Tool information

Deburring MultiTool

2016-04-11

TRUMPF Werkzeugmaschinen GmbH + Co. KG

Stanzwerkzeuge
D-70839 Gerlingen
Fax: +49 7156 303 - 31150
Internet: http://www.trumpf.com
E-Mail: export.tooling@de.trumpf.com
 1. Tool

Deburring MultiTool Fig. 48821

Application The deburring MultiTool processes the sheet with single strokes or
consecutive punching strokes.
 The deburring MultiTool is designed to deburr small inside
contours and remaining paths < 2 mm.
 The tool can be used in many ranges with its 3 deburring
geometries, square, circular, and triangular.

Only burr that arises during punching can be embossed away with
the deburring MultiTool. Process reliability cannot be guaranteed
when increased burr formation is caused by, for example, poor tool
maintenance, blunt tools, or a selected cutting clearance that is too
large.

If used in combination machines, the tool is released only for

deburring of punched contours.

Tool components Deburring MultiTool, complete

1205-131-A3
Tab. 1

Two versions are available for the slot width depending on the
premachining selected:
 Slot width 5 mm (metric).
 Slot width 1/8" (inch).

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 2. Area of application

Prerequisite
 Punch the contour to be deburred free before deburring.
Ideally, this has already been done by the MultiShear cut
followed by roller deburring. Therefore, only the remaining
residual contour in the inside corners needs to be deburred.
 The workpiece to be deburred must be held securely on at
least two (better yet, four) points in the sheet skeleton during
deburring. Depending on the part size, more frequent
connection can be advantageous.
 During deburring the sheet skeleton must be sufficiently stable.

The deburring MultiTool is supported by adaptive stroke

calibration.

Parameters 3-station deburring MultiTool

Version Metric Inch
Material thickness range 0.8 - 2.5 mm 0.030 - 0.100"

in steel, stainless steel and aluminum

Material thickness range I 0.8 - 1.4 mm 0.030 - 0.055"
Material thickness range II 1.5 - 2.5 mm 0.060 - 0.100"

Die inserts
Square 5 mm 1/8"

designed for
MultiShear cut or
shear punch tool
cut
Triangle A1 = 45° A1 = 45°
A2 = 6.694 mm A2 = 6.694 mm
for inside A3 = 3 mm A3 = 3 mm
contours with A4 = (radius) 0.2 mm A4 = (radius) 0.2 mm
angle ≥ 45°
< 90°
Circular ∅ 5 mm ∅ 5 mm

for bore holes

≥ 5 mm and
oblong hole

Chamfer size up to approx. 0.1x45° 0.004"x45°

Tab. 2

WZ68EN 2016-04-11 Area of application 3

 Modifying tooling data  "TruTops" >Tools >Selection Deburring MultiTool Select
Modify.

Fig. 51011en

Thrust piece, top Application

Thrust piece, steel All materials of 0.8 - 2.5 mm.
(standard) Preferably with film-coated sheets.

Note
Slight imprint possibly visible on the upper side of
the sheet.
Thrust piece, plastic Machining without leaving impressions in sheets
material of 1 - 2.5 mm.
Service life when used correctly > 100.000
strokes.
Die insert Application
s = 0.8 - 1.4 mm Material thickness range I
– from 0.8 - 1.4 mm (square: 1403778,
triangle: 1403781, circular: 1403780)
– from 0.030 - 0.055" (square: 1406623,
triangle: 1403781, circular: 1403780).
s = 1.5 - 2.5 mm Material thickness range II
– from 1.5 - 2.5 mm (square: 1404011,
triangle: 1404013, circular: 1404012)
– from 0.060 - 0.100" (square: 1406624,
triangle: 1404013, circular: 1404012).
Selection of thrust piece and die inserts Tab. 3

Cartridge installation For cartridge installation, MultiTools are always to be adjusted in

such a way that Punch 1 is active at Station 1 (home position).

When the gear rim's home position is marked, the tool can be
brought into home position quicker. This provides for a faster start-
up.

This home position is automatically approached again prior to

replacing the deburring MultiTool tools.

4 Area of application 2016-04-11 WZ68EN

 Machines The deburring MultiTool can be used for sheet machining on the
following machines:

Madchines Necessary software version

TruPunch 1000/TC 1000 R ab V1.10
TruPunch 2020/TC 2020 R ab V3.60
TruPunch 3000/TC 3000 R ab V3.00
TruPunch 5000/TC 5000 R ab V4.11 mit NCU 573.3
ab V5.00 mit NCU 573.5

TruMatic 3000/TC 3000 L ab V2.10

TruMatic 6000/TC 6000 L ab V3.30 mit NCU 573.3
ab V4.10 mit NCU 573.5
Tab. 4

3. Tooling data on the control system

Offset value of the active punch to

the tool center point (C = 0°)
• In X direction. 0 mm
• In Y direction. 26 mm
Configuration of the punch on a bolt 52 mm
circle

Tool length 1 45.2 mm

Tab. 5
Note
Deburring long, thin slats and long contours connected on one side
is conditionally possible, since transverse forces can deflect the
sheet. If necessary the limits must be determined by
experimentation.

Influential parameters are material thickness, material, and contour

length. Installing connections such as microjoints can stabilize
critical parts.

1
The tool length is measured from the upper edge of the alignment ring to
the bottom edge of the punch.

WZ68EN 2016-04-11 Tooling data on the control system 5

 Active die (option) Die height
On these machines, the die height must be entered in the tool data
of the control. The die height is measured from the underside of
the die plate to the highest point of the die.
Value 31.3 is valid for the die height.

Stroke types
The following stroke types can be selected for optimum use of the
tool:
 Punch without support position.
TruPunch 5000: The displayed value for the stroke type is 1.

Necessary options
Some tools can only be used with a special machine option such
as "active die".
For this tool, the applicable value is 0 = none.

4. TruTops

Tool type 38 The deburring MultiTool is handled by TruTops as tool type 38 and
is supported starting with the following versions.
TruTops Version
TruTops V1.0
TruTops Boost V1.0
Tab. 6

The deburring process must be created in TruTops. We suggest

using this tool only for deburring corners with a max. length of 2
mm and other short elements.
Note
Prerequisites can be found on page 3.

Separation punch in TruTops 1. Select Tools >Management.

2. Under "Selection" select rectangular tool.
3. Select Ok.
4. Select Technology >Machining punching >At element.
5. Select element.
Deburr corners 6. Select Tools >Management.
7. Under "Selection" select Deburring MultiTool.
8. Select Ok.
9. Select Technology >Machining punching >At element part.
10. Click on element.
11. Click on the end point of the element (corner point) twice
(as start point and corner point).
Elements are displayed in cyan.

6 TruTops 2016-04-11 WZ68EN

 12. Deburr the residual surfaces with the roller deburring tool.

Separation punch in 1. In the main functions tool bar, select Activate tool .
TruTops Boost 2. Under "Selection" select rectangular.
3. Select Ok.
4. Select Technology >Create manually >Contour.
5. Select At element in the tool guide.
6. Select element.
Deburr corners 7. Select .
8. Under "Selection" select Deburring MultiTool.
9. Select Ok.
10. Select Technology >Create manually >Contour.
11. Select At element partial in the tool guide.
12. Click on element.
13. Click on the end point of the element (corner point) twice
(as start point and corner point).
Elements are displayed in cyan.
14. Deburr the residual surfaces with the roller deburring tool.

5. Maintenance

Maintenance point Interval Recommended

lubricant
Thrust piece and die Clean when necessary -
inserts and change when worn.
Complete punch Clean and grease Shell Gadus S2 V220 2
annually (Mat. no. 0040265)
viscosity KP2K-20
Maintenance work and intervals Tab. 7

WZ68EN 2016-04-11 Maintenance 7

 Assembly work on the punch

1 Adjustable key 5 Cap screw M4x25

2 Cap screw M3x8 6 Thrust piece
3 Punch shank 7 Cylinder M8x20
4 Gearwheel 8 Washer

Construction of the deburring MultiTool Fig. 48834

Changing thrust piece 1. Loosen cap screw (5).

2. Replace Thrust piece (6).
3. Tighten cap screw (5).

8 Maintenance 2016-04-11 WZ68EN

 Note
Do not tighten thrust pieces made of plastic materials with more
than 1.0 Nm.
Thrust piece cannot be reground.

Disassembling punches 1. Loosen the cap screw (5) and remove the thrust piece.
2. Loosen the cap screw (7).
3. Remove the gearwheel (4) and washer (8) from the punch
shank (3).
4. Clean and grease sliding parts.

Assembling punches 5. Slip the gearwheel (4) and washer (8) on the punch shank.
6. Tighten the cap screw (7) with 20 Nm.
7. Crank the gearwheel manually, and check if the spring-loaded
thrust piece runs smoothly and locks into place.
8. Fasten the thrust piece (6) (see Changing thrust piece).

Assembly work on the die body

1 2 3

6 5 4

1 Brush insert 4 Die holder

2 Ball (fastening the die inserts 5 Deburring embossing insert
in place) 6 Plain washer
3 Set screw (clamping the die
inserts)

Die body design Fig. 48835

Changing the deburring 1. Release set screw (3).

embossing insert 2. Remove deburring embossing insert (5).
3. Insert the new deburring embossing insert.
The insert may not protrude from the tool holder.
Observe the position of the groove to the ball (2).
4. Tighten set screw (3).

WZ68EN 2016-04-11 Maintenance 9

 3 2

1 Pos. 1  3 Pos. 3 
2 Pos. 2 ∆

Standard mounting position of deburring inserts Fig. 53149

Changing the brush insert 1. Push the brush insert (1) out of the die holder with a drift
punch.
2. Support with plain washers (6) when necessary.
3. Push in the brush insert (1).

Note
Die inserts cannot be reground.

10 Maintenance 2016-04-11 WZ68EN

 6. Replacement parts list

1 2 3

9 8 7

10 11 12 13

14
15

Fig. 50171

WZ68EN 2016-04-11 Replacement parts list 11

 Cons. Order Designation Units
number number
1 0063548 Adjustable key 1
2 0014346 Cap screw M3x8 1
3 0083068 Spring-loaded thrust piece 6x7-A2 1
4 1403736 Punch shank 1
5 1403799 Gearwheel 1
6 0014460 Cap screw M4x25 2
7 1403787 Thrust piece, plastic material 1
1403737 Thrust piece, steel 1
8 0016012 Cap screw M8x20 1
9 1403784 Washer 1
10 0540023 Brush insert 4
11 1403778 Deburring embossing insert 1
S = 0.8 - 1.4 square
1403781 Deburring embossing insert 1
S = 0.8 - 1.4 triangle
1403780 Deburring embossing insert 1
S = 0.8 - 1.4 circular
1404011 Deburring embossing insert 1
S = 1.5 - 2.5 square
1404013 Deburring embossing insert 1
S = 1.5 - 2.5 triangle
1404012 Deburring embossing insert 1
S = 1.5 - 2.5 circular
1406623 Deburring embossing insert 1
0.125 " S = 0.03 - 0.055" SQ
1406624 Deburring embossing insert 1
0.125 " S = 0.06 - 0.100" SQ
12 0030210 Ball (DIN 5401-5-G28) 3
13 0053720 Set screw (ISO 4028 M6 x 8-45H) 3
14 1403800 Die holder 1
15 0540049 U washer 0.1 mm 4
0540053 U washer 0.3 mm 4
Tab. 8

12 Replacement parts list 2016-04-11 WZ68EN