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Company Building & Location

Suzhou Industrial Park Mate Automation Tech. Co., Ltd


苏州工业园区麦特自动化技术有限公司
Building 15-1 Putian Private Industrial Zone
Weiting, Suzhou Industrial Park Jiangsu
P.R.China 215122
Tel: 0086 512 62850086 ext 808
Fax: 0086 512 6285 0087
Mobile: 0086 13862189108
Wechat ID: wanghai9108
Email : millerw@suzhoumate.com
Web: www.suzhoumate.com

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Company Brief

Suzhou Industrial Park Mate Automation Technology Co., Ltd


found in 2008, is located in Well-known Suzhou Industrial Park, east of Suzhou, approximately 2 hours car
driving far from the Shanghai Pudong International Airport, and Shanghai harbor, one of the biggest harbor
in China.
Our specialties are upon refinery industry and chemical industry automation technology. We have
successfully sold our machines and equipment to domestic clients and many oversea customers over 30
countries such as Middle east, North-America, South-America, Europe, Asia Pacific and so on.

"Create value for customer” is our motto. Wish to build a long term relationship with you.
. Sincerely hope that
Mate can become your
values added assistant help
you grow their business
more successfully.
We have spent 10 years Suzhou
focus on R&D and
Shanghai
manufacturing of gasket
machine, and developed a
full range of gasket
machinery.
We also offer customer one
stop purchase and
service including machine
selecting and necessary
training.

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Company Inside Views

Assembly shop
Mate Team

Office Machining Shop

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Company Certifications & Qualifications

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MV-01A Fully Automatic Winding Machine

5
1
6
2
7
3
8
4
5. Graphite pancake
6. Automatic graphite feeder
1. Interface 7. Automatic strip feeder
2. Press roller 8. Steel Strip buffer
3. Ejector 9. Steel Strip bobbin
4. Welding
robot
9

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MV-01A Fully Automatic Winding Machine

Machine main features


1. This machine can make both basic type and inner type of gasket, under process making
basic type, machine can run fully automatically. Under process making inner ring type of
gasket, all need to do is loading inner rings and unloading gasket when it finish.
2. Use PLC programmed process control, and servo motor as driver, precisely control the
whole winding process.
3. Build in strip former, use flat strip on bobbin with motor driven uncoil.
4. Build with a welding robot, make all welding points reliable and even
5. Deployed an automatic flange width measuring device, make gasket OD very accurate,
and you can choose having a strip tail or welding to the end, e.g. without tail of strip.
6. With large memory storage, can save over 500 sets of parameter settings for different sizes
and press classes. Each type of gaskets will be given a product code, whenever you want to
make it, you only need to change the product code, then all parameter settings for this type
will be ready to produce, save time from repetitive parameter setting.
7. Build with steel strip automatic feeding and automatic cutting off.
8. Build with graphite tape automatic feeding and automatic cutting off.
9. Build in graphite detector, the machine will automatically stop in any cases such as
graphite break or run out.
10. The most controlling electronic components such as PLC, relay are all high quality
international brands. This guarantee the machine’s reliability and productivity.

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MV-01A Fully Automatic Winding Machine Specification
Machine profile 1200*95*1750mm
Power supply 3 phase 380 V
Drive motor 750 W Servo motor
Working mode Automatic
Work range ASME standard 1/2"to 6"
Standard suitable Suitable for all standards
Gasket type Basic type and inner ring type
Standards All standards
Cycle time 16 seconds for 3" gasket
Change over time From 5 to 10 minutes
Process control PLC programmed automatic control
Inner ring loading & unloading Manual
Welding Automatic
Gasket ejection Yes
Parameter setting storage Memory can save 500 sets of para
Filler break sensor Yes
Steel former Yes
Strip feeding and cut off Automatic
Filler feeding and cut off Automatic
Strip protection Optional
Flange width measuring Yes
Filler control by wraps Yes
Steel strip spool support Yes, one charge 15 kg
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MV-01 Vertical Winding Machine (80% Automatic)
Main Features of MV-01 Vertical Winding Machine
1. With automatic steel cutter, the machine almost full automatic
except wire and graphite feeding, achieve much higher
productivity and reliability. Use 4’ 150/300 as example, cycle
time can reach 20 to 25 seconds.
2. Use PLC control, up to 300 sets of parameters can be saved
into the machine, so operator can easily select the product
type, then start the production right way, save lots of time
from setting the parameters each time.
3. Provides both English and Chinese, we can also provide other
language version as per customers’ request.
4. Wire forming and winding synchronize, save one step of wire
pre-forming compare to the old generation of machine.
Furthermore, one charge can load 15-20 kg of wire, saves lots
of material change over time.
5. Automatic welding saves great deal of working time,
moreover, makes welding points strong and reliable, and
welding span even.
6. Configured filler material break sensor, machine
automatically stop when the filler breaks or run out, allows
you connect the filler and run the rest of process.
7. Automatic dimensional control, make OD variation very
small, +/-0.2 mm tolerance, so it significantly improves the
assembly efficiency.
8. Good compatibility, one machine can make 1/2’ to 12’ sizes,
both types of gasket with and without inner ring.
9. Strip feeding system built-in a buffering mechanism, which
easies the tension of the strip.

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MV-01 Vertical Winding Machine Specification

Machine profile 1100*950*1650mm


Power supply 3 phase 380 V
Drive motor 1100 W motor
Working mode Semi-Automatic
Dimensions of gaskets obtained ASME standard 1/2"to 10"
Gasket type Standard and inner ring gasket
Standards All standards
Cycle time 20 seconds for a 3" gasket
Change over time From 5 to 10 minutes
Process control Automatically programmed by PLC
Material feeding Manual
Welding Automatic
Gasket ejection No ejection No injury to surface finish
Strip tension Adjustable
Parameter setting storage Memory can save 500 sets of para
Filler break control Yes
Steel former Pressure adjustable
Steel Auto cut off Yes
Strip protection Yes
Flange width measuring Yes
Steel spool support Yes, one charge 15 kilo
Filler plate One charge can load 6 pancakes

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MH-02 Horizontal Machine main structure and configuration

1 4

5
2

3 6

1. Mandrel (inner ring) Support Roller 4. Strip Former


2. Welding Robot 5. Graphite Plate
3. Press Roller 6. Strip Bobbin

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MH-02 Horizontal Winding Machine Features and Specification

MH-02 Main Features MH-02 Specification


Machine profile 4000*3500*1100mm
1. Build in strip former, use flat strip Voltage 3 phase 380 V
2. This machine can make both basic Drive motor 1100 W
type and inner ring type of gaskets Working mode Semi automatic
3. With automatic welding robot, Size range 12'' up to 150''
make welding point reliable and Filler Material Any material
even Gaskets type basic and inner ring type
4. Automatic flange width measuring, Standards All standards
improve productivity. Cycle time 6-8 minutes for a 24" gasket
5. With filler detector, in case filler run Change over time 5 to 15 minutes
out or break, machine will Process control Programmed by PLC
automatic stop to allow you rework. Material feed and cut Manually
6. Strip feeding system built-in a Welding Automatic
buffering mechanism, which easies Winding speed Adjustable by operator
the tension of the strip. Driving power Variable frequency motor
7. Deployed strip form assistant, easy Filler break control Yes
the tensile of strip during winding Steel form assistant Yes
process, allow you make perfect Strip former Yes
flat gasket, this is very critical Flange width
Yes
feature when customer try to make measuring
wider flange gasket Steel spool support Load up to 15 kg strip
Filler Plate support Load over 6-8 pancakes
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MK-03 Kammprofile Machine

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MK-03 Kammprofile Machine Main Features

1. Make large sizes of kammprofile gasket, from 450mm (18”) up to 3500mm, all types of
kammprofile gasket, including convex;
2. Very high productivity, use 24” 20mm flange width kammprofile as example, cycle time is less
than 6 minutes for one side.
3. CNC controlled process, servo motor driven cutter, fully automatic cut, make very precise and
quality kammprofile gasket;
4. Use vortex air cooling system to cool down the cuter, and blow away the scrap;
5. By changing the cutter, machine can also do guide ring grooving or inner ring chamfering jobs.
6. Pre-installed all programs for making all types of gaskets, so the operator can quick set by
selecting a program code.
7. Convertible top cover prevent the splash injure people.

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MK-03 Kammprofile Machine Specification
Type MK-03
Machine Profile 4.5m(L)*3.6m(W)*1.2m(H)
Weight 660 KG
Power supply 3.7 KW
Voltage 380V,variable
Process control Numerical control system like CNC
Servo motor Servo motor control cutting
Size range 450mm - 3500mm
Material allowed Stainless steel, Carbon steel, Alloy
Thickness 2mm-5mm
Flange width maximum 60mm
Type of Kammprofile gasket All types
Cycle time 5 minutes for size 24'
Setup or size change time 5-10 minutes
Ring load & Unload Manually
Grooving process One by one, start from the OD to ID
Groove and Chemferring Yes
Line speed 80-120 m/minute, adjustable
Driving mode Two driving wheels
Cooling mode Vortex air cooling
Compressed air consumption 0.8 L / minute
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MK-03S Small Kammprofile Machine

MK-03S Main Features


1. Designed a horizontal press
device, which provide ring
constant pressure during
processing, the pressure
effectively overcome the
deformation of rings (middle
sizes especially)
2. MK-03S is special designed
machine for making small
sizes of kammprofile gasket.
3. With Numeric control system
make process automatic,
work range from ½” to 16”. It
can make all types of
kammprofile gasket.
4. Work with our MK-03 Kammprofile machine provide customers full sizes range
kammprofile gasket producing capability.
5. Machine can also do guide ring grooving and inner ring chamfering jobs

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MK-03S Small Kammprofile Machine Specification
Machine type MK-03S
Profile 1360*860*1690mm
Weight 560 KG
Power 3.7 KW
Voltage 380V Adjustable
Process control Numerical control system like CNC
Servo motor Yes
Work range 1/2”-16”
Material suited CS SS, Alloy
Thickness scale 3-6mm
Max Flange width 50mm
Work height 930mm +/-50mm
Kammprofile type All types of Kammprofile
One side CT 2-3 minutes
Setup time 2 to 5 minutes
Load & Unload Manual
Process One side, then another
Line speed 80 - 120 m/minute
Cooling Vortec air cooling
Compressed air consumption 0.8L/minute

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MLM-0420 Laser Marking Machine

Specification
Type MLM-0420
Fiber laser Yes
Profile 1240*1180*1355
Weight 81 KG
Power ≤20 W
Wave length 1064nm
Lasor Beam M2 <1.8
Frequency Q 20kHz-200kHz
Mark scope 110x110mm
Optional scope 150x150mm
Mark depth ≤0.3mm
Overall power 800W
Min line width 0.01mm
Repeatability 0.0001mm
Power supply Single phase 220V 50Hz 10A
Marking speed 800/s(Single line 1mm height)
Size range 2"-6" CS and SS

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MG-06A Automatic Grooving Machine

Specification

Type MG-06A
Profile 1450*1300*2300
Net weight 450KG
Power Supply 4KW
Voltage 380V
Size scale 1/2"–4"
Thickness 3 mm
Flange width 5 - 20
Cycle time 3-5 seconds
One charge load 90 Rings
Material suited CS/SS
Cooling Water Cooling
Main Features
1. Work mode PLC programmed process control, fully automatic.
2. Load capacity 100 pieces.

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MB-07A Automatic Chamfering Machine

Specification
Type MB-07A
Profile(L*W*H) 1450*1300*2300
Net weight 450KG
Power Supply 4KW
Voltage 380V
Size scale 1/2"–4"
Thickness 3 mm
Flange width 5 - 20
One charge load 90 Rings
Cycle time 3-5 seconds
Material suited CS/SS
Cooling Water Cooling
Main Features
1. Work mode PLC programmed process control, fully automatic.
2. Load capacity 100 pieces.
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MRB-08A Automatic Bending Machine

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MRB-08A Machine Main Features & Specification

Main Features Specification


1. PLC programmed Profile 1500*1350*1600mm
controlled process ring Voltage 380 V 50 HZ
bending fully automatic.
Drive motor 2.2 KW
2. Automatic cut off the ring
bended. High efficient for Servo motor yes
mass production. Main shaft speed 36 rpm
3. Significantly increase the Line speed 0-200 mm/s
material utilization. Process control PLC programmed
4. Servo motor controlling
the dimension give you Form roller OD 100 mm
size free flexibility to Work range 150-3500 mm
make inner rings and Thickness 3-4mm
guide rings. Flange width 5-40 mm
5. Make precise dimension
Cycle time 5 seconds (for 8")
of all sizes of rings.
6. Heavy duty machine OD tolerance ±1 mm
durable and reliable. Suitable material SS and CS

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MRS-09 Inner Ring Stretch Machine

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MRS-09 Main Features & Specification

MRS-09 Main Features


1. MRS-09 Inner ring stretch machine is MRS-09 Specification
specially designed for inner ring assembly
by stretching inner ring about 1 mm in Type MRS-09
diameter. Profile(L*W*H) 1200*850*1230mm
2. With this machine on hand, customers Net weight 450KG
will have flexibility to stock only standard
Motor power 7.5KW
type of gasket inventory e.g. gasket without
inner ring. Voltage 380V
3. Use hydraulic power pack provides up to Size scale 1/2"– 8"
200 Mpa pressure. Max stretch OD 2mm (Adjustable)
4. Standard configuration 2 sets of dies,
Thickness 2 – 5 mm
machine can make ½” up to 8” 150/300
inner ring stretch, the other press class like Flange width 5 - 35 mm
400/600/900/1500/2500 inner ring die are Cycle time 2-3s
optional. Material suited CS/SS
5. Use foot switch control the start, finish job
Production
in seconds. Yes
count
6. Cylinder stroke adjustable, give you
flexibility to adjust expansion. Hydraulic oil 40 or above

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MGB-12 Grooving & Chamfering Machine
Machine Without Framework
Specification
Type MGB-12
Machine Profile 950*760*1500mm
Max occupation 4600*3500mm
Net weight 370KG
Motor power 2.5KW
Voltage 380V
Size scale 6”– 2500mm
Thickness 2 – 5 mm
Flange width 5 - 50
Cut linear speed 500 mm/s
Material suited CS/SS
Cooling Vortec Air cooling
MGB-12 Main Features Air Consumption 0.8 L / minute
1. High productivity, finish job in seconds.
2. With multiple cutter, it can do both grooving guide ring and Chamfering inner ring.
3. PLC programmed process control, make groove and chamfer well controlled.
4. Servo motor controlled cutter movement, very precise.
5. Use standard cut tip, user can buy any where
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MGB-12S Small Grooving & Chamfering Machine

Specification

Type MGB-12S
Profile 1300*645*1030mm
Net weight 210KG
Motor power 2.5KW
Voltage 380V
Chamfer Yes
Groove Yes
Work mode Semi-automatic
Ring load & unload Manually
Inner ring range 1/2"-6"
MGB-12S Main Features
Guide ring range 1/2"-5"
1. Double function machine, it can do both guide
ring grooving and inner ring chamfering . Thickness 2 – 5 mm
2. PLC programmed process control, all need to Flange width 5 - 50
do is loading and unloading ring, operator Cut linar speed 500 mm/s
need no skills, and very productive. Cycle time 5-10 S
3. Use standard cut insert, so as consuming
Material suited CS/SS
parts it is very easy available at customers’
local market.
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MRP-14 Ring Polish Machine

Specification

Type MRP-14
Machine profile 1050*700*1050

Net weight 230KG


Power supply 2KW
Voltage 380V
Work range 6" and above
MRP-14 Main Features Thickness 2 – 5 mm
1. Special designed for polishing the bend and
Flange width 5 - 50
welded rings, after polishing, suitable for both
stainless steel and carbon steel. Cycle time 10-20s
2. With pneumatic cylinder controlling clamp ,quick Material suited CS/SS
load and unload rings. Dust collection Yes
3. Deployed dust collection device, provide better
work environment. Ring loading Manual

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MDJ-23 Double Jacket Machine

Main Features Specification


1. Double Jacket Machine is special designed for
making double jacket gasket, it can make the Type MDJ-23
straight double jacket bar and bend to ring in one Machine profile 2150*700*1900
process. Max occupation 2200*700
2. Significantly improve the productivity and Net weight 350KG
material utilization compare with the old machine.
Power supply 2.2 KW
Drive motor 2.2 KW
Voltage 380V
Work mode Semi-automatic
Bending capability Yes
Straight bar Yes
Flange width 25 mm Mini to 48"
Flange width 16 mm Mini to 12"
Flange width 10 mm Mini to 6"
Max Thickness 4 mm
Line Speed 0-200 mm/s
Material suited SS & Alloy

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MRF-24 Ring Flatten Machine

Specification
Type MRF-24
Profile(L*W*H) 1200*600*700mm
Net weight 260KG
Motor power 1.5KW
Voltage 380V
Size scale 200– 3000mm
Thickness 2 – 5 mm
Flange width 5 - 60 mm
Line speed 0-200 mm/s
Material suited CS/SS

MRF-24 Main Features


MRF-24 Machine is special designed for flattening the inner ring or guide ring, especially
for those bended and welded rings, normally those rings will be more or less deformed
after bending and welding, and contain internal stress, this machine can help flattening
the ring’s deformation and release the internal stress.
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MAW-27 Argon arc welding Machine

MAW-27 Main Features


1. MAW-27 Argon arc welding machine is a semi-
automatic welding machine, no need for
specific welding skill, all need to do is load the
ring and unload when job finish, make welding
a easy job.
2. It can weld both stainless steel and carbon
steel by adjusting the parameter settings.

MAW-27 Specification
Type MAW-27
Profile 1130*620*1460mm
Net weight 260KG
Power 2 KW
Voltage 220V
Max Welding thickness 3 mm
Max flange width 50 mm
Sutitable material SS
Argon Pressure mini 0.5 Mpa
Welding current 100-120 Amp

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MCT-0530 Compression Test Machine

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MCT-0530 Compression Test Machine
MCT-0530 Main Features
1. Industrial computer controlled test process control, fully automatic;
2. Can test over 17 types of gaskets including all kinds of metal gasket and non-metal gaskets, such
as rubber and non-asbestos gasket
3. Automatically generate test report and process chart.
4. Max pressure is 30 ton. Which can only test up to 4” size, with 300 tonnage option, MCT-05300
type of test machine, which can test sizes up to 20”.
5. This system can conduct tests like compression rate, recovery rate, and leakage test as well.
6. Provide customer very accurate test result regard the gasket performance.
7. The system can also be equipped with an oven with sophisticated temperature controlling, so it can
also conduct gasket performance test under certain temperature requirement.
8. All test data can be collected, and do further analysis as per customer’s request.

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MCT-0530 Test Machine Specification

Type MCT-0530
Press 1050*640*1630
Machine Profile (mm) Power Pack 990*640*1020
Control Cabinet 1560*665*1760
Press 1550
Weight (KG) Power Pack 260
Control Cabinet 185
Compression rate Yes
Resilient rate Yes
Leakage rate Yes
Motor Power 7.5 KW
Voltage 380V(Adjustable)
Size range 1/2’-4’
Thickness 2 – 5 mm
Gasket type Wide Verieties
Loading speed 5 – 45 mm/s
Pressure 0-60000 LBS
Gas pressure N2 15MPa
Accuracy +/-0.1%

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MW-18 Gasket Wrapping Machine

Specification
Type MGW-18
Profile 1650*800*1350
Net weight 460KG
Power Supply 1.5KW
Voltage 380V
Size scale 8"–48"
File thickness 0.1 mm
Film Width 30 mm
Max wrap width 50 mm
Cycle time (8”) 40 Seconds
Process control Automatic

MW-18 Gasket Wrapping Machine Main Features


1. Film wrapping machine, wrapping the lager sizes of gasket from 8”-48”
2. Work mode semi-automatic, operator load the gaskets, then machine do all rest of
work, then cut off film and take off the gasket;
3. Very productive, roughly about 3-5 times quicker than hand wrapping.
4. Set up OD of gasket, then machine automatically find the work position

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New project under development

MGC-10 CNC Graphite Cutting Machine Main Features


1. Fully automatic process controlling, cut any width of graphite
2. Maximum length of the graphite roller can be 600 mm.
3. Cut blade hide behind graphite roller is safe consideration.

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Company Motto

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