DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN Section:- Sump to Adwana H/w

Length of Section(Meter) 4500

From: Sump To Adwana H/w Input Data for Pipe Diameter of Pipe(mm) 1000 O.D. of pipe 1085 mm
Thickness of Plate(mm) 5
Dia of Th. Of pipe in Inside C.C. C" value of Cost of pipe Width of Excavation(M) 1.985
pipe(mm) (mm) Lining in Gunniting pipe (Rs.) Depth of Trench(M) 2.335
mm.
1 Water requirement 319 4 10.0 25 130 2850.00 Estimates
Year Discharge 358 4 10.0 25 130 3692.00
Initial 1999 6.5856 MLD 402 5 10.0 25 130 4658.00 Sr.No. ITEM NO QTY UNIT RATE AMOUNT
intermediate 2011 8.232 MLD 447 5 10.0 25 130 5755.00 1
Manufacturing, Supplying, Lowering, laying, & Jointing, by
Ultimate 2021 10.29 MLD 501 5 10.0 25 130 7209.00 welding of M.S pipes of various dia. Febricated from M.S plate of
573 6 10.0 25 130 9131.00 suitable thickness conferming to I.S-2063, Fe-410-Grade B and
2 Length of Pumping main 4500 meter pipes manufactured as per I.S 3589-1981,with Inside 12.5
3 Static head including residual head 46.50 meter mm th.C.M inside lining and 25 mm thck out side
4 Design Period 30 Years gunniting & all type of specials as per specifications
5 Combined efficiency of Pumping set 80 % 1000 mm in side finish dia. 5 mm thick plate 4500 R.M 0.00 0
6 Cost of Pumping Unit Rs. 17000 Per KW 2 Excavation upto depth 1.5m as per detail specification
7 Interest rate 12 % 2.1 In all sorts of Soil & soft murram 100% 13398.75 Cu. Mtr 22 294773
8 Life of electrical motor & Pump 15 Years 2.2 In Soft rock & Hard rock 0% 0.00 Cu. Mtr 94 0
9 Energy charges 5 Rs.per unit 3 (1.0)
Excavation from depth1.5m to 3.0m as per detail specification
10 Type of Pipe (M.S., 3.1 In all sorts of Soil & soft murram 100% 7458.64 Cu. Mtr 26 193925
11 Hours of Pumping 16 Hours 3.2 In Soft rock & Hard 0% 0.00 Cu. Mtr 98 0
12 Stand by KW 1 st Stage 100.00% % 4 rock(1.4)
Excavation from depth 3.0m to 4.5m as per detail specification
13 Stand by KW 2 nd Stage 100.00% % 4.1 In all sorts of Soil & soft murram 100% 0.00 Cu. Mtr 29 0
4.2 In Soft rock & Hard rock 0% 0.00 Cu. Mtr 105 0
Solution 5 Providing supplying,fixing valves
1st 15 year 2nd15 years 5.1 Butter fly valve
1) Discharge at installation MLD 6.5856 8.232 Mld 700 mm dia.PN-1 Butter fly valve 1 Nos 132450 132450
2) Discharge at the end of 15 years 8.232 10.29 Mld 5.2 Scour Valves
3) Average discharge (MLD) 7.4088 9.261 Mld 250 mm dia. PN-1 type Scour valve Nos 12400 0
4) Hours of pumping for discharge at the end of 15 years 16 16 hrs 5.3 Double acting kinetic air valve of 200 mm
5) Average hours for pumping for average discharge 14.40 14.40 Mld With isolatiom valve dia. 13 Nos 10750 139750
Discharge in pumping hours 12.35 15.44 Mld 7 Construction of R.C.C valve chambers of various size for various
6) KW required 1.75 H1 2.19 H2 types of valves
7) Annual cost of electrical energy 26297.28 KW1 26297.28 KW2 7.1 Butter fly valve chamber of size
= 46057.838 H1 57572.297794 H2 Size : 3.0 X 2.50 m. 1 Nos 65000 65000
Table1 showing velocity and loss of head for diff pipe size 7.2 Scour-valve chamber of size
Size : 2.0 X 2.0 m. 0 Nos 43000 0
Sr no Pipe size in Frictional head loss per Velocity in m/sec 1st stage flow 2nd stage flow 7.3 Double acting kinetic Air valve Shaft in R.C.C M-150 including
mm 1000 meter steel, formwork etc. complete 13 Nos 10000 130000
1st stage 2nd stage 1st stage flow 2nd stage Frictional loss Other lossses Total losses Frictional Other lossses Total losses 8 Encasing of pipe in C.C M100 as per spcification & drawings 431 Cu. Mtr 2000 861586
flow
12.35 flow
15.44 flow 10%(in mt.) H1 including
46.5 loss (in mt.) H1 including
10% 46.5 9 Construction of thrust block in R.C.C M-150 including steel, 215 Cu.mtr 3000 646189
static head static head formwork etc. complete
MLD MLD (in mt.) of friction loss (in mt.) (in mt.) of friction loss (in mt.)
1 319 9.23 13.96 1.79 2.23 41.56 4.16 92.21 62.82 6.28 115.60 10 Refilling the pipeline trenches with surplus stuff as per specificati on 16050.54 Cu.mtr 3.50 56177
2 358 5.27 7.96 1.42 1.77 23.69 2.37 72.56 35.82 3.58 85.90 Total of Transmission Main 2519849
3 402 2.99 4.53 1.13 1.41 13.47 1.35 61.32 20.37 2.04 68.90
4 447 1.79 2.70 0.91 1.14 8.04 0.80 55.34 12.15 1.21 59.86
5 501 1.02 1.55 0.72 0.91 4.61 0.46 51.57 6.97 0.70 54.17
6 573 0.53 0.81 0.55 0.69 2.40 0.24 49.14 3.62 0.36 50.49

TABLE 2 SHOWING KILOWATTS REQUIRED AND COST OF PUMP SETS FOR DIFFERENT PIPE
SIZES
Sr no Pipe size in 1st stage flow 2nd stage flow
mm H1 total Kw required Cost of Pump H2 total Kw required Cost of Pump
head loss with stand by ( Rs. In head loss with stand by ( Rs.
(in m) thousand) (in m) In thousand)

1 319 92.21 323.00 5491.01 115.60 506.16 8605

2 358 72.56 254.18 4321.11 85.90 376.13 6394
3 402 61.32 214.80 3651.54 68.90 301.70 5129
4 447 55.34 193.85 3295.39 59.86 262.11 4456
5 501 51.57 180.65 3071.05 54.17 237.18 4032
6 573 49.14 172.12 2926.06 50.49 221.06 3758

TABLE 3 SHOWING COMPARATIVE STATEMENT OF OVER ALL COST STRUCTURE OF PUMPING MAIN FOR DIFF. PIPE SIZES

Sr no Pipe size in Total head in (m) Cost of Cost of Annual cost Energy Total Cost of Annual cost of Energy Initial capital Grand total of
mm Pipeline of Pump of energy charges capitalized Pump energy charges investment for capitalized
length mts. charges capitalized cost charges capitalized pumpset & cost for years
annual electrical
charges
1st stage 2nd stage 4500 30
1 319 92 116 12825 5491 4247 28926 47242 8605 6655 45326 9853 57095
2 358 73 86 16614 4321 3342 22762 43697 6394 4946 33687 7323 51020
3 402 61 69 20961 3652 2824 19234 43846 5129 3967 27019 5873 49720
4 447 55 60 25898 3295 2549 17361 46554 4456 3446 23470 5102 51656
5 501 52 54 32441 3071 2375 16176 51688 4032 3119 21243 4618 56306
6 573 49 50 41090 2926 2263 15413 59429 3758 2907 19799 4304 63733

Table 3 shows that the most economical size of Main is 402 mm costing Capitalised Rs. 49719671.81
But velocity for 2nd stage of this 1.41 grater than 1.2 Hence provide Adopt 1000 mm dia. Due to difference between 1000 & 1100 mm is minor.

DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN Pipe size in mm

Total Cost

70000
60000 63733
57095 56306
50000 51020 49720 51656
40000
30000
20000
10000
0
319 358 402 447 501 573
Pipe Dia in mm

D:Manoj\425500960.xls
 Rate Analysis of M.S. Pipes for ALL Diameters as per SOR-2001-02

Rate per mt
Area in
Area in sqmt Rate of Field
Size of sqmt per per mt Rate Guniting / Hydraulic
pipe (in Thickness(m Inside Outside Wt. In Kg mt for for per Lining per Ultrasonic Ultrasonic Laying & Testing & C Radiograp Cost of
Sr.No mm) m) Lining Guniting per Mt Guniting lining Kg sqmt test per M.T. Bare Pipe Guniting Lining Test Total Jointing value Test hy Specials Total
1 2 3 3 4 4 5 6 7 8 9 10 11
1 200 4.00 10.00 25.00 22.10 0.72 0.69 23.00 200.00 88.00 508.21 143.25 138.23 1.94 791.63 67.20 13.44 4.40 6.76 883.43
2 250 4.00 10.00 25.00 27.03 0.87 0.85 23.00 200.00 88.00 621.65 174.67 169.64 2.38 968.34 82.20 16.44 5.38 8.27 1080.62
3 300 4.00 10.00 25.00 31.96 1.03 1.01 23.00 200.00 88.00 735.09 206.08 201.06 2.81 1145.04 97.20 19.44 6.36 9.78 1277.82
4 350 4.00 10.00 25.00 36.89 1.19 1.16 23.00 200.00 88.00 848.53 237.50 232.47 3.25 1321.74 112.20 22.44 7.34 11.29 1475.01
5 400 5.00 10.00 25.00 52.40 1.35 1.32 23.00 200.00 88.00 1205.30 270.17 263.89 4.61 1743.96 127.50 25.50 8.34 16.04 1921.34
6 450 5.00 10.00 25.00 58.57 1.51 1.48 23.00 200.00 88.00 1347.09 301.58 295.30 5.15 1949.13 142.50 28.50 9.32 17.92 2147.38
7 500 5.00 10.00 25.00 64.73 1.66 1.63 23.00 200.00 88.00 1488.89 333.00 326.72 5.70 2154.31 157.50 31.50 10.30 19.81 2373.42
8 550 6.00 10.00 25.00 85.23 1.83 1.79 23.00 200.00 88.00 1960.24 365.67 358.13 7.50 2691.54 172.80 34.56 11.30 26.08 2936.28
9 600 6.00 10.00 25.00 92.63 1.99 1.95 23.00 200.00 88.00 2130.40 397.09 389.55 8.15 2925.18 187.80 37.56 12.29 28.34 3191.17
10 650 6.00 10.00 25.00 100.02 2.14 2.10 23.00 200.00 88.00 2300.55 428.50 420.96 8.80 3158.82 202.80 40.56 13.27 30.61 3446.05
11 700 6.00 10.00 25.00 107.42 2.30 2.26 23.00 200.00 88.00 2470.71 459.92 452.38 9.45 3392.46 217.80 43.56 14.25 32.87 3700.94
12 750 6.00 10.00 25.00 114.82 2.46 2.42 23.00 200.00 88.00 2640.87 491.33 483.79 10.10 3626.10 232.80 46.56 15.23 35.14 3955.82
13 800 6.00 10.00 25.00 122.22 2.61 2.58 23.00 200.00 88.00 2811.03 522.75 515.21 10.76 3859.74 247.80 49.56 16.21 37.40 4210.71
14 850 6.00 10.00 25.00 129.62 2.77 2.73 23.00 200.00 88.00 2981.19 554.16 546.62 11.41 4093.38 262.80 52.56 17.19 39.66 4465.59
15 900 7.00 10.00 25.00 160.02 2.93 2.89 23.00 200.00 88.00 3680.55 586.83 578.04 14.08 4859.50 278.10 55.62 18.19 48.97 5260.38
16 950 7.00 10.00 25.00 168.66 3.09 3.05 23.00 200.00 88.00 3879.07 618.25 609.45 14.84 5121.61 293.10 58.62 19.17 51.61 5544.11
17 1000 7.00 12.50 25.00 178.15 3.26 3.22 23.00 200.00 88.00 4097.44 652.80 644.01 15.68 5409.93 309.60 61.92 20.25 54.51 5856.21
18 1050 7.00 12.50 25.00 186.78 3.42 3.38 23.00 200.00 88.00 4295.96 684.22 675.42 16.44 5672.03 324.60 64.92 21.23 57.15 6139.94
19 1100 7.00 12.50 25.00 195.41 3.58 3.53 23.00 200.00 88.00 4494.48 715.63 706.84 17.20 5934.14 339.60 67.92 22.22 59.80 6423.67
20 1150 7.00 12.50 25.00 204.04 3.74 3.69 23.00 200.00 88.00 4692.99 747.05 738.25 17.96 6196.25 354.60 70.92 23.20 62.44 6707.41
21 1200 8.00 12.50 25.00 243.25 3.90 3.85 23.00 200.00 88.00 5594.84 779.72 769.67 21.41 7165.63 369.90 73.98 24.20 74.44 7708.15
22 1250 8.00 12.50 25.00 253.12 4.06 4.01 23.00 200.00 88.00 5821.72 811.14 801.08 22.27 7456.21 384.90 76.98 25.18 77.45 8020.72
23 1300 8.00 12.50 25.00 262.98 4.21 4.16 23.00 200.00 88.00 6048.60 842.55 832.50 23.14 7746.79 399.90 79.98 26.16 80.47 8333.30
24 1350 8.00 12.50 25.00 272.85 4.37 4.32 23.00 200.00 88.00 6275.48 873.97 863.91 24.01 8037.37 414.90 82.98 27.14 83.49 8645.88
25 1400 8.00 12.50 25.00 282.71 4.53 4.48 23.00 200.00 88.00 6502.36 905.38 895.33 24.88 8327.94 429.90 85.98 28.12 86.51 8958.45
26 1450 8.00 12.50 25.00 292.58 4.68 4.63 23.00 200.00 88.00 6729.23 936.80 926.74 25.75 8618.52 444.90 88.98 29.10 89.53 9271.03
27 1500 8.00 12.50 40.00 302.44 4.84 4.79 23.00 200.00 88.00 6956.11 968.21 958.16 26.61 8909.10 459.90 91.98 30.09 92.55 9583.61
28 1550 8.00 12.50 40.00 312.30 5.00 4.95 23.00 200.00 88.00 7182.99 999.63 989.57 27.48 9199.67 474.90 94.98 31.07 95.57 9896.19
29 1600 10.00 12.50 40.00 403.20 5.17 5.10 23.00 200.00 88.00 9273.68 1033.55 1020.99 35.48 11363.71 490.50 98.10 32.09 123.38 12107.77
30 1650 10.00 12.50 40.00 415.53 5.32 5.26 23.00 200.00 88.00 9557.28 1064.97 1052.40 36.57 11711.22 505.50 101.10 33.07 127.15 12478.04
31 1700 10.00 12.50 40.00 427.86 5.48 5.42 23.00 200.00 88.00 9840.88 1096.38 1083.82 37.65 12058.74 520.50 104.10 34.05 130.93 12848.31
32 1750 10.00 12.50 40.00 440.19 5.64 4.95 23.00 200.00 88.00 10124.48 1127.80 989.10 38.74 12280.12 535.50 107.10 35.03 134.70 13092.45
33 1800 10.00 12.50 40.00 452.53 5.80 3.85 23.00 200.00 88.00 10408.08 1159.21 769.30 39.82 12376.42 550.50 110.10 36.01 138.47 13211.50
34 1850 10.00 12.50 40.00 464.86 5.95 5.89 23.00 200.00 88.00 10691.68 1190.63 1178.06 40.91 13101.28 565.50 113.10 36.99 142.25 13959.12
35 1900 10.00 12.50 40.00 477.19 6.11 6.05 23.00 200.00 88.00 10975.28 1222.04 1209.48 41.99 13448.79 580.50 116.10 37.97 146.02 14329.38
36 1950 10.00 12.50 40.00 489.52 6.27 6.20 23.00 200.00 88.00 11258.88 1253.46 1240.89 43.08 13796.31 595.50 119.10 38.96 149.79 14699.65
37 2000 12.00 12.50 40.00 602.81 6.44 6.36 23.00 200.00 88.00 13864.58 1287.39 1272.31 53.05 16477.32 611.10 122.22 39.98 184.46 17435.08
 Area in
Area in sqmt Rate of Field
Size of sqmt per per mt Rate Guniting / Hydraulic
pipe (in Thickness(m Inside Outside Wt. In Kg mt for for per Lining per Ultrasonic Ultrasonic Laying & Testing & C Radiograp Cost of
Sr.No mm) m) Lining Guniting per Mt Guniting lining Kg sqmt test per M.T. Bare Pipe Guniting Lining Test Total Jointing value Test hy Specials Total
1 2 3 3 4 4 5 6 7 8 9 10 11
38 2050 12.00 12.50 40.00 617.60 6.59 6.52 23.00 200.00 88.00 14204.90 1318.80 1303.72 54.35 16881.78 626.10 125.22 40.96 188.99 17863.04
39 2100 12.00 12.50 40.00 632.40 6.75 6.68 23.00 200.00 88.00 14545.22 1350.22 1335.14 55.65 17286.23 641.10 128.22 41.94 193.51 18291.00
40 2150 12.00 12.50 40.00 647.20 6.91 6.83 23.00 200.00 88.00 14885.54 1381.63 1366.55 56.95 17690.68 656.10 131.22 42.92 198.04 18718.96
41 2200 14.00 12.50 40.00 773.02 7.08 6.99 23.00 200.00 88.00 17779.38 1415.56 1397.97 68.03 20660.94 671.70 134.34 43.94 236.54 21747.46
42 2250 14.00 12.50 40.00 790.28 7.23 7.15 23.00 200.00 88.00 18176.42 1446.97 1429.38 69.54 21122.32 686.70 137.34 44.92 241.83 22233.11
43 2300 14.00 12.50 40.00 807.54 7.39 7.30 23.00 200.00 88.00 18573.46 1478.39 1460.80 71.06 21583.71 701.70 140.34 45.90 247.11 22718.76
44 2350 14.00 12.50 40.00 824.80 7.55 7.46 23.00 200.00 88.00 18970.50 1509.80 1492.21 72.58 22045.10 716.70 143.34 46.88 252.39 23204.41
425500960.xls
P. P.H. WORKS DIVISION, PORBANDAR
H. WORKS DIVISION, PORBANDAR.

DESIGN OF RISING MAIN & PUMPING MACHINARY

For Kalindri RWSS Sump to HGLR

1 Ultimate stage population 27,288.00 Souls

2 Hours of pumping 22.00 hrs
3 Rate of water supply 70.00 l.p.c.d.
4 Design discharge 2.87 m.l.d.
5 H-Z constant 130.00
6 Pipe material DI
7 Pipe diameter 264.96 mm (Keeping h
between 1.00 to
3.00mt/km)
Adopting 250.00 mm
8 Inner Diameter 250.00 mm
9 Rate of head loss 2.02 mt/km
10 Length of rising main 900.00 mts
11 Total head loss 1.82 mts

DESIGN OF PUMPING MACHINARY

1 Inter Stage population 22,741.00 Souls

2 Hours of pumping 22.00 hrs
3 Rate of water supply 70.00 l.p.c.d
4 Design discharge 1.74 m.l.d.
5 21.93 l.p.s.
6 Static head 30.00 mts
7 Friction loss in R.M. 0.80 mts
8 Additional losses 1.00 mts
9 Driving head 3.00 mts
10 Total head 34.80 mts
11 B.H.P. 10.17 Hp
12 With 10% over loadings 11.19 Hp
13 At 70% effi. Of elect. Motor 15.99 Hp
14 Selecting Hp of pump 20.00 Hp
14.92 KVA

DEPUTY EXECUTIVE ENGINEER

P. H. S. SUBDIVISION
 GUJARAT WATER SUPPLY & SEWERAGE BOARD

SAURASHTRA PIPELINE PROJECT (NARMADA) BASED DISTRIBUTION NETWORK WATER

SUPPLY PROJECT FOR RAJKOT DISTRICT
MOVIYA GROUP
STATEMENT No.

DESIGN OF PUMPING MACH. AT CWS TO ESR AT MADHAPAR

1 Total requirement of water (Intermidiate) :- 8.23

2 Hours of pumping :- 16

3 Rate of pumping :- 514500

:- 8575

:- 143

4 Lowest suction level at Sump :- 132.00

5 Full supply level at Sump near Motaumvada :- 168.00

6 Static Head :- 46.50

7 Frictional losses :- 13.47

402 mm dia DI pipe 4500 Mt.long for

130 C value & for 12.35 MLD

8 Other losses due bends etc. :- 1.35

9 Residual head :- 0.00

10 Total Head for Pump :- 61.32

Say :- 62.00

Now HP required :- 118.21

BHP required at 80% efficiency :- 147.77

Say :- 150
However it is proposed to provide 2 sets of :- 150
pumping machinary consisting of centrifugal
pump.(1 Set Stand by) :- 111.90

Capable of discharging :- 143.00

Say :- 143.00

:- 514.8

Against total head :- 62

DEPUTY EXECUTIVE ENGINEER

P. H. S. SUB DIVISION
RAGE BOARD

STRIBUTION NETWORK WATER

STRICT

SR AT MADHAPAR
MLD

Hours

Lit/hour

Lit/min

Lit/sec

Mt.R.L

Mt.R.L

Mt.

Mt.

Mt.

Mt.

Mt.

Mt.

HP

HP

HP

HP

KVA

Lit/sec

Lit/sec

M^3/hr

Mt.

XECUTIVE ENGINEER
S. SUB DIVISION