GKM Series (Global Miniature Safety Key Interlock Switch) : Features

GKM Series
Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com
(Global Miniature Safety Key Interlock Switch)
GKM
FEATURES
®
• Red body colour
• Integrated cable or connector(s)
• Bottom or side entry cable
• 90° and straight key
• Top or side key entry
• High switching current capabilities
• Extremely compact enclosure
• Positive opening operation of Normally
Closed contacts conforming to
IEC/EN 60947-5-1-3
• IP 67 Enclosure rating
(Pending)
• Stackable design allows one switch on
top of the other
• Through wiring option (dual connector)
• Dust cap for unused key entry
• Robust stainless steel keys
• UL listed; CSA certified, CE approved
BENEFITS
• Immediately recognisable as safety
component
• Reduced installation time and costs
• Flexibility in mounting/actuation options
• Switch equipment directly and through
safety control modules Used alone as Category 1 safety components or, in conjunction with other safety
• Fits into extremely compact spaces switches and our complete range of safety relays, it is possible to construct compre-
• Suitable for wet applications hensive protection schemes with Category 2, 3 or 4 compliance.
• Extremely simple mechanical redundancy The preleaded versions allow rapid fit, easy cable routing and function testing which
as well as electrical redundancy cut costs dramatically in OEM applications. Simple upgrade guarding solution for
• Very easy to apply to multiple door End User applications.
modular machinery - no difficulty in
wiring small switch enclosures Low energy basic switches are rated as follows:
• Durable and tough design Operating Voltage Ue 1 to 50Vac or Vdc
Operating Current Ie 1 microamp to 100mA
Example of catalog listing using a low energy basic switch - GKMA19W1
! WARNING
MISUSE OF DOCUMENTATION
• The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system installation
information.
• Complete installation, operation and maintenance information is provided in the instructions supplied with each product.
Failure to comply with these instructions could result in death or serious injury.
GKM Series • Industrial Safety Products • 167

GKM Series Body Style Cable/Connector
Miniature Safety Key

GKM
Interlock Switches
Technical Data
Mechanical
life >1 Million operations
CABLE LENGTHS IN
A 1 METRE INCREMENTS
1
Degree of
protection IP 66/67, EN 60529
CABLE SPEC: SJTO RATED
NEMA 1, 12, 13
P.V.C. TYPE 2
Temperature
range -25 to +85 °C 3 METRES IS NORMAL
(-13 to +185 °F) MAXIMUM CABLE LENGTH. 3
B
Approvals* IEC 60947-5-1,
EN 60947-5-1, EN 1088,
EN 60204,
UL508,
CSA22-2-14, UL748C
Utilization category
AC15, B300
DC13, Q300 ZERO INDICATES NO CABLE BUT
CONNECTOR
4
C
Vibration IEC 68-2-6
(BS 2011, Part 2.1 Fc) 10g
Shock IEC 68-2-27 BODY STYLE ’D’
(BS 2011, Part 2.1 Ea) 50g
Minimum 160mm (6.3 in.)

Door Radius 0
D 37.4
(1.47)
* See Standards (page 161)
4 fl 16 MAX 3.8
( .63 ) ( .15)
OF KEY
SLOT M12 1 THD.
90˚ - KEY
SHOWN IN OPTIONAL
BODY STYLE 'B' New
ACTUATING POSITIONS
16 MAX
(.63) 17.2 1.6
(.670) (.058)
12.8
F
KEY
(.504) 32 MAX 4 Micro-change DC Style M12, 4
(1.26)
SLOT Pin with external threads/male
37.4 37.4
(1.47) (1.47) 8 ‘F’ version also has 4 Pin with
internal threads/female
10 MAX 2.3
(.30) (.69)
2 X MOUNTING HOLES 34 MAX

FOR M4 OR #8 SCREWS. (.34)
COUNTER BORED BOTH SIDES
08.3 X 4.5 DEEP.
(.366) (.177)
Low Energy Contacts

Note: See page 167
Ordering:
GKM X X
Example: GKMD03W2
168 • Industrial Safety Products • GKM Series
Switch Type Key Style
CONNECTOR PIN-OUTS
GKM
2 2
MALE FEMALE
3 1 1 3
4 8
4 4
SLOW-ACTION CONTACTS Details of straight key (stainless steel)

BREAK BEFORE MAKE
1 NORMALLY CLOSED/1 NORMALLY OPEN
Replacement part
number GKZ51M
W1
3 3
4
2
1
3 2 4 1 45
FACE ’A’
12.8 (1.77)
(.504) 2 + MAX
2.5 (.945)
(.093) 3.5
BLUE 3 1 BROWN (.138)
21.3
WHITE 2 4 BLACK (.638)
15
SLOW-ACTION CONTACTS
9 6.4 MIN
(.252)
22.0
(.59)
BREAK BEFORE MAKE 2 HOLES FOR M4

(.866)
OR #8 SCREWS.
1 NORMALLY CLOSED/1 NORMALLY OPEN
LOW ENERGY CONTACTS
Details of 90° key (stainless steel)
Replacement part
number GKZ52M
W2
New 2 HOLES FOR M4

OR #8 SCREWS WITH
45˚ C' SK X 2.1 DEEP.
SLOW-ACTION CONTACTS (.083)
2 NORMALLY CLOSED 14 MAX

FACE 'A'
(.55)
2
6
22.0
1 (.866)
4
3 2 1 4 6.4 MIN 12.8
(.252) (.504)
32 MAX
BLUE 3 1 BROWN (1.25)
24 MAX
WHITE 2 4 BLACK
(.945)
SLOW-ACTION CONTACTS
2 NORMALLY CLOSED
7
LOW ENERGY CONTACTS
X WX
GKM Series • Industrial Safety Products • 169
Optional Key Positions
GKM
CL
OF KEY
SLOT
FACE ’A’
FORCE DISCONNECT FORCE

10.2 20N (4.5 lbf) MAX
DISCONNECT
( .402 )
POSITION FORCE
DISCONNECT
POSITION
CL 36.0
(1.42 )
OF KEY
SLOT
SLOT DUST COVER
FIT TO
UNUSED
ENTRY.
0.5
(0.019)
0.5
(0.019 )
RECOMMENDED KEY IN
POSITION
170 • Industrial Safety Products • GKM Series

GK Series
Dual Entry Key Operated Safety Interlock Switch
FEATURES
• Side or top key entry
• Unique friction feature for key retention
• LED Indicators for status available
• Choice of four heavy duty keys
• Standard mounting per EN 50041
GK
• International conduit offering
Closed contacts conforming to
IEC/EN 60947-5-1-3
• Available with 1 NC/1 NO, 2 NC, 3 NC/1 NO
and low energy contacts positive
opening contact options
• UL listed, CSA and CE compliant
BENEFITS
• Allows up to eight different key entry
positions
• Door vibration does not trip the safety
circuit
• Remote signalling can be achieved
easily at the switch The GK Series is designed specifically for use on machines where key removal brings
• Key mounting flexibility and security the machine to an immediate safe condition. It provides enhanced operator safety
• Simple mounting when added to hinged or sliding guard doors, screens and protective covers on en-
closures. The GK Series is especially well suited for large door applications, typically
• Machinery can use local termination
in the automotive plant floor environment. Its heavy duty construction withstands
standards
harsh industrial environments where rugged, long-term durability is required.
• Welded contacts will separate - vital for
safety applications A safety lockout device is also available for use with the GK Series. The lockout
• Choice of wiring capabilities (switching device (GKZL2) is specifically designed to prevent a key from being inserted either
inductive and safety relay loads) manually, or by the access door being closed while maintenance personnel are work-
ing on the machine. When inserted, the lockout device can accommodate up to four
padlocks to prevent unauthorised removal of the device.
! WARNING
• The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system
installation information.
GK Series • Industrial Safety Products • 189

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
GKB- Metal Standard Switch Type
GKC - (w/1 LED)
12...250 Vac/dc
GKD - (w/2 LED)
18...30 Vdc - EN 50041 Snap-action contacts, 1 Normally Closed/1 Normally Open
Technical Data
GK
13 14
Mechanical up to 15 million
Zb
1
life operations
21 22
Degree of IP 67
protection NEMA/UL
type 1, 4, 12, 13
Temperature Operating: Slow Acting, 2 Normally Closed
range -25 °C to +85 °C /
-13 °F to +185 °F
Storage:
21 22
6
-40 °C to +85 °C / 2Y
-40 °F to +185 °F 11 12
Approvals* IEC 60947-5-1

EN 60947-5-1
ac15 A300/A600
dc13 Q300 Slow Acting, 3 Normally Closed/1 Normally Open
UL & CSA Low energy contacts 11 12
Operating forces:Insertion force: 35 N / 8 lb

21
31
22
32
2Y
36
Extraction force: 28 N / 6 lb Zb
Vibration 10 g conforming to IEC 68-2-6 43 44
Shock 50 g conforming to IEC 68-2-27

Terminal marking to EN 50013
Dimensions in mm / in
42 /
1.65
32 / 31 /
1.26 1.22
45,7
121,6 / 1.80 35 /
4.79 1.38
60 /
2.36
82 /
3.23 75,9 /
7,3 /
2.99
0.29
5,3 /
42,6 / ø 5,3 / 0.21
1.68 0.21 30 /
1.18
Conduit
Thread
Standard = B A = 1/2" NPT
with 1 LED = C C = 20 mm
Switch Ordering:
GK X X X OR XX
Example: GKBC36LX + GKZ56
190 • Industrial Safety Products • GK Series
Head Orientation Key Type (sold separately)
9/ Straight Key
0.35
77 /
3.03
GK
49,8 / 20 /
8,5 /
1.96 0.79
L 0.33
2x ø 5,3 / 15 /
6
14 / 0.21 0.59
0.55
3/
0.12
Door swing radius down to 250 mm / 9.84 in
90° Key
8,5 /
0.33
14 / 2 x ø 5,3 /
49,8 /
0.55 0.21
1.96
7
40 /
1.57
52 /
2.05
Spring-loaded Key: Up/Down

18,5 / 13,5 /
17,8 / 0.73 0.53
0.70
8,5 /
0.33
84,9 /
2 X ø 5,3 /
0.21
8
3.34
40 /
30 /
1.57
1.18
14 /
0.55

Spring-loaded Key: Left/Right
8,5 /
0.33
84,9 /
14 /
0.55
3.34
2 X ø 5,3 /
0.21 9
20,5 /
0.81
13,5 /
18,5 / 0.53 30 /
0.73 1.18
40 /
1.57
Key Ordering:
X X + GKZ5 X
GK Series • Industrial Safety Products • 191
Accessories
The GKZL2 lockout device is for use with both the GK and GKR/GKL Series Dual Entry Head products. The lockout device does not activate the switch.
It is designed to prevent a key from being inserted either manually, or by the access door being closed while maintenance personnel are working on
the machine. When inserted, the lockout device accomodates up to four padlocks to prevent unauthorised removal of the device
Mounting dimensional diagram (mm/in):

GK
42,72 /
1.682
71,25 /
2.805
26,50 /
1.043
10,48 /
0.413
43,25 / 20 /
1.703 0.787
12,25 /
0.482
ø 3,50 /
ø 8,89 /
0.138
0.350
Ordering:
GKZL2
192 • Industrial Safety Products • GK Series

GKE Series
Dual Entry Safety Interlock
Switches
DESCRIPTION
The GKE Series safety key-operated switch provides
enhanced reliability for safety hard guarding applications in a
compact, cost-effective package.
FEATURES POTENTIAL APPLICATIONS

• Positive opening safety contacts • Plastic molding equipment
• Multiple contact configurations • Packaging machinery
• Rotating head allows actuator engagement from five • Semiconductor manufacturing equipment
orientations • Woodworking machinery
• Double insulation per IEC 60947-5-1 • Metal converting equipment
• Choice of two standard actuators • Printing/paper finishing equipment
• Small size
• Most global approvals: cULus, CE, (CCC applied for)
BENEFITS
• Designed to minimize intentional tampering or defeat
• Designed to meet application-specific needs
• Small-size provides a valuable solution where space is at a
premium
• Designed for global acceptance
GKE Series
SPECIFICATIONS
Designation and Rated Operational Current Ie (A) at Rated Operational Voltage Ue (V)
Utilization Category
24 V 120 V 240 V 380 V 480 V 500 V 600 V
AC15 A500 — 6A 3A 1,9 A 1,5 A 1,4 A —
AC15 A600 — 6A 3A 1,9 A 1,5 A 1,4 A 1,2 A
DC13 Q300 2,8 A 0,55 A 0,27 A — — — —
Rated thermal current (Ith) 10 A Sealing IP66; NEMA 1, 12, 13

Rated impulse withstand (Uimp) 2500 V Pollution degree 3
Rated insulation voltage (Ui) 500 V, 600 V Operating temperature -25 °C to 85 °C [-13 °F to 185 °F]
range
Short-circuit protective device Class J fuse (10 A/600 V) Mechanical life 1,000,000 operations
(type/max. rating)
Conditional short-circuit current 1000 A — —
Complies with:
Low Voltage Directive 73/23/EEC, as amended by directive 93/68/EEC.
Machinery Directive 98/37/EEC only as the directives relate to the components being used in a safety function.
IEC/EN60947-5-1.
MOUNTING DIMENSIONS (For reference only mm [in])
30,5
[1.20]
29,4 24,2
[1.16] [0.95]
37,2
92,2 23,3 [1.46]
[3.63] [0.92]
3,0
[0.12]
59,3 55,0
[2.33] [2.17]
7,2 [0.28] FOR 1/2-14 NPT 30,5

CONDUIT THREAD CONDUIT THREAD [1.20]
30,5
3,5 [1.38] FOR 20 mm X 1,5 [1.20] 22,0
CONDUIT THREAD [0.87]
20,0
[0.79]
Head Code L Head Code M Head Code N Head Code P

13,50 12,50 11,50 12,50
[0.53] [0.49] [0.45] [0.49]
2 www.honeywell.com/sensing
Safety Door Interlock Switches
KEY MOUNTING DIMENSIONS
GKZ51M GKZ52M
6,4 MIN 2,5
[0.25] [0.10]
24,0 MAX
[0.94]
13,9
1,52 22,0 [0.55] 2,6
[38.6] [0.87] 2X Ø5.0 [0.10]
[0.20]
21,3 12,8 31,8 22,0
[0.84] [0.50] [1.25] [0.87]
3,5 12,8
[0.50]
[0.14]
24,0 MAX 45,0 CLEARANCE FOR M4 OR #8
[0.94] [1.77] COUNTERSUNK SCREW.
15,8
[0.62]
R225,8
R225,8 [8.86]
[8.86]
R160,0
R160,0 [6.30]
[6.30]
R225,8 R160,0
[8.86] R225,8 R160,0
[6.30]
[8.86] [6.30]
0,50
[0.02]
0,50
[0.02]
1. Recommended key position.
CIRCUIT AND TRAVEL DIAGRAMS

Switch Code 01: 1NC/1NO Switch Code 03: 1NC/1NO (BBM) Switch Code 06: 2NC
13 14 21 22 21 22
Zb Zb 2Y
21 22 13 14 11 12
1
0,50 2,00
[0.020] [0.079] 1 1
0,50 4,50 0,50 3,25
13-14 [0.020] [0.177] [0.020] [0.130]
21-22 13-14 11-12
21-22 21-22
13-14 0,50
[0.020]
3,25
[0.130]
21-22 1
0,50 3,25
[0.020] [0.130]
1
1. Recommended key position.
Honeywell Sensing and Control 3

SWITCH ORDER GUIDE (Not all combinations are active listings.)
GKE X X X
Series Head Orientation*
Dual Entry Key Operated Safety Limit Switch Contacts L = Front
Conduit 01 = 1NC/1NO
A = 1/2 in NPT 03 = 1NC/1NO (BBM)
C = M20 x 1,5 06 = 2NC
*Head orientation facing the right, left or back of the switch is available upon request. Minimum order quantities apply.
SWITCH ORDER GUIDE (active listings)

Catalog Description
Listing
GKEA01L Dual Entry Key Operated Safety Limit Switch, ½ in NPT conduit, 1NC/1NO contacts, front head orientation
GKEA03L Dual Entry Key Operated Safety Limit Switch, ½ in NPT conduit, 1NC/1NO (BBM) contacts, front head orientation
GKEA06L Dual Entry Key Operated Safety Limit Switch, ½ in NPT conduit, 2NC contacts, front head orientation
GKEC01L Dual Entry Key Operated Safety Limit Switch, M20 x 1,5 conduit, 1NC/1NO contacts, front head orientation
GKEC03L Dual Entry Key Operated Safety Limit Switch, M20 x 1,5 conduit, 1NC/1NO (BBM) contacts, front head orientation
GKEC06L Dual Entry Key Operated Safety Limit Switch, M20 x 1,5 conduit, 2NC contacts, front head orientation
KEY ORDER GUIDE

Catalog Listing Description
GKZ51M Straight Key
GKZ52M 90 Degree Key
WARNING WARNING
IMPROPER INSTALLATION MISUSE OF DOCUMENTATION
• Consult with local safety agencies and their • The information presented in this product sheet is for
requirements when designing a machine-control link, reference only. Do not use this document as a product
interface and all control elements that affect safety. installation guide.
• Strictly adhere to all installation instructions. • Complete installation, operation, and maintenance
Failure to comply with these instructions could result in information is provided in the instructions supplied with
death or serious injury. each product.
Failure to comply with these instructions could result in
death or serious injury.
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s SALES AND SERVICE
standard product warranty applies unless agreed to otherwise Honeywell serves its customers through a worldwide network
by Honeywell in writing; please refer to your order of sales offices, representatives and distributors. For
acknowledgement or consult your local sales office for specific application assistance, current specifications, pricing or name
warranty details. If warranted goods are returned to Honeywell of the nearest Authorized Distributor, contact your local sales
during the period of coverage, Honeywell will repair or replace, office or:
at its option, without charge those items it finds defective. The
foregoing is buyer’s sole remedy and is in lieu of all other E-mail: info.sc@honeywell.com
warranties, expressed or implied, including those of Internet: www.honeywell.com/sensing
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special, Phone and Fax:
or indirect damages. Asia Pacific +65 6355-2828
+65 6445-3033 Fax
While we provide application assistance personally, through Europe +44 (0) 1698 481481
our literature and the Honeywell web site, it is up to the +44 (0) 1698 481676 Fax
customer to determine the suitability of the product in the Latin America +1-305-805-8188
application. +1-305-883-8257 Fax
USA/Canada +1-800-537-6945
Specifications may change without notice. The information we +1-815-235-6847
supply is believed to be accurate and reliable as of this +1-815-235-6545 Fax
printing. However, we assume no responsibility for its use.
Automation and Control Solutions

Sensing and Control
Honeywell
1985 Douglas Drive North
Golden Valley, MN 55422 004738-1-EN IL50 GLO Printed in USA
October 2006
www.honeywell.com/sensing Copyright © 2006 Honeywell International Inc. All rights reserved.
GKR/GKL Series
Dual Entry Solenoid Key Operated Safety Interlock Switch
FEATURES
• Solenoid power to lock or power to
unlock
• Side or top key entry
• Separate switches for key position and
solenoid status
• Available with two 1 NC/1 NO snap
action, two 3 NC/ 1 NO contact blocks
• 100 mm / 3.94 in x 100 mm / 3.94 in
mounting
• Choice of four heavy duty keys
GKR/GKL
• Key retain force 1000 N max.
• IP 68 (NEMA 6P) (Pending)
• Two solenoid voltages available
• Dual LEDs
• UL listed / CSA certified / CE compliant
• Red body colour
• Connectorised versions available upon The GKR (head to the right) and GKL (head to the left) products offer the user an
request unrivalled range of standard options.
• Fluorocarbon sealed enclosure available
The GKR/GKL product is a key actuated device incorporating a key trapping mecha-
nism. The switch is used on machinery where instant stop and access to the machin-
BENEFITS
ery is either impossible (due to the momentum of the machine) or impractical (due to
• Allows up to eight different key entry
tool or machine damage or scrapped product if the current machine cycle is inter-
positions
rupted).
• Flexibility of design
• Switch configuration exactly matches The switch incorporates a manual override feature which allows removal of the key
need for emergency access.
• Standard mounting centres A safety lockout device is also available for use with the GKR/GKL Series. The
• Key mounting flexibility and security lockout device (GKZL2) is specifically designed to prevent a key from being inserted
• Suitable for harsh duty environments either manually, or by the access door being closed while maintenance personnel
• Operates at standard control voltage are working on the machine. When inserted, the lockout device can accommodate
up to four padlocks to prevent unauthorised removal of the device.
• Use this product anywhere in the world
• Immediately recognisable in the
application as a safety component
TYPICAL APPLICATIONS
• Automotive factory floor
• Machine tools sliding doors
• Metalworking machines sliding or hinged
doors
• Special purpose machinery cage guarded
sliding or hinged doors
• Robotics assembly cells cage guarded
sliding or hinged doors
• Plastic moulding machines sliding doors
! WARNING
GKR/L Series • Industrial Safety Products • 193

GKR/GKL - Dual Entry Solenoid Key Switch Type
Operated Safety Interlock
Technical data
Mechanical life Up to 1 million operations
Degree of IP 68 Slow Acting,

protection NEMA/UL 1 Normally Closed/1 Normally Open
Gate and Solenoid Monitor
Type 1,4, 6P, 12, 13
Temperature Operating: -25 °C to 40 °C / 3
13 14
range -13 °F to 104 °F
Approvals* IEC 60947-5-1 EN 60947-5-1 Zb
ac15 A300/A600 21 22
dc13 Q300
Slow Acting
GKR/GKL
UL Listed
3 Normally Closed/1 Normally Open
CSA Certified Gate and Solenoid Monitor
Operating forces: Insertion force: 35 N / 8 lb
Extraction force: 28 N / 6 lb 11 12
36
2Y
Max. solenoid locking force: 21 22
31 32
1000 N / 224 lb
Zb
Directives The forced disconnect mechanism on 43 44
normally closed contacts conforms to
IEC 60947-5-1-3.
Compliance This product complies with the Machinery
Directive 98/37/EC and complies with EN
60947-5-1.
31 /
32,5 / 1.22
1.28 19 /
0.75
43,7 / 2 x 7,3 /
33 / 1.72 2 x ø 5,3 /
0.29
1.30 0.21
2 x 5,3 / 75 /
0.21 2.95
100 /
105,3 / 3.94
4.13
110 /
4.33
20 / 65 /
0.79 2.56 100 /
43 /
1.69 3.94
110 /
48,8 / 4.33
1.92
Head Left Conduit

or Right Thread
Head on Left = L E = 1/2" NPT
Head on Right = R G = 20 mm
Switch Ordering:
GK X X X OR XX
Example: GKLE36PXA2 + GKZ56
194 • Industrial Safety Products • GKR/L Series
Head Orientation Latching Solenoid Key Type (sold separately)
Mechanism and LED
Indicator
Voltage
12 /
0.47
Straight Key
77 /
3.03
49,8 / 20 /
8,5 /
1.96 0.79
0.33
M
14 /
2x ø 5,3 /
0.21
15 /
0.59
6
0.55
3/
0.12
GKR/GKL
Only for right oriented head Mechanical Latch A 24 Vdc 2 Door swing radius down to 250 mm / 9.84 in
26 /
1.02 90° Key
(Energise solenoid
to release key)
8,5 /
0.33
14 / 49,8 /
P 0.55
2 x ø 5,3 /
0.21
1.96
7
40 /
1.57
52 /
2.05
Only for left oriented head Door swing radius down to 250 mm / 9.84 in
Spring-loaded Key: Up/Down

18,5 / 13,5 /
17,8 / 0.73 0.53
0.70
8,5 /
0.33
S
2 X ø 5,3 /
8
Solenoid Latch 120 Vac 4 84,9 /
3.34
0.21
40 /
30 /
1.57
1.18
(De-energise solenoid 14 /
0.55
to release key)

Spring-loaded Key: Left/Right
8,5 /
0.33
84,9 /
3.34
2 X ø 5,3 /
14 /
0.55
20,5 /
0.21
9
0.81
13,5 /
18,5 / 0.53 30 /
0.73 1.18
40 /
1.57
Key Ordering:
X X X + GKZ5 X
GKR/L Series • Industrial Safety Products • 195
Accessories
The GKZL2 lockout device is for use with both the GK and GKR/GKL Series Dual Entry Head products. The lockout device does not activate the switch.
It is designed to prevent a key from being inserted either manually, or by the access door being closed while maintenance personnel are working on
the machine. When inserted, the lockout device accomodates up to four padlocks to prevent unauthorised removal of the device
GKR/L
Mounting dimensional diagram (mm/in):
42,72 /
1.682
71,25 /
2.805
26,50 /
1.043
10,48 /
0.413
43,25 / 20 /
1.703 0.787
12,25 /
0.482
ø 3,50 /
ø 8,89 /
0.138
0.350
Ordering:
GKZL2
196 • Industrial Safety Products • GKR/L Series

GKN Series
Safety Interlock Switch
DESCRIPTION
The MICRO SWITCH™ GKN Series safety interlock switches The GKN Series conforms to IEC 60947-5-1 and carries
provide superior reliability in a compact, cost-effective package cULus, CE, and CCC approvals.
size. Six different types of actuator keys are available.
FEATURES BENEFITS
• Positive opening safety contacts • Meets global safety standards
• Choice of six actuators • Wide application coverage
• Double insulated per IEC 60947-5-1 • No additional earthing requirements
• Global approvals (cULus, CE, CCC) • Final equipment may be sold worldwide
• Three cable entries • Cable-to-switch orientation flexibility
• Large wiring cavity • Wiring simplified
• Large M20 cable entry • No need to reconfigure head orientation
• Four-entry head
POTENTIAL APPLICATIONS
• Woodworking machinery
• Printing/paper finishing equipment
• Plastic molding equipment
• Packaging machinery
• Bailing and pumping equipment
• Semiconductor manufacturing equipment
• Packaging wrapping
• Specialty equipment
GKN Series
SPECIFICATIONS
120 Vac 125 Vdc 240 Vac/250 Vdc 600 Vac
AC15 A600 6A – 3A 1,2 A
DC13 Q300 – 0,55 A 0,27A —
Rated thermal current (Ith) 10 A

Sealing IP67; NEMA 1, 4, 12, 13
Rated impulse withstand (Uimp) 2500 V
Pollution degree 2 (micro-environment, inside enclosure); 3 (macro-environment,
installation environment)
Rated insulation voltage (Ui) 600 V
Operating temperature range -25 °C to 70 °C [-13 °F to 158 °F]
Storage temperature range -40 °C to 85 °C [-40 °F to 185 °F]
Short-circuit protective device (type/maximum Class J fuse (10 A/690 V)
rating)
Expected mechanical life 500,000 cycles
Conditional short-circuit current 1000 A
Complies with:
IEC/EN60947-5-1.
MOUNTING DIMENSIONS CIRCUIT AND TRAVEL DIAGRAMS

Switch Code 21 – 2NC/1NO (BBM)
Switch Code 30 – 3NC
ORDER GUIDE
KEY DIMENSIONS
GKZ41 (M4 Screw) GKZ42 (M5 Screw) GKZ43 (M5 Screw)
GKZ44 (M5 Screw) GKZ45 (M5 Screw) GKZF1 (M5 Screw)

ORDER GUIDE (ACTIVE LISTINGS) ORDER GUIDE (ACTIVE LISTINGS)
Catalog Description Catalog Description
Listing Listing
GKNA21 3 contact door interlock safety limit switch;1/2 GKZ41 Straight key
in NPT conduit; 2NC/1NO (BBM) GKZ42 90° key
GKNA30 3 contact door interlock safety limit switch; 1/2 GKZ43 Left-right adjustable key
in NPT conduit; 3NC
GKZ44 Up-down adjustable key
GKNC21 3 contact door interlock safety limit switch;
M20 x 1.5 conduit; 2NC/1NO (BBM) GKZ45 Multidirectional key
GKNC30 3 contact door interlock safety limit switch; GKZF1 Funnel key
M20 x 1.5 conduit; 3NC
WARNING WARNING
PERSONAL INJURY MISUSE OF DOCUMENTATION
DO NOT USE these products as safety or emergency stop • The information presented in this product sheet is for
devices or in any other application where failure of the reference only. Do not use this document as a product
product could result in personal injury. installation guide.
Failure to comply with these instructions could result in • Complete installation, operation, and maintenance
death or serious injury. information is provided in the instructions supplied with
each product.
WARRANTY/REMEDY death or serious injury.
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s
standard product warranty applies unless agreed to otherwise SALES AND SERVICE
by Honeywell in writing; please refer to your order Honeywell serves its customers through a worldwide network
acknowledgement or consult your local sales office for specific of sales offices, representatives and distributors. For
warranty details. If warranted goods are returned to Honeywell application assistance, current specifications, pricing or name
during the period of coverage, Honeywell will repair or replace, of the nearest Authorized Distributor, contact your local sales
at its option, without charge those items it finds defective. The office or:
foregoing is buyer’s sole remedy and is in lieu of all other E-mail: info.sc@honeywell.com
warranties, expressed or implied, including those of Internet: www.honeywell.com/sensing
merchantability and fitness for a particular purpose. In no Phone and Fax:
event shall Honeywell be liable for consequential, special, Asia Pacific +65 6355-2828
or indirect damages. +65 6445-3033 Fax
Europe +44 (0) 1698 481481
While we provide application assistance personally, through
+44 (0) 1698 481676 Fax
our literature and the Honeywell web site, it is up to the
Latin America +1-305-805-8188
customer to determine the suitability of the product in the
+1-305-883-8257 Fax
application. USA/Canada +1-800-537-6945
Specifications may change without notice. The information we +1-815-235-6847
supply is believed to be accurate and reliable as of this +1-815-235-6545 Fax
Sensing and Control

Honeywell
June 2010
www.honeywell.com © 2010 Honeywell International Inc. All rights reserved.
GKS Series
Multi-Entry Trapped Key-Operated
DESCRIPTION
The introduction of the GKS product marks a significant new the machine can mean that parts of the machine are still
product class for Honeywell. Honeywell’s switching expertise moving and pose an injury risk if the access gate or door is not
has been applied to a cost-effective, trapped key safety held closed. Global approvals and standards are important to
interlock switch. This product allows OEMs to hold a door or Honeywell’s customers; therefore, the GKS product conform to
gate closed while a hazard still exists. This is particularly the requirements of IEC60947-5-1 and carries cULus, CE and
important where there is momentum in the machine. In other CCC approvals.
words, when the machine is signaled to stop, the momentum in
FEATURES BENEFITS
• Global approvals (CE, cULus, CE, and CCC) • Product may be applied to most applications worldwide
• Glass-filled polyester body • Tough, cost-effective, double-insulated enclosure
• Power-to-lock and power-to-unlock schemes for key trap • Choice of key trapping methodology
• Flexible switching arrangement • Four contacts that can be arranged in any configuration1
• 24 Vdc, 110 Vac, and 230 Vac coil voltages • Multiple voltages provide for every geography
• Over-ride mechanism in cover • Has a method to open door (in case of power loss, etc.)
• Head may be rotated into 4 different positions • One part number may be used for multiple applications
• Three conduit openings (knock-out style) • Flexible wiring options
• Switch position provides status • Can diagnose status of gate/door (gate/door closed and
locked, gate/door closed and unlocked, gate/door open)
1
There will be minimum volume requirements for unreleased
options.
POTENTIAL APPLICATIONS
• Woodworking machinery
• Printing/paper finishing equipment
• Plastic molding equipment
• Packaging machinery
• Bailing
• Pumping equipment
• Semiconductor manufacturing equipment
• Packaging wrapping
• Specialty equipment
• Machine tool
• Robot cell
GKS Series
SPECIFICATIONS
120 Vac 125 Vdc 240 Vac/250 Vdc
AC15 B300 3A – 1.5 A
DC13 Q300 – 0,55 A 0,27 A
Rated thermal current (Ith) 5A

Sealing IP67; NEMA 1, 4, 12, 13
Rated impulse withstand (Uimp) 2500 V

Pollution degree 3 (macro-environment, installation environment)
Rated insulation voltage (Ui) 600 V
Operating temperature range -25 C to 50 C [-13 F to 122 F]
Storage temperature range -40 °C to 85 °C [-40 °F to 185 °F]
Short-circuit protective device (type/maximum Class J fuse (5 A/600 Vac)
rating)
Expected mechanical life 1,000,000 operations
Conditional short-circuit current 1000 A
Solenoid operating voltage and power 24 Vac: +10 %, -15 %, 4 W 230 Vac: +10 %, -15 %, 9 W
110 Vac: +10 %, -15 %, 8 W 24 Vdc: +10 %, -20 %, 7 W
Complies with:
IEC/EN60947-5-1.
PART NUMBER TREE
NOTE: The part number tree is provided to demonstrate the potential combinations of components. Actual availability of individual
product combinations will depend on the popularity of that type. Please check with your local distributor or Honeywell
representative for the available types in your region.
LED OPTION
The built-in LED is suitable for direct installation in the M20 x Parameter Value
1.5/0.5 in NPT thread, one of the three cable entries in the
LED color Red
GKS safety switch. The built-in LED can indicate to the user
whether the solenoid is unlocked/locked or whether the door is Connection 2 connection cables
open/closed. The switching element can be wired individually. Screw-in thread M20 x 1.5/ 0.5 in NPT
Operating voltage/current 24 Vdc/45 Ma
consumption 115 Vac/15 mA
230 Vac/15 mA
Degree of protection IP67
Multi-Entry Trapped Key-Operated Safety Interlock Switch
MOUNTING DIMENSIONS (SWITCH AND OPTIONAL LED)
GKS Series
SWITCH ORDER GUIDE (ACTIVE LISTINGS)
GKSA46LA2 0.5 in conduit, 3NC/1NO, head to front, power to unlock, 24 Vdc solenoid
GKSA46LA5 0.5 in conduit, 3NC/1NO, head to front, power to unlock, 110 Vac solenoid
GKSC46LA2 20 mm conduit, 3NC/1NO, head to front, power to unlock, 24 Vdc solenoid
GKSC46LA6 20 mm conduit, 3NC/1NO, head to front, power to unlock, 230 Vac solenoid
KEY ORDER GUIDE (ACTIVE LISTINGS)

Catalog Listing Description Min. Actuating Radius
GKZS6 Straight key min. R 160 [6.30]
GKZS7 90° key min. R 160 [6.30]
GKZS8 Left-right adjustable key min. R 32 [1.26]
GKZS4 Up-down adjustable key min. R 45 [1.77]
GKZS9 Multidirectional key Moveable max. 18 degrees
GKZSF Funnel key min. R 160 [6.30]
CIRCUIT AND TRAVEL DIAGRAMS

NOTE: This ‘truth table’ shows the switch status in various
conditions. In each column, there is a change in switch contact
position from the previous column. It is possible to determine
the status of the switch by examining the combination against
the table. This can be essential for operational reasons. For
instance, the machine should not be started until the key is not
only in the head, but is also trapped.
The first column depicts the key inserted and the key trapped
in that position – this would be the typical run position for the
machine – all doors closed. The second column illustrates the
key inserted, but not trapped – this would be the safe-to-open
the door position (as determined by the application’s safety
scheme). The third column shows the key extracted or door-
open position.
Multi-Entry Trapped Key-Operated Safety Interlock Switch
KEY DIMENSIONS
GKZS6 GKZS7 GKZS8
GKZS4 GKZS9 GKZSF

WARNING WARNING
IMPROPER INSTALLATION MISUSE OF DOCUMENTATION
• Consult with local safety agencies and their requirements
The information presented in this product sheet is for
when designing a machine-control link, interface, and all
reference only. Do not use this document as a product
control elements that affect safety.
installation guide.
• Strictly adhere to all installation instructions
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
WARRANTY/REMEDY death or serious injury.
Honeywell warrants goods of its manufacture as being free
of defective materials and faulty workmanship. Honeywell’s
standard product warranty applies unless agreed to SALES AND SERVICE
otherwise by Honeywell in writing; please refer to your order Honeywell serves its customers through a worldwide
acknowledgement or consult your local sales office for network of sales offices, representatives and distributors. For
specific warranty details. If warranted goods are returned to application assistance, current specifications, pricing or
Honeywell during the period of coverage, Honeywell will name of the nearest Authorized Distributor, contact your
repair or replace, at its option, without charge those items it local sales office or:
finds defective. The foregoing is buyer’s sole remedy and

E-mail: info.sc@honeywell.com
is in lieu of all other warranties, expressed or implied,
including those of merchantability and fitness for a
Internet: www.honeywell.com/sensing
particular purpose. In no event shall Honeywell be liable
for consequential, special, or indirect damages. Phone and Fax:
Asia Pacific +65 6355-2828
While we provide application assistance personally, through +65 6445-3033 Fax
our literature and the Honeywell web site, it is up to the Europe +44 (0) 1698 481481
customer to determine the suitability of the product in the +44 (0) 1698 481676 Fax
Latin America +1-305-805-8188
application.
+1-305-883-8257 Fax
USA/Canada +1-800-537-6945
Specifications may change without notice. The information
+1-815-235-6847
we supply is believed to be accurate and reliable as of this +1-815-235-6545 Fax
Sensing and Control

Honeywell
February 2008
www.honeywell.com/sensing © 2008 Honeywell International Inc. All rights reserved.
GSS Series
Global Safety Switch
FEATURES
• EN 50041 and EN 50047 mounting and
characteristics
• Designed to IEC electrical standard for
world-wide use in guarding applications
• Positive opening operation of NC
(Normally Closed) contacts conforming
to IEC /EN 60947-5-1-3
• Available with a wide range of positive
opening contacts
• Rugged housing (Zinc Die-cast)
• Tamper resistant design uses TORX®
head security screw
• Full range of actuator heads and levers
suitable for safety applications
• Sealing up to IP 67, NEMA 1, 4, 12 & 13
• Snap action and slow action basic
switches GSS Series products may be used alone as Category 1 per EN 954-1 safety compo-
nent. In conjunction with other safety switches and our complete range of safety
• International conduit sizes
control modules, it is possible to construct comprehensive protection schemes
• Galvanically isolated contacts
GSS
with Category 2, 3 or 4 compliance per EN 954-1.
• UL listed; CSA and CE certified, BG
approved Honeywell’s design experience has resulted in a brand new patented concept in
• Red body colour for easy safety safety switching techniques. The sequential safety switch incorporates positive
recognition opening on the downward stroke of each NC sequence point. This allows the user to
have both a warning signal and a stop signal. With this information a door can be
closed before it stops a machine or settings adjusted to stop excessive movement
BENEFITS thus avoiding down time.
• Standard mounting and characteristics
• Globally available and accepted
• Welded NC contacts will separate – vital LOW ENERGY SWITCHING
security in safety applications In today’s demanding age of low energy controls, electromechanical switches are
• Range of actuation methods for frequently used to interface directly with safety relays, PLCs and other low energy
detecting safety conditions in guarding devices. To accommodate this requirement GSS offers gold plated contact versions
and machine status applications of the standard basic switch. This improves reliability of switching at low currents
and voltages, by protecting the contact surfaces from contamination during opera-
• Wiring and body flexibility
tion or storage prior to use.
• Suitable for inductive switching and
safety relay interfaces Standard silver contacts have a disadvantage in that the contact surface may tar-
• Signalling and power/safety circuits may nish under certain environmental conditions e.g. in the presence of moisture.
be different polarities or voltages
• Immediately recognisable in the Low energy basic switches are rated as follows:
application as a safety component
Operating Voltage Ue 1 to 50 Vac or Vdc
Operating Current Ie 1 µA to 100 mA
! WARNING
GSS Series • Industrial Safety Products • 197

GSA EN 50041 Snap-Action Contacts Slow-Action Contacts
1 NORMALLY CLOSED/ 2 NORMALLY CLOSED
Safety Metal 1 NORMALLY OPEN
Standard 13 14
21 22
Zb
Technical Data 2Y
21 22
Mechanical up to 15 million Circuit closed 11 12
life operations *Positive opening to IEC/EN 60947-5-1-3

(F.P.) 0°
Degree of IP 67 -3,6 20 mm 56 (O.P.) 26°
protection NEMA/UL (F.P.) 0°
21-22 (R.P.) 14°
type 1, 4, 12, 13 32
(O.P.) 26°
13-14 20
(D.T.) 12° -3,6 mm
(R.P.)
Temperature Operating: FP OP * OT (* ) 55° 21-22
11-12
DT = 12 mm (D.T.)
range -25 °C to +85 °C / (O.T.) 71° to 85° FP OT
21-22 (* ) 38°
-13 °F to +185 °F 13-14
*
(O.T.) 71° to 85°

Storage: RP = 8 mm
-40 °C to +85 °C /
-40 °F to +185 °F
21-22
11-12
21-22
13-14
21-22
13-14
EN 60947-5-1 37,5 mm FP
ac15 A300/A600 37,5 mm FP
DT =
dc13 Q300 0,9 mm
UL & CSA 35,9 mm

RP
35 mm
OP 35 mm
Vibration 10 g conforming to
33 mm *
IEC 68-2-6 33 mm *
Shock 50 g conforming to 30,5 mm
GSS
OT 30,5 mm OT
(max.) (max.)
IEC 68-2-27
Terminal marking to EN 50013 15
11,3 mm 18,3
*See Standards (page 179) 21-22 15 18,3

13-14 11,3 mm
21-22
FP * OT 11-12
1,8 DT
Dimensions in mm / in FP OT
21-22 *
13-14
13,2 RP
60 /
82 /
2.36
3.23
75,8 /
2.98 7,3 /
0.29
5,3 /
31,5 /
30 / 0.21
1.24
1.18
42 /
1.65 42 /
1.65 * Point from which the positive opening is assured
Conduit ** Positive opening occurs at operating position. But to meet IEC/EN 60947-5-3
Thread which requires a dielectric gap of 2,5 kV, positive opening is assured at*.
A = 1/2" NPT
C = 20 mm
01
Ordering:
Low Energy Contacts 36
Note: See page 197
GSA X XX
Example: GSA C 01 B
198 • Industrial Safety Products • GSS Series
Actuator Types Additional Lever Types
For use with all Side Rotary Head Styles.

Figure 1 illustrates standard lever types which conform to EN 50041.
All dimensions are in mm / in
20 /
OP
0.79
85 ˚
30 ˚
GSA
20 /
67 /
A1B
0.79 56 /
2.64
ø19,1 / 2.2
52 /
6,4
Additional 0.75
2.05 0.25
levers
available
(see page 208)
38,1 /
85 ˚ 85 ˚ 70 / 1.5
Side Rotary, metal roller 2.76
20 /
0.79
37,5 /
1.48 B
Side Rotary Roller Lever
A1B Metal Roller
GSS
Top pin plunger Figure 1
15 / ±2,5
OP
0.59 ±0.1
FP DP
20 / 30 ˚
0.79
ø12,4 /
0.49 58 /
44 /
1.73 50,5 /
1.99
2.28
C
Top roller plunger
47
XXX
Slow-Action Contacts Actuator Types
3 NORMALLY CLOSED/
1 NORMALLY OPEN
BREAK BEFORE MAKE
11 12
21 22 2Y
31 32
Zb
43 44
-3,6 20 32 20 /
OP
0.79
11-12 85 ˚
30 ˚
21-22
31-32 20 /
0.79 67 /
A1B
43-44 2.64
OT 52 /
* 2.05
(F.P.) 0° (R.P.)
(O.P.1) 26° (D.T.)
(O.P.2) 32° (*) 38°
(O.T.) 71° to 85° Side Rotary, metal roller
11-12
21-22
31-32
43-44
37,5 mm
35 mm 37,5 /
1.48 B
34 mm
33 mm *
GSS
30,5 mm
OT Top pin plunger
(MAX)
15 / ±2,5
OP
0.59 ±0.1
11,3 15 18,3 FP DP
11-12 20 / 30 ˚
0.79
21-22 ø12,4 /
31-32 44 /
1.73
0.49
50,5 /
58 /
2.28 C
43-44 1.99
16,8 OT
*
Top roller plunger

Note: See page 197
GS XXX
GSS

GSC EN 50047 Snap-Action Contacts Slow-Action Contacts
Safety Metal 1 NORMALLY OPEN
Standard 13 14
Zb 21 22
Technical Data 2Y
21 22
Mechanical up to 15 million Circuit closed 11 12
Degree of IP 66 15 mm 36,5
-4,4 15 mm 43,3
protection NEMA/UL (F.P.) 0˚ -4,4
21-22 21-22
type 1, 4, 12, 13 (O.P.) 26˚ 11-12
13-14
Temperature Operating: FP OP * OT
(R.P.) 14,5˚ FP OT
range -25 °C to +85 °C /
-13 °F to +185 °F 21-22
DT = 9,8 mm (D.T.) 11,5˚
(F.P.) 0˚ (D.T.)
*
(*) 54˚
13-14
Storage: (O.T.) 61˚ to 75˚ (O.P.) 26˚ (*) 46,5˚
RP = 5,2 mm
-40 °C to +85 °C / (R.P.) (O.T.) 61˚ to 75˚
-40 °F to +185 °F
21-22
13-14
21-22
13-14
21-22
11-12
EN 60947-5-1 FP
FP 21 mm
ac15 A300 21 mm
DT =
dc13 Q300 0,9 mm
BG, UL & CSA 18,9 mm 18 mm
OP 18 mm RP
16,5 mm
IEC 68-2-6 16 mm
* *
Shock 50 g conforming to
GSS
15 mm OT 15 mm
OT
(max.) (max.)
IEC 68-2-27
Terminal marking to EN 50013 10,5
5,3 mm 13,9
21-22 10,5 13,5
*See Standards (page 179) 5,3 mm
13-14
21-22
FP *
1,6 DT
OT 11-12
FP OT
21-22
22 /
0.87
20 /
13-14 *
24,75 /
0.97 0.78 8,9 RP
3/
0.12
R 2,15 /
0.08
55 /
2.16
30,5 / 3,5 /
14,5 / 0.138
1.20
0.57
30 /
1.18
* Point from which the positive opening is assured

conduit
thread
19,8 /
0.78 Conduit ** Positive opening occurs at operating position. But to meet IEC/EN 60947-5-3
ø 23 /
Thread which requires a dielectric gap of 2,5 kV, positive opening is assured at*.
ø 0.9
A = 1/2" NPT
Note: Incorporates safety screws
C = 20 mm
01
Ordering:
Note: See page 197
GSC X XX
Example: GSC C 01 B

Figure 2 illustrates standard lever types

which conform to EN 50047.
15 ± 3 /
0.39 ± 0.8 OP
20 / 75˚ DT
0.79
30˚
ø19 / A1B GSC
0.748
45 /
1.77
40 /
1.57 55 / Additional 40 /
2.17 levers 1.58
6/
available 27 / 0.24 ø19 /
(see page 208) 1.07 0.74
75˚
75˚
Side Rotary, metal roller

46,5 /
1.83
ø 9,9 / DT
FP 0.39
OT OP 15 /
21 /
0.827 (max.)
B 0.59
15 / 18 ± 0,5 /
0.591 0.709
Figure 2 Side Rotary Roller Lever
GSS
Top pin plunger
A1B Metal Roller
10 ± 1,5 /
OP
0.394
DT
30˚
20 /
0.787
25 /
ø12,4 /
0.49
35 /
C
0.984 1.378
Top roller plunger
XXX
GSD EN 50047 Snap-Action Contacts Slow-Action Contacts
Safety Double Insulated 1 NORMALLY OPEN
Standard 13 14
21 22
Zb
Technical Data 21 22
2Y
11 12
Mechanical up to 15 million Circuit closed
Degree of IP66 -4,4 15 mm 43,3 15 mm 36,5

protection NEMA/UL (F.P.) 0˚ -4,4
21-22 21-22
type 1, 12, 13 13-14
(O.P.) 26˚ 11-12
Temperature Operating: FP OP * OT
(R.P.) 14,5˚ FP OT
range -25 °C to +85 °C /
-13 °F to +185 °F 21-22
DT = 9,8 mm (D.T.)
(*)
11,5˚
54˚ (F.P.) 0˚ (D.T.)
*
13-14
Storage: (O.T.) 61˚ to 75˚ (O.P.) 26˚ (*) 46,5˚
RP = 5,2 mm
-40 °C to +85 °C / (R.P.) (O.T.) 61˚ to 75˚
-40 °F to +185 °F
21-22
13-14
21-22
13-14
21-22
11-12
EN 60947-5-1
FP FP
ac15 A600 21 mm 21 mm
DT =
dc13 Q300 0,9 mm
BG, UL & CSA 18,9 mm

18 mm
OP 18 mm RP
16,5 mm
IEC 68-2-6 16 mm
* *
15 mm
GSS
15 mm OT OT
(max.) (max.)
IEC 68-2-27
Terminal marking to EN 50013 10,5
5,3 mm 13,9
21-22 10,5 13,5
13-14 5,3 mm
*See Standards (page 179) 21-22
FP
1,6 DT
* OT 11-12
FP OT
Dimensions in mm / in 21-22
24,75 /
22 /
0.87
20 /
13-14 *
0.97 0.78 8,9 RP
3/
0.12

R 2,15 /
0.08
55 / ** Positive opening occurs at operating position. But to meet IEC/EN 60947-5-3
2.16
which requires a dielectric gap of 2,5 kV, positive opening is assured at*.
30,5 / 3,5 /
14,5 / 0.138
1.20
0.57
30 /
1.18
conduit
thread
19,8 /
0.78 Conduit
ø 23 / Thread
ø 0.9
A = 1/2" NPT
Note: Incorporates safety screws
C = 20 mm
01
Ordering:
Note: See page 197
GSD X XX
Example: GSD C 01 B

15 ± 3 /
OP
0.39 ± 0.8
20 / 75˚ DT
0.79
30˚
ø19 / A1B
0.748
GSD
40 /
1.57 55 / Additional 45 /
2.17 levers 1.77
available 40 /
(see page 208) 1.58
6/
27 / 0.24 ø19 /
1.07 0.74
Side Rotary, metal roller 75˚
75˚
46,5 /
1.83
ø 9,9 / DT
FP 0.39
OT OP
21 /
0.827 (max.) B 15 /
15 / 18 ± 0,5 / 0.59
0.591 0.709
GSS
Top pin plunger
A1B Metal Roller
10 ± 1,5 /
OP
0.394 Figure 2
DT
30˚
20 /
0.787
25 /
ø12,4 /
0.49
35 /
C
0.984 1.378
Top roller plunger
XXX
GSE EN 50047 Compatible Slow-Action Contacts Actuator Types
3 NORMALLY CLOSED/
Safety 3 Conduit Metal 1 NORMALLY OPEN
Standard BREAK BEFORE MAKE
11 12
2Y
Technical Data 21
31
22
32
Mechanical up to 15 million Zb
life operations 43 44
15 ±3 /
-3,6 20 32 OP
Degree of IP66 0.39 ±0.08
11-12 DT
protection NEMA/UL 75˚
21-22
type 1, 4, 12, 13
31-32
30˚
A1B
Temperature Operating: 43-44 55 /
2.17
range -25 °C to +85 °C / OT 40 /
-13 °F to +185 °F
* 1.57 Additional
levers
(F.P.) 0° (R.P.)
Storage: (O.P.1) 26° (D.T.)
available
(see page 208)
-40 °C to +85 °C / (O.P.2) 32° (*) 38°
-40 °F to +185 °F (O.T.) 71° to 85°
Side Rotary, metal roller
EN 60947-5-1
11-12
21-22
31-32
43-44
ac15 A300 37,5 mm 21 /
DT
0.82
dc13 Q300 FP
OT OP
BG, UL & CSA 35 mm (max.)
B
Vibration 10 g conforming to 34 mm 15 / 18 ±0,5 /
0.59 0.709 ±0.02
IEC 68-2-6 33 mm *
GSS
30,5 mm
OT Top pin plunger
IEC 68-2-27 (MAX)
Terminal marking to EN 50013 15 ±3 /
0.59 ±0.12
OP
20 /
DT
0.79
11,3 15 18,3
30˚
11-12
*See Standards (page 179) 21-22
31-32
25 /
0.98
35 /
1.38 C
Dimensions in mm / in 43-44
42 /
16,8 OT
1.65
40 /
1.57
*
24,75 / 22 /
0.87
Top roller plunger
0.97
12,5 / 20 /
0.49 0.79
3/
0.12
R 2,15 /
0.08 60 /
** Positive opening occurs at operating position. But to meet IEC/EN 60947-5-3
2.37
which requires a dielectric gap of 2,5 kV, positive opening is assured at*.
13,75 /
0.54
12 / 2,5 / 52 / 4/
0.47 0.1 2.05 0.16
30 /
1.18 57 /
2.24
65 /
2.56
conduit
thread
23,8 /
0.94
Conduit
ø 23 /
ø 0.9
Thread
Note: Incorporates safety screws A = 1/2" NPT
C = 20 mm
Ordering:
Note: See page 201
GSE X XX XXX
Example: GSE C 20 B
Additional Lever Types

GSE
45 /
1.77
40 /
1.58
6/
27 / 0.24 ø19 /
1.07 0.74
75˚
75˚
46,5 /
1.83
15 /
0.59
GSS
A1B Metal Roller
Figure 2

GSS

NOMENCLATURE TREE
24CE/924CE
Miniature Safety Electromechanical Switch
FEATURES
Closed contacts conforming to (924CE
IEC/EN 60947-5-1-3 Series Only)
• Compact construction
• Pre-wired
• Die-cast Zinc housing
• Wide selection of actuators
• Cable length variations
• Side and bottom exit cable
• Simple two-screw mounting
• IP 65/66/67
• UL recognised; CSA certified (924CE), CE
compliant, BG approved (24CE) (24CE Series
Only)
BENEFITS
• Suitable for applications where space is
at a premium
• Fast and easy to install The ranges 24CE and 924CE have been tested and approved to meet the require-
• Suitable for difficult operating ments of the Low Voltage directive and positive opening safety contacts per IEC/
environments EN 60947-5-1-3. The devices are CE marked. The red colour clearly differentiates
• Application flexibility this safety component in the application. The 924CE range also has UL and CSA
• Enhanced choice for application approval.
24CE/924CE
• Multiple plunger capability It is possible for the end user to enhance the safety level of these switches from
Category 1 per EN 954-1 on their own to Categories 2, 3 or 4 per EN 954-1when the
switches are used in conjunction with our wide range of FF-SR safety control mod-
ules to form a safety system.
Typical applications for these switches would use the roller plunger 24CE18 style in
conjunction with cams on doors with hinges. Also available are a range of panel
mounting or top mounting versions to ensure that small space or difficult mounting
can be simply achieved.
Several contact arrangements are available.
! WARNING
24CE/924CE Series • Industrial Safety Products • 215

24CE Series Actuator Types Slow Action Contacts
1 Normally Closed
Miniature Safety
Electromechanical blue brown
green/yellow
Switch Circuit closed

* Positive opening to IEC/EN 60947-5-1-3
17,1 +/- 0,4

P.T = 2,2 max.
O.P
Technical Data 13,1 *
Mechanical 10 million operations. O.F (max.) = 22,5 Newtons / 2300 GMF
life
Degree 24CE 29,9 +/- 0,4

of protection Standard type: IP 66 P.T = 2,2 max.
With boot seal type: IP 67 O.P
25,9 *
Temperature Operating: 0 °C to +70 °C / O.F (max.) = 22,5 Newtons / 2300 GMF
range 32 °F to +160 °F
29,9 +/- 0,4
Approvals* IEC 60947-5-1 P.T = 2,2 max.
EN 60947-5-1 O.P
ac15 B300 25,9 *
dc13 R300
O.F (max.) = 22,5 Newtons / 2300 GMF
Electrical According to IEC/EN 60947-5-1.

Rated insulation voltage Ui = 500 V. 0 Degrees
P.T = 30 Degrees
Rated impulse withstand voltage max.
24CE/924CE
Uimp = 2,5 kV. O.P
Not suitable for isolation. 50 Deg. *

SCPD, Quick blow fuse to IEC 127 O.F (max.) = 7,85 Newtons / 800 GMF
suitable for rated current.
ø7,1
24,3 max. 23,9 +/- 0,4
18 O.P
P.T = 2,2 max.
40 / max.
19,9 *
1.58
Pin Plunger (Boot Sealed) O.F (max.) = 22,5 Newtons / 2300 GMF
16 / max.
0.63
ø12,4
35,7 +/- 0,4
25 / 36,1 max.
0.98 P.T = 2,2 max.
2 Holes 5,1 dia
Counter Bored 10,2 dia x 6 deep
(both sides - option 'A' only)
31 O.P
31,7 *
Free position
Roller Plunger Parallel (Boot Sealed)
49 / max. ø12,4
1.93
8/
0.32 35,7 +/- 0,4
36,1 max.
P.T = 2,2 max.
Side exit cable

(Option 'A')
55 O.P
31,7 *
Cable Type O.F (max.) = 22,5 Newtons / 2300 GMF

Roller Plunger Perpendicular (Boot Sealed)
3 or 5 x 0,75 mm2 harmonised CENELEC cable.
Ordering:
Y
24CE X OR XX
Example: 24CE18-Y1A
216 • Industrial Safety Products • 24CE/924CE Series
Slow Action Contacts Slow Action Contacts Cable Length Option Codes
1 Normally Closed/ 1 Normally Closed/ (in metres) Available
1 Normally Open 1 Normally Open
Break before make Make before break
O.P. 1 O.P. 1
blue brown blue brown
green/yellow green/yellow
Zb Zb
O.P. 2 O.P. 2
black black black black
Specify cable length in 1 A: Side Exit Cable.

17,1 +/- 0,4 17,1 +/- 0,4
metre increments e.g.
P.T = 2,2 max. P.T = 4 max. 1 = 1 metre
O.P -1 O.P -2
O.P -2 (2 +/- 0,5) O.P -1 (0,7 +/- 0,5) 2 = 2 metre etc.
13,1 *
(O.P1 + 0,9 mm) *
O.F (max.) = 22,5 Newtons / 2300 GMF O.F (max.) = 22,5 Newtons / 2300 GMF
29,9 +/- 0,4 29,9 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P - 2
O.P -2 2 +/- 0,5 O.P -1 (0,7 +/- 0,5)
25,9 *
(O.P1 + 0,9 mm) *
29,9 +/- 0,4 29,9 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
25,9 *
(O.P1 + 0,9 mm) *
0 Degrees 0 Degrees
P.T = 26 Deg. max. P.T = 48 Deg. max.
24CE/924CE
O.P -1 O.P -2
O.P -2 25 Deg. +/- 7 O.P -1 7˚ Deg. ± 6˚
50 Deg. * 65 *
23,9 +/- 0,4 26 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
19,9 *
(O.P1 + 0,9 mm) *
35,7 +/- 0,4 35,7 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
31,7 * (O.P1 + 0,9 mm) *
35,7 +/- 0,4 35,7 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
31,7 *
(O.P1 + 0,9 mm) *
S T
X X X
924CE Series Actuator Types Slow Action Contacts
1 Normally Closed
Miniature Safety
Electromechanical black red
green
Switch Circuit closed

*Positive opening to IEC/EN 60947-5-1-3
17,1 +/- 0,4

P.T = 2,2 max.
Technical Data
O.P
Mechanical life 10 million operations.
13,1 *
Degree of 924CE
protection Standard type: IP 66
With boot seal type:IP 67
29,9 +/- 0,4
P.T = 2,2 max.
Temperature Operating: 0 °C to +105 °C / O.P
range 32 °F to +221 °F 25,9 *

EN 60947-5-1
ac15 B300 29,9 +/- 0,4
P.T = 2,2 max.
dc13 R300
O.P
UL, CSA
25,9 *
Electrical According to IEC/EN 60947-5-1. O.F (max.) = 22,5 Newtons / 2300 GMF
Rated insulation voltage
Ui = 500 V.
0 Degrees
Rated impulse withstand voltage P.T = 30 Degrees
max.
Uimp = 2,5 kV.
24CE/924CE
O.P
Not suitable for isolation. 50 Deg. *
SCPD, Quick blow fuse to IEC
127 suitable for rated current. O.F (max.) = 7,85 Newtons / 800 GMF
ø7,1
24,3 max. 23,9 +/- 0,4
18 O.P
P.T = 2,2 max.
19,9 *
Pin Plunger (Boot Sealed) O.F (max.) = 22,5 Newtons / 2300 GMF
40 / max.
1.58
ø12,4
16 / max. 35,7 +/- 0,4
0.63 36,1 max.
P.T = 2,2 max.
25 /
0.98
2 Holes 5,1 dia
31 O.P
31,7 *
Counter Bored 10,2 dia x 6 deep
(both sides - option 'A' only) O.F (max.) = 22,5 Newtons / 2300 GMF
Roller Plunger Parallel (Boot Sealed)
Free position
ø12,4
35,7 +/- 0,4

49 / max. 36,1 max.
1.93 P.T = 2,2 max.
8/
0.32
55 O.P
31,7 *
Side exit cable O.F (max.) = 22,5 Newtons / 2300 GMF

(Option 'A') Roller Plunger Perpendicular (Boot Sealed)
Cable Type
3 or 5 x 18 AWG SJTO CABLE
Ordering:
Y
924CE X OR XX
Example: 924CE18-Y3A
Slow Action Contacts Slow Action Contacts Cable Length Option Codes
1 Normally Closed/ 1 Normally Closed/ (in feet)
Break before make Make before break
O.P. 1 O.P. 1
black red black red
green green
Zb Zb
O.P. 2 O.P. 2
white white white white
Specify cable length in 3 A: Side Exit Cable

17,1 +/- 0,4 17,1 +/- 0,4 feet increments e.g.
P.T = 2,2 max. P.T = 4 max. 3 = 3 feet
O.P -1 O.P -2 6 = 6 feet etc.
O.P -2 (2 +/- 0,5) O.P -1 (0,7 +/- 0,5)
13,1 *
(O.P1 + 0,9 mm) *
29,9 +/- 0,4 29,9 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P - 2
O.P -2 2 +/- 0,5 O.P -1 (0,7 +/- 0,5)
25,9 *
(O.P1 + 0,9 mm) *
29,9 +/- 0,4 29,9 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
25,9 *
(O.P1 + 0,9 mm) *
0 Degrees 0 Degrees
P.T = 26 Deg. max. P.T = 48 Deg. max.
24CE/924CE
O.P -1 O.P -2
O.P -2 25 Deg. +/- 7 O.P -1 7˚ Deg. ± 6˚
50 Deg. * 65 *
23,9 +/- 0,4 26 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
19,9 *
(O.P1 + 0,9 mm) *
35,7 +/- 0,4 35,7 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
31,7 * (O.P1 + 0,9 mm) *
35,7 +/- 0,4 35,7 +/- 0,4

P.T = 2,2 max. P.T = 4 max.
O.P -1 O.P -2
O.P -2 2 +/- 0,5 O.P -1 0,7 +/- 0,5
31,7 *
(O.P1 + 0,9 mm) *
S T
X X X
CLS Series
(Cable Pull Safety Switch)

FEATURES
®
• Red body colour
• Single and Dual Head
• Single Head explosion-proof version
• Conformance to IEC 60947-5-1,
EN 60947-5-1 (low voltage), EN 418
• Multiple conduit entry/ exit points
• Simple set-up
• Temperature stabiliser spring
• Cable pulled - latch - manual reset
• Broken/slackened cable detection
• Up to 4NC positive opening contacts
• Status indication (Pending)
• Compact design
• Complete accessories packs
The CLS range of cable (rope) pull switches is designed to provide the conveyor OEM
• Connectorised versions available upon
and end user with a cost effective yet robust and simple to set up emergency stop
request
device to protect an exposed conveyor.
BENEFITS The design was developed in the USA in association with some of the world’s leading
• Flexible range of options conveyor OEMs. The product and design features of the CLS are the result of the
close relationship with these OEMs.
• Easy wiring options
• Cost reduced set up time The device is simple to install:
• Minimal re-adjustment due to cable - bring the cable up to tension (using a simple line indicator on the switch)
expansion or contraction - actuate and reset the cable (rope) firmly several times (to seat the cable)
• All cable modes detected (under tension, - re-adjust tension
pulled or broken/slackened) ...and the switch is ready for use.
• Wiring and indication flexibility
Large distribution warehouses are becoming common throughout the world.
• Tripped switch visible from a distance
Conveyors are the connecting transport network through these warehouses. When
• Fits simply to available mounting
a CLS is actuated it stops the protected conveyor, ensuring operator safety. This
locations on most conveyors
shutdown, however, stops the protected conveyor, causing congestion and delays
CLS/CLSX/2CLS
throughout the rest of the network. The CLS reduces these delays by offering rapid
diagnosis via a powerful 6W indicator which is visible from a distance. The tripped
device can be quickly located and reset so that the conveyors may be restarted and
costly down time minimised.
The CLSX explosion-proof cable pull limit switch is specifically designed to provide
emergency stop protection in hazardous atmospheres. It withstands the pressure of
an internal explosion and cools the exploding gases below the kindling temperature
of the explosive atmosphere. Flame paths are provided by the cover housing threads
and an extended plunger between the switch cavity and head. The CLSX satisfies
NEMA 7, 9 standards and is UL listed and CSA certified for Class I, Div. 1, Groups B,
C, and D; Class II, Div. I, Groups E, F, and G. The CLSX is designed to meet the
requirements of EN50014 and EN50018; certification is pending.
! WARNING
• The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system installation
information.
CLS/CLSX/2CLS Series • Industrial Safety Products • 197

CLS - Metal Body Single Head Switch Type
Cable Pull Safety Switch

Technical Data
Mechanical life 25,000 operations maximum
Degree of IP 67
protection NEMA/UL type 1, 3, 4 and 13 Slow acting, break before make (BBM),
Temperature Operating: 1 Normally Closed/1 Normally Open
range -1 to +70°C (30 to 158°F) 22
Approvals and IEC/EN 60947-5-1 and EN 418
21
4
Emergency stop device, UL listed, CSA certified, CE marked. Zb
13 14
Operating rating AC15 U = 600V: I = 1.2A
U = 240V: I = 3A
U = 120V: I = 6A Slow acting, break before make (BBM),
DC13 U = 250V: I = 0.27A 1 Normally Closed/1 Normally Open
U = 24V: I = 2.8A 21 22
Directives The forced disconnect mechanism on normally closed

Zb
5
Compliance contacts conforms to IEC 60947-5-1-3. This product complies with
13
the Machinery Directive 98/37/EC and complies with EN 60947-5-1. 14
240V Neon Indicator

Slow acting, break before make (BBM),
21 22
Standard Body Zb
6
21,9
22,8 .86
.90
21,3 13 14
107,3 .84
4.23 120V Neon Indicator
Switch
Actuated
Slow acting, break before make (BBM),
31,4
1.24
145,7 21 22
5.73
89,4
Zb
7
59,5 3.52
2.34
13 14
24V LED Indicator

CLS/CLSX/2CLS
10,8 29,4 20,3

.43 1.16 .80 Direct Acting, 2 Normally Closed
5,9 39
.23 1.54
41,1
1.62 44,8
1.77
21 22
Switch Type 9 Body

27,6 21,8
2Y 8
1.09 .86
107,3 22,2 11 12
4.23 .87
Switch
Actuated
Conduit
4 Circuit Slow Acting
36,5
Thread
9
1.44
153,3
6.03 A = PG 13.5
(Must include modification
101.6
code A, B or E)
59,5
2.34 4.00
B = 1/2" NPT
C = 20 mm
23,1 9,1 29,4 21,1
.91 .36 1.16 .83
45,5
1.79 D = PF 1/2"
Ordering:
CLS X X
Example: CLSA4T-3
198 • Industrial Safety Products • CLS/CLSX/2CLS Series
Head Code Modification Code for Modification Code Modification Code
Contact Configuration for Indicator Type for Head Orientation

When Using a 4 Circuit When Using a 4 Circuit
Slow Acting Slow Acting
(Switch Type 9) Only (Switch Type 9) Only
4 Normally Closed 240 V neon Head assembled with

actuator to the left
A N 1
11-12
21-22
31-32
41-42
4y
3 Normally Closed/ 120 V neon Head assembled with

1 Normally Open actuator to the front
B M 2
11-12
21-22
31-32
3y,1x
43-44
2 Normally Closed/ 24 V LED Head assembled with

2 Normally Open actuator facing to the back
T E P 3
11-12
21-22
2y,2x
CLS/CLSX/2CLS
13-14
23-24
Note: Required for Note: Leave the Note: Leave the

Switch Type 9. Leave modification code modification code blank
the modification code blank if no indicator is if not required. Stan-
blank for other switch needed with Switch dard head orientation is
types. Type 9. with actuator to the
right. Unit may be field
modified to adjust head
orientation.
Note: • Standard head orientation is

with actuator to the right
• Unit may be field modified to
adjust head orientation
T X X X
CLSX - Metal Body Explosion-proof Switch Type
Cable Pull Safety Switch

Technical Data
Degree of NEMA/UL 1, 3, 4, 7, 9 and 13
protection Slow acting, break before make (BBM),
Temperature Operating: 1 Normally Closed/1 Normally Open
range -1 to +70°C (30 to 158°F)
Emergency stop device, UL listed, CSA certified: 21 22
Class I, Div. 1, Groups B, C, D
Class II, Div. 1, Groups E, F, G Zb
4
Operating rating AC15 U = 600V: I = 1.2A 13 14
U = 240V: I = 3A
U = 120V: I = 6A
DC13 U = 250V: I = 0.27A
U = 24V: I = 2.8A
Directives The forced disconnect mechanism on normally closed
Compliance contacts conforms to IEC 60947-5-1-3. This product complies with
the Machinery Directive 98/37/EC and complies with EN 60947-5-1. Direct Acting, 2 Normally Closed
21 22
2Y 8
11 12
CLS/CLSX/2CLS
4 Circuit Slow Acting
(Must include modification code

A, B or E)
9
Conduit
Thread
A = PG 13.5
B = 1/2" NPT
C = 20 mm
D = PF 1/2"
Ordering:
CLSX X X
Example: CLSXB9T-B
Head Code Modification Code for Modification Code
Contact Configuration for Head Orientation

When Using a 4 Circuit
Slow Acting
(Switch Type 9) Only
4 Normally Closed Head assembled with

actuator to the left
A 1
11-12
21-22
31-32
41-42
4y
3 Normally Closed/ Head assembled with

1 Normally Open actuator to the front
B 2
11-12
21-22
31-32
3y,1x
43-44
2 Normally Closed/ Head assembled with

2 Normally Open actuator facing to the back
T E 3
11-12
21-22
2y,2x
CLS/CLSX/2CLS
13-14
23-24
Note: Required for Note: Leave the

Switch Type 9. Leave modification code blank
the modification code if not required. Stan-
blank for other switch dard head orientation is
types. with actuator to the
right. Unit may be field
modified to adjust head
orientation.
Note: • Standard head orientation is

with actuator to the right
• Unit may be field modified to
adjust head orientation
T X X
2CLS - Metal Body Dual Head Primary Switch Type
Cable Pull Safety Switch Located on left hand side

of switch body
Technical Data
Degree of IP 67
protection NEMA/UL
type 1, 3, 4 and 13
Temperature Operating: Slow Acting,
range -1 to +70 °C 1 Normally Closed/ 1
1 Normally Open
(30 to 158 °F)
21 22
Emergency stop device, UL listed, CSA certified CE marked. Zb
Operating rating AC15 U = 600V: I = 1.2A 13 14
U = 240V: I = 3A
U = 120V: I = 6A
DC13 U = 250V: I = 0.27A
U = 24V: I = 2.8A Slow Acting,
2 Normally Closed
Directives The forced disconnect mechanism on normally 2
Compliance closed contacts conforms to IEC 60947-5-1-3.
21 22
This product complies with the Machinery Directive
98/37/EC and complies with EN 60947-5-1. 2Y
* See Standards (page 161) 11 12
2X 144,8 Switch Actuated

5.70
2X 39,4
1,55 2X 21,5
.85
2X 152,4
6.00 7,6
CLS/CLSX/2CLS
2X 8,8 .30
.35 2X 5,9
,23
74,5
2.93
2X 96,4
41 3,79 2X 33,1
1.62 1.30
12,3 3X 20,6
2X 11,8
125,3 .48 44,5 .81
,47
4.93 134,5 1.75
5.30
Conduit
Thread
A = PG 13.5
B = 1/2" NPT
C = 20 mm
D = PF 1/2"
Ordering:
2CLS X X
Example: 2CLSA1T1
Head Code Auxiliary Switch Type Indicator Code
Located on right hand side

of switch body
Slow Acting
120V – 6W incandescent
1 Normally Closed/1 Normally Open 1 Red Pilot Light
A
21 22
Zb
13 14
120V
Neon Indicator B
Slow Acting
2 Normally Closed 2
21 22
240V
2Y
Neon Indicator C
11 12
24V LED
Indicator
D
CLS/CLSX/2CLS
No switch 9
Note: Leave the Indicator Code

blank if indicator is not
required.
T X X
61 m (200 ft.) max.
0.3 m (1ft.) max. 1.8 to 2.4 m
61 m (200 ft.) max.
0.3 m (1ft.) max. 1.8 to 2.4 m
Installation hardware
• Aircraft cable precut to 7.5 m (25 ft.), 15 m (50 ft.),

30 m (100 ft.), 45 m (150 ft.), 60 m (200 ft.).
• End springs for long cable spans to compensate for
temperature variations
• Installation hardware kit CLSZ00 supports cable installations
of up to 15 m (50 ft.)
CLS/CLSX/2CLS
Installation hardware order guide
CLSZC1 7.5 m Red Aircraft Cable, finished cable dia. 4.75 mm (0.187 in)
CLSZC2 15 m Red Aircraft Cable, finished cable dia. 4.75 mm (0.187 in)
CLSZ1S End Spring
CLSZ00 Installation Kit, includes: 4 - thimbles, 8 - wire rope clamps, 1 - turnbuckle (w/lock nuts), 9 - eyebolts (w/hardware),
1 - endspring, 1 conduit fitting
Notes:
1. CLS/CLSX includes 1 turnbuckle and 1 endspring.
2CLS includes 2 turnbuckles and 2 endsprings.

CPS Series
Cable Pull Safety Switch New
FEATURES
• Direct opening action of NC
(normally closed) contacts
• 2CPS: 2NO/2NC, 1NO/3NC or 4NC
contact configurations
1CPS: 1NO/1NC, 2NO/2NC, 1NO/3NC or
4NC contact configurations
• Typical cable span of 76 m (250 ft) in an
environment with a temperature change BG
of ±17 ° C (±30 ° F). Longer spans are (Applied for)
possible depending upon temperature
change and installation
(ref. note on page 6 for more details or
Application note - Effect of Temperature
on Cable Pull Switch Operation)
• Choice of three actuator configurations
CPS Series Cable Pull Safety Switches provide a readily accessible emergency stop
(2CPS)
signal. This is a cost-effective means compared to using multiple emergency stop
• Removable contact block version push-buttons. (Cable Pull Safety Switches are not, however, to be used as a means
available (2CPS) of personnel safeguarding. They may be used to prevent further injury or damage to
• Large wiring cavity with straight- equipment when used for emergency stop signaling.)
CPS
through wiring
The CPS Series Cable Pull Safety switch is designed to provide emergency stop
• 24 Vdc or 120 Vac bright, multicluster
protection for exposed conveyor and assembly lines. The internal mechanism
LED status indicator light available on
latches on both slackened cable (push) and pulled cable. This capability also en-
2CPS. Single high intensity LED on 1CPS
hances productivity by eliminating nuisance stops due to variations in temperature,
• Gold-plated contacts are standard on
stretch of cable over time, and other application variables.
2CPS, available on 1CPS
• Die-cast zinc housing The 1CPS is intended for use in applications where the cable span is 76 m (250 ft)
• Optional hardware packs available or shorter. It is an economical solution for shorter runs or zone protection typical to
automated systems. The 2CPS series is intended for use in very long cable runs of
152 m (500 ft) or shorter, such as long conveyor lines found in warehouses.
TYPICAL APPLICATIONS A line in the midpoint of the cable tension window indicates proper cable tension,
• Long conveyor systems found in providing easy set-up. The direct opening switch contacts are held closed when the
warehouses and distribution centers actuating cable is under proper tension and the reset knob is set to RUN. When the
• Conveyor systems having a high amount actuating cable is pulled, slackened or broken, a cam positively opens the NC (Nor-
of vibration mally Closed) switch contacts. The snap action, trip operation causes the switch
contacts to change state and mechanically latch almost simultaneously when the
• Conveyor systems that experience wide
cable is pulled, slackened or broken. The NC switch contacts remain open until the
temperature swings
CPS is reset by properly tensioning the cable and manually rotating the reset knob.
• Long conveyor systems where easy
through wiring, or highly visible trip When the direct opening switch contacts open, the auxiliary contacts also actuate
status is required (open contacts close and closed contacts open). The auxiliary contacts are electri-
• Hose down conditions cally isolated from the direct opening switch contacts. These NO (Normally Open)
• Packaging equipment contacts may be used for monitoring or signaling.
• Assembly lines The CPS complies with: Low Voltage Directive 73/23/EEC, as amended by directive
93/68/EEC; Machinery Directive 98/37/EEC only as the directives relate to the
components being used in a safety function; IEC/EN 60947-1; IEC/EN 60947-5-1;
IEC/EN 60947-5-5.
! WARNING
© Honeywell International Inc. - April 2003 • Safety Products for Machine Safeguarding • 1
1CPS
1 NORMALLY CLOSED/ 2 NORMALLY CLOSED/
Cable Pull Safety Switch 1 NORMALLY OPEN 2 NORMALLY OPEN
Technical Data 21 22 21 22 21 22
Mechanical 1 000 000 operations
life 13 14 13 14 13 14
Degree of IP 67
protection NEMA 1, 4, 12, 13
F
F *9,9 *9,9
Temperature Operating: *9,9 *9,9 (0.39)
0
G H (0.39)
0
range -25 ° C to +80 ° C / (0.39) G H (0.39) 12,7 7,9 3,8 3,8 7,9 12,7
12,7 7,9 3,8 3,8 7,9 12,7 (0.50) (0.31) (0.15) (0.15) (0.31) (0.50)
-13 ° F to +176 ° F (0.50) (0.31) (0.15) (0.15) (0.31) (0.50)
A 21-22
13-14
without condensation A 21-22
13-14
B 21-22
13-14
Approvals IEC/EN 60947-1 C D E
IEC/EN 60947-5-1 C D E
IEC/EN 60947-5-5
AC15 A300 #6-32 UNC
DC13 Q300 #6-32 UNC
UL & CSA
21
BG Applied for 22 21
22
21
22
13 13 13
14 14 14
Vibration 10 Hz - 500 Hz, 5 g

CPS
Shock 15 g
Contact Silver standard I I

material Gold plated optional
A Left switch
Included None B Right switch
accessories C Slackened cable
D Proper cable tension
E Pulled cable
F Cable tension = 111 N (25 lb)
G Cable tension = 133 N (30 lb)
H Cable tension = 178 N (40 lb)
I Ground screw
Contact closed
Contact open
Conduit
Thread
A = 1/2" NPT
C = 20 mm 1 2
Ordering:
Gold-plated contacts
5 6
1CPS X X
Example: 1CPSA1A
2 • Safety Products for Machine Safeguarding • © Honeywell International Inc. - April 2003
Indicator-Pilot Light Code
1 NORMALLY OPEN
21 22 11 12 11 12 11 12
21 22 21 22 21 22
13 14
F F
*9,9 0 *9,9 *9,9 0 *9,9
(0.39) G H (0.39) (0.39) G H (0.39)
12,7
(0.50)
7,9 3,8 3,8 7,9
(0.31) (0.15) (0.15) (0.31)
12,7
(0.50)
12,7
(0.50)
7,9 3,8 3,8 7,9
(0.31) (0.15) (0.15) (0.31)
12,7
(0.50)
A : 24 V LED
A
A 21-22 A 11-12
13-14 21-22
B 11-12 B 11-12
21-22 21-22
C D E C D E
#6-32 UNC #6-32 UNC
21 11 11 11
22 12 12 12
B : 120 V LED
13
14
21
22
21
22
21
22 B
CPS
I I
3 4
7 8
X
2CPS
2 NORMALLY CLOSED/ 3 NORMALLY CLOSED/
Cable Pull Safety Switch 2 NORMALLY OPEN 1 NORMALLY OPEN
Technical Data 12
21 22 21 22 21 22 11
Mechanical 1 000 000 operations
life 21 22
13 14 13 14 13 14
Degree of IP 67
protection NEMA 1, 4, 12, 13
F F
*9,9 *9,9
Temperature Operating: (0.39)
0
G H (0.39)
*9,9
(0.39)
0
G
*9,9
H (0.39)
range -40 ° C to +80 ° C / 12,7
(0.50)
7,9 3,8 3,8 7,9
(0.31) (0.15) (0.15) (0.31)
12,7
(0.50)
12,7
(0.50)
7,9 3,8 3,8 7,9
(0.31) (0.15) (0.15) (0.31)
12,7
(0.50)
-40 ° F to +176 ° F A 21-22 A 21-22
13-14 13-14
without condensation
B 21-22 B 11-12
13-14 21-22
Approvals IEC/EN 60947-1
C D E C D E
IEC/EN 60947-5-1
IEC/EN 60947-5-5
AC15 A300
DC13 Q300
A Left switch
UL & CSA B Right switch
BG C Slackened cable
D Proper cable tension
E Pulled cable
Vibration 10 Hz - 500 Hz, 5 g F Cable tension = 111 N (25 lb)
G Cable tension = 133 N (30 lb)
H Cable tension = 178 N (40 lb)
CPS
Shock 15 g
I Ground screw
Contact closed
Contact Gold plate Contact open
material over silver
Included Turnbuckle(s) Contact blocks mounted to housing

accessories
M3
21 22 21 22
Contact 13 14 13 14
Conduit
block
Thread
mounting
1/2" NPT = A 1 = to housing
20 mm = C 2 = removable with A B
heavy duty
Ordering: terminals
2CPS X X X
Example: 2CPSA1A2B
Actuation Code Indicator Light Code
4 NORMALLY CLOSED
11 12 11 12
21 22 21 22
F
*9,9 0 *9,9
(0.39) G H (0.39)
1: Maintained both sides
12,7
(0.50)
7,9 3,8 3,8 7,9
(0.31) (0.15) (0.15) (0.31)
12,7
(0.50) 1 No letter: no indicator provided
A 11-12
21-22
B 11-12
21-22
C D E
2: Maintained left side, A: 24 Vdc red multi-cluster LED
no actuation right side
2 A
3: Maintained right side, B: 120 Vac red multi-cluster LED

no actuation left side
3 B
CPS
Removable contact blocks with heavy duty wiring receptacles
I
#6-32 UNC
21 22 21 22
13 14 13 14
X X
Temperature-Span Distance Application Information
Cable Pull Switches featuring broken cable detection require pre-tensioning in order to enable the RUN condition.
The relative expansion or contraction of the steel actuating cable when the ambient temperature increases or decreases must be
taken into account when pre-tensioning a cable pull switch.
The change in cable length with change in temperature can cause significant nuisance shut downs on longer runs.
Install the system when the temperature is at the mid point of the extremes. If a warehouse has a low temperature of 15,6 ° C
(60 ° F) and a high of 32,2 ° C (90 ° F), set up the system at the midpoint 23,9 ° C (75 ° F).
Use an endspring or another CPS at the opposite end of the cable span to double the temperature tolerance and to meet the
requirements of EN 418.
+27,8 ˚C
[+50 ˚F]
+16,7 ˚C
[+30 ˚F] D
+8,3 ˚C
[+15 ˚F]
C
0 ˚C
A [0 ˚F] B
C
-8,3 ˚C
[-15 ˚F]
CPS
-16,7 ˚C
[-30 ˚F] D
-27,8 ˚C
[-50 ˚F]
0m 22,9 m 45,7 m 68,8 m 76,2 m 114,3 m 137,2 m 160,0 m 182,9 m 205,7 m 228,6 m
[0 ft] [75 ft] [150 ft] [225 ft] [250 ft] [375 ft] [450 ft] [525 ft] [600 ft] [675 ft] [750 ft]
A= Total temperature variation

B= Setup point - Ideally at middle of temperature extremes
C= Cable Pull Switch usable temperature span without endspring or second CPS
D= Cable Pull Switch usable temperature span with endspring or second CPS
E= Cable span distance
Application information
1CPS
A B
RESET
TENSIONED
Switch
Cable
1CPS
RUN
Pull
OFF
SLACK
D E F G H I J K G H J
Cable Pull
RESET
TENSIONED
Switch
1CPS
RUN
OFF
SLACK
A 0,46 m [18 in] maximum E Tension indicator line is in center H Cable clamp
B 2,4 m [8 ft] maximum of indicator window – cable is I Cable support (eyebolt)
C 76 m [250 ft] typical properly tensioned J Cable
D Reset knob F J-hook turnbuckle K Endspring
CPS
G Thimble
2CPS
C
A B
TENSIONED
TENSIONED
RUN
SLACK
SLACK
OFF
I J K D E F G H
TENSIONED
TENSIONED
RUN
SLACK
SLACK
OFF
D E F G H
L M N
TENSIONED
TENSIONED
RUN
SLACK
SLACK
OFF
A 46 cm [18 in] maximum G Cable support K Tension indicator line is in

B 2,4 m [8 ft] maximum H Endspring center of indicator window -
C 76 m [250 ft] typical I Tension indicator line is in right cable is properly tensioned
D J-hook turnbuckle (included) center of indicator window - L Thimble
E Thimble left cable is properly tensioned M Cable clamp
F Cable clamp J Reset knob N Cable
Hardware packets (available separately)
Listing Accessory
CLSZC1 Cable - 7,6 m (25 ft) length
CLSZC5 Cable - 61 m (200 ft) length
CLSZTC (2) Thimbles
(2) Low-profile Duplex Cable Clamps
CPSZ1S (1) Draw-bar Endspring
CPSZK1 (1) J-hook Turnbuckle with Lock Nuts
(2) Thimbles
(2) Low-profile Duplex Cable Clamps
(16) Sets of Cable Supports ((16) 1/4-20 Eye Bolts, (32) 1/4-20 Nuts,
(32) Flat Washers, (16) Lock Washers)
CPSLED24 Multicluster LED Accessory - 24 Vdc (conduit mount)
CPSLED120 Multicluster LED Accessory - 120 Vdc (conduit mount)
CPS-BRACKET Mounting bracket (to be used with 1CPS or 2CPS)
CPSZTB J-hook turnbuckle with lock nuts (included with 2CPS)
CPS
CPSLED
71,88 ±2,54 11,43

31,75 [2.83 ±0.10] [0.45] C
[1.25] B
D
A 207,01 ±1,27
[8.15 ±0.05]
227,33 ±12,7
[8.95 ±0.50]
A Multi-LED red pilot light

B 1/2-14 NPom Thread
C 18 AWG red PVC insulation
D 18 AWG black PVC insulation
CPS-BRACKET
Mounting dimensions (mm/in)
1CPS
172,72
[6.8]
6,35 152,4
[0.25] [6.0]
B 81,28
[3.2]
99,06
RESET
33,02
TENSIONED
Cable Pull
[3.9]
RUN
Switch
OFF
1CPS
[1.3]
SLACK
88,9
[3.5]
76,2
[3.0] 4X Ø 7,11
Ø 0.28 12,7
[0.5]
50,8 117,42
[2.1] [4.623]
65,20
[2.567]
56,79
[2.236] 50,83
[2.001]
3X 25,4 25,4 25,4
[1.0] [1.00] [1.00]
2X 26,67
[1.050] C D
A Fully extended
CPS
B Optional indicator
C Conduit thread (3 total)
D Mounting pad (4 total)
2CPS
40,4
(1.60) 79,8
67,8 (3.14)
(2.63) 92,9
(3.66)
325,9 A
(12.75) 152,4
(6.00)
52,1
(2.05)
12,7
(0.50) 18,3
21,1 (0.72)
(0.75)
TENSIONED
TENSIONED
RUN
SLACK
SLACK
34,9
(1.38) OFF 2X D
2X 8,9
(0.35) 81,3
152,4 (3.20)
(6.00) 2X 6,9 40,5
(0.27) (1.60)
104,8
(4.13) 2X C
B 2X 31,75
6,4 (1.25)
(0.25)
12,7 57,2 2X D
(2.25) C
(0.50) 2X 6,9
139,7 (0.27)
(5.50) 3X 21,5
(0.85)
244,6 A
(9.63)
A Fully extended
B Optional indicator
TENSIONED
TENSIONED
SLACK
RUN
SLACK
C Conduit thread (3 total)

OFF
D Mounting pad (4 total)
Warranty and remedy Specifications may change at any time without notice. The information we
Honeywell warrants goods of its manufacture as being free of defective supply is believed to be accurate and reliable as of this printing. However,
materials and faulty workmanship. Contact your local sales office for war- we assume no responsibility for its use.
ranty information. If warranted goods are returned to Honeywell during Sales and Service
the period of coverage, Honeywell will repair or replace without charge Honeywell serves its customers through a worldwide network of sales
those items it finds defective. The foregoing is Buyer’s sole remedy and is offices and distributors. For application assistance,current specifications,
in lieu of all other warranties, expressed or implied, including those of pricing or name of the nearest Authorised Distributor, contact a nearby
merchantability and fitness for a particular purpose. sales office or:
While we provide application assistance, personally, through our literature INTERNET: www.honeywell.com/sensing
and the Honeywell web site, it is up to the customer to determine the E-mail: info.sc@honeywell.com
suitability of the product in the application.
ASIA PACIFIC New Zealand Czech Republic Romania LATIN AMERICA

Honeywell Limited Honeywell spol. s.r.o. Honeywell Bucharest
Control Products Asia Pacific Phone: +(64-9) 623-5050 Phone:+(420) 2 6112 3469/ Phone: +(40) 1 2110076 Argentina
Headquarters FAX: +(64-9) 623-5060 3424 FAX: +(40) 1 2103375 Honeywell S.A.I.C.
Phone: +(65) 6355-2828 Toll Free (0800) 202-088 FAX: +(420) 2 6112 3461 Phone: +(54-11) 4383-3637
FAX: +(65) 6445-3033 Commonwealth of Indepen- FAX: +(54-11) 4325-6470
Philippines Denmark dent States (CIS)
Australia Honeywell Systems (Philippines) Inc. Honeywell A/S ZAO Honeywell Brazil
Honeywell Limited Phone: +(63-2) 636-1661/1662 Phone: +(45) 39 55 55 55 Phone: +(7 095) 796 98 36 Honeywell do Brasil & Cia
Phone: +(61) 2-9370-4500 FAX: +(63-2) 638-4013 FAX: +(45) 39 55 55 58 FAX: +(7 095) 796 98 93 Phone: +(55-11) 7266 1900
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Toll Free Fax 1300-36-04-70 Honeywell South East Asia Honeywell OY Honeywell s.r.o. Chile
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Phone: +(86-10) 8458-3280 Taiwan R.O.C. France South Africa (Republic of)
FAX: +(86-10) 8458-3102 Honeywell Taiwan Ltd. Honeywell SA Honeywell Southern Africa Columbia
Phone: +(886-2) 2245-1000 Phone: +(33) 1 60 19 80 40 Honeywell S.A. Pty. Ltd Honeywell Columbia, S.A.
China - PRC - Shanghai FAX: +(886-2) 2245 3242 FAX: +(33) 1 60 19 81 73 Phone: +(27) 11 695 8000 Phone: +(57-1) 623-3239/3051
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Phone: +(86-21) 6237-0237 Thailand Germany
FAX: +(86-21) 6237-1237 Honeywell Systems Ltd. Honeywell AG Spain Ecuador
Phone: +(662) 693 3099 Phone: +(49) 69 8064 444 Honeywell S.A. Honeywell S.A.
China - Hong Kong SAR FAX: +(662) 693 3085 FAX: +(49) 69 8064 442 Phone: +(34) 91 313 6100 Phone: +(593-2) 981-560/1
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Phone: +(852) 2953-6412 NORTH AMERICA Hungary
FAX: +(852) 2953-6767 Honeywell Kft. Sweden Mexico
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Phone: +(91) 20 687 0445/ FAX: 1-800-565-4130 Italy
0446 Honeywell S.p.A. Switzerland Peru
FAX: +(91) 20 681 2243/ USA Phone: +(39) 02 92146 450/ Honeywell AG Honeywell Peru
687 5992 Control Products, 456 Phone: +(41) 1 855 24 40 Phone: +(511) 445-2136-1891
International Headquarters FAX: +(39) 02 92146 490 FAX: +(41) 1 855 24 45 FAX: +(511) 348-3552
Indonesia Phone:1-800-537-6945
Honeywell Indonesia Pte Ltd 1-815-235-6847 The Netherlands Turkey Puerto Rico
Phone: +(62-21) 535-8833 FAX: 1-815-235-6545 Honeywell B.V. Honeywell Turkey A.S. Honeywell Inc.
FAX: +(62-21) 5367 1008 E-mail: info.sc@honeywell.com Phone: +(31) 20 565 69 11 Phone: +(90) 216 575 6620 Phone: +(809) 792-7075
FAX: +(31) 20 565 66 00 FAX: +(90) 216 575 6637 FAX: +(809) 792-0053
Japan EUROPE
Honeywell Inc Norway United Kingdom Trinidad
Phone: +(81) 3 5440 1425 Austria Honeywell A/S Honeywell Control Systems Ltd Honeywell Inc.
FAX: +(81) 3 5440 1368 Honeywell Austria GmbH Phone: +(47) 66 76 20 00 Phone: +(44) 1698 481 481 Phone: +(868) 624-3964
Phone: +(43) 1 727 80 366/246 FAX: +(47) 66 76 20 90 FAX: +(44) 1698 481 276 FAX: +(868) 624-3969
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Honeywell Korea Co. Ltd Poland Mediterranean & African Venezuela
Phone: +(822) 799-6167 Belgium Honeywell Sp. zo.o Distributors Honeywell CA
FAX: +(822) 792-9013 Honeywell SA/NV Phone: +(48) 22 606 0900 Honeywell SpA Phone: +(58-2) 238-0211
Phone: +(32) 2 728 2522 FAX: +(48) 22 606 0901 Phone: +(39) 2 921 46 232 FAX: +(58-2) 238-3391
Malaysia FAX: +(32) 2 728 2502 FAX: +(39) 2 921 46 233
Honeywell Engineering Sdn Bdh Portugal
Phone: +(60-3) 7958-4988 Bulgaria Honeywell Portugal Lda Middle East Headquarters
FAX: +(60-3) 7958-8922 Honeywell EOOD Phone: +(351 21) 424 50 00 Honeywell Middle East Ltd.
Phone: +(359) 2 79 40 27 FAX: +(351 21) 424 50 99 Phone: +(9712) 443 2119
FAX: +(359) 2 79 40 90 FAX +(9712) 443 2536
This publication does not constitute a contract between Honeywell and its customers. The contents may be changed at any time without notice. It is the
customer's responsibility to ensure safe installation and operation of the products. Detailed mounting drawings of all products illustrated are available on
request. © 2003 Honeywell International Inc. All rights reserved.
Honeywell Honeywell Honeywell

21 Chemin du Vieux Chêne Newhouse Industrial Estate 11 West Spring Street
38240 Meylan Cedex Motherwell ML1 5SB Freeport, Illinois 61032
France Lanarkshire, Scotland, U.K. USA
107122-02-EN FR26 GLO 403 Printed in France www.honeywell.com/sensing

™
DIMENSIONS
Relialign™ RDI2 Series
Residential Door Interlock Switch
DESCRIPTION
The Relialign™ Series electromechanical door interlock is A Honeywell MICRO SWITCH™ switch is used to indicate
designed specifically for swing door applications that include door closure, providing an extra level of reliability.
residential elevators, dumbwaiters, and platform lifts. The door
Reliability and smooth operations are also enhanced by use of
interlock holds the door in place and prevents it from being
a metal key that is less susceptible to bending and breakage
opened when not desired (e.g. the elevator/lift car is not
than plastic. The lack of open or exposed contacts minimizes
present at the door). A number of design features contribute to
the possibility of owners making manual adjustments. Finally,
its enhanced safety, reduction of nuisance stoppages and call-
the engagement of the key initiates electrical contact.
backs, as well as simplified wiring and installation.
The snap-action cam mechanism requires less adjustment set-
The Relialign™ RDI2 Series interlock features a rugged plastic
up time and reduces door movement that could lead to a
molded housing. Featuring a custom internal solenoid control,
nuisance shutdown. Connection options include a 6-pin
Relialign™ interlock can reduce complexity of the host
terminal strip or a Cat 5 connector, simplifying installation. The
controller, trim down power consumption for a “greener”
Relialign™ Series is designed to be easy for the OEM to
product, extend solenoid life and reduce solenoid “time outs,”
retrofit into their current design.
lessening customer aggravation.
FEATURES POTENTIAL APPLICATIONS

• Compliant to ASME A17.1, UL standard 104, and CSA- • Residential elevators
B44.1 • Residential dumbwaiters
• Manual override for easy actuation without user hazard • Platform/vertical lifts
• Two separate mechanical actions to indicate door closure
• Rugged plastic molded housing BENEFITS
• Metal key • Meets required safety codes
• Internal solenoid control • Reduced potential for call-backs
• No open or exposed contacts • Reliable performance and multiple design features to
• Key engagement minimizes nuisance stoppage minimize nuisance stoppage of applications
• Door closure retention cam to hold door with minimal key- • Simplified wiring and installation
to-interlock play • Reduced OEM design and manufacturing costs
• Series or parallel wiring option for the door closed and door • Strong OEM sales message: enhanced safety, reduced
locked switches owner aggravation, reduced power consumption
• 6 pin terminal strip or Cat 5 connection options • Honeywell brand quality
• Configurable product platform
• Universal voltage for ac and dc applications
• 51,44 mm W x 273,05 mm H x 49,23 mm D
[2.025 in W x 10.75 in H x 1.938 in D]
Relialign™ RDI2 Series
DESIGN FEATURES
PRODUCT LISTING
Catalog
Description
Listings
RDI2RBS2 Relialign™ Series door interlock, right-hand swing, ac/dc voltage, series wiring, Cat 5 connector
RDI2LBS2 Relialign™ Series door interlock, left-hand swing, ac/dc voltage, series wiring, Cat 5 connector
RDI2RBS1 Relialign™ Series door interlock, right-hand swing, ac/dc voltage, series wiring, 6-pin terminal strip connection
RDI2LBS1 Relialign™ Series door interlock, left-hand swing, ac/dc voltage, series wiring, 6-pin terminal strip connection
ACCESSORIES
Catalog
Description
Listing
GKZ91 Relialign™ Series replacement key
Door Interlock Switches
PRODUCT NOMENCLATURE
DIMENSIONS (inches)

WARNING WARNING
RISK TO LIFE OR PROPERTY MISUSE OF DOCUMENTATION
Never use this product for an application involving serious • The information presented in this product sheet is for
risk to life or property without ensuring that the system as a reference only. Do not use this document as a product
whole has been designed to address the risks, and that this installation guide.
product is property rated and installed for the intended use • Complete installation, operation, and maintenance
within the overall system. information is provided in the instructions supplied with
Failure to comply with these instructions could result in each product.
death or serious injury. Failure to comply with these instructions could result in
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of SALES AND SERVICE
defective materials and faulty workmanship. Honeywell’s Honeywell serves its customers through a worldwide network
standard product warranty applies unless agreed to otherwise of sales offices, representatives and distributors. For
by Honeywell in writing; please refer to your order application assistance, current specifications, pricing or name
acknowledgement or consult your local sales office for specific of the nearest Authorized Distributor, contact your local sales
warranty details. If warranted goods are returned to Honeywell office or:
during the period of coverage, Honeywell will repair or replace, E-mail: info.sc@honeywell.com
at its option, without charge those items it finds defective. The Internet: www.honeywell.com/sensing
foregoing is buyer’s sole remedy and is in lieu of all other Phone and Fax:
warranties, expressed or implied, including those of Asia Pacific +65 6355-2828
merchantability and fitness for a particular purpose. In no +65 6445-3033 Fax
event shall Honeywell be liable for consequential, special, Europe +44 (0) 1698 481481
or indirect damages. +44 (0) 1698 481676 Fax
While we provide application assistance personally, through Latin America +1-305-805-8188
our literature and the Honeywell web site, it is up to the +1-305-883-8257 Fax
customer to determine the suitability of the product in the USA/Canada +1-800-537-6945
application. +1-815-235-6847
+1-815-235-6545 Fax
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this
Sensing and Control

Honeywell
June 2010
www.honeywell.com Copyright © 2010 Honeywell International Inc. All rights reserved.
Hall Effect Door Interrupt System 50FY Series
For the control of mechanical guards
FEATURES
• Equipment comprising a safety amplifier
which can run up to 6 Hall Effect
sensors triggered by coded magnet
actuators
• Protective equipment in compliance with
the essential requirements of the
Machinery Directive 98/37/EC and with
the technical requirements of the
EN 954 standard for Type 3 safety
related parts of control systems
• Solid state Hall Effect sensors and
magnet actuators for reliability and long
life.
• Tamper resistant coded sensors -
Special magnet actuators The 50FY Series interlocking guard is a protective equipment comprising a safety
• Door misalignment monitoring and door amplifier accepting up to six Hall effect sensors operated by coded magnet actua-
chattering sensor (misalignment or tors. This equipment allows to control up to 6 doors/casings of a machine or small
vibration causes unit to lock off) production line. When all connected sensors are actuated, the logic circuit which
• Self-checking electronic processing with controls the 2 output relays, closes the relay contacts to enable the machine opera-
redundant output switching circuitries tion. If any sensor is turned off (by opening a door), the logic circuit opens the
using two guided contact safety relays contacts and the machine movement stops immediately.
• Sensors sealed to high pressure Each sensor is equipped with 2 Hall effect integrated circuits. These Hall effect
washdown circuits are connected independently so that both must turn on simultaneously to
produce an output. Each sensor is equipped with one N.O. output switching circuit
APPLICATIONS and one N.C. output switching circuit in order to avoid common mode failure. An
Interlocking guard for non locked accurate positioning of the magnets is necessary to enable the machine operation,
mechanical screens offering free access: and the magnet actuators are coded. These two features make the 50FY series very
• Machine door or casing “open/closed” difficult to defeat or to create a false closed door condition resulting in a more reli-
detection able system.
• Guard-in-place detection, gate / access The Hall effect sensors and magnets are designed to be used in harsh duty. Sealed
door detection to IP 67, they meet washdown criteria for Food & Beverage Industry (high pressure
• Control of mechanical screens used in 80 bars, high temperature 60 °C / 140 °F and chemical washdown). Their corrosion
addition to a safety light curtain resistant one-piece plastic housing survives exposure to metal cutting
• Food & Beverage, Packaging, Machine environments. Operating temperature is from -40 °C to 85 °C / -40 °F to 185 °F.
Tool, Automotive and Textile
The 50FY series protective equipment is in compliance with the essential
requirements of the Machinery Directive 98/37/EC and with the technical
requirements of EN 954 standard for Type 3 safety related parts of control system.
The logic circuit is based on a permanent self-checking principle with redundancy.
The N.O. contacts of the 2 output relays are internally connected in series. The two
50FY
relays are cross monitored which guarantees a reliable connection to the machine
control circuitry. The control unit must be installed in an IP 54 enclosure.
Moreover, the access to the safety amplifier should be limited to the authorised
personnel (the use of a special tool is recommended to secure the safety amplifier
installation).
! WARNING
• Complete installation, operation and maintenance information is provided in the instructions supplied with each products.
50FY Series • Industrial Safety Products • 205

50FY
• Type 3 interlocking guard according to EN 954

• Monitor up to 6 doors
• Sensing distance up to 2.5 mm / 0.098 in. depending upon
the offset adjustment
Dimensions in millimeters / inches, meters / feet, weights in kg / lbs
Specifications Sensors and magnets Amplifier
Power supply voltage 10-12 Vdc 100 to 128 Vac, 50/60 Hz
Power consumption 20 mA 3 VA max.
Output switching capacity - 2 safety relays with guided-contacts (5A/120 Vac, 2 NO in series)
Material Corrosion resistant plastic Stainless steel
Dimensions Sensors & magnets: 12.7x39.4x33/0.50x1.55x1.30 57.9x203.2x135.1/2.28x8x5.32
Operating temperature -40 to 85°C / -40 to 185°F -40 to 70°C / -40° to 158°F
Sealing IP 67 / NEMA , 3, 4, 4X, 12, 13 and washdown To be installed in an IP 54 enclosure
Status indicators LED indicators on the amplifier
Sensing distance 2.5 mm/0.09 in. (offset: 0 mm) -
1.3 mm/0.05 in. (offset: 3.8 mm/0.14 in.) -
0 mm (offset: 7.5 mm/0.29 in.) -
Electrical connection 4-leads prewired (2, 4 or 15 m/6.56, 13.12 or 49.2 ft) Terminal strip
Ordering information (1) Magnet actuator (52FY31)
Hall effect sensors: 39.4/1.55

25.4/1 Offset/Sensing distance
12.7/
50FY41-6 (cable length 2 m / 6.56 ft) 0.50 Magnet actuator
25.4/1
50FY41-12 (cable length 4 m / 13.12 ft)

33.0/
1.30
50FY41-50 (cable length 15 m / 49.2 ft)

ø 4.8/ Offset Sensing distance
0.18
Hall effect sensor

Magnet actuators: Hall effect sensors (50FY41-❏)
39.4/1.55
52FY31 Sensing
25.4/1 Offset distance
12.7/
0.50 0 2.5 mm/0.09 in.
25.4/1
3.8 mm/0.15 in. 1.3 mm/0.05 in.

33.0/
1.30
7.5 mm/0.26 in. 0

Safety amplifier: ø 4.8/
0.18
FYQLA1-140R-3
L
Listing Cable length

50FY41-6 2 m/ 6.56 ft
50FY41-12 4 m/ 13.12 ft
50FY41-50 15 m/ 49.2 ft
Safety amplifier
57.91/2.28
36.96/1.45 108.0 / 4.25
315 A
L1 L2 R1 R2
117 V ~
50FY
1/8 A SLOW BLOW
Relay
190.5 / 7.50
Condition
203.2 / 8
MICRO SWITCH
USA C O
L P
! O E
S N
E
LOGIC AMPLIFIER D
FYQLA1-140R-3
DISCONNECT 22KΩ RESISTORS WHEN
CONNECTING SENSORS
1 2 3 4 5 6
(1) RWBO RWBO RWBO RWBO RWBO RWBO

Order one set of sensor and magnet per
door, and up to 6 sets per amplifier.
135.1 / 5.32
206 • Industrial Safety Products • 50FY Series

Status indicators Logic amplifier output status
LED Status Output Status Machine operation

315 A Relays
L1 L2 R1 R2 R1 condition
117 V ~
(green)
(red)
R2
Relay
ON Enable
Condition C O
L P
O E
C O
S N
L P E
! O
S
E
N
D
E
LOGIC AMPLIFIER D Relays
FYQLA1-140R-3
DISCONNECT 22K RESISTORS WHEN

condition
(green)
CONNECTING SENSORS
(red)
1 2 3 4 5 6
RWBO RWBO RWBO RWBO RWBO RWBO

C O
OFF Disable
L P
O E
S N
E
D
Failure detection
Wiring instructions LED Status System operation
1 2 (red) Normal operation
(red) Failure detection (or sensor misalignment detected)

R (+) = Red positive
B (-) = Black negative
W (NO output) = White Sensor output status (red LEDs number 1 to 6)
R W B O R W B O O (NC output) = Orange
LED Status Sensors operation
Red
White
Black
Orange
1 - Normal operation
- Each Hall effect sensor produces a signal
- The door is closed
R W B O - The machine operation is enabled
1 - Normal operation
- None of the Hall effect sensors produce a signal
- The door is open
Hall effect R W B O - The machine operation is disabled
Sensor 1 - Improper operation
- Only one out of two Hall effect sensors
• If less than six 50FY41 sensors are being used, install produces a signal
22 kW resistors between W and R and a second between O and R W B O - Either the door is not correctly closed or the
sensor has a failure
B for each terminal set unwired. The resistors are necessary for - The machine operation is disabled
correct operation of the amplifier. Ten 22 kW resistors are Light Off Light On Flickering light
supplied.
120 Vac Amplifier supply

Fuse Fuse Fuse • Connect nominal voltage leads to the
amplifier terminals labeled L1 (neutral)
and L2 (phase).
50FY
• The NO output contact R1/R2 must be

A1
(+)
S
11
S
12
S
22 13 23 33 41
L1 R1 connected directly to the machine stop
Honeywell command or if necessary to an
Power FF-SRS5935 FYQLA1
Logic Amplifier
emergency stop module.
S
K2 1
K3 S * Reset push-button to use only after control
2 internal
Internal fuse unit lock off when sensor misalignment de-
A2 S
Switches
S S21
L2 R2 tected.
14 24 34 42
(-) 33 34 PE
** Internal switches FF-SRS5935:
Lock off*
S1: Without cross-fault monitoring
NO P/B Machine Stopping
circuit Reset S2: Manual restart
Neutral

Category 1 Hall Effect Door Interrupt Proximity Sensors 40FY Series
2-Wire AC, 3-Wire DC types
FEATURES
• Sensors and actuators must be ®
specifically aligned before sensors will

produce outputs
• Special magnet actuators required to
operate sensors, making unauthorized
actuation difficult
• Solid state sensors for reliability and
long life
• Sealed to IP 67, NEMA 4, 6, 6P, 13,
meets washdown requirements
• LED output indicator
• Preleaded or connector style termination
• 10 to 30 Vdc supply voltage, PNP or
NPN outputs
• 93 to 132 Vac supply voltage, N.O., SCR
output
• -30 to +85 °C (-22 to +165 °F) The 40FY Series Hall Effect Door Interrupt Sensor is a non-contact, magnetic device
temperature range (AC) consisting of two parts: a sensor and a magnetic actuator. The magnetic actuator
• -30 to +70 °C (-13 to +158 °F) (DC) has a keyed magnetic field that must match the sensor to operate correctly. When
exposed to this keyed magnetic field, the sensor responds with an output. This
• Hard to defeat
product cannot be defeated by using an operator’s hand, non-magnetic metal, wire
• Standard and extended range magnetic or tape and is hard to defeat with standard magnet/target actuator.
actuators
! WARNING
40FY
• Complete installation, operation and maintenance information is provided in the instructions supplied with each products.

Category 1 Hall Effect Door Interrupt Proximity Sensors
2-Wire AC, 3-Wire DC types

®
Specifications MOUNTING DIMENSIONS (for reference only)

Sensor Type 3-wire DC 2-wire AC Sensor Pre-leaded Termination (mm/in)
Sensing Distance 41FY1 41FY2 41FY1 41FY2
Min. Operate 6.35 mm 7.6 mm 7.6 mm 10.2 mm
(0.25 in.) (0.30 in.) (0.30 in.) (0.40 in.)
Max. Release 15.24 mm 19.05 mm 19.05 mm 25.4 mm
(0.60 in.) (0.75 in.) (0.75 in.) (1.0 in.)
Supply voltage 10 to 30 Vdc 93 to 132 Vac
Load Current 0 to 200 mA 0 to 500 mA
Leakage Current 30 µA 1.5 mA max.
Voltage Drop, max. PNP: 2.5 V NPN: 1.5 V 6 V @ 500 mA
Current Consumption, 40 mA -
max.
Inrush Current, max. - 1.2 A/20 msec
Repeatability* ±3% ±3%
Operating -30 to +85 °C -25 to +70 °C
Temperature (-22 to +185°F) (-13 to +158 °F)
Protection Class IP 67 (Dust tight, temporary immersion) Sensor Connector Termination (mm/in)
NEMA** 4, 6, 6P, 13
Materials Housing: Polycarbonate; Cable: 22 gage PVC
Circuit Protection Transients (power and output), incorrect wiring 40FY
* Repeatability is the ability of the sensor to trigger at the same point, plus or minus a given tolerance, after
every operation (at constant voltage and temperature) over the entire range of the sensor’s specifications.
** Application Note: Enclosures are based, in general, on the broad definitions outlined in NEMA standards.
Therefore, it will be necessary for the user to determine that a particular enclosure is adequate when exposed to
the specific condition that might exist in intended applications. Except as might otherwise be noted, all refer-
ences to products relative to NEMA enclosure types are based on MICRO SWITCH evaluation only.
ELECTROMAGNETIC COMPATIBILITY
Characteristics Standard Level
Impulse Voltage Withstand IEC 255-5 1 KV
Radiated Electromagnetic Field IEC 801-3 3 V/m
Immunity
Discharge (ESD) Immunity IEC 1000-4-2 8 KV
Electrostatic
Fast Transient Immunity IEC 1000-4-4 1 KV
Radiated Emissions CISPR 11 within specified limits
Magnetic Actuator (mm/in)
CISPR 11 within specified limits
MOUNTING REQUIREMENTS
40FY

LEADWIRES COLOR CODE AND CONNECTOR PINOUT
3-wire DC NPN (Sinking) 2-wire AC

L1 BRN L1
1 BRN +
4 BLK OUT
LOAD L2 BLU <
HALL FUSE
10
10 -- 30 VDC
Vdc
93 - 132 VAC
3 BLU - LOAD
L2
3-wire DC PNP (Sourcing) 2-wire AC Pinout
1 BRN +
4 BLK OUT
10 -1030- 30
VdcVDC
HALL
LOAD
3 BLU -
NO CONNECTION
3-wire DC Pinout
+V (10 to 30 Vdc)
No connection
Neg V (Gnd) Output
Wiring diagram:
The connection of two 40FY Hall effect sensors to the FF-SRS5935 emergency stop module increases the safety level
of the whole installation
Fuse
+24Vdc Phase
Fuse Fuse
40FY 40FY
BLU (-) 3 (PNP) BRN (+)
1 (NPN)
K1
BLK (OUT) BLK (OUT)
4 4
BRN (+) 1 BLU (-) K2
3
A1 S S S
(+) 11 12 22 13 23 33 41
Honeywell
FF-SRS5935
manual cross-fault
Power
restart detection
S1
K2
K3
S2
Internal Switches
A2 S S S21
(-) 33 34 PE 14 24 34 42
K1
RESTART
FSD K1
K2
FSD K2
0Vdc
Neutral
FSD: Final Switching Devices

40FY
! NOTICE:
The cable resistance between terminals S11-S12 and S21-S22 must be less than 68 W for correct operation of the
emergency stop module

Sensor order guide
Description Catalog Listing

3-wire DC, PNP N.O. output, connector ®
40FY26-33
3-wire DC, PNP N.C. output, connector ®

40FY22-33
3-wire DC, PNP N.O. output, leadwires 40FY26-020
3-wire DC, PNP N.C. output, leadwires ®

40FY22-020
3-wire DC, NPN N.O. output, connector ®

40FY28-33
3-wire DC, NPN N.C. output, connector ®

40FY24-33
3-wire DC, NPN N.O. output, leadwires ®

40FY28-020
3-wire DC, NPN N.C. output, leadwires ®

40FY24-020
2-wire AC, N.O. output, connector 40FY36-33
2-wire AC, N.C. output, connector 40FY32-33
2-wire AC, N.O. output, leadwires 40FY36-020
2-wire AC, N.C. output, leadwires 40FY32-020
Magnet actuator ®
41FY1
Magnet actuator, extended range ®

41FY2
Cables for connector versions
Style Cable Length Catalog Listings

4-Pin DC Standard Key (12 mm/0.47 in. Micro)
Straight 2m (6.56 ft) 803000A09M020
5m (16.4 ft) 803000A09M050
Right Angle 2m (6.56 ft) 803001A09M020
5m (16.4 ft) 803001A09M050
Right Angle 2m (6.56 ft) 8030N1A09M020

w/LED, NPN 5m (16.4 ft) 8030N1A09M050
Right Angle 2m (6.56 ft) 8030P1A09M020

w/LED, PNP 5m (16.4 ft) 8030P1A09M050
4-Pin AC Inverted Key (12 mm/0.47 in. Micro)

Straight 2m (6.56 ft) B03000A11M020
5m (16.4 ft) B03000A11M050
Right angle 2m (6.56 ft) B03001A11M020

5m (16.4 ft) B03001A11M050
Emergency stop module order guide

FF-SRS5935 o
Voltage:
2: 24 Vdc
40FY
E: 120 Vac
G: 230 vac
Refer to the Safety Control Modules section for product complete specifications


GKM Series (Global Miniature Safety Key Interlock Switch) : Features

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GKM Series

(Global Miniature Safety Key Interlock Switch)

Example of catalog listing using a low energy basic switch - GKMA19W1

GKM Series • Industrial Safety Products • 167

Miniature Safety Key

Shock IEC 68-2-27 BODY STYLE ’D’

(BS 2011, Part 2.1 Ea) 50g

Minimum 160mm (6.3 in.)

2 X MOUNTING HOLES 34 MAX

Low Energy Contacts

SLOW-ACTION CONTACTS Details of straight key (stainless steel)

BREAK BEFORE MAKE 2 HOLES FOR M4

New 2 HOLES FOR M4

2 NORMALLY CLOSED 14 MAX

FORCE DISCONNECT FORCE

SLOT DUST COVER

170 • Industrial Safety Products • GKM Series

GK Series • Industrial Safety Products • 189

Approvals* IEC 60947-5-1

Operating forces:Insertion force: 35 N / 8 lb

Shock 50 g conforming to IEC 68-2-27

* See Standards (page 179)

Spring-loaded Key: Up/Down

Door swing radius down to 150 mm / 5.9 in

Door swing radius down to 150 mm / 5.9 in

Mounting dimensional diagram (mm/in):

192 • Industrial Safety Products • GK Series

FEATURES POTENTIAL APPLICATIONS

Rated thermal current (Ith) 10 A Sealing IP66; NEMA 1, 12, 13

MOUNTING DIMENSIONS (For reference only mm [in])

7,2 [0.28] FOR 1/2-14 NPT 30,5

Head Code L Head Code M Head Code N Head Code P

1. Recommended key position.

CIRCUIT AND TRAVEL DIAGRAMS

Honeywell Sensing and Control 3

SWITCH ORDER GUIDE (active listings)

KEY ORDER GUIDE

Automation and Control Solutions

GKR/L Series • Industrial Safety Products • 193

Degree of IP 68 Slow Acting,

* See Standards (page 179)

Head Left Conduit

Head on Left = L E = 1/2" NPT

Spring-loaded Key: Up/Down

Door swing radius down to 150 mm / 5.9 in

Door swing radius down to 150 mm / 5.9 in

Mounting dimensional diagram (mm/in):

196 • Industrial Safety Products • GKR/L Series

Rated thermal current (Ith) 10 A

MOUNTING DIMENSIONS CIRCUIT AND TRAVEL DIAGRAMS

Switch Code 30 – 3NC

GKZ44 (M5 Screw) GKZ45 (M5 Screw) GKZF1 (M5 Screw)

Honeywell Sensing and Control 3

Sensing and Control

Rated thermal current (Ith) 5A

Rated impulse withstand (Uimp) 2500 V

PART NUMBER TREE

Honeywell Sensing and Control 3

KEY ORDER GUIDE (ACTIVE LISTINGS)

CIRCUIT AND TRAVEL DIAGRAMS

GKZS4 GKZS9 GKZSF

Honeywell Sensing and Control 5

finds defective. The foregoing is buyer’s sole remedy and