3/4x1/2
CV-1010 0-10 GPM
1/4"
AE
X
X
X
0-37.9 LPM) 1002
1001
X
X
1" 1x3/4 3/4" FI 3/4" 3/4" PRODUCT/PERMEATE 3/4x1/2 1/2" 1/2" 1/2x1/4
X
X
X X X X X X X X X X X X X X X X X X X
M
MV-1010
3/4x1/4
PVC HOSE 1002 PVC HOSE PVC PIPE PP TUBE PP TUBE
CV-1000
X
FLOW:
X
1/2"
TUBE
DIVERSION FLOWMETER CONDUCTIVITY
PP
A55X-13 & 15:2.6 GPM (8.9 LPM)
1/2"
X
X
VALVE
X
A55X-23 & 25:2.9 GPM (11.0 LPM) MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
A55X-33 & 35:3.6 GPM (13.6 LPM) 3/8"
X
X X
A55X-43 & 45:4.3 GPM (16.3 LPM) X X X X X X X X
PP TUBE
HP HOSE
X
1/2" (-8)
X
1x3/4
TUBE
TIE
X
PP
1/2"
X
X
PRESSURE: 1004
X
X
3/8"
BOOSTER PUMP
X X X X X X X X X X X X
X
3/4" PP TUBE
3/4" 3/4" OUTET PRESSURE
X
PRODUCT WATER
TUBE
PVC PIPE
PP
OUTLET PVC PIPE
1/2"
X
PIT
X
X
X
3/8"
PVC HOSE
X
0-300 PSIG X X
X X X X X X X X
PP TUBE
(0-21 BAR) PP TUBE
HP HOSE
X
X
3/4"
X
1/2" (-8)
1/4"
3/4x1
TUBE
X
PP
1/2"
X
X
MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
X
X
X3/8" X X X X X X X X X X X
HC-1000
X
B X X X
HYDRO
PP TUBE
B
X
X
TUBE
X
CYCLONE
PP
1/2"
X
X
X
PVC PIPE
X
CL-95 3/8" OUTLET PRESSURE
X
X X X
3/4x1/2
X X X X X X X
CLEANING CARTRIDGE PP TUBE
1"
HP HOSE
X
X
1/2" (-8)
HOUSING
TUBE
1/2" PIT PI
PP
1/2"
1/2"
X
X
X
FLOW: 1005
1005
440-480V/3PH/60Hz
X X X X
X PVC PIPE MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") 0-2000 PSIG
X
X
18.2 GPM (68.9 LPM) NV 3/8" (0-138 BAR)
X
X
X X X X X X X X X X X X
SS TUBE
1000
X
PP HOSE
380-410V/3PH/50Hz PP TUBE
3/4"
1/4"
X
PVC HOSE
X
RUBBER SS316
TUBE
X
FIL-1000 FIL-1001
PP
1/2"
X
TIE INLET PRESSURE PREFILTER PREFILTER
X
X
1"
X
SV-1000
SV-1001
0-30 PSIG (0-2 BAR) 1000 3/8"
X
X X X X X X X X X X X X
CV-95
(0-21 BAR)
X
X
X
(0-11 BAR) (0-21 BAR) (0-11 BAR) MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
(0-21 BAR)
X
0-300 PSIG
X
1-1/4x1
X
/
PP TUBE
PP TUBE
PP TUBE
X
SEE SHEET 2 FOR OTHER VESSEL CONFIGURATION OPTIONS
X
X
FLOW: MV-1001 1" X
1" X
1/4"
1/4"
1/4"
M 1/2"
X
4.0 GPM @ 60 PSI FEED INLET PVC PIPE PVC HOSE X 1/2" (-8)
X
X X X X X X X X X X X X X X X X X X X X X X X X X
(15.1 LPM @ 4.1 BAR) VALVE
HP HOSE
1" 1-1/4x1 1-1/4x1 1" 1-1/4x1 1-1/4x1 1" 1x3/4 3/4" CV-102
X
X X X X X
PRESSURE: P-101 PVC PIPE PVC PIPE PVC PIPE PVC HOSE
BOOSTER PUMP
3/4x1/2
FLOODED TO
1x1/2
X
DWG NO
TIE PP TUBE 65 PSI (4.5 BAR) HIGH PRESSURE PUMP
FIL-1006 440-480V/3PH/60Hz
CV-1006
TEMPERATURE: 1010 FRESH WATER FLUSH 1" 10.0 HP (7.5 KW), 3470 RPM
1/2"
A550-PID
FEED PP TUBE VALVE 14.7 GPM (55.6 LPM) @ 65PSI (4.5 BAR)
BV 17.6 GPM (66.6 LPM)
1006
A PRESSURE:
TIE
1009
N.O.
CUSTOMER - Parker Hannifin Corporation Contact
ATMOSPHERE Filtration Group / Water Purification Office: 310-608-5600
- 2630 E. El Presidio Street Fax: 310-608-5692
PREFILTER 1" 1" Carson, CA 90810 www.parker.com
DRAIN PVC PIPE PVC PIPE PROJECT -
- C3 CORAL SEA A550 (VERT) & A551 (HORIZ)
DRAWN - BCW DATE - 02.13.18 3800 GPD (14.4 CMD) - 6800 GPD (25.7 CMD)
SH
STANDARD FLANGE KIT (PN 61012038)
REVERSE OSMOSIS SYSTEM
1
TIE DESCRIPTION CONNECTION
OTHER OPTIONS AVAILABLE PER REQUEST
CHECKED - JB DATE - 02.13.18
1001 INLET-FEED WATER 1" FNPT 1" ANSI 150 LBS SCH80 PVC FLANGE APPROVED - KS DATE - 02.13.18 PROCESS AND INSTRUMENTATION DIAGRAM
GENERAL NOTES:
1. REFER TO CONTROL STRATEGY FOR OPERATIONAL INFORMATION
1004 OUTLET-PRODUCT WATER 3/4" FNPT 3/4" ANSI 150 LBS SCH80 PVC FLANGE DRY WT: NA NA SIZE DWG NO REV A
2. TYPICAL FWF DURATION IS APPROXIMATELY 10 MINUTES AT SHUTDOWN AND EVERY FEW DAYS ON NON-OPERATION
3. P&ID SHOWN, REFER TO THE MECHANICAL DRAWINGS FOR PHYSICAL SYSTEM LAYOUT/CONFIGURATION
1005
1009
OUTLET-REJECT
OUTLET-PREFILTER DRAIN
1" FNPT
1" FNPT
1" ANSI 150 LBS SCH80 PVC FLANGE
1" ANSI 150 LBS SCH80 PVC FLANGE
WET WT: NA D A550-PID -
4. STOP RO FOR CARTRIDGE FILTER CHANGES 1010 INLET-FRESH WATER FLUSH 1/2" FNPT 1/2" ANSI 150 LBS SCH80 PVC FLANGE CONTRACT NO - SCALE NTS 1 OF 2
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
PROPRIETARY STATEMENT
THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER WATER PURIFICATION ("PARKER"). THIS DOCUMENT IS FURNISHED ON THE
UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING
BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER. THE RECIPIENT OF THIS DOCUMENT THROUGH ITS OWN ANALYSIS
AND TESTING IS SOLELY RESPONSIBLE FOR MAKING THE FINAL SELECTION OF THE APPLICABLE SYSTEM AND COMPONENTS AND ASSURING THAT ALL PERFORMANCE, ENDURANCE,
MAINTENANCE, SAFETY AND WARNING REQUIREMENTS OF THE APPLICATION ARE MET. COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL
RIGHTS RESERVED.
LEGEND
VALVES EQUIPMENT SYMBOL EQUIPMENT SYMBOLS (CONTINUED) MISCELLANEOUS SYMBOLS FLOW MEASUREMENT SYMBOLS INSTRUMENT SYMBOLS INTERLOCKING FUNCTIONS NOTES:
FLOW-1 1. THE DESCRIPTION OF AN ANALYTICAL
LINE, EQUIPMENT OR PRODUCT
GATE (GA) FLOW-2 LOCALLY MOUNTED VARIABLE FUNCTION (pH, SiO
2 , 3O , ETC.)
M RO/UF MODULE FLOW-3 REFERENCES INTO OR LEAVING DWG. SPECIAL IDENTIFICATION
SHALL BE SHOWN OUTSIDE THE INSTRUMENT SYMBOL.
MIXER OR AGITATOR (MX) PADDLE WHEEL FLOW SENSOR
AP - ANALYZER TEST CONNECTION
GLOBE (GV) D - DRAIN EXAMPLE:
PANEL MOUNTED AIC
D INLINE STATIC MIXER
TIE
TIE IN TO PIPING BY OTHERS (MAIN OR REMOTE) FO -
PP -
PSE -
ORIFICE (RESTRICTION)
PRESSURE TEST CONNECTION
RUPTURE DISC
pH D
MEDIA FILTER
BALL (BV)
INLINE FLOW INDICATOR PSV - PRESSURE/ VACUUM
PILOT LIGHT SDI - SILT DENSITY INDEX TEST CONNECTION
HEATER (HE) 2. FOR A CONTROL STATION, SUBSTITUTE
NEEDLE (NV) 304 CPVC SP - SAMPLE
THE LETTER "K" FOR THE LETTE "C".
PIPING MATERIAL SPEC. BREAK TP - TEMPERATURE TEST CONNECTION
POSITIVE SHARED DISPLAY (CRT) AND/OR TW - THERMOWELL
EXAMPLE:
DISPLACEMENT PUMP SHARED CONTROL YL - EQUIPMENT STATUS LIGHT
CHECK (CK) DC - DOUBLE CONTAINED
FLOW CONTROL (RESTRICTOR) PIK
CARTRIDGE FILTER (CF)
POSITIVE HOUSING
SPRING LOADED CHECK (CK) DISPLACEMENT PUMP LIGHT COLOR LEGEND CONTROL SYMBOLS
W/MANUAL STROKE
ADJUSTMENT (MP) 3. ADD THE SUFFIX L (LOW), LL
(A) AMBER SIGHTGLASS DISCRETE INPUT TO PLC PIPING MATERIAL ABBREVIATIONS (LOW-LOW), H (HIGH), HH (HIGH-HIGH),
BUTTERFLY (BF) POSITIVE (B) BLUE HL (HIGH-LOW), AS REQUIRED.
DISPLACEMENT PUMP ROOF TANK (TK) (G) GREEN C.I. - CAST IRON
W/PNEUMATIC STROKE (R) RED CCPVC - CHLORINATED POLYVINYL CHLORIDE EXAMPLE:
ADJUSTMENT (MP) (W) WHITE DISCRETE OUTPUT FROM PLC C.S. - CARBON STEEL
DIAPHRAGM (DV) LEVEL GAUGE
D.I. - DUCTILE IRON PSL FAL
POSITIVE DSS - DUPLEX STAINLESS STEEL
DISPLACEMENT PUMP EPSS - 316L STAINLESS STEEL (ELECTRO POLISHED)
RELIEF AND/OR SAFETY (ARV) W/ELECTRIC STROKE SOLENOID VALVE OPERATION ANALOG INPUT TO PLC ECPVC- ESLOCLEAN CPVC
ADJUSTMENT (MP) CONE BOTTOM TANK (TK) REDUCER 4. POWER/DISCONNECT SWITCH SHALL
FRP - FIBER RE-INFORCED PLASTIC HAVE THE FOLLOWING SUFFIX.
3-WAY G.I. - GALVANIZED IRON POWER DISCONNECT SWITCHS SHALL
VACUUM BREAKER (VB) POSITIVE S PFA - PERFLUOROALKKOXY UTILIZE THE SUFFIX "DSW".
DISPLACEMENT A B ENCLOSURE (CAP) ANALOG OUTPUT FROM PLC PP - POLYPROPYLENE POWER FROM THE POWER PANEL/BREAKER SHALL
AXIAL PISTON PUMP PPL - POLYPROPYLENE LINED CARBON STEEL UTILIZE THE SUFFIX "J".
3-WAY C CPVC - POLYVINYL CHLORIDE
PVDF - POLYVINYLIDENE FLUORIDE EXAMPLE:
VAF-1000
S VARIABLE VARIABLE AUTO FILTER (VAF) FLANGE PRESSURE VALUE PVFB - PVDF BEADLESS & CREVICE FREE
3-WAY SOLENOID ROTARY COMPRESSER AUTO PVFL - PVDF LINED DSW J
OR BLOWER FILTER SGP - STEEL GALVANIZED
BARB TFE - TEFLON
LO - LO ALARM VALUE FROM PLC TFEL - TEFLON LINED (PTFE) DISCONNECT MCP BUCKET/
SWITCH
C SAMPLE VALVE (SV)
AIR FILTER
END CLOSURE (BLIND FLANGE)
304 - 304 STAINLESS STEEL
304L - 304L STAINLESS STEEL
316 - 316 STAINLESS STEEL HAND SWITCH FUNCTIONS
BREAKER
C
HC-1000 HYDROCYCLONE (HC)
FOOT VALVE HYDRO HI - HI ALARM VALUE FROM PLC 316L - 316L STAINLESS STEEL
CYCLONE
BLOWER OR FAN (BL OR FN) END CLOSURE (VIC PLUG)
N.O. - NORMALLY OPEN
N.C. - NORMALLY CLOSED HOA - HAND-OFF-AUTO
OCA - OPEN-CLOSE-AUTO
VIC CONNECTION
INSTRUMENT LINE SYMBOLS OO - OFF-ON
VACUUM PUMP (VP) 1,2 - DEVICE SELECT
SANITARY CONNECTION
PRESSURE REGULATOR VALVE
WITH PRESSURE GAUGE CENTRIFUGAL PUMP (P) / /
ELECTRICAL SIGNAL (DISCRETE)
S
SOLENOID VALVE PULSATION DAMPENER (PD) X X X X CAPILLARY TUBING
(FILLED TUBING)
CONNECTION TO PROCESS,
OR INSTRUMENT SUPPLY
CALIBRATION COLUMN (CC)
HP HOSE
X
1/2" (-8)
X
TUBE
PP
1/2"
X
X
MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
3/8"
X X X X X X X X X X X X
PP TUBE
X
X
TUBE
TUBE
PP
PP
1/2"
1/2"
X
X
X
X
MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
X
X 3/8"X 3/8"
X X X X X X X X X X X X X X X X X X X X X X X X
PP TUBE PP TUBE
HP HOSE
HP HOSE
HP HOSE
X
1/2" (-8)
1/2" (-8)
1/2" (-8)
X
X
TUBE
TUBE
TUBE
PP
PP
PP
1/2"
1/2"
1/2"
X
X
X
X
MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
X
3/8" 3/8" 3/8"
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PP TUBE PP TUBE PP TUBE
X
X
X
TUBE
TUBE
TUBE
TUBE
PP
PP
PP
PP
1/2"
1/2"
1/2"
1/2"
X
X
X
X
X
MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3")
DWG NO
X
X
X
X 3/8"X X 3/8"
X X 3/8"
X X 3/8"
X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PP TUBE PP TUBE PP TUBE PP TUBE
HP HOSE
HP HOSE
HP HOSE
HP HOSE
X
X
1/2" (-8)
1/2" (-8)
1/2" (-8)
1/2" (-8)
TUBE
TUBE
TUBE
TUBE
PP
PP
PP
PP
1/2"
1/2"
1/2"
1/2"
X
X
X
X
MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
A550-PID
3/8" 3/8" 3/8" 3/8"
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PP TUBE PP TUBE PP TUBE PP TUBE
X
X
A
TUBE
TUBE
TUBE
TUBE
PP
PP
PP
PP
1/2"
1/2"
1/2"
1/2"
X
X
X
X
MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-2 (PRESSURE VESSEL) (1 MEMBRANE 3")
X
X
3/8" 3/8" 3/8" 3/8"
X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X
PP TUBE PP TUBE PP TUBE PP TUBE
MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3") MVA-1 (PRESSURE VESSEL) (1 MEMBRANE 3")
3800 GPD (14.4 CMD) 4200 GPD (15.9 CMD) 5200 GPD (19.7 CMD) 6200 GPD (23.5 CMD)
SH
2
SIZE DWG NO REV A
D A550-PID -
SCALE NTS 2 OF
2
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISION HISTORY
REV DATE DESCRIPTION DESIGNER CHECKED APPROVED
A 4/9/2018 ITEM 4 PN WAS 11012170 AND ITEM 5 PN WAS 11012169 BCW SY BB
B 6/28/2018 ITEM 116 PN WAS 0217020887 BCW SY BB
29.0 [737]
MAINTENANCE AREA
47.0 [1194]
26.5 [673]
D D
34.5 [877]
MAINTENANCE MAINTENANCE
AREA AREA
18.7 [476]
C.O.G.
2.5 [64]
0.0 [0]
26.5 [673]
2.5 [64]
0.0 [0]
59.0 [1499]
C C
MAINTENANCE
MAINTENANCE
AREA
34.5 [877] AREA
MAINTENANCE
MAINTENANCE
CHEMICAL INJECTION PORT
MAINTENANCE
MAINTENANCE
1/2" FNPT (PLUGGED)
AREA
AREA
AREA
AREA
TIE-1010
61.1 [1552]
FRESH WATER FLUSH INLET
59.0 [1499]
1/2" FNPT
TIE-1004
B PRODUCT WATER OUTLET
3/4" FNPT
23.3 [592]
B
19.7 [500]
15.1 [385]
23.6 [600]
C.O.G.
TIE-1009
DRAIN 10.4 [263]
1" FNPT
5.1 [129]
0.0 [0]
TIE-1001
SEA WATER INLET 16.5 [419]
15.0 [381]
1" FNPT 15.0 [381] 29.0 [737]
C.O.G.
26.5 [673]
15.6 [397]
15.2 [387]
13.3 [337]
13.0 [330]
0.0 [0]
TIE-1005
2.5 [64]
0.0 [0]
DWG NO
0.0 [0] THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER WATER PURIFICATION ("PARKER"). THIS DOCUMENT IS
2.5 [64] FURNISHED ON THE UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED
FOR ANY PURPOSE OTHER THAN CONDUCTING BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY
PARKER. THE RECIPIENT OF THIS DOCUMENT THROUGH ITS OWN ANALYSIS AND TESTING IS SOLELY RESPONSIBLE FOR MAKING THE FINAL SELECTION OF
A550-13
THE APPLICABLE SYSTEM AND COMPONENTS AND ASSURING THAT ALL PERFORMANCE, ENDURANCE, MAINTENANCE, SAFETY AND WARNING REQUIREMENTS
OF THE APPLICATION ARE MET. COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL RIGHTS RESERVED.
A 4X 0.6 [ 14] DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED CUSTOMER - Parker Hannifin Corporation Contact
MTG HOLE LOCATIONS Filtration Group / Water Purification Office: 310-608-5600
MACHINED WELDMENT 2630 E. El Presidio Street Fax: 310-608-5692
Carson, CA 90810 www.parker.com
FRACTION 1/32" 1/16" PROJECT -
X - 4mm 1/8"
CUSTOMER DWG
2. ITEMS 11 (50012021) & 12 (50012022) VESSEL ASSYS USE ONE ELEMENT (2724011433) EACH .X .1" 2mm 1/16" DRAWN - BCW DATE - 6/19/2018 CS VERT,3800 GPD,460V-3Ph-60Hz
SH
1
CHECKED - SY 6/19/2018
(ITEMS ARE PROCURED SEPERATELY). FOR INSTALLATION REF TO DWGS 50012021 & 50012022 26.5 [673]
.XX .01" .25mm 1/32" DATE -
.XXX .005" .025mm - APPROVED - BB DATE - 6/19/2018
1. ITEM 19 (40012004) REF ONLY: WHEN CLEANING: FIRST USE 40012004, THEN SIZE DWG NO REV A
ANGULAR 1 DRY WT: 587 lbs 266 kg
USE 40012005 (ITEMS ARE PROCURED SEPERATELY) UNLESS WET WT: 1122 lbs ( 509 kg ) D A550-13 B
125
NOTES: UNLESS OTHERWISE SPECIFIED. OTHERWISE
SPECIFIED CONTRACT NO SCALE 1 : 10 1 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
22
11
1
12
D 11 D
PARTS LIST
6 12 ITEM QTY PART NUMBER DESCRIPTION
1 1 110120035 FRAME,CORAL SEA,VERT
24
2 2 0517090401 STRAP,MTG,TANK,8.00 D
4 1 11012055 ANGLE,SUPPORT,VESSEL,AL,1.50x1.50x0.25x29.00L
5 2 11012168 SUPPORT,UNISTRUT,AL,1.63x0.813x29.00L
6 4 13012009 INTERCONNECT,MVA,0.50 MPT,SS2205
27 8 2 21320703MI MOUNT,MOTOR,DAMPENER,VSM-215-B
9 1 5301710100 MANIFOLD,XMTR,8 PORT w 1 SW,PRESS,LOW
10 1 5353650900 MANIFOLD,XMTR,2 PORT w 1 SW,PRESS,HIGH
11 2 50012021 MVA,SW,3040,0.50 MPT
12 2 50012022 MVA,SW,3040,0.50 MPT (SEAFARI)
23 1
13 12572408DS PUMP,DANFOSS,APP3.0,13.2 GPM
14 1 12572413DS-1 BELL HSG &COUPLER,APP 1.5-3.5-213TC
15 1 12176004GP PUMP,SP,24.7
GPM,380-480V,50-60Hz,3Ph,VFD,CME_5-4
27 16 1 1579274112 MOTOR,10HP,460-60-3,7.5HP,380-50-3
17 1 0803004873 ELEMENT CHARCOAL 20.0
18 1 36-2210 CYCLONE ASSY,22 CLONES,NYLON,BLACK
19 REF 2432180869 HOSE,BLK,HP,MVA8 - BPR ,-8 x 47.00L,A550-13_55
28 20 1 40012013 FILTER,CARTRIDGE,28 IN,5 MIC,22.6 SF,6.2 x 17.7
C 5
21
22
1
2
40012014
57012016
FILTER,CARTRIDGE,28 IN,20 MIC,22.6 SF,6.2 x 17.7
TANK,CARTRIDGE,08x28
C
23 3 05180851CC BRACKET,GAUGE,CBM,SS
24 2 0713020273 FILTER, 3/4" X 20
29 25 1 0204222869 ELBOW,PP,1/2 TUx3/8 TU
26 1 40012004 CARTRIDGE,CLEAN,2520,ALK,2.5LBS,2.5x20,SLIM
27 2 10181533CC GAUGE 0-160 CBM.NPT
28 1 10181534CC GAUGE 0-2000 CBM.NPT
29 1 1107536753 FLOWMETER,7205-0151-31W,5 GPM,1.00 FPT
30 1 20-4096 PROBE, CONDUCTIVITY, 5-WIRE, 5 LONG CABLE
31 4 2115030420 MOUNT,RUBBER,RM-400B
32 1 2301020758 SWITCH,PRESS,LOW,6 PSI,DIN CONN
33 5 2317100601 TRANSDUCER,PRESSURE,LOW,0-300 PSI
34 1 2317100701 TRANSDUCER,PRESSURE,LOW,0-300 PSIA
35 2 2317102001 TRANSDUCER,PRESSURE,HIGH,0-2000 PSI
36 1 3131680100 CONNECTOR,PLUG,SWITCH,4 DIN
37 1 31317303RH SENSOR,FLOW,PADDLE WHEEL,1/2" TO 4",PPRO
38 1 14012117Ar VALVE CHECK .50 FPT WITH VITO
39 1 14012118AR VALVE CHECK .75 FPT WITH VITO
46
40 1 1401241483 VALVE,BALL,COMPACT,SPEARS,PVC,0.50
41 1 14015506AR-01 VALVE,BALL,.25 FT x MT
42 2 60-0454 VALVE,BALL,2-WAY MINI,.25 MPT
43 1 60-0500 VALVE,NEEDLE,2W,PVC,0.50 FPT
B 44
45
1
1
60-4663 VALVE,REG,40GPM, 316 SS B
60-7742 VALVE, RELIEF, NYL, 3/4" FNPT
46 1 75012033 VALVE,BALL,ACT,2W,SS316L,0.50 FPT
47 1 76012025 VALVE,CHECK,IPEX,PVC,0.75
48 2 76012026 VALVE,CHECK,IPEX,PVC,1.00
49 2 76012028 VALVE,BALL,3W,HOR,IPEX,PVC,1.00 SL
50 1 76012052 VALVE,CHECK,IPEX,PVC,0.50
4 51 2 76012056 VALVE,BALL,ACT,3W,HOR,IPEX,PVC,1.00 SL
51
16
DWG NO
31
A550-13
A 8
15
SH
2
31
SIZE DWG NO REV A
D A550-13 B
SCALE 2 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ITEM 19 REF ONLY
42 WHEN CLEANING
FIRST USE 40012004 TO GAUGES
22 THEN USE 40012005 AND MANIFOLDS
40
20 24
FROM
CATRIDGE FILTER
38 DRAIN PIPING FROM
D 17
FLOW METER D
13 PIPING
6
14
16
2
47
26
51
TO GAUGES AND
MANIFOLDS 11
TO
PRESSURE
21 VESSEL ASSY
CHEMICAL INJECTION PORT
1/2" FNPT (PLUGGED)
FROM
REG
TIE-1010 FROM MV-1011 PIPING
TIE-1004
TO FRESH WATER CHEM FEED
PRODUCT WATER
CATRIDGE FILTER FLUSH INLET OUTLET
DRAIN PIPING TO MV-1011
FROM
CYCLONE ASSY 39 CHEM FEED
PIPING TO
REG VALVE
CATRIDGE FILTER ASSY PIPING TO MV-1001 8 PIPING
C SEE SHEET 4 SEAWATER FEED C
TO
MOTOR 10HP PIPING PRODUT WATER PRODUCT WATER OUTLET PIPING
CHARCOAL FILTER PIPING SHEET - 4 OUTLET PIPING SEE SHEET 5
SEE SHEET 4
TO PRESSURE VESSEL
MANIFOLD PIPING
TO 48
DRAIN TO
OUTLET CYCLONE ASSY
PIPING FROM 44
PIPING
FROM REG VALVE PRESSURE VESSEL ASSY
CATRIDGE FILTER PIPING SEE SHEET 7
ASSY PIPING
50
FROM FROM
FROM CYCLONE ASSY TO GAUGES
FROM MOTOR 10 HP
TIE-1009 TO GAUGES AND SEA WATER PIPING AND MANIFOLDS
43 PRESSURE PIPING
DRAIN MANIFOLDS INLET PIPING FROM VESSEL ASSY
REG VALVE
48
PIPING
TO
TO
CATRIDGE FILTER
REG PIPING
ASSY PIPING 32
B REG PIPING
SEE SHEET 5
TO
TIE-1001
B
36 REG PIPING
FROM SEA WATER
18
PUMP OUTLET 51
TO 33 46 INLET
MOTOR 10HP PIPING 9
REG VALVE PIPING
PIPING CYCLONE ASSY PIPING 27 33
SEE SHEET 5
SEE SHEET 4 27
33
PUMP OUTLET PIPING
CATRIDGE FILTER DRAIN PIPING SEE SHEET 5
23 33
SEE SHEET 5
TO 33
CHARCOAL FILTER 28
PIPING
TO 34
FROM
PRODUCT WATER
45 CHARCOAL FILTER
OUTLET PIPING
PIPING
FROM
FROM REG 37
REG PIPING 30
VALVE PIPING
49
41
DWG NO
35 FROM CATRIDGE
FILTER ASSY PIPING
TIE-1005
A550-13
29 FROM
DRAIN 35
PRESSURE VESSEL TO
A MANIFOLD PIPING
FROM MOTOR
10HP PIPING TO FROM PUMP OUTLET
10 FLOW METER PRESSURE VESSEL SEA WATER INLET PIPING PIPING
PIPING ASSY SEE SHEET 6
FROM CATRIDGE
FILTER DRAIN PIPING
SH
3
DRAIN OUTLET PIPING FLOWMETER PIPING GAUGES AND MANIFOLDS PRESSURE VESSEL MANIFOLD PIPING
SIZE DWG NO REV A
SEE SHEET 6 SEE SHEET 6 SEE SHEET 6 D A550-13 B
SEE SHEET 6
SCALE 3 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISION HISTORY
REV DATE DESCRIPTION DESIGNER CHECKED APPROVED
A 4/9/2018 ITEM 4 PN WAS 11012170 AND ITEM 5 PN WAS 11012169 BCW SY BB
B 6/28/2018 ITEM 116 PN WAS 0217020887 BCW SY BB
29.0 [737]
MAINTENANCE AREA
47.0 [1194]
26.5 [673]
D D
34.5 [877]
MAINTENANCE MAINTENANCE
AREA AREA
18.7 [476]
C.O.G.
2.5 [64]
0.0 [0]
4X LIFTING LUGS
MAINTENANCE
AREA
26.5 [673]
2.5 [64]
0.0 [0]
59.0 [1499]
C C
MAINTENANCE
MAINTENANCE
AREA
34.5 [877] AREA
MAINTENANCE
MAINTENANCE
CHEMICAL INJECTION PORT
MAINTENANCE
MAINTENANCE
1/2" FNPT (PLUGGED)
AREA
AREA
AREA
AREA
TIE-1010
61.1 [1552]
FRESH WATER FLUSH INLET
59.0 [1499]
1/2" FNPT
TIE-1004
B PRODUCT WATER OUTLET
3/4" FNPT
23.3 [592]
B
19.7 [500]
15.1 [385]
23.6 [600]
C.O.G.
TIE-1009
DRAIN 10.4 [263]
1" FNPT
5.1 [129]
0.0 [0]
TIE-1001
SEA WATER INLET 16.5 [419]
15.0 [381]
1" FNPT 15.0 [381] 29.0 [737]
C.O.G.
26.5 [673]
15.6 [397]
15.2 [387]
13.3 [337]
13.0 [330]
0.0 [0]
TIE-1005
2.5 [64]
0.0 [0]
DWG NO
0.0 [0] THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER WATER PURIFICATION ("PARKER"). THIS DOCUMENT IS
2.5 [64] FURNISHED ON THE UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED
FOR ANY PURPOSE OTHER THAN CONDUCTING BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY
PARKER. THE RECIPIENT OF THIS DOCUMENT THROUGH ITS OWN ANALYSIS AND TESTING IS SOLELY RESPONSIBLE FOR MAKING THE FINAL SELECTION OF
A550-15
THE APPLICABLE SYSTEM AND COMPONENTS AND ASSURING THAT ALL PERFORMANCE, ENDURANCE, MAINTENANCE, SAFETY AND WARNING REQUIREMENTS
OF THE APPLICATION ARE MET. COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL RIGHTS RESERVED.
A 4X 0.6 [ 14] DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED CUSTOMER - Parker Hannifin Corporation Contact
MTG HOLE LOCATIONS Filtration Group / Water Purification Office: 310-608-5600
MACHINED WELDMENT 2630 E. El Presidio Street Fax: 310-608-5692
Carson, CA 90810 www.parker.com
FRACTION 1/32" 1/16" PROJECT -
X - 4mm 1/8"
CUSTOMER DWG
2. ITEMS 11 (50012021) & 12 (50012022) VESSEL ASSYS USE ONE ELEMENT (2724011433) EACH .X .1" 2mm 1/16" DRAWN - BCW DATE - 6/19/2018 CS VERT,3800 GPD,380V-3Ph-50Hz
SH
1
CHECKED - SY 6/19/2018
(ITEMS ARE PROCURED SEPERATELY). FOR INSTALLATION REF TO DWGS 50012021 & 50012022 26.5 [673]
.XX .01" .25mm 1/32" DATE -
.XXX .005" .025mm - APPROVED - BB DATE - 6/19/2018
1. ITEM 19 (40012004) REF ONLY: WHEN CLEANING: FIRST USE 40012004, THEN SIZE DWG NO REV A
ANGULAR 1 DRY WT: 587 lbs 266 kg
USE 40012005 (ITEMS ARE PROCURED SEPERATELY) UNLESS WET WT: 1122 lbs ( 509 kg ) D A550-15 B
125
NOTES: UNLESS OTHERWISE SPECIFIED. OTHERWISE
SPECIFIED CONTRACT NO SCALE 1 : 10 1 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
22
D 1 D
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 110120035 FRAME,CORAL SEA,VERT
6 2 2 0517090401 STRAP,MTG,TANK,8.00 D
24 4 1 11012055 ANGLE,SUPPORT,VESSEL,AL,1.50x1.50x0.25x29.00L
6 4 13012009 INTERCONNECT,MVA,0.50 MPT,SS2205
8 2 21320703MI MOUNT,MOTOR,DAMPENER,VSM-215-B
9 1 5301710100 MANIFOLD,XMTR,8 PORT w 1 SW,PRESS,LOW
10 1 5353650900 MANIFOLD,XMTR,2 PORT w 1 SW,PRESS,HIGH
27 11 2 50012021 MVA,SW,3040,0.50 MPT
12 2 50012022 MVA,SW,3040,0.50 MPT (SEAFARI)
13 1 12572409DS PUMP,DANFOSS,APP3.5,15.4 GPM
14 1 12572413DS-1 BELL HSG &COUPLER,APP 1.5-3.5-213TC
15 1 12176004GP PUMP,SP,24.7
23
GPM,380-480V,50-60Hz,3Ph,VFD,CME_5-4
16 1 1579274112 MOTOR,10HP,460-60-3,7.5HP,380-50-3
17 1 0803004873 ELEMENT CHARCOAL 20.0
18 1 36-2210 CYCLONE ASSY,22 CLONES,NYLON,BLACK
27 REF
19 0204222869 ELBOW,PP,1/2 TUx3/8 TU
20 1 40012013 FILTER,CARTRIDGE,28 IN,5 MIC,22.6 SF,6.2 x 17.7
21 1 40012014 FILTER,CARTRIDGE,28 IN,20 MIC,22.6 SF,6.2 x 17.7
C 28
22
23
2
3
57012016
05180851CC
TANK,CARTRIDGE,08x28
BRACKET,GAUGE,CBM,SS
C
24 2 0713020273 FILTER, 3/4" X 20
151
25 1 2432180869 HOSE,BLK,HP,MVA8 - BPR ,-8 x 47.00L,A550-13_55
26 1 40012004 CARTRIDGE,CLEAN,2520,ALK,2.5LBS,2.5x20,SLIM
27 2 10181533CC GAUGE 0-160 CBM.NPT
29 28 1 10181534CC GAUGE 0-2000 CBM.NPT
29 1 1107536753 FLOWMETER,7205-0151-31W,5 GPM,1.00 FPT
30 1 20-4096 PROBE, CONDUCTIVITY, 5-WIRE, 5 LONG CABLE
31 4 2115030420 MOUNT,RUBBER,RM-400B
32 1 2301020758 SWITCH,PRESS,LOW,6 PSI,DIN CONN
33 5 2317100601 TRANSDUCER,PRESSURE,LOW,0-300 PSI
34 1 2317100701 TRANSDUCER,PRESSURE,LOW,0-300 PSIA
35 2 2317102001 TRANSDUCER,PRESSURE,HIGH,0-2000 PSI
36 1 3131680100 CONNECTOR,PLUG,SWITCH,4 DIN
37 1 31317303RH SENSOR,FLOW,PADDLE WHEEL,1/2" TO 4",PPRO
38 1 14012117Ar VALVE CHECK .50 FPT WITH VITO
39 1 14012118AR VALVE CHECK .75 FPT WITH VITO
40 1 1401241483 VALVE,BALL,COMPACT,SPEARS,PVC,0.50
41 1 14015506AR-01 VALVE,BALL,.25 FT x MT
42 2 60-0454 VALVE,BALL,2-WAY MINI,.25 MPT
46
43 1 60-0500 VALVE,NEEDLE,2W,PVC,0.50 FPT
44 1 60-4663 VALVE,REG,40GPM, 316 SS
B 45 1
1
60-7742 VALVE, RELIEF, NYL, 3/4" FNPT B
46 75012033 VALVE,BALL,ACT,2W,SS316L,0.50 FPT
47 1 76012025 VALVE,CHECK,IPEX,PVC,0.75
48 2 76012026 VALVE,CHECK,IPEX,PVC,1.00
49 2 76012028 VALVE,BALL,3W,HOR,IPEX,PVC,1.00 SL
50 1 76012052 VALVE,CHECK,IPEX,PVC,0.50
51 2 76012056 VALVE,BALL,ACT,3W,HOR,IPEX,PVC,1.00 SL
51
16
DWG NO
A550-15
31
A
8
15
SH
2
31
SIZE DWG NO REV A
D A550-15 B
SCALE 2 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ITEM 19 REF ONLY
42 WHEN CLEANING
FIRST USE 40012004 TO GAUGES
22 THEN USE 40012005 AND MANIFOLDS
40
20 24
FROM
CATRIDGE FILTER
38
DRAIN PIPING FROM
D 17
FLOW METER D
13 PIPING
6
14
16
2
47
26
51
TO GAUGES AND
MANIFOLDS
TO
21 PRESSURE
CHEMICAL INJECTION PORT VESSEL ASSY
1/2" FNPT (PLUGGED)
TO
REG VALVE
FROM PIPING
REG
TIE-1010 FROM MV-1011 PIPING
TIE-1004
TO FRESH WATER CHEM FEED
PRODUCT WATER
CATRIDGE FILTER FLUSH INLET OUTLET
DRAIN PIPING TO MV-1011
FROM
CYCLONE ASSY 39 CHEM FEED
PIPING
TO 48
DRAIN TO
OUTLET CYCLONE ASSY
PIPING FROM 44
PIPING
FROM REG VALVE PRESSURE VESSEL ASSY
CATRIDGE FILTER PIPING SEE SHEET 7
ASSY PIPING
50 FROM
FROM MOTOR 10 HP
FROM CYCLONE ASSY TO GAUGES PIPING
FROM
TIE-1009 TO GAUGES AND SEA WATER PIPING AND MANIFOLDS
43 PRESSURE
DRAIN MANIFOLDS INLET PIPING FROM VESSEL ASSY
REG VALVE
48
PIPING
TO
TO
CATRIDGE FILTER
REG PIPING
ASSY PIPING 32
B REG PIPING
SEE SHEET 5
TO
TIE-1001
B
36 REG PIPING
FROM SEA WATER
18
PUMP OUTLET 51
TO 33 46 INLET
MOTOR 10HP PIPING 9
REG VALVE PIPING
PIPING CYCLONE ASSY PIPING 27 33
SEE SHEET 5
SEE SHEET 4 27
33
PUMP OUTLET PIPING
CATRIDGE FILTER DRAIN PIPING SEE SHEET 5
23 33
SEE SHEET 5
TO 33
CHARCOAL FILTER 28
PIPING
TO 34
FROM
PRODUCT WATER
45 CHARCOAL FILTER
OUTLET PIPING
PIPING
FROM
FROM REG
REG PIPING 30
VALVE PIPING
49 37
41
DWG NO
35 FROM CATRIDGE
FILTER ASSY PIPING
TIE-1005
A550-15
29 FROM
DRAIN 35
PRESSURE VESSEL TO
A MANIFOLD PIPING
FROM MOTOR
10HP PIPING TO FROM PUMP OUTLET
10 FLOW METER PRESSURE VESSEL SEA WATER INLET PIPING PIPING
PIPING ASSY SEE SHEET 6
FROM CATRIDGE
FILTER DRAIN PIPING
SH
3
DRAIN OUTLET PIPING FLOWMETER PIPING GAUGES AND MANIFOLDS PRESSURE VESSEL MANIFOLD PIPING
SIZE DWG NO REV A
SEE SHEET 6 SEE SHEET 6 SEE SHEET 6 D A550-15 B
SEE SHEET 6
SCALE 3 OF 3
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISION HISTORY
REV DATE DESCRIPTION DESIGNER CHECKED APPROVED
C 8/15/2018 REPLACED FILTER HSG & BAG FOR FILTER HSG WITH CALCITE ELEMENT BCW BB SY
D 9
7
D
10
8 1
8.136 [207] 5
6
11
3.750 [95] 2
B B
29.580 [751]
PARTS LIST
24.080 [612] ITEM QTY DESCRIPTION PART NUMBER
1 1 BRACKET CARBON FILTER HSG FWF 2020040001
2 1 FILTER HOUSING,5X20,1.5 FNPT 33-0095
3 1 ELEMENT CALCITE 20.0,4.50 D 94-0001
4 1 ELBOW,PP,1/2 ODx1/4 MT 0204022369
5 2 ELBOW,PP,1-2 TU x 3-4 MPT 28012145
6 2 BUSHING, NYL, 1.5"Mx3/4"F THD 30-0068
7 4 WASHER FLAT OS .25 SS 061100043000
8 4 WASHER,FLAT,OS,5/16",SS 061100049000
9 4 SCREX,HEX A,.25x1.00,SS 061172143016
10 4 SCREW,HEX A,.31x1.25,SS 061172149020
11 1 LABEL,PH NEUTRALIZER 2224018760
DWG NO
PROPRIETARY STATEMENT
THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER WATER PURIFICATION ("PARKER"). THIS DOCUMENT IS FURNISHED ON THE
B561600001
UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING
BUSINESS WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER. THE RECIPIENT OF THIS DOCUMENT THROUGH ITS OWN ANALYSIS
AND TESTING IS SOLELY RESPONSIBLE FOR MAKING THE FINAL SELECTION OF THE APPLICABLE SYSTEM AND COMPONENTS AND ASSURING THAT ALL PERFORMANCE, ENDURANCE,
MAINTENANCE, SAFETY AND WARNING REQUIREMENTS OF THE APPLICATION ARE MET. COPYRIGHT PARKER. YEAR OF COPYRIGHT IS FIRST YEAR INDICATED ON THIS DOCUMENT. ALL
RIGHTS RESERVED.
A DIMENSIONAL TOLERANCES - UNLESS OTHERWISE SPECIFIED CUSTOMER - Parker Hannifin Corporation Contact
Filtration Group / Water Purification Office: 310-608-5600
MACHINED WELDMENT 2630 E. El Presidio Street Fax: 310-608-5692
Carson, CA 90810 www.parker.com
FRACTION 1/32" 1/16" PROJECT -
X - 4mm 1/8"
.X .1" 2mm 1/16" DRAWN - BCW DATE - 9/9/2016
PH NEUTRALIZER ASSY CORAL SEA
SH
1
.XX .01" .25mm 1/32" CHECKED - JB DATE - 9/9/2016
.XXX .005" .025mm - APPROVED - SY DATE - 9/9/2016
ANGULAR 1 DRY WT: 13.6 lbs 6 kg SIZE DWG NO REV A
125 UNLESS WET WT: D B561600001 C
OTHERWISE
SPECIFIED CONTRACT NO SCALE 1:3 1 OF 1
8 7 6 5 4 3 2 1
SECTION 9
Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
Product Information Packet: 37G450R210H2 - 10//7.5HP,3490//2900RPM,3PH,60//50HZ,215
Part Detail
Revision: E Status: PRD/A Change #: Proprietary: Yes
Page 2 of 7
Product Information Packet: 37G450R210H2 - 10//7.5HP,3490//2900RPM,3PH,60//50HZ,215
Nameplate NP1256L
CAT.NO. 1579274122
SPEC. 37G450R210H2
HP 10//7.5
VOLTS 230/460//190/380
AMP 24/12//22/11
RPM 3490//2900
NEMA-NOM-EFF 89.5 PF 87
ENCL TEFC SN
Page 3 of 7
Product Information Packet: 37G450R210H2 - 10//7.5HP,3490//2900RPM,3PH,60//50HZ,215
Parts List
Part Number Description Quantity
Page 4 of 7
Product Information Packet: 37G450R210H2 - 10//7.5HP,3490//2900RPM,3PH,60//50HZ,215
Page 5 of 7
Product Information Packet: 37G450R210H2 - 10//7.5HP,3490//2900RPM,3PH,60//50HZ,215
Page 6 of 7
Product Information Packet: 37G450R210H2 - 10//7.5HP,3490//2900RPM,3PH,60//50HZ,215
Page 7 of 7
MAKING MODERN LIVING POSSIBLE
User manual
APP 1.5-3.5
ro-solutions.com
User manual Installation, Operation and Maintenance APP Pumps (APP 1.5-3.5)
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Manufacturer and customer service address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Preferred system design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Commissioning and servicing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Adhere to the following important points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 In case of doubt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Approved applications and operational limits for the pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Application range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Electric motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Noise and vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6 Space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.7 Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.8 Properties of water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.9 Air bubbles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.10 Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Subject index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Validity This manual is valid for APP pumps with the following code numbers/serial numbers:
This manual contains the necessary instructions It is important that these instructions are
for the installation, operation and service of the always available to the personnel concerned.
pumps used in a Sea Water Reverse Osmosis
(SWRO) system or Brackish Water Reverse
Osmosis (BWRO) system. 1.2 Symbols
Use of the pump in other applications that are Indicates a situation which will or could
not suitable for the pump unit can cause result in personal injury and/or damage
damages to the pump unit, with risk of personal to the pump
injury.
!
Protective
The pump must always be installed and used in garments Protective garments
accordance with existing national/local must be worn must be worn
sanitary, safety regulations and laws.
2. Safety
!
Protective
garments Use of this manual does not relieve operation
must be worn and maintenance personnel of the responsibil-
ity of applying good judgment when operating
and maintaining the pump and its compo-
nents.
Always wear suitable safety clothing when
handling the pump.
2.2 Preferred system design
When working near the pump system, safety Danfoss recommends to build systems with a
shoes, safety glasses, hearing protection and high degree of safety. Danfoss preferred system
safety helmet must always be worn. design and P&ID are found in appendix 1, Data
sheet, and appendix 2, Instruction.
It is always the system builders´ responsibility • o not try to lift the pump unit manually;
D
that the system design does not cause any kind most of the pumps weigh more than
of hazard and is adapted to local regulations and 20 kilos, see specific weight for the pump
standards. in the appendix 1, Data sheet.
• Always bleed the pump prior to initial
Proper installation, proper start up and shut- start-up.
down devices as well as high-pressure protection • Do not mount the pump without the bell
equipment is essential. housing and a flexible coupling.
• Do not try to start the unit before the
system components are mounted, bleeded
2.3 Commissioning and servicing the unit and adjusted.
It is recommended that commissioning and • Flush the system throughly before
servicing are carried out by a minimum of two connecting the pump or pump unit.
people, where one is acting as a supervisor. • Check rotation direction of the motor
before mounting the pump.
Danfoss recommends not to build a filter bypass All air must be bleeded from both the low-
function or to use filters with an integrated pressure and high-pressure side before the RO
bypass. If the above recommendation is not system is pressurised. Special consideration
followed the warranty for the pump will should be given in order to minimize air bubbles
automatically become void. in the feed flow. Air bubbles can cause cavitation.
4.2 Warning
Before any lifting operation is performed,
environmental conditions must be taken into
consideration (Ex-rated areas, wind speed, wet/
dry conditions, lifting height, etc.).
When the pump is mounted together with an How to mount the pump and the electric motor
electric motor, the pump unit always weigh more correctly, see appendix 1, Data sheet or appendix
than 20 kilos and must be handled by using 2, Instruction.
slings around the pump unit.
4.6 Storage
Each pump is tested before shipment, and will
therefore contain water. For storage temperature
and frost protection see appendix 2, Instruction.
5. Installation and
commissioning
5.1 Important dimensions 5.4 Electrical data
Physical dimensions and connections of the Check voltage, current frequency and rated
pump unit are described in appendix 1, Data power on the electric motor and VFD settings on
sheet. the name plate placed on both the motor and
the VFD.
5.2 Cleanliness
It is very important that the tubes and pipes are 5.5 Local regulations
completely clean: no dirt, chips or burrs are Commissioning must always be done in
allowed. Flush all piping before connecting the accordance with valid regulations and local
high-pressure pump to ensure the system is standards.
clean. Internal surfaces of the piping must not be
corroded. If dirt or rust is not removed, the pump
and the valves can be damaged. In worst case
the pump can be damaged beyond repair!
Media filter
PI
M
9 3 8
PI 1 PI 1 PI PT PI
Feed 2
7 Permeate
4
5
6 PT
Brine
6. Operation of pump
unit
6.1 General safety information G) Drop in flow and/or pressure – may indicate
Before inspecting the pump unit, read the Safety wear on one or more parts inside the
chapter 2 in this user manual. pump. The pump must be stopped
immediately and inspected before it is
restarted. Contact the maintenance
6.2 What to listen and look for department.
If one or more of the following examples are
observed, please act as indicated: H) Other observations or troubles, please see
appendix 7, Right and Wrong or appendix
A) Loose bolts – check all bolts and, if 6, the Trouble shooting guide.
necessary, contact the maintenance Both appendices give good advises
department in order to have all bolts regarding design, installation, wiring and
tightened to the specified torque(s). troubleshooting.
See also service and warranty section in
B) Leakage – if a small leakage from the bell appendix 1, Data sheet and appendix 2,
housing is observed. Contact the mainte- Instruction.
nance department.
If the pump is not stopped for inspection as
C) Leakage – if there is a large leak, the unit recommended, it can lead to damage of the
should be stopped immediately. Contact pump or break-down. See also service and
the maintenance department. warranty section in the appendix 1, Data sheet,
in appendix 2, Instruction or appendix 4,
D) High frequency tones – safety/relief valves Instruction for recommended service intervals.
are either damaged or running very close
to their design pressure, stop the unit Danfoss offers service of the pump at the system
immediately. Contact the maintenance manufacturer’s location as well as we offer
department. training in how to service the pump. Quotes are
offered upon request.
E) Increased noise or vibration – requires the
unit to be stopped immediately. Contact Danfoss recommends simultaneously to check
the maintenance department. the filter and membrane condition and to
evaluate contamination; filter and membrane
F) Very high temperatures – may indicate that elements must be replaced if necessary.
one or more parts are damaged inside the
pump. The pump must be stopped
immediately and inspected before it is
restarted. Contact the maintenance
department.
7. Maintenance and
service of the pump
unit 7.1 General safety information Danfoss offers service of the pump at the system
Before servicing the pump unit, it is necessary to manufacturer’s location and training in how to
read and understand this user manual, especially service the pump. Quotes are offered upon
the Safety, chapter 2. Remember to wear suitable request.
safety equipment according to Safety, chapter 2.
For spare parts and service tools, please see E) Open bleeding and drain plugs. Wait until
appendix 3, Parts list. the pump and system are emptied for
water.
H) For the small pumps, unscrew the bolts Returns without a return number will be
holding the pump to the bell housing. For rejected !!!
the bigger pumps, unscrew the bolts/nuts
from the pump and bell housing to the
motor. Afterwards unscrew the bolts/nuts 7.5 Assembling the pump unit
holding the pump and bell housing. Assemble the pump according to the Dis
assembling and Assembling Instruction
I) Carefully pull the pump out of the bell (available at www.ro-solutions.danfoss.com).
housing by using lifting equipment, if
necessary.
7.6 Procedure for mounting the pump onto
J) Hold the pump in different positions above the electric motor
a drip tray; this should allow most of the
water trapped in the pump to drain. Clean
and dry the pump surface and plug the
bleeding and draining plugs.
Mount the flexible coupling and bell housing
K) Move the pump to a clean and safe location according to appendix 2, Instruction.
where the pump can be inspected/
serviced.
7.7 Getting the pump unit back into
operation
7.4 Disassembling and assembling the Find instructions of how to put the pump unit
pump unit back into operation in chapter 4, Arrival inspec-
A) Remove all connections from the pump. tion, transportation, handling, lifting and storage
and Installation and commissioning, chapter 5.
B) Disassemble the pump according to the
Disassembling and Assembling Instruction
(available at www.ro-solutions.danfoss.com) 7.8 Storage of the pump
If the pump has to be shut down for a longer
Clean all parts and surfaces with a fluid period, instructions can be found in appendix 2,
compatible with the materials found in the Instruction.
pump. Wipe the parts clean and dry with a
lint-free clothing.
8. Troubleshooting and
scrapping criteria
8.1 General safety information If water is leaking into the electric motor; it can
Before inspecting the pump unit, it is necessary cause electric shock, fire, short circuit or even
to read and understand this user manual, death. When mounting the pump vertically
especially the Safety chapter 2. always mount the motor above the pump to
avoid water leaking into the electric motor.
Remember to wear suitable safety equipment
according to Safety chapter 2.
Electrical
hazard
8.2 Operational conditions which can cause 8.4 Electrical failure
pump failures If the wiring of the electric motor is incorrect or
The following conditions can cause a pump the ground connection is missing, it can cause
failure : electric shock, burn damages, fire or even death.
• The pump is running dry. If a VFD is used and wrongly programmed, it can
• The inlet pressure is too high. damage the pump and lead to high tempera-
• The inlet pressure is too low. tures or other dangers.
• The temperature of the fluid is too high.
• The ambient temperature is too high. All electrical installation must be carried out by
• The pump is running against a blocked authorized personnel in accordance with
port/closed manual valve. EN60204-1 and/or local regulations.
• The pump is operating at a pressure out of
specification.
• The pump is running with a non-specified/ 8.5 Responsibility
approved fluid. Danfoss takes no responsibility for any abnormal
• The pump is running in the wrong injuries, risks or damages that could arise caused
direction. by abnormal conditions, vibrations, corrosion,
• The filtration is insufficient. abrasives, foreign objects or excessive tempera-
• The pump is not being serviced according tures and shall not be liable for any consequen-
to Danfoss specifications (end of life). tial or incidental damages.
• There is excessive mechanical load on the
shaft coupling and piping.
8.6 Scrapping criteria
Whether the pump can be repaired or need to be
scrapped, depends on in which conditions the
internal parts are, or how damaged the whole
8.3 Mechanical failure unit is. Please use appendix 6, Trouble shooting
If the pump is running dry, the temperature will guide as guideline or send the pump to Danfoss
quickly increase which can cause burns. headquarter in Denmark for evaluation.
If there is any leakage at start-up or during For other observations or troubles, please see
operation, a high pressure jet can cause eye or appendix 7, Right and Wrong which gives good
skin damage. advises regarding design, installation, wiring and
troubleshooting.
Leakage can result in flooding, which can cause
slipping, tripping or falling. In case the pump needs to be scrapped, please
follow your local environmental rules.
Subject index
A G S
Address . . . . . . . . . . . . . . . . . . . .7, 8, 15 General information . . . . . . . . . . . . . . . 7 Safety . . . . . . . . . . . 6, 7, 8, 9, 12, 13, 14, 16
Air bubbles . . . . . . . . . . . . . . . . . . . . . 9 Guideline . . . . . . . . . . . . . . . . . . . . . 16 Safety valve . . . . . . . . . . . . . . . . . . . . 7
Appendix . . . . . . . . 7, 8, 9, 10, 11, 14, 15, 16 Scrapping criteria . . . . . . . . . . . . . . . . 16
Application range . . . . . . . . . . . . . . . . . 8 H Serial number . . . . . . . . . . . . . . . . . . . 4
Approval . . . . . . . . . . . . . . . . . . . . . . 6 Handling . . . . . . . . . . . . . . . . . 7, 9, 12, 15 Servicing . . . . . . . . . . . . . . . . . . . 6, 8, 14
Arrival . . . . . . . . . . . . . . . . . . . . 9, 12, 15 Shut down . . . . . . . . . . . . . . . . . . . 14, 15
Assembling . . . . . . . . . . . . . . . . . . 12, 15 I Space requirement . . . . . . . . . . . . . . . . 8
Inspection . . . . . . . . . . . . . . . . . . . 13, 14 Spare part . . . . . . . . . . . . . . . . . . . . . 14
B Installation . . . . . . . 6, 7, 8, 11, 12, 14, 15, 16 Start up . . . . . . . . . . . . . . . . . . . . . . . 8
Bleed . . . . . . . . . . . . . . . . . . . 8, 9, 13, 15 Instruction . . . . . . . . 6, 7, 8, 9, 10, 12, 14, 15 Storage . . . . . . . . . . . . . . . . . 9, 10, 12, 15
Instrumentation . . . . . . . . . . . . . . . . 6, 12 Symbols . . . . . . . . . . . . . . . . . . . . . . . 6
C Introduction . . . . . . . . . . . . . . . . . . . . 6 System . . . . . . . . . . . 6, 7, 8, 9, 11, 12, 13, 14
Checklist . . . . . . . . . . . . . . . . . . . . . . 11 Systems . . . . . . . . . . . . . . . . . . . . . . 7, 8
Check points . . . . . . . . . . . . . . . . . . . 12 M
Chemicals . . . . . . . . . . . . . . . . . . . . . . 9 Maintenance . . . . . . . . . . . . 6, 7, 10, 13, 14 T
Cleanliness . . . . . . . . . . . . . . . . . . 11, 14 Mechanical failure . . . . . . . . . . . . . . . . 16 Table of Contents . . . . . . . . . . . . . . . . . 2
Commissioning . . . . . . 6, 8, 11, 12, 13, 15, 16 Mounting . . . . . . . . . . . . . . . .8, 11, 13, 15 Technical data . . . . . . . . . . . . . . . . . . . 8
Connections . . . . . . . . . . 7, 9, 10, 11, 12, 15 Temperature . . . . . . . 7, 10, 11, 12, 13, 14, 16
Coupling . . . . . . . . . . . . . . 8, 12, 13, 15, 16 N Transportation . . . . . . . . . . . . . 6, 9, 12, 15
Name plate . . . . . . . . . . . . . . . 9, 11, 12, 13 Trouble shooting . . . . . . . . . . . . . . 14, 16
D Noise . . . . . . . . . . . . . . . . . . . . . . . 8, 14
Danger . . . . . . . . . . . . . . . . . . 6, 7, 13, 16 V
Data sheet . . . . . . . . . . 7, 8, 9, 10, 11, 12, 14 L Valve . . . . . . . . . . . . . . 7, 11, 12, 13, 14, 16
Declaration of Conformity . . . . . . . . . .5, 7 Leaking . . . . . . . . . . . . . . . . . . . . . . . 16
Design . . . . . . . . . . 7, 8, 9, 11, 12, 13, 14, 16 Lifting . . . . . . . . . . . . . . . . 6, 9, 10, 12, 15 W
Distributor . . . . . . . . . . . . . . . . . 6, 7, 8, 9 Local regulations . . . . . . . . 6, 7, 8, 11, 12, 16 Warning . . . . . . . . . . . . . . . . . . . . . .6, 9
Dimensions . . . . . . . . . . . . . . . . . . . 8, 11
Disassembling . . . . . . . . . . . . . . . . . . 15 O
Operation . . . . . . . . . 6, 7, 8, 9, 13, 14, 15, 16
E Operational conditions . . . . . . . . . . . 7, 16
EC Declaration of Conformity . . . . . . . .5, 7
Electric motor . . 6, 7, 8, 9, 10, 11, 12, 13, 15, 16 P
Electrical failure . . . . . . . . . . . . . . . . . 16 Piping . . . . . . . . . . . . . . . . . . 9, 11, 12, 16
Electrical hazard . . . . . . . . . . . . . . . . 6, 7 Positioning . . . . . . . . . . . . . . . . . . . . 12
Electrics . . . . . . . . . . . . . . . . . . . . . . 12 Preferred system design . . . . . . . . . . 7, 11
Pre mounting . . . . . . . . . . . . . . . . . . . 11
F Protection . . . . . . . . . . . . . . . . 6, 7, 8, 10
Failure . . . . . . . . . . . . . . . . . . . . . . 8, 16
Filter condition . . . . . . . . . . . . . . . . . . 13 R
Filtration . . . . . . . . . . . . . . . . 9, 12, 14, 16 Relief valve . . . . . . . . . . . . . . . . 12, 13, 14
Flow . . . . . . . . . . . . . . . . . . . 7, 9, 13, 14 Responsibility . . . . . . . . . . . . . . 6, 7, 8, 16
Fluid . . . . . . . . . . . . . . . . . . 11, 12, 15, 16 Return . . . . . . . . . . . . . . . . . . . . . 10, 15
Flush . . . . . . . . . . . . . . . . . . . . . 8, 11, 13 Rotation . . . . . . . . . . . . . . . . . . . . . 8, 13
Danfoss A/S
High Pressure Pumps
DK-6430 Nordborg
Denmark
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
User manual
APP 1.5-3.5
ro-solutions.com
User manual Appendices for IOM APP Pumps (APP 1.5-3.5)
APP pumps
APP 1.5-3.5
ro-solutions.com
Data sheet APP pumps - APP 1.5-3.5
4. Flushing valve
6. Power requirements
8. Noise level
9. Filtration
10. Dimensions
10.1 Pump
10.2 Complete unit
11. Installation
11.1 Mounting
11.2
11.3
Open-ended system with direct water supply
RO system with APP pump
DATA SHEET
Water Pumps
12. Service APP1.5 - 3.5
12.1 Warranty
12.2 Maintenance
1. General information
12.3 Repair
1. General information APP 1.5, APP 1.8, APP 2.2, APP 2.5, APP 3.0 and All parts included in the pumps are designed to
APP 3.5 pumps are designed to supply low provide long service life, i.e. long service life with
viscosity and corrosive fluids under high a constantly high efficiency and minimum of
pressure, e.g. in seawater reverse osmosis service required.
filtration applications and for high-pressure
saltwater pumping. The pumps are fixed displacement pumps in
which the flow is proportional to the number of
The pumps are based APP1.5, on theAPP2.2,
APP1.8, axialAPP2.5,
piston revolutions
APP3.0 and APP3.5 pumps are designedof the input
to supply shaftandand
low viscosity theflpump
corrosive uids under high
pressure, eg in seawater reverse osmosis filtration applications and for high-pressure salt water pumping.
principle enabling a very light and compact displacement, regardless of any counter-pressure.
The pumps are based on the axial piston principle enabling a very light and compact design. The design ensures that lubrication of
design. The design the ensures
moving partsthat
in thelubrication ofby the fluid itself. No oil lubrication is thus required.
pumps is provided
the moving parts in the pumps is provided by The pumps are supplied with an integrated
All parts included in the pumps are designed to provide long service life, ie long service life with a constantly high efficiency and
the fluid itself. Nominimum
oil lubrication is thus required.
of service required. flushing valve that allows the salt water to flow
The pumps are fixed displacement pumps in which thefrom flow isinlet to the
proportional outlet,
to the numberwhen the of
of revolutions pump isshaft
the input notand the
pump displacement, regardless of any counter-pressure. running.
The pumps are supplied with an integrated flushing valve that allows the salt water to flow from inlet to the outlet, when the pump
is not running.
7 6
2 12 11 4
1
1: Shaft sealing
2: Mounting flange
3: Retaining ring
4: Piston/shoe1: Shaft sealing
5: Valve plate2: Mounting flange
6: Swash plate3:
4:
Retaining ring
Piston/shoe
7: Cylinder barrel
5: Valve plate
8: Spring 6: Swash plate
7: Cylinder barrel
9: Port plate 8: Spring
10: Connecting 9:flange
Port plate
10: Connecting flange
11: Housing with
11: bearing
Housing with bearing
12: Flushing valve Flushing valve
12:
9 5 8
11 3
10
2. Benefits
42 180R9267 IOM APP •1.5-3.5One of the
/ smallest
Appendices
521B0850 / DKCFN.PD.013.FA6.02 and/lightest
- v04
09.2012 11.2013pumps on the market.
• Can be powered by a combustion engine.
• Long service life / No preventive maintenance required in the warranty period.
• Generates insignificant pulsations in the high-pressure line.
• No oil lubricant required.
• Integrated flushing valve
• All parts of the pump are made of high corrosion resistant materials eg Duplex (EN1.4462/UNS S31803-S32205) and
Super-duplex (EN1.4410/UNS S32750) stainless steel and carbon reinforced PEEK
Data sheet APP pumps - APP 1.5-3.5
2. Benefits • One of the smallest and lightest pumps on • No oil lubricant required.
the market. • Integrated flushing valve
• Can be powered by a combustion engine. • All parts of the pump are made of high
• Long service life / No preventive corrosion resistant materials; e.g. Duplex
maintenance required in the warranty (EN1.4462/UNS S31803-S32205) and Super
period. Duplex (EN1.4410/UNS S32750), stainless
• Generates insignificant pulsations in the steel and carbon reinforced PEEK
high-pressure line. • High efficiency
3. Technical data APP pumps APP 1.5 APP 1.8 APP 2.2 APP 2.5 APP 3.0 APP 3.5
Code number 180B3043 180B3044 180B3045 180B3046 180B3030 180B3032
Geometric displacement cm3 9.3 10 12.5 15.3 17.7 20.5
in3/rpm 0.56 0.61 0.76 0.93 1.08 1.25
Rated flow (3000 rpm) 1) m3/h 1.5 1.7 2.1 2.6 3.0 3.5
gpm 6.6 7.5 9.2 11.4 13.2 15.4
Outlet min. pressure 2)
bar 20 20 20 20 20 20
psi 290 290 290 290 290 290
Outlet max. pressure, bar 80 80 80 80 80 80
continuous 3)
psi 1160 1160 1160 1160 1160 1160
Outlet max. pressure, bar 100 100 100 100 100 100
intermittent 4)
psi 1450 1450 1450 1450 1450 1450
Inlet min. pressure bar 0.5 0.5 0.5 5) 0.5 0.5 5) 0.5
psi 7.3 7.3 7.3 7.3 7.3 7.3
Inlet max. pressure, bar 5 5 5 5 5 5
continuous
psi 72.5 72.5 72.5 72.5 72.5 72.5
Inlet max. pressure, bar 10 10 10 10 10 10
peak
psi 145 145 145 145 145 145
Max. speed continuous rpm 3450 3450 3450 5)
3000 3450 5)
3000
Min. speed continuous rpm 700 700 700 700 700 700
Power requirement at kW 4.5 4.8 6.0 7.2 8.4 9.8
80 bar and 3000 rpm
hp 6 6.3 7.9 9.6 11.3 13.1
Torque at 80 bar Nm 14,2 15.3 19 23 25.6 29.7
lbf-ft 10.5 11.3 14 17 18.8 21.9
Weight Kg 8.6 8.6 8.6 8.6 8.6 8.6
lb 17 17 17 17 17 17
Integrated flushing valve YES YES YES YES YES YES
1) Typical average flow at 80 bar (1160 psi). 4) Intermittent pressure is acceptable for less than
2) For lower pressure, please contact 10 seconds per minute.
Danfoss RO Sales Organization. 5) For speeds above 3000 rpm the pump must be
3) For higher pressure, please contact boosted at a pressure of 2-5 bar (29.0 - 72.5 psi).
Danfoss RO Sales Organzation.
20
20
18
18
16
16
14
14
12
12
Flow [l/min)
Flow[l/min]
10
10
8
8
8
6
4
4
2
2
0
00 11 22 33 44 55
Pressure
Pressure [bar]
[bar]
2 DKCFN.PD.013.FA6.02 521B0850
5. Flow at different rpm Using the diagram shown below, it is easy to
select the pump which fits the application best if
the flow required and the rotation speed (rpm) of
5. Flow at different rpm
the pump are known.
Using the diagram shown below, it is easy to select the pump which fits the application best if the flow required and the rotation
speed (rpm) of the pump are known.
4
APP3.5
APP3.0
3,5
APP2.5
3
2,5 APP2.2
m³/h
APP1.8
2
APP1.5
1,5
0,5
0
0 500 1000 1500 2000 2500 3000 3500
rpm
Furthermore, this diagram shows that the flow can be changed by changing the rotation speed of the pump. The flow/rpm ratio is
constant, and the “required “ flow can be obtained by changing the rotation speed to a corresponding value. Thus, the required rpm
Furthermore,
can be determined as: this diagram shows that the flow
can be controlled by changing therpm
Required rotation
=
Required flow × Rated rpm
Rated flow
speed of the pump. The flow/rpm ratio is
6.constant,
Powerand the “required“ flow can be
requirements
obtained
Pump model by changing the
Flow rotation speed to a Pressure rpm Calc. factor
corresponding value. Thus, the required rpm can
60 bar 70 bar 80 bar
be determined as:
l/min m /h gpm 870 psi 3
1015 psi 1160 psi
APP1.5 25.11 1.51 6.63 3.21 kW 3.75 kW 4.29 kW 2890 468.6
APP1.5 30.17 Required
1.81 flow × Rated
7.97 rpm
3.86 kW 4.51 kW 5.15 kW 3470 468.6
Required
APP1.8 rpm26.78
= 1.61 7.07 3.43 kW 4.00 kW 4.57 kW 2890 463.2
APP1.8 32.18 Rated flow
1.93 8.50 4.12 kW 4.81 kW 5.49 kW 3470 463.2
APP2.2 33.48 2.01 8.84 4.29 kW 5.00 kW 5.71 kW 2900 468.6
APP2.2 40.22 2.41 10.63 5.15 kW 6.01 kW 6.87 kW 3480 468.6
APP2.5 41.94 2.52 11.08 5.07 kW 5.92 kW 6.77 kW 2900 484.8
46 180R9267
521B0850
APP3.0 // DKCFN.PD.013.FA6.02
IOM 48.2
APP 1.5-3.5 Appendices
2.9 -12.7
v04 / 11.2013
/ 09.2012 6.2 kW 7.2 kW 8.2 kW 2930 470.0
APP3.5 56.0 3.4 14.8 7.2 kW 8.4 kW 9.6 kW 2930 470.0
The power requirements can be determined using one of the following guiding equations:
Data sheet APP pumps - APP 1.5-3.5
The power requirements can be determined using one of the following guiding equations:
1 hp = 0.75 kW
1 kW = 1.34 hp
1 gpm = 3.79 l/min
1 l/min = 0.26 gpm
1 m3/h = 4.40 gpm
1 gpm = 0.23 m3/h
The chart below illustrates the corrosive If the water pump is operated at high salinity,
resistance of different types of stainless steel always flush the water pump with fresh water at
related to NaCl concentration and temperature. operation stop in order to minimize the risk of
crevice corrosion.
All critical parts of the APP water pump is made
of Super Duplex.
180R9267 / DKCFN.PD.013.FA6.02
521B0850 IOM APP 1.5-3.5 Appendices - v04 / 11.2013
/ 09.2012 7
5
Data sheet APP pumps - APP 1.5-3.5
7.2 Storage
Type 60 bar (870 psi) 1500 rpm 60 bar (870 psi) 3000 rpm
APP 1.5 75 76
APP 1.8 75 76
APP 2.2 75 76
APP 2.5 76 77
APP 3.0 72 77
APP 3.5 72 77
Generally, noise will be reduced if speed is The noise level is influenced by:
reduced and vice versa. Use flexible hoses in • The speed of the pump, high rpm create
order to minimize vibrations and noise. more noise than low rpm
• Rigid mounting of the pump generates
Since the pump is typically mounted on a bell more noise than flexible mounting
housing or frame, the noise level must be • Pipe mounting direct to the pump
determined for the complete unit (system). increases the noise level compared to a
flexible hose
It is therefore very important that the motor/
pump unit is mounted correctly on a frame with
antivibration isolation to minimize vibrations and
noise.
9. Filtration As water has very low viscosity, the APP pumps the filter, 50,000 particles pass through it
have been designed with very narrow clearance compared to only 20 particles in a filter with an
in order to control internal leakage rates and efficiency of 99.98%.
improve component performance. Therefore it is
important that the inlet water is filtered properly For more information on the importance of
to minimize the wear of the pump. proper filtration, please consult our publication
“Filtration” (code number 521B1009), which also
The main filter must have a filtration efficiency of will provide you with an explanation of filtration
99.98% at 10 μm. We recommend to use precision definitions and a guidance on how to select the
depth filter cartridges rated 10μm abs. ß10>5000 right filter.
(equivalent to a filtration efficiency of 99.98%).
Bag filters and string wound filter cartridges
typically have only 50% filtration efficiency. This
means that for each 100,000 particles reaching
A: Flexible coupling Note: Any axial and/or radial loads on the shaft
B: Bell housing must be avoided.
C: Motor shaft
If alternative mounting is required, please The pump should be connected to the rest of the
contact Danfoss Sales Organization for further plant with flexible hoses.
information.
Min. 5 mm
A B C
10
8 180R9267 IOM APP 1.5-3.5 Appendices
521B0850 / DKCFN.PD.013.FA6.02 - v04 / 11.2013
/ 09.2012
Data sheet APP pumps - APP 1.5-3.5
1. Dimension the inlet line to obtain mini- 6. For easy system bleeding and flushing, a
mum pressure loss (large flow, minimum bypass non-return valve (6) is integrated in
pipe length, minimum number of bends/ the APP pump.
connections and fittings with small
pressure losses). 7. A non-return valve (7) in outlet can be
installed in order to avoid backspin of the
2. Place an inlet filter (1) in front of the APP pump. The volume of water in the
pump (2). Please consult section 9, membrane vessel works as an accumulator
“Filtration” for guidance on how to select and will send flow backwards in case of the
the right filter. Thoroughly clean pipes and pump stops momentarily.
flush system prior to start-up.
8. A safety valve (8) can be installed in order
3. Place a monitoring pressure switch (3) set to avoid system damage as the Danfoss
at min. inlet pressure between filter and APP pump creates pressure and flow
pump inlet. The monitoring switch must immediately after start-up, regardless of
stop the pump at pressures lower than any counter-pressure.
minimum pressure.
12.2 Maintenance
After 8,000 hours of operation it is strongly
recommended to inspect the pump and
change any worn parts, e.g. pistons and shaft
seal. This is done in order to prevent a potential
breakdown of the pump.
Standstill
The APP pumps are made of Duplex/Super
Duplex materials with excellent corrosion
properties. It is, however, always recommended
to flush the pump with freshwater when the
system is shut down.
Danfoss A/S
High Pressure Pumps
DK-6430 Nordborg
Denmark
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
12
10 180R9267 IOM APP 1.5-3.5 Appendices
521B0850 / DKCFN.PD.013.FA6.02 - v04 / 11.2013
/ 09.2012
MAKING MODERN LIVING POSSIBLE
Instruction
ro-solutions.com
Instruction APP pump instruction APP 0.6-1.0, APP 1.5-2.5 and APP 3.0-3.5
4. Initial start-up
5. Operation
5.1 Temperature
5.2 Pressure
5.3 Dry running
5.4 Disconnection
5.5 Storage
5.5.1 Open-ended systems with water supply from tank
5.5.2 Open-ended systems with direct water supply
6. Service
6.1 Periodic maintenance
6.2 Repair
14
2 180R9267
180R9065 // IOM APP 1.5-3.5
521B0733 Appendices - v04/ 09.2012
/ DKCFN.PI.013.C4.2T / 11.2013
Instruction APP pump instruction APP 0.6-1.0, APP 1.5-2.5 and APP 3.0-3.5
1. Identification
2. System design The design of the system must ensure that self 2.2 Open-ended systems with direct water
emptying of the pump during standstill is supply
avoided. The pump is supplied with water direct from a
booster pump.
The inlet pressure of the pump must never
exceed the outlet pressure. This may typically The water pressure must not exceed 5 bar abs.
occur in boosted or open-ended systems with (72.5 psi).
direct water supply.
180R9267
180R9065 // IOM APP 1.5-3.5
521B0733 Appendices - v04/ 09.2012
/ DKCFN.PI.013.C4.2T / 11.2013 153
Instruction APP pump instruction APP 0.6-1.0, APP 1.5-2.5 and APP 3.0-3.5
2.4 General guidelines for calculation of The inlet line connection must be properly
pressure losses tightened, as possible entrance of air will cause
In order to avoid the risk of cavitation, the inlet cavitation.
pressure at the pump must be in accordance
with the specifications mentioned in Data The suction conditions can be optimized
sheet (521B0850). according to below guidelines.
In 90° bends
16
4 180R9267
180R9065 // IOM APP 1.5-3.5
521B0733 Appendices - v04/ 09.2012
/ DKCFN.PI.013.C4.2T / 11.2013
Instruction APP pump instruction APP 0.6-1.0, APP 1.5-2.5 and APP 3.0-3.5
Monitoring
It is recommended to continuously monitor the
following conditions:
• Water level in the tank
• Filter contamination
• Pressure (inlet- and outlet side of the
pump)
max. 0.25 mm
max. 0.01 inch
P Outlet
T Inlet
180R9267
180R9065 // IOM APP 1.5-3.5
521B0733 Appendices - v04/ 09.2012
/ DKCFN.PI.013.C4.2T / 11.2013 175
Instruction APP pump instruction APP 0.6-1.0, APP 1.5-2.5 and APP 3.0-3.5
3.5 Connections
P Pressure
T Tank
C Bleeding
D Parallel key 5 × 5 × 20,
DIN 6885
Recommended torque values refer to steel washers containing a rubber sealing element.
4. Initial start-up Before start-up, loosen the top bleeding plug “C”.
When water appears from the bleeding plug,
retighten the plug. With its inlet line connected
to the water supply or the tank, the pump is now
started with open outlet port.
WARNING:
Make sure that the direction of rotation of the
electric motor corresponds to the direction of
rotation of the pump. Otherwise the pump will
be damaged if a check valve is placed between
pump and tank.
5.4 Disconnection
If the inlet line is disconnected from the water
supply, the pump will be emptied of water
through the disconnected inlet line.
180R9267 / IOM
180R9065 APP 1.5-3.5
521B0733 Appendices - v04
/ DKCFN.PI.013.C4.2T / 11.2013
/ 09.2012 19
7
Instruction APP pump instruction APP 0.6-1.0, APP 1.5-2.5 and APP 3.0-3.5
5.5.2 Open-ended systems with direct water hose to the inlet port of the pump and via
supply another hose return the flow from the
1. Disconnect the water supply to the pump. outlet port to the tank with anti-freeze
2. Through the lower bleeding plug, empty additives.
the pump housing of water and close it 4. Quickly start and stop the pump. Make sure
again. that the pump does not run dry. The pump
3. Connect the pump to a tank of e.g. 25 litre is now protected against internal corrosion
6 gal. of anti-freeze additive. Connect a and frost.
Danfoss A/S
High Pressure Pumps
DK-6430 Nordborg
Denmark
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
20
8 180R9267
180R9065 // IOM APP 1.5-3.5
521B0733 Appendices - v04/ 09.2012
/ DKCFN.PI.013.C4.2T / 11.2013
MAKING MODERN LIVING POSSIBLE
4. Recommended service
intervals for APP pumps
(180R9199)
Instruction
ro-solutions.com
Instruction Recommended service intervals for APP pumps
1. General information This guideline provides information on the The recommendation is for guidance only.
recommended service intervals. The recommen-
dation is based upon good engineering practice
and on experience gained from operation even
under extreme conditions.
2. Design/features Danfoss APP pumps are designed for long If the Danfoss recommendations concerning
operation and low maintenance and life cycle system-design (see our data sheet) are not
costs. followed, the service life of the APP pumps might
be affected.
Danfoss guarantees 8,000 hours service free
operation, however max. 18 months from date of The recommended service intervals on the
production. After 8,000 operation hours it is different parts in the APP pumps appear from the
recommended to inspect the pump and replace table below:
worn parts, if any.
28
2 180R9267
180R9199 / IOM APP 1.5-3.5
521B1135 Appendices - v04
/ DKCFN.PI.013.C1.02 / 11.2013
/ 01.2013
Instruction Recommended service intervals for APP pumps
180R9267
180R9199 / IOM APP 1.5-3.5
521B1135 Appendices - v04
/ DKCFN.PI.013.C1.02 / 11.2013
/ 01.2013 293
Instruction Recommended service intervals for APP pumps
Danfoss A/S
High Pressure Pumps
DK-6430 Nordborg
Denmark
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
4
30 180R9199 / IOM
180R9267 521B1135 / DKCFN.PI.013.C1.02
APP 1.5-3.5 / 01.2013
Appendices - v04 / 11.2013
GRUNDFOS DATA BOOKLET
CM, CME
Horizontal, multistage centrifugal pumps
50/60 Hz
ÝÓÛ ëóì
1. Product introduction 5
Table of contents
2. Overview 7
3. Applications 8
5. Identification 12
6. Product range 13
CM, CME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CM self-priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7. Performance range 16
CM, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CM, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CM self-priming, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CM self-priming, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CME, 50/60 Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8. Operating conditions 19
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Storage and transport temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation of pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maximum operating pressure and permissible liquid temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Frequency of starts and stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation in condensing environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Environmental rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operating range of the shaft seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Viscosity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9. Construction 23
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Frequency converter operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Material specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
13. Certificates 33
2
CM, CME
CM 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table of contents
CM 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CM 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
CM 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
21. Dimensions, CM 50 Hz 70
CM 1-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CM 1-I and CM 1-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
CM 3-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
CM 3-I and CM 3-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
CM 5-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
CM 5-I and CM 5-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CM 10-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
CM 10-I and CM 10-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
CM 15-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CM 15-I and CM 15-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
CM 25-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
CM 25-I and CM 25-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3
CM, CME
4
CM, CME
1
1. Product introduction
Product introduction
The Grundfos CM and CME pumps are horizontal, CM
multistage, end-suction centrifugal pumps. The pumps
are of the close-coupled type and available as either
self-priming or non-self-priming pumps. CM pumps are
fitted with mains-operated motors whereas the motor
for CME pumps has an integrated frequency converter.
5
1 CM, CME
6
CM, CME
2
2. Overview
Overview
Applications Identification
H NPSH
pb
Ý«-¬±³»® ²¿³» ïððð
ïðð óê
Ý«-¬±³»® ±®¼»® ²±ò
Ý«-¬±³»® Ì¿¹ ²±ò
ÙÎËÒÜÚÑÍ ±®¼»® ²±ò
HV
çð
Ю±¼«½¬ ¬§°»
èðð óë
É» ¬¸» «²¼»®-·¹²»¼ ¸»®»¾§ ¹«¿®¿²¬»» ¿²¼ ½»®¬·º§ ¬¸¿¬ ¬¸» ³¿¬» èð
¿¾±ª» ³»²¬·±²»¼ °®±¼«½¬ ©»®» ³¿²«º¿½¬«®»¼ô ¬»-¬»¼ô ·²-°»½¬»¼
¯«·®»³»²¬- ±º ¬¸» ¿°°®±°®·¿¬» ½¿¬¿´±¹«»-ô ¼®¿©·²¹- ¿²¼ñ±® -°»
éð
ì
Pages 70 to 108 Pages 116 to 121 Pages 131 to 138 Page 124 Page 139
7
3 CM, CME
3. Applications
Applications
The CM and CME pumps are designed to cover a wide Water treatment
variety of applications, ranging from small domestic
installations to large industrial systems. The pumps are
therefore suitable for a wide diversity of pumping
systems where the performance and material of the
pump must meet specific demands.
Some of the most typical applications are mentioned
below:
washing and cleaning
water treatment
temperature control
pressure boosting.
Gr7052
Washing and cleaning
separators
swimming baths.
Fig. 3 Washing and cleaning
Temperature control
CM and CME pumps can be used in washing and
cleaning applications, which usually involve pumping
of water containing soap or other cleaning agents.
Reference applications
Typical washing and cleaning applications:
degreasing and washing of production equipment in
industrial environments such as the food and
beverage industry
washing machines
vehicle-washing tunnels
mobile-washing units
units for CIP (Cleaning In Place).
GrA6288
8
CM, CME
3
Reference applications Pressure boosting
Applications
The CM and CME pumps can for example be used in
temperature control systems such as:
electronic data processing
laser equipment
medical equipment
industrial refrigeration
heating and cooling in industrial processes
moisturising and humidifying.
To ensure safe and reliable operation in applications
involving temperature control, we offer CM and CME
pumps designed to meet your needs!
Gr0526
We provide solutions for applications involving
pumping of these liquids: Fig. 6 Pressure boosting
liquids at temperatures down to -20 °C
In pressure-boosting applications, the pumped liquid
high-temperature liquids
must be delivered at a desired pressure on demand.
high-viscous liquids, etc. The main priorities in pressure-boosting applications
Pumping of liquids at temperatures down to -20 °C are to ensure maximum reliability and user comfort.
When pumping liquids at temperatures down to -20 °C, Therefore, the CM and CME pumps are also ideal for
it is crucial that the pump parts are made of the right such applications.
materials and have the right dimensions. At such low Reference applications
temperatures, the selection of wrong materials and Typical pressure-boosting applications:
dimensions may cause deformation because of
pressure boosting and transfer of drinking water
thermal expansion, and eventually stoppage of
operation. process-water systems.
Note: CM and CME pumps for pumping liquids at
Other applications
temperatures below -20 °C are available on request.
Please contact Grundfos. Besides the applications mentioned above, the CM
and CME pumps can be used in many other
Pumping of high-temperature liquids applications.
The pumping of hot liquids such as water-based liquids Examples:
up to 120 °C demands much of the pump parts, such
distilling systems
as shaft seals and rubber parts.
dosing/mixing
Pumping of high-viscous liquids evaporation
In applications where high-viscous liquids are pumped, comprised machinery
the motor of the pump can be overloaded, and the
chemical industry
pump performance will be reduced.
pharmaceutical industry.
The viscosity of a pumped liquid depends strongly on
the pumped liquid and its temperature.
To meet the above-mentioned requirements, we offer
CM and CME pumps with oversize motors.
9
4 CM, CME
High reliability
New state-of-the-art shaft seal design and materials
10
CM, CME
4
Wide performance range
11
5 CM, CME
5. Identification
Identification
Example CM 10 - 3 A - R - I - E - A V B E F -A -A -N
12
5)
4)
3)
2)
1)
CM 3-9
CM 3-8
CM 3-7
CM 3-6
CM 3-5
CM 3-4
CM 3-3
CM 3-2
CM 1-9
CM 1-8
CM 1-7
CM 1-6
CM 1-5
CM 1-4
CM 1-3
CM 1-2
CM 3-11
CM 1-11
CM 3-14
CM 3-13
CM 3-12
CM 3-10
CM 1-14
CM 1-13
CM 1-12
CM 1-10
Pump type
On request.
CM, CME
Material
Stainless steel EN 1.4401/AISI 316 (CM-G)
Material
AVBE, AVBV
2)
2)
2)
2)
2)
2)
AQQE, AQQV, AQBE, AQBV, AQQK
3)
3)
3)
3)
3)
3)
3)
3)
Shaft seal
RUUE, RUUV
2)
2)
2)
2)
1 x 220-240 V (supply voltage C)
Only available with IE2-compliant motors and cannot be exported to the USA.
1 x 115/230 V (supply voltage B/B1) 4)
Voltage
Neither suitable for 60 Hz mains-operated pumps, nor for CME pumps running at 100 % speed.
Pumps with supply voltages B1 and E1 are supplied with terminal board inside the terminal box.
3 x 220-240/380-415 V, (50 Hz)/
Mains-operated motor
Pumps with supply voltages B and E are supplied for wire connection without terminal board inside the terminal box (flying wires).
3 x 208-230 V, 50/60 Hz (supply voltage Q)
13
Product range
6
Product range
6
14
5)
4)
3)
2)
1)
CM 5-9
CM 5-8
CM 5-7
CM 5-6
CM 5-5
CM 5-4
CM 5-3
CM 5-2
CM 5-11
CM 25-4
CM 25-3
CM 25-2
CM 25-1
CM 15-4
CM 15-3
CM 15-2
CM 15-1
CM 10-8
CM 10-7
CM 10-6
CM 10-5
CM 10-4
CM 10-3
CM 10-2
CM 10-1
CM 5-13
CM 5-12
CM 5-10
Pump type
On request.
Cast iron EN-GJL-200 (CM-A)
Material
Material
AVBE, AVBV
2)
2)
2)
2)
2)
2)
2)
2)
AQQE, AQQV, AQBE, AQBV, AQQK
3)
3)
3)
3)
3)
Shaft seal
RUUE, RUUV
2)
2)
2)
2)
2)
1 x 220-240 V (supply voltage C)
Only available with IE2-compliant motors and cannot be exported to the USA.
1 x 115/230 V (supply voltage B/B1) 4)
Voltage
Neither suitable for 60 Hz mains-operated pumps, nor for CME pumps running at 100 % speed.
Pumps with supply voltages B1 and E1 are supplied with terminal board inside the terminal box.
3 x 220-240/380-415 V, (50 Hz)/
Mains-operated motor
Pumps with supply voltages B and E are supplied for wire connection without terminal board inside the terminal box (flying wires).
3 x 208-230 V, 50/60 Hz (supply voltage Q)
Not available
Available on request
Available as standard
CM self-priming
4 metres
-
-
-
-
Max. suction lift
8 metres
AVBE/AQQE
AVBV/AQQV
Shaft seal
-
-
1 x 220 V (supply voltage A)
-
-
1 x 115/230 V (supply voltage B/B1)
-
-
1 x 127 V (supply voltage D)
60 Hz
Mains-operated motor
15
Product range
6
7 CM, CME
7. Performance range
Performance range
CM, 50 Hz
CM, 60 Hz
ÝÓóß
ÝÓó×ñÙ
16
CM, CME
7
CM self-priming, 50 Hz
Performance range
TM05 8834 4616
CM self-priming, 60 Hz
17
7 CM, CME
CME, 50/60 Hz
Performance range
Supply voltages S, T, U
Efficiency at best
Minimum efficiency index Pump type MEI efficiency point
[%]
Minimum efficiency index (MEI) means the
dimensionless scale unit for hydraulic pump efficiency CM, CME 1 A 0.70 37.1
at best efficiency point (BEP), part load (PL) and CM, CME 1 I/G 0.68 36.4
overload (OL). The Commission Regulation (EU) sets CM, CME 3 A 0.70 50.6
efficiency requirements to MEI 0.40 as from 1 CM, CME 3 I/G 0.70 49.3
January 2015. An indicative benchmark for CM, CME 5 A 0.70 53.3
best-performing water pump available on the market CM, CME 5 I/G 0.70 52.1
as from 1 January 2013 is determined in the CM, CME 10 A 0.70 62.2
Regulation. CM, CME 10 I/G 0.52 57.9
CM, CME 15 A 0.70 67.5
The benchmark for most efficient water pumps is
CM, CME 15 I/G 0.59 63.1
MEI 0.70.
CM, CME 25 A 0.70 68.3
The efficiency of a pump with a trimmed impeller is
CM, CME 25 I/G 0.41 63.8
usually lower than that of a pump with the full
impeller diameter. The trimming of the impeller will
adapt the pump to a fixed duty point, leading to
reduced energy consumption. The minimum
efficiency index (MEI) is based on the full impeller
diameter.
18
CM, CME
8
8. Operating conditions
Operating conditions
Ambient temperature CME speed-controlled motors
The maximum ambient temperature depends on the The electronics incorporated in the CME pumps is
liquid temperature. The table below shows the limiting the maximum ambient temperature. This
temperature limits of CM and CME pumps. means that the maximum ambient temperature must
not be exceeded. If the pump is operated at
Note: The maximum permissible liquid temperature for
temperatures exceeding the maximum ambient
CM-A and CME-A is 90 °C.
temperature, the motor life will be reduced.
Pump type Maximum ambient temperature
Liquid temperature
Maximum ambient
Minimum ambient
temperature
CM self- 50 °C.
CM CME 1)
priming CME 0.37 to 7.5 kW, supply voltages Q, R:
40 °C.
[°C]
[°C]
[°C]
CM mains-operated motors
Installation altitude
If the ambient temperature for CM pumps exceeds 55
°C, the motor must not be fully loaded due to the risk of Installation altitude is the height above sea level of the
overheating. installation site. Motors installed at maximum altitude
can be loaded 100 %. Motors installed above
In such cases, it may be necessary to derate the motor
maximum altitude must not be fully loaded due to the
output or use an oversize motor with higher rated
low density and consequently low cooling effect of the
output. The CM pumps can be derated in relation to
air.
ambient temperature without consequence. Contact
Grundfos for further information. P2
[%]
P2 100
[%]
99
100 CM 98
90 1
97
80 96
95
70 3
94
TM05 7630 1313
60 93
92
50 2
91
20 25 30 35 40 45 50 55 60 65 70 75 80
TM05 7631 1313
t [°C] 90
89
Fig. 9 Derating of CM pump, in relation to ambient
88
temperature
500 1000 1500 2000 2500 3000 3500 4000 [m]
19
8 CM, CME
The pump must be installed on a plane surface and permissible liquid temperature
fixed so that it cannot be displaced during startup and
The maximum operating pressure and the permissible
operation.
liquid temperature depend on the pump material, the
Installation of CM and CME pumps type of shaft seal and the pumped liquid.
The pump must be installed so that air locks are CM, CME pumps
avoided in the pump housing and pipework. Figure 11
shows the permissible pump positions. Maximum
Permissible liquid
Shaft operating
Material variant temperature 1)
seal pressure
Up [°C]
[bar]
-20 - 40 10
AVBx
41-90 6
Cast iron
AQQx/
(EN-GJL-200) -20 - 90 10
AQBx
RUUx -20 - 60 6
-20 - 40 10
AVBx
41-90 6
Stainless steel
AQQx/ -202) - 90 16
(EN 1.4301/AISI 304)
TM03 8773 2810 AQBx 91-120 10
RUUx -20 - 60 6
-20 - 40 10
AVBx
41-90 6
Floor
Stainless steel
AQQx/ -20 2) - 90 16
(EN 1.4401/AISI 316)
AQBx 91-120 10
Fig. 11 Positions of CM and CME pumps
RUUx -20 - +60 6
Installation of CM self-priming pumps CM self-priming pumps
Install the pump so that the inlet is horizontal. Figure
12 shows the permissible pump positions. Max.
Permissible liquid
Shaft operating
Material variant temperature 1)
seal pressure
Up [°C]
[bar]
0-40 10
Stainless steel AVBx
41-60 6
(EN 1.4301/AISI 304)
AQQx 0-60 16
1)
At liquid temperatures below 0 °C (32 °F), higher motor outputs
may be needed due to increased viscosity, for instance if glycol has
TM05 8905 2514
Permissible liquid
O-ring material/liquid temperature
[°C]
EPDM -20 - 120
FFKM 0-120
FKM/liquids containing water -20 - 90
FKM/oil without water -20 - 120
20
CM, CME
8
Frequency of starts and stops Operating range of the shaft seal
Operating conditions
Maximum 100 per hour. The operating range of the shaft seal depends on
operating pressure, type of shaft seal and liquid
temperature.
Operation in condensing
The curve in fig. 14 shows which shaft seals are
environments suitable at a given temperature and a given pressure.
If the liquid temperature becomes lower than the The curve applies to clean water.
ambient temperature, condensation may form in the For other pumped liquids, concentrations and
motor during inactivity. In such cases, a motor suited temperatures, please visit the Grundfos Product
for condensing environments must be used, e.g. an Center liquids section >
IPX5 motor (available from Grundfos). http://product-selection.grundfos.com/liquids.html
Alternatively, you can open the bottom drain hole in the
motor flange by removing the plug. The enclosure ° ž¿®Ã
will make the motor self-venting and allow water and ßÏÞÛ ßÏÏÛ
ßÏÞÛ
ßÏÏÊ
humid air to escape. ßÏÏÊ
ïð ßÏÞÊ
When installing CM and CME pumps outdoors, provide ßÊÞÛöö ßÊÞÛ
ßÏÏÛ
them with a suitable cover to protect them from ê
ßÊÞÊ ßÊÞÊ
ßÏÞÛ
ßÏÏÛ ßÏÏÛ
build-up of condensed water. See fig. 13. ßÏÞÛ ßÏÞÛ ßÊÞÛ ßÏÏÊ
ßÏÏÊööö
° ž¿®Ã
21
8 CM, CME
The seal faces are lubricated by the pumped liquid, Grundfos recommends that you calculate the inlet
meaning that there may be a certain amount of pressure "H" in these situations:
leakage from the shaft seal. The liquid temperature is high.
When the pump is started up for the first time, or when The flow is significantly higher than the rated flow.
a new shaft seal is installed, a certain run-in period is
Water is drawn from depths.
required before the leakage is reduced to an
acceptable level. The time required for this depends on Water is drawn through long pipes.
the operating conditions, i.e. every time the operating Inlet conditions are poor.
conditions change, a new run-in period will be started. To avoid cavitation, make sure that there is a minimum
Under normal conditions, the leaking liquid will pressure on the suction side of the pump. The
evaporate. As a result, no leakage will be detected. maximum suction lift "H" in metres head can be
However, liquids such as kerosene will not evaporate. calculated as follows:
The leakage may therefore be seen as a shaft seal
failure. H = p b x 10.2 - NPSH - Hf - Hv - Hs
22
CM, CME
9
9. Construction
Construction
Pump Motor
The Grundfos CM and CME pumps are horizontal, CM and CME pumps are fitted with totally enclosed,
multistage, end-suction centrifugal pumps. The pumps fan-cooled, 2-pole motors with principal dimensions to
are of the close-coupled type and are available as EN 50347. The motors have been developed
either self-priming or non-self-priming pumps. The especially for CM and CME pumps.
pumps have an axial inlet port and a radial discharge Electrical tolerances comply with EN 60034.
port and are mounted on a base plate. Single-phase CME pumps are available from 0.37 to
All movable parts are made of stainless steel. 1.5 kW.
Self priming pumps are fitted with an internal water Three-phase CME pumps are available from 0.37 to
trap and an internal valve, both of which are mainly 7.5 kW.
made of a composite material.
Soft starter
You find the sectional drawings on pages 25 to 27.
Soft starters are only to be used for three-phase
The pumps are available with mains-operated motors
motors.
(CM pumps) and electronically speed-controlled motors
(CME pumps).
Efficiency
All pumps incorporate a maintenance-free mechanical
O-ring shaft seal with fixed driver. Motors for CM and CME pumps comply with different
energy-efficiency requirements throughout the world,
for example the European Ecodesign.
For China, motors with CCC and CEL marking are
TM05 1130 2211
available.
Generally, this means that all three-phase motors of
0.75 kW and up are IE3-compliant as standard.
MGE motors
Fig. 17 CM and CME pump hydraulics
The motor is energy efficiency class IE5 according to
IEC60034-30-2. In combination with the integrated
frequency converter, the combined power drive system
is efficiency class IES2 according to IEC50598-2.
Electrical data
Insulation class F
23
9 CM, CME
Mains-operated motors (CM) The shaft seal for the CM and CME pumps is of the
Single-phase motors, 1 x 115/230 V, 60 Hz, do not O-ring type, which makes it very flexible when different
incorporate motor protection and must be connected to types of O-rings and seal-face materials are needed.
a motor-protective circuit breaker which can be The shaft seal has a fixed seal driver which ensures a
manually reset. Set the motor-protective circuit breaker reliable rotation of all parts - even under the most
according to the rated current of the motor (I1/1). See extreme operating conditions.
the nameplate. Due to the special design of the shaft seal and the
Other single-phase motors have built-in current- and interfaces to the rest of the pump construction, the
temperature-dependent motor protection in dry-running capabilities are improved significantly
accordance with IEC 60034-11 and require no further compared to most other similar shaft seals and pump
motor protection. The motor protection reacts to both types. Furthermore, improvements have been made to
slow- and quick-rising temperatures. The motor reduce the risk and effect of sticking. The shaft seal
protection is automatically reset. types available can be found in Selection of CME
Three-phase motors up to 3 kW must be connected to pumps on page 37 where the key parameters of
a motor-protective circuit breaker which can be selecting a shaft seal are also described.
manually reset. Set the motor-protective circuit breaker
according to the rated current of the motor (I1/1). See
the nameplate. Motors with power ratings of 3 kW and
up have built-in thermistors (PTC)*. The thermistors
are designed according to DIN 44082. The motor
protection reacts to both slow- and quick-rising
temperatures.
* Applies only to supply voltages F, G and O. Motors
for other supply voltages must be connected to a
24
CM, CME
9
CM(E) 1-A
Construction
(A = cast iron EN-GJL-200)
Sectional drawing
Components
25
9 CM, CME
Components
26
CM, CME
9
CM self-priming
Construction
(Stainless steel: I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
Sectional drawing
Components
27
9 CM, CME
Material specification
Construction
Motor parts
156b Motor flange Cast iron
150 Stator housing Silumin (Alu)
151 Fan cover Composite PBT/PC
153 Ball bearing
Composite PA 66 30 %
156 Fan
GF
158 Corrugated spring Steel
164b Terminal box, MG Composite PC/ASA or
164e Terminal box, MGE silumin (Alu)
1)
On request.
2)
As standard, the pumps listed below are fitted with sleeves made of stainless steel 1.4401:
CM(E) 1-9 up to and including CM(E) 1-14
CM(E) 3-9 up to and including CM(E) 3-14
CM(E) 5-9 up to and including CM(E) 5-13
CM(E) 10-6 up to and including CM(E) 10-8.
3)
Only in CM(E)-I/G pumps.
4)
Only in CM(E)-A pumps.
5)
STX2000 ~ CrNiMO 22 19 4.
28
CM, CME
10
CME pumps
Communication with CME pumps
Communication with CME pumps is possible via
a central building management system
Grundfos GO Remote
a control panel. ï
CME-pump
Grundfos GO
The pump is designed for wireless radio or infrared
TM05 5362 3612
29
10 CM, CME
Ø
Q n
n n
-------- ------
Affinity equations Q
x
n
x
Hn
Normally, CME pumps are used in applications
characterised by a variable flow. Consequently, you H n 2
Hx nn n n
cannot select a pump that is constantly operating at its ------- ------
H n
nx x x
optimum efficiency.
In order to achieve optimum operating economy, the
duty point should be close to the optimum efficiency
Ï
(eta) for most operating hours. Û¬¿
Qx Qn
Between the minimum and maximum performance
n
curves, CME pumps have an infinite number of ------- 1
x
performance curves, each representing a specific
speed. You may therefore not be able to select a duty
point close to the maximum curve. nx nn
Max. curve
Ï
Ð Qx Qn
Pn nn 3
------- ------
nn Px nx
Pn
Ï
Fig. 26 Affinity equations
30
CM, CME
11
Grundfos CUE
CM pumps connected to Grundfos Functions
CUE, external frequency Intuitive startup guide
converters The startup guide enables easy installation and
commissioning as well as plug-and-pump
convenience. Few settings need to be made by the
installer as the rest is done automatically or preset
from the factory.
Smart user interface
Grundfos CUE is a complete range of frequency Fig. 28 Grundfos CUE control panel
converters for pump control in a wide range of
applications. Grundfos CUE is designed for wall Grundfos CUE features a unique user-friendly control
mounting. panel with graphic display and easy-to-use buttons.
Panel layout resembles the well-known Grundfos R100
Grundfos CUE provides a variety of benefits to the
remote control, which is used with Grundfos CME
end-user.
pumps.
The benefits include
Grundfos CME pump functionality and user Controlling the value you choose
interface Grundfos CUE has a built-in PI controller offering
application- and pump family-related functions closed-loop control of a desired value.
increased comfort compared to mains-operated The values include
pump solutions constant differential pressure
simple installation and commissioning compared to proportional pressure
standard frequency converters. constant temperature
constant flow.
Wide product range
The CUE product range is quite comprehensive,
covering five different voltage ranges, enclosure
classes IP20/21 (NEMA 1) and IP54/55 (NEMA 12),
and a wide range of output powers.
The table below provides a general overview.
Input voltage Output voltage Motor
[V] [V] [kW]
1 x 200-240 3 x 200-240 1.1 - 7.5
3 x 200-240 3 x 200-240 0.75 - 45
3 x 380-500 3 x 380-500 0.55 - 250
3 x 525-600 3 x 525-600 0.75 - 7.5
31
12 CM, CME
32
CM, CME
13
13. Certificates
Certificates
Certificate Description
According to EN 10204, 2.1. Grundfos document certifying that the pump supplied is in
Certificate of compliance with the order
compliance with the order specifications.
According to EN 10204, 2.2. Certificate with inspection and test results of a non-specific
Test certificate. Non-specific inspection and testing
pump.
Grundfos document certifying that the pump supplied is in compliance with the order
Inspection certificate 3.1
specifications. Inspection and test results are mentioned in the certificate.
Grundfos document certifying that the pump supplied is in compliance with the order
specifications. Inspection and test results are mentioned in the certificate. Certificate from the
surveyor is included.
We offer the following inspection certificates:
Lloyds Register of Shipping (LRS)
Det Norske Veritas (DNV)
Germanischer Lloyd (GL)
Inspection certificate Bureau Veritas (BV)
American Bureau of Shipping (ABS)
Registro Italiano Navale Agenture (RINA)
China Classification Society (CCS)
Russian maritime register of Shipping (RS)
Biro Klassifikasio Indonesia (BKI)
United States Coast Guard (USCG)
Nippon Kaiji Koykai (NKK).
Certifies that the main components of the specific pump are manufactured by Grundfos, and
Standard test report that the pump has been QH-tested, inspected and conforms to the full requirements of the
appropriate catalogues, drawings and specifications.
Material specification report Certifies the material used for the main components of the specific pump.
Material specification report with certificate from raw Certifies the material used for the main components of the specific pump. A material
material supplier certificate, EN 10204, 3.1, will be supplied for each main component.
Certifies a test point specified by the customer. Issued according to ISO 9906:2012
Duty-point verification report
concerning "Duty point verification".
Shows the measured roughness of the cast pump base of the specific pump. The report
Surface-roughness
indicates the values measured at the base inlet and outlet according to ISO 1302.
Vibration report indicating the values measured during the performance test of the specific
Vibration report
pump according to ISO 10816.
Shows the performance test of the specific motor, including power output, current,
Motor test report
temperature, stator windings resistance and insulation test.
Cleaned and dried pump Confirms that the specific pump has been cleaned and dried, and how it was done.
Confirms that the specific pump has been electro-polished. The maximum surface roughness
Electro-polished pump
is specified in the report.
33
13 CM, CME
Examples of certificates
Certificates
Ý«-¬±³»® ²¿³»
Ý«-¬±³»® ²¿³» Ý«-¬±³»® ±®¼»® ²±ò
Ý«-¬±³»® ±®¼»® ²±ò Ý«-¬±³»® ÌßÙ ²±ò
Ý«-¬±³»® Ì¿¹ ²±ò ÙÎËÒÜÚÑÍ ±®¼»® ²±ò
ÙÎËÒÜÚÑÍ ±®¼»® ²±ò
Ю±¼«½¬ ¬§°»
Ы³°
Ы³° ¬§°» ﮬ ²«³¾»®
É» ¬¸» «²¼»®-·¹²»¼ ¸»®»¾§ ¹«¿®¿²¬»» ¿²¼ ½»®¬·º§ ¬¸¿¬ ¬¸» ³¿¬»®·¿´- ¿²¼ñ±® °¿®¬- º±® ¬¸» Ó±¬±® ³¿µ» ﮬ ²«³¾»®
¿¾±ª» ³»²¬·±²»¼ °®±¼«½¬ ©»®» ³¿²«º¿½¬«®»¼ô ¬»-¬»¼ô ·²-°»½¬»¼ô ¿²¼ ½±²º±®³ ¬± ¬¸» º«´´ ®»ó Ú´±© ³íñ¸
¯«·®»³»²¬- ±º ¬¸» ¿°°®±°®·¿¬» ½¿¬¿´±¹«»-ô ¼®¿©·²¹- ¿²¼ñ±® -°»½·º·½¿¬·±²- ®»´¿¬·ª» ¬¸»®»¬±ò Ø»¿¼ ³
б©»® Ðî µÉ
ʱ´¬¿¹» Ê
Ú®»¯«»²½§ ئ
Ú«´´ ´±¿¼ ½«®®»²¬ ß
Ó±¬±® -°»»¼ ³·² óï
É» ¬¸» «²¼»®-·¹²»¼ ¸»®»¾§ ¹«¿®¿²¬»» ¿²¼ ½»®¬·º§ ¬¸¿¬ ¬¸» ³¿¬»®·¿´- ¿²¼ñ±® °¿®¬- º±® ¬¸»
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Í·¹²¿¬«®»æ Í·¹²¿¬«®»æ
Ò¿³»æ Ò¿³»æ
Ü»°¬òæ Ü»°¬òæ
Ó¿²«º¿½¬«®»¼ ¾§
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Ü·² ñ Éò ó Ò±ò ²ø³·²óï÷
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׳°»´´»®ñ¹«·¼»ª¿²»- ײ-«´¿¬·±² ½´¿-- Ó»¼·«³ Ú®»¯«»²½§ øئ÷
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34
CM, CME
13
Certificates
Standard test report Material specification report
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Ý«-¬±³»® ²¿³» Ý«-¬±³»® ±®¼»® ²±ò
Ý«-¬±³»® ±®¼»® ²±ò Ý«-¬±³»® ÌßÙ ²±ò
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Ы³° Ó¿¬»®·¿´- Ü×Ò ÉòóÒ®ò ß×Í× ñ ßÍÌÓ
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׳°»´´»®
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TM03 4149 3607
Ü¿¬»æ
ÙÎËÒÜÚÑÍ
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Ò¿³»æ
Ü»°¬òæ Í·¹²¿¬«®»æ
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35
14 CM, CME
èðð óë
èð
Hgeo NPSH
ëð óí
ìðð ìð
óî
íð
ïð
ð ð Pump efficiency
ð ï î í ì ë ê é è ç ïð ïï ïî ïí ïì Ï Å³mñ¸Ã
Ï Å ³í ñ¸ Ã
ð ð ð
ð ï î í ì ë ê é è ç ïð ïï ïî ïí ïì Ï Å³mñ¸Ã
36
CM, CME
14
Before determining the best efficiency point, the Pump connections
óé
ïïð
ïððð
ïðð DIN, JIS, ANSI flange
éð
óì
êðð êð
ëð óí
Victaulic coupling
ìðð ìð
óî Fig. 33 Examples of pump connections
íð
îðð
Selection of pump connection depends on the rated
îð óï
ïð
ð ð
pressure and pipework. To meet any requirement, the
ð ï î í ì ë ê é è ç ïð ïï ïî ïí ïì Ï Å³mñ¸Ã
CM and CME pumps offer a wide range of flexible
Ðî ðòð
connections such as:
ðòë ïòð ïòë îòð îòë íòð íòë ìòð
Ï Å´ñ-Ã
ŵÉÃ
ë óè
ì
óé
óê Tri-Clamp
í óë
óì
Best
î
ï
óí
óî
óï
efficiency DIN flange
ð
ð ï î í ì ë ê é è ç ïð ïï ïî ïí ïì Ï Å³mñ¸Ã ANSI flange
TM04 6404 5012
° ÒÐÍØ Û¬¿
ŵпà ųà ۬¿ ÅûÃ
èð
ïð
è
ëð
ìð
JIS flange
êð ê
Victaulic coupling
íð
ìð ì îð
îð î ÒÐÍØ ïð
ð ð
ð ï î í ì ë ê é è ç ïð ïï ïî ïí ïì Ï Å³mñ¸Ã
ð
Whitworth thread Rp
internal NPT thread.
Fig. 32 Example of a CM pump's duty point
37
15 CM, CME
Number of stages.
38
16
Performance curves, CM 50 Hz
16. Performance curves, CM 50 Hz
CM 1
ÝÓóß
ÝÓó×ñÙ
39
TM04 3335 4616
ÝÓó×ñÙ
ÝÓóß
CM 3
40
16
Performance curves, CM 50 Hz
CM 5
ÝÓóß
ÝÓó×ñÙ
TM04 3336 4616
41
Performance curves, CM 50 Hz
16
TM04 3337 4616
ÝÓó×ñÙ
ÝÓóß
CM 10
42
16
Performance curves, CM 50 Hz
CM 15
ÝÓóß
ÝÓó×ñÙ
TM04 3338 4616
43
Performance curves, CM 50 Hz
16
TM04 3339 4616
ÝÓó×ñÙ
ÝÓóß
CM 25
44
16
Performance curves, CM 50 Hz
17
Performance curves, CM 60 Hz
17. Performance curves, CM 60 Hz
CM 1
ÝÓóß
ÝÓó×ñÙ
45
TM04 3371 4616
ÝÓó×ñÙ
ÝÓóß
CM 3
46
17
Performance curves, CM 60 Hz
CM 5
ÝÓóß
ÝÓó×ñÙ
TM04 3372 4616
47
Performance curves, CM 60 Hz
17
TM04 3373 4616
ÝÓó×ñÙ
ÝÓóß
CM 10
48
17
Performance curves, CM 60 Hz
CM 15
ÝÓóß
ÝÓó×ñÙ
TM04 3374 4616
49
Performance curves, CM 60 Hz
17
TM04 3375 4616
ÝÓó×ñÙ
ÝÓóß
CM 25
50
17
Performance curves, CM 60 Hz
18
Note: Pump performance is influenced by the suction lift. See page 52.
51
18
Performance curves, CM self-priming, 50 Hz
CM 1-4
Flow [m3/h]
Pump head [m]
0 0.25 0.5 0.75 1 1.25 1.5
0 36.3 35.7 34.7 33.3 31.5 29.2 26.6
1 35.3 34.7 33.7 32.3 30.5 28.2 25.6
Suction lift
2 34.3 33.7 32.7 31.3 29.5 27.2 24.6
[m]
3 33.3 32.7 31.7 30.3 28.5 26.2 23.6
4 32.3 31.7 30.7 29.3 27.5 25.2 22.6
CM 1-5
Flow [m3/h]
Pump head [m]
0 0.25 0.5 0.75 1 1.25 1.5
0 45.3 44.6 43.3 41.6 39.3 36.5 33.2
1 44.3 43.6 42.3 40.6 38.3 35.5 32.2
Suction lift
2 43.3 42.6 41.3 39.6 37.3 34.5 31.2
[m]
3 42.3 41.6 40.3 38.6 36.3 33.5 30.2
4 41.3 40.6 39.3 37.6 35.3 32.5 29.2
CM 1-6
Flow [m3/h]
Pump head [m]
0 0.25 0.5 0.75 1 1.25 1.5
0 54.3 53.4 51.9 49.8 47.0 43.7 39.8
1 53.3 52.4 50.9 48.8 46.0 42.7 38.8
Suction lift
2 52.3 51.4 49.9 47.8 45.0 41.7 37.8
[m]
3 51.3 50.4 48.9 46.8 44.0 40.7 36.8
4 50.3 49.4 47.9 45.8 43.0 39.7 35.8
52
18
Note: Pump performance is influenced by the suction lift. See page 54.
53
18
Performance curves, CM self-priming, 50 Hz
CM 3-4
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5** 4**
0 37.2 36.7 35.7 34.4 32.7 30.5 27.7 24.1 19.6
1 36.2 35.7 34.7 33.4 31.7 29.5 26.7 23.1 18.6
2 35.2 34.7 33.7 32.4 30.7 28.5 25.7 22.1 17.6
3 34.2 33.7 32.7 31.4 29.7 27.5 24.7 21.1 16.6
Suction lift
4 33.2 32.7 31.7 30.4 28.7 26.5 23.7 20.1 15.6
[m]
5* 32.2 31.7 30.7 29.4 27.7 25.5 22.7 - -
6* 31.2 30.7 29.7 28.4 26.7 24.5 21.7 - -
7* 30.2 29.7 28.7 27.4 25.7 23.5 - - -
8* 29.2 28.7 27.7 26.4 - - - - -
CM 3-5
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5** 4**
0 46.5 45.9 44.7 43.0 40.9 38.3 34.9 30.5 25.0
1 45.5 44.9 43.7 42.0 39.9 37.3 33.9 29.5 24.0
2 44.5 43.9 42.7 41.0 38.9 36.3 32.9 28.5 23.0
3 43.5 42.9 41.7 40.0 37.9 35.3 31.9 27.5 22.0
Suction lift
4 42.5 41.9 40.7 39.0 36.9 34.3 30.9 26.5 21.0
[m]
5* 41.5 40.9 39.7 38.0 35.9 33.3 29.9 - -
6* 40.5 39.9 38.7 37.0 34.9 32.3 28.9 - -
7* 39.5 38.9 37.7 36.0 33.9 31.3 - - -
8* 38.5 37.9 36.7 35.0 - - - - -
CM 3-6
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5** 4**
0 55.8 55.0 53.6 51.7 49.2 46.1 42.1 36.9 30.3
1 54.8 54.0 52.6 50.7 48.2 45.1 41.1 35.9 29.3
2 53.8 53.0 51.6 49.7 47.2 44.1 40.1 34.9 28.3
3 52.8 52.0 50.6 48.7 46.2 43.1 39.1 33.9 27.3
Suction lift
4 51.8 51.0 49.6 47.7 45.2 42.1 38.1 32.9 26.3
[m]
5* 50.8 50.0 48.6 46.7 44.2 41.1 37.1 - -
6* 49.8 49.0 47.6 45.7 43.2 40.1 36.1 - -
7* 48.8 48.0 46.6 44.7 42.2 39.1 - - -
8* 47.8 47.0 45.6 43.7 - - - - -
Note: Depending on the pump model, the maximum suction depth varies between 7.5 and 8.5 m.
* Only available in O-version
** Only available in S-version
54
18
Note: Pump performance is influenced by the suction lift. See page 56.
55
18
Performance curves, CM self-priming, 50 Hz
CM 5-4
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5** 6** 6.5**
0 37.3 36.9 36.4 35.9 35.4 34.7 33.9 32.8 31.3 29.4 27.0 24.0 20.4 16.3
1 36.3 35.9 35.4 34.9 34.4 33.7 32.9 31.8 30.3 28.4 26.0 23.0 19.4 15.3
2 35.3 34.9 34.4 33.9 33.4 32.7 31.9 30.8 29.3 27.4 25.0 22.0 18.4 -
3 34.3 33.9 33.4 32.9 32.4 31.7 30.9 29.8 28.3 26.4 24.0 - - -
Suction
lift 4 33.3 32.9 32.4 31.9 31.4 30.7 29.9 28.8 27.3 25.4 - - - -
[m]
5* 32.3 31.9 31.4 30.9 30.4 29.7 28.9 27.8 26.3 - - - - -
6* 31.3 30.9 30.4 29.9 29.4 28.7 27.9 - - - - - - -
7* 30.3 29.9 29.4 28.9 28.4 - - - - - - - - -
8* 29.3 28.9 28.4 27.9 - - - - - - - - - -
CM 5-5
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5** 6** 6.5**
0 46.6 46.2 45.7 45.1 44.5 43.7 42.8 41.5 39.8 37.5 34.6 30.9 26.5 21.5
1 45.6 45.2 44.7 44.1 43.5 42.7 41.8 40.5 38.8 36.5 33.6 29.9 25.5 20.5
2 44.6 44.2 43.7 43.1 42.5 41.7 40.8 39.5 37.8 35.5 32.6 28.9 24.5 -
3 43.6 43.2 42.7 42.1 41.5 40.7 39.8 38.5 36.8 34.5 31.6 - - -
Suction
lift 4 42.6 42.2 41.7 41.1 40.5 39.7 38.8 37.5 35.8 33.5 - - - -
[m]
5* 41.6 41.2 40.7 40.1 39.5 38.7 37.8 36.5 34.8 - - - - -
6* 40.6 40.2 39.7 39.1 38.5 37.7 36.8 - - - - - - -
7* 39.6 39.2 38.7 38.1 37.5 - - - - - - - - -
8* 38.6 38.2 37.7 37.1 - - - - - - - - - -
Note: Depending on the pump model, the maximum suction depth varies between 7.5 and 8.5 m.
* Only available in O-version
** Only available in S-version
56
18
CM 5-7
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5** 6** 6.5**
0 65.3 64.8 64.2 63.4 62.7 61.7 60.6 58.9 56.7 53.7 49.8 44.8 38.8 31.1
1 64.3 63.8 63.2 62.4 61.7 60.7 59.6 57.9 55.7 52.7 48.8 43.8 37.8 30.1
2 63.3 62.8 62.2 61.4 60.7 59.7 58.6 56.9 54.7 51.7 47.8 42.8 36.8 -
3 62.3 61.8 61.2 60.4 59.7 58.7 57.6 55.9 53.7 50.7 46.8 - - -
Suction
lift 4 61.3 60.8 60.2 59.4 58.7 57.7 56.6 54.9 52.7 49.7 - - - -
[m]
5* 60.3 59.8 59.2 58.4 57.7 56.7 55.6 53.9 51.7 - - - - -
6* 59.3 58.8 58.2 57.4 56.7 55.7 54.6 - - - - - - -
7* 58.3 57.8 57.2 56.4 55.7 - - - - - - - - -
8* 57.3 56.8 56.2 55.4 - - - - - - - - - -
Note: Depending on the pump model, the maximum suction depth varies between 7.5 and 8.5 m.
* Only available in O-version
** Only available in S-version
57
19
Performance curves, CM self-priming, 60 Hz
Note: Pump performance is influenced by the suction lift. See page 59.
58
19
CM 1-4
Flow [m3/h]
Pump head [m]
0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5
0 52.3 51.6 50.5 49.1 47.2 44.8 42.1 39.0 35.5 31.7 27.7
1 51.3 50.6 49.5 48.1 46.2 43.8 41.1 38.0 34.5 30.7 26.7
Suction lift
2 50.3 49.6 48.5 47.1 45.2 42.8 40.1 37.0 33.5 29.7 25.7
[m]
3 49.3 48.6 47.5 46.1 44.2 41.8 39.1 36.0 32.5 28.7 24.7
4 48.3 47.6 46.5 45.1 43.2 40.8 38.1 35.0 31.5 27.7 23.7
59
19
Performance curves, CM self-priming, 60 Hz
CM 3
Note: Pump performance is influenced by the suction lift. See page 61.
60
19
CM 3-4
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5 4** 4.5** 5**
0 53.5 53.0 52.0 50.6 48.8 46.6 43.9 40.6 36.6 31.7 25.8
1 52.5 52.0 51.0 49.6 47.8 45.6 42.9 39.6 35.6 30.7 24.8
2 51.5 51.0 50.0 48.6 46.8 44.6 41.9 38.6 34.6 29.7 23.8
3 50.5 50.0 49.0 47.6 45.8 43.6 40.9 37.6 33.6 28.7 -
Suction lift
4 49.5 49.0 48.0 46.6 44.8 42.6 39.9 36.6 32.6 - -
[m]
5* 48.5 48.0 47.0 45.6 43.8 41.6 38.9 - - - -
6* 47.5 47.0 46.0 44.6 42.8 40.6 37.9 - - - -
7* 46.5 46.0 45.0 43.6 41.8 39.6 - - - - -
8* 45.5 45.0 44.0 42.6 - - - - - - -
Note: Depending on the pump model, the maximum suction depth varies between 7.5 and 8.5 m.
* Only available in O-version
** Only available in S-version
61
19
Performance curves, CM self-priming, 60 Hz
CM 5
Note: Pump performance is influenced by the suction lift. See page 63.
62
19
CM 5-4
Flow [m3/h]
Pump head [m]
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5** 7** 7.5**
0 53.6 53.2 52.7 52.1 51.5 50.8 50.0 49.0 47.8 46.2 44.2 41.8 38.8 35.3 31.2 26.5
1 52.6 52.2 51.7 51.1 50.5 49.8 49.0 48.0 46.8 45.2 43.2 40.8 37.8 34.3 - -
2 51.6 51.2 50.7 50.1 49.5 48.8 48.0 47.0 45.8 44.2 42.2 39.8 36.8 - - -
3 50.6 50.2 49.7 49.1 48.5 47.8 47.0 46.0 44.8 43.2 41.2 - - - - -
Suction
lift 4 49.6 49.2 48.7 48.1 47.5 46.8 46.0 45.0 43.8 42.2 - - - - - -
[m]
5* 48.6 48.2 47.7 47.1 46.5 45.8 45.0 44.0 42.8 - - - - - - -
6* 47.6 47.2 46.7 46.1 45.5 44.8 44.0 - - - - - - - - -
7* 46.6 46.2 45.7 45.1 44.5 - - - - - - - - - - -
8* 45.6 45.2 44.7 44.1 - - - - - - - - - - - -
Note: Depending on the pump model, the maximum suction depth varies between 7.5 and 8.5 m.
* Only available in O-version
** Only available in S-version
63
20
Performance curves, CME 50/60 Hz
ÝÓÛóß
ÝÓÛó×ñÙ
Note: Irrespective of the input frequency, the 100 % speed of CME pumps is approximately 3400 min-1.
64
20
ÝÓÛóß
ÝÓÛó×ñÙ
Note: Irrespective of the input frequency, the 100 % speed of CME pumps is approximately 3400 min-1.
65
20
Performance curves, CME 50/60 Hz
CME 5
ÝÓÛóß
ÝÓÛó×ñÙ
Note: Irrespective of the input frequency, the 100 % speed of CME pumps is approximately 3400 min-1.
66
20
ÝÓÛóß
ÝÓÛó×ñÙ
Note: Irrespective of the input frequency, the 100 % speed of CME pumps is approximately 3400 min-1.
67
20
Performance curves, CME 50/60 Hz
CME 15
ÝÓÛóß
ÝÓÛó×ñÙ
Note: Irrespective of the input frequency, the 100 % speed of CME pumps is approximately 3400 min-1.
68
20
ÝÓÛóß
ÝÓÛó×ñÙ
Note: Irrespective of the input frequency, the 100 % speed of CME pumps is approximately 3400 min-1.
69
21
Dimensions, CM 50 Hz
21. Dimensions, CM 50 Hz
CM 1-A
(A = cast iron EN-GJL-200)
70
21
Dimensions, CM 50 Hz
CM 1-I and CM 1-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
71
21
Dimensions, CM 50 Hz
CM 3-A
(A = cast iron EN-GJL-200)
72
21
Dimensions, CM 50 Hz
CM 3-I and CM 3-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
73
21
Dimensions, CM 50 Hz
CM 5-A
(A = cast iron EN-GJL-200)
74
21
Dimensions, CM 50 Hz
CM 5-I and CM 5-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
75
21
Dimensions, CM 50 Hz
CM 10-A
(A = cast iron EN-GJL-200)
76
21
Dimensions, CM 50 Hz
CM 10-I and CM 10-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
Please note that the dimension H is smaller than H2 for CM 10-1, CM 10-2 and CM 10-3.
77
21
Dimensions, CM 50 Hz
CM 15-A
(A = cast iron EN-GJL-200)
78
21
Dimensions, CM 50 Hz
CM 15-I and CM 15-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
Please note that the dimension H is smaller than H2 for CM 15-1 and CM 15-2.
79
21
Dimensions, CM 50 Hz
CM 25-A
(A = cast iron EN-GJL-200)
* Available on request.
80
21
Dimensions, CM 50 Hz
CM 25-I and CM 25-G
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
* Available on request.
Please note that the dimension H is smaller than H2 for CM 25-1.
81
22
Dimensions, CM 60 Hz and 50/60 Hz
82
22
83
22
Dimensions, CM 60 Hz and 50/60 Hz
84
22
85
22
Dimensions, CM 60 Hz and 50/60 Hz
86
22
87
22
Dimensions, CM 60 Hz and 50/60 Hz
CM 5-A
(A = cast iron EN-GJL-200)
88
22
89
22
Dimensions, CM 60 Hz and 50/60 Hz
CM 10-A
(A = cast iron EN-GJL-200)
90
22
91
22
Dimensions, CM 60 Hz and 50/60 Hz
CM 15-A
(A = cast iron EN-GJL-200)
92
22
93
22
Dimensions, CM 60 Hz and 50/60 Hz
CM 25-A
(A = cast iron EN-GJL-200)
94
22
95
23
Dimensions, CM self-priming 50 Hz and 60 Hz
96
24
97
24
Dimensions, CME 60 Hz and 50/60 Hz
98
24
99
24
Dimensions, CME 60 Hz and 50/60 Hz
100
24
101
24
Dimensions, CME 60 Hz and 50/60 Hz
102
24
103
24
Dimensions, CME 60 Hz and 50/60 Hz
104
24
105
24
Dimensions, CME 60 Hz and 50/60 Hz
106
24
107
24
Dimensions, CME 60 Hz and 50/60 Hz
108
CM, CME
25
CM non-self-priming pumps
Cast iron (A = cast iron EN-GJL-200)
CM non-self-priming pumps
Net weight Gross weight Shipping volume
Cast iron Pump type
[kg] [kg] [m3]
(A = cast iron EN-GJL-200)
CM 1-2 11.68 14.18 0.02
CM 1-3 11.96 14.46 0.02
CM 1-4 12.22 14.72 0.02
CM 1-5 12.50 15.00 0.02
CM 3-2 11.68 14.18 0.02
CM 3-3 11.96 14.46 0.02
1 x 220 V, 60 Hz (supply voltage A)
CM 3-4 13.62 16.12 0.03
CM 3-5 15.00 17.50 0.04
CM 5-2 12.98 15.48 0.02
CM 5-3 14.36 16.86 0.04
CM 5-4 24.25 26.75 0.04
CM 10-1 24.53 27.03 0.04
CM 1-2 23.36 25.86 0.04
CM 1-3 11.96 14.46 0.02
CM 1-4 12.22 14.72 0.02
CM 1-5 12.50 15.00 0.02
CM 3-2 11.68 14.18 0.02
CM 3-3 11.96 14.46 0.02
1 x 115/230 V, 60 Hz (supply voltage B) CM 3-4 13.62 16.12 0.03
CM 3-5 15.00 17.50 0.04
CM 5-2 12.98 15.48 0.02
CM 5-3 14.36 16.86 0.04
CM 5-4 24.25 26.75 0.04
CM 5-5 24.53 27.03 0.04
CM 10-1 23.36 25.86 0.04
CM 1-2 10.98 13.48 0.02
CM 1-3 11.26 13.76 0.02
CM 1-4 12.22 14.72 0.02
CM 1-5 12.50 15.00 0.02
CM 1-6 12.77 15.27 0.03
CM 1-7 13.04 15.54 0.03
CM 1-8 14.71 17.21 0.03
CM 3-2 10.98 13.48 0.02
CM 3-3 11.96 14.46 0.02
CM 3-4 12.22 14.72 0.02
CM 3-5 12.50 15.00 0.02
CM 3-6 14.17 16.67 0.03
1 x 220-240 V, 50 Hz (supply voltage C)
CM 3-7 15.54 18.04 0.03
CM 3-8 15.81 18.31 0.03
CM 5-2 11.58 14.08 0.02
CM 5-3 11.86 14.36 0.02
CM 5-4 13.53 16.02 0.03
CM 5-5 14.90 17.40 0.03
CM 5-6 22.70 25.20 0.04
CM 5-7 22.97 25.47 0.04
CM 5-8 23.24 25.74 0.04
CM 10-1 22.16 24.66 0.04
CM 10-2 29.83 32.33 0.04
CM 10-3 32.64 35.14 0.04
109
25 CM, CME
Weights and shipping volume
CM non-self-priming pumps
Net weight Gross weight Shipping volume
Cast iron Pump type
[kg] [kg] [m3]
(A = cast iron EN-GJL-200)
CM 15-1 28.53 31.03 0.04
1 x 220-240 V, 50 Hz (supply voltage C) CM 15-2 31.27 33.77 0.04
CM 25-1 30.63 33.13 0.04
CM 1-2 10.98 13.48 0.02
CM 1-3 11.26 13.76 0.02
CM 1-4 11.52 14.02 0.02
CM 1-5 11.80 14.30 0.02
CM 1-6 12.07 14.57 0.03
CM 1-7 13.04 15.54 0.03
CM 1-8 13.31 15.81 0.03
CM 3-2 10.98 13.48 0.02
CM 3-3 11.26 13.76 0.02
CM 3-4 11.52 14.02 0.02
CM 3-5 12.50 15.00 0.02
CM 3-6 12.77 15.27 0.03
CM 3-7 16.54 19.04 0.03
CM 3-8 16.81 19.31 0.04
CM 5-2 10.88 13.38 0.02
CM 5-3 11.86 14.36 0.02
CM 5-4 15.63 18.13 0.03
3 x 220-240/380-415 V, 50 Hz (supply voltage F)
CM 5-5 15.90 18.40 0.03
CM 5-6 25.50 28.00 0.04
CM 5-7 25.77 28.27 0.04
CM 5-8 28.94 31.44 0.05
CM 10-1 20.86 23.36 0.04
CM 10-2 32.63 35.13 0.04
CM 10-3 35.84 38.34 0.04
CM 10-4 41.51 44.01 0.05
CM 10-5 42.20 44.70 0.05
CM 15-1 22.54 25.04 0.04
CM 15-2 35.18 37.68 0.04
CM 15-3 52.02 54.52 0.08
CM 15-4 56.40 58.90 0.08
CM 25-1 33.83 36.33 0.04
CM 25-2 51.31 53.81 0.08
CM 25-3 55.72 58.22 0.08
CM 25-4 56.40 58.90 0.08
CM 1-2 10.98 13.48 0.02
CM 1-3 11.26 13.76 0.02
CM 1-4 12.22 14.72 0.02
CM 1-5 12.50 15.00 0.02
CM 3-2 10.98 13.48 0.02
CM 3-3 11.96 14.46 0.02
CM 3-4 12.22 14.72 0.02
CM 3-5 16.00 18.50 0.03
CM 5-2 11.58 14.08 0.02
CM 5-3 15.36 17.86 0.03
3 x 200/346 V, 50 Hz; 3 x 200-220/346-380 V, 60 Hz (supply voltage G)
CM 5-4 29.45 31.95 0.04
CM 5-5 29.73 32.23 0.04
CM 10-1 24.36 26.86 0.04
CM 10-2 35.84 38.34 0.04
CM 10-3 52.68 55.18 0.08
CM 15-1 35.83 38.33 0.04
CM 15-2 51.31 53.81 0.08
CM 15-3 55.32 57.82 0.08
CM 25-1 50.67 53.17 0.08
CM 25-2 54.61 57.11 0.08
CM 1-2 11.68 14.18 0.02
CM 1-3 11.96 14.46 0.02
CM 1-4 12.22 14.72 0.02
CM 1-5 12.50 15.00 0.02
3 x 208-230/440-480 V, 60 Hz (supply voltage E) CM 3-2 11.68 14.18 0.02
3 x 575 V, 60 Hz (supply voltage H) CM 3-3 11.96 14.46 0.02
3 x 400 V, 50/60 Hz (supply voltage I)
3 x 380-415 V, 50 Hz; 3 x 440-480 V, 60 Hz (supply voltage J) CM 3-4 12.22 14.72 0.02
3 x 220-240/380-415 V, 50 Hz; 3 x 220-255/380-440 V, 60 Hz (supply voltage O) CM 3-5 15.63 18.13 0.03
CM 5-2 11.58 14.08 0.02
CM 5-3 15.36 17.86 0.03
CM 5-4 27.85 30.35 0.04
CM 5-5 28.13 30.63 0.04
110
CM, CME
25
CM non-self-priming pumps
Stainless steel (I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
CM non-self-priming pumps
Net weight Gross weight Shipping volume
Stainless steel Pump type
[kg] [kg] [m3]
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
CM 1-2 12.31 14.81 0.02
CM 1-3 12.39 14.89 0.02
CM 1-4 12.72 15.22 0.02
CM 1-5 13.07 15.57 0.02
CM 1-6 15.07 17.57 0.03
CM 1-7 16.25 18.75 0.04
CM 1-8 16.84 19.34 0.04
CM 1-9 16.93 19.43 0.04
CM 3-2 12.31 14.81 0.02
1 x 220 V, 60 Hz (supply voltage A) CM 3-3 12.39 14.89 0.02
CM 3-4 14.12 16.62 0.03
CM 3-5 15.57 18.07 0.04
CM 3-6 23.95 26.45 0.04
CM 3-7 24.04 26.54 0.04
CM 3-8 24.63 27.13 0.04
CM 5-2 13.68 16.18 0.02
CM 5-3 14.86 17.36 0.04
CM 5-4 22.98 25.48 0.04
CM 10-1 18.75 21.25 0.04
CM 1-2 12.31 14.81 0.02
CM 1-3 12.39 14.89 0.02
CM 1-4 12.72 15.22 0.02
CM 1-5 13.07 15.57 0.02
CM 1-6 15.07 17.57 0.03
CM 1-7 16.25 18.75 0.04
CM 1-8 16.84 19.34 0.04
CM 1-9 16.93 19.43 0.04
CM 3-2 12.31 14.81 0.02
CM 3-3 12.39 14.89 0.02
1 x 115/230 V, 60 Hz (supply voltage B)
CM 3-4 14.12 16.62 0.03
CM 3-5 15.57 18.07 0.04
CM 3-6 23.95 26.45 0.04
CM 3-7 24.04 26.54 0.04
CM 3-8 24.63 27.13 0.04
CM 5-2 13.68 16.18 0.02
CM 5-3 14.86 17.36 0.04
CM 5-4 22.98 25.48 0.04
CM 5-5 23.33 25.83 0.04
CM 10-1 18.75 21.25 0.04
CM 1-2 11.61 14.11 0.02
CM 1-3 11.69 14.19 0.02
CM 1-4 12.72 15.22 0.02
CM 1-5 13.07 15.57 0.02
CM 1-6 13.67 16.17 0.03
CM 1-7 13.75 16.25 0.03
1 x 220-240 V, 50 Hz (supply voltage C) CM 1-8 15.74 18.25 0.04
CM 1-9 15.82 18.32 0.04
CM 1-10 16.44 18.94 0.04
CM 1-11 17.61 20.11 0.04
CM 1-12 18.48 20.98 0.05
CM 1-13 18.55 21.05 0.05
CM 1-14 24.32 26.82 0.08
111
25 CM, CME
Weights and shipping volume
CM non-self-priming pumps
Net weight Gross weight Shipping volume
Stainless steel Pump type
[kg] [kg] [m3]
(I = EN 1.4301/AISI 304 and G = EN 1.4401/AISI 316)
CM 3-2 11.61 14.11 0.02
CM 3-3 12.39 14.89 0.02
CM 3-4 12.72 15.22 0.02
CM 3-5 13.07 15.57 0.02
CM 3-6 15.07 17.57 0.03
CM 3-7 16.25 18.75 0.03
CM 3-8 16.84 19.34 0.04
CM 3-9 22.61 25.11 0.04
CM 3-10 23.23 25.73 0.05
CM 3-11 23.30 25.80 0.05
CM 3-12 24.17 26.67 0.08
CM 3-13 24.24 26.74 0.08
CM 3-14 26.42 28.92 0.08
CM 5-2 12.28 14.78 0.02
1 x 220-240 V, 50 Hz (supply voltage C) CM 5-3 12.36 14.86 0.02
CM 5-4 14.09 16.59 0.03
CM 5-5 15.54 18.04 0.03
CM 5-6 21.83 24.33 0.04
CM 5-7 21.91 24.41 0.04
CM 5-8 22.51 25.01 0.04
CM 5-9 24.69 27.19 0.04
CM 5-10 25.30 27.80 0.05
CM 5-11 25.37 27.87 0.05
CM 10-1 17.56 20.06 0.04
CM 10-2 24.79 27.29 0.04
CM 10-3 27.09 29.59 0.04
CM 15-1 24.48 26.98 0.04
CM 15-2 26.78 29.28 0.04
CM 25-1 26.58 29.08 0.04
CM 1-2 11.61 14.11 0.02
CM 1-3 11.69 14.19 0.02
CM 1-4 12.02 14.52 0.02
CM 1-5 12.37 14.87 0.02
CM 1-6 12.97 15.47 0.03
CM 1-7 13.75 16.25 0.03
CM 1-8 14.35 16.84 0.03
CM 1-9 14.43 16.93 0.03
CM 1-10 18.54 21.04 0.04
CM 1-11 18.61 21.11 0.04
CM 1-12 19.48 21.98 0.05
CM 1-13 19.55 22.05 0.05
CM 1-14 19.63 22.13 0.05
CM 3-2 11.61 14.11 0.02
CM 3-3 11.69 14.19 0.02
CM 3-4 12.02 14.52 0.02
CM 3-5 13.07 15.57 0.02
CM 3-6 13.67 16.17 0.03
CM 3-7 17.25 19.75 0.03
3 x 220-240/380-415 V, 50 Hz (supply voltage F) CM 3-8 17.84 20.34 0.04
CM 3-9 17.95 20.45 0.04
CM 3-10 26.03 28.53 0.05
CM 3-11 26.10 28.60 0.05
CM 3-12 26.94 29.44 0.08
CM 3-13 29.94 32.44 0.08
CM 3-14 30.02 32.52 0.08
CM 5-2 11.58 14.08 0.02
CM 5-3 12.36 14.86 0.02
CM 5-4 16.19 18.69 0.04
CM 5-5 16.54 19.04 0.03
CM 5-6 24.63 27.13 0.04
CM 5-7 24.71 27.21 0.04
CM 5-8 28.21 30.71 0.05
CM 5-9 28.29 30.79 0.05
CM 5-10 28.90 31.40 0.05
CM 5-11 30.54 33.04 0.05
CM 5-12 31.49 33.99 0.08
CM 5-13 31.56 34.06 0.08
CM 10-1 16.25 18.75 0.04
112
CM, CME
25
113
25 CM, CME
CM self-priming pumps
Weights and shipping volume
114
CM, CME
25
CME non-self-priming pumps
115
26 CM, CME
Mains-operated motors, 50 Hz
1 x 220-240 V, 50 Hz (supply voltage C)
Mains-operated motors, 60 Hz
1 x 220 V, 60 Hz (supply voltage A)
71BA 0.60 0.8 1 7.6 / 3.9 7.6 / 3.9 0.76 69-66 19.8 / 10.1 3.240
80AA 0.78 1.06 1 10.6 / 5.4 10.6 / 5.4 0.65 69-68 31.8 / 16.2 3.240
80BA 1.10 1.50 1 14.0 / 7.0 14.0 / 7.0 0.94 71-69 44.8 / 22.4 3.320
90CC 1.50 2.03 1 19.5 / 9.8 19.5 / 9.8 0.97 72.9 - 69 78.0 / 39.2 3.360
116
CM, CME
26
3 x 208-230/440-480 V, 60 Hz (supply voltage E)
Motor data
Frame P2 Service I 1/1 Istart Speed
Service factor current Cos
size [kW] [hp] factor [A] 1/1 [%] [A] [min-1 ]
11.2 - 11.1 /
71AA 0.43 0.58 1 1.9 - 1.7 / 1.0 - 0.8 1.9 - 1.7 / 1.0 - 0.8 0.85 - 0.81 / 0.85 - 0.81 76.0 - 78.6 3.360 - 3.420
5.9 - 5.2
20.1 - 23.4 /
71BA 0.74 1.0 1 3.4 - 3.6 / 1.7 - 1.8 3.4 - 3.6 / 1.7 - 1.8 0.89 - 0.83 / 0.89 - 0.83 76.0 - 78.4 3.220 - 3.370
10.0 - 11.7
35.4 - 39.3 /
80CB 1.1 1.47 1 5.2 - 5.1 / 2.55 - 2.65 5.2 - 5.1 / 2.55 - 2.65 0.81 - 0.73 / 0.81 - 0.73 84.8 - 84.7 3.430 - 3.470
17.3 - 20.4
74.6 - 80.9 /
90FA 2.2 2.95 1 8.20 - 7.7 / 4.0 - 3.7 8.20 - 7.7 / 4.0 - 3.7 0.9 - 0.86 / 0.9 - 0.86 86.5 - 87.0 3.510 - 3.530
36.4 - 38.9
129.6 - 91.4 /
100DA 2.9 3.9 1 10.8 - 10.5 / 5.25 - 5.3 10.8 - 10.5 / 5.25 - 5.3 0.85 - 0.78 / 0.85 - 0.78 88.0 - 88.2 3.520 - 3.530
63.0 - 46.1
131.4 - 156.4 /
112CA 4.0 5.36 1 14.6 - 13.6 / 6.95 - 6.65 14.6 - 13.6 / 6.95 - 6.65 0.9 - 0.86 / 0.9 - 0.86 88.6 - 88.5 3.530 - 3.540
62.6 - 76.5
259.1 - 277.2 /
132DA 5.5 7.37 1 20.4 - 19.8 / 9.95 - 9.85 20.4 - 19.8 / 9.95 - 9.85 0.84 - 0.78 / 0.84 - 0.78 90.1 - 90.0 3.540 - 3.550
126.4 - 137.9
144.0 - 143.6 /
132EB 6.4 8.57 1 23.6 - 22.8 / 11.6 - 11.6 23.6 - 22.8 / 11.6 - 11.6 0.84 - 0.78 / 0.84 - 0.78 90.1 - 89.9 3.530 - 3.550
70.8 - 73.1
117
26 CM, CME
118
CM, CME
26
3 x 400 V, 50/60 Hz (supply voltage I)*
Motor data
P2 Frequency I1/1 Istart Speed
Frame size Cos
[kW] [Hz] [A] 1/1 [%] [A] [min-1]
0.25 50 0.73 0.68 72.6 4.7 2.890
71AA
0.43 60 1.0 0.86 73.5 6.5 3.320
0.43 50 1.68 0.53 71.1 10.9 2.890
71BA
0.74 60 1.70 0.84 76.0 11.1 3.320
0.6 50 1.9 0.59 81.6 13.5 2.910
80BA
1.04 60 2.18 0.83 83 13.5 3.400
0.74 50 2.28 0.57 82.4 13.9 2.920
80CB
1.28 60 2.65 0.84 83.9 13.8 3.400
1 50 3 0.59 81.3 26.7 2.960
90CC
1.7 60 3.2 0.87 81.3 23.7 3.510
1.45 50 3.0 0.83 86.8 36.0 2.920
90FA
2.5 60 4.65 0.91 85.4 41.9 3.500
2.32 50 5.5 0.7 87 63.3 2.960
100BB
4 60 7.35 0.89 87.6 63.2 3.500
3.5 50 8.8 0.65 88.2 145.2 2.960
132CA
6 60 11.2 0.87 90 172.9 3.520
* Only available with IE2 efficiency motors.
119
26 CM, CME
Speed-controlled motors
Motor data
P2 I1/1
Frame size Cos 1/1
[kW] [A]
71 0.55 1.30 - 1.10 0.83 - 0.72
80 1.10 2.15 - 1.80 0.91 - 0.82
90 1.50 2.90 - 2.40 0.92 - 0.84
90 2.20 4.15 - 3.40 0.93 - 0.87
100 3.00 5.80 - 4.80 0.91 - 0.86
112 4.00 7.60 - 6.20 0.92 - 0.87
112 5.50 10.30 - 8.20 0.92 - 0.88
132 7.50 14.10 - 11.20 0.93 - 0.89
P2 I1/1
Frame size Cos 1/1
[kW] [A]
90CC 1.50 5.60 - 5.10 0.95 - 0.95
90SB 1.50 5.60 - 5.10 0.95 - 0.95
90LC 2.20 8.3 - 7.6 0.95 - 0.90
90FA 2.20 8.3 - 7.6 0.95 - 0.90
112MC 4.0 13.4 - 12.8 0.94 - 0.9
132SC 5.5 19.7 - 18.1 0.94 - 0.92
P2 I1/1
Frame size Cos 1/1
[kW] [A]
90SB 1.50 5.60 - 5.10 0.95 - 0.95
90LC 2.20 8.3 - 7.6 0.95 - 0.90
112MC 4.0 13.4 - 12.8 0.94 - 0.9
132SC 5.5 19.7 - 18.1 0.94 - 0.92
120
CM, CME
26
Additional data for Inputs and outputs
Motor data
speed-controlled motors Earth reference, GND
All voltages refer to GND.
Single-phase supply voltage All currents return to GND.
1 x 200-240 V, 50/60 Hz (supply voltage U) Absolute maximum voltage and current limits
Recommended fuse size Exceeding the following electrical limits may result in
severely reduced operating reliability and motor life:
Motor size Min. Max.
[kW] [A] [A] Relay 1:
0.12 - 0.75 6 10 Maximum contact load: 250 VAC, 2 A or 30 VDC, 2 A.
1.1 - 1.5 10 16 Relay 2:
You can use standard as well as quick-blow or Maximum contact load: 30 VDC, 2 A.
slow-blow fuses. GENI terminals: -5.5 to 9.0 VDC or less than 25
Leakage current mADC.
Earth leakage current less than 3.5 mA, AC. Other input or output terminals: -0.5 to 26 VDC or less
than 15 mADC.
Earth leakage current less than 10 mA, DC.
The leakage currents are measured in accordance with Digital inputs, DI
EN 61800-5-1:2007. Internal pull-up current greater than 10 mA at Vi equal
to 0 VDC.
Three-phase supply voltage Internal pull-up to 5 VDC (currentless for Vi greater
3 x 380-500 V, 50/60 Hz (supply voltage S) than 5 VDC).
3 x 440-480 V, 50/60 Hz (supply voltage T) Low logic level: Vi less than 1.5 VDC.
Recommended fuse size High logic level: Vi greater than 3.0 VDC.
Hysteresis: No.
Motor size Min. Max. Screened cable: 0.5 - 1.5 mm 2, 28-16 AWG.
[kW] [A] [A]
0.12 - 1.1 6 6
Maximum cable length: 500 m.
1.5 6 10 Open-collector digital outputs, OC
2.2 6 16
3 10 16
Current sinking capability: 75 mADC, no current
4 13 16 sourcing.
5.5 16 32 Load types: Resistive or/and inductive.
7.5 20 32 Low-state output voltage at 75 mADC: Maximum 1.2
11 32 32
VDC.
You can use standard as well as quick-blow or Low-state output voltage at 10 mADC: Maximum 0.6
slow-blow fuses. VDC.
Leakage current, AC Overcurrent protection: Yes.
Screened cable: 0.5 - 1.5 mm 2, 28-16 AWG.
Leakage Maximum cable length: 500 m.
Speed Power Mains voltage
current
[min-1 ] [kW] [V]
[mA]
400 < 3.5
0.25 - 2.2
> 400 <5
400 < 3.5
2900-4000 3 - 5.5
> 400 < 3.5
400 < 3.5
7.5 - 11
> 400 <5
400 < 3.5
0.25 - 2.2
> 400 <5
400 < 3.5
4000-5900 3 - 5.5
> 400 < 3.5
400 < 3.5
7.5 - 11
> 400 <5
121
26 CM, CME
*
C1, if equipped with an external Grundfos EMC filter.
Immunity: Fulfils the requirements for industrial areas.
Contact Grundfos for further information.
122
CM, CME
26
Enclosure class
Motor data
Sound pressure level
Standard: IP55 (IEC 34-5). ISO 3743
Maximum speed
[dB(A)]
Optional: IP66 (IEC 34-5).
nameplate
stated on
Insulation class
1-phase
3-phase
motors
motors
[min-1]
[min-1]
Speed
Motor
F (IEC 85).
[kW]
Standby power consumption 1500 39
2000
5-10 W. 2000 46
Cable entries 1.5 4000
3000 57 57
4000 64 64
Number and size of cable entries 4000 58 58
Motor
5900
[kW] -1 -1 5900 68 68
2900-4000 min 4000-5900 min
1500 47
0.25 - 1.5 4 x M20 4 x M20 2000
2000
2.2 4 x M20 4 x M20
3000 57
3-4 1 x M25 + 4 x M20 1 x M25 + 4 x M20 2.2 4000
4000 64
5.5 1 x M25 + 4 x M20 1 x M25 + 4 x M20
4000 58
7.5 - 11 1 x M32 + 5 x M20 1 x M32 + 5 x M20 5900
5900 68
Cable glands delivered with the pump 1500 48
2000
2000 54
Motor Cable diameter
Quantity Thread size 3000 59
[kW] [mm]
3 4000
2 5 4000 67
0.25 - 2.2 M20 x 1.5 4000 63
1 7-14 5900
5900 73
4 M20 x 1.5 5
3 - 5.5 1500 48
1 M25 x 1.5 9-18 2000
2000 55
4 M20 x 1.5 5
7.5 - 11 3000 60
1 M32 x 1.5 14-25 4 4000
4000 67
Torques 4000 63
5900
5900 73
Maximum torque
Terminal Thread size
[Nm] 1500 54
2000
L1, L2, L3, L, N M4 1.8 2000 60
[dB(A)]
3000 64
7.5 4000
nameplate
4000 72
stated on
1-phase
3-phase
motors
motors
[min-1 ]
[min-1 ]
4000 68
Speed
Motor
5900
[kW]
5900 79
3000 65
1500 38 38 4000
2000 4000 73
2000 42 42 11
4000 69
0.25 - 3000 53 53 5900
4000 5900 79
0.75 4000 58 58
4000 58 58 The grey fields indicate that the motor is not available
5900
5900 68 68 in this MGE motor range.
1500 38
2000
2000 42
3000 53 53
1.1 4000
4000 58 58
4000 58 58
5900
5900 68 68
123
27 CM, CME
27. Customisation
Customisation
Motors
Pump type Frame size h1 h2
ê é è ç ïð
Ëï Êï Éï
TM04 5846 4109
ï î í ì ë
Ôï Ôî Ôí
Fig. 37 Multiplug logo
ï î í ì ë
TM01 8704 0700
ê é è ç ïð
124
CM, CME
27
Plug-and-pump solution for CME pumps
Customisation
To facilitate electrical installation and service, we offer
plug-and-pump solutions for CME pumps. These
customised solutions are only available on request.
Please contact Grundfos.
CME pumps can be fitted with receptacles in the cable
entries of the motor for fast cable connection. Simply
plug and pump.
Figure 41 shows how the CME pumps are connected.
125
27 CM, CME
In applications where condensation in the motor may Fig. 43 Three-phase motor with anti-condensation heater
occur, we recommend that you install a motor with an
anti-condensation heater on the stator coil ends. The Legend
heater keeps the motor temperature higher than the
Symbol Designation
ambient temperature and prevents condensation.
K Contactor
In areas with ambient temperatures below 0 °C, we
M Motor
recommend that you always use motors with
anti-condensation heater. Note: Connect the anti-condensation heater to the
High humidity may cause condensation in the motor. power supply so that it is on when the motor is
Slow condensation occurs as a result of a decreasing switched off.
ambient temperature; rapid condensation occurs as a The following motor sizes are available with
result of shock cooling caused by direct sunlight anti-condensation heater:
followed by rain.
Power of heating unit
Note: Rapid condensation is not to be confused with Motors, 50/60 Hz
[W]
the phenomenon which occurs when the pressure Frame size 1 x 24 V 1 x 190-250 V
inside the motor is lower than the atmospheric
71/80 23
pressure. In such cases, moisture is sucked from the 90 38 31
atmosphere into the motor through bearings, housings, 100 38
etc. 112/132 2 x 38 2 x 38
In applications with constant humidity levels above 85
CME
%, the drain holes in the drive-end flange must be
open. This changes the enclosure class to IPX5. If The MGE motors fitted to CME pumps incorporate a
IP55 protection is required due to operation in dusty standstill heating function. No external heater on the
environments, we recommend that you install a motor stator coil is necessary.
with anti-condensation heater. The working principle is that AC voltage is applied to
the motor windings. The applied AC voltage will not
make the motor run, but will ensure that sufficient heat
is generated to prevent condensation in the motor. The
terminal box is kept warm and dry by the heat
generated via the mains voltage connected. However,
it is a condition that the terminal box is not exposed to
open air. It must be provided with a suitable cover to
protect it from rain and the drain plugs have to be
removed to obtain ventilation in motor and terminal
box. See Operation in condensing environments, on
page 21.
126
CM, CME
27
Motors with PTC sensors Figure 45 shows a typical circuit of a three-phase
Customisation
motor with PTC sensors.
Ôï Ôî Ôí Ò
íËÒî ïððóð Ý
ßï çë
Ìï Ìî ßî çê çè
overheating.
127
27 CM, CME
Motors with thermal switches (PTO) Figure 47 shows a typical circuit of a three-phase
Customisation
128
CM, CME
27
Undersize and oversize motors Functional modules for CME pumps
Customisation
The available motor sizes are shown in section Motor CME pumps offer a number of advantages, depending
data on pages 116 to 120. on hardware combinations and software configuration
Undersize and oversize motors are defined as the next of the motor. For example, various functional modules
kW size below or above the fitted standard motor. are available.
Note: The CM 1, 3 and 5 cannot be combined with As standard, the CME pumps are fitted with the
frame sizes 112 and 132. standard functional module. The basic or advanced
We recommend that you use an oversize motor if the module is available as a customised solution.
operating conditions fall outside the standard Basic functional module (FM 100)
conditions. The basic module has only the most necessary inputs
We especially recommend oversize motors in these for closed- and open-loop operation. The module also
cases: enables communication via a GENIbus connection.
The pump is installed at an altitude of more than The basic module has these connections:
1000 metres above sea level. analog voltage input
The viscosity or density of the pumped liquid is two digital inputs or one digital input and one
higher than that of water. open-collector output
The ambient temperature exceeds 55 °C (CM). GENIbus connection.
We recommend that you use an undersize motor if the
operating conditions do not at all reach the standard Standard functional module (FM 200)
conditions. The standard module has more inputs and outputs
We especially recommend undersize motors in these than the basic module and is suitable for even more
cases: demanding applications.
The viscosity or density of the pumped liquid is The standard module has these connections:
lower than that of water. two analog inputs
The duty point of the pump is constant, and the flow two digital inputs or one digital input and one
rate is significantly lower than the recommended open-collector output
maximum flow rate. Grundfos Digital Sensor input and output
two signal relay outputs
Terminal box positions
GENIbus connection.
As standard the terminal box is mounted in 12 oclock
position as shown in fig. 48. CM pumps with motor Advanced functional module (FM 300)
frame sizes of 71 and 80 are available with other The advanced module has a number of inputs and
terminal box positions on special request. outputs enabling the motor to be used in advanced
applications where many inputs and outputs are
12 oclock (standard) required.
The advanced module has these connections:
three analog inputs
one analog output
TM04 0357 1008
9 oclock 3 oclock
(on request) (on request) two dedicated digital inputs
two configurable digital inputs or open-collector
outputs
Grundfos Digital Sensor input and output
Fig. 48 Terminal box positions of frame sizes 71 and 80,
as seen from fan cover side two Pt100/1000 inputs
LiqTec sensor inputs
two signal relay outputs
GENIbus connection.
129
27 CM, CME
Electropolished pumps are often used in the Note: On CM 1, 3 and 5 pumps fitted with motor frame
pharmaceutical industry and in the food and beverage sizes 71 and 80, the outlet can be positioned upon
industry where materials and surface quality must customer request without any issues. All other pump
meet strict requirements to hygiene or corrosion types cannot be factory tested if they are ordered with
resistance. outlet positions that are not standard.
Electropolishing removes burrs as well as metallic and
non-metallic inclusions, providing a smooth, clean and Alternative pipe connections
corrosion-resistant stainless-steel surface. A wide range of pipe connections are available for the
First, all components are pickled in a mixture of nitric CM and CME pumps:
and hydrofluoric acid. Subsequently, the components Tri-Clamp
are electropolished in a mixture of sulphuric and DIN, JIS, ANSI flange (combi flange)
phosphoric acid. Finally, the components are
Victaulic coupling
passivated in nitric acid.
Whitworth thread Rp
To meet the strict hygienic requirements to material
and surface quality, we offer electropolished internal NPT thread.
stainless-steel pumps with the following surface The available pipe connections are shown in fig. 50.
quality:
Surface quality: Ra 0.8 m.
Alternative colouring
We offer custom-built pumps in any NCS- or
RAL-specified colour to suit your requirements! Tri-Clamp
Customised nameplate
Victaulic coupling
We offer additional customised nameplates attached to
the pump: Fig. 50 Examples of pipe connections
130
CM, CME
28
28. Accessories
Accessories
Pipework connections
Various sets of flanges and couplings are available for pipework connection.
Distance piece
The distance piece is intended for mounting on the outlet port in order to improve the accessibility when connecting
the pump to the piping system. The distance piece is made of brass.
Pipework Pump
Distance piece Pump type Product number
connection thread
CM 1
L
Pipework Pump [mm] Product
Flange Pump type
connection thread Flange mounted Flange mounted on number
on pump inlet pump outlet
Rp 96904693
CM 1
CM 3
NPT 96904705
TM04 3867 0309
DN 32 49.0 78.0
Rp 96904696
CM 5
NPT 96904708
Rp 96904699
TM04 3869 0309
CM 10 DN 40 44.0 68.0
NPT 96904711
Rp 96904702
TM04 3868 0309
CM 15
DN 50 48.0 68.0
CM 25
NPT 96904714
131
28 CM, CME
Pump type Material version MG 71/80 1-ph MG 71/80 3-ph MG 90 1-ph MG 90 3-ph MG 100 MG 112
Cast iron
CM 1, 3, 5
Stainless steel
Cast iron
CM 10, 15, 25
Stainless steel
Pipework
Counter-flange Pump type Description Rated pressure Product number
connection
(ïç
CM(E) 1-A
CM(E) 3-A
(éè CM(E) 5-A
(ïðð For welding 25 bar, EN 1092-2 32 mm, nominal 00419902
(ïìð
(ïç
Threaded 16 bar, EN 1092-2 Rp 1 1/2 00429902
TM03 0401 3705
(ïðî
(ïîë Threaded 16 bar, special flange Rp 2 1/2 00339904
(ïêë
ïçòë
(ïîé
CM(E) 15-A
Threaded 16 bar, special flange Rp 2 1/2 96509578
ïèòë
CM(E) 25-A
(ïðî
(ïîë
(ïêë
(ïç
(ïðî
(ïîë For welding 40 bar, special flange 65 mm, nominal 00339902
(ïêë
132
CM, CME
28
Counter-flanges for CM(E)-I/G
Accessories
Counter-flanges for CM(E)-I/G pumps are made of stainless steel EN 1.4401/AISI 316.
A counter-flange set consists of one counter-flange, one gasket, bolts and nuts.
Pipework
Counter-flange Pump type Description Rated pressure Product number
connection
(ïç
(ïç
TM03 0401 3705
îï
(ïïë
(èç
(ïïð
(ïëð
CM(E) 10-I/G
(ïç
TM03 0401 3705
îï
(ïïë
(èç
(ïïð
(ïëð
(ïç
TM00 0402 3705
ïçòë
(ïðî
(ïîë
Threaded 16 bar, special flange Rp 2 1/2 96509579
(ïêë
CM(E) 15-I/G
(ïç CM(E) 25-I/G
TM03 0402 3705
ïçòë
(ïîé
(ïðî
(ïîë
(ïêë
133
28 CM, CME
Pump D L Product
Victaulic connection Pump type
thread [mm] [mm] number
CM 1 Rp 96904694
33.7 48.5
CM 3 NPT 96904706
Rp 96904697
CM 5 33.7 / 42.4 48.5
NPT 96904709
Number of
Pipework Product
Coupling and pipe stub Pump type Pipe stub Rubber parts coupling sets
connection number
required
EPDM 2 97575245
Threaded R1
CM(E) 1 FKM 2 97575246
CM(E) 3
CM(E) 5 EPDM 2 97575247
For welding DN 25
FKM 2 97575248
EPDM 1 00419911
Threaded R 1 1/4
FKM 1 00419905
CM(E) 5
EPDM 1 00419912
For welding DN 32
FKM 1 00419904
EPDM 2 97575249
Threaded R 1 1/2
FKM 2 97575250
CM(E) 10
EPDM 2 97575251
For welding DN 40
FKM 2 97575252
EPDM 2 00339911
Threaded R2
TM00 3808 1094
FKM 2 00339918
CM(E) 15
CM(E) 25
EPDM 2 00339910
For welding DN 50
FKM 2 00339917
For outlet port. Note: Only one coupling set is required for the outlet port.
For inlet port.
134
CM, CME
28
Tri-Clamp connections for CM(E)
Accessories
D L* Product
Tri-Clamp Pump type Pump thread
[mm] [mm] number
CM 1 Rp 96904695
50.4 40.3
CM 3 NPT 96904707
Rp 96904698
CM 5 50.4 35.3
NPT 96904710
Length from outer edge of Tri-Clamp connection to pump inlet or outlet port.
Number of
Pipework Pressure Product
Pump type Connection material Gasket coupling sets
connection [bar] number
required
EPDM 2 96515374
CM(E) 1, 3, 5, 10 DN 32
PTFE 2 96515375
Stainless steel 16
EPDM 2 96515376
CM(E) 15, 25 DN 50
PTFE 2 96515377
135
28 CM, CME
The potentiometer is for setpoint setting and start/stop Grundfos GO is used for wireless infrared or radio
of the CME pump. communication with the pumps.
Various Grundfos GO variants are available. The
Product Product number
variants are described in the following.
External potentiometer with cabinet for wall
625468
mounting MI 204
The MI 204 is an add-on moduleswith built-in infrared
Communication interface modules and radio communication. The MI 204 can be used in
conjunction with an Apple iPhone or iPod with
(CIM) for CME Lightning connector, e.g. fifth generation iPhone or
iPod.
(The MI 204 is also available together with an Apple
iPod touch and a cover.)
MI 204
Fig. 52 MI 204
136
CM, CME
28
Sensors for CME
Accessories
The sensors must be fitted to the pipework with suitable fittings.
Danfoss pressure sensor kits for CME pumps and CM pumps connected to Grundfos CUE
The kit comprises: Pressure range [bar] Temperature range Product number
0-4 96428014
Danfoss pressure transmitter, type MBS 3000, with 2 m screened 0-6 96428015
cable Connection: G 1/2 A (DIN 16288 - B6kt)
0-10 -40-85 °C 96428016
5 cable clips (black)
Installation and operating instructions PT (400212) 0-16 96428017
0-25 96428018
137
28 CM, CME
Overload
underload
temperature
overvoltage
138