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ALFA 159 1.9 JTD 16V ENGINE UNIT 10

Tool Description Function Validity

2000001400 Plug Brake-clutch fluid reservoir cap

Extracting steering rod from

1871000700 Extractor
steering knuckle

1871001700 Balance Removing/ refitting power unit

1870718000 Blade Cut the crankcase sump sealant

1.9 JTS
1860099000 Fitting tool Fitting timing chain cover oil seal
2.2 JTS

1.9 JTS
1860806000 Fitting tool Fitting flywheel side oil seal
2.2 JTS

1860846000 Counter-torque Flywheel lock

1860942000 Torque wrench Tighten bolts to torque plus angle

Loosen/ tighten bolt securing 1.9 JTS

2000001000 Counter-torque
crankshaft pulley 2.2 JTS

Loosen/ tighten ring nut securing

2000002100 Spanner submerged pump assembly
complete with level gauge control

1.9 JTS
2000001200 Flange Locking water pump pulley
2.2 JTS

Loosen/ tighten bolts securing the 1.9 JTS

2000000600 Counter-torque
counter-balance shaft drive pulley 2.2 JTS

Loosen/ tighten nut securing front

driveshaft to wheel hub
1870815000 Counter-torque Loosen/ tighten bolt securing
exhaust side camshaft drive
toothed drive pulley

Retract driveshaft from front

2000001600 Extractor
wheel hub

1.9 JTD 16V

1870896900 Template Engine tuning
2.4 JTD 20V

1.9 JTD 8V
1871000500 Fitting tool Fitting crankshaft front oil seal 1.9 JTD 16V
2.4 JTD 20V

1.9 JTD 8V
2000003000 Template Engine tuning 1.9 JTD 16V
2.4 JTD 20V

Loosen/ tighten bolt securing 1.9 JTD 8V

1870836000 Pins exhaust side camshaft drive 1.9 JTD 16V
toothed drive pulley 2.4 JTD 20V

1.9 JTD 8V

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2000000700 Counter-torque Flywheel lock 1.9 JTD 16V

1.9 JTD 8V
1870897300 Extractor Removing injectors 1.9 JTD 16V
2.4 JTD 20V

1860470000 Support Overhaul cylinder head

1.9 JTD 16V

1870896800 Fitting tool Fitting exhaust camshaft oil seal
2.4 JTD 20V

1.9 JTD 8V
Pressure pump control pulley
1860854001 Extractor 1.9 JTD 16V
removal
2.4 JTD 20V

Loosen/ tighten engine oil filter 1.9 JTD 8V

2000003900 Spanner
cover 1.9 JTD 16V

1.9 JTS
2000003400 Support Valve support
2.2 JTS

1.9 JTS
1821058000 Lever Valve spring compression lever 2.2 JTS
1.9 JTD 8V

1.9 JTS
2000002700 Chamber Valve spring compression
2.2 JTS

1.9 JTS
1860814001 Shrink disk Fit valve oil seals 2.2 JTS
1.9 JTD 8V

1.9 JTS
2000002600 Fitting tool Valve oil seals
2.2 JTS

1.9 JTS
1870880000 Extractor Remove valve guide
2.2 JTS

1.9 JTS
2000002600 Fitting tool Fitting valve guide
2.2 JTS

Loosen the single engine

1860966000 Spanner 2.4 JTD 20V
components drive belt tension

3.2 JTS
1871003100 Extractor/ fitting tool Clutch mechanism removal
2.4 JTD 20V

1871000000 Overhaul stand Engine overhaul

Positioning engine on overhaul

1871000000 Bracket
stand

1860824000 Fitting tool Fitting camshaft front oil seal

1860443000 Lever Lower hydraulic tappets 1.9 JTD 8V

1860724001 Lever Keep valve tappets lowered 1.9 JTD 8V

Loosen/ tighten the bolt fixing the

1860815000 Flange
services pulley on the crankshaft

Removing services pulley on

1845028000 Reaction disc 3.2 JTS
crankshaft

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1860949000 Fitting tool Fitting crankshaft front oil seal 3.2 JTS

1860804000 Stand Removing/ refitting valves 3.2 JTS

1.8
1870881000 Chamber Removing/ refitting valves
3.2 JTS

1860644000 Lever Removing/ refitting valves 3.2 JTS

1.8
1870894000 Extractor Removing valve guide oil seals
3.2 JTS

1860815000 Flange Crankshaft rotation

1821247000 Fitting tool Fitting crankshaft front oil seal 1.9 JTD 16V

1.8
1860804001 Stand Removing/ refitting valves 1.9 JTD 16V
2.4 JTD 20V

1.8
1860644001 Lever Removing/ refitting valves 1.9 JTD 16V
2.4 JTD 20V

1.9 JTD 16V

1870890000 Chamber Removing/ refitting valves
2.4 JTD 20V

Extracting/fitting valve guides 1.9 JTD 16V

1870897100 Extractor/ Fitting tool
Valve guide oil seal fitting 2.4 JTD 20V

Small end bush 1.9 JTD 8V

1860821001 Extractor/ Fitting tool
removal/introduction 1.9 JTD 16V

Loosen/ tighten the bolts securing

1.9 JTD 8V
1860833000 Spanner the crankcase sump, timing side
2.4 JTD 20V
and gearbox side

Loosen/ tighten front and rear

1860834000 Spanner 2.4 JTD 20V
crankcase sump bolts

1860816000 Fitting tool Fitting oil pump seal 1.9 JTD 8V

Measure the piston

1.9 JTD 8V
1820253000 Dial gauge support projection/valve recess in relation
2.4 JTD 20V
to the cylinder head plane

1860470000 Support Head overhaul 1.9 JTD 8V

1820257000 Support Valve support 1.9 JTD 8V

1821205000 Chamber Removing/ refitting valves 1.9 JTD 8V

1.8
1870894000 Extractor Valve guide oil seal extraction
1.9 JTD 8V

1821178000 Fitting tool Valve guide oil seal fitting 1.9 JTD 8V

1820262000 Lever Lower tappets 1.9 JTD 8V

1821053000 Extractor Valve guide extraction 1.9 JTD 8V

1821254000 Fitting tool Valve guide fitting 1.9 JTD 8V

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Loosent/tighten the bolts fixing

2000002500 Spanner the poewr unit lower reaction rod
to the front suspension frame

1.9 JTD 8V
Pressure pump control pulley
1860954002 Extractor 1.9 JTD 16V
removal
2.4 JTD 20V

1870986900 Templates Camshaft timing adjustment 2.4 JTD 20V

1860843000 Fitting tool Fitting crankshaft rear oil seal 1.8

2000012000 Template Camshaft timing 1.8

2000012000 Template Camshaft timing 1.8

1871008500 Extractor/ fitting tool Extracting/fitting valve guides 1.8

2000003600 Fitting tool Valve guide fitting 1.8

2000004100 Fitting tool Fitting crankshaft front oil seal 1.8

1.9 JTS
2000017700 Tool Fitting power steering pump belt
2.2 JTS

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