Compontent Locations

SENR8192
Circuit Number Chart A - COMPONENTS IN OPERATOR COMPARTMENT January 1990
CIRCUIT CIRCUIT IDENT SCHEMATIC COMPONENTS LOCATION IDENT SCHEMATIC COMPON ENTS LOCATION
NUMBER
101
COLOR
RD
POWER DISTRIBUTION CIRCUITS
BATTERV
NUMBER
469
COLOR
GN
MONITORING CIRCUITS
FUEL LEVEL SENDER
45
45
ALARM - BACK UP (D30D)
ALARM - BACK UP (D25D/D350D)
A-11
A-12
9
10
LAMP - TURN/PARK LH (FRONT)
METER-SPEEDO
C-1
E-4
Tractor (Except Engine and Transmission)
102 BU HEAD LAMP 472 OR SERVICE BRAKE INDICATOR LAMP
5 ALARM-FAULT C-5 10 METER - SERVICE HOUR E-5
103 VL DOME/DASH/PARK/TAIL LAMP 477 VL SPEEDO PROBE
105 BR KEV SWITCH 488 WH AIR PRESS. SW. LINK 30 ALTERNATOR A-2 10 METER-TACHO E-5
21 AUXILIARY START RECEPTACLE A-5 A MOTOR - BLOWER B-4 2 4 3
107 WH ENGINE SHUTDOWN CONTROL 490 GN LOCK UP INDICATOR LAMP
109 OR ALTERNATOR OUTPUT (+) TERM. 498 WH DIFF LOCK INDICATOR LAMP 16 BATTERIES A-5 A MOTOR - FRONT WASHER D-11
110 GN WINDSHIELD WIPER SW. (REAR) ACCESSORY CIRCUITS 20 BREAKER - AIR CONDITIONER D-4 A MOTOR - FRONT WIPER B-6
112 PU MAIN POWER RELAV OUTPUT 500 BR WIPER - FRONT (PARK)
20 BREAKER-ALTERNATOR E-9 A MOTOR - REAR WASHER D-10
113 OR OPERATOR MONITOR PANEL 501 GN WIPER - FRONT (LOW)
20 BREAKER - ENGINE SHUTDOWN E-4 A MOTOR - REAR WIPER C-1
114 GN WARNING HORN (FORWARD) 502 OR WIPER - FRONT (HIGH)
118 GV WINDSHIELD WIPER SW. (FRONT) 503 BR WIPER - REAR (PARK) 20 BREAKER-HEADLAMP D-4 32 MOTOR-STARTER . A-6
119 PK WINDSHIELD WIPER SW. (REAR) 504 YL WIPER - REAR (LOW) 20 BREAKER - KEY D-9 10 PANEL - OPERATOR MONITOR F-1
121 YL BACK UP ALARM/LAMP 505 BU WIPER - REAR (HIGH) 20 BREAKER-TURN/PARK D-4 38 PICK-UP - SPEEDOMETER E - 11 1 26
9
122 BU AIR DRVER 506 PU WASHER-FRONT 10 CONTROL - ENGINE SHUTDOWN E-1 31 PICK-UP - TACHOMETER A-3
123 WH GAUGES 507 WH WASHER-REAR
3 CONTROL - FRONT SUSPENSION F-12 20 RELAY-START D-9
124 GN HEATER/AIR CONDITIONER SW. 513 OR AIR CONDITIONER COMPRESSOR
125 OR SUSPENSION FUSE TO SUSPENSION 515 GV BLOWER MOTOR (HIGH)
42 CONTROL - REAR SUSPENSION (D30D) B -10 10 RELAY - MAIN POWER D-4
21
130 GN INDICATOR LAMPS 516 GN BLOWER MOTOR (MEDIUM) 10 CONNECTOR-DIAGNOSTIC F-9 A RESISTOR - AIR CONDITIONER B-5
14
140 BU LOCK UP FUSE TO CONTROL 517 BU BLOWER MOTOR (LOW) 25 DRYER - AIR E-11 40 RESISTOR A-6
5
165 VL START AID FEED 521 VL AIR COND. SW. TO REFRIGERANT SW. 10 FLASHER D-3 21 SENDER-CONVERTER TEMPERATURE C-11
173 YL WORK/STOP LAMP 522 WH AIR COND. COMPR. TO THERMO. SW. 20 FUSE - AIR DRYER E-5 39 SOlENOID - AIR CONDITIONER CLUTCH B-3
GROUND CIRCUITS 537 GN TURN SIGNAL SW TO FLASHER 10 23 24
20 FUSE - BACK UP ALARM D-1 26 SOLENOID - FRONT SUSPENSION F -12
200 BK MAIN CHASSIS 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT
201 BK OPERATOR MONITOR PANEL 540 WH TURN SIGNAL INDICATOR BASIC/LEFT 20 FUSE - DOME LIGHT E-1 28 SOLENOID - ENGINE SHUTDOWN A-2
202 BK TRANSMISSION CONTROL 572 PU RETARDER SOL. TO GROUND SW. 20 FUSE - FRONT WIPER E-5 26 SOLENOID - REAR SUSPENSION F -12 9
203 BK CHASSIS DIAGNOSTIC 573 GN LOCK UP SW. TO RETARDER SW. 20 FUSE-HORN D-1 A SOLENOID - START AID B-2 25
207 BK STARTER DIAGNOSTIC 589 GN PRESS. SW. TO AIR COND. CLUTCH 20 FUSE-GAUGES E-1 1 SWITCH - BACK-UP ALARM C-3
MACHINE BASIC CIRCUITS LIGHTING CIRCUITS
20 FUSE -INDICATOR LAMP E-5 10 SWITCH - BLOWER B-5
301 BU STARTER NO.1 SOL. TO RESISTOR 602 WH DOME LAMP
20 FUSE - OPERATOR MONITOR E-1 11 SWITCH - BRAKE AIR PRESSURE B-2
302 OR STARTER NO.1 TO DIAGNOSTIC! 604 OR STOP LAMP
20 FUSE-REARWlPER E-5 11 SWITCH - BRAKE AIR PRESSURE C-2

D25D, D30D, D350D

RESISTOR TO DIAGNOSTIC 605 YL TURN LAMP-LEFT 8
304 WH STARTER RELA V TO NO.1 OUTPUT 606 GV TURN LAMP - RIGHT 20 FUSE - START AID D-1 10 SWITCH - CAB LAMP F-1
306 GN START RELAV TO NEUTRAL START SW. 610 OR HEAD LAMP BASIC 20 FUSE - RETARDER SOLENOID E-5 10 SWITCH - CONVERTER LOCK INDICATOR D-10 16 13 6 22
308 YL MAIN POWER RELAV COIL 811 PU HEAD LAMP HIGH 20 7
20 FUSE - SUSPENSION CONTROL E-1 31 SWITCH-CONVERTER TEMPERATURE E -11

Articulated Dump Trucks

310 PU START AID SW. TO START AID SOL. 614 PU PARK/TAIL/DASH LAMP
10 GAUGE-CONVERTER TEMPERATURE F-3 34 SWITCH - COOLANT TEMPERATURE A-4
311 WH START AID SOL. TO TEMP SW. 619 GN HEAD LAMP-LOW
10 GROUND - DASH PANEL D-2 33 SWITCH - COOLANT TEMPERATURE 4 12
321 BR BACK UP ALARM/LAMP 624 YL WORK LAMP

Electrical System
322 GV WARNING HORN (FORWARD) CONTROL CIRCUITS 8 HORN - WARNING B-1 (ETHER INHIBIT) A-4
326 PU KEV SWITCH "C" TERMINAL 705 PK TRANSMISSION LOCK UP CLUTCH 10 INDICATOR - DIFFERENTIAL LOCK F-4 36 SWITCH - DIFF LOCK D-11
327 PK SHUT DOWN SOL. SOL. BASIC 10 INDICATOR - HIGH BEAM F-5 1 SWITCH - DIMMER C-2
MONITORING CIRCUITS 706 BR TRANSMISSION RETARDER SW. 10 INDICATOR - LEFT TURN F-6 6 SWITCH - DISCONNECT A-4 11
403 GN ALTERNATOR (R) TERMINAL 709 OR TRANSMISSION PICK UP POWER
10 INDICATOR - RETARDER F-5 13 SWITCH-DOME LAMP B-1
405 GV OPERATOR MON PANEL OIL PRESS. 710 GN TRANSMISSION SPEED PICK UP
10 INDICATOR - RIGHT TURN F-4 35 SWITCH - ENGINE OIL PRESSURE A-3 10 15
406 PU OPERATOR MON PANEL COOLANT SIGNAL 13

407 PK
TEMP.
OPERATOR MON PANEL CONV/RET
790
791
WH
OR
PARK BRAKE & SUSPENSION CONTROL
FRONT SUSPENSION
10
10
INDICATOR - SERVICE BRAKE
INDICATOR - TORQUE CONVERTER LOCK
F-5
F-6
22
10
SWITCH - FRONT BRAKE OVERSTROKE
SWITCH-FRONTWIPER
E -10
E-8
A 1HK1-UP
408 WH
OIL TEMP.
OPERATOR MON PANEL BRAKE PRESS.
792
793
BU
YL
FRONT SUSPENSION
REAR SUSPENSION
10 LAMP - BRAKE AIR PRESSURE GAUGE E-6 29 SWITCH-FUEL A-3 20 3AJ1-UP
10 LAMP - BRAKE AIR PRESSURE GAUGE F-6 2 SWITCH.FUEL LEVEL A-2
409
410
OR
WH
OPERATOR MON PANEL NEUTRAL
OPERATOR MON PANEL FAULT ALARM
794
815
GN
GN
REAR SUSPENSION
TRANSMISSION PRESSURE SENSOR
12 LAMP-CAB B-8 10 SWITCH - HORN F-8 9RF1-UP
4 LAMP - DOME B-1 10 SWITCH - KEY START E-3 14
411 PK OPERATOR MON PANEL MASTER 821 YL TRANSMISSION PRESSURE SENSOR
FAULT LAMP A789 PK SERVICE BRAKE TO PARK BRAKE 9 LAMP - HIGH BEAM HEAD RH B-1 14 SWITCH - LOCK UP INDICATOR D -10
413 BR OPERATOR MON. PANEL FUEL PRESS. INHIBIT SW. 9 LAMP - HIGH BEAM HEAD LH C-1 10 SWITCH - OPERATOR MONITOR TEST F-3 8
415 GN OPERATOR MON PANEL TEST SW. A79O WH SUSPENSION GROUND TO PARK 9 LAMP - LOW BEAM HEAD RH A-1 23 SWITCH - PARK BRAKE INDICATOR F - 10
419 YL OPERATOR MON PANEL PARK BRAKE BRAKE INHIBIT 25
9 LAMP - LOW BEAM HEAD LH C-1 19 SWITCH - PARK BRAKE INHIBIT C-2
443 YL POWER TRAIN TEMP GAUGE A791 OR DOWN SOL FRONT
446 PU BRAKE OIL TEMP SENDER A792 BU UP SOL. FRONT
10 LAMP - MASTER FAULT F-2 41 SWITCH - BRAKE OVERSTROKE (D350D) B -12
449 BU SPEEDO SENDER A793 YL DOWN SOL REAR 43 LAMP - BACK UP (D30D) A-11 41 SWITCH - BRAKE OVERSTROKE (D30D) B-11
450 YL TACOMETER SENDER(+) A794 GN UP SOL. REAR 43 LAMP - BACK UP (D25D/D350D) A-12 10 SWITCH-REAR WIPER F-1
451 BR TACOMETER SENDER(-) A982 BR RETARDER SOL TO THROTTLE SW. 44 LAMP - STOP/TAIL/TURN RH (D30D REAR) A-11 10 SWITCH - REFRIGERANT B-2
454 GN RETARDER INDICATOR LAMP B958 GN' LOCK UP CLUTCH CONTROL TO 44 LAMP - STOP/TAIL/TURN LH (D30D REAR) B-11 15 SWITCH - RETARDER INDICATOR E.11
PRESS. SW. 17
44 LAMP - STOP/TAIL/TURN RH 10 SWITCH - RUNNING LAMP F-8 19
(D30D/D300D REAR) A-12 11 SWITCH - TURN SIGNAL E-2
44 LAMP - STOP/TAIL/TURN LH 10 SWITCH - START AID F-3
(D30D/D350D REAR) B-12 18 SWITCH - STOP LAMP C-2
9 LAMP - TURN/PARK RH (FRONT) A-1 A THERMOSTAT B-5 18
7 16 6 5 22 23 26

24

© 1990 Caterpillar Printed in U.S.A.

All Rights Reserved

Engine and Transmission - Right Side D25D Trailer

41 43 43 43

28 29 30

40
27

45 44 44 45 44

D30D Trailer
41 42 43 43 42 43

37 32 31 39

38

36

Engine and Transmission - Left Side

33 34

35
45 44 45 44
44

D350D Trailer
41 43 47 46

37

38 36

45 44 44 45 44

C32108P1 C32109P1
 12 11 10 9 8 7 6 5 4 3 2 1
Y J 419-YL
L1 L1 L1 L1
B A790-WH 3 407-PK
REAR SUSPENSION A A794-GN 2 A794-GN 140-BU
SOLENOID D A790-WH 4
7U0985 C A793-YL 1 A793-YL HORN SW
NOTE C A790-WH 3T2357 LEFT TURN TORQUE SERVICE BRAKE HI BEAM RETARDER DIFFERENTIAL RIGHT TURN CONVERTER MASTER
L42 INDICATOR CONVERTER LOCK INDICATOR INDICATOR INDICATOR LOCK INDICATOR INDICATOR TEMP GAGE OPERATOR FAULT LAMP
101-RD
F L42 BRAKE AIR PRESSURE INDICATOR 4W2066 MONITOR TEST SW 7N1996
322-GY 114-GN
GAGE LAMP 123-WH 6T6066
F
2U4086
DIAGNOSTIC F F IGN
624-YL 173-YL F F F F F
X J CONNECTOR F F F F
624-YL 130-GN 472-OR 611-PU-14 539-BU 443-YL 614-PU 201-BK
L48 CAB L6 L6 SEND F D
A A790-WH 2 201-BK 3 BU-18 322-GY 614-PU 130-GN 540-WH 201-BK

498-WH
130-GN

130-GN

200-BK

411-PK
454-GN
FRONT SUSPENSION B A791-OR 3 2 RD-18 11 311-WH 311-WH 614-PU LAMP SW 200-BK 130-GN 130-GN 573-GN 1 419-YL 19 PARK BRAKE

540-WH
GRD

415-GN
200-BK
L2

200-BK
SOLENOID C A790-WH 1 419-YL 1 BK-18 2 302-OR 302-OR 6T3990 F 200-BK-14 2 407-PK 7 CONV TEMP
7U0985 PARK L47 L47 L4
D A792-BU 4 J 3 203-BK 203-BK 490-GN 201-BK 8 413-BR 13 FUEL PR
F BRAKE SW 7 207-BK 207-BK 472-OR 140-BU 5 469-GN 14 FUEL LEVEL F

200-BK
6T1546 L39 L39 L5 L3
4 304-WH 310-PU 610-OR-14 454-GN 403-GN 6 405-GY 5 ENG OIL PR
L31 F L32 L32

614-PU
RETARDER 5 105-BR 102-BU-14 498-WH 113-OR 4 406-PU 6 COOL TEMP
SOLENOID F 6 L35
6 306-GN 610-OR-14 103-YL-14 118-GY 411-PK 3 410-WH 10 ALARM
7U2065 5 L35 L7
J 1 101-RD 110-GN 110-GN 200-BK 200-BK 415-GN 7 409-OR 9 NEUTRAL
(NOTE D) 3 F F
+ BATTERY 1 125-OR J D 407-PK 8 308-YL 540-WH 408-WH 8 BRAKE AIR

OPERATOR STATION
FRONT J L1 F RUNNING REAR B B H
GROUND 5 A790-WH 1 419-YL 419-YL 9 109-OR 614-PU 310-PU 113-OR 1 +BATTERY
SUSPENSION UP SOLENOID 3 A792-BU BK-18 1 140-BU 9 140-BU 140-BU 10 310-PU 614-PU 2 LAMP SW WIPER SW 200-BK 200-BK 411-PK 11 LAMP
CONTROL DOWN SOLENOID 4 A791-OR BK-18 2 572-PU 10 572-PU 12 112-PU 8C9636 3T6655 327-PK-14 327-PK-14 415-GN 15 TEST SWITCH
7U6062 2 K J 4 604-OR 13 614-PU 403-GN 3 ALTERNATOR
L9 L9 L9
1 605-YL 5 614-PU 14 201-BK 2 GROUND
L L38 L38 L38
5 472-OR 6 472-OR 15 201-BK 4
WP
7 614-PU 2 606-GY 16 123-WH 201-BK 16
L50
8 604-OR 3 605-YL 17 123-WH 123-WH 201-BK 17
L51 FRONT KEY
9 606-GY 7 446-PU 18 L13 123-WH 201-BK 18
L52 WIPER SW L48 BRAKE AIR PRESSURE SPEEDOMETER L54 L54 START SW
6 200-BK-14 8 321-BR 19 118-GY 123-WH 201-BK 12

614-PU
614-PU
L19 F

614-PU

614-PU
2 125-OR 572-PU 20 3T6655 118-GY GAGE LAMP SERVICE 8C9806 (NOTE C) 165-YL 310-PU 9G7641 20
F L9
3 A790-WH WITH D350D REPLACE 604-OR F 2U4086 METER TACHOMETER 8C9807 (NOTE F)
B B H D
4 A793-YL JUMPER WIRE AS. 614-PU 502-OR 123-WH 6T7337 8C9839 START OPERATOR
L48 L47 L39 F R F
10 A794-GN WITH SWITCH AS. 321-BR 123-WH 123-WH AID SW 308-YL MONITOR
L24 F

327-PK-14
J J 490-GN 614-PU 6T6066 3T9100

311-WH
F F F F F

302-OR

322-GY
OFF C

539-BU
310-PU
203-BK
207-BK

121-YL
BU-18 1 A790-WH 1 A790-WH A789-PK 200-BK 614-PU 200-BK
- +
403-GN +24 +24 F D 326-PU

124-GN-14
L31 L31 L5 F F F F ON F

200-BK-14

327-PK-14
RD-18 2 A789-PK 2 A789-PK 201-BK F 140-BU 200-BK 614-PU 200-BK 614-PU 443-YL 5 S 306-GN
G G ST

507-WH

311-WH

498-WH
L51 F

501-GN
502-OR

110-GN

302-OR

454-GN

490-GN
472-OR
118-GY

322-GY
506-PU
500-BR

539-BU

614-PU

503-BR

505-BU

310-PU

310-PU
L B

203-BK
207-BK
103-YL

624-YL

504-YL

121-YL
BU-18 3 3 501-GN 113-OR 200-BK 200-BK 606-GY 3 105-BR

OPERATOR STATION
WP L36 L54

614-PU
614-PU

446-PU
122-BU - W - W 605-YL 4
PARK BRAKE F F F F L37
1 407-PK 500-BR 200-BK 125-OR 451-BR 446-PU 6
INHIBIT SW L38 L3 L3 L3
2 201-BK 506-PU 200-BK 450-YL 477-YL 477-YL 7

10
L7 L7 L7

6
4
5

3
2
7
9
1
8

5
6
7
3
4
1
2
8
9
10
6T1546

2
7
1
8
9
6
3
4
J 200-BK 449-BU 449-BU 8
D 200-BK 200-BK 451-BR 1
CONVERTER D D L19
J D 506-PU 200-BK 200-BK 450-YL 2
TEMP SW 407-PK 8 407-PK 200-BK 200-BK
6T4044 L28 L44
T 2 A789-PK 200-BK 200-BK-14 200-BK-14
6 122-BU 200-BK 200-BK 200-BK
L19
201-BK 9 125-OR 614-PU 201-BK
L5 L5
E 1 490-GN 446-PU 614-PU E
L50 L37 L37 TURN L5
7 201-BK 605-YL 507-WH 310-PU 446-PU 306-GN 5 YL-18 RESET
L38 L38 L38 L32 L5 SIGNAL SW
J 5 498-WH 606-GY 326-PU 6 WH-18 OFF (KEY)
L43 L43 L43 L36 L37
200-BK-14

WH-18 1 449-BU 4 477-YL 477-YL 9G5589 200-BK 2 BK-18 GROUND

BK-18 2 477-YL 3 449-BU 449-BU 112-PU 112-PU 112-PU 327-PK-14 3 BU-18 ENG SOL
443-YL 200-BK 107-WH-14 1 RD-18 + BATTERY
SPEEDOMETER 472-OR 308-YL 308-YL 112-PU-14 540-WH F 4
SPEED PICKUP ENGINE L6 L6 3
490-GN 540-WH 7 OR-18 OFF
9X5393 D350D STD 498-WH 109-OR-6 112-PU-14 10A FRONT WIPER 118-GY SHUTDOWN BREAKER 539-BU 2

107-WH-14
H L2 F
D25D ATT 454-GN 9G9487 539-BU F ENGINE SHUTDOWN

306-GN
105-BR
200-BK

308-YL
F H H F

573-GN
BU-18 3 3 109-OR-6 101-RD-6 101-RD-6 112-PU-14 10A REAR WIPER 110-GN 101-RD-14 CONTROL ABBREV COLOR
H H F 6 9G9287
RD-18 2 2 200-BK 109-OR-10 101-RD 10 SUSPENSION CONTROL 125-OR 107-WH-14 101-RD-14 605-YL
H 60A L41 10A H L54 L54 5 RD RED
BK-18 1 1 454-GN H 101-RD-14 112-PU 10A AIR DRYER 122-BU 606-GY
AIR DRYER D H H F WH WHITE
122-BU D D 472-OR 112-PU 10 CAB LAMP 173-YL
8V0769 ALT BREAKER HEADLAMP OR ORANGE

109-OR-6

109-OR-6
T 112-PU 10A INDICATOR LAMP 130-GN
L44 H L40 H L8

109-OR
RETARDER SW FRONT BRAKE 9S0174 F F F 112-PU 10 GAGES 123-WH BREAKER YL YELLOW
4 1

573-GN

200-BK-14
201-BK
6T1546 OVERSTROKE SW 112-PU 10A RETARDER SOLENOID 140-BU 6N8589 PK PINK
5U1452 D D D H H L8 BK BLACK

304-WH-10
112-PU 10 OPERATOR MONITOR 113-OR 101-RD-14

124-GN-14
200-BK-14
DIFF 102-BU-14 101-RD GY GRAY
H 15A L37

110-GN
503-BR

505-BU

614-PU
H

504-YL

624-YL
103-YL
LOCK SW KEY BREAKER 112-PU 10 START AID 165-YL PU PURPLE
3T3133 L30 6N8589 L41 L41 FLASHER BR BROWN
112-PU-14

304-WH-10

109-OR-6
TURN/PARK 8D6946 GN GREEN

101-RD-6
105-BR 539-BU
J H H H F BREAKER L9 F L2 BU BLUE
498-WH 105-BR 101-RD-14 101-RD 10 BACK UP ALARM 103-YL 103-YL 537-GN
H 15A 9G9487
200-BK 3 BU-18 101-RD-14 121-YL 3 200-BK 200-BK-14 103-YL F
L25 L27 L29 H
200-BK 200-BK 2 RD-18 101-RD 10 HORN 114-GN 4 112-PU-14 101-RD 124-GN-14 140-BU 1 SYMBOL DESCRIPTION
L34 L42 D F
490-GN 1 BK-18 101-RD 1 101-RD 103-YL-14 103-YL-14 101-RD 202-BK 2
L34 L34 L34 10A H BLADE, SPADE, RING,
200-BK-14 J 200-BK 2 103-YL 709-OR 1 3
TORQUE L23 L33 L33 L33 OR SCREW TERMINAL
821-YL 2 815-GN 4
200-BK-14

CONVERTER 112-PU-14 AIR CONDITIONER 815-GN 3 710-GN 5

LOCK START BREAKER CIRCUIT CONNECTED
101-RD 112-PU-14 710-GN 8 705-PK 6
INDICATOR SW RELAY L34 L34 L40 L41 6N8589 L10
122-BU 112-PU-14 705-PK 9 709-OR 7

107-WH-14

124-GN-14
102-BU-14

103-YL-14
J 6T1546 D J 125-OR 9F3099 122-BU 5 122-BU 821-YL 8 CIRCUIT NOT CONNECTED

304-WH
F H L37

306-GN

306-GN
105-BR
105-BR

103-YL
1 709-OR 4 709-OR 709-OR H 304-WH 112-PU-10 124-GN-14 125-OR 6 125-OR
H 15A ELECTRICAL CONNECTION
2 821-YL 6 821-YL 821-YL 109-OR-10 304-WH-10 202-BK 7 202-BK 202-BK 1

123-WH
113-OR

125-OR

130-GN
110-GN
118-GY
122-BU
140-BU
165-YL

173-YL
3 815-GN 2 815-GN 815-GN H F 202-BK 540-WH 4 540-WH 202-BK 8 TO VEHICLE STRUCTURE
D J 5 710-GN 710-GN
L10
H H
H
573-GN 7
D
INTERNAL ELECTRICAL

10
L4

7
6
8
5
4

3
1
2
9
710-GN 10 705-PK 705-PK 306-GN 200-BK 2 CONNECTION TO SURFACE
H F MAIN POWER
202-BK 3 202-BK 202-BK 306-GN 3 OF COMPONENT

10
9
4
3
5

1
6
2
7
8
506-PU 8 506-PU 304-WH RELAY 4
F CONNECTOR
1 443-YL 3T0376 5
MOTOR L33 L33 L33 L31
7 507-WH 112-PU F F 109-OR 6 ATCH WIRE, CABLE,
FRONT L30
9 200-BK-14 200-BK-14 102-BU-14 112-PU-10 109-OR-6 F COMPONENT

200-BK-14
L26 L35 L32

200-BK-14

200-BK-14
J WASHER MOTOR 200-BK L35 103-YL-14 109-OR-6
CIRCUIT GROUPING

200-BK

200-BK
201-BK
201-BK

202-BK
1 705-PK J 2U4570 113-OR 610-OR-14 3 L#
L36 F DESIGNATION

L19
2 202-BK REAR 140-BU 308-YL 200-BK 202-BK 2
MOTOR
200-BK

507-WH WASHER MOTOR 125-OR 308-YL 573-GN 1

2U4570 L8
122-BU 107-WH-14 D
130-GN 105-BR 140-BU
200-BK-14 200-BK-14 173-YL 306-GN 200-BK 200-BK DASH
L30 L30 L30 L30 L30 PANEL
200-BK 200-BK 200-BK
L31 L31 L31 L31 F GROUND
L2
101-RD-14 101-RD-14 101-RD-14

201-BK
L19 L19 L19
124-GN-14
CONVERTER 140-BU 140-BU 611-PU
TEMP SENDER L10 L10 L10 L10 L10 E DIMMER SW
443-YL 610-OR-14 619-GN-14
6N5926 J 610-OR-14 610-OR-14 611-PU-14 2H1855
L13 L13 L13 D E
173-YL 619-GN-14 5 619-GN OPERATOR STATION
L11
A789-PK 611-PU-14 1 611-PU-14
L12 L2 L2
604-OR 2 604-OR 604-OR
L12 L12
572-PU 3 A789-PK
L24 L24 L24 L17 L17 A PARK-TURN
490-GN 4 408-WH 173-YL 200-BK
L29 STOP LAMP SW LAMP
321-BR 6 201-BK 540-WH
2M9346 L14 2U4432
201-BK 614-PU
L52

L27 L27 L21

614-PU 614-PU 3 611-PU-14
L21
1 610-OR-14
C 4 173-YL E C
L28 L28
L13 2 200-BK 200-BK 3 BU-18
L51 A
F E 2 RD-18 619-GN-14
L26 L26 L26

490-GN
572-PU
200-BK
A789-PK 1 BK-18 LOW BEAM
L25 L25 HEAD LAMP
408-WH
L7 L7

614-PU
OPERATOR STATION 410-WH PARK BRAKE 200-BK-14 5U5915
D 409-OR INHIBIT SW
L51

327-PK-14
OPERATOR STATION
6T1546

311-WH

540-WH
1
2
3
L2

403-GN
302-OR
A

322-GY
200-BK-14

310-PU

539-BU
200-BK

203-BK
207-BK

121-YL
REAR WIPER FAULT 611-PU-14
L

103-YL
200-BK-14
MOTOR ALARM BACK UP HI BEAM IDENT PART NO. CHG LOC NOTE

RD-18
BU-18
BK-18
H MOTOR 6T6216 9G9813 ALARM SW A789-PK HEAD LAMP
446-PU
321-BR

D 3T3132 6U0339 HARNESS AS.

201-BK 409-OR 408-WH 408-WH 488-WH 200-BK-14

200-BK-14
T GN 1 504-YL 1 504-YL 410-WH 1 RD LOCK UP 201-BK E A 7U6235 00 B-2
L25 NOTE E D

201-BK
201-BK
201-BK
J GY 3 110-GN 3 110-GN 200-BK 201-BK 2 BK PRESSURE SW L15 121-YL B 7U6162 00 B-2
BR 4 503-BR 4 503-BR 6T1546 321-BR BRAKE AIR C 7U6163 00 B-2
PRESSURE SW D 7U5148 03 B-3
2
1

OR 2 505-BU 2 505-BU
K CAB LAMP D R L21 9G8009 E 7U6464 00 C-3
G G D 624-YL 614-PU
L29 L15

200-BK-14
5U5915 124-GN-14 3 201-BK START AID F 7U4739 02 D-1
624-YL 614-PU 2 201-BK 201-BK 572-PU SOLENOID 201-BK 488-WH G 7U5076 02 B-7
L52 L17 L17 L21 9G4365 E H 7U4738 01 D-5
521-YL-14 5 490-GN
K K L18 J 7U6391 00 F-11
3 624-YL 522-WH-14 4 321-BR
200-BK-14 1 200-BK-14 200-BK-14 1 201-BK 310-PU 310-PU 1 BK-18 BRAKE AIR K 7U5174 00 B-12
G PRESSURE SW L 7U5342 00 B-12 A
1
2
3
4

1
3
4
5
2
7
6
8

2 103-YL 311-WH 311-WH 2 BK-18

U U 5 501-GN 522-WH-14 D 9G8009 L 7U5345 01 B-12 B
200-BK-14

DOOR L28 L28 R 7T8650 01 C-5

A790-WH

A794-GN

7 118-GY 200-BK-14
A793-YL

200-BK-14
125-OR

472-OR

604-OR
606-GY
614-PU

446-PU
321-BR
605-YL

LAMP SW 4 500-BR A/C CLUTCH U 7U5344 01 B-11

200-BK
9D4068 SOLENOID X 7U6395 01 F-12
A790-WH

6 502-OR 2 522-WH-14 521-YL-14

A794-GN

HORN
A793-YL
125-OR

472-OR

604-OR
606-GY
614-PU

321-BR

K K R 7U5517 Y 7U6396 01 F-12 C

605-YL

103-YL 602-WH G D BK-14 1 513-OR-14 513-OR-14 LOW TONE

614-PU
G A

522-WH-14
124-GN-14
614-PU C

200-BK-14
521-YL-14
L16 7T0969
REFRIGERANT
1
2
3
4

1
3
4
5
2
7
6
8

T 200-BK-14 MOTOR WIRE AS.

L L R L11 SWITCH A
322-GY
D25D AND D350D D30D REAR CHASSIS HARNESS FRONT WIPER THERMOSTAT 10 522-WH-14 5V5698 200-BK W 9F4337 07 A-2/A-6

OPERATOR STATION
L L18
REAR CHASSIS HARNESS DOME MOTOR 9P3498 200-BK-14 1 9 521-YL-14
LAMP 6T6216 MOTOR H 515-GY-14 2 WH/RD-14 2 HORN CABLE AS.
B 8C9678 R 8 200-BK-14 B
R L14 HIGH TONE
200-BK-14

200-BK-14

REAR SUSPENSION 501-GN 1 GN T 124-GN-14 BLOWER 3 327-PK-14 M 7U5670 00 A-6

RED 7T0970
472-OR 472-OR CONTROL WH 3 602-WH 118-GY 3 GY 521-YL-14 9G8693 1 322-GY N 7U5415 00 A-5
7U6062 BLK A P 7U5671 00 A-4
RD 1 103-YL 500-BR 4 BR 515-GY-14 7 D C 200-BK
D350D ONLY BLU L19 Q 7U5416 00 A-5
U BK 2 200-BK 502-OR 2 OR 516-GN-14 BK-14 5 450-YL 6 513-OR-14 4 322-GY

540-WH
GRN L11

614-PU
U S 7U3629 01 A-5
200-BK 200-BK 125-OR 1 + BATTERY G G 517-BU-14 6 451-BR 619-GN-14 4 619-GN 521-YL-14 8
OR
A790-WH 5 GROUND 4 311-WH 611-PU-14 3 611-PU-14 619-GN 1
MOTOR
A793-YL 4 DOWN SOLENOID D C 2 614-PU 611-PU-14 2
REAR BRAKE REAR BRAKE L18
A794-GN 3 UP SOLENOID D C 1 540-WH 540-WH 3
OVERSTROKE SW OVERSTROKE SW L16
2 200-BK-14 2 1 207-BK 5 539-BU 200-BK-14 6
200-BK-14

200-BK-14

5U1452 5U1452 BLOWER SW R

515-GY-14 515-GY-14 1 WH/RD-14 8 203-BK 614-PU 7
6P3236 L15
R 3 302-OR 322-GY 5
RESISTOR BLOWER 9 403-GN C A
605-YL 9G1950 9G8697 2 201-BK
LH STOP/TAIL/TURN B
604-OR 6 413-BR 611-PU-14
LAMP L3
614-PU 605-YL 7 406-PU HI BEAM
6U4358 LH STOP/TAIL/TURN L18 L18
200-BK 604-OR 5 469-GN C B HEAD LAMP
LAMP 614-PU 4 405-GY 200-BK-14 2 200-BK-14 6U0339
6U4358 200-BK OPERATOR STATION 611-PU-14 1
539-BU 3
200-BK-14

614-PU 4
B
614-PU 619-GN 5 619-GN-14
302-OR 469-GN 6 LOW BEAM
L22
201-BK 7 HEAD LAMP
200-BK-14 5U5915

201-BK
C ENGINE 2OO-BK PARK-TURN
302-OR 2 327-PK-14 SHUTDOWN 539-BU LAMP
200-BK-14
200-BK-14

321-BR 321-BR 1 101-OR-6 200-BK-14 200-BK-14 SOLENOID 614-PU 2U4432

REVERSE REVERSE L22 C 6T4122
RESISTOR 109-OR-6 200-BK-14 200-BK-14
C D L23

469-GN
201-BK
LAMP LAMP 304-WH-10 304-WH-10 200-BK 200-BK-14 THIS SCHEMATIC IS FOR THE D25D,D30D, AND D350D
6T2217 G S
200-BK

5U5915 200-BK 5U5915 200-BK 101-RD-6 201-BK ARTICULATED DUMP TRUCKS (9X7091 CHG 00).
C D B
101-RD-6
301-BU MTR BAT RD-00 403-GN
A A

311-WH

1
2
200-BK
RD-00

405-GY
406-PU
201-BK

201-BK
MOTOR
REVERSE 321-BR REVERSE 321-BR STARTER 12V BATTERY 12V BATTERY DISCONNECT SW C COMPONENTS ARE SHOWN INSTALLED ON A FULLY

413-BR

451-BR
201-BK

450-YL
ALARM 200-BK ALARM 200-BK 6N1889 9G4232 9G4232 7N0718 C OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
3T1815 3T1815 BK-00 BK-00 ALT AND THE XMSN SHIFTER IN NEUTRAL.

1
2
L22

1
2
3
Q S N ALTERNATOR FUSES ARE 3K8782. FUSE HOLDERS ARE 4K5122. INDICATOR LAMPS

BK-18

BK-18
200-BK-14 BK-00 P 109-OR-6 + R
C AUX START C C 5N5692 ARE 2U4791. GAGE LAMPS ARE 2U4806.
200-BK-14 POS NEG POS NEG BK-00
RECEPTACLE C BK TACHOMETER

BK-00

BK
FUEL
606-GY 606-GY 4N6579 FRAME C ENGINE SPEED BK-6 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

RD-18
BU-18
BK-18
C LEVEL SW

BK-6
RH STOP/TAIL/TURN 614-PU RH STOP/TAIL/TURN 614-PU GROUND PICK UP W
M 9W2403
LAMP 604-OR LAMP 604-OR RD-00 203-BK FUEL SW 7T6945 NOTE A: D350D ONLY
T T
6U4358 200-BK 6U4358 200-BK W BK-00 207-BK 9W3187 NOTE B: D25D ONLY
TO COOLANT COOLANT ENGINE OIL NOTE C: D30D ONLY
FRAME TO ENG C FRAME TEMP SW TEMP SW PRESSURE SW NOTE D: ATTACHMENT ON D25D
BLOCK GROUND 7X5988 7N9785 6T1546 NOTE E: NEUTRAL START TERMINALS CONNECTED INSIDE HARNESS D
L23 L23 DC
109-OR-6 NOTE F: D25D AND D350D ONLY

12 11 10 9 8 7 6 5 4 3 2 1
D29884