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The magazine for customers, staff and friends of the KIRCHHOFF Group

13th volume | Issue 32 | December 2008

THE GROUP MAGAZINE

z KIRCHHOFF Group z KIRCHHOFF Automotive z REHA Group Automotive z WITTE Werkzeuge z FAUN Umwelttechnik
With sales revenues of approx. In 2008 Germany faced a The “Swing-Up“ rotating seat Apart from its stainless steel On 29th October 2008 FAUN
700 million euros the Group shortage of 95,000 engineers. cassette system was enthu- screwdrivers (Maxxpro Stain- presented the world debut of
still achieved growth of ap- 400,000 skilled workers are siastically received at the less), WITTE Werkzeuge now the “ROTOPRESS DUALPOWER”
prox. 2 % in 2008 compared urgently needed. KIRCHHOFF REHACARE. In its standard also offers stainless steel bits hybrid vehicle with diesel-
with the previous year, des- is positioning itself profes- position it looks identical to to complement its stainless electric drive in the course
pite the economic downturn sionally as an employer a conventional series seat. range. l Page 45 of the initiative RETech in
in the fourth quarter. brand. l Page 10 l Page 41 Berlin. l Page 48
l Page 04

AUTOMOTIVE LOCATION GERMANY


Strong middle market through concentration on
core capabilities
K>MOBIL 32 // KIRCHHOFF Group Contents Contents K>MOBIL 32 // KIRCHHOFF Group

K>MOBIL 32
r List of contents

KIRCHHOFF Group KIRCHHOFF Automotive


REHA Group Automotive FAUN Umwelttechnik
Human Resources Markets Investments

04 Editorial: Current situation 10 Employer branding 20 KIRCHHOFF looks forward 28 Latest news from 40 Rehacare 2008 46 Looking back at 2008 57 IFAT China in retrospect Imprint
of the KIRCHHOFF Group to challenges the plants: in Düsseldorf
11 47 58
K›MOBIL:
Pupil promotion day - Poland: KIRCHHOFF Handing over the 1,000th J. OCHSNER AG. the KIRCHHOFF Group magazine
06 Automotive location Automotive NRW 21 “Top 100” innovative Road inaugurated 41 Swing-Up: the rotating waste collection vehicle Tenth Swiss ECOPRESS
Publisher: KIRCHHOFF Group,
Germany - Expansion at Mielec and seat cassette system produced in 2008 ordered Dr.-Ing. Jochen F. Kirchhoff,
12 Focus on career and trai- 22 Revalidation after EMAS Gliwice plants Stefanstraße 2, D-58638 Iserlohn

07 Concentration on core 42 48 59
PO box 26 26, D-58634 Iserlohn
ning fairs eco audit - Investments at the Excellently done: REHA ROTOPRESS DUALPOWER FAUN MV. TRACKWAY – Tel. +49 2371 820 - 261
capabilities: the middle Attendorn plant Group awarded prize Order from Turkey Fax +49 2371 820 - 264

market in Germany 13 Training – one of the most 23 IAA Commercial Vehicles - Hot forming at 50 Reorganized production Responsible for the content:
important investments with new attendance Iserlohn plant WITTE Werkzeuge layout 60 FAUN Environnement Dr.-Ing. Jochen F. Kirchhoff;
08 New internet presentation record - Hungary: SOP SUZUKI
Employees: Sabine Boehle, Uwe
Kittling, Kerstin Rinscheid, Claudia
for the KIRCHHOFF Group 14 Dual studies - China: construction 44 New production plant 52 Training at FAUN 61 Continuous improvement Schaue, Ulrich G. Schröder;
26 Auto Shanghai 2009 completed commissioned program Photos: private, Shutterstock, GETTY

15 54
Images, ASF Freiburg, KIRCHHOFF
KIRCHHOFF Automotive - Spain: preparation for FAUN Services Group
stalwarts Lightweight construction new models 45 The new WITTE 62 NOBODY DOES IT
55
Translation: Tom Cullen;
in the automotive - Portugal: Ovar 2 plant Stainless bits Anniversaries CLEANER – the latest from Editing, design, typesetting:
16 Manpower industry commissioned the world of sweepers WIRKSTOFFGRUPPE.de

56
Dortmund, Attendorn;
New service workshop in Printing: FREY Print & Media
18 When angels travel... 27 S&E strategy workshop Russia 63 Saxons’ day

19 New on the team

w
10 23 41 48

The competition to attract qualified specialists has begun. Chassis + driver’s cab, shell components, vehicle beam systems, Do you sometimes have difficulty getting in and out of your car? FAUN has created an optimized power train with its own diesel-
KIRCHHOFF Automotive has already taken up the new challenges drive train + steering: after an eight-year absence, KIRCHHOFF Due to reasons of safety and ergonomics, the design limitations of electric power unit in order to utilize the maximum possible savings
created by the job market situation by initiating a number of new Automotive again presented its expertise to the European commer- a series-built vehicle do not always offer us a comfortable solution. potential with regard to fuel, toxic emissions and noise. With the
concepts. The twin objective is to gain new specialists and manage- cial vehicles industry with these four key product groups at the IAA The REHA Automotive Group would like to do something to change new DUALPOWER hybrid option the average continuous power
ment staff in order to allow for new growth and retain reliable and Commercial Vehicles in Hanover. Over 500 trade visitors took the this situation in future. The REHA Group is specializes in converting required during collection is produced by a small diesel engine with
experienced staff within the company at the same time. We want opportunity to convince themselves of the fact that KIRCHHOFF vehicles, has 25 years of experience in this field and is present at six a downstream electricity generator connected. The power produced
to position the company as a strong, attractive employer brand and Automotive has become a highly efficient partner with regard to locations throughout Germany. The company presented its Swing- is made available to the electrical consumers via a mean voltage
to instill this fact in the minds of both applicants and current staff. both development and expertise, capable of fulfilling all functions Up rotating seat cassette system at the REHACARE Düsseldorf, circuit; surplus power is stored in a high-performance storage unit.
This requires a special type of brand promotion – employer brand- from development projects to just-in-time supply by placing assem- which can be “invisibly” integrated in the standard series-built car You can read more about its world debut on page 48.
ing. You can read more about this subject on page 10. bly plants in customer proximity. Details on events at the trade fair seat. Interested? You can find out more on page 41.
are available on pages 23 – 25.

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K>MOBIL 32 // KIRCHHOFF Group Editorial Editorial K>MOBIL 32 // KIRCHHOFF Group

KIRCHHOFF Group: strong through diversification


r Annual Report 2008

FAUN was the best performer in the Group this Although KIRCHHOFF Automotive is well postioned
year. The company’s growth of 15% to achieve sales as a result of the good distribution of its locations
revenues of 240 million euros is the result of the in Germany, Southern and Central Eastern Europe
consolidation and rationalization programs im- and its above-average share of sales revenues in low-
plemented over the last few years, accompanied emission, small- and medium-sized vehicles, cost
by intensive activity on existing markets and the reduction measures will be inevitable in order to
penetration of new ones with innovative products safeguard the future of the company. At the present
for the waste disposal industry. The company was time it is still extremely difficult to assess to which
successful in meeting increased market require- extent they will reach and in which sectors they will
ments with greater flexibility due to its new pro- be required. If personnel measures should become
duction strategy and this resulted in an increase necessary, they will not be permitted to endanger
in units produced so that pleasing double-digit the level of qualification of our company’s staff.
growth rates were achieved on both domestic and
foreign markets. The positive performance of FAUN Again in the coming year, FAUN will be relying on
compensated within the Group for the stagnation the stability of its successes on both the German Dr. Johannes F. Kirchhoff
of the automotive division. and the export markets, particularly on the Arabian,
Chinese and Russian markets.
WITTE Werkzeuge also successfully maintained
its market share in 2008 in the face of increasingly WITTE Werkzeuge has similar prospects: a consist-
aggressive international competition, made even ent policy of product diversification and innovation
more acute by the extremely difficult situation on combined with the strengthening of the existing
the property market caused by the financial crisis. and the expansion of new sales channels are the
Product innovations and the strengthening of the means to maintain its position as a premium sup-
sales organization played an important role in this plier of hand tools.
regard.
The REHA Automotive Group is steadily gaining new
REHA Group Automotive consistently continued to market shares in conjunction with the demographic
make its way this year with numerous innovations development of the population, from the “best ag-
for retrofitting and converting series-built vehicles ers“, the motorists of the over-60 generation.
for those restricted in their physical mobility –
whether through age or disability – to help them External market conditions will make this coming
achieve unrestricted automotive mobility. A great year a difficult one for us, but we feel well equipped
many interesting details concerning the develop- to meet the challenges successfully. And: problems
ment of our four business divisions during the year are always accompanied by both opportunities and
are to be found in the various articles of the issue new possibilities.
The four divisions of the Dear customers and friends of our Group of com- KIRCHHOFF Automotive suffered a considerable of our company magazine K>MOBIL that you now
KIRCHHOFF Group: (l. to r.) panies, dear employees, the KIRCHHOFF Group decline in sales revenues during the fourth quarter, have before you. Dear friends of our company Group, dear employees:
Automotive, REHA, FAUN was again able to assert its position in the face of but due to the good sales performance during the on behalf of my family and our managing directors
and WITTE international competition in the year 2008, de- first nine months of the year the company was able 2008 was therefore a satisfactory year for the I wish to thank you cordially for the confidence you
spite the worldwide financial crisis that arose at to maintain last year’s level with sales totaling ap- KIRCHHOFF Group, despite the fact that the foreign showed in us in 2008, for your efforts and your coop-
the end of the third quarter. Group sales revenues proximately 440 million euros. The international business situation in the last quarter did not allow eration. Your performance is our success! My father,
will reach a total of approximately 700 million presence of the Group was expanded through con- us to achieve all of our objectives in all business my brothers and I wish you and your families a
euros by the end of the year, thus surpassing last siderable investments at almost all locations with divisions. peaceful Christmas season and, despite everything,
year‘s figure by 2 %. the emphasis on our European plants outside Ger- a happy and confident start to the New Year 2009.
many and China, but also at our two German plants Unfortunately the outlook for 2009 is not so posi-
The overall growth of the Group proves the strength in Attendorn and Iserlohn. At the end of the year tive. Well-known institutes forecast a period of gen- A hearty good luck wish to you all!
it has due to the diversification of its four business KIRCHHOFF Automotive employed a workforce of eral stagnation for the global automotive industry,
divisions, which showed differing developments 3,500 people at 17 production plants in nine differ- reduced growth in the BRIC countries, sharp declines
during the past year. ent countries. in other markets and a drop in production of 10-20%
within Germany.
Dr. Johannes F. Kirchhoff

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K>MOBIL 32 // KIRCHHOFF Group Markets: Development Markets: Development K>MOBIL 32 // KIRCHHOFF Group

Automotive location Germany Concentration on core capabilities


r Dark clouds on the horizon? r “The middle market forms the backbone of the German economy“

During the first eight months of 2008 the German because raw material prices are still at an extreme- According to a study carried out by the “Institut Matthias Wissmann, President of the VDA says: KIRCHHOFF Automotive, the
automotive industry was still on the road to suc- ly high level. With regard to labor costs it must be der Deutschen Wirtschaft Köln” (an economic re- “Medium-sized companies form the backbone of middle-market family-run com-
cess in global competition: a growth rate of almost hoped that the two parties involved in the current search institute based in the German city of Co- the German economy.“ The current financial crisis pany, concentrates on its four
7 % compared to the previous year created nearly wage negotiations reach an agreement appropriate logne) middle-market companies, or rather family- demonstrates how great our need is for these family core fields of expertise:
16,000 new jobs within twelve months, most of to the present economic situation. run companies, dominate the economy in Germany. owners as responsible entrepreneurs.“
them in the supply industry. Both the export of 94% of German companies are family-run, provide 1. Development
vehicles from Germany and the production of Ger- Thanks to its international presence and its broad 80% of training positions, 57% of all jobs and gen- The Witten Institute for Family Business WIFU co- 2. Metal forming
man brands abroad reached record levels. Even on customer spectrum, KIRCHHOFF Automotive is well erate 42% of total sales volume. A third of all com- mments that the term “family-run company“ has 3. Joining
the highly contested American market German prepared for further developments. As a family-run, panies with a sales volume of over 50 million euros meanwhile become established as a trade name. 4. Surface treatment
cars did better in the face of the downward trend middle-market company we wish to contribute to- are family-owned. “Whereas some years ago family-run enterprises
than American and Japanese products. wards convincing both customers and employees were considered old-fashioned and obsolescent, to-
of the benefits of a free market economy, both How do they manage to remain so stable over se- day they enjoy a great deal of confidence because
Since September, however, the international finan- through our partner associations and in public life. veral generations? According to a study carried out they provide the economy with a face.“
cial crisis has begun having an impact on the auto- by the Munich management consultants Dr. Wesel-
motive industry, causing both production and new Arndt G. Kirchhoff, Managing Director, emphasizes: huber & Partner GmbH “Concentration on core capa- The KIRCHHOFF Group, under the management of
vehicle registration figures to decrease. Experts “The current development in the automotive indus- bilities and long-term strategies are among their for- the fourth generation of the entrepreneur family
fear that this development will continue at least try is not a landslide and no reason to panic.“ mulas for success. The source of their expansion is ab- with a more than 220-year-old tradition, is an out-
until the beginning of 2010. That is how long it ove all their ability to enter new markets and increase standing example of this type of company.
could take for consumers to regain their confidence Let us accept this challenge as an opportunity to internationalization on the basis of their core capa-
in the stability of the economy and job security continue expanding our company and give it secu- bilities. Or, to quote an old proverb, “Cobbler, stick to thy You can read more about our history, culture and
and again decide to buy new cars. The short-term rity for the future. last.” Family-run companies excel at thinking long- values as well as the current orientation of our four
consequences for our industry will be the reduction Ulrich G. Schröder term and identifying themselves with clear values.“ business divisions at our website:
of extra shifts, the temporary discontinuation of www.kirchhoff-gruppe.de
production, reduced working hours and the adjust- This applies particularly to the German automotive Ulrich G. Schröder
ment of costs and personnel to meet the changing supply Industry.
order situation. Not only falling sales revenues, but
cost increases are also threatening the economic
situation of the various companies in the industry
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K>MOBIL 32 // KIRCHHOFF Group Markets: External Image Markets: External Image K>MOBIL 32 // KIRCHHOFF Group

KIRCHHOFF Group: excerpt from the “Corporate Group” section KIRCHHOFF Group: excerpt from the “Facts & Figures” section

New internet presentation for the KIRCHHOFF Group


r The KIRCHHOFF Group is making its new internet appearance on 10th
December 2008

The growth of the KIRCHHOFF Group and the The KIRCHHOFF Automotive internet presentation
accompanying diversity of information places is now embedded in the new KIRCHHOFF Group in-
a constant stream of new demands on our inter- ternet website. Great emphasis has been placed on
net presentation. a user-friendly desktop, which includes a three-tier
mouse-over menu, a text search feature and a site
The aim of the new presentation of the company’s selection feature for each separate country.
online appearance is to provide an appealing frame-
work with a clear structure, an easy-to-use menu Apart from the main field, there will also be links to
and a speedy site selection. content-related news, press releases and even film
clips on the left side of the page. Furthermore, the
The new company presentation begins with an over- “Careers” and “Products” sections will be filled with
view of the KIRCHHOFF Group and a brief descrip- new content and a range of detailed information.
tion of the four Group companies – KIRCHHOFF
Automotive, REHA Group Automotive, FAUN Um- The new features are designed to assist our cus-
welttechnik and WITTE Werkzeuge, whose indi- tomers and all those interested in the KIRCHHOFF
vidual internet presences can be reached directly Group in finding the information they need on our KIRCHHOFF Automotive: excerpt from the “Environmental Policy” section KIRCHHOFF Automotive: excerpt from the “Strategy” section
from the website via separately available links. website. We wish you lot of fun “surfing” our new
internet website and welcome you to come and
visit us at: www.kirchhoff-gruppe.de
Sabine Boehle

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K>MOBIL 32 // KIRCHHOFF Automotive People: Employee Marketing People: Fascination Car K>MOBIL 32 // KIRCHHOFF Automotive

KIRCHHOFF adopts employer branding Automotive industry holds promotion day


r Iserlohn, Attendorn. Attracting new employees with a clear brand name r Over 1,000 pupils visited companies of the supply industry

The latest figures on the shortage of skilled staff in an approximate total of 400,000 skilled workers. “Many young people are largely lacking in orienta-
Germany are alarming. The “Institut der Deutschen tion. There is a shortage of trainees in a number
Wirtschaft Köln” (an economic research institute ba- One third of companies complain that at least for of sectors of industry, but the companies complain
sed in Cologne) has calculated that the German eco- an interim period it is impossible to fill open posi- about the poor standard of applicants,“ says Frank-
nomy loses 18.5 billion euros in added value every tions. The competition to attract these qualified Jürgen Weise, Head of the Federal Employment
year due to the insufficient availability of quali- specialists has already begun. Agency, and continues: “More career orientation
fied workers. In 2008 alone Germany is facing a at schools is needed. Pupils know too little about
shortage of 95,000 engineers. According to a study KIRCHHOFF Automotive is also affected by this sit- companies, they are reluctant to join industry and
carried out by the German Chamber of Industry uation but the company is rising to meet this chal- commerce and some sectors are completely unknown
and Commerce (DIHK) the German economy lacks lenge with new ideas and modern concepts. The to them.“
twin aim is to gain new specialists and manage- Now something is to be done to rectify this.
ment staff in order to achieve growth and to retain
reliable and experienced staff at the company. The In a concerted campaign organized and prepared
key to achieving this goal is to position the com- by the chambers of industry and commerce and
pany as a strong, attractive employer brand and to in cooperation with the member companies of the
instill this fact in the minds of both applicants and Automotive Network of South Westphalia (www.
current staff. This requires a special form of brand automotive-sw.de) the state-wide promotion day
promotion known as employer branding. “Fascination Automotive NRW“ took place for
the first time. In a two-day promotion campaign
By this we understand perfect personnel market- “hands-on“ technology was presented on 4th and
ing, which is carried out with the deliberate aim 5th September.
of attracting specialists. This also means standing
out from other companies on important careers Many companies of the automotive supplier industry
websites. It must, for example, be made absolutely opened their gates for pupils of grades 9 to 11 who
clear in which ways KIRCHHOFF Automotive excels were interested in getting to know more about tech- candidates with a first insight into the real work- Pupils from Iserlohn on a visit:
as an employer, which opportunities the company nology and modern vehicles. Over 1,000 boys and ing world. The first Automotive promotion day was
offers and why applicants should choose to join girls from all over South Westphalia, together with an integral part of the close cooperation which has Upper picture: Pupils of the city
our company rather than another. Good employer their teachers, took advantage of this unique op- already existed between our company and regional high school at Bömbergring with
branding has the same impact as successful prod- portunity during the two days. Apart from 50 re- schools for quite some time. This includes, for ex- their teacher Mr. Stenk.
uct branding: it gives the applicant a clear and sub- gional automotive suppliers the Universities of ample, job experience programs for the pupils and
stantial impression of what our company stands Applied Sciences of South Westphalia and Soest also training for teachers. Lower picture: Pupils of the
for and provides it with an immediately recogniz- also par-ticipated in the promotional campaign. KIRCHHOFF staff members continue to visit school Martin Luther School with their
able identity. Under the motto “What does KIRCHHOFF actually classes on a regular basis in order to awaken the teacher Ms. Jost-Fischer
do?“ some 130 pupils from Iserlohn secondary mod- interest of pupils, particularly girls, for technology.
The presentation of the company on the home ern and secondary schools gathered information The objective of these projects is to support young
page, career websites and job advertisements serve about products, manufacturing processes and job people in their selection of careers and to point out
as showcases for prospective job seekers. Profes- prospects at KIRCHHOFF Automotive. The various any learning deficiencies as well as to encourage
sionally designed advertisements and internet apprenticeships and qualifications as well as the particularly interested school leavers to apply for
sites reflect the image of the entire company and opportunities for further education after completing employment at KIRCHHOFF. The general aim is
increase its chances of appealing directly to suit- an apprenticeship were highlighted to the young to promote the selection of technical professions
able candidates. people under the banner of “professional and career among young people. And this form of advertising is
opportunities at KIRCHHOFF – what training do we definitely having an impact: last year 61,600 school
For this reason we intend to extensively redesign provide?“. “An apprenticeship at KIRCHHOFF Auto- leavers registered for engineering courses – that is
our career websites on the internet and to com- motive is by no means a one-way street, but rather a whole 9% more than in the previous year (source:
pletely revamp our employment advertising. In the first rung on a versatile career ladder,“ empha- Federal Office of Statistics). However, a great deal
future they will have a new synergetic design. The sized Sabine Boehle from the KIRCHHOFF Automo- more effort will be required in order to make up for
advertisement illustrated here is a clear demonstra- tive marketing department in an interview. the 70,000 engineers currently lacking in industry.
tion of how this is going to be achieved. We feel Tips on how to prepare job applications and con- The “Fascination Automotive“ promotion day was
confident that these measures will attract valuable duct interviews as well as the information cards on certainly a successful step in the right direction.
and long-term employees to the company. each of the apprenticeships were very well received
Jürgen Dröge by the pupils. The campaign was concluded with For further information: faszination-automotive.de
a tour of the company, providing the future career Sabine Boehle

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K>MOBIL 32 // KIRCHHOFF Automotive People: Training People: Training K>MOBIL 32 // KIRCHHOFF Automotive

Focus on career and training fairs Training – one of the most important investments
r Actively approaching young talent r Iserlohn, Attendorn. Training quota again over 9 %

During the year 2008 KIRCHHOFF Automotive For KIRCHHOFF Automotive, well-trained young
stepped up its level of activity in personnel mar- specialists represent one of the most important
keting considerably in order to counteract the de- investments in the future. Training is one of the
creasing numbers of school leavers and university cornerstones essential for our survival both today
graduates and the general lack of technicians and and in the future in order to remain a competitive
engineers. In doing so the company is considering industrial location on a global market.
the future and aiming in particular at the young
staff members of tomorrow. This applies to stu- With a training quota of more than 9 % KIRCHHOFF
dents and graduates as well as to school leavers. Automotive is again well over the German aver-
With an attractive booth and competent consult- age. Over 90 young people are regularly trained for
JOB’SI Siegen: Eva Rademacher, Trainee JOB’SI Siegen: Karl-Heinz Rupp, Training Man- ants KIRCHHOFF Automotive participates in a qualification in both commercial trades and industrial
Personnel Procurement & Development and ager at KIRCHHOFF Automotive, talking to great many career and vocational training events. engineering vocations at the Attendorn and Iserlohn
Sabine Boehle, Marketing interested school leavers plants.
KIRCHHOFF Automotive traditionally takes part in Dietmar Epe
the careers exhibition for trainees in Olpe and its
booth is a much-visited meeting point for future
school leavers. The young people receive informa- (l. to r.): Ulrich Schröder, Nina Suthoff, Stella Bensmann, Robin Schenk, Thomas Matwich, Max
tion on the career training that KIRCHHOFF offers, Ermentrau, Nils Kaya, Sebastian Kumbruch, Marius Krage, Christian Ostermann, Benjamin Otto,
on the requirements involved and, of course, on Michael Filusch, Patrik Kunz, Daniel Schulz
the vacancies for trainees. The trainee vacancy 1st row sitting: Ulrich Kunz (Chairman of the Works Council), Gerhard Hosenfeld (who celebrated
exchange in Iserlohn, which took place for the first 40 years as a trainer at KIRCHHOFF on that exact day), Stefan Jeziorski (Training Manager)
time on 23rd October, also roused great interest
among the many visitors.

Konaktiva Darmstadt: many were interested Konaktiva Darmstadt: A modern setting for Special efforts have been made in the university
in a career at KIRCHHOFF Automotive young professionals marketing sector and these were initiated at the
Konaktiva in Darmstadt in May 2008. This was
followed by the BITS careers day, which took place
at the Entrepreneurial University in Iserlohn in the
same month. In June this year KIRCHHOFF Auto-
motive presented both the benefits and the jobs it
has to offer at the two-day JOB’Si 08 – the fair for
vocations, training, advanced and further educa-
tion and business start-ups that takes place in the
Siegerlandhalle in the city of Siegen. On 13th No-
vember KIRCHHOFF Automotive also successfully
participated in the Konaktiva fair in Dortmund. The
Careers fair in Olpe: The joint booth of the Careers fair in Olpe: Traditional and modern: following activities are already planned for 2009:
VIA offers a great number of job prospects Karl-Heinz Rupp and Michael Isphording infor- the Car Symposium in the Ruhr Congress Center
in South Westphalia ming young people in Bochum on 27th and 28th January 2009 and
the careers day at the Soest campus of the South
Westphalia University of Applied Sciences on 8th
April 2009. These fairs, which all take place in our
regional catchment area, offer an excellent plat-
form to establish contact with students, graduates
and universities. The initial efforts are already be-
ginning to bear fruit and, apart from approximately
300 new contacts, the activities led to a number of
practical training courses, trainee entrances and
applications for direct entrance. Dietmar Epe and Michael Isphording with trainees in Attendorn: (l. to r.): Janine Bogdanski, Miriam Pachutzki, Daniel Dünnebacke, Tobias Wlochowicz, Sascha
Dietmar Epe Engel, Benedikt Tolle, Felix Haase, Andreas Arns, Florian Schulte, Stephen Ringsdorf, Sarah Nowak, Eva Rademacher.
Konaktiva Dortmund: Young engineers for Konaktiva Dortmund: Eva Rademacher (r.)
the automotive industry informing a visitor
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K>MOBIL 32 // KIRCHHOFF Automotive People: Qualifications People: Anniversaries K>MOBIL 32 // KIRCHHOFF Automotive

Dual studies course – the direct entrance KIRCHHOFF Automotive stalwarts


r Attendorn. Hand in hand: theory and practice r Iserlohn, Attendorn. 100 years of KIRCHHOFF Automotive

Marc Horlacher Caroline Irle Tobias Halbe


Graduation from Rivius Grammar School, Atten- Training as technical draughtswoman, tool shop Apprenticeship as a tool mechanic, tool shop
dorn, dual studies mechanical engineering 2003 Olpe, diploma from Technological Engineering Olpe, technical diploma from Engineering College
- 2008, Siegen University, since 1 August 2008 College in Siegen, dual studies course mechanical Olpe, dual studies course for mechanical enginee-
Junior Project Manager for Hot Forming and Pipe engineering 2003 - 2008, Siegen University, since ring design 2004 - 2008, Siegen University,
Bending, Product & Technology, Attendorn May 2008 CAx engineer, CAD Attendorn since 1 Aug 2008 project coordinator GM team

The formula is simple: training + study course + This year we were able to assign three dual students KIRCHHOFF Automotive is proud of its more than In this function for nearly 25 years he did a great Photo top left: Ilona Schön with
work experience make it possible to directly enter to suitable positions. After passing his matricula- 220-year-old tradition. And it is also proud of its deal to make sure that the right people were al- Dr.-Ing. Jochen F. Kirchhoff
our company. The dual studies system represents tion Marc Horlacher went on to complete his stud- employees who uphold the culture and values of ways in the right positions in our company, there-
the cooperation between university, KIRCHHOFF ies with a master‘s degree. Caroline Irle and Tobias this tradition and thus guarantee the success of by ensuring growth through customer satisfaction. Photo top right: (l. to r.) Dr.-Ing.
Automotive and the students. During their lec- Halbe first completed their apprenticeships as tech- our Group. Today we would like to present three His calm and even-tempered manner had a great Jochen F. Kirchhoff, Friedhelm
ture-free time the students get to know our com- nical draughtswoman and tool mechanic respec- “KIRCHHOFF stalwarts“ who together represent influence on all of his colleagues and created a har- Siepe, Arndt G. Kirchhoff
pany divisions and products and participate in tively before obtaining their university diplomas in over 100 years of KIRCHHOFF history. monious working atmosphere. His many hobbies,
work projects in conjunction with a defined engineering. During their dual studies courses in mainly sports, and his commitment in the church, Photo bottom right (l. to r.):
company training plan. the sectors Engineering, R & D, CME and in various Ilona Schön worked for 30 years at KIRCHHOFF social and political institutions of his home area Ulrich G. Schröder, Gerhard Ho-
other production sectors they then proceeded to and until recently held the post of Sales Manager will also keep him busy after he commences semi- senfeld, J. Wolfgang Kirchhoff
gather further valuable experience. Non-Automotive. Ilona played a major role in the retirement.
Jürgen Dröge success of the Electrical Appliances, Hand Tools and
Automotive divisions over the last three decades. But one stalwart is still active: Gerhard Hosenfeld
Her frank and cheerful manner, the basis for her has been with KIRCHHOFF Automotive since 1968
popularity within the company, combined with and after completing his apprenticeship as a tool
her professional expertise and unfailing commit- mechanic he has been the instructor of the training
ment, made her a recognised and valued partner workshop in Iserlohn Sümmern since 1972. Over the
to our customers. At her farewell into active retire- last 40 years Gerhard Hosenfeld has successfully
ment the management was happy to attest to the prepared more than 300 trainees for their careers,
fact that she had performed great service to the among them many recipients of awards as the best
company and would be sorely missed. trainees of their year in the state or country. Together
with Gerhard Hosenfeld we look forward to his fif-
Friedhelm Siepe, with KIRCHHOFF for almost 48 tieth anniversary of company service in 2018. We
years, started his career in 1961 as an industrial wish both Ilona Schön and Friedhelm Siepe a pleas-
business assistant and rose through the functions ant and healthy time in their third stage of life.
of export executive and salaries accountant to be-
come human resources manager in Attendorn. Ulrich G. Schröder

t 14 t 15
K>MOBIL 32 // KIRCHHOFF Automotive People: Careers People: Careers K>MOBIL 32 // KIRCHHOFF Automotive

Manpower at KIRCHHOFF
r Careers at KIRCHHOFF Automotive

Do you remember the article on “womanpower at


KIRCHHOFF” in the last edition of K>MOBIL and
the desire expressed by one of the ladies to see an
article on “manpower at KIRCHHOFF”?

Well, here it is!

Today we would like to present you with nine ex-


amples of careers at KIRCHHOFF Automotive – a
colorful mixture from all divisions and locations of
the company. Again it was really difficult to decide
who to interview and these examples are merely Andreas Haase, 48, Eike Brinkmann, 25, Ryszard Czachor, 51, Ulrich Kunz, 48, Chairman of Stefan Leitzgen, 44, Timo Müller, 28, Plant Ryszard Muzyczka, 53, Sean Mc Dermott, 44,
representative for all KIRCHHOFF Automotive em- Executive Vice President Production controller Quality Manager the Group Works Council Executive Vice President Manager,Hot Forming & Managing Director in Mielec Managing Director
ployees. We would, of course, have preferred to por- Administration, At KIRCHHOFF since: 2007 At KIRCHHOFF since: 1999 At KIRCHHOFF since: 1976 Manufacturing & Operations Trailer Systems Member of the Board of At KIRCHHOFF since: 1981
tray all 3,500 employees. Careers at KIRCHHOFF: we Managing Director First position: Trainee First position: First position: Trainee tool Managing Director At KIRCHHOFF since: 2000 KIRCHHOFF Polska and First position: Trainee tool
hope that the examples shown here will serve both At KIRCHHOFF since: 1976 Education: Bachelor of Quality Manager mechanic At KIRCHHOFF since: 1994 First position: Tool mechanic KIRCHHOFF Polska Assembly mechanic
as an inspiration for current employees and as an First position: Trainer Engineering Education: Education: Master tool me- First position: Logistics for stamping and forming in At KIRCHHOFF since: 1999 Education: Toolmaker,
incentive for new ones. Education: Master of Busi- Motto: Don’t follow the Mechanical engineer chanic and holder of trainer Manager combined study with mech. First position: Plant Manager graduate in production and
ness Administration crowd – show them Motto: 1. Think positive… and REFA licenses Education: Graduate eng. Education: Tool me- Education: Master of Science warehouse management.
Ulrich G. Schröder Motto: Rome was not built the way! always! Motto: It always pays to take engineer chanic, graduate mechanical Engineering Motto: A person who never
in a day – but it was built! Why did you join 2. The family comes first! a calculated risk. Motto: The best solutions engineer Motto: Look posi- Motto: Be yourself! made a mistake never got
Why did you join KIRCHHOFF? Why did you join Why did you join are always to be found with tively to the future and do not Why did you join anywhere.
KIRCHHOFF? In my opinion KIRCHHOFF KIRCHHOFF? KIRCHHOFF? a forward-looking attitude. lose sight of your goals! KIRCHHOFF? Why did you join
Because the task/work is fun. offers young employees After 17 years in the aviation Because in this family-run Why did you join Why did you join KIRCHHOFF? Because of the highly inter- KIRCHHOFF?
Duties at KIRCHHOFF: very good prospects for the industry I was looking for company it is possible to KIRCHHOFF? Because of the optimum con- esting work and the broad Good career opportunities
Keeping a close eye on the future in terms of further new, exciting challenges. make much more of a differ- After gathering experience in ditions for both vocational range of opportunities to and the wide range of new
figures, creating transpar- training and establishment in What do you like at ence than in a corporation. a consulting company I was and academic education com- develop. experiences.
ency and taking consequent the working world. KIRCHHOFF? Duties at KIRCHHOFF: In the looking for new challenges. bined with future prospects. Duties at KIRCHHOFF: Duties at KIRCHHOFF:
action at an early stage. Duties at KIRCHHOFF: The friendly atmosphere and works council we take care of Duties at KIRCHHOFF: Duties at KIRCHHOFF: Respon- Responsible for operational Provident planning, improv-
What do you like at KIRCH- Coordinating the production the clearly defined responsi- the needs of the employees Responsible for production sible for the new production business in Poland and corpo- ing systems, maintaining
HOFF? The openness, the of all items to be manufac- bilities. and make sure that the legal strategies and investments as field of Hot Forming & Trailer rate development, particu- good communication with
short decision-making proc- tured via the hand presses, What needs to be improved? and industrial regulations are well as the efficiency of the Systems larly investments. Involved the team and with Group
esses. taking the needs of custom- Communication within the observed. production plants. What do you like at in developing the Assembly management.
What needs to be improved? ers and delivery deadlines Group and the cooperation What do you like at What do you like at KIRCHHOFF? The personal plant at Gliwice right from What do you like at
The exchange of ideas needs into account. between the various plants. KIRCHHOFF? The ample KIRCHHOFF? The manage- working atmosphere in this the beginning. KIRCHHOFF? The positive
to be improved and used What do you like at Future: scope for decision-making; ment style of this family-run international, family-run busi- What do you like at KIRCH- family atmosphere that
more intensively within the KIRCHHOFF? The family I will continue to work within negotiations take place in a company and working to- ness, the straightforward HOFF? The incredible range stretches all the way from
Group. atmosphere and the healthy the KIRCHHOFF organization spirit of fairness that does not gether with colleagues from decision-making processes, of activities, the unique the production staff to the
Future: Controlled growth mixture of young and experi- and will be happy to take exist in many other compa- other countries. interesting duties and the atmosphere and the good supervisory board.
within the Group. enced co-workers. part in implementing the im- nies. What needs to be improved? production technologies. relationship to the company What needs to be improved?
Meaningful experiences: Future: I would like to begin provements I have presented What needs to be improved? Communication. What needs to be improved? owners. The internationalization of
Getting to know a variety of studying for my masters de- to the management. Job vacancies need to be Future: Staying healthy – the The intensity of cooperation What needs to be improved? centralized teams.
different cultures. gree in the next few years. Meaningful experiences: filled more quickly. rest will take care of itself. and the flow of information The development of stronger Future: Responsibility for
Meaningful experiences: That is not so easy to answer Future: My decisions contri- Meaningful experiences: between the plants. activity in the R&D field with more than one plant, a world
Every day brings new experi- in one sentence… bute towards securing jobs Good friends are something Future: Takeover and safe- regard to the main products, trip.
ences! for my co-workers. you have forever. guarding of the series start-up bumper systems, cross car Meaningful experiences: Be-
Meaningful experiences: for new product lines and the beams, etc. ing married for 22 years and
Always having people around quality of components. Future: To continue working seeing my four sons grow up.
me who I can trust and with Meaningful experiences: for KIRCHHOFF for at least
whom I can discuss and solve Theory and practice are two another ten years.
problems. completely different things Meaningful experiences:
that require constant align- Piloting an aircraft alone for
t 16 ment. the first time. t 17
People: New on the team K>MOBIL 32 // KIRCHHOFF Automotive

New managing director for Sales & Engineering


r Attendorn. Dr.-Ing. Thorsten Gaitzsch moves from KARMANN to KIRCHHOFF

With effect from 17th November 2008 Dr.-Ing. period on the scientific staff at the Institute for Fac-
Thorsten Gaitzsch was appointed to the post of tory Planning and Company Operations Research
Managing Director of KIRCHHOFF Automotive of the Technical University of Braunschweig, during
Deutschland GmbH and is now responsible for which he obtained his engineering doctorate, he
the management of the central Sales & Engineer- was engaged as a project manager and later pro-
ing divisions. He will be managing the division duction manager at a middle-market company
together with the two managing directors An- specializing in drive and transportation technology.
dreas Haase and Stefan Leitzgen.
Until recently Dr. Gaitzsch worked at Wilhelm Kar-
The increasing growth of our Group and the stra- mann GmbH, where he began as Production Man-
tegic orientation of our globally active customers ager, later becoming Key Account Manager and
make it necessary to raise the level of both coopera- Deputy Sales Manager. Dr. Gaitzsch, who comes
tion and concentration in our Sales and Engineer- from the Münsterland region, is married and has
ing divisions. two daughters. New Managing Director Sales
& Engineering at KIRCHHOFF
Dr. Gaitzsch studied mechanical engineering, special- We would like to extend a warm welcome to Automotive Germany: Dr.-Ing.
izing in basic materials and production with the em- Dr.-Ing. Thorsten Gaitzsch and wish him every Thorsten Gaitzsch
phasis on organization and plant technology at the success in his new field of activities at KIRCHHOFF
Technical University of Braunschweig. After a Automotive.
Kerstin Rinscheid

When angels travel, the sun comes out... New manager for Human Resources
r Attendorn. Family field day with record participation and glorious weather r Iserlohn. Uwe Hartmann transfers from DELPHI to KIRCHHOFF

With effect from 4th January 2009 MBA Uwe Furthermore, Uwe Hartmann has several honorary
Hartmann will be taking over the central division functions including that of judge at the state indus-
of the Human Resources department at trial court in Düsseldorf and is a regular member
KIRCHHOFF Automotive. of the board of the Professional Association for the
Electro-technical, Textile and Precision Engineering
Mr. Hartmann dealt intensively with personnel Industries.
matters during his studies at the Bochum Uni-
versity of Applied Sciences and in the course of We wish our new manager from Bochum every
his degree dissertation. After completing military success in his important function, which will serve
service with the navy he began his professional the future expansion of Kirchhoff Automotive and
career at Ohrenstein & Koppel AG in Dortmund, welcome him cordially to our company.
Record participation: almost 450 Travel is perhaps a bit overstated, but the sun shone On their arrival the wanderers were all treated to where he also attended a training program in hu-
people took up the invitation of as if it had been ordered to by Friedhelm Siepe, the some excellent entertainment by the Harmony man resources. Until 1997 he performed various Ulrich G. Schröder
the organizer Friedhelm Siepe to organizer of the family field day. Over 400 partici- Sound Orchestra of the Dünschede Music Society. functions in the human resources department of New manager of the central
take part in the family field day pants, not counting dogs, all made the most of it The children were kept amused with face painting the company, finally becoming personnel manager division Human Resources at
held by the KIRCHHOFF Auto- – the largest turnout ever. and dancing, and plenty of food and drink had been in the central administration department. KIRCHHOFF Automotive GmbH:
motive plant at Attendorn. provided for the adults. The pleasant atmosphere led MBA Uwe Hartmann
And there were also plenty of children among them, to many an interesting conversation – exchanges From 1997 to 1999 Mr. Hartmann was engaged
who bravely walked, were pushed in prams or car- that went much deeper than is normally possible at Delphi Deutschland GmbH in Wuppertal and
ried on their parents‘ shoulders. After a three-hour under daily working conditions. became the central Human Resources Manager for
walk, which included a break for coffee, cakes and the European activities of that company.
cold drinks on Reper Hill, we finally reached our des- All in all it was a highly successful event!
tination, the shooting club hall in Dünschede.
Stefan Klose

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K>MOBIL 32 // KIRCHHOFF Automotive Märkte: Auszeichnungen

KIRCHHOFF looks forward to challenges “Top 100” innovative


r Ovar. GM names KIRCHHOFF Automotive “Supplier of the Year 2007“ r Düsseldorf. KIRCHHOFF Automotive is among the 100 most innovative middle-
market companies in Germany.

For the fifth time in all and for the fourth time in KIRCHHOFF Automotive excelled in the 16th edi- The research and development department is Prof. Dr. Lothar Späth presents
succession since 2004, KIRCHHOFF Automotive was tion of the “TOP 100“ company comparison chart of prime importance in the innovation process. the certificate to Stefan Leitzgen,
presented with the award so coveted among automo- through its successful innovation management. Concepts for innovation strategies are worked out Managing Director KIRCHHOFF
tive suppliers, the “GM Supplier of the Year“ award Thus the company belongs to the 100 most inno- in cooperation with other departments, such as Automotive Germany and Dr.-
at its plant in Ovar, Portugal on 14th October 2008. vative medium-sized companies in Germany. marketing, sales, engineering or production. These Ing. Jochen F. Kirchhoff
are coordinated continuously between the head of
GENERAL MOTORS presents this award to business In order to receive this coveted distinction, the R & D department and the management and
partners who have excelled through their outstand- KIRCHHOFF Automotive had to undergo a stringent adapted accordingly to suit current market and
ing company culture, international organization two-phase process performed by Vienna University technological trends. The basis for these innova-
and continuously acquired competitive advantages, of Economics and Business. Under the chairmanship tions is formed by market analyses and technologi-
thereby reacting to the demands of international of Prof. Dr. Nikolaus Franke the innovative power of cal trend evaluations performed in cooperation
competition to the greatest benefit of customers. the applicants was evaluated and the 100 best slected. with external partners.

In 2007 GM awarded this high degree of recognition KIRCHHOFF Automotive excelled in particular Prof. Dr. Lothar Späth presented the coveted „TOP
to a select group of 97 from more than 3,000 sup- through its outstandingly efficient integration 100“ seal of quality to KIRCHHOFF Automotive in
pliers, 57 of whom were multiple award winners. of the innovation processes. In this context the a ceremony at the „Meilenwerk“ in Düsseldorf. He
KIRCHHOFF Automotive is one of these. development of new products is not only closely thereby honored performance in the following five
Tomas Zwyrtek, GM Global Purchasing Director for Structural Parts, presents the prize to Sylvia coordinated with customers and partners but also categories:
Santos, manual press operator in Ovar, on behalf of all employees, in the presence of partners As Tomasz Zwyrtek, GM Purchasing Director world- with a great many research institutes and univer-
and managing directors of KIRCHHOFF Automotive wide for structural parts, commented during the sities of applied science. Furthermore, the “TOP - Innovative Processes and Organization
award presentation: “KIRCHHOFF Automotive looks 100“ study confirmed that the internal innovation - Innovation Marketing
forward to challenges.“ And we will continue to processes were so well integrated on all levels that - Innovative Success
Upper picture: GM Purchasing Director Tomasz Zwyrtek standing in front of the first prize together look forward to them in the future! a leading position in global competition is secured - Innovation-promoting Top Management and
with leading executives of KIRCHHOFF Automotive and KIRCHHOFF Portugal: the OPEL Meriva was Ulrich G. Schröder in the long term. - Innovative Climate.
won by Leonel Dias, automatic press operator in Ovar Christoph Wagener

t 20 t 21
K>MOBIL 32 // KIRCHHOFF Automotive Markets: Awards Markets: Trade Fairs K>MOBIL 32 // KIRCHHOFF Automotive

Revalidation after EMAS eco audit IAA Commercial Vehicles – record attendance
r Attendorn. Credibility and transparency through environmental audit r Hanover. Successful trade fair appearance by KIRCHHOFF Automotive

Kgs of oil per ton of raw material


2001 – 2007

Ratio between finished products


and the CO2 emissions related to
energy consumption

At KIRCHHOFF Automotive Germany we do more KIRCHHOFF Automotive already introduced EMAS With nearly 300,000 visitors from 110 countries on our core technologies of metal forming, joining The trade fair booth showed how it
than just talk about environment protection, we parallel to ISO 14001 at the Attendorn plant in the and more than 2,000 exhibitors, this year‘s IAA and surface treatment as well as the specialization concentrated on the various fields
also put it into practice. A good example of this is year 2005. The revalidation lends the environmental Commercial Vehicles in Hanover in September in definite products and modules in the commercial of commercial vehicle structure:
the successful revalidation of the Attendorn plant measures initiated at the plant real authenticity, exceeded the expectations of all previous com- vehicles field, this conclusion was underlined by - Drive and steering
in accordance with EMAS in June 2008. credibility and transparency, guaranteeing that natu- mercial vehicle shows. Matthias Wissmann, Presi- the planned installation of a new plant for hot for- - Chassis & driver’s cab
ral resources are being handled responsibly and that dent of the VDA, commented during his closing ming of high-strength steels for commercial vehi- - Shell components
EMAS is the abbreviation of “Eco-Management and the environmental risks involved are being sustain- press conference: “This IAA is the most successful cle components at the Iserlohn location. The trade - Vehicle beam systems
Gas consumption in m3 per m2 Audit Scheme“, also known as the eco audit. ably reduced. commercial vehicle show to date. It has set new fair was an ideal opportunity to strengthen existing
of production area records in all “events“ and more than fulfilled our partnerships and establish new contacts. We were
2000 – 2007 The program was developed by the European Union The environmental declaration 2008 is available to expectations. It has established itself as the leading also pleased by the large number of well-known visi-
and is a combined system of environmental manage- the public in both printed and electronic form. It show for mobility, transport and logistics more than tors from trade associations, universities, colleges and
ment and ecological auditing for organizations wish- forms a basis for dialog with regard to the environ- ever before and increased its predominance. It is the world of politics. It has meanwhile become a tradi-
ing to improve their environmental performance. mental protection policies practiced at KIRCHHOFF the showcase for the innovative performance of our tion to welcome all of the trainees from our Iserlohn
between our company and those from the worlds industrial sector.“ location to our trade fair booth. They were able to see
Organizations participating in EMAS must publish of politics and commerce who are interested in for themselves that KIRCHHOFF Automotive is not
an environmental declaration containing reports on environmental protection. After eight years of absence KIRCHHOFF Automo- only an efficient company at which to train, but also
their influence on the environment, their environ- tive presented itself to the European commercial able to convincingly present itself to the
mental performance and their environmental objec- You will find additional information at: vehicle industry with its new strategy and new general public.
tives. The environmental declaration is checked by www.kirchhoff-gruppe.de in the “KIRCHHOFF Au- product philosophy and met with a great response
an independent environmental auditor subject to tomotive” section under the link “Quality Manage- from both existing and potential customers. Over The management of KIRCHHOFF Automotive
state supervision to verify that it is correct. Organi- ment” in the sub-link “Environment”. 500 trade visitors took the opportunity to convince would like to take this opportunity to thank all
zations that have been successfully screened by Uwe Suchland themselves of the fact that KIRCHHOFF Automotive those who visited them during the fair. We would The good spirits of the booth:
the environmental auditor are entered in the EMAS has become a highly efficient partner with regard also like to offer our special thanks to all those Sabine Boehle, Marketing and
register (www.emas-register.de) and are entitled to to both development and expertise, capable of ful- members of staff involved in the preparations, who Strategic Planning (l.) and Kerstin
bear the EMAS logo for their company environmen- filling all functions from development projects to took part in professional discussions with custom- Rinscheid, Management Assistant
tal performance. just-in-time supply by placing assembly plants in ers during the show and provided perfect service to
customer proximity. Apart from the concentration make all of our visitors feel at home.
t 22 Ulrich G. Schröder
t 23
K>MOBIL 32 // platzhalter! platzhalter Impressions of IAA Commercial
Vehicles 2008

Matthias Wissmann, President of the VDA, (center) talking to Arndt G. Kirchhoff, J. Wolfgang Kirchhoff, COO KIRCHHOFF Automotive, with Ulrich G. The KIRCHHOFF Automotive Commercial Vehicles team (l. to r.) Christof Wagener, R&D Manager, Eckhard Rubarth, Dr. Johannes Kirchhoff (l.) together
CEO KIRCHHOFF Automotive (l.), Dr. Thomas Schlick (above r.) and Ulrich G. Schröder, KIRCHHOFF Automotive Management Engineering, Jens Hamester, Director Product Engineering - Mercedes Trucks, Dieter Wlochowicz, Engineering Manager with Klaus Bräunig, Managing
Schröder, Member of Management, KIRCHHOFF Automotive and Knut Stinn, Sales Manager Commercial Vehicles in lively discussion Director VDA

Happy reunion: Dr.-Ing. Jochen F. Kirchhoff shaking hands with In keeping with tradition, Gerhard Hosenfeld (l.), Training Dr. Barbara Jörg, Manager CVC Rheinland Palatinate (l.), in lively conversation with
Jörg Böhringer Manager at the Iserlohn plant, visited the KIRCHHOFF booth Ulrich G. Schröder (center) and Arndt G. Kirchhoff (r.)
in Hanover together with his trainees
Knut Stinn with Oliver Rohatsch and Günther Staudenmaier from Three generations of Kirchhoff: Dr.-Ing. Jochen F. Kirchhoff
Daimler AG in Stuttgart with his granddaughter Nicola Top-class service: Steffi Baron and Lena Harnischmacher
H.J. Schulte (r.) with
Ulrich G. Schröder (l.)

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K>MOBIL 32 // KIRCHHOFF Automotive Markets: Trade Fairs Markets: Strategies K>MOBIL 32 // KIRCHHOFF Automotive

Auto Shanghai 2009 S&E strategy workshop


r Shanghai. KIRCHHOFF Automotive taking part as a supplier of development solutions r Willingen. WE.MOVE.FUTURE.

The Fifth International Sales and Engineering in order to be successful on the various markets for
Workshop conducted by KIRCHHOFF Automotive future vehicle models? The personal exchange of ide-
took place in August this year in Willingen in the as between the individual work group members was
Sauerland region under the motto of “Focus & Go“. also an important factor. Under the motto “learning
from one another“ comparisons were made between
In keeping with our growth strategy based on abso- the working methods and approaches to customer
lute customer orientation and in view of the rapid de- related problems in each of the teams.
velopments in automotive globalisation, particularly
in the BRIC and CEE countries (BRIC stands for Brazil, The main outcome of the conference was that the
Russia, India and China; CEE is an abbreviation for various opportunities and risks were realistically
countries in Central and Eastern Europe), it was nec- examined and evaluated. On this basis a number of Management Assistant Ker-
essary to invite our international Sales & Engineering priorities were defined to ensure continued profit- stin Rinscheid and J. Wolfgang
team to a strategy conference lasting several days. ability over the coming years. The implementation Kirchhoff, COO KIRCHHOFF
of the defined strategy will be further followed up in Automotive
The objectives of the conference were: project groups on the basis of activity plans.
KIRCHHOFF Automotive will be Welcome to the 13th AUTO SHANGHAI 2009, the A total of more than 500,000 specialist visitors - to analyze the results of the activity plans from
appearing for the second time leading automobile show on the Asian market, from the worlds of politics and commerce are ex- previous conferences It was, of course, also essential not to neglect the
at the international automotive which also means the second time for KIRCHHOFF pected to visit the trade fair from 20th to 28th April - to view our current status on the implementation promotion of team spirit needed to strengthen
show in Shanghai from 20th to Automotive. After the Group’s successful debut 2009. The objective is to make KIRCHHOFF Auto- of strategies these ties even after the official project work is
28th April 2009. in 2007, in the coming year KIRCHHOFF will be motive, with its core technologies of development, - to set our targets for the future – focused on indi- done.
presenting its expanded range of products and forming, joining and surface treatment, better vidual customer requirements.
services as a supplier of development solutions known on the Chinese market and to establish ad- This year‘s outdoor event took place on the neigh-
to the automotive industry. In 2009 the trade fair ditional contacts with national manufacturers. We bouring go-kart track. In spite of several breaches
appearance will be supported by the new KIRCH- would like to take this opportunity to welcome you Various customer-related and regional work groups of the rules, which in some cases could have led to
HOFF Automotive plant in Suzhou, which, since cordially to the KIRCHHOFF trade fair booth during had the opportunity to present their potential and disqualification, team spirit triumphed not only
its extension to create a production area of 10,000 the Auto Shanghai 2009. We look forward to your ideas in work sessions. The target course was the during the races, but also during the subsequent Janusz Sobon, Executive Vice
m2, now produces metal structures for national visit and to having some interesting discussions same for all of the work groups: which products can get-together. President KIRCHHOFF Automotive
vehicle manufacturers in China. with you. we manufacture and which strategies can we utilize Kerstin Rinscheid and Thomas Moreira,
Sabine Boehle Managing Director KIRCHHOFF
Automotive Portugal

Lightweight construction in the automotive industry


r Düsseldorf. Lightweight construction – a factor in reducing CO2 Discussion: Arndt G. Kirchhoff,
Current and future customer-related requirements were avidly discussed and analyzed in the international work groups in CEO KIRCHHOFF Automotive
order to arrive at strategic solutions that ensure continued absolute customer orientation and create growth. and Janusz Sobon

On 3rd June 2008 the first workshop conducted by to improve handling performance had led to a no-
the Chamber of Industry and Commerce on “Light- ticeable increase in car weight over the last number
weight Construction in the Automotive Industry“ of years. The ongoing discussions on worldwide CO2
was held at the Düsseldorf Mercedes-Benz plant. emission levels have now made it necessary to re-
Thus the Chambers of Industry and Commerce of verse this trend. In order to effectively lower fuel con-
North Rhine-Westphalia have created a platform sumption and thus emission levels, it has mean-
for communication and cooperation on current while become necessary to reduce the weight of all
development topics in the automotive sector. vehicle components. Although the exact maximum
limit values have not yet been finally defined, there
Apart from lectures by specialists there was an is a clear trend towards further reducing the level of
(l. to r.) Knut Stinn talking to accompanying exhibition on solutions and con- emissions produced by the vehicles of the future. In
Hartwig Renninger, Team Mana- cepts on the topic of lightweight construction. order to achieve this ambitious objective, lightweight
ger Transporter Mercedes, Josef KIRCHHOFF Automotive presented a case study construction will, together with improvements to
Bartzik and Eckhard Rubarth of a front-end module constructed of steel and the power train, constitute a significant part of
aluminum. The background story: the increasing this development.
demands on safety and comfort and the necessity Josef Bartzik
t 26 t 27
K>MOBIL 32 // KIRCHHOFF Automotive Plants: Commitment Plants: Commitment K>MOBIL 32 // KIRCHHOFF Automotive

Latest news from the plants


r Mielec, Poland. KIRCHHOFF Road inaugurated

The partners of the KIRCHHOFF Group celebrating the inauguration of Kirchhoff Road in Mielec together with the Executive Board of KIRCHHOFF Automotive and International street festival in “ulica Kirchhoffa” Togetherness across all borders: Arndt G. Kirchhoff holding his opening speech
the management of KIRCHHOFF Polska

KIRCHHOFF Polska is the success story of how a middle-market, family-run company and who feel G. Kirchhoff emphasized: “Ulica Kirchhoffa is the
family-run German automotive supplier can grow the family ties even outside of the company. visible sign of our success, of our feeling of togeth-
through the internationalization of its customers. erness across national borders, of our objective to
The latest example of this is the fact that manage- grow through motivated employees who support
Built ten years ago using the greenfield strategy and ment members of KIRCHHOFF Polska and their each other on an international basis. This is the
as part of the GM Opel Agila project, the project-re- families decided to move into smart, newly built positive feature distinguishing our family-run busi-
lated pressing plant was the first foreign location to houses situated in a green belt surrounding the in- ness from many competitors.“
be set up by KIRCHHOFF Automotive. dustrial town of Mielec. When the families moved
Today KIRCHHOFF Polska consists of four forming into their new homes only one thing was missing: We wish our Polish colleagues and their families
and assembly plants with 1,100 employees and has the name of the road. many harmonious years residing together in
become the largest company in the Group outside KIRCHHOFF Road!
Germany. KIRCHHOFF Polska is also the strategic Then in June 2008, in the presence of the Ulrich G. Schröder
bridgehead for our activities aimed toward Central KIRCHHOFF Automotive partners and managing
and Eastern Europe. directors, the road was ceremonially inaugurated
as “Ulica Kirchhoffa“, KIRCHHOFF Road.
The key to our success lies with our Polish em- This was, of course, followed by a merry celebration
ployees, who have adopted the characteristics of a including hearty Polish specialties, at which Arndt

t 28 t 29
K>MOBIL 32 // KIRCHHOFF Automotive Plants: Investments Plants: Investments K>MOBIL 32 // KIRCHHOFF Automotive

r Alteration and extension of Mielec and Gliwice plants

KIRCHHOFF Polska Assembly 2 in Gliwice after completion

The new tool shop in Mielec with a 1,000-ton try-out press

The new press line at Plant 2, Started ten years ago with one pressing plant At the Gliwice location the new assembly plant has
in the foreground 2,500-ton in Mielec and with the scheduled target of achiev- meanwhile also been completed, in which complex
presses ing sales revenues of 14 million euros with 230 metal structure modules such as engine cradles
employees, KIRCHHOFF Polska meanwhile oper- and dashboard beams as well as undercarriages KIRCHHOFF Polska in Mielec: in the foreground Plant 1,
ates four pressing and assembly plants and has for the Astra models and the many variations of behind that Plant 2 after completion of the extension: press
a workforce of 1,100 employees at two locations, the Delta platform are assembled for key customer hall and tool shop
making it the largest foreign activity of KIRCHHOFF GM OPEL. For the first time new customers in
Automotive. Both locations were modernized and Poland are now also being supplied: FORD (Fiesta
extended during 2008 in order to cope with the dashboard beams) and BMW (1 Series and 7 Series
strong growth of the automotive industry expect- bumper systems).
ed on the Central and Eastern European markets.
The performance range of KIRCHHOFF Polska as a
At the Mielec location the capacity of the manu- partner of the automotive industry will be comple-
ally operated mechanical presses was extended in mented by investment in a cataphoretic dip paint-
a second plant with an additional 5,100 m2 produc- ing plant, which will be commissioned in Gliwice at
tion area by automatic presses with a pressing ca- the end of January.
pacity of up to 1,250 tons and equipped with their Ulrich G. Schröder
own blank-cutting line. The resulting free space in
Plant 1 will be upgraded to become a competence
center for welding and assembly processes.
t 30 t 31
K>MOBIL 32 // KIRCHHOFF Automotive Plants: Investments Plants: Investments K>MOBIL 32 // KIRCHHOFF Automotive

r Technology of the future: KIRCHHOFF Witte Iserlohn invests in hot forming

High-tensile lightweight components of low After initially considering realizing these invest-
wall thickness have become a standard feature ments in Poland, we finally decided for the Iserlohn
in modern car bodywork construction. These are location in Germany. Apart from the expansion
used in particular for applications demanding possibilities available, an important point influenc-
high crash performance in order to provide opti- ing this decision was the experience already gained
mal protection for passengers. at this location with hot forming of longitudinal
chassis components for trucks. A total of 9 million
Nowadays this type of component can only be manu- euros is being invested in the first construction stage:
factured using hot forming, as the steel types used
do not possess sufficient plasticity for cold forming. - In a new production building,
During this process the raw material blanks are - A modern continuous furnace with ceramic
heated to 950°C in a continuous furnace and formed conveyor rollers,
at approximately 830°C in the second processing st- - An 800-ton hydraulic press with a feeder unit
age. Thereby the component is cooled in the closed and
forming tool until it almost reaches room temperature. - state-of-the-art cooling technology to keep the
energy consumption to a minimum and thus The new construction of the
Until now KIRCHHOFF had bought in individual the process costs as low as possible. production building for the hot
components made from hot-formed materials in forming plant was started at the
order to weld these together as complex assemblies. Stefan Leitzgen Iserlohn plant in October 2008.
The growing requirement for these types of compo- It is scheduled for completion by
nents led to the decision to invest in this technology. mid-2009.

r Investments at the Attendorn plant

New 1,600-ton transfer press… Investments for extensions at the KIRCHHOFF …with the corresponding tool shuttle wagon
Automotive Germany Attendorn plant: a 1,600-ton
transfer press, which commenced production in
September 2008. It produces, among other things,
components for metal structures for the GM OPEL
Epsilon platform.

The tools are transported to the transfer press by


means of free-running, remote controlled, purely
battery-driven tool shuttle wagons, capable of con-
veying tools of up to 40 tons in weight.

The total investment for the press including the


new tool storage hall amounted to 5 million euros.

Ulrich G. Schröder

Drawing of the new hot forming plant at KIRCHHOFF Automotive in Iserlohn


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K>MOBIL 32 // KIRCHHOFF Automotive Plants: Investments Plants: Investments K>MOBIL 32 // KIRCHHOFF Automotive

Extension of the production


area at KIRCHHOFF Automotive
Hungary: the new building is on
the left in the photo.

r KIRCHHOFF Automotive Hungary in Esztergom

KIRCHHOFF Automotive Hungary manufactures


metal structural modules in the immediate vicin-
ity of its key customer SUZUKI for the Swift and
Splash models and for the equivalent brands FIAT
Sedici and OPEL Agila, which are supplied fully
assembled “just in time“.

The production area was increased by 8,500 m2


when the new building was completed this year
and a new press line with pressing capacities of
250 – 650 tons including the necessary infrastruc-
ture was installed.
Ulrich G. Schröder

The newly installed press line


with presses of up to 650 tons in
capacity.

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K>MOBIL 32 // KIRCHHOFF Automotive Plants: Investments Plants: Investments K>MOBIL 32 // KIRCHHOFF Automotive

r KIRCHHOFF Automotive Suzhou Ltd.

KIRCHHOFF Automotive in Suzhou, the “Venice of China”

After successful test runs of the new presses and KIRCHHOFF Automotive supplies the dashboard
welding equipment, the plant in China com- beam, which is produced fully automatically on
menced series production in October. A series of a robot welding plant. Further start-ups for the
new projects is being initiated within the short same complex assembly will be following in April
space of only six months. 2009 for the Asian version of the new OPEL Astra
and further GM Buick models. These are also being
In October the production of the new FORD Fiesta exported to Korea, where the General Motors sub-
began in Nanjing 300 km away. KIRCHHOFF Auto- sidiary GMDAT will also be manufacturing various
motive has already been supplying the front bump- models for this global platform.
er for the identical construction of the MAZDA 2
since October 2007. The first series components for In order to ensure a successful start to these An expert staff headed by Managing Director Daniel Cheng ensures that everything runs The new pressing line at the Suzhou plant
the AUDI A4 will also be supplied to Changchung in numerous projects, the Chinese employees will be smoothly in China
Northern China in October. supported by experienced skilled workers, techni-
cians and toolmakers from Poland and Germany.
In November the production of the GM Buick, the It is very pleasing to note that the new plant was
equivalent of the OPEL Insignia, commences at already certified in accordance with the TS 16949
Shanghai General Motors, the largest customer of standard by “TÜV Nord” in September.
KIRCHHOFF in China. Stefan Leitzgen

t 36 t 37
K>MOBIL 32 // KIRCHHOFF Automotive Plants: Investments Plants: Investments K>MOBIL 32 // KIRCHHOFF Automotive

The plant of KIRCHHOFF Plant extension at KIRCHHOFF Automotive Portugal:


Automotive Spain in Figueruelas The new Plant 2 left in photo

KIRCHHOFF Portugal Cucujães with the cataphoretic dip


painting plant

The assembly building is ready for the investment in new assembly lines

r KIRCHHOFF Automotive Spain r KIRCHHOFF Automotive Portugal

KIRCHHOFF Automotive Spain was first estab- Punctually for the double anniversary celebration
lished in the year 2000 in Figueruelas in the in 2008 – KIRCHHOFF Portugal was founded 45
Greater Zaragossa area with one assembly line for years ago (1963) as GAMETAL and taken over by
one product in an almost empty building, which KIRCHHOFF Automotive 15 years ago (1993) – the
in the course of the years has been extended to new OVAR 2 plant was ready to commence pro-
include seven welding cells for the assembly of a duction on an area of 4,400 m2. In addition to the
further five products. automatic presses already in operation and the tool
shop, a new 1,250-ton press will be commissioned
The quality and supply service for the GM factory in December 2008.
in the immediate vicinity were rewarded with the
presentation of the “Supplier of the Year“ award by At the present three locations in Cucujães and Ovar
GM. The production of complicated modules such KIRCHHOFF Automotive Portugal produces metal
as front ends and dashboard beams has already structures and modules for the Southern European
begun. KIRCHHOFF Spain is currently preparing for automotive industry on a total area of 11,000 m2
a considerable extension of its production area in using our core technologies of forming, joining and
order to assure punctual delivery of orders already surface treatment.
placed for new GM models.
Dr. M. Tena Ulrich G. Schröder

t 38 t 39
K>MOBIL 32 // platzhalter! platzhalter K>MOBIL 32 //

Hier steht die Headline


r Hier steht die Subline

REHACARE 2008 Swing-Up


r Düsseldorf. Successful trade fair appearance for REHA Group Automotive r Hilden. Entering and leaving the car now easier and more comfortable

OPEL, BMW, MINI and RENAULT REHA Group Automotive was represented with a control in the MINI Cooper Clubman were both A lot of people have difficulty getting in and out by a tilting of the seat surface. In order to install the The new Swing-Up rotary casset-
were all guests at the REHA number of innovation premieres at the REHACARE received with enthusiasm. The new Carony Drive of their cars – and this does not necessarily de- system the surface of the standard seat is partially te system is practically invisibly
Automotive Group fair booth International in Düsseldorf in October. The leading electric wheelchair, which makes it possible to drive pend on their age or the state of their health. The dismantled at one of the REHA Group specialist integrated in the vehicle and
supplier of individual car conversion appliances a car directly from a wheelchair, also attracted a normal design conditions of a vehicle are obliged workshops. The Swing-Up rotary seat cassette devel- greatly increases the comfort of
presented both innovative and established systems great deal of attention from visitors. The NIVOplus to take both safety and ergonomic requirements oped by the REHA Group is then fitted into the frame the driver and/or passenger.
at the most important trade fair worldwide for conversion kit shown installed in a FORD Connect into account and often no other solutions are of the seat. Finally all of the parts are reassembled
rehabilitation, care, prevention and integration. featured a convincing further enhancement in possible. The REHA Automotive Group intends to and the wiring is invisibly laid.
wheelchair transport. change this in the future. As a specialist for vehi-
Guests at the booth this year included the car manu- cle adaptation the REHA Group has over 25 years The special thing about the Swing-Up is that after
facturers OPEL, BMW, MINI and RENAULT. The fair The well-attended fair booth was the central point of experience in this sector and operates from six assembly and set at the normal position there is
premieres presented by REHA Group Automotive for numerous intensive technical discussions and locations situated throughout Germany. absolutely no visible difference to the standard seat.
were a great attraction for both fair visitors and the ideal opportunity to both nurture existing cus-
the press. The Swing-Up rotating seat installed in tomer contacts and make new ones. The Swing-Up rotating seat cassette system is a The first vehicles have already been equipped with
the new OPEL Insignia and the innovative voice Udo Späker newly developed device that can be integrated in the this new technology and tested successfully. The
original standard series-produced seat. Similar to re- automotive industry is also enthusiastic about the
verse parking assistants and navigation systems, the new system.
support system, for which a patent application has
been made, can be installed practically invisibly in Within a few weeks the Swing-Up rotary cassette
the vehicle and provides the driver and/or passenger system will be generally available for sale at a price
with a considerable increase in comfort. The Swing- starting from 1,990.00 euros plus VAT. Anyone
Up is extremely simple and convenient to operate. interested can already obtain information via the
The system raises the passenger slightly and rotates REHA Group homepage at www.reha.com.
the seat electrically by 90° outwards. The process of Udo Späker
standing up and sitting down are also made easier

t 40 t 41
K>MOBIL 32 // REHA Group Awards Awards K>MOBIL 32 // REHA Group

Excellently done!
r REHA Group receives awards for two conversion solutions

At the end of October 2008 there was great reason


for rejoicing at REHA Group Automotive, the car
conversion specialist company based in Hilden.
The company was the first in the conversion
in-dustry to receive the EURE CERT® for two of its
retrofitting solutions.

The EURE CERT® takes a completely new approach


when it comes to testing products and services. The
recommendations resulting from the tests differ
from those made by established institutes such
as “Stiftung Warentest®” in one extremely impor-
tant detail: in this case the users themselves are
the testers.

Testing was carried out on the Turnout pivoted seat


solution and the Nivo conversion in a VW Caddy.
Turnout is a rotating device designed to make it
easier to get in and out of a car. The Nivo conversion
for the VW Caddy enables people sitting in wheel-
chairs to be simply and safely transported.

Both solutions received the commendation “highly


recommendable“. In their explanation the commis-
sion members pointed out that the solution tested
was far above the usual market standards.

“Excellently done!“ , was the expression used by


Christian Fröhlich, Managing Director of the Reha
Group in praising his staff after receiving the award.

The award-winning Nivo conversion will also soon


be available for the Ford Tourneo Connect.

All of these awards (EURE CERT®, TÜV Cert®, etc.)


have one single objective: to guarantee the safe auto-
mobility of the customer. This is currently being
put into practice by the Reha Group with more
than 2,500 vehicle conversions annually at six dif-
ferent locations in Germany.
Udo Späker

The VW Caddy Maxi in the award-winning NIVOplus version - a multi-purpose vehicle

t 42 t 43
K>MOBIL 32 // WITTE Werkzeuge Plants: Investments Markets: Products K>MOBIL 32 // WITTE Werkzeuge

State-of-the-art production at Witte Werkzeuge The new WITTE stainless steel bits
r Hagen. New production plant commissioned in August r Hagen. For corrosion-free work with stainless steel screws

After more than a year of development and project Apart from its range of Maxxpro stainless steel screw-
work, the assembly and commissioning of a new fully drivers, WITTE Werkzeuge is now also offering bits
automatic plastic injection molding plant for the pro- made from stainless steel as a supplementary addi-
duction of screwdriver handles took just five days. tion to its stainless steel range. This meets the de-
mand created by the increasing use of stainless steel
Up to six stations can now be served by a hinged arm screwdrivers, e.g. in the construction industry, in
robot, which transports the screwdriver blades. These shipbuilding and in household applications.
are then encapsulated by newly developed screw-
driver handles with a modular construction consist- The new WITTE stainless steel bits were specifically
ing of up to four components. designed with industrial and technical applications in
mind, for which stainless steel screws are often used.
Thanks to the sophisticated concept it is now pos-
sible to produce various screwdriver models in three And with good reason: stainless steel products
handle sizes with a minimum of changeover time. require the corresponding stainless steel tools.

On the one hand WITTE Werkzeuge is introducing a When screwdrivers made from conventional steel
successor for the PROTOP model that has been so suc- are used, even stainless steel screws can corrode if
cessful for a number of years – the reason why the ab-raded material from the steel tool remains in the
recently introduced model has been named PROTOP screw head after the work is finished. The abrasion
II – and on the other hand it is rounding off its range is a result of the high forces applied when the tip of
through its ability to include coding and steel impact the tool interlocks with the head of the screw. This Products made from stainless
tips in the injection molding process. Due to the ex- phenomenon is referred to by stainless steel proc- steel are becoming increasingly
tremely high output of the new plant, production ca- essors as “extraneous rust“. The consequences can popular. WITTE Werkzeuge
)./8
pacity has again been raised in spite of dismantling 34!).,%3334%%, vary from a purely visual impairment to pitting. has reacted to the application
several older plastic injection molding machines. In the worst case this can even result in safety defi- requirement with WITTE stainless
cits, complaints and additional costs for compensa- steel bits.
The expansion represents an investment for the tion claims.
present, but above all in the future.
Martin Richter The new WITTE stainless steel bits combine the ad-
vantages of stainless steel material with the estab-
lished product characteristics of WITTE Werkzeuge:
precision, durability and a long service life.

The product range incorporates Phillips cross-slot,


Posidrive and Torx versions. The bits are also avail-
able either in reclosable plastic boxes or on blister
cards for self-service purposes. WITTE stainless steel bits are
Uwe Kittling available at retailers either on a
blister card or in a plastic box.

t 44 t 45
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07 08 09 10 11 12

13 14 15 16 17 18

19 20 21 22 23 24

WE.MOVE.FUTURE.

KIRCHHOFF Automotive REHA Group Automotive WITTE Werkzeuge FAUN Umwelttechnik

We wish you and your families a peaceful Christmas and a good start to
the New Year!

GROUP

KIRCHHOFF Group | Stefanstraße 2 | 58638 Iserlohn | Telephone: + 49  2371  820 - 00


Fax: +49  2371  820 - 222 | Mail: info@kirchhoff-gruppe.de | www.kirchhoff-gruppe.de

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