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IJsselstein The Netherlands
Tel. (+31) 30 68 69 111
Fax. (+31) 30 68 70 517
mail@terbergcontrolsystems.nl
As Built
Power Pack G3516C Generator control panel
Latest modify
this drawing remains the intellectual property of
Nr: 2.2
Main contractor : Allied Engineering Terberg Control Systems. subsidiares and subcontractors.
Date: 17.09.2008
and may not be reproduced or transmitted in any way
& Services whatsoever without express written permission
of the above.
Drawing number:
082025 E1.CTRL
P.O. BOX : 74900 Karachi
Project : Gul Ahmed Textile Mills Ltd.
Address : Sector 22, Korangi Indus. Area
City : Karachi 74900 (Pakistan) Address :
Telephonenumber : (+ 92 ) 21 5066901911 Location :
Faxnumber : (+ 92 ) 21 5066915 Country :
Contact : Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0 1 2 3 4 5 6 7 8 9
Pageindex
Section Page Page header Section Page Page header
1
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Index
3
Pageindex
Section Page Page header Section Page Page header
2
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Index
10
LINENUMBER applied wire's color
mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
mains : PE ground green/yellow
Start
minimum wire diameter : where not specified
mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber
Note: Cables are minimum diameter
3 11
Drawing : Page header:
Terberg Control Systems
Design : GRP = drawing version abbreviations
IJsselstein (the Netherlands)
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 291005 Page: version number V 0.0 : Engineering issue RD red
WH white
version number V 1.0 : Construction issue OR orange
Pagenumber
version number V 2.0 : Commissioning issue YL yellow
Number of pages PK pink
Example symbols code Example code version number V 3.0 : Final issue BK black
GY gray
PU purple
Contactnumbers BR brown
1 2 18K3 GN green
7.2 BU blue
18F6
18 = page number
7 = page number
E = part name
2 = linenumber
K = relay
F = circuitbreaker
6 = linenumber
B16A = B characteristic 16 Amps
3
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Reference
11
Direct to earthrail in
busbar section
Earthrail
door
Coded in the drawings
or
¤ ¤
PE
PEN
SWA
10
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Earthing
12
Revision overview
Revision number Date Engineer Comment
11
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Revision
17
Dimensions HXBXD
Control panel
2000X600X600MM
Cable entry:bottom
600.0
600.0
E1 control panel
12
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Overview used panels
18
595.0
155.0
.
420.0 .
.
640.0
.
705.0
.
.
825.0
1760.0
1850.0
1950.0
Air flow
17
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Cabinet front view
18.1
596.0
210.0 387.0
63.0
panel cutout
x 178mm
y 178mm 155.0
240.0
273.0 278.0
338.0
Panel cutout
x 351mm 420.0
y 277mm
503.0
560.0
568.0
115.0
480.0
473.0
122.0
210.0 385.0 640.0
Ø 22mm
210.0 387.0
1674.0
panel cutout 1763.0
x 178mm
y 178mm
1850.0
1950.0
18
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Cabinet front cutout
19
Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100
101 t/m 150
151 t/m 200
201 t/m 250
251 t/m 300
301 t/m 350
351 t/m 400
401 t/m 450
451 t/m 500
501 t/m 550
551 t/m 600
601 t/m 650
651 t/m 700
701 t/m 750
801 t/m 800
901 t/m 900
951 t/m 900
1001 t/m 9050
1051 t/m 1100
1101 t/m 1150
1151 t/m 1200
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
As Built
100
18.1 20
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Wiring numbers
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 19
0 1 2 3 4 5 6 7 8 9
L1.3
L2.3
L3.3
N.3
1,5mm² red
1,5mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
2,5mm² brn
2,5mm² brn
2,5mm² gry
2,5mm² gry
2,5mm² blu
2,5mm² blu
2,5mm² blk
2,5mm² blk
¤
=E1.PWR_BB
230/400VAC/50Hz
X. 1 2 3 4 X. 5 6 7 8 ¤
generator busbar
voltage voltage
19
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supply voltage
21
20.8/31 31/22.0
20.8/34 34/22.0
21U1 surg. L in N
filter L out N
BATTERY
CHARGER 6mm²
24VDC 21.6/5 5/26.0
25A
21V6
60A
203
+
6mm²
4mm² 4mm²
204
1 11 1 11 1 4mm²
21F3 21F5 21F6
2 14 B16A 2 14 B16A 2
9/180.0
B25A
6kA 110.6 6kA 110.7 6kA
6. 5
CRANK PANEL PANEL
6mm² SUPPLY SUPPLY 2,5mm²
BATTERIES
24VDC BATTERIES 24VDC
7 205 9
5
21.6
=MST
7/36.0 21B4 X .
not wired in
2x12V panel 1
12Ah
6./36.0
X .
X60 2
6mm² 4mm² 2.5mm²
6/26.0
battery Charger engine batteries/ control master
power Supply engine starting circuit batteries supply
20
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Battery charger 25A
22
21.9/31 31
21.9/34 34
¤RAIL
PL 1 ¤ 2
22M3 22H7
. . .
24 Watt
L1 N
M
115/90 m/h ~
230V
PE
control panel panel lighting
ventilation
door mounted
21
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Ventilation/panel light
26
26P1 V2.1
COM 0 RS232
VGref VG1 VG2 VG3 + + H L H L VBref VB1 VB2 VB3
Earht Pickup CAN1 CAN2
Fault signal
ON
Generator Voltage CAN1 Busbar Voltage
Can2
End
ON Power
0 1 CAN1
Run Power Organiser
¤
Low Battery Terberg
ON
0 1 CAN2 CAN1 Control Systems
CAN2
CE
125
250
500
X10 X1
Synchroniser
Bitrate Address
Generator
protection
protection
Generator Current Protection Current
mains
pulse
Power
24VDC
G3516C IG11 IG12 IG21 IG22 IG31 IG32 + IP11 IP12 IP21 IP22 IP31 IP32
PT's: 1/1
WDU 6 X11 1 2 3 4
¤ RAIL
=E1.PWR
X. 1 2 3 4
21.6/5 5/31.0
+24VDC
21.9/6 6/31.0
0VDC current
sensing
22
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Power Organiser
31
26.9/5 5/35.0
+24VDC
X60 3
X .
Reserved for
external
emergency
stop
X .
X60 4
206
90/111.1
11
31S6
Panel 12 90
door
ESB
207
11
46K1
46.1
12 14
emergency
stop
monitor
A2
31K8
A1
26.9/6 6/35.0
0VDC emergency stop
OMR.MY4N24DC+V
14
12 11 35.2
24
22 21 36.7
34
26
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header
32
44
42
31 45.8
41
: Emergency stop engine
35
31.9/5 5/36.6
+24VDC
C 11
122U0 120K3
K11 11
120.3
12 14
123.4 ACB
open
210
11
208 46K3
46.3
12 14
GECM
engine fail
211
11
120K2 11
120.2
31K8
12 14 31.8
sync. 12 14
pulse emergency
stop
5 5
35K1 35K2
35.1 35.2
1 3 1 3
1.5mm² 1.5mm²
white white
209 212 290 291 292 293
=E1.PWR
X. 1 2 3 4
CLOSE OPEN
8 8
35K1 35K2
7 7
31.9/6 6/36.6
0VDC CB CB CB CB
close UVT closed UVT
contact contact
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5 35.6 1 5 35.7
4 4
2 6 2 6
31
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Synchronising Breaker Control
36
C X60 9
122U0
=NES39
K8 8 X .
5 5
123.1
36K7 36K8
36.7 1 3 36.8 1 3
215
21 X .
31K8
31.8
22 24
X60 10
2,5mm² 2,5mm²
X . X . X .
*Note:
Battery set Circuit breaker
2 x 12V
36F1 installed and
B25A
280Ah 6kA supplied on site
120mm²
MGV1 MGV2
120mm²
X . X . X .
216
X40 2 X40 4 X40 6
8 8
WDU 10 WDU 10 WDU 10
36K7 36K8
7 7
6mm² 4mm² 4mm²
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5 36.3 1 5 36.4
4 4
2 6 2 6
35
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Engine starting
40
36.9/5 5/45.0
+24VDC
C C A1 A1
122U0 122U0 40K4 40K5
K4 4
K5 5 A2 A2
122.5 122.6
150.1 150.1
CDVR
XCDVR + XCDVR COM2 XCDVR EDIS XCDVR FRES XCDVR FSD XCDVR ALM XCDVR DS50 XCDVR VdcB XCDVR VdcA ¤
CDVR P128 CDVR P96 CDVR P97 CDVR P98 CDVR P125 CDVR P124 CDVR P129 CDVR P123 CDVR P126
CDVR
()
P127 CAT Digital Voltage Regulator
CDVR P127
XCDVR
X43 2
36.9/6 6/45.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal exicta fault fault alarm signal voltage
supply voltage tion reset shutdown output voltage adjust
common () disable common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11 111.2 12 11 111.3
36
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CDVR Engine
45
40.9/5 5/46.0
+24VDC
C C C 11 31
122U0 122U0 122U0 31K8
120K1
K0 0
K2 2
K3 3 120.1 12 14
31.8
32 34
122.1 122.3 122.4
C 21
122U0 120K1
K1 1 120.1 22 24
122.2
1mm²
white
1mm² 1mm²
white white
223 224 225 226 227 228 230 229 231 232
X42 2 3 4 5 6 7 8 9 X42 10 11 12 13
GECM XNES 120 121 122 123 124 125 126 127 128 133 134 140
46.0
J6 36 J6 9 J6 30 J6 8 J6 28 J6 40 J6 39 J6 29 J6 21 J6 31 J6 14 J6 4 J6 10 J6 20
36 9 30 8 28 40 39 29 21 31 14 4 10 20
digital signal
return
driven
equipment
normal
stop
desired
timing
on/off grid
idle/rated
start
auto
remote
start
not used
fuel
control
not used
fuel
control
switched
+battery
unswitched
+battery
emergency stop
emergency stop
ground
battery
engine
11 connector J6 Engine mounted
J6 X
GECM G3516C
XNES
X42 1
40.9/6 6/46.0
0VDC ground common driven normal desired on/off idle/ start remote not used switched Estop
equip stop timing grid rated auto start fuel + battery
ment control
40
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Electronic Governing System
46
45.9/5 5/60.0
+24VDC
152.1
ser.CCM
46U8
A1 A1 A1 A1 A1
46K1 46K2 46K3 46K4 46K5 CCM RS232 B+
A2 A2 A2 A2 A2 MODULE
25 pole
female CCM
*Caterpillar delivery
+ B
124/140.6
125/140.6
80/150.6
81/150.6
233 234 235 236 237 238 239
1mm²
.6 white
46.1
X42 14 15 16 17 18 19 X42 23 24 25 X42 20 21 22 26 X42 27 28 ¤
J6 2 J6 12 J6 32 J6 23 J6 22 J6 33 J6 37 J6 27 ¤ J6 3 J6 13 ¤ J6 5 16 15 J6 7 J6 17 ¤
GECM
emergency stop
monitor
crank
400 rpm
terminate
engine
failure
run relay
active
alarm
desired speed
(420mA)
desired speed
(420mA)
shield
kW signal
kW signal
desired speed
supply +5V
desired speed
(return)
desired speed
(analog)
shield
connector J6 Woodward LSM
GECM G3516C
46.1
.6
45.9/6 6/60.0
0VDC emergency crank engine run active 420mA kW signal 05Vdc Cat Data
stop terminate failure relay alarm speed EMCPII+ speed link
monitor reference reference
45
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Electronic Governing System
60
46.9/5 5/99.0
+24VDC
A1 A1
60K1 60K2
A2 A2
240 241
X60 11 X60 13
=CAT
=CAT
A.C 1 A.C 11
U=55V AC 11
I=1mA
A.C 2 A.C .
X60 12 X60 14
46.9/6 6/99.0
0VDC EK210 oil level low
gas meter detection
pulse
OMR.G2R1SN24DC+V
112.1 14
12 11 112.2
46
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : gas meter pulse engine protections
99
60.9/5 5/101.0
+24VDC 2,5mm²
99U1
+24V
12.1" TFT Panel PC
touchpanel
99F7
F2,5A
only in panel 1
99.3
COM.2
99U7
+ GSM modem Antenna mounted
on roof panel
GSM G
MODEM
V1.1
2,5mm²
60.9/6 6/101.0
0VDC IPC GSM modem
60
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : IPC
100
99U7
MODEM
RS232
COM2
99U1
IPC
COM1
RS232
COM1
SBC 72
101U0
CAN1 CAN2 CAN3
CAN TO OTHER INSTALLATIONS
ADDRESS 4
loadshare
ADDRESS 2 151U0
Power
ADDRESS 1
organiser 26P1
99
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CAN Network structure
101
99.9/5 5/110.0
=E2.CTRL
+24VDC
E1_CAN 3_H /=E2.CTRL/101.8
E1_CAN 3_L /=E2.CTRL/101.8
CAN3_MST_H /181.8
CAN3_MST_L /181.8
X93 1 2 ¤
X93 3 4
L L ¤
CAN 1 H CAN 2 H
Connection L Connection L
internal H internal H
wht
wht
wht
brn
brn
brn
101U0
+ R1 R2 H L H L H L
CAN1
CAN2
CAN3
Power
125
250
500
x10 x1
Run Reset single board controller
End Bitrate CAN3 Address
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3
COM0 COM1
v3.0
99.9/6 6/110.0
0VDC CAN 1 CAN 2 CAN 3 CAN 3
COM.1 network network network network
99.2
to master to E2.CTRL
100
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 Controller Module
110
101.0/5 5/111.0
+24VDC
X60 15 X60 17
=SPARE
=E1.PWR
X. 1 X. 3
11 11 11 11 11
20F2 20F6 20F8 21F3 21F5
20.3 20.7 20.8 21.3 21.5
14 14 14 14 14
X. 2 X. 4
X60 16 X60 18
Connection
CAN 1 SBC 72
in out
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 1 Power
Run
CAN
end
125
250
500
x10 x1
101.0/6 6/111.0
0VDC CB CB CB CB ACB CB CB spare
generator busbar power supply power supply generator power supply power supply [0]
measuring measuring generator side busbar side sync. breaker 24VDC system charger
supply supply off/fail off/fail in off/fail off/fail
off/fail off/fail [2] [4] [32] [8] [10]
[430] [429]
101
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 0.0 0.7
111
110.9/5 5/112.0
+24VDC
11 11 21 11 21 11 11
40K4 40K5 46K1 46K2 46K3 46K4 46K5
40.4 40.5 46.1 46.2 46.3 46.4 46.5
12 14 12 14 22 24 12 14 22 24 12 14 12 14
31.8
90
CAN_DIN16
Terberg
Control Systems
110.9/6 6/112.0
0VDC ESPB CDVR CDVR GECM GECM GECM spare GECM
emergency shutdown alarm emergency crank engine [0] active
stop [146] [147] stop terminate failure alarm
[115] monitor [12] [233] [234]
[114]
110
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 1.0 1.7
112
111.9/5 5/113.0
+24VDC
X60 19 X60 21 X60 23 X60 25
=CAT
=AUX
=MCC
112S4 RTD COM X . X . X .
14
11 23 13
60K1 60K2
60.1 60.2
12 14 24 14
11
1 0 2
RTD N.O X . X . X .
Connection
CAN 1 SBC 72
in out
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 2 Power
Run
CAN
end
125
250
500
x10 x1
111.9/6 6/113.0
0VDC EK210 oil selector selector coolant M1 M1 M2
gas meter level switch switch level field field jacketwater
pulse low up down low auxillaries on auxillaries pump on
[64] [125] [298] [297] [141] [89] failed [90]
[79]
111
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 2.0 2.7
113
112.9/5 5/120.0
+24VDC
X60 27 X60 29 X60 31 X60 33 X60 35 X60 37
=MCC
=SPARE
=SPARE
X . X . X . *Note:Bridge if X . X .
loadshare lines
3 1
connected with
other engines.
113S4 4 113S5 2
Do not use in
green red
X . X . X . dual mode systems X . X .
(parallel/island)
ENGINE ENGINE
X60 28 X60 30 X60 32 X60 34 START STOP X60 36 X60 38
CAN_DIN16
Terberg
Control Systems
112.9/6 6/120.0
0VDC M2 M3 M3 enable engine engine spare spare
jacketwater aftercooler aftercooler load start stop [0] [0]
pump failed pump on pump failed sharing [48] [49]
[80] [91] [81] (20)
normal
on internal
PID controls
112
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 3.0 3.7
120
113.9/5 5/121.0
+24VDC
Connection
CAN 1 SBC 72
in out
120U0
121.0 + H L
CAN Network
¤ CAN_DOUT16
Terberg
Control Systems
Bitrate Address
I
O
0 1 Power
Run
CAN
end
125
250
500
0 1 2 3 4 5 6 7
1 2 3 4 5
R R R
R
AUTO HAND OFF HAND
MATIC OFF LOAD LOAD
flatcable
GR YE GR GR
113.9/6 6/121.0
0VDC GECM ACB ACB spare automatic off hand off load hand load
start synchronising open [0] [105] [106] [107] [108]
auto puls (in) [9]
[163] [57]
OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11 45.6 12 11 35.1 12 11 35.2
24
21 22 45.4
113
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 0.0 0.7
121
120.9/5 5/122.0
+24VDC
120U0
120.0
CAN_DOUT16
Terberg
Control Systems
8 9 10 11 12 13 14 15
120.9/6 6/122.0
0VDC spare spare M1 load shed 1 load shed 2 load shed 3 M2 M3
[0] [0] field contact contact contact jacketwater aftercooler
auxillaries on [153] [154] [155] pump on pump on
[34] [35] [36]
120
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 1.0 1.7
122
121.9/5 5/123.0
+24VDC
Connection
CAN 1 SBC 72
in out
122U0
123.0 + H L
CAN Network
I Power
O
0 2
CANDREL16 Run
¤
Terberg end CAN
125
250
500
Control Systems
x10 x1
Bitrate Address
K0 K1 K2 K3 K4 K5 K6 K7
C C C C C C C C
0 K1 K2 K3 K4 K5 K6 K7
0 NO NO NO NO NO NO NO
C 0 1 2 3 C 4 5 6 7
121.9/6 6/123.0
0VDC GECM GECM GECM GECM CDVR CDVR spare spare
desired on/off idle/rated remote excitation fault [0] [0]
timing grid [3] start disable reset
[1] [19] [4] [47] [48]
121
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DREL 2.0 DO 2.7
123
122.9/5 5/130.0
+24VDC
122U0
122.0
CANDREL16
Terberg
Control Systems
C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15
C 8 9 10 11 C 12 13 14 15
122.9/6 6/130.0
0VDC gas valves installation installation sync spare spare spare spare
[24] failure lamp failure horn breaker [0] [0] [0] [0]
[136] [135] allowed
to close
[10]
8 C 36.7 9 C 160.1 10 C 160.3 11 C 35.1
122
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DREL 3.0 DO 3.7
130
130PT1
130PT2
130PT3
130PT4
130PT5
130PT6
130PT7
PT100 PT100 PT100 PT100 PT100 PT100
BGW1
BGW2
BGR1
BGR2
MAIN
MAIN
x x x ¤
A.C 3 4 . ¤ ¤ ¤ RTD R1 W1 C1 ¤ RTD R2 W2 C2 ¤ RTD R3 W3 C3 ¤
10
11
12
13
14
15
16
17
18
19
20
21
X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤
9
123.9/5 5/130.8 130.2/5 5/140.0
+24VDC
130.0/6 6/130.8 130.2/6 6/140.0
Connection
CAN 1 SBC 72
in out
314 6 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 5 6 334
130U0
+ H L 0+ 0 0 1+ 1 1 2+ 2 2 3+ 3 3 4+ 4 4 5+ 5 5 6+ 6 6 7+ 7 7
130U3
130U4
130U5
130U6
130U7
130U8
v2.1 v2.1 v2.1 v2.1 v2.1 v2.1 v2.0
CAN_AIN8
PT100PB PT100PB PT100PB PT100PB PT100PB PT100PB 35VDCPB
Terberg 20.. 20.. 20.. 20.. 20.. 20.. 0..35V
mA mA mA mA mA mA mA mA
Control Systems +150C +150C +150C +150C +150C +150C
+
Bitrate Address V V V V V V V V
PB PB PB PB PB PB PB PB
I +
0 1 Power
O
Run
CAN
End
125
250
500
x10 x1
123.9/6 6/130.1
0VDC gas bearing bearing stator stator stator spare battery
pressure temperature temperature winding winding winding [0] voltage
inlet driven end non driven end phase L1 phase L2 phase L3 [1]
[17] [77] [78] [19] [20] [21]
123
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 AIN AI 0.0 0.7
140
130.9/5 5/150.0
+24VDC
Connection
CAN 1 SBC 72
in out
140U0
+ H L
¤ CAN Network
CAN_AOUT4
Terberg
Control Systems
mA mA mA mA
Bitrate Address
I
O
0 1 Power V V V V
Run
CAN
end
125
250
500
0+ 0 1+ 1 2+ 2 3+ 3
72 73 82 83 124 125
150.1 150.1 150.6 150.6 46.5 46.5
130.9/6 6/150.0
0VDC voltage kw signal speed spare
adjust [108] adjust [0]
[121] [122]
130
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 AOUT AO 0.0 0.3
150
140.9/5 5/151.0
+24VDC
150U0 150U5
V2.0 + + V2.0 + +
Analogue Analogue
¤ input
¤ input
Uu/Ub converter Uu/Ub converter
Terberg Terberg
Control Systems Control Systems
1V..+1V 1V..+1V
BITRATE
BITRATE
5V..+5V 5V..+5V
10V..+10V 10V..+10V
0V..10V 0V..10V
Analogue Analogue
O
O
I
I
output output
+ +
71 70 81 80
40.8 40.7 46.6 46.6
140.9/6 6/151.0
0VDC voltage kW
adjust signal
140
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : U/Uconverter
151
150.9/5 5/152.0
+24VDC
Connection
CAN 1 SBC 72
in out
151U0 V1.0
*Note:
+ H L
0 2 Do not use with
¤ Power
dual mode systems
End
125
250
500
24VDC X10 X1
(parallel/standby)
Bitrate Address
CANLoadShare
Power
Run Terberg
CAN Control Systems CE
Loadshare
Lines
+
306 307
22
23
24
X70 ¤
150.9/6 6/152.0
0VDC loadshare
lines
150
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CANLoadshare
152
151.9/5 5/160.0
+24VDC
152U0 Connection
CAN 2 SBC 72
in out
CCM
COMM. LINK
+ + H L
CAN Network
on off
SBC 72COM
enable reset
download
V 2.4
RUN
¤
BITRATE
I CAN 3 I Low Battery
O ADDRESS=4 O
I 1 2
O Reset
Serial 0 Serial 1
ser.CCM
46.8
for cable detail
refer to
190CAB4CCM
190.4
151.9/6 6/160.0
0VDC SBC7COM
RS 232
CCM communication
151
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CANCOM
160
152.9/5 5
24VDC
C C
122U0 122U0
K9 9
K10 10
123.2 123.3
EXAMPLE
308 311
160F1 160F3
F1,25A F1,25A
X60 . X60 . X60 . X60 . X60 . X60 .
FLASHLIGHT SIREN
SUPPLY 309 SUPPLY 312
160V1 160V3
1N4007 1N4007
310 313
common horn on engine 1 (and in controlroom)
X60 39 X60 41 41
160H1 internal wiring
X60 40 X60 42 42
152.9/6 6/170.0
0VDC installation installation
failure lamp failure horn
152
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supplement alarm handling
170
160.9/6 6/180.1
0VDC
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
A1 A1 A1 A1 A1 A1
170K1 170K2 170K3 170K4 170K5 170K6
A2 A2 A2 A2 A2 A2
11 11 11 11 11 11
170K1 170K2 170K3 170K4 170K5 170K6
170.1 170.2 170.3 170.4 170.5 170.6
12 14 12 14 12 14 12 14 12 14 12 14
112
114
111
212
214
211
312
314
311
412
414
411
512
514
511
612
614
611
170K 170K 170K 170K 170K 170K
160
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Interface relays
180
=E2.CTRL
=E3.CTRL
=E4.CTRL
=E5.CTRL
=E6.CTRL
21.7 170.9 =E2.CTRL/21.6 =E2.CTRL/21.6 =E3.CTRL/21.6 =E3.CTRL/21.6
9 6 E1.MST_9 E1.MST_6 E3.MST_9 E3.MST_6
X60 1 X60 2 X60 1 X60 2 X60 1 X60 2 X60 1 X60 2 X60 1 X60 2
4mm² 4mm²
X65 1 X65 2 X65 3 X65 4 X65 5 X65 6 X65 7 X65 8 X65 9 X65 10
2.5mm² 2.5mm²
1 3
180F2
B6A
6kA 2 4
MASTER SUPPLY
24VDC 15 16
15/181.0
+24VDC
16/181.0
0VDC
Only wired in panel 1
170
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supplement Master
181
180.5/15 15/182.0
+24VDC
CAN1_MST_H /182.0
CAN3_MST_H /101.8
CAN1_MST_L /182.1
CAN3_MST_L /101.8
wht
wht
brn
brn
181U0
+ R1 R2 H L H L H L
CAN1
CAN2
CAN3
125
250
500
x10 x1
COM0 COM1
v3.0
180
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 Controller Module
182
181.0/15 15/183.0
+24VDC
/181.4
/181.4
CAN1_MST_H
CAN1_MST_L
182U0
183.0 + H L
¤ CAN Network
16 channel
digital output
card
Power
Terberg Run
Control Systems CAN
BITRATE
Address
I
0 1 CAN1
O
x10 x1
end
125
250
500
0 1 2 3 4 5 6 7
181.0/16 16/183.0
0VDC load shed 1 load shed 2 load shed 3 spare spare spare spare spare
contact contact contact [0] [0] [0] [0] [0]
[0] [0] [0]
181
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 0.0 0.7
183
182.9/15 15
+24VDC
182U0
182.0
16 channel
digital output
card
Terberg
Control Systems
8 9 10 11 12 13 14 15
182.9/16 16/184.0
0VDC spare spare spare spare spare spare spare spare
[0] [0] [0] [0] [0] [0] [0] [0]
182
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 1.0 1.7
184
183.9/16 16
0VDC
A1 A2 A1 A2 A1 A2
A1 A1 A1
184K1 184K2 184K3
A2 A2 A2
11 11 11
184K1 184K2 184K3
184.1 184.2 184.3
12 14 12 14 12 14
112
114
111
212
214
211
312
314
311
183
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Interface relays
190
190CAB2SBC
190CAB0MOD 99.2 190CAB4CCM
99.3 99.4 152.1
wht
wht
brn
grn
brn
grn
gry
yel
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7
SUB9D RS 232 RS 422/485
1 DCD .
2 RXD R
3 TXD T
4 DTR .
5 SG SG/0V
6 DSR R+
7 RTS T+
8 CTS .
184
Terberg Control Systems Revision Date Engineer drawing : MvdL
9 Ri +12V
Gul Ahmed Textile Mills Ltd.
As Built
page header : Serial cables
191
Partlist
Part Numb. Definition Ordercode Page
As Built
=E1.CTRL46K1 1 Relay 24VDC 2xNO/2xNC 3630002218 =E1.CTRL/46. 1
190 192
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 191
0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
As Built
=E1.CTRL130U0130U8 1 Pickyback PB35VDC (0..35VDC) 3881900920 =E1.CTRL/130. 9
191 193
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 192
0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
192
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Partlist
195
170K potential free outputs =E1.CTRL170K
Circuit description/function
M2 jacketwater pump on
M3 aftercooler pump on
M1 field auxillaries on
load shed 1 contact
load shed 2 contact
load shed 3 contact
=
=
Page
/170.1
/170.0
/170.1
/170.2
/170.1
/170.2
/170.3
/170.2
/170.3
/170.4
/170.3
/170.4
/170.5
/170.4
/170.5
/170.6
/170.5
/170.6
path
111
112
114
211
212
214
311
312
314
411
412
414
511
512
514
611
612
614
No
Brigade
193
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : 170K potential free outputs
196
184K potential free outputs =E1.CTRL184K
Circuit description/function
load shed 1 contact
load shed 2 contact
load shed 3 contact
=
=
Page
/184.1
/184.0
/184.1
/184.2
/184.1
/184.2
/184.3
/184.2
/184.3
path
111
112
114
211
212
214
311
312
314
No
Brigade
195
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : 184K potential free outputs
197
X1: Terminal strip voltage supply =E1.CTRLX1
Circuit description/function
generator voltage
busbar voltage
=
=
Page
/20.1
/20.1
/20.1
/20.1
/20.4
/20.4
/20.5
/20.5
path /20.5
1
No
Brigade
1 2 3 4 1 2 3 4 5
CTR_C20
CTRC21
5x2.5mm²
5x2.5mm²
1 2 3 4 1 2 3 4 5
1 2 3 4 5 6 7 8 8/¤
1 5
=.PWR_GEN =.PWR_BB
X. X.
196
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X1: Terminal strip voltage supply
198
X11: Terminal strip current transformers =E1.CTRLX11
Circuit description/function
current sensing
Page
/26.1
/26.2
/26.2
/26.2
path
1
No
Brigade
1 2 3 4
CTRC25
4x2.5mm²
1 2 3 4
1 2 3 4
=.PWR
X.
197
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X11: Terminal strip current transformers
199
X40: Terminal strip engine =E1.CTRLX40
Circuit description/function
gas valve 1 24VDC
gas valve 2 24VDC
crank batteries
Page
/36.1
/36.1
/36.1
/36.3
/36.3
/36.4
/36.4
path
1
No
Brigade
1 2 1 2 1 2
PWRC1 2x6mm²
PWRC2 2x4mm²
PWRC3 2x4mm²
1 2 1 2 1 2
. . . . . .
=CAT
X
198
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X40: Terminal strip engine
200
X42: Terminal strip GECM =E1.CTRLX42
Circuit description/function
420mA speed reference
emergency stop monitor
kW signal EMCPII+
switched + battery
driven equipment
crank terminate
desired timing
engine failure
Cat Data link
active alarm
remote start
normal stop
on/off grid
start auto
idle/rated
run relay
common
ground
Estop
spare
=
=
Page
/45.1
/45.1
/45.1
/45.2
/45.2
/45.3
/45.4
/45.4
/45.5
/45.6
/45.7
/45.7
/45.8
/46.1
/46.1
/46.2
/46.3
/46.4
/46.5
/46.6
/46.6
/46.6
/46.5
/46.5
/46.6
/46.8
/46.8
/46.8
/46.9
path
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
¤
No
Brigade
CTRC14 ASF
CTRC15 ASF
CTRC16 ASF
CTRC13
2x2.5mm²
2x2.5mm²
25x1mm²
4x1mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr
120 121 122 123 124 125 126 127 128 129 133 134 140 141 130 131 132 135 138 139 16 15 27 319 320 30
XNES
199
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X42: Terminal strip GECM
201
X43: Terminal strip CDVR =E1.CTRLX43
Circuit description/function
CDVR signal voltage common (+)
CDVR signal voltage common ()
CDVR exictation disable
CDVR fault shutdown
CDVR voltage adjust
CDVR power supply
CDVR alarm output
=
=
Page
/40.0
/40.0
/40.1
/40.2
/40.3
/40.4
/40.5
/40.6
/40.7
/40.8
/40.8
path
1
10
No ¤
Brigade
1 2 3 4 5 6 7 8 1 2 3
CTRC7.1
8x2.5mm²
8x2.5mm²
CTRC7
1 2 3 4 5 6 7 8 1 2 3
XCDVR
200
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X43: Terminal strip CDVR
202
No
path
0
Page
Brigade
1
1
.
1 /21.6 master supply
X
.
2
2
=MST
W10 2x 2 /21.6 =
1
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
Terberg Control Systems
1
1
.
3 /31.6 emergency stop
X
.
2
2
2.0
2.1
2.2
W11 2x 4 /31.6 =
Revision
1
1
1
5 /35.5 CB closed
2
2
2
Date
2
6 /35.6 =
X.
1
3
3
12.09.2008
12.09.2008
17.09.2008
3
CTRC23 /35.6 CB UVT
=.PWR
7
12x1.5mm²
4
4
4
8 /35.7 =
NA
NA
PDW
Engineer
1
1
.
9 /36.8 gas valve 2 24VDC
3
X
.
2
2
.
W12 2x 10 /36.8 =
=NES39
design
X60: Terminal strip general =E1.CTRLX60
drawing
plotdate
instruction
1
1
1
11 /60.1 EK210 gas meter pulse
2
2
: MvdL
2
: MvdL
CTRC10 12 /60.1 =
: A.E.S.L.
2x1.5mm²
1
1
1
: 17.09.2008
A.C
=CAT
11
13 /60.2 oil level low detection
4
2
2
.
CTRC12 14 /60.2 =
2x1.5mm²
1
1
1
15 /110.3 CB power supply generator side off/fail [2]
X.
1
2
2
2
W13 2x 16 /110.3 =
=SPARE
5
5
5
17 /110.5 ACB generator sync. breaker in [32]
X.
3
6
6
19 /112.5 coolant level low [141]
COM
2
2
COM
RTD
=CAT
CTRC6 /112.5 =
N.O
20
6
Gul Ahmed Textile Mills Ltd.
2x1.5mm²
1
1
21 /112.6 M1 field auxillaries on [89]
2
2
22 /112.6 =
X
.
3
3
=AUX
24 /112.7 =
7
1
1
drawing
/112.8 M2 jacketwater pump on [90]
page header
25
2
2
26 /112.8 =
3
3
27 /113.1 M2 jacketwater pump failed [80]
4
4
: 082025
.
28 /113.1 =
8
X
.
5
5
CTRC17
=MCC
29 /113.2 M3 aftercooler pump on [91]
8x1.5mm²
6
6
30 /113.2 =
: X60: Terminal strip general
7
7
E1.CTRL
.
31 /113.3 M3 aftercooler pump failed [81]
8
8
As Built
.
32 /113.3 =
page
/113.4 enable load sharing (20) normal on internal PID
9
page's
GRP =
33
:
34 /113.4 =
202
172
203
0 1 2 3 4 5 6 7 8 9
X60: Terminal strip general =E1.CTRLX60
Circuit description/function
installation failure lamp
installation failure horn
spare [0]
=
Page
/113.7
/113.7
/113.8
/113.8
/160.1
/160.1
/160.3
/160.3
/160.3
/160.3
path
35
36
37
38
39
40
41
41
42
No 42
Brigade
1 2 3 4 1 2
WX60_39 6x
W15 4x
1 2 3 4 1 2
. . . .
=SPARE 160H1
X
202
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X60: Terminal strip general
204
X65: Terminal master supply =E1.CTRLX65
Circuit description/function
Supply from panel 2
supply from panel 3
supply from panel 4
=
=
Page
/180.2
/180.2
/180.3
/180.4
/180.5
/180.5
/180.6
/180.7
/180.8
/180.8
path
1
10
No
Brigade
1 2 1 2 1 2 1 2 1 2
WX65_1 2x
WX65_3 2x
WX65_5 2x
WX65_7 2x
WX65_9 2x
1 2 1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2 1 2
1 1 1 1 1
203
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X65: Terminal master supply
205
No
path
0
Page
Brigade
1
1
3
1 /130.1 gas pressure inlet [17]
2
2
4
2 /130.2 =
1
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
3
A.C
Terberg Control Systems
CTRC11 ASF 3 /130.2 =
2x1.5mm²
SCR
SCR
/130.2 =
/¤
¤
2.0
2.1
2.2
1
1
Revision
4 /130.3 bearing temperature driven end [77]
2
2
5 /130.3 =
2
BGR1 BGW1
3
3
Date
.
CTRC1 ASF 6 /130.3 =
2x1.5mm²
SCR
SCR
12.09.2008
12.09.2008
17.09.2008
/130.3 =
/¤
¤
1
1
BGR1
MAIN
7 /130.4 bearing temperature non driven end [78]
NA
NA
2
2
PDW
8 /130.4 =
BGR2 BGW2
Engineer
3
3
.
CTRC2 ASF 9 /130.4 =
3
2x1.5mm²
SCR
SCR
/130.4 =
/¤
¤
X70: Terminal strip analog =E1.CTRLX70
design
drawing
plotdate
instruction
1
1
/130.5 stator winding phase L1 [19]
R1
10
2
2
: MvdL
: MvdL
/130.5 =
W1
11
: A.E.S.L.
3
3
: 17.09.2008
CTRC3 ASF /130.5 =
C1
12
4
2x2.5mm²
SCR
SCR
¤ /130.5 =
C1/¤
1
1
/130.6 stator winding phase L2 [20]
R2
13
2
2
/130.6 =
W2
14
3
3
RTD
R1
CTRC4 ASF /130.6 =
C2
15
3x1mm²
SCR
SCR
¤ /130.6 =
5
C2/¤
1
1
/130.7 stator winding phase L3 [21]
R3
16
2
2
/130.7 =
W3
17
3
3
CTRC5 ASF /130.7 =
C3
18
3x1mm²
SCR
SCR
¤ /130.7 =
C3/¤
6
Gul Ahmed Textile Mills Ltd.
1
1
19 /130.8 spare [0]
2
2
20 /130.8 =
3
3
WX70_19 ASF 21 /130.8 =
130PT7
3x1mm²
SCR
SCR
¤ /130.8 =
22 /151.1 loadshare lines
7
23 /151.1 =
drawing
/151.1 =
page header
24
¤ /151.1 =
: 082025
8
: X70: Terminal strip analog
E1.CTRL
As Built
page
9
page's
GRP =
:
205
172
206
0 1 2 3 4 5 6 7 8 9
X93: Terminal strip CAN 3 =E1.CTRLX93
Circuit description/function
CAN 3 network to E2.CTRL
Page
/101.8
/101.9
path
3
No
Brigade
1 2
Unitronics
2x0.5mm²
WX93_3
can bus
1 2
1 2
=E2.CTRL
X93
205
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X93: Terminal strip CAN 3
207
XCDVR: Terminal strip engine =E1.CTRLXCDVR
Circuit description/function
CDVR signal voltage common (+)
CDVR signal voltage common (+)
CDVR signal voltage common ()
CDVR signal voltage common ()
CDVR exictation disable
CDVR fault shutdown
CDVR voltage adjust
CDVR voltage adjust
CDVR power supply
CDVR alarm output
=
Page
/40.0
/40.0
/40.5
/40.4
/40.1
/40.6
/40.2
/40.3
/40.8
/40.7
/40.8
path
+
ALM
FSD
COM2
DS50
EDIS
FRES
VdcA
VdcB
No ¤
Brigade
1 2 7 6 3 8 4 5 2 1 scr
CDVR_2 ASF
8x2.5mm²
2x2.5mm²
CDVR_1
1 2 7 6 3 8 4 5 2 1
P128 P127 P124 P125 P96 P129 P97 P98 P126 P123
P128
CDVR
206
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : XCDVR: Terminal strip engine
208
XNES: Terminal strip engine =E1.CTRLXNES
Circuit description/function
420mA speed reference
emergency stop monitor
kW signal EMCPII+
switched + battery
switched + battery
driven equipment
crank terminate
desired timing
engine failure
Cat Data link
active alarm
remote start
normal stop
on/off grid
start auto
idle/rated
run relay
common
ground
Estop
Estop
=
=
Page
/46.5
/46.5
/46.6
/45.1
/45.1
/45.1
/45.2
/45.2
/45.3
/45.4
/45.4
/45.5
/45.6
/46.2
/46.3
/46.4
/45.7
/45.7
/46.5
/46.6
/46.6
/46.6
/45.8
/46.1
/46.1
/46.8
/46.8
/46.9
path
15
16
120
121
122
123
124
125
126
127
128
130
131
132
133
134
135
138
139
140
140
141
319
320
¤
No
Brigade
GECM_2 ASF
GECM_4 ASF
2x2.5mm²
2x2.5mm²
GECM_1
GECM_1
25x1mm²
25x1mm²
4x1mm²
tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR
27
J6
207
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : XNES: Terminal strip engine
=E2.CTRL/1
Tel. (+31) 30 68 69 111
Fax. (+31) 30 68 70 517
mail@terbergcontrolsystems.nl
As Built
Power Pack G3516C Generator control panel
Latest modify
this drawing remains the intellectual property of
Nr: 2.2
Main contractor : Allied Engineering Terberg Control Systems. subsidiares and subcontractors.
Date: 17.09.2008
and may not be reproduced or transmitted in any way
& Services whatsoever without express written permission
of the above.
Drawing number:
082025 E2.CTRL
P.O. BOX : 74900 Karachi
Project : Gul Ahmed Textile Mills Ltd.
Address : Sector 22, Korangi Indus. Area
City : Karachi 74900 (Pakistan) Address :
Telephonenumber : (+ 92 ) 21 5066901911 Location :
Faxnumber : (+ 92 ) 21 5066915 Country :
Contact : Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0 1 2 3 4 5 6 7 8 9
Pageindex
Section Page Page header Section Page Page header
1
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Index
3
Pageindex
Section Page Page header Section Page Page header
2
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Index
10
LINENUMBER applied wire's color
mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
mains : PE ground green/yellow
Start
minimum wire diameter : where not specified
mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber
Note: Cables are minimum diameter
3 11
Drawing : Page header:
Terberg Control Systems
Design : GRP = drawing version abbreviations
IJsselstein (the Netherlands)
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 291005 Page: version number V 0.0 : Engineering issue RD red
WH white
version number V 1.0 : Construction issue OR orange
Pagenumber
version number V 2.0 : Commissioning issue YL yellow
Number of pages PK pink
Example symbols code Example code version number V 3.0 : Final issue BK black
GY gray
PU purple
Contactnumbers BR brown
1 2 18K3 GN green
7.2 BU blue
18F6
18 = page number
7 = page number
E = part name
2 = linenumber
K = relay
F = circuitbreaker
6 = linenumber
B16A = B characteristic 16 Amps
3
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Reference
11
Direct to earthrail in
busbar section
Earthrail
door
Coded in the drawings
or
¤ ¤
PE
PEN
SWA
10
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Earthing
12
Revision overview
Revision number Date Engineer Comment
11
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Revision
17
Dimensions HXBXD
Control panel
2000X600X600MM
Cable entry:bottom
600.0
600.0
E2 control panel
12
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Overview used panels
18
595.0
155.0
.
420.0 .
.
640.0
.
705.0
.
.
825.0
1760.0
1850.0
1950.0
Air flow
17
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Cabinet front view
18.1
596.0
210.0 387.0
63.0
panel cutout
x 178mm
y 178mm 155.0
240.0
273.0 278.0
338.0
Panel cutout
x 351mm 420.0
y 277mm
503.0
560.0
568.0
115.0
480.0
473.0
122.0
210.0 385.0 640.0
Ø 22mm
210.0 387.0
1674.0
panel cutout 1763.0
x 178mm
y 178mm
1850.0
1950.0
18
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Cabinet front cutout
19
Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100
101 t/m 150
151 t/m 200
201 t/m 250
251 t/m 300
301 t/m 350
351 t/m 400
401 t/m 450
451 t/m 500
501 t/m 550
551 t/m 600
601 t/m 650
651 t/m 700
701 t/m 750
801 t/m 800
901 t/m 900
951 t/m 900
1001 t/m 9050
1051 t/m 1100
1101 t/m 1150
1151 t/m 1200
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
As Built
100
18.1 20
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Wiring numbers
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 19
0 1 2 3 4 5 6 7 8 9
L1.3
L2.3
L3.3
N.3
1,5mm² red
1,5mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
2,5mm² brn
2,5mm² brn
2,5mm² gry
2,5mm² gry
2,5mm² blu
2,5mm² blu
2,5mm² blk
2,5mm² blk
¤
=E2.PWR_BB
230/400VAC/50Hz
X. 1 2 3 4 X. 5 6 7 8 ¤
generator busbar
voltage voltage
19
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supply voltage
21
20.8/31 31/22.0
20.8/34 34/22.0
21U1 surg. L in N
filter L out N
BATTERY
CHARGER 6mm²
24VDC 21.6/5 5/26.0
25A
21V6
60A
203
+
6mm²
4mm² 4mm²
204
1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B16A 2 14 B16A 2
6kA 110.6 6kA 110.7 6kA
6. 5
CRANK PANEL PANEL
6mm² SUPPLY SUPPLY 2,5mm²
BATTERIES
24VDC BATTERIES 24VDC
7 205 9
5
21.6
=MST
7/36.0 21B4 X65 1
E1.MST_9/=E1.CTRL/180.2
2x12V E1.MST_6/=E1.CTRL/180.2
12Ah
6./36.0
X65 2
X60 2
6mm² 4mm² 2.5mm²
6/26.0
battery Charger engine batteries/ control master
power Supply engine starting circuit batteries supply
20
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Battery charger 25A
22
21.9/31 31
21.9/34 34
¤RAIL
PL 1 ¤ 2
22M3 22H7
. . .
24 Watt
L1 N
M
115/90 m/h ~
230V
PE
control panel panel lighting
ventilation
door mounted
21
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Ventilation/panel light
26
26P1 V2.1
COM 0 RS232
VGref VG1 VG2 VG3 + + H L H L VBref VB1 VB2 VB3
Earht Pickup CAN1 CAN2
Fault signal
ON
Generator Voltage CAN1 Busbar Voltage
Can2
End
ON Power
0 1 CAN1
Run Power Organiser
¤
Low Battery Terberg
ON
0 1 CAN2 CAN1 Control Systems
CAN2
CE
125
250
500
X10 X1
Synchroniser
Bitrate Address
Generator
protection
protection
Generator Current Protection Current
mains
pulse
Power
24VDC
G3516C IG11 IG12 IG21 IG22 IG31 IG32 + IP11 IP12 IP21 IP22 IP31 IP32
PT's: 1/1
WDU 6 X11 1 2 3 4
¤ RAIL
=E2.PWR
X. 1 2 3 4
21.6/5 5/31.0
+24VDC
21.9/6 6/31.0
0VDC current
sensing
22
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Power Organiser
31
26.9/5 5/35.0
+24VDC
X60 3
X .
Reserved for
external
emergency
stop
X .
X60 4
206
90/111.1
11
31S6
Panel 12 90
door
ESB
207
11
46K1
46.1
12 14
emergency
stop
monitor
A2
31K8
A1
26.9/6 6/35.0
0VDC emergency stop
OMR.MY4N24DC+V
14
12 11 35.2
24
22 21 36.7
34
26
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header
32
44
42
31 45.8
41
: Emergency stop engine
35
31.9/5 5/36.6
+24VDC
C 11
122U0 120K3
K11 11
120.3
12 14
123.4 ACB
open
210
11
208 46K3
46.3
12 14
GECM
engine fail
211
11
120K2 11
120.2
31K8
12 14 31.8
sync. 12 14
pulse emergency
stop
5 5
35K1 35K2
35.1 35.2
1 3 1 3
1.5mm² 1.5mm²
white white
209 212 290 291 292 293
=E2.PWR
X. 1 2 3 4
CLOSE OPEN
8 8
35K1 35K2
7 7
31.9/6 6/36.6
0VDC CB CB CB CB
close UVT closed UVT
contact contact
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5 35.6 1 5 35.7
4 4
2 6 2 6
31
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Synchronising Breaker Control
36
C X60 9
122U0
=NES39
K8 8 X .
5 5
123.1
36K7 36K8
36.7 1 3 36.8 1 3
215
21 X .
31K8
31.8
22 24
X60 10
2,5mm² 2,5mm²
X . X . X .
*Note:
Battery set Circuit breaker
2 x 12V
36F1 installed and
B25A
280Ah 6kA supplied on site
120mm²
MGV1 MGV2
120mm²
X . X . X .
216
X40 2 X40 4 X40 6
8 8
WDU 10 WDU 10 WDU 10
36K7 36K8
7 7
6mm² 4mm² 4mm²
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5 36.3 1 5 36.4
4 4
2 6 2 6
35
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Engine starting
40
36.9/5 5/45.0
+24VDC
C C A1 A1
122U0 122U0 40K4 40K5
K4 4
K5 5 A2 A2
122.5 122.6
150.1 150.1
CDVR
XCDVR + XCDVR COM2 XCDVR EDIS XCDVR FRES XCDVR FSD XCDVR ALM XCDVR DS50 XCDVR VdcB XCDVR VdcA ¤
CDVR P128 CDVR P96 CDVR P97 CDVR P98 CDVR P125 CDVR P124 CDVR P129 CDVR P123 CDVR P126
CDVR
()
P127 CAT Digital Voltage Regulator
CDVR P127
XCDVR
X43 2
36.9/6 6/45.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal exicta fault fault alarm signal voltage
supply voltage tion reset shutdown output voltage adjust
common () disable common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11 111.2 12 11 111.3
36
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CDVR Engine
45
40.9/5 5/46.0
+24VDC
C C C 11 31
122U0 122U0 122U0 31K8
120K1
K0 0
K2 2
K3 3 120.1 12 14
31.8
32 34
122.1 122.3 122.4
C 21
122U0 120K1
K1 1 120.1 22 24
122.2
1mm²
white
1mm² 1mm²
white white
223 224 225 226 227 228 230 229 231 232
X42 2 3 4 5 6 7 8 9 X42 10 11 12 13
GECM XNES 120 121 122 123 124 125 126 127 128 133 134 140
46.0
J6 36 J6 9 J6 30 J6 8 J6 28 J6 40 J6 39 J6 29 J6 21 J6 31 J6 14 J6 4 J6 10 J6 20
36 9 30 8 28 40 39 29 21 31 14 4 10 20
digital signal
return
driven
equipment
normal
stop
desired
timing
on/off grid
idle/rated
start
auto
remote
start
not used
fuel
control
not used
fuel
control
switched
+battery
unswitched
+battery
emergency stop
emergency stop
ground
battery
engine
11 connector J6 Engine mounted
J6 X
GECM G3516C
XNES
X42 1
40.9/6 6/46.0
0VDC ground common driven normal desired on/off idle/ start remote not used switched Estop
equip stop timing grid rated auto start fuel + battery
ment control
40
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Electronic Governing System
46
45.9/5 5/60.0
+24VDC
152.1
ser.CCM
46U8
A1 A1 A1 A1 A1
46K1 46K2 46K3 46K4 46K5 CCM RS232 B+
A2 A2 A2 A2 A2 MODULE
25 pole
female CCM
*Caterpillar delivery
+ B
124/140.6
125/140.6
80/150.6
81/150.6
233 234 235 236 237 238 239
1mm²
.6 white
46.1
X42 14 15 16 17 18 19 X42 23 24 25 X42 20 21 22 26 X42 27 28 ¤
J6 2 J6 12 J6 32 J6 23 J6 22 J6 33 J6 37 J6 27 ¤ J6 3 J6 13 ¤ J6 5 16 15 J6 7 J6 17 ¤
GECM
emergency stop
monitor
crank
400 rpm
terminate
engine
failure
run relay
active
alarm
desired speed
(420mA)
desired speed
(420mA)
shield
kW signal
kW signal
desired speed
supply +5V
desired speed
(return)
desired speed
(analog)
shield
connector J6 Woodward LSM
GECM G3516C
46.1
.6
45.9/6 6/60.0
0VDC emergency crank engine run active 420mA kW signal 05Vdc Cat Data
stop terminate failure relay alarm speed EMCPII+ speed link
monitor reference reference
45
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Electronic Governing System
60
46.9/5 5/99.0
+24VDC
A1 A1
60K1 60K2
A2 A2
240 241
X60 11 X60 13
=CAT
=CAT
A.C 1 A.C 11
U=55V AC 11
I=1mA
A.C 2 A.C .
X60 12 X60 14
46.9/6 6/99.0
0VDC EK210 oil level low
gas meter detection
pulse
OMR.G2R1SN24DC+V
112.1 14
12 11 112.2
46
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : gas meter pulse engine protections
99
60.9/5 5/101.0
+24VDC 2,5mm²
99U1
+24V
12.1" TFT Panel PC
touchpanel
COM.1
101.2
For cable detail
refer to
190CAB2SBC
190.2
2,5mm²
60.9/6 6/101.0
0VDC IPC
60
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : IPC
100
COM2
99U1
IPC
COM1
RS232
COM1
SBC 72
101U0
CAN1 CAN2 CAN3
CAN TO OTHER INSTALLATIONS
ADDRESS 4
ADDRESS 1 Power
DIN 16 112U0 organiser 26P1
ADDRESS 2
loadshare
ADDRESS 2 151U0
Power
ADDRESS 1
organiser 26P1
99
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CAN Network structure
101
99.9/5 5/110.0
=E1.CTRL
=E3.CTRL
+24VDC
E1_CAN 3_H /=E1.CTRL/101.8
E3_CAN 3_H /=E3.CTRL/101.8
E1_CAN 3_L /=E1.CTRL/101.9
E3_CAN 3_L /=E3.CTRL/101.8
X93 3 4 ¤ X93 1 2 ¤
X93 1 2 ¤ X93 3 4 ¤
L L ¤ ¤
CAN 1 H CAN 2 H
Connection L Connection L
internal H internal H
wht
wht
wht
brn
brn
brn
101U0
+ R1 R2 H L H L H L
CAN1
CAN2
CAN3
Power
125
250
500
x10 x1
Run Reset single board controller
End Bitrate CAN3 Address
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3
COM0 COM1
v3.0
99.9/6 6/110.0
0VDC CAN 1 CAN 2 CAN 3 CAN 3
COM.1 network network network from network to
99.2
E1.CTRL E3.CTRL
100
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 Controller Module
110
101.0/5 5/111.0
+24VDC
X60 15 X60 17
=SPARE
=E2.PWR
X. 1 X. 3
11 11 11 11 11
20F2 20F6 20F8 21F3 21F5
20.3 20.7 20.8 21.3 21.5
14 14 14 14 14
X. 2 X. 4
X60 16 X60 18
Connection
CAN 1 SBC 72
in out
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 1 Power
Run
CAN
end
125
250
500
x10 x1
101.0/6 6/111.0
0VDC CB CB CB CB ACB CB CB spare
generator busbar power supply power supply generator power supply power supply [0]
measuring measuring generator side busbar side sync. breaker 24VDC system charger
supply supply off/fail off/fail in off/fail off/fail
off/fail off/fail [2] [4] [32] [8] [10]
[430] [429]
101
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 0.0 0.7
111
110.9/5 5/112.0
+24VDC
11 11 21 11 21 11 11
40K4 40K5 46K1 46K2 46K3 46K4 46K5
40.4 40.5 46.1 46.2 46.3 46.4 46.5
12 14 12 14 22 24 12 14 22 24 12 14 12 14
31.8
90
CAN_DIN16
Terberg
Control Systems
110.9/6 6/112.0
0VDC ESPB CDVR CDVR GECM GECM GECM spare GECM
emergency shutdown alarm emergency crank engine [0] active
stop [146] [147] stop terminate failure alarm
[115] monitor [12] [233] [234]
[114]
110
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 1.0 1.7
112
111.9/5 5/113.0
+24VDC
X60 19 X60 21 X60 23 X60 25
=CAT
=AUX
=MCC
112S4 RTD COM X . X . X .
14
11 23 13
60K1 60K2
60.1 60.2
12 14 24 14
11
1 0 2
RTD N.O X . X . X .
Connection
CAN 1 SBC 72
in out
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 2 Power
Run
CAN
end
125
250
500
x10 x1
111.9/6 6/113.0
0VDC EK210 oil selector selector coolant M1 M1 M2
gas meter level switch switch level field field jacketwater
pulse low up down low auxillaries on auxillaries pump on
[64] [125] [298] [297] [141] [89] failed [90]
[79]
111
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 2.0 2.7
113
112.9/5 5/120.0
+24VDC
X60 27 X60 29 X60 31 X60 33 X60 35 X60 37
=MCC
=SPARE
=SPARE
X . X . X . *Note:Bridge if X . X .
loadshare lines
3 1
connected with
other engines.
113S4 4 113S5 2
Do not use in
green red
X . X . X . dual mode systems X . X .
(parallel/island)
ENGINE ENGINE
X60 28 X60 30 X60 32 X60 34 START STOP X60 36 X60 38
CAN_DIN16
Terberg
Control Systems
112.9/6 6/120.0
0VDC M2 M3 M3 enable engine engine spare spare
jacketwater aftercooler aftercooler load start stop [0] [0]
pump failed pump on pump failed sharing [48] [49]
[80] [91] [81] (20)
normal
on internal
PID controls
112
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 3.0 3.7
120
113.9/5 5/121.0
+24VDC
Connection
CAN 1 SBC 72
in out
120U0
121.0 + H L
CAN Network
¤ CAN_DOUT16
Terberg
Control Systems
Bitrate Address
I
O
0 1 Power
Run
CAN
end
125
250
500
0 1 2 3 4 5 6 7
1 2 3 4 5
R R R
R
AUTO HAND OFF HAND
MATIC OFF LOAD LOAD
flatcable
GR YE GR GR
113.9/6 6/121.0
0VDC GECM ACB ACB spare automatic off hand off load hand load
start synchronising open [0] [105] [106] [107] [108]
auto puls (in) [9]
[163] [57]
OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11 45.6 12 11 35.1 12 11 35.2
24
21 22 45.4
113
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 0.0 0.7
121
120.9/5 5/122.0
+24VDC
120U0
120.0
CAN_DOUT16
Terberg
Control Systems
8 9 10 11 12 13 14 15
120.9/6 6/122.0
0VDC spare spare M1 load shed 1 load shed 2 load shed 3 M2 M3
[0] [0] field contact contact contact jacketwater aftercooler
auxillaries on [153] [154] [155] pump on pump on
[34] [35] [36]
120
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 1.0 1.7
122
121.9/5 5/123.0
+24VDC
Connection
CAN 1 SBC 72
in out
122U0
123.0 + H L
CAN Network
I Power
O
0 2
CANDREL16 Run
¤
Terberg end CAN
125
250
500
Control Systems
x10 x1
Bitrate Address
K0 K1 K2 K3 K4 K5 K6 K7
C C C C C C C C
0 K1 K2 K3 K4 K5 K6 K7
0 NO NO NO NO NO NO NO
C 0 1 2 3 C 4 5 6 7
121.9/6 6/123.0
0VDC GECM GECM GECM GECM CDVR CDVR spare spare
desired on/off idle/rated remote excitation fault [0] [0]
timing grid [3] start disable reset
[1] [19] [4] [47] [48]
121
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DREL 2.0 DO 2.7
123
122.9/5 5/130.0
+24VDC
122U0
122.0
CANDREL16
Terberg
Control Systems
C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15
C 8 9 10 11 C 12 13 14 15
122.9/6 6/130.0
0VDC gas valves installation installation sync spare spare spare spare
[24] failure lamp failure horn breaker [0] [0] [0] [0]
[136] [135] allowed
to close
[10]
8 C 36.7 9 C 160.1 10 C 160.3 11 C 35.1
122
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DREL 3.0 DO 3.7
130
130PT1
130PT2
130PT3
130PT4
130PT5
130PT6
130PT7
PT100 PT100 PT100 PT100 PT100 PT100
BGW1
BGW2
BGR1
BGR2
MAIN
MAIN
x x x ¤
A.C 3 4 . ¤ ¤ ¤ RTD R1 W1 C1 ¤ RTD R2 W2 C2 ¤ RTD R3 W3 C3 ¤
10
11
12
13
14
15
16
17
18
19
20
21
X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤
9
123.9/5 5/130.8 130.2/5 5/140.0
+24VDC
130.0/6 6/130.8 130.2/6 6/140.0
Connection
CAN 1 SBC 72
in out
314 6 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 5 6 334
130U0
+ H L 0+ 0 0 1+ 1 1 2+ 2 2 3+ 3 3 4+ 4 4 5+ 5 5 6+ 6 6 7+ 7 7
130U3
130U4
130U5
130U6
130U7
130U8
v2.1 v2.1 v2.1 v2.1 v2.1 v2.1 v2.0
CAN_AIN8
PT100PB PT100PB PT100PB PT100PB PT100PB PT100PB 35VDCPB
Terberg 20.. 20.. 20.. 20.. 20.. 20.. 0..35V
mA mA mA mA mA mA mA mA
Control Systems +150C +150C +150C +150C +150C +150C
+
Bitrate Address V V V V V V V V
PB PB PB PB PB PB PB PB
I +
0 1 Power
O
Run
CAN
End
125
250
500
x10 x1
123.9/6 6/130.1
0VDC gas bearing bearing stator stator stator spare battery
pressure temperature temperature winding winding winding [0] voltage
inlet driven end non driven end phase L1 phase L2 phase L3 [1]
[17] [77] [78] [19] [20] [21]
123
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 AIN AI 0.0 0.7
140
130.9/5 5/150.0
+24VDC
Connection
CAN 1 SBC 72
in out
140U0
+ H L
¤ CAN Network
CAN_AOUT4
Terberg
Control Systems
mA mA mA mA
Bitrate Address
I
O
0 1 Power V V V V
Run
CAN
end
125
250
500
0+ 0 1+ 1 2+ 2 3+ 3
72 73 82 83 124 125
150.1 150.1 150.6 150.6 46.5 46.5
130.9/6 6/150.0
0VDC voltage kw signal speed spare
adjust [108] adjust [0]
[121] [122]
130
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 AOUT AO 0.0 0.3
150
140.9/5 5/151.0
+24VDC
150U0 150U5
V2.0 + + V2.0 + +
Analogue Analogue
¤ input
¤ input
Uu/Ub converter Uu/Ub converter
Terberg Terberg
Control Systems Control Systems
1V..+1V 1V..+1V
BITRATE
BITRATE
5V..+5V 5V..+5V
10V..+10V 10V..+10V
0V..10V 0V..10V
Analogue Analogue
O
O
I
I
output output
+ +
71 70 81 80
40.8 40.7 46.6 46.6
140.9/6 6/151.0
0VDC voltage kW
adjust signal
140
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : U/Uconverter
151
150.9/5 5/152.0
+24VDC
Connection
CAN 1 SBC 72
in out
151U0 V1.0
*Note:
+ H L
0 2 Do not use with
¤ Power
dual mode systems
End
125
250
500
24VDC X10 X1
(parallel/standby)
Bitrate Address
CANLoadShare
Power
Run Terberg
CAN Control Systems CE
Loadshare
Lines
+
306 307
22
23
24
X70 ¤
150.9/6 6/152.0
0VDC loadshare
lines
150
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CANLoadshare
152
151.9/5 5/160.0
+24VDC
152U0 Connection
CAN 2 SBC 72
in out
CCM
COMM. LINK
+ + H L
CAN Network
on off
SBC 72COM
enable reset
download
V 2.4
RUN
¤
BITRATE
I CAN 3 I Low Battery
O ADDRESS=4 O
I 1 2
O Reset
Serial 0 Serial 1
ser.CCM
46.8
for cable detail
refer to
190CAB4CCM
190.4
151.9/6 6/160.0
0VDC SBC7COM
RS 232
CCM communication
151
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CANCOM
160
152.9/5 5
24VDC
C C
122U0 122U0
K9 9
K10 10
123.2 123.3
EXAMPLE
308 311
160F1 160F3
F1,25A F1,25A
X60 . X60 . X60 . X60 . X60 . X60 .
FLASHLIGHT SIREN
SUPPLY 309 SUPPLY 312
160V1 160V3
1N4007 1N4007
310 313
common horn on engine 1 (and in controlroom)
X60 39 X60 41 41
160H1 internal wiring
X60 40 X60 42 42
152.9/6 6/170.0
0VDC installation installation
failure lamp failure horn
152
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supplement alarm handling
170
160.9/6 6
0VDC
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
A1 A1 A1 A1 A1 A1
170K1 170K2 170K3 170K4 170K5 170K6
A2 A2 A2 A2 A2 A2
11 11 11 11 11 11
170K1 170K2 170K3 170K4 170K5 170K6
170.1 170.2 170.3 170.4 170.5 170.6
12 14 12 14 12 14 12 14 12 14 12 14
112
114
111
212
214
211
312
314
311
412
414
411
512
514
511
612
614
611
170K 170K 170K 170K 170K 170K
160
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Interface relays
190
190CAB2SBC 190CAB4CCM
190CAB0MOD 99.2 152.1
wht
wht
brn
grn
brn
grn
gry
yel
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7
SUB9D RS 232 RS 422/485
1 DCD .
2 RXD R
3 TXD T
4 DTR .
5 SG SG/0V
6 DSR R+
7 RTS T+
8 CTS .
170
Terberg Control Systems Revision Date Engineer drawing : MvdL
9 Ri +12V
Gul Ahmed Textile Mills Ltd.
As Built
page header : Serial cables
191
Partlist
Part Numb. Definition Ordercode Page
As Built
=E2.CTRL46K1 1 Relay 24VDC 2xNO/2xNC 3630002218 =E2.CTRL/46. 1
190 192
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 191
0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
As Built
=E2.CTRL151U0 1 CAN load share module 3886700910 =E2.CTRL/151. 0
191 193
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 192
0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
192
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Partlist
195
170K potential free outputs =E2.CTRL170K
Circuit description/function
M2 jacketwater pump on
M3 aftercooler pump on
M1 field auxillaries on
load shed 1 contact
load shed 2 contact
load shed 3 contact
=
=
Page
/170.1
/170.0
/170.1
/170.2
/170.1
/170.2
/170.3
/170.2
/170.3
/170.4
/170.3
/170.4
/170.5
/170.4
/170.5
/170.6
/170.5
/170.6
path
111
112
114
211
212
214
311
312
314
411
412
414
511
512
514
611
612
614
No
Brigade
193
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : 170K potential free outputs
196
X1: Terminal strip voltage supply =E2.CTRLX1
Circuit description/function
generator voltage
busbar voltage
=
=
Page
/20.1
/20.1
/20.1
/20.1
/20.4
/20.4
/20.5
/20.5
path /20.5
1
No
Brigade
1 2 3 4 1 2 3 4 5
CTR_C20
CTRC21
5x2.5mm²
5x2.5mm²
1 2 3 4 1 2 3 4 5
1 2 3 4 5 6 7 8 8/¤
1 5
=.PWR_GEN =.PWR_BB
X. X.
195
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X1: Terminal strip voltage supply
197
X11: Terminal strip current transformers =E2.CTRLX11
Circuit description/function
current sensing
Page
/26.1
/26.2
/26.2
/26.2
path
1
No
Brigade
1 2 3 4
CTRC25
4x2.5mm²
1 2 3 4
1 2 3 4
=.PWR
X.
196
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X11: Terminal strip current transformers
198
X40: Terminal strip engine =E2.CTRLX40
Circuit description/function
gas valve 1 24VDC
gas valve 2 24VDC
crank batteries
Page
/36.1
/36.1
/36.1
/36.3
/36.3
/36.4
/36.4
path
1
No
Brigade
1 2 1 2 1 2
PWRC1 2x6mm²
PWRC2 2x4mm²
PWRC3 2x4mm²
1 2 1 2 1 2
. . . . . .
=CAT
X
197
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X40: Terminal strip engine
199
X42: Terminal strip GECM =E2.CTRLX42
Circuit description/function
420mA speed reference
emergency stop monitor
kW signal EMCPII+
switched + battery
driven equipment
crank terminate
desired timing
engine failure
Cat Data link
active alarm
remote start
normal stop
on/off grid
start auto
idle/rated
run relay
common
ground
Estop
spare
=
=
Page
/45.1
/45.1
/45.1
/45.2
/45.2
/45.3
/45.4
/45.4
/45.5
/45.6
/45.7
/45.7
/45.8
/46.1
/46.1
/46.2
/46.3
/46.4
/46.5
/46.6
/46.6
/46.6
/46.5
/46.5
/46.6
/46.8
/46.8
/46.8
/46.9
path
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
¤
No
Brigade
CTRC14 ASF
CTRC15 ASF
CTRC16 ASF
CTRC13
2x2.5mm²
2x2.5mm²
25x1mm²
4x1mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr
120 121 122 123 124 125 126 127 128 129 133 134 140 141 130 131 132 135 138 139 16 15 27 319 320 30
XNES
198
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X42: Terminal strip GECM
200
X43: Terminal strip CDVR =E2.CTRLX43
Circuit description/function
CDVR signal voltage common (+)
CDVR signal voltage common ()
CDVR exictation disable
CDVR fault shutdown
CDVR voltage adjust
CDVR power supply
CDVR alarm output
=
=
Page
/40.0
/40.0
/40.1
/40.2
/40.3
/40.4
/40.5
/40.6
/40.7
/40.8
/40.8
path
1
10
No ¤
Brigade
1 2 3 4 5 6 7 8 1 2 3
CTRC7.1
8x2.5mm²
8x2.5mm²
CTRC7
1 2 3 4 5 6 7 8 1 2 3
XCDVR
199
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X43: Terminal strip CDVR
201
No
path
0
Page
Brigade
1
1
1
1 /21.6 master supply
1
2
2
X65
2
=MST
W16 2x 2 /21.6 =
1
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
Terberg Control Systems
1
1
.
3 /31.6 emergency stop
X
.
2
2
2.0
2.1
2.2
W17 2x 4 /31.6 =
Revision
1
1
1
5 /35.5 CB closed
2
2
2
Date
2
6 /35.6 =
X.
1
3
3
12.09.2008
12.09.2008
17.09.2008
3
CTRC23 /35.6 CB UVT
=.PWR
7
12x1.5mm²
4
4
4
8 /35.7 =
NA
NA
PDW
Engineer
1
1
.
9 /36.8 gas valve 2 24VDC
3
X
.
2
2
.
W18 2x 10 /36.8 =
=NES39
design
X60: Terminal strip general =E2.CTRLX60
drawing
plotdate
instruction
1
1
1
11 /60.1 EK210 gas meter pulse
2
2
: MvdL
2
: MvdL
CTRC10 12 /60.1 =
: A.E.S.L.
2x1.5mm²
1
1
1
: 17.09.2008
A.C
=CAT
11
13 /60.2 oil level low detection
4
2
2
.
CTRC12 14 /60.2 =
2x1.5mm²
1
1
1
15 /110.3 CB power supply generator side off/fail [2]
X.
1
2
2
2
W19 2x 16 /110.3 =
=SPARE
5
7
7
17 /110.5 ACB generator sync. breaker in [32]
CTRC23
X.
3
1
1
19 /112.5 coolant level low [141]
COM
2
2
COM
RTD
=CAT
CTRC6 /112.5 =
N.O
20
6
Gul Ahmed Textile Mills Ltd.
2x1.5mm²
1
1
21 /112.6 M1 field auxillaries on [89]
2
2
22 /112.6 =
X
.
3
3
=AUX
24 /112.7 =
7
1
1
drawing
/112.8 M2 jacketwater pump on [90]
page header
25
2
2
26 /112.8 =
3
3
27 /113.1 M2 jacketwater pump failed [80]
4
4
: 082025
.
28 /113.1 =
8
X
.
5
5
CTRC17
=MCC
29 /113.2 M3 aftercooler pump on [91]
8x1.5mm²
6
6
30 /113.2 =
: X60: Terminal strip general
7
7
E2.CTRL
.
31 /113.3 M3 aftercooler pump failed [81]
8
8
As Built
.
32 /113.3 =
page
/113.4 enable load sharing (20) normal on internal PID
9
page's
GRP =
33
:
34 /113.4 =
201
172
202
0 1 2 3 4 5 6 7 8 9
X60: Terminal strip general =E2.CTRLX60
Circuit description/function
installation failure lamp
installation failure horn
spare [0]
=
Page
/113.7
/113.7
/113.8
/113.8
/160.1
/160.1
/160.3
/160.3
/160.3
/160.3
path
35
36
37
38
39
40
41
41
42
No 42
Brigade
1 2 3 4 3 4
WX60_39 6x
W21 4x
1 2 3 4 3 4
. . . .
=SPARE 160H1
X
201
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X60: Terminal strip general
203
No
path
0
Page
Brigade
1
1
3
1 /130.1 gas pressure inlet [17]
2
2
4
2 /130.2 =
1
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
3
A.C
Terberg Control Systems
CTRC11 ASF 3 /130.2 =
2x1.5mm²
SCR
SCR
/130.2 =
/¤
¤
2.0
2.1
2.2
1
1
Revision
4 /130.3 bearing temperature driven end [77]
2
2
5 /130.3 =
2
BGR1 BGW1
3
3
Date
.
CTRC1 ASF 6 /130.3 =
2x1.5mm²
SCR
SCR
12.09.2008
12.09.2008
17.09.2008
/130.3 =
/¤
¤
1
1
BGR1
MAIN
7 /130.4 bearing temperature non driven end [78]
NA
NA
2
2
PDW
8 /130.4 =
BGR2 BGW2
Engineer
3
3
.
CTRC2 ASF 9 /130.4 =
3
2x1.5mm²
SCR
SCR
/130.4 =
/¤
¤
X70: Terminal strip analog =E2.CTRLX70
design
drawing
plotdate
instruction
1
1
/130.5 stator winding phase L1 [19]
R1
10
2
2
: MvdL
: MvdL
/130.5 =
W1
11
: A.E.S.L.
3
3
: 17.09.2008
CTRC3 ASF /130.5 =
C1
12
4
2x2.5mm²
SCR
SCR
¤ /130.5 =
C1/¤
1
1
/130.6 stator winding phase L2 [20]
R2
13
2
2
/130.6 =
W2
14
3
3
RTD
R1
CTRC4 ASF /130.6 =
C2
15
3x1mm²
SCR
SCR
¤ /130.6 =
5
C2/¤
1
1
/130.7 stator winding phase L3 [21]
R3
16
2
2
/130.7 =
W3
17
3
3
CTRC5 ASF /130.7 =
C3
18
3x1mm²
SCR
SCR
¤ /130.7 =
C3/¤
6
Gul Ahmed Textile Mills Ltd.
1
1
19 /130.8 spare [0]
2
2
20 /130.8 =
3
3
WX70_19 ASF 21 /130.8 =
130PT7
3x1mm²
SCR
SCR
¤ /130.8 =
22 /151.1 loadshare lines
7
23 /151.1 =
drawing
/151.1 =
page header
24
¤ /151.1 =
: 082025
8
: X70: Terminal strip analog
E2.CTRL
As Built
page
9
page's
GRP =
:
203
172
204
0 1 2 3 4 5 6 7 8 9
X93: Terminal strip CAN 3 =E2.CTRLX93
Circuit description/function
CAN 3 network from E1.CTRL
CAN 3 network to E3.CTRL
CAN 2 network
Page
/101.8
/101.8
/101.8
/101.8
/101.9
/101.9
path
1
No
Brigade
1 2 1 2
Unitronics
2x0.5mm²
Unitronics
2x0.5mm²
WX93_1
WX93_3
can bus
can bus
1 2 1 2
3 4 1 2
3 1
=E1.CTRL =E3.CTRL
X93 X93
203
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X93: Terminal strip CAN 3
205
XCDVR: Terminal strip engine =E2.CTRLXCDVR
Circuit description/function
CDVR signal voltage common (+)
CDVR signal voltage common (+)
CDVR signal voltage common ()
CDVR signal voltage common ()
CDVR exictation disable
CDVR fault shutdown
CDVR voltage adjust
CDVR voltage adjust
CDVR power supply
CDVR alarm output
=
Page
/40.0
/40.0
/40.5
/40.4
/40.1
/40.6
/40.2
/40.3
/40.8
/40.7
/40.8
path
+
ALM
FSD
COM2
DS50
EDIS
FRES
VdcA
VdcB
No ¤
Brigade
1 2 7 6 3 8 4 5 2 1 scr
CDVR_2 ASF
8x2.5mm²
2x2.5mm²
CDVR_1
1 2 7 6 3 8 4 5 2 1
P128 P127 P124 P125 P96 P129 P97 P98 P126 P123
P128
CDVR
204
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : XCDVR: Terminal strip engine
206
XNES: Terminal strip engine =E2.CTRLXNES
Circuit description/function
420mA speed reference
emergency stop monitor
kW signal EMCPII+
switched + battery
switched + battery
driven equipment
crank terminate
desired timing
engine failure
Cat Data link
active alarm
remote start
normal stop
on/off grid
start auto
idle/rated
run relay
common
ground
Estop
Estop
=
=
Page
/46.5
/46.5
/46.6
/45.1
/45.1
/45.1
/45.2
/45.2
/45.3
/45.4
/45.4
/45.5
/45.6
/46.2
/46.3
/46.4
/45.7
/45.7
/46.5
/46.6
/46.6
/46.6
/45.8
/46.1
/46.1
/46.8
/46.8
/46.9
path
15
16
120
121
122
123
124
125
126
127
128
130
131
132
133
134
135
138
139
140
140
141
319
320
¤
No
Brigade
GECM_2 ASF
GECM_4 ASF
2x2.5mm²
2x2.5mm²
GECM_1
GECM_1
25x1mm²
25x1mm²
4x1mm²
tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR
27
J6
205
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : XNES: Terminal strip engine
=E3.CTRL/1
Tel. (+31) 30 68 69 111
Fax. (+31) 30 68 70 517
mail@terbergcontrolsystems.nl
As Built
Power Pack G3516C Generator control panel
Latest modify
this drawing remains the intellectual property of
Nr: 2.2
Main contractor : Allied Engineering Terberg Control Systems. subsidiares and subcontractors.
Date: 17.09.2008
and may not be reproduced or transmitted in any way
& Services whatsoever without express written permission
of the above.
Drawing number:
082025 E3.CTRL
P.O. BOX : 74900 Karachi
Project : Gul Ahmed Textile Mills Ltd.
Address : Sector 22, Korangi Indus. Area
City : Karachi 74900 (Pakistan) Address :
Telephonenumber : (+ 92 ) 21 5066901911 Location :
Faxnumber : (+ 92 ) 21 5066915 Country :
Contact : Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0 1 2 3 4 5 6 7 8 9
Pageindex
Section Page Page header Section Page Page header
1
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Index
3
Pageindex
Section Page Page header Section Page Page header
2
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Index
10
LINENUMBER applied wire's color
mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
mains : PE ground green/yellow
Start
minimum wire diameter : where not specified
mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber
Note: Cables are minimum diameter
3 11
Drawing : Page header:
Terberg Control Systems
Design : GRP = drawing version abbreviations
IJsselstein (the Netherlands)
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 291005 Page: version number V 0.0 : Engineering issue RD red
WH white
version number V 1.0 : Construction issue OR orange
Pagenumber
version number V 2.0 : Commissioning issue YL yellow
Number of pages PK pink
Example symbols code Example code version number V 3.0 : Final issue BK black
GY gray
PU purple
Contactnumbers BR brown
1 2 18K3 GN green
7.2 BU blue
18F6
18 = page number
7 = page number
E = part name
2 = linenumber
K = relay
F = circuitbreaker
6 = linenumber
B16A = B characteristic 16 Amps
3
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Reference
11
Direct to earthrail in
busbar section
Earthrail
door
Coded in the drawings
or
¤ ¤
PE
PEN
SWA
10
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Earthing
12
Revision overview
Revision number Date Engineer Comment
11
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Revision
17
Dimensions HXBXD
Control panel
2000X600X600MM
Cable entry:bottom
600.0
600.0
E3 control panel
12
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Overview used panels
18
595.0
155.0
.
420.0 .
640.0
.
705.0
.
.
825.0
1760.0
1850.0
1950.0
Air flow
17
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Cabinet front view
18.1
596.0
210.0 387.0
63.0
panel cutout
x 178mm
y 178mm 155.0
240.0
273.0 278.0
338.0
Panel cutout
x 351mm 420.0
y 277mm
503.0
560.0
568.0
115.0
480.0
473.0
122.0
210.0 385.0 640.0
Ø 22mm
210.0 387.0
1674.0
panel cutout 1763.0
x 178mm
y 178mm
1850.0
1950.0
18
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Cabinet front cutout
19
Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100
101 t/m 150
151 t/m 200
201 t/m 250
251 t/m 300
301 t/m 350
351 t/m 400
401 t/m 450
451 t/m 500
501 t/m 550
551 t/m 600
601 t/m 650
651 t/m 700
701 t/m 750
801 t/m 800
901 t/m 900
951 t/m 900
1001 t/m 9050
1051 t/m 1100
1101 t/m 1150
1151 t/m 1200
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
As Built
100
18.1 20
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Wiring numbers
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 19
0 1 2 3 4 5 6 7 8 9
L1.3
L2.3
L3.3
N.3
1,5mm² red
1,5mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
1mm² red
2,5mm² brn
2,5mm² brn
2,5mm² gry
2,5mm² gry
2,5mm² blu
2,5mm² blu
2,5mm² blk
2,5mm² blk
¤
=E3.PWR_BB
230/400VAC/50Hz
X. 1 2 3 4 X. 5 6 7 8 ¤
generator busbar
voltage voltage
19
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supply voltage
21
20.8/31 31/22.0
20.8/34 34/22.0
21U1 surg. L in N
filter L out N
BATTERY
CHARGER 6mm²
24VDC 21.6/5 5/26.0
25A
21V6
60A
203
+
6mm²
4mm² 4mm²
204
1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B16A 2 14 B16A 2
6kA 110.6 6kA 110.7 6kA
6. 5
CRANK PANEL PANEL
6mm² SUPPLY SUPPLY 2,5mm²
BATTERIES
24VDC BATTERIES 24VDC
7 205 9
5
21.6
=MST
7/36.0 21B4 X65 3
E3.MST_9/=E1.CTRL/180.3
2x12V E3.MST_6/=E1.CTRL/180.4
12Ah
6./36.0
X65 4
X60 2
6mm² 4mm² 2.5mm²
6/26.0
battery Charger engine batteries/ control master
power Supply engine starting circuit batteries supply
20
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Battery charger 25A
22
21.9/31 31
21.9/34 34
¤RAIL
PL 1 ¤ 2
22M3 22H7
. . .
24 Watt
L1 N
M
115/90 m/h ~
230V
PE
control panel panel lighting
ventilation
door mounted
21
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Ventilation/panel light
26
26P1 V2.1
COM 0 RS232
VGref VG1 VG2 VG3 + + H L H L VBref VB1 VB2 VB3
Earht Pickup CAN1 CAN2
Fault signal
ON
Generator Voltage CAN1 Busbar Voltage
Can2
End
ON Power
0 1 CAN1
Run Power Organiser
¤
Low Battery Terberg
ON
0 1 CAN2 CAN1 Control Systems
CAN2
CE
125
250
500
X10 X1
Synchroniser
Bitrate Address
Generator
protection
protection
Generator Current Protection Current
mains
pulse
Power
24VDC
G3516C IG11 IG12 IG21 IG22 IG31 IG32 + IP11 IP12 IP21 IP22 IP31 IP32
PT's: 1/1
WDU 6 X11 1 2 3 4
¤ RAIL
=PWR
X. 1 2 3 4
21.6/5 5/31.0
+24VDC
21.9/6 6/31.0
0VDC current
sensing
22
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Power Organiser
31
26.9/5 5/35.0
+24VDC
X60 3
X .
Reserved for
external
emergency
stop
X .
X60 4
206
90/111.1
11
31S6
Panel 12 90
door
ESB
207
11
46K1
46.1
12 14
emergency
stop
monitor
A2
31K8
A1
26.9/6 6/35.0
0VDC emergency stop
OMR.MY4N24DC+V
14
12 11 35.2
24
22 21 36.7
34
26
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header
32
44
42
31 45.8
41
: Emergency stop engine
35
31.9/5 5/36.6
+24VDC
C 11
122U0 120K3
K11 11
120.3
12 14
123.4 ACB
open
210
11
208 46K3
46.3
12 14
GECM
engine fail
211
11
120K2 11
120.2
31K8
12 14 31.8
sync. 12 14
pulse emergency
stop
5 5
35K1 35K2
35.1 35.2
1 3 1 3
1.5mm² 1.5mm²
white white
209 212 290 291 292 293
=E3.PWR
X. 1 2 3 4
CLOSE OPEN
8 8
35K1 35K2
7 7
31.9/6 6/36.6
0VDC CB CB CB CB
close UVT closed UVT
contact contact
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5 35.6 1 5 35.7
4 4
2 6 2 6
31
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Synchronising Breaker Control
36
C X60 9
122U0
=NES39
K8 8 X .
5 5
123.1
36K7 36K8
36.7 1 3 36.8 1 3
215
21 X .
31K8
31.8
22 24
X60 10
2,5mm² 2,5mm²
X . X . X .
*Note:
Battery set Circuit breaker
2 x 12V
36F1 installed and
B25A
280Ah 6kA supplied on site
120mm²
MGV1 MGV2
120mm²
X . X . X .
216
X40 2 X40 4 X40 6
8 8
WDU 10 WDU 10 WDU 10
36K7 36K8
7 7
6mm² 4mm² 4mm²
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5 36.3 1 5 36.4
4 4
2 6 2 6
35
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Engine starting
40
36.9/5 5/45.0
+24VDC
C C A1 A1
122U0 122U0 40K4 40K5
K4 4
K5 5 A2 A2
122.5 122.6
150.1 150.1
CDVR
XCDVR + XCDVR COM2 XCDVR EDIS XCDVR FRES XCDVR FSD XCDVR ALM XCDVR DS50 XCDVR VdcB XCDVR VdcA ¤
CDVR P128 CDVR P96 CDVR P97 CDVR P98 CDVR P125 CDVR P124 CDVR P129 CDVR P123 CDVR P126
CDVR
()
P127 CAT Digital Voltage Regulator
CDVR P127
XCDVR
X43 2
36.9/6 6/45.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal exicta fault fault alarm signal voltage
supply voltage tion reset shutdown output voltage adjust
common () disable common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11 111.2 12 11 111.3
36
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CDVR Engine
45
40.9/5 5/46.0
+24VDC
C C C 11 31
122U0 122U0 122U0 31K8
120K1
K0 0
K2 2
K3 3 120.1 12 14
31.8
32 34
122.1 122.3 122.4
C 21
122U0 120K1
K1 1 120.1 22 24
122.2
1mm²
white
1mm² 1mm²
white white
223 224 225 226 227 228 230 229 231 232
X42 2 3 4 5 6 7 8 9 X42 10 11 12 13
GECM XNES 120 121 122 123 124 125 126 127 128 133 134 140
46.0
J6 36 J6 9 J6 30 J6 8 J6 28 J6 40 J6 39 J6 29 J6 21 J6 31 J6 14 J6 4 J6 10 J6 20
36 9 30 8 28 40 39 29 21 31 14 4 10 20
digital signal
return
driven
equipment
normal
stop
desired
timing
on/off grid
idle/rated
start
auto
remote
start
not used
fuel
control
not used
fuel
control
switched
+battery
unswitched
+battery
emergency stop
emergency stop
ground
battery
engine
11 connector J6 Engine mounted
J6 X
GECM G3516C
XNES
X42 1
40.9/6 6/46.0
0VDC ground common driven normal desired on/off idle/ start remote not used switched Estop
equip stop timing grid rated auto start fuel + battery
ment control
40
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Electronic Governing System
46
45.9/5 5/60.0
+24VDC
152.1
ser.CCM
46U8
A1 A1 A1 A1 A1
46K1 46K2 46K3 46K4 46K5 CCM RS232 B+
A2 A2 A2 A2 A2 MODULE
25 pole
female CCM
*Caterpillar delivery
+ B
124/140.6
125/140.6
80/150.6
81/150.6
233 234 235 236 237 238 239
1mm²
.6 white
46.1
X42 14 15 16 17 18 19 X42 23 24 25 X42 20 21 22 26 X42 27 28 ¤
J6 2 J6 12 J6 32 J6 23 J6 22 J6 33 J6 37 J6 27 ¤ J6 3 J6 13 ¤ J6 5 16 15 J6 7 J6 17 ¤
GECM
emergency stop
monitor
crank
400 rpm
terminate
engine
failure
run relay
active
alarm
desired speed
(420mA)
desired speed
(420mA)
shield
kW signal
kW signal
desired speed
supply +5V
desired speed
(return)
desired speed
(analog)
shield
connector J6 Woodward LSM
GECM G3516C
46.1
.6
45.9/6 6/60.0
0VDC emergency crank engine run active 420mA kW signal 05Vdc Cat Data
stop terminate failure relay alarm speed EMCPII+ speed link
monitor reference reference
45
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Electronic Governing System
60
46.9/5 5/99.0
+24VDC
A1 A1
60K1 60K2
A2 A2
240 241
X60 11 X60 13
=CAT
=CAT
A.C 1 A.C 11
U=55V AC 11
I=1mA
A.C 2 A.C .
X60 12 X60 14
46.9/6 6/99.0
0VDC EK210 oil level low
gas meter detection
pulse
OMR.G2R1SN24DC+V
112.1 14
12 11 112.2
46
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : gas meter pulse engine protections
99
60.9/5 5/101.0
+24VDC 2,5mm²
99U1
+24V
12.1" TFT Panel PC
touchpanel
COM.1
101.2
For cable detail
refer to
190CAB2SBC
190.2
2,5mm²
60.9/6 6/101.0
0VDC IPC
60
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : IPC
100
COM2
99U1
IPC
COM1
RS232
COM1
SBC 72
101U0
CAN1 CAN2 CAN3
CAN TO OTHER INSTALLATIONS
ADDRESS 4
ADDRESS 1 Power
DIN 16 112U0 organiser 26P1
ADDRESS 2
loadshare
ADDRESS 2 151U0
Power
ADDRESS 1
organiser 26P1
99
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CAN Network structure
101
99.9/5 5/110.0
=E2.CTRL
=E#.CTRL
+24VDC
E3_CAN 3_H /=E2.CTRL/101.8
E3_CAN 3_L /=E2.CTRL/101.9
H L
X93 3 4 ¤ X93 1 2 ¤
X93 1 2 ¤ X93 3 4 ¤
L L ¤ ¤
CAN 1 H CAN 2 H
Connection L Connection L
internal H internal H
wht
wht
wht
brn
brn
brn
101U0
+ R1 R2 H L H L H L
CAN1
CAN2
CAN3
Power
125
250
500
x10 x1
Run Reset single board controller
End Bitrate CAN3 Address
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3
COM0 COM1
v3.0
99.9/6 6/110.0
0VDC CAN 1 CAN 2 CAN 3 CAN 3
COM.1 network network network from network to
99.2
E2.CTRL E#.CTRL
100
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 Controller Module
110
101.0/5 5/111.0
+24VDC
X60 15 X60 17
=SPARE
=E3.PWR
X. 1 X. 3
11 11 11 11 11
20F2 20F6 20F8 21F3 21F5
20.3 20.7 20.8 21.3 21.5
14 14 14 14 14
X. 2 X. 4
X60 16 X60 18
Connection
CAN 1 SBC 72
in out
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 1 Power
Run
CAN
end
125
250
500
x10 x1
101.0/6 6/111.0
0VDC CB CB CB CB ACB CB CB spare
generator busbar power supply power supply generator power supply power supply [0]
measuring measuring generator side busbar side sync. breaker 24VDC system charger
supply supply off/fail off/fail in off/fail off/fail
off/fail off/fail [2] [4] [32] [8] [10]
[430] [429]
101
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 0.0 0.7
111
110.9/5 5/112.0
+24VDC
11 11 21 11 21 11 11
40K4 40K5 46K1 46K2 46K3 46K4 46K5
40.4 40.5 46.1 46.2 46.3 46.4 46.5
12 14 12 14 22 24 12 14 22 24 12 14 12 14
31.8
90
CAN_DIN16
Terberg
Control Systems
110.9/6 6/112.0
0VDC ESPB CDVR CDVR GECM GECM GECM spare GECM
emergency shutdown alarm emergency crank engine [0] active
stop [146] [147] stop terminate failure alarm
[115] monitor [12] [233] [234]
[114]
110
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 1.0 1.7
112
111.9/5 5/113.0
+24VDC
X60 19 X60 21 X60 23 X60 25
=CAT
=AUX
=MCC
112S4 RTD COM X . X . X .
14
11 23 13
60K1 60K2
60.1 60.2
12 14 24 14
11
1 0 2
RTD N.O X . X . X .
Connection
CAN 1 SBC 72
in out
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 2 Power
Run
CAN
end
125
250
500
x10 x1
111.9/6 6/113.0
0VDC EK210 oil selector selector coolant M1 M1 M2
gas meter level switch switch level field field jacketwater
pulse low up down low auxillaries on auxillaries pump on
[64] [125] [298] [297] [141] [89] failed [90]
[79]
111
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 2.0 2.7
113
112.9/5 5/120.0
+24VDC
X60 27 X60 29 X60 31 X60 33 X60 35 X60 37
=MCC
=SPARE
=SPARE
X . X . X . *Note:Bridge if X . X .
loadshare lines
3 1
connected with
other engines.
113S4 4 113S5 2
Do not use in
green red
X . X . X . dual mode systems X . X .
(parallel/island)
ENGINE ENGINE
X60 28 X60 30 X60 32 X60 34 START STOP X60 36 X60 38
CAN_DIN16
Terberg
Control Systems
112.9/6 6/120.0
0VDC M2 M3 M3 enable engine engine spare spare
jacketwater aftercooler aftercooler load start stop [0] [0]
pump failed pump on pump failed sharing [48] [49]
[80] [91] [81] (20)
normal
on internal
PID controls
112
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DIN I 3.0 3.7
120
113.9/5 5/121.0
+24VDC
Connection
CAN 1 SBC 72
in out
120U0
121.0 + H L
CAN Network
¤ CAN_DOUT16
Terberg
Control Systems
Bitrate Address
I
O
0 1 Power
Run
CAN
end
125
250
500
0 1 2 3 4 5 6 7
1 2 3 4 5
R R R
R
AUTO HAND OFF HAND
MATIC OFF LOAD LOAD
flatcable
GR YE GR GR
113.9/6 6/121.0
0VDC GECM ACB ACB spare automatic off hand off load hand load
start synchronising open [0] [105] [106] [107] [108]
auto puls (in) [9]
[163] [57]
OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11 45.6 12 11 35.1 12 11 35.2
24
21 22 45.4
113
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 0.0 0.7
121
120.9/5 5/122.0
+24VDC
120U0
120.0
CAN_DOUT16
Terberg
Control Systems
8 9 10 11 12 13 14 15
120.9/6 6/122.0
0VDC spare spare M1 load shed 1 load shed 2 load shed 3 M2 M3
[0] [0] field contact contact contact jacketwater aftercooler
auxillaries on [153] [154] [155] pump on pump on
[34] [35] [36]
120
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DOUT O 1.0 1.7
122
121.9/5 5/123.0
+24VDC
Connection
CAN 1 SBC 72
in out
122U0
123.0 + H L
CAN Network
I Power
O
0 2
CANDREL16 Run
¤
Terberg end CAN
125
250
500
Control Systems
x10 x1
Bitrate Address
K0 K1 K2 K3 K4 K5 K6 K7
C C C C C C C C
0 K1 K2 K3 K4 K5 K6 K7
0 NO NO NO NO NO NO NO
C 0 1 2 3 C 4 5 6 7
121.9/6 6/123.0
0VDC GECM GECM GECM GECM CDVR CDVR spare spare
desired on/off idle/rated remote excitation fault [0] [0]
timing grid [3] start disable reset
[1] [19] [4] [47] [48]
121
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DREL 2.0 DO 2.7
123
122.9/5 5/130.0
+24VDC
122U0
122.0
CANDREL16
Terberg
Control Systems
C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15
C 8 9 10 11 C 12 13 14 15
122.9/6 6/130.0
0VDC gas valves installation installation sync spare spare spare spare
[24] failure lamp failure horn breaker [0] [0] [0] [0]
[136] [135] allowed
to close
[10]
8 C 36.7 9 C 160.1 10 C 160.3 11 C 35.1
122
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 DREL 3.0 DO 3.7
130
130PT1
130PT2
130PT3
130PT4
130PT5
130PT6
130PT7
PT100 PT100 PT100 PT100 PT100 PT100
BGW1
BGW2
BGR1
BGR2
MAIN
MAIN
x x x ¤
A.C 3 4 . ¤ ¤ ¤ RTD R1 W1 C1 ¤ RTD R2 W2 C2 ¤ RTD R3 W3 C3 ¤
10
11
12
13
14
15
16
17
18
19
20
21
X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤ X70 ¤
9
123.9/5 5/130.8 130.2/5 5/140.0
+24VDC
130.0/6 6/130.8 130.2/6 6/140.0
Connection
CAN 1 SBC 72
in out
314 6 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 5 6 334
130U0
+ H L 0+ 0 0 1+ 1 1 2+ 2 2 3+ 3 3 4+ 4 4 5+ 5 5 6+ 6 6 7+ 7 7
130U3
130U4
130U5
130U6
130U7
130U8
v2.1 v2.1 v2.1 v2.1 v2.1 v2.1 v2.0
CAN_AIN8
PT100PB PT100PB PT100PB PT100PB PT100PB PT100PB 35VDCPB
Terberg 20.. 20.. 20.. 20.. 20.. 20.. 0..35V
mA mA mA mA mA mA mA mA
Control Systems +150C +150C +150C +150C +150C +150C
+
Bitrate Address V V V V V V V V
PB PB PB PB PB PB PB PB
I +
0 1 Power
O
Run
CAN
End
125
250
500
x10 x1
123.9/6 6/130.1
0VDC gas bearing bearing stator stator stator spare battery
pressure temperature temperature winding winding winding [0] voltage
inlet driven end non driven end phase L1 phase L2 phase L3 [1]
[17] [77] [78] [19] [20] [21]
123
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 AIN AI 0.0 0.7
140
130.9/5 5/150.0
+24VDC
Connection
CAN 1 SBC 72
in out
140U0
+ H L
¤ CAN Network
CAN_AOUT4
Terberg
Control Systems
mA mA mA mA
Bitrate Address
I
O
0 1 Power V V V V
Run
CAN
end
125
250
500
0+ 0 1+ 1 2+ 2 3+ 3
72 73 82 83 124 125
150.1 150.1 150.6 150.6 46.5 46.5
130.9/6 6/150.0
0VDC voltage kw signal speed spare
adjust [108] adjust [0]
[121] [122]
130
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : SBC 72 AOUT AO 0.0 0.3
150
140.9/5 5/151.0
+24VDC
150U0 150U5
V2.0 + + V2.0 + +
Analogue Analogue
¤ input
¤ input
Uu/Ub converter Uu/Ub converter
Terberg Terberg
Control Systems Control Systems
1V..+1V 1V..+1V
BITRATE
BITRATE
5V..+5V 5V..+5V
10V..+10V 10V..+10V
0V..10V 0V..10V
Analogue Analogue
O
O
I
I
output output
+ +
71 70 81 80
40.8 40.7 46.6 46.6
140.9/6 6/151.0
0VDC voltage kW
adjust signal
140
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : U/Uconverter
151
150.9/5 5/152.0
+24VDC
Connection
CAN 1 SBC 72
in out
151U0 V1.0
*Note:
+ H L
0 2 Do not use with
¤ Power
dual mode systems
End
125
250
500
24VDC X10 X1
(parallel/standby)
Bitrate Address
CANLoadShare
Power
Run Terberg
CAN Control Systems CE
Loadshare
Lines
+
306 307
22
23
24
X70 ¤
150.9/6 6/152.0
0VDC loadshare
lines
150
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CANLoadshare
152
151.9/5 5/160.0
+24VDC
152U0 Connection
CAN 2 SBC 72
in out
CCM
COMM. LINK
+ + H L
CAN Network
on off
SBC 72COM
enable reset
download
V 2.4
RUN
¤
BITRATE
I CAN 3 I Low Battery
O ADDRESS=4 O
I 1 2
O Reset
Serial 0 Serial 1
ser.CCM
46.8
for cable detail
refer to
190CAB4CCM
190.4
151.9/6 6/160.0
0VDC SBC7COM
RS 232
CCM communication
151
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : CANCOM
160
152.9/5 5
24VDC
C C
122U0 122U0
K9 9
K10 10
123.2 123.3
EXAMPLE
308 311
160F1 160F3
F1,25A F1,25A
X60 . X60 . X60 . X60 . X60 . X60 .
FLASHLIGHT SIREN
SUPPLY 309 SUPPLY 312
160V1 160V3
1N4007 1N4007
310 313
common horn on engine 1 (and in controlroom)
X60 39 X60 41 41
160H1 internal wiring
X60 40 X60 42 42
152.9/6 6/170.0
0VDC installation installation
failure lamp failure horn
152
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Supplement alarm handling
170
160.9/6 6
0VDC
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
A1 A1 A1 A1 A1 A1
170K1 170K2 170K3 170K4 170K5 170K6
A2 A2 A2 A2 A2 A2
11 11 11 11 11 11
170K1 170K2 170K3 170K4 170K5 170K6
170.1 170.2 170.3 170.4 170.5 170.6
12 14 12 14 12 14 12 14 12 14 12 14
112
114
111
212
214
211
312
314
311
412
414
411
512
514
511
612
614
611
170K 170K 170K 170K 170K 170K
160
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Interface relays
190
190CAB2SBC 190CAB4CCM
190CAB0MOD 99.2 152.1
wht
wht
brn
grn
brn
grn
gry
yel
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7
SUB9D RS 232 RS 422/485
1 DCD .
2 RXD R
3 TXD T
4 DTR .
5 SG SG/0V
6 DSR R+
7 RTS T+
8 CTS .
170
Terberg Control Systems Revision Date Engineer drawing : MvdL
9 Ri +12V
Gul Ahmed Textile Mills Ltd.
As Built
page header : Serial cables
191
Partlist
Part Numb. Definition Ordercode Page
As Built
=E3.CTRL46K1 1 Relay 24VDC 2xNO/2xNC 3630002218 =E3.CTRL/46. 1
190 192
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 191
0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
As Built
=E3.CTRL151U0 1 CAN load share module 3886700910 =E3.CTRL/151. 0
191 193
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel: +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax: +31 (0) 30 68 70 517 2.0 12.09.2008 NA plotdate : 17.09.2008 page : 192
0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
192
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : Partlist
195
170K potential free outputs =E3.CTRL170K
Circuit description/function
M2 jacketwater pump on
M3 aftercooler pump on
M1 field auxillaries on
load shed 1 contact
load shed 2 contact
load shed 3 contact
=
=
Page
/170.1
/170.0
/170.1
/170.2
/170.1
/170.2
/170.3
/170.2
/170.3
/170.4
/170.3
/170.4
/170.5
/170.4
/170.5
/170.6
/170.5
/170.6
path
111
112
114
211
212
214
311
312
314
411
412
414
511
512
514
611
612
614
No
Brigade
193
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : 170K potential free outputs
196
X1: Terminal strip voltage supply =E3.CTRLX1
Circuit description/function
generator voltage
busbar voltage
=
=
Page
/20.1
/20.1
/20.1
/20.1
/20.4
/20.4
/20.5
/20.5
path /20.5
1
No
Brigade
1 2 3 4 1 2 3 4 5
CTR_C20
CTRC21
5x2.5mm²
5x2.5mm²
1 2 3 4 1 2 3 4 5
1 2 3 4 5 6 7 8 8/¤
1 5
=.PWR_GEN =.PWR_BB
X. X.
195
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X1: Terminal strip voltage supply
197
X11: Terminal strip current transformers =E3.CTRLX11
Circuit description/function
current sensing
Page
/26.1
/26.2
/26.2
/26.2
path
1
No
Brigade
1 2 3 4
CTRC25
4x2.5mm²
1 2 3 4
1 2 3 4
=PWR
X.
196
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X11: Terminal strip current transformers
198
X40: Terminal strip engine =E3.CTRLX40
Circuit description/function
gas valve 1 24VDC
gas valve 2 24VDC
crank batteries
Page
/36.1
/36.1
/36.1
/36.3
/36.3
/36.4
/36.4
path
1
No
Brigade
1 2 1 2 1 2
PWRC1 2x6mm²
PWRC2 2x4mm²
PWRC3 2x4mm²
1 2 1 2 1 2
. . . . . .
=CAT
X
197
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X40: Terminal strip engine
199
X42: Terminal strip GECM =E3.CTRLX42
Circuit description/function
420mA speed reference
emergency stop monitor
kW signal EMCPII+
switched + battery
driven equipment
crank terminate
desired timing
engine failure
Cat Data link
active alarm
remote start
normal stop
on/off grid
start auto
idle/rated
run relay
common
ground
Estop
spare
=
=
Page
/45.1
/45.1
/45.1
/45.2
/45.2
/45.3
/45.4
/45.4
/45.5
/45.6
/45.7
/45.7
/45.8
/46.1
/46.1
/46.2
/46.3
/46.4
/46.5
/46.6
/46.6
/46.6
/46.5
/46.5
/46.6
/46.8
/46.8
/46.8
/46.9
path
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
¤
No
Brigade
CTRC14 ASF
CTRC15 ASF
CTRC16 ASF
CTRC13
2x2.5mm²
2x2.5mm²
25x1mm²
4x1mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr
120 121 122 123 124 125 126 127 128 129 133 134 140 141 130 131 132 135 138 139 16 15 27 319 320 30
XNES
198
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X42: Terminal strip GECM
200
X43: Terminal strip CDVR =E3.CTRLX43
Circuit description/function
CDVR signal voltage common (+)
CDVR signal voltage common ()
CDVR exictation disable
CDVR fault shutdown
CDVR voltage adjust
CDVR power supply
CDVR alarm output
=
=
Page
/40.0
/40.0
/40.1
/40.2
/40.3
/40.4
/40.5
/40.6
/40.7
/40.8
/40.8
path
1
10
No ¤
Brigade
1 2 3 4 5 6 7 8 1 2 3
CTRC7.1
8x2.5mm²
8x2.5mm²
CTRC7
1 2 3 4 5 6 7 8 1 2 3
XCDVR
199
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X43: Terminal strip CDVR
201
No
path
0
Page
Brigade
1
1
3
1 /21.6 master supply
3
2
2
X65
4
=MST
W22 2x 2 /21.6 =
1
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
Terberg Control Systems
1
1
.
3 /31.6 emergency stop
X
.
2
2
2.0
2.1
2.2
W23 2x 4 /31.6 =
Revision
1
1
1
5 /35.5 CB closed
2
2
2
Date
2
6 /35.6 =
X.
1
3
3
12.09.2008
12.09.2008
17.09.2008
3
CTRC23 /35.6 CB UVT
=.PWR
7
12x1.5mm²
4
4
4
8 /35.7 =
NA
NA
PDW
Engineer
1
1
.
9 /36.8 gas valve 2 24VDC
3
X
.
2
2
.
W24 2x 10 /36.8 =
=NES39
design
X60: Terminal strip general =E3.CTRLX60
drawing
plotdate
instruction
1
1
1
11 /60.1 EK210 gas meter pulse
2
2
: MvdL
2
: MvdL
CTRC10 12 /60.1 =
: A.E.S.L.
2x1.5mm²
1
1
1
: 17.09.2008
A.C
=CAT
11
13 /60.2 oil level low detection
4
2
2
.
CTRC12 14 /60.2 =
2x1.5mm²
1
1
1
15 /110.3 CB power supply generator side off/fail [2]
X.
1
2
2
2
W25 2x 16 /110.3 =
=SPARE
5
1
1
17 /110.5 ACB generator sync. breaker in [32]
X.
3
2
2
19 /112.5 coolant level low [141]
COM
2
2
COM
RTD
=CAT
CTRC6 /112.5 =
N.O
20
6
Gul Ahmed Textile Mills Ltd.
2x1.5mm²
1
1
21 /112.6 M1 field auxillaries on [89]
2
2
22 /112.6 =
X
.
3
3
=AUX
24 /112.7 =
7
1
1
drawing
/112.8 M2 jacketwater pump on [90]
page header
25
2
2
26 /112.8 =
3
3
27 /113.1 M2 jacketwater pump failed [80]
4
4
: 082025
.
28 /113.1 =
8
X
.
5
5
CTRC17
=MCC
29 /113.2 M3 aftercooler pump on [91]
8x1.5mm²
6
6
30 /113.2 =
: X60: Terminal strip general
7
7
E3.CTRL
.
31 /113.3 M3 aftercooler pump failed [81]
8
8
As Built
.
32 /113.3 =
page
/113.4 enable load sharing (20) normal on internal PID
9
page's
GRP =
33
:
34 /113.4 =
201
172
202
0 1 2 3 4 5 6 7 8 9
X60: Terminal strip general =E3.CTRLX60
Circuit description/function
installation failure lamp
installation failure horn
spare [0]
=
Page
/113.7
/113.7
/113.8
/113.8
/160.1
/160.1
/160.3
/160.3
/160.3
/160.3
path
35
36
37
38
39
40
41
41
42
No 42
Brigade
1 2 3 4 5 6
WX60_39 6x
W27 4x
1 2 3 4 5 6
. . . .
=SPARE 160H1
X
201
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X60: Terminal strip general
203
No
path
0
Page
Brigade
1
1
3
1 /130.1 gas pressure inlet [17]
2
2
4
2 /130.2 =
1
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
3
A.C
Terberg Control Systems
CTRC11 ASF 3 /130.2 =
2x1.5mm²
SCR
SCR
/130.2 =
/¤
¤
2.0
2.1
2.2
1
1
Revision
4 /130.3 bearing temperature driven end [77]
2
2
5 /130.3 =
2
BGR1 BGW1
3
3
Date
.
CTRC1 ASF 6 /130.3 =
2x1.5mm²
SCR
SCR
12.09.2008
12.09.2008
17.09.2008
/130.3 =
/¤
¤
1
1
BGR1
MAIN
7 /130.4 bearing temperature non driven end [78]
NA
NA
2
2
PDW
8 /130.4 =
BGR2 BGW2
Engineer
3
3
.
CTRC2 ASF 9 /130.4 =
3
2x1.5mm²
SCR
SCR
/130.4 =
/¤
¤
X70: Terminal strip analog =E3.CTRLX70
design
drawing
plotdate
instruction
1
1
/130.5 stator winding phase L1 [19]
R1
10
2
2
: MvdL
: MvdL
/130.5 =
W1
11
: A.E.S.L.
3
3
: 17.09.2008
CTRC3 ASF /130.5 =
C1
12
4
2x2.5mm²
SCR
SCR
¤ /130.5 =
C1/¤
1
1
/130.6 stator winding phase L2 [20]
R2
13
2
2
/130.6 =
W2
14
3
3
RTD
R1
CTRC4 ASF /130.6 =
C2
15
3x1mm²
SCR
SCR
¤ /130.6 =
5
C2/¤
1
1
/130.7 stator winding phase L3 [21]
R3
16
2
2
/130.7 =
W3
17
3
3
CTRC5 ASF /130.7 =
C3
18
3x1mm²
SCR
SCR
¤ /130.7 =
C3/¤
6
Gul Ahmed Textile Mills Ltd.
1
1
19 /130.8 spare [0]
2
2
20 /130.8 =
3
3
WX70_19 ASF 21 /130.8 =
130PT7
3x1mm²
SCR
SCR
¤ /130.8 =
22 /151.1 loadshare lines
7
23 /151.1 =
drawing
/151.1 =
page header
24
¤ /151.1 =
: 082025
8
: X70: Terminal strip analog
E3.CTRL
As Built
page
9
page's
GRP =
:
203
172
204
0 1 2 3 4 5 6 7 8 9
X93: Terminal strip CAN 3 =E3.CTRLX93
Circuit description/function
CAN 3 network from E2.CTRL
CAN 3 network to E#.CTRL
CAN 2 network
Page
/101.8
/101.8
/101.8
/101.8
/101.9
/101.9
path
1
No
Brigade
1 2 1 2
Unitronics
2x0.5mm²
Unitronics
2x0.5mm²
WX93_1
WX93_3
can bus
can bus
1 2 1 2
3 4 1 2
3 1
=E2.CTRL =E#.CTRL
X93 X93
203
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : X93: Terminal strip CAN 3
205
XCDVR: Terminal strip engine =E3.CTRLXCDVR
Circuit description/function
CDVR signal voltage common (+)
CDVR signal voltage common (+)
CDVR signal voltage common ()
CDVR signal voltage common ()
CDVR exictation disable
CDVR fault shutdown
CDVR voltage adjust
CDVR voltage adjust
CDVR power supply
CDVR alarm output
=
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path
+
ALM
FSD
COM2
DS50
EDIS
FRES
VdcA
VdcB
No ¤
Brigade
1 2 7 6 3 8 4 5 2 1 scr
CDVR_2 ASF
8x2.5mm²
2x2.5mm²
CDVR_1
1 2 7 6 3 8 4 5 2 1
P128 P127 P124 P125 P96 P129 P97 P98 P126 P123
P128
CDVR
204
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : XCDVR: Terminal strip engine
206
XNES: Terminal strip engine =E3.CTRLXNES
Circuit description/function
420mA speed reference
emergency stop monitor
kW signal EMCPII+
switched + battery
switched + battery
driven equipment
crank terminate
desired timing
engine failure
Cat Data link
active alarm
remote start
normal stop
on/off grid
start auto
idle/rated
run relay
common
ground
Estop
Estop
=
=
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/45.7
/46.5
/46.6
/46.6
/46.6
/45.8
/46.1
/46.1
/46.8
/46.8
/46.9
path
15
16
120
121
122
123
124
125
126
127
128
130
131
132
133
134
135
138
139
140
140
141
319
320
¤
No
Brigade
GECM_2 ASF
GECM_4 ASF
2x2.5mm²
2x2.5mm²
GECM_1
GECM_1
25x1mm²
25x1mm²
4x1mm²
tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR
27
J6
205
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built
page header : XNES: Terminal strip engine