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Terberg Control Systems

IJsselstein   ­   The Netherlands

Tel. (+31) 30 ­ 68 69 111
Fax. (+31) 30 ­ 68 70 517
mail@terberg­control­systems.nl

As Built    
Power Pack G3516C Generator control panel
Latest modify
this drawing remains the intellectual property of
Nr: 2.2
Main contractor : Allied Engineering Terberg Control Systems. subsidiares and subcontractors.
Date: 17.09.2008
and may not be reproduced or transmitted in any way
& Services whatsoever without express written permission
of the above.
Drawing number:

082025 E1.CTRL

P.O. BOX : 74900 ­ Karachi
Project : Gul Ahmed Textile Mills Ltd.
Address : Sector 22, Korangi Indus. Area
City : Karachi ­ 74900 (Pakistan) Address :
Telephonenumber : (+ 92 ) 21 5066901­911 Location :
Faxnumber : (+ 92 ) 21 5066915 Country :
Contact : Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0  1  2  3  4  5  6  7  8  9 

Page­index
Section Page Page header Section Page Page header

E1.CTRL 1 Title page E1.CTRL 111 SBC 7­2 DIN I 1.0 ­ 1.7

E1.CTRL 2 Index E1.CTRL 112 SBC 7­2 DIN I 2.0 ­ 2.7

E1.CTRL 3 Index E1.CTRL 113 SBC 7­2 DIN I 3.0 ­ 3.7

E1.CTRL 10 Reference E1.CTRL 120 SBC 7­2 DOUT O 0.0 ­ 0.7

E1.CTRL 11 Earthing E1.CTRL 121 SBC 7­2 DOUT O 1.0 ­ 1.7

E1.CTRL 12 Revision E1.CTRL 122 SBC 7­2 DREL 2.0 ­ DO 2.7

E1.CTRL 17 Overview used panels E1.CTRL 123 SBC 7­2 DREL 3.0 ­ DO 3.7

E1.CTRL 18 Cabinet front view E1.CTRL 130 SBC 7­2 AIN AI 0.0 ­ 0.7

E1.CTRL 18.1 Cabinet front cut­out E1.CTRL 140 SBC 7­2 AOUT AO 0.0 ­ 0.3

E1.CTRL 19 Wiring numbers E1.CTRL 150 U/U­converter

E1.CTRL 20 Supply voltage E1.CTRL 151 CAN­Loadshare

E1.CTRL 21 Battery charger 25A E1.CTRL 152 CAN­COM

E1.CTRL 22 Ventilation/panel light E1.CTRL 160 Supplement  alarm handling

E1.CTRL 26 Power Organiser E1.CTRL 170 Interface relays

E1.CTRL 31 Emergency stop engine E1.CTRL 180 Supplement Master

E1.CTRL 35 Synchronising Breaker Control E1.CTRL 181 SBC 7­2 Controller Module

E1.CTRL 36 Engine starting E1.CTRL 182 SBC 7­2 DOUT O 0.0 ­ 0.7

E1.CTRL 40 CDVR Engine E1.CTRL 183 SBC 7­2 DOUT O 1.0 ­ 1.7

E1.CTRL 45 Electronic Governing System E1.CTRL 184 Interface relays

E1.CTRL 46 Electronic Governing System E1.CTRL 190 Serial cables

E1.CTRL 60 gas meter pulse ­ engine protections E1.CTRL 191 Partlist

E1.CTRL 99 IPC E1.CTRL 192 Partlist

E1.CTRL 100 CAN Network structure E1.CTRL 193 Partlist

E1.CTRL 101 SBC 7­2 Controller Module E1.CTRL 195 170K potential free outputs

E1.CTRL 110 SBC 7­2 DIN I 0.0 ­ 0.7 E1.CTRL 196 184K potential free outputs

1
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Index
3

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 2
0  1  2  3  4  5  6  7  8  9 

Page­index
Section Page Page header Section Page Page header

E1.CTRL 197 X1: Terminal strip voltage supply

E1.CTRL 198 X11: Terminal strip current transformers

E1.CTRL 199 X40: Terminal strip engine

E1.CTRL 200 X42: Terminal strip GECM

E1.CTRL 201 X43: Terminal strip CDVR

E1.CTRL 202 X60: Terminal strip general

E1.CTRL 203 X60: Terminal strip general

E1.CTRL 204 X65: Terminal master supply

E1.CTRL 205 X70: Terminal strip analog

E1.CTRL 206 X93: Terminal strip CAN 3

E1.CTRL 207 X­CDVR: Terminal strip engine

E1.CTRL 208 X­NES: Terminal strip engine

2
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Index
10

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 3
0  1  2  3  4  5  6  7  8  9 

LINENUMBER applied wire's  color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/240VAC line red


control voltage : 24/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3
analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
mains : PE ground green/yellow
Start

minimum wire diameter : where not specified
mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber

Note: Cables are minimum diameter
3 11

Drawing     : Page header:
Terberg Control Systems
Design      : GRP = drawing version abbreviations
IJsselstein (the Netherlands)
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing    :
Plotdate  : 29.10.05 Date    : 29­10­05 Page: version number V 0.0 : Engineering issue RD   red
WH   white
version number V 1.0 : Construction issue OR   orange
Pagenumber
version number V 2.0 : Commissioning issue YL   yellow
Number of pages PK   pink
Example symbols code Example code version number V 3.0 : Final issue BK   black
GY   gray
PU   purple
Contactnumbers BR   brown
1 2 18K3 GN   green
7.2 BU   blue
18F6
18 = page number
7 = page number
E  = part name
2 = linenumber
K  = relay
F  = circuitbreaker
6  = linenumber
B16A = B characteristic 16 Amps
3
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Reference
11

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 10
0  1  2  3  4  5  6  7  8  9 

Direct to earthrail in
busbar section
Earthrail

door

Coded in the drawings

or
¤ ¤

PE
PEN
SWA

10
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Earthing
12

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 11
0  1  2  3  4  5  6  7  8  9 

Revision overview
Revision number Date Engineer Comment

1.0 12.08.2008 NA Workshop


2.0 12.09.2008 NA As Built
2.1 12.09.2008 NA As Built
2.2 17.09.2008 PDW As Built

11
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Revision
17

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 12
0  1  2  3  4  5  6  7  8  9 

Dimensions HXBXD
Control panel
2000X600X600MM

Cable entry:bottom

600.0

600.0

E1 control panel

12
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Overview used panels
18

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 17
0  1  2  3  4  5  6  7  8  9 

595.0

155.0

.
420.0 .
.

640.0
.
705.0
.
.
825.0

1760.0

1850.0

1950.0
Air flow

17
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Cabinet front view
18.1

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 18
0  1  2  3  4  5  6  7  8  9 

596.0

210.0 387.0

63.0
panel cut­out
x 178mm
y 178mm 155.0

240.0
273.0 278.0

338.0

Panel cut­out
x 351mm 420.0
y 277mm
503.0

560.0
568.0

115.0

480.0
473.0
122.0
210.0 385.0 640.0

236.0 358.0 705.0


Ø 22mm
283.0 313.0
297.0
825.0

Ø 22mm

210.0 387.0

1674.0

panel cut­out 1763.0
x 178mm
y 178mm
1850.0

1950.0

18
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Cabinet front cut­out
19

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 18.1
0  1  2  3  4  5  6  7  8  9 

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
 1 up to 50
51 t/m 100

101 t/m 150
151 t/m 200

201 t/m 250
251 t/m 300

301 t/m 350
351 t/m 400

401 t/m 450
451 t/m 500

501 t/m 550
551 t/m 600

601 t/m 650
651 t/m 700

701 t/m 750
801 t/m 800

901 t/m 900
951 t/m 900

1001 t/m 9050
1051 t/m 1100

1101 t/m 1150
1151 t/m 1200
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

As Built    
100

18.1 20
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Wiring numbers
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 19
0  1  2  3  4  5  6  7  8  9 

L1.3
L2.3
L3.3
N.3

20F2 1 3 5 7 11 20F6 1 3 5 7 11 20F8 1 N 11


C0.5A C0.5A B10A+N
6kA 2 4 6 8 14 6kA 2 4 6 8 14 6kA 2 N. 14
110.1 110.2 110.4

 GENERATOR   BUSBAR   PANEL SUPPLY 


 MEASURING   MEASURING   BUSBAR 
SUPPLY SUPPLY VOLTAGE

1,5mm² red

1,5mm² red
1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red
2,5mm² brn

2,5mm² brn
2,5mm² gry

2,5mm² gry
2,5mm² blu

2,5mm² blu
2,5mm² blk

2,5mm² blk
¤

11/26.1 21/26.6 31/21.0


­X1 1 2 3 4 12/26.1 ­X1 5 6 7 8 ¤ 22/26.6
13/26.1 23/26.6
14/26.1 24/26.6 34/21.0
=E1.PWR_GEN
230/400VAC/50Hz

=E1.PWR_BB
230/400VAC/50Hz
­X. 1 2 3 4 ­X. 5 6 7 8 ¤

generator busbar
voltage voltage

19
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supply voltage
21

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 20
0  1  2  3  4  5  6  7  8  9 

20.8/31 31/22.0

20.8/34 34/22.0
21U1 surg. L in N
filter L out N

201 202 1.5mm²


L N ¤
21T1 ¤
230VAC/24VDC
25A

 BATTERY 
 CHARGER  6mm²
24VDC 21.6/5 5/26.0

25A
21V6
60A
203

­ +
6mm²
4mm² 4mm²
204

1 11 1 11 1 4mm²
21F3 21F5 21F6
2 14 B16A 2 14 B16A 2
9/180.0
B25A
6kA 110.6 6kA 110.7 6kA
6. 5
 CRANK  PANEL   PANEL 
6mm²  SUPPLY   SUPPLY  2,5mm²
 BATTERIES
24VDC BATTERIES 24VDC

7 205 9
5
21.6

¤ 6mm² 4mm² 2.5mm²


­X60 1
+

=MST
7/36.0 21B4 ­X .

not wired in
2x12V panel 1
12Ah
6./36.0 ­
­X .

­X60 2
6mm² 4mm² 2.5mm²

6/26.0
battery Charger engine batteries/ control master
power Supply engine starting circuit batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Battery charger 25A
22

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 21
0  1  2  3  4  5  6  7  8  9 

21.9/31 31

21.9/34 34

¤RAIL
­PL 1 ¤ 2

22M3 22H7
. . .

24 Watt
L1 N

M
115/90 m/h ~
230V
PE

control panel panel lighting
ventilation
door mounted

21
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Ventilation/panel light
26

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 22
0  1  2  3  4  5  6  7  8  9 

20.3/11 11 Connection Connection 20.6/21 21


20.3/12 12 CAN 1 SBC 7 CAN 2 SBC 7 20.6/22 22
20.3/13 13 IN OUT IN OUT 20.6/23 23
20.3/14 14 20.6/24 24

26P1 V2.1

COM 0 RS232
VGref VG1 VG2 VG3 + ­ + ­ H L H L VBref VB1 VB2 VB3
Earht Pickup CAN1 CAN2
Fault signal
 ON
Generator Voltage CAN1 Busbar Voltage
Can2
End
ON Power
0 1 CAN1
Run Power Organiser
¤
Low Battery Terberg
ON
0 1 CAN2 CAN1 Control Systems
CAN2
CE
125
250
500

X10 X1

Synchroniser
Bitrate Address

Generator
protection

protection
Generator Current Protection Current

mains

pulse
Power
24VDC
G3516C IG11 IG12 IG21 IG22 IG31 IG32 ­ + IP11 IP12 IP21 IP22 IP31 IP32

PT's: 1/1

CT's: 3200/5A 4mm² 4mm²


black
1600 eKW
105/26.6 26.3/105

101 102 103 104


104./26.6 26.3/104.

WDU 6 ­X11 1 2 3 4

¤ RAIL
=E1.PWR

­X. 1 2 3 4

21.6/5 5/31.0
+24VDC
21.9/6 6/31.0
0VDC current
sensing

22
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Power Organiser
31

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 26
0  1  2  3  4  5  6  7  8  9 

26.9/5 5/35.0
+24VDC
­X60 3

­X .
Reserved for
external
emergency
stop

­X .

­X60 4

206
90/111.1

1­1
31S6
Panel 1­2 90
door
ESB
207

11
46K1
46.1
12 14
emergency
stop
monitor

A2
31K8
A1

26.9/6 6/35.0
0VDC emergency stop

OMR.MY4N24DC+V
14
12 11  35.2
24
22 21  36.7
34

26
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header
32
44
42
31  45.8

41
: Emergency stop engine
35

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 31
0  1  2  3  4  5  6  7  8  9 

31.9/5 5/36.6
+24VDC

C 11
122U0 120K3
­K11 11
120.3
12 14
123.4 ACB
open

210
11
208 46K3
46.3
12 14
GECM
engine fail
211

11
120K2 11
120.2
31K8
12 14 31.8
sync. 12 14
pulse emergency
stop

5 5
35K1 35K2
35.1 35.2
1 3 1 3

1.5mm² 1.5mm²
white white
209 212 290 291 292 293

­X60 5 ­X60 6 ­X60 7 ­X60 8

=E1.PWR
X. 1 2 3 4

CLOSE OPEN
8 8
35K1 35K2
7 7

31.9/6 6/36.6
0VDC CB CB CB CB
close UVT closed UVT
contact contact

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5  35.6 1 5  35.7
4 4
2 6 2 6

31
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Synchronising Breaker Control
36

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 35
0  1  2  3  4  5  6  7  8  9 

21.3/7 7 35.9/5 5/40.0


6mm² 2,5mm² 2,5mm²
+24VDC

C ­X60 9
122U0

=NES39
­K8 8 ­X .
5 5
123.1
36K7 36K8
36.7 1 3 36.8 1 3
215

21 ­X .
31K8
31.8
22 24
­X60 10
2,5mm² 2,5mm²

WDU 10 WDU 10 213 WDU 10 214

­X40 1 ­X40 3 ­X40 5


=CAT

­X . ­X . ­X .
*Note: 
Battery set Circuit breaker
2 x 12V
36F1 installed and
B25A
280Ah 6kA supplied on site

120mm²

MGV1 MGV2
120mm²

­X . ­X . ­X .

216
­X40 2 ­X40 4 ­X40 6

8 8
WDU 10 WDU 10 WDU 10
36K7 36K8
7 7
6mm² 4mm² 4mm²

21.3/6. 6. 35.9/6 6/40.0


0VDC crank gas valve 1 gas valve 2 gas valve 1 gas valve 2
batteries 24VDC 24VDC 24VDC 24VDC

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5  36.3 1 5  36.4
4 4
2 6 2 6

35
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Engine starting
40

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 36
0  1  2  3  4  5  6  7  8  9 

36.9/5 5/45.0
+24VDC

C C A1 A1
122U0 122U0 40K4 40K5
­K4 4
­K5 5 A2 A2
122.5 122.6

150.1 150.1

217 218 219 221 222 220 70 71


1mm² 1mm²
­X43 1 white 3 4 5 blue 6 7 8 9 10 ¤

CDVR
X­CDVR + X­CDVR COM2 X­CDVR EDIS X­CDVR FRES X­CDVR FSD X­CDVR ALM X­CDVR DS50 X­CDVR Vdc­B X­CDVR Vdc­A ¤

CDVR P12­8 CDVR P9­6 CDVR P9­7 CDVR P9­8 CDVR P12­5 CDVR P12­4 CDVR P12­9 CDVR P12­3 CDVR P12­6
CDVR

P12­8 P9­6 P9­7 P9­8 P12­5 P12­4 P12­9 P12­3 P12­6


(+) (­) (­) (­) (+) (­) (+) RS232
9 pole
CDVR female

(­)
P12­7 CAT Digital Voltage Regulator

CDVR P12­7

X­CDVR ­

­X43 2
36.9/6 6/45.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal exicta­ fault fault alarm signal voltage
supply voltage tion reset shutdown output voltage adjust
common (­) disable common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11  111.2 12 11  111.3

36
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CDVR Engine
45

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 40
0  1  2  3  4  5  6  7  8  9 

40.9/5 5/46.0
+24VDC

C C C 11 31
122U0 122U0 122U0 31K8
120K1
­K0 0
­K2 2
­K3 3 120.1 12 14
31.8
32 34
122.1 122.3 122.4

C 21
122U0 120K1
­K1 1 120.1 22 24
122.2

1mm²
white
1mm² 1mm²
white white
223 224 225 226 227 228 230 229 231 232

­X42 2 3 4 5 6 7 8 9 ­X42 10 11 12 13

GECM ­X­NES 120 121 122 123 124 125 126 127 128 133 134 140
46.0

J6 36 J6 9 J6 30 J6 8 J6 28 J6 40 J6 39 J6 29 J6 21 J6 31 J6 14 J6 4 J6 10 J6 20

36 9 30 8 28 40 39 29 21 31 14 4 10 20
digital signal
return

driven
equipment

normal
stop

desired
timing

on/off grid

idle/rated

start
auto

remote
start

not used
fuel
control

not used
fuel
control

switched 
+battery

unswitched 
+battery

emergency stop

emergency stop
ground
battery
engine

11 connector J6 Engine mounted

J6 X
GECM  G3516C
­X­NES ­

­X42 1
40.9/6 6/46.0
0VDC ground common driven normal desired on/off  idle/ start remote not used switched E­stop
equip­ stop timing grid rated auto start fuel + battery
ment control

40
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Electronic Governing System
46

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 45
0  1  2  3  4  5  6  7  8  9 

45.9/5 5/60.0
+24VDC
152.1
ser.CCM
46U8
A1 A1 A1 A1 A1
46K1 46K2 46K3 46K4 46K5  CCM  RS232 B+
A2 A2 A2 A2 A2 MODULE
25 pole
female CCM

*Caterpillar delivery
+ ­ B­

124/140.6

125/140.6

80/150.6

81/150.6
233 234 235 236 237 238 239
1mm²
.6 white
46.1
­X42 14 15 16 17 18 19 ­X42 23 24 25 ­X42 20 21 22 26 ­X42 27 28 ¤

GECM ­X­NES 140 141 130 131 132 135 ­X­NES 16 15 ¤


­X­NES 138 139 ¤ ­X­NES 319 320 ¤
45.0

J6 2 J6 12 J6 32 J6 23 J6 22 J6 33 J6 37 J6 27 ¤ J6 3 J6 13 ¤ J6 5 16 15 J6 7 J6 17 ¤
GECM

2 12 32 23 22 33 37 (+) 27 (­) 35 3 13 Gnd 5 15 25 7 17


+ve ­ve
emergency stop
monitor

emergency stop
monitor

crank
400 rpm
terminate

engine
failure

run relay

active
alarm

desired speed
(4­20mA)

desired speed
(4­20mA)
shield

kW signal

kW signal

desired speed
supply +5V
desired speed
(return)
desired speed
(analog)
shield
connector J6 Woodward LSM

GECM  G3516C
46.1
.6
45.9/6 6/60.0
0VDC emergency crank engine run active 4­20mA kW signal 0­5Vdc Cat Data
stop terminate failure relay alarm speed EMCPII+ speed link
monitor reference reference

OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V


14 14 14 14 14
12 11   31.6 12 11  111.5 12 11   35.2 12 11  111.7 12 11  111.8
24 24
22 21  111.4 22 21  111.6

45
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Electronic Governing System
60

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 46
0  1  2  3  4  5  6  7  8  9 

46.9/5 5/99.0
+24VDC

A1 A1
60K1 60K2
A2 A2

240 241

­X60 11 ­X60 13
=CAT

=CAT

A.C 1 A.C 11

U=55V AC 11
I=1mA

A.C 2 A.C .

­X60 12 ­X60 14

46.9/6 6/99.0
0VDC EK­210 oil level low
gas meter detection
pulse

OMR.G2R1SN24DC+V
  112.1 14
12 11  112.2

46
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : gas meter pulse ­ engine protections
99

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 60
0  1  2  3  4  5  6  7  8  9 

60.9/5 5/101.0
+24VDC 2,5mm²

99U1
+24V

12.1" TFT Panel PC
touchpanel
99F7
F2,5A

0V COM1 COM2 COM3 GSM MODEM


SUPPLY

COM.1 COM.2 COM.3


101.2 99.7 181.2

For cable detail For cable detail For cable detail 242


refer to refer to refer to

190CAB2­SBC 190CAB0­MOD 190CAB2­SBC


190.2 190.0 190.2

only in panel 1
99.3
COM.2

99U7
+ GSM modem Antenna mounted
on roof panel
GSM ­ G
MODEM
V1.1

2,5mm²

60.9/6 6/101.0
0VDC IPC GSM modem

60
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : IPC
100

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 99
0  1  2  3  4  5  6  7  8  9 

99U7
MODEM

RS232

COM2

99U1
IPC

COM1

RS232

COM1

SBC 7­2
101U0
CAN1 CAN2 CAN3

CAN TO OTHER INSTALLATIONS
ADDRESS 4

ADDRESS 1 DIN 16 110U0 SBC7­2 COM 152U0

ADDRESS 1 Power ADDRESS 10 SBC 7­2


DIN 16 112U0 organiser 26P1 181U0
ADDRESS 2

ADDRESS 1 DOUT 16 120U0

ADDRESS 2 DREL 16 122U0

ADDRESS 1 AIN 8 130U0

ADDRESS 1 AOUT 4 140U0

loadshare
ADDRESS 2 151U0

Power
ADDRESS 1
organiser 26P1

99
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN Network structure
101

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 100
0  1  2  3  4  5  6  7  8  9 

99.9/5 5/110.0

=E2.CTRL
+24VDC

E1_CAN 3_H /=E2.CTRL/101.8

E1_CAN 3_L /=E2.CTRL/101.8
CAN3_MST_H /181.8

CAN3_MST_L /181.8
X93 1 2 ¤

X93 3 4

L L ¤
CAN 1 H CAN 2 H
Connection L Connection L
internal H internal H

wht

wht

wht
brn

brn

brn
101U0
+ R1 R2 H L H L H L

¤ R1 CAN1 CAN2 CAN3


Processor
watchdog I
R2
O 0 1

CAN1

CAN2

CAN3
Power

125

250

500
x10 x1
Run Reset single board controller
End Bitrate CAN3 Address
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3

COM0 COM1

v3.0
­

99.9/6 6/110.0
0VDC CAN 1 CAN 2 CAN 3 CAN 3
COM.1 network network network network
99.2
to master to E2.CTRL

100
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 Controller Module
110

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 101
0  1  2  3  4  5  6  7  8  9 

101.0/5 5/111.0
+24VDC
­X60 15 ­X60 17

=SPARE

=E1.PWR
­X. 1 ­X. 3

11 11 11 11 11
20F2 20F6 20F8 21F3 21F5
20.3 20.7 20.8 21.3 21.5
14 14 14 14 14

­X. 2 ­X. 4

­X60 16 ­X60 18

Connection
CAN 1 SBC 7­2
in out

243 244 245 247 248 249 250 251


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7

CAN_DIN16
¤
Terberg
Control Systems

Bitrate Address

I
O 0 1 Power
Run
CAN
end
125
250
500

x10 x1

101.0/6 6/111.0
0VDC CB CB CB CB ACB CB CB spare
generator busbar power supply power supply generator power supply power supply [0]
measuring measuring generator side busbar side sync. breaker 24VDC system charger
supply supply off/fail off/fail in off/fail off/fail
off/fail off/fail [2] [4] [32] [8] [10]
[430] [429]

101
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 0.0 ­ 0.7
111

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 110
0  1  2  3  4  5  6  7  8  9 

110.9/5 5/112.0
+24VDC

11 11 21 11 21 11 11
40K4 40K5 46K1 46K2 46K3 46K4 46K5
40.4 40.5 46.1 46.2 46.3 46.4 46.5
12 14 12 14 22 24 12 14 22 24 12 14 12 14

31.8
90

90 252 253 254 255 256 257 258


110U0
110.0
8 9 10 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7

CAN_DIN16
Terberg
Control Systems

110.9/6 6/112.0
0VDC ESPB CDVR CDVR GECM GECM GECM spare GECM
emergency shutdown alarm emergency crank engine [0] active
stop [146] [147] stop terminate failure alarm
[115] monitor [12] [233] [234]
[114]

110
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 1.0 ­ 1.7
112

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 111
0  1  2  3  4  5  6  7  8  9 

111.9/5 5/113.0
+24VDC
­X60 19 ­X60 21 ­X60 23 ­X60 25

=CAT

=AUX

=MCC
112S4 RTD COM ­X . ­X . ­X .
14
11 23 13
60K1 60K2
60.1 60.2
12 14 24 14
11
1 0 2
RTD N.O ­X . ­X . ­X .

­X60 20 ­X60 22 ­X60 24 ­X60 26

Connection
CAN 1 SBC 7­2
in out

259 260 261 262 263 264 265 266


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7

CAN_DIN16
¤
Terberg
Control Systems

Bitrate Address

I
O 0 2 Power
Run
CAN
end
125
250
500

x10 x1

111.9/6 6/113.0
0VDC EK­210 oil selector selector coolant M1 M1 M2
gas meter level switch switch level field field jacketwater
pulse low up down low auxillaries on auxillaries pump on
[64] [125] [298] [297] [141] [89] failed [90]
[79]

111
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 2.0 ­ 2.7
113

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 112
0  1  2  3  4  5  6  7  8  9 

112.9/5 5/120.0
+24VDC
­X60 27 ­X60 29 ­X60 31 ­X60 33 ­X60 35 ­X60 37

=MCC

=SPARE

=SPARE
­X . ­X . ­X . *Note:Bridge if ­X . ­X .
loadshare lines
3 1
connected with
other engines.
113S4 4 113S5 2
Do not use in
green red
­X . ­X . ­X . dual mode systems ­X . ­X .
(parallel/island)
 ENGINE   ENGINE 
­X60 28 ­X60 30 ­X60 32 ­X60 34 START STOP ­X60 36 ­X60 38

267 268 269 270 271 272 273 274


112U0
112.0
8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7

CAN_DIN16
Terberg
Control Systems

112.9/6 6/120.0
0VDC M2 M3 M3 enable engine engine spare spare
jacketwater aftercooler aftercooler load start stop [0] [0]
pump failed pump on pump failed sharing [48] [49]
[80] [91] [81] (20)
normal
on internal
PID controls

112
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 3.0 ­ 3.7
120

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 113
0  1  2  3  4  5  6  7  8  9 

113.9/5 5/121.0
+24VDC
Connection
CAN 1 SBC 7­2
in out

120U0
121.0 + H L

CAN Network

¤ CAN_DOUT16
Terberg
Control Systems

Bitrate Address

I
O
0 1 Power
Run
CAN
end
125
250
500

x10 x1 O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7

­ 0 1 2 3 4 5 6 7

275 276 277 278 279 280 281 282


120U5

1 2 3 4 5
R R R
R
AUTO­ HAND OFF HAND
MATIC OFF LOAD LOAD

flatcable

GR YE GR GR

AUTO­ OFF HAND OFF HAND


A1 A1 A1 MATIC LOAD LOAD
120K1 120K2 120K3
A2 A2 A2 120U6

113.9/6 6/121.0
0VDC GECM ACB ACB  spare automatic off hand off load hand load
start synchronising open [0] [105] [106] [107] [108]
auto puls (in) [9]
[163] [57]
OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11  45.6 12 11  35.1 12 11  35.2
24
21 22  45.4

113
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 0.0 ­ 0.7
121

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 120
0  1  2  3  4  5  6  7  8  9 

120.9/5 5/122.0
+24VDC

120U0
120.0

CAN_DOUT16
Terberg
Control Systems

O 1.0 O 1.1 O 1.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

283 284 140 141 142 143 144 145

140/170.0 141/170.1 142/170.2 143/170.3 144/170.4 145/170.5

120.9/6 6/122.0
0VDC spare spare M1 load shed 1 load shed 2 load shed 3 M2 M3
[0] [0] field contact contact contact jacketwater aftercooler
auxillaries on [153] [154] [155] pump on pump on
[34] [35] [36]

120
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 1.0 ­ 1.7
122

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 121
0  1  2  3  4  5  6  7  8  9 

121.9/5 5/123.0
+24VDC
Connection
CAN 1 SBC 7­2
in out

122U0
123.0 + H L

CAN Network
I Power
O
0 2
CAN­DREL16 Run
¤
Terberg end CAN
125
250
500
Control Systems
x10 x1

Bitrate Address

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
0 K1 K2 K3 K4 K5 K6 K7
0 NO NO NO NO NO NO NO

C 0 1 2 3 C 4 5 6 7
­

121.9/6 6/123.0
0VDC GECM GECM GECM GECM CDVR CDVR spare spare
desired on/off idle/rated remote excitation fault [0] [0]
timing grid [3] start disable reset
[1] [19] [4] [47] [48]

0 C  45.2 1 C  45.3 2 C  45.4 3 C  45.5 4 C  40.2 5 C  40.3

121
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DREL 2.0 ­ DO 2.7
123

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 122
0  1  2  3  4  5  6  7  8  9 

122.9/5 5/130.0
+24VDC

122U0
122.0

CAN­DREL16
Terberg
Control Systems

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 1.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

122.9/6 6/130.0
0VDC gas valves installation installation sync spare spare spare spare
[24] failure lamp failure horn breaker [0] [0] [0] [0]
[136] [135] allowed
to close
[10]
8 C  36.7 9 C  160.1 10  C  160.3 11  C  35.1

122
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DREL 3.0 ­ DO 3.7
130

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 123
0  1  2  3  4  5  6  7  8  9 

130PT1

130PT2

130PT3

130PT4

130PT5

130PT6

130PT7
PT100 PT100 PT100 PT100 PT100 PT100

BGW1

BGW2
BGR1

BGR2
MAIN

MAIN
x x x ¤
A.C 3 4 . ¤ ¤ ¤ RTD R1 W1 C1 ¤ RTD R2 W2 C2 ¤ RTD R3 W3 C3 ¤

10

11

12

13

14

15

16

17

18

19

20

21
­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤

9
123.9/5 5/130.8 130.2/5 5/140.0
+24VDC
130.0/6 6/130.8 130.2/6 6/140.0

Connection
CAN 1 SBC 7­2
in out

314 6 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 5 6 334

130U0
+ H L 0+ 0­ 0­ 1+ 1­ 1­ 2+ 2­ 2­ 3+ 3­ 3­ 4+ 4­ 4­ 5+ 5­ 5­ 6+ 6­ 6­ 7+ 7­ 7­

¤ CAN Network AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


130U2

130U3

130U4

130U5

130U6

130U7

130U8
v2.1 v2.1 v2.1 v2.1 v2.1 v2.1 v2.0
CAN_AIN8
PT100­PB PT100­PB PT100­PB PT100­PB PT100­PB PT100­PB 35VDC­PB
Terberg  ­20..  ­20..  ­20..  ­20..  ­20..  ­20.. 0..35V
mA mA mA mA mA mA mA mA
Control Systems  +150C  +150C  +150C  +150C  +150C  +150C

+    ­
Bitrate Address V V V V V V V V
PB PB PB PB PB PB PB PB
I + ­
0 1 Power
O
Run
CAN
End
125
250
500

x10 x1
­

123.9/6 6/130.1
0VDC gas bearing bearing stator stator stator spare battery
pressure temperature temperature winding winding winding [0] voltage
inlet driven end non driven end phase L1 phase L2 phase L3 [1]
[17] [77] [78] [19] [20] [21]

123
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 AIN AI 0.0 ­ 0.7
140

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 130
0  1  2  3  4  5  6  7  8  9 

130.9/5 5/150.0
+24VDC

Connection
CAN 1 SBC 7­2
in out

140U0
+ H L

¤ CAN Network
CAN_AOUT4
Terberg
Control Systems

mA mA mA mA

Bitrate Address

I
O
0 1 Power V V V V
Run
CAN
end
125
250
500

x10 x1 AO 0.0 AO 0.1 AO 0.2 AO 0.3

­ 0+ 0­ 1+ 1­ 2+ 2­ 3+ 3­

72 73 82 83 124 125
150.1 150.1 150.6 150.6 46.5 46.5

130.9/6 6/150.0
0VDC voltage kw signal speed spare
adjust [108] adjust [0]
[121] [122]

130
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 AOUT AO 0.0 ­ 0.3
150

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 140
0  1  2  3  4  5  6  7  8  9 

140.9/5 5/151.0
+24VDC

140.2 140.2 140.4 140.4


72 73 82 83

150U0 150U5
V2.0 + + ­ V2.0 + + ­

Analogue Analogue
¤ input
¤ input

Uu/Ub converter Uu/Ub converter
Terberg Terberg
Control Systems Control Systems

­1V..+1V ­1V..+1V
BITRATE

BITRATE
­5V..+5V ­5V..+5V
­10V..+10V ­10V..+10V
 0V..10V  0V..10V
Analogue Analogue
O

O
I

I
output output
­ + ­ ­ + ­

71 70 81 80
40.8 40.7 46.6 46.6

140.9/6 6/151.0
0VDC voltage kW
adjust signal

140
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : U/U­converter
151

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 150
0  1  2  3  4  5  6  7  8  9 

150.9/5 5/152.0
+24VDC

Connection
CAN 1 SBC 7­2
in out

151U0 V1.0
*Note:
+ H L
0 2 Do not use with
¤ Power
dual mode systems
End
125
250
500

24VDC X10 X1
(parallel/standby)
Bitrate Address

CAN­LoadShare
Power
Run Terberg
CAN Control Systems CE

Loadshare
Lines

­ ­ +

306 307
22

23

24

­X70 ¤

150.9/6 6/152.0
0VDC loadshare
lines

150
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN­Loadshare
152

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 151
0  1  2  3  4  5  6  7  8  9 

151.9/5 5/160.0
+24VDC

152U0 Connection
CAN 2 SBC 7­2
in out

 CCM 
COMM. LINK

+ + H L

CAN Network

on off

SBC 7­2­COM
enable reset
download

V 2.4
RUN
¤
BITRATE

I CAN 3 I Low Battery
O ADDRESS=4 O

I 1 2
O Reset

­ ­ Serial 0 Serial 1

ser.CCM
46.8

for cable detail
refer to
190CAB4­CCM
190.4

151.9/6 6/160.0
0VDC SBC7­COM
RS 232
CCM communication

151
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN­COM
160

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 152
0  1  2  3  4  5  6  7  8  9 

152.9/5 5
24VDC

C C
122U0 122U0
­K9 9
­K10 10
123.2 123.3

EXAMPLE
308 311

160F1 160F3
F1,25A F1,25A
­X60  . ­X60  . ­X60  . ­X60  . ­X60  . ­X60  .

 FLASHLIGHT   SIREN 
 SUPPLY 309 SUPPLY 312

­X60  . ­X60  . ­X60  . ­X60  . ­X60  . ­X60  .

160V1 160V3
1N4007 1N4007

ENGINE 1 ENGINE 2 ENGINE n CONTROLROOM

310 313

common horn on engine 1 (and in controlroom)

­X60 39 ­X60 41 41

160H1 internal wiring

­X60 40 ­X60 42 42

152.9/6 6/170.0
0VDC installation installation
failure lamp failure horn

152
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supplement  alarm handling
170

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 160
0  1  2  3  4  5  6  7  8  9 

160.9/6 6/180.1
0VDC

120U0 120U0 120U0 120U0 120U0 120U0


­10 ­11 ­12 ­13 ­14 ­15
121.3/140 121.4/141 121.5/142 121.6/143 121.7/144 121.8/145

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

A1 A1 A1 A1 A1 A1
170K1 170K2 170K3 170K4 170K5 170K6
A2 A2 A2 A2 A2 A2

11 11 11 11 11 11
170K1 170K2 170K3 170K4 170K5 170K6
170.1 170.2 170.3 170.4 170.5 170.6
12 14 12 14 12 14 12 14 12 14 12 14
112

114

111

212

214

211

312

314

311

412

414

411

512

514

511

612

614

611
170K 170K 170K 170K 170K 170K

M1 load shed 1 load shed 2 load shed 3 M2 M3


field contact contact contact jacketwater aftercooler
auxillaries on pump on pump on

WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC


14 14 14 14 14 14
12 11  170.0 12 11  170.1 12 11  170.2 12 11  170.3 12 11  170.4 12 11  170.5

160
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Interface relays
180

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 170
0  1  2  3  4  5  6  7  8  9 

supply from panel 1 supply from panel 2 supply from panel 3 supply from panel 4 supply from panel 5 supply from panel 6

=E2.CTRL

=E3.CTRL

=E4.CTRL

=E5.CTRL

=E6.CTRL
21.7 170.9 =E2.CTRL/21.6 =E2.CTRL/21.6 =E3.CTRL/21.6 =E3.CTRL/21.6
9 6 E1.MST_9 E1.MST_6 E3.MST_9 E3.MST_6

­X60 1 ­X60 2 ­X60 1 ­X60 2 ­X60 1 ­X60 2 ­X60 1 ­X60 2 ­X60 1 ­X60 2

4mm² 4mm²
­X65 1 ­X65 2 ­X65 3 ­X65 4 ­X65 5 ­X65 6 ­X65 7 ­X65 8 ­X65 9 ­X65 10

2.5mm² 2.5mm²

1 3
180F2
B6A
6kA 2 4

 MASTER SUPPLY 
24VDC 15 16

15/181.0
+24VDC

16/181.0
0VDC

Only wired in panel 1

170
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supplement Master
181

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 180
0  1  2  3  4  5  6  7  8  9 

180.5/15 15/182.0
+24VDC

CAN1_MST_H /182.0

CAN3_MST_H /101.8
CAN1_MST_L /182.1

CAN3_MST_L /101.8
wht

wht
brn

brn
181U0
+ R1 R2 H L H L H L

¤ R1 CAN1 CAN2 I CAN3


Processor
watchdog
O 1 0
R2

CAN1

CAN2

CAN3

125

250

500
x10 x1

Power End Bitrate CAN3 Address


Run Reset single board controller
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3

COM0 COM1

v3.0
­

180.5/16 16/182.0 COM.3


0VDC 99.4 CAN 1 CAN 2 CAN 3
network network network
to E1.CTRL

180
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 Controller Module
182

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 181
0  1  2  3  4  5  6  7  8  9 

181.0/15 15/183.0
+24VDC
/181.4

/181.4
CAN1_MST_H

CAN1_MST_L

182U0
183.0 + H L

¤ CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
0 1 CAN1
O
x10 x1
end
125
250
500

O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7

­ 0 1 2 3 4 5 6 7

146 147 148 314 315 316 317 318

146/184.0 147/184.1 148/184.2

181.0/16 16/183.0
0VDC load shed 1 load shed 2 load shed 3 spare spare spare spare spare
contact contact contact [0] [0] [0] [0] [0]
[0] [0] [0]

181
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 0.0 ­ 0.7
183

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 182
0  1  2  3  4  5  6  7  8  9 

182.9/15 15
+24VDC

182U0
182.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 1.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

319 320 321 322 323 324 325 326

182.9/16 16/184.0
0VDC spare spare spare spare spare spare spare spare
[0] [0] [0] [0] [0] [0] [0] [0]

182
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 1.0 ­ 1.7
184

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 183
0  1  2  3  4  5  6  7  8  9 

183.9/16 16
0VDC

132U0 132U0 132U0


­0 ­1 ­2
182.1/146 182.2/147 182.3/148

A1 A2 A1 A2 A1 A2

A1 A1 A1
184K1 184K2 184K3
A2 A2 A2

11 11 11
184K1 184K2 184K3
184.1 184.2 184.3
12 14 12 14 12 14
112

114

111

212

214

211

312

314

311

184K 184K 184K

load shed 1 load shed 2 load shed 3


contact contact contact

WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC


14 14 14
12 11  184.0 12 11  184.1 12 11  184.2

183
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Interface relays
190

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 184
0  1  2  3  4  5  6  7  8  9 

190CAB2­SBC
190CAB0­MOD 99.2 190CAB4­CCM
99.3 99.4 152.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <­> Modem PC <­> SBC SBC7­COM <­> CCM MODULE

SUB 9­D FEMALE SUB 9­D FEMALE SUB 9­D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN­CCM
SH SH SH

wht

wht
brn

grn

brn

grn
gry

yel
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9­D FEMALE SUB 9­D FEMALE SUB 25­D FEMALE

SUB9­D     RS 232     RS 422/485

1        DCD        .

2        RXD        R­

3        TXD        T­

4        DTR        .

5        SG         SG/0V

6        DSR        R+

7        RTS        T+

8        CTS        .

184
Terberg Control Systems Revision Date Engineer drawing : MvdL
9        Ri         +12V

Gul Ahmed Textile Mills Ltd.
As Built    
page header : Serial cables
191

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 190
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E1.CTRL­. 1 crate LxBxH 66x69x201 ALU sealed 3540660695 =E1.CTRL/17. 397


=E1.CTRL­. 1 pallet LxB 66x69 3540660690 =E1.CTRL/17. 397
=E1.CTRL­. 1 Side cover sp.6000 2000x600 3730063046 =E1.CTRL/18. 397
=E1.CTRL­. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730062316 =E1.CTRL/18. 397
=E1.CTRL­. 1 Plain chassis  sp.6000 2000x600 3730063925 =E1.CTRL/18. 397
=E1.CTRL­. 1 St. coupling kit sp. 6000 3730064620 =E1.CTRL/18. 397
=E1.CTRL­. 1 Cable gland plate 2­parts 600x600 3730063196 =E1.CTRL/18. 397
=E1.CTRL­. 1 Drawing holder A4 3730021322 =E1.CTRL/18. 397
=E1.CTRL­. 1 half­cylinder with key 1242E 3730063615 =E1.CTRL/18. 397
=E1.CTRL­20F2 1 Circuit breaker   4P C0.5A 6kA 3980383700 =E1.CTRL/20.   2
=E1.CTRL­20F2 1 slave contact ..NO+NC 0308160000 =E1.CTRL/20.   2
=E1.CTRL­20F6 1 Circuit breaker   4P C0.5A 6kA 3980383700 =E1.CTRL/20.   6
=E1.CTRL­20F6 1 slave contact ..NO+NC 0308160000 =E1.CTRL/20.   6
=E1.CTRL­20F8 1 Circuit breaker   1P+N B10A 6­10kA 0308150007 =E1.CTRL/20.   8
=E1.CTRL­20F8 1 slave contact ..NO+NC 0308160000 =E1.CTRL/20.   8
=E1.CTRL­21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E1.CTRL/21.   4
=E1.CTRL­21B4 1 Batterybrace 60 3040000104 =E1.CTRL/21.   4
=E1.CTRL­21F3 1 Circuit breaker   1P B25A 6­10kA 0107580574 =E1.CTRL/21.   3
=E1.CTRL­21F3 1 slave contact ..NO+NC 0308160000 =E1.CTRL/21.   3
=E1.CTRL­21F5 1 Circuit breaker   1P B16A 6­10kA 0901062286 =E1.CTRL/21.   5
=E1.CTRL­21F5 1 slave contact ..NO+NC 0308160000 =E1.CTRL/21.   5
=E1.CTRL­21F6 1 Circuit breaker   1P B16A 6­10kA 0901062286 =E1.CTRL/21.   6
=E1.CTRL­21T1 1 Batterycharger 24V/25A 3550000004 =E1.CTRL/21.   1
=E1.CTRL­21U1 1 Battery filter 3885300910 =E1.CTRL/21.   1
=E1.CTRL­21V6 1 Diodebox with 2 diode 60A 3930000001 =E1.CTRL/21.   6
=E1.CTRL­22H7 1 panellighting with socket/PE en PL 24W/230V 3730099903 =E1.CTRL/22.   7
=E1.CTRL­22H7 1 connectioncable 3m for panellighting 3730099902 =E1.CTRL/22.   7
=E1.CTRL­22M3 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E1.CTRL/22.   4
=E1.CTRL­22M3 1 Exhaust filters  204x204mm 3040011703 =E1.CTRL/22.   4
=E1.CTRL­26P1 1 Power Organiser version 3.0 3886500930 =E1.CTRL/26.   1
=E1.CTRL­31K8 1 Relay 24VDC 4NO/4NC 3630003026 =E1.CTRL/31.   8
=E1.CTRL­31K8 1 Relaybase 3630003143 =E1.CTRL/31.   8
=E1.CTRL­31S6 1 Emergency stop red 40mm 0901273031 =E1.CTRL/31.   6
=E1.CTRL­31S6 1 Holder for 3 blocks 0901272677 =E1.CTRL/31.   6
=E1.CTRL­31S6 1 Pushbuttom cover (yellow) 0307213620 =E1.CTRL/31.   6
=E1.CTRL­31S6 1 text UK "Emergency stop" 3330000006 =E1.CTRL/31.   6
=E1.CTRL­31S6 1 1 x NC without holder 0901272674 =E1.CTRL/31.   6
=E1.CTRL­35K1 1 Relay 24VDC 2NO/2NC 3630002839 =E1.CTRL/35.   1
=E1.CTRL­35K1 1 Relaybase 3630003129 =E1.CTRL/35.   1
=E1.CTRL­35K2 1 Relay 24VDC 2NO/2NC 3630002839 =E1.CTRL/35.   2
=E1.CTRL­35K2 1 Relaybase 3630003129 =E1.CTRL/35.   2
=E1.CTRL­36K7 1 Relay 24VDC 2NO/2NC 3630002839 =E1.CTRL/36.   7
=E1.CTRL­36K7 1 Relaybase 3630003129 =E1.CTRL/36.   7
=E1.CTRL­36K8 1 Relay 24VDC 2NO/2NC 3630002839 =E1.CTRL/36.   8
=E1.CTRL­36K8 1 Relaybase 3630003129 =E1.CTRL/36.   8
=E1.CTRL­40K4 1 Relay 24VDC 3630002198 =E1.CTRL/40.   4
=E1.CTRL­40K4 1 Relaybase 3630003103 =E1.CTRL/40.   4
=E1.CTRL­40K5 1 Relay 24VDC 3630002198 =E1.CTRL/40.   5
=E1.CTRL­40K5 1 Relaybase 3630003103 =E1.CTRL/40.   5

As Built    
=E1.CTRL­46K1 1 Relay 24VDC  2xNO/2xNC 3630002218 =E1.CTRL/46.   1

190 192
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 191
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E1.CTRL­46K1 1 Relaybase 3630003104 =E1.CTRL/46.   1


=E1.CTRL­46K2 1 Relay 24VDC 3630002198 =E1.CTRL/46.   2
=E1.CTRL­46K2 1 Relaybase 3630003103 =E1.CTRL/46.   2
=E1.CTRL­46K3 1 Relay 24VDC  2xNO/2xNC 3630002218 =E1.CTRL/46.   3
=E1.CTRL­46K3 1 Relaybase 3630003104 =E1.CTRL/46.   3
=E1.CTRL­46K4 1 Relay 24VDC 3630002198 =E1.CTRL/46.   4
=E1.CTRL­46K4 1 Relaybase 3630003103 =E1.CTRL/46.   4
=E1.CTRL­46K5 1 Relay 24VDC 3630002198 =E1.CTRL/46.   5
=E1.CTRL­46K5 1 Relaybase 3630003103 =E1.CTRL/46.   5
=E1.CTRL­60K1 1 Solidstate relay 5­24VDC  NO/NC 3630002279 =E1.CTRL/60.   1
=E1.CTRL­60K1 1 Relaybase 3630003103 =E1.CTRL/60.   1
=E1.CTRL­60K2 1 Relay 24VDC 3630002198 =E1.CTRL/60.   2
=E1.CTRL­60K2 1 Relaybase 3630003103 =E1.CTRL/60.   2
=E1.CTRL­99U1 1 mountingplate for IPC (Terberg) 3040000141 =E1.CTRL/99.   1
=E1.CTRL­99U1 1 12"TOP COMPLETE 3180000001 =E1.CTRL/99.   1
=E1.CTRL­99U7 1 Dopantenna for GSM/GPRS Modem 3030000104 =E1.CTRL/99.   7
=E1.CTRL­99U7 1 Cable RS232 for GSM/GPRS Modem 3030000103 =E1.CTRL/99.   7
=E1.CTRL­99U7 1 Din clip for Meastro modem GSM/GPRS 3030000102 =E1.CTRL/99.   7
=E1.CTRL­99U7 1 Modem GSM/GPRS 3030000101 =E1.CTRL/99.   7
=E1.CTRL­101U0 1 Processor  SBC7­2  V3.0 3884100930 =E1.CTRL/101.   0
=E1.CTRL­110U0 1 Inputcart 16 3880100920 =E1.CTRL/110.   0
=E1.CTRL­112S4 1 keylock switch 3 pos. 3226125010 =E1.CTRL/112.   4
=E1.CTRL­112S4 1 element for key switch 3226187251 =E1.CTRL/112.   4
=E1.CTRL­112S4 1 keylock front bezel 3226192100 =E1.CTRL/112.   4
=E1.CTRL­112S4 1 front bezel 18mm 3226199320 =E1.CTRL/112.   4
=E1.CTRL­112U0 1 Inputcart 16 3880100920 =E1.CTRL/112.   0
=E1.CTRL­113S4 1 pushbutton green momentary 0901272725 =E1.CTRL/113.   5
=E1.CTRL­113S4 1 Holder for 3 blocks 0901272677 =E1.CTRL/113.   5
=E1.CTRL­113S4 1 1 x NO without holder 0901271482 =E1.CTRL/113.   5
=E1.CTRL­113S5 1 pushbutton red momentary 0901271390 =E1.CTRL/113.   6
=E1.CTRL­113S5 1 Holder for 3 blocks 0901272677 =E1.CTRL/113.   6
=E1.CTRL­113S5 1 1 x NC without holder 0901272674 =E1.CTRL/113.   6
=E1.CTRL­120K1 1 Relay 24VDC  2xNO/2xNC 3630002218 =E1.CTRL/120.   1
=E1.CTRL­120K1 1 Relaybase 3630003104 =E1.CTRL/120.   1
=E1.CTRL­120K2 1 Relay 24VDC 3630002198 =E1.CTRL/120.   2
=E1.CTRL­120K2 1 Relaybase 3630003103 =E1.CTRL/120.   2
=E1.CTRL­120K3 1 Relay 24VDC 3630002198 =E1.CTRL/120.   3
=E1.CTRL­120K3 1 Relaybase 3630003103 =E1.CTRL/120.   3
=E1.CTRL­120U0 1 Outputcart 16 3880300920 =E1.CTRL/120.   0
=E1.CTRL­120U5 1 Switch mode interface 4 pos. 3885200910 =E1.CTRL/120.   5
=E1.CTRL­120U6 1 cover with leds for H­A switch 3040000143 =E1.CTRL/120.   5
=E1.CTRL­122U0 1 Outputcart drel 16 3880400920 =E1.CTRL/122.   0
=E1.CTRL­130U0 1 Analog in 8 3880200920 =E1.CTRL/130.   0
=E1.CTRL­130U0­130U2 1 Pickyback for PT100 (­20..+150) 3881100921 =E1.CTRL/130.   3
=E1.CTRL­130U0­130U3 1 Pickyback for PT100 (­20..+150) 3881100921 =E1.CTRL/130.   4
=E1.CTRL­130U0­130U4 1 Pickyback for PT100 (­20..+150) 3881100921 =E1.CTRL/130.   5
=E1.CTRL­130U0­130U5 1 Pickyback for PT100 (­20..+150) 3881100921 =E1.CTRL/130.   6
=E1.CTRL­130U0­130U6 1 Pickyback for PT100 (­20..+150) 3881100921 =E1.CTRL/130.   7
=E1.CTRL­130U0­130U7 1 Pickyback for PT100 (­20..+150) 3881100921 =E1.CTRL/130.   8

As Built    
=E1.CTRL­130U0­130U8 1 Pickyback PB35VDC (0..35VDC) 3881900920 =E1.CTRL/130.   9

191 193
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 192
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E1.CTRL­140U0 1 Analogout 4 3880500920 =E1.CTRL/140.   0


=E1.CTRL­150U0 1 Convertor V2.0 3885600920 =E1.CTRL/150.   0
=E1.CTRL­150U5 1 Convertor V2.0 3885600920 =E1.CTRL/150.   5
=E1.CTRL­151U0 1 CAN load share module 3886700910 =E1.CTRL/151.   0
=E1.CTRL­152U0 1 Processor  SBC7­2 COM 3884200924 =E1.CTRL/152.   0
=E1.CTRL­160H1 1 Mounting base round 0102380608 =E1.CTRL/160.   1
=E1.CTRL­160H1 1 Flashlight 24V/1W/amber 0102380087 =E1.CTRL/160.   1
=E1.CTRL­170K1 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170.   1
=E1.CTRL­170K2 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170.   2
=E1.CTRL­170K3 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170.   3
=E1.CTRL­170K4 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170.   4
=E1.CTRL­170K5 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170.   5
=E1.CTRL­170K6 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170.   6
=E1.CTRL­180F2 1 Circuit breaker   2P B6A 6­10kA 0901062321 =E1.CTRL/180.   2
=E1.CTRL­181U0 1 Processor  SBC7­2  V3.0 3884100930 =E1.CTRL/181.   0
=E1.CTRL­182U0 1 Outputcart 16 3880300920 =E1.CTRL/182.   0
=E1.CTRL­184K1 1 Terminal relay 24VDC 0206323364 =E1.CTRL/184.   1
=E1.CTRL­184K2 1 Terminal relay 24VDC 0206323364 =E1.CTRL/184.   2
=E1.CTRL­184K3 1 Terminal relay 24VDC 0206323364 =E1.CTRL/184.   3

192
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Partlist
195

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 193
0  1  2  3  4  5  6  7  8  9 

170K potential free outputs =E1.CTRL­170K
Circuit description/function

M2 jacketwater pump on

M3 aftercooler pump on
M1 field auxillaries on

load shed 1 contact

load shed 2 contact

load shed 3 contact
=

=
Page
/170.1

/170.0

/170.1

/170.2

/170.1

/170.2

/170.3

/170.2

/170.3

/170.4

/170.3

/170.4

/170.5

/170.4

/170.5

/170.6

/170.5

/170.6
path
111

112

114

211

212

214

311

312

314

411

412

414

511

512

514

611

612

614
No

Brigade

193
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : 170K potential free outputs
196

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
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0  1  2  3  4  5  6  7  8  9 

184K potential free outputs =E1.CTRL­184K
Circuit description/function

load shed 1 contact

load shed 2 contact

load shed 3 contact
=

=
Page
/184.1

/184.0

/184.1

/184.2

/184.1

/184.2

/184.3

/184.2

/184.3

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314

No

Brigade

195
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : 184K potential free outputs
197

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 196
0  1  2  3  4  5  6  7  8  9 

X1: Terminal strip voltage supply =E1.CTRL­X1
Circuit description/function

generator voltage

busbar voltage
=

=
Page
/20.1

/20.1

/20.1

/20.1

/20.4

/20.4

/20.5

/20.5

path /20.5
1

No

Brigade

1 2 3 4 1 2 3 4 5
CTR_C20 

CTR­C21 
5x2.5mm²

5x2.5mm²

1 2 3 4 1 2 3 4 5

1 2 3 4 5 6 7 8 8/¤

1 5

=.PWR_GEN =.PWR_BB
­X. ­X.

196
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X1: Terminal strip voltage supply
198

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 197
0  1  2  3  4  5  6  7  8  9 

X11: Terminal strip current transformers =E1.CTRL­X11
Circuit description/function

current sensing

Page
/26.1

/26.2

/26.2

/26.2

path
1

No

Brigade

1 2 3 4
CTR­C25 
4x2.5mm²

1 2 3 4

1 2 3 4

=.PWR
­X.

197
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X11: Terminal strip current transformers
199

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 198
0  1  2  3  4  5  6  7  8  9 

X40: Terminal strip engine =E1.CTRL­X40
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC
crank batteries

Page
/36.1

/36.1

/36.1

/36.3

/36.3

/36.4

/36.4

path
1

No

Brigade

1 2 1 2 1 2
PWR­C1  2x6mm²

PWR­C2  2x4mm²

PWR­C3  2x4mm²

1 2 1 2 1 2

. . . . . .

=CAT
­X

198
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X40: Terminal strip engine
200

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 199
0  1  2  3  4  5  6  7  8  9 

X42: Terminal strip GECM =E1.CTRL­X42
Circuit description/function

4­20mA speed reference
emergency stop monitor

kW signal EMCPII+
switched + battery
driven equipment

crank terminate
desired timing

engine failure

Cat Data link
active alarm
remote start
normal stop

on/off  grid

start auto
idle/rated

run relay
common
ground

E­stop

spare
=

=
Page
/45.1

/45.1

/45.1

/45.2

/45.2

/45.3

/45.4

/45.4

/45.5

/45.6

/45.7

/45.7

/45.8

/46.1

/46.1

/46.2

/46.3

/46.4

/46.5

/46.6

/46.6

/46.6

/46.5

/46.5

/46.6

/46.8

/46.8

/46.8

/46.9
path
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11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

¤
No

Brigade

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr

CTR­C14 ASF

CTR­C15 ASF

CTR­C16 ASF
CTR­C13 

2x2.5mm²

2x2.5mm²
25x1mm²

4x1mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr

­ 120 121 122 123 124 125 126 127 128 129 133 134 140 141 130 131 132 135 138 139 16 15 27 319 320 30

­X­NES

199
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X42: Terminal strip GECM
201

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 200
0  1  2  3  4  5  6  7  8  9 

X43: Terminal strip CDVR =E1.CTRL­X43
Circuit description/function

CDVR signal voltage common (+)
CDVR signal voltage common (­)

CDVR exictation disable

CDVR fault shutdown

CDVR voltage adjust
CDVR power supply

CDVR alarm output
=

=
Page
/40.0

/40.0

/40.1

/40.2

/40.3

/40.4

/40.5

/40.6

/40.7

/40.8

/40.8
path
1

10

No ¤

Brigade

1 2 3 4 5 6 7 8 1 2 3
CTR­C7.1 
8x2.5mm²

8x2.5mm²
CTR­C7 

1 2 3 4 5 6 7 8 1 2 3

+ ­ COM1 EDIS FRES FSD ALM DS50 Vdc­B Vdc­AVdc­B/¤

­X­CDVR

200
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X43: Terminal strip CDVR
202

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 201
201
Circuit description/function

No
path

Page

Brigade

1
1

.
1 /21.6 master supply

­X
.
2
2

=MST
W10  2x 2 /21.6 =

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IJsselstein (the Netherlands)
Terberg Control Systems
1
1

.
3 /31.6 emergency stop

­X
.
2
2

2.0
2.1
2.2
W11  2x 4 /31.6 =

Revision
1
1

1
5 /35.5 CB closed

2
2

Date
2
6 /35.6 =

­X.
1
3
3

12.09.2008
12.09.2008
17.09.2008
3
CTR­C23  /35.6 CB UVT

=.PWR
7
12x1.5mm²

4
4

4
8 /35.7 =

NA
NA
PDW
Engineer
1
1

.
9 /36.8 gas valve 2 24VDC

­X
.
2
2

.
W12  2x 10 /36.8 =

=NES39

design
X60: Terminal strip general =E1.CTRL­X60

drawing

plot­date
instruction
1
1

1
11 /60.1 EK­210 gas meter pulse

2
2

: MvdL
2

: MvdL
CTR­C10  12 /60.1 =

: A.E.S.L.
2x1.5mm²

1
1
1

: 17.09.2008
­A.C
=CAT
11
13 /60.2 oil level low detection

2
2

.
CTR­C12  14 /60.2 =
2x1.5mm²

1
1

1
15 /110.3 CB power supply generator side off/fail [2]

­X.
1
2
2

2
W13  2x 16 /110.3 =

=SPARE

5
5

17 /110.5 ACB generator sync. breaker in [32]

­X.
3
6
6

=.PWR CTR­C23  18 /110.5 =


12x1.5mm²
1
1

19 /112.5 coolant level low [141]
COM
2
2

COM

­RTD
=CAT

CTR­C6  /112.5 =
N.O

20

Gul Ahmed Textile Mills Ltd.
2x1.5mm²
1
1

21 /112.6 M1 field auxillaries on [89]
2
2

22 /112.6 =
­X
.
3
3

=AUX

W14  4x 23 /112.7 M1 field auxillaries failed [79]


4
4

24 /112.7 =

1
1

drawing

/112.8 M2 jacketwater pump on [90]
page header

25
2
2

26 /112.8 =
3
3

27 /113.1 M2 jacketwater pump failed [80]
4
4

: 082025
.

28 /113.1 =

­X
.
5
5

CTR­C17 
=MCC

29 /113.2 M3 aftercooler pump on [91]
8x1.5mm²
6
6

30 /113.2 =
: X60: Terminal strip general
7
7

E1.CTRL
.

31 /113.3 M3 aftercooler pump failed [81]
8
8

As Built    
.

32 /113.3 =
page

/113.4 enable load sharing (20) normal on internal PID

page's
GRP =

33
:

34 /113.4 =
202
172
203
0  1  2  3  4  5  6  7  8  9 

X60: Terminal strip general =E1.CTRL­X60
Circuit description/function

installation failure lamp

installation failure horn
spare [0]

=
Page
/113.7

/113.7

/113.8

/113.8

/160.1

/160.1

/160.3

/160.3

/160.3

/160.3
path
35

36

37

38

39

40

41

41

42

No 42

Brigade

1 2 3 4 1 2
WX60_39  6x
W15  4x

1 2 3 4 1 2

. . . .

=SPARE ­160H1
­X

202
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X60: Terminal strip general
204

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 203
0  1  2  3  4  5  6  7  8  9 

X65: Terminal master supply =E1.CTRL­X65
Circuit description/function

Supply from panel 2

supply from panel 3

supply from panel 4
=

=
Page
/180.2

/180.2

/180.3

/180.4

/180.5

/180.5

/180.6

/180.7

/180.8

/180.8
path
1

10
No

Brigade

1 2 1 2 1 2 1 2 1 2
WX65_1  2x

WX65_3  2x

WX65_5  2x

WX65_7  2x

WX65_9  2x

1 2 1 2 1 2 1 2 1 2

1 2 1 2 1 2 1 2 1 2

1 1 1 1 1

=E2.CTRL =E3.CTRL =E4.CTRL =E5.CTRL =E6.CTRL


­X60 ­X60 ­X60 ­X60 ­X60

203
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X65: Terminal master supply
205

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
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204
Circuit description/function

No
path

Page

Brigade

1
1

3
1 /130.1 gas pressure inlet [17]

2
2

4
2 /130.2 =

Tel:  +31 (0) 30 68 69 111
Fax:  +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
3

­A.C

Terberg Control Systems
CTR­C11 ASF 3 /130.2 =
2x1.5mm²

SCR
SCR
/130.2 =


¤

2.0
2.1
2.2
1
1

Revision
4 /130.3 bearing temperature driven end [77]

2
2
5 /130.3 =

BGR1 BGW1
3
3

Date
.
CTR­C1 ASF 6 /130.3 =
2x1.5mm²

SCR
SCR

12.09.2008
12.09.2008
17.09.2008
/130.3 =


¤

1
1

BGR1

­MAIN
7 /130.4 bearing temperature non driven end [78]

NA
NA
2
2

PDW
8 /130.4 =

BGR2 BGW2

Engineer
3
3

.
CTR­C2 ASF 9 /130.4 =

2x1.5mm²

SCR
SCR
/130.4 =


¤
X70: Terminal strip analog =E1.CTRL­X70

design
drawing

plot­date
instruction
1
1

/130.5 stator winding phase L1 [19]

R1
10

2
2

: MvdL
: MvdL
/130.5 =

W1
11

: A.E.S.L.
3
3

: 17.09.2008
CTR­C3 ASF /130.5 =

C1
12

2x2.5mm²

SCR
SCR

¤ /130.5 =

C1/¤
1
1

/130.6 stator winding phase L2 [20]

R2
13

2
2

/130.6 =

W2
14
3
3

­RTD
R1
CTR­C4 ASF /130.6 =
C2
15
3x1mm²
SCR
SCR

¤ /130.6 =

C2/¤
1
1

/130.7 stator winding phase L3 [21]
R3

16
2
2

/130.7 =
W3

17
3
3

CTR­C5 ASF /130.7 =
C3

18
3x1mm²
SCR
SCR

¤ /130.7 =
C3/¤

Gul Ahmed Textile Mills Ltd.
1
1

19 /130.8 spare [0]
2
2

20 /130.8 =
3
3

WX70_19 ASF 21 /130.8 =
­130PT7

3x1mm²
SCR
SCR

¤ /130.8 =

22 /151.1 loadshare lines

23 /151.1 =
drawing

/151.1 =
page header

24

¤ /151.1 =
: 082025

: X70: Terminal strip analog

E1.CTRL
As Built    
page

page's
GRP =

:
205
172
206
0  1  2  3  4  5  6  7  8  9 

X93: Terminal strip CAN 3 =E1.CTRL­X93
Circuit description/function

CAN 3 network to E2.CTRL

Page
/101.8

/101.9

path
3

No

Brigade

1 2
Unitronics

2x0.5mm²
WX93_3

can bus

1 2

1 2

=E2.CTRL
­X93

205
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X93: Terminal strip CAN 3
207

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
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0  1  2  3  4  5  6  7  8  9 

X­CDVR: Terminal strip engine =E1.CTRL­X­CDVR
Circuit description/function

CDVR signal voltage common (+)

CDVR signal voltage common (+)
CDVR signal voltage common (­)

CDVR signal voltage common (­)

CDVR exictation disable
CDVR fault shutdown

CDVR voltage adjust

CDVR voltage adjust
CDVR power supply

CDVR alarm output
=

Page
/40.0

/40.0

/40.5

/40.4

/40.1

/40.6

/40.2

/40.3

/40.8

/40.7

/40.8
path
+

ALM

FSD

COM2

DS50

EDIS

FRES

Vdc­A

Vdc­B

No ¤

Brigade

1 2 7 6 3 8 4 5 2 1 scr
CDVR_2 ASF
8x2.5mm²

2x2.5mm²
CDVR_1 

1 2 7 6 3 8 4 5 2 1

P12­8 P12­7 P12­4 P12­5 P9­6 P12­9 P9­7 P9­8 P12­6 P12­3

P12­8

­CDVR

206
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X­CDVR: Terminal strip engine
208

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
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0  1  2  3  4  5  6  7  8  9 

X­NES: Terminal strip engine =E1.CTRL­X­NES
Circuit description/function

4­20mA speed reference

emergency stop monitor
kW signal EMCPII+
switched + battery

switched + battery
driven equipment

crank terminate
desired timing

engine failure

Cat Data link
active alarm
remote start
normal stop

on/off  grid

start auto
idle/rated

run relay
common
ground

E­stop

E­stop
=

=
Page
/46.5

/46.5

/46.6

/45.1

/45.1

/45.1

/45.2

/45.2

/45.3

/45.4

/45.4

/45.5

/45.6

/46.2

/46.3

/46.4

/45.7

/45.7

/46.5

/46.6

/46.6

/46.6

/45.8

/46.1

/46.1

/46.8

/46.8

/46.9
path
15

16

120

121

122

123

124

125

126

127

128

130

131

132

133

134

135

138

139

140

140

141

319

320

¤
No

Brigade

tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR


GECM_3 ASF

GECM_2 ASF

GECM_4 ASF
2x2.5mm²

2x2.5mm²
GECM_1 

GECM_1 
25x1mm²

25x1mm²

4x1mm²
tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR

27 37 16/¤ X 36 9 30 8 28 40 39 29 14 32 23 22 4 10 33 3 13 13/¤ 20 2 12 7 17 17/¤

27

­J6

207
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X­NES: Terminal strip engine
=E2.CTRL/1

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E1.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 208
Terberg Control Systems
IJsselstein   ­   The Netherlands

Tel. (+31) 30 ­ 68 69 111
Fax. (+31) 30 ­ 68 70 517
mail@terberg­control­systems.nl

As Built    
Power Pack G3516C Generator control panel
Latest modify
this drawing remains the intellectual property of
Nr: 2.2
Main contractor : Allied Engineering Terberg Control Systems. subsidiares and subcontractors.
Date: 17.09.2008
and may not be reproduced or transmitted in any way
& Services whatsoever without express written permission
of the above.
Drawing number:

082025 E2.CTRL

P.O. BOX : 74900 ­ Karachi
Project : Gul Ahmed Textile Mills Ltd.
Address : Sector 22, Korangi Indus. Area
City : Karachi ­ 74900 (Pakistan) Address :
Telephonenumber : (+ 92 ) 21 5066901­911 Location :
Faxnumber : (+ 92 ) 21 5066915 Country :
Contact : Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0  1  2  3  4  5  6  7  8  9 

Page­index
Section Page Page header Section Page Page header

E2.CTRL 1 Title page E2.CTRL 111 SBC 7­2 DIN I 1.0 ­ 1.7

E2.CTRL 2 Index E2.CTRL 112 SBC 7­2 DIN I 2.0 ­ 2.7

E2.CTRL 3 Index E2.CTRL 113 SBC 7­2 DIN I 3.0 ­ 3.7

E2.CTRL 10 Reference E2.CTRL 120 SBC 7­2 DOUT O 0.0 ­ 0.7

E2.CTRL 11 Earthing E2.CTRL 121 SBC 7­2 DOUT O 1.0 ­ 1.7

E2.CTRL 12 Revision E2.CTRL 122 SBC 7­2 DREL 2.0 ­ DO 2.7

E2.CTRL 17 Overview used panels E2.CTRL 123 SBC 7­2 DREL 3.0 ­ DO 3.7

E2.CTRL 18 Cabinet front view E2.CTRL 130 SBC 7­2 AIN AI 0.0 ­ 0.7

E2.CTRL 18.1 Cabinet front cut­out E2.CTRL 140 SBC 7­2 AOUT AO 0.0 ­ 0.3

E2.CTRL 19 Wiring numbers E2.CTRL 150 U/U­converter

E2.CTRL 20 Supply voltage E2.CTRL 151 CAN­Loadshare

E2.CTRL 21 Battery charger 25A E2.CTRL 152 CAN­COM

E2.CTRL 22 Ventilation/panel light E2.CTRL 160 Supplement  alarm handling

E2.CTRL 26 Power Organiser E2.CTRL 170 Interface relays

E2.CTRL 31 Emergency stop engine E2.CTRL 190 Serial cables

E2.CTRL 35 Synchronising Breaker Control E2.CTRL 191 Partlist

E2.CTRL 36 Engine starting E2.CTRL 192 Partlist

E2.CTRL 40 CDVR Engine E2.CTRL 193 Partlist

E2.CTRL 45 Electronic Governing System E2.CTRL 195 170K potential free outputs

E2.CTRL 46 Electronic Governing System E2.CTRL 196 X1: Terminal strip voltage supply

E2.CTRL 60 gas meter pulse ­ engine protections E2.CTRL 197 X11: Terminal strip current transformers

E2.CTRL 99 IPC E2.CTRL 198 X40: Terminal strip engine

E2.CTRL 100 CAN Network structure E2.CTRL 199 X42: Terminal strip GECM

E2.CTRL 101 SBC 7­2 Controller Module E2.CTRL 200 X43: Terminal strip CDVR

E2.CTRL 110 SBC 7­2 DIN I 0.0 ­ 0.7 E2.CTRL 201 X60: Terminal strip general

1
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Index
3

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 2
0  1  2  3  4  5  6  7  8  9 

Page­index
Section Page Page header Section Page Page header

E2.CTRL 202 X60: Terminal strip general

E2.CTRL 203 X70: Terminal strip analog

E2.CTRL 204 X93: Terminal strip CAN 3

E2.CTRL 205 X­CDVR: Terminal strip engine

E2.CTRL 206 X­NES: Terminal strip engine

2
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Index
10

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 3
0  1  2  3  4  5  6  7  8  9 

LINENUMBER applied wire's  color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/240VAC line red


control voltage : 24/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3
analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
mains : PE ground green/yellow
Start

minimum wire diameter : where not specified
mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber

Note: Cables are minimum diameter
3 11

Drawing     : Page header:
Terberg Control Systems
Design      : GRP = drawing version abbreviations
IJsselstein (the Netherlands)
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing    :
Plotdate  : 29.10.05 Date    : 29­10­05 Page: version number V 0.0 : Engineering issue RD   red
WH   white
version number V 1.0 : Construction issue OR   orange
Pagenumber
version number V 2.0 : Commissioning issue YL   yellow
Number of pages PK   pink
Example symbols code Example code version number V 3.0 : Final issue BK   black
GY   gray
PU   purple
Contactnumbers BR   brown
1 2 18K3 GN   green
7.2 BU   blue
18F6
18 = page number
7 = page number
E  = part name
2 = linenumber
K  = relay
F  = circuitbreaker
6  = linenumber
B16A = B characteristic 16 Amps
3
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Reference
11

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 10
0  1  2  3  4  5  6  7  8  9 

Direct to earthrail in
busbar section
Earthrail

door

Coded in the drawings

or
¤ ¤

PE
PEN
SWA

10
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Earthing
12

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 11
0  1  2  3  4  5  6  7  8  9 

Revision overview
Revision number Date Engineer Comment

11
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Revision
17

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 12
0  1  2  3  4  5  6  7  8  9 

Dimensions HXBXD
Control panel
2000X600X600MM

Cable entry:bottom

600.0

600.0

E2 control panel

12
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Overview used panels
18

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 17
0  1  2  3  4  5  6  7  8  9 

595.0

155.0

.
420.0 .
.

640.0
.
705.0
.
.
825.0

1760.0

1850.0

1950.0
Air flow

17
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Cabinet front view
18.1

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 18
0  1  2  3  4  5  6  7  8  9 

596.0

210.0 387.0

63.0
panel cut­out
x 178mm
y 178mm 155.0

240.0
273.0 278.0

338.0

Panel cut­out
x 351mm 420.0
y 277mm
503.0

560.0
568.0

115.0

480.0
473.0
122.0
210.0 385.0 640.0

236.0 358.0 705.0


Ø 22mm
283.0 313.0
297.0
825.0

Ø 22mm

210.0 387.0

1674.0

panel cut­out 1763.0
x 178mm
y 178mm
1850.0

1950.0

18
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Cabinet front cut­out
19

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 18.1
0  1  2  3  4  5  6  7  8  9 

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
 1 up to 50
51 t/m 100

101 t/m 150
151 t/m 200

201 t/m 250
251 t/m 300

301 t/m 350
351 t/m 400

401 t/m 450
451 t/m 500

501 t/m 550
551 t/m 600

601 t/m 650
651 t/m 700

701 t/m 750
801 t/m 800

901 t/m 900
951 t/m 900

1001 t/m 9050
1051 t/m 1100

1101 t/m 1150
1151 t/m 1200
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

As Built    
100

18.1 20
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Wiring numbers
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 19
0  1  2  3  4  5  6  7  8  9 

L1.3
L2.3
L3.3
N.3

20F2 1 3 5 7 11 20F6 1 3 5 7 11 20F8 1 N 11


C0.5A C0.5A B10A+N
6kA 2 4 6 8 14 6kA 2 4 6 8 14 6kA 2 N. 14
110.1 110.2 110.4

 GENERATOR   BUSBAR   PANEL SUPPLY 


 MEASURING   MEASURING   BUSBAR 
SUPPLY SUPPLY VOLTAGE

1,5mm² red

1,5mm² red
1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red
2,5mm² brn

2,5mm² brn
2,5mm² gry

2,5mm² gry
2,5mm² blu

2,5mm² blu
2,5mm² blk

2,5mm² blk
¤

11/26.1 21/26.6 31/21.0


­X1 1 2 3 4 12/26.1 ­X1 5 6 7 8 ¤ 22/26.6
13/26.1 23/26.6
14/26.1 24/26.6 34/21.0
=E2.PWR_GEN
230/400VAC/50Hz

=E2.PWR_BB
230/400VAC/50Hz
­X. 1 2 3 4 ­X. 5 6 7 8 ¤

generator busbar
voltage voltage

19
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supply voltage
21

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 20
0  1  2  3  4  5  6  7  8  9 

20.8/31 31/22.0

20.8/34 34/22.0
21U1 surg. L in N
filter L out N

201 202 1.5mm²


L N ¤
21T1 ¤
230VAC/24VDC
25A

 BATTERY 
 CHARGER  6mm²
24VDC 21.6/5 5/26.0

25A
21V6
60A
203

­ +
6mm²
4mm² 4mm²
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B16A 2 14 B16A 2
6kA 110.6 6kA 110.7 6kA
6. 5
 CRANK  PANEL   PANEL 
6mm²  SUPPLY   SUPPLY  2,5mm²
 BATTERIES
24VDC BATTERIES 24VDC

7 205 9
5
21.6

¤ 6mm² 4mm² 2.5mm²


­X60 1
+

=MST
7/36.0 21B4 ­X65 1
E1.MST_9/=E1.CTRL/180.2
2x12V E1.MST_6/=E1.CTRL/180.2
12Ah
6./36.0 ­
­X65 2

­X60 2
6mm² 4mm² 2.5mm²

6/26.0
battery Charger engine batteries/ control master
power Supply engine starting circuit batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Battery charger 25A
22

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 21
0  1  2  3  4  5  6  7  8  9 

21.9/31 31

21.9/34 34

¤RAIL
­PL 1 ¤ 2

22M3 22H7
. . .

24 Watt
L1 N

M
115/90 m/h ~
230V
PE

control panel panel lighting
ventilation
door mounted

21
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Ventilation/panel light
26

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 22
0  1  2  3  4  5  6  7  8  9 

20.3/11 11 Connection Connection 20.6/21 21


20.3/12 12 CAN 1 SBC 7 CAN 2 SBC 7 20.6/22 22
20.3/13 13 IN OUT IN OUT 20.6/23 23
20.3/14 14 20.6/24 24

26P1 V2.1

COM 0 RS232
VGref VG1 VG2 VG3 + ­ + ­ H L H L VBref VB1 VB2 VB3
Earht Pickup CAN1 CAN2
Fault signal
 ON
Generator Voltage CAN1 Busbar Voltage
Can2
End
ON Power
0 1 CAN1
Run Power Organiser
¤
Low Battery Terberg
ON
0 1 CAN2 CAN1 Control Systems
CAN2
CE
125
250
500

X10 X1

Synchroniser
Bitrate Address

Generator
protection

protection
Generator Current Protection Current

mains

pulse
Power
24VDC
G3516C IG11 IG12 IG21 IG22 IG31 IG32 ­ + IP11 IP12 IP21 IP22 IP31 IP32

PT's: 1/1

CT's: 3200/5A 4mm² 4mm²


black
1600 eKW
105/26.6 26.3/105

101 102 103 104


104./26.6 26.3/104.

WDU 6 ­X11 1 2 3 4

¤ RAIL
=E2.PWR

­X. 1 2 3 4

21.6/5 5/31.0
+24VDC
21.9/6 6/31.0
0VDC current
sensing

22
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Power Organiser
31

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 26
0  1  2  3  4  5  6  7  8  9 

26.9/5 5/35.0
+24VDC
­X60 3

­X .
Reserved for
external
emergency
stop

­X .

­X60 4

206
90/111.1

1­1
31S6
Panel 1­2 90
door
ESB
207

11
46K1
46.1
12 14
emergency
stop
monitor

A2
31K8
A1

26.9/6 6/35.0
0VDC emergency stop

OMR.MY4N24DC+V
14
12 11  35.2
24
22 21  36.7
34

26
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header
32
44
42
31  45.8

41
: Emergency stop engine
35

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 31
0  1  2  3  4  5  6  7  8  9 

31.9/5 5/36.6
+24VDC

C 11
122U0 120K3
­K11 11
120.3
12 14
123.4 ACB
open

210
11
208 46K3
46.3
12 14
GECM
engine fail
211

11
120K2 11
120.2
31K8
12 14 31.8
sync. 12 14
pulse emergency
stop

5 5
35K1 35K2
35.1 35.2
1 3 1 3

1.5mm² 1.5mm²
white white
209 212 290 291 292 293

­X60 5 ­X60 6 ­X60 7 ­X60 8

=E2.PWR
X. 1 2 3 4

CLOSE OPEN
8 8
35K1 35K2
7 7

31.9/6 6/36.6
0VDC CB CB CB CB
close UVT closed UVT
contact contact

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5  35.6 1 5  35.7
4 4
2 6 2 6

31
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Synchronising Breaker Control
36

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 35
0  1  2  3  4  5  6  7  8  9 

21.3/7 7 35.9/5 5/40.0


6mm² 2,5mm² 2,5mm²
+24VDC

C ­X60 9
122U0

=NES39
­K8 8 ­X .
5 5
123.1
36K7 36K8
36.7 1 3 36.8 1 3
215

21 ­X .
31K8
31.8
22 24
­X60 10
2,5mm² 2,5mm²

WDU 10 WDU 10 213 WDU 10 214

­X40 1 ­X40 3 ­X40 5


=CAT

­X . ­X . ­X .
*Note: 
Battery set Circuit breaker
2 x 12V
36F1 installed and
B25A
280Ah 6kA supplied on site

120mm²

MGV1 MGV2
120mm²

­X . ­X . ­X .

216
­X40 2 ­X40 4 ­X40 6

8 8
WDU 10 WDU 10 WDU 10
36K7 36K8
7 7
6mm² 4mm² 4mm²

21.3/6. 6. 35.9/6 6/40.0


0VDC crank gas valve 1 gas valve 2 gas valve 1 gas valve 2
batteries 24VDC 24VDC 24VDC 24VDC

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5  36.3 1 5  36.4
4 4
2 6 2 6

35
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Engine starting
40

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 36
0  1  2  3  4  5  6  7  8  9 

36.9/5 5/45.0
+24VDC

C C A1 A1
122U0 122U0 40K4 40K5
­K4 4
­K5 5 A2 A2
122.5 122.6

150.1 150.1

217 218 219 221 222 220 70 71


1mm² 1mm²
­X43 1 white 3 4 5 blue 6 7 8 9 10 ¤

CDVR
X­CDVR + X­CDVR COM2 X­CDVR EDIS X­CDVR FRES X­CDVR FSD X­CDVR ALM X­CDVR DS50 X­CDVR Vdc­B X­CDVR Vdc­A ¤

CDVR P12­8 CDVR P9­6 CDVR P9­7 CDVR P9­8 CDVR P12­5 CDVR P12­4 CDVR P12­9 CDVR P12­3 CDVR P12­6
CDVR

P12­8 P9­6 P9­7 P9­8 P12­5 P12­4 P12­9 P12­3 P12­6


(+) (­) (­) (­) (+) (­) (+) RS232
9 pole
CDVR female

(­)
P12­7 CAT Digital Voltage Regulator

CDVR P12­7

X­CDVR ­

­X43 2
36.9/6 6/45.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal exicta­ fault fault alarm signal voltage
supply voltage tion reset shutdown output voltage adjust
common (­) disable common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11  111.2 12 11  111.3

36
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CDVR Engine
45

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 40
0  1  2  3  4  5  6  7  8  9 

40.9/5 5/46.0
+24VDC

C C C 11 31
122U0 122U0 122U0 31K8
120K1
­K0 0
­K2 2
­K3 3 120.1 12 14
31.8
32 34
122.1 122.3 122.4

C 21
122U0 120K1
­K1 1 120.1 22 24
122.2

1mm²
white
1mm² 1mm²
white white
223 224 225 226 227 228 230 229 231 232

­X42 2 3 4 5 6 7 8 9 ­X42 10 11 12 13

GECM ­X­NES 120 121 122 123 124 125 126 127 128 133 134 140
46.0

J6 36 J6 9 J6 30 J6 8 J6 28 J6 40 J6 39 J6 29 J6 21 J6 31 J6 14 J6 4 J6 10 J6 20

36 9 30 8 28 40 39 29 21 31 14 4 10 20
digital signal
return

driven
equipment

normal
stop

desired
timing

on/off grid

idle/rated

start
auto

remote
start

not used
fuel
control

not used
fuel
control

switched 
+battery

unswitched 
+battery

emergency stop

emergency stop
ground
battery
engine

11 connector J6 Engine mounted

J6 X
GECM  G3516C
­X­NES ­

­X42 1
40.9/6 6/46.0
0VDC ground common driven normal desired on/off  idle/ start remote not used switched E­stop
equip­ stop timing grid rated auto start fuel + battery
ment control

40
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Electronic Governing System
46

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 45
0  1  2  3  4  5  6  7  8  9 

45.9/5 5/60.0
+24VDC
152.1
ser.CCM
46U8
A1 A1 A1 A1 A1
46K1 46K2 46K3 46K4 46K5  CCM  RS232 B+
A2 A2 A2 A2 A2 MODULE
25 pole
female CCM

*Caterpillar delivery
+ ­ B­

124/140.6

125/140.6

80/150.6

81/150.6
233 234 235 236 237 238 239
1mm²
.6 white
46.1
­X42 14 15 16 17 18 19 ­X42 23 24 25 ­X42 20 21 22 26 ­X42 27 28 ¤

GECM ­X­NES 140 141 130 131 132 135 ­X­NES 16 15 ¤


­X­NES 138 139 ¤ ­X­NES 319 320 ¤
45.0

J6 2 J6 12 J6 32 J6 23 J6 22 J6 33 J6 37 J6 27 ¤ J6 3 J6 13 ¤ J6 5 16 15 J6 7 J6 17 ¤
GECM

2 12 32 23 22 33 37 (+) 27 (­) 35 3 13 Gnd 5 15 25 7 17


+ve ­ve
emergency stop
monitor

emergency stop
monitor

crank
400 rpm
terminate

engine
failure

run relay

active
alarm

desired speed
(4­20mA)

desired speed
(4­20mA)
shield

kW signal

kW signal

desired speed
supply +5V
desired speed
(return)
desired speed
(analog)
shield
connector J6 Woodward LSM

GECM  G3516C
46.1
.6
45.9/6 6/60.0
0VDC emergency crank engine run active 4­20mA kW signal 0­5Vdc Cat Data
stop terminate failure relay alarm speed EMCPII+ speed link
monitor reference reference

OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V


14 14 14 14 14
12 11   31.6 12 11  111.5 12 11   35.2 12 11  111.7 12 11  111.8
24 24
22 21  111.4 22 21  111.6

45
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Electronic Governing System
60

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 46
0  1  2  3  4  5  6  7  8  9 

46.9/5 5/99.0
+24VDC

A1 A1
60K1 60K2
A2 A2

240 241

­X60 11 ­X60 13
=CAT

=CAT

A.C 1 A.C 11

U=55V AC 11
I=1mA

A.C 2 A.C .

­X60 12 ­X60 14

46.9/6 6/99.0
0VDC EK­210 oil level low
gas meter detection
pulse

OMR.G2R1SN24DC+V
  112.1 14
12 11  112.2

46
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : gas meter pulse ­ engine protections
99

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 60
0  1  2  3  4  5  6  7  8  9 

60.9/5 5/101.0
+24VDC 2,5mm²

99U1
+24V

12.1" TFT Panel PC
touchpanel

0V COM1 COM2 COM3

COM.1
101.2

For cable detail
refer to

190CAB2­SBC
190.2

2,5mm²

60.9/6 6/101.0
0VDC IPC

60
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : IPC
100

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 99
0  1  2  3  4  5  6  7  8  9 

COM2

99U1
IPC

COM1

RS232

COM1

SBC 7­2
101U0
CAN1 CAN2 CAN3

CAN TO OTHER INSTALLATIONS
ADDRESS 4

ADDRESS 1 DIN 16 110U0 SBC7­2 COM 152U0

ADDRESS 1 Power
DIN 16 112U0 organiser 26P1
ADDRESS 2

ADDRESS 1 DOUT 16 120U0

ADDRESS 2 DREL 16 122U0

ADDRESS 1 AIN 8 130U0

ADDRESS 1 AOUT 4 140U0

loadshare
ADDRESS 2 151U0

Power
ADDRESS 1
organiser 26P1

99
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN Network structure
101

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 100
0  1  2  3  4  5  6  7  8  9 

99.9/5 5/110.0

=E1.CTRL

=E3.CTRL
+24VDC

E1_CAN 3_H /=E1.CTRL/101.8

E3_CAN 3_H /=E3.CTRL/101.8
E1_CAN 3_L /=E1.CTRL/101.9

E3_CAN 3_L /=E3.CTRL/101.8
­X93 3 4 ¤ ­X93 1 2 ¤

­X93 1 2 ¤ ­X93 3 4 ¤

L L ¤ ¤
CAN 1 H CAN 2 H
Connection L Connection L
internal H internal H

wht

wht

wht
brn

brn

brn
101U0
+ R1 R2 H L H L H L

¤ R1 CAN1 CAN2 CAN3


Processor
watchdog I
R2
O 0 2

CAN1

CAN2

CAN3
Power

125

250

500
x10 x1
Run Reset single board controller
End Bitrate CAN3 Address
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3

COM0 COM1

v3.0
­

99.9/6 6/110.0
0VDC CAN 1 CAN 2 CAN 3 CAN 3
COM.1 network network network from network to
99.2
E1.CTRL E3.CTRL

100
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 Controller Module
110

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 101
0  1  2  3  4  5  6  7  8  9 

101.0/5 5/111.0
+24VDC
­X60 15 ­X60 17

=SPARE

=E2.PWR
­X. 1 ­X. 3

11 11 11 11 11
20F2 20F6 20F8 21F3 21F5
20.3 20.7 20.8 21.3 21.5
14 14 14 14 14

­X. 2 ­X. 4

­X60 16 ­X60 18

Connection
CAN 1 SBC 7­2
in out

243 244 245 247 248 249 250 251


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7

CAN_DIN16
¤
Terberg
Control Systems

Bitrate Address

I
O 0 1 Power
Run
CAN
end
125
250
500

x10 x1

101.0/6 6/111.0
0VDC CB CB CB CB ACB CB CB spare
generator busbar power supply power supply generator power supply power supply [0]
measuring measuring generator side busbar side sync. breaker 24VDC system charger
supply supply off/fail off/fail in off/fail off/fail
off/fail off/fail [2] [4] [32] [8] [10]
[430] [429]

101
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 0.0 ­ 0.7
111

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 110
0  1  2  3  4  5  6  7  8  9 

110.9/5 5/112.0
+24VDC

11 11 21 11 21 11 11
40K4 40K5 46K1 46K2 46K3 46K4 46K5
40.4 40.5 46.1 46.2 46.3 46.4 46.5
12 14 12 14 22 24 12 14 22 24 12 14 12 14

31.8
90

90 252 253 254 255 256 257 258


110U0
110.0
8 9 10 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7

CAN_DIN16
Terberg
Control Systems

110.9/6 6/112.0
0VDC ESPB CDVR CDVR GECM GECM GECM spare GECM
emergency shutdown alarm emergency crank engine [0] active
stop [146] [147] stop terminate failure alarm
[115] monitor [12] [233] [234]
[114]

110
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 1.0 ­ 1.7
112

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 111
0  1  2  3  4  5  6  7  8  9 

111.9/5 5/113.0
+24VDC
­X60 19 ­X60 21 ­X60 23 ­X60 25

=CAT

=AUX

=MCC
112S4 RTD COM ­X . ­X . ­X .
14
11 23 13
60K1 60K2
60.1 60.2
12 14 24 14
11
1 0 2
RTD N.O ­X . ­X . ­X .

­X60 20 ­X60 22 ­X60 24 ­X60 26

Connection
CAN 1 SBC 7­2
in out

259 260 261 262 263 264 265 266


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7

CAN_DIN16
¤
Terberg
Control Systems

Bitrate Address

I
O 0 2 Power
Run
CAN
end
125
250
500

x10 x1

111.9/6 6/113.0
0VDC EK­210 oil selector selector coolant M1 M1 M2
gas meter level switch switch level field field jacketwater
pulse low up down low auxillaries on auxillaries pump on
[64] [125] [298] [297] [141] [89] failed [90]
[79]

111
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 2.0 ­ 2.7
113

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 112
0  1  2  3  4  5  6  7  8  9 

112.9/5 5/120.0
+24VDC
­X60 27 ­X60 29 ­X60 31 ­X60 33 ­X60 35 ­X60 37

=MCC

=SPARE

=SPARE
­X . ­X . ­X . *Note:Bridge if ­X . ­X .
loadshare lines
3 1
connected with
other engines.
113S4 4 113S5 2
Do not use in
green red
­X . ­X . ­X . dual mode systems ­X . ­X .
(parallel/island)
 ENGINE   ENGINE 
­X60 28 ­X60 30 ­X60 32 ­X60 34 START STOP ­X60 36 ­X60 38

267 268 269 270 271 272 273 274


112U0
112.0
8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7

CAN_DIN16
Terberg
Control Systems

112.9/6 6/120.0
0VDC M2 M3 M3 enable engine engine spare spare
jacketwater aftercooler aftercooler load start stop [0] [0]
pump failed pump on pump failed sharing [48] [49]
[80] [91] [81] (20)
normal
on internal
PID controls

112
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 3.0 ­ 3.7
120

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 113
0  1  2  3  4  5  6  7  8  9 

113.9/5 5/121.0
+24VDC
Connection
CAN 1 SBC 7­2
in out

120U0
121.0 + H L

CAN Network

¤ CAN_DOUT16
Terberg
Control Systems

Bitrate Address

I
O
0 1 Power
Run
CAN
end
125
250
500

x10 x1 O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7

­ 0 1 2 3 4 5 6 7

275 276 277 278 279 280 281 282


120U5

1 2 3 4 5
R R R
R
AUTO­ HAND OFF HAND
MATIC OFF LOAD LOAD

flatcable

GR YE GR GR

AUTO­ OFF HAND OFF HAND


A1 A1 A1 MATIC LOAD LOAD
120K1 120K2 120K3
A2 A2 A2 120U6

113.9/6 6/121.0
0VDC GECM ACB ACB  spare automatic off hand off load hand load
start synchronising open [0] [105] [106] [107] [108]
auto puls (in) [9]
[163] [57]
OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11  45.6 12 11  35.1 12 11  35.2
24
21 22  45.4

113
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 0.0 ­ 0.7
121

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 120
0  1  2  3  4  5  6  7  8  9 

120.9/5 5/122.0
+24VDC

120U0
120.0

CAN_DOUT16
Terberg
Control Systems

O 1.0 O 1.1 O 1.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

283 284 140 141 142 143 144 145

140/170.0 141/170.1 142/170.2 143/170.3 144/170.4 145/170.5

120.9/6 6/122.0
0VDC spare spare M1 load shed 1 load shed 2 load shed 3 M2 M3
[0] [0] field contact contact contact jacketwater aftercooler
auxillaries on [153] [154] [155] pump on pump on
[34] [35] [36]

120
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 1.0 ­ 1.7
122

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 121
0  1  2  3  4  5  6  7  8  9 

121.9/5 5/123.0
+24VDC
Connection
CAN 1 SBC 7­2
in out

122U0
123.0 + H L

CAN Network
I Power
O
0 2
CAN­DREL16 Run
¤
Terberg end CAN
125
250
500
Control Systems
x10 x1

Bitrate Address

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
0 K1 K2 K3 K4 K5 K6 K7
0 NO NO NO NO NO NO NO

C 0 1 2 3 C 4 5 6 7
­

121.9/6 6/123.0
0VDC GECM GECM GECM GECM CDVR CDVR spare spare
desired on/off idle/rated remote excitation fault [0] [0]
timing grid [3] start disable reset
[1] [19] [4] [47] [48]

0 C  45.2 1 C  45.3 2 C  45.4 3 C  45.5 4 C  40.2 5 C  40.3

121
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DREL 2.0 ­ DO 2.7
123

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 122
0  1  2  3  4  5  6  7  8  9 

122.9/5 5/130.0
+24VDC

122U0
122.0

CAN­DREL16
Terberg
Control Systems

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 1.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

122.9/6 6/130.0
0VDC gas valves installation installation sync spare spare spare spare
[24] failure lamp failure horn breaker [0] [0] [0] [0]
[136] [135] allowed
to close
[10]
8 C  36.7 9 C  160.1 10  C  160.3 11  C  35.1

122
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DREL 3.0 ­ DO 3.7
130

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 123
0  1  2  3  4  5  6  7  8  9 

130PT1

130PT2

130PT3

130PT4

130PT5

130PT6

130PT7
PT100 PT100 PT100 PT100 PT100 PT100

BGW1

BGW2
BGR1

BGR2
MAIN

MAIN
x x x ¤
A.C 3 4 . ¤ ¤ ¤ RTD R1 W1 C1 ¤ RTD R2 W2 C2 ¤ RTD R3 W3 C3 ¤

10

11

12

13

14

15

16

17

18

19

20

21
­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤

9
123.9/5 5/130.8 130.2/5 5/140.0
+24VDC
130.0/6 6/130.8 130.2/6 6/140.0

Connection
CAN 1 SBC 7­2
in out

314 6 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 5 6 334

130U0
+ H L 0+ 0­ 0­ 1+ 1­ 1­ 2+ 2­ 2­ 3+ 3­ 3­ 4+ 4­ 4­ 5+ 5­ 5­ 6+ 6­ 6­ 7+ 7­ 7­

¤ CAN Network AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


130U2

130U3

130U4

130U5

130U6

130U7

130U8
v2.1 v2.1 v2.1 v2.1 v2.1 v2.1 v2.0
CAN_AIN8
PT100­PB PT100­PB PT100­PB PT100­PB PT100­PB PT100­PB 35VDC­PB
Terberg  ­20..  ­20..  ­20..  ­20..  ­20..  ­20.. 0..35V
mA mA mA mA mA mA mA mA
Control Systems  +150C  +150C  +150C  +150C  +150C  +150C

+    ­
Bitrate Address V V V V V V V V
PB PB PB PB PB PB PB PB
I + ­
0 1 Power
O
Run
CAN
End
125
250
500

x10 x1
­

123.9/6 6/130.1
0VDC gas bearing bearing stator stator stator spare battery
pressure temperature temperature winding winding winding [0] voltage
inlet driven end non driven end phase L1 phase L2 phase L3 [1]
[17] [77] [78] [19] [20] [21]

123
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 AIN AI 0.0 ­ 0.7
140

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 130
0  1  2  3  4  5  6  7  8  9 

130.9/5 5/150.0
+24VDC

Connection
CAN 1 SBC 7­2
in out

140U0
+ H L

¤ CAN Network
CAN_AOUT4
Terberg
Control Systems

mA mA mA mA

Bitrate Address

I
O
0 1 Power V V V V
Run
CAN
end
125
250
500

x10 x1 AO 0.0 AO 0.1 AO 0.2 AO 0.3

­ 0+ 0­ 1+ 1­ 2+ 2­ 3+ 3­

72 73 82 83 124 125
150.1 150.1 150.6 150.6 46.5 46.5

130.9/6 6/150.0
0VDC voltage kw signal speed spare
adjust [108] adjust [0]
[121] [122]

130
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 AOUT AO 0.0 ­ 0.3
150

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 140
0  1  2  3  4  5  6  7  8  9 

140.9/5 5/151.0
+24VDC

140.2 140.2 140.4 140.4


72 73 82 83

150U0 150U5
V2.0 + + ­ V2.0 + + ­

Analogue Analogue
¤ input
¤ input

Uu/Ub converter Uu/Ub converter
Terberg Terberg
Control Systems Control Systems

­1V..+1V ­1V..+1V
BITRATE

BITRATE
­5V..+5V ­5V..+5V
­10V..+10V ­10V..+10V
 0V..10V  0V..10V
Analogue Analogue
O

O
I

I
output output
­ + ­ ­ + ­

71 70 81 80
40.8 40.7 46.6 46.6

140.9/6 6/151.0
0VDC voltage kW
adjust signal

140
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : U/U­converter
151

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 150
0  1  2  3  4  5  6  7  8  9 

150.9/5 5/152.0
+24VDC

Connection
CAN 1 SBC 7­2
in out

151U0 V1.0
*Note:
+ H L
0 2 Do not use with
¤ Power
dual mode systems
End
125
250
500

24VDC X10 X1
(parallel/standby)
Bitrate Address

CAN­LoadShare
Power
Run Terberg
CAN Control Systems CE

Loadshare
Lines

­ ­ +

306 307
22

23

24

­X70 ¤

150.9/6 6/152.0
0VDC loadshare
lines

150
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN­Loadshare
152

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 151
0  1  2  3  4  5  6  7  8  9 

151.9/5 5/160.0
+24VDC

152U0 Connection
CAN 2 SBC 7­2
in out

 CCM 
COMM. LINK

+ + H L

CAN Network

on off

SBC 7­2­COM
enable reset
download

V 2.4
RUN
¤
BITRATE

I CAN 3 I Low Battery
O ADDRESS=4 O

I 1 2
O Reset

­ ­ Serial 0 Serial 1

ser.CCM
46.8

for cable detail
refer to
190CAB4­CCM
190.4

151.9/6 6/160.0
0VDC SBC7­COM
RS 232
CCM communication

151
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN­COM
160

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 152
0  1  2  3  4  5  6  7  8  9 

152.9/5 5
24VDC

C C
122U0 122U0
­K9 9
­K10 10
123.2 123.3

EXAMPLE
308 311

160F1 160F3
F1,25A F1,25A
­X60  . ­X60  . ­X60  . ­X60  . ­X60  . ­X60  .

 FLASHLIGHT   SIREN 
 SUPPLY 309 SUPPLY 312

­X60  . ­X60  . ­X60  . ­X60  . ­X60  . ­X60  .

160V1 160V3
1N4007 1N4007

ENGINE 1 ENGINE 2 ENGINE n CONTROLROOM

310 313

common horn on engine 1 (and in controlroom)

­X60 39 ­X60 41 41

160H1 internal wiring

­X60 40 ­X60 42 42

152.9/6 6/170.0
0VDC installation installation
failure lamp failure horn

152
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supplement  alarm handling
170

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 160
0  1  2  3  4  5  6  7  8  9 

160.9/6 6
0VDC

120U0 120U0 120U0 120U0 120U0 120U0


­10 ­11 ­12 ­13 ­14 ­15
121.3/140 121.4/141 121.5/142 121.6/143 121.7/144 121.8/145

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

A1 A1 A1 A1 A1 A1
170K1 170K2 170K3 170K4 170K5 170K6
A2 A2 A2 A2 A2 A2

11 11 11 11 11 11
170K1 170K2 170K3 170K4 170K5 170K6
170.1 170.2 170.3 170.4 170.5 170.6
12 14 12 14 12 14 12 14 12 14 12 14
112

114

111

212

214

211

312

314

311

412

414

411

512

514

511

612

614

611
170K 170K 170K 170K 170K 170K

M1 load shed 1 load shed 2 load shed 3 M2 M3


field contact contact contact jacketwater aftercooler
auxillaries on pump on pump on

WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC


14 14 14 14 14 14
12 11  170.0 12 11  170.1 12 11  170.2 12 11  170.3 12 11  170.4 12 11  170.5

160
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Interface relays
190

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
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0  1  2  3  4  5  6  7  8  9 

190CAB2­SBC 190CAB4­CCM
190CAB0­MOD 99.2 152.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <­> Modem PC <­> SBC SBC7­COM <­> CCM MODULE

SUB 9­D FEMALE SUB 9­D FEMALE SUB 9­D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN­CCM
SH SH SH

wht

wht
brn

grn

brn

grn
gry

yel
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9­D FEMALE SUB 9­D FEMALE SUB 25­D FEMALE

SUB9­D     RS 232     RS 422/485

1        DCD        .

2        RXD        R­

3        TXD        T­

4        DTR        .

5        SG         SG/0V

6        DSR        R+

7        RTS        T+

8        CTS        .

170
Terberg Control Systems Revision Date Engineer drawing : MvdL
9        Ri         +12V

Gul Ahmed Textile Mills Ltd.
As Built    
page header : Serial cables
191

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E2.CTRL
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Partlist
Part Numb. Definition Ordercode Page

=E2.CTRL­. 1 crate LxBxH 66x69x201 ALU sealed 3540660695 =E2.CTRL/17. 397


=E2.CTRL­. 1 pallet LxB 66x69 3540660690 =E2.CTRL/17. 397
=E2.CTRL­. 1 Side cover sp.6000 2000x600 3730063046 =E2.CTRL/18. 397
=E2.CTRL­. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730062316 =E2.CTRL/18. 397
=E2.CTRL­. 1 Plain chassis  sp.6000 2000x600 3730063925 =E2.CTRL/18. 397
=E2.CTRL­. 1 St. coupling kit sp. 6000 3730064620 =E2.CTRL/18. 397
=E2.CTRL­. 1 Cable gland plate 2­parts 600x600 3730063196 =E2.CTRL/18. 397
=E2.CTRL­. 1 Drawing holder A4 3730021322 =E2.CTRL/18. 397
=E2.CTRL­. 1 half­cylinder with key 1242E 3730063615 =E2.CTRL/18. 397
=E2.CTRL­20F2 1 Circuit breaker   4P C0.5A 6kA 3980383700 =E2.CTRL/20.   2
=E2.CTRL­20F2 1 slave contact ..NO+NC 0308160000 =E2.CTRL/20.   2
=E2.CTRL­20F6 1 Circuit breaker   4P C0.5A 6kA 3980383700 =E2.CTRL/20.   6
=E2.CTRL­20F6 1 slave contact ..NO+NC 0308160000 =E2.CTRL/20.   6
=E2.CTRL­20F8 1 Circuit breaker   1P+N B10A 6­10kA 0308150007 =E2.CTRL/20.   8
=E2.CTRL­20F8 1 slave contact ..NO+NC 0308160000 =E2.CTRL/20.   8
=E2.CTRL­21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E2.CTRL/21.   4
=E2.CTRL­21B4 1 Batterybrace 60 3040000104 =E2.CTRL/21.   4
=E2.CTRL­21F3 1 Circuit breaker   1P B25A 6­10kA 0107580574 =E2.CTRL/21.   3
=E2.CTRL­21F3 1 slave contact ..NO+NC 0308160000 =E2.CTRL/21.   3
=E2.CTRL­21F5 1 Circuit breaker   1P B16A 6­10kA 0901062286 =E2.CTRL/21.   5
=E2.CTRL­21F5 1 slave contact ..NO+NC 0308160000 =E2.CTRL/21.   5
=E2.CTRL­21F6 1 Circuit breaker   1P B16A 6­10kA 0901062286 =E2.CTRL/21.   6
=E2.CTRL­21T1 1 Batterycharger 24V/25A 3550000004 =E2.CTRL/21.   1
=E2.CTRL­21U1 1 Battery filter 3885300910 =E2.CTRL/21.   1
=E2.CTRL­21V6 1 Diodebox with 2 diode 60A 3930000001 =E2.CTRL/21.   6
=E2.CTRL­22H7 1 panellighting with socket/PE en PL 24W/230V 3730099903 =E2.CTRL/22.   7
=E2.CTRL­22H7 1 connectioncable 3m for panellighting 3730099902 =E2.CTRL/22.   7
=E2.CTRL­22M3 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E2.CTRL/22.   4
=E2.CTRL­22M3 1 Exhaust filters  204x204mm 3040011703 =E2.CTRL/22.   4
=E2.CTRL­26P1 1 Power Organiser version 3.0 3886500930 =E2.CTRL/26.   1
=E2.CTRL­31K8 1 Relay 24VDC 4NO/4NC 3630003026 =E2.CTRL/31.   8
=E2.CTRL­31K8 1 Relaybase 3630003143 =E2.CTRL/31.   8
=E2.CTRL­31S6 1 Emergency stop red 40mm 0901273031 =E2.CTRL/31.   6
=E2.CTRL­31S6 1 Holder for 3 blocks 0901272677 =E2.CTRL/31.   6
=E2.CTRL­31S6 1 Pushbuttom cover (yellow) 0307213620 =E2.CTRL/31.   6
=E2.CTRL­31S6 1 text UK "Emergency stop" 3330000006 =E2.CTRL/31.   6
=E2.CTRL­31S6 1 1 x NC without holder 0901272674 =E2.CTRL/31.   6
=E2.CTRL­35K1 1 Relay 24VDC 2NO/2NC 3630002839 =E2.CTRL/35.   1
=E2.CTRL­35K1 1 Relaybase 3630003129 =E2.CTRL/35.   1
=E2.CTRL­35K2 1 Relay 24VDC 2NO/2NC 3630002839 =E2.CTRL/35.   2
=E2.CTRL­35K2 1 Relaybase 3630003129 =E2.CTRL/35.   2
=E2.CTRL­36K7 1 Relay 24VDC 2NO/2NC 3630002839 =E2.CTRL/36.   7
=E2.CTRL­36K7 1 Relaybase 3630003129 =E2.CTRL/36.   7
=E2.CTRL­36K8 1 Relay 24VDC 2NO/2NC 3630002839 =E2.CTRL/36.   8
=E2.CTRL­36K8 1 Relaybase 3630003129 =E2.CTRL/36.   8
=E2.CTRL­40K4 1 Relay 24VDC 3630002198 =E2.CTRL/40.   4
=E2.CTRL­40K4 1 Relaybase 3630003103 =E2.CTRL/40.   4
=E2.CTRL­40K5 1 Relay 24VDC 3630002198 =E2.CTRL/40.   5
=E2.CTRL­40K5 1 Relaybase 3630003103 =E2.CTRL/40.   5

As Built    
=E2.CTRL­46K1 1 Relay 24VDC  2xNO/2xNC 3630002218 =E2.CTRL/46.   1

190 192
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 191
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E2.CTRL­46K1 1 Relaybase 3630003104 =E2.CTRL/46.   1


=E2.CTRL­46K2 1 Relay 24VDC 3630002198 =E2.CTRL/46.   2
=E2.CTRL­46K2 1 Relaybase 3630003103 =E2.CTRL/46.   2
=E2.CTRL­46K3 1 Relay 24VDC  2xNO/2xNC 3630002218 =E2.CTRL/46.   3
=E2.CTRL­46K3 1 Relaybase 3630003104 =E2.CTRL/46.   3
=E2.CTRL­46K4 1 Relay 24VDC 3630002198 =E2.CTRL/46.   4
=E2.CTRL­46K4 1 Relaybase 3630003103 =E2.CTRL/46.   4
=E2.CTRL­46K5 1 Relay 24VDC 3630002198 =E2.CTRL/46.   5
=E2.CTRL­46K5 1 Relaybase 3630003103 =E2.CTRL/46.   5
=E2.CTRL­60K1 1 Solidstate relay 5­24VDC  NO/NC 3630002279 =E2.CTRL/60.   1
=E2.CTRL­60K1 1 Relaybase 3630003103 =E2.CTRL/60.   1
=E2.CTRL­60K2 1 Relay 24VDC 3630002198 =E2.CTRL/60.   2
=E2.CTRL­60K2 1 Relaybase 3630003103 =E2.CTRL/60.   2
=E2.CTRL­99U1 1 mountingplate for IPC (Terberg) 3040000141 =E2.CTRL/99.   1
=E2.CTRL­99U1 1 12"TOP COMPLETE 3180000001 =E2.CTRL/99.   1
=E2.CTRL­101U0 1 Processor  SBC7­2  V3.0 3884100930 =E2.CTRL/101.   0
=E2.CTRL­110U0 1 Inputcart 16 3880100920 =E2.CTRL/110.   0
=E2.CTRL­112S4 1 keylock switch 3 pos. 3226125010 =E2.CTRL/112.   4
=E2.CTRL­112S4 1 element for key switch 3226187251 =E2.CTRL/112.   4
=E2.CTRL­112S4 1 keylock front bezel 3226192100 =E2.CTRL/112.   4
=E2.CTRL­112S4 1 front bezel 18mm 3226199320 =E2.CTRL/112.   4
=E2.CTRL­112U0 1 Inputcart 16 3880100920 =E2.CTRL/112.   0
=E2.CTRL­113S4 1 pushbutton green momentary 0901272725 =E2.CTRL/113.   5
=E2.CTRL­113S4 1 Holder for 3 blocks 0901272677 =E2.CTRL/113.   5
=E2.CTRL­113S4 1 1 x NO without holder 0901271482 =E2.CTRL/113.   5
=E2.CTRL­113S5 1 pushbutton red momentary 0901271390 =E2.CTRL/113.   6
=E2.CTRL­113S5 1 Holder for 3 blocks 0901272677 =E2.CTRL/113.   6
=E2.CTRL­113S5 1 1 x NC without holder 0901272674 =E2.CTRL/113.   6
=E2.CTRL­120K1 1 Relay 24VDC  2xNO/2xNC 3630002218 =E2.CTRL/120.   1
=E2.CTRL­120K1 1 Relaybase 3630003104 =E2.CTRL/120.   1
=E2.CTRL­120K2 1 Relay 24VDC 3630002198 =E2.CTRL/120.   2
=E2.CTRL­120K2 1 Relaybase 3630003103 =E2.CTRL/120.   2
=E2.CTRL­120K3 1 Relay 24VDC 3630002198 =E2.CTRL/120.   3
=E2.CTRL­120K3 1 Relaybase 3630003103 =E2.CTRL/120.   3
=E2.CTRL­120U0 1 Outputcart 16 3880300920 =E2.CTRL/120.   0
=E2.CTRL­120U5 1 Switch mode interface 4 pos. 3885200910 =E2.CTRL/120.   5
=E2.CTRL­120U6 1 cover with leds for H­A switch 3040000143 =E2.CTRL/120.   5
=E2.CTRL­122U0 1 Outputcart drel 16 3880400920 =E2.CTRL/122.   0
=E2.CTRL­130U0 1 Analog in 8 3880200920 =E2.CTRL/130.   0
=E2.CTRL­130U0­130U2 1 Pickyback for PT100 (­20..+150) 3881100921 =E2.CTRL/130.   3
=E2.CTRL­130U0­130U3 1 Pickyback for PT100 (­20..+150) 3881100921 =E2.CTRL/130.   4
=E2.CTRL­130U0­130U4 1 Pickyback for PT100 (­20..+150) 3881100921 =E2.CTRL/130.   5
=E2.CTRL­130U0­130U5 1 Pickyback for PT100 (­20..+150) 3881100921 =E2.CTRL/130.   6
=E2.CTRL­130U0­130U6 1 Pickyback for PT100 (­20..+150) 3881100921 =E2.CTRL/130.   7
=E2.CTRL­130U0­130U7 1 Pickyback for PT100 (­20..+150) 3881100921 =E2.CTRL/130.   8
=E2.CTRL­130U0­130U8 1 Pickyback PB35VDC (0..35VDC) 3881900920 =E2.CTRL/130.   9
=E2.CTRL­140U0 1 Analogout 4 3880500920 =E2.CTRL/140.   0
=E2.CTRL­150U0 1 Convertor V2.0 3885600920 =E2.CTRL/150.   0
=E2.CTRL­150U5 1 Convertor V2.0 3885600920 =E2.CTRL/150.   5

As Built    
=E2.CTRL­151U0 1 CAN load share module 3886700910 =E2.CTRL/151.   0

191 193
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 192
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E2.CTRL­152U0 1 Processor  SBC7­2 COM 3884200924 =E2.CTRL/152.   0


=E2.CTRL­160H1 1 Mounting base round 0102380608 =E2.CTRL/160.   1
=E2.CTRL­160H1 1 Flashlight 24V/1W/amber 0102380087 =E2.CTRL/160.   1
=E2.CTRL­170K1 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170.   1
=E2.CTRL­170K2 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170.   2
=E2.CTRL­170K3 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170.   3
=E2.CTRL­170K4 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170.   4
=E2.CTRL­170K5 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170.   5
=E2.CTRL­170K6 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170.   6

192
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Partlist
195

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
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0  1  2  3  4  5  6  7  8  9 

170K potential free outputs =E2.CTRL­170K
Circuit description/function

M2 jacketwater pump on

M3 aftercooler pump on
M1 field auxillaries on

load shed 1 contact

load shed 2 contact

load shed 3 contact
=

=
Page
/170.1

/170.0

/170.1

/170.2

/170.1

/170.2

/170.3

/170.2

/170.3

/170.4

/170.3

/170.4

/170.5

/170.4

/170.5

/170.6

/170.5

/170.6
path
111

112

114

211

212

214

311

312

314

411

412

414

511

512

514

611

612

614
No

Brigade

193
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : 170K potential free outputs
196

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 195
0  1  2  3  4  5  6  7  8  9 

X1: Terminal strip voltage supply =E2.CTRL­X1
Circuit description/function

generator voltage

busbar voltage
=

=
Page
/20.1

/20.1

/20.1

/20.1

/20.4

/20.4

/20.5

/20.5

path /20.5
1

No

Brigade

1 2 3 4 1 2 3 4 5
CTR_C20 

CTR­C21 
5x2.5mm²

5x2.5mm²

1 2 3 4 1 2 3 4 5

1 2 3 4 5 6 7 8 8/¤

1 5

=.PWR_GEN =.PWR_BB
­X. ­X.

195
Terberg Control Systems Revision Date Engineer drawing : MvdL
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As Built    
page header : X1: Terminal strip voltage supply
197

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
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0  1  2  3  4  5  6  7  8  9 

X11: Terminal strip current transformers =E2.CTRL­X11
Circuit description/function

current sensing

Page
/26.1

/26.2

/26.2

/26.2

path
1

No

Brigade

1 2 3 4
CTR­C25 
4x2.5mm²

1 2 3 4

1 2 3 4

=.PWR
­X.

196
Terberg Control Systems Revision Date Engineer drawing : MvdL
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As Built    
page header : X11: Terminal strip current transformers
198

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 197
0  1  2  3  4  5  6  7  8  9 

X40: Terminal strip engine =E2.CTRL­X40
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC
crank batteries

Page
/36.1

/36.1

/36.1

/36.3

/36.3

/36.4

/36.4

path
1

No

Brigade

1 2 1 2 1 2
PWR­C1  2x6mm²

PWR­C2  2x4mm²

PWR­C3  2x4mm²

1 2 1 2 1 2

. . . . . .

=CAT
­X

197
Terberg Control Systems Revision Date Engineer drawing : MvdL
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As Built    
page header : X40: Terminal strip engine
199

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
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0  1  2  3  4  5  6  7  8  9 

X42: Terminal strip GECM =E2.CTRL­X42
Circuit description/function

4­20mA speed reference
emergency stop monitor

kW signal EMCPII+
switched + battery
driven equipment

crank terminate
desired timing

engine failure

Cat Data link
active alarm
remote start
normal stop

on/off  grid

start auto
idle/rated

run relay
common
ground

E­stop

spare
=

=
Page
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/45.6

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/45.7

/45.8

/46.1

/46.1

/46.2

/46.3

/46.4

/46.5

/46.6

/46.6

/46.6

/46.5

/46.5

/46.6

/46.8

/46.8

/46.8

/46.9
path
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

¤
No

Brigade

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr

CTR­C14 ASF

CTR­C15 ASF

CTR­C16 ASF
CTR­C13 

2x2.5mm²

2x2.5mm²
25x1mm²

4x1mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr

­ 120 121 122 123 124 125 126 127 128 129 133 134 140 141 130 131 132 135 138 139 16 15 27 319 320 30

­X­NES

198
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X42: Terminal strip GECM
200

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 199
0  1  2  3  4  5  6  7  8  9 

X43: Terminal strip CDVR =E2.CTRL­X43
Circuit description/function

CDVR signal voltage common (+)
CDVR signal voltage common (­)

CDVR exictation disable

CDVR fault shutdown

CDVR voltage adjust
CDVR power supply

CDVR alarm output
=

=
Page
/40.0

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path
1

10

No ¤

Brigade

1 2 3 4 5 6 7 8 1 2 3
CTR­C7.1 
8x2.5mm²

8x2.5mm²
CTR­C7 

1 2 3 4 5 6 7 8 1 2 3

+ ­ COM1 EDIS FRES FSD ALM DS50 Vdc­B Vdc­AVdc­B/¤

­X­CDVR

199
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X43: Terminal strip CDVR
201

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 200
200
Circuit description/function

No
path

Page

Brigade

1
1

1
1 /21.6 master supply

1
2
2

­X65
2

=MST
W16  2x 2 /21.6 =

Tel:  +31 (0) 30 68 69 111
Fax:  +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
Terberg Control Systems
1
1

.
3 /31.6 emergency stop

­X
.
2
2

2.0
2.1
2.2
W17  2x 4 /31.6 =

Revision
1
1

1
5 /35.5 CB closed

2
2

Date
2
6 /35.6 =

­X.
1
3
3

12.09.2008
12.09.2008
17.09.2008
3
CTR­C23  /35.6 CB UVT

=.PWR
7
12x1.5mm²

4
4

4
8 /35.7 =

NA
NA
PDW
Engineer
1
1

.
9 /36.8 gas valve 2 24VDC

­X
.
2
2

.
W18  2x 10 /36.8 =

=NES39

design
X60: Terminal strip general =E2.CTRL­X60

drawing

plot­date
instruction
1
1

1
11 /60.1 EK­210 gas meter pulse

2
2

: MvdL
2

: MvdL
CTR­C10  12 /60.1 =

: A.E.S.L.
2x1.5mm²

1
1
1

: 17.09.2008
­A.C
=CAT
11
13 /60.2 oil level low detection

2
2

.
CTR­C12  14 /60.2 =
2x1.5mm²

1
1

1
15 /110.3 CB power supply generator side off/fail [2]

­X.
1
2
2

2
W19  2x 16 /110.3 =

=SPARE

7
7

17 /110.5 ACB generator sync. breaker in [32]
CTR­C23 

­X.
3
1
1

=.PWR 12x1.5mm² 18 /110.5 =


CTR­C23.1 
12x1.5mm²
1
1

19 /112.5 coolant level low [141]
COM
2
2

COM

­RTD
=CAT

CTR­C6  /112.5 =
N.O

20

Gul Ahmed Textile Mills Ltd.
2x1.5mm²
1
1

21 /112.6 M1 field auxillaries on [89]
2
2

22 /112.6 =
­X
.
3
3

=AUX

W20  4x 23 /112.7 M1 field auxillaries failed [79]


4
4

24 /112.7 =

1
1

drawing

/112.8 M2 jacketwater pump on [90]
page header

25
2
2

26 /112.8 =
3
3

27 /113.1 M2 jacketwater pump failed [80]
4
4

: 082025
.

28 /113.1 =

­X
.
5
5

CTR­C17 
=MCC

29 /113.2 M3 aftercooler pump on [91]
8x1.5mm²
6
6

30 /113.2 =
: X60: Terminal strip general
7
7

E2.CTRL
.

31 /113.3 M3 aftercooler pump failed [81]
8
8

As Built    
.

32 /113.3 =
page

/113.4 enable load sharing (20) normal on internal PID

page's
GRP =

33
:

34 /113.4 =
201
172
202
0  1  2  3  4  5  6  7  8  9 

X60: Terminal strip general =E2.CTRL­X60
Circuit description/function

installation failure lamp

installation failure horn
spare [0]

=
Page
/113.7

/113.7

/113.8

/113.8

/160.1

/160.1

/160.3

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/160.3

/160.3
path
35

36

37

38

39

40

41

41

42

No 42

Brigade

1 2 3 4 3 4
WX60_39  6x
W21  4x

1 2 3 4 3 4

. . . .

=SPARE ­160H1
­X

201
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X60: Terminal strip general
203

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 202
202
Circuit description/function

No
path

Page

Brigade

1
1

3
1 /130.1 gas pressure inlet [17]

2
2

4
2 /130.2 =

Tel:  +31 (0) 30 68 69 111
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IJsselstein (the Netherlands)
3

­A.C

Terberg Control Systems
CTR­C11 ASF 3 /130.2 =
2x1.5mm²

SCR
SCR
/130.2 =


¤

2.0
2.1
2.2
1
1

Revision
4 /130.3 bearing temperature driven end [77]

2
2
5 /130.3 =

BGR1 BGW1
3
3

Date
.
CTR­C1 ASF 6 /130.3 =
2x1.5mm²

SCR
SCR

12.09.2008
12.09.2008
17.09.2008
/130.3 =


¤

1
1

BGR1

­MAIN
7 /130.4 bearing temperature non driven end [78]

NA
NA
2
2

PDW
8 /130.4 =

BGR2 BGW2

Engineer
3
3

.
CTR­C2 ASF 9 /130.4 =

2x1.5mm²

SCR
SCR
/130.4 =


¤
X70: Terminal strip analog =E2.CTRL­X70

design
drawing

plot­date
instruction
1
1

/130.5 stator winding phase L1 [19]

R1
10

2
2

: MvdL
: MvdL
/130.5 =

W1
11

: A.E.S.L.
3
3

: 17.09.2008
CTR­C3 ASF /130.5 =

C1
12

2x2.5mm²

SCR
SCR

¤ /130.5 =

C1/¤
1
1

/130.6 stator winding phase L2 [20]

R2
13

2
2

/130.6 =

W2
14
3
3

­RTD
R1
CTR­C4 ASF /130.6 =
C2
15
3x1mm²
SCR
SCR

¤ /130.6 =

C2/¤
1
1

/130.7 stator winding phase L3 [21]
R3

16
2
2

/130.7 =
W3

17
3
3

CTR­C5 ASF /130.7 =
C3

18
3x1mm²
SCR
SCR

¤ /130.7 =
C3/¤

Gul Ahmed Textile Mills Ltd.
1
1

19 /130.8 spare [0]
2
2

20 /130.8 =
3
3

WX70_19 ASF 21 /130.8 =
­130PT7

3x1mm²
SCR
SCR

¤ /130.8 =

22 /151.1 loadshare lines

23 /151.1 =
drawing

/151.1 =
page header

24

¤ /151.1 =
: 082025

: X70: Terminal strip analog

E2.CTRL
As Built    
page

page's
GRP =

:
203
172
204
0  1  2  3  4  5  6  7  8  9 

X93: Terminal strip CAN 3 =E2.CTRL­X93
Circuit description/function

CAN 3 network from E1.CTRL

CAN 3 network to E3.CTRL
CAN 2 network

Page
/101.8

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path
1

No

Brigade

1 2 1 2
Unitronics

2x0.5mm²

Unitronics

2x0.5mm²
WX93_1

WX93_3
can bus

can bus

1 2 1 2

3 4 1 2

3 1

=E1.CTRL =E3.CTRL
­X93 ­X93

203
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X93: Terminal strip CAN 3
205

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 204
0  1  2  3  4  5  6  7  8  9 

X­CDVR: Terminal strip engine =E2.CTRL­X­CDVR
Circuit description/function

CDVR signal voltage common (+)

CDVR signal voltage common (+)
CDVR signal voltage common (­)

CDVR signal voltage common (­)

CDVR exictation disable
CDVR fault shutdown

CDVR voltage adjust

CDVR voltage adjust
CDVR power supply

CDVR alarm output
=

Page
/40.0

/40.0

/40.5

/40.4

/40.1

/40.6

/40.2

/40.3

/40.8

/40.7

/40.8
path
+

ALM

FSD

COM2

DS50

EDIS

FRES

Vdc­A

Vdc­B

No ¤

Brigade

1 2 7 6 3 8 4 5 2 1 scr
CDVR_2 ASF
8x2.5mm²

2x2.5mm²
CDVR_1 

1 2 7 6 3 8 4 5 2 1

P12­8 P12­7 P12­4 P12­5 P9­6 P12­9 P9­7 P9­8 P12­6 P12­3

P12­8

­CDVR

204
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X­CDVR: Terminal strip engine
206

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
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0  1  2  3  4  5  6  7  8  9 

X­NES: Terminal strip engine =E2.CTRL­X­NES
Circuit description/function

4­20mA speed reference

emergency stop monitor
kW signal EMCPII+
switched + battery

switched + battery
driven equipment

crank terminate
desired timing

engine failure

Cat Data link
active alarm
remote start
normal stop

on/off  grid

start auto
idle/rated

run relay
common
ground

E­stop

E­stop
=

=
Page
/46.5

/46.5

/46.6

/45.1

/45.1

/45.1

/45.2

/45.2

/45.3

/45.4

/45.4

/45.5

/45.6

/46.2

/46.3

/46.4

/45.7

/45.7

/46.5

/46.6

/46.6

/46.6

/45.8

/46.1

/46.1

/46.8

/46.8

/46.9
path
15

16

120

121

122

123

124

125

126

127

128

130

131

132

133

134

135

138

139

140

140

141

319

320

¤
No

Brigade

tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR


GECM_3 ASF

GECM_2 ASF

GECM_4 ASF
2x2.5mm²

2x2.5mm²
GECM_1 

GECM_1 
25x1mm²

25x1mm²

4x1mm²
tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR

27 37 16/¤ X 36 9 30 8 28 40 39 29 14 32 23 22 4 10 33 3 13 13/¤ 20 2 12 7 17 17/¤

27

­J6

205
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X­NES: Terminal strip engine
=E3.CTRL/1

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E2.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 206
Terberg Control Systems
IJsselstein   ­   The Netherlands

Tel. (+31) 30 ­ 68 69 111
Fax. (+31) 30 ­ 68 70 517
mail@terberg­control­systems.nl

As Built    
Power Pack G3516C Generator control panel
Latest modify
this drawing remains the intellectual property of
Nr: 2.2
Main contractor : Allied Engineering Terberg Control Systems. subsidiares and subcontractors.
Date: 17.09.2008
and may not be reproduced or transmitted in any way
& Services whatsoever without express written permission
of the above.
Drawing number:

082025 E3.CTRL

P.O. BOX : 74900 ­ Karachi
Project : Gul Ahmed Textile Mills Ltd.
Address : Sector 22, Korangi Indus. Area
City : Karachi ­ 74900 (Pakistan) Address :
Telephonenumber : (+ 92 ) 21 5066901­911 Location :
Faxnumber : (+ 92 ) 21 5066915 Country :
Contact : Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0  1  2  3  4  5  6  7  8  9 

Page­index
Section Page Page header Section Page Page header

E3.CTRL 1 Title page E3.CTRL 111 SBC 7­2 DIN I 1.0 ­ 1.7

E3.CTRL 2 Index E3.CTRL 112 SBC 7­2 DIN I 2.0 ­ 2.7

E3.CTRL 3 Index E3.CTRL 113 SBC 7­2 DIN I 3.0 ­ 3.7

E3.CTRL 10 Reference E3.CTRL 120 SBC 7­2 DOUT O 0.0 ­ 0.7

E3.CTRL 11 Earthing E3.CTRL 121 SBC 7­2 DOUT O 1.0 ­ 1.7

E3.CTRL 12 Revision E3.CTRL 122 SBC 7­2 DREL 2.0 ­ DO 2.7

E3.CTRL 17 Overview used panels E3.CTRL 123 SBC 7­2 DREL 3.0 ­ DO 3.7

E3.CTRL 18 Cabinet front view E3.CTRL 130 SBC 7­2 AIN AI 0.0 ­ 0.7

E3.CTRL 18.1 Cabinet front cut­out E3.CTRL 140 SBC 7­2 AOUT AO 0.0 ­ 0.3

E3.CTRL 19 Wiring numbers E3.CTRL 150 U/U­converter

E3.CTRL 20 Supply voltage E3.CTRL 151 CAN­Loadshare

E3.CTRL 21 Battery charger 25A E3.CTRL 152 CAN­COM

E3.CTRL 22 Ventilation/panel light E3.CTRL 160 Supplement  alarm handling

E3.CTRL 26 Power Organiser E3.CTRL 170 Interface relays

E3.CTRL 31 Emergency stop engine E3.CTRL 190 Serial cables

E3.CTRL 35 Synchronising Breaker Control E3.CTRL 191 Partlist

E3.CTRL 36 Engine starting E3.CTRL 192 Partlist

E3.CTRL 40 CDVR Engine E3.CTRL 193 Partlist

E3.CTRL 45 Electronic Governing System E3.CTRL 195 170K potential free outputs

E3.CTRL 46 Electronic Governing System E3.CTRL 196 X1: Terminal strip voltage supply

E3.CTRL 60 gas meter pulse ­ engine protections E3.CTRL 197 X11: Terminal strip current transformers

E3.CTRL 99 IPC E3.CTRL 198 X40: Terminal strip engine

E3.CTRL 100 CAN Network structure E3.CTRL 199 X42: Terminal strip GECM

E3.CTRL 101 SBC 7­2 Controller Module E3.CTRL 200 X43: Terminal strip CDVR

E3.CTRL 110 SBC 7­2 DIN I 0.0 ­ 0.7 E3.CTRL 201 X60: Terminal strip general

1
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Index
3

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 2
0  1  2  3  4  5  6  7  8  9 

Page­index
Section Page Page header Section Page Page header

E3.CTRL 202 X60: Terminal strip general

E3.CTRL 203 X70: Terminal strip analog

E3.CTRL 204 X93: Terminal strip CAN 3

E3.CTRL 205 X­CDVR: Terminal strip engine

E3.CTRL 206 X­NES: Terminal strip engine

2
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Index
10

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 3
0  1  2  3  4  5  6  7  8  9 

LINENUMBER applied wire's  color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/240VAC line red


control voltage : 24/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3
analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
mains : PE ground green/yellow
Start

minimum wire diameter : where not specified
mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber

Note: Cables are minimum diameter
3 11

Drawing     : Page header:
Terberg Control Systems
Design      : GRP = drawing version abbreviations
IJsselstein (the Netherlands)
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing    :
Plotdate  : 29.10.05 Date    : 29­10­05 Page: version number V 0.0 : Engineering issue RD   red
WH   white
version number V 1.0 : Construction issue OR   orange
Pagenumber
version number V 2.0 : Commissioning issue YL   yellow
Number of pages PK   pink
Example symbols code Example code version number V 3.0 : Final issue BK   black
GY   gray
PU   purple
Contactnumbers BR   brown
1 2 18K3 GN   green
7.2 BU   blue
18F6
18 = page number
7 = page number
E  = part name
2 = linenumber
K  = relay
F  = circuitbreaker
6  = linenumber
B16A = B characteristic 16 Amps
3
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Reference
11

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 10
0  1  2  3  4  5  6  7  8  9 

Direct to earthrail in
busbar section
Earthrail

door

Coded in the drawings

or
¤ ¤

PE
PEN
SWA

10
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Earthing
12

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 11
0  1  2  3  4  5  6  7  8  9 

Revision overview
Revision number Date Engineer Comment

11
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Revision
17

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 12
0  1  2  3  4  5  6  7  8  9 

Dimensions HXBXD
Control panel
2000X600X600MM

Cable entry:bottom

600.0

600.0

E3 control panel

12
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Overview used panels
18

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 17
0  1  2  3  4  5  6  7  8  9 

595.0

155.0

.
420.0 .

640.0
.
705.0
.
.
825.0

1760.0

1850.0

1950.0
Air flow

17
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Cabinet front view
18.1

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 18
0  1  2  3  4  5  6  7  8  9 

596.0

210.0 387.0

63.0
panel cut­out
x 178mm
y 178mm 155.0

240.0
273.0 278.0

338.0

Panel cut­out
x 351mm 420.0
y 277mm
503.0

560.0
568.0

115.0

480.0
473.0
122.0
210.0 385.0 640.0

236.0 358.0 705.0


Ø 22mm
283.0 313.0
297.0
825.0

Ø 22mm

210.0 387.0

1674.0

panel cut­out 1763.0
x 178mm
y 178mm
1850.0

1950.0

18
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Cabinet front cut­out
19

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 18.1
0  1  2  3  4  5  6  7  8  9 

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
 1 up to 50
51 t/m 100

101 t/m 150
151 t/m 200

201 t/m 250
251 t/m 300

301 t/m 350
351 t/m 400

401 t/m 450
451 t/m 500

501 t/m 550
551 t/m 600

601 t/m 650
651 t/m 700

701 t/m 750
801 t/m 800

901 t/m 900
951 t/m 900

1001 t/m 9050
1051 t/m 1100

1101 t/m 1150
1151 t/m 1200
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

As Built    
100

18.1 20
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Wiring numbers
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 19
0  1  2  3  4  5  6  7  8  9 

L1.3
L2.3
L3.3
N.3

20F2 1 3 5 7 11 20F6 1 3 5 7 11 20F8 1 N 11


C0.5A C0.5A B10A+N
6kA 2 4 6 8 14 6kA 2 4 6 8 14 6kA 2 N. 14
110.1 110.2 110.4

 GENERATOR   BUSBAR   PANEL SUPPLY 


 MEASURING   MEASURING   BUSBAR 
SUPPLY SUPPLY VOLTAGE

1,5mm² red

1,5mm² red
1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red

1mm² red
2,5mm² brn

2,5mm² brn
2,5mm² gry

2,5mm² gry
2,5mm² blu

2,5mm² blu
2,5mm² blk

2,5mm² blk
¤

11/26.1 21/26.6 31/21.0


­X1 1 2 3 4 12/26.1 ­X1 5 6 7 8 ¤ 22/26.6
13/26.1 23/26.6
14/26.1 24/26.6 34/21.0
=E3.PWR_GEN
230/400VAC/50Hz

=E3.PWR_BB
230/400VAC/50Hz
­X. 1 2 3 4 ­X. 5 6 7 8 ¤

generator busbar
voltage voltage

19
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supply voltage
21

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 20
0  1  2  3  4  5  6  7  8  9 

20.8/31 31/22.0

20.8/34 34/22.0
21U1 surg. L in N
filter L out N

201 202 1.5mm²


L N ¤
21T1 ¤
230VAC/24VDC
25A

 BATTERY 
 CHARGER  6mm²
24VDC 21.6/5 5/26.0

25A
21V6
60A
203

­ +
6mm²
4mm² 4mm²
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B16A 2 14 B16A 2
6kA 110.6 6kA 110.7 6kA
6. 5
 CRANK  PANEL   PANEL 
6mm²  SUPPLY   SUPPLY  2,5mm²
 BATTERIES
24VDC BATTERIES 24VDC

7 205 9
5
21.6

¤ 6mm² 4mm² 2.5mm²


­X60 1
+

=MST
7/36.0 21B4 ­X65 3
E3.MST_9/=E1.CTRL/180.3
2x12V E3.MST_6/=E1.CTRL/180.4
12Ah
6./36.0 ­
­X65 4

­X60 2
6mm² 4mm² 2.5mm²

6/26.0
battery Charger engine batteries/ control master
power Supply engine starting circuit batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Battery charger 25A
22

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 21
0  1  2  3  4  5  6  7  8  9 

21.9/31 31

21.9/34 34

¤RAIL
­PL 1 ¤ 2

22M3 22H7
. . .

24 Watt
L1 N

M
115/90 m/h ~
230V
PE

control panel panel lighting
ventilation
door mounted

21
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Ventilation/panel light
26

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 22
0  1  2  3  4  5  6  7  8  9 

20.3/11 11 Connection Connection 20.6/21 21


20.3/12 12 CAN 1 SBC 7 CAN 2 SBC 7 20.6/22 22
20.3/13 13 IN OUT IN OUT 20.6/23 23
20.3/14 14 20.6/24 24

26P1 V2.1

COM 0 RS232
VGref VG1 VG2 VG3 + ­ + ­ H L H L VBref VB1 VB2 VB3
Earht Pickup CAN1 CAN2
Fault signal
 ON
Generator Voltage CAN1 Busbar Voltage
Can2
End
ON Power
0 1 CAN1
Run Power Organiser
¤
Low Battery Terberg
ON
0 1 CAN2 CAN1 Control Systems
CAN2
CE
125
250
500

X10 X1

Synchroniser
Bitrate Address

Generator
protection

protection
Generator Current Protection Current

mains

pulse
Power
24VDC
G3516C IG11 IG12 IG21 IG22 IG31 IG32 ­ + IP11 IP12 IP21 IP22 IP31 IP32

PT's: 1/1

CT's: 3200/5A 4mm² 4mm²


black
1600 eKW
105/26.6 26.3/105

101 102 103 104


104./26.6 26.3/104.

WDU 6 ­X11 1 2 3 4

¤ RAIL
=PWR

­X. 1 2 3 4

21.6/5 5/31.0
+24VDC
21.9/6 6/31.0
0VDC current
sensing

22
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Power Organiser
31

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 26
0  1  2  3  4  5  6  7  8  9 

26.9/5 5/35.0
+24VDC
­X60 3

­X .
Reserved for
external
emergency
stop

­X .

­X60 4

206
90/111.1

1­1
31S6
Panel 1­2 90
door
ESB
207

11
46K1
46.1
12 14
emergency
stop
monitor

A2
31K8
A1

26.9/6 6/35.0
0VDC emergency stop

OMR.MY4N24DC+V
14
12 11  35.2
24
22 21  36.7
34

26
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header
32
44
42
31  45.8

41
: Emergency stop engine
35

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 31
0  1  2  3  4  5  6  7  8  9 

31.9/5 5/36.6
+24VDC

C 11
122U0 120K3
­K11 11
120.3
12 14
123.4 ACB
open

210
11
208 46K3
46.3
12 14
GECM
engine fail
211

11
120K2 11
120.2
31K8
12 14 31.8
sync. 12 14
pulse emergency
stop

5 5
35K1 35K2
35.1 35.2
1 3 1 3

1.5mm² 1.5mm²
white white
209 212 290 291 292 293

­X60 5 ­X60 6 ­X60 7 ­X60 8

=E3.PWR
X. 1 2 3 4

CLOSE OPEN
8 8
35K1 35K2
7 7

31.9/6 6/36.6
0VDC CB CB CB CB
close UVT closed UVT
contact contact

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5  35.6 1 5  35.7
4 4
2 6 2 6

31
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Synchronising Breaker Control
36

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 35
0  1  2  3  4  5  6  7  8  9 

21.3/7 7 35.9/5 5/40.0


6mm² 2,5mm² 2,5mm²
+24VDC

C ­X60 9
122U0

=NES39
­K8 8 ­X .
5 5
123.1
36K7 36K8
36.7 1 3 36.8 1 3
215

21 ­X .
31K8
31.8
22 24
­X60 10
2,5mm² 2,5mm²

WDU 10 WDU 10 213 WDU 10 214

­X40 1 ­X40 3 ­X40 5


=CAT

­X . ­X . ­X .
*Note: 
Battery set Circuit breaker
2 x 12V
36F1 installed and
B25A
280Ah 6kA supplied on site

120mm²

MGV1 MGV2
120mm²

­X . ­X . ­X .

216
­X40 2 ­X40 4 ­X40 6

8 8
WDU 10 WDU 10 WDU 10
36K7 36K8
7 7
6mm² 4mm² 4mm²

21.3/6. 6. 35.9/6 6/40.0


0VDC crank gas valve 1 gas valve 2 gas valve 1 gas valve 2
batteries 24VDC 24VDC 24VDC 24VDC

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
3 3
1 5  36.3 1 5  36.4
4 4
2 6 2 6

35
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Engine starting
40

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 36
0  1  2  3  4  5  6  7  8  9 

36.9/5 5/45.0
+24VDC

C C A1 A1
122U0 122U0 40K4 40K5
­K4 4
­K5 5 A2 A2
122.5 122.6

150.1 150.1

217 218 219 221 222 220 70 71


1mm² 1mm²
­X43 1 white 3 4 5 blue 6 7 8 9 10 ¤

CDVR
X­CDVR + X­CDVR COM2 X­CDVR EDIS X­CDVR FRES X­CDVR FSD X­CDVR ALM X­CDVR DS50 X­CDVR Vdc­B X­CDVR Vdc­A ¤

CDVR P12­8 CDVR P9­6 CDVR P9­7 CDVR P9­8 CDVR P12­5 CDVR P12­4 CDVR P12­9 CDVR P12­3 CDVR P12­6
CDVR

P12­8 P9­6 P9­7 P9­8 P12­5 P12­4 P12­9 P12­3 P12­6


(+) (­) (­) (­) (+) (­) (+) RS232
9 pole
CDVR female

(­)
P12­7 CAT Digital Voltage Regulator

CDVR P12­7

X­CDVR ­

­X43 2
36.9/6 6/45.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal exicta­ fault fault alarm signal voltage
supply voltage tion reset shutdown output voltage adjust
common (­) disable common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11  111.2 12 11  111.3

36
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CDVR Engine
45

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 40
0  1  2  3  4  5  6  7  8  9 

40.9/5 5/46.0
+24VDC

C C C 11 31
122U0 122U0 122U0 31K8
120K1
­K0 0
­K2 2
­K3 3 120.1 12 14
31.8
32 34
122.1 122.3 122.4

C 21
122U0 120K1
­K1 1 120.1 22 24
122.2

1mm²
white
1mm² 1mm²
white white
223 224 225 226 227 228 230 229 231 232

­X42 2 3 4 5 6 7 8 9 ­X42 10 11 12 13

GECM ­X­NES 120 121 122 123 124 125 126 127 128 133 134 140
46.0

J6 36 J6 9 J6 30 J6 8 J6 28 J6 40 J6 39 J6 29 J6 21 J6 31 J6 14 J6 4 J6 10 J6 20

36 9 30 8 28 40 39 29 21 31 14 4 10 20
digital signal
return

driven
equipment

normal
stop

desired
timing

on/off grid

idle/rated

start
auto

remote
start

not used
fuel
control

not used
fuel
control

switched 
+battery

unswitched 
+battery

emergency stop

emergency stop
ground
battery
engine

11 connector J6 Engine mounted

J6 X
GECM  G3516C
­X­NES ­

­X42 1
40.9/6 6/46.0
0VDC ground common driven normal desired on/off  idle/ start remote not used switched E­stop
equip­ stop timing grid rated auto start fuel + battery
ment control

40
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Electronic Governing System
46

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 45
0  1  2  3  4  5  6  7  8  9 

45.9/5 5/60.0
+24VDC
152.1
ser.CCM
46U8
A1 A1 A1 A1 A1
46K1 46K2 46K3 46K4 46K5  CCM  RS232 B+
A2 A2 A2 A2 A2 MODULE
25 pole
female CCM

*Caterpillar delivery
+ ­ B­

124/140.6

125/140.6

80/150.6

81/150.6
233 234 235 236 237 238 239
1mm²
.6 white
46.1
­X42 14 15 16 17 18 19 ­X42 23 24 25 ­X42 20 21 22 26 ­X42 27 28 ¤

GECM ­X­NES 140 141 130 131 132 135 ­X­NES 16 15 ¤


­X­NES 138 139 ¤ ­X­NES 319 320 ¤
45.0

J6 2 J6 12 J6 32 J6 23 J6 22 J6 33 J6 37 J6 27 ¤ J6 3 J6 13 ¤ J6 5 16 15 J6 7 J6 17 ¤
GECM

2 12 32 23 22 33 37 (+) 27 (­) 35 3 13 Gnd 5 15 25 7 17


+ve ­ve
emergency stop
monitor

emergency stop
monitor

crank
400 rpm
terminate

engine
failure

run relay

active
alarm

desired speed
(4­20mA)

desired speed
(4­20mA)
shield

kW signal

kW signal

desired speed
supply +5V
desired speed
(return)
desired speed
(analog)
shield
connector J6 Woodward LSM

GECM  G3516C
46.1
.6
45.9/6 6/60.0
0VDC emergency crank engine run active 4­20mA kW signal 0­5Vdc Cat Data
stop terminate failure relay alarm speed EMCPII+ speed link
monitor reference reference

OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V


14 14 14 14 14
12 11   31.6 12 11  111.5 12 11   35.2 12 11  111.7 12 11  111.8
24 24
22 21  111.4 22 21  111.6

45
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Electronic Governing System
60

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 46
0  1  2  3  4  5  6  7  8  9 

46.9/5 5/99.0
+24VDC

A1 A1
60K1 60K2
A2 A2

240 241

­X60 11 ­X60 13
=CAT

=CAT

A.C 1 A.C 11

U=55V AC 11
I=1mA

A.C 2 A.C .

­X60 12 ­X60 14

46.9/6 6/99.0
0VDC EK­210 oil level low
gas meter detection
pulse

OMR.G2R1SN24DC+V
  112.1 14
12 11  112.2

46
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : gas meter pulse ­ engine protections
99

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 60
0  1  2  3  4  5  6  7  8  9 

60.9/5 5/101.0
+24VDC 2,5mm²

99U1
+24V

12.1" TFT Panel PC
touchpanel

0V COM1 COM2 COM3

COM.1
101.2

For cable detail
refer to

190CAB2­SBC
190.2

2,5mm²

60.9/6 6/101.0
0VDC IPC

60
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : IPC
100

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 99
0  1  2  3  4  5  6  7  8  9 

COM2

99U1
IPC

COM1

RS232

COM1

SBC 7­2
101U0
CAN1 CAN2 CAN3

CAN TO OTHER INSTALLATIONS
ADDRESS 4

ADDRESS 1 DIN 16 110U0 SBC7­2 COM 152U0

ADDRESS 1 Power
DIN 16 112U0 organiser 26P1
ADDRESS 2

ADDRESS 1 DOUT 16 120U0

ADDRESS 2 DREL 16 122U0

ADDRESS 1 AIN 8 130U0

ADDRESS 1 AOUT 4 140U0

loadshare
ADDRESS 2 151U0

Power
ADDRESS 1
organiser 26P1

99
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN Network structure
101

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 100
0  1  2  3  4  5  6  7  8  9 

99.9/5 5/110.0

=E2.CTRL

=E#.CTRL
+24VDC

E3_CAN 3_H /=E2.CTRL/101.8

E3_CAN 3_L /=E2.CTRL/101.9
H L

­X93 3 4 ¤ ­X93 1 2 ¤

­X93 1 2 ¤ ­X93 3 4 ¤

L L ¤ ¤
CAN 1 H CAN 2 H
Connection L Connection L
internal H internal H

wht

wht

wht
brn

brn

brn
101U0
+ R1 R2 H L H L H L

¤ R1 CAN1 CAN2 CAN3


Processor
watchdog I
R2
O 0 3

CAN1

CAN2

CAN3
Power

125

250

500
x10 x1
Run Reset single board controller
End Bitrate CAN3 Address
Low Battery
Enable reset Terberg
CAN1
Control Systems Ethernet
CAN2 Download
CAN3

COM0 COM1

v3.0
­

99.9/6 6/110.0
0VDC CAN 1 CAN 2 CAN 3 CAN 3
COM.1 network network network from network to
99.2
E2.CTRL E#.CTRL

100
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 Controller Module
110

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 101
0  1  2  3  4  5  6  7  8  9 

101.0/5 5/111.0
+24VDC
­X60 15 ­X60 17

=SPARE

=E3.PWR
­X. 1 ­X. 3

11 11 11 11 11
20F2 20F6 20F8 21F3 21F5
20.3 20.7 20.8 21.3 21.5
14 14 14 14 14

­X. 2 ­X. 4

­X60 16 ­X60 18

Connection
CAN 1 SBC 7­2
in out

243 244 245 247 248 249 250 251


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7

CAN_DIN16
¤
Terberg
Control Systems

Bitrate Address

I
O 0 1 Power
Run
CAN
end
125
250
500

x10 x1

101.0/6 6/111.0
0VDC CB CB CB CB ACB CB CB spare
generator busbar power supply power supply generator power supply power supply [0]
measuring measuring generator side busbar side sync. breaker 24VDC system charger
supply supply off/fail off/fail in off/fail off/fail
off/fail off/fail [2] [4] [32] [8] [10]
[430] [429]

101
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 0.0 ­ 0.7
111

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 110
0  1  2  3  4  5  6  7  8  9 

110.9/5 5/112.0
+24VDC

11 11 21 11 21 11 11
40K4 40K5 46K1 46K2 46K3 46K4 46K5
40.4 40.5 46.1 46.2 46.3 46.4 46.5
12 14 12 14 22 24 12 14 22 24 12 14 12 14

31.8
90

90 252 253 254 255 256 257 258


110U0
110.0
8 9 10 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7

CAN_DIN16
Terberg
Control Systems

110.9/6 6/112.0
0VDC ESPB CDVR CDVR GECM GECM GECM spare GECM
emergency shutdown alarm emergency crank engine [0] active
stop [146] [147] stop terminate failure alarm
[115] monitor [12] [233] [234]
[114]

110
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 1.0 ­ 1.7
112

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 111
0  1  2  3  4  5  6  7  8  9 

111.9/5 5/113.0
+24VDC
­X60 19 ­X60 21 ­X60 23 ­X60 25

=CAT

=AUX

=MCC
112S4 RTD COM ­X . ­X . ­X .
14
11 23 13
60K1 60K2
60.1 60.2
12 14 24 14
11
1 0 2
RTD N.O ­X . ­X . ­X .

­X60 20 ­X60 22 ­X60 24 ­X60 26

Connection
CAN 1 SBC 7­2
in out

259 260 261 262 263 264 265 266


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7

CAN_DIN16
¤
Terberg
Control Systems

Bitrate Address

I
O 0 2 Power
Run
CAN
end
125
250
500

x10 x1

111.9/6 6/113.0
0VDC EK­210 oil selector selector coolant M1 M1 M2
gas meter level switch switch level field field jacketwater
pulse low up down low auxillaries on auxillaries pump on
[64] [125] [298] [297] [141] [89] failed [90]
[79]

111
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 2.0 ­ 2.7
113

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 112
0  1  2  3  4  5  6  7  8  9 

112.9/5 5/120.0
+24VDC
­X60 27 ­X60 29 ­X60 31 ­X60 33 ­X60 35 ­X60 37

=MCC

=SPARE

=SPARE
­X . ­X . ­X . *Note:Bridge if ­X . ­X .
loadshare lines
3 1
connected with
other engines.
113S4 4 113S5 2
Do not use in
green red
­X . ­X . ­X . dual mode systems ­X . ­X .
(parallel/island)
 ENGINE   ENGINE 
­X60 28 ­X60 30 ­X60 32 ­X60 34 START STOP ­X60 36 ­X60 38

267 268 269 270 271 272 273 274


112U0
112.0
8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7

CAN_DIN16
Terberg
Control Systems

112.9/6 6/120.0
0VDC M2 M3 M3 enable engine engine spare spare
jacketwater aftercooler aftercooler load start stop [0] [0]
pump failed pump on pump failed sharing [48] [49]
[80] [91] [81] (20)
normal
on internal
PID controls

112
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DIN I 3.0 ­ 3.7
120

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 113
0  1  2  3  4  5  6  7  8  9 

113.9/5 5/121.0
+24VDC
Connection
CAN 1 SBC 7­2
in out

120U0
121.0 + H L

CAN Network

¤ CAN_DOUT16
Terberg
Control Systems

Bitrate Address

I
O
0 1 Power
Run
CAN
end
125
250
500

x10 x1 O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7

­ 0 1 2 3 4 5 6 7

275 276 277 278 279 280 281 282


120U5

1 2 3 4 5
R R R
R
AUTO­ HAND OFF HAND
MATIC OFF LOAD LOAD

flatcable

GR YE GR GR

AUTO­ OFF HAND OFF HAND


A1 A1 A1 MATIC LOAD LOAD
120K1 120K2 120K3
A2 A2 A2 120U6

113.9/6 6/121.0
0VDC GECM ACB ACB  spare automatic off hand off load hand load
start synchronising open [0] [105] [106] [107] [108]
auto puls (in) [9]
[163] [57]
OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11  45.6 12 11  35.1 12 11  35.2
24
21 22  45.4

113
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 0.0 ­ 0.7
121

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 120
0  1  2  3  4  5  6  7  8  9 

120.9/5 5/122.0
+24VDC

120U0
120.0

CAN_DOUT16
Terberg
Control Systems

O 1.0 O 1.1 O 1.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

283 284 140 141 142 143 144 145

140/170.0 141/170.1 142/170.2 143/170.3 144/170.4 145/170.5

120.9/6 6/122.0
0VDC spare spare M1 load shed 1 load shed 2 load shed 3 M2 M3
[0] [0] field contact contact contact jacketwater aftercooler
auxillaries on [153] [154] [155] pump on pump on
[34] [35] [36]

120
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DOUT O 1.0 ­ 1.7
122

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 121
0  1  2  3  4  5  6  7  8  9 

121.9/5 5/123.0
+24VDC
Connection
CAN 1 SBC 7­2
in out

122U0
123.0 + H L

CAN Network
I Power
O
0 2
CAN­DREL16 Run
¤
Terberg end CAN
125
250
500
Control Systems
x10 x1

Bitrate Address

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
0 K1 K2 K3 K4 K5 K6 K7
0 NO NO NO NO NO NO NO

C 0 1 2 3 C 4 5 6 7
­

121.9/6 6/123.0
0VDC GECM GECM GECM GECM CDVR CDVR spare spare
desired on/off idle/rated remote excitation fault [0] [0]
timing grid [3] start disable reset
[1] [19] [4] [47] [48]

0 C  45.2 1 C  45.3 2 C  45.4 3 C  45.5 4 C  40.2 5 C  40.3

121
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DREL 2.0 ­ DO 2.7
123

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 122
0  1  2  3  4  5  6  7  8  9 

122.9/5 5/130.0
+24VDC

122U0
122.0

CAN­DREL16
Terberg
Control Systems

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 1.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

122.9/6 6/130.0
0VDC gas valves installation installation sync spare spare spare spare
[24] failure lamp failure horn breaker [0] [0] [0] [0]
[136] [135] allowed
to close
[10]
8 C  36.7 9 C  160.1 10  C  160.3 11  C  35.1

122
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 DREL 3.0 ­ DO 3.7
130

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 123
0  1  2  3  4  5  6  7  8  9 

130PT1

130PT2

130PT3

130PT4

130PT5

130PT6

130PT7
PT100 PT100 PT100 PT100 PT100 PT100

BGW1

BGW2
BGR1

BGR2
MAIN

MAIN
x x x ¤
A.C 3 4 . ¤ ¤ ¤ RTD R1 W1 C1 ¤ RTD R2 W2 C2 ¤ RTD R3 W3 C3 ¤

10

11

12

13

14

15

16

17

18

19

20

21
­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤ ­X70 ¤

9
123.9/5 5/130.8 130.2/5 5/140.0
+24VDC
130.0/6 6/130.8 130.2/6 6/140.0

Connection
CAN 1 SBC 7­2
in out

314 6 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 5 6 334

130U0
+ H L 0+ 0­ 0­ 1+ 1­ 1­ 2+ 2­ 2­ 3+ 3­ 3­ 4+ 4­ 4­ 5+ 5­ 5­ 6+ 6­ 6­ 7+ 7­ 7­

¤ CAN Network AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


130U2

130U3

130U4

130U5

130U6

130U7

130U8
v2.1 v2.1 v2.1 v2.1 v2.1 v2.1 v2.0
CAN_AIN8
PT100­PB PT100­PB PT100­PB PT100­PB PT100­PB PT100­PB 35VDC­PB
Terberg  ­20..  ­20..  ­20..  ­20..  ­20..  ­20.. 0..35V
mA mA mA mA mA mA mA mA
Control Systems  +150C  +150C  +150C  +150C  +150C  +150C

+    ­
Bitrate Address V V V V V V V V
PB PB PB PB PB PB PB PB
I + ­
0 1 Power
O
Run
CAN
End
125
250
500

x10 x1
­

123.9/6 6/130.1
0VDC gas bearing bearing stator stator stator spare battery
pressure temperature temperature winding winding winding [0] voltage
inlet driven end non driven end phase L1 phase L2 phase L3 [1]
[17] [77] [78] [19] [20] [21]

123
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 AIN AI 0.0 ­ 0.7
140

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 130
0  1  2  3  4  5  6  7  8  9 

130.9/5 5/150.0
+24VDC

Connection
CAN 1 SBC 7­2
in out

140U0
+ H L

¤ CAN Network
CAN_AOUT4
Terberg
Control Systems

mA mA mA mA

Bitrate Address

I
O
0 1 Power V V V V
Run
CAN
end
125
250
500

x10 x1 AO 0.0 AO 0.1 AO 0.2 AO 0.3

­ 0+ 0­ 1+ 1­ 2+ 2­ 3+ 3­

72 73 82 83 124 125
150.1 150.1 150.6 150.6 46.5 46.5

130.9/6 6/150.0
0VDC voltage kw signal speed spare
adjust [108] adjust [0]
[121] [122]

130
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : SBC 7­2 AOUT AO 0.0 ­ 0.3
150

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 140
0  1  2  3  4  5  6  7  8  9 

140.9/5 5/151.0
+24VDC

140.2 140.2 140.4 140.4


72 73 82 83

150U0 150U5
V2.0 + + ­ V2.0 + + ­

Analogue Analogue
¤ input
¤ input

Uu/Ub converter Uu/Ub converter
Terberg Terberg
Control Systems Control Systems

­1V..+1V ­1V..+1V
BITRATE

BITRATE
­5V..+5V ­5V..+5V
­10V..+10V ­10V..+10V
 0V..10V  0V..10V
Analogue Analogue
O

O
I

I
output output
­ + ­ ­ + ­

71 70 81 80
40.8 40.7 46.6 46.6

140.9/6 6/151.0
0VDC voltage kW
adjust signal

140
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : U/U­converter
151

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 150
0  1  2  3  4  5  6  7  8  9 

150.9/5 5/152.0
+24VDC

Connection
CAN 1 SBC 7­2
in out

151U0 V1.0
*Note:
+ H L
0 2 Do not use with
¤ Power
dual mode systems
End
125
250
500

24VDC X10 X1
(parallel/standby)
Bitrate Address

CAN­LoadShare
Power
Run Terberg
CAN Control Systems CE

Loadshare
Lines

­ ­ +

306 307
22

23

24

­X70 ¤

150.9/6 6/152.0
0VDC loadshare
lines

150
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN­Loadshare
152

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

151.9/5 5/160.0
+24VDC

152U0 Connection
CAN 2 SBC 7­2
in out

 CCM 
COMM. LINK

+ + H L

CAN Network

on off

SBC 7­2­COM
enable reset
download

V 2.4
RUN
¤
BITRATE

I CAN 3 I Low Battery
O ADDRESS=4 O

I 1 2
O Reset

­ ­ Serial 0 Serial 1

ser.CCM
46.8

for cable detail
refer to
190CAB4­CCM
190.4

151.9/6 6/160.0
0VDC SBC7­COM
RS 232
CCM communication

151
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : CAN­COM
160

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

152.9/5 5
24VDC

C C
122U0 122U0
­K9 9
­K10 10
123.2 123.3

EXAMPLE
308 311

160F1 160F3
F1,25A F1,25A
­X60  . ­X60  . ­X60  . ­X60  . ­X60  . ­X60  .

 FLASHLIGHT   SIREN 
 SUPPLY 309 SUPPLY 312

­X60  . ­X60  . ­X60  . ­X60  . ­X60  . ­X60  .

160V1 160V3
1N4007 1N4007

ENGINE 1 ENGINE 2 ENGINE n CONTROLROOM

310 313

common horn on engine 1 (and in controlroom)

­X60 39 ­X60 41 41

160H1 internal wiring

­X60 40 ­X60 42 42

152.9/6 6/170.0
0VDC installation installation
failure lamp failure horn

152
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Supplement  alarm handling
170

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

160.9/6 6
0VDC

120U0 120U0 120U0 120U0 120U0 120U0


­10 ­11 ­12 ­13 ­14 ­15
121.3/140 121.4/141 121.5/142 121.6/143 121.7/144 121.8/145

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

A1 A1 A1 A1 A1 A1
170K1 170K2 170K3 170K4 170K5 170K6
A2 A2 A2 A2 A2 A2

11 11 11 11 11 11
170K1 170K2 170K3 170K4 170K5 170K6
170.1 170.2 170.3 170.4 170.5 170.6
12 14 12 14 12 14 12 14 12 14 12 14
112

114

111

212

214

211

312

314

311

412

414

411

512

514

511

612

614

611
170K 170K 170K 170K 170K 170K

M1 load shed 1 load shed 2 load shed 3 M2 M3


field contact contact contact jacketwater aftercooler
auxillaries on pump on pump on

WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC WEID.MRS24VDC


14 14 14 14 14 14
12 11  170.0 12 11  170.1 12 11  170.2 12 11  170.3 12 11  170.4 12 11  170.5

160
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Interface relays
190

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 170
0  1  2  3  4  5  6  7  8  9 

190CAB2­SBC 190CAB4­CCM
190CAB0­MOD 99.2 152.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <­> Modem PC <­> SBC SBC7­COM <­> CCM MODULE

SUB 9­D FEMALE SUB 9­D FEMALE SUB 9­D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN­CCM
SH SH SH

wht

wht
brn

grn

brn

grn
gry

yel
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9­D FEMALE SUB 9­D FEMALE SUB 25­D FEMALE

SUB9­D     RS 232     RS 422/485

1        DCD        .

2        RXD        R­

3        TXD        T­

4        DTR        .

5        SG         SG/0V

6        DSR        R+

7        RTS        T+

8        CTS        .

170
Terberg Control Systems Revision Date Engineer drawing : MvdL
9        Ri         +12V

Gul Ahmed Textile Mills Ltd.
As Built    
page header : Serial cables
191

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
Generator control panel drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 190
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E3.CTRL­. 1 crate LxBxH 66x69x201 ALU sealed 3540660695 =E3.CTRL/17. 397


=E3.CTRL­. 1 pallet LxB 66x69 3540660690 =E3.CTRL/17. 397
=E3.CTRL­. 1 Side cover sp.6000 2000x600 3730063046 =E3.CTRL/18. 397
=E3.CTRL­. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730062316 =E3.CTRL/18. 397
=E3.CTRL­. 1 Plain chassis  sp.6000 2000x600 3730063925 =E3.CTRL/18. 397
=E3.CTRL­. 1 St. coupling kit sp. 6000 3730064620 =E3.CTRL/18. 397
=E3.CTRL­. 1 Cable gland plate 2­parts 600x600 3730063196 =E3.CTRL/18. 397
=E3.CTRL­. 1 Drawing holder A4 3730021322 =E3.CTRL/18. 397
=E3.CTRL­. 1 half­cylinder with key 1242E 3730063615 =E3.CTRL/18. 397
=E3.CTRL­20F2 1 Circuit breaker   4P C0.5A 6kA 3980383700 =E3.CTRL/20.   2
=E3.CTRL­20F2 1 slave contact ..NO+NC 0308160000 =E3.CTRL/20.   2
=E3.CTRL­20F6 1 Circuit breaker   4P C0.5A 6kA 3980383700 =E3.CTRL/20.   6
=E3.CTRL­20F6 1 slave contact ..NO+NC 0308160000 =E3.CTRL/20.   6
=E3.CTRL­20F8 1 Circuit breaker   1P+N B10A 6­10kA 0308150007 =E3.CTRL/20.   8
=E3.CTRL­20F8 1 slave contact ..NO+NC 0308160000 =E3.CTRL/20.   8
=E3.CTRL­21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E3.CTRL/21.   4
=E3.CTRL­21B4 1 Batterybrace 60 3040000104 =E3.CTRL/21.   4
=E3.CTRL­21F3 1 Circuit breaker   1P B25A 6­10kA 0107580574 =E3.CTRL/21.   3
=E3.CTRL­21F3 1 slave contact ..NO+NC 0308160000 =E3.CTRL/21.   3
=E3.CTRL­21F5 1 Circuit breaker   1P B16A 6­10kA 0901062286 =E3.CTRL/21.   5
=E3.CTRL­21F5 1 slave contact ..NO+NC 0308160000 =E3.CTRL/21.   5
=E3.CTRL­21F6 1 Circuit breaker   1P B16A 6­10kA 0901062286 =E3.CTRL/21.   6
=E3.CTRL­21T1 1 Batterycharger 24V/25A 3550000004 =E3.CTRL/21.   1
=E3.CTRL­21U1 1 Battery filter 3885300910 =E3.CTRL/21.   1
=E3.CTRL­21V6 1 Diodebox with 2 diode 60A 3930000001 =E3.CTRL/21.   6
=E3.CTRL­22H7 1 panellighting with socket/PE en PL 24W/230V 3730099903 =E3.CTRL/22.   7
=E3.CTRL­22H7 1 connectioncable 3m for panellighting 3730099902 =E3.CTRL/22.   7
=E3.CTRL­22M3 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E3.CTRL/22.   4
=E3.CTRL­22M3 1 Exhaust filters  204x204mm 3040011703 =E3.CTRL/22.   4
=E3.CTRL­26P1 1 Power Organiser version 3.0 3886500930 =E3.CTRL/26.   1
=E3.CTRL­31K8 1 Relay 24VDC 4NO/4NC 3630003026 =E3.CTRL/31.   8
=E3.CTRL­31K8 1 Relaybase 3630003143 =E3.CTRL/31.   8
=E3.CTRL­31S6 1 Emergency stop red 40mm 0901273031 =E3.CTRL/31.   6
=E3.CTRL­31S6 1 Holder for 3 blocks 0901272677 =E3.CTRL/31.   6
=E3.CTRL­31S6 1 Pushbuttom cover (yellow) 0307213620 =E3.CTRL/31.   6
=E3.CTRL­31S6 1 text UK "Emergency stop" 3330000006 =E3.CTRL/31.   6
=E3.CTRL­31S6 1 1 x NC without holder 0901272674 =E3.CTRL/31.   6
=E3.CTRL­35K1 1 Relay 24VDC 2NO/2NC 3630002839 =E3.CTRL/35.   1
=E3.CTRL­35K1 1 Relaybase 3630003129 =E3.CTRL/35.   1
=E3.CTRL­35K2 1 Relay 24VDC 2NO/2NC 3630002839 =E3.CTRL/35.   2
=E3.CTRL­35K2 1 Relaybase 3630003129 =E3.CTRL/35.   2
=E3.CTRL­36K7 1 Relay 24VDC 2NO/2NC 3630002839 =E3.CTRL/36.   7
=E3.CTRL­36K7 1 Relaybase 3630003129 =E3.CTRL/36.   7
=E3.CTRL­36K8 1 Relay 24VDC 2NO/2NC 3630002839 =E3.CTRL/36.   8
=E3.CTRL­36K8 1 Relaybase 3630003129 =E3.CTRL/36.   8
=E3.CTRL­40K4 1 Relay 24VDC 3630002198 =E3.CTRL/40.   4
=E3.CTRL­40K4 1 Relaybase 3630003103 =E3.CTRL/40.   4
=E3.CTRL­40K5 1 Relay 24VDC 3630002198 =E3.CTRL/40.   5
=E3.CTRL­40K5 1 Relaybase 3630003103 =E3.CTRL/40.   5

As Built    
=E3.CTRL­46K1 1 Relay 24VDC  2xNO/2xNC 3630002218 =E3.CTRL/46.   1

190 192
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 191
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E3.CTRL­46K1 1 Relaybase 3630003104 =E3.CTRL/46.   1


=E3.CTRL­46K2 1 Relay 24VDC 3630002198 =E3.CTRL/46.   2
=E3.CTRL­46K2 1 Relaybase 3630003103 =E3.CTRL/46.   2
=E3.CTRL­46K3 1 Relay 24VDC  2xNO/2xNC 3630002218 =E3.CTRL/46.   3
=E3.CTRL­46K3 1 Relaybase 3630003104 =E3.CTRL/46.   3
=E3.CTRL­46K4 1 Relay 24VDC 3630002198 =E3.CTRL/46.   4
=E3.CTRL­46K4 1 Relaybase 3630003103 =E3.CTRL/46.   4
=E3.CTRL­46K5 1 Relay 24VDC 3630002198 =E3.CTRL/46.   5
=E3.CTRL­46K5 1 Relaybase 3630003103 =E3.CTRL/46.   5
=E3.CTRL­60K1 1 Solidstate relay 5­24VDC  NO/NC 3630002279 =E3.CTRL/60.   1
=E3.CTRL­60K1 1 Relaybase 3630003103 =E3.CTRL/60.   1
=E3.CTRL­60K2 1 Relay 24VDC 3630002198 =E3.CTRL/60.   2
=E3.CTRL­60K2 1 Relaybase 3630003103 =E3.CTRL/60.   2
=E3.CTRL­99U1 1 mountingplate for IPC (Terberg) 3040000141 =E3.CTRL/99.   1
=E3.CTRL­99U1 1 12"TOP COMPLETE 3180000001 =E3.CTRL/99.   1
=E3.CTRL­101U0 1 Processor  SBC7­2  V3.0 3884100930 =E3.CTRL/101.   0
=E3.CTRL­110U0 1 Inputcart 16 3880100920 =E3.CTRL/110.   0
=E3.CTRL­112S4 1 keylock switch 3 pos. 3226125010 =E3.CTRL/112.   4
=E3.CTRL­112S4 1 element for key switch 3226187251 =E3.CTRL/112.   4
=E3.CTRL­112S4 1 keylock front bezel 3226192100 =E3.CTRL/112.   4
=E3.CTRL­112S4 1 front bezel 18mm 3226199320 =E3.CTRL/112.   4
=E3.CTRL­112U0 1 Inputcart 16 3880100920 =E3.CTRL/112.   0
=E3.CTRL­113S4 1 pushbutton green momentary 0901272725 =E3.CTRL/113.   5
=E3.CTRL­113S4 1 Holder for 3 blocks 0901272677 =E3.CTRL/113.   5
=E3.CTRL­113S4 1 1 x NO without holder 0901271482 =E3.CTRL/113.   5
=E3.CTRL­113S5 1 pushbutton red momentary 0901271390 =E3.CTRL/113.   6
=E3.CTRL­113S5 1 Holder for 3 blocks 0901272677 =E3.CTRL/113.   6
=E3.CTRL­113S5 1 1 x NC without holder 0901272674 =E3.CTRL/113.   6
=E3.CTRL­120K1 1 Relay 24VDC  2xNO/2xNC 3630002218 =E3.CTRL/120.   1
=E3.CTRL­120K1 1 Relaybase 3630003104 =E3.CTRL/120.   1
=E3.CTRL­120K2 1 Relay 24VDC 3630002198 =E3.CTRL/120.   2
=E3.CTRL­120K2 1 Relaybase 3630003103 =E3.CTRL/120.   2
=E3.CTRL­120K3 1 Relay 24VDC 3630002198 =E3.CTRL/120.   3
=E3.CTRL­120K3 1 Relaybase 3630003103 =E3.CTRL/120.   3
=E3.CTRL­120U0 1 Outputcart 16 3880300920 =E3.CTRL/120.   0
=E3.CTRL­120U5 1 Switch mode interface 4 pos. 3885200910 =E3.CTRL/120.   5
=E3.CTRL­120U6 1 cover with leds for H­A switch 3040000143 =E3.CTRL/120.   5
=E3.CTRL­122U0 1 Outputcart drel 16 3880400920 =E3.CTRL/122.   0
=E3.CTRL­130U0 1 Analog in 8 3880200920 =E3.CTRL/130.   0
=E3.CTRL­130U0­130U2 1 Pickyback for PT100 (­20..+150) 3881100921 =E3.CTRL/130.   3
=E3.CTRL­130U0­130U3 1 Pickyback for PT100 (­20..+150) 3881100921 =E3.CTRL/130.   4
=E3.CTRL­130U0­130U4 1 Pickyback for PT100 (­20..+150) 3881100921 =E3.CTRL/130.   5
=E3.CTRL­130U0­130U5 1 Pickyback for PT100 (­20..+150) 3881100921 =E3.CTRL/130.   6
=E3.CTRL­130U0­130U6 1 Pickyback for PT100 (­20..+150) 3881100921 =E3.CTRL/130.   7
=E3.CTRL­130U0­130U7 1 Pickyback for PT100 (­20..+150) 3881100921 =E3.CTRL/130.   8
=E3.CTRL­130U0­130U8 1 Pickyback PB35VDC (0..35VDC) 3881900920 =E3.CTRL/130.   9
=E3.CTRL­140U0 1 Analogout 4 3880500920 =E3.CTRL/140.   0
=E3.CTRL­150U0 1 Convertor V2.0 3885600920 =E3.CTRL/150.   0
=E3.CTRL­150U5 1 Convertor V2.0 3885600920 =E3.CTRL/150.   5

As Built    
=E3.CTRL­151U0 1 CAN load share module 3886700910 =E3.CTRL/151.   0

191 193
Terberg Control Systems Revision Date Engineer drawing : MvdL page header : Partlist
Gul Ahmed Textile Mills Ltd.
IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =
Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 192
0  1  2  3  4  5  6  7  8  9 

Partlist
Part Numb. Definition Ordercode Page

=E3.CTRL­152U0 1 Processor  SBC7­2 COM 3884200924 =E3.CTRL/152.   0


=E3.CTRL­160H1 1 Mounting base round 0102380608 =E3.CTRL/160.   1
=E3.CTRL­160H1 1 Flashlight 24V/1W/amber 0102380087 =E3.CTRL/160.   1
=E3.CTRL­170K1 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170.   1
=E3.CTRL­170K2 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170.   2
=E3.CTRL­170K3 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170.   3
=E3.CTRL­170K4 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170.   4
=E3.CTRL­170K5 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170.   5
=E3.CTRL­170K6 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170.   6

192
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : Partlist
195

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 193
0  1  2  3  4  5  6  7  8  9 

170K potential free outputs =E3.CTRL­170K
Circuit description/function

M2 jacketwater pump on

M3 aftercooler pump on
M1 field auxillaries on

load shed 1 contact

load shed 2 contact

load shed 3 contact
=

=
Page
/170.1

/170.0

/170.1

/170.2

/170.1

/170.2

/170.3

/170.2

/170.3

/170.4

/170.3

/170.4

/170.5

/170.4

/170.5

/170.6

/170.5

/170.6
path
111

112

114

211

212

214

311

312

314

411

412

414

511

512

514

611

612

614
No

Brigade

193
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : 170K potential free outputs
196

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 195
0  1  2  3  4  5  6  7  8  9 

X1: Terminal strip voltage supply =E3.CTRL­X1
Circuit description/function

generator voltage

busbar voltage
=

=
Page
/20.1

/20.1

/20.1

/20.1

/20.4

/20.4

/20.5

/20.5

path /20.5
1

No

Brigade

1 2 3 4 1 2 3 4 5
CTR_C20 

CTR­C21 
5x2.5mm²

5x2.5mm²

1 2 3 4 1 2 3 4 5

1 2 3 4 5 6 7 8 8/¤

1 5

=.PWR_GEN =.PWR_BB
­X. ­X.

195
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X1: Terminal strip voltage supply
197

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

X11: Terminal strip current transformers =E3.CTRL­X11
Circuit description/function

current sensing

Page
/26.1

/26.2

/26.2

/26.2

path
1

No

Brigade

1 2 3 4
CTR­C25 
4x2.5mm²

1 2 3 4

1 2 3 4

=PWR
­X.

196
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X11: Terminal strip current transformers
198

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

X40: Terminal strip engine =E3.CTRL­X40
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC
crank batteries

Page
/36.1

/36.1

/36.1

/36.3

/36.3

/36.4

/36.4

path
1

No

Brigade

1 2 1 2 1 2
PWR­C1  2x6mm²

PWR­C2  2x4mm²

PWR­C3  2x4mm²

1 2 1 2 1 2

. . . . . .

=CAT
­X

197
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X40: Terminal strip engine
199

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
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0  1  2  3  4  5  6  7  8  9 

X42: Terminal strip GECM =E3.CTRL­X42
Circuit description/function

4­20mA speed reference
emergency stop monitor

kW signal EMCPII+
switched + battery
driven equipment

crank terminate
desired timing

engine failure

Cat Data link
active alarm
remote start
normal stop

on/off  grid

start auto
idle/rated

run relay
common
ground

E­stop

spare
=

=
Page
/45.1

/45.1

/45.1

/45.2

/45.2

/45.3

/45.4

/45.4

/45.5

/45.6

/45.7

/45.7

/45.8

/46.1

/46.1

/46.2

/46.3

/46.4

/46.5

/46.6

/46.6

/46.6

/46.5

/46.5

/46.6

/46.8

/46.8

/46.8

/46.9
path
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

¤
No

Brigade

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr

CTR­C14 ASF

CTR­C15 ASF

CTR­C16 ASF
CTR­C13 

2x2.5mm²

2x2.5mm²
25x1mm²

4x1mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 blk tra scr 1 2 scr

­ 120 121 122 123 124 125 126 127 128 129 133 134 140 141 130 131 132 135 138 139 16 15 27 319 320 30

­X­NES

198
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X42: Terminal strip GECM
200

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

X43: Terminal strip CDVR =E3.CTRL­X43
Circuit description/function

CDVR signal voltage common (+)
CDVR signal voltage common (­)

CDVR exictation disable

CDVR fault shutdown

CDVR voltage adjust
CDVR power supply

CDVR alarm output
=

=
Page
/40.0

/40.0

/40.1

/40.2

/40.3

/40.4

/40.5

/40.6

/40.7

/40.8

/40.8
path
1

10

No ¤

Brigade

1 2 3 4 5 6 7 8 1 2 3
CTR­C7.1 
8x2.5mm²

8x2.5mm²
CTR­C7 

1 2 3 4 5 6 7 8 1 2 3

+ ­ COM1 EDIS FRES FSD ALM DS50 Vdc­B Vdc­AVdc­B/¤

­X­CDVR

199
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X43: Terminal strip CDVR
201

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
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200
Circuit description/function

No
path

Page

Brigade

1
1

3
1 /21.6 master supply

3
2
2

­X65
4

=MST
W22  2x 2 /21.6 =

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Fax:  +31 (0) 30 68 70 517
IJsselstein (the Netherlands)
Terberg Control Systems
1
1

.
3 /31.6 emergency stop

­X
.
2
2

2.0
2.1
2.2
W23  2x 4 /31.6 =

Revision
1
1

1
5 /35.5 CB closed

2
2

Date
2
6 /35.6 =

­X.
1
3
3

12.09.2008
12.09.2008
17.09.2008
3
CTR­C23  /35.6 CB UVT

=.PWR
7
12x1.5mm²

4
4

4
8 /35.7 =

NA
NA
PDW
Engineer
1
1

.
9 /36.8 gas valve 2 24VDC

­X
.
2
2

.
W24  2x 10 /36.8 =

=NES39

design
X60: Terminal strip general =E3.CTRL­X60

drawing

plot­date
instruction
1
1

1
11 /60.1 EK­210 gas meter pulse

2
2

: MvdL
2

: MvdL
CTR­C10  12 /60.1 =

: A.E.S.L.
2x1.5mm²

1
1
1

: 17.09.2008
­A.C
=CAT
11
13 /60.2 oil level low detection

2
2

.
CTR­C12  14 /60.2 =
2x1.5mm²

1
1

1
15 /110.3 CB power supply generator side off/fail [2]

­X.
1
2
2

2
W25  2x 16 /110.3 =

=SPARE

1
1

17 /110.5 ACB generator sync. breaker in [32]

­X.
3
2
2

=.PWR CTR­C23.1  18 /110.5 =


12x1.5mm²
1
1

19 /112.5 coolant level low [141]
COM
2
2

COM

­RTD
=CAT

CTR­C6  /112.5 =
N.O

20

Gul Ahmed Textile Mills Ltd.
2x1.5mm²
1
1

21 /112.6 M1 field auxillaries on [89]
2
2

22 /112.6 =
­X
.
3
3

=AUX

W26  4x 23 /112.7 M1 field auxillaries failed [79]


4
4

24 /112.7 =

1
1

drawing

/112.8 M2 jacketwater pump on [90]
page header

25
2
2

26 /112.8 =
3
3

27 /113.1 M2 jacketwater pump failed [80]
4
4

: 082025
.

28 /113.1 =

­X
.
5
5

CTR­C17 
=MCC

29 /113.2 M3 aftercooler pump on [91]
8x1.5mm²
6
6

30 /113.2 =
: X60: Terminal strip general
7
7

E3.CTRL
.

31 /113.3 M3 aftercooler pump failed [81]
8
8

As Built    
.

32 /113.3 =
page

/113.4 enable load sharing (20) normal on internal PID

page's
GRP =

33
:

34 /113.4 =
201
172
202
0  1  2  3  4  5  6  7  8  9 

X60: Terminal strip general =E3.CTRL­X60
Circuit description/function

installation failure lamp

installation failure horn
spare [0]

=
Page
/113.7

/113.7

/113.8

/113.8

/160.1

/160.1

/160.3

/160.3

/160.3

/160.3
path
35

36

37

38

39

40

41

41

42

No 42

Brigade

1 2 3 4 5 6
WX60_39  6x
W27  4x

1 2 3 4 5 6

. . . .

=SPARE ­160H1
­X

201
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X60: Terminal strip general
203

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 202
202
Circuit description/function

No
path

Page

Brigade

1
1

3
1 /130.1 gas pressure inlet [17]

2
2

4
2 /130.2 =

Tel:  +31 (0) 30 68 69 111
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IJsselstein (the Netherlands)
3

­A.C

Terberg Control Systems
CTR­C11 ASF 3 /130.2 =
2x1.5mm²

SCR
SCR
/130.2 =


¤

2.0
2.1
2.2
1
1

Revision
4 /130.3 bearing temperature driven end [77]

2
2
5 /130.3 =

BGR1 BGW1
3
3

Date
.
CTR­C1 ASF 6 /130.3 =
2x1.5mm²

SCR
SCR

12.09.2008
12.09.2008
17.09.2008
/130.3 =


¤

1
1

BGR1

­MAIN
7 /130.4 bearing temperature non driven end [78]

NA
NA
2
2

PDW
8 /130.4 =

BGR2 BGW2

Engineer
3
3

.
CTR­C2 ASF 9 /130.4 =

2x1.5mm²

SCR
SCR
/130.4 =


¤
X70: Terminal strip analog =E3.CTRL­X70

design
drawing

plot­date
instruction
1
1

/130.5 stator winding phase L1 [19]

R1
10

2
2

: MvdL
: MvdL
/130.5 =

W1
11

: A.E.S.L.
3
3

: 17.09.2008
CTR­C3 ASF /130.5 =

C1
12

2x2.5mm²

SCR
SCR

¤ /130.5 =

C1/¤
1
1

/130.6 stator winding phase L2 [20]

R2
13

2
2

/130.6 =

W2
14
3
3

­RTD
R1
CTR­C4 ASF /130.6 =
C2
15
3x1mm²
SCR
SCR

¤ /130.6 =

C2/¤
1
1

/130.7 stator winding phase L3 [21]
R3

16
2
2

/130.7 =
W3

17
3
3

CTR­C5 ASF /130.7 =
C3

18
3x1mm²
SCR
SCR

¤ /130.7 =
C3/¤

Gul Ahmed Textile Mills Ltd.
1
1

19 /130.8 spare [0]
2
2

20 /130.8 =
3
3

WX70_19 ASF 21 /130.8 =
­130PT7

3x1mm²
SCR
SCR

¤ /130.8 =

22 /151.1 loadshare lines

23 /151.1 =
drawing

/151.1 =
page header

24

¤ /151.1 =
: 082025

: X70: Terminal strip analog

E3.CTRL
As Built    
page

page's
GRP =

:
203
172
204
0  1  2  3  4  5  6  7  8  9 

X93: Terminal strip CAN 3 =E3.CTRL­X93
Circuit description/function

CAN 3 network from E2.CTRL

CAN 3 network to E#.CTRL
CAN 2 network

Page
/101.8

/101.8

/101.8

/101.8

/101.9

/101.9

path
1

No

Brigade

1 2 1 2
Unitronics

2x0.5mm²

Unitronics

2x0.5mm²
WX93_1

WX93_3
can bus

can bus

1 2 1 2

3 4 1 2

3 1

=E2.CTRL =E#.CTRL
­X93 ­X93

203
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X93: Terminal strip CAN 3
205

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
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0  1  2  3  4  5  6  7  8  9 

X­CDVR: Terminal strip engine =E3.CTRL­X­CDVR
Circuit description/function

CDVR signal voltage common (+)

CDVR signal voltage common (+)
CDVR signal voltage common (­)

CDVR signal voltage common (­)

CDVR exictation disable
CDVR fault shutdown

CDVR voltage adjust

CDVR voltage adjust
CDVR power supply

CDVR alarm output
=

Page
/40.0

/40.0

/40.5

/40.4

/40.1

/40.6

/40.2

/40.3

/40.8

/40.7

/40.8
path
+

ALM

FSD

COM2

DS50

EDIS

FRES

Vdc­A

Vdc­B

No ¤

Brigade

1 2 7 6 3 8 4 5 2 1 scr
CDVR_2 ASF
8x2.5mm²

2x2.5mm²
CDVR_1 

1 2 7 6 3 8 4 5 2 1

P12­8 P12­7 P12­4 P12­5 P9­6 P12­9 P9­7 P9­8 P12­6 P12­3

P12­8

­CDVR

204
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X­CDVR: Terminal strip engine
206

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 205
0  1  2  3  4  5  6  7  8  9 

X­NES: Terminal strip engine =E3.CTRL­X­NES
Circuit description/function

4­20mA speed reference

emergency stop monitor
kW signal EMCPII+
switched + battery

switched + battery
driven equipment

crank terminate
desired timing

engine failure

Cat Data link
active alarm
remote start
normal stop

on/off  grid

start auto
idle/rated

run relay
common
ground

E­stop

E­stop
=

=
Page
/46.5

/46.5

/46.6

/45.1

/45.1

/45.1

/45.2

/45.2

/45.3

/45.4

/45.4

/45.5

/45.6

/46.2

/46.3

/46.4

/45.7

/45.7

/46.5

/46.6

/46.6

/46.6

/45.8

/46.1

/46.1

/46.8

/46.8

/46.9
path
15

16

120

121

122

123

124

125

126

127

128

130

131

132

133

134

135

138

139

140

140

141

319

320

¤
No

Brigade

tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR


GECM_3 ASF

GECM_2 ASF

GECM_4 ASF
2x2.5mm²

2x2.5mm²
GECM_1 

GECM_1 
25x1mm²

25x1mm²

4x1mm²
tra blk scr 1 2 3 4 5 6 7 8 9 10 16 17 18 11 12 19 1 2 scr 13 14 15 1 2 SCR

27 37 16/¤ X 36 9 30 8 28 40 39 29 14 32 23 22 4 10 33 3 13 13/¤ 20 2 12 7 17 17/¤

27

­J6

205
Terberg Control Systems Revision Date Engineer drawing : MvdL
Gul Ahmed Textile Mills Ltd.
As Built    
page header : X­NES: Terminal strip engine

IJsselstein (the Netherlands) 2.2 17.09.2008 PDW design : MvdL GRP =


Tel:  +31 (0) 30 68 69 111 2.1 12.09.2008 NA instruction : A.E.S.L. page's 172
drawing : 082025 E3.CTRL
Fax:  +31 (0) 30 68 70 517 2.0 12.09.2008 NA plot­date : 17.09.2008 page : 206

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