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--------------- HARENSS CABIN-ROOF -------------------

PTC
AC HARNESS

SEAT
SEAT

REAR
1
2
3

WITH PTC

WIPER

RELAY
STEER
SWITCH
HEATER
HEATER

CN-244A
WITHOUT

HI
AC
HEAT

LOW
LAMP
TIMER

LAMP
REAR
WORK
WITH SWITCH

HORN
WORK
UNIT

FRONT

RELAY

EMERGENCY

RELAY
WIPER
RELAY
WIPER
RELAY
MIRROR
M
AC SYSTEM GND

BLOWER RELAY

A
B
C

FLASHER
SW2

2
2
2
2
2
2

1
1
1
1
1
1
GND 1

86

85
AC 24V
ILLUMINATION

Pf
B
E
AC CONTROLLER B+

NC
EMERGENCY TEST SW
WORK LAMP FRONT
NC
NC
AC OPERATE SIGNAL

BEACON LAMP
NC
MIRROR HEAT
MIRROR HEAT SWITCH
WIPER SWITCH
WORK LAMP REAR
WORK LAMP REAR

3
3
3
3
3
3
SEAT HEAT SWITCH
SEAT HEAT SWITCH
WIPER SWITCH
WIPER SWITCH

5
5
5
5
5
5
WIPER SWITCH
WORK LAMP FRONT
SWITCH ATT. LOCK
SWITCH ATT. UNLOCK
SWITCH ATT. COM
BOOM POSITION SELECT
BUCKET POSITION SLCT
NC
CASSETTE/ROOM LAMP
CASSETTE_ILLUMINATION

NC
PTC POWER

REVERCE SW_AUTO
REVERCE SW_ON
CASSETTE_IG

REVERCE SW_RETURN

30
AC COMP

REVERSE FAN SIGNAL

G
IG
A

Hi 4
2
3

Lo 5

4
4
4
4
4
4
4
3

OUT

87 87a
1

3
2

4
4
4

2
2
2
2
2
2
6

1
1
1
1
1
1
5

3
3
3
3
3
3
14
7
13
5

10
10
1

87a
4
3
2
1

5
5
5
5
5
5
15
13
14
15
2

4
4
4
4
4
4
9
5
3
6
8
3

12
11
12
11

B 85

86
8
1
6
9
7
1

85

30
A
A

L 87
B
B

87
E 86
2
A

2
1

B
7
4
6

C
2
5
8
3

CN-9
CN-7
CN-156

CR-7
CN-245

CR-26
CR-55

CR-2
CN-102
CN-170

CR-4
CR-37
CR-3
CN-244

CR-11
CN-11

CR-56

L
L
L
L
L
L

B
Y
Y
Y
B
B
V
Y
B
Y
B
B
V
B
V
B
Y
V
B
B
B

R
R
R
R
R

G
G
G

W
W
W
W
W
W
W

Br
Br
Br
Br

Gr
Gr
Gr
Gr
Or
Gr

5L
5B

LW
WITHOUT PTC

BW
VW
BW

RW
RW
RW
LOr
RW

GW
BOr
BOr
YOr

ROr
BrW

OrW
WOr

300
314
315
310
307
306
311
YW 214
211
462
467
460
230
245
242
140
144
141
130
134
131
GW 500
RW 501
251
250
254
460
WOr 120
254
251
293
333
332
335
405
404
773
772
GOr 771
RW 770
520
LW 590
YOr 160
332
333
790
791
233
234
235
160
237
293
ROr 290

G02

G02
G01
G01
G08
G09
G12
G13

310B
310A
ROr 210A
230A
290A
300A
390A
300B
114A

440D
WOr 690C

G01F

G01E

G01C
G01D
G01G
CN-4

240 2.0
11 NC

G11 2.0

131 1.25
141 1.25
131 1.25
230 0.85

2.0
2.0

2.0

2.0

2.0
36 NC

0.85
52 NC
53 NC
54 NC
55 NC
56 NC

314
315
307
310
311
211
462
245
242
144
134
W 307

440A
1 WIPER MOTOR-LOW
R 315
2 WIPER MOTOR-HI
G 311
43 WIPER RY_LOW
Y 310
4 WIPER SW_LOW

520
590
160
GROUP 2 ELECTRICAL CIRCUIT

Br 314

390A
42 WIPER SW_HI
Y 629
9 RS232 RX 2-MONITOR
L 623
10 RS232 TX 2-MONITOR
GBr 624
37 PROGRAM DUMP-MONITOR
Y 625
CR-79 38 RS232 RX-CLUSTER
L 626
2 3 4 39 RS232 TX-CLUSTER
Y 435 RY 627
1 50 PROGRAM DUMP-CLUSTER

DIFF.
LOCK
R 436
5 NC

RELAY
51
W 426A
2 05 NC
1 5 4 WOr 420A L 251A
3 13 MIRROR HEATED
----- HARNESS DASH BOARD -----

Gr 650
14 CLUSTER_BATT. 24V
Or 570C
CR-60 18 SHIFT LEVER_IG
V 580
2 3 4 27 CLUSTER_ IG
L 425 RW 935
1 6 LAMP-JOYSTICK STR

RIDE-
Br 422 GOr 930
5 15 TCU_ED6-NEU.

SPEED
W 426 LW 920
2 16 TCU_ED5-REV.
1 5 4

CONTROL
LOr 421 BrW 910
3 17 TCU_ED4-FWD.
435 WOr 451A
21 SHIFT LEVER_KD
425 ROr 915
CR-58 22 TCU_ED1
426 GrW 925
2 3 4 23 TCU_ED2
G 193 193 VOr 905
1 24 TCU_ED3
BrW 191 540 B G14
5 GROUND

RELAY
25
Or 190 B G15
2 26 GROUND

BACK-UP
1 5 4 190A OrW 150 1.25
3
Or MAIN SWITCH_ILL
33
G 180 1.25
34 MAIN SWITCH_HEAD
LOr 154
CR-63 35 MAIN SWITCH_ILL
191 YW 214
2 3 4 19 HORN RY
B G01B 436 YOr 184 1.25
1 31 MULTI_HEAD LAMP_LOW
LOr 200 200 R 187 1.25

RELAY
5 32 MULTI_HEAD LAMP_HI
GW 202 202
2 20 NC
1 5 4 Or 190B
3 44 NC

STOP LAMP
48 NC
CR-25 49 NC
RW 501
86 30 87a 30 FLASHER_L
B G01A B 795
85 12 GROUND_SHIELD
Y 620 L 790
87 7 CAN2 LOW

RELAY
RW 531 Y 791
86 8 CAN2 HI
85 87 87a R 530B LOr 303
30 40 MCU_INT
Gr 305 305

ECM POWER
41 MCU & WASHER
Gr 305A
CR-35 3 NC
Br 300C
86 30 87a 45 FUSE BOX
B G01 Y 134
85 46 WORK LAMP SWITCH
Gr 550 2.0 VW 144
87 47 WORK LAMP SWITCH

RELAY
RW 531 531 Or 505

POWER
86 28 RH TURN
85 87 87a R 530 2.0 530A GOr 506
30 29 LH TURN
534 BrW 740
57 5V_POWER
WOr 690
CR-38 58 GND_SENSOR
LOr 754
2 3 4 59 TM MODE
R 540 BW 755
CAN2 BUS

1 60 CLUTCH_MODE

335
305
LW 538A

G02A
G02B
5
Or 570 G16

RELAY
2 1
1 5 4 Or 570 RY 627

1
1
4

2
2

NEUTRAL
3

CN-22
L 626

PUMP
3

CN-103
538
CN-127C

Y 625

WASHER

M
M
CR-5 2
86 30 87a
VW 539 539 G16
85 1
G 535 GBr 624
87 4

RELAY
LW 538 L

SAFETY
86
623 3
85 87 87a GOr 534 Y
CN-127B

30
629
2 CN-126
G16
D BATTERY(-)
BW 560
CR-46 J BATTERY(+)
G 993E
86 30 87a E CAN_Hi
L 380 V 994E
85 F CAN_Lo

FUEL
2LW 381 Y 791
87 G CAN2_Hi

RELAY
Y 370A L 790
86 H CAN2_Lo

WARMER
85 87 87a
SERVICE TOLL

2Y 370 G16
30 1
R 781 786
2 B MCU_RS232_RX
Br 782 787
CR-36 3 C MCU_RS232_TX
W 780 785
2 3 4 4 A MCU_RS232 P_DUMP
CAN BUS

GOr 371 371


1
CONNECTOR_MCU & CAN

Y 370B

RELAY
5
RW 372 372
2
CN-127

1 5 4

PRE-HEAT
Y 373 373
CN-127A

CN-58A
G16B
A13 GND(MAIN)
CN-36 G16A
A14 GND(MAIN)
10A BEACON WOr 120 Or 660
1 B38 ELEC. STEER MAIN PUMP PS
20A WORK LAMP_FRONT GW 130 2.0 V 661
2 B27 ELEC. STEER PUMP PS
20A WORK LAMP_REAR Y 140 2.0
3 A33 SPARE_D_IN_HIGH
20A ILL.LAMP OrW 150 150 W 306
----- MCU -----

4 B02 WIPER RY
20A HEAD LAMP G 180 2.0 180
5 B01 BUZZER
10A BACK.STOP LAMP Or 190 154 GW 671
6 B07 SPEED PULSE_TCU
20A HORN/CONVERTER ROr 210 LW 538
7 A34 NEUTRAL SIG
30A AIR-CON/HEATER 1 L 230 2.0 VW 539
8 B03 ANTI-RESTART RELAY
20A MIRROR, FUEL WARMER Gr 250 1.25 V 467
9 B12 ELEC. STEERING PUMP RELAY
30A CIGARLIGHTER G 260 260 Y 423
10 A32 RIDE CONT. ON
5Y 112 210 BrW 424
A22 RIDE CONT. AUTO
280 G 993
A07 CAN(1)-H
20A SERVICE SOCKET 1 R 270 270 V 994
11 A17 CAN(1)-L
20A SEAT HEAT/AIR-RIDE ROr 290 B 995
12 A04 CAN_SHIELD(GROUND)
20A SERVICE SOCKET 2 RW 280 R 672
13 B26 BRAKE OIL LOW PS
20A WIPER Br 300 VW 675
14 B37 PARKING OIL LOW PS
20A PARK, PILOT CUT ROr 340
15 B16 SPARE_D_OUT_HIGH
10A JOYSTICK-DETENT V 360 360 BW 735
16 B39 BOOM DOWN PR SNENSOR
20A PRE-HEAT, FUEL WARMER Y 370 440 BOr 736
17 B29 BOOM UP PR SNENSOR
20A FAN REVERSE, ATT. LW 390 R 394
18 B04 REVERSE FAN CONTROL
10A RIDE CONTROL WOr 420 RW 358
19 B21 DIFFERTIAL LOCK PR SIGNAL
10A JOYSTIC_SWITCH Gr 440 Br 680
20 A03 +24V PRESSURE SNESOR
5W 113 112 LW 705
B25 FUEL SENDOR
113 W 710
B35 HYD TEMP SENDER
103 ROr 715
B36 ALT LEVEL
CN-37 G 720
B10 COOLING FAN EPPR-
20A TURN LAMP GW 500 V 721
1 B20 COOLING FAN EPPR+
5A CASSETTE/ROOM LAMP Gr 520 B 730
2
30A START KEY SWITCH R 530 2.0 570 YW 725
3 A36 AIR FILTER
10A TCU 24V BATTERY ROr 600 600 WOr 690A 690
4 B11 GROUND_SENSOR
10A ECM 24V BATTERY W 610 2.0 B 655
5 B17 TACHO SENSOR(+)_REMOTE FAN
10A MCU 24V BATTERY GW 630 230 W 656
6 B18 TACHO SENSOR(-)_REMOTE FAN
20A AIR-CON/HEATER 2 BrW 240 2.0 240 B 730
7 B24 SPARE_ENGINE COOLANT TEMP
10A CLUSTER 24V BATTERY Gr 650 520 G16
8 B13 SPARE_PREHEATER RELAY
10A NC_SPARE 10A 390A
9 A05 SPARE_DIGITAL INPUT_LOW
15A NC_SPARE 15A 160 L 790
10 A18 CAN2 LOW
3R 103 590 Y 791
A08 CAN2 HI
LOr 303

7-3
A23 WIPER INT SIG
11 20A NC_SPARE 20A 610 Gr 305
A31 WASH SIG
621
A38 SPARE_DIGITAL INPUT_LOW
30A NC_SPARE 30A L 380
12 B14 FUEL WARMER
Y 620 Gr 235
A35 AC CONDENSOR FAN SIGNAL
13 10A ECM_IG Br 621 W 234
B15 AC COMP. OFF SIG_REVERSE FAN
Gr 550D 630 Or 233
A16 BLOWER RUN SIGNAL_DINP
10A MCU BW 560 560
14 A24 SPARE_HIGH SOURCE
Br 550C
A26 SPARE_LOW_ENGINE OIL LOW
10A TCU Or 570 570B LW 743
15 B40 BOOM POSITION SENSOR
Br 550B 570C OrW 746
B30 BUCKET POSITION SENSOR
10A CLUSTER V 580 580 BrW 740
16 A01 REF. POWER +5V
Br 550A 650
A37 MECHANICAL ENGINE SELECT
10A CASSETTE LW 590 BW 560
17 A11 POWER IG(+24V)
Br 550 2.0
A12 BATTERY POWER(+24V)
10A JOYSTICK STEER YOr 470 GW 630
18 A02 BATTERY POWER(+24V)
LOr 154 GrW 365
B09 DETENT CONTROL_BUCKET
5A ILLUMINATION 1 YOr 160 160A VOr 366
19 B08 DETENT CONTROL_BOOM UP
LOr 154A 390 YOr 364
B19 DETENT CONTROL_BOOM DOWN
5A ILLUMINATION 2 Or 170 170 L 750
20 A30 COUNT_WEIGHT_SET SWITCH
A39 SPARE_ENGINE SPEED SENSOR
BrW 740
A29 SPARE-DIGITAL INPUT-LOW
WOr 690B
A40 SPARE_SPEED PULSE
LOr 754
CS-55 B31 TM MODE SELECT SIG
B G21 BW 755
12 B28 CLUTCH CUT OFF_SLT SIG
2 1 BW 261
2 B32 ENGINE POWER MODE SELEET
Y 423 BrW 740
10 B22 SPARE_PR SIGNAL
4 Br 422 WOr 690
8 9 B05 SPARE_HOUR METER
10 8 B06 SPARE_D_OUT_HIGH
3 WOr 690C
7 A28 SPARE-DIGITAL INPUT-LOW
7 6 WOr 420
6 B33 SPARE-DIGITAL INPUT-LOW
9 423 RW 770
B23 REVERSE FAN MODE-ON
BrW 424 424 GOr 771
4 B34 REVERSE FAN MODE-AUTO

RIDE CONTROL
LOr 421 BOr 772
3 A15 BOOM POSITION SELECT SIGNAL
Or 170F LOr 773
1 A25 BUCKET POSITION SELECT SIGNAL
12 11 W 780
11 A27 PROGRAM DUMP
R 781
A19 RS-232(1) RX
Br 782
CS-17 A09 RS-232(1) TX
B G21B WOr 757
12 A21 RS-232 GND

12
Or 170B Br 758
11 A10 RS-232(2) TX
R 759
10 A20 RS-232(2) RX

10
8
9 CN-134 A06 SPARE-DIGITAL INPUT-HIGH

4
ROr 340C Or 570A
8 1

9
ROr 340B Or 800

7
7 2 CN-58B

3
W 801
4

PARKING
3
DIAGNOSTIC

LW 350 CN-157
4
Y 352 B G17
3 1 VM1-GND
G17A
1 2 VM2-GND 14
11

12
Or 800
15 SDDK-DIAGNOSTIC 16
W 801
18 EUPR-DIAGNOSTIC 33
Or 570A
6 NC 34
----- TCU -----

CS-79
12
B G21A 352 Y 352
21 ED10-PARKING BRAKE SW(+) 35
1

12

Or 170C 353 Y 353


1 66 ED9 DIFF. LOCK SWITCH 40
YW 354 354 YW 354
9 29 ED11 47
G 993
2 0 1

10 25 CANF_H 48
0,2

Or 570D V 994
5 26 CANF_L 50
4

B 995 995
6 28 VGS-CAN SHIELD 53
6

GW 671
7 36 SD4-SPEED METER CLUSTER 54
600A
10 3

8 23 VPE1-CONTINUANCE 24V 58
DIFF. LOCK
5

Y 353 ROr 600 600


3 68 VPE2-CONTINUANCE 24V 60
9

Or 570 570
4 45 VPI-POWER IG 61
Or 170 B 810 810
11 3 VMG1-SPEED PICK-UP COM 27
11

12

W 820
19 EF1-SPEED PICK-UP ENG
B 810A
27 CANF_T
RW 825
CS-4 41 EF2-SPEED PICK-UP TURBIN
B G21 B 810B 850A
12 12 VPS1-GEAR BOX VPS1(+)
1

12

Or 170 WOr 830


11 42 EF3-SPEED PICK-UP GEAR
G 840
10 4 VMG2-SPEED SENSOR OUTPUT
10

V 845
8

9 62 EF4-SPEED SENSOR(SIG)
4

ROr 340 VW 850 850


8 13 VPS1-GEAR BOX VPS1(+)
9

V 360 ROr 855


7

7 17 ER3-SW FILTER RESTRICTION


3

GOr 860
49 ER2-SENSOR TEMP CONVERTER
OrW 865
32 AIP3-GEAR BOX Y3
GrW 341 YOr 870
4 39 ER1-GEAR BOX TEMP
PILOT-CUT-OFF

V 367 WOr 875


3 46 VMGA2-GEAR BOX TEMP(COM)
BrW 880
1 51 AIP6-GEAR BOX Y6
11

12

Gr 885
55 AIP4-GEAR BOX Y4
YW 890
56 AIP1-GEAR BOX Y1
LOr 895
9 AIP5-GEAR BOX Y5
VOr 900
10 AIP2-GEAR BOX Y2
VOr 905
CN-125 20 ED3-SHIFT LEVER-X1A-B3
GW 630 BrW 910
BATTERY(+) 1 43 ED4-SHIFT LEVER X2B-FWD
BW 560 ROr 915
KEY IG(24V) 2 63 ED1-SHIFT LEVER X1C-B1
LW 920
NC 3 64 ED5-SHIFT LEVER X2C-REV
UNIT

R 759 GrW 925


SERIAL "1"_L(RX) 4 65 ED2-SHIFT LEVER X1B-B2
Br 758 GOr 930
SERIAL "1"_H(TX) 9 67 ED6-SHIFT LEVER X2D-NEU
REMOTE

WOr 757 WOr 451A 451


GROUND 5 22 ED7-SHIFT LEVER-X1D-KD
RW 935
NC 7 ADM2-JOYSTICK SELECT LAMP(-)
B G21 WOr 449
MANAGEMENT
CAN BUS

GROUND 12 31 ED13-REV-JOYSTICK
LOr 447
30 ED12-NEU-JOYSTICK
GrW 448
CN-160 44 ED8-FWD-JOYSTICK
VOr 450
NC 14 59 ED15-JOYSTICK SELLECTER(+)
WOr 451
NC 15
V 367 360 W 426
24V(DETEND) 1 8 VPS2-RIDE CONT. RY(+)
Gr 440 440 R 540
24V(HANDLE) 9 52 ADM1-START INTERLOCK RY(-)
WOr 449 449 G 193
REV 2 5 ADM4-REVERSE DRIVE RY(-)
GrW 448 448 700 L 425
FWD 3 57 ADM5-RY RIDE CONT.(-)
LOr 447 447 945 Y 435
NEUTRAL 4 11 ADM6-RY DIFF LOCK(-)
VOr 450 450 940 L 940
JOYSTICK SELECT 10 24 VMGA1-GROUND_BRAKE PEDAL
WOr 451 451 G 945
KICK DOWN 8 37 AU1-+5V SUPPLY_BRAKE PEDAL
YOr 364 364 Y 700
BOOM DOWN(-) 7 38 EU1-SIGNAL SENSOR_BRAKE PEDAL
GrW 365 365
BUCKET(-) 6
VOr 366 366
JOYSTICK LEVER

BOOM UP(-) 5 CN-167


L 750 750 B G18 1
COUNT_WEIGHT SW16 Power(-)
YW 214B YOr 470 2
HORN SWITCH 11 Power(+)
Or 170D G 993A
ILLUMINATION 12 3 CAN_H
B G19 V 994A 4
FNR SWITCH 13 CAN_L
B 995A 5 CAN_Shield
L 488 6 Input_3
OrW 487
7 Signal_Out
ROr 492 8 Valve_Power
R 216
5L

5Y

10 SENSOR(-)
5W

280
270
210
260
JOYSTIC STTERING

B G21 Br 217 9 CONTROLLER_INTPUT1


L
L
B

Y
Y
Y
B
B
B
V
V
V
B
V
Y
B
V

R
R
R
R
R
R
R
R
R

G
G
G
G
G

W
W
W
W
W
W

Br
Br
Br
Br

Gr
3L
3L
Or
Or
Gr
Or
Or
Gr

LW
LW
LW
LW

RW

YW
VW
VW
YW
BW

RW
RW
LOr
RW
RW
RW
LOr
RW

BOr

GW

VOr
YOr
BOr
YOr
YOr

ROr
ROr
ROr

GOr
GOr
GOr

BrW
BrW
BrW

OrW
WOr
GrW
OrW
WOr
OrW
WOr
WOr

B G19
GOr 534
531
530
531
890
900
865
885
895
880
850
870
860
855
875
531
2LW 381
350
341
113
113
112
112
103
114
114
202
675
672
700
216
217
492
487
488
830
825
820
810
845
840
945
940
746
743
740
660
661
211
462
405
404
715
705
725
710
721
720
730
680
394
735
141
506
505
170
390
184
187
610
621
436
191
200
535
422
237
245
242
373
371
372

358
736
656
655

810B
810A
570B
440A
690A
160A
995C
994C
993C

B G22
B
B
B
B
B
B

R
R
R
2.0

G
Or
3.0
3.0
3.0
3.0
3.0
3.0
3.0

RW

EARTH

B G20
3
3

9
8
7
6
9
8
7
6

4
1
4
1

5
5

2
2

280
270
220
ROr 210
260
220
WOr 690
BW 261
BrW 740

G20
G20
G22
CN-6

CN-5

48
47
46
45
44
43
36
41
40
39
38
37
32
35
34
33
42
31
30
29
28
27
26
25
24
23
22
21
20
14
13
15
17
16
19
18
12
11
10
13
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
43
42
41
36
29
37
22
21
23
24
33
35
34
32
31
30
44
28
27
26
25
38
40
39
20
19
18
17
16
15
14
12
11
10

170E
WOr 405A

G22B
G22A
G22C
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC

NC
NC

1
HORN

2 2
2

2
2

1 1
1
5
4
2

6
1
3

A
B
C
SHIELD

CL-2
CS-2
PARKING

CN-26
CS-80
AC R/DRY
AC R/DRY
AC COMP.

CN-139

CN-172

CN-171

B
CN-138
ECM-J1939-

STOP LAMP

REAR LAMP
ECM-J1939+

1
SENSOR_24V

0, I
12V
24V
START RELAY

TUN LAMP_LH

2.5
FUEL SENDER
BACK BUZZER

TUN LAMP_RH

GND
MAIN PUMP PS
ALTERNATOR I
GROUND_MCU
HEAD LIGHT HI

GEAR BOX - Y1
GEAR BOX - Y2
GEAR BOX - Y3
GEAR BOX - Y4
GEAR BOX - Y5
GEAR BOX - Y6

SERVICE SERVICE
FUEL WARMER
ATT. LOCK SOL

FUSIBLE LINK 2
FUSIBLE LINK 2
FUSIBLE LINK 2
FUSIBLE LINK 2
FUSIBLE LINK 1

PILOT CUT-OFF
ECM POWER IG
DIFF. LOCK SOL

REF. POWER 5V

GEAR BOX TEMP


HEAD LIGHT LOW
PRE-HEAT RELAY

ATT. UNLOCK SOL

SOCKET SOCKET
ECM BATTERY 24V
ECM-J1939 SHIELD

GEAR BOX VPS1(+)


TEMP CONVERTER
HYD TEMP SENSER

12V
STEERING PUMP PS

4
RIDE CONTORL SOL.

FAN SPEED SENSOR


FAN SPEED SENSOR

SPEED SENSOR_24V

FILTER RESTRICTION
SENSOR_STOP LAMP
JUMP WIRE-JOYSTICK
AIR CLEANER SWITCH
BOOM UP PR SENSOR
ECM-AIR HEATER OUT

H0 I
BATTERY RELAY(DO-1)
SEERING PUMP RELAY
SEERING PUMP RELAY

GEAR BOX TEMP(COM)


SPEED SENSOR_VMG2

3
2

6
5

V
SPEED SENSOR_EF4(2)

24V
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE
PRO-PORTIONAL VALVE

C BR ACC H
TURBIN PICK-UP SENSER
TURBIN PICK-UP SENSER
FAN REVERSAL SOL _24V

BOOM POSITION SENSOR


BOOM DOWN PR SENSOR

ENGINE PICK-UP SENSOR


ENGINE PICK-UP SENSOR
ECM-AIR HEATER RETURN

BUCKET POSITION SENSOR


FAN PROPORTIONAL VALVE
FAN PROPORTIONAL VALVE
REAR COMBI_ILLUMINATION
REAR COMBI_ILLUMINATION

PTC POWER_BATTERY RELAY


PTC POWER_BATTERY RELAY
INTER GEAR PICK-UP SENSOR
INTER GEAR PICK-UP SENSOR
FAN REVERSAL SOL CONTORL

BUZZER
PRESSURE SENSOR_JOYSTICK

CLUTCHBRAKE PEDALSENSING
BRAKE OIL PRESSURE SENSING
DIFFERENTIAL SHIFT PR SENSOR

CIGAR
PARK BRAKE PRESSURE SENSING
BRAKE PEDAL_CLUCH CUTOFF_5V+
BRAKE PEDAL_CLUCH CUTOFF_GND

SWITCH

12V SOCKET
SWITCH
START KEY

----- HARNESS FRAME -----


ECONO MODE

DC/DC CONVERTER

77097EL01
OFF IDLE BUCKET BOOM DIFF.LOCK HL780-9
5 DOWN UP FEED BACK
ONLY
PR SENSOR PR SENSOR P.SENSOR

LINEAR THROTTLE
MP3 PLAYER POWER CONNECT SUB CONNECTOR
3
CN-99 SPARE ATT. LOCK ATT. UNLOCK KICK DOWN SET AUTO REVERSE FAN EMERGENCY TEST
990A A
- S+ - S+ - S+ DIFF.LOCK
A SOL.
991A

REMOCON GND
12

12
CN-162 12 12 12

12
10 4 9 3 12 12 12 12 12

5
B RESISTOR 10 4 9 3 0 1 10 4 9 3 0 1 3 9 4 10 4 3

SPK FRT RH+


2

SPK FRT LH+


SPK FRT RH-
THROTTLE

SPK FRT LH-


G 647

REMOCON+
6 C B 0,2
CN-20

BACK UP+
TEL MUTE

AUX_GND
ASSEMBLY

USB GND
YOr 646 G56

ANT 12V
A Pa

A Pa

A Pa

USB D+
1

1 USB 5V
5 CN-93 1

USB D-

AUX_R
AUX_L
Or 645 YOr 646 213

GND
ACC

ILL+
4 2 2 0 1

CD-81

CD-80

CD-79
1 OFF IDLE SW

CN-79

ILL-
NC

NC

NC

NC
GW 644 Or 645 1 1

11
4 8 7 11 11 11 1 11

1
11

3
4
6 10

9
6 5 6 5 5 6 8 7

C
B

B
3 11 ON IDLE SW

CN-27
CS-73

CS-75
CS-78

CS-96
CS-00

CN-27A
CS-77
1
2
ON IDLE L 643 W 642 HORN

10
11
12
11

11

11

11
10

10

10

10
12

12

12

12
11

10
11
12
13
14
15
16
12

10
2

9
6

8
1
2
3
4
5
6
7

2
3
4
5
6
7
5

3
1

3
1

9
1

1
3

3
1
7

3
1
8

4
9
23 ACCEL POSITION RETURN CN-25

694 WOr

694 WOr
6

738 BOr
W 642 L 643 G56A

BW
685 Br
1 1

685 Br
9 ACCEL POSITION SIGNAL

WOr

OrW
GW 644 213A

GOr
YOr

RW

LW
RW
2

G57
22 ACCEL POSITION SUPPLY

WOr

Or
BW
YOr
685

694
357

438

WOr

GOr

W
Gr
BW

BOr

R
B
B
LW
G 647

LW

LOr

LW
CN-6 34 SWITCH RETURN
G 990 G 990 213
ECM-J1939+ 7 46 J1939(+) CL-3
V 991 V 991 179

G60G
G60H

G60D

G60C
Lo

G60E
ECM-J1939- 6

G60F
8 47 J1939(-)

163G

163D

163C
400A

163E

400B

163B

163A
163F
B 992 B 992 189A

G60

G60
402

400

401

777

776

774

696

775

461

591

523
524

521
163

525

526

513
514
515
516

517
518
519
ECM-J1939 SHIELD 9 37 J1939 SHIELD 4 Hi
RW 375 RW 375
PRE-HEAT RELAY 10 40 AIR-HEATER OUTPUT 5
GOr 374 GOr 374 172 172 SPEAKER
PRE-HEAT RELAY 11 42 AIR-HEATER RETURN 3 C
G56B
1 2 E CN-23

ABL
31 ALTERNATE TORQUE

----- ----- ECM ----- -----

LH
510 510 T
526 WOr
2 1 1
262 524
3 32 COOLANT LEVEL RETURN 2

BOOM
262 G
4 28 COOLANT LEVEL CL-4
622 179 179
5 39 POWER IG CN-10 6 Lo CS-1 CN-24

RH
6 23
Br 685 189 189
4 Hi
HEAD R 522 525 W 1
BOr 738 LIGHT 523

402

400

401

777

776

774

696

775
22 5 2
FUSE BOX_IG 25
Br 622 Br 622
21
BW 737 162 162
3 C
-RH
CN-94
W 611 2.0 W 611 2.0 611 W RW 357 G56C DOOR S.W
CD-39 2 E CN-7

ABL
FUSE BOX_BATTERY 24V 26 4 BATT (+) 20
Br 684 2.0 611A W R 438 509 509 T
163 YOr 1
A Pa CL-1

- S+
3 BATT (+) 19 1 FUSE_ILLUMINATION
Or 662 662 5B G55 2.0 G55B 591 LW
MAIN PUMP PS 56 B MAIN PUMP PS 2 BATT (-) 18 3 3 FUSE-CASSETTE
WOr 693 2.0 G55A Gr 521A 521 Gr
C 1 BATT (-) 17 2 4 FUSE_ROOM LAMP
WOr 694 G60I 696 WOr
7 CN-100 1 5 MCU_RETURN
Gr 466 GOr 510 742 742 BrW MG651032 774 RW

B A C
2

S - +
SEERING PUMP RELAY 52 2 CN-29 ROOM LAMP 7 MCU_REVERSE_MANUAL
R 463 R 243 Or 172 694A 775 GOr

deg
SEERING PUMP RELAY 53 3 2 Pa R/DRY 3 CL-5 8 MCU_REVERSE_AUTO
V 663 V 238 OrW 509 745 745 LW LH W 132
STEERING PUMP PS 55 1 1 4 1 9 NC
YOr 179 G61 776 BOr
5 CD-1 5 BOOM KICK OUT 2 10 MCU_KICK DOWN SET
684
4
W 711 711
2 C 6
R 189 694 WORK 777 LOr
11 MCU_KICK DOWN SET
693A 693C HYD. TEMP YOr 162 CN-101A LAMP 400 LW
6 1 1 CN-101 CL-6 12 FUSE BOX
W 213 742 739 BrW FRONT W 132A 402 BW

B A C
CN-19 C

S - +
CD-10 8 1 13 ATT. LOCK
YW 726 726 BrW 742 694 691 B G61A 401 WOr

deg
Pa 9 A 2 15 ATT. UNLOCK
WOr 693 693 AIR-CLEANER LW 745 748 748 749 OrW RH
10 B 2 NC-NC
11
OrW 748 W 132 1.25 142 RW
CD-2 BUCKET LEVELER 6 WORK LAMP RELAY
B 657 693D WOr 408 B G56 1.25 1.25 132 W
FAN SPEED SENSOR_MCU 24 1 12 CL-35 W 14 WORK LAMP RELAY

WORK LAMP FRONT


W 658 LW 706 706 FUEL SENDER BOr 409 B 133 W 133
FAN SPEED SENSOR_MCU 23 2 13 1
R 243 G62

G57
AC RELAY 14 14 2
V 238 Br 432
AC RELAY 16 CN-154(GRAY) 15
W 711 G 722 722
MCU_HYD TEMP SENSER 46 2 16 RIDE CL-36

1.25
YW 726 V 723 723 FAN PROPORTIONAL V/V W 133A
MCU_AIR CLEANER SWITCH 47 1 CONTROL 1
B 731 G62A

OPTION
CN-155(BLACK) 2
LW 706 LW 391 391 CN-141
MCU_FUEL SENDER 48 2 CN-136
G 722 R 393 393 FAN REVERSE SOL 432 Br 433 433
MCU_FAN PROPORTIONAL VALVE 42 1 1 2 RIDE SOL CL-32
V 723 G57 G58 G58 RW 142 RW 142

WORK LAMP REAR


MCU_FAN PROPORTIONAL VALVE 43 2 1 CONT.VALVE 1
B 731 G63
MCU_SHIELD 41 CD-73 2
R 393 657 B CN-140
FAN REVERSAL SOL CONTORL 29 1 FAN PICK-UP CN-178 CN-9
LW 391 658 W 408 WOr 410 410 1.25 133 W
FAN REVERSAL SOL _24V 30 2 1 2 CL-33 2 WORK LAMP RELAY
BACK BUZZER RELAY 40
BrW 192 409
2
BOr 411 G59A
1
ATT. LOCK 1
RW 142A 461 BW 1 EMERGENCY RELAY
LOr 201 G57A G59 G63A 330 Br
STOP LAMP RELAY 39 3 2 3 FUSE-WIPER
RW 143 CN-249 336 OrW
RELAY_WORK LMAP 33 CN-250 CN-14 CN-14 CN-177 4 WASHER TANK
YOr 161 B 607 606 B 613 613 QUICK 411 331 RW
FUSE_ILLUMINATION 31 2 1 1 1 SHD 2 5 REAR WIPER MOTOR
GOr 508 V 609 607 B 612 612 COUPLER G59 ATT. UNLOCK 334 G

CAMERA
TURN LAMP_LH 35 4 2 2 2 GND 1 7 REAR WIPER MOTOR
Or 171 B 606 608 W 615 615 L 252 252 L
FUSE_ILLUMINATION 32 1 3 3 3 SIG 9 MIRROR HEAT CONT.
OrW 507 W 608 609 V 614 614 292 R
TURN LAMP_RH 34 3 4 4 4 24V 6 SEAT
291 ROr
5 5 5 14 FUSE_SEAT
253 V
6 6 6 10 MIRROR HEAT CONT.
WOr 693
GROUND_MCU 45 CN-10 CL-23 11 NC

336

292

253
330

291
334

331
Br 684 161A RW 143 143 RW 146 146A 121 WOr
MCU_24V 36 1 12 12 1 12 FUSE_BEACON
508A 2
G71B
2 13 NC
171A
3 CL-22 WORK LAMP RH CL-7 15 NC
507A
4
146 BEACON R 122
1 2 8 NC
YOr 185 185
5
B G70 1.25 G70 B G71 G71A WORK LAMP LH LAMP M G64B
MULTI_HEAD LIGHT LOW 28 11 11 2 1
R 188 188 B G54 2.0 CL-21
MULTI_HEAD LIGHT HI 27 6
693B 171B Or 174 174 CR-39
7 10 10 2 FROM BATT. RY CN-150

519

513
518
517
516
515
514
W 212 212 G71 NUMBER PLATE LAMP 465 RH L 252

G60M

G60N
G60K
HORN 54 8 1 2

G60L
G60J

YOr 163H

YOr 163K
YOr 163J

YOr 163I
BrW 741 741 464 G64

334

331

OrW 336

330

ROr 291

292

253

122

WOr 121
MCU_REF. POWER 5V 57 9 CN-65 1
MCU_BOOM POSITION SENSOR 58
LW 744 744
10
G54
1
BACK BUZZER CN-19 M

OrW
OrW 747 747 BrW 192 192 MIRROR

GOr
RW

RW
LW
11 2 MOTOR RY

WOr
MCU_BUCKET POSITION SENSOR 59 5 CN-149

Or
Br

W
G

R
B

B
ATT. LOCK SWITCH 50
WOr 406 406
12 2
Gr 465 HEATER 2
L 252A

CS-00

CS-00
CS-35

CS-82

CS-76

CS-23
BOr 407 407 R 464 G64A
13 CD-40

9
3
1

3
1

3
1

3
1

3
1

2
1
ATT. UNLOCK SWITCH 3

5
4
3
1

10

10
9

10
9

10
9

10
9

8
51

12

12

12

12

12
11

11

11

11

11

10
CL-16
Or 171 687 687 LH

G62
G61

G64
G60
14
171 Br
A Pa

- S+
4 C 4 10 3 11 8 7 11 8 7 11 8 7 11 8 7 11
Br 430 430 OrW 507 507 REAR V 664 664 1 I 0 1 1 1 1
RIDE CONTROL RELAY 17 15 3 T COMBI 1 B ELEC. STR PUMP PS

USB +(5V)
G54D 695 695

AUX GND

USB GND
16 RH WOr
6 C

USD D+
2 E

AUX S2
AUX S1

USD D-
LOr 201 201 G63
17 1 S
0,I
18 CL-15 EMERGENCY STR 12 5 8 12 12 10 4 9 3 12 12 10 4 9 3 12 12 10 4 9 3 12 12 10 4 9 3 12
R 437 437 YOr 161 161 C
DIFF LOCK SOL._SWITCH 38 19 4
RW 356 356 GOr 508 508 REAR REAR WIPER SEAT HEATER MIRROR HEATER BEACON SPARE USB PORT
DIFF.LOCK SENSOR_MCU 37 20 3 T
BOr 733 733 G54E COMBI
BOOM UP SENSOR_MCU 21 21 2 E LH
BW 734 734 201A
BOOM DOWN SENSOR_MCU 22 22 1 S
684 23 WITH FNR FUNCTION (WITHOUT FNR FUNCTION ==> REF TO PROTO WIRING)
FET RELAY(HI)
THER_ INCAR AMBIENT
NC 20 MISTER(+)
MODE-1 ACT'R MODE-1 ACT'R TEMP ACT'R INTAKE ACT'R SENSOR SENSOR

17
NC 18 CN-13 CN-96 JOYSTICK(JS6000 BLOWER
L 384 2.0 2.0 384 L Controller ; Sauer Denfoss(MC12-010)

3
1
NC 44 1 B XY CAN - MSNLN - 1 4
2 7
1 4
2 7
1 4
2 7
1 4
2 7
L 384A 2.0 B G53 2.0 1.25 G53 B M M M M

M
J331 - A2RBRV-

4
2

2
A
NNRGNNRR) 5 5 5 5
3
FUEL HEATER

1
1
5
6
7

5
6
7

5
6
7

5
6
7

4
1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

2
3
2
CN-28

Sensor(+)_5V DC
12
Gr 247 1.25 247 AC-2 AC-22
CN-13 5 2
Gr 246 246 Y 377 1.25 G53B AC COMP.

SIGNAL_Out

Valve Power

RY
BY

BW

BY
CAN_Shield

Vs x 0.75 ~

CAN_SHILD
AC COMP. 15 5 6 1 NC 10 10

CAN_BATT
Vs X 0.5 ~

CAN_GND
Y 376 376 G 537 1.25

Vs x 0.25

Sensor(-)
Power(+)
PRE-HEAT RELAY 6 7

Power(-)
12 CN-80 NC 5 5

CAN_H

Input_3

Input_2
CR-24

Input_1
G 536 536 ROr 717 1.25

CAN_L

CAN_H
CAN_L

2.0

2.0
2.0
2.0
START RELAY 19 7 8 15W 707 NC 14 14
ROr 716 716 377

NC
MCU_ALTERNATOR I 49 8 RS-1 NC 6 6 CN-11
ROr 717A 961 B BW 2.0 BW
3 2 15R 709 GND 1 1 1 1 1 GND(CONTROLLER)

CN-161
RESISTOR 3W/300 RW 718 1.25 PREHEATER 964 YOr RY RY

CN-53
12 1 1 2 3 4 5 10 12 11 9 8 7 6 1 2 3 4 5 6 TAIL(+) 4 4 4 4 8 ILLUMINATION
382B L 963 RW RW 2.0 RW
1 PREHEATER HL770-9 BATTERY(+) 3 3 3 3 5 FUSE(Battery)
382A L 988 W L L

475 OrW
ALTERNATOR

486 YOr

474 ROr
RELAY CN-166

482 YOr
2 CN-74 CN-152 REVERSE FAN 13 13 13 13 4 REVERSE_MCU

PORTIONAL

479 W
471 G
G69 B

473 B

478 Y

483 G
CR-23

472 V
CN-45

484 V
485 B
L 497 962 R R R

481 B
476 L
5W 727 2 FUSE(IG)

4 5 6 1

1 2 3 4
4 IG2 2 2 2 3

S P E F
NC
G53A M B 496 965 G RG LY
FI 3 M ACT'R REF 7 7 7 7 DPS(COMPRESSOR)

VALVE
U 6
ROr 717 537 ROr 494 968 BW GB YW

PRO-
L 2 5R 728 SENSOR GND 8 8 8 8 7 CONDENSOR FAN
OrW 493 969 GW Y BR
~3 9

CN-168
P 1 THERMISTER(+) 9 9 9 2 BLOWER_SIGNAL
G 718 START RELAY B+ 966 R YL
B+ 708 1 2 3 4 5 6 INCAR SENSOR 11 11 11 11

AC&HEATER CONTROLLER
708 15 R Or 572 970 OrW YB AIR CON
A Pa 12

- S+
8 7 2 3
STARTER AMBIENT SENSOR 12 12 12
109 80R R 495
B
FROM BATTERY RELAY 983 YW YW

G69
486
471
472
473
C CONDENSER FAN 18 18 18 18
987 Y LY
CD-57 COMPRESSOR 17 17 17 17
986 LW 16
BY
FET_F/BACK 16 16 16
985 YW BR
BLOWER RELAY_LO 15 15 15 15
1
B G69 984 BOr BL
Power(-) FET_GATE 14 14 14 14
2
YOr 486 982 LW LW
Power(+) MODE-2 ACT'R_PBR 12 12 12 12
G 471 981 Y LB
CAN_H 3 MODE-2 ACT'R_FOOT 11 11 11 11
4
V 472 980 LW LR
CD-3 CAN_L MODE-2 ACT'R_DEF 10 10 10 10
684 Br Br 682 682A 5 B 473 979 WOr LgW
A Pa
- S+

3 3 CAN_Shield MODE-1 ACT'R_PBR 9 9 9 9


674 6
ROr 474 978 BW 8
LgB
B BRAKE ACC. PS Input_3 MODE-1 ACT'R_FOOT 8 8 8
693 WOr WOr 692 692A OrW 475 977 Gr 7
LgR
5 5 C SIGNAL_Out 7 MODE-1 ACT'R_VENT 7 7 7
L 941 941 L L 942 L 476 976 Y BrW

CN-160
TCU_VMGA1(24) 60 6 6 CD-5 Valve Power 8 TEMP ACT'R_PBR 6 6 6 6

JOYSTICK SELECT 10
16
11
13
15
14
12

6
5
1
4
3
2
G 946 946 G G 947 947 Y 478 975 G BrB

8
FUSE_JOYSTIC SW 9

MCU_BOOM DOWN(-)7
C 9 5
- S+

TCU_AU1(37) 13 9 9 PR SENSOR TEMP ACT'R_WARM 5 5 5


702 BRAKE PEDAL W 479 974 BOr 4
BrR

COUNT_WEIGHT
B JUMP SIG_PR SENSOR 10 TEMP ACT'R_COOL 4 4 4

MCU_BUCKET(-)
673 R R 674 942 PS_CLUCH CUTOFF 973 L LW

ILLUMINATION

MCU_BOOM(-)
HORN RELAY
1 1 A CN-167 INTAKE ACT'R_PBR 3 3 3 3

KICK DOWN
701 Y Y 702 972 BW 2
LB

NEUTRAL
2 2 CD-26 INTAKE ACT'R_REC 2 2 2

GROUND
682 971 WOr 1
LR
A Pa
- S+

INTAKE ACT'R_FRE 1 1 1

FWD
676 VW VW 677 677

REV
PARKING

24V
NC
NC
4 4 B NC 13 13 13 13

CN-160
692 PS

JOYSTICK SELECT 10
16

11
13
14
15
12
4

6
5

1
3
2
C

8
AC-1 AC-11

FUSE_JOYSTIC SW 9
MCU_BOOM DOWN(-)7

WOr

GrW

GrW
WOr
YOr

VOr

LOr
CN-5 CS-160

Gr
Or
G23 B

V
COUNT_WEIGHT
3L 382

751 L
MCU_BUCKET(-)
FUEL WARMER REALY 33 7 7 CD-4 9

ILLUMINATION

MCU_BOOM(-)
HORN RELAY
1ON
682C

442
441
443
361
363
362
369
444
445
446
173
KICK DOWN
A Pa
- S+

8 3
R 673 203 GW GW 204 204 446

NEUTRAL
GROUND
MCU_BRAKE OIL LOW PRESSURE 13 8 8 C 7 2KD
VW 676 692C 445

FWD
MCU_PARKING PRESSURE 14 B 6

REV
24V
NC
NC
Y 701 444
TCU_EU1(38) 15 10 10 CN-68 WORKLOAD 5 6FWD
G50B B B G51 G51 STOP LAMP
CS-85 441

GrW

WOr
11 11 1 4

YOr

VOr
5NEU
342 GrW GrW 343 343 PILOT-CUT L 751 441A 4COM

Gr
G23 B
751 L
12 12 2 1 3 7REV
GW 203 359 LW LW 351 B G23 442
STOP LAMP RELAY 20 13 13 CN-71 2 2

441
361
363
362
442
369
173
G51 443
14 14 1 1
GrW 342 351 WORKLOAD DETENT ENABLE
SWITCH PILOT CUT OFF 29 15 15 2
LW 359 CS-85 CS-97
SWITCH PARKING 30
CN-12 L 751 DETENT ENABLE
PARKING 1
NC 31 SHIFT LEVER B G23 173 11 12 CS-97
2 1
NC 42 345 ROr

AD7
AD6
AD5
AD4
AD3
AD2
AD1
MONITOR CLUSTER 3 173 11 12
CD-46 344 GrW 1

VM
VP
ED
841 G CN-110 4 345 ROr
441 3

B1
B3
B2
AS
1

R
V

STD
846 V SPEED SENSOR OUTPUT MULTI FUNCTION SWITCH 1 344 GrW
2 2 1 442 369 V 4
LAMP_JOYSTICK STR SELECTED

2 1
571 Or 2 6
CN-114

Y 7
F
NC 34 3

B 5
WB 8
BG 3

BW 2
7 6 363 369
NC 35 CD-17 363 4 6 6

4 3
811 B 6 6 BK- BK+ 3 362
CAMERA 0_INPUT_SIDE

Lo
CAMERA SIGNAL SHILD

1 ENG. PICK-UP BK+ 3 362 5 7 6


6 BK-
821 W 5 9 9 361 4

OUTPUT SIGNAL

O
361 4

L
2 5 BO- BO+ 2

2 1
3

L
CAMERA 0_INPUT
CAMERA 3_INPUT
CAMERA 2_INPUT

CAMERA 1_INPUT

4 7 344 369

\U+f058
PROGRAM DUMP

MIRROR HEATED

5 BO- BO+ 2 V
PROGRAM DUMP

Lo Hi F
RS232 PC SHILD

R
344 173 3 9 9

B+
C
Or

X1
RS232_SHILED

X2
ILLUMINATION

ILLUMINATION

Or 571 571 CD-27(GRAY)


3 11 4 FL- FL+ 1 3

AD5(R) C

D
A

D
C
B

4 3
FUSE_TCU 1 1 12 2 7
CAN2-SHILD

CAN2-SHILD

4 FL- FL+ 1 G23


HIGH BEAM
RS232 RXD

12
RS232 TXD

G 841 812 BW 2 345


CAN2 LOW

173 Or
CAN2 LOW

BATT. 24V

BATT. 24V
BATT. 24V

RS232 RX
RS232 TX

O
RH TURN

TCU_VMG2(04) 2 345 11
LH TURN

AD6(N)
1 1

AD4(F)

O J
TURBIN PICK-UP

G \U+f058

I
GND_B+

CAN2 HI

CAN2 HI
GND_IG

AD1
AD2

AD3
V 846 826 RW 1 1 12

W
G23

BWG C
IG 24V

IG 24V

ED1(VP)

2 1

Hi
TCU_EF4(62) 12

J
3

AD7(KD)

HO
2

I
GND

N
GND

CN-114 STANDARD
B 811 21LM-01021 21LM-01031
NC
NC

NC
NC

TCU_VMG1(03)

RW
4

BVi
BY
FRONT WIPER

Gr
W 821

W
4 3

L
TCU_EF1(19) 5 CD-47(BLACK) CN-56
CN-57

BW 812 813 BOr

CN-160
4

6
2
6
1

3
5

4
14

18

16

14
11
12
13
16

19

17

13
12
11
17

18

10

19
15

20
10

15

20

TCU_VMG1(03) 6 2
8

6
6

2
1

1
7
4
5

4
3
2

D
9

INTER

JOYSTICK SELECT 10
16
11
14
13
12
15

6
5
1
4
3
2
RW 826 831 WOr

8
FUSE_JOYSTIC SW 9

MCU_BOOM DOWN(-)7
TCU_EF2(41) 7 1 GEAR PICK-UP

CS-11
CS-12
CS-5A
BOr 813
GOr
GBr

MCU_BOOM UP(-)
RW

SHIFT CLUTCH
RY

COUNT_WEIGHT
B G50 1.25

4
5
CN-166

2
TCU_VMG1(03)

5
8

MCU_BUCKET(-)
1
3
Or

Or

4
1

3
2
7
Or
R

R
Y

Y
B

WOr 831
L

L
V

ILLUMINATION
MODE CUT-OFF

HORN RELAY
TCU_EF3(42) 9 8 MASTER SW

KICK DOWN
L 489 489

GOr
YOr
YOr
LOr

RW
YW
SWITCH SWITCH

LW
B

CS-74A
G67C
G67D
Pf

NEUTRAL
B G52

G67A

JOYSTICK STEERING 10 1 CS-74 CN-60 105

Gr
Or

Gr

Or
5 Lo

GROUND
153E

186A
651B
651A
581A

503A
504A

Br

Br
4 Hi

G
R

R
V

Y
OrW 490 490 3R 3R 104 104 3R
G67

L
793
792

283

596

594
592

793
792

936

284
285
286

255

651
581
153

281
282

JOYSTICK STEERING 11 4 1 1
2
3
1

HAZARD SW

FWD
ROr 491 491 3R 3R 102 111 8W 106

REV
ILL. HEAD LAMP WORK LAMP

24V
NC

NC
CN-158
JOYSTICK STEERING 12 5 2 2

181A

503B
504B
CN-159

571A

12

12

12
X1

182
183
186
215

302
304
313
312
317
301

502
X2

12

12

12
C

10
D

D
B
A

B
A
0.5
0.5

4
9

V
3 DETENT ENABLE

WOr

GrW

GrW
WOr
R 477 2RW RW 532

YOr

VOr

LOr
218 YW
4

4
CONT_JOYSTICK_INTPU1 18 2 1 FUSIBLE LINK CS-97

173 Or

Gr
Or
WOr

GrW

G23 B

V
911 BrW

Br 480 2RW RW 541


931 GOr

751 L
ROr

VOr
921 LW

3
CONT_JOYSTICK_SENSOR(-) 19 7 2
573 Or
G
R

3W 111F G52
L

11 12

442
441
443
361
363
362
369
444
445
446
CS-74B CR-1

2
PTC POWER_BATTERY RELAY 21 6 1
3W 111A 532 80R 107 108

1
11

11
452
916
926
906

11
CS-41

1
7

9
7

9
7
22
CN-21

CS-21

CS-59

CS-42
CS-36
10
11

11

11
12

12

12

C
B

B
A

A
9

9
6

2
1

6
5

1
3

1
3

1
3

7
3W 111B G50 80R 109
FUSE 25
B

BATTERY

OrW

WOr

WOr
BrW

BrW
3W 111C

GOr
369 V

YOr
RW

LOr

LOr
LOr

LOr
VW

BW
LW

FUSE 26 Or 6
W

BATT. RY

G
R

R
B

B
3W 111D 345 ROr
593
596

594
592
581

FUSE 27 3 6
3W 111E 532A 344 GrW 4

G68C
2
G68A

G68B
FUSE 28 4

153D
502A
502B

153A

152A
152B

153B
G50A TO STARTER

G68
308
316

317
309

503
504

151
182

181
152

153

135
145

764
766
765

764
767
765
NC 17 1 WORKLOAD 9 9
DO-2 CS-85 3
NC 23 7
L 751 173 Or
NC 16 1 11
B G23 G23
12
1 12
2
RW 541
START KEY SWITCH 37
3R 102 KD SWITCH
FUSE 24
CN-110 CS-161
CD-48 WOr 442 443 Or FNR
1 1
ROr 856 856 Gr 441C 441A Gr SELECT
TCU_ER3(17) 39 1 2 2 SWITCH
G68 1.25

G67 1.25

876B FILTER RESTRICTION


281 0.5
282 0.5
GBr 283 0.5

794 0.5
793 0.5
792 0.5

936 0.5

284 0.5
285 0.5

255 0.5

NC 32 2 Pa
HORN SWITCH FNR SWITCH
308
316

309

286

651
581

GOr 931
LW 921
BrW 911
573

452
916
926
906

503
GOr 504

502

215

302
304
313
312

301

YOr 183
186

OrW 151

181
152

135
145

766

BrW 764
BW 767
WOr 765
CD-49 CS-5B CS-160
876A YW 218 G23 B 12
2 C 1
593
581
592
596

593
581
592
594

WOr

GrW

GOr 861 861 TEMP CONVERTER Gr 441B


ROr

VOr

1 12
RW

RW

LOr

LOr

LOr
YW

VW
RY

TCU_ER2(49) 40 1 2 2
Or

Or

Or

Gr
Br

Br
W

G
R

R
B

Y
446 WOr
L

CN-112 3
CN-4
W
B
V
B

B
V
B

4
L

16 CN-114
9

7
8

3
1

4
2

10
25

49
48
44
20

37

51

12

26

38
39
50

13

14
27

11

15
16
17
18

21
22
23
24

28
29

30

19

40
41
42
43

45

31
32

33

34
35

46
47

36
52
53
54
55
56

59

57
60
58
WOr 876 876 GrW 363
5
CN-250
CN-250A

TCU_VMGA2(46) 38 9 VMGA2 6
YOr 871 871 YOr 361 441 Gr 9
1

1
2
4

2
4

TCU_ER1(39) 41 4 BO- BO+ 3 5 6


8 TEMP
VW 851 851 VOr 362 444 LOr 7 6
TCU_VPS1(12,13) 36 7 VPS1(+) FWD REV 4 7
5 FL- FL+ 2 3
BrW 881 881 1 2 3 4 1 2 3 ROr 345

CLUTCH_MODE
8 10
NC
NC
NC
NC

NC
NC
NC

NC
NC
NC
NC
NC
NC
TCU_AIP6(51) 3

5V_POWER
43 6 Y6
HORN RY
TCU_ED1
TCU_ED2
TCU_ED3

RH TURN

GND_SENSOR
GROUND

SHIELD_GROUND

GROUND

MCU_INT

WIPER RY_LOW

HEAD LAMP_LOW
LH TURN

WORK LAMP RY_FRONT

TM_SHIFT_MODE
PROGRAM DUMP 2

MIRROR HEATED

FUSE BOX

FUSE BOX_HEAD
TCU_ED4-FWD.

WORK LAMP RY_RELAY


WIPER MOTOR-LOW

WIPER MOTOR-HI&LOW

RS232_TX

FLASHER_L
TCU_KD

WIPER RY_HI

HEAD LAMP_HI
LOr 896 896 445 GrW
MCU-SERIAL_L

TCU_ED6-NEU.
RS232 RX

TCU_ED5-REV.

ILL
Y5
MCU & WASHER

FUSE BOX_ILL
WIPER MOTOR-HI

FUSE BOX_TCU

BK+ 1 9 8
RS232 P_DUMP

6 BK-
MCU-SERIAL_H

2
TCU_JOYSTCIK STR

FUSE BOX_BATT. IG

TCU_AIP5(09)
RS232 RX 2

44 5 Y5
FUSE BOX_BATT. 24V
RS232 TX 2

Gr 886 886 Y2 GrW 344 4


TCU_AIP4(55) 45 4 Y4 1 10
OrW 866 866 Y3 173 Or
TCU_AIP3(32) 46 3 Y3 Y6 TWO LEVER 11
VOr 901 891 YW 11 12
TCU_AIP2(10) 47 2 Y2 Y4 1
TCU_AIP1(56) 48
YW 891 901 VOr
1 Y1 Y1 21LM-01041
GEARBOX

77097EL01-1

7-4
MEMORANDUM

7-5
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (4)] Illumination switch [CS-21 (3)] Switch ON, 1st step
[CS-21 (9)] Work and hazard switch, cluster, monitor indicator lamp ON
[CS-21 (7)] I/conn [CN-4 (35)] Fuse box [CN-37 (19)] Switch indicator lamp
I/conn [CN-6 (31)]
LH Combi clearance lamp ON [CL-15 (4)]
I/conn [CN-10 (1)] RH Head lamp ON [CN-4 (3)]
Fuse box [CN-37 (20)] Switch indicator lamp
I/conn [CN-6 (32)]
RH Combi clearance lamp ON [CL-16 (4)]
I/conn [CN-10 (3)] LH Head lamp ON [CL-3 (3)]

2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)
OFF ON ② - GND (switch output) 20~25V
③ - GND (to light)
※ GND : Ground

7-6
ILLUMINATION CIRCUIT

1
FUSE BOX
BEACON 10A
2 1
WORK LAMP_FRONT 20A
2
3 WORK LAMP_REAR 20A
3
4 OrW ILL LAMP 20A
CLUSTER 4
R HEAD LAMP 20A
ILLUMINATION 17 24 5
CN-56 25
BACK / STOP LAMP 10A
6
HORN / CONVERTER 20A
MONITOR 26 7
R AIR-CON / HEATER 1 30A
ILLUMINATION 18 8
27
MIRROR, FUEL WARMER 20A
CN-57 9
28 CIGAR LIGHTER 30A
10
29

1 30
CN-36
ILL & HEAD LAMP SW
31
12 11
1
2 32 FUSE BOX
OrW
3
4 33 LOr

34 YOr ILLUMINATION 1 5A
19
6
6 LOr LOr
4
7 35
Or ILLUMINATION 2 5A
R 20
9 9
36
3
7
R 59
11
12 1 B CN-37
12 60
CS-21
CN-4
WORK LAMP SW HAZARD SW
12 11 11 12
1 1
3 3
4 4

6
3
6 7 7 7
4 9 1
8
4
9 9 9 8 2
3 10
7 10
R 3
11 11
12 1
12
B 12
1 12
4
CS-36 CS-41 26
27
HEAD LIGHT,LH
Lo 6 3 28
Hi 4
29
5
Or
C 3 30
E
B
2
ABL

T 1 1 31
CL-3 2 32

HEAD LIGHT,RH 3 33
Lo 6 3 4 34
Hi 4
5
YOr 5 35
C 3
E
B CN-10 59
2
ABL

T 1
60 ALL SWITCH INDICATOR LAMP ON
CL-4
CN-6
3
REAR COMBI,LH
Or
C 4
T 3
B
E 2
S 1
CL-15 3
REAR COMBI,RH
YOr
C 4
T 3
B
E 2
S 1
CL-16

75797EL03

7-7
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (5)] Head light switch [CS-21 (6)] Light switch ON, 2nd step [CS-21 (4)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-4 (31)] I/conn [CN-6 (28)]
I/conn [CN-10 (5)]
LH Head light low beam ON [CL-3 (6)]
RH Head light low beam ON [CL-4 (6)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-4 (32)] I/conn [CN-6 (27)]
I/conn [CN-10 (6)]
LH Head light high beam ON [CL-3 (4)]
RH Head light high beam ON [CL-4 (4)]
Cluster high beam pilot lamp ON [CN-56 (5)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (switch input)
② - GND (switch output)
③ - GND (multi function input)
④ - GND (multi function output)
OFF ON 20~25V
⑤ - GND (multi function output)
⑥ - GND (low beam)
⑦ - GND (high beam)
⑧ - GND (passing B+)
※ GND : Ground

7-8
HEAD LIGHT CIRCUIT

4
28
29
FUSE BOX
30
ILL & HEAD LAMP SW BEACON 10A
1

12 11
2 31 WORK LAMP_FRONT 20A
1 2

3
32 WORK LAMP_REAR 20A
3
YOr
4 ILL.LAMP 20A
33 4
G G HEAD LAMP 20A
6 34 5
6 7 BACK.STOP LAMP 10A
4 35 6
HORN / CONVERTER 20A
9 9 7
3
36 AIR-CON / HEATER 1 30A
7 8

12
11 1 59 MIRROR, FUEL WARMER 20A
1 9
12
CIGARLIGHTER 30A
60
CS-21 10

CN-4
CN-36
1
FUSE BOX
2
YOr ILLUMINATION 1 5A
1 3 19

6 2 4
Or ILLUMINATION 2 5A
20
3 26

HEAD LIGHT,LH 4 27
YOr CN-37
Lo 6 5 28
R
Hi 4
6 29
5
Or
C 3 7 30
E
B
2
ABL

T 1 8 31
CL-3 7 9 32

10 33

11 34
HEAD LIGHT,RH
YOr 12 35
Lo 6
R
Hi 4
13 59
5
YOr
C 3 14 60
E 2
B
ABL

T 1 15 CN-6
CL-4 16
CN-10

4
YOr
YOr
R
G

5
3 8
R
CS-11

CN-56

16

14
19
18
17

13
12
11
10
20

15

9
8

6
7

1
4
3
2
8
7
6
5
4
3
2
1

LAMP_JOYSTICK STR SELECTED


4BWG

W
6
Hi
C

MIRROR HEATED
PROGRAM DUMP
RS232 PC SHILD

ILLUMINATION
Hi Lo

CAN2-SHILD

HIGH BEAM
CAN2 LOW

BATT. 24V
RS232 RX

RS232 TX

RH TURN
LH TURN
B+
C

CAN2 HI

IG 24V
F
L
R

GND
GND
O
L
R

NC

NC
NC
Y 7 Lo

CLUSTER
B 5
WB 8
BG 3

BW 2

MULTI FUNCTION SWITCH

75797EL04

7-9
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position (1st step)
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21 (9)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36 (7)→(3)] I/conn [CN-4 (46)]
Front work lamp relay[CR-3 (2)→(5)] I/conn [CN-7 (14)]
LH Front work lamp ON [CL-5 (1)]
RH Front work lamp ON [CL-6 (1)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36 (6) → (4)] I/conn [CN-4 (47)] Rear work lamp relay [CR-55 (2)→(5)]
I/conn [CN-6 (33)] I/conn [CN-14 (12)] LH Rear work lamp ON [CL-22 (1)]
RH Rear work lamp ON [CL-23 (1)]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (work lamp power input)
② - GND (work lamp power output)
OFF ON 20~25V
③ - GND (front work lamp)
④ - GND (rear work lamp)
※ GND : Ground

7-10
WORK LIGHT SWITCH

FUSE BOX
1
BEACON 10A
1
2 GW WORK LAMP_FRONT 20A
2
3 Y WORK LAMP_REAR 20A
3
4 ILL.LAMP 20A
4
HEAD LAMP 20A
5 5
BACK.STOP LAMP 10A
6 6
HORN / CONVERTER 20A
7 7
AIR-CON / HEATER 1 30A
8
8 MIRROR, FUEL WARMER 20A
9
9 CIGARLIGHTER 30A
10
10
3 11
CN-36
12
FUSE BOX
LOr
13
ILLUMINATION 1 5A
W 19
FR WORK 1 14
B LOr
LAMP,LH 2
CL-5 15 ILLUMINATION 2 5A
20
CN-7
W
FR WORK 1 CN-37
B
LAMP,RH 2
CL-6
2 FR WORK LAMP RY
OPTION 4
1 B 3 2
CL-35 1
W W
1 2 5
B Y
2 2
3 GW
3 4 5 1
FR WORK LAMP
4 CR-3
W
1
B 5
2 1
CL-36 6 RR WORK LAMP RY
4 3 2
7 B
CL-32 1
RW RW
1 8 5
B VW
2 2
9 Y
3 4 5 1
RR WORK LAMP
10 CR-55
RW
1
B 11 2
2
CL-33 12
1
13
4 14
15
RR WORK 8
LAMP,LH CN-9
1
RW 9
B
2 10 31
RR WORK CL-22
LAMP,RH
11 32
RW
1 12 33
B
2 CN-14 34
CL-23
35

59
60
WORK LAMP SW
CN-6
12 11
1
3
Y 24
4
VW
25
6
LOr 26
6 7
LOr
4 34
9 9
3
35
7
R
11 36
12 1
12
B
45
CS-36
46
ILL & HEAD LAMP SW
47
12 11
1 48
3
4 59 CLUSTER
R 17 ILLUMINATION
6
60
6 LOr CN-56
7 CN-4
4
MONITOR
R R
9 9 18 ILLUMINATION
3
7 CN-57
R
11
12 1
12
B
CS-21

75797EL05

7-11
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60 (1)] Master switch [CS-74A (1)→(2)]
I/conn [CN-5 (24)] Fuse box [CN-37] Start switch [CS-2(1)]
ECM power relay [CR-25(30)]
Power relay [CR-35(30)]

※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-5(37)] Master switch [CS-74B (2)→(1)]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2 (3)] ECM power relay [CR-25 (30)→(87)]
Fuse box [CN-37 (13)] I/conn [CN-6 (25)]
ECM [CN-93(39)]
Power relay[CR-35(30)→(87)]
Fuse box[CN-37 (14)] MCU[CN-58A (A11)]
(2) When start key switch is in START position
Start switch START [CS-2 (6)] Start safety relay [CR-5 (30)→(87)] I/conn [CN-6 (19)]
I/conn[CN-13(7)] Start relay [CR-23] Starter (terminal B+ and M connector of start motor)

2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery B+)

② - GND (fusible link)


③ - GND (start key B terminal)
④ - GND (start key BR terminal)
Running ON 20~25 V
⑤ - GND (i/conn CN-5 (37))
⑥ - GND (start key C terminal)
⑦ - GND (start safety relay output)
⑧ - GND (start key ACC terminal)
※ GND : Ground
※ ECM : Electronic control module
※ MCU : Machine control unit

7-12
STARTING CIRCUIT

2
MASTER SW CS-74A
3R 3R 104 3R 105
MONITOR CLUSTER 1 1
3R 3R 8W 106
2 2
CN-60
2RW RW
1
2RW RW FUSIBLE LINK

CAMERA 0_INPUT_SIDE
FUSE BOX 2
MP3 PLAYER
CS-74 BATTERY RY

CAMERA 0_INPUT
10A BEACON CS-74B RW 80R
1

REMOCON GND
20A WORK LAMP_FRONT

SPK FRT RH+

SPK FRT LH+


SPK FRT RH-
SPK FRT LH-
HIGH BEAM

REMOCON+
2

BATT. 24V
BATT. 24V
BATT. 24V

RH TURN

BACK UP+
TEL MUTE
LH TURN
20A WORK LAMP_REAR B 80R BATTERY

ANT 12V
3

IG 24V
IG 24V
20A ILL.LAMP

GND

GND
ACC

ILL+
CR-1

CN-250A

ILL-
4

CN-127

NC

NC
CN-250

CN-57

CN-56
20A HEAD LAMP
5 DO-2 1
RW

10
11
12
13
14
15
16
5

8
2

4
3
2
3

1
2
3
4
5
6
7

9
1

4
3
2
4

4
10A BACK.STOP LAMP
6 2
20A HORN / CONVERTER
B
7 1
30A

LW
AIR-CON / HEATER 1
STARTER
V

V
8
20A MIRROR, FUEL WARMER 1
9 B+
30A CIGARLIGHTER 2
10
5Y
3
START RY
5W
B M
4
20A G CN-45
11
SERVICE SOCKET 1 5R
23
20A SEAT HEAT/AIR-RIDE
12
20A
24 CR-23
SERVICE SOCKET 2
13 ALTERNATOR
20A
25 R
WIPER
14
20A PARK, PILOT CUT 26 B+
15
~ G
10A JOYSTICK-DETENT 27 1 P
16 ROr L 3
30A PRE-HEAT 2
17 28
3 FI U
20A FAN REVERSE, ATT.
18 36
10A
4 NC
RIDE CONTROL
19 37
10A JOYSTIC_SWITCH
CN-74
20
5W 38
RW RESISTOR
47 1

CN-4

CN-7
CN-36 ROr 3W/300
28
29
30
27
26

47

48
3
1

4
2

3
1

4
2
2
48 5
20A TURN LAMP RS-1
1 CN-5
5A CASSETTE / ROOM LAMP
2
R
CN-13
30A START KEY SWITCH
3 1 1
10A TCU 24V BATTERY
4
W 2 2 ECM
10A ECM 24V BATTERY
5 1 OFF IDLE SW
10A MCU 24V BATTERY 3 3
6 11 ON IDLE SW
20A AIR-CON/HEATER 2 4 4 23 ACCEL POSITION RETURN
7
10A CLUSTER 24V BATTERY 17 9 ACCEL POSITION SIGNAL
8 5
10A
22 ACCEL POSITION SUPPLY
NC_SPARE 10A 18
9 6 34 SWITCH RETURN
15A NC_SPARE 15A
10 19 7 46 J1939(+)
3R 47 J1939(-)
20 8
37 J1939 SHIELD

20A
21 40 AIR-HEATER OUTPUT
11 NC_SPARE 20A
42 AIR-HEATER RETURN
22
31 ALTERNATE TORQUE
30A NC_SPARE 30A 23
12
Y 24 32 COOLANT LEVEL RETURN

Br 28 COOLANT LEVEL
10A ECM_IG
13 25 39 POWER IG
Gr
26 CN-93
10A MCU BW W
14 4 BATT (+)
Br 46 W
3 BATT (+)
Or 47 B
10A TCU 2 BATT (-)
15 1 B
Br 48 1 BATT (-)
2 CN-94
10A CLUSTER V 49
16 GOr
Br 15
LW 59 16
10A CASSETTE X2
17 V
60 AD5(R) C
Br 17 D
C AD4(F) B
18
10A JOYSTICK STEER YOr CN-6 18 B AD6(N) D
Or B
19 A ED1(VP) A
5A ILLUMINATION 1
19 CN-159 X1
20
AD7(KD) D

20
5A ILLUMINATION 2 8 3 21 AD1 C
22 AD2 B

GOr
ROr
4
VW
RW

LW
GOr

BW
RW

RW

RW

60
6
VW
CN-167

LW

LW

AD3 A
Gr

R
G

R
R

R
B

Or
Or
Y

CN-37
B

R
10

AD7
3

5
6

8
9
1

7
2

CN-4

CN-157
CN-58A

7
CS-2

20
43
ADM1-START INTERLICK RY(-) 52
63
64
65
67
22
AS AD6

7
A11
A34
ANTI-RESTART RLY B12
B36
3

2
6
5
4

1
CONTROLLER_INTPUT1

R AD5

ED4-SHIFT LEVER X2B-FWD

ED6-SHIFT LEVER X2D-NEU


ED5-SHIFT LEVER X2C-REV

ADM2-JOYSTICK SELECT LAMP(-)


ED7-SHIFT LEVER-X1D-KD
CR-35

CR-38

ED3-SHIFT LEVER-X1A-B3

ED1-SHIFT LEVER X1C-B1


CR-25

CR-5

ED2-SHIFT LEVER X1B-B2


B V AD4
87a 85 87 86 30 87a 85 87 86 30 4 1 5 2 3 87a 85 87 86 30
POWER IG(24V)

0, I
1

B3 AD3
NETURAL SIG

87a 87a 4 87a


Valve_Power

B2 AD2
CAN_Shield

ALT LEVEL
SENSOR(-)
Signal_Out

30 87 30 87 2 5 30 87
Power(+)
Power(-)

B1 AD1
CAN_H

Input_3
CAN_L

86 85 86 85 3 1 86 85
H 0 I II
4 3 2 1 4 3 2 1 4 3 2 1 ED
4
6
5

3
2

H
C ST ACC BR N R F
K VP
JOYSTIC STEERING POWER RY ECM POWER RY NETURAL RY SAFETY RY START SWITCH D VM
OUTPUT SIGNAL
MCU
TCU SHIFT LEVER 75797EL06

7-13
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74 (2)] I/conn [CN-13 (8)] I/conn [CN-6 (49)] MCU [CN-58A (B36)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45 (B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-60 (1)] Master switch [CS-74 (1)→(2)] I/conn [CN-5 (24)]
Fuse box [CN-37)]
Fusible link [CN-60 (2)] I/conn [CN-5 (25~28)] Fuse box [CN-36]
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (battery)
② - GND (battery relay)
③ - GND (alternator B+)
OFF ON 20~28V
④ - GND (alternator 2)
⑤ - GND (MCU)
⑥ - GND (fuse box)

※ GND : Ground
※ MCU : Machine control unit

7-14
CHARGING CIRCUIT

6 6
MASTER SW CS-74A
3R 3R 104 3R 105
1 1
3R 3R 8W 106
2 2
CN-60
2RW RW
FUSE BOX 1 FUSIBLE LINK
2RW
10A BEACON 2
1
20A WORK LAMP_FRONT CS-74 CS-74B
2
20A WORK LAMP_REAR
3
20A ILL.LAMP
4
20A HEAD LAMP
5
10A BACK.STOP LAMP BATTERY
6
BATTERT RY
7
20A HORN/CONVERTER RW 80R
30A AIR-CON/HEATER 1
8
20A MIRROR,FUEL WARMER 1 B 80R
9
30A CIGARLIGHTER 2
1
10 CR-1
5Y
3 2
4
20A SERVICE SOCKET 1
11 23
20A SEAT HEAT/AIR-RIDE
12
24
20A SERVICE SOCKET 2
13
20A WIPER
25 RW
14 2
20A PARK, PILOT CUT 26 B
15 1

16
10A JOYSTICK-DETENT 27 DO-2
30A PRE-HEAT
17 28
20A FAN REVERSE, ATT.
18 36
10A RIDE CONTROL
19 37
10A JOYSTIC_SWITCH
20
5W 38
47
CN-36
48
FUSE BOX STARTER
CN-5
20A TURN LAMP
1 B+
5A CASSETTE/ROOM LAMP
2
30A
CR-23
START KEY SWITCH
3 5W
10A TCU 24V BATTERY M
4
10A ECM 24V BATTERY 5R CN-45
5
10A MCU 24V BATTERY
6
20A AIR-CON/HEATER 2
START RY
7
10A CLUSTER 24V BATTERY R
8
10A
9
NC_SPARE 10A
3
15A NC_SPARE 15A
10
3R ALTERNATOR
1 1 B+
~ G
11
20A NC_SPARE 20A 2 2 1 P
ROr L 3
2
3 3 U
30A NC_SPARE 30A 3 FI
12
4 4 4 4 NC
46 5
13
10A ECM_IG CN-74
47 6
RESISTOR
48 RW
10A MCU 7 1
14
ROr 3W/300
49 8 2
10A TCU 50
RS-1
15 CN-13
59
10A CLUSTER
16
60

10A CASSETTE
CN-6
17

5
ROr

10A JOYSTICK STEER


18
CN-58A

5A ILLUMINATION 1
19
B36

5A ILLUMINATION 2
20
ALT LEVEL

CN-37

MCU

75797EL07

7-15
6. ELECTRIC PARKING, PILOT CUT OFF CIR
CIRCUIT
CUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box[CN-36 (15)] Parking switch OFF [CS-17 (8)→(4)] I/conn [CN-5 (30)]
I/conn [CN-12 (13)]
OFF ON
Parking solenoid ON (activated)

P
Parking brake released (by hydraulic pressure)
[CS-17 (8)→(3)] T/M control unit[CN-157 (21)]
(2) Parking ON
Fuse box [CN-36 (15)] Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
(3) Pilot cut off ON
Fuse box [CN-36 (15)] Pilot cut off switch ON Pilot cut off switch [CS-4 (8) → (4)]
I/conn [CN-5 (29)] I/conn [CN-12 (12)] Pilot cut off solenoid ON [CN-68] (activate)
Pilot cut off released
(4) Pilot cut off OFF
Fuse box [CN-36 (15)] Pilot cut off solenoid [CN-68] OFF
Pilot cut off applied

2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (parking switch input)
② - GND (parking switch output)
③ - GND (pilot cut off switch input)
Running ON 20~25V
④ - GND (pilot cut off switch output)
⑤ - GND (parking solenoid)
⑥ - GND (pilot cut off solenoid)
※ GND : Ground

7-16
ELECTRIC PARKING,
PARKING, PILOT CUT OFF CIRCU
CIRCUIT
IT

TCU
VM1-GND 1
VM2-GND 2
SDDK-DIAGNOSTIC 15
EUPR-DIAGNOSTIC 18
NC 6
Y FUSE BOX
ED10-PARKING BRAKE SW(+) 21
ED9 DIFF. LOCK SWITCH 66
ILLUMINATION 1 5A
19
SUPPLY_BRAKE PEDAL 37
Y
SIGNAL SENSOR_BRAKE PEDAL 38
Or ILLUMINATION 2 5A
20
CN-157

CN-37

FUSE BOX
1 SERVICE SOCKET 1 20A
PARKING SWITCH 11
B SEAT HEAT/AIR-RIDE 20A
12 12
12

Or
1

11 SERVICE SOCKET 2 20A


13
10
10

WIPER 20A
14
8

9
ROr ROr
4

PARK, PILOT CUT 20A


8 15
ROr V
9

JOYSTICK-DETENT 10A
7
7

16
3

PRE-HEAT 30A
17
FAN REVERSE, ATT. 20A
LW 18
4
Y RIDE CONTROL 10A
3 19
JOYSTIC_SWITCH 10A
1
11
12

20

CS-17
2
CN-36

PILOT CUT OFF SW 3


B
12
12

Or
1

11
10
10

9
ROr
4

8
V
9

7
7
3

GrW
4
V
3
1
11
12

CS-4 4

JOYSTICK LEVER
NC 14
NC 15
24V(DETEND) 1
CN-5
16

21
47
48
18

19
20
14

17
13
3

15
1

4
2

24V(HANDLE) 9
REV 2
FWD 3
NEUTRAL 4
JOYSTICK SELECT 10
KICK DOWN 8
BOOM DOWN(-) 7
BUCKET(-) 6
BOOM UP(-) 5
CN-12
10

COUNT_WEIGHT SW 16
13

14
15
11
12
3

6
1

7
8
9
2

4
5

HORN SWITCH 11
ILLUMINATION 12
FNR SWITCH 13
CN-160

6
5
GrW
Y

LW
B
B
A
B
C

CN-68

CN-71
1

1
2

2
CD-5

- S+
BRAKE PEDAL SENSOR PILOT CUTOFF PARKING
CLUTCH CUT OFF SOLENOID SOLENOID

75797EL08

7-17
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box[CN-36 (14)] Wiper relay Hi [CR-4 (3)→(4)] I/conn [CN-4 (4)]
Front wiper motor [CN-21 (1)]
Wiper relay Lo [CR-26 (5), (2)]
I/conn [CN-4 (45)] Multi function switch [CS-12 (6)]
I/conn [CN-9 (3)] Rear wiper & washer switch [CS-35 (3)]
Rear wiper motor [CN-102 (1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] I/conn [CN-4 (41)] Front washer [CN-22 (1)]
Washer operating
MCU [CN-58A (A31)→(B02)] Front wiper relay Lo
[CR-26 (5)→(3)] I/conn [CN-4 (1)]
Front wiper motor [CN-21 (5)] Wiper motor operating (low)
(2) Front wiper switch ON
① INT position
Wiper switch ON [CS-12 (6)→(1)] I/conn [CN-4 (40)] MCU [CN-58A (A23)→(B02)]
Wiper relay Lo [CR-26 (5)→(3)] I/conn [CN-4 (1)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12 (6)→(4)] I/conn [CN-4 (43)] Wiper relay Lo [CR-26 (4)→(3)]
I/conn [CN-4 (1)] Front wiper motor [CN-21 (5)] Front wiper motor operating (low)
③ Hi position
Wiper switch ON [CS-12 (6)→(3)] I/conn [CN-4 (42)] Wiper relay Hi [CR-4(3)→(5)]
I/conn [CN-4 (2)] Front wiper motor [CN-21(4)] Front wiper motor operating (high)
(3) Auto-parking (when switch OFF)
Switch OFF Fuse box [CN-36 (14)] Wiper relay Hi [CR-4 (3)→(4)] I/conn [CN-4 (4)]
Front wiper motor [CN-21 (1)→(2)] Multi function switch [CS-12 (5)→(4)] I/conn [CN-4 (43)]
Wiper relay Lo [CR-26 (4)→(3)] I/conn [CN-4 (1)] Front wiper motor [CN-21 (5)]
Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON (1st step)
Wiper switch ON [CS-35 (3)→(8)] I/conn [CN-9 (5)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
② Washer switch ON (2nd step)
Washer switch ON [CS-35 (3)→(5)] I/conn [CN-9 (4)] Rear washer tank [CN-103(1)]
Washer operating
2) CHECK POINT
Condition Check point
① - GND (front wiper switch power input) ⑥ - GND (wiper relay power input)
Engine : Stop ② - GND (rear wiper switch power input) ⑦ - GND (front washer power output)
Key switch : ON ③ - GND (wiper relay power input) ⑧ - GND (rear washer power output)
Voltage : 20~25V ④ - GND (front wiper motor Lo power input) ⑨ - GND (front wiper motor power output)
⑤ - GND (front wiper motor High power input) ⑩ - GND (rear wiper motor power output)
※ GND : Ground

7-18
WIPER AND WASHER CIRCUIT

FRONT REAR
WASHER WASHER

M
CN-103
CN-22

2
1

1
2
OrW
FUSE BOX

Gr
B

B
SERVICE SOCKET 1 20A
11
20A
1 SEAT HEAT/AIR-RIDE
12

SERVICE SOCKET 2 20A


2 13
Br WIPER 20A
3 14

PARK, PILOT CUT 20A


15
4
JOYSTICK-DETENT 10A
16
RR WIPER & WASHER SW 5 PRE-HEAT 30A
B 17
12
6
12

FAN REVERSE, ATT. 20A


1

11 18
G
10 7 RIDE CONTROL 10A
19
5

JOYSTIC_SWITCH 10A
RW 8
10 3

20
8
8

9
10
OrW
0,I

5 10 CN-36
I 0

Br 11
3
1 12
11
12

8 WIPER RY HI
13 Y
CS-35 4
B 3 2
2 14 1
R
5
15 Br
2
Br
CN-9 3 4 5 1
CR-4
3
1 WIPER RY LO
G
2 4 3 2
W
1
3 Y
FRONT WIPER 5
Y Y Y
3E 1 4 2
G LW W
2Pf 2 3 4 5 1
B B 24
1B 3
L R B CR-26
R 4 W 25
4 Hi 5
M
5 Lo 6 26
CN-21
6
40

41
5
4 42
43

44 7 CN-102
Br
45 1 3E
G
2 2Pf
B
59 3 1B
1 4
RW
60 9 5 4 Hi
LOr

LW

M
Gr
Br

Br

6
G

CN-4 5 Lo

REAR WIPER
CS-11
CS-12
CS-5

CN-58A
WIPER INT SIG A23

A31

B02
1
2
3
4
5
6

8
7
6
5
4
3
2
1
HO

RW

BVi
BY

4BWG
Gr

W
G
L

WIPWE RLY
Y

6
2
6
1

3
5

WASH SIG
C

Hi
J

C
W

II

II
J

Hi Lo
I
O

B+
C

MCU
F
L
R
O
L
R

Y 7 Lo

B 5
WB 8
BG 3

BW 2

MULTI FUNCTION SWITCH

75797EL09

7-19
HAZARD, TURN AND ROTARY CIRCUIT

11 FUSE BOX
WOr BEACON 10A
12 1
WORK LAMP_FRONT 20A
13 20A
2
WORK LAMP_REAR
3
14 ILL.LAMP 20A
4
15 HEAD LAMP 20A
5
CN-9 BACK.STOP LAMP 10A
6
HORN / CONVERTER 20A
7
AIR-CON / HEATER 1 30A
8
1 MIRROR, FUEL WARMER 20A
9

2 CIGARLIGHTER 30A
10

3
4 CN-36
REAR COMBI,RH
4
33
C
OrW
T 3 34
2
B
E
S 1 35
CL-16 36
FUSE BOX
59
GW TURN LAMP 20A
60 1

REAR COMBI,LH CASSETTE/ROOM LAMP 5A


2
CN-6 START KEY SWITCH 30A
C 4 3
3
GOr 10A
T TCU 24V BATTERY
2
B 4
E ECM 24V BATTERY 10A
5
S 1
MCU 24V BATTERY 10A
CL-15 6
20A
1 AIR-CON/HEATER 2
7

CLUSTER 24V BATTERY 10A


2 8

NC_SPARE 10A 10A


3 15A
9

NC_SPARE 15A
10
4
26
27 CN-37

28
29 FLASHER UNIT
BW
30 87 L
85 B G
31 B
86 E
32 CR-11

59
60
CN-4
CLUSTER
8 PROGRAM DUMP
7 NC
6 MIRROR HEATED
GOr
5 HIGH BEAM
Or
4 RH TURN
3 LH TURN
2 BATT. 24V
ILL & HEAD LAMP 1 IG 24V
SW : ON(1st step)
CN-56
GOr
RW
Or
CS-11
8
7
6
5
4
3
2
1
WOr

GOr
RW
RW

Or
R

B
B

4BWG

W
6
CL-7

CS-23

CS-41
7

3
1

3
1
8

4
9

9
10

10
12

12
11

11
1
2

Hi
C

1 8 7 11 1 8 7 11
Hi Lo

BEACON
B+
C

LAMP
F
L
R
O
L
R

12 10 4 9 3 12 12 10 4 9 3 12
Y 7 Lo

BEACON LAMP SWITCH HAZARD SWITCH


B 5
WB 8
BG 3

BW 2

MULTI FUNCTION SWITCH

75797EL10

7-20

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