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PTC
AC HARNESS
SEAT
SEAT
REAR
1
2
3
WITH PTC
WIPER
RELAY
STEER
SWITCH
HEATER
HEATER
CN-244A
WITHOUT
HI
AC
HEAT
LOW
LAMP
TIMER
LAMP
REAR
WORK
WITH SWITCH
HORN
WORK
UNIT
FRONT
RELAY
EMERGENCY
RELAY
WIPER
RELAY
WIPER
RELAY
MIRROR
M
AC SYSTEM GND
BLOWER RELAY
A
B
C
FLASHER
SW2
2
2
2
2
2
2
1
1
1
1
1
1
GND 1
86
85
AC 24V
ILLUMINATION
Pf
B
E
AC CONTROLLER B+
NC
EMERGENCY TEST SW
WORK LAMP FRONT
NC
NC
AC OPERATE SIGNAL
BEACON LAMP
NC
MIRROR HEAT
MIRROR HEAT SWITCH
WIPER SWITCH
WORK LAMP REAR
WORK LAMP REAR
3
3
3
3
3
3
SEAT HEAT SWITCH
SEAT HEAT SWITCH
WIPER SWITCH
WIPER SWITCH
5
5
5
5
5
5
WIPER SWITCH
WORK LAMP FRONT
SWITCH ATT. LOCK
SWITCH ATT. UNLOCK
SWITCH ATT. COM
BOOM POSITION SELECT
BUCKET POSITION SLCT
NC
CASSETTE/ROOM LAMP
CASSETTE_ILLUMINATION
NC
PTC POWER
REVERCE SW_AUTO
REVERCE SW_ON
CASSETTE_IG
REVERCE SW_RETURN
30
AC COMP
G
IG
A
Hi 4
2
3
Lo 5
4
4
4
4
4
4
4
3
OUT
87 87a
1
3
2
4
4
4
2
2
2
2
2
2
6
1
1
1
1
1
1
5
3
3
3
3
3
3
14
7
13
5
10
10
1
87a
4
3
2
1
5
5
5
5
5
5
15
13
14
15
2
4
4
4
4
4
4
9
5
3
6
8
3
12
11
12
11
B 85
86
8
1
6
9
7
1
85
30
A
A
L 87
B
B
87
E 86
2
A
2
1
B
7
4
6
C
2
5
8
3
CN-9
CN-7
CN-156
CR-7
CN-245
CR-26
CR-55
CR-2
CN-102
CN-170
CR-4
CR-37
CR-3
CN-244
CR-11
CN-11
CR-56
L
L
L
L
L
L
B
Y
Y
Y
B
B
V
Y
B
Y
B
B
V
B
V
B
Y
V
B
B
B
R
R
R
R
R
G
G
G
W
W
W
W
W
W
W
Br
Br
Br
Br
Gr
Gr
Gr
Gr
Or
Gr
5L
5B
LW
WITHOUT PTC
BW
VW
BW
RW
RW
RW
LOr
RW
GW
BOr
BOr
YOr
ROr
BrW
OrW
WOr
300
314
315
310
307
306
311
YW 214
211
462
467
460
230
245
242
140
144
141
130
134
131
GW 500
RW 501
251
250
254
460
WOr 120
254
251
293
333
332
335
405
404
773
772
GOr 771
RW 770
520
LW 590
YOr 160
332
333
790
791
233
234
235
160
237
293
ROr 290
G02
G02
G01
G01
G08
G09
G12
G13
310B
310A
ROr 210A
230A
290A
300A
390A
300B
114A
440D
WOr 690C
G01F
G01E
G01C
G01D
G01G
CN-4
240 2.0
11 NC
G11 2.0
131 1.25
141 1.25
131 1.25
230 0.85
2.0
2.0
2.0
2.0
2.0
36 NC
0.85
52 NC
53 NC
54 NC
55 NC
56 NC
314
315
307
310
311
211
462
245
242
144
134
W 307
440A
1 WIPER MOTOR-LOW
R 315
2 WIPER MOTOR-HI
G 311
43 WIPER RY_LOW
Y 310
4 WIPER SW_LOW
520
590
160
GROUP 2 ELECTRICAL CIRCUIT
Br 314
390A
42 WIPER SW_HI
Y 629
9 RS232 RX 2-MONITOR
L 623
10 RS232 TX 2-MONITOR
GBr 624
37 PROGRAM DUMP-MONITOR
Y 625
CR-79 38 RS232 RX-CLUSTER
L 626
2 3 4 39 RS232 TX-CLUSTER
Y 435 RY 627
1 50 PROGRAM DUMP-CLUSTER
DIFF.
LOCK
R 436
5 NC
RELAY
51
W 426A
2 05 NC
1 5 4 WOr 420A L 251A
3 13 MIRROR HEATED
----- HARNESS DASH BOARD -----
Gr 650
14 CLUSTER_BATT. 24V
Or 570C
CR-60 18 SHIFT LEVER_IG
V 580
2 3 4 27 CLUSTER_ IG
L 425 RW 935
1 6 LAMP-JOYSTICK STR
RIDE-
Br 422 GOr 930
5 15 TCU_ED6-NEU.
SPEED
W 426 LW 920
2 16 TCU_ED5-REV.
1 5 4
CONTROL
LOr 421 BrW 910
3 17 TCU_ED4-FWD.
435 WOr 451A
21 SHIFT LEVER_KD
425 ROr 915
CR-58 22 TCU_ED1
426 GrW 925
2 3 4 23 TCU_ED2
G 193 193 VOr 905
1 24 TCU_ED3
BrW 191 540 B G14
5 GROUND
RELAY
25
Or 190 B G15
2 26 GROUND
BACK-UP
1 5 4 190A OrW 150 1.25
3
Or MAIN SWITCH_ILL
33
G 180 1.25
34 MAIN SWITCH_HEAD
LOr 154
CR-63 35 MAIN SWITCH_ILL
191 YW 214
2 3 4 19 HORN RY
B G01B 436 YOr 184 1.25
1 31 MULTI_HEAD LAMP_LOW
LOr 200 200 R 187 1.25
RELAY
5 32 MULTI_HEAD LAMP_HI
GW 202 202
2 20 NC
1 5 4 Or 190B
3 44 NC
STOP LAMP
48 NC
CR-25 49 NC
RW 501
86 30 87a 30 FLASHER_L
B G01A B 795
85 12 GROUND_SHIELD
Y 620 L 790
87 7 CAN2 LOW
RELAY
RW 531 Y 791
86 8 CAN2 HI
85 87 87a R 530B LOr 303
30 40 MCU_INT
Gr 305 305
ECM POWER
41 MCU & WASHER
Gr 305A
CR-35 3 NC
Br 300C
86 30 87a 45 FUSE BOX
B G01 Y 134
85 46 WORK LAMP SWITCH
Gr 550 2.0 VW 144
87 47 WORK LAMP SWITCH
RELAY
RW 531 531 Or 505
POWER
86 28 RH TURN
85 87 87a R 530 2.0 530A GOr 506
30 29 LH TURN
534 BrW 740
57 5V_POWER
WOr 690
CR-38 58 GND_SENSOR
LOr 754
2 3 4 59 TM MODE
R 540 BW 755
CAN2 BUS
1 60 CLUTCH_MODE
335
305
LW 538A
G02A
G02B
5
Or 570 G16
RELAY
2 1
1 5 4 Or 570 RY 627
1
1
4
2
2
NEUTRAL
3
CN-22
L 626
PUMP
3
CN-103
538
CN-127C
Y 625
WASHER
M
M
CR-5 2
86 30 87a
VW 539 539 G16
85 1
G 535 GBr 624
87 4
RELAY
LW 538 L
SAFETY
86
623 3
85 87 87a GOr 534 Y
CN-127B
30
629
2 CN-126
G16
D BATTERY(-)
BW 560
CR-46 J BATTERY(+)
G 993E
86 30 87a E CAN_Hi
L 380 V 994E
85 F CAN_Lo
FUEL
2LW 381 Y 791
87 G CAN2_Hi
RELAY
Y 370A L 790
86 H CAN2_Lo
WARMER
85 87 87a
SERVICE TOLL
2Y 370 G16
30 1
R 781 786
2 B MCU_RS232_RX
Br 782 787
CR-36 3 C MCU_RS232_TX
W 780 785
2 3 4 4 A MCU_RS232 P_DUMP
CAN BUS
Y 370B
RELAY
5
RW 372 372
2
CN-127
1 5 4
PRE-HEAT
Y 373 373
CN-127A
CN-58A
G16B
A13 GND(MAIN)
CN-36 G16A
A14 GND(MAIN)
10A BEACON WOr 120 Or 660
1 B38 ELEC. STEER MAIN PUMP PS
20A WORK LAMP_FRONT GW 130 2.0 V 661
2 B27 ELEC. STEER PUMP PS
20A WORK LAMP_REAR Y 140 2.0
3 A33 SPARE_D_IN_HIGH
20A ILL.LAMP OrW 150 150 W 306
----- MCU -----
4 B02 WIPER RY
20A HEAD LAMP G 180 2.0 180
5 B01 BUZZER
10A BACK.STOP LAMP Or 190 154 GW 671
6 B07 SPEED PULSE_TCU
20A HORN/CONVERTER ROr 210 LW 538
7 A34 NEUTRAL SIG
30A AIR-CON/HEATER 1 L 230 2.0 VW 539
8 B03 ANTI-RESTART RELAY
20A MIRROR, FUEL WARMER Gr 250 1.25 V 467
9 B12 ELEC. STEERING PUMP RELAY
30A CIGARLIGHTER G 260 260 Y 423
10 A32 RIDE CONT. ON
5Y 112 210 BrW 424
A22 RIDE CONT. AUTO
280 G 993
A07 CAN(1)-H
20A SERVICE SOCKET 1 R 270 270 V 994
11 A17 CAN(1)-L
20A SEAT HEAT/AIR-RIDE ROr 290 B 995
12 A04 CAN_SHIELD(GROUND)
20A SERVICE SOCKET 2 RW 280 R 672
13 B26 BRAKE OIL LOW PS
20A WIPER Br 300 VW 675
14 B37 PARKING OIL LOW PS
20A PARK, PILOT CUT ROr 340
15 B16 SPARE_D_OUT_HIGH
10A JOYSTICK-DETENT V 360 360 BW 735
16 B39 BOOM DOWN PR SNENSOR
20A PRE-HEAT, FUEL WARMER Y 370 440 BOr 736
17 B29 BOOM UP PR SNENSOR
20A FAN REVERSE, ATT. LW 390 R 394
18 B04 REVERSE FAN CONTROL
10A RIDE CONTROL WOr 420 RW 358
19 B21 DIFFERTIAL LOCK PR SIGNAL
10A JOYSTIC_SWITCH Gr 440 Br 680
20 A03 +24V PRESSURE SNESOR
5W 113 112 LW 705
B25 FUEL SENDOR
113 W 710
B35 HYD TEMP SENDER
103 ROr 715
B36 ALT LEVEL
CN-37 G 720
B10 COOLING FAN EPPR-
20A TURN LAMP GW 500 V 721
1 B20 COOLING FAN EPPR+
5A CASSETTE/ROOM LAMP Gr 520 B 730
2
30A START KEY SWITCH R 530 2.0 570 YW 725
3 A36 AIR FILTER
10A TCU 24V BATTERY ROr 600 600 WOr 690A 690
4 B11 GROUND_SENSOR
10A ECM 24V BATTERY W 610 2.0 B 655
5 B17 TACHO SENSOR(+)_REMOTE FAN
10A MCU 24V BATTERY GW 630 230 W 656
6 B18 TACHO SENSOR(-)_REMOTE FAN
20A AIR-CON/HEATER 2 BrW 240 2.0 240 B 730
7 B24 SPARE_ENGINE COOLANT TEMP
10A CLUSTER 24V BATTERY Gr 650 520 G16
8 B13 SPARE_PREHEATER RELAY
10A NC_SPARE 10A 390A
9 A05 SPARE_DIGITAL INPUT_LOW
15A NC_SPARE 15A 160 L 790
10 A18 CAN2 LOW
3R 103 590 Y 791
A08 CAN2 HI
LOr 303
7-3
A23 WIPER INT SIG
11 20A NC_SPARE 20A 610 Gr 305
A31 WASH SIG
621
A38 SPARE_DIGITAL INPUT_LOW
30A NC_SPARE 30A L 380
12 B14 FUEL WARMER
Y 620 Gr 235
A35 AC CONDENSOR FAN SIGNAL
13 10A ECM_IG Br 621 W 234
B15 AC COMP. OFF SIG_REVERSE FAN
Gr 550D 630 Or 233
A16 BLOWER RUN SIGNAL_DINP
10A MCU BW 560 560
14 A24 SPARE_HIGH SOURCE
Br 550C
A26 SPARE_LOW_ENGINE OIL LOW
10A TCU Or 570 570B LW 743
15 B40 BOOM POSITION SENSOR
Br 550B 570C OrW 746
B30 BUCKET POSITION SENSOR
10A CLUSTER V 580 580 BrW 740
16 A01 REF. POWER +5V
Br 550A 650
A37 MECHANICAL ENGINE SELECT
10A CASSETTE LW 590 BW 560
17 A11 POWER IG(+24V)
Br 550 2.0
A12 BATTERY POWER(+24V)
10A JOYSTICK STEER YOr 470 GW 630
18 A02 BATTERY POWER(+24V)
LOr 154 GrW 365
B09 DETENT CONTROL_BUCKET
5A ILLUMINATION 1 YOr 160 160A VOr 366
19 B08 DETENT CONTROL_BOOM UP
LOr 154A 390 YOr 364
B19 DETENT CONTROL_BOOM DOWN
5A ILLUMINATION 2 Or 170 170 L 750
20 A30 COUNT_WEIGHT_SET SWITCH
A39 SPARE_ENGINE SPEED SENSOR
BrW 740
A29 SPARE-DIGITAL INPUT-LOW
WOr 690B
A40 SPARE_SPEED PULSE
LOr 754
CS-55 B31 TM MODE SELECT SIG
B G21 BW 755
12 B28 CLUTCH CUT OFF_SLT SIG
2 1 BW 261
2 B32 ENGINE POWER MODE SELEET
Y 423 BrW 740
10 B22 SPARE_PR SIGNAL
4 Br 422 WOr 690
8 9 B05 SPARE_HOUR METER
10 8 B06 SPARE_D_OUT_HIGH
3 WOr 690C
7 A28 SPARE-DIGITAL INPUT-LOW
7 6 WOr 420
6 B33 SPARE-DIGITAL INPUT-LOW
9 423 RW 770
B23 REVERSE FAN MODE-ON
BrW 424 424 GOr 771
4 B34 REVERSE FAN MODE-AUTO
RIDE CONTROL
LOr 421 BOr 772
3 A15 BOOM POSITION SELECT SIGNAL
Or 170F LOr 773
1 A25 BUCKET POSITION SELECT SIGNAL
12 11 W 780
11 A27 PROGRAM DUMP
R 781
A19 RS-232(1) RX
Br 782
CS-17 A09 RS-232(1) TX
B G21B WOr 757
12 A21 RS-232 GND
12
Or 170B Br 758
11 A10 RS-232(2) TX
R 759
10 A20 RS-232(2) RX
10
8
9 CN-134 A06 SPARE-DIGITAL INPUT-HIGH
4
ROr 340C Or 570A
8 1
9
ROr 340B Or 800
7
7 2 CN-58B
3
W 801
4
PARKING
3
DIAGNOSTIC
LW 350 CN-157
4
Y 352 B G17
3 1 VM1-GND
G17A
1 2 VM2-GND 14
11
12
Or 800
15 SDDK-DIAGNOSTIC 16
W 801
18 EUPR-DIAGNOSTIC 33
Or 570A
6 NC 34
----- TCU -----
CS-79
12
B G21A 352 Y 352
21 ED10-PARKING BRAKE SW(+) 35
1
12
10 25 CANF_H 48
0,2
Or 570D V 994
5 26 CANF_L 50
4
B 995 995
6 28 VGS-CAN SHIELD 53
6
GW 671
7 36 SD4-SPEED METER CLUSTER 54
600A
10 3
8 23 VPE1-CONTINUANCE 24V 58
DIFF. LOCK
5
Or 570 570
4 45 VPI-POWER IG 61
Or 170 B 810 810
11 3 VMG1-SPEED PICK-UP COM 27
11
12
W 820
19 EF1-SPEED PICK-UP ENG
B 810A
27 CANF_T
RW 825
CS-4 41 EF2-SPEED PICK-UP TURBIN
B G21 B 810B 850A
12 12 VPS1-GEAR BOX VPS1(+)
1
12
V 845
8
9 62 EF4-SPEED SENSOR(SIG)
4
GOr 860
49 ER2-SENSOR TEMP CONVERTER
OrW 865
32 AIP3-GEAR BOX Y3
GrW 341 YOr 870
4 39 ER1-GEAR BOX TEMP
PILOT-CUT-OFF
12
Gr 885
55 AIP4-GEAR BOX Y4
YW 890
56 AIP1-GEAR BOX Y1
LOr 895
9 AIP5-GEAR BOX Y5
VOr 900
10 AIP2-GEAR BOX Y2
VOr 905
CN-125 20 ED3-SHIFT LEVER-X1A-B3
GW 630 BrW 910
BATTERY(+) 1 43 ED4-SHIFT LEVER X2B-FWD
BW 560 ROr 915
KEY IG(24V) 2 63 ED1-SHIFT LEVER X1C-B1
LW 920
NC 3 64 ED5-SHIFT LEVER X2C-REV
UNIT
GROUND 12 31 ED13-REV-JOYSTICK
LOr 447
30 ED12-NEU-JOYSTICK
GrW 448
CN-160 44 ED8-FWD-JOYSTICK
VOr 450
NC 14 59 ED15-JOYSTICK SELLECTER(+)
WOr 451
NC 15
V 367 360 W 426
24V(DETEND) 1 8 VPS2-RIDE CONT. RY(+)
Gr 440 440 R 540
24V(HANDLE) 9 52 ADM1-START INTERLOCK RY(-)
WOr 449 449 G 193
REV 2 5 ADM4-REVERSE DRIVE RY(-)
GrW 448 448 700 L 425
FWD 3 57 ADM5-RY RIDE CONT.(-)
LOr 447 447 945 Y 435
NEUTRAL 4 11 ADM6-RY DIFF LOCK(-)
VOr 450 450 940 L 940
JOYSTICK SELECT 10 24 VMGA1-GROUND_BRAKE PEDAL
WOr 451 451 G 945
KICK DOWN 8 37 AU1-+5V SUPPLY_BRAKE PEDAL
YOr 364 364 Y 700
BOOM DOWN(-) 7 38 EU1-SIGNAL SENSOR_BRAKE PEDAL
GrW 365 365
BUCKET(-) 6
VOr 366 366
JOYSTICK LEVER
5Y
10 SENSOR(-)
5W
280
270
210
260
JOYSTIC STTERING
Y
Y
Y
B
B
B
V
V
V
B
V
Y
B
V
R
R
R
R
R
R
R
R
R
G
G
G
G
G
W
W
W
W
W
W
Br
Br
Br
Br
Gr
3L
3L
Or
Or
Gr
Or
Or
Gr
LW
LW
LW
LW
RW
YW
VW
VW
YW
BW
RW
RW
LOr
RW
RW
RW
LOr
RW
BOr
GW
VOr
YOr
BOr
YOr
YOr
ROr
ROr
ROr
GOr
GOr
GOr
BrW
BrW
BrW
OrW
WOr
GrW
OrW
WOr
OrW
WOr
WOr
B G19
GOr 534
531
530
531
890
900
865
885
895
880
850
870
860
855
875
531
2LW 381
350
341
113
113
112
112
103
114
114
202
675
672
700
216
217
492
487
488
830
825
820
810
845
840
945
940
746
743
740
660
661
211
462
405
404
715
705
725
710
721
720
730
680
394
735
141
506
505
170
390
184
187
610
621
436
191
200
535
422
237
245
242
373
371
372
358
736
656
655
810B
810A
570B
440A
690A
160A
995C
994C
993C
B G22
B
B
B
B
B
B
R
R
R
2.0
G
Or
3.0
3.0
3.0
3.0
3.0
3.0
3.0
RW
EARTH
B G20
3
3
9
8
7
6
9
8
7
6
4
1
4
1
5
5
2
2
280
270
220
ROr 210
260
220
WOr 690
BW 261
BrW 740
G20
G20
G22
CN-6
CN-5
48
47
46
45
44
43
36
41
40
39
38
37
32
35
34
33
42
31
30
29
28
27
26
25
24
23
22
21
20
14
13
15
17
16
19
18
12
11
10
13
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
43
42
41
36
29
37
22
21
23
24
33
35
34
32
31
30
44
28
27
26
25
38
40
39
20
19
18
17
16
15
14
12
11
10
170E
WOr 405A
G22B
G22A
G22C
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
1
HORN
2 2
2
2
2
1 1
1
5
4
2
6
1
3
A
B
C
SHIELD
CL-2
CS-2
PARKING
CN-26
CS-80
AC R/DRY
AC R/DRY
AC COMP.
CN-139
CN-172
CN-171
B
CN-138
ECM-J1939-
STOP LAMP
REAR LAMP
ECM-J1939+
1
SENSOR_24V
0, I
12V
24V
START RELAY
TUN LAMP_LH
2.5
FUEL SENDER
BACK BUZZER
TUN LAMP_RH
GND
MAIN PUMP PS
ALTERNATOR I
GROUND_MCU
HEAD LIGHT HI
GEAR BOX - Y1
GEAR BOX - Y2
GEAR BOX - Y3
GEAR BOX - Y4
GEAR BOX - Y5
GEAR BOX - Y6
SERVICE SERVICE
FUEL WARMER
ATT. LOCK SOL
FUSIBLE LINK 2
FUSIBLE LINK 2
FUSIBLE LINK 2
FUSIBLE LINK 2
FUSIBLE LINK 1
PILOT CUT-OFF
ECM POWER IG
DIFF. LOCK SOL
REF. POWER 5V
SOCKET SOCKET
ECM BATTERY 24V
ECM-J1939 SHIELD
12V
STEERING PUMP PS
4
RIDE CONTORL SOL.
SPEED SENSOR_24V
FILTER RESTRICTION
SENSOR_STOP LAMP
JUMP WIRE-JOYSTICK
AIR CLEANER SWITCH
BOOM UP PR SENSOR
ECM-AIR HEATER OUT
H0 I
BATTERY RELAY(DO-1)
SEERING PUMP RELAY
SEERING PUMP RELAY
3
2
6
5
V
SPEED SENSOR_EF4(2)
24V
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
C BR ACC H
TURBIN PICK-UP SENSER
TURBIN PICK-UP SENSER
FAN REVERSAL SOL _24V
BUZZER
PRESSURE SENSOR_JOYSTICK
CLUTCHBRAKE PEDALSENSING
BRAKE OIL PRESSURE SENSING
DIFFERENTIAL SHIFT PR SENSOR
CIGAR
PARK BRAKE PRESSURE SENSING
BRAKE PEDAL_CLUCH CUTOFF_5V+
BRAKE PEDAL_CLUCH CUTOFF_GND
SWITCH
12V SOCKET
SWITCH
START KEY
DC/DC CONVERTER
77097EL01
OFF IDLE BUCKET BOOM DIFF.LOCK HL780-9
5 DOWN UP FEED BACK
ONLY
PR SENSOR PR SENSOR P.SENSOR
LINEAR THROTTLE
MP3 PLAYER POWER CONNECT SUB CONNECTOR
3
CN-99 SPARE ATT. LOCK ATT. UNLOCK KICK DOWN SET AUTO REVERSE FAN EMERGENCY TEST
990A A
- S+ - S+ - S+ DIFF.LOCK
A SOL.
991A
REMOCON GND
12
12
CN-162 12 12 12
12
10 4 9 3 12 12 12 12 12
5
B RESISTOR 10 4 9 3 0 1 10 4 9 3 0 1 3 9 4 10 4 3
REMOCON+
6 C B 0,2
CN-20
BACK UP+
TEL MUTE
AUX_GND
ASSEMBLY
USB GND
YOr 646 G56
ANT 12V
A Pa
A Pa
A Pa
USB D+
1
1 USB 5V
5 CN-93 1
USB D-
AUX_R
AUX_L
Or 645 YOr 646 213
GND
ACC
ILL+
4 2 2 0 1
CD-81
CD-80
CD-79
1 OFF IDLE SW
CN-79
ILL-
NC
NC
NC
NC
GW 644 Or 645 1 1
11
4 8 7 11 11 11 1 11
1
11
3
4
6 10
9
6 5 6 5 5 6 8 7
C
B
B
3 11 ON IDLE SW
CN-27
CS-73
CS-75
CS-78
CS-96
CS-00
CN-27A
CS-77
1
2
ON IDLE L 643 W 642 HORN
10
11
12
11
11
11
11
10
10
10
10
12
12
12
12
11
10
11
12
13
14
15
16
12
10
2
9
6
8
1
2
3
4
5
6
7
2
3
4
5
6
7
5
3
1
3
1
9
1
1
3
3
1
7
3
1
8
4
9
23 ACCEL POSITION RETURN CN-25
694 WOr
694 WOr
6
738 BOr
W 642 L 643 G56A
BW
685 Br
1 1
685 Br
9 ACCEL POSITION SIGNAL
WOr
OrW
GW 644 213A
GOr
YOr
RW
LW
RW
2
G57
22 ACCEL POSITION SUPPLY
WOr
Or
BW
YOr
685
694
357
438
WOr
GOr
W
Gr
BW
BOr
R
B
B
LW
G 647
LW
LOr
LW
CN-6 34 SWITCH RETURN
G 990 G 990 213
ECM-J1939+ 7 46 J1939(+) CL-3
V 991 V 991 179
G60G
G60H
G60D
G60C
Lo
G60E
ECM-J1939- 6
G60F
8 47 J1939(-)
163G
163D
163C
400A
163E
400B
163B
163A
163F
B 992 B 992 189A
G60
G60
402
400
401
777
776
774
696
775
461
591
523
524
521
163
525
526
513
514
515
516
517
518
519
ECM-J1939 SHIELD 9 37 J1939 SHIELD 4 Hi
RW 375 RW 375
PRE-HEAT RELAY 10 40 AIR-HEATER OUTPUT 5
GOr 374 GOr 374 172 172 SPEAKER
PRE-HEAT RELAY 11 42 AIR-HEATER RETURN 3 C
G56B
1 2 E CN-23
ABL
31 ALTERNATE TORQUE
LH
510 510 T
526 WOr
2 1 1
262 524
3 32 COOLANT LEVEL RETURN 2
BOOM
262 G
4 28 COOLANT LEVEL CL-4
622 179 179
5 39 POWER IG CN-10 6 Lo CS-1 CN-24
RH
6 23
Br 685 189 189
4 Hi
HEAD R 522 525 W 1
BOr 738 LIGHT 523
402
400
401
777
776
774
696
775
22 5 2
FUSE BOX_IG 25
Br 622 Br 622
21
BW 737 162 162
3 C
-RH
CN-94
W 611 2.0 W 611 2.0 611 W RW 357 G56C DOOR S.W
CD-39 2 E CN-7
ABL
FUSE BOX_BATTERY 24V 26 4 BATT (+) 20
Br 684 2.0 611A W R 438 509 509 T
163 YOr 1
A Pa CL-1
- S+
3 BATT (+) 19 1 FUSE_ILLUMINATION
Or 662 662 5B G55 2.0 G55B 591 LW
MAIN PUMP PS 56 B MAIN PUMP PS 2 BATT (-) 18 3 3 FUSE-CASSETTE
WOr 693 2.0 G55A Gr 521A 521 Gr
C 1 BATT (-) 17 2 4 FUSE_ROOM LAMP
WOr 694 G60I 696 WOr
7 CN-100 1 5 MCU_RETURN
Gr 466 GOr 510 742 742 BrW MG651032 774 RW
B A C
2
S - +
SEERING PUMP RELAY 52 2 CN-29 ROOM LAMP 7 MCU_REVERSE_MANUAL
R 463 R 243 Or 172 694A 775 GOr
deg
SEERING PUMP RELAY 53 3 2 Pa R/DRY 3 CL-5 8 MCU_REVERSE_AUTO
V 663 V 238 OrW 509 745 745 LW LH W 132
STEERING PUMP PS 55 1 1 4 1 9 NC
YOr 179 G61 776 BOr
5 CD-1 5 BOOM KICK OUT 2 10 MCU_KICK DOWN SET
684
4
W 711 711
2 C 6
R 189 694 WORK 777 LOr
11 MCU_KICK DOWN SET
693A 693C HYD. TEMP YOr 162 CN-101A LAMP 400 LW
6 1 1 CN-101 CL-6 12 FUSE BOX
W 213 742 739 BrW FRONT W 132A 402 BW
B A C
CN-19 C
S - +
CD-10 8 1 13 ATT. LOCK
YW 726 726 BrW 742 694 691 B G61A 401 WOr
deg
Pa 9 A 2 15 ATT. UNLOCK
WOr 693 693 AIR-CLEANER LW 745 748 748 749 OrW RH
10 B 2 NC-NC
11
OrW 748 W 132 1.25 142 RW
CD-2 BUCKET LEVELER 6 WORK LAMP RELAY
B 657 693D WOr 408 B G56 1.25 1.25 132 W
FAN SPEED SENSOR_MCU 24 1 12 CL-35 W 14 WORK LAMP RELAY
G57
AC RELAY 14 14 2
V 238 Br 432
AC RELAY 16 CN-154(GRAY) 15
W 711 G 722 722
MCU_HYD TEMP SENSER 46 2 16 RIDE CL-36
1.25
YW 726 V 723 723 FAN PROPORTIONAL V/V W 133A
MCU_AIR CLEANER SWITCH 47 1 CONTROL 1
B 731 G62A
OPTION
CN-155(BLACK) 2
LW 706 LW 391 391 CN-141
MCU_FUEL SENDER 48 2 CN-136
G 722 R 393 393 FAN REVERSE SOL 432 Br 433 433
MCU_FAN PROPORTIONAL VALVE 42 1 1 2 RIDE SOL CL-32
V 723 G57 G58 G58 RW 142 RW 142
CAMERA
TURN LAMP_LH 35 4 2 2 2 GND 1 7 REAR WIPER MOTOR
Or 171 B 606 608 W 615 615 L 252 252 L
FUSE_ILLUMINATION 32 1 3 3 3 SIG 9 MIRROR HEAT CONT.
OrW 507 W 608 609 V 614 614 292 R
TURN LAMP_RH 34 3 4 4 4 24V 6 SEAT
291 ROr
5 5 5 14 FUSE_SEAT
253 V
6 6 6 10 MIRROR HEAT CONT.
WOr 693
GROUND_MCU 45 CN-10 CL-23 11 NC
336
292
253
330
291
334
331
Br 684 161A RW 143 143 RW 146 146A 121 WOr
MCU_24V 36 1 12 12 1 12 FUSE_BEACON
508A 2
G71B
2 13 NC
171A
3 CL-22 WORK LAMP RH CL-7 15 NC
507A
4
146 BEACON R 122
1 2 8 NC
YOr 185 185
5
B G70 1.25 G70 B G71 G71A WORK LAMP LH LAMP M G64B
MULTI_HEAD LIGHT LOW 28 11 11 2 1
R 188 188 B G54 2.0 CL-21
MULTI_HEAD LIGHT HI 27 6
693B 171B Or 174 174 CR-39
7 10 10 2 FROM BATT. RY CN-150
519
513
518
517
516
515
514
W 212 212 G71 NUMBER PLATE LAMP 465 RH L 252
G60M
G60N
G60K
HORN 54 8 1 2
G60L
G60J
YOr 163H
YOr 163K
YOr 163J
YOr 163I
BrW 741 741 464 G64
334
331
OrW 336
330
ROr 291
292
253
122
WOr 121
MCU_REF. POWER 5V 57 9 CN-65 1
MCU_BOOM POSITION SENSOR 58
LW 744 744
10
G54
1
BACK BUZZER CN-19 M
OrW
OrW 747 747 BrW 192 192 MIRROR
GOr
RW
RW
LW
11 2 MOTOR RY
WOr
MCU_BUCKET POSITION SENSOR 59 5 CN-149
Or
Br
W
G
R
B
B
ATT. LOCK SWITCH 50
WOr 406 406
12 2
Gr 465 HEATER 2
L 252A
CS-00
CS-00
CS-35
CS-82
CS-76
CS-23
BOr 407 407 R 464 G64A
13 CD-40
9
3
1
3
1
3
1
3
1
3
1
2
1
ATT. UNLOCK SWITCH 3
5
4
3
1
10
10
9
10
9
10
9
10
9
8
51
12
12
12
12
12
11
11
11
11
11
10
CL-16
Or 171 687 687 LH
G62
G61
G64
G60
14
171 Br
A Pa
- S+
4 C 4 10 3 11 8 7 11 8 7 11 8 7 11 8 7 11
Br 430 430 OrW 507 507 REAR V 664 664 1 I 0 1 1 1 1
RIDE CONTROL RELAY 17 15 3 T COMBI 1 B ELEC. STR PUMP PS
USB +(5V)
G54D 695 695
AUX GND
USB GND
16 RH WOr
6 C
USD D+
2 E
AUX S2
AUX S1
USD D-
LOr 201 201 G63
17 1 S
0,I
18 CL-15 EMERGENCY STR 12 5 8 12 12 10 4 9 3 12 12 10 4 9 3 12 12 10 4 9 3 12 12 10 4 9 3 12
R 437 437 YOr 161 161 C
DIFF LOCK SOL._SWITCH 38 19 4
RW 356 356 GOr 508 508 REAR REAR WIPER SEAT HEATER MIRROR HEATER BEACON SPARE USB PORT
DIFF.LOCK SENSOR_MCU 37 20 3 T
BOr 733 733 G54E COMBI
BOOM UP SENSOR_MCU 21 21 2 E LH
BW 734 734 201A
BOOM DOWN SENSOR_MCU 22 22 1 S
684 23 WITH FNR FUNCTION (WITHOUT FNR FUNCTION ==> REF TO PROTO WIRING)
FET RELAY(HI)
THER_ INCAR AMBIENT
NC 20 MISTER(+)
MODE-1 ACT'R MODE-1 ACT'R TEMP ACT'R INTAKE ACT'R SENSOR SENSOR
17
NC 18 CN-13 CN-96 JOYSTICK(JS6000 BLOWER
L 384 2.0 2.0 384 L Controller ; Sauer Denfoss(MC12-010)
3
1
NC 44 1 B XY CAN - MSNLN - 1 4
2 7
1 4
2 7
1 4
2 7
1 4
2 7
L 384A 2.0 B G53 2.0 1.25 G53 B M M M M
M
J331 - A2RBRV-
4
2
2
A
NNRGNNRR) 5 5 5 5
3
FUEL HEATER
1
1
5
6
7
5
6
7
5
6
7
5
6
7
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
2
3
2
CN-28
Sensor(+)_5V DC
12
Gr 247 1.25 247 AC-2 AC-22
CN-13 5 2
Gr 246 246 Y 377 1.25 G53B AC COMP.
SIGNAL_Out
Valve Power
RY
BY
BW
BY
CAN_Shield
Vs x 0.75 ~
CAN_SHILD
AC COMP. 15 5 6 1 NC 10 10
CAN_BATT
Vs X 0.5 ~
CAN_GND
Y 376 376 G 537 1.25
Vs x 0.25
Sensor(-)
Power(+)
PRE-HEAT RELAY 6 7
Power(-)
12 CN-80 NC 5 5
CAN_H
Input_3
Input_2
CR-24
Input_1
G 536 536 ROr 717 1.25
CAN_L
CAN_H
CAN_L
2.0
2.0
2.0
2.0
START RELAY 19 7 8 15W 707 NC 14 14
ROr 716 716 377
NC
MCU_ALTERNATOR I 49 8 RS-1 NC 6 6 CN-11
ROr 717A 961 B BW 2.0 BW
3 2 15R 709 GND 1 1 1 1 1 GND(CONTROLLER)
CN-161
RESISTOR 3W/300 RW 718 1.25 PREHEATER 964 YOr RY RY
CN-53
12 1 1 2 3 4 5 10 12 11 9 8 7 6 1 2 3 4 5 6 TAIL(+) 4 4 4 4 8 ILLUMINATION
382B L 963 RW RW 2.0 RW
1 PREHEATER HL770-9 BATTERY(+) 3 3 3 3 5 FUSE(Battery)
382A L 988 W L L
475 OrW
ALTERNATOR
486 YOr
474 ROr
RELAY CN-166
482 YOr
2 CN-74 CN-152 REVERSE FAN 13 13 13 13 4 REVERSE_MCU
PORTIONAL
479 W
471 G
G69 B
473 B
478 Y
483 G
CR-23
472 V
CN-45
484 V
485 B
L 497 962 R R R
481 B
476 L
5W 727 2 FUSE(IG)
4 5 6 1
1 2 3 4
4 IG2 2 2 2 3
S P E F
NC
G53A M B 496 965 G RG LY
FI 3 M ACT'R REF 7 7 7 7 DPS(COMPRESSOR)
VALVE
U 6
ROr 717 537 ROr 494 968 BW GB YW
PRO-
L 2 5R 728 SENSOR GND 8 8 8 8 7 CONDENSOR FAN
OrW 493 969 GW Y BR
~3 9
CN-168
P 1 THERMISTER(+) 9 9 9 2 BLOWER_SIGNAL
G 718 START RELAY B+ 966 R YL
B+ 708 1 2 3 4 5 6 INCAR SENSOR 11 11 11 11
AC&HEATER CONTROLLER
708 15 R Or 572 970 OrW YB AIR CON
A Pa 12
- S+
8 7 2 3
STARTER AMBIENT SENSOR 12 12 12
109 80R R 495
B
FROM BATTERY RELAY 983 YW YW
G69
486
471
472
473
C CONDENSER FAN 18 18 18 18
987 Y LY
CD-57 COMPRESSOR 17 17 17 17
986 LW 16
BY
FET_F/BACK 16 16 16
985 YW BR
BLOWER RELAY_LO 15 15 15 15
1
B G69 984 BOr BL
Power(-) FET_GATE 14 14 14 14
2
YOr 486 982 LW LW
Power(+) MODE-2 ACT'R_PBR 12 12 12 12
G 471 981 Y LB
CAN_H 3 MODE-2 ACT'R_FOOT 11 11 11 11
4
V 472 980 LW LR
CD-3 CAN_L MODE-2 ACT'R_DEF 10 10 10 10
684 Br Br 682 682A 5 B 473 979 WOr LgW
A Pa
- S+
CN-160
TCU_VMGA1(24) 60 6 6 CD-5 Valve Power 8 TEMP ACT'R_PBR 6 6 6 6
JOYSTICK SELECT 10
16
11
13
15
14
12
6
5
1
4
3
2
G 946 946 G G 947 947 Y 478 975 G BrB
8
FUSE_JOYSTIC SW 9
MCU_BOOM DOWN(-)7
C 9 5
- S+
COUNT_WEIGHT
B JUMP SIG_PR SENSOR 10 TEMP ACT'R_COOL 4 4 4
MCU_BUCKET(-)
673 R R 674 942 PS_CLUCH CUTOFF 973 L LW
ILLUMINATION
MCU_BOOM(-)
HORN RELAY
1 1 A CN-167 INTAKE ACT'R_PBR 3 3 3 3
KICK DOWN
701 Y Y 702 972 BW 2
LB
NEUTRAL
2 2 CD-26 INTAKE ACT'R_REC 2 2 2
GROUND
682 971 WOr 1
LR
A Pa
- S+
INTAKE ACT'R_FRE 1 1 1
FWD
676 VW VW 677 677
REV
PARKING
24V
NC
NC
4 4 B NC 13 13 13 13
CN-160
692 PS
JOYSTICK SELECT 10
16
11
13
14
15
12
4
6
5
1
3
2
C
8
AC-1 AC-11
FUSE_JOYSTIC SW 9
MCU_BOOM DOWN(-)7
WOr
GrW
GrW
WOr
YOr
VOr
LOr
CN-5 CS-160
Gr
Or
G23 B
V
COUNT_WEIGHT
3L 382
751 L
MCU_BUCKET(-)
FUEL WARMER REALY 33 7 7 CD-4 9
ILLUMINATION
MCU_BOOM(-)
HORN RELAY
1ON
682C
442
441
443
361
363
362
369
444
445
446
173
KICK DOWN
A Pa
- S+
8 3
R 673 203 GW GW 204 204 446
NEUTRAL
GROUND
MCU_BRAKE OIL LOW PRESSURE 13 8 8 C 7 2KD
VW 676 692C 445
FWD
MCU_PARKING PRESSURE 14 B 6
REV
24V
NC
NC
Y 701 444
TCU_EU1(38) 15 10 10 CN-68 WORKLOAD 5 6FWD
G50B B B G51 G51 STOP LAMP
CS-85 441
GrW
WOr
11 11 1 4
YOr
VOr
5NEU
342 GrW GrW 343 343 PILOT-CUT L 751 441A 4COM
Gr
G23 B
751 L
12 12 2 1 3 7REV
GW 203 359 LW LW 351 B G23 442
STOP LAMP RELAY 20 13 13 CN-71 2 2
441
361
363
362
442
369
173
G51 443
14 14 1 1
GrW 342 351 WORKLOAD DETENT ENABLE
SWITCH PILOT CUT OFF 29 15 15 2
LW 359 CS-85 CS-97
SWITCH PARKING 30
CN-12 L 751 DETENT ENABLE
PARKING 1
NC 31 SHIFT LEVER B G23 173 11 12 CS-97
2 1
NC 42 345 ROr
AD7
AD6
AD5
AD4
AD3
AD2
AD1
MONITOR CLUSTER 3 173 11 12
CD-46 344 GrW 1
VM
VP
ED
841 G CN-110 4 345 ROr
441 3
B1
B3
B2
AS
1
R
V
STD
846 V SPEED SENSOR OUTPUT MULTI FUNCTION SWITCH 1 344 GrW
2 2 1 442 369 V 4
LAMP_JOYSTICK STR SELECTED
2 1
571 Or 2 6
CN-114
Y 7
F
NC 34 3
B 5
WB 8
BG 3
BW 2
7 6 363 369
NC 35 CD-17 363 4 6 6
4 3
811 B 6 6 BK- BK+ 3 362
CAMERA 0_INPUT_SIDE
Lo
CAMERA SIGNAL SHILD
OUTPUT SIGNAL
O
361 4
L
2 5 BO- BO+ 2
2 1
3
L
CAMERA 0_INPUT
CAMERA 3_INPUT
CAMERA 2_INPUT
CAMERA 1_INPUT
4 7 344 369
\U+f058
PROGRAM DUMP
MIRROR HEATED
5 BO- BO+ 2 V
PROGRAM DUMP
Lo Hi F
RS232 PC SHILD
R
344 173 3 9 9
B+
C
Or
X1
RS232_SHILED
X2
ILLUMINATION
ILLUMINATION
AD5(R) C
D
A
D
C
B
4 3
FUSE_TCU 1 1 12 2 7
CAN2-SHILD
CAN2-SHILD
12
RS232 TXD
173 Or
CAN2 LOW
BATT. 24V
BATT. 24V
BATT. 24V
RS232 RX
RS232 TX
O
RH TURN
TCU_VMG2(04) 2 345 11
LH TURN
AD6(N)
1 1
AD4(F)
O J
TURBIN PICK-UP
G \U+f058
I
GND_B+
CAN2 HI
CAN2 HI
GND_IG
AD1
AD2
AD3
V 846 826 RW 1 1 12
W
G23
BWG C
IG 24V
IG 24V
ED1(VP)
2 1
Hi
TCU_EF4(62) 12
J
3
AD7(KD)
HO
2
I
GND
N
GND
CN-114 STANDARD
B 811 21LM-01021 21LM-01031
NC
NC
NC
NC
TCU_VMG1(03)
RW
4
BVi
BY
FRONT WIPER
Gr
W 821
W
4 3
L
TCU_EF1(19) 5 CD-47(BLACK) CN-56
CN-57
CN-160
4
6
2
6
1
3
5
4
14
18
16
14
11
12
13
16
19
17
13
12
11
17
18
10
19
15
20
10
15
20
TCU_VMG1(03) 6 2
8
6
6
2
1
1
7
4
5
4
3
2
D
9
INTER
JOYSTICK SELECT 10
16
11
14
13
12
15
6
5
1
4
3
2
RW 826 831 WOr
8
FUSE_JOYSTIC SW 9
MCU_BOOM DOWN(-)7
TCU_EF2(41) 7 1 GEAR PICK-UP
CS-11
CS-12
CS-5A
BOr 813
GOr
GBr
MCU_BOOM UP(-)
RW
SHIFT CLUTCH
RY
COUNT_WEIGHT
B G50 1.25
4
5
CN-166
2
TCU_VMG1(03)
5
8
MCU_BUCKET(-)
1
3
Or
Or
4
1
3
2
7
Or
R
R
Y
Y
B
WOr 831
L
L
V
ILLUMINATION
MODE CUT-OFF
HORN RELAY
TCU_EF3(42) 9 8 MASTER SW
KICK DOWN
L 489 489
GOr
YOr
YOr
LOr
RW
YW
SWITCH SWITCH
LW
B
CS-74A
G67C
G67D
Pf
NEUTRAL
B G52
G67A
Gr
Or
Gr
Or
5 Lo
GROUND
153E
186A
651B
651A
581A
503A
504A
Br
Br
4 Hi
G
R
R
V
Y
OrW 490 490 3R 3R 104 104 3R
G67
L
793
792
283
596
594
592
793
792
936
284
285
286
255
651
581
153
281
282
JOYSTICK STEERING 11 4 1 1
2
3
1
HAZARD SW
FWD
ROr 491 491 3R 3R 102 111 8W 106
REV
ILL. HEAD LAMP WORK LAMP
24V
NC
NC
CN-158
JOYSTICK STEERING 12 5 2 2
181A
503B
504B
CN-159
571A
12
12
12
X1
182
183
186
215
302
304
313
312
317
301
502
X2
12
12
12
C
10
D
D
B
A
B
A
0.5
0.5
4
9
V
3 DETENT ENABLE
WOr
GrW
GrW
WOr
R 477 2RW RW 532
YOr
VOr
LOr
218 YW
4
4
CONT_JOYSTICK_INTPU1 18 2 1 FUSIBLE LINK CS-97
173 Or
Gr
Or
WOr
GrW
G23 B
V
911 BrW
751 L
ROr
VOr
921 LW
3
CONT_JOYSTICK_SENSOR(-) 19 7 2
573 Or
G
R
3W 111F G52
L
11 12
442
441
443
361
363
362
369
444
445
446
CS-74B CR-1
2
PTC POWER_BATTERY RELAY 21 6 1
3W 111A 532 80R 107 108
1
11
11
452
916
926
906
11
CS-41
1
7
9
7
9
7
22
CN-21
CS-21
CS-59
CS-42
CS-36
10
11
11
11
12
12
12
C
B
B
A
A
9
9
6
2
1
6
5
1
3
1
3
1
3
7
3W 111B G50 80R 109
FUSE 25
B
BATTERY
OrW
WOr
WOr
BrW
BrW
3W 111C
GOr
369 V
YOr
RW
LOr
LOr
LOr
LOr
VW
BW
LW
FUSE 26 Or 6
W
BATT. RY
G
R
R
B
B
3W 111D 345 ROr
593
596
594
592
581
FUSE 27 3 6
3W 111E 532A 344 GrW 4
G68C
2
G68A
G68B
FUSE 28 4
153D
502A
502B
153A
152A
152B
153B
G50A TO STARTER
G68
308
316
317
309
503
504
151
182
181
152
153
135
145
764
766
765
764
767
765
NC 17 1 WORKLOAD 9 9
DO-2 CS-85 3
NC 23 7
L 751 173 Or
NC 16 1 11
B G23 G23
12
1 12
2
RW 541
START KEY SWITCH 37
3R 102 KD SWITCH
FUSE 24
CN-110 CS-161
CD-48 WOr 442 443 Or FNR
1 1
ROr 856 856 Gr 441C 441A Gr SELECT
TCU_ER3(17) 39 1 2 2 SWITCH
G68 1.25
G67 1.25
794 0.5
793 0.5
792 0.5
936 0.5
284 0.5
285 0.5
255 0.5
NC 32 2 Pa
HORN SWITCH FNR SWITCH
308
316
309
286
651
581
GOr 931
LW 921
BrW 911
573
452
916
926
906
503
GOr 504
502
215
302
304
313
312
301
YOr 183
186
OrW 151
181
152
135
145
766
BrW 764
BW 767
WOr 765
CD-49 CS-5B CS-160
876A YW 218 G23 B 12
2 C 1
593
581
592
596
593
581
592
594
WOr
GrW
VOr
1 12
RW
RW
LOr
LOr
LOr
YW
VW
RY
TCU_ER2(49) 40 1 2 2
Or
Or
Or
Gr
Br
Br
W
G
R
R
B
Y
446 WOr
L
CN-112 3
CN-4
W
B
V
B
B
V
B
4
L
16 CN-114
9
7
8
3
1
4
2
10
25
49
48
44
20
37
51
12
26
38
39
50
13
14
27
11
15
16
17
18
21
22
23
24
28
29
30
19
40
41
42
43
45
31
32
33
34
35
46
47
36
52
53
54
55
56
59
57
60
58
WOr 876 876 GrW 363
5
CN-250
CN-250A
TCU_VMGA2(46) 38 9 VMGA2 6
YOr 871 871 YOr 361 441 Gr 9
1
1
2
4
2
4
CLUTCH_MODE
8 10
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
TCU_AIP6(51) 3
5V_POWER
43 6 Y6
HORN RY
TCU_ED1
TCU_ED2
TCU_ED3
RH TURN
GND_SENSOR
GROUND
SHIELD_GROUND
GROUND
MCU_INT
WIPER RY_LOW
HEAD LAMP_LOW
LH TURN
TM_SHIFT_MODE
PROGRAM DUMP 2
MIRROR HEATED
FUSE BOX
FUSE BOX_HEAD
TCU_ED4-FWD.
WIPER MOTOR-HI&LOW
RS232_TX
FLASHER_L
TCU_KD
WIPER RY_HI
HEAD LAMP_HI
LOr 896 896 445 GrW
MCU-SERIAL_L
TCU_ED6-NEU.
RS232 RX
TCU_ED5-REV.
ILL
Y5
MCU & WASHER
FUSE BOX_ILL
WIPER MOTOR-HI
FUSE BOX_TCU
BK+ 1 9 8
RS232 P_DUMP
6 BK-
MCU-SERIAL_H
2
TCU_JOYSTCIK STR
FUSE BOX_BATT. IG
TCU_AIP5(09)
RS232 RX 2
44 5 Y5
FUSE BOX_BATT. 24V
RS232 TX 2
77097EL01-1
7-4
MEMORANDUM
7-5
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (4)] Illumination switch [CS-21 (3)] Switch ON, 1st step
[CS-21 (9)] Work and hazard switch, cluster, monitor indicator lamp ON
[CS-21 (7)] I/conn [CN-4 (35)] Fuse box [CN-37 (19)] Switch indicator lamp
I/conn [CN-6 (31)]
LH Combi clearance lamp ON [CL-15 (4)]
I/conn [CN-10 (1)] RH Head lamp ON [CN-4 (3)]
Fuse box [CN-37 (20)] Switch indicator lamp
I/conn [CN-6 (32)]
RH Combi clearance lamp ON [CL-16 (4)]
I/conn [CN-10 (3)] LH Head lamp ON [CL-3 (3)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)
OFF ON ② - GND (switch output) 20~25V
③ - GND (to light)
※ GND : Ground
7-6
ILLUMINATION CIRCUIT
1
FUSE BOX
BEACON 10A
2 1
WORK LAMP_FRONT 20A
2
3 WORK LAMP_REAR 20A
3
4 OrW ILL LAMP 20A
CLUSTER 4
R HEAD LAMP 20A
ILLUMINATION 17 24 5
CN-56 25
BACK / STOP LAMP 10A
6
HORN / CONVERTER 20A
MONITOR 26 7
R AIR-CON / HEATER 1 30A
ILLUMINATION 18 8
27
MIRROR, FUEL WARMER 20A
CN-57 9
28 CIGAR LIGHTER 30A
10
29
1 30
CN-36
ILL & HEAD LAMP SW
31
12 11
1
2 32 FUSE BOX
OrW
3
4 33 LOr
34 YOr ILLUMINATION 1 5A
19
6
6 LOr LOr
4
7 35
Or ILLUMINATION 2 5A
R 20
9 9
36
3
7
R 59
11
12 1 B CN-37
12 60
CS-21
CN-4
WORK LAMP SW HAZARD SW
12 11 11 12
1 1
3 3
4 4
6
3
6 7 7 7
4 9 1
8
4
9 9 9 8 2
3 10
7 10
R 3
11 11
12 1
12
B 12
1 12
4
CS-36 CS-41 26
27
HEAD LIGHT,LH
Lo 6 3 28
Hi 4
29
5
Or
C 3 30
E
B
2
ABL
T 1 1 31
CL-3 2 32
HEAD LIGHT,RH 3 33
Lo 6 3 4 34
Hi 4
5
YOr 5 35
C 3
E
B CN-10 59
2
ABL
T 1
60 ALL SWITCH INDICATOR LAMP ON
CL-4
CN-6
3
REAR COMBI,LH
Or
C 4
T 3
B
E 2
S 1
CL-15 3
REAR COMBI,RH
YOr
C 4
T 3
B
E 2
S 1
CL-16
75797EL03
7-7
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (5)] Head light switch [CS-21 (6)] Light switch ON, 2nd step [CS-21 (4)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-4 (31)] I/conn [CN-6 (28)]
I/conn [CN-10 (5)]
LH Head light low beam ON [CL-3 (6)]
RH Head light low beam ON [CL-4 (6)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-4 (32)] I/conn [CN-6 (27)]
I/conn [CN-10 (6)]
LH Head light high beam ON [CL-3 (4)]
RH Head light high beam ON [CL-4 (4)]
Cluster high beam pilot lamp ON [CN-56 (5)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)
② - GND (switch output)
③ - GND (multi function input)
④ - GND (multi function output)
OFF ON 20~25V
⑤ - GND (multi function output)
⑥ - GND (low beam)
⑦ - GND (high beam)
⑧ - GND (passing B+)
※ GND : Ground
7-8
HEAD LIGHT CIRCUIT
4
28
29
FUSE BOX
30
ILL & HEAD LAMP SW BEACON 10A
1
12 11
2 31 WORK LAMP_FRONT 20A
1 2
3
32 WORK LAMP_REAR 20A
3
YOr
4 ILL.LAMP 20A
33 4
G G HEAD LAMP 20A
6 34 5
6 7 BACK.STOP LAMP 10A
4 35 6
HORN / CONVERTER 20A
9 9 7
3
36 AIR-CON / HEATER 1 30A
7 8
12
11 1 59 MIRROR, FUEL WARMER 20A
1 9
12
CIGARLIGHTER 30A
60
CS-21 10
CN-4
CN-36
1
FUSE BOX
2
YOr ILLUMINATION 1 5A
1 3 19
6 2 4
Or ILLUMINATION 2 5A
20
3 26
HEAD LIGHT,LH 4 27
YOr CN-37
Lo 6 5 28
R
Hi 4
6 29
5
Or
C 3 7 30
E
B
2
ABL
T 1 8 31
CL-3 7 9 32
10 33
11 34
HEAD LIGHT,RH
YOr 12 35
Lo 6
R
Hi 4
13 59
5
YOr
C 3 14 60
E 2
B
ABL
T 1 15 CN-6
CL-4 16
CN-10
4
YOr
YOr
R
G
5
3 8
R
CS-11
CN-56
16
14
19
18
17
13
12
11
10
20
15
9
8
6
7
1
4
3
2
8
7
6
5
4
3
2
1
W
6
Hi
C
MIRROR HEATED
PROGRAM DUMP
RS232 PC SHILD
ILLUMINATION
Hi Lo
CAN2-SHILD
HIGH BEAM
CAN2 LOW
BATT. 24V
RS232 RX
RS232 TX
RH TURN
LH TURN
B+
C
CAN2 HI
IG 24V
F
L
R
GND
GND
O
L
R
NC
NC
NC
Y 7 Lo
CLUSTER
B 5
WB 8
BG 3
BW 2
75797EL04
7-9
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position (1st step)
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21 (9)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36 (7)→(3)] I/conn [CN-4 (46)]
Front work lamp relay[CR-3 (2)→(5)] I/conn [CN-7 (14)]
LH Front work lamp ON [CL-5 (1)]
RH Front work lamp ON [CL-6 (1)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36 (6) → (4)] I/conn [CN-4 (47)] Rear work lamp relay [CR-55 (2)→(5)]
I/conn [CN-6 (33)] I/conn [CN-14 (12)] LH Rear work lamp ON [CL-22 (1)]
RH Rear work lamp ON [CL-23 (1)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (work lamp power input)
② - GND (work lamp power output)
OFF ON 20~25V
③ - GND (front work lamp)
④ - GND (rear work lamp)
※ GND : Ground
7-10
WORK LIGHT SWITCH
FUSE BOX
1
BEACON 10A
1
2 GW WORK LAMP_FRONT 20A
2
3 Y WORK LAMP_REAR 20A
3
4 ILL.LAMP 20A
4
HEAD LAMP 20A
5 5
BACK.STOP LAMP 10A
6 6
HORN / CONVERTER 20A
7 7
AIR-CON / HEATER 1 30A
8
8 MIRROR, FUEL WARMER 20A
9
9 CIGARLIGHTER 30A
10
10
3 11
CN-36
12
FUSE BOX
LOr
13
ILLUMINATION 1 5A
W 19
FR WORK 1 14
B LOr
LAMP,LH 2
CL-5 15 ILLUMINATION 2 5A
20
CN-7
W
FR WORK 1 CN-37
B
LAMP,RH 2
CL-6
2 FR WORK LAMP RY
OPTION 4
1 B 3 2
CL-35 1
W W
1 2 5
B Y
2 2
3 GW
3 4 5 1
FR WORK LAMP
4 CR-3
W
1
B 5
2 1
CL-36 6 RR WORK LAMP RY
4 3 2
7 B
CL-32 1
RW RW
1 8 5
B VW
2 2
9 Y
3 4 5 1
RR WORK LAMP
10 CR-55
RW
1
B 11 2
2
CL-33 12
1
13
4 14
15
RR WORK 8
LAMP,LH CN-9
1
RW 9
B
2 10 31
RR WORK CL-22
LAMP,RH
11 32
RW
1 12 33
B
2 CN-14 34
CL-23
35
59
60
WORK LAMP SW
CN-6
12 11
1
3
Y 24
4
VW
25
6
LOr 26
6 7
LOr
4 34
9 9
3
35
7
R
11 36
12 1
12
B
45
CS-36
46
ILL & HEAD LAMP SW
47
12 11
1 48
3
4 59 CLUSTER
R 17 ILLUMINATION
6
60
6 LOr CN-56
7 CN-4
4
MONITOR
R R
9 9 18 ILLUMINATION
3
7 CN-57
R
11
12 1
12
B
CS-21
75797EL05
7-11
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60 (1)] Master switch [CS-74A (1)→(2)]
I/conn [CN-5 (24)] Fuse box [CN-37] Start switch [CS-2(1)]
ECM power relay [CR-25(30)]
Power relay [CR-35(30)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-5(37)] Master switch [CS-74B (2)→(1)]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2 (3)] ECM power relay [CR-25 (30)→(87)]
Fuse box [CN-37 (13)] I/conn [CN-6 (25)]
ECM [CN-93(39)]
Power relay[CR-35(30)→(87)]
Fuse box[CN-37 (14)] MCU[CN-58A (A11)]
(2) When start key switch is in START position
Start switch START [CS-2 (6)] Start safety relay [CR-5 (30)→(87)] I/conn [CN-6 (19)]
I/conn[CN-13(7)] Start relay [CR-23] Starter (terminal B+ and M connector of start motor)
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery B+)
7-12
STARTING CIRCUIT
2
MASTER SW CS-74A
3R 3R 104 3R 105
MONITOR CLUSTER 1 1
3R 3R 8W 106
2 2
CN-60
2RW RW
1
2RW RW FUSIBLE LINK
CAMERA 0_INPUT_SIDE
FUSE BOX 2
MP3 PLAYER
CS-74 BATTERY RY
CAMERA 0_INPUT
10A BEACON CS-74B RW 80R
1
REMOCON GND
20A WORK LAMP_FRONT
REMOCON+
2
BATT. 24V
BATT. 24V
BATT. 24V
RH TURN
BACK UP+
TEL MUTE
LH TURN
20A WORK LAMP_REAR B 80R BATTERY
ANT 12V
3
IG 24V
IG 24V
20A ILL.LAMP
GND
GND
ACC
ILL+
CR-1
CN-250A
ILL-
4
CN-127
NC
NC
CN-250
CN-57
CN-56
20A HEAD LAMP
5 DO-2 1
RW
10
11
12
13
14
15
16
5
8
2
4
3
2
3
1
2
3
4
5
6
7
9
1
4
3
2
4
4
10A BACK.STOP LAMP
6 2
20A HORN / CONVERTER
B
7 1
30A
LW
AIR-CON / HEATER 1
STARTER
V
V
8
20A MIRROR, FUEL WARMER 1
9 B+
30A CIGARLIGHTER 2
10
5Y
3
START RY
5W
B M
4
20A G CN-45
11
SERVICE SOCKET 1 5R
23
20A SEAT HEAT/AIR-RIDE
12
20A
24 CR-23
SERVICE SOCKET 2
13 ALTERNATOR
20A
25 R
WIPER
14
20A PARK, PILOT CUT 26 B+
15
~ G
10A JOYSTICK-DETENT 27 1 P
16 ROr L 3
30A PRE-HEAT 2
17 28
3 FI U
20A FAN REVERSE, ATT.
18 36
10A
4 NC
RIDE CONTROL
19 37
10A JOYSTIC_SWITCH
CN-74
20
5W 38
RW RESISTOR
47 1
CN-4
CN-7
CN-36 ROr 3W/300
28
29
30
27
26
47
48
3
1
4
2
3
1
4
2
2
48 5
20A TURN LAMP RS-1
1 CN-5
5A CASSETTE / ROOM LAMP
2
R
CN-13
30A START KEY SWITCH
3 1 1
10A TCU 24V BATTERY
4
W 2 2 ECM
10A ECM 24V BATTERY
5 1 OFF IDLE SW
10A MCU 24V BATTERY 3 3
6 11 ON IDLE SW
20A AIR-CON/HEATER 2 4 4 23 ACCEL POSITION RETURN
7
10A CLUSTER 24V BATTERY 17 9 ACCEL POSITION SIGNAL
8 5
10A
22 ACCEL POSITION SUPPLY
NC_SPARE 10A 18
9 6 34 SWITCH RETURN
15A NC_SPARE 15A
10 19 7 46 J1939(+)
3R 47 J1939(-)
20 8
37 J1939 SHIELD
20A
21 40 AIR-HEATER OUTPUT
11 NC_SPARE 20A
42 AIR-HEATER RETURN
22
31 ALTERNATE TORQUE
30A NC_SPARE 30A 23
12
Y 24 32 COOLANT LEVEL RETURN
Br 28 COOLANT LEVEL
10A ECM_IG
13 25 39 POWER IG
Gr
26 CN-93
10A MCU BW W
14 4 BATT (+)
Br 46 W
3 BATT (+)
Or 47 B
10A TCU 2 BATT (-)
15 1 B
Br 48 1 BATT (-)
2 CN-94
10A CLUSTER V 49
16 GOr
Br 15
LW 59 16
10A CASSETTE X2
17 V
60 AD5(R) C
Br 17 D
C AD4(F) B
18
10A JOYSTICK STEER YOr CN-6 18 B AD6(N) D
Or B
19 A ED1(VP) A
5A ILLUMINATION 1
19 CN-159 X1
20
AD7(KD) D
20
5A ILLUMINATION 2 8 3 21 AD1 C
22 AD2 B
GOr
ROr
4
VW
RW
LW
GOr
BW
RW
RW
RW
60
6
VW
CN-167
LW
LW
AD3 A
Gr
R
G
R
R
R
B
Or
Or
Y
CN-37
B
R
10
AD7
3
5
6
8
9
1
7
2
CN-4
CN-157
CN-58A
7
CS-2
20
43
ADM1-START INTERLICK RY(-) 52
63
64
65
67
22
AS AD6
7
A11
A34
ANTI-RESTART RLY B12
B36
3
2
6
5
4
1
CONTROLLER_INTPUT1
R AD5
CR-38
ED3-SHIFT LEVER-X1A-B3
CR-5
0, I
1
B3 AD3
NETURAL SIG
B2 AD2
CAN_Shield
ALT LEVEL
SENSOR(-)
Signal_Out
30 87 30 87 2 5 30 87
Power(+)
Power(-)
B1 AD1
CAN_H
Input_3
CAN_L
86 85 86 85 3 1 86 85
H 0 I II
4 3 2 1 4 3 2 1 4 3 2 1 ED
4
6
5
3
2
H
C ST ACC BR N R F
K VP
JOYSTIC STEERING POWER RY ECM POWER RY NETURAL RY SAFETY RY START SWITCH D VM
OUTPUT SIGNAL
MCU
TCU SHIFT LEVER 75797EL06
7-13
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74 (2)] I/conn [CN-13 (8)] I/conn [CN-6 (49)] MCU [CN-58A (B36)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45 (B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-60 (1)] Master switch [CS-74 (1)→(2)] I/conn [CN-5 (24)]
Fuse box [CN-37)]
Fusible link [CN-60 (2)] I/conn [CN-5 (25~28)] Fuse box [CN-36]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery)
② - GND (battery relay)
③ - GND (alternator B+)
OFF ON 20~28V
④ - GND (alternator 2)
⑤ - GND (MCU)
⑥ - GND (fuse box)
※ GND : Ground
※ MCU : Machine control unit
7-14
CHARGING CIRCUIT
6 6
MASTER SW CS-74A
3R 3R 104 3R 105
1 1
3R 3R 8W 106
2 2
CN-60
2RW RW
FUSE BOX 1 FUSIBLE LINK
2RW
10A BEACON 2
1
20A WORK LAMP_FRONT CS-74 CS-74B
2
20A WORK LAMP_REAR
3
20A ILL.LAMP
4
20A HEAD LAMP
5
10A BACK.STOP LAMP BATTERY
6
BATTERT RY
7
20A HORN/CONVERTER RW 80R
30A AIR-CON/HEATER 1
8
20A MIRROR,FUEL WARMER 1 B 80R
9
30A CIGARLIGHTER 2
1
10 CR-1
5Y
3 2
4
20A SERVICE SOCKET 1
11 23
20A SEAT HEAT/AIR-RIDE
12
24
20A SERVICE SOCKET 2
13
20A WIPER
25 RW
14 2
20A PARK, PILOT CUT 26 B
15 1
16
10A JOYSTICK-DETENT 27 DO-2
30A PRE-HEAT
17 28
20A FAN REVERSE, ATT.
18 36
10A RIDE CONTROL
19 37
10A JOYSTIC_SWITCH
20
5W 38
47
CN-36
48
FUSE BOX STARTER
CN-5
20A TURN LAMP
1 B+
5A CASSETTE/ROOM LAMP
2
30A
CR-23
START KEY SWITCH
3 5W
10A TCU 24V BATTERY M
4
10A ECM 24V BATTERY 5R CN-45
5
10A MCU 24V BATTERY
6
20A AIR-CON/HEATER 2
START RY
7
10A CLUSTER 24V BATTERY R
8
10A
9
NC_SPARE 10A
3
15A NC_SPARE 15A
10
3R ALTERNATOR
1 1 B+
~ G
11
20A NC_SPARE 20A 2 2 1 P
ROr L 3
2
3 3 U
30A NC_SPARE 30A 3 FI
12
4 4 4 4 NC
46 5
13
10A ECM_IG CN-74
47 6
RESISTOR
48 RW
10A MCU 7 1
14
ROr 3W/300
49 8 2
10A TCU 50
RS-1
15 CN-13
59
10A CLUSTER
16
60
10A CASSETTE
CN-6
17
5
ROr
5A ILLUMINATION 1
19
B36
5A ILLUMINATION 2
20
ALT LEVEL
CN-37
MCU
75797EL07
7-15
6. ELECTRIC PARKING, PILOT CUT OFF CIR
CIRCUIT
CUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box[CN-36 (15)] Parking switch OFF [CS-17 (8)→(4)] I/conn [CN-5 (30)]
I/conn [CN-12 (13)]
OFF ON
Parking solenoid ON (activated)
P
Parking brake released (by hydraulic pressure)
[CS-17 (8)→(3)] T/M control unit[CN-157 (21)]
(2) Parking ON
Fuse box [CN-36 (15)] Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
(3) Pilot cut off ON
Fuse box [CN-36 (15)] Pilot cut off switch ON Pilot cut off switch [CS-4 (8) → (4)]
I/conn [CN-5 (29)] I/conn [CN-12 (12)] Pilot cut off solenoid ON [CN-68] (activate)
Pilot cut off released
(4) Pilot cut off OFF
Fuse box [CN-36 (15)] Pilot cut off solenoid [CN-68] OFF
Pilot cut off applied
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (parking switch input)
② - GND (parking switch output)
③ - GND (pilot cut off switch input)
Running ON 20~25V
④ - GND (pilot cut off switch output)
⑤ - GND (parking solenoid)
⑥ - GND (pilot cut off solenoid)
※ GND : Ground
7-16
ELECTRIC PARKING,
PARKING, PILOT CUT OFF CIRCU
CIRCUIT
IT
TCU
VM1-GND 1
VM2-GND 2
SDDK-DIAGNOSTIC 15
EUPR-DIAGNOSTIC 18
NC 6
Y FUSE BOX
ED10-PARKING BRAKE SW(+) 21
ED9 DIFF. LOCK SWITCH 66
ILLUMINATION 1 5A
19
SUPPLY_BRAKE PEDAL 37
Y
SIGNAL SENSOR_BRAKE PEDAL 38
Or ILLUMINATION 2 5A
20
CN-157
CN-37
FUSE BOX
1 SERVICE SOCKET 1 20A
PARKING SWITCH 11
B SEAT HEAT/AIR-RIDE 20A
12 12
12
Or
1
WIPER 20A
14
8
9
ROr ROr
4
JOYSTICK-DETENT 10A
7
7
16
3
PRE-HEAT 30A
17
FAN REVERSE, ATT. 20A
LW 18
4
Y RIDE CONTROL 10A
3 19
JOYSTIC_SWITCH 10A
1
11
12
20
CS-17
2
CN-36
Or
1
11
10
10
9
ROr
4
8
V
9
7
7
3
GrW
4
V
3
1
11
12
CS-4 4
JOYSTICK LEVER
NC 14
NC 15
24V(DETEND) 1
CN-5
16
21
47
48
18
19
20
14
17
13
3
15
1
4
2
24V(HANDLE) 9
REV 2
FWD 3
NEUTRAL 4
JOYSTICK SELECT 10
KICK DOWN 8
BOOM DOWN(-) 7
BUCKET(-) 6
BOOM UP(-) 5
CN-12
10
COUNT_WEIGHT SW 16
13
14
15
11
12
3
6
1
7
8
9
2
4
5
HORN SWITCH 11
ILLUMINATION 12
FNR SWITCH 13
CN-160
6
5
GrW
Y
LW
B
B
A
B
C
CN-68
CN-71
1
1
2
2
CD-5
- S+
BRAKE PEDAL SENSOR PILOT CUTOFF PARKING
CLUTCH CUT OFF SOLENOID SOLENOID
75797EL08
7-17
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box[CN-36 (14)] Wiper relay Hi [CR-4 (3)→(4)] I/conn [CN-4 (4)]
Front wiper motor [CN-21 (1)]
Wiper relay Lo [CR-26 (5), (2)]
I/conn [CN-4 (45)] Multi function switch [CS-12 (6)]
I/conn [CN-9 (3)] Rear wiper & washer switch [CS-35 (3)]
Rear wiper motor [CN-102 (1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] I/conn [CN-4 (41)] Front washer [CN-22 (1)]
Washer operating
MCU [CN-58A (A31)→(B02)] Front wiper relay Lo
[CR-26 (5)→(3)] I/conn [CN-4 (1)]
Front wiper motor [CN-21 (5)] Wiper motor operating (low)
(2) Front wiper switch ON
① INT position
Wiper switch ON [CS-12 (6)→(1)] I/conn [CN-4 (40)] MCU [CN-58A (A23)→(B02)]
Wiper relay Lo [CR-26 (5)→(3)] I/conn [CN-4 (1)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12 (6)→(4)] I/conn [CN-4 (43)] Wiper relay Lo [CR-26 (4)→(3)]
I/conn [CN-4 (1)] Front wiper motor [CN-21 (5)] Front wiper motor operating (low)
③ Hi position
Wiper switch ON [CS-12 (6)→(3)] I/conn [CN-4 (42)] Wiper relay Hi [CR-4(3)→(5)]
I/conn [CN-4 (2)] Front wiper motor [CN-21(4)] Front wiper motor operating (high)
(3) Auto-parking (when switch OFF)
Switch OFF Fuse box [CN-36 (14)] Wiper relay Hi [CR-4 (3)→(4)] I/conn [CN-4 (4)]
Front wiper motor [CN-21 (1)→(2)] Multi function switch [CS-12 (5)→(4)] I/conn [CN-4 (43)]
Wiper relay Lo [CR-26 (4)→(3)] I/conn [CN-4 (1)] Front wiper motor [CN-21 (5)]
Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON (1st step)
Wiper switch ON [CS-35 (3)→(8)] I/conn [CN-9 (5)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
② Washer switch ON (2nd step)
Washer switch ON [CS-35 (3)→(5)] I/conn [CN-9 (4)] Rear washer tank [CN-103(1)]
Washer operating
2) CHECK POINT
Condition Check point
① - GND (front wiper switch power input) ⑥ - GND (wiper relay power input)
Engine : Stop ② - GND (rear wiper switch power input) ⑦ - GND (front washer power output)
Key switch : ON ③ - GND (wiper relay power input) ⑧ - GND (rear washer power output)
Voltage : 20~25V ④ - GND (front wiper motor Lo power input) ⑨ - GND (front wiper motor power output)
⑤ - GND (front wiper motor High power input) ⑩ - GND (rear wiper motor power output)
※ GND : Ground
7-18
WIPER AND WASHER CIRCUIT
FRONT REAR
WASHER WASHER
M
CN-103
CN-22
2
1
1
2
OrW
FUSE BOX
Gr
B
B
SERVICE SOCKET 1 20A
11
20A
1 SEAT HEAT/AIR-RIDE
12
11 18
G
10 7 RIDE CONTROL 10A
19
5
JOYSTIC_SWITCH 10A
RW 8
10 3
20
8
8
9
10
OrW
0,I
5 10 CN-36
I 0
Br 11
3
1 12
11
12
8 WIPER RY HI
13 Y
CS-35 4
B 3 2
2 14 1
R
5
15 Br
2
Br
CN-9 3 4 5 1
CR-4
3
1 WIPER RY LO
G
2 4 3 2
W
1
3 Y
FRONT WIPER 5
Y Y Y
3E 1 4 2
G LW W
2Pf 2 3 4 5 1
B B 24
1B 3
L R B CR-26
R 4 W 25
4 Hi 5
M
5 Lo 6 26
CN-21
6
40
41
5
4 42
43
44 7 CN-102
Br
45 1 3E
G
2 2Pf
B
59 3 1B
1 4
RW
60 9 5 4 Hi
LOr
LW
M
Gr
Br
Br
6
G
CN-4 5 Lo
REAR WIPER
CS-11
CS-12
CS-5
CN-58A
WIPER INT SIG A23
A31
B02
1
2
3
4
5
6
8
7
6
5
4
3
2
1
HO
RW
BVi
BY
4BWG
Gr
W
G
L
WIPWE RLY
Y
6
2
6
1
3
5
WASH SIG
C
Hi
J
C
W
II
II
J
Hi Lo
I
O
B+
C
MCU
F
L
R
O
L
R
Y 7 Lo
B 5
WB 8
BG 3
BW 2
75797EL09
7-19
HAZARD, TURN AND ROTARY CIRCUIT
11 FUSE BOX
WOr BEACON 10A
12 1
WORK LAMP_FRONT 20A
13 20A
2
WORK LAMP_REAR
3
14 ILL.LAMP 20A
4
15 HEAD LAMP 20A
5
CN-9 BACK.STOP LAMP 10A
6
HORN / CONVERTER 20A
7
AIR-CON / HEATER 1 30A
8
1 MIRROR, FUEL WARMER 20A
9
2 CIGARLIGHTER 30A
10
3
4 CN-36
REAR COMBI,RH
4
33
C
OrW
T 3 34
2
B
E
S 1 35
CL-16 36
FUSE BOX
59
GW TURN LAMP 20A
60 1
NC_SPARE 15A
10
4
26
27 CN-37
28
29 FLASHER UNIT
BW
30 87 L
85 B G
31 B
86 E
32 CR-11
59
60
CN-4
CLUSTER
8 PROGRAM DUMP
7 NC
6 MIRROR HEATED
GOr
5 HIGH BEAM
Or
4 RH TURN
3 LH TURN
2 BATT. 24V
ILL & HEAD LAMP 1 IG 24V
SW : ON(1st step)
CN-56
GOr
RW
Or
CS-11
8
7
6
5
4
3
2
1
WOr
GOr
RW
RW
Or
R
B
B
4BWG
W
6
CL-7
CS-23
CS-41
7
3
1
3
1
8
4
9
9
10
10
12
12
11
11
1
2
Hi
C
1 8 7 11 1 8 7 11
Hi Lo
BEACON
B+
C
LAMP
F
L
R
O
L
R
12 10 4 9 3 12 12 10 4 9 3 12
Y 7 Lo
BW 2
75797EL10
7-20